TW202340073A - Position calibration device, position calibration method and position calibration program including a calibration start signal generating unit and an end position information recording part for efficiently calibrating the position of a dancer roller - Google Patents
Position calibration device, position calibration method and position calibration program including a calibration start signal generating unit and an end position information recording part for efficiently calibrating the position of a dancer roller Download PDFInfo
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- tension adjustment
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- 230000007274 generation of a signal involved in cell-cell signaling Effects 0.000 description 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/048—Registering, tensioning, smoothing or guiding webs longitudinally by positively actuated movable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1888—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/14—Roller pairs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/14—Roller pairs
- B65H2404/145—Roller pairs other
- B65H2404/1452—Roller pairs other web tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2555/00—Actuating means
- B65H2555/10—Actuating means linear
- B65H2555/11—Actuating means linear pneumatic, e.g. inflatable elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2557/00—Means for control not provided for in groups B65H2551/00 - B65H2555/00
- B65H2557/60—Details of processes or procedures
- B65H2557/61—Details of processes or procedures for calibrating
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- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
Abstract
Description
本發明係關於一種張力調節滾輪(dancer roller)的位置校正裝置等。The present invention relates to a position correction device of a tension adjustment roller (dancer roller), etc.
作為搬送細繩或鋼絲等線狀的被搬送物、或紙張或布等面狀的被搬送物之搬送裝置,利用張力調節滾輪對被搬送物施加張力者是廣為人知的。專利文獻1中的張力調節滾輪能夠沿由彈簧施加之推力的方向移動,並在來自彈簧之推力與來自被搬送物之張力平衡之位置處靜止。如此,表示被搬送物的張力之張力調節滾輪的靜止位置由位置感測器測定。As a conveying device for conveying linear objects such as strings and steel wires, or planar objects such as paper and cloth, it is known to use tension adjustment rollers to apply tension to the objects. The tension adjustment roller in
在使用張力調節滾輪之前進行位置的校正,以使位置感測器能夠高精度地測定張力調節滾輪的位置亦即被搬送物的張力。具體而言,作業者藉由人力使張力調節滾輪移動到可動區域的兩端並讓位置感測器記錄其位置資訊。 [先前技術文獻] [專利文獻] The position of the tension adjustment roller is calibrated before use so that the position sensor can accurately measure the position of the tension adjustment roller, that is, the tension of the object to be conveyed. Specifically, the operator manually moves the tension adjustment roller to both ends of the movable area and allows the position sensor to record its position information. [Prior technical literature] [Patent Document]
[專利文獻1] 日本特開2003-176080號公報[Patent Document 1] Japanese Patent Application Publication No. 2003-176080
[發明所欲解決之問題][Problem to be solved by the invention]
在以往的張力調節滾輪的位置的校正中,作業者藉由人力使張力調節滾輪移動到可動區域的兩端之後,直至基於位置感測器之位置資訊的記錄正常完成為止,需要將重的張力調節滾輪以強的力量持續保持在一定的位置。為了確保安全性或校正精度,要求複數人進行作業之情況亦多,不一定是效率高的作業。In the conventional correction of the position of the tension adjustment roller, the operator manually moves the tension adjustment roller to both ends of the movable area until the recording of the position information based on the position sensor is completed normally, requiring heavy tension. The adjustment roller is continuously maintained in a certain position with strong force. In order to ensure safety or calibration accuracy, there are many cases where multiple people are required to perform the work, which is not necessarily an efficient operation.
本發明係鑑於這樣的狀況而開發完成者,其目的為提供一種能夠有效率地校正張力調節滾輪的位置之位置校正裝置等。 [解決問題之技術手段] The present invention was developed in view of such a situation, and its purpose is to provide a position correction device and the like that can efficiently correct the position of the tension adjustment roller. [Technical means to solve problems]
為了解決上述課題,本發明的一樣態的位置校正裝置為張力調節滾輪的位置校正裝置,該張力調節滾輪能夠沿被施加之推力的方向移動並將與該推力相反朝向的張力施加於被搬送物,該位置校正裝置具備:校正開始訊號生成部,係在使該張力調節滾輪移動到推力的方向上的張力調節滾輪的可動區域的至少一端之前生成校正開始訊號;以及端位置資訊記錄部,係偵知張力調節滾輪已移動到一端並記錄其位置資訊。In order to solve the above problems, one aspect of the position correction device of the present invention is a position correction device of a tension adjustment roller that can move in the direction of a thrust force and apply tension in the opposite direction to the thrust force to the conveyed object. , the position correction device includes: a correction start signal generating unit that generates a correction start signal before moving the tension adjustment roller to at least one end of the movable area of the tension adjustment roller in the direction of thrust; and an end position information recording unit that Detect that the tension adjustment roller has moved to one end and record its position information.
在該樣態中,在張力調節滾輪藉由人力等移動到可動區域的一端之前生成校正開始訊號,然後,若張力調節滾輪藉由人力等移動到一端,則自動記錄位置資訊,因此無需像以往那樣將重的張力調節滾輪藉由人力持續保持在一定的位置。In this mode, the correction start signal is generated before the tension adjustment roller moves to one end of the movable area by human power, etc., and then, when the tension adjustment roller moves to one end of the movable area by human power, etc., the position information is automatically recorded, so there is no need to do the conventional work. In this way, the heavy tension adjustment roller is continuously maintained in a certain position by human power.
本發明的另一樣態為位置校正方法。該方法為張力調節滾輪的位置校正方法,該張力調節滾輪能夠沿被施加之推力的方向移動並將與該推力相反朝向的張力施加於被搬送物,該位置校正方法具備:校正開始訊號生成步驟,係在使該張力調節滾輪移動到推力的方向上的張力調節滾輪的可動區域的至少一端之前生成校正開始訊號;以及端位置資訊記錄步驟,係偵知張力調節滾輪已移動到一端並記錄其位置資訊。Another aspect of the present invention is a position correction method. This method is a position correction method of a tension adjustment roller. The tension adjustment roller can move in the direction of an applied thrust force and apply tension in the opposite direction to the thrust force to the conveyed object. The position correction method includes: a correction start signal generating step , which is to generate a correction start signal before moving the tension adjustment roller to at least one end of the movable area of the tension adjustment roller in the direction of thrust; and an end position information recording step, which is to detect that the tension adjustment roller has moved to one end and record it Location information.
另外,將以上的構成要素的任意組合或該等的表現轉換為方法、裝置、系統、記錄媒體、電腦程式等者,亦包含於本發明中。 [發明之效果] In addition, any combination of the above constituent elements or any expression thereof converted into a method, device, system, recording medium, computer program, etc. are also included in the present invention. [Effects of the invention]
依本發明,能夠有效率地校正張力調節滾輪的位置。According to the present invention, the position of the tension adjustment roller can be corrected efficiently.
以下,參照圖式對用於實施本發明之方式(以下,亦稱為實施方式)進行詳細說明。在說明及/或圖式中,對相同或等同的構成要素、構件、處理等標註相同的符號並省略重複說明。圖示之各部的縮尺或形狀是為了簡化說明而方便地設定的,除非特別提及,否則不應限定性地解釋。實施方式僅為例示,並不對本發明的範圍進行任何限定。實施方式中所記載之所有特徵或該等的組合並不一定是發明的本質。Hereinafter, modes for implementing the present invention (hereinafter also referred to as embodiments) will be described in detail with reference to the drawings. In the description and/or drawings, the same or equivalent components, members, processes, etc. are denoted by the same symbols, and repeated descriptions are omitted. The scale and shape of each part in the illustrations are set for convenience to simplify the description, and should not be interpreted restrictively unless specifically mentioned. The embodiments are only examples and do not limit the scope of the present invention in any way. All features described in the embodiments or combinations thereof are not necessarily essential to the invention.
圖1示意表示控制搬送被搬送物3之搬送裝置2的搬送動作之搬送控制裝置1的構成。作為被搬送物3,可以例示出細繩或鋼絲等線狀者,或紙張、布、薄膜、箔、橡膠等面狀者。在本實施方式中,針對將面狀的基材作為被搬送物3而沿搬送方向(圖1中的左右方向)搬送之卷對卷(Roll-to-Roll)方式的搬送裝置2進行說明。搬送裝置2可以為對所搬送之被搬送物實施任意的處理之裝置,例如對被搬送物實施塗覆之塗佈機或塗佈裝置、對被搬送物實施印刷之印刷機、對被搬送物施加張力而進行拉伸之拉伸裝置等的一部分。FIG. 1 schematically shows the structure of a
搬送裝置2具備搬送滾輪群20和張力調節器(dancer)24。搬送滾輪群20具備搬送被搬送物3之作為複數個搬送部之複數個搬送滾輪。圖1的例子中的搬送滾輪群20具備沿著被搬送物3的搬送方向串列地配置之3個搬送滾輪對。複數個搬送滾輪在搬送方向上鄰接。各搬送滾輪對具備由後述之各驅動部111~113旋轉驅動之驅動滾輪211~213、在與該驅動滾輪211~213之間夾入被搬送物3而與該驅動滾輪211~213連動地旋轉之從動滾輪221~223。3個搬送滾輪對211/221~213/223和與其分別對應地設置於搬送控制裝置1之3個驅動部111~113及3個速度控制部121~123可以彼此同樣地構成。因此,以下對第1搬送滾輪對211/221、第1驅動部111、第1速度控制部121進行說明,而省略關於其他搬送滾輪對212/222、213/223、其他驅動部112、113、其他速度控制部122、123之重複說明。另外,設置於搬送滾輪群20之搬送滾輪對的數量可以為任意(1以上的任意的整數)。The
驅動滾輪211及從動滾輪221為作為搬送被搬送物3之搬送部的一樣態之搬送滾輪,能夠繞與搬送方向(圖1中的左右方向)正交之方向(與圖1的紙面垂直的方向)的旋轉軸旋轉。驅動滾輪211根據由速度控制部121生成之旋轉速度指令而由馬達等驅動部111旋轉驅動。當圖1中的被搬送物3的搬送方向為向右時,驅動滾輪211由驅動部111向順時針方向旋轉驅動,從動滾輪221與驅動滾輪211連動地向逆時針方向旋轉。藉由利用搬送控制裝置1的各驅動部111~113個別地旋轉驅動構成搬送滾輪群20之各驅動滾輪211~213,能夠極其精細地控制被搬送物3的各部的速度或張力,因此能夠使基於搬送裝置2之被搬送物3的搬送動作或基於設置有該搬送裝置2之各種裝置之處理最佳化。The
在搬送滾輪群20的搬送方向上的上游(圖1中的左側)和下游(圖1中的右側),以將該搬送滾輪群20從搬送方向的兩側夾入之方式設置有張力調節器24。圖示之兩個張力調節器24可以彼此同樣地構成,因此對左側的張力調節器24進行說明。Tension adjusters are provided upstream (left side in FIG. 1 ) and downstream (right side in FIG. 1 ) of the
張力調節器24對被搬送物3施加搬送方向上的張力。張力調節器24具備設置於被搬送物3的搬送路徑(在圖1中被搬送物3延伸之左右方向的路徑)上之一對滾輪241、242和在該一對滾輪241、242之間設置於從被搬送物3的搬送路徑偏移之位置之張力調節滾輪243。另外,張力調節滾輪亦被稱為張力調節輥(dancer roll)。The tension adjuster 24 applies tension in the conveyance direction to the conveyed
張力調節滾輪243設置成在與被搬送物3的搬送路徑垂直的方向(圖1中的上下方向)上能夠在上端243A與下端243B之間移動。作為推力施加部之氣缸244生成對張力調節滾輪243朝遠離被搬送物3的搬送路徑之方向(圖1中的下方)施力或加壓之推力。該推力基於透過活塞桿或連桿與張力調節滾輪243連接之氣缸244的空氣壓力。氣缸244的空氣壓力由推力控制部17生成,該推力控制部17由藉由電控制空氣壓力之電動氣動調節器等構成。電動氣動調節器(推力控制部17)一般被施加大致恆定的電壓,氣缸244的空氣壓力亦即張力調節滾輪243的推力被控制為大致恆定。另外,亦可以代替氣缸244而設置依據其他原理對張力調節滾輪243施加推力之推力施加部(例如,依據電對張力調節滾輪243施加推力之線性馬達等)。The
被來自氣缸244之推力向下方施力或加壓之張力調節滾輪243,藉由將搬送物3朝遠離搬送路徑之方向進行拉伸而對該被搬送物3施加張力。此時,在張力調節滾輪243中,從氣缸244受到的向下的推力與從被搬送物3受到的向上的張力平衡。如上所述,張力調節滾輪243從氣缸244受到的向下的推力一般被維持或控制為大致恆定,因此張力調節滾輪243的上下方向上的位置表示被搬送物3的張力。典型地,藉由被搬送物3的張力的控制,張力調節滾輪243的上下方向上的位置被控制在上端243A與下端243B的大致中央。The
推力的方向(圖1中的上下方向)上的張力調節滾輪243的位置由位置偵測部245或位置感測器被偵測以電訊號的方式被偵測,並提供給搬送控制裝置1的減法器14。除此以外,由搬送控制裝置1的位置指令生成部13生成之推力的方向上的張力調節滾輪243的位置指令輸入到減法器14中。如上所述,張力調節滾輪243的位置與被搬送物3的張力大致相當,因此位置指令生成部13所生成之張力調節滾輪243的位置指令與被搬送物3的張力指令大致相當。搬送控制裝置1的速度控制部15生成用於減小從減法器14提供之張力調節滾輪243的位置或被搬送物3的張力的偏差之速度指令。該速度指令為對被搬送物3的搬送速度之指令,具體而言,為對以下說明之驅動滾輪251的旋轉速度之指令。The position of the
搬送控制裝置1的驅動部16根據從速度控制部15提供之速度指令旋轉驅動在張力調節器24緊挨後側並列設置之驅動滾輪251。驅動滾輪251為能夠繞與被搬送物3的搬送方向正交之旋轉軸旋轉之搬送滾輪。若驅動滾輪251向圖1中的順時針方向旋轉驅動,則從動滾輪252與驅動滾輪251連動地向逆時針方向旋轉。另外,在張力調節器24的緊挨前側亦設置有與驅動滾輪251相同的驅動滾輪231及與從動滾輪252相同的從動滾輪232。驅動滾輪231例如以恆定的旋轉速度由未圖示的驅動部旋轉驅動。相對於此,驅動滾輪251的旋轉速度根據位置及/或張力的偏差適當地被控制。如此,驅動滾輪251及從動滾輪252一邊搬送夾在其間之被搬送物3,一邊將與由位置指令生成部13生成之張力調節滾輪243的位置指令亦即被搬送物3的張力指令相對應的所期望的張力施加於被搬送物3。在圖1的例子中,在搬送滾輪群20的搬送方向上的緊挨前側和緊挨後側設置有兩個張力調節器24,因此能夠將搬送滾輪群20的入口部分(圖1中的左端)和出口部分(圖1中的右端)的被搬送物3的張力控制為所期望的值。The
在使用張力調節滾輪243之前進行位置的校正,以使位置偵測部245能夠高精度地測定張力調節滾輪243的位置亦即被搬送物3的張力。具體而言,作業者藉由人力使張力調節滾輪243移動到推力方向(圖1中的上下方向)上的可動區域的兩端亦即上端243A及下端243B,由位置偵測部245偵測各個位置資訊並作為校正用進行記錄。在以往的張力調節滾輪243的位置的校正中,作業者藉由人力使張力調節滾輪243移動到可動區域的兩端243A、243B之後,直至基於位置偵測部245之位置資訊的記錄正常完成為止,需要將重的張力調節滾輪243以強的力量持續保持在一定的位置。為了確保安全性或校正精度,要求複數人進行作業之情況亦多,不一定是效率高的作業。依以下說明之本實施方式的位置校正裝置10,能夠有效率地校正張力調節滾輪243的位置。Before using the
圖2係張力調節滾輪243的位置校正裝置10的功能方塊圖。位置校正裝置10具備前述的推力控制部17、校正開始訊號生成部181、校正結束訊號生成部182及端位置資訊記錄部19。該等功能方塊藉由電腦的中央運算處理裝置、記憶體、輸入裝置、輸出裝置、連接於電腦之周邊機器等硬體資源與使用該等執行之軟體的協作來實現。無論電腦的種類或設置場所如何,上述的各功能方塊可以由單個電腦的硬體資源來實現,亦可以將分散於複數個電腦中之硬體資源組合來實現。Figure 2 is a functional block diagram of the
本圖中的張力調節器24的構成及作用與圖1相同,但在本圖中追加示出活塞桿246和連桿247。活塞桿246與在氣缸244內以能夠沿推力方向(圖2中的上下方向)移動之方式設置之未圖示的活塞連結。活塞藉由由推力控制部17生成之空氣壓力而與活塞桿246一同向上方被施力。如此,生成對活塞及活塞桿246之向上方之推力F。The structure and function of the
活塞桿246的上端部與連桿247的左端部連結。又,連桿247的右端部與張力調節滾輪243連結。連桿247被固定為能夠繞設置於其長度方向(圖2中的左右方向)上的大致中央之支點O旋轉。連桿247的左端部從活塞桿246的上端部受到的向上方之推力F成為使連桿247圍繞支點O向順時針方向旋轉之轉矩。其結果,與在左端部向上方之推力F成正比之向下方之推力施加於與連桿247的右端部連結之張力調節滾輪243。The upper end of the
如圖3所示,上端243A抵接於以支點O為中心向逆時針方向旋轉之連桿247而將其制止,藉此確定張力調節滾輪243的推力方向上的上端。如圖4所示,下端243B抵接於以支點O為中心向順時針方向旋轉之連桿247而將其制止,藉此確定張力調節滾輪243的推力方向上的下端。以下,為了方便起見,將張力調節滾輪243的可動區域的上端亦表示為上端243A,將張力調節滾輪243的可動區域的下端亦表示為下端243B。As shown in FIG. 3 , the
在張力調節滾輪243的位置校正時,校正開始訊號生成部181在使張力調節滾輪243移動到推力方向上的可動區域的上端243A及下端243B中的至少一方之前生成校正開始訊號。另外,張力調節滾輪243的位置校正時的向上端243A及/或下端243B之張力調節滾輪243的移動可以由作業者藉由人力進行,亦可以除了人力以外還藉由推力控制部17及氣缸244所生成之推力進行,或者代替人力而以推力控制部17及氣缸244所生成之推力進行,亦可以除了人力以外還藉由能夠向推力方向驅動活塞、活塞桿246、連桿247、張力調節滾輪243中的至少任一者之線性馬達等其他驅動裝置所生成之驅動力進行,或者代替人力而藉由能夠向推力方向驅動活塞、活塞桿246、連桿247、張力調節滾輪243中的至少任一者之線性馬達等其他驅動裝置所生成之驅動力進行。When the position of the
如圖3所示,當要使張力調節滾輪243朝與推力相反的方向(圖3中的上方)移動時,推力控制部17根據校正開始訊號生成部181所生成之校正開始訊號減小由氣缸244產生之推力。例如,推力控制部17根據校正開始訊號將由氣缸244產生之推力設為零。因此,作業者使張力調節滾輪243移動至上端243A時所需要的力減小,可提高作業的安全性和效率。另外,當推力控制部17及氣缸244能夠將與圖2的推力F相反的方向(圖3中的下方)的推力施加於活塞及活塞桿246時或當線性馬達等其他驅動裝置能夠將張力調節滾輪243驅動至上端243A時,可以不透過作業者而將張力調節滾輪243的位置校正時的向上端243A之移動、進而位置校正處理全體自動化。As shown in FIG. 3 , when the
如圖4所示,當要使張力調節滾輪243朝推力的方向(圖4中的下方)移動時,推力控制部17根據校正開始訊號生成部181所生成之校正開始訊號增加由氣缸244產生之推力F。因此,作業者使張力調節滾輪243移動至下端243B時所需要的力減小,可提高作業的安全性和效率。另外,當推力控制部17及氣缸244能夠對活塞及活塞桿246施加能夠將張力調節滾輪243驅動至下端243B之大小的推力F時或當線性馬達等其他驅動裝置能夠將張力調節滾輪243驅動至下端243B時,可以不透過作業者而將張力調節滾輪243的位置校正時的向下端243B之移動、進而位置校正處理全體自動化。As shown in FIG. 4 , when the
端位置資訊記錄部19在校正開始訊號生成部181生成校正開始訊號之後,偵知張力調節滾輪243已移動到上端243A(圖3)或下端243B(圖4),由位置偵測部245偵測各個位置資訊並作為校正用進行記錄。例如,端位置資訊記錄部19記錄在校正開始訊號生成部181生成校正開始訊號之後由位置偵測部245複數次連續或斷續地測定出之張力調節滾輪243的位置資訊中最靠近上端243A(圖3)或下端243B(圖4)者。另外,端位置資訊記錄部19無需即時記錄張力調節滾輪243的上端243A及下端243B的位置資訊,可以將由位置偵測部245取得之上端243A及下端243B附近的一連串位置資訊群暫存在緩衝器等中,其後選擇最靠近上端243A或下端243B者進行記錄。After the correction start
校正結束訊號生成部182在由端位置資訊記錄部19偵知張力調節滾輪243已移動到上端243A或下端243B之後,生成校正結束訊號。在後述之圖5中具體地示出,位置偵測部245連續取得之張力調節滾輪243的位置資訊在上端243A及下端243B處取極值或絕對值的最大值,因此端位置資訊記錄部19能夠依據包含極值之位置資訊的變遷來偵知張力調節滾輪243已移動到上端243A或下端243B。在此,端位置資訊記錄部19只要能夠偵知張力調節滾輪243的位置資訊的極值即可,因此無需如以往那樣將重的張力調節滾輪243藉由人力持續保持在一定的位置(上端243A或下端243B),可提高作業的安全性和效率。The correction end
如圖3所示,根據校正開始訊號減小由氣缸244產生之推力之後,當校正結束訊號生成部182生成校正結束訊號時,推力控制部17根據該校正結束訊號結束由氣缸244產生之推力的減小(例如,恢復為減小前的推力)。同樣地,如圖4所示,根據校正開始訊號增加由氣缸244產生之推力F之後,當校正結束訊號生成部182生成校正結束訊號時,推力控制部17根據該校正結束訊號結束由氣缸244產生之推力F的增加(例如,恢復為增加前的推力)。As shown in FIG. 3 , after reducing the thrust generated by the
圖5隨著時間表示基於位置校正裝置10之張力調節滾輪243的位置校正處理。在初始狀態下,張力調節滾輪243位於如圖2所示之「中央」,氣缸244的推力F成為「通常」等級。在該狀態下,校正開始訊號生成部181生成用於開始張力調節滾輪243的上限位置校正之上限位置校正開始訊號。接收到上限位置校正開始訊號之推力控制部17減小由氣缸244產生之推力。然後,如圖3所示,張力調節滾輪243藉由作業者的人力等移動至上端243A。此時,如圖5的「張力調節滾輪位置」所示,位置偵測部245連續取得之張力調節滾輪243的位置資訊在上端243A處取極大值或最大值。在畫面等上確認到這樣的極大值或最大值之作業者使校正結束訊號生成部182生成用於結束張力調節滾輪243的上限位置校正之上限位置校正結束訊號。另外,自主地偵知極大值或最大值之端位置資訊記錄部19可以不透過作業者而使校正結束訊號生成部182生成上限位置校正結束訊號。接收到上限位置校正結束訊號之推力控制部17使由氣缸244產生之推力從「減小」等級恢復為「通常」等級。FIG. 5 shows the position correction process by the
接著,校正開始訊號生成部181生成用於開始張力調節滾輪243的下限位置校正之下限位置校正開始訊號。接收到下限位置校正開始訊號之推力控制部17增加由氣缸244產生之推力。然後,如圖4所示,張力調節滾輪243藉由作業者的人力等移動至下端243B。此時,如圖5的「張力調節滾輪位置」所示,位置偵測部245連續取得之張力調節滾輪243的位置資訊在下端243B處取極小值或最小值。在畫面等上確認到這樣的極小值或最小值之作業者使校正結束訊號生成部182生成用於結束張力調節滾輪243的下限位置校正之下限位置校正結束訊號。另外,自主地偵知極小值或最小值之端位置資訊記錄部19亦可以不透過作業者而使校正結束訊號生成部182生成下限位置校正結束訊號。接收到下限位置校正結束訊號之推力控制部17使由氣缸244產生之推力從「增加」等級恢復為「通常」等級。Next, the correction start
在與以上的處理同時或其後的時間,端位置資訊記錄部19在位置偵測部245連續取得之位置資訊群中探索及選擇與「張力調節滾輪位置」的極大值或最大值相當之張力調節滾輪243的上端243A的位置資訊,並作為上限位置校正用進行記錄,在位置偵測部245連續取得之位置資訊群中探索及選擇與「張力調節滾輪位置」的極小值或最小值相當之張力調節滾輪243的下端243B的位置資訊,並作為下限位置校正用進行記錄。At the same time as or after the above processing, the end position
以上,依據實施方式對本發明進行了說明。作為例示之實施方式中的各構成要素或各處理的組合可以實施各種變形例,這樣的變形例包含於本發明的範圍中,這對於本領域技術人員而言是顯而易見的。The present invention has been described above based on the embodiments. It is obvious to those skilled in the art that various modifications can be implemented as combinations of each component or each process in the illustrated embodiments, and that such modifications are included in the scope of the present invention.
另外,在實施方式中所說明之各裝置或各方法的構成、作用、功能能夠藉由硬體資源或軟體資源或者硬體資源與軟體資源的協作來實現。作為硬體資源,例如能夠利用處理器、ROM、RAM、各種積體電路。作為軟體資源,例如能夠利用操作系統、應用程式等程式。 本申請案係主張基於2022年3月22日申請之日本專利申請第2022-045446號的優先權。該日本申請案的全部內容係藉由參閱而援用於本說明書中。 In addition, the configuration, action, and function of each device or each method described in the embodiments can be realized by hardware resources or software resources, or cooperation of hardware resources and software resources. As hardware resources, for example, a processor, ROM, RAM, and various integrated circuits can be used. As software resources, programs such as operating systems and applications can be used, for example. This application claims priority based on Japanese Patent Application No. 2022-045446 filed on March 22, 2022. The entire contents of this Japanese application are incorporated by reference into this specification.
1:搬送控制裝置
2:搬送裝置
3:被搬送物
10:位置校正裝置
13:位置指令生成部
14:減法器
15:速度控制部
16:驅動部
17:推力控制部
19:端位置資訊記錄部
24:張力調節器
181:校正開始訊號生成部
182:校正結束訊號生成部
243:張力調節滾輪
243A:上端
243B:下端
244:氣缸
245:位置偵測部
1:Transportation control device
2:Conveying device
3: Objects to be transported
10: Position correction device
13: Position command generation department
14:Subtractor
15: Speed control department
16:Drive Department
17:Thrust control department
19:Terminal location information recording department
24: Tension adjuster
181: Calibration start signal generation unit
182: Calibration end signal generation unit
243:
[圖1]示意表示搬送控制裝置的構成。 [圖2]係張力調節滾輪的位置校正裝置的功能方塊圖。 [圖3]係張力調節滾輪的位置校正裝置的功能方塊圖。 [圖4]係張力調節滾輪的位置校正裝置的功能方塊圖。 [圖5]隨著時間表示基於位置校正裝置之張力調節滾輪的位置校正處理。 [Fig. 1] Schematically shows the structure of the transport control device. [Figure 2] is a functional block diagram of the position correction device of the tension adjustment roller. [Figure 3] is a functional block diagram of the position correction device of the tension adjustment roller. [Figure 4] is a functional block diagram of the position correction device of the tension adjustment roller. [Fig. 5] shows the position correction process of the tension adjustment roller by the position correction device over time.
10:位置校正裝置 10: Position correction device
17:推力控制部 17:Thrust control department
19:端位置資訊記錄部 19:Terminal location information recording department
24:張力調節器 24: Tension adjuster
181:校正開始訊號生成部 181: Calibration start signal generation unit
182:校正結束訊號生成部 182: Calibration end signal generation unit
243:張力調節滾輪 243: Tension adjustment roller
243A:上端 243A: Upper end
243B:下端 243B:Lower end
244:氣缸 244:Cylinder
245:位置偵測部 245: Position detection department
246:活塞桿 246:piston rod
247:連桿 247:Connecting rod
F:推力 F:Thrust
Claims (10)
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Application Number | Priority Date | Filing Date | Title |
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JP2022045446A JP2023139752A (en) | 2022-03-22 | 2022-03-22 | Position calibration device, position calibration method and position calibration program |
JP2022-045446 | 2022-03-22 |
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