TW202338482A - Ultrasonic imaging device with programmable anatomy and flow imaging - Google Patents

Ultrasonic imaging device with programmable anatomy and flow imaging Download PDF

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TW202338482A
TW202338482A TW112120809A TW112120809A TW202338482A TW 202338482 A TW202338482 A TW 202338482A TW 112120809 A TW112120809 A TW 112120809A TW 112120809 A TW112120809 A TW 112120809A TW 202338482 A TW202338482 A TW 202338482A
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piezoelectric
imaging device
imaging
piezoelectric element
transducer
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尤蘇福 哈克
珊迪普 阿卡拉朱
雅努什 白札克
布萊恩 比爾姆蕭
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美商艾克斯歐影像股份有限公司
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Abstract

An imaging device includes a transducer that includes an array of piezoelectric elements formed on a substrate. Each piezoelectric element includes at least one membrane suspended from the substrate, at least one bottom electrode disposed on the membrane, at least one piezoelectric layer disposed on the bottom electrode, and at least one top electrode disposed on the at least one piezoelectric layer. Adjacent piezoelectric elements are configured to be isolated acoustically from each other. The device is utilized to measure flow or flow along with imaging anatomy.

Description

具有可編程解剖結構和流動成像的超音波成像裝置Ultrasound imaging device with programmable anatomy and flow imaging

本發明涉及成像裝置,更具體地,涉及具有執行流動和解剖成像的能力的便攜式手持超音波成像裝置。The present invention relates to imaging devices and, more particularly, to portable handheld ultrasound imaging devices having the capability to perform flow and anatomical imaging.

超音波成像儀中的換能器將超音波束朝著要成像的目標發送,並使用來自反射波形的信號以創建圖像。使用來自組織的反射波形以形成正在查看的解剖結構的圖像,而血流、流速和流向則在電子控制下使用多普勒頻移原理(Doppler shift principles)進行測量。The transducer in an ultrasound imager sends an ultrasound beam toward the target to be imaged and uses the signal from the reflected waveform to create the image. Reflected waveforms from tissue are used to form an image of the anatomy being viewed, while blood flow, velocity and direction are measured using Doppler shift principles under electronic control.

一個具體實施例相關於一種成像裝置,包括:換能器,換能器包括形成在基板上的壓電元件陣列,每個壓電元件包括:至少一層膜,至少一層膜相對基板上懸置;至少一個底部電極,至少一個底部電極設置在膜上;至少一個壓電層,至少一個壓電層設置在底部電極上;和至少一個頂電極,至少一個頂電極設置在至少一個壓電層上,其中相鄰的壓電元件在聲學上彼此隔離。One specific embodiment is related to an imaging device, including: a transducer, the transducer includes an array of piezoelectric elements formed on a substrate, each piezoelectric element includes: at least one layer of film, and at least one layer of film is suspended relative to the substrate; at least one bottom electrode, at least one bottom electrode disposed on the membrane; at least one piezoelectric layer, at least one piezoelectric layer disposed on the bottom electrode; and at least one top electrode, at least one top electrode disposed on the at least one piezoelectric layer, Adjacent piezoelectric elements are acoustically isolated from each other.

超音波成像(超音波)使用高頻聲波查看體內。由於超音波圖像是即時擷取的,因此它們還可以顯示人體內部器官的運動以及流過血管的血液。聲波用於創建和顯示人體內部結構的圖像,例如肌腱、肌肉、關節、血管和內部器官。Ultrasound imaging (ultrasound) uses high-frequency sound waves to see inside the body. Because ultrasound images are taken in real time, they can also show the movement of the body's internal organs and the blood flowing through blood vessels. Sound waves are used to create and display images of the internal structures of the human body, such as tendons, muscles, joints, blood vessels, and internal organs.

為了執行成像,成像裝置將信號發送到體內並從正在成像的身體部位接收反射信號。成像裝置的類型包括換能器,換能器也可以稱為收發器或成像器,並且可以基於光聲或超音波效應。這樣的換能器可以用於成像以及其他應用。例如,換能器可用於醫學成像中以查看人體中組織或其他器官的解剖結構。換能器還可用於工業應用,例如材料測試或治療應用,例如基於HIFU的手術的局部組織加熱。當對目標成像並測量目標的運動(例如流速和方向血液)時,將使用多普勒測量技術。多普勒技術還適用於工業應用,以測量流速,例如管道中的流體或氣體流量。To perform imaging, the imaging device sends signals into the body and receives reflected signals from the body part being imaged. Types of imaging devices include transducers, which may also be called transceivers or imagers, and may be based on photoacoustic or ultrasonic effects. Such transducers could be used in imaging as well as other applications. For example, transducers can be used in medical imaging to view the anatomy of tissues or other organs in the human body. The transducers can also be used in industrial applications such as materials testing or therapeutic applications such as localized tissue heating for HIFU-based surgery. Doppler measurement techniques are used when imaging a target and measuring its motion (such as flow rate and direction of blood). Doppler technology is also used in industrial applications to measure flow rates, such as fluid or gas flow in pipes.

由於源和物體之間的相對運動而導致的透射波頻率和反射波頻率之間的差異,被稱為多普勒效應(Doppler effect)。頻移與換能器和物體之間的移動速度成正比。在超音波成像中利用此效應來決定血流速度和方向。The difference between the frequency of the transmitted wave and the frequency of the reflected wave due to the relative motion between the source and the object is called the Doppler effect. The frequency shift is proportional to the speed of movement between the transducer and the object. This effect is exploited in ultrasound imaging to determine blood flow velocity and direction.

多普勒成像儀可以產生連續波(CW)或脈衝波(PW)超音波束。在連續波多普勒中,信號是連續發送和接收的,需要兩個元件換能器,一個用於發送而另一個用於接收。在PW操作中,單元件換能器用於發送和接收超音波信號。Doppler imagers can produce continuous wave (CW) or pulsed wave (PW) ultrasound beams. In continuous wave Doppler, the signal is transmitted and received continuously, requiring two element transducers, one for transmitting and the other for receiving. In PW operation, a single-element transducer is used to send and receive ultrasonic signals.

對於超音波成像,換能器用於將超音波束朝著要成像的目標傳輸。換能器接收反射的波形,將其轉換為電信號,並透過進一步的信號處理來創建圖像。速度和流向可以使用微機械超音波換能器(MUT)陣列進行測量。For ultrasound imaging, a transducer is used to transmit an ultrasound beam toward the target to be imaged. The transducer receives the reflected waveform, converts it into an electrical signal, and uses further signal processing to create an image. Velocity and flow direction can be measured using micromachined ultrasonic transducer (MUT) arrays.

用於解剖的B模式成像是一種二維超音波圖像顯示,由代表超音波回波的點組成。每個點的亮度由返回的回波信號的幅度決定。這允許對解剖結構進行可視化和量化,以及對診斷和治療程序進行可視化。通常,B模式圖像與同一平面上的裁切視圖的實際解剖結構非常相似。在B模式成像中,首先將換能器置於發送模式,然後置於接收模式,以接收來自目標的回波。回波被信號處理成解剖圖像。換能器元件是可編程的,因此它們可以處於發送模式或接收模式,但不能同時處於兩種模式。B-mode imaging for anatomy is a two-dimensional ultrasound image display consisting of dots representing ultrasound echoes. The brightness of each point is determined by the amplitude of the returned echo signal. This allows visualization and quantification of anatomical structures, as well as visualization of diagnostic and therapeutic procedures. Typically, the B-mode image closely resembles the actual anatomy of the cropped view on the same plane. In B-mode imaging, the transducer is first placed in transmit mode and then in receive mode to receive echoes from the target. The echoes are signal processed into an anatomical image. The transducer elements are programmable so they can be in transmit mode or receive mode, but not both at the same time.

使用彩色多普勒、彩色多普勒成像(或簡單稱為彩色多普勒),允許可視化使用者定義區域內的動脈或靜脈中血液的流動方向和速度。定義了一個感興趣的區域,並根據平均速度和方向對返回的超音波的多普勒頻移進行了顏色編碼。有時,這些圖像在B模式掃描中與解剖圖像重疊(共同成像),以呈現相對於所查看的解剖結構更直觀的流動感。多普勒成像也可以是PW多普勒成像,因此可以決定流速的範圍和速度,但是最大流速取決於所使用的脈衝重複頻率,否則圖像會混疊(aliased),從而使較高的速度看起來像較低的速度。可以使用多普勒成像的PW模式從接收到的波集合中測量多普勒頻移,以測量流速。CW多普勒是一種連續成像技術,透過從一個換能器元件連續發送同時從另一個換能器元件接收回波來避免混疊。使用此技術,範圍是不確定的。在可編程儀器中,可以同時使用脈衝技術和連續技術。PW和彩色多普勒可以使用數組中選定數量的元件。首先,將元件置於發送模式,並且在回波返回之後,將元件置於接收模式,在接收模式中對接收到的信號進行處理以進行多普勒信號成像。對於連續波多普勒,至少使用兩個不同的元件,其中每個元件連續處於發送模式,而另一個元件連續處於接收模式。Using color Doppler, color Doppler imaging (or simply color Doppler) allows visualization of the direction and velocity of blood flow in an artery or vein within a user-defined area. A region of interest is defined and the Doppler shift of the returned ultrasound waves is color-coded according to mean velocity and direction. Sometimes these images are overlapped (co-imaged) with anatomical images in B-mode scans to present a more intuitive sense of flow relative to the anatomy being viewed. Doppler imaging can also be PW Doppler imaging, so the range and velocity of the flow rate can be determined, but the maximum flow rate depends on the pulse repetition frequency used, otherwise the image will be aliased, making higher velocities Looks like lower speed. The Doppler shift can be measured from the collection of received waves using the PW mode of Doppler imaging to measure flow velocity. CW Doppler is a continuous imaging technique that avoids aliasing by continuously transmitting from one transducer element while receiving echoes from another transducer element. Using this technique, the range is undefined. In programmable instruments, both pulsed and continuous techniques can be used. PW and Color Doppler can use a selected number of elements in the array. First, the element is placed in transmit mode, and after the echo returns, the element is placed in receive mode, where the received signal is processed for Doppler signal imaging. For continuous wave Doppler, at least two different elements are used, with each element continuously in transmit mode and the other element continuously in receive mode.

來自移動物體的多普勒信號不僅包含有關流量的資訊,而且還包含反向散射信號,其中包含來自周圍組織或緩慢移動的血管的雜波(clutter)。此雜波信號通常比源自血液的多普勒頻移信號強40至80 dB。因此,需要雜波抑制來精確地估計流量。雜波抑制是處理多普勒信號的一個步驟。高通濾波器(HPF)可用於從多普勒頻移信號中去除雜波信號。高通濾波器用於抑制來自靜止或運動緩慢的組織或任何其他器官的信號。來自慢速運動物體的信號是低頻信號,但它們的振幅可能比從較快血液流動產生的高頻信號要強得多。因此,為了從血液和組織中分離信號,使用了具有陡峭過渡帶的高通濾波器。這些濾波器可以在接收器中以數位方式開發。這些濾波器有時也稱為牆式濾波器(Wall filter),用於觀察來自不同傳輸的信號的差異,並使其信號同相對齊。由多普勒頻移引起的任何偏差都是所需的輸出。但是,如果低頻雜波引起這種偏差,則流量偵測演算法的靈敏度會降低。基於切換模式直流到直流轉換器的電源的影響,可能會導致時脈頻率和諧波出現在電源中。此外,由於其他切換現象(例如多普勒序列的脈衝重複率)的相互作用,這些頻率可以產生其他頻率。Doppler signals from moving objects not only contain information about flow, but also backscatter signals, which contain clutter from surrounding tissue or slow-moving blood vessels. This clutter signal is typically 40 to 80 dB stronger than the Doppler shifted signal originating from blood. Therefore, clutter suppression is required to accurately estimate flow rates. Clutter suppression is a step in processing Doppler signals. A high pass filter (HPF) can be used to remove clutter signals from Doppler shifted signals. High-pass filters are used to suppress signals from stationary or slow-moving tissue or any other organ. Signals from slow-moving objects are low-frequency signals, but their amplitudes can be much stronger than high-frequency signals generated from faster blood flow. Therefore, to separate the signal from blood and tissue, a high-pass filter with a steep transition band is used. These filters can be developed digitally in the receiver. These filters, sometimes called wall filters, are used to observe differences in signals from different transmissions and align their signals with the same phase. Any deviation caused by Doppler shift is the desired output. However, if low-frequency clutter causes this deviation, the sensitivity of the flow detection algorithm will be reduced. The effects of switching-mode DC-to-DC converter-based power supplies can cause clock frequencies and harmonics to appear in the power supply. Furthermore, these frequencies can give rise to other frequencies due to the interaction of other switching phenomena, such as the pulse repetition rate of the Doppler sequence.

在某種程度上,這些行為或互調行為是由非線性引起的,雜散信號會出現在對於流動成像所感興趣的頻率中,從而降低了流動成像的靈敏度。雜波的另一個示例是在發送脈衝中使用的脈衝的幅度抖動。雜波的一個根源可能是脈衝之間的電源振幅不同,這是因為在脈衝期間電源電容器被消耗掉電荷以輸送電流,而下一個脈衝沒有被充電到相同的位準。To the extent that these behaviors or intermodulation behaviors are caused by nonlinearities, spurious signals can appear in the frequencies of interest for flow imaging, thereby reducing the sensitivity of flow imaging. Another example of clutter is the amplitude jitter of the pulses used in transmitting pulses. One source of clutter can be differences in supply amplitude between pulses because the supply capacitor is drained of charge during the pulse to deliver current and is not charged to the same level on the next pulse.

除了使用數位牆式濾波器以外,還可以透過在數位濾波器之前使用高通濾波器來將引起雜波的低頻成分減至最小。濾波器可以在類比域中,也可以在數位域中。這些濾波器的一部分也可以在換能器介面上執行,透過控制射頻(R f)和載波頻率(C HF)網路,可以實現對高通頻率的實時控制。射頻(R f)是指電磁波在3 kHz至300 GHz範圍內的振盪速率,以及承載無線電信號的交流電的速率。載波頻率(C HF)定義為固定頻率的傳輸,此固定頻率已被更改或調變為承載資料。這樣可實現20dB / Dec的高通斜率。 In addition to using a digital wall filter, low-frequency components that cause clutter can be minimized by using a high-pass filter before the digital filter. Filters can be in the analog domain or in the digital domain. Parts of these filters can also be implemented on the transducer interface, allowing real-time control of the high-pass frequency by controlling the radio frequency (R f ) and carrier frequency (C HF ) networks. Radio frequency (R f ) refers to the rate at which electromagnetic waves oscillate in the range 3 kHz to 300 GHz, as well as the rate at which alternating current carries radio signals. Carrier frequency (C HF ) is defined as the transmission of a fixed frequency that has been altered or modulated to carry data. This achieves a high-pass slope of 20dB/Dec.

此外,除了使用低雜訊放大器(LNA)外,還可以利用其他數位控制式高通濾波器(HPF)來簡化接收器中的操作,從而節省功率和處理時間。透過在時間增益補償(TGC)之前消除不必要的雜波,LNA可以增加提供給類比數位轉換器(ADC)的信號的動態範圍。現在可以對數位化的位元進行處理,以進行進一步的多普勒操作。Additionally, in addition to using low-noise amplifiers (LNAs), other digitally controlled high-pass filters (HPFs) can be utilized to simplify operation in the receiver, thereby saving power and processing time. By eliminating unnecessary noise before time gain compensation (TGC), the LNA can increase the dynamic range of the signal provided to the analog-to-digital converter (ADC). The digitized bits can now be processed for further Doppler operations.

多普勒的獲取依賴於脈衝的重複傳輸來從特定的感興趣區域獲取資料。這樣的獲取在其週期上是精確的,以確保均勻地取樣多普勒信號以用於進一步的頻譜圖處理。當以雙工或三重成像的模式完成多普勒信號採集時(在這種模式下同時採集B模式或色流信號),這可能是超音波成像系統的主要限制。這種限制降低了其他模式的訊框率,因此限制了超音波醫師實時追蹤事件的能力。此外,將超音波脈衝快速週期性地傳輸到同一位置會增加單位面積的平均功率使其超出某些安全標準,因此,對產生的聲功率的限制促使人們密切注意將其保持在安全區域內。Doppler acquisition relies on repeated transmission of pulses to acquire data from a specific region of interest. Such acquisition is precise in its period to ensure uniform sampling of the Doppler signal for further spectrogram processing. This can be a major limitation of ultrasound imaging systems when Doppler signal acquisition is done in duplex or triple imaging modes (where B-mode or color flow signals are acquired simultaneously). This limitation reduces the frame rate of other modes and therefore limits the sonographer's ability to track events in real time. Furthermore, rapid and periodic transmission of ultrasonic pulses to the same location increases the average power per unit area beyond certain safety standards, so limits on the generated acoustic power prompt close attention to keeping it within the safety zone.

多普勒頻移原理用於計算血流速度。可以計算其他類型的速度,例如體液、工業流體、氣體等。當觀察者移向源時,由於每秒透過更多的聲波週期,頻率增加f r的計算公式為: f r= f t The Doppler shift principle is used to calculate blood flow velocity. Other types of velocities can be calculated, such as body fluids, industrial fluids, gases, etc. As the observer moves toward the source, the frequency increases fr due to the transmission of more sound wave cycles per second. The formula for r is: fr = f t

在上面,f t是發送頻率,c是組織中的聲速,v是觀察者(例如血液)的速度。 In the above, ft is the transmitting frequency, c is the speed of sound in the tissue, and v is the speed of the observer (e.g. blood).

如果觀察者的速度與波傳播方向成角度ø,則速度由波方向上的速度分量v cosø代替。 f ry= f t If the observer's velocity is at an angle ø to the direction of wave propagation, the velocity is replaced by the velocity component v cosø in the direction of the wave. f ry = f t

如果觀察者處於靜止狀態,並且源沿波傳播方向以一定速度移動,則波長將被壓縮。結果觀察到的頻率為: f ry= f t If the observer is at rest and the source moves with some speed in the direction of wave propagation, the wavelength will be compressed. The resulting observed frequency is: f ry = f t

考慮角度: f ry= f t Consider the angle: f ry = f t

在超音波的應用中,超音波束從運動的血細胞和組織中反向散射。以上兩種效果結合在一起,使發送的多普勒頻率發生偏移。然後,觀察到的頻率由下式給出: f ry=  f t * =  f t In ultrasound applications, the ultrasound beam is backscattered from moving blood cells and tissue. The above two effects combine to shift the transmitted Doppler frequency. The observed frequency is then given by: f ry = f t * = f t

如上所述,多普勒頻移頻率是入射頻率f t與反射頻率f r之差,因此由下式給出: f d= f r -f t f d=  f t - f t As mentioned above, the Doppler shift frequency is the difference between the incident frequency f t and the reflected frequency f r , and is therefore given by: f d = f r - f t f d = f t - f t

由於c >> v f d= Since c >> v f d =

從最後的關係來看,多普勒頻移取決於與傳播方向和發送頻率的夾角。From the last relationship, the Doppler shift depends on the angle with the direction of propagation and the transmit frequency.

當與電子控制的方位角和仰角呈90度測量時,最佳反射會發生,以實現最佳的多普勒信號偵測。此仰角轉向是透過仰角延遲控制與任何所需方位角的組合來控制的。Optimal reflection occurs when measured at 90 degrees to electronically controlled azimuth and elevation angles for optimal Doppler signal detection. This elevation steering is controlled by a combination of elevation delay control and any desired azimuth angle.

連續波多普勒系統是一種透過使用容納在同一探針內的兩個單獨的換能器元件發送和接收連續超音波的系統。因為發送和接收是連續的,所以系統沒有深度解析度,除非從接近換能器發出的信號比從遠處的目標得到的衰減要小。在圖24中以多普勒取樣容積顯示了發送光束2112和接收光束2114。可以在其上獲取多普勒資訊的流動敏感區域2116(取樣容積)是發送和接收波束重疊的區域,如與換能器面相距一定距離的交叉陰影線所示。A continuous wave Doppler system is a system that sends and receives continuous ultrasound waves by using two separate transducer elements housed within the same probe. Because transmit and receive are continuous, the system has no depth resolution unless the signal from a close transducer is less attenuated than from a distant target. The transmit beam 2112 and the receive beam 2114 are shown in Doppler sample volumes in Figure 24. The flow-sensitive area 2116 (sampling volume) over which Doppler information can be acquired is the area where the transmit and receive beams overlap, as shown by the cross-hatching at a distance from the transducer face.

例如,可以構造一個包含兩個子元件的元件,其中一個可以處於發送模式,另一個可以處於接收模式。透過使用嵌入的雙子元件而不是換能器中的單個元件,整個換能器區域或其選擇的部分可以用於發送和接收。同樣,透過使用雙重子元件增加了相交區域。For example, you can construct an element that contains two sub-elements, one of which can be in transmit mode and the other in receive mode. By using embedded twin elements rather than individual elements within the transducer, the entire transducer area or selected portions thereof can be used for both transmission and reception. Likewise, the intersection area is increased by using double subcomponents.

醫學成像中使用的諸如超音波成像儀之類的成像裝置使用壓電(PZT)材料或其他壓電陶瓷和聚合物複合材料。為了製造用於換能器的塊狀PZT元件,可以將厚的壓電材料板切割成大的矩形PZT元件。矩形PZT元件的製造成本很高,因為製造過程涉及精確切割矩形厚PZT或陶瓷材料並將其以精確的間距安裝到基板上。此外,換能器的阻抗遠高於組織的聲學阻抗,這需要使用阻抗匹配層以允許實際的信號發送和接收。Imaging devices such as ultrasound imagers used in medical imaging use piezoelectric (PZT) materials or other piezoelectric ceramic and polymer composites. To make bulk PZT elements for use in transducers, thick sheets of piezoelectric material can be cut into large rectangular PZT elements. Rectangular PZT elements are expensive to manufacture because the manufacturing process involves precisely cutting rectangles of thick PZT or ceramic material and mounting them to a substrate at precise spacing. Additionally, the impedance of the transducer is much higher than the acoustic impedance of the tissue, which requires the use of impedance matching layers to allow actual signal transmission and reception.

更進一步,這種厚的塊狀PZT元件可能需要相對較高的電壓脈衝。例如,可能需要100伏(V)或更高電壓才能生成傳輸信號。高驅動電壓會導致高功耗,因為換能器中的功耗與驅動電壓的平方成正比。高功率耗散在成像裝置內產生熱量,因此需要冷卻裝置。冷卻系統的使用增加了成像裝置的製造成本和重量,這使得成像裝置的操作負擔更大。高電壓也增加了電子裝置的成本。Furthermore, such thick bulk PZT components may require relatively high voltage pulses. For example, 100 volts (V) or more may be required to generate a transmission signal. High drive voltage results in high power dissipation because the power dissipated in the transducer is proportional to the square of the drive voltage. High power dissipation generates heat within the imaging device, thus requiring cooling devices. The use of a cooling system increases the manufacturing cost and weight of the imaging device, which makes the imaging device more burdensome to operate. High voltage also increases the cost of electronic devices.

更進一步地,用於換能器的發送/接收電子元件可以遠離換能器自身定位,因此需要在換能器和發送/接收電子元件之間的微型同軸電纜。通常,電纜具有精確的長度以進行延遲和阻抗匹配,並且經常使用附加的阻抗匹配網路,以將換能器透過電纜有效地連結到電子元件。Furthermore, the transmit/receive electronics for the transducer may be located remotely from the transducer itself, thus requiring a micro coaxial cable between the transducer and the transmit/receive electronics. Typically, cables are of precise length for delay and impedance matching, and additional impedance matching networks are often used to effectively connect the transducer to the electronic components through the cable.

因此,本說明書描述了壓電微機械超音波換能器(pMUT)的使用,其可以利用各種半導體晶圓製造操作有效地形成在基板上。半導體晶圓的尺寸可能為6英寸、8英寸和12英寸,並且能夠容納數百個換能器陣列。這些半導體晶圓開始於在其上執行各種處理步驟的矽基板。這種操作的一個例子是形成SiO2層,也稱為絕緣氧化物。可以使用各種其他步驟,例如添加金屬層以用作互連和接合焊盤或銅柱,以允許將pMUT連結到其他電子元件。而且,使用蝕刻技術在矽結構中形成空腔允許形成可在電控制下或由於外部壓力輸入而移動的膜。與具有大體積壓電材料的傳統換能器相比,構建在半導體基板上的pMUT體積更小、製造更便宜、電子元件與換能器之間的互連更簡單且效能更高。因此,它們提供了工作頻率上的靈活性,並由於互連中的寄生效應較低而具有生成更高品質圖像的潛力。Accordingly, this specification describes the use of piezoelectric micromachined ultrasound transducers (pMUTs) that can be efficiently formed on a substrate using various semiconductor wafer fabrication operations. Semiconductor wafers may be available in sizes of 6 inches, 8 inches, and 12 inches, and can accommodate hundreds of transducer arrays. These semiconductor wafers start with a silicon substrate on which various processing steps are performed. An example of such an operation is the formation of a SiO2 layer, also known as an insulating oxide. Various other steps can be used, such as adding metal layers to serve as interconnects and bonding pads or copper pillars to allow the pMUT to be bonded to other electronic components. Furthermore, using etching techniques to create cavities in silicon structures allows the formation of membranes that can move under electrical control or due to external pressure input. Compared with traditional transducers with bulky piezoelectric materials, pMUTs built on semiconductor substrates are smaller, cheaper to manufacture, simpler to interconnect between electronic components and transducers, and more efficient. As a result, they offer flexibility in operating frequency and the potential to generate higher quality images due to lower parasitics in the interconnect.

在一個示例中,成像裝置耦合到專用積體電路(ASIC),專用積體電路包括發送驅動器、用於接收到的回波信號的感測電路、以及控制各種操作的控制電路。ASIC可以形成在單獨的半導體晶圓上,而pMUT可以形成在另一個晶圓上。同樣,可以將ASIC放置在緊鄰pMUT元件的位置,以減少寄生損耗。在一示例中,ASIC可以與換能器陣列相距50微米(μm)或更小。2個晶圓或2個晶粒之間的間距可能小於100 µm,其中每個晶圓包括許多晶粒,而晶粒在換能器晶圓中包含一個換能器,而在ASIC晶圓中包含一個ASIC。ASIC可以具有相對於pMUT的匹配尺寸,以允許堆疊裝置以進行晶圓到晶圓的互連,或ASIC晶圓上的換能器晶圓或換能器晶圓到ASIC晶圓的互連。或者,可以使用低溫壓電材料濺射和與ASIC處理兼容的其他低溫處理在ASIC晶圓的頂部開發換能器。In one example, the imaging device is coupled to an application specific integrated circuit (ASIC) that includes a transmit driver, sensing circuitry for received echo signals, and control circuitry to control various operations. The ASIC can be formed on a separate semiconductor wafer, while the pMUT can be formed on another wafer. Likewise, the ASIC can be placed in close proximity to the pMUT components to reduce parasitic losses. In one example, the ASIC may be 50 micrometers (μm) or less away from the transducer array. The spacing between 2 wafers or 2 dies may be less than 100 µm where each wafer contains many dies and the die contains a transducer in a transducer wafer and in an ASIC wafer Contains an ASIC. The ASIC may have matched dimensions relative to the pMUT to allow stacking of devices for wafer-to-wafer interconnection, or transducer wafer on ASIC wafer, or transducer wafer-to-ASIC wafer interconnection. Alternatively, the transducer can be developed on top of the ASIC wafer using low-temperature piezoelectric material sputtering and other low-temperature processes that are compatible with ASIC processing.

雖然pMUT具有用於高級超音波成像的潛力,但某些侷限性限制了它們在高效能成像實施中的利用。例如,利用氮化鋁的pMUT表現出與發送和接收操作相關的低靈敏度,使其成為要求不高的應用的候選者。利用PZT的其他pMUT需要相對較高的電壓,並且具有相對較低的頻寬和較低的效率。Although pMUTs have potential for advanced ultrasound imaging, certain limitations limit their utilization in high-performance imaging implementations. For example, pMUTs utilizing aluminum nitride exhibit low sensitivity associated with transmit and receive operations, making them candidates for less demanding applications. Other pMUTs utilizing PZT require relatively high voltages and have relatively low bandwidth and low efficiency.

因此,本說明書描述的pMUT:1)具有增強的靈敏度; 2)可以在低電壓下操作; 3)展現出高頻寬操作;以及4)展現出良好的線性度。特定而言,本說明書描述了緊密關聯於相關控制電路的pMUT。這允許在小型便攜式裝置中的控制電路的控制下進行2D和3D成像。Therefore, the pMUT described in this specification: 1) has enhanced sensitivity; 2) can operate at low voltages; 3) exhibits high bandwidth operation; and 4) exhibits good linearity. In particular, this specification describes pMUTs closely associated with associated control circuitry. This allows 2D and 3D imaging under the control of control circuitry in small portable devices.

換能器的另一種類型是電容式微機械超音波換能器(cMUT)。但是,與基於PZT的裝置相比,cMUT傳感器難以在較低的頻率(發生大量深部醫學成像的位置)上產生足夠的聲壓,並且固有地是非線性的。此外,cMUT需要高壓操作。Another type of transducer is the capacitive micromachined ultrasound transducer (cMUT). However, compared to PZT-based devices, cMUT sensors struggle to generate sufficient sound pressure at lower frequencies (where much deep medical imaging occurs) and are inherently nonlinear. In addition, cMUT requires high voltage operation.

通常,本說明書的成像裝置包括多個發送通道和多個接收通道。發送通道以電壓脈衝驅動壓電元件,壓電脈衝的頻率為壓電元件響應的頻率。這導致從壓電元件發送超音波波形,此超音波波形指向要成像的對象。在一些示例中,具有壓電元件的換能器陣列的成像裝置使用在成像裝置和身體之間的凝膠與身體機械接觸。超音波波形朝著物體(即器官)傳播,一部分波形被反射回壓電元件,在此將接收到的超音波能量轉換為電能,然後透過多個接收通道和其他電路進行進一步處理以顯影物體的圖像。Generally, the imaging device of this specification includes a plurality of transmitting channels and a plurality of receiving channels. The sending channel drives the piezoelectric element with a voltage pulse, and the frequency of the piezoelectric pulse is the frequency at which the piezoelectric element responds. This results in an ultrasound waveform being sent from the piezoelectric element, which is directed towards the object to be imaged. In some examples, an imaging device having a transducer array of piezoelectric elements is in mechanical contact with the body using a gel between the imaging device and the body. The ultrasound waveform propagates towards the object (i.e. organ) and a portion of the waveform is reflected back to the piezoelectric element, where the received ultrasound energy is converted into electrical energy and further processed through multiple receiving channels and other circuits to visualize the object. images.

這些發送和接收通道會消耗功率,並且在有許多通道(以生成高品質圖像)的儀器中,功率可能會導致成像裝置中產生過多的熱量。如果溫度升高到一定值以上,則可能會影響成像裝置的操作,可能會對操作人員造成危險,可能會對患者造成危險,並且可能超出限制溫度升高的規範要求。超音波成像裝置包括換能器陣列、ASIC、發送和接收波束形成電路以及控制電子元件。規格限制了可容許的最高溫度,這進而嚴重限制了可以在成像裝置中容納的電子電路,並且還限制了成像裝置的操作方式。這樣的限制可能會對獲得的圖像品質和圖像的圖框率產生負面影響。此外,成像裝置可能由電池供電,隨著每個通道消耗能量,成像裝置可能會在具有多個通道的儀器中快速耗電。These transmit and receive channels consume power, and in instruments with many channels (to produce high-quality images), the power can cause excessive heat in the imaging device. If the temperature rises above a certain value, it may affect the operation of the imaging device, may cause danger to the operator, may cause danger to the patient, and may exceed regulatory requirements limiting temperature increases. Ultrasound imaging devices include transducer arrays, ASICs, transmit and receive beamforming circuits, and control electronics. Specifications limit the maximum allowable temperature, which in turn severely limits the electronic circuitry that can be accommodated in the imaging device, and also limits how the imaging device can operate. Such limitations may have a negative impact on the obtained image quality and frame rate of the image. Additionally, the imaging device may be battery powered, which may rapidly drain power in instruments with multiple channels as each channel consumes energy.

本文揭示內容的成像裝置解決了這些和其他問題。特定而言,在保持所需的圖像品質的同時,成像裝置在不超過成像裝置的溫度限制的情況下控制功耗。特定而言,用於形成圖像的接收通道和/或發送通道的數量在電子上可適配以節省功率,例如,在可接受較少通道數量的情況下。作為特定示例,可以動態地控制多個通道中的每個通道以減少功率或完全斷電。另外,每個通道的其他特性也可以配置為降低功耗。這種先進的控制允許成像裝置在安全的溫度閾值內操作,並且可以在不實質上犧牲所需的圖像品質的情況下進行操作。較低的功耗還可以延長電池壽命。The imaging device disclosed in this article addresses these and other issues. Specifically, the imaging device controls power consumption without exceeding temperature limits of the imaging device while maintaining desired image quality. In particular, the number of receive channels and/or transmit channels used to form the image is electronically adaptable to save power, for example, where a smaller number of channels is acceptable. As a specific example, each of multiple channels can be dynamically controlled to reduce power or power down completely. Additionally, other features of each channel can be configured to reduce power consumption. This advanced control allows the imaging device to operate within safe temperature thresholds and without substantially sacrificing required image quality. Lower power consumption also extends battery life.

而且,成像裝置包括手持殼體,在手持殼體中容納換能器和相關聯的電子元件。成像裝置還可包含電池以為電子元件供電。如上所述,成像裝置消耗的電量增加了成像裝置的溫度。為了確保令人滿意地使用成像裝置和成像裝置效能,成像裝置主體的溫度應保持在閾值溫度以下。獲得高品質圖像會消耗大量功率、減少電池壽命並增加探針溫度,然而本說明書的成像裝置被電子地配置為降低功率和溫度。Furthermore, the imaging device includes a handheld housing in which the transducer and associated electronics are housed. The imaging device may also include batteries to power electronic components. As described above, the power consumed by the imaging device increases the temperature of the imaging device. To ensure satisfactory use and performance of the imaging device, the temperature of the imaging device body should be maintained below a threshold temperature. Obtaining high quality images consumes significant power, reduces battery life, and increases probe temperature, however the imaging device of this specification is electronically configured to reduce power and temperature.

在一個示例中,本文揭示內容描述了一種高效能、低功耗和低成本的便攜式成像裝置,成像裝置能夠使用在矽晶圓上構建的2D陣列中的pMUT進行2D和3D成像。與具有某些參數的電子配置的,與ASIC耦合的這種陣列,能夠以比以往可能需要的成本更低的成本實現更高品質的圖像處理。透過控制某些參數,例如使用的通道數或每個通道使用的功率量,可以更改功耗並更改溫度。In one example, this disclosure describes a high-performance, low-power, and low-cost portable imaging device capable of 2D and 3D imaging using pMUTs in a 2D array built on a silicon wafer. Such arrays, configured electronically with certain parameters, coupled to ASICs, enable higher quality image processing at a lower cost than was previously possible. By controlling certain parameters, such as the number of channels used or the amount of power used by each channel, you can change the power consumption and change the temperature.

本文揭示內容描述了一種成像裝置,成像裝置依賴於基於pMUT的換能器,換能器以每個像素為基礎連結到控制電子元件並被容納在便攜式外殼中。成像裝置允許實時進行系統可配置性和適應性,以主動控制成像裝置中的功耗和溫度。特定而言,流動成像比解剖成像模式消耗的功率更多。透過1)更改孔徑大小和/或2)主動控制這些通道中的功耗以使成像裝置內的溫度不超過規格限制,來最小化成像裝置內的功耗,從而降低了功耗。在實現所有其他功能的同時,還可以實現卓越的效能。此外,與其他解剖模式相比,在多普勒模式下可以增加聲學功率輸出。提供電子裝置來控制這種功率輸出位準。This disclosure describes an imaging device that relies on a pMUT-based transducer that is coupled to control electronics on a per-pixel basis and housed in a portable housing. The imaging device allows for real-time system configurability and adaptability to proactively control power consumption and temperature in the imaging device. Specifically, flow imaging consumes more power than anatomical imaging modes. Power consumption is reduced by minimizing power consumption within the imaging device by 1) changing the aperture size and/or 2) actively controlling power consumption in these channels so that the temperature within the imaging device does not exceed specification limits. All other functions can be achieved while achieving excellent performance. Additionally, acoustic power output can be increased in Doppler mode compared to other anatomical modes. Electronic means are provided to control this power output level.

本文所述之pMUT的製造成本,可以透過應用現代的半導體和晶圓處理技術來降低。例如,可以在半導體晶圓上旋轉或濺射薄膜壓電層,然後對其進行構圖以創建壓電傳感器,每個壓電傳感器具有兩個或更多個電極。在一個示例中,每個壓電元件可以被設計為具有以特定頻率(稱為中心頻率)以及第二和/或附加頻率發送或接收信號的能力。注意到,術語壓電元件、pMUT、收發器和像素在本文中可互換使用。The manufacturing costs of the pMUTs described in this article can be reduced by applying modern semiconductor and wafer processing technologies. For example, a thin-film piezoelectric layer can be spun or sputtered on a semiconductor wafer and then patterned to create piezoelectric sensors, each with two or more electrodes. In one example, each piezoelectric element may be designed with the ability to transmit or receive signals at a specific frequency (called a center frequency) as well as a second and/or additional frequency. Note that the terms piezoelectric element, pMUT, transceiver and pixel are used interchangeably in this article.

在一個示例中,成像裝置包括換能器,換能器具有形成在基板上的壓電元件的陣列。每個壓電元件包括:至少一個相對基板懸置的膜;至少一個設置在膜上的底部電極;至少一個設置在底部電極上的壓電層;以及至少一個設置在至少一個壓電層上的頂部電極。相鄰的壓電元件被配置為彼此聲學隔離。In one example, an imaging device includes a transducer having an array of piezoelectric elements formed on a substrate. Each piezoelectric element includes: at least one membrane suspended relative to the substrate; at least one bottom electrode disposed on the membrane; at least one piezoelectric layer disposed on the bottom electrode; and at least one piezoelectric layer disposed on at least one piezoelectric layer. Top electrode. Adjacent piezoelectric elements are configured to be acoustically isolated from each other.

在另一示例中,成像裝置包括換能器,換能器具有在換能器上以行和列佈置的壓電元件的二維(2D)陣列。每個壓電元件具有至少兩個端子,並且與每個相鄰的壓電元件物理隔離以最小化串擾。陣列的第一組壓電元件包括:每個壓電元件具有連結到相應的接收放大器的第一頂部電極,並且被電子編程為好像被連結在一起以形成第一行。陣列的第二組壓電元件包括:每個壓電元件具有連結到相應的發送驅動器的第二頂部電極,並且被電子編程為好像被連結在一起以形成第二行。In another example, an imaging device includes a transducer having a two-dimensional (2D) array of piezoelectric elements arranged in rows and columns on the transducer. Each piezoelectric element has at least two terminals and is physically isolated from each adjacent piezoelectric element to minimize crosstalk. A first group of piezoelectric elements of the array includes each piezoelectric element having a first top electrode connected to a corresponding receive amplifier and electronically programmed to appear to be connected together to form a first row. The second set of piezoelectric elements of the array includes each piezoelectric element having a second top electrode connected to a corresponding transmit driver and electronically programmed to appear to be connected together to form a second row.

在另一示例中,成像裝置包括換能器和在換能器上以行和列佈置的壓電元件的2D陣列。每個壓電元件具有至少兩個端子。壓電元件的至少第一行包括每個壓電元件具有連結到在編程控制下的相應接收放大器或發送驅動器的第一頂部電極。壓電元件的至少第二行包括每個壓電元件具有連結到在編程控制下的相應接收放大器或發送驅動器的第一頂部電極。壓電元件被編程為先發送然後接收,或者同時發送和接收。In another example, an imaging device includes a transducer and a 2D array of piezoelectric elements arranged in rows and columns on the transducer. Each piezoelectric element has at least two terminals. At least a first row of piezoelectric elements includes each piezoelectric element having a first top electrode coupled to a corresponding receive amplifier or transmit driver under programmed control. At least a second row of piezoelectric elements includes each piezoelectric element having a first top electrode coupled to a corresponding receive amplifier or transmit driver under programmed control. Piezoelectric elements are programmed to transmit first and then receive, or to transmit and receive simultaneously.

現在轉到附圖,圖1示出了成像裝置(100)的框圖,成像裝置(100)具有由控制電路(109)控制的發送(106)和接收通道(108),並且具有在計算裝置(110)上執行的成像計算。圖1還包括電源(111),以向成像裝置(100)中的各個組件供電。Turning now to the drawings, Figure 1 shows a block diagram of an imaging device (100) having transmit (106) and receive channels (108) controlled by a control circuit (109) and having a computing device Imaging calculations performed on (110). Figure 1 also includes a power supply (111) to power various components in the imaging device (100).

如上所述,成像裝置(100)可用於生成人體或動物體內的內部組織、骨骼、血流或器官的圖像。因此,成像裝置(100)將信號發送到體內並且從正被成像的身體部位接收反射信號。這樣的成像裝置(100)包括壓電換能器(102),壓電換能器可以被稱為可以基於光聲或超音波效應的收發器或成像器。成像裝置(100)也可以用於對其他物體進行成像。例如,成像裝置(100)可以用於醫學成像、用於管道中的流體或氣體的流量測量、碎石術以及用於治療性和高強度聚焦超音波(HIFU)手術的局部組織加熱。As mentioned above, the imaging device (100) may be used to generate images of internal tissue, bones, blood flow, or organs within a human or animal body. Thus, the imaging device (100) transmits signals into the body and receives reflected signals from the body part being imaged. Such an imaging device (100) includes a piezoelectric transducer (102), which may be referred to as a transceiver or imager that may be based on photoacoustic or ultrasonic effects. The imaging device (100) may also be used to image other objects. For example, the imaging device (100) may be used for medical imaging, for flow measurement of fluids or gases in pipelines, lithotripsy, and local tissue heating for therapeutic and high-intensity focused ultrasound (HIFU) procedures.

除了與人類患者一起使用之外,成像裝置(100)還可用於獲取動物的內部器官的圖像。此外,除了對內部器官進行成像之外,成像裝置(100)還可以用於透過多普勒模式成像來決定動脈和靜脈中的血流的方向和速度以及組織剛度。In addition to use with human patients, the imaging device (100) may be used to obtain images of the internal organs of animals. Furthermore, in addition to imaging internal organs, the imaging device (100) may be used to determine the direction and velocity of blood flow in arteries and veins and tissue stiffness through Doppler mode imaging.

成像裝置(100)可以用於執行不同類型的成像。例如,成像裝置(100)可以用於執行一維成像(也稱為A掃描)、2D成像(也稱為B掃描(B模式))、三維(3D)成像(也稱為C掃描)、和多普勒成像。成像裝置(100)可以被切換到不同的成像模式並且可以在程序控制下被電子配置。The imaging device (100) can be used to perform different types of imaging. For example, the imaging device (100) may be used to perform one-dimensional imaging (also known as an A-scan), 2D imaging (also known as a B-scan (B-mode)), three-dimensional (3D) imaging (also known as a C-scan), and Doppler imaging. The imaging device (100) can be switched to different imaging modes and can be electronically configured under program control.

為了促進這種成像,成像裝置(100)包括壓電換能器(102)的陣列,每個壓電換能器(102)包括壓電元件(104)的陣列。壓電元件(104)還可包括兩個或更多個子元件,每個子元件可在發送或接收操作中配置。壓電元件(104)進行以下操作:1)生成穿過人體或其他物體的壓力波,以及2)接收人體或其他物體中物體成像的反射波。To facilitate such imaging, the imaging device (100) includes an array of piezoelectric transducers (102), each piezoelectric transducer (102) including an array of piezoelectric elements (104). The piezoelectric element (104) may also include two or more sub-elements, each of which may be configured in transmit or receive operations. The piezoelectric element (104) does the following: 1) generates pressure waves that pass through the human body or other objects, and 2) receives reflected waves that are imaged by objects in the human body or other objects.

在一些示例中,成像裝置(100)可以被配置為同時發送和接收超音波形。例如,某些壓電元件(104)可以向被成像的目標物體發送壓力波,而其他壓電元件(104)接收從目標物體反射的壓力波,並響應於所接收的波而產生電荷。In some examples, imaging device (100) may be configured to transmit and receive ultrasound waveforms simultaneously. For example, some piezoelectric elements (104) may send pressure waves toward the target object being imaged, while other piezoelectric elements (104) receive pressure waves reflected from the target object and generate a charge in response to the received waves.

在一些示例中,每個壓電元件(104)可以以已知的頻率(稱為中心頻率)以及第二和/或附加頻率發送或接收信號。這樣的多頻壓電元件(104)可以被稱為多模態壓電元件(104),並且可以擴展成像裝置(100)的頻寬。In some examples, each piezoelectric element (104) can send or receive signals at a known frequency (called a center frequency) as well as second and/or additional frequencies. Such a multi-frequency piezoelectric element (104) may be called a multi-modal piezoelectric element (104), and may expand the bandwidth of the imaging device (100).

當施加一定頻率的不同電壓值時,形成壓電元件(104)的壓電材料收縮和膨脹。因此,當電壓在施加的不同值之間交替時,壓電元件(104)將電能(即,電壓)轉換為機械運動,從而產生聲能,聲能以波的形式由期望頻率發送。這些波從正被成像的目標反射並在相同的壓電元件(104)處被接收,並被轉換成電信號,然後用於形成目標的圖像。The piezoelectric material forming the piezoelectric element (104) contracts and expands when different voltage values of a certain frequency are applied. Thus, as the voltage alternates between different applied values, the piezoelectric element (104) converts electrical energy (i.e., voltage) into mechanical motion, thereby producing sound energy, which is sent in the form of a wave at the desired frequency. These waves are reflected from the target being imaged and received at the same piezoelectric element (104) and converted into electrical signals which are then used to form an image of the target.

為了產生壓力波,成像裝置(100)包括多個發送通道(106)和多個接收通道(108)。發送通道(106)包括多個部件,這些部件以其響應的頻率的電壓脈衝來驅動換能器(102)(即,壓電元件(104)的陣列)。這使得超音波波形從壓電元件(104)朝著要成像的物體發送。超音波波形朝著要成像的物體行進,並且波形的一部分被反射回換能器(102),在接收器(108)處收集反射的波形,將其轉換為電能並對其進行處理,以便例如在計算裝置(110)處顯影可以顯示的圖像。To generate pressure waves, the imaging device (100) includes a plurality of transmit channels (106) and a plurality of receive channels (108). The transmission channel (106) includes a plurality of components that drive the transducer (102) (ie, the array of piezoelectric elements (104)) with voltage pulses at a frequency to which they respond. This causes an ultrasound waveform to be sent from the piezoelectric element (104) towards the object to be imaged. The ultrasonic waveform travels towards the object to be imaged and part of the waveform is reflected back to the transducer (102) where the reflected waveform is collected at the receiver (108), converted to electrical energy and processed for e.g. A displayable image is developed at the computing device (110).

在一些示例中,雖然成像裝置(100)中的發送通道(106)和接收通道(108)的數量保持恆定,但是它們耦合到的壓電元件(104)的數量可以變化。此耦合由控制電路(109)控制。在一些示例中,控制電路(109)的一部分可以分佈在發送通道(106)和接收通道(108)中。例如,換能器(102)的壓電元件(104)可以形成為具有N行和M列的2D陣列。In some examples, while the number of transmit channels (106) and receive channels (108) in the imaging device (100) remains constant, the number of piezoelectric elements (104) to which they are coupled can vary. This coupling is controlled by the control circuit (109). In some examples, portions of control circuitry (109) may be distributed among transmit channels (106) and receive channels (108). For example, the piezoelectric elements (104) of the transducer (102) may be formed as a 2D array with N rows and M columns.

在一個示例中,壓電元件(104)的2D陣列具有許多列和行,例如128行和32列。成像裝置(100)可以具有多達128個發送通道(106)和多達128個接收通道(108)。每個發送通道(106)和接收通道(108)耦合到多個或單個壓電元件或子元件(104)。取決於成像模式,壓電元件(104)的每一列可以耦合到單個發送通道(106)和單個接收通道(108)。發送通道(106)和接收通道(108)接收複合信號,複合信號組合在相應行內的每個壓電元件(104)處接收的信號。In one example, the 2D array of piezoelectric elements (104) has a number of columns and rows, such as 128 rows and 32 columns. The imaging device (100) may have up to 128 transmit channels (106) and up to 128 receive channels (108). Each transmit channel (106) and receive channel (108) is coupled to multiple or a single piezoelectric element or sub-element (104). Depending on the imaging mode, each column of piezoelectric elements (104) may be coupled to a single transmit channel (106) and a single receive channel (108). The transmit channel (106) and the receive channel (108) receive composite signals that combine the signals received at each piezoelectric element (104) within the corresponding row.

在另一個示例中,(即在不同的成像模式期間),各個壓電元件(104)耦合到它們自己的發送通道(106)和他們自己的接收通道(108)。In another example, (i.e., during different imaging modes), individual piezoelectric elements (104) are coupled to their own transmit channel (106) and their own receive channel (108).

在其他示例中,計算裝置110或電源和電池111在外部。In other examples, computing device 110 or power supply and battery 111 are external.

圖2是根據本文描述的原理的示例的,具有流動成像能力以及解剖成像能力的成像系統的圖。如所描繪的,成像系統包括成像裝置(100),成像裝置(100)在發送模式/處理中經由發送通道(圖1:106)產生並向內部器官(例如心臟(214))發送壓力波(210)。內部器官或其他要成像的物體可以將一部分壓力波(210)向成像裝置(100)反射,成像裝置(100)透過換能器(圖1:102)擷取接收通道(圖1:108)、控制電路(圖1:109)、計算裝置(圖1:110)和反射壓力波,並在接收模式/處理中生成電信號。系統還包括透過通信通道(218)與成像裝置(100)通信的另一計算裝置(216)。成像裝置(100)可以將電信號傳送到計算裝置(216),計算裝置(216)處理接收到的信號以完成物體圖像的形成。系統的顯示裝置(220)然後可以顯示器官或目標的圖像,包括在目標區域中顯示與血流相關的圖像的圖像。Figure 2 is a diagram of an imaging system having flow imaging capabilities as well as anatomical imaging capabilities according to an example of the principles described herein. As depicted, the imaging system includes an imaging device (100) that generates and transmits pressure waves (106) to an internal organ, such as the heart (214), in a transmit mode/process via a transmit channel (Fig. 1: 106). 210). Internal organs or other objects to be imaged can reflect part of the pressure wave (210) to the imaging device (100), and the imaging device (100) captures the receiving channel (Fig. 1:108) through the transducer (Fig. 1:102), Control circuitry (Fig. 1:109), computing device (Fig. 1:110) and reflect the pressure wave and generate electrical signals in the receive mode/processing. The system also includes another computing device (216) in communication with the imaging device (100) via the communication channel (218). The imaging device (100) may transmit electrical signals to a computing device (216), which processes the received signals to complete formation of an image of the object. The system's display device (220) may then display images of the organ or target, including images showing images related to blood flow in the target area.

如圖2所示,成像裝置(100)可以是便攜式手持裝置,其透過通信通道(218)以無線方式(使用協定,例如802.11協定)或透過電纜(例如,通用串列匯流排2(USB2)、USB 3、USB 3.1和USB-C)來與計算裝置(216)通信信號。在繫帶連結的情況下,成像裝置(100)可以包括如圖3所示的端口,用於接收要與計算裝置(216)通信的電纜。在無線連結的情況下,成像裝置(100)包括用於與計算裝置(216)通信的無線發送器。As shown in Figure 2, the imaging device (100) may be a portable handheld device that communicates wirelessly (using a protocol such as the 802.11 protocol) or via a cable (eg, Universal Serial Bus 2 (USB2)) over a communication channel (218) , USB 3, USB 3.1, and USB-C) to communicate signals with the computing device (216). In the case of a tethered connection, the imaging device (100) may include a port as shown in Figure 3 for receiving a cable to communicate with the computing device (216). In the case of a wireless connection, the imaging device (100) includes a wireless transmitter for communicating with the computing device (216).

如圖所示,顯示裝置(220)和計算裝置(216)可以與成像裝置(100)分離。例如,計算裝置(216)和顯示裝置(220)可以被佈置在可以向使用者顯示圖像的單獨的裝置(例如,諸如蜂巢式電話或iPad之類的行動裝置或固定計算裝置)內。在另一個示例中,顯示裝置(220)和計算裝置(220)被包含在成像裝置(100)內。即,成像裝置(100)、計算裝置(216)和顯示裝置(220)被佈置在單個殼體內。As shown, the display device (220) and computing device (216) may be separate from the imaging device (100). For example, computing device (216) and display device (220) may be disposed within a separate device (eg, a mobile device such as a cellular phone or an iPad or a stationary computing device) that can display images to a user. In another example, display device (220) and computing device (220) are included within imaging device (100). That is, the imaging device (100), computing device (216) and display device (220) are arranged within a single housing.

圖3是根據本文描述的原理的示例的具有流量和解剖測量能力的成像裝置(100)的示意圖。如上所述,成像裝置(100)可以是超音波醫療探針。圖3描繪了成像裝置(100)的換能器(102)。如上所述,換能器(102)包括發送和接收壓力波(圖2:210)的壓電元件陣列(圖1:104)。在一些示例中,成像裝置(100)包括塗層(322),塗層(322)用作換能器(102)與人體或壓力波透過其傳播的其他物體之間的阻抗匹配界面(圖2:210)被傳輸。在一些情況下,當塗層(322)被設計為具有與期望的焦距一致的曲率時,其可以用作阻抗匹配層並且還可以用作透鏡。塗層(322)可以由幾層材料組成,其中一些材料用於使換能器與組織聲學阻抗進行阻抗匹配,並且一些材料成形為機械透鏡以將聲學信號聚焦在仰角方向上。Figure 3 is a schematic diagram of an imaging device (100) with flow and anatomical measurement capabilities according to an example of the principles described herein. As mentioned above, the imaging device (100) may be an ultrasound medical probe. Figure 3 depicts the transducer (102) of the imaging device (100). As mentioned above, the transducer (102) includes an array of piezoelectric elements (Fig. 1:104) that transmit and receive pressure waves (Fig. 2:210). In some examples, imaging device (100) includes coating (322) that serves as an impedance matching interface between transducer (102) and the human body or other objects through which pressure waves propagate (Figure 2 :210) is transmitted. In some cases, when the coating (322) is designed to have a curvature consistent with the desired focal length, it can function as an impedance matching layer and can also function as a lens. The coating (322) may be composed of several layers of material, some of which are used to impedance match the transducer to tissue acoustic impedance, and some of which are shaped into mechanical lenses to focus the acoustic signal in the elevation direction.

在實施例中,使用者可以在與塗層(322)直接接觸之前將凝膠塗在人體的皮膚上,從而可以改善塗層(322)與人體之間的界面處的阻抗匹配。阻抗匹配減小了界面處的壓力波(圖2:210)的損失以及界面處朝向成像裝置(100)傳播的反射波的損失。In embodiments, the user can apply the gel on the human body's skin before direct contact with the coating (322), thereby improving the impedance matching at the interface between the coating (322) and the human body. Impedance matching reduces the loss of pressure waves (Fig. 2: 210) at the interface and the loss of reflected waves propagating toward the imaging device (100) at the interface.

在一些示例中,塗層(322)可以是平坦的層,以使聲學信號從換能器(102)到人體的傳輸最大化,反之亦然。塗層(322)的某些部分在由換能器(102)產生或接收的壓力波(圖2:210)的某一頻率處的厚度可以是四分之一波長。In some examples, coating (322) may be a flat layer to maximize transmission of acoustic signals from transducer (102) to the human body and vice versa. Certain portions of the coating (322) may be one quarter wavelength thick at a certain frequency of the pressure wave (Fig. 2: 210) generated or received by the transducer (102).

成像裝置還包括用於控制換能器(102)的控制電路(109),例如ASIC。控制電路(109)可以與透過將換能器(102)連結到ASIC的凸塊耦合到換能器(102)的其他電路一起被容納在ASIC中。如上所述,發送通道(106)和接收通道(108)可以選擇性地改變,這意味著在給定時間啟動的發送通道(106)和接收通道(108)的數量可以改變,從而功率發送通道(106)和接收通道(108)的消耗特性和功能可以改變。例如,如果希望在流動成像模式期間改變聲學功率,則可以透過相對於在線上要使用的元件數量或要使用的孔徑來電子地控制發送通道來實現。The imaging device also includes control circuitry (109), such as an ASIC, for controlling the transducer (102). Control circuitry (109) may be housed in the ASIC along with other circuitry coupled to the transducer (102) through bumps connecting the transducer (102) to the ASIC. As mentioned above, the transmit channels (106) and receive channels (108) can be selectively changed, which means that the number of transmit channels (106) and receive channels (108) activated at a given time can be changed, thereby powering the transmit channels The consumption characteristics and functionality of (106) and receive channel (108) can be changed. For example, if it is desired to vary the acoustic power during flow imaging mode, this can be achieved by electronically controlling the transmission channel relative to the number of elements to be used on the line or the aperture to be used.

發送驅動信號可以是多位準信號,例如5V、0V和-5V。其他示例包括15V、0V和-15V。其他值也是可能的。信號可以包括許多脈衝,或者在所需頻率下是連續的。發送器上的驅動器將這些最初被編碼為數位二進制位元的多位準信號轉換為最終輸出位準,例如15V。使用許多這樣的通道,創建了超音波發送束。透過控制通道中的延遲,可以在二維或三維域中控制波束。利用本文所述之各種波束成形操作,可以進行3D波束成形。使用可在X和Y軸上定址的2D陣列啟用此功能。雙平面成像也是可能的。The sending driving signal can be a multi-level signal, such as 5V, 0V and -5V. Other examples include 15V, 0V and -15V. Other values are also possible. The signal can consist of many pulses or be continuous at the desired frequency. Drivers on the transmitter convert these multi-level signals, initially encoded as digital binary bits, into a final output level, such as 15V. Using many of these channels, an ultrasound transmission beam is created. By controlling the delay in the channel, the beam can be controlled in two or three dimensions. 3D beamforming is possible using various beamforming operations described in this article. Enable this feature using a 2D array addressable in the X and Y axes. Biplane imaging is also possible.

成像裝置(100)可以進一步包括現場可編程閘陣列(FPGA)或圖形處理單元(GPU)(326),用於控制成像裝置(100)的組件;諸如模擬前端(AFE)之類的電路(328),用於處理/調節信號;以及聲學吸收層(330),用於吸收由換能器(102)產生並向電路(328)傳播的波。為了與聲學吸收層(330)一起使用,可以將換能器(102)安裝在基板上並且可以將其附接到聲學吸收層(330)。使層吸收沿反方向發送的任何超音波信號,否則這些超音波信號可能會被反射並干擾圖像品質。儘管圖3描繪了聲學吸收層(330),但是在其他部件阻止超音波向後(即遠離換能器(102))的材料傳輸的情況下,可以省略該部件。聲學吸收器也可以嵌入在102和109之間。The imaging device (100) may further include a field programmable gate array (FPGA) or a graphics processing unit (GPU) (326) for controlling components of the imaging device (100); circuitry (328) such as an analog front end (AFE) ) for processing/conditioning the signal; and an acoustic absorbing layer (330) for absorbing waves generated by the transducer (102) and propagated to the circuit (328). For use with the acoustic absorbing layer (330), the transducer (102) can be mounted on a substrate and can be attached to the acoustic absorbing layer (330). Make the layer absorb any ultrasound signals sent in the opposite direction, which might otherwise be reflected and interfere with image quality. Although Figure 3 depicts an acoustic absorbing layer (330), this component may be omitted in the event that other components prevent transmission of ultrasound waves backward (ie, away from the transducer (102)) through the material. Acoustic absorbers may also be embedded between 102 and 109.

成像裝置(100)可以包括用於與諸如計算和顯示裝置之類的外部裝置(諸如,智慧型電話或平板電腦(圖2,216))進行資料通信的通信單元(332)。通信可以例如透過端口(334)或無線發送器進行。成像裝置(100)可以包括用於存儲資料的存儲器(336)。在一些示例中,成像裝置(100)包括用於向成像裝置(100)的組件提供電力的電池(338)。當成像裝置(100)包括電池(338)時,通道和相關電路的電子控制可能具有特別重要的影響。例如,由於接收通道(圖1:108)和發送通道(圖1:106)包括消耗功率的組件,因此電池會隨時間耗盡。在一些示例中,這些組件的功率消耗可能相當大,使得電池(338)將在短時間內耗盡。當消耗大量功率以獲得高品質圖像時,這尤其重要。電池(338)還可包括電池充電電路,電路可以是無線或有線充電電路。成像裝置(100)可以包括指示電量消耗的量規,並且此量規用於配置成像裝置(100)以優化功率管理以提高電池壽命。The imaging device (100) may include a communication unit (332) for communicating data with external devices such as computing and display devices, such as a smartphone or tablet (Fig. 2, 216). Communication may occur, for example, via port (334) or a wireless transmitter. The imaging device (100) may include memory (336) for storing material. In some examples, imaging device (100) includes a battery (338) for providing power to components of imaging device (100). Electronic control of the channels and associated circuitry may have a particularly important impact when the imaging device (100) includes a battery (338). For example, because the receive channel (Figure 1:108) and the transmit channel (Figure 1:106) include components that consume power, the battery will drain over time. In some examples, the power consumption of these components may be so great that the battery (338) will be depleted in a short period of time. This is especially important when a lot of power is consumed to obtain high-quality images. The battery (338) may also include battery charging circuitry, which may be wireless or wired charging circuitry. The imaging device (100) may include a gauge indicating power consumption, and this gauge is used to configure the imaging device (100) to optimize power management to increase battery life.

透過降低功耗,或者在某些示例中,完全關閉不同通道的電源(圖1:106、108),延長了電池(338)的使用壽命,從而提高了成像裝置(100)的易用性。這特別適用於支持流動成像的成像器,在這種成像器中功耗會進一步增加。The ease of use of the imaging device (100) is improved by extending the life of the battery (338) by reducing power consumption or, in some examples, completely turning off power to different channels (Fig. 1: 106, 108). This applies particularly to imagers that support flow imaging, where power consumption is further increased.

圖4是根據本文描述的原理的示例的換能器(102)陣列的側視圖。如上所述,成像裝置(圖1,100)可以包括換能器陣列(102-1、102-2、102-3),每個換能器具有它們自己的壓電元件陣列(圖1,104)。在一些示例中,換能器(102)可以是彎曲的,以便提供要成像的物體(圖2,214)的更寬的角度。在其他示例中,換能器(102)和陣列佈置在平坦表面上。圖5描繪了換能器(102)陣列的俯視圖。如圖5所示,換能器(102)可以包括收發器基板(540)和佈置在其上的一個或多個壓電元件(104)。與使用大塊壓電元件的習知系統不同,壓電元件(104)可以形成在晶圓上。可以將晶圓切成小塊以形成多個換能器(102)陣列,以用於構建成像裝置。此過程可以降低製造成本,因為可以以大批量且低成本地製造成骰子形式的多個換能器(102)陣列。Figure 4 is a side view of an example transducer (102) array in accordance with the principles described herein. As mentioned above, the imaging device (Fig. 1, 100) may include an array of transducers (102-1, 102-2, 102-3), each transducer having their own array of piezoelectric elements (Fig. 1, 104 ). In some examples, the transducer (102) may be curved to provide a wider angle of the object to be imaged (Fig. 2, 214). In other examples, the transducer (102) and array are arranged on a flat surface. Figure 5 depicts a top view of the transducer (102) array. As shown in Figure 5, the transducer (102) may include a transceiver substrate (540) and one or more piezoelectric elements (104) disposed thereon. Unlike conventional systems that use bulk piezoelectric elements, the piezoelectric elements (104) can be formed on a wafer. The wafer may be diced to form multiple arrays of transducers (102) for use in constructing imaging devices. This process can reduce manufacturing costs because arrays of multiple transducers (102) in the form of dice can be manufactured in high volumes and at low cost.

在一些示例中,晶圓的直徑可以在6〜12英寸的範圍內,並且可以在其上批量製造許多換能器(102)陣列。此外,在一些示例中,可以形成用於控制壓電元件(104)的控制電路(圖1,109),使得每個壓電元件(104)連結到匹配的積體電路(例如,接收通道(圖1,108)和發送通道(圖1,106))的距離非常近,優選在25 µm至100 µm之內。例如,換能器(102)可以具有1,024個壓電元件(104),並且被連結到匹配控制電路(圖1,109),匹配控制電路具有用於1,024個壓電元件(104)的適當數量的發送和接收電路。In some examples, the diameter of the wafer can range from 6 to 12 inches, and many arrays of transducers (102) can be mass-fabricated thereon. Additionally, in some examples, the control circuitry (Fig. 1, 109) for controlling the piezoelectric elements (104) may be formed such that each piezoelectric element (104) is coupled to a matching integrated circuit (e.g., a receive channel ( Figure 1, 108) and the transmit channel (Figure 1, 106)) are very close, preferably within 25 µm to 100 µm. For example, the transducer (102) may have 1,024 piezoelectric elements (104) and be coupled to a matching control circuit (Fig. 1, 109) with the appropriate number for the 1,024 piezoelectric elements (104) transmitting and receiving circuits.

每個壓電元件(104)可以具有任何合適的形狀,例如正方形、矩形和圓形。如圖5中所示,在一些示例中,壓電元件(104)可以佈置成在正交方向上佈置的二維陣列。即,壓電元件(104)陣列可以是具有N行(542)和M列(544)的M×N陣列。Each piezoelectric element (104) may have any suitable shape, such as square, rectangular, and circular. As shown in Figure 5, in some examples, piezoelectric elements (104) may be arranged in a two-dimensional array arranged in orthogonal directions. That is, the array of piezoelectric elements (104) may be an MxN array having N rows (542) and M columns (544).

為了產生線元件,可以有效地電連結N個壓電元件(104)的行(542)。然後,此線元件可以提供與由單個大塊壓電元件實現的超音波信號相似的超音波信號的發送和接收,其中每個壓電元件(104)的兩個電極中的每個被電連結以實現比每個壓電元件(104)大N倍的行。此線元件可以互換地稱為行或線或線元件。一行壓電元件(104)的示例在圖5中由附圖標記(542)示出。在此示例中,壓電元件(104)佈置在行(542)中,並且具有相關的發送驅動器電路(發送通道的一部分)和低雜訊放大器(LNA),它們是接收通道電路的一部分。儘管未明確示出,但是發送和接收電路包括多工和位址控制電路,以使得能夠使用特定元件和元件組。應當理解,換能器(102)可以以其他形狀佈置,例如圓形或其他形狀。在一些示例中,壓電元件(104)可以從中心到中心彼此間隔250μm。應當注意,由於壓電元件(104)是在編程控制下連結的,因此,例如,在行中連結的壓電元件(104)的數量是可編程的。To create a line element, rows (542) of N piezoelectric elements (104) can be effectively electrically linked. This wire element can then provide transmission and reception of ultrasonic signals similar to those achieved by a single bulk piezoelectric element, with each of the two electrodes of each piezoelectric element (104) being electrically linked to achieve N times larger rows than each piezoelectric element (104). This line element is interchangeably called a row or line or line element. An example of a row of piezoelectric elements (104) is shown in Figure 5 by reference numeral (542). In this example, the piezoelectric elements (104) are arranged in row (542) and have associated transmit driver circuits (part of the transmit channel) and low-noise amplifiers (LNA), which are part of the receive channel circuit. Although not explicitly shown, the transmit and receive circuits include multiplexing and address control circuits to enable the use of specific elements and groups of elements. It should be understood that the transducer (102) may be arranged in other shapes, such as circular or other shapes. In some examples, piezoelectric elements (104) may be spaced 250 μm from center to center. It should be noted that since the piezoelectric elements (104) are connected under programming control, for example, the number of piezoelectric elements (104) connected in a row is programmable.

對於換能器(102),可以使用複數個相同的壓電元件(104)來設計線路元件,其中每個壓電元件(104)可以具有其特徵中心頻率。當複數個壓電元件(104)連結在一起時,複合結構(即,線元件)可以用作線元件,其中心頻率由所有元件像素的中心頻率組成。使用用於匹配電晶體的現代半導體處理,這些中心頻率彼此匹配得很好,並且與線元件的中心頻率有很小的偏差。與僅使用一個中心頻率的線相比,還可以混合幾個中心頻率略有不同的像素,以創建一條寬帶線。For the transducer (102), the circuit elements can be designed using a plurality of identical piezoelectric elements (104), where each piezoelectric element (104) can have its characteristic center frequency. When a plurality of piezoelectric elements (104) are linked together, a composite structure (ie, a wire element) can be used as a wire element, the center frequency of which consists of the center frequency of all the element pixels. Using modern semiconductor processing for matching transistors, these center frequencies match each other very well and have very small deviations from the center frequencies of the line elements. Instead of just using a line with one center frequency, you can also blend several pixels with slightly different center frequencies to create a broadband line.

在一些示例中,連結到換能器(102)的ASIC可以包括一個或多個溫度傳感器(546-1、546-2、546-3、546-4),以測量ASIC和換能器的此區域中的溫度。儘管圖5示出了佈置在特定位置處的溫度傳感器(546),但是溫度傳感器(546)可以佈置在成像裝置(圖1,100)上的其他位置,並且附加的傳感器可以佈置在其他位置。In some examples, the ASIC coupled to the transducer (102) may include one or more temperature sensors (546-1, 546-2, 546-3, 546-4) to measure the temperature of the ASIC and the transducer. temperature in the area. Although Figure 5 shows the temperature sensor (546) disposed at a particular location, the temperature sensor (546) may be disposed at other locations on the imaging device (Fig. 1, 100), and additional sensors may be disposed at other locations.

溫度傳感器(546)可以是對通道(圖1,106、108)的選擇性調節的觸發。即,如上所述,手持式便攜式成像裝置(圖1,100)內的溫度可以升高到預定溫度以上。換能器(102)可以塗覆有材料以充當換能器與患者接觸表面之間的界面。在一個示例中,材料用作設置在換能器的面向ASIC的表面上的背襯層。材料可以是聚二甲基矽氧烷(PDMS)或其他類似材料,其聲學阻抗在換能器和組織感興趣頻率的組織聲學阻抗位準之間。溫度傳感器(546)由於靠近此區域而在與患者接觸的成像器表面上偵測裝置的溫度。如果溫度傳感器(546)偵測到大於閾值的溫度(例如,使用者設定的溫度或監管機構設置的溫度),則控制器(圖3,324)可以透過信號傳遞關閉所有或一些發送通道(圖1,106)和/或接收通道(圖1,108),或將所有或一些發送通道(圖1,106)和/或接收通道(圖1,108)設置於低功率狀態。The temperature sensor (546) may be the trigger for selective adjustment of the channels (Fig. 1, 106, 108). That is, as described above, the temperature within the handheld portable imaging device (Fig. 1, 100) may rise above a predetermined temperature. The transducer (102) may be coated with material to serve as an interface between the transducer and the patient contact surface. In one example, the material is used as a backing layer disposed on the ASIC-facing surface of the transducer. The material may be polydimethylsiloxane (PDMS) or other similar material with an acoustic impedance between the transducer and the tissue acoustic impedance level at the tissue frequency of interest. The temperature sensor (546) detects the temperature of the device on the surface of the imager that is in contact with the patient due to its proximity to this area. If the temperature sensor (546) detects a temperature greater than a threshold (e.g., a temperature set by a user or a temperature set by a regulatory agency), the controller (Fig. 3, 324) can close all or some of the sending channels through signaling (Fig. 1, 106) and/or receive channels (Fig. 1, 108), or set all or some of the transmit channels (Fig. 1, 106) and/or receive channels (Fig. 1, 108) to a low power state.

圖5還描繪了壓電元件(104)的端子。特定而言,每個壓電元件(104)具有兩個端子。第一端子是由陣列中的所有壓電元件(104)共享的公共端子。第二端子將壓電元件(104)連結到發送通道(圖1,106)和接收通道(圖1,108),其中發送通道和接收通道可以位於不同的基板上。第二端子是為每個壓電元件(104)驅動和感測的端子,如第一行中的那些壓電元件(104)的符號所示。為了簡單起見,發送通道(106)和接收通道(圖1,108)看起來是連結在一起的。但是,在某些示例中,它們可能被單獨控制為在發送模式、接收模式或這兩種操作中均處於活動狀態,並且為簡化起見,其接線比此處所示的更為複雜。另外,為簡單起見,僅在第一行中為那些壓電元件(104)指示第二端子。然而,具有相關的發送通道(106)和接收通道(108)的相似端子填充了陣列中的其他壓電元件(104)。控制電路(圖1,109)使用控制信號,可以透過打開相應的發送通道(圖1,106)和接收通道(圖1,108)並關閉其他行(542)中的通道(圖1,106、108),來選擇壓電元件(104)的行(542)。 以類似的方式,也可以關閉特定的列(54),或者甚至關閉單個的壓電元件(104)。Figure 5 also depicts the terminals of the piezoelectric element (104). Specifically, each piezoelectric element (104) has two terminals. The first terminal is a common terminal shared by all piezoelectric elements (104) in the array. The second terminal connects the piezoelectric element (104) to the transmit channel (Fig. 1, 106) and the receive channel (Fig. 1, 108), where the transmit channel and the receive channel may be located on different substrates. The second terminals are the drive and sense terminals for each piezoelectric element (104), as indicated by the symbols for those piezoelectric elements (104) in the first row. For simplicity, the transmit channel (106) and the receive channel (108 in Figure 1) appear to be linked together. However, in some examples they may be individually controlled to be active in transmit mode, receive mode, or both, and the wiring is more complex than shown here for simplicity. Additionally, for simplicity, the second terminals are indicated only for those piezoelectric elements (104) in the first row. However, similar terminals with associated transmit channels (106) and receive channels (108) populate the other piezoelectric elements (104) in the array. The control circuit (Fig. 1, 109) uses control signals to open the corresponding transmit channel (Fig. 1, 106) and receive channel (Fig. 1, 108) and close the channels (Fig. 1, 106, Fig. 1, 108) in other rows (542). 108), to select the row (542) of the piezoelectric element (104). In a similar manner, it is also possible to turn off specific columns (54), or even individual piezoelectric elements (104).

圖6A是根據本文描述的原理的示例的成像裝置(100)和圖框(648)的掃描線(650)的立體圖。圖框(648)是指器官或要成像的其他物體的單個靜止圖像。圖框(648)可以是穿過物體的截面線。圖框(648)由單獨的掃描線(650)組成。即,可以將圖框(648)視為圖像,並且掃描線(650)代表表示此圖像的圖框(648)的一部分。取決於解析度,特定的圖框(648)可以包括從少於一百到數百的範圍內的不同數量的掃描線(650)。6A is a perspective view of a scan line (650) of an imaging device (100) and a frame (648) according to an example of principles described herein. A frame (648) refers to a single still image of an organ or other object to be imaged. The plot frame (648) may be a section line through the object. The frame (648) consists of individual scan lines (650). That is, the frame (648) can be thought of as an image, and the scan lines (650) represent a portion of the frame (648) that represents this image. Depending on the resolution, a particular frame (648) may include a varying number of scan lines (650) ranging from less than a hundred to hundreds.

為了形成圖框(648),換能器(102)使用波束形成電路來傳輸和聚焦來自不同壓電元件(圖1,104)的壓力波,例如在一個或多個特定行(圖5,542)中的壓力波。由這些壓電元件(圖1,104)收集的反射信號被接收、延遲、加權和求和以形成掃描線(650)。然後將關注焦點改變為圖框的不同部分,並重複處理,直到生成包括例如100-200條掃描線(650)的整個圖框(648)。To form the frame (648), the transducer (102) uses beamforming circuitry to transmit and focus pressure waves from different piezoelectric elements (Fig. 1, 104), such as in one or more specific rows (Fig. 5, 542 ) in the pressure wave. Reflected signals collected by these piezoelectric elements (Fig. 1, 104) are received, delayed, weighted, and summed to form scan lines (650). The focus of attention is then changed to different parts of the frame and the process is repeated until the entire frame (648) is generated including, for example, 100-200 scan lines (650).

儘管具體參考了特定的傳輸技術,但是可以採用許多不同的傳輸技術,包括利用來自多個通道的單個傳輸來實現多焦點。而且,本說明書中描述的操作也適用於這些多焦點傳輸信令技術。例如,可以使用線性調頻信令(chirp signaling)來實現同時的多區域聚焦,並且可以幫助實現更好的解析度(取決於深度)。作為特定示例,線性調頻信令在發送期間發送編碼信號,其中發送許多週期的頻率或相位調變編碼信號。然後,使用匹配濾波器處理接收到的回波,以壓縮接收到的信號。與僅發送1個或2個脈衝的情況相比,此方法的優點是可以將更大的能量耦合到目標中。儘管在傳輸帶有線性調頻信號的多個信號時軸向解析度可能會變差,但由於接收器中的濾波器匹配,軸向解析度在很大程度上得到了恢復。Although specific reference is made to a particular transmission technique, many different transmission techniques may be employed, including utilizing a single transmission from multiple channels to achieve multifocality. Furthermore, the operations described in this specification are also applicable to these multi-focus transmission signaling techniques. For example, chirp signaling can be used to achieve simultaneous multi-region focusing and can help achieve better resolution (depending on depth). As a specific example, chirp signaling sends a coded signal during a transmission in which many cycles of a frequency or phase modulated coded signal are sent. The received echoes are then processed using matched filters to compress the received signal. The advantage of this method is that greater energy can be coupled into the target than if only 1 or 2 pulses were sent. Although axial resolution may deteriorate when transmitting multiple signals with chirps, axial resolution is largely restored due to filter matching in the receiver.

線性調頻信令的一個問題是,它使用許多週期的發送脈衝,這會增加所有信令情況下振幅相似的發送脈衝的功率輸出。但是,透過電子方式調整仰角孔徑,可以調整功率輸出,以允許在B模式和多普勒成像中使用各種類型的信號,其中使用了更多的脈衝。One problem with chirp signaling is that it uses many periods of transmit pulses, which increases the power output of transmit pulses of similar amplitude in all signaling situations. However, by electronically adjusting the elevation aperture, the power output can be adjusted to allow the use of various types of signals in B-mode and Doppler imaging, where more pulses are used.

圖6B示出了被標記為方向xa的方位軸。這與圖6A中的A-A方向相同,圖6A中的線(650)沿圖6B中所示的軸向並且在圖6B中以za或深度表示。圖6B還指出了仰角方向ya。仰角方向可能與2D成像特別相關。如圖所示的超音波束聚焦在仰角平面(1201)中,以將光束聚焦在狹窄的方向上,並在此平面中的軸向特定點處增加壓力。光束也沿方位方向聚焦在方位平面(1202)中。Figure 6B shows the azimuthal axis labeled direction xa. This is the same as the A-A direction in Figure 6A, where line (650) is along the axis shown in Figure 6B and is represented as za or depth in Figure 6B. Figure 6B also indicates the elevation direction ya. The elevation direction may be particularly relevant for 2D imaging. The ultrasound beam as shown is focused in an elevation plane (1201) to focus the beam in a narrow direction and to increase pressure at axially specific points in this plane. The beam is also focused along the azimuthal direction in the azimuthal plane (1202).

如圖6B所示,如果方位角焦點和仰角焦點相對位於相同的位置,則目標焦點處的壓力增加。電子控制仰角和方位角焦點的能力使操作員可以將仰角和軸向尺寸中的任何點作為目標,從而在此點壓力增加的情況下創建3D聚焦。壓力的增加增加了換能器的信號可用性,並且還提高了靈敏度。此外,如果不聚焦在仰角方向上,則發送的波形會撞擊遠離仰角平面的其他物體(1201),並且來自這些不想要的目標的反射信號會在接收圖像中產生雜波。注意,圖6B示出了沿軸向在深度上傳播的聲束。As shown in Figure 6B, if the azimuth focus and the elevation focus are relatively located at the same position, the pressure at the target focus increases. The ability to electronically control elevation and azimuth focus allows the operator to target any point in the elevation and axial dimensions, creating a 3D focus with increased pressure at that point. The increase in pressure increases the signal availability of the transducer and also increases the sensitivity. Additionally, if not focused in the elevation direction, the transmitted waveform can hit other objects far away from the elevation plane (1201), and reflected signals from these unwanted targets can create clutter in the received image. Note that Figure 6B shows the sound beam propagating in depth along the axial direction.

圖6C示出了佈置在行上的各種類型的光束反射元件,其中對行上的每個元件施加了不同的延遲。例如,第一光束(4101)對於所有導致波形均等地延遲的元件具有相等的延遲,從而導致稱為同步光束的平面波。其他示例包括應用於行上的元件以將光束聚焦在一個點上的不同延遲。對於聚焦在仰角平面中某個點的光束,這稱為操縱光束或聚焦和操縱光束。第二光束(4102)示出聚焦光束。第三光束(4103)示出具有光束轉向的光束,第四光束(4104)示出具有轉向和聚焦的光束。Figure 6C shows various types of beam reflecting elements arranged in a row, with a different delay applied to each element in the row. For example, the first beam (4101) has an equal delay for all elements causing the waveform to be delayed equally, resulting in a plane wave called a synchronized beam. Other examples include different delays applied to elements on a row to focus a beam on a point. For a beam focused on a point in the elevation plane, this is called a steered beam or a focused and steered beam. The second beam (4102) shows the focused beam. The third beam (4103) shows the beam with beam steering and the fourth beam (4104) shows the beam with steering and focusing.

圖6D示出了具有24列128行的換能器的示例,其中每行包括24個元件。行中用圓圈表示的元件共享相同的延遲並加陰影,而其他元件具有不同的延遲且不加陰影。每一行可以具有與其他行的元件相同的相對延遲,或者每一行可以具有不同的相對延遲。任何元件上的實際延遲是方位軸和仰角軸上延遲的總和。控制是在ASIC中實現的,ASIC在發送模式和接收模式下以適當的延遲為元件創建脈衝驅動。Figure 6D shows an example of a transducer with 24 columns and 128 rows, where each row includes 24 elements. Components represented by circles in the row share the same delay and are shaded, while other components have different delays and are not shaded. Each row may have the same relative delay as elements of other rows, or each row may have a different relative delay. The actual delay on any element is the sum of the delays on the azimuth and elevation axes. Control is implemented in an ASIC, which creates pulse drives for the elements with appropriate delays in transmit and receive modes.

在一示例中,成像裝置包括以電子方式實現的發送仰角焦點。例如,電子聚焦是透過ASIC透過改變行上的元件所發送的光束的相對延遲來實現的。ASIC中的數位暫存器由外部控制器控制,其中將所需的發送仰角焦深發送到ASIC。所需的方位角焦深由外部控制器發送到ASIC,其中ASIC設置元件的相對延遲。針對換能器、ASIC或板中的曲率調整所需的方位角焦深。仰角焦點可透過電子方式進行調整,以包括延遲調整,以補償換能器中的曲率。在另一個示例中,仰角焦點是發送仰角焦點。仰角焦點還包括調整接收仰角焦點。可以包括提供固定的透射和仰角焦點的機械透鏡,並且其中電子仰角焦點允許對仰角焦點進行進一步的電子改變。換能器焦距的單位特定電子調節可用於增強多普勒成像靈敏度。電子調節可包括調節換能器中曲率變化的單位。In one example, the imaging device includes an electronically implemented transmit elevation focus. For example, electronic focusing is achieved through an ASIC by changing the relative delay of the beams sent by the elements in the row. A digital register in the ASIC is controlled by an external controller, where the required transmit elevation focal depth is sent to the ASIC. The desired azimuth depth of focus is sent by an external controller to the ASIC, where the ASIC sets the relative delays of the elements. Adjust the desired azimuthal depth of focus for curvature in the transducer, ASIC, or plate. The elevation focus can be adjusted electronically to include delay adjustments to compensate for curvature in the transducer. In another example, elevation focus is sending elevation focus. Elevation focus also includes adjusting the receiving elevation focus. Mechanical lenses may be included that provide fixed transmission and elevation focus, and wherein electronic elevation focus allows for further electronic changes in elevation focus. Unit-specific electronic adjustment of the transducer focal length can be used to enhance Doppler imaging sensitivity. Electronic adjustment may include units that adjust for changes in curvature in the transducer.

圖7示出了根據本文描述的原理的示例的掃描線(650)的形成。沿著圖6A的線A-A截取一個換能器(102)的截面圖,並且包括構成換能器(102)的壓電元件(104)。在圖7中,為簡單起見,僅用元件符號表示換能器(102)的一個壓電元件(104)。此外,請注意,圖7中所示的壓電元件(104)可以代表一行(圖5,542)的頂部壓電元件(104),其他壓電元件(104)延伸到頁面中。圖7還描繪了可以在控制器(324)中找到以形成掃描線(650)的電路。Figure 7 illustrates the formation of scan lines (650) according to an example of the principles described herein. A cross-sectional view of a transducer (102) is taken along line A-A of Figure 6A and includes the piezoelectric element (104) constituting the transducer (102). In Figure 7, for simplicity, only one piezoelectric element (104) of the transducer (102) is represented by an element symbol. Additionally, note that the piezoelectric element (104) shown in Figure 7 may represent the top piezoelectric element (104) of a row (Figure 5, 542) with other piezoelectric elements (104) extending into the page. Figure 7 also depicts the circuitry that may be found in the controller (324) to form the scan lines (650).

為了簡單起見,圖7僅描繪了七個壓電元件(104)以及七個相應的行(圖5,542)。但是,如上所述,換能器(102)可以包括任意數量的壓電元件(104),例如128行(圖5,542),每行(圖5,542)具有32個壓電元件(104)放置在其中。For simplicity, Figure 7 depicts only seven piezoelectric elements (104) and seven corresponding rows (Figure 5, 542). However, as mentioned above, the transducer (102) may include any number of piezoelectric elements (104), such as 128 rows (Fig. 5, 542) of 32 piezoelectric elements (104) per row (Fig. 5, 542). ) placed in it.

為了形成掃描線(650),從多個壓電元件(104),例如從行(圖5,542)中的每個壓電元件(104)接收信號(752)。在一些示例中,用於行(圖5,542)中的壓電元件(104)的信號可以被組合成複合信號(754),複合信號被傳遞至控制器(324)。由於傳輸長度不同而在不同的時間接收到每個複合信號(754),因此控制器(324)延遲每個複合信號(754),使得它們同相。然後,控制器(324)組合調整後的信號以形成掃描線(650)。在隨後的附圖中給出了關於控制器(324)對接收信號(754)的處理的附加細節。To form a scan line (650), a signal (752) is received from a plurality of piezoelectric elements (104), such as from each piezoelectric element (104) in a row (Fig. 5, 542). In some examples, signals for the piezoelectric elements (104) in rows (Fig. 5, 542) may be combined into a composite signal (754) that is passed to the controller (324). Each composite signal (754) is received at a different time due to different transmission lengths, so the controller (324) delays each composite signal (754) so that they are in phase. The controller (324) then combines the adjusted signals to form scan lines (650). Additional details regarding the processing of the received signal (754) by the controller (324) are given in subsequent figures.

如上所述,圖像的圖框(圖6A,648)由許多掃描線(650)形成,通常為128條或更多。這些掃描線(650)覆蓋要成像的區域。收集掃描線(650)並將其組合成一圖框(圖6A,648)的時間就圖框率而言定義了要成像的對象的視訊品質。例如,以掃描心臟為例,並假設心臟位於換能器(102)表面下方20厘米處,假設聲音在組織中以1540 m / s的速度傳播,則超音波波形大約需要130微秒(us)才能傳播到心臟。然後,信號從心臟反射,並花費另外130微秒到達換能器(102),總傳輸時間為260微秒。使用N個接收通道(圖1,108),透過從N個發送通道(圖1,108)發送驅動N行(圖5,544)壓電元件(圖1)來形成一條掃描線(650),並從所有N行(圖5,544)接收信號並如圖7所示處理信號。在一個示例中,使用128個通道,透過從128個通道發送,驅動128行的壓電元件並從所有128行接收並處理信號來形成一條掃描線。假設每圖框(圖6A,648)有128條掃描線(650),則最大圖框率約為每秒30圖框(fps)。As mentioned above, the frame of the image (Fig. 6A, 648) is formed from a number of scan lines (650), typically 128 or more. These scan lines (650) cover the area to be imaged. The time to collect scan lines (650) and combine them into a frame (Fig. 6A, 648) defines the video quality of the object to be imaged in terms of frame rate. For example, taking scanning the heart as an example, and assuming the heart is 20 cm below the surface of the transducer (102), assuming sound travels through the tissue at 1540 m/s, the ultrasound waveform takes approximately 130 microseconds (us) can spread to the heart. The signal then reflects from the heart and takes another 130 microseconds to reach the transducer (102) for a total transmission time of 260 microseconds. Using N receive channels (Fig. 1, 108), a scan line (650) is formed by driving N rows (Fig. 5, 544) of piezoelectric elements (Fig. 1) sent from N transmit channels (Fig. 1, 108), and receives signals from all N rows (Fig. 5, 544) and processes the signals as shown in Fig. 7. In one example, using 128 channels, a scan line is formed by sending from 128 channels, driving 128 rows of piezoelectric elements and receiving and processing signals from all 128 rows. Assuming 128 scan lines (650) per frame (Figure 6A, 648), the maximum frame rate is approximately 30 frames per second (fps).

在一些示例中,例如對於肝臟和腎臟,30 fps可能就足夠了。然而,對於成像諸如心臟的運動器官,可能期望更高的圖框率。因此,成像裝置(圖1,100)可以實現並行波束成形,其中可以同時形成多條掃描線(650)。由於可以一次形成多個掃描層(650),因此可以提高有效圖框率。例如,如果可以同時形成四條掃描線(650),則有效圖框率可以上升到120 fps。並行波束成形可以在成像裝置(圖1,100)的現場可編程閘陣列(FPGA)或圖形處理單元(GPU)(圖3,326)中實現。In some examples, such as for liver and kidneys, 30 fps may be sufficient. However, for imaging moving organs such as the heart, higher frame rates may be desired. Therefore, the imaging device (Fig. 1, 100) can implement parallel beamforming, in which multiple scan lines (650) can be formed simultaneously. Since multiple scanning layers (650) can be formed at one time, the effective frame rate can be increased. For example, if four scan lines (650) can be formed simultaneously, the effective frame rate can rise to 120 fps. Parallel beamforming can be implemented in a field programmable gate array (FPGA) of the imaging device (Fig. 1, 100) or in a graphics processing unit (GPU) (Fig. 3, 326).

在一些示例中,即使圖框率高於所需,也使用平行波束形成來初始提高圖框率。例如,利用平行波束形成,可以實現120 fps的圖框率。但是,如果30 fps是足夠的,則可以在一段時間內(例如四分之一的時間)啟用諸如發送和接收通道之類的硬體,從而將功耗降低4倍或更小。節省時間考慮了一些要求,這些要求不適合完全關閉,但可以置於低功耗狀態。例如,在同時收集一組四條掃描線之後,可以在一段時間內關閉發送(圖1,106)、接收通道(圖1,108)和部分控制電路(圖1,109),然後再次打開以同時收集另外四條掃描線。In some examples, parallel beamforming is used to initially increase the frame rate even if the frame rate is higher than needed. For example, using parallel beamforming, a frame rate of 120 fps can be achieved. However, if 30 fps is enough, you can enable hardware such as transmit and receive channels for a period of time (say a quarter of the time) to reduce power consumption by 4x or less. Saving time takes into account requirements that are not suitable for complete shutdown, but can be put into a low power state. For example, after collecting a set of four scan lines simultaneously, the transmit (Figure 1, 106), receive channel (Figure 1, 108) and part of the control circuit (Figure 1, 109) can be turned off for a period of time and then turned on again to simultaneously Collect four more scan lines.

這樣的技術可以透過更大的因素來降低功耗,例如,比所引用的示例的起始功耗值小約3.3倍。換句話說,採用平行波束形成來增加圖框率。接下來是選擇性關閉包含在創建掃描線以降低功耗的電路中,並透過關閉時間來實現目標圖框率。與不採用電路的平行波束形成相比,此技術能夠降低功耗。這樣的操作不會影響圖像品質,因為可以使用不耗電的操作數位校正成像偽影,並且可以在不位於探針中的顯示處理器中執行。特定而言,可以使用USB介面將掃描線(650)形式的來自成像裝置(圖1,100)的資料傳輸到計算裝置(圖2,216)單元,並且可以在外部進行圖像處理成像裝置(圖1,100),在外部對溫度升高的限制較小。縮放比例的大小取決於發送和接收的平行波束的數量。例如,當使用兩個平行光束時,縮放比例可以較小,而在使用八個平行光束時,縮放比例可以較大。Such techniques can reduce power consumption by a larger factor, for example, about 3.3 times less than the starting power consumption value of the cited example. In other words, parallel beamforming is used to increase the frame rate. The next step is to selectively turn off the circuitry involved in creating scan lines to reduce power consumption, and achieve the target frame rate through the turn-off time. This technology reduces power consumption compared to parallel beamforming without circuitry. Such operations do not affect image quality because imaging artifacts can be corrected digitally using power-free operands and can be performed in a display processor that is not located in the probe. Specifically, data from the imaging device (Fig. 1, 100) in the form of scan lines (650) may be transferred to a computing device (Fig. 2, 216) unit using a USB interface, and image processing may be performed externally to the imaging device (Fig. 2, 216) Figure 1, 100), there is less restriction on the temperature rise externally. The amount of scaling depends on the number of parallel beams sent and received. For example, the scaling can be smaller when using two parallel beams and larger when using eight parallel beams.

圖8是根據本文所述之原理的示例的用於選擇性地改變成像裝置(圖1,100)的通道數量或每個通道(圖1,106、108)的元件數量的方法(800)的流程圖。根據方法(800),接收到指示(框801):應當在成像裝置(圖1,100)內調整功率消耗或聲學功率輸出。此指示可以以多種形式出現。例如,如果由於溫度傳感器指示溫度太高而要降低功耗,則可以將降低功率的指示發送到控制電路。在另一示例中,如果要改變聲學功率輸出,則控制電路可以接收指示以改變發送的元件的數量或每個元件的功率。8 is a method (800) for selectively varying the number of channels of an imaging device (FIG. 1, 100) or the number of elements per channel (FIG. 1, 106, 108) in accordance with an example of principles described herein. flowchart. According to the method (800), an indication is received (block 801) that power consumption or acoustic power output should be adjusted within the imaging device (Fig. 1, 100). This indication can come in many forms. For example, if power consumption is to be reduced because a temperature sensor indicates that the temperature is too high, an indication to reduce power can be sent to the control circuit. In another example, if the acoustic power output is to be changed, the control circuit may receive instructions to change the number of elements sent or the power per element.

在一個實例中,首先透過幫助正確地定向成像裝置(圖1,100)來使用成像裝置(圖1,100),來指導操作者獲得醫學上相關的圖像。這可以透過使用人工智能技術來實現,此人工智能技術利用具有演算法的機器學習來指導使用者將圖像定向在正確的方向上,以獲取所成像器官(圖2,214)的所需視圖。在獲得正確的取向之後,則實際的成像過程可以以相關的解析度開始。但是,在定向和引導過程中,不需要高解析度,因此可以將成像裝置(圖1,100)設置為較低功率和較低解析度模式,從而節省了整個成像過程的功率。In one example, the operator is first guided to obtain medically relevant images by helping to correctly orient the imaging device (Fig. 1, 100) for use. This can be achieved through the use of artificial intelligence technology that utilizes machine learning with algorithms to guide the user to orient the image in the correct direction to obtain the desired view of the organ being imaged (Fig. 2, 214) . After the correct orientation is obtained, the actual imaging process can begin with the relevant resolution. However, during orientation and guidance, high resolution is not required, so the imaging device (Fig. 1, 100) can be set to a lower power and lower resolution mode, thereby saving power throughout the imaging process.

圖9描繪了根據本文描述的原理的示例的接收通道(108)。接收通道(108)耦合到壓電元件(圖1,104)以接收反射的壓力波(圖2,210)。圖9還描繪了壓電元件(圖1,104)和發送通道(圖1,106)之間的連結。在發送操作期間,發送/接收開關斷開,將LNA(1056)與節點A上的驅動信號隔離。在一個示例中,發送完成後,設置了發送通道(圖1,106)脈衝驅動器到高阻抗狀態,以允許在節點(圖9中的A)處的接收操作期間,換能器接收壓力信號,在該節點上,接收的壓力信號透過發送/接收開關(現為開啟)連結到LNA。在發送操作期間,發送脈衝驅動器也在節點A處發送一個發送信號,換能器將其轉換為超音波壓力波,並發送到要成像的目標。Figure 9 depicts an example receive channel (108) in accordance with the principles described herein. The receiving channel (108) is coupled to the piezoelectric element (Fig. 1, 104) to receive the reflected pressure wave (Fig. 2, 210). Figure 9 also depicts the connection between the piezoelectric element (Figure 1, 104) and the transmission channel (Figure 1, 106). During a transmit operation, the transmit/receive switch is open, isolating the LNA (1056) from the drive signal on Node A. In one example, after the transmit is complete, the transmit channel (Fig. 1, 106) pulse driver is set to a high impedance state to allow the transducer to receive the pressure signal during the receive operation at the node (Fig. 9, A). At this node, the received pressure signal is connected to the LNA via the transmit/receive switch (now on). During the transmit operation, the transmit pulse driver also sends a transmit signal at node A, which is converted by the transducer into an ultrasonic pressure wave and sent to the target to be imaged.

換句話說,接收通道(108)從要成像的目標接收反射的壓力波形,並且接收通道(108)將壓力轉換為電壓。特定而言,反射的壓力波在換能器中轉換為電荷,然後透過LNA轉換為電壓。LNA是電荷放大器,其中電荷被轉換為輸出電壓。在某些示例中,LNA具有可編程增益,增益可以實時更改並由Cf和Rf控制,其中Cf和Rf是一組可編程組件,如圖11所示。具有可編程增益的LNA(1056)的示例在圖10中示出。In other words, the receiving channel (108) receives the reflected pressure waveform from the target to be imaged, and the receiving channel (108) converts the pressure into voltage. Specifically, the reflected pressure wave is converted into charge in the transducer and then converted into voltage through the LNA. LNA is a charge amplifier where electric charge is converted into output voltage. In some examples, the LNA has programmable gain, which can be changed in real time and controlled by Cf and Rf, a set of programmable components, as shown in Figure 11. An example of an LNA (1056) with programmable gain is shown in Figure 10.

LNA(1056)將換能器中的電荷轉換成電壓輸出,並且還放大接收到的回波信號。發送/接收開關在接收操作模式下將LNA(1056)連結到換能器。The LNA (1056) converts the charge in the transducer into a voltage output and also amplifies the received echo signal. The transmit/receive switch connects the LNA (1056) to the transducer in receive operating mode.

然後將LNA(1056)的輸出連結到其他組件以調節信號。例如,可編程增益放大器(PGA)(1058)進一步調節電壓的幅度,並提供了一種根據時間來改變增益的方法,並且可以稱為時間增益放大器。隨著信號傳播到組織的更深處,它會被衰減。因此,較大的增益用於補償,此較大的增益由TGC(時間增益補償)實現。帶通濾波器(1060)用於從頻帶信號中濾除雜訊。類比數位轉換器(ADC)(1062)將類比信號數位化以將信號轉換到數位域,從而可以數位方式進行進一步處理。然後,來自ADC(1062)的資料在解調單元(1064)進行數位處理,並傳遞到FPGA(326)以生成掃描線(圖6A,650),如圖7所示。在一些實現中,解調單元(1064)可以在其他地方實現,例如在FPGA(326)中。解調單元(1064)利用正交的兩個分量(I和Q)將載波信號頻移到基頻,以進行進一步的數位處理。在一些示例中,ADC(1062)可以實現循序漸近暫存器(SAR)架構以減少ADC(1062)的潛時。即,隨著ADC(1062)被關閉和重複地打開,它幾乎不需要潛時或沒有潛時,因此不延遲打開之後的信號處理。The output of the LNA (1056) is then connected to other components to condition the signal. For example, a programmable gain amplifier (PGA) (1058) further adjusts the amplitude of the voltage and provides a way to change the gain based on time, and may be called a time gain amplifier. As the signal travels deeper into the tissue, it is attenuated. Therefore, a larger gain is used for compensation, and this larger gain is achieved by TGC (Time Gain Compensation). The bandpass filter (1060) is used to filter noise from the frequency band signal. An analog-to-digital converter (ADC) (1062) digitizes the analog signal to convert the signal into the digital domain so that it can be further processed digitally. The data from the ADC (1062) is then digitally processed in the demodulation unit (1064) and passed to the FPGA (326) to generate scan lines (Figure 6A, 650), as shown in Figure 7. In some implementations, the demodulation unit (1064) may be implemented elsewhere, such as in an FPGA (326). The demodulation unit (1064) utilizes the two orthogonal components (I and Q) to frequency-shift the carrier signal to the fundamental frequency for further digital processing. In some examples, the ADC (1062) may implement a sequential asymptotic register (SAR) architecture to reduce the latency of the ADC (1062). That is, as the ADC (1062) is turned off and turned on repeatedly, it requires little or no latency and therefore does not delay signal processing after turning on.

圖10描繪了根據本文描述的原理的示例的接收通道(圖1,108)的低雜訊放大器(LNA)(1056)。透過接通開關M 1-M n來電子地選擇電容器組C f1-C fn,並且電容器C f1-C fn跨接在運算放大器(1166)上。R f1-R fN是一組電阻器,也可以透過接通開關S 1-S N進行電子選擇。信號增益是換能器電容C p除以回饋電容C f的比值,在此情況下,適當的開關被導通以根據需要連結來自電容器組的C f和R f值。偏壓電壓(VBIAS)用於提供偏壓電壓,以使跨過換能器的場的極性不會隨著信號在換能器的相對電極上以正向或負向擺動而改變。 Figure 10 depicts a low-noise amplifier (LNA) (1056) of the receive channel (Figure 1, 108) according to an example of principles described herein. Capacitor banks C f1 -C fn are electronically selected by turning on switches M 1 -M n , and capacitors C f1 -C fn are connected across the operational amplifier (1166). R f1 -R fN is a set of resistors, which can also be selected electronically by turning on switches S 1 -S N. Signal gain is the ratio of the transducer capacitance C p divided by the feedback capacitance C f , in which case the appropriate switches are turned on to connect the C f and R f values from the capacitor bank as needed. The bias voltage (VBIAS) is used to provide a bias voltage so that the polarity of the field across the transducer does not change as the signal swings in the positive or negative direction on the opposite electrode of the transducer.

圖10還描繪了偏壓電流輸入(IBIAS)。IBIAS可由圖11所示的電路生成。IBIAS用於更改LNA(1056)的轉導,其中較高的電流位準會降低雜訊位準。另外,指示斷電的數位輸入用於關閉LNA(1056)。為了實現快速上電,需要使用圖11所示的示例實現來快速建立IBIAS。Figure 10 also depicts the bias current input (IBIAS). IBIAS can be generated by the circuit shown in Figure 11. IBIAS is used to change the transduction of the LNA (1056), where higher current levels reduce noise levels. Additionally, a digital input indicating power outage is used to shut down the LNA (1056). To achieve fast power-up, IBIAS needs to be set up quickly using the example implementation shown in Figure 11.

圖11示出了根據本文所述原理的示例的快速上電偏壓電路(1268)的電路圖。如上所述,當在操作期間多次打開和關閉接收通道(圖1,108)時,可以快速打開和關閉組件,以確保適當的散熱和成像裝置(圖1,100)的正常運行。在此示例中,IOUT端子耦合到LNA的IBIAS(圖10,1056),以確保LNA(圖10,1056)快速上電。為了有效地實現成像裝置(圖1,100),信號路徑中的組件(如每個接收通道(圖1,108)中的LNA(圖10,1056)和ADC(圖10,1064))能夠在大約數百奈秒的時間內關斷,並在大約1 us的時間內上電。圖11所示的快速上電偏壓電路(1268)是提供這種快速上電和關斷的一個示例。圖11所示的偏壓電路(1268)表現出快速的接通和斷開時間。如果Power Down信號為高位準,則Power Up引導程序為低位準,從而關閉開關S1-S3,以使它們不導通電流並減小IOUT的值,從而有效地將其關斷。當Power Down變低時(即,希望給LNA上電(1056)),或NOR閘的兩個輸入均處於低位準,這會在Power Up引導程序時產生高邏輯信號。這會接通開關S1-S3,並迅速將電流恢復到IOUT。IOUT提供一個電流輸出,其值將被複製到其他電路中,例如LNA(圖10,1056),以為這些電路供電。IOUT的值在關斷期間接近於零,並且在上電期間具有較高的值,通常為數十或數百µA。Figure 11 shows a circuit diagram of an example fast power-up bias circuit (1268) in accordance with the principles described herein. As mentioned above, when the receive channel (Fig. 1, 108) is opened and closed multiple times during operation, the assembly can be opened and closed quickly to ensure proper heat dissipation and proper operation of the imaging device (Fig. 1, 100). In this example, the IOUT terminal is coupled to the LNA's IBIAS (Figure 10, 1056) to ensure fast power-up of the LNA (Figure 10, 1056). To effectively implement the imaging device (Fig. 1, 100), components in the signal path such as the LNA (Fig. 10, 1056) and ADC (Fig. 10, 1064) in each receive channel (Fig. 1, 108) can be Powers down in about a few hundred nanoseconds and powers up in about 1 us. The fast power-up bias circuit (1268) shown in Figure 11 is an example of providing such fast power-up and shutdown. The bias circuit (1268) shown in Figure 11 exhibits fast turn-on and turn-off times. If the Power Down signal is high, the Power Up boot is low, closing switches S1-S3 so that they do not conduct current and reducing the value of IOUT, effectively turning them off. When Power Down goes low (i.e., it is desired to power up the LNA (1056)), or both inputs of the NOR gate are low, this generates a high logic signal during the Power Up boot sequence. This turns on switches S1-S3 and quickly restores current to IOUT. IOUT provides a current output whose value will be copied into other circuits, such as an LNA (Figure 10, 1056), to power these circuits. The value of IOUT is close to zero during shutdown and has a higher value during power-up, typically tens or hundreds of µA.

圖12-16示出了根據本文描述的原理的示例的壓電元件(圖1,104)的製造。圖12示出了佈置在基板層(1370)和(1372)上的膜(1374)的俯視圖。圖13示出了沿圖12中的線B-B截取的膜(1374)和基板(1372)的截面圖。Figures 12-16 illustrate the fabrication of an example piezoelectric element (Figure 1, 104) in accordance with the principles described herein. Figure 12 shows a top view of membrane (1374) disposed on substrate layers (1370) and (1372). Figure 13 shows a cross-sectional view of membrane (1374) and substrate (1372) taken along line B-B in Figure 12.

圖14示出了根據本文描述的原理的示例的佈置在基板層(1370)上並佈置在膜(1374)上方的底部電極(1578)的俯視圖。圖15示出了根據本文描述的原理的示例的佈置在底部電極(圖14,1578)上的壓電層(1680)的俯視圖。在一些示例中,壓電層(1680)可以具有與底部電極(1578)相似的突出區域,使得壓電層(1680)可以覆蓋底部電極(1578)的整個部分。Figure 14 shows a top view of a bottom electrode (1578) disposed on a substrate layer (1370) and above a membrane (1374) in accordance with an example of principles described herein. Figure 15 shows a top view of a piezoelectric layer (1680) disposed on a bottom electrode (Figure 14, 1578) according to an example of the principles described herein. In some examples, piezoelectric layer (1680) can have a similar protruding area as bottom electrode (1578) such that piezoelectric layer (1680) can cover an entire portion of bottom electrode (1578).

圖16示出了根據本文所述原理的示例的壓電元件的俯視圖。如圖所示,頂部電極(1782)設置在壓電層(1680)上並佈置在膜上(圖13,1374)。在一些示例中,頂部電極導體(1783)可以被佈置在頂部電極(1782)上並且電耦合到頂部電極(1782),而底部電極導體(1784-1)和(1784-2)可以透過一個或多個通孔(1790-1、1790-2)到達底部電極(1578)。在此示例中,頂部電極(1782)、壓電層(1680)和底部電極(1578)形成雙端壓電元件,並且當在頂部電極和底部電極(1782、1578)上施加電壓時,膜(1374)振動。當膜(1374)在接收模式/處理期間由於壓力波(圖2,210)而變形時,可在頂部電極和底部電極(1782、1578)上產生電荷。Figure 16 shows a top view of an example piezoelectric element in accordance with the principles described herein. As shown, a top electrode (1782) is disposed on the piezoelectric layer (1680) and disposed on the membrane (Fig. 13, 1374). In some examples, top electrode conductor (1783) can be disposed on and electrically coupled to top electrode (1782), while bottom electrode conductors (1784-1) and (1784-2) can be transparent to one or A plurality of vias (1790-1, 1790-2) reach the bottom electrode (1578). In this example, the top electrode (1782), the piezoelectric layer (1680), and the bottom electrode (1578) form a two-terminal piezoelectric element, and when a voltage is applied across the top and bottom electrodes (1782, 1578), the membrane ( 1374) vibration. When the membrane (1374) deforms due to pressure waves (Fig. 2, 210) during receive mode/processing, charges can be generated on the top and bottom electrodes (1782, 1578).

基板(1372)可以變薄以阻止相鄰壓電元件之間的串擾,其中較薄的材料不支援超音波在啟動的元件或子元件之間在基板(1372)中的傳播。圖17A-17B示出了實現隔離並減少相鄰元件之間的串擾的元件構造。基板(1372)可以對應於圖5中的收發器基板(540)。如圖所示,可以在基板(1372)上形成膜(1374),膜(1374)具有透過去除基板(1372)的一部分而形成的腔(1376),從而形成膜(1374),膜(1374)相對於基板(1372)的垂直方向振動的方向可以是垂直的。腔(1376)可以透過晶圓處理技術形成,例如蝕刻,例如深反應離子蝕刻(DRIE)。基板(1372)可以由與膜(1374)相同的材料形成。在另一個示例中,基板(1372)可以由與膜(1374)不同的材料形成。可以在形成壓電元件(圖1,104)的其他部件之後形成腔(1376)(見圖13)。儘管圖13和本文的其他附圖將膜(1374)描述為具有圓形投影區域,但是膜(1374)可以具有其他合適的幾何形狀。The substrate (1372) may be thinned to prevent crosstalk between adjacent piezoelectric elements, where thinner materials do not support the propagation of ultrasound waves in the substrate (1372) between activated elements or sub-elements. Figures 17A-17B illustrate component construction to achieve isolation and reduce crosstalk between adjacent components. Substrate (1372) may correspond to transceiver substrate (540) in Figure 5. As shown, a film (1374) may be formed on a substrate (1372), the film (1374) having a cavity (1376) formed by removing a portion of the substrate (1372), thereby forming the film (1374), the film (1374) The direction of vibration may be vertical relative to the vertical direction of the substrate (1372). The cavity (1376) may be formed through wafer processing techniques such as etching, such as deep reactive ion etching (DRIE). Substrate (1372) may be formed from the same material as membrane (1374). In another example, substrate (1372) may be formed of a different material than membrane (1374). The cavity (1376) (see Figure 13) may be formed after the other components of the piezoelectric element (Figure 1, 104) are formed. Although FIG. 13 and other figures herein depict membrane (1374) as having a circular projected area, membrane (1374) may have other suitable geometries.

特定而言,圖17A示出了形成在基板(1372)上的膜(1374),其中腔(1376)位於膜(1374)下方。膜(1374)在所有側面上都被基板(1372)材料包圍。圖17B示出了四個隔膜(1374),基板(1372)將它們分開。可能需要將壓電元件(圖1,104)彼此隔離以最小化串擾。串擾是一個壓電元件(圖1,104)透過聲學或機械或電耦合對另一個壓電元件(圖1,104)的影響。這樣的耦合通常是不希望的,因為這使得每個膜(1374)的獨立性降低。在一些示例中,壓電元件(圖1,104)被在基板(1372)中切割的凹槽或溝槽(1373)隔開,並且凹槽或溝槽(1373)衰減朝著其鄰居傳播的信號,如圖17B所示。溝槽(1373)可以被空氣填充或為真空。這在相鄰區域之間呈現出阻抗的不連續性,並衰減了從壓電元件(圖1,104)流向其相鄰壓電元件(圖1,104)的能量。可以理解,即使一些圖未示出此溝槽,也根據此說明透過引用將其併入。Specifically, Figure 17A shows a membrane (1374) formed on a substrate (1372) with a cavity (1376) located beneath the membrane (1374). The membrane (1374) is surrounded on all sides by the substrate (1372) material. Figure 17B shows four membranes (1374) separated by a base plate (1372). Piezoelectric elements (Figure 1, 104) may need to be isolated from each other to minimize crosstalk. Crosstalk is the effect of one piezoelectric element (104 in Figure 1) on another piezoelectric element (104 in Figure 1) through acoustic or mechanical or electrical coupling. Such coupling is generally undesirable as it makes each membrane (1374) less independent. In some examples, piezoelectric elements (Fig. 1, 104) are separated by grooves or grooves (1373) cut in the substrate (1372), and the grooves or grooves (1373) attenuate propagation toward their neighbors. signal, as shown in Figure 17B. The trench (1373) can be air filled or vacuum. This presents impedance discontinuities between adjacent regions and attenuates energy flowing from a piezoelectric element (Fig. 1, 104) to its neighboring piezoelectric element (Fig. 1, 104). It will be appreciated that even if some figures do not show this trench, they are incorporated by reference from this description.

圖17C示出了使用標記為X和O的兩個連結點連結至電子裝置的換能器元件。換能器(1420)包括基板(1411)、膜(1406)、壓電材料(1409)、附接到換能器表面(1403)的另一種材料或塗層、以及電極(1407)和(1410)。第一電極(1407)透過導線(1408)連結至支柱(1402)。壓電材料(1409)設置在電極(1407)上。第二電極(1410)設置在壓電材料(1409)的頂部上,並透過導線(1405)連結至支柱(1414)。ASIC(1417)示於換能器(1420)下方,並對於換能器(1420)的每個元件透過兩個支柱(1401)和(1415)連結到換能器(1420)。支柱(1401)和(1402)連結到稱為X節點的元件的公共端子,其連結到DC偏壓電壓。元件的發送或接收終端稱為O節點。連結支柱(1414)和(1415),以將換能器(1420)連結到ASIC O節點。支柱(1401)和(1402)連結在一起以將換能器(1420)的元件整合到ASIC(1417)中的相關電子元件。Figure 17C shows a transducer element attached to an electronic device using two attachment points labeled X and O. Transducer (1420) includes a substrate (1411), a membrane (1406), a piezoelectric material (1409), another material or coating attached to the transducer surface (1403), and electrodes (1407) and (1410 ). The first electrode (1407) is connected to the pillar (1402) through a wire (1408). Piezoelectric material (1409) is provided on the electrode (1407). The second electrode (1410) is disposed on top of the piezoelectric material (1409) and connected to the pillar (1414) through a wire (1405). The ASIC (1417) is shown below the transducer (1420) and is connected to the transducer (1420) through two struts (1401) and (1415) for each element of the transducer (1420). Legs (1401) and (1402) are connected to the common terminal of an element called the X node, which is connected to the DC bias voltage. The sending or receiving terminal of an element is called an O node. Connect struts (1414) and (1415) to connect transducer (1420) to the ASIC O node. Pillars (1401) and (1402) are tied together to integrate elements of the transducer (1420) into associated electronic components in the ASIC (1417).

類似地,支柱(1414)和(1415)連結在一起以將換能器(1420)的元件整合到ASIC(1417)中的相關電子元件。換能器(1420)和ASIC(1417)之間的空間可以是空氣填充的或真空的。換能器(1420)面對ASIC(1417)的表面可以具有塗層(1403),以吸收或衰減從換能器(1420)沿ASIC(1417)的方向傳播的聲能。另外,如圖所示,聲學吸收層(1404)可以附接在ASIC(1417)下方,以吸收從換能器(1420)透過ASIC(1417)傳播的聲能。覆蓋基板(1411)和膜(1406)的區域(即,在基板1411的腔區域和整個表面)填充有阻抗匹配材料,構成了換能器(1420)和要成像的目標之間的界面。在某些情況下,與基板(1411)的其餘部分中的材料相比,膜(1406)下面的材料被製成具有不同的聲學阻抗。當聲能穿過阻抗匹配層時,阻抗的這種失配還會破壞相鄰元件或子元件之間可能的聲學耦合。Similarly, struts (1414) and (1415) are tied together to integrate elements of the transducer (1420) into associated electronic components in the ASIC (1417). The space between the transducer (1420) and the ASIC (1417) may be air filled or vacuum. The surface of transducer (1420) facing ASIC (1417) may have a coating (1403) to absorb or attenuate acoustic energy propagating from transducer (1420) in the direction of ASIC (1417). Additionally, as shown, an acoustic absorbing layer (1404) may be attached below the ASIC (1417) to absorb acoustic energy propagated from the transducer (1420) through the ASIC (1417). The area covering the substrate (1411) and the membrane (1406) (i.e., in the cavity area and the entire surface of the substrate 1411) is filled with an impedance matching material, forming the interface between the transducer (1420) and the target to be imaged. In some cases, the material beneath the membrane (1406) is made to have a different acoustic impedance compared to the material in the remainder of the substrate (1411). This mismatch in impedance can also disrupt possible acoustic coupling between adjacent elements or sub-elements as acoustic energy passes through the impedance matching layer.

在一些例子中,壓電元件(圖1,104)具有與其相關聯的懸置膜,當暴露於此頻率的刺激下時,此膜以中心頻率和幾個其他頻率振動,因此表現得像諧振器。與這些諧振器相關的選擇性稱為Q因子。對於超音波成像裝置(圖1,102),通常可以將Q設計為低(接近1),並結合像素的設計和實際使用中施加到像素的負載來實現。可以透過在壓電元件(圖1,104)的表面上施加一層RTV或其他材料來提供負載,其中負載也可以促進發送和接收壓力波的換能器表面以及被成像的人體部位之間的更緊密的阻抗匹配。低Q和良好匹配的中心頻率可以允許線元件實質上像具有實質上一個中心頻率的線成像元件那樣起作用。負載還可以包括換能器下方的匹配層,在匹配層中,發送的波形被聲學吸收器吸收。In some examples, a piezoelectric element (Fig. 1, 104) has a suspended membrane associated with it, and when exposed to stimulation at this frequency, this membrane vibrates at the center frequency and several other frequencies, thus behaving like a resonance device. The selectivity associated with these resonators is called the Q-factor. For ultrasound imaging devices (Fig. 1, 102), Q can usually be designed to be low (close to 1) and achieved by combining the design of the pixels and the load applied to the pixels in actual use. Loading can be provided by applying a layer of RTV or other material to the surface of the piezoelectric element (Fig. 1, 104), where the loading can also facilitate communication between the transducer surface that sends and receives pressure waves and the body part being imaged. Tight impedance matching. Low Q and well-matched center frequencies can allow line elements to behave essentially like line imaging elements with essentially one center frequency. The load may also include a matching layer beneath the transducer where the transmitted waveform is absorbed by the acoustic absorber.

圖18示出了根據本文描述的原理的示例的壓電元件(1800)的示意圖。壓電層(1880)設置在第一電極(1882)和第二電極(1878)之間。第一電極(1882)可以經由第一導體(1886)連結到地或DC偏壓,第二電極(1878)可以透過第二導體(1890)連結到電路(圖18中未示出)。Figure 18 shows a schematic diagram of an example piezoelectric element (1800) in accordance with the principles described herein. The piezoelectric layer (1880) is disposed between the first electrode (1882) and the second electrode (1878). The first electrode (1882) can be connected to ground or DC bias via a first conductor (1886), and the second electrode (1878) can be connected to a circuit (not shown in Figure 18) via a second conductor (1890).

在傳統的壓電元件中,壓電層是厚的,接近100μm,並且通常需要跨壓電層的+100至-100V的AC電壓以產生具有足夠強度的超音波壓力波以能夠進行醫學成像。AC驅動信號的頻率通常在壓電結構的諧振頻率附近,並且對於醫學成像應用而言通常高於1 MHz。在習知系統中,驅動壓電元件所消耗的功率與f*C*V 2成比例,其中C是壓電元件的電容,V是壓電層上的最大電壓,f是進行驅動的頻率。通常,當傳輸壓力波時,多條壓電線以略微不同的相位延遲一起被驅動,以聚焦壓力波或控制壓力波的傳播方向。 In traditional piezoelectric elements, the piezoelectric layer is thick, approaching 100 μm, and an AC voltage of +100 to -100V across the piezoelectric layer is typically required to generate ultrasonic pressure waves with sufficient intensity to enable medical imaging. The frequency of the AC drive signal is typically around the resonant frequency of the piezoelectric structure and is typically above 1 MHz for medical imaging applications. In conventional systems, the power consumed in driving the piezoelectric element is proportional to f*C*V 2 , where C is the capacitance of the piezoelectric element, V is the maximum voltage on the piezoelectric layer, and f is the driving frequency. Typically, when transmitting a pressure wave, multiple piezoelectric wires are driven together with slightly different phase delays to focus the pressure wave or control the propagation direction of the pressure wave.

在本說明書的壓電元件(1800)中,壓電層(1880)可以更薄,例如1-5μm厚。厚度的這種大量減小,使得能夠將較低電壓的驅動信號用於壓電元件(1800),其中電壓大約降低了壓電層(1880)的厚度降低量以保持相似的電場強度。例如,兩個電極(1882)和(1878)間的峰對峰電位範圍可以在約1.8V至40V之間。由於類似壓電材料的壓電層(1880)厚度的減小,壓電元件(1800)的電容可能增加。例如,當驅動電壓減小10倍,而壓電層(1880)的厚度也減小10倍時,電容增加10倍,功率消耗減小10倍。功耗的減少還減少了壓電元件(1800)中的熱量產生和溫度升高。因此,與習知壓電元件相比,使用較低的驅動電壓和較薄的壓電層,降低了功耗,並且這也降低了操作中的壓電元件(1800)的溫度。In the piezoelectric element (1800) of this specification, the piezoelectric layer (1880) can be thinner, for example, 1-5 μm thick. This substantial reduction in thickness enables the use of lower voltage drive signals for the piezoelectric element (1800), where the voltage is reduced approximately by the thickness reduction of the piezoelectric layer (1880) to maintain similar electric field strengths. For example, the peak-to-peak potential between the two electrodes (1882) and (1878) may range from approximately 1.8V to 40V. The capacitance of the piezoelectric element (1800) may increase due to the reduction in thickness of the piezoelectric layer (1880) of similar piezoelectric material. For example, when the driving voltage is reduced by a factor of 10 and the thickness of the piezoelectric layer (1880) is also reduced by a factor of 10, the capacitance increases by a factor of 10 and the power consumption is reduced by a factor of 10. The reduction in power consumption also reduces heat generation and temperature rise in the piezoelectric element (1800). Therefore, using a lower driving voltage and a thinner piezoelectric layer reduces power consumption compared to conventional piezoelectric elements, and this also reduces the temperature of the piezoelectric element (1800) during operation.

圖19A是根據本文描述的原理的另一示例的壓電元件(1900)的示意圖。圖19B示出了圖19A中的壓電元件(1900)的符號表示。如圖所示,壓電元件(1900)類似於壓電元件(1800),不同之處在於壓電元件(1900)具有兩個以上的電極。更特定而言,壓電元件(1900)包括:頂部電極(1982)、第一底部電極(1978-1);第二底部電極(1978-2);壓電層(1980),設置在頂部和底部電極之間;分別與頂部和底部電極(1982)、(1978-1)、(1978-2)電耦合的三個導體(1984-1)、(1984-2)、(1984-3)。在下文中,術語頂部和底部僅指壓電層的兩個相對側,即,頂部電極不必設置在底部電極上方。Figure 19A is a schematic diagram of a piezoelectric element (1900) according to another example of the principles described herein. Figure 19B shows a symbolic representation of the piezoelectric element (1900) in Figure 19A. As shown, piezoelectric element (1900) is similar to piezoelectric element (1800) except that piezoelectric element (1900) has more than two electrodes. More specifically, the piezoelectric element (1900) includes: a top electrode (1982), a first bottom electrode (1978-1); a second bottom electrode (1978-2); a piezoelectric layer (1980) disposed on the top and Between the bottom electrodes; three conductors (1984-1), (1984-2), (1984-3) electrically coupled to the top and bottom electrodes (1982), (1978-1), (1978-2) respectively. In the following, the terms top and bottom only refer to the two opposite sides of the piezoelectric layer, ie the top electrode does not necessarily have to be arranged above the bottom electrode.

圖19A所示的壓電元件(1900)特別有助於增加發送和接收操作的靈敏度。例如,當製造壓電材料時,壓電材料中的偶極子未對齊,並且為了獲得最佳的壓電效能,實施了極化處理,其中在高溫(例如175°C)下在壓電膜上施加了強電場。這為以後的操作決定了電場的方向。但是,如果用於基本發送和接收操作的壓電子元件已在正交方向上完成極化,則可以增強其靈敏度。對於接收壓力波,壓電子元件在接收操作中形成更多的電荷信號,對於給定的發送電壓驅動,會產生更多的壓力。The piezoelectric element (1900) shown in Figure 19A is particularly helpful in increasing the sensitivity of transmit and receive operations. For example, when piezoelectric materials are manufactured, the dipoles in the piezoelectric material are misaligned, and to obtain optimal piezoelectric performance, a polarization process is implemented in which the piezoelectric film is heated at high temperatures (e.g., 175°C) A strong electric field is applied. This determines the direction of the electric field for subsequent operations. However, the sensitivity of the piezoelectric elements used for basic transmit and receive operations can be enhanced if they are polarized in orthogonal directions. For receiving pressure waves, the piezoelectric element develops more charge signals during the receiving operation, resulting in more pressure for a given transmit voltage drive.

圖19A中的壓電元件(1900)包含3條導線,其中第一條導線(1984-1)可以在極化操作期間接地,第二條導線(1984-2)可以處於高電壓(例如正15V),第三根導線(1984-3)可以處於-15V。因此,在此極化操作期間,在壓電元件(1900)的子元件中建立了正交電場。在實際使用中,第二條導線(1984-2)和第三條導線(1984-3)可以連結到直流偏壓電壓並充當虛擬地,而第一條導線(1984-1)用於發送和接收操作。The piezoelectric element (1900) in Figure 19A contains 3 wires, of which the first wire (1984-1) can be grounded during the polarization operation and the second wire (1984-2) can be at a high voltage (e.g. positive 15V ), the third wire (1984-3) can be at -15V. Therefore, during this polarization operation, orthogonal electric fields are established in the sub-elements of the piezoelectric element (1900). In actual use, the second wire (1984-2) and the third wire (1984-3) can be tied to the DC bias voltage and act as virtual ground, while the first wire (1984-1) is used to send and receive operation.

儘管僅出於說明的目的在圖19A中示出了單壓電晶圓壓電元件,但是在實施例中,可以利用由複數個壓電子層和電極組成的多層壓電元件。在實施例中,壓電層(1980)可以包括PZT、PZT-N、PMN-Pt、AlN、Sc-AlN、ZnO、PVDF和LiNiO3中的至少一種。Although a single piezoelectric wafer piezoelectric element is shown in FIG. 19A for illustrative purposes only, in embodiments, a multilayer piezoelectric element composed of a plurality of piezoelectric layers and electrodes may be utilized. In embodiments, the piezoelectric layer (1980) may include at least one of PZT, PZT-N, PMN-Pt, AlN, Sc-AlN, ZnO, PVDF, and LiNiO3.

圖19B示出了根據本文所述原理的示例的圖19A的壓電元件的符號表示。Figure 19B shows a symbolic representation of the piezoelectric element of Figure 19A according to an example of the principles described herein.

圖19C示出了根據本文所述原理的示例的壓電元件(1900)的示意性截面圖。壓電元件(1900)可以設置在基板層(1970)上。基板層(1972)與基板層(1970)一起構成基板。可以在基板層(1972)中形成腔(1976)以限定膜(1374)。膜(1374)是基板層(1970)的與腔(1976)重疊的部分,其形狀類似於腔(1976)。基板層(1972)和(1970)可以由相同的材料製成,並且還可以由單一的連續材料形成。Figure 19C shows a schematic cross-sectional view of an example piezoelectric element (1900) in accordance with principles described herein. The piezoelectric element (1900) may be disposed on the substrate layer (1970). The substrate layer (1972) together with the substrate layer (1970) constitute the substrate. A cavity (1976) may be formed in the substrate layer (1972) to define a membrane (1374). Membrane (1374) is the portion of substrate layer (1970) that overlaps cavity (1976) and is shaped like cavity (1976). Substrate layers (1972) and (1970) may be made of the same material, and may also be formed of a single continuous material.

壓電元件(1900)可包括壓電層(1980)和電連結到頂部電極導體(1984-1)的第一電極(1982)。頂部電極導體(1984-1)可以透過在膜(1374)上沉積TiO2和金屬層來形成。Piezoelectric element (1900) may include a piezoelectric layer (1980) and a first electrode (1982) electrically coupled to a top electrode conductor (1984-1). The top electrode conductor (1984-1) can be formed by depositing TiO2 and metal layers on the membrane (1374).

第一底部電極(1978-1)可以生長在壓電層(1980)上方並且電連結到第一底部導體(1984-2)。第二底部電極(1978-2)也可以在壓電層(1980)上方生長,並鄰近第二底部導體(1984-3)設置,但與第一底部導體(1984-2)電隔離。第二底部電極(1978-2)和第二底部導體(1984-3)可以透過在壓電層(1980)上沉積一個金屬層並對金屬層進行構圖來形成。在一些示例中,電極(1984)的投影區域可以具有任何合適的形狀,例如正方形、矩形、圓形、橢圓形等。A first bottom electrode (1978-1) may be grown over the piezoelectric layer (1980) and electrically connected to the first bottom conductor (1984-2). A second bottom electrode (1978-2) may also be grown over the piezoelectric layer (1980) and disposed adjacent to the second bottom conductor (1984-3) but electrically isolated from the first bottom conductor (1984-2). The second bottom electrode (1978-2) and the second bottom conductor (1984-3) may be formed by depositing a metal layer on the piezoelectric layer (1980) and patterning the metal layer. In some examples, the projected area of the electrode (1984) may have any suitable shape, such as square, rectangular, circular, oval, etc.

第一電極(1982)可以使用金屬、通孔和層間介電質電連結到導體(1984-1)。在一些示例中,第一電極(1982)可以與壓電層(1980)直接接觸。相對於第一電極(1982),第二底部導體(1978-2)可以沉積或生長在壓電層(1980)的另一側上。The first electrode (1982) may be electrically connected to the conductor (1984-1) using metal, vias, and interlayer dielectrics. In some examples, first electrode (1982) may be in direct contact with piezoelectric layer (1980). A second bottom conductor (1978-2) may be deposited or grown on the other side of the piezoelectric layer (1980) relative to the first electrode (1982).

圖19D示出了根據本文所述原理的另一示例的壓電元件(1992)的示意圖。如圖所示,壓電元件(1992)包括兩個子壓電元件(也稱為子元件)(1996-1)和(1996-2)。子元件(1996-1)和(1996-2)是連續的,從而提高了空間利用率。Figure 19D shows a schematic diagram of a piezoelectric element (1992) according to another example of the principles described herein. As shown in the figure, the piezoelectric element (1992) consists of two sub-piezoelectric elements (also called sub-elements) (1996-1) and (1996-2). Sub-elements (1996-1) and (1996-2) are contiguous, thus improving space utilization.

每個子元件(1996-1)和(1996-2)可以包括雙端裝置。例如,所示的子元件(1996-1)包括一個底部電極(1982-1)、一個頂部電極(1978-1)、一個膜(1374-1)和一個壓電層(1980-1)。頂部或底部的名稱在物理上並不表示一個在另一個之上,而是用於指示電極位於不同的垂直位置,並且頂部和底部可互換使用。另一個子元件(1996-2)具有一個底部電極(1982-2)、一個頂部電極(1978-2)和一個壓電層(1980-2)(參見同上)。每個子元件(1996-1)和(1996-2)可以設置在各自獨立的膜(1374-1)和(1374-2)上。膜(1374-1)和(1374-2)被由諸如二氧化矽的固體物質製成的固體區域(1399)隔開。當子元件(1996-1)和(1996-2)處於活動狀態時,它們可以影響彼此或相鄰子元件的行為。這可以透過將能量從一個子元件轉移到另一子元件或從一個元件轉移到另一元件來發生。這種轉移可以例如透過超音波透過實心區域(1399)從子元件(1996-1)傳播到子元件(1996-2)而發生,反之亦然。最小化這種相互作用以最小化串擾是有益的。Each sub-element (1996-1) and (1996-2) may include a double-ended device. For example, the subelement shown (1996-1) includes a bottom electrode (1982-1), a top electrode (1978-1), a membrane (1374-1), and a piezoelectric layer (1980-1). The designation top or bottom does not physically mean one is above the other, but is used to indicate that the electrodes are in different vertical positions, and top and bottom are used interchangeably. Another subelement (1996-2) has a bottom electrode (1982-2), a top electrode (1978-2) and a piezoelectric layer (1980-2) (see ibid.). Each sub-element (1996-1) and (1996-2) may be provided on a separate membrane (1374-1) and (1374-2). Membranes (1374-1) and (1374-2) are separated by a solid region (1399) made of a solid substance such as silicon dioxide. When subcomponents (1996-1) and (1996-2) are active, they can affect the behavior of each other or adjacent subcomponents. This can occur by transferring energy from one sub-element to another or from one element to another. This transfer may occur, for example, by ultrasound propagating through the solid region (1399) from the sub-element (1996-1) to the sub-element (1996-2) and vice versa. It is beneficial to minimize this interaction to minimize crosstalk.

減少串擾的一個例子是透過諸如圖19E所示的溝槽(1997)之類的溝槽。溝槽(1997)可以是空氣填充的或真空的(例如,透過在溝槽上併入蓋子)。溝槽可用於圖19D中的子元件(1996-1)和(1996-2),以反映引起波前返回的串擾。還可以實現其他串擾最小化技術。例如,可以將阻抗匹配層(未示出)施加在換能器表面和實心區域(1399)上,以使其與膜區域1374上的材料相比具有不同的聲學阻抗。這破壞了透過阻抗匹配層中的聲學介質從一個子元件傳播到另一子元件的聲波。An example of crosstalk reduction is through trenches such as the trench shown in Figure 19E (1997). The trench (1997) can be air-filled or vacuum-filled (e.g., by incorporating a cover over the trench). Trenching can be used for subelements (1996-1) and (1996-2) in Figure 19D to reflect the crosstalk causing wavefront return. Other crosstalk minimization techniques can also be implemented. For example, an impedance matching layer (not shown) may be applied over the transducer surface and solid area (1399) to have a different acoustic impedance compared to the material on the membrane area 1374. This disrupts the propagation of sound waves from one sub-element to another through the acoustic medium in the impedance matching layer.

固體中傳播的超音波波形可能會從溝槽區域反射回去,從而阻止或減少波形在溝槽區域中的向前傳播。對於本領域普通技術人員應該顯而易見的是,導體(例如1984-1、1984-2和1984-3)可以連結到相應的電極(1978-1)和(1978-2),使用金屬經由層間介電質(ILD)等,以與圖12-16所示的壓電元件類似的方式。為簡單起見,未顯示所有導體連結。Ultrasonic waveforms propagating in solids may be reflected back from the trench area, preventing or reducing forward propagation of the waveform in the trench area. It should be apparent to one of ordinary skill in the art that conductors (e.g. 1984-1, 1984-2 and 1984-3) can be bonded to corresponding electrodes (1978-1) and (1978-2) using metal via interlayer dielectrics quality (ILD), etc., in a similar manner to the piezoelectric element shown in Figure 12-16. For simplicity, not all conductor connections are shown.

子元件(1996-1)和(1996-2)可以進一步用於CW多普勒,其中發送元件連續發送,而另一個元件連續接收。連續的發送和接收操作幫助成像技術不會遭受取樣多普勒方法(例如PW或彩色多普勒)伴隨的混疊問題。混疊將可以可靠測量的最大流速限制為脈衝重複頻率的一半。換能器的不同區域通常用於連續發送和連續接收,因此元件被廣泛分離,從而使串擾最小化。Sub-elements (1996-1) and (1996-2) can be further used for CW Doppler, where the transmitting element transmits continuously and the other element receives continuously. Continuous transmit and receive operations help the imaging technique not suffer from the aliasing problems that accompany sampled Doppler methods such as PW or color Doppler. Aliasing limits the maximum flow rate that can be measured reliably to half the pulse repetition frequency. Different areas of the transducer are typically used for continuous transmission and continuous reception, so the elements are widely separated to minimize crosstalk.

在一些示例中,如圖19D所示的子元件(1996-1)和(1996-2)可以具有不同的中心頻率,並且當一起作為單個複合元件操作時,展現出更寬的頻寬。當子元件(1996-1)和(1996-2)的頂部端子和底部端子連結在一起時,子元件(1996-1)和(1996-2)仍作為雙端裝置工作。使用圖19C所示的結構也可以實現這種寬頻寬效能。使用雙極化技術可以進一步提高此結構中的靈敏度。In some examples, sub-elements (1996-1) and (1996-2) as shown in Figure 19D can have different center frequencies and, when operated together as a single composite element, exhibit a wider bandwidth. Subcomponents (1996-1) and (1996-2) still operate as double-ended devices when the top and bottom terminals of subcomponents (1996-1) and (1996-2) are joined together. This wide bandwidth performance can also be achieved using the structure shown in Figure 19C. The sensitivity in this structure can be further improved using dual polarization techniques.

圖19E示出了成像裝置的代表性示例,其中一個子元件(2997-1)被配置為連續處於發送模式,而另一子元件(2997-2)被配置為連續處於接收模式。成像裝置包括第一頂部電極(1982-1)和第二頂部電極(1982-2)、第一底部電極(1978-1)和第二底部電極(1978-2);壓電層(1980-1),設置在頂部電極(1982-1)和底部電極(1978-1)之間;壓電層(1980-2),設置在頂部電極(1982-2)和底部電極(1978-2)之間;以及兩個導體(1984-1)和(1984-2)電耦合到各自的頂部和底部電極(1982-1)、(1978-1)和(1982-2)、(1978-2)。在下文中,術語頂部和底部僅指壓電層的兩個相對側。Figure 19E shows a representative example of an imaging device in which one sub-element (2997-1) is configured to be continuously in a transmit mode and another sub-element (2997-2) is configured to be continuously in a receive mode. The imaging device includes a first top electrode (1982-1) and a second top electrode (1982-2), a first bottom electrode (1978-1) and a second bottom electrode (1978-2); a piezoelectric layer (1980-1 ), arranged between the top electrode (1982-1) and the bottom electrode (1978-1); the piezoelectric layer (1980-2), arranged between the top electrode (1982-2) and the bottom electrode (1978-2) ; and two conductors (1984-1) and (1984-2) electrically coupled to respective top and bottom electrodes (1982-1), (1978-1) and (1982-2), (1978-2). In the following, the terms top and bottom refer only to the two opposite sides of the piezoelectric layer.

在子元件(2997-1)的膜(1374-1)和子元件(2997-2)的膜(1374-2)之間提供溝槽(1998),以最小化子元件(2997-1)和(2997-2)之間的串擾。在一個示例中,可以使用子元件之一(2997-1)用於發送而另一個子元件(2997-2)用於接收來執行CW多普勒成像。這樣可以有效利用孔徑尺寸(圖21,3412),在該尺寸下發送和接收元件可以相鄰。當透過將一個元件連續編程為處於發送操作模式來執行CW多普勒成像而將成像器不同部分的另一個元件編程為連續處於接收模式時,與其他類型的雜訊相比,來自這兩個元件的串擾相對較小,因為它們在空間上相對於換能器的尺寸相隔了較大的距離。對於PW操作,可以將相同的子元件用於發送,然後切換到接收模式。A trench (1998) is provided between the membrane (1374-1) of the subelement (2997-1) and the membrane (1374-2) of the subelement (2997-2) to minimize the subelement (2997-1) and ( 2997-2). In one example, CW Doppler imaging may be performed using one of the sub-elements (2997-1) for transmitting and the other sub-element (2997-2) for receiving. This allows efficient use of the aperture size (Fig. 21, 3412) where transmit and receive elements can be adjacent. When performing CW Doppler imaging by continuously programming one element to be in transmit mode of operation and another element in a different part of the imager to be continuously in receive mode, the noise from these two Crosstalk from elements is relatively small because they are spatially separated by a large distance relative to the size of the transducer. For PW operation, the same subelement can be used for transmitting and then switched to receive mode.

圖19F示出了減少相鄰元件之間的串擾的示例。在此示例中,膜2905-1、2905-2由電極電模擬(圖19E,1982-1、1982-2和1978-1、1978-2),這導致超音波波形沿區域2902-1與2902-2的方向傳輸。橫向傳播的波前2901-1、-2被溝槽2998-1、-2、-3反射和衰減。區域2903-1、-2、-3表示旨在使換能器的阻抗與組織匹配的材料。區域2903-1、-2、-3具有與區域2902-1、-2不同的阻抗。因此,側向傳播的波前2901-1、-2被失配反射並被衰減,這減小了串擾。例如,可以透過在一個或多個區域2903-1、-2、-3和2902-1、-2的底表面上應用聲學透鏡層來使材料不匹配。在一些實施例中,一個或多個區域2903-1、-2、-3和區域2902-1、-2中的材料保持相同。Figure 19F shows an example of reducing crosstalk between adjacent elements. In this example, membranes 2905-1, 2905-2 are electrically simulated by electrodes (Fig. 19E, 1982-1, 1982-2 and 1978-1, 1978-2), which results in ultrasonic waveforms along regions 2902-1 and 2902 -2 direction transmission. Laterally propagating wave fronts 2901-1, -2 are reflected and attenuated by grooves 2998-1, -2, -3. Regions 2903-1, -2, -3 represent materials designed to match the impedance of the transducer to tissue. Areas 2903-1, -2, -3 have different impedances than areas 2902-1, -2. Therefore, the side-propagating wavefronts 2901-1, -2 are reflected by the mismatch and attenuated, which reduces crosstalk. For example, the materials may be mismatched by applying an acoustic lens layer to the bottom surface of one or more regions 2903-1, -2, -3 and 2902-1, -2. In some embodiments, the material in one or more regions 2903-1, -2, -3 and regions 2902-1, -2 remains the same.

圖19G示出了減少相鄰元件之間的串擾的示例。在此示例中,利用多個溝槽3998-1、-2、-3和3999-1、-2、-3來隔離相鄰元件或子元件之間的耦合,從而提供串擾隔離。溝槽3998-1、-2、-3從基板3002上的溝槽3999-1、-2、-3的相對側開始。第一溝槽(3998-1)從頂表面開始,而第二溝槽(3999-1)從底表面開始。同樣,其他溝槽(3998-2、3999-3)從頂表面開始,還有更多溝槽(3999-2、3993-3)從底表面開始。連結(3000-1、3000-2、3000-3)在諸如ASIC的控制器(3200)與包含振動膜的結構(3300)之間建立電連結,該結構可以是微機電系統(MEMS)結構。雙溝槽結構隔離了透過連結(3000-1、3000-2、3000-3)從控制器(3200)傳輸然後傳遞到相鄰的元件的振動能量,如(3001)所示,表明用於具有腔(3901-1、3901-3)的元件的振動耦合減小。通常,與一個溝槽相比,兩個溝槽可提供更高的隔離度。這樣的拓撲可以被稱為正向發送,其中腔(3901-1、3901-3)面向ASIC控制器(3200)。在一些示例中,連結(3000-2)支撐膜(3905-2)。請注意圖式未按比例繪製,僅用於說明操作原理。Figure 19G shows an example of reducing crosstalk between adjacent elements. In this example, multiple trenches 3998-1, -2, -3 and 3999-1, -2, -3 are utilized to isolate coupling between adjacent elements or sub-elements, thereby providing crosstalk isolation. The trenches 3998-1, -2, -3 begin on opposite sides of the substrate 3002 from the trenches 3999-1, -2, -3. The first trench (3998-1) starts from the top surface, while the second trench (3999-1) starts from the bottom surface. Likewise, other grooves (3998-2, 3999-3) start from the top surface, and still more grooves (3999-2, 3993-3) start from the bottom surface. The connections (3000-1, 3000-2, 3000-3) establish electrical connections between the controller (3200), such as an ASIC, and the structure (3300) containing the diaphragm, which may be a microelectromechanical systems (MEMS) structure. The double groove structure isolates the vibration energy transmitted from the controller (3200) through the links (3000-1, 3000-2, 3000-3) and then transferred to the adjacent components, as shown in (3001), indicating that for use with Vibration coupling of the components of the cavity (3901-1, 3901-3) is reduced. Typically, two trenches provide higher isolation than one trench. Such a topology may be referred to as forward transmit, where the cavities (3901-1, 3901-3) face the ASIC controller (3200). In some examples, linkage (3000-2) supports membrane (3905-2). Please note that the figures are not to scale and are used only to illustrate the principle of operation.

在一個示例中,ASIC被附接到基板並且被電連結以實現解剖和多普勒流動成像,其中每個壓電元件展現出複數種振動模式。成像可以由換能器在低頻下進行,例如用於腹部或心臟成像,或者在更高頻率下進行,用於肌肉骨骼(MSK)或血管成像。In one example, an ASIC is attached to a substrate and electrically coupled to enable anatomical and Doppler flow imaging, with each piezoelectric element exhibiting a plurality of vibration modes. Imaging can be performed by the transducer at low frequencies, such as for abdominal or cardiac imaging, or at higher frequencies, for musculoskeletal (MSK) or vascular imaging.

在一示例中,膜以後向取向連結到ASIC,其中腔面向成像目標。在另一個示例中,膜以正向發送方向連結到ASIC,其中腔面向ASIC,並且膜從正面發送和接收。In one example, the membrane is attached to the ASIC in a backward orientation, with the cavity facing the imaging target. In another example, the membrane is coupled to the ASIC in the forward transmit direction, with the cavity facing the ASIC and the membrane transmitting and receiving from the front.

在另一個示例中,成像裝置包括具有寬頻寬的基於MEMS的元件。由換能器執行的成像可以用於低頻成像,例如腹部或心臟成像,或者用於高頻成像,例如肌肉骨骼(MSK)或血管成像。In another example, an imaging device includes a MEMS-based element with a wide bandwidth. The imaging performed by the transducer can be used for low-frequency imaging, such as abdominal or cardiac imaging, or for high-frequency imaging, such as musculoskeletal (MSK) or vascular imaging.

在另一個示例中,成像裝置還包括具有寬頻寬的基於MEMS的元件。成像可由換能器執行,以用於腹部或心臟成像或高頻成像(MSK)或血管成像的低頻成像。In another example, the imaging device also includes MEMS-based elements with wide bandwidth. Imaging can be performed by the transducer for abdominal or cardiac imaging or high frequency imaging (MSK) or low frequency imaging for vascular imaging.

圖19H示出了減少相鄰元件之間的串擾的示例。與圖19G相比,振動膜的取向被翻轉。圖19G的定向稱為前向發送,而圖19H的定向稱為後向發送。在此示例中,腔(3901-1、3901-2)背離ASIC控制器(3200),而面對要成像的目標。在此示例中,由於在MEMS結構(3300)上的金屬化和連結彼此之間相距幾微米(以及金屬通孔和其他不需要TSV的連結),因此可以在不使用TSV(透過矽通孔)的情況下作成連結到ASIC控制器(3200)的連結(3000-1、3000-2和3000-3)。TSV難以製造,並且在製造過程中增加了成本並增加了複雜性。在圖19H所示的後向發送拓撲中,溝槽(3999-1、3999-2和3999-3)從MEMS結構93300的底表面開始,而其他溝槽(3998-1、3998-2,和3998-3)從頂面開始到連結(3000-1、3000-2和3000-3)。如上所述,在連結(3000-2)的另一側上使用兩個溝槽(3998-2和3999-2)和類似的結構,有助於在膜(3905-1和3905-2)之間提供額外的隔離,如由耦合器(3001)指示。從面對要成像的目標的一側示出了耦合器(3001)。然而,如圖19G所示,從ASIC控制器(3200)側的耦合也適用於圖19H,因為雙溝槽有助於將相鄰膜之間的耦合與MEMS結構(3300)的正面或背面隔離。Figure 19H shows an example of reducing crosstalk between adjacent elements. Compared with Figure 19G, the orientation of the vibrating membrane is flipped. The orientation of Figure 19G is called forward transmission, and the orientation of Figure 19H is called backward transmission. In this example, the cavities (3901-1, 3901-2) face away from the ASIC controller (3200) and face the target to be imaged. In this example, since the metallization and connections on the MEMS structure (3300) are a few microns apart from each other (as well as metal vias and other connections that do not require TSVs), it is possible to operate without TSVs (through silicon vias). In this case, links (3000-1, 3000-2 and 3000-3) are made to the ASIC controller (3200). TSVs are difficult to manufacture and add cost and complexity to the manufacturing process. In the back-send topology shown in Figure 19H, trenches (3999-1, 3999-2, and 3999-3) start from the bottom surface of MEMS structure 93300, while other trenches (3998-1, 3998-2, and 3998-3) starting from the top surface to the links (3000-1, 3000-2 and 3000-3). As mentioned above, the use of two grooves (3998-2 and 3999-2) and similar structures on the other side of the link (3000-2) facilitates the separation between the membranes (3905-1 and 3905-2). Additional isolation is provided between, as indicated by coupler (3001). The coupler (3001) is shown from the side facing the target to be imaged. However, as shown in Figure 19G, coupling from the controller (3200) side of the ASIC also applies to Figure 19H, as the dual trenches help isolate coupling between adjacent membranes from the front or back side of the MEMS structure (3300) .

儘管示出了兩個溝槽(3998-2和3999-2),但是可以使用單個溝槽。例如,可以單獨使用與頂表面相關聯的溝槽,例如溝槽(3998-2),或者可以使用與底表面相關聯的溝槽,例如溝槽(3999-2)。從頂部或從底部的單個溝槽也可能足以為本文所述之其他應用提供隔離。Although two trenches are shown (3998-2 and 3999-2), a single trench may be used. For example, a trench associated with the top surface, such as trench (3998-2), may be used alone, or a trench associated with the bottom surface, such as trench (3999-2), may be used. A single trench from the top or from the bottom may also be sufficient to provide isolation for other applications described herein.

圖19I示出了根據本文所述原理的示例的壓電元件(1923)的截面圖。如圖所示,壓電元件(1923)可以利用橫向操作模式,並且包括基板(1925-1、-2)、一端固定至基板的膜(1927)、電耦合至導體(1931)的底部電極(1929)、壓電層(1933)、和電耦合至導體(1937)的頂部電極(1935)。膜(1927)可以在一端固定到基板(1925-1、1925-2),從而以橫向模式振動。膜(1927)可以在兩側被基板(1925-1、1925-2)支撐。要注意的是,壓電元件的所有先前示例可以以橫向操作模式進行操作,並且膜(1927)的所有側可以被支撐在基板上。橫向操作模式及其原理適用於本文討論的所有示例。Figure 19I shows a cross-sectional view of an example piezoelectric element (1923) in accordance with principles described herein. As shown, a piezoelectric element (1923) can utilize a lateral mode of operation and includes a substrate (1925-1, -2), a membrane (1927) with one end secured to the substrate, a bottom electrode (1931) electrically coupled to a conductor (1931) 1929), a piezoelectric layer (1933), and a top electrode (1935) electrically coupled to a conductor (1937). The membrane (1927) can be fixed at one end to the substrate (1925-1, 1925-2) so as to vibrate in a transverse mode. The membrane (1927) can be supported on both sides by the base plates (1925-1, 1925-2). It is noted that all previous examples of piezoelectric elements can be operated in a transverse operating mode and all sides of the membrane (1927) can be supported on the substrate. The lateral operating mode and its principles apply to all examples discussed in this article.

注意,壓電元件(1923)可以具有任何合適數量的頂部電極。另外,應注意,可以在膜(1927)上安裝一個以上的壓電元件。還要注意,基板(1925-1、1925-2)和膜(1927)可以由一個整體形成,並且膜(1927)可以透過蝕刻基板(1925-1、1925-2)來形成。Note that the piezoelectric element (1923) can have any suitable number of top electrodes. Additionally, it should be noted that more than one piezoelectric element can be mounted on the membrane (1927). Note also that the substrate (1925-1, 1925-2) and the film (1927) can be formed in one piece, and the film (1927) can be formed by etching the substrate (1925-1, 1925-2).

彩色多普勒流映射使用多個掃描線的多閘取樣,這些多掃描線使用了換能器響應的載波頻率上的幾個週期的波形脈衝串。圖20A示出了構成整體的幾個脈衝2102-1、2102-2、2102-3和2102-4。每個脈衝包含至少一個或多個週期,其載波頻率通常在2-10 MHz之間。Color Doppler flow mapping uses multi-gate sampling of multiple scan lines using waveform pulse trains of several cycles at the carrier frequency to which the transducer responds. Figure 20A shows several pulses 2102-1, 2102-2, 2102-3 and 2102-4 that make up the whole. Each pulse contains at least one or more cycles, and its carrier frequency is usually between 2-10 MHz.

圖20B示出了換能器2100的圖框(2108)內部的彩色窗口(2110)。示出了數條掃描線(2104),每條掃描線具有多選通脈衝。沿著掃描線(2104)的信號的連續取樣是根據取樣位置的深度來定時的。每個返回的回波都以其距離閘為參考,距離閘透過回波起源的空間位置對其進行識別,並由適當的延遲進行電子處理。在接收到來自第一脈衝的所有回波之後,在同一掃描線(2104)上,第二脈衝與第一脈衝同相發送。脈衝重複頻率的適當時序很重要,因為一個脈衝必須在另一個脈衝結束之前返回,否則會產生範圍模糊性。一旦完成掃描線的取樣,就以相同的方式完成下一條掃描線,並透過掃過所使用的顏色窗口的多條掃描線完成色彩流動圖。Figure 20B shows the colored window (2110) inside the frame (2108) of the transducer 2100. Several scan lines are shown (2104), each scan line having multiple strobe pulses. Successive sampling of the signal along the scan line (2104) is timed according to the depth of the sampling location. Each returning echo is referenced to its range gate, which identifies the echo by its spatial location of origin and is processed electronically by an appropriate delay. After all echoes from the first pulse are received, a second pulse is sent in phase with the first pulse on the same scan line (2104). Proper timing of the pulse repetition frequency is important because one pulse must return before the other pulse ends, otherwise range ambiguity will occur. Once a scan line has been sampled, the next scan line is completed in the same manner, and the color flow map is completed by sweeping multiple scan lines across the color window used.

為了決定平均多普勒頻移,將來自特定距離閘的每個脈衝的每個回波與來自相同距離閘的其先前取樣的脈衝進行比較。使用自動相關(auto correlation)技術來獲得平均多普勒相移。可以相對於同一線的先前相似回波適當地延遲回波樣本,從而對結果進行乘法和積分,以實現自動相關。自動相關器測量來自兩個連續回波的相位差。目標的靜態部分(即與流動無關)不顯示相位差,但運動的物品(如血液)的相位將顯示出相位差。To determine the average Doppler shift, each echo from each pulse from a specific range gate is compared to its previously sampled pulse from the same range gate. Use the autocorrelation technique to obtain the average Doppler phase shift. Echo samples can be appropriately delayed relative to previous similar echoes from the same line, allowing the results to be multiplied and integrated to achieve automatic correlation. The autocorrelator measures the phase difference from two consecutive echoes. Static parts of the target (i.e. not related to flow) do not show phase differences, but the phases of moving items (such as blood) will.

多普勒成像對雜訊敏感。增益控制可用於信號放大。可以為脈衝回波成像和彩色多普勒功能設計單獨的控制器。彩色多普勒增益越大,成像越靈敏。但是,增益的增加也會增加成像器中物理組件的雜訊。此雜訊的關鍵成分來自接收器的LNA,因此可能希望為這些LNA實現非常低的本底雜訊(noise floor)。由於低本底雜訊會導致換能器中的高功耗和熱發熱,因此可以將成像器中的LNA設計為僅在啟用的色彩流動窗口中處於活動狀態,而成像器中的其他LNA則處於低功率狀態。此外,活動的LNA可以被透過電子方式調節,以根據所需的功率與雜訊位準效能進行優化。Doppler imaging is sensitive to noise. Gain control can be used for signal amplification. Separate controllers can be designed for pulse echo imaging and color Doppler functions. The greater the color Doppler gain, the more sensitive the imaging. However, increasing gain also increases noise from the physical components in the imager. The key component of this noise comes from the receiver's LNA, so you may want to achieve a very low noise floor for these LNAs. Since low background noise causes high power consumption and thermal heating in the transducer, the LNA in the imager can be designed to be active only during the enabled color flow window, leaving other LNAs in the imager in a low power state. In addition, the active LNA can be electronically adjusted to optimize performance based on required power and noise levels.

高通濾波器可用於消除由血管壁的運動、運動的組織和心臟運動產生的高幅度低頻多普勒頻移信號。這些信號具有較高的功率含量,可能會破壞例如血流的較低位準的信號。高通濾波器阻止來自這些虛假移動結構的低頻資訊。但是,它也可以阻止某些目標類型中存在(但其他目標類型中不存在)的低速血流信號。因此,任何基於硬件的濾波器還需要針對截止頻率進行編程。然後,透過軟件中實現的牆式過濾器增加最低過濾級別。牆式過濾器的高通函數具有可調節的閾值位準,並且具有區分低速血流和牆運動的複雜能力。它們還響應於不同的應用、使用的頻率和脈衝重複率。在示例性實施例中,可編程高通功能內置在LNA周圍的成像頭中。這允許在信號鏈中稍後的牆式濾波器中實現具有高通濾波函數的高通濾波器功能。High-pass filters can be used to eliminate high-amplitude, low-frequency Doppler-shifted signals produced by motion of blood vessel walls, moving tissue, and heart motion. These signals have a higher power content that may disrupt lower level signals such as blood flow. High-pass filters block low-frequency information from these spurious moving structures. However, it can also block low-velocity blood flow signals that are present in some target types but not others. Therefore, any hardware-based filter also needs to be programmed for the cutoff frequency. Then, increase the minimum filtration level through the wall filter implemented in the software. The wall filter's high-pass function has an adjustable threshold level and a sophisticated ability to differentiate between low-velocity blood flow and wall motion. They also respond to different applications, frequencies used and pulse repetition rates. In an exemplary embodiment, programmable high-pass functionality is built into the imaging head surrounding the LNA. This allows the implementation of a high-pass filter function with a high-pass filter function in a wall filter later in the signal chain.

多普勒頻移對流動軸和超音波束的共鳴角很敏感(請參見上面的方程式)。如果角度為零,則信號也可能完全消失(請參見上面的方程式)。可以透過在可能的情況下物理移動探針來改善角度。然而,在示例性實施例中,當使用元件的2D矩陣時,也可以以2D或3D方式電子控制掃描線,其中每個元件對Tx和Rx功能具有獨立的控制,包括時間延遲。因此,可以透過將光束轉向到期望的位置來電子地獲得期望的角度。在這樣的佈置中,可以獨立於鄰近或相鄰元件以電子方式選擇每個元件,並且獨立地將它們放置在Tx或Rx模式中,並且可以將適當的時序延遲應用於處於Tx或Rx模式的元件。The Doppler shift is sensitive to the flow axis and the resonance angle of the ultrasound beam (see equation above). The signal may also disappear completely if the angle is zero (see equation above). The angle can be improved by physically moving the probe where possible. However, in exemplary embodiments, the scan lines may also be electronically controlled in a 2D or 3D manner when using a 2D matrix of elements, where each element has independent control of Tx and Rx functions, including time delays. Therefore, the desired angle can be obtained electronically by steering the beam to the desired position. In such an arrangement, each element can be electronically selected and placed in Tx or Rx mode independently of adjacent or adjacent elements, and appropriate timing delays can be applied to those in Tx or Rx mode. element.

如上所述,多普勒成像對雜訊和訊雜比敏感。因此,期望在本文所述之實例中增加信號。傳統上,2D成像儀使用在仰角方向上具有曲率的機械透鏡以將能量聚焦在仰角平面上。這導致仰角焦點的壓力增大並提高了靈敏度。然而,這種配置產生無法調節的固定焦距。在本文揭示內容的示例中,電子聚焦被實現為使用2D元件陣列的2D成像。另外,保留了機械透鏡。使用2D陣列的電子功能可以在焦點上進行電子更改,還可以在三維空間中進行聚焦。如上所述,圖6C中所示的操縱能力允許操縱光束以進一步提高多普勒靈敏度。還可透過對行上的元件應用不同的相對延遲來實現仰角平面中的電子聚焦。例如,在圖5中,元件104以行和列佈置,其中附圖標記542表示一行。如圖6C所示,到這些元件中的每個元件的發送驅動信號中的彼此相對的延遲產生聚焦圖案或光束轉向。As mentioned above, Doppler imaging is sensitive to noise and signal-to-noise ratio. Therefore, it is desirable to increase the signal in the examples described herein. Traditionally, 2D imagers use mechanical lenses with curvature in the elevation direction to focus energy in the elevation plane. This results in increased pressure on the elevation focus and increases sensitivity. However, this configuration produces a fixed focal length that cannot be adjusted. In the examples disclosed herein, electronic focusing is implemented as 2D imaging using an array of 2D elements. In addition, the mechanical lens is retained. Using the electronic capabilities of the 2D array it is possible to electronically change the focus and also focus in three dimensions. As mentioned above, the steering capabilities shown in Figure 6C allow the beam to be manipulated to further improve Doppler sensitivity. Electronic focusing in the elevation plane can also be achieved by applying different relative delays to the elements in the row. For example, in Figure 5, elements 104 are arranged in rows and columns, with reference numeral 542 indicating a row. As shown in Figure 6C, delays relative to each other in the sent drive signals to each of these elements create a focusing pattern or beam steering.

此外,換能器元件可以在如圖4所示的彎曲平面上。由於安裝有換能器和ASIC的板上的應力,或者由於換能器與ASIC整合的應力,可能有意或無意地產生了這種曲率。這可能因單位而異。對於所有裝置都相同的預定焦點會由於曲率而在實際焦點上產生誤差。但是,可以在生產線上測量每個單元的曲率。然後,此資訊用於將相對延遲應用於補償這些延遲的元件。外部控制器將所需的延遲資訊發送到ASIC。ASIC將補償後的延遲應用於每個元件,並恢復由於換能器元件中未補償的曲率而降低的高信號壓力輸出。Additionally, the transducer elements may be in a curved plane as shown in Figure 4. This curvature may be created intentionally or unintentionally due to stress on the board on which the transducer and ASIC are mounted, or due to stress on the integration of the transducer and ASIC. This may vary from unit to unit. The predetermined focus, which is the same for all devices, will produce errors in the actual focus due to curvature. However, the curvature of each unit can be measured on the production line. This information is then used to apply relative delays to components that compensate for these delays. The external controller sends the required latency information to the ASIC. The ASIC applies the compensated delay to each element and restores the high signal pressure output that was reduced due to uncompensated curvature in the transducer elements.

在一個示例中,換能器可以是寬帶多模態裝置,其中膜可以在同時散佈在寬帶上的多個不同頻率振動,從而形成寬帶換能器。此操作在發送模式和接收模式下均有效。這使得B模式解剖結構以及基於多普勒成像的流動能夠在較寬的頻寬上實現,並允許使用相同的成像器進行許多應用(通常需要覆蓋有限頻寬範圍的單獨成像器)。In one example, the transducer can be a broadband multi-modal device, where the membrane can vibrate at multiple different frequencies spread over a broadband simultaneously, thereby forming a broadband transducer. This operation is valid in both send mode and receive mode. This enables B-mode anatomy and Doppler-based imaging of flow over a wide bandwidth and allows the use of the same imager for many applications that would normally require a separate imager to cover a limited bandwidth range.

儘管壓電元件可以表現出多種振動模式,但在某些示例中,當輸入刺激的頻寬限制小於相鄰模式的頻率時,僅觸發一種振動模式。此外,可以將由第一振動模式產生的頻率設計成與由第二振動模式產生的頻率重疊。更進一步,在一些示例中,當由包括中心頻率的寬帶頻率輸入驅動時,多種振動模式同時發生。Although piezoelectric elements can exhibit multiple vibration modes, in some examples only one vibration mode is triggered when the bandwidth limit of the input stimulus is smaller than the frequency of adjacent modes. Furthermore, the frequency generated by the first vibration mode may be designed to overlap the frequency generated by the second vibration mode. Furthermore, in some examples, multiple vibration modes occur simultaneously when driven by a broadband frequency input including a center frequency.

總之,描述了一種成像裝置,成像裝置利用了基於PMUT的換能器陣列,這些換能器以每個元件為基礎連結到控制電子元件並被容納在便攜式外殼中。成像裝置允許實時進行系統可配置性和適應性,以主動控制成像裝置中的功耗、溫度和聲學功率。還可以實現3D空間中的光束轉向。可以將元件編程為處於接收或發送模式。能夠在較大頻寬上啟用B模式解剖成像和多普勒模式流動成像的電子元件,通常依賴於使用習知大塊壓電成像的多個換能器。In summary, an imaging device is described that utilizes an array of PMUT-based transducers coupled to control electronics on a per-element basis and housed in a portable housing. The imaging device allows for real-time system configurability and adaptability to proactively control power consumption, temperature, and acoustic power in the imaging device. Beam steering in 3D space can also be achieved. Elements can be programmed to be in receive or transmit mode. Electronics capable of enabling B-mode anatomical imaging and Doppler-mode flow imaging over a wide bandwidth typically rely on multiple transducers using conventional bulk piezoelectric imaging.

另一示例性成像裝置包括至少一個壓電換能器。換能器成像裝置包括至少一個壓電元件。壓電元件的二維(2D)陣列按行和列排列在壓電換能器上。每個壓電元件包括至少兩個端子。每個壓電元件可以與每個相鄰壓電元件物理隔離以減少串擾。壓電元件的第一行包括每個壓電元件,每個壓電元件具有被編程為連結到相應的接收放大器的第一頂部電極。壓電元件的第二行包括被編程為連結到相應的發送驅動器的每個相應的壓電元件。第一行中的各個壓電元件中的每個可被電子編程為好像被連結在一起以形成一行。第二組中的各個壓電元件中的每個可被電子編程為好像被連結在一起以形成一行。此外,可以將任意數量的相鄰行編程為在接收模式下運行,而位於其他位置的不同數量的行可以編程為在發送模式下。在一些示例中,在每個壓電元件中可以表現出多種振動模式。可以使用單個接收放大器,其中第一行中的至少一個壓電元件連結到接收放大器。同樣的,可以存在單個發送驅動器,其中第二行中的壓電元件中的至少一個連結到發送驅動器。壓電元件的電子編程的連結可以實現行中任意數量的壓電元件的連結。Another example imaging device includes at least one piezoelectric transducer. The transducer imaging device includes at least one piezoelectric element. A two-dimensional (2D) array of piezoelectric elements is arranged in rows and columns on a piezoelectric transducer. Each piezoelectric element includes at least two terminals. Each piezoelectric element can be physically isolated from each adjacent piezoelectric element to reduce crosstalk. The first row of piezoelectric elements includes each piezoelectric element, each piezoelectric element having a first top electrode programmed to connect to a corresponding receive amplifier. The second row of piezoelectric elements includes each respective piezoelectric element programmed to be coupled to a respective transmit driver. Each of the individual piezoelectric elements in the first row can be electronically programmed as if linked together to form a row. Each of the individual piezoelectric elements in the second group may be electronically programmed as if linked together to form a row. Additionally, any number of adjacent rows can be programmed to operate in receive mode, while a different number of rows located elsewhere can be programmed to operate in transmit mode. In some examples, multiple vibration modes can be exhibited in each piezoelectric element. A single receive amplifier may be used, with at least one piezoelectric element in the first row coupled to the receive amplifier. Likewise, there can be a single transmit driver, with at least one of the piezoelectric elements in the second row connected to the transmit driver. The electronically programmed connection of piezoelectric elements enables the connection of any number of piezoelectric elements in a row.

在一些示例中,至少一個子孔可以包括至少一行壓電元件,並且每個壓電元件可以包括兩個子元件。可以選擇每個子元件以與可編程的發送和接收功能一起操作,使得在接收第二子元件的同時第一子元件可以同時發送,並且每個子元件可以在發送模式和接收模式之間切換。至少一個壓電元件可以包括兩個子元件和兩個端子,每個子元件具有不同的中心頻率和頻寬,使得當它們被並行使用時,壓電元件自身比任何一個子元件表現出更寬的頻寬。在一示例中,至少一個壓電元件用於B模式和多普勒流動測量。在一個示例中,每個壓電元件包括用於CW多普勒成像的兩個子元件,並且至少第一壓電元件被置於發送模式,而第二壓電元件同時被置於接收模式。In some examples, at least one sub-aperture can include at least one row of piezoelectric elements, and each piezoelectric element can include two sub-elements. Each sub-element can be selected to operate with programmable transmit and receive functionality such that a first sub-element can transmit simultaneously while receiving a second sub-element, and each sub-element can be switched between transmit mode and receive mode. At least one piezoelectric element may include two sub-elements and two terminals, each sub-element having a different center frequency and bandwidth, such that when they are used in parallel, the piezoelectric element itself exhibits a wider bandwidth than either sub-element. bandwidth. In one example, at least one piezoelectric element is used for B-mode and Doppler flow measurements. In one example, each piezoelectric element includes two sub-elements for CW Doppler imaging, and at least a first piezoelectric element is placed in transmit mode while the second piezoelectric element is simultaneously placed in receive mode.

列和行中的至少一個中的壓電元件的連結是電子可編程的,以使得能夠連結列和行中的任意數量的壓電元件。The connections of the piezoelectric elements in at least one of the columns and rows are electronically programmable such that any number of piezoelectric elements in the columns and rows can be connected.

陣列的第一壓電元件可以連續地處於發送模式,而陣列的第二壓電元件連續地處於接收模式,以實現連續波(CW)多普勒成像。一組行可以連續發送,而同時一組行可以被編程為處於接收模式,這也使CW多普勒成像成為可能。區域可以分開以最小化換能器陣列的發送和接收部分之間的串擾。透過電子方式調節行的高度等等(特定而言為構成行的壓電元件的數量),以調節聲學功率輸出。因此,透過電子地調節參與傳輸的元件的數量來調節聲學輸出功率。對於基於多普勒流動成像和解剖成像,電源可以是相同的。但是,多普勒成像比B模式成像涉及更多的脈衝。因此,與B模式相比,在流動成像期間在類似條件下會產生更多的聲學功率輸出,這可能會超出監管限制。透過電子調節提供聲學功率的元件數量,可以優化用於流動成像的聲學功率輸出。此外,在所有成像模式使用相同的電源時,可以以電子方式選擇在每個元件上產生的脈衝幅度。這允許根據需要調節聲學功率,以及低成本、小尺寸的功率管理電路,以為流動和解剖成像供電。這對於低成本便攜式成像儀很有幫助。在一個示例中,透過電子地調節從壓電元件陣列的至少一部分傳輸的聲學功率,將相同數量的電源用於多普勒模式和B模式。在一個示例中,透過使用多位準發送脈衝發生器輸出的適當位準來調節來自每個壓電元件的功率。在示例中,B模式和多普勒模式在將相同的電源用於成像模式時保持特定的功率位準,例如聲學功率位準和特定的機械指標。The first piezoelectric element of the array can be continuously in the transmit mode while the second piezoelectric element of the array is continuously in the receive mode to achieve continuous wave (CW) Doppler imaging. A set of lines can be transmitted continuously, while at the same time a set of lines can be programmed to be in receive mode, which also makes CW Doppler imaging possible. Regions can be separated to minimize crosstalk between the transmit and receive portions of the transducer array. The acoustic power output is adjusted by electronically adjusting the height of the rows, etc. (specifically the number of piezoelectric elements making up the rows). Therefore, the acoustic output power is adjusted by electronically adjusting the number of elements involved in transmission. The power source can be the same for Doppler-based flow imaging and anatomical imaging. However, Doppler imaging involves more pulses than B-mode imaging. Therefore, more acoustic power output is produced under similar conditions during flow imaging compared to B-mode, which may exceed regulatory limits. Acoustic power output for flow imaging can be optimized by electronically adjusting the number of components that provide the acoustic power. Additionally, the pulse amplitude generated on each element can be electronically selected when using the same power supply for all imaging modes. This allows tuning of the acoustic power as needed, as well as low-cost, small-footprint power management circuitry to power flow and anatomical imaging. This is helpful for low-cost portable imagers. In one example, the same amount of power is used for Doppler mode and B-mode by electronically modulating the acoustic power transmitted from at least a portion of the array of piezoelectric elements. In one example, the power from each piezoelectric element is regulated by sending the appropriate level of the pulser output using multiple levels. In an example, B-mode and Doppler modes maintain specific power levels, such as acoustic power levels and specific mechanical specifications while using the same power source for the imaging mode.

在每個示例中,每個壓電元件都像連結到發送和接收通道一樣使用,以執行本說明書中所述之操作。通道可以處於恆定狀態,在此狀態下它們保持為發送、接收或同時作為發送和接收通道。或者,可能存在改變狀態,其中通道在發送、接收以及發送和接收兩者的狀態類型之一之間改變。In each example, each piezoelectric element is used as if connected to a transmit and receive channel to perform the operations described in this specification. Channels can be in a constant state in which they remain transmit, receive, or both transmit and receive channels. Alternatively, there may be changing states where the channel changes between one of the state types of send, receive, and both send and receive.

另外,在分離的獨立陣列內的每個壓電元件可表現出一種或多種振動模式。在一個示例中,膜支持多種振動模式,從而為成像裝置提供更大的頻寬。一個示例包括至少一個壓電元件包括兩個子元件和兩個端子。每個子元件都有不同的中心頻率和頻寬,因此當並行使用時,其自身的頻寬要大於任何一個子元件。解剖和多普勒成像是透過電子控制和仰角聚焦控制在較大頻寬上執行的,以提高靈敏度。Additionally, each piezoelectric element within a separate, independent array may exhibit one or more vibration modes. In one example, the membrane supports multiple vibration modes, providing a wider bandwidth for the imaging device. One example includes at least one piezoelectric element including two sub-elements and two terminals. Each subcomponent has a different center frequency and bandwidth, so when used in parallel, its own bandwidth is greater than any one subcomponent. Anatomical and Doppler imaging are performed over a larger bandwidth through electronic control and elevation focus control to increase sensitivity.

一個示例進一步包括,每個壓電元件都表現出多種振動模式,從而透過電子控制和仰角聚焦控制,在較大的頻寬上實現解剖結構和多普勒成像。成像可以由換能器執行,以用於腹部或心臟成像的低頻成像。同樣,可以透過換能器執行成像,以用於肌肉骨骼(MSK)或血管成像的高頻成像。One example further includes each piezoelectric element exhibiting multiple vibration modes, enabling anatomical structure and Doppler imaging over a large bandwidth through electronic control and elevation focus control. Imaging can be performed by the transducer for low frequency imaging for abdominal or cardiac imaging. Likewise, imaging can be performed through the transducer for high-frequency imaging for musculoskeletal (MSK) or vascular imaging.

如前所述,換能器可能具有較大的成像表面或孔,並且可能需要在整個孔徑上進行操作。整個孔取決於元件或子元件的整個陣列。在電子控制下,可以將孔徑大小更改為包括較少數量的元件或子元件,並且可能減小到單個子元件。較小的孔是較小的成像表面或子孔,並且在壓電層中包括壓電元件的子集。As mentioned previously, the transducer may have a large imaging surface or aperture and may need to operate over the entire aperture. The entire hole depends on the entire array of components or subcomponents. Under electronic control, the aperture size can be changed to include a smaller number of elements or sub-elements, and possibly reduced to a single sub-element. The smaller apertures are smaller imaging surfaces or sub-apertures and include a subset of the piezoelectric elements in the piezoelectric layer.

參照圖21,示出了成像裝置(3408),其具有如箭頭所示的發送操作(3409)和接收操作(3410)。發送操作(3409)和接收操作(3410)中的實線箭頭指示在箭頭區域中的操作中使用的壓電元件(圖1,104)的子元件和子集。虛線箭頭指示未使用壓電元件的哪些子元件和子集(圖1,104)。孔尺寸(3412)指示由於使用子元件和子集而將被成像的成像對象(3415)的部分。子元件和子集的選擇和配置可以被電子地改變以限定孔尺寸(3412)。Referring to Figure 21, there is shown an imaging device (3408) having transmit operations (3409) and receive operations (3410) as indicated by arrows. The solid arrows in the transmit operation (3409) and the receive operation (3410) indicate the sub-elements and subsets of the piezoelectric elements (Fig. 1, 104) used in the operations in the arrow areas. The dashed arrows indicate which sub-elements and subsets of the piezoelectric elements are not used (Fig. 1, 104). The hole size (3412) indicates the portion of the imaging object (3415) that will be imaged as a result of the use of subelements and subsets. Selection and configuration of subelements and subsets may be electronically changed to define hole dimensions (3412).

注意,某些子元件可以用於一個操作(例如,發送、接收),而其他子元件可以用於另一操作(例如,發送、接收)。用於每個操作的子元件可能會有一些重疊。對於每個操作,子元件可以相同。子元件可以進一步具有同時發送和接收能力。Note that some sub-elements can be used for one operation (e.g. send, receive) and other sub-elements can be used for another operation (e.g. send, receive). There may be some overlap in the subelements used for each operation. The child elements can be the same for each operation. Sub-elements may further have simultaneous transmit and receive capabilities.

兩個子元件還可用於進一步加寬頻寬,其中子元件的中心頻率不同,並且當同時使用時,在發送或接收操作中使用時會加寬頻寬。可以利用多個子元件來實現成像裝置,使得組合的多個子元件的頻寬大於每個子元件。Two sub-elements can also be used to further broaden the bandwidth, where the sub-elements have different center frequencies and, when used simultaneously, will broaden the bandwidth when used in transmit or receive operations. The imaging device may be implemented using multiple sub-elements such that the combined bandwidth of the multiple sub-elements is greater than each sub-element.

使用壓電元件陣列(圖1,104)可以執行各種類型的成像。例如,可以執行A掃描、B掃描、C掃描和多普勒模式。可以執行的其他類型的成像包括脈衝多普勒和彩色多普勒。另外,可以執行多普勒處理,其中在數位化之前發生一些雜波拒斥濾波,例如可編程高通濾波,從而增加了具有高雜波位準的多普勒信號的動態範圍。在一個示例中,對從至少一個壓電元件接收的多普勒信號執行多普勒處理,並且低雜訊放大器在數位化之前對所接收的多普勒信號執行可編程的高通濾波,並進行進一步的數位信號處理和波束形成。Various types of imaging can be performed using an array of piezoelectric elements (Fig. 1, 104). For example, A-scan, B-scan, C-scan and Doppler modes can be performed. Other types of imaging that can be performed include pulsed Doppler and color Doppler. Additionally, Doppler processing can be performed in which some clutter rejection filtering occurs before digitization, such as programmable high-pass filtering, thus increasing the dynamic range of Doppler signals with high clutter levels. In one example, Doppler processing is performed on Doppler signals received from at least one piezoelectric element, and a low-noise amplifier performs programmable high-pass filtering on the received Doppler signals prior to digitization, and Further digital signal processing and beamforming.

在一些示例中,可以對仰角平面進行傾斜和電子聚焦,以使其更接近於最佳多普勒角度,以實現更好的信號可視化。圖22描繪了由水平面(3608)與在垂直平面中測量的視線之間的仰角平面(3602)限定的仰角(3604)。取決於可以修改以獲得期望的可視化的仰角(3604),成像對象(3606)可以具有更好的可視化。In some examples, the elevation plane can be tilted and electronically focused to bring it closer to the optimal Doppler angle for better signal visualization. Figure 22 depicts an elevation angle (3604) defined by an elevation plane (3602) between a horizontal plane (3608) and a line of sight measured in a vertical plane. The imaged object (3606) can have better visualization depending on the elevation angle (3604) that can be modified to obtain the desired visualization.

高品質多普勒成像可具有較高的訊雜比(SNR)。SNR是圖22中所示的仰角(3604)的函數。在一個示例中,可以電子地調整仰角(3604)以用於流動成像。可以透過調整行上元件的延遲來在仰角平面(3602)中控制仰角焦點。注意,透過調節在方位方向上的元件上的延遲來控制軸向上的聚焦束。透過對仰角和方位角進行獨立的延遲控制,可以進行3D波束操縱以改善多普勒信號幅度。在示例中,操縱結構用於3D空間中的波束操縱能力。在另一個示例中,操縱結構用於電子方式在3D空間中進行波束操縱,以使其更接近最佳多普勒角度,以實現更好的信號可視化。在另一示例中,成像裝置的方位角焦點、仰角焦點和孔徑尺寸將被電子地改變。High-quality Doppler imaging can have a high signal-to-noise ratio (SNR). SNR is a function of elevation angle (3604) shown in Figure 22. In one example, the elevation angle (3604) can be electronically adjusted for flow imaging. The elevation focus can be controlled in the elevation plane (3602) by adjusting the delay of the elements on the row. Note that the focused beam in the axial direction is controlled by adjusting the retardation of the element in the azimuthal direction. With independent delay control for elevation and azimuth, 3D beam steering can be performed to improve Doppler signal amplitude. In an example, the steering structure is used for beam steering capabilities in 3D space. In another example, a steering structure is used to electronically steer the beam in 3D space closer to the optimal Doppler angle for better signal visualization. In another example, the azimuth focus, elevation focus, and aperture size of the imaging device will be changed electronically.

參照圖23,成像裝置(3610)的方位角(3605)可以變化以產生在方位角上跨越多達90度的圓形扇形視場。這可以同時完成,也可以與改變孔徑大小(圖21,3412)無關地完成。因此,可以在3D空間中操縱發送光束,並且可以在3D空間中執行解剖和流動成像。Referring to Figure 23, the azimuth angle (3605) of the imaging device (3610) can be varied to produce a circular sector of field of view spanning up to 90 degrees in azimuth. This can be done simultaneously or independently of changing the aperture size (Fig. 21, 3412). Therefore, the delivery beam can be manipulated in 3D space, and anatomy and flow imaging can be performed in 3D space.

行的元件和子元件可以視為分離的獨立行。列的元件和子元件可以視為分離的獨立列。在一些變型中,列和行或其部分切換角色,使得它們分別被視為行和列。A row's components and subcomponents can be treated as separate, independent rows. A column's components and subcomponents can be treated as separate, independent columns. In some variations, columns and rows, or parts thereof, switch roles so that they are considered rows and columns, respectively.

進一步的配置可以包括例如在B模式解剖成像、彩色多普勒或PW流動成像中使用的,在接收模式下啟用相應的接收放大器或在接收模式下禁用單個接收放大器。類似地,配置包括對於針對接收放大器提到的成像模式,在發送模式下啟用相應的發送驅動器或單個發送驅動器,而在接收模式下禁用相應的發送驅動器。一個示例包括首先將每個壓電元件置於發送模式,然後置於接收模式,以接收來自發送模式的回波,其中發送功率位準、方位角焦點、仰角焦點、2D或3D空間中的波束操縱以及成像裝置的孔徑尺寸可透過電子方式更改。Further configurations may include enabling corresponding receive amplifiers in receive mode or disabling individual receive amplifiers in receive mode, for example for use in B-mode anatomical imaging, color Doppler or PW flow imaging. Similarly, the configuration includes, for the imaging modes mentioned for the receive amplifier, enabling the corresponding transmit driver or a single transmit driver in transmit mode and disabling the corresponding transmit driver in receive mode. An example includes placing each piezoelectric element first in transmit mode and then in receive mode to receive echoes from the transmit mode, where the transmit power level, azimuth focus, elevation focus, beam in 2D or 3D space The aperture size of the manipulation and imaging device can be changed electronically.

已經出於說明的目的給出了本發明的各種實施例的描述,但是這些描述並不旨在是窮舉性的或限於所公開的實施例。在不脫離所描述的具體實施例的範圍和精神的情況下,許多修改和變化對於本領域普通技術人員來說是顯而易見的。本文選擇使用的術語,是為了最好地解釋具體實施例的原理、實際應用或對市場中發現的技術的技術改進,或者使本領域其他技術人員能夠理解本文揭示的具體實施例。The description of various embodiments of the present invention has been presented for purposes of illustration, but these descriptions are not intended to be exhaustive or limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the specific embodiments described. The terminology selected and used herein is intended to best explain the principles of specific embodiments, practical applications, or technical improvements over technologies found in the market, or to enable others skilled in the art to understand the specific embodiments disclosed herein.

為了說明的目的,本文闡述的具體細節是為了提供對本文揭示內容的理解。然而,對於本領域的技術人員將顯而易見的是,可以在沒有這些細節的情況下實踐本文揭示內容。此外,本領域的技術人員將認識到,可以以多種方式來實現本文揭示內容的示例,諸如在有形的電腦可讀取媒體上的處理、裝置、系統、裝置或方法。For purposes of illustration, specific details set forth herein are provided in order to provide an understanding of what is disclosed herein. However, it will be apparent to those skilled in the art that the disclosure herein may be practiced without these details. Furthermore, those skilled in the art will recognize that examples of the disclosure herein may be implemented in a variety of ways, such as processes, apparatus, systems, apparatus, or methods on tangible computer-readable media.

本領域技術人員應認識到:(1)可以可選地執行某些製造步驟;(2)步驟可能不限於此處列出的特定順序;(3)某些步驟可以以不同的順序執行,包括同時執行。Those skilled in the art will recognize that: (1) certain manufacturing steps may be optionally performed; (2) the steps may not be limited to the specific order listed here; (3) certain steps may be performed in a different order, including executed simultaneously.

圖中所示的元件/組件是本文揭示內容的示例性實施例的說明,並且意在避免使本文揭示內容模糊。說明書中對「一個示例」、「優選示例」、「一個示例」或「示例」的引用是指結合示例描述的特定特徵、結構、特性或功能包括在以下示例的至少一個示例中,且可以是一個以上的示例。說明書中各個地方出現的短語「在一個示例中」、「在示例中」或「在示例中」不一定全部指的是相同的一個或多個示例。術語「包括」、「包含」、「含有」和「具有」被理解為開放術語,並且任何列表都是示例,並不意味著限於所列出的項目。本文使用的任何標題僅用於組織目的,並且不應用於限制說明書或申請專利範圍的範圍。此外,在說明書中的各個地方使用某些術語是為了說明,而不應解釋為限制性的。The elements/components shown in the figures are illustrative of exemplary embodiments of the disclosure herein and are intended to avoid obscuring the disclosure herein. Reference in the specification to “one example,” “preferred example,” “an example,” or “example” means that a particular feature, structure, characteristic, or function described in connection with the example is included in at least one of the following examples, and may be More than one example. The appearances of the phrases "in an example," "in an example," or "in an example" in various places in the specification are not necessarily all referring to the same example or examples. The terms "includes," "includes," "contains," and "has" are understood to be open-ended terms and any listings are examples and are not meant to be limited to the items listed. Any headings used herein are for organizational purposes only and shall not be used to limit the scope of the specification or claims. In addition, certain terms are used in various places in the specification for the purpose of explanation and should not be construed as limiting.

100:成像裝置 102:壓電換能器 104:壓電元件 106:發送通道 108:接收通道 109:控制電路 110:計算裝置 111:電源和電池 210:壓力波 214:心臟 216:計算裝置 218:通信通道 220:顯示裝置 322:塗層 324:控制器 326:圖形處理單元(GPU) 328:模擬前端(AFE) 330:聲學吸收層 332:通信單元 334:端口 336:存儲器 338:電池 540:收發器基板 542:N行 544:M列 648:圖框 650:掃描線 752:信號 754:複合信號 801:框 1056:LNA 1058:可編程增益放大器(PGA) 1060:帶通濾波器 1062:類比數位轉換器(ADC) 1064:解調單元 1166:運算放大器 1201:仰角平面 1202:方位平面 1268:快速上電偏壓電路 1370:基板層 1372:基板層 1373:凹槽或溝槽 1374:膜 1376:腔 1399:固體區域 1401:支柱 1402:支柱 1403:塗層 1404:聲學吸收層 1405:導線 1406:膜 1407:電極 1408:導線 1409:壓電材料 1410:第二電極 1411:基板 1414:支柱 1415:支柱 1417:ASIC 1420:換能器 1578:底部電極 1680:壓電層 1782:頂部電極 1783:頂部電極導體 1800:壓電元件 1878:第二電極 1880:壓電層 1882:第一電極 1886:第一導體 1890:第二導體 1900:壓電元件 1923:壓電元件 1925-1:基板 1925-2:基板 1927:膜 1929:底部電極 1931:導體 1933:壓電層 1935:頂部電極 1937:導體 1970:基板層 1972:基板層 1976:腔 1978-1:第一底部電極 1978-2:第二底部電極 1980:壓電層 1982:第一電極 1984-1:導體 1984-2:導體 1984-3:導體 1996-1:子元件 1996-2:子元件 1997:溝槽 2100:換能器 2102-1:脈衝 2102-2:脈衝 2102-3:脈衝 2102-4:脈衝 2104:掃描線 2108:圖框 2110:彩色窗口 2112:發送光束 2114:接收光束 2116:流動敏感區域 2901-1:波前 2901-2:波前 2902-1:區域 2902-2:區域 2903-1:區域 2903-2:區域 2903-3:區域 2905-1:膜 2905-2:膜 2997-1:子元件 2997-2:子元件 2998-1:溝槽 2998-2:溝槽 2998-3:溝槽 3000-1:連結 3000-2:連結 3000-3:連結 3001:耦合器 3002:基板 3200:ASIC控制器 3300:MEMS結構 3408:成像裝置 3409:發送操作 3410:接收操作 3412:孔尺寸 3415:成像對象 3602:仰角平面 3604:仰角 3605:方位角 3606:成像對象 3608:水平面 3610:成像裝置 3901-1:腔 3901-3:腔 3905-1:膜 3905-2:膜 3998-1:溝槽 3998-2:溝槽 3998-3:溝槽 3999-1:溝槽 3999-2:溝槽 3999-3:溝槽 4101:第一光束 4102:第二光束 4103:第三光束 4104:第四光束 102-1:換能器陣列 102-2:換能器陣列 102-3:換能器陣列 1374-1:膜 1374-2:膜 1784-1:底部電極導體 1784-2:底部電極導體 1790-1:通孔 1790-2:通孔 546-1:溫度傳感器 546-2:溫度傳感器 546-3:溫度傳感器 546-4:溫度傳感器 100: Imaging device 102: Piezoelectric transducer 104: Piezoelectric element 106:Send channel 108:Receive channel 109:Control circuit 110:Computing device 111:Power supply and battery 210: Pressure wave 214:Heart 216:Computing device 218: Communication channel 220:Display device 322:Coating 324:Controller 326: Graphics processing unit (GPU) 328:Analog Front End (AFE) 330: Acoustic absorbing layer 332: Communication unit 334:port 336: Memory 338:Battery 540: Transceiver substrate 542: Line N 544:M column 648:Picture frame 650:Scan line 752:Signal 754:Composite signal 801:Box 1056:LNA 1058: Programmable Gain Amplifier (PGA) 1060: Bandpass filter 1062:Analog-to-digital converter (ADC) 1064: Demodulation unit 1166: Operational amplifier 1201: Elevation plane 1202: Azimuth plane 1268: Fast power-on bias circuit 1370:Substrate layer 1372:Substrate layer 1373: Grooves or grooves 1374:membrane 1376: cavity 1399:Solid area 1401:Pillar 1402:Pillar 1403:Coating 1404: Acoustic absorbing layer 1405:Wire 1406:membrane 1407:Electrode 1408:Wire 1409: Piezoelectric materials 1410: Second electrode 1411:Substrate 1414:Pillar 1415:Pillar 1417:ASIC 1420:Transducer 1578: Bottom electrode 1680: Piezoelectric layer 1782:Top electrode 1783: Top electrode conductor 1800: Piezoelectric element 1878:Second electrode 1880: Piezoelectric layer 1882:First electrode 1886:First Conductor 1890:Second Conductor 1900: Piezoelectric element 1923: Piezoelectric elements 1925-1:Substrate 1925-2:Substrate 1927: Membrane 1929: Bottom electrode 1931:Conductor 1933: Piezoelectric layer 1935: Top electrode 1937:Conductor 1970:Substrate layer 1972:Substrate layer 1976: cavity 1978-1: First bottom electrode 1978-2: Second bottom electrode 1980: Piezoelectric layer 1982:First Electrode 1984-1:Conductor 1984-2:Conductor 1984-3:Conductor 1996-1: Subcomponent 1996-2: Subcomponent 1997:Trench 2100:Transducer 2102-1: Pulse 2102-2: Pulse 2102-3: Pulse 2102-4: Pulse 2104:Scan line 2108:Picture frame 2110:Colored window 2112:Send beam 2114:Receive beam 2116: Flow sensitive area 2901-1: Wavefront 2901-2: Wavefront 2902-1:Area 2902-2:Area 2903-1:Area 2903-2:Area 2903-3:Area 2905-1: Membrane 2905-2: Membrane 2997-1:Subcomponent 2997-2:Subcomponent 2998-1:Trench 2998-2:Trench 2998-3:Trench 3000-1:Link 3000-2:Link 3000-3:Link 3001:Coupler 3002:Substrate 3200:ASIC controller 3300:MEMS structure 3408: Imaging device 3409:Send operation 3410:Receive operation 3412: Hole size 3415: Imaging object 3602: Elevation plane 3604:elevation angle 3605:azimuth angle 3606: Imaging object 3608: Horizontal plane 3610: Imaging device 3901-1: Cavity 3901-3: Cavity 3905-1: Membrane 3905-2: Membrane 3998-1:Trench 3998-2:Trench 3998-3:Trench 3999-1:Trench 3999-2:Trench 3999-3:Trench 4101:First beam 4102:Second beam 4103:The third beam 4104:The fourth beam 102-1:Transducer array 102-2:Transducer array 102-3:Transducer array 1374-1: Membrane 1374-2: Membrane 1784-1: Bottom electrode conductor 1784-2: Bottom electrode conductor 1790-1:Through hole 1790-2:Through hole 546-1: Temperature sensor 546-2: Temperature sensor 546-3: Temperature sensor 546-4: Temperature sensor

附圖示出了本文描述的原理的各種示例,並且是說明書的一部分。所給出的示例僅用於說明,並不限制申請專利範圍的範圍。The accompanying drawings illustrate various examples of the principles described herein and are a part of the specification. The examples given are for illustration only and do not limit the scope of the claimed patent.

圖1示出了根據本文描述的原理的示例的用於解剖和流動成像的成像裝置的方塊圖。Figure 1 shows a block diagram of an imaging device for anatomical and flow imaging according to an example of the principles described herein.

圖2示出了根據本文描述的原理的示例的用於解剖和流動成像的便攜式成像系統的圖。Figure 2 shows a diagram of a portable imaging system for anatomy and flow imaging according to an example of the principles described herein.

圖3示出了根據本文描述的原理的示例的具有成像能力的成像裝置的示意圖。Figure 3 shows a schematic diagram of an imaging device with imaging capabilities according to an example of the principles described herein.

圖4示出了根據本文所述原理的示例的彎曲換能器陣列的側視圖。Figure 4 shows a side view of an example bending transducer array in accordance with the principles described herein.

圖5示出了根據本文描述的原理的示例的換能器的俯視圖。Figure 5 shows a top view of an example transducer in accordance with the principles described herein.

圖6A示出了根據本文描述的原理的示例的成像裝置和圖框的掃描線的立體圖。6A illustrates a perspective view of a scan line of an imaging device and a frame in accordance with an example of principles described herein.

圖6B示出了方位角(xa)、仰角(ya)和軸向/深度(za)方向。Figure 6B shows the azimuth (xa), elevation (ya) and axial/depth (za) directions.

圖6C示出了光束聚焦和轉向隨行上的元件的延遲而改變。Figure 6C shows that the beam focus and steering changes with the delay of the elements on the line.

圖6D示出了元件的二維矩陣,其中行上的相對延遲被改變。Figure 6D shows a two-dimensional matrix of elements in which the relative delays along the rows are changed.

圖7示出了根據本文描述的原理的示例的掃描線的形成。Figure 7 illustrates the formation of scan lines according to an example of the principles described herein.

圖8示出了根據本文描述的原理的示例的,用於選擇性地改變成像裝置的通道數量的方法的流程圖。8 shows a flowchart of a method for selectively changing the number of channels of an imaging device according to an example of the principles described herein.

圖9示出了根據本文描述的原理的示例的接收通道。Figure 9 illustrates an example receive channel in accordance with the principles described herein.

圖10示出了根據本文所述原理的示例的接收通道的低雜訊放大器(LNA)的簡化示意圖。Figure 10 shows a simplified schematic diagram of a low-noise amplifier (LNA) of the receive channel according to an example of the principles described herein.

圖11示出了根據本文描述的原理的示例的快速上電偏壓電路的電路圖。Figure 11 shows a circuit diagram of an example fast power-up bias circuit in accordance with the principles described herein.

圖12示出了根據本文描述的原理的示例的壓電元件的製造。Figure 12 illustrates the fabrication of an example piezoelectric element according to the principles described herein.

圖13示出了根據本文描述的原理的示例的壓電元件的製造。Figure 13 illustrates the fabrication of an example piezoelectric element according to the principles described herein.

圖14示出了根據本文描述的原理的示例的壓電元件的製造。Figure 14 illustrates the fabrication of an example piezoelectric element according to the principles described herein.

圖15示出了根據本文所述原理的示例的壓電元件的製造。Figure 15 illustrates the fabrication of an example piezoelectric element according to the principles described herein.

圖16示出了根據本文所述原理的示例的壓電元件的製造。Figure 16 illustrates the fabrication of an example piezoelectric element in accordance with the principles described herein.

圖17A示出了用於隔離以減少相鄰元件之間的串擾(crosstalk)的元件構造。Figure 17A illustrates component construction for isolation to reduce crosstalk between adjacent components.

圖17B示出了用於隔離以減少相鄰元件之間的串擾的元件構造。Figure 17B illustrates component construction for isolation to reduce crosstalk between adjacent components.

圖17C示出了換能器元件的截面圖,此換能器元件連結至對應的專用積體電路(ASIC),其中至少具有此ASIC中的發送驅動器和接收放大器電子元件。Figure 17C shows a cross-sectional view of a transducer element coupled to a corresponding application specific integrated circuit (ASIC) with at least transmit driver and receive amplifier electronics in the ASIC.

圖18示出了根據本文描述的原理的示例的佈置在基板層上並且佈置在膜上方的底部電極的俯視圖。Figure 18 shows a top view of a bottom electrode arranged on a substrate layer and above a membrane according to an example of the principles described herein.

圖19A示出了根據本文所述原理的另一示例的壓電元件的示意圖。Figure 19A shows a schematic diagram of a piezoelectric element according to another example of the principles described herein.

圖19B示出了根據本文所述原理的示例的圖19A的壓電元件的符號表示。Figure 19B shows a symbolic representation of the piezoelectric element of Figure 19A according to an example of the principles described herein.

圖19C示出了根據本文所述原理的示例的壓電元件的截面圖。Figure 19C shows a cross-sectional view of an example piezoelectric element in accordance with the principles described herein.

圖19D示出了根據本文描述的原理的示例的佈置在基板上的兩個子元件的截面圖。Figure 19D shows a cross-sectional view of two sub-elements arranged on a substrate according to an example of the principles described herein.

圖19E示出了根據本文描述的原理的示例的兩個相鄰元件的截面圖,其示出了壓電層、導體和隔離裝置的細節。Figure 19E shows a cross-sectional view of two adjacent elements showing details of the piezoelectric layer, conductors and isolation means according to an example of the principles described herein.

圖19F示出了根據本文描述的原理的示例的兩個相鄰元件的截面圖,其示出了隔離細節以最小化串擾。Figure 19F shows a cross-sectional view of two adjacent elements showing isolation details to minimize crosstalk, according to an example of the principles described herein.

圖19G示出了根據本文描述的原理的示例的兩個相鄰元件的截面圖,其示出了隔離細節以最小化串擾。Figure 19G shows a cross-sectional view of two adjacent elements showing isolation details to minimize crosstalk, according to an example of the principles described herein.

圖19H示出了根據本文描述的原理的示例的兩個相鄰元件的截面圖,其示出了隔離細節以最小化串擾。Figure 19H shows a cross-sectional view of two adjacent elements showing isolation details to minimize crosstalk, according to an example of the principles described herein.

圖19I示出了根據本文描述的原理的示例的使用彎曲操作模式的壓電元件。Figure 19I shows a piezoelectric element using a bending mode of operation according to an example of the principles described herein.

圖20A示出了根據本文描述的原理的示例的掃描線,其示出了脈衝的整體。Figure 20A shows an example scan line showing the entirety of a pulse in accordance with the principles described herein.

圖20B示出了根據本文描述的原理的示例的具有多條掃描線的成像框,每條線示出了多個樣本。Figure 20B shows an imaging frame with multiple scan lines, each line showing multiple samples, according to an example of the principles described herein.

圖21示出了根據本文描述的原理的示例的使用子元件和子集以獲得圖像的發送和接收操作。Figure 21 illustrates transmit and receive operations using sub-elements and subsets to obtain images according to an example of the principles described herein.

圖22示出了根據本文描述的原理的示例的被傾斜和聚焦的立面。Figure 22 shows a tilted and focused elevation according to an example of the principles described herein.

圖23示出了根據本文描述的原理的示例的電子地改變方位角焦點。Figure 23 illustrates electronically changing azimuthal focus according to an example of principles described herein.

圖24示出了多普勒樣本容積中的流動敏感區域。Figure 24 illustrates flow sensitive regions in the Doppler sample volume.

在所有附圖中,相同的元件符號表示相似但不一定相同的元件。附圖不一定按比例繪製,並且某些部分的尺寸可能被誇大以更清楚地示出所示出的示例。此外,附圖提供了與描述一致的示例和/或實施方式;然而,描述不限於附圖中提供的示例和/或實施方式。Throughout the drawings, the same reference numbers refer to similar, but not necessarily identical, elements. The drawings are not necessarily to scale and the dimensions of certain portions may be exaggerated to more clearly illustrate the examples shown. Furthermore, the drawings provide examples and/or implementations consistent with the description; however, the description is not limited to the examples and/or implementations provided in the drawings.

國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in order of storage institution, date and number) without Overseas storage information (please note in order of storage country, institution, date, and number) without

100:成像裝置 100: Imaging device

102:壓電換能器 102: Piezoelectric transducer

104:壓電元件 104: Piezoelectric element

106:發送通道 106:Send channel

108:接收通道 108:Receive channel

109:控制電路 109:Control circuit

110:計算裝置 110:Computing device

111:電源和電池 111:Power supply and battery

Claims (20)

一種成像裝置,包括: 一換能器; 一壓電元件二維(2D)陣列,該二維陣列在該換能器上按行和列排列,每個壓電元件具有至少兩個端子,每個壓電元件與每個相鄰的壓電元件物理隔離以減少串擾; 該壓電元件陣列的一第一行,每個壓電元件具有連結到一相應的接收放大器的一第一頂部電極,該等壓電元件中的每一個壓電元件要被電子編程,就像連結在一起以形成一第一列一樣,以及 該壓電元件陣列的一第二行,每個壓電元件具有連結到一相應的發送放大器的一第二頂部電極,該等壓電元件中的每一個壓電元件要被電子編程,就像連結在一起以形成一第二列一樣;其中, 該等壓電元件的被電子編程過的連結實現一行中的一任意數量的壓電元件的連結。 An imaging device including: a transducer; A two-dimensional (2D) array of piezoelectric elements arranged in rows and columns on the transducer, each piezoelectric element having at least two terminals, each piezoelectric element being connected to each adjacent piezoelectric element. Physical isolation of electrical components to reduce crosstalk; A first row of the array of piezoelectric elements, each piezoelectric element having a first top electrode connected to a corresponding receive amplifier, each of the piezoelectric elements is to be electronically programmed, as linked together to form a first column, and A second row of the piezoelectric element array, each piezoelectric element having a second top electrode connected to a corresponding transmit amplifier, each of the piezoelectric elements is to be electronically programmed, as linked together to form a second row of the same; where, The electronically programmed connections of the piezoelectric elements enable the connection of any number of piezoelectric elements in a row. 如請求項1所述之成像裝置,其中: 行的元件和子元件被控制為分離的獨立行。 The imaging device as claimed in claim 1, wherein: Row components and subcomponents are controlled as separate, independent rows. 如請求項1所述之成像裝置,其中: 每個壓電元件都表現出多種振動模式,從而透過電子控制和一仰角平面的聚焦控制,在一較大的頻寬上實現解剖結構和多普勒成像。 The imaging device as claimed in claim 1, wherein: Each piezoelectric element exhibits multiple vibration modes, enabling anatomical structure and Doppler imaging over a large bandwidth through electronic control and focus control in an elevation plane. 如請求項1所述之成像裝置,更包括: 至少一子孔,該子孔包括至少一行壓電元件,其中每個壓電元件包括兩個子元件,每個子元件被選擇來與可編程的發送和接收功能一起操作,使得在接收一第二子元件的同時一第一子元件可以同時發送,並且每個子元件在發送模式和接收模式之間切換。 The imaging device as claimed in claim 1 further includes: At least one sub-aperture including at least one row of piezoelectric elements, wherein each piezoelectric element includes two sub-elements, each sub-element selected to operate with programmable transmit and receive functions such that upon receiving a second Simultaneity of sub-elements - The first sub-element can transmit simultaneously, and each sub-element switches between transmit mode and receive mode. 一種成像裝置,包括: 一換能器; 一壓電元件二維(2D)陣列,該二維陣列在該換能器上按行和列排列,每個壓電元件具有至少兩個端子; 該等壓電元件的至少一第一行,每個壓電元件具有在編程控制下連結到相應接收放大器或一發送驅動器的一第一頂部電極;以及 該等壓電元件的至少一第二行,每個壓電元件具有在編程控制下連結到相應接收放大器或一發送驅動器的一第一頂部電極,該等壓電元件被編程為發送然後接收,或是被編程為同時發送並接收;其中, 該等列中的該等壓電元件的連結被電子編程以實現每列中的一任意數量的壓電元件的連結。 An imaging device including: a transducer; a two-dimensional (2D) array of piezoelectric elements arranged in rows and columns on the transducer, each piezoelectric element having at least two terminals; at least a first row of piezoelectric elements, each piezoelectric element having a first top electrode connected to a corresponding receive amplifier or a transmit driver under programming control; and at least a second row of piezoelectric elements, each piezoelectric element having a first top electrode connected under programming control to a corresponding receive amplifier or a transmit driver, the piezoelectric elements being programmed to transmit and then receive, or programmed to send and receive simultaneously; where, The connections of the piezoelectric elements in the columns are electronically programmed to achieve the connection of an arbitrary number of piezoelectric elements in each column. 如請求項5所述之成像裝置,其中: 列的元件和子元件被控制為分離的獨立列。 The imaging device as claimed in claim 5, wherein: Column components and subcomponents are controlled as separate, independent columns. 如請求項5所述之成像裝置,其中: 至少一個壓電元件包括兩個子元件和兩個端子,每個子元件具有一不同的中心頻率和頻寬,使得當被並行使用時,壓電元件自身比任何一個子元件表現出一更寬的頻寬。 The imaging device as claimed in claim 5, wherein: At least one piezoelectric element includes two sub-elements and two terminals, each sub-element having a different center frequency and bandwidth, so that when used in parallel, the piezoelectric element itself exhibits a wider frequency range than either sub-element. bandwidth. 如請求項5所述之成像裝置,其中: 每個壓電元件包括用於CW多普勒成像的兩個子元件,其中至少一第一壓電元件被置於發送模式,而一第二壓電元件同時被置於接收模式。 The imaging device as claimed in claim 5, wherein: Each piezoelectric element includes two sub-elements for CW Doppler imaging, in which at least a first piezoelectric element is placed in a transmit mode and a second piezoelectric element is simultaneously placed in a receive mode. 如請求項8所述之成像裝置,其中: 針對脈衝波(PW)多普勒成像,至少該第一壓電元件被置於發送模式且被切換至接收模式。 The imaging device as claimed in claim 8, wherein: For pulse wave (PW) Doppler imaging, at least the first piezoelectric element is placed in transmit mode and switched to receive mode. 如請求項5所述之成像裝置,其中: 每個壓電元件首先被置於發送模式,然後置於接收模式,以接收來自發送模式的回波,其中發送功率位準、一方位角焦點、仰角焦點、2D或3D空間中的波束操縱以及該成像裝置的一孔徑尺寸可透過電子方式更改。 The imaging device as claimed in claim 5, wherein: Each piezoelectric element is first placed in transmit mode and then in receive mode to receive echoes from the transmit mode, where the transmit power level, an azimuth focus, an elevation focus, beam steering in 2D or 3D space, and An aperture size of the imaging device can be changed electronically. 如請求項5所述之成像裝置,其中: 針對該換能器中的曲率調整一所需的方位角焦深。 The imaging device as claimed in claim 5, wherein: Adjusts a desired azimuthal depth of focus for the curvature in the transducer. 如請求項5所述之成像裝置,其中: 透過電子方式調整一仰角焦點,以包括延遲調整,以補償該換能器中的曲率。 The imaging device as claimed in claim 5, wherein: An elevation focus is electronically adjusted to include a delay adjustment to compensate for curvature in the transducer. 一種成像裝置,包括: 一特定應用積體電路(ASIC); 一換能器,該換能器包括形成在一基板上的一壓電元件陣列,每個壓電元件包括: 至少一層膜,該至少一層膜相對該基板上懸置; 至少一個底部電極,該至少一個底部電極設置在該膜上; 至少一個壓電層,該至少一個壓電層設置在該底部電極上; 至少一個頂部電極,該至少一個頂部電極設置在該至少一個壓電層上,其中相鄰的壓電元件在聲學上彼此隔離;和 一控制器,該控制器連接地耦接至該ASIC,其中該控制器藉由以下步驟實現一成像模式: 自該壓電元件陣列選擇一第一複數個壓電元件,以發送訊號而形成與該成像模式相關聯的一發送通道; 自該壓電元件陣列選擇一第二複數個壓電元件,以接收訊號而形成與該成像模式相關聯的一接收通通道;和 自根據該成像模式得到的一複數個掃描線形成一圖框,其中在該圖框完成後,該成像模式維持相同或切換至一不同的模式。 An imaging device including: an application specific integrated circuit (ASIC); A transducer, the transducer includes an array of piezoelectric elements formed on a substrate, each piezoelectric element includes: At least one film suspended relative to the substrate; At least one bottom electrode, the at least one bottom electrode is disposed on the membrane; At least one piezoelectric layer, the at least one piezoelectric layer is disposed on the bottom electrode; At least one top electrode disposed on the at least one piezoelectric layer, wherein adjacent piezoelectric elements are acoustically isolated from each other; and A controller, the controller is connected to the ASIC, wherein the controller implements an imaging mode through the following steps: Select a first plurality of piezoelectric elements from the piezoelectric element array to transmit signals to form a transmission channel associated with the imaging mode; Selecting a second plurality of piezoelectric elements from the array of piezoelectric elements to receive signals to form a receiving pass channel associated with the imaging mode; and A frame is formed from a plurality of scan lines obtained according to the imaging mode, wherein after the frame is completed, the imaging mode remains the same or switches to a different mode. 如請求項13所述之成像裝置,其中: 該ASIC被附接到該基板並且被電連結以實現解剖和多普勒流動成像,其中每個壓電元件展現出複數種振動模式。 The imaging device as claimed in claim 13, wherein: The ASIC is attached to the substrate and electrically connected to enable anatomical and Doppler flow imaging, with each piezoelectric element exhibiting a plurality of vibration modes. 如請求項13所述之成像裝置,其中: 至少一膜以一後向取向連結到該ASIC,其中一腔面向一成像目標。 The imaging device as claimed in claim 13, wherein: At least one membrane is attached to the ASIC in a backward orientation, with a cavity facing an imaging target. 如請求項13所述之成像裝置,其中: 至少一膜以一正向發送方向連結到該ASIC,其中一腔面向該ASIC,並且該至少一膜從一正面發送和接收。 The imaging device as claimed in claim 13, wherein: At least one membrane is coupled to the ASIC in a forward transmit direction, with a cavity facing the ASIC, and the at least one membrane transmits and receives from a front side. 如請求項13所述之成像裝置,其中: 以電子方式實現發送仰角焦點。 The imaging device as claimed in claim 13, wherein: Transmit elevation focus electronically. 如請求項13所述之成像裝置,其中: 電子聚焦是透過該ASIC透過改變一行上的一壓電元件所發送的一光束的相對延遲來達成的。 The imaging device as claimed in claim 13, wherein: Electronic focusing is achieved by the ASIC by changing the relative delay of a beam sent by a piezoelectric element in a row. 如請求項13所述之成像裝置,其中: 該ASIC中的數位暫存器由該控制器控制,其中將所需的發送仰角焦深發送到該ASIC。 The imaging device as claimed in claim 13, wherein: A digital register in the ASIC is controlled by the controller, where the required transmit elevation focal depth is sent to the ASIC. 如請求項13所述之成像裝置,其中: 一所需的方位角焦深由該控制器發送到該ASIC,其中該ASIC設置壓電元件的一相對延遲。 The imaging device as claimed in claim 13, wherein: A desired azimuthal depth of focus is sent from the controller to the ASIC, where the ASIC sets a relative delay of the piezoelectric element.
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