TW202329233A - Semiconductor processing method and apparatus thereof - Google Patents

Semiconductor processing method and apparatus thereof Download PDF

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TW202329233A
TW202329233A TW112107610A TW112107610A TW202329233A TW 202329233 A TW202329233 A TW 202329233A TW 112107610 A TW112107610 A TW 112107610A TW 112107610 A TW112107610 A TW 112107610A TW 202329233 A TW202329233 A TW 202329233A
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wafer
frame
adhesive film
grinding
semiconductor processing
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TW112107610A
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Chinese (zh)
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曾永標
王勝德
余幸芳
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創技工業股份有限公司
王勝德
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Publication of TW202329233A publication Critical patent/TW202329233A/en

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Abstract

The present disclosure provides a method for processing a semiconductor, including: providing a wafer, the wafer having a first surface and a second surface opposite to the first surface, wherein the wafer has a plurality of semiconductor devices on the first surface; pasting an adhesive film on the wafer, wherein the adhesive film has a third surface facing the first surface; fixing a frame on a fourth surface of the adhesive film opposite to the third surface; facing the second surface to a grinding wheel; and grinding the second surface of the wafer.

Description

半導體加工的方法及裝置Method and device for semiconductor processing

本揭露是有關於一種半導體裝置和半導體加工方法,且特別是有關於一種關於研磨的方法及其裝置。The present disclosure relates to a semiconductor device and a semiconductor processing method, and more particularly to a grinding method and a device thereof.

在晶圓進行切割形成晶片之前,需先經過晶圓背面研磨(backside grinding)製程。隨著晶圓厚度愈來愈薄,晶圓在晶圓背面研磨的過程中破片的風險也隨之增加。為了確保晶圓在研磨期間不受到熱應力及機械應力的作用而損害破裂,一般會使用膠膜黏貼於晶圓上,做為支承與保護,以減少輸送破片的風險。Before the wafer is diced to form chips, it needs to go through a backside grinding process. As the thickness of the wafer becomes thinner, the risk of wafer chipping during the wafer backgrinding process also increases. In order to ensure that the wafer is not damaged and cracked by thermal stress and mechanical stress during grinding, an adhesive film is generally used to stick to the wafer as a support and protection to reduce the risk of transporting fragments.

因此,在現有的晶圓背面研磨製程中,還有很大的改善空間可以提升晶圓薄化後的品質。Therefore, in the existing wafer back grinding process, there is still a lot of room for improvement to improve the quality of the wafer after thinning.

因此,有需要針對目前的晶圓貼膜方式和研磨裝置加以改善,以降低成本並提高晶圓研磨效率。Therefore, there is a need to improve the current wafer attaching method and grinding device to reduce costs and improve wafer grinding efficiency.

上文之「先前技術」說明僅係提供背景技術,並未承認上文之「先前技術」說明揭示本揭露之標的,不構成本揭露之先前技術,且上文之「先前技術」之任何說明均不應作為本案之任一部分。The above "prior art" description is only to provide background technology, and does not acknowledge that the above "prior art" description discloses the subject of this disclosure, and does not constitute the prior art of this disclosure, and any description of the above "prior art" shall not form part of this case.

本揭露之一實施樣態提供一種半導體加工裝置,包括中心區和周圍區。中心區用以承載晶圓並具有第一表面。周圍區圍繞中心區並用以承載一膠膜及一框架,周圍區具有高於第一表面的第二表面,該晶圓位於該膠膜的一第三表面,該框架位於該膠膜的一第四表面,該第三表面背對於該第四表面。An embodiment of the present disclosure provides a semiconductor processing device, including a central area and a peripheral area. The central area is used for carrying a wafer and has a first surface. The peripheral area surrounds the central area and is used to carry an adhesive film and a frame, the peripheral area has a second surface higher than the first surface, the wafer is located on a third surface of the adhesive film, and the frame is located on a first surface of the adhesive film Four surfaces, the third surface faces away from the fourth surface.

在一些實施例中,中心區從俯視觀之大致呈圓形。In some embodiments, the central region is substantially circular in plan view.

在一些實施例中,中心區包括第一吸附件用以吸附晶圓,第一吸附件位於第一表面的下方。In some embodiments, the central area includes a first adsorption member for adsorbing the wafer, and the first adsorption member is located below the first surface.

在一些實施例中,第一吸附件具有真空吸附裝置。In some embodiments, the first suction member has a vacuum suction device.

在一些實施例中,半導體加工裝置更包括溝槽,設置在中心區與周圍區之間,其中溝槽圍繞中心區。In some embodiments, the semiconductor processing device further includes a trench disposed between the central region and the peripheral region, wherein the trench surrounds the central region.

本揭露之一實施樣態提供另一種半導體加工裝置,用於加工一晶圓框架單元,該半導體加工裝置包括中心區和周圍區。該晶圓框架單元包括一晶圓、一膠膜及一框架,該晶圓位於該膠膜的一第三表面,該框架位於該膠膜的一第四表面,該第三表面背對於該第四表面。中心區用以承載晶圓及該膠膜,該中心區具有第一表面。周圍區圍繞中心區並用以承載膠膜及框架,周圍區具有低於第一表面的第二表面,其中該框架經配置以置於該周圍區位於該第一表面及該第二表面之間的空間。An embodiment of the present disclosure provides another semiconductor processing device for processing a wafer frame unit, the semiconductor processing device includes a central region and a peripheral region. The wafer frame unit includes a wafer, an adhesive film and a frame, the wafer is located on a third surface of the adhesive film, the frame is located on a fourth surface of the adhesive film, the third surface faces away from the first Four surfaces. The central area is used to carry the wafer and the adhesive film, and the central area has a first surface. The peripheral area surrounds the central area and is used to carry the adhesive film and the frame, the peripheral area has a second surface lower than the first surface, wherein the frame is configured to be placed in the peripheral area between the first surface and the second surface space.

在一些實施例中,第一表面與第二表面的距離與框架的高度實質上相等。In some embodiments, the distance between the first surface and the second surface is substantially equal to the height of the frame.

在一些實施例中,中心區包括第一吸附件用以吸附晶圓,第一吸附件位於第一表面的下方。In some embodiments, the central area includes a first adsorption member for adsorbing the wafer, and the first adsorption member is located below the first surface.

在一些實施例中,周圍區包括第二吸附件用以吸附框架,第二吸附件位於第二表面下方。In some embodiments, the surrounding area includes a second adsorption member for adsorbing the frame, and the second adsorption member is located under the second surface.

在一些實施例中,第二吸附件具有真空或磁性裝置。In some embodiments, the second adsorbent has a vacuum or a magnetic device.

因此,本揭露提出一種新穎的晶圓貼膜方式以及研磨裝置,將框架以及晶圓黏貼於膠膜的相反側以進行搬移與研磨,可減少膠膜在研磨過程中因拉扯而導致晶圓破損的機率,同時使膠膜具備足夠張力,以移載薄化後之晶圓,因而可改善晶圓的研磨品質。Therefore, this disclosure proposes a novel wafer attaching method and a grinding device. The frame and the wafer are pasted on the opposite side of the adhesive film for moving and grinding, which can reduce the damage of the wafer caused by the pulling of the adhesive film during the grinding process. At the same time, the adhesive film has enough tension to transfer the thinned wafer, thus improving the grinding quality of the wafer.

上文已相當廣泛地概述本揭露之技術特徵及優點,俾使下文之本揭露詳細描述得以獲得較佳瞭解。構成本揭露之申請專利範圍標的之其它技術特徵及優點將描述於下文。本揭露所屬技術領域中具有通常知識者應瞭解,可相當容易地利用下文揭示之概念與特定實施例可作為修改或設計其它結構或製程而實現與本揭露相同之目的。本揭露所屬技術領域中具有通常知識者亦應瞭解,這類等效建構無法脫離後附之申請專利範圍所界定之本揭露的精神和範圍。The technical features and advantages of the present disclosure have been broadly summarized above, so that the following detailed description of the present disclosure can be better understood. Other technical features and advantages constituting the subject matter of the claims of the present disclosure will be described below. Those skilled in the art of the present disclosure should understand that the concepts and specific embodiments disclosed below can be easily used to modify or design other structures or processes to achieve the same purpose as the present disclosure. Those with ordinary knowledge in the technical field to which the disclosure belongs should also understand that such equivalent constructions cannot depart from the spirit and scope of the disclosure defined by the appended claims.

以下詳細討論本揭露的實施方案。然而,應該理解的是,實施例提供了許多可以在各種具體環境中實施的可應用的發明概念。所討論的具體實施例僅說明製造和使用實施例的具體方式,並不限制本揭露的範圍。Embodiments of the present disclosure are discussed in detail below. It should be appreciated, however, that the embodiments provide many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are merely illustrative of specific ways to make and use the embodiments, and do not limit the scope of the disclosure.

在各個視圖和說明性實施例中,相同的附圖標記經配置以表示相同的元件。現在將詳細參考附圖中所示的示例性實施例。只要可能,在附圖和說明書中使用相同的附圖標記表示相同或相似的部分。在附圖中,為了清楚和方便,可誇大形狀和厚度。該描述將特別針對形成根據本揭露的裝置的一部分或更直接地與其配合的元件。應該理解,未具體示出或描述的元件可以採用各種形式。貫穿本說明書對“一些實施例”或“實施例”的引用意味著結合該實施例描述的特定特徵,結構或特性包括在至少一個實施例中。因此,貫穿本說明書在各個地方出現的短語“在一些實施例中”或“在實施例中”不一定指代相同的實施例。此外,特定特徵,結構或特性可以在一個或複數個實施例中以任何合適的方式組合。Like reference numerals are configured to refer to like elements throughout the various views and illustrative embodiments. Reference will now be made in detail to the exemplary embodiments illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used in the drawings and specification to refer to the same or like parts. In the drawings, shapes and thicknesses may be exaggerated for clarity and convenience. The description will be particularly directed to elements forming part of, or cooperating more directly with, a device according to the present disclosure. It is to be understood that elements not specifically shown or described may take various forms. Reference throughout this specification to "some embodiments" or "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases "in some embodiments" or "in an embodiment" in various places throughout this specification are not necessarily referring to the same embodiment. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.

在附圖中,相同的附圖標記經配置以在各個視圖中指示相同或相似的元件,並且示出和描述了本發明的說明性實施例。附圖不一定按比例繪製,並且在一些情況下,附圖已被誇大及/或簡化,僅經配置以說明目的。基於以下本發明的說明性實施例,本領域普通技術人員將理解本發明的許多可能的應用和變化。In the drawings, like reference numerals are configured to indicate like or similar elements throughout the various views, and illustrate and describe illustrative embodiments of the present invention. The figures are not necessarily drawn to scale, and in some instances the figures have been exaggerated and/or simplified and have been configured for illustrative purposes only. Based on the following illustrative examples of the invention, those of ordinary skill in the art will appreciate the many possible applications and variations of the invention.

除非另外定義,否則這裡使用的所有術語(包括技術和科學術語)具有與本揭露的實施例所屬領域的普通技術人員通常理解的含義相同的含義。應當理解,例如在常用詞典中定義的那些術語應當被解釋為具有與其在相關領域和本揭露的上下文中的含義一致的含義,並且不應該被理解為或者理解為除非在此明確定義,否則過於正式的意義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which embodiments of the present disclosure belong. It should be understood that terms such as those defined in commonly used dictionaries should be interpreted to have a meaning consistent with their meanings in the relevant art and in the context of the present disclosure, and should not be interpreted or interpreted as being too formal meaning.

另外,下文提供本揭露的多個實施例為例說明本揭露的核心價值,但並非用以限制本揭露的保護範圍。為清楚說明以及方便理解,針對本揭露不同實施例之間相同或類似的功能或元件將不重複敘述或示標示於圖中。並且不同實施例中的不同元件或是技術特徵,在不相互衝突的前提下,進行組合或置換得到新的實施例仍屬於本揭露的保護範圍。In addition, a number of embodiments of the present disclosure are provided below as examples to illustrate the core value of the present disclosure, but are not intended to limit the protection scope of the present disclosure. For clarity and easy understanding, the same or similar functions or elements in different embodiments of the present disclosure will not be repeatedly described or shown in the drawings. Moreover, different components or technical features in different embodiments can be combined or replaced to obtain new embodiments under the premise of not conflicting with each other, which still belongs to the protection scope of the present disclosure.

當晶圓的厚度小於100微米時,黏貼於晶圓上的膠膜已無法對晶圓提供足夠的支承能力。參考圖1,圖1是依據現有技術的一晶圓框架單元100的立體示意圖。晶圓框架單元100包含晶圓21、膠膜23以及框架25。晶圓21具有相對的第一表面21A以及第二表面21B。晶圓21的第一表面21A可為晶圓正面,而第二表面21B可為晶圓背面。多個半導體元件22形成於第一表面21A上。膠膜23黏貼於第一表面21A上。框架25經由與晶圓21同側的方式黏貼固定於膠膜23上。When the thickness of the wafer is less than 100 microns, the adhesive film pasted on the wafer cannot provide sufficient supporting capacity for the wafer. Referring to FIG. 1 , FIG. 1 is a perspective view of a wafer frame unit 100 according to the prior art. The wafer frame unit 100 includes a wafer 21 , an adhesive film 23 and a frame 25 . Wafer 21 has opposite first surface 21A and second surface 21B. The first surface 21A of the wafer 21 may be the front side of the wafer, and the second surface 21B may be the back side of the wafer. A plurality of semiconductor elements 22 are formed on the first surface 21A. The adhesive film 23 is pasted on the first surface 21A. The frame 25 is glued and fixed on the adhesive film 23 on the same side as the wafer 21 .

在現有技術的晶圓貼膜方式中,晶圓21和框架25位在膠膜23的同側。由於框架25具有一定的厚度,因此當對晶圓21的第二表面21B進行研磨時,所使用框架25的高度必須低於晶圓21最終的研磨厚度,造成框架25在使用上的限制。此外,當晶圓21和框架25位在膠膜23同側的情況下進行研磨,當框架25下壓時會拉扯到膠膜23,導致膠膜23無法與晶圓21確實的貼合,反而對晶圓21產生應力,失去了框架25對晶圓21保護的目的,容易造成晶圓21邊裂或破片。In the prior art wafer bonding method, the wafer 21 and the frame 25 are located on the same side of the adhesive film 23 . Since the frame 25 has a certain thickness, when grinding the second surface 21B of the wafer 21 , the height of the frame 25 must be lower than the final grinding thickness of the wafer 21 , which limits the use of the frame 25 . In addition, when the wafer 21 and the frame 25 are ground on the same side of the adhesive film 23, the adhesive film 23 will be pulled when the frame 25 is pressed down, causing the adhesive film 23 to fail to adhere to the wafer 21. Stress is generated on the wafer 21, which loses the purpose of protecting the wafer 21 by the frame 25, and easily causes edge cracks or fragments of the wafer 21.

圖2是依據本揭露的一些實施例所繪製的晶圓研磨方法200的流程圖。參考圖2,方法200包含步驟101、103、105、107、109及111。圖3至圖10以及圖13至圖18分別是依據本揭露的一些實施例所繪製的晶圓研磨方法200中的操作步驟示意圖。FIG. 2 is a flowchart of a wafer grinding method 200 according to some embodiments of the present disclosure. Referring to FIG. 2 , the method 200 includes steps 101 , 103 , 105 , 107 , 109 and 111 . 3 to 10 and FIGS. 13 to 18 are schematic diagrams of operation steps in the wafer grinding method 200 drawn according to some embodiments of the present disclosure.

在步驟101中,提供晶圓1,如圖3所示。在一些實施例中,晶圓1包括半導體材料,例如矽、砷化鎵、碳化矽、氮化鎵、藍寶石(氧化鋁)等材料的晶圓基板,包括但不限於鍺、硒、磷化鎵、銻化銦、磷化銦、砷化銦、銻化鎵、氧化鋅、鈦酸鍶、氧化鎂、鋁酸鑭、鈮酸鋰、鉭酸鋰、硼矽酸、石墨烯、鍍層矽晶片、石英基板或氧化銦錫基板等。在一些實施例中,晶圓1也可以非半導體材料取代,包括但不限於玻璃基板、光電基板、陶瓷基板或金屬基板等。In step 101 , a wafer 1 is provided, as shown in FIG. 3 . In some embodiments, the wafer 1 includes semiconductor materials, such as silicon, gallium arsenide, silicon carbide, gallium nitride, sapphire (alumina) and other materials, including but not limited to germanium, selenium, gallium phosphide , indium antimonide, indium phosphide, indium arsenide, gallium antimonide, zinc oxide, strontium titanate, magnesium oxide, lanthanum aluminate, lithium niobate, lithium tantalate, borosilicate, graphene, coated silicon wafer, Quartz substrate or indium tin oxide substrate, etc. In some embodiments, the wafer 1 can also be replaced by non-semiconductor materials, including but not limited to glass substrates, optoelectronic substrates, ceramic substrates, or metal substrates.

在一些實施例中,晶圓1具有相對的第一表面1A以及第二表面1B。在一些實施例中,晶圓1的第一表面1A為晶圓正面並以第二表面1B為晶圓背面。在一些實施例中,晶圓1為圓形。在其他實施例中,晶圓1的外形並不限定為圓形,其他具有薄化或移載需求之不同形式的晶圓,例如四邊形或多邊形,皆可包括在本揭露的範圍內。In some embodiments, the wafer 1 has a first surface 1A and a second surface 1B opposite to each other. In some embodiments, the first surface 1A of the wafer 1 is the front side of the wafer and the second surface 1B is the back side of the wafer. In some embodiments, wafer 1 is circular. In other embodiments, the shape of the wafer 1 is not limited to a circle, and other different forms of wafers with thinning or transfer requirements, such as quadrilateral or polygonal, can be included within the scope of the present disclosure.

在一些實施例中,多個半導體元件2形成於第一表面1A上,半導體元件2包括主動元件或被動元件,該主動與被動電子元件彼此電性連接以形成不同的功能性電路。在一些實施例中,半導體元件2可包含各種電晶體,例如N型金屬氧化物半導體(N metal-oxide-semiconductor, NMOS)以及/或P型金屬氧化物半導體(P metal-oxide-semiconductor, PMOS)裝置。在一些實施例中,半導體元件2可包括例如整流器、真空管、電容器、電阻器、二極體(diode)或發光二極體(light-emitting diode, LED)等裝置,應用於微機電系統(microelectromechanical systems, MEMS)、互補式金屬氧化物半導體(complementary metal-oxide-semiconductor, CMOS)、三維積體電路(three-dimensional integrated circuit, 3DIC)、記憶體晶片、邏輯晶片、電源管理(power management)晶片、射頻(RF)晶片、半導體中介層(semiconductor interposer)、肖特基二極體(Schottky diode)或絕緣閘雙極電晶體(insulated gate bipolar transistor, IGBT)等領域之中。In some embodiments, a plurality of semiconductor elements 2 are formed on the first surface 1A, the semiconductor elements 2 include active elements or passive elements, and the active and passive electronic elements are electrically connected to each other to form different functional circuits. In some embodiments, the semiconductor element 2 may include various transistors, such as N-type metal-oxide-semiconductor (NMOS) and/or P-type metal-oxide-semiconductor (PMOS) ) device. In some embodiments, the semiconductor element 2 may include devices such as rectifiers, vacuum tubes, capacitors, resistors, diodes, or light-emitting diodes (light-emitting diodes, LEDs), which are applied to microelectromechanical systems (microelectromechanical systems) systems, MEMS), complementary metal-oxide-semiconductor (CMOS), three-dimensional integrated circuit (three-dimensional integrated circuit, 3DIC), memory chip, logic chip, power management chip , radio frequency (RF) wafer, semiconductor interposer (semiconductor interposer), Schottky diode (Schottky diode) or insulated gate bipolar transistor (insulated gate bipolar transistor, IGBT) and other fields.

參考圖2,在步驟103中,將膠膜3黏貼於晶圓1上(見圖4~圖6)。參考圖4,在一些實施例中,提供承載裝置400作為半導體加工裝置,以將膠膜3黏貼於晶圓1上。在一些實施例中,承載裝置400包括中心區14以及周圍區15。中心區14為從俯視觀之為一圓形平台,是用於承載晶圓1的主要區域,周圍區15為一圍繞中心區14的環形平台。在一些實施例中,中心區14的寬度(或直徑)大致上與晶圓1的直徑相等。在一些實施例中,中心區14與周圍區15相連,兩者之間具有一溝槽16。在一些實施例中,溝槽16為環狀,並圍繞中心區14。Referring to FIG. 2 , in step 103 , the adhesive film 3 is pasted on the wafer 1 (see FIGS. 4 to 6 ). Referring to FIG. 4 , in some embodiments, a carrier device 400 is provided as a semiconductor processing device for sticking the adhesive film 3 on the wafer 1 . In some embodiments, the carrier device 400 includes a central region 14 and a peripheral region 15 . The central area 14 is a circular platform viewed from above, which is the main area for carrying the wafer 1 , and the peripheral area 15 is an annular platform surrounding the central area 14 . In some embodiments, the width (or diameter) of the central region 14 is substantially equal to the diameter of the wafer 1 . In some embodiments, the central region 14 is connected to the surrounding region 15 with a trench 16 therebetween. In some embodiments, trench 16 is annular and surrounds central region 14 .

繼續參考圖4,中心區14具有表面14a,周圍區15具有表面15a,溝槽16具有表面16a。在一些實施例中,中心區14包括一升降平台18,可調整表面14a的高度T1以控制其上所承載的晶圓1的垂直位置。此外,藉由調整高度T1,可以使得表面15a高於表面14a一距離S1。在一些實施例中,距離S1是可調整的,以適應不同晶圓1的厚度以及不同的製程需求。在一些實施例中,中心區14具有一吸附件13,位於表面14a的下方,且位於升降平台18的上方,例如是真空吸附裝置,可以提供對晶圓1之吸附力,以固定晶圓1於中心區14上。在一些實施例中,周圍區15具有一真空吸附裝置或磁性吸附裝置(可以是磁鐵或電磁鐵),可以提供對於框架5之點、線、或面的吸附,以固定框架5於周圍區15上。在一些實施例中,周圍區15具有一底座9、一紫外光源10以及一透光材料11。紫外光源10位於底座9的上方,用以提供至少一波長以作為固化或解膠的用途。透光材料11位於紫外光源10的上方以及表面15a的下方。在一些實施例中,透光材料11包括,但不限於玻璃或石英材料。在一些實施例中,可以根據不同的製程需求,在溝槽16內也可以設置紫外光源10和透光材料11,其中透光材料11位於紫外光源10的上方以及表面16a的下方。Continuing to refer to FIG. 4, the central region 14 has a surface 14a, the peripheral region 15 has a surface 15a, and the trench 16 has a surface 16a. In some embodiments, the central area 14 includes a lifting platform 18 , which can adjust the height T1 of the surface 14 a to control the vertical position of the wafer 1 carried thereon. In addition, by adjusting the height T1, the surface 15a can be made higher than the surface 14a by a distance S1. In some embodiments, the distance S1 is adjustable to adapt to different wafer 1 thicknesses and different process requirements. In some embodiments, the central area 14 has an adsorption member 13, which is located below the surface 14a and above the lifting platform 18, such as a vacuum adsorption device, which can provide an adsorption force for the wafer 1 to fix the wafer 1. On the central area 14. In some embodiments, the surrounding area 15 has a vacuum adsorption device or a magnetic adsorption device (which can be a magnet or an electromagnet), which can provide adsorption to points, lines, or surfaces of the frame 5, so as to fix the frame 5 on the surrounding area 15 superior. In some embodiments, the surrounding area 15 has a base 9 , an ultraviolet light source 10 and a light-transmitting material 11 . The ultraviolet light source 10 is located above the base 9 for providing at least one wavelength for curing or debonding. The transparent material 11 is located above the ultraviolet light source 10 and below the surface 15a. In some embodiments, the light-transmitting material 11 includes, but is not limited to, glass or quartz materials. In some embodiments, according to different process requirements, an ultraviolet light source 10 and a light-transmitting material 11 may also be disposed in the groove 16, wherein the light-transmitting material 11 is located above the ultraviolet light source 10 and below the surface 16a.

參考圖5,在一些實施例中,將晶圓1以第一表面1A朝上的方式放置在中心區14上,此時晶圓1的第二表面1B面對中心區14的表面14a,並且被吸附件13吸附。在一些實施例中,在放置晶圓1於中心區14之後,在周圍區15的表面15a表面為低黏著性材質,得以升降平台18調整高度T1,使得晶圓1的第一表面1A與位在表面15a上,大致具有相同的水平面。在一些實施例中,在放置晶圓1於中心區14之後,可以在周圍區15的表面15a塗佈離型劑12,離型劑12是一種可藉由例如照光或加熱減低其黏性的黏著劑。在一些實施例中,在塗佈離型劑12之後,以升降平台18調整高度T1,使得晶圓1的第一表面1A與位在表面15a上的離型劑12大致具有相同的水平面。Referring to FIG. 5, in some embodiments, the wafer 1 is placed on the central area 14 with the first surface 1A facing upwards, the second surface 1B of the wafer 1 faces the surface 14a of the central area 14, and Adsorbed by the adsorption member 13. In some embodiments, after the wafer 1 is placed in the central area 14, the surface 15a of the peripheral area 15 is made of a low-adhesive material, so that the height T1 of the lifting platform 18 is adjusted, so that the first surface 1A of the wafer 1 is in contact with the position. On the surface 15a, there is substantially the same level. In some embodiments, after the wafer 1 is placed in the central area 14, the surface 15a of the peripheral area 15 can be coated with a release agent 12. The release agent 12 is a material that can reduce its viscosity by, for example, lighting or heating. Adhesive. In some embodiments, after coating the release agent 12 , the height T1 is adjusted by the lifting platform 18 so that the first surface 1A of the wafer 1 and the release agent 12 on the surface 15 a have substantially the same level.

參考圖6,使用膠膜3黏貼於位於承載裝置400上的晶圓1。在一些實施例中,膠膜3是適於研磨薄化之專用膠膜,不具有延展性。在另外一些實施例中,膠膜3也可以具有延展性而能輕易拉伸。在一些實施例中,膠膜3包括但不限於聚合物材料,例如聚醯亞胺(polyimide, PI)、聚烯烴(polyolefin, PO)、聚丙烯(polypropylene, PP)、聚乙烯(polyethylene, PE)、聚對苯二甲酸乙二酯(polyethylene terephthalate, PET)、聚氨酯(polyurethane, PU)、乙烯-乙酸乙烯酯共聚物(ethylene vinyl acetate, EVA)、聚氯乙烯(poly vinyl chloride, PVC)、聚苯乙烯(polystyrene, PS)或聚醚(polyether sulfone, PES)等。膠膜3具有相對的表面3A以及表面3B。在一些實施例中,膠膜3以表面3A面對第一表面1A的方式黏貼於晶圓1上,同時,膠膜3的表面3A也透過離型劑12黏貼於周圍區15上。在一些實施例中,當膠膜3需要自周圍區15移開時,可透過照光或加熱離型劑12,以減低離型劑12的黏著性,如此表面3A和表面15a之間的黏著力會降低,膠膜3可輕易從周圍區15移開。在另外一些實施例中,也可以僅透過表面3A與表面3B之間的附著力強弱差異,將膠膜3可從周圍區15移開。Referring to FIG. 6 , an adhesive film 3 is used to stick the wafer 1 on the carrier device 400 . In some embodiments, the adhesive film 3 is a special adhesive film suitable for grinding and thinning, and has no ductility. In some other embodiments, the adhesive film 3 may also have ductility and can be stretched easily. In some embodiments, the adhesive film 3 includes but is not limited to polymer materials, such as polyimide (polyimide, PI), polyolefin (polyolefin, PO), polypropylene (polypropylene, PP), polyethylene (polyethylene, PE) ), polyethylene terephthalate (PET), polyurethane (polyurethane, PU), ethylene vinyl acetate (EVA), polyvinyl chloride (polyvinyl chloride, PVC), Polystyrene (polystyrene, PS) or polyether (polyether sulfone, PES), etc. The adhesive film 3 has opposite surfaces 3A and 3B. In some embodiments, the adhesive film 3 is adhered on the wafer 1 with the surface 3A facing the first surface 1A, and at the same time, the surface 3A of the adhesive film 3 is also adhered to the surrounding area 15 through the release agent 12 . In some embodiments, when the adhesive film 3 needs to be removed from the surrounding area 15, the release agent 12 can be illuminated or heated to reduce the adhesiveness of the release agent 12, such that the adhesive force between the surface 3A and the surface 15a will be lowered, and the adhesive film 3 can be easily removed from the surrounding area 15. In some other embodiments, the adhesive film 3 can be removed from the surrounding area 15 only through the difference in strength of adhesion between the surface 3A and the surface 3B.

在一些實施例中,可以透過升降平台18調整高度T1,使得晶圓1的第一表面1A與表面15a大致具有相同的水平面。在一些實施例中,當膠膜3需要自周圍區15移開時,可透過照光或加熱於膠膜3與周圍區15的接觸處,以使膠膜3從周圍區15移開。在一些實施例中,可以根據晶圓1的厚度,精密地調整高度T1以改變表面14a的高度,使得膠膜3在中心區14與在周圍區15的高度實質上相等,以使膠膜3呈現水平。在一些實施例中,溝槽16可以提供一空隙使膠膜3不完全黏貼於承載裝置400上,以減少膠膜3與離型劑12之間的黏著力,便於將膠膜3連同晶圓1從承載裝置400上移開。In some embodiments, the height T1 can be adjusted through the lifting platform 18 so that the first surface 1A of the wafer 1 and the surface 15 a have approximately the same horizontal plane. In some embodiments, when the adhesive film 3 needs to be removed from the surrounding area 15 , light or heat can be applied to the contact between the adhesive film 3 and the surrounding area 15 to move the adhesive film 3 away from the surrounding area 15 . In some embodiments, according to the thickness of the wafer 1, the height T1 can be precisely adjusted to change the height of the surface 14a, so that the height of the adhesive film 3 in the central area 14 and the height of the peripheral area 15 are substantially equal, so that the adhesive film 3 render level. In some embodiments, the groove 16 can provide a gap so that the adhesive film 3 is not completely adhered to the carrier device 400, so as to reduce the adhesive force between the adhesive film 3 and the release agent 12, and facilitate the adhesive film 3 together with the wafer. 1 from the carrying device 400.

參考圖2,在步驟105中,將框架5固定於膠膜3上,如圖7~10所示。參考圖7,在一些實施例中,將黏著劑7塗佈於位在周圍區15上的膠膜3的底面3B上。在一些實施例中,黏著劑7可為溶劑型、熱固型或UV型的固態、液態、或膠膜形式之黏著劑。Referring to FIG. 2, in step 105, the frame 5 is fixed on the adhesive film 3, as shown in FIGS. 7-10. Referring to FIG. 7 , in some embodiments, the adhesive 7 is coated on the bottom surface 3B of the adhesive film 3 on the surrounding area 15 . In some embodiments, the adhesive 7 can be a solvent-based, thermosetting or UV-type adhesive in solid, liquid or adhesive film form.

參考圖8,將框架5以對準黏著劑7的方式,放置在周圍區15上。在一些實施例中,框架5具有一高度R1,從俯視觀之呈現環狀。在一些實施例中,框架5圍繞晶圓1以及中心區14,並與晶圓1分別設置於膠膜3的相對側。在其他一些實施例中,也可以預先將黏著劑7塗佈於框架5的底面,再以框架5的底面面對表面3B的方式放置於膠膜3上。在一些實施例中,膠膜3除了黏貼在晶圓1的第一表面1A,還延伸至框架5的外緣以外的範圍,因此框架5的底面均能完整地包含於膠膜3的範圍內。在一些實施例中,框架5與晶圓1是以同心圓的方式分別放置在承載裝置400的周圍區15和中心區14上。Referring to FIG. 8 , the frame 5 is placed on the surrounding area 15 in alignment with the adhesive 7 . In some embodiments, the frame 5 has a height R1 and is ring-shaped when viewed from above. In some embodiments, the frame 5 surrounds the wafer 1 and the central region 14 , and is disposed on opposite sides of the adhesive film 3 from the wafer 1 . In some other embodiments, the adhesive 7 may also be coated on the bottom surface of the frame 5 in advance, and then placed on the adhesive film 3 in such a way that the bottom surface of the frame 5 faces the surface 3B. In some embodiments, the adhesive film 3 is not only attached to the first surface 1A of the wafer 1, but also extends beyond the outer edge of the frame 5, so that the bottom surface of the frame 5 can be completely contained within the range of the adhesive film 3. . In some embodiments, the frame 5 and the wafer 1 are respectively placed on the peripheral area 15 and the central area 14 of the carrier device 400 in a manner of concentric circles.

參考圖9,開啟紫外光源10,以產生一紫外光hv1通過透光材料11。在一些實施例中,黏著劑7受到紫外光hv1的照射發生光化學反應因而固化,使得框架和膠膜3能緊密黏貼。在一些實施例中,膠膜3經由框架5的固定,獲得足夠的張力,得以維持一絕對平面的基礎,以支撐並保護晶圓1。Referring to FIG. 9 , the ultraviolet light source 10 is turned on to generate an ultraviolet light hv1 passing through the transparent material 11 . In some embodiments, the adhesive 7 is irradiated by the ultraviolet light hv1 to undergo a photochemical reaction and thus cured, so that the frame and the adhesive film 3 can be closely adhered. In some embodiments, the adhesive film 3 is fixed by the frame 5 to obtain enough tension to maintain an absolutely flat foundation to support and protect the wafer 1 .

參考圖10,在一些實施例中,當框架5與膠膜3緊密固定後,將膠膜3位於框架5外緣的部分移除。在一些實施例中,可使用一切割工具(圖未示)以切割方向C1沿著一切割道裁切膠膜3。在一些實施例中,該切割道是框架5的最外緣,以切割工具沿著框架5的最外緣裁切膠膜3,可使得膠膜3的裁切邊緣與框架5的最外緣切齊,以移除多餘的膠膜3,並且剩餘的膠膜3黏著固定於框架3上。在一些實施例中,膠膜3被裁切後的邊緣可與框架5的最外緣切齊或內縮於框架5內。Referring to FIG. 10 , in some embodiments, after the frame 5 and the adhesive film 3 are tightly fixed, the part of the adhesive film 3 at the outer edge of the frame 5 is removed. In some embodiments, a cutting tool (not shown) may be used to cut the adhesive film 3 along a cutting line in a cutting direction C1. In some embodiments, the cutting line is the outermost edge of the frame 5, and the adhesive film 3 is cut along the outermost edge of the frame 5 with a cutting tool, so that the cutting edge of the adhesive film 3 is aligned with the outermost edge of the frame 5. Cut to remove excess adhesive film 3 , and the remaining adhesive film 3 is adhered and fixed on the frame 3 . In some embodiments, the cut edge of the adhesive film 3 may be aligned with the outermost edge of the frame 5 or retracted inside the frame 5 .

圖11是依據本揭露的一些實施例所繪製的晶圓框架單元150的立體示意圖。當完成步驟105後,晶圓1、膠膜3以及框架5形成晶圓框架單元150。在一些實施例中,可以透過機械手臂或人為方式對晶圓框架單元150進行翻面。圖11所示的晶圓框架單元150是以第一表面1A朝上的方式放置。在一些實施例中,可以對晶圓框架單元150進行運送、移載或研磨或其他製程。FIG. 11 is a perspective view of a wafer frame unit 150 drawn according to some embodiments of the present disclosure. After step 105 is completed, the wafer 1 , adhesive film 3 and frame 5 form a wafer frame unit 150 . In some embodiments, the wafer frame unit 150 can be flipped over by a robotic arm or manually. The wafer frame unit 150 shown in FIG. 11 is placed with the first surface 1A facing upward. In some embodiments, the wafer frame unit 150 may be transported, transferred, or ground or otherwise processed.

圖12是依據本揭露的一些實施例所繪製的晶圓框架單元150的側視示意圖。圖12所示的晶圓框架單元150是以第二表面1B朝上的方式放置。本揭露所採用黏貼框架5的技術,框架5與晶圓1是分別設置於膠膜3的相對側,在此種配置下,無須考慮框架5與晶圓1的相對厚度,晶圓1即能凸出而進行後續製程,例如研磨製程。與圖1的現有技術相比,此方法可有效進行晶圓背面薄化製程,而無須將框架5擠壓以求露出晶圓1的第二表面1B,因而省去其他繁複或昂貴的製程,可達到低成本並可靠的優點。FIG. 12 is a schematic side view of a wafer frame unit 150 according to some embodiments of the present disclosure. The wafer frame unit 150 shown in FIG. 12 is placed with the second surface 1B facing upward. The technique of adhering the frame 5 used in this disclosure, the frame 5 and the wafer 1 are respectively arranged on the opposite sides of the adhesive film 3. In this configuration, the wafer 1 can be used without considering the relative thickness of the frame 5 and the wafer 1. Protrude to carry out subsequent processes, such as grinding process. Compared with the prior art of FIG. 1, this method can effectively carry out the wafer backside thinning process without extruding the frame 5 in order to expose the second surface 1B of the wafer 1, thus saving other complicated or expensive processes. The advantages of low cost and reliability can be achieved.

參考圖2,在步驟107中,對晶圓1進行研磨,如圖13~14所示。參考圖13,在一些實施例中,提供研磨裝置500作為半導體加工裝置,其中研磨裝置500包括加工固定部32以及研磨部34,兩者互相分離。在一些實施例中,加工固定部32包括中心區31以及周圍區33,周圍區33圍繞中心區31,兩者具備不同的平面。具體而言,中心區31具有一頂表面31A,周圍區33具有一低於頂表面31A的頂表面33A,頂表面31A和頂表面33A之間具有距離D1,得以容置框架5。在一些實施例中,可以透過調整中心區31以及周圍區33兩者相對的平面高度來控制該距離D1,以對應於框架5在不同應用下的不同高度R1。在一些實施例中,頂表面31A和頂表面33A之間的距離D1與框架5的高度R1實質上相等。在一些實施例中,研磨部34具有研磨軸35和與研磨軸35相連的研磨磨具36。研磨磨具36具有實質平坦表面的平台。研磨磨具36可由任何適合的物質組成,例如但不限於鑽石砂輪、聚氨酯塊、聚氨酯切片、聚氨酯浸漬的聚酯氈等之研拋砥粒磨具。Referring to FIG. 2 , in step 107 , the wafer 1 is ground, as shown in FIGS. 13-14 . Referring to FIG. 13 , in some embodiments, a grinding device 500 is provided as a semiconductor processing device, wherein the grinding device 500 includes a processing fixing part 32 and a grinding part 34 , which are separated from each other. In some embodiments, the processing and fixing part 32 includes a central area 31 and a surrounding area 33 , the surrounding area 33 surrounds the central area 31 , and the two have different planes. Specifically, the central area 31 has a top surface 31A, and the peripheral area 33 has a top surface 33A lower than the top surface 31A. There is a distance D1 between the top surface 31A and the top surface 33A to accommodate the frame 5 . In some embodiments, the distance D1 can be controlled by adjusting the relative plane heights of the central area 31 and the surrounding area 33 to correspond to different heights R1 of the frame 5 in different applications. In some embodiments, the distance D1 between the top surface 31A and the top surface 33A is substantially equal to the height R1 of the frame 5 . In some embodiments, the grinding part 34 has a grinding shaft 35 and a grinding tool 36 connected to the grinding shaft 35 . Abrasive abrasive 36 has a platform with a substantially flat surface. Abrasive abrasive 36 may be composed of any suitable substance, such as, but not limited to, abrasive abrasives such as diamond grinding wheels, polyurethane blocks, polyurethane slices, polyurethane impregnated polyester felt, and the like.

繼續參考圖13,在一些實施例中,中心區31具有一吸附件41,位於頂表面31A的下方,例如是真空吸附裝置,可以提供對晶圓1之吸附力,以固定晶圓1於中心區31上。在一些實施例中,周圍區33具有一吸附件43,位於頂表面33A的下方,例如磁性裝置(可以是磁鐵或電磁鐵)或真空吸附裝置,可以提供對於框架5之點、線、或面的吸附力,以固定框架5於周圍區33上。透過中心區31的吸附件41和周圍區33的吸附件43,得以利用反向支撐的方式將晶圓框架單元150固定於加工固定部32上。在一些實施例中,在研磨裝置500中,使晶圓1的第二表面1B面對研磨部34的研磨磨具36。在一些實施例中,研磨部34可以根據製程的需求而移動,調整與加工固定部32之間的距離。Continuing to refer to FIG. 13 , in some embodiments, the central area 31 has an adsorption member 41 located below the top surface 31A, such as a vacuum adsorption device, which can provide an adsorption force for the wafer 1 to fix the wafer 1 at the center. on District 31. In some embodiments, the surrounding area 33 has an adsorption member 43 located below the top surface 33A, such as a magnetic device (which can be a magnet or an electromagnet) or a vacuum adsorption device, which can provide a point, line, or surface for the frame 5. Adsorption force, to fix the frame 5 on the surrounding area 33. The wafer frame unit 150 can be fixed on the processing fixing part 32 by means of reverse support through the adsorption part 41 of the central area 31 and the adsorption part 43 of the peripheral area 33 . In some embodiments, in the grinding apparatus 500 , the second surface 1B of the wafer 1 is made to face the grinding tool 36 of the grinding part 34 . In some embodiments, the grinding part 34 can be moved according to the requirements of the process, and the distance between the grinding part 34 and the processing fixing part 32 can be adjusted.

參考圖14,在一些實施例中,當晶圓框架單元150固定於加工固定部32之後,框架5會從周圍環繞該加工固定部32的中心區31,並且晶圓1的第二表面1B會面對研磨磨具36,此時,晶圓1的中心與研磨磨具36的旋轉中心僅距離一預定的距離。接著,研磨部34得以一可調的進擊速度接近晶圓1,直到研磨磨具36與晶圓1的第二表面1B抵接,藉此開始進行研磨。隨著研磨軸35的旋轉,研磨磨具36也以繞Z軸方向進行旋轉。在一些實施例中,研磨磨具36會對晶圓1的第二表面1B施以一應力抵接。隨著研磨磨具36的快速旋轉,研磨磨具36與第二表面1B的抵接處會發生精密的研磨並產生第二表面1B研磨後的殘削,晶圓1在研磨過程中慢慢薄化,同時晶圓厚度W1也因此逐漸變小。在一些實施例中,研磨軸35可以以一可調速度帶動研磨磨具36旋轉,可調速度得以根據第二表面1B預定被研磨掉的厚度進行調整。在另外一些實施例中,在研磨磨具36旋轉的過程中,晶圓1也會進行旋轉,藉此可以進行更精密的研磨。Referring to FIG. 14 , in some embodiments, after the wafer frame unit 150 is fixed on the processing and fixing portion 32, the frame 5 will surround the central area 31 of the processing and fixing portion 32, and the second surface 1B of the wafer 1 will Facing the grinding tool 36 , at this time, the center of the wafer 1 is only a predetermined distance away from the rotation center of the grinding tool 36 . Then, the grinding part 34 approaches the wafer 1 at an adjustable attack speed until the grinding tool 36 abuts against the second surface 1B of the wafer 1 , thereby starting to grind. As the grinding shaft 35 rotates, the grinding wheel 36 also rotates around the Z-axis. In some embodiments, the grinding tool 36 applies a stress to the second surface 1B of the wafer 1 . Along with the rapid rotation of the grinding wheel 36, precise grinding will take place at the abutment of the grinding wheel 36 and the second surface 1B and produce the residue after the grinding of the second surface 1B, and the wafer 1 will gradually become thinner during the grinding process. As a result, the wafer thickness W1 gradually decreases. In some embodiments, the grinding shaft 35 can drive the grinding tool 36 to rotate at an adjustable speed, and the adjustable speed can be adjusted according to the predetermined thickness of the second surface 1B to be ground. In some other embodiments, during the rotation of the grinding tool 36 , the wafer 1 will also rotate, so that more precise grinding can be performed.

在一些實施例中,當晶圓1經過研磨裝置500研磨後,薄化後的晶圓1仍固定於晶圓框架單元150上。在研磨部34對晶圓1進行研磨的過程中,框架5可固定膠膜3並維持膠膜3的平整性,提供膠膜3足夠的張力,可使膠膜3的外形不致受到損壞。此外,晶圓1經由膠膜3的貼覆及框架5的支撐,可提供研磨時的保護與承載力。另一方面,晶圓框架單元150是以框架5和晶圓1分別設置於膠膜3的相反側的方式設置於研磨裝置500上,可使研磨部34在對晶圓1的第二表面1B進行研磨加工的過程中,減少膠膜在研磨過程中因拉扯而導致晶圓破損的機率,因而可以獲得晶圓1較佳之的薄化品質。In some embodiments, after the wafer 1 is ground by the grinding device 500 , the thinned wafer 1 is still fixed on the wafer frame unit 150 . During the grinding process of the wafer 1 by the grinding unit 34 , the frame 5 can fix the adhesive film 3 and maintain the flatness of the adhesive film 3 , provide sufficient tension for the adhesive film 3 , and prevent the shape of the adhesive film 3 from being damaged. In addition, the wafer 1 is covered by the adhesive film 3 and supported by the frame 5 to provide protection and bearing capacity during grinding. On the other hand, the wafer frame unit 150 is arranged on the grinding device 500 in such a way that the frame 5 and the wafer 1 are respectively arranged on opposite sides of the adhesive film 3, so that the grinding part 34 can be positioned on the second surface 1B of the wafer 1. During the grinding process, the probability of the wafer being damaged due to the pulling of the adhesive film during the grinding process is reduced, so that a better thinning quality of the wafer 1 can be obtained.

參考圖2,在步驟109中,移載晶圓,如圖15~17所示。參考圖15,在一些實施例中,提供移載裝置600,移載裝置600包括第一吸附部61、第二吸附部62以及連接部65,第一吸附部61和第二吸附部62透過連接部65相連。在一些實施例中,第一吸附部61用以吸附晶圓1,因此第一吸附部61的寬度或直徑大致上與晶圓1的直徑相等。在一些實施例中,第二吸附部62圍繞第一吸附部61,並且具有環狀結構。Referring to FIG. 2, in step 109, the wafer is transferred, as shown in FIGS. 15-17. 15, in some embodiments, a transfer device 600 is provided, the transfer device 600 includes a first adsorption part 61, a second adsorption part 62 and a connecting part 65, the first adsorption part 61 and the second adsorption part 62 are connected through Part 65 is connected. In some embodiments, the first adsorption portion 61 is used to adsorb the wafer 1 , so the width or diameter of the first adsorption portion 61 is substantially equal to the diameter of the wafer 1 . In some embodiments, the second adsorption part 62 surrounds the first adsorption part 61 and has a ring structure.

在一些實施例中,第一吸附部61和第二吸附部62兩者具備不同的平面高度。具體而言,第一吸附部61具有一頂表面61A,第二吸附部62具有一頂表面62A,頂表面61A和頂表面62A之間具有一高度差H1。在一些實施例中,第一吸附部61可以藉由連接部65調整高度差H1。在一些實施例中,高度差H1與厚度W1實質上相等。In some embodiments, both the first adsorption part 61 and the second adsorption part 62 have different plane heights. Specifically, the first adsorption portion 61 has a top surface 61A, the second adsorption portion 62 has a top surface 62A, and there is a height difference H1 between the top surface 61A and the top surface 62A. In some embodiments, the first adsorption part 61 can adjust the height difference H1 through the connection part 65 . In some embodiments, the height difference H1 is substantially equal to the thickness W1.

參考圖16,在一些實施例中,第一吸附部61具有一吸附件,例如是真空吸附裝置,可以提供對晶圓1之吸附力,以固定晶圓1於第一吸附部61上。在一些實施例中,第二吸附部62具有一真空吸附裝置或磁性吸附裝置(可以是磁鐵或電磁鐵),可以提供對於框架5之點、線、或面的吸附,以固定框架5於第二吸附部62上。透過第一吸附部61和第二吸附部62的吸附裝置,可以將晶圓框架單元150以第二表面1B朝上的方式,固定於移載裝置600上。在一些實施例中,晶圓框架單元150可透過移載裝置600進行移載,例如移載裝置600可運送晶圓框架單元150,並將晶圓框架單元150移載入研磨裝置500或移載出研磨裝置500,但不限於此。在其他一些實施例中,也可以透過其他方式,例如以人力或機械手臂將晶圓框架單元150放置於研磨裝置500上,待晶圓薄化後,再以移載裝置600將晶圓框架單元150移載出研磨裝置500。在一些實施例中,當移載裝置600移載晶圓框架單元150時,連接部65會升降第一吸附部61,以隨時調整高度差H1,以對應研磨前後不同的晶圓厚度W1。Referring to FIG. 16 , in some embodiments, the first adsorption part 61 has an adsorption member, such as a vacuum device, which can provide suction force on the wafer 1 to fix the wafer 1 on the first adsorption part 61 . In some embodiments, the second adsorption part 62 has a vacuum adsorption device or a magnetic adsorption device (which can be a magnet or an electromagnet), which can provide adsorption to points, lines, or surfaces of the frame 5, so as to fix the frame 5 on the first on the second adsorption part 62 . Through the suction devices of the first suction part 61 and the second suction part 62 , the wafer frame unit 150 can be fixed on the transfer device 600 with the second surface 1B facing upward. In some embodiments, the wafer frame unit 150 can be transferred through the transfer device 600, for example, the transfer device 600 can transport the wafer frame unit 150, and transfer the wafer frame unit 150 into the grinding device 500 or transfer Grinding device 500, but not limited thereto. In some other embodiments, other methods can also be used, such as placing the wafer frame unit 150 on the grinding device 500 by manpower or a robot arm. 150 is transferred out of the grinding device 500 . In some embodiments, when the transfer device 600 transfers the wafer frame unit 150 , the connection part 65 lifts the first suction part 61 to adjust the height difference H1 at any time to correspond to different wafer thicknesses W1 before and after grinding.

參考圖17,圖17所示為晶圓1完成研磨薄化後,透過移載裝置600將晶圓框架單元150移載出加工固定部32的示意圖。此時,中心區31和周圍區33的距離D1與框架5的高度R1大致上相等,同時,第一吸附部61和第二吸附部62的高度差H1,也與薄化後的晶圓厚度W1大致上相等。移載裝置600以晶圓1的第二表面1B朝上之反向的方式,將晶圓1移載出加工固定部32,並將晶圓1運送至後續製程。Referring to FIG. 17 , FIG. 17 is a schematic diagram of transferring the wafer frame unit 150 out of the processing and fixing part 32 through the transfer device 600 after the wafer 1 has been ground and thinned. At this time, the distance D1 between the central area 31 and the surrounding area 33 is substantially equal to the height R1 of the frame 5, and at the same time, the height difference H1 between the first adsorption portion 61 and the second adsorption portion 62 is also equal to the thickness of the thinned wafer. W1 is almost equal. The transfer device 600 transfers the wafer 1 out of the processing and fixing part 32 in a reverse manner in which the second surface 1B of the wafer 1 faces upward, and transports the wafer 1 to a subsequent process.

在一些實施例中,當晶圓1完成研磨薄化後,會再對晶圓1進行晶圓背面濕蝕刻(backside wet etching),藉以去除因研磨產生的晶圓破壞層,並釋放研磨應力。In some embodiments, after the wafer 1 is ground and thinned, the wafer 1 is subjected to backside wet etching, so as to remove the wafer damage layer caused by grinding and release the grinding stress.

參考圖2,在步驟111中,對膠膜3進行解膠,如圖18所示。在一些實施例中,當晶圓1完成研磨薄化後,可以對晶圓框架單元150進行一解膠製程。圖18所示為以第二表面1B朝上的方式放置的晶圓框架單元150,透過例如,紫外光hv2照射晶圓框架單元150,以使膠膜3和框架5之間的黏著劑7與紫外光hv2發生光化學反應而去除黏著劑7的黏著性。藉此,可將框架5與研磨後的晶圓1分離,完成晶圓背面研磨製程。Referring to FIG. 2 , in step 111 , the adhesive film 3 is degummed, as shown in FIG. 18 . In some embodiments, after the wafer 1 is ground and thinned, a debonding process may be performed on the wafer frame unit 150 . FIG. 18 shows the wafer frame unit 150 placed with the second surface 1B facing upwards. The wafer frame unit 150 is irradiated by, for example, ultraviolet light hv2, so that the adhesive 7 between the adhesive film 3 and the frame 5 is compatible with the wafer frame unit 150. The ultraviolet light hv2 undergoes a photochemical reaction to remove the adhesiveness of the adhesive 7 . In this way, the frame 5 can be separated from the ground wafer 1 to complete the wafer back grinding process.

在一些實施例中,承載裝置400、研磨裝置500和移載裝置600可分別與晶圓框架單元150結合使用,提供對晶圓1的承載、研磨和移載之用途,三個用途可以緊密結合,例如根據步驟S101至步驟S111的完整流程以完成晶圓1的薄化加工。在其他一些實施例中,承載裝置400、研磨裝置500或移載裝置600三者也可以獨立運作,根據實際的需求僅使用承載裝置400、研磨裝置500或移載裝置600其中的一或兩者。在一些實施例中,可以僅根據步驟S101至步驟S105,使用承載裝置400用於承載晶圓1以形成晶圓框架單元150,其中晶圓框架單元150可用於其他製程。在一些實施例中,可以僅根據步驟S107,使用研磨裝置500提供對晶圓1的研磨用途,其中晶圓框架單元150可以由步驟S101至S105提供,或由其他步驟提供。在一些實施例中,可以僅根據步驟S109,使用移載裝置600提供對薄化前或薄化後的晶圓1的移載用途。In some embodiments, the carrying device 400, the grinding device 500 and the transfer device 600 can be used in combination with the wafer frame unit 150 to provide the purpose of carrying, grinding and transferring the wafer 1, and the three purposes can be closely combined , for example, according to the complete process of step S101 to step S111 to complete the thinning process of the wafer 1 . In some other embodiments, the carrying device 400, the grinding device 500 or the transfer device 600 can also operate independently, and only one or both of the carrying device 400, the grinding device 500 or the transfer device 600 is used according to actual needs. . In some embodiments, the carrying device 400 may be used to carry the wafer 1 to form the wafer frame unit 150 only according to steps S101 to S105 , wherein the wafer frame unit 150 may be used for other processes. In some embodiments, the grinding apparatus 500 may be used to provide grinding of the wafer 1 according to step S107 only, wherein the wafer frame unit 150 may be provided by steps S101 to S105 or by other steps. In some embodiments, the transfer device 600 may be used to transfer the wafer 1 before or after thinning only according to step S109 .

雖然已詳述本揭露及其優點,然而應理解可進行各種變化、取代與替代而不脫離申請專利範圍所定義之本揭露的精神與範圍。再者,本申請案的範圍並不受限於說明書中所述的製程、機械、製造、物質組成物、手段、方法與步驟之特定實施例。該技藝之技術人士可自本揭露的揭示內容理解可根據本揭露而使用與本文所述的對應實施例具有相同功能或是達到實質相同結果之現存或是未來發展之製程、機械、製造、物質組成物、手段、方法、或步驟。據此,此等製程、機械、製造、物質組成物、手段、方法、或步驟是包含於本申請案之申請專利範圍內。Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions and substitutions can be made without departing from the spirit and scope of the present disclosure as defined by the claims. Furthermore, the scope of the present application is not limited to the specific embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. Those skilled in the art can understand from the disclosure content of this disclosure that existing or future-developed processes, machinery, manufacturing, and materials that have the same function or achieve substantially the same results as the corresponding embodiments described herein can be used according to the present disclosure composition, means, method, or steps. Accordingly, such processes, machinery, manufacturing, material composition, means, methods, or steps are included in the scope of the patent application of this application.

1, 21:晶圓 1A, 21A:第一表面 1B, 21B:第二表面 2, 22:半導體元件 3, 23:膠膜 3A:膠膜正面 3B:膠膜背面 5, 25:環狀框架 7, 27:黏著劑 9:底座 10:紫外光源 11:透光材料 12:離型物質 13:吸附件 14, 31:中心區 14a, 15a, 16a:表面 15, 33:周圍區 16:溝槽 18:升降平台 31A, 33A, 61A, 62A:頂表面 32:加工固定部 34:研磨部 35:研磨軸 36:研磨磨具 61:第一吸附部 62:第二吸附部 65:連接部 101, 103, 105, 107, 109, 111:步驟 200:方法 100, 150:晶圓框架單元 400:承載裝置 500:研磨裝置 600:移載裝置 C1:切割方向 hv1, hv2:紫外光 H1:高度差 S1, D1:距離 T1, R1:高度 W1:厚度 1, 21: Wafer 1A, 21A: first surface 1B, 21B: second surface 2, 22: Semiconductor components 3, 23: film 3A: Film front 3B: The back of the film 5, 25: ring frame 7, 27: Adhesive 9: base 10: UV light source 11: Translucent material 12: Release material 13: Adsorption parts 14, 31: Central area 14a, 15a, 16a: surface 15, 33: Surrounding area 16: Groove 18: Lifting platform 31A, 33A, 61A, 62A: top surface 32: Processing fixed part 34: Grinding department 35: grinding shaft 36: Grinding Abrasives 61: The first adsorption part 62: Second adsorption part 65: connection part 101, 103, 105, 107, 109, 111: steps 200: method 100, 150: wafer frame unit 400: carrying device 500: grinding device 600: transfer device C1: cutting direction hv1, hv2: UV light H1: height difference S1, D1: distance T1, R1: Height W1: Thickness

參閱實施方式與申請專利範圍合併考量圖式時,可得以更全面了解本申請案之揭示內容,圖式中相同的元件符號係指相同的元件。The disclosure content of the present application can be understood more comprehensively when referring to the embodiments and the patent scope of the application for combined consideration of the drawings, and the same reference numerals in the drawings refer to the same components.

圖1是依據現有技術的一比較例所繪製的晶圓框架單元的立體示意圖。FIG. 1 is a schematic perspective view of a wafer frame unit drawn according to a comparative example of the prior art.

圖2是依據本揭露的一些實施例所繪製的晶圓加工方法的流程圖。FIG. 2 is a flowchart of a wafer processing method according to some embodiments of the present disclosure.

圖3至圖10分別是依據本揭露的一些實施例所繪製根據圖2的晶圓加工方法中的操作步驟示意圖。3 to 10 are schematic diagrams of operation steps in the wafer processing method according to FIG. 2 according to some embodiments of the present disclosure.

圖11是依據本揭露的一些實施例所繪製的晶圓框架單元的立體示意圖FIG. 11 is a schematic perspective view of a wafer frame unit drawn according to some embodiments of the present disclosure

圖12是依據本揭露的一些實施例所繪製的晶圓框架單元的側視示意圖。FIG. 12 is a schematic side view of a wafer frame unit according to some embodiments of the present disclosure.

圖13至圖18分別是依據本揭露的一些實施例所繪製根據圖2的晶圓加工方法中的操作步驟示意圖。13 to 18 are schematic diagrams of operation steps in the wafer processing method according to FIG. 2 according to some embodiments of the present disclosure.

101:步驟 101: Steps

103:步驟 103: Step

105:步驟 105: Step

107:步驟 107: Step

109:步驟 109: Step

111:步驟 111: Step

200:方法 200: method

Claims (10)

一種半導體加工裝置,包括: 一中心區,其用以承載一晶圓,該中心區具有一第一表面;以及 一周圍區,其圍繞該中心區並用以承載一膠膜及一框架,該周圍區具有一高於該第一表面的第二表面,該晶圓位於該膠膜的一第三表面,該框架位於該膠膜的一第四表面,該第三表面背對於該第四表面。 A semiconductor processing device, comprising: a central area for carrying a wafer, the central area having a first surface; and A peripheral area, which surrounds the central area and is used to carry an adhesive film and a frame, the peripheral area has a second surface higher than the first surface, the wafer is located on a third surface of the adhesive film, the frame Located on a fourth surface of the adhesive film, the third surface faces away from the fourth surface. 如請求項1所述的半導體加工裝置,其中該中心區從俯視觀之大致呈圓形。The semiconductor processing device as claimed in claim 1, wherein the central region is substantially circular in plan view. 如請求項1所述的半導體加工裝置,其中該中心區包括一第一吸附件用以吸附該晶圓,該第一吸附件位於該第一表面的下方。The semiconductor processing device as claimed in claim 1, wherein the central region includes a first adsorption member for adsorbing the wafer, and the first adsorption member is located below the first surface. 如請求項3所述的半導體加工裝置,其中該第一吸附件具有一真空吸附裝置。The semiconductor processing device as claimed in claim 3, wherein the first suction member has a vacuum suction device. 如請求項1所述的半導體加工裝置,更包括一溝槽,設置在該中心區與該周圍區之間,其中該溝槽圍繞該中心區。The semiconductor processing device as claimed in claim 1, further comprising a trench disposed between the central region and the peripheral region, wherein the trench surrounds the central region. 一種半導體加工裝置,用於加工一晶圓框架單元,該半導體加工裝置包括: 一中心區,其中該晶圓框架單元包括一晶圓、一膠膜及一框架,該晶圓位於該膠膜的一第三表面,該框架位於該膠膜的一第四表面,該第三表面背對於該第四表面,其中該中心區用以承載該晶圓及該膠膜,該中心區具有一第一表面;以及 一周圍區,其圍繞該中心區並用以承載該膠膜及該框架,該周圍區具有一低於該第一表面的第二表面,其中該框架經配置以置於該周圍區位於該第一表面及該第二表面之間的空間。 A semiconductor processing device for processing a wafer frame unit, the semiconductor processing device comprising: A central area, wherein the wafer frame unit includes a wafer, an adhesive film and a frame, the wafer is located on a third surface of the adhesive film, the frame is located on a fourth surface of the adhesive film, the third a surface facing away from the fourth surface, wherein the central area is used to carry the wafer and the adhesive film, the central area has a first surface; and A peripheral area, which surrounds the central area and is used to carry the adhesive film and the frame, the peripheral area has a second surface lower than the first surface, wherein the frame is configured to be placed in the peripheral area at the first the space between the surface and the second surface. 如請求項6所述的半導體加工裝置,其中該第一表面與該第二表面的一距離與該框架的一高度實質上相等。The semiconductor processing device as claimed in claim 6, wherein a distance between the first surface and the second surface is substantially equal to a height of the frame. 如請求項6所述的半導體加工裝置,其中該中心區包括一第一吸附件用以吸附該晶圓,該第一吸附件位於該第一表面的下方。The semiconductor processing device as claimed in claim 6, wherein the central region includes a first adsorption member for adsorbing the wafer, and the first adsorption member is located below the first surface. 如請求項6所述的半導體加工裝置,其中該周圍區包括一第二吸附件用以吸附該框架,該第二吸附件位於該第二表面下方。The semiconductor processing device as claimed in claim 6, wherein the surrounding area includes a second adsorption member for adsorbing the frame, and the second adsorption member is located under the second surface. 如請求項9所述的半導體加工裝置,其中該第二吸附件具有一真空或磁性裝置。The semiconductor processing device as claimed in claim 9, wherein the second adsorption member has a vacuum or a magnetic device.
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