TW202328567A - Vacuum pump, spacer component, and bolt fastening method - Google Patents

Vacuum pump, spacer component, and bolt fastening method Download PDF

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Publication number
TW202328567A
TW202328567A TW111141370A TW111141370A TW202328567A TW 202328567 A TW202328567 A TW 202328567A TW 111141370 A TW111141370 A TW 111141370A TW 111141370 A TW111141370 A TW 111141370A TW 202328567 A TW202328567 A TW 202328567A
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Taiwan
Prior art keywords
bolt
spacer
heated
vacuum pump
linear expansion
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TW111141370A
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Chinese (zh)
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小川洋平
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日商埃地沃茲日本有限公司
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Publication of TW202328567A publication Critical patent/TW202328567A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • F04D29/023Selection of particular materials especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/02Multi-stage pumps
    • F04D19/04Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/582Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
    • F04D29/584Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps cooling or heating the machine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/30Retaining components in desired mutual position
    • F05D2260/31Retaining bolts or nuts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/50Intrinsic material properties or characteristics
    • F05D2300/502Thermal properties
    • F05D2300/5021Expansivity
    • F05D2300/50212Expansivity dissimilar

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Positive Displacement Air Blowers (AREA)
  • Containers, Films, And Cooling For Superconductive Devices (AREA)

Abstract

To prevent bolt looseness, which would otherwise be caused by thermal stress created by a difference in linear expansion coefficient between multiple components. In a vacuum pump according to an embodiment of the present invention, when a component to be heated (fastened component) that is to be heated by internal heat is fastened by a bolt, a spacer that adjusts a linear expansion coefficient is placed to compensate for the thermal stress created by the difference in linear expansion coefficient between them. Placing the spacer allows the linear expansion coefficient of a combination of the component to be heated and the spacer to match the linear expansion coefficient of the bolt (the material of the bolt). This limits the creation of thermal stress in the portion fastened by the bolt.

Description

真空泵、間隔零件、及螺栓之緊固方法Fastening method of vacuum pump, spacer parts, and bolts

本發明係關於一種真空泵、間隔零件、及螺栓之緊固方法。 詳細而言,關於一種於真空泵中,因運轉中產生之熱等使螺栓與被緊固材熱膨脹時所產生之熱應力造成之影響儘可能減低之真空泵、間隔零件、及螺栓之緊固方法。 The invention relates to a method for fastening a vacuum pump, spacer parts and bolts. More specifically, it relates to a vacuum pump, spacer, and bolt fastening method that minimizes the influence of thermal stress generated when the bolt and the fastened material thermally expand due to heat generated during operation in the vacuum pump.

真空泵具備固定於旋轉軸(軸)之旋轉葉片與固定葉片,使旋轉軸高速旋轉,藉由高速旋轉之旋轉葉片與固定葉片之相互作用,進行被要求高真空之製程腔室內之空氣之真空排氣。於該排氣之氣體中包含半導體製造製程中使用之製程氣體,於該製程氣體中內含各種物質。由於該等作為生成物蓄積於真空泵內之內部零件間,而產生使本來不接觸之部位接觸之事件。 於真空泵中,旋轉軸(旋轉葉片)由於高速旋轉,而有接觸之事故造成重大損失之虞。 因此,為了防止生成物之蓄積,而要求使真空泵之內部高溫化。 The vacuum pump has rotating blades and fixed blades fixed on the rotating shaft (shaft), so that the rotating shaft rotates at high speed, and through the interaction between the rotating blades and the fixed blades rotating at high speed, the vacuum exhaust of the air in the process chamber that requires high vacuum gas. The exhaust gas includes the process gas used in the semiconductor manufacturing process, and various substances are contained in the process gas. Because these products are accumulated between the internal parts in the vacuum pump, there will be incidents where parts that are not in contact with each other will come into contact. In a vacuum pump, the rotating shaft (rotating vane) rotates at high speed, and there is a risk of heavy damage due to contact accidents. Therefore, in order to prevent accumulation of products, it is required to increase the temperature inside the vacuum pump.

然而,真空泵之構成要件係使用金屬(鋁、不鏽鋼)。又,用於緊固零件之螺栓主要係使用鐵或不鏽鋼。 該等金屬按其種類而線膨脹係數不同,於同一溫度環境下,材料之位移量亦不同。因由於該位移量之差產生之熱應力對於組裝真空泵時(常溫環境下)產生之負荷,產生追加之負荷,故由於該追加之負荷,施加材料之強度以上之荷重,有於真空泵之螺栓之接合部分產生損傷之虞。 However, metals (aluminum, stainless steel) are used as components of vacuum pumps. Also, bolts for fastening parts are mainly made of iron or stainless steel. These metals have different linear expansion coefficients according to their types, and in the same temperature environment, the displacement of the material is also different. Because of the thermal stress generated by the difference in displacement, an additional load is generated to the load generated when the vacuum pump is assembled (in a normal temperature environment). Therefore, due to the additional load, a load exceeding the strength of the material is applied to the bolts of the vacuum pump. There is a risk of damage to the joined part.

此處,參照圖7及圖8,對藉由因熱膨脹產生之各金屬之位移量之差產生之熱應力進行說明。 此處,熱應力意味以使變形固定之狀態下,抑制變形之力。 如圖7(a)所示,於無拘束之狀態下(變形自由之狀態),高溫時(熱膨脹時)力未作用,不產生熱應力。 另一方面,如圖7(b)所示,於受拘束之狀態下(變形並非自由之狀態),為了阻礙變形而產生反作用力。即,藉由由溫度變化阻礙變形而產生之應力為熱應力。 Here, referring to FIG. 7 and FIG. 8 , the thermal stress generated by the difference in displacement of each metal due to thermal expansion will be described. Here, thermal stress means a force that suppresses deformation in a state where deformation is fixed. As shown in Figure 7(a), in the unrestrained state (the state of free deformation), no force acts at high temperature (during thermal expansion), and no thermal stress occurs. On the other hand, as shown in Fig. 7(b), in the restrained state (deformation is not a free state), a reaction force is generated to hinder deformation. That is, stress generated by hindering deformation by temperature change is thermal stress.

接著,參照圖8,對於拘束複數個金屬之狀態下產生之熱應力進行說明。 如圖8(a)所示將位於外周側之鋁製之材料A,位於中側之鐵製之材料(例如螺栓)B之兩端予以拘束。此時,常溫時兩者之長度一致,未產生熱應力。 接著,若如圖8(b)所示自常溫變化為高溫,則雖藉由力之平衡最終兩者之長度一致,但因材料A與材料B之線膨脹係數為材料A>材料B,故對材料A作用對於欲更向外側延伸之力之反作用力(壓縮),另一方面,對材料B作用欲收縮之力之反作用力(拉伸)。此係由於材料間之線膨脹係數之不同產生之熱應力產生機制。 換言之,於圖8(b)所示之狀態下,若線膨脹係數為同值,則因位移量相同,故不產生熱應力。 Next, referring to FIG. 8 , thermal stress generated in a state in which a plurality of metals are restrained will be described. As shown in Fig. 8(a), the two ends of the aluminum material A located on the outer peripheral side and the iron material (such as bolts) B located on the middle side are restrained. At this time, the lengths of the two are the same at room temperature, and no thermal stress occurs. Next, if the temperature changes from normal temperature to high temperature as shown in Figure 8(b), although the lengths of the two are finally the same due to the balance of force, the linear expansion coefficient of material A and material B is material A > material B, so The reaction force (compression) acting on material A to the force that intends to extend outward, and on the other hand, the reaction force (stretch) to the force that acts on material B to shrink. This is the thermal stress generation mechanism due to the difference in linear expansion coefficient between materials. In other words, in the state shown in FIG. 8( b ), if the coefficients of linear expansion are the same, the amount of displacement is the same, so no thermal stress is generated.

此處,作為以螺栓(緊固零件)為起點之損傷針對「螺栓之鬆弛」進行說明。 如圖9(b)所示,於設計中使用緊固線圖判斷有無「螺栓之鬆弛」。 此處,緊固線圖如圖9(a)所示,係顯示緊固/被緊固零件之壓縮力與拉伸力之平衡關係之圖表。若重合顯示壓縮力與拉伸力,則於組裝時(常溫狀態),為力平衡之狀態(圖中X),對緊固/被緊固零件施加相等之荷重。 然而,例如若藉由使真空泵運轉,使內部溫度變化,則於緊固/被緊固零件產生伴隨著溫度上升之熱伸長,將熱應力作為追加應力(追加荷重)施加於兩零件。 此時,由於兩材料之線膨脹係數之差,於緊固/被緊固兩零件所產生的之軸力增加,因緊固零件之破斷、被緊固零件之塑性變形而產生「螺栓之鬆弛」。 [先前技術文獻] [專利文獻] Here, "loosening of bolts" will be described as damage starting from bolts (fastening parts). As shown in Figure 9(b), use the fastening line diagram in the design to judge whether there is "bolt looseness". Here, the fastening line diagram is shown in Figure 9(a), which is a graph showing the balance relationship between the compressive force and the tensile force of the fastened/fastened parts. If the compression force and the tension force are displayed by coincidence, it is in a state of force balance (X in the figure) during assembly (normal temperature state), and an equal load is applied to the fastened/fastened parts. However, if the internal temperature is changed by, for example, operating a vacuum pump, thermal elongation accompanied by temperature rise occurs in the fastened/fastened parts, and thermal stress is applied to both parts as additional stress (additional load). At this time, due to the difference between the linear expansion coefficients of the two materials, the axial force generated by the fastened/fastened two parts increases, and "bolt tension" occurs due to the breakage of the fastening part and the plastic deformation of the fastened part. relaxation". [Prior Art Literature] [Patent Document]

[專利文獻1]日本專利特開2017-89582號[Patent Document 1] Japanese Patent Laid-Open No. 2017-89582

於專利文獻1,揭示為了因應於真空泵內之高溫化,而於內部配置絕熱零件,藉此維持真空泵之排氣性能,且應對於泵內部之高溫化之技術。In Patent Document 1, in order to cope with the high temperature inside the vacuum pump, it is disclosed that an insulating part is arranged inside, thereby maintaining the exhaust performance of the vacuum pump, and responding to the high temperature inside the pump.

[發明欲解決之問題][Problem to be solved by the invention]

然而,於先前技術文獻所示之高溫化之真空泵中,有因如上述之複數個零件之線膨脹係數之不同所致之熱應力,產生「螺栓之鬆弛」之虞。 若放任該狀態,則有導致真空泵損傷之可能性。 However, in the high-temperature vacuum pump shown in the prior art documents, there is a possibility of "loosening of bolts" due to thermal stress caused by the difference in the linear expansion coefficients of a plurality of parts as described above. If left in this state, it may cause damage to the vacuum pump.

因此,本發明著眼於對組裝機械製品致為重要之螺栓,目的在於提供一種於高溫環境下可防止以螺栓為起點之損傷之真空泵、間隔零件、及螺栓之緊固方法。 [解決問題之技術手段] Therefore, the present invention focuses on the bolts that are important for assembling mechanical products, and aims to provide a vacuum pump, spacer parts, and bolt fastening method that can prevent damage starting from the bolts in a high-temperature environment. [Technical means to solve the problem]

技術方案1記載之本案發明,係提供一種真空泵,其具備:殼體;被加熱零件,其配置於上述殼體內,藉由產生之熱被加熱;及螺栓,其用於將上述被加熱零件固定於特定之位置;且該真空泵之特徵在於具備:熱膨脹量差減少機構,其於將上述被加熱零件以上述螺栓固定之狀態下,加熱兩者時,使上述被加熱零件、與具有小於上述被加熱零件之線膨脹係數之上述螺栓之緊固方向之熱膨脹量差減低。 技術方案2記載之本案發明,係提供如技術方案1記載之真空泵,其中上述熱膨脹量差減少機構於上述螺栓之頭部與上述被加熱零件接觸之部位,配置具有線膨脹係數小於上述螺栓之線膨脹係數之間隔零件,介隔上述間隔零件緊固上述螺栓。 技術方案3記載之本案發明,係提供如技術方案2記載之真空泵,其中上述熱膨脹量差減少機構以上述間隔零件與上述被加熱零件加總之熱膨脹量、與上述螺栓之熱膨脹量之差侷限於一定範圍內之方式,決定上述間隔零件之緊固方向之厚度。 技術方案4記載之本案發明,係提供如技術方案1記載之真空泵,其中上述熱膨脹量差減少機構使上述被加熱零件之緊固方向之厚度減小。 技術方案5記載之本案發明,係提供一種間隔零件,其配置於真空泵之殼體內,於將藉由產生之熱被加熱之被加熱零件以螺栓固定於特定之位置時,配置於上述螺栓之頭部與上述被加熱零件接觸之部位,且具有小於上述螺栓之線膨脹係數之線膨脹係數。 技術方案6記載之本案發明,係提供一種螺栓之緊固方法,其係用於真空泵中,該真空泵具備:殼體;被加熱零件,其配置於上述殼體內,藉由產生之熱被加熱;及螺栓,其具有小於上述被加熱零件之線膨脹係數,將上述被加熱零件固定於特定之位置;其特徵在於:於上述螺栓之頭部與被加熱零件接觸之部位,配置具有線膨脹係數小於上述螺栓之線膨脹係數之間隔零件,介隔上述間隔零件緊固上述螺栓與上述被加熱零件。 [發明之效果] The present invention described in technical solution 1 provides a vacuum pump comprising: a housing; a heated part arranged in the housing and heated by the generated heat; and a bolt for fixing the heated part. at a specific position; and the vacuum pump is characterized by having: a thermal expansion difference reducing mechanism, which makes the above-mentioned heated part and the above-mentioned heated part less than the above-mentioned The thermal expansion difference in the fastening direction of the above-mentioned bolts of the linear expansion coefficient of the heating part is reduced. The present invention described in technical solution 2 provides the vacuum pump as described in technical solution 1, wherein the above-mentioned thermal expansion difference reducing mechanism is provided with a wire having a linear expansion coefficient smaller than that of the above-mentioned bolt at the position where the head of the above-mentioned bolt is in contact with the above-mentioned heated part. The expansion coefficient spacer part is used to fasten the bolt through the spacer part. The present invention described in technical solution 3 provides the vacuum pump as described in technical solution 2, wherein the above-mentioned thermal expansion difference reducing mechanism is limited by the difference between the thermal expansion of the above-mentioned spacer parts and the above-mentioned heated parts and the thermal expansion of the above-mentioned bolts. The method within the range determines the thickness of the above spacer parts in the fastening direction. The present invention described in Claim 4 provides the vacuum pump as described in Claim 1, wherein the thermal expansion difference reducing mechanism reduces the thickness of the heated part in the fastening direction. The present invention described in claim 5 provides a spacer part that is arranged in the casing of the vacuum pump and is arranged on the head of the bolt when the heated part heated by the generated heat is fixed to a specific position with a bolt. The portion that is in contact with the above-mentioned heated parts, and has a linear expansion coefficient that is smaller than that of the above-mentioned bolt. The present invention described in technical solution 6 provides a method for fastening bolts, which is used in a vacuum pump. The vacuum pump has: a casing; a heated part arranged in the casing and heated by the generated heat; And a bolt, which has a coefficient of linear expansion smaller than the above-mentioned heated part, and fixes the above-mentioned heated part at a specific position; it is characterized in that: at the part where the head of the above-mentioned bolt contacts the heated part, a linear expansion coefficient less than A spacer for the coefficient of linear expansion of the bolt is used to fasten the bolt and the heated part through the spacer. [Effect of Invention]

根據本發明,可防止因複數個零件之線膨脹係數之不同而產生之熱應力所致之螺栓之鬆弛。According to the present invention, it is possible to prevent loosening of bolts due to thermal stress caused by differences in linear expansion coefficients of a plurality of parts.

(i)實施形態之概要 本發明之實施形態之真空泵中,以螺栓緊固藉由產生之熱(運轉中產生之內部之熱或加熱機構等)被加熱之被加熱零件(被緊固零件)之情形時,為了吸收基於兩者之線膨脹係數之差產生之熱應力,而設置用於調整(消除)兩者之線膨脹係數之差之間隔件。 (i) Outline of Embodiment In the vacuum pump according to the embodiment of the present invention, when bolts are used to fasten heated parts (fastened parts) heated by generated heat (internal heat generated during operation, heating mechanism, etc.), in order to absorb The thermal stress generated by the difference between the two linear expansion coefficients, and the spacer used to adjust (eliminate) the difference between the two linear expansion coefficients is provided.

藉由設置該間隔件,將螺栓(螺栓之材料)之線膨脹係數與被加熱零件和間隔件加總之線膨脹係數之熱膨脹量一致(接近),可抑制於螺栓之緊固部分產生熱應力或減低熱應力。By setting the spacer, the linear expansion coefficient of the bolt (the material of the bolt) is consistent with (closer to) the thermal expansion of the total linear expansion coefficient of the heated part and the spacer, and it is possible to suppress the generation of thermal stress on the fastening part of the bolt or Reduce thermal stress.

(ii)實施形態之細節 以下,參照圖1至圖6對本發明之較佳實施形態詳細說明。 (ii) Details of the implementation form Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to FIGS. 1 to 6 .

圖1顯示該渦輪分子泵(真空泵)100之縱剖視圖。於圖1中,渦輪分子泵100於圓筒狀之外筒127之上端形成有吸氣口101。且,於外筒127之內側,具備旋轉體103,其於周部放射狀且多段地形成有用於將氣體吸引排出之渦輪葉片即複數張旋轉葉片102(102a、102b、102c)。於該旋轉體103之中心安裝有轉子軸113,該轉子軸113藉由例如5軸控制之磁性軸承懸浮支持於空中且控制位置。一般而言,旋轉體103藉由鋁或鋁合金等金屬構成。FIG. 1 shows a longitudinal sectional view of the turbomolecular pump (vacuum pump) 100 . In FIG. 1 , the turbomolecular pump 100 has an air inlet 101 formed at the upper end of a cylindrical outer tube 127 . And, inside the outer cylinder 127, a rotating body 103 is provided, and a plurality of rotating blades 102 (102a, 102b, 102c), which are turbine blades for suctioning and discharging gas, are radially formed on the circumference of the rotating body 127 in multiple stages. A rotor shaft 113 is installed at the center of the rotating body 103, and the rotor shaft 113 is suspended and supported in the air by, for example, a 5-axis controlled magnetic bearing and its position is controlled. Generally, the rotating body 103 is made of metal such as aluminum or aluminum alloy.

上側徑向電磁鐵104係4個電磁鐵成對配置於X軸與Y軸。接近該上側徑向電磁鐵104,且與上側徑向電磁鐵104之各者對應具備4個上側徑向感測器107。上側徑向感測器107使用例如具有傳導繞組之電感感測器或渦流感測器等,基於根據轉子軸113之位置變化之該傳導繞組之電感之變化檢測轉子軸113之位置。該上側徑向感測器107構成為檢測轉子軸113,即固定於其之旋轉體103之徑向位移,並將其發送至控制裝置200。The upper radial electromagnet 104 is a pair of four electromagnets arranged on the X-axis and the Y-axis. Near the upper radial electromagnet 104 , four upper radial sensors 107 are provided corresponding to each of the upper radial electromagnets 104 . The upper radial sensor 107 detects the position of the rotor shaft 113 based on changes in the inductance of the conductive winding according to changes in the position of the rotor shaft 113 using, for example, an inductance sensor with a conductive winding or an eddy current sensor. The upper radial sensor 107 is configured to detect the radial displacement of the rotor shaft 113 , that is, the rotating body 103 fixed thereto, and send it to the control device 200 .

於該控制裝置200中,例如具有PID(Proportion Integration Differentiation:比例積分微分)調節功能之補償電路基於藉由上側徑向感測器107檢測出之位置信號,產生上側徑向電磁鐵104之激磁控制指令信號,圖2所示之放大器電路150(稍後敘述)基於該激磁控制指令信號,激磁控制上側徑向電磁鐵104,藉此調整轉子軸113之上側之徑向位置。In the control device 200, for example, a compensation circuit having a PID (Proportion Integration Differentiation: Proportional Integral Differentiation) adjustment function generates excitation control of the upper radial electromagnet 104 based on the position signal detected by the upper radial sensor 107 According to the command signal, the amplifier circuit 150 shown in FIG. 2 (described later) excites and controls the upper radial electromagnet 104 based on the excitation control command signal, thereby adjusting the radial position of the upper side of the rotor shaft 113 .

且,該轉子軸113藉由高磁導率材(鐵、不鏽鋼等)等形成,藉由上側徑向電磁鐵104之磁力被吸引。該調整分別於X軸方向與Y軸方向上獨立進行。又,下側徑向電磁鐵105及下側徑向感測器108與上側徑向電磁鐵104及上側徑向感測器107同樣配置,轉子軸113之下側之徑向位置與上側之徑向位置同樣調整。Furthermore, the rotor shaft 113 is formed of a high magnetic permeability material (iron, stainless steel, etc.), and is attracted by the magnetic force of the upper radial electromagnet 104 . The adjustments are independently performed in the X-axis direction and the Y-axis direction. Also, the lower radial electromagnet 105 and the lower radial sensor 108 are arranged in the same manner as the upper radial electromagnet 104 and the upper radial sensor 107, and the radial position of the lower side of the rotor shaft 113 and the diameter of the upper side Adjust toward the position in the same way.

再者,軸向電磁鐵106A、106B係隔著轉子軸113之下部所具備之圓板狀之金屬盤111於上下配置。金屬盤111由鐵等高磁導率材構成。為了檢測轉子軸113之軸向位移而具備軸向感測器109,以將其軸向位置信號發送至控制裝置200之方式構成。Furthermore, the axial electromagnets 106A and 106B are vertically arranged with the disc-shaped metal disk 111 provided on the lower part of the rotor shaft 113 interposed therebetween. The metal disk 111 is made of a high magnetic permeability material such as iron. In order to detect the axial displacement of the rotor shaft 113 , an axial sensor 109 is provided, and is configured to send the axial position signal to the control device 200 .

且,於控制裝置200中,例如具有PID調節功能之補償電路基於藉由軸向感測器109檢測出之軸向位置信號,產生軸向電磁鐵106A與軸向電磁鐵106B各者之激磁控制指令信號,且放大器電路150(參照圖2)基於該等激磁控制指令信號,分別激磁控制軸向電磁鐵106A與軸向電磁鐵106B,藉此軸向電磁鐵106A藉由磁力將金屬盤111吸引至上方,軸向電磁鐵106B將金屬盤111吸引至下方,調整轉子軸113之軸向位置。Moreover, in the control device 200, for example, a compensation circuit with a PID adjustment function generates the excitation control of each of the axial electromagnet 106A and the axial electromagnet 106B based on the axial position signal detected by the axial sensor 109. Command signal, and the amplifier circuit 150 (refer to FIG. 2 ) based on these excitation control command signals, respectively excite and control the axial electromagnet 106A and the axial electromagnet 106B, so that the axial electromagnet 106A attracts the metal disc 111 by magnetic force To the top, the axial electromagnet 106B attracts the metal disk 111 to the bottom to adjust the axial position of the rotor shaft 113 .

如此,控制裝置200適當調節該軸向電磁鐵106A、106B對金屬盤111施加之磁力,使轉子軸113於軸向上磁性懸浮,以非接觸保持於空間。另,稍後對激磁控制該等上側徑向電磁鐵104、下側徑向電磁鐵105及軸向電磁鐵106A、106B之放大器電路150進行敘述。In this way, the control device 200 properly adjusts the magnetic force exerted by the axial electromagnets 106A and 106B on the metal disk 111, so that the rotor shaft 113 is magnetically suspended in the axial direction and kept in space in a non-contact manner. In addition, the amplifier circuit 150 for exciting and controlling the upper radial electromagnet 104, the lower radial electromagnet 105, and the axial electromagnets 106A and 106B will be described later.

另一方面,馬達121具備以包圍轉子軸113之方式周狀配置之複數個磁極。各磁極以經由作用於與轉子軸113之間之電磁力而旋轉驅動轉子軸113之方式,由控制裝置200予以控制。又,於馬達121中組入未圖示之例如霍爾元件、分解儀、編碼器等之旋轉速度感測器,藉由該旋轉速度感測器之檢測信號檢測出轉子軸113之旋轉速度。On the other hand, the motor 121 includes a plurality of magnetic poles arranged in a circumferential shape to surround the rotor shaft 113 . Each magnetic pole is controlled by the control device 200 so that the rotor shaft 113 is rotationally driven by the electromagnetic force acting between it and the rotor shaft 113 . Also, a rotational speed sensor such as a hall element, a resolver, and an encoder (not shown) is incorporated in the motor 121, and the rotational speed of the rotor shaft 113 is detected from a detection signal of the rotational speed sensor.

再者,於例如下側徑向感測器108附近,安裝有未圖示之相位感測器,檢測轉子軸113之旋轉相位。於控制裝置200中,一起使用該相位感測器與旋轉速度感測器之檢測信號來檢測磁極之位置。Furthermore, for example, a phase sensor (not shown) is installed near the lower radial sensor 108 to detect the rotational phase of the rotor shaft 113 . In the control device 200, the detection signals of the phase sensor and the rotation speed sensor are used together to detect the position of the magnetic pole.

與旋轉葉片102(102a、102b、102c)隔開稍許空隙配設複數片固定葉片123(123a、123b、123c…)。旋轉葉片102(102a、102b、102c)為了分別藉由碰撞將排出氣體之分子移送至下方向,故以自與轉子軸113之軸線垂直之平面傾斜特定角度而形成。固定葉片123(123a、123b、123c…)藉由例如鋁、鐵、不鏽鋼、銅等之金屬、或包含該等金屬作為成分之合金等之金屬構成。A plurality of fixed blades 123 (123a, 123b, 123c, . The rotating blades 102 ( 102 a , 102 b , 102 c ) are formed to incline at a specific angle from a plane perpendicular to the axis of the rotor shaft 113 in order to move the molecules of the exhaust gas downward by collision. The stationary blades 123 (123a, 123b, 123c, . . . ) are made of metal such as aluminum, iron, stainless steel, copper, or the like, or metals such as alloys containing these metals as components.

又,固定葉片123亦同樣以自與轉子軸113之軸線垂直之平面傾斜特定之角度而形成,且朝向外筒127之內側與旋轉葉片102相互錯開配設。且,固定葉片123之外周端以嵌插於堆疊有複數段之固定葉片125(125a、125b、125c)之間之狀態下受支持。Also, the fixed blades 123 are also formed by inclining at a specific angle from a plane perpendicular to the axis of the rotor shaft 113 , and are arranged to be offset from the rotating blades 102 toward the inner side of the outer cylinder 127 . And, the outer peripheral end of the fixed blade 123 is supported in a state of being inserted between the fixed blades 125 (125a, 125b, 125c) in which a plurality of stages are stacked.

固定葉片間隔件125為環狀之構件,藉由例如鋁、鐵、不鏽鋼、銅等之金屬、或包含該等金屬作為成分之合金等之金屬構成。於固定葉片間隔件125之外周,隔開稍許空隙固定有外筒127。於外筒127之底部配設基座部129。於基座部129形成排氣口133,連通至外部。自腔室(真空腔室)側進入吸氣口101並移送至基座部129之排出氣體向排氣口133輸送。The fixed blade spacer 125 is an annular member made of metal such as aluminum, iron, stainless steel, copper, or an alloy containing these metals as components. On the outer periphery of the fixed blade spacer 125 , an outer cylinder 127 is fixed with a slight gap. A base portion 129 is disposed on the bottom of the outer cylinder 127 . An exhaust port 133 is formed in the base portion 129 to communicate with the outside. The exhaust gas that enters the suction port 101 from the chamber (vacuum chamber) side and is transferred to the base portion 129 is sent to the exhaust port 133 .

再者,根據渦輪分子泵100之用途,於固定葉片間隔件125之下部與基座部129之間,配設附螺紋之間隔件131。附螺紋之間隔件131為藉由鋁、銅、不鏽鋼、鐵、或包含該等金屬作為成分之合金等之金屬構成之圓筒狀之構件,於其內周面刻設有複數條螺旋狀之螺紋槽131a。螺紋槽131a之螺旋方向為排出氣體之分子向旋轉體103之旋轉方向移動時,將該分子向排氣口133移送之方向。圓筒部102d垂下至接續旋轉體103之旋轉葉片102(102a、102b、102c)之最下部。該圓筒部102d之外周面為圓筒狀,且向附螺紋之間隔件131之內周面伸出,與該附螺紋之間隔件131之內周面隔開特定之間隙接近。將藉由旋轉葉片102及固定葉片123移送至螺紋槽131a之排出氣體引導至螺紋槽131a且向基座部129輸送。Furthermore, according to the use of the turbomolecular pump 100 , a threaded spacer 131 is provided between the lower part of the fixed vane spacer 125 and the base part 129 . The threaded spacer 131 is a cylindrical member made of metal such as aluminum, copper, stainless steel, iron, or an alloy containing these metals as a component, and a plurality of spiral threads are engraved on its inner peripheral surface. Thread groove 131a. The helical direction of the screw groove 131a is the direction in which the molecule of the exhaust gas is transferred to the exhaust port 133 when the molecule moves to the rotation direction of the rotating body 103 . The cylindrical portion 102d hangs down to the lowermost portion of the rotating blades 102 ( 102a , 102b , 102c ) following the rotating body 103 . The outer peripheral surface of the cylindrical portion 102d is cylindrical, protrudes toward the inner peripheral surface of the threaded spacer 131, and approaches the inner peripheral surface of the threaded spacer 131 with a predetermined gap. The exhaust gas transferred to the screw groove 131 a by the rotating blade 102 and the fixed blade 123 is guided to the screw groove 131 a and sent to the base portion 129 .

基座部129為構成渦輪分子泵100之基底部之圓盤狀之構件,一般而言藉由鐵、鋁、不鏽鋼等之金屬構成。基座部129因物理保持渦輪分子泵100,且亦兼備熱之傳導路之功能,故期望使用鐵、鋁或銅等之具有剛性,熱傳導率亦較高之金屬。The base portion 129 is a disc-shaped member constituting the base portion of the turbomolecular pump 100 , and is generally made of metal such as iron, aluminum, and stainless steel. The base portion 129 physically holds the turbomolecular pump 100 and also functions as a heat conduction path, so it is desirable to use a rigid metal such as iron, aluminum, or copper with high thermal conductivity.

於該構成中,若旋轉葉片102與轉子軸113一起藉由馬達121旋轉驅動,則藉由旋轉葉片102與固定葉片123之作用,通過吸氣口101自腔室吸取排出氣體。旋轉葉片102之旋轉速度通常為20000 rpm~90000 rpm,旋轉葉片102之前端之周速度到達200 m/s~400 m/s。自吸氣口101被吸氣之排出氣體通過旋轉葉片102與固定葉片123之間,向基底部129移送。此時,雖由於排出氣體與旋轉葉片102接觸時產生之摩擦熱、或馬達121產生之熱之傳導等,旋轉葉片102之溫度上升,但該熱藉由輻射或排出氣體之氣體分子等之傳導而傳遞至固定葉片123側。In this configuration, if the rotating vane 102 is rotationally driven by the motor 121 together with the rotor shaft 113 , the exhaust gas is sucked from the chamber through the suction port 101 by the action of the rotating vane 102 and the fixed vane 123 . The rotating speed of the rotating blade 102 is generally 20000 rpm-90000 rpm, and the peripheral speed of the front end of the rotating blade 102 reaches 200 m/s-400 m/s. The exhaust gas sucked from the suction port 101 passes between the rotating vane 102 and the fixed vane 123 , and is sent to the base part 129 . At this time, although the temperature of the rotating blade 102 rises due to the frictional heat generated when the exhaust gas contacts the rotating blade 102, or the heat generated by the motor 121, etc., the temperature of the rotating blade 102 rises, but the heat is transmitted by radiation or gas molecules of the exhaust gas. And transmitted to the fixed blade 123 side.

固定葉片間隔件125於外周部相互接合,將固定葉片123自旋轉葉片102接受到之熱或排出氣體與固定葉片123接觸時產生之摩擦熱等向外部傳遞。The stationary vane spacers 125 are joined to each other at outer peripheral portions, and transmit heat received by the stationary vanes 123 from the rotating vanes 102 or frictional heat generated when exhaust gas contacts the stationary vanes 123 to the outside.

另,於上述說明的是附螺紋之間隔件131配設於旋轉體103之圓筒部102d之外周,於附螺紋之間隔件131之內周面刻設有螺紋槽131a。然而,與此相反亦有於圓筒部102d之外周面刻設螺紋槽,於其周圍配置具有圓筒狀之內周面之間隔件之情形。In addition, as described above, the threaded spacer 131 is disposed on the outer periphery of the cylindrical portion 102d of the rotating body 103, and the threaded spacer 131 is provided with a threaded groove 131a on the inner peripheral surface. However, on the contrary, there is a case where a screw groove is engraved on the outer peripheral surface of the cylindrical portion 102d, and a spacer having a cylindrical inner peripheral surface is disposed around it.

又,根據渦輪分子泵100之用途,亦有以下情形:以使自吸氣口101吸引之氣體不侵入至由上側徑向電磁鐵104、上側徑向感測器107、馬達121、下側徑向電磁鐵105、下側徑向感測器108、軸向電磁鐵106A、106B、軸向感測器109等構成之電裝部般,使電裝部之周圍由定子柱122覆蓋,該定子柱122內由淨化氣體保持為特定壓。Also, according to the purpose of the turbomolecular pump 100, there are also the following situations: so that the gas sucked from the suction port 101 does not intrude into the upper radial electromagnet 104, the upper radial sensor 107, the motor 121, and the lower diameter. Like the electrical part composed of the electromagnet 105, the lower radial sensor 108, the axial electromagnets 106A, 106B, the axial sensor 109, etc., the periphery of the electrical part is covered by the stator column 122, and the stator The inside of the column 122 is kept at a certain pressure by the purge gas.

於該情形時,於基座部129配設未圖示之配管,通過該配管導入淨化氣體。導入之淨化氣體通過保護軸承120與轉子軸113之間、馬達121之轉子與定子之間、定子柱122與旋轉葉片102之內周側圓筒部之間之間隙向排氣口133送出。In this case, piping (not shown) is arranged on the base portion 129, and the purge gas is introduced through the piping. The introduced purified gas is sent to the exhaust port 133 through the gap between the protective bearing 120 and the rotor shaft 113 , between the rotor and the stator of the motor 121 , and between the stator post 122 and the inner cylindrical part of the rotating blade 102 .

此處,渦輪分子泵100需基於機種之特定及經個別調整之固有參數(例如與機種對應之諸特性)之控制。為了儲存該控制參數,上述渦輪分子泵100於其本體內具備電子電路部141。電子電路部141由EEP-ROM (Electrically Erasable Programmable-Read Only Memory:電性可抹除可程式化唯讀記憶體)等半導體記憶體及用於其存取之半導體元件等之電子零件、安裝該等用之基板等構成。該電子電路部141收納於構成渦輪分子泵100之下部之基座部129之例如中央附近之未圖示之旋轉速度感測器之下部,藉由氣密性之底蓋145封閉。Here, the turbomolecular pump 100 needs to be controlled based on model-specific and individually adjusted inherent parameters (such as characteristics corresponding to the model). In order to store the control parameters, the turbomolecular pump 100 includes an electronic circuit unit 141 in its main body. The electronic circuit part 141 is composed of semiconductor memories such as EEP-ROM (Electrically Erasable Programmable-Read Only Memory) and electronic components such as semiconductor elements used for its access, and the Substrates and other components. The electronic circuit unit 141 is housed in the lower part of the rotation speed sensor (not shown) near the center of the base part 129 constituting the lower part of the turbomolecular pump 100 , and is closed by an airtight bottom cover 145 .

然而,於半導體之製造步驟中,於導入至腔室之製程氣體中,具有當其壓力高於特定值,或其溫度低於特定值時,會成為固體之性質者。於渦輪分子泵100內部,排出氣體之壓力於吸氣口101最低,於排氣口133最高。於將製程氣體自吸氣口101移送至排氣口133之中途,當其壓力高於特定值,或其溫度低於特定值時,製程氣體會成為固體狀,附著堆積於渦輪分子泵100內部。However, in the semiconductor manufacturing process, the process gas introduced into the chamber has the property of becoming solid when its pressure is higher than a certain value or its temperature is lower than a certain value. Inside the turbomolecular pump 100 , the pressure of the discharged gas is the lowest at the suction port 101 and the highest at the exhaust port 133 . During the transfer of the process gas from the suction port 101 to the exhaust port 133, when its pressure is higher than a certain value or its temperature is lower than a certain value, the process gas will become solid and accumulate inside the turbomolecular pump 100 .

例如,於Al蝕刻裝置中使用SiCl4(4雖為下標文字,但為防止文字編碼之錯誤轉換,於以下以通常之文字表示上下標之文字)作為製程氣體之情形時,由蒸氣壓曲線可知,於低真空(760[torr]~10-2[torr])且低溫(約20[℃])時,固體生成物(例如AlCl3)析出,附著堆積於渦輪分子泵100內部。藉此,當於渦輪分子泵100內部堆積製程氣體之析出物時,該堆積物會使泵流路狹窄,成為使渦輪分子泵100之性能降低之原因。且,上述之生成物處於容易於排氣口133附近或附螺紋之間隔件131附近之壓力較高之部分凝固、附著之狀況。For example, when SiCl4 is used as a process gas in an Al etching device (although 4 is a subscript, in order to prevent incorrect conversion of character codes, the characters in the upper and lower subscripts will be expressed in normal characters below) as the process gas, it can be known from the vapor pressure curve At low vacuum (760 [torr] ~ 10-2 [torr]) and low temperature (about 20 [°C]), solid products (such as AlCl3) are precipitated and deposited inside the turbomolecular pump 100 . Accordingly, when deposits of the process gas accumulate inside the turbomolecular pump 100 , the deposit narrows the pump flow path, which causes performance degradation of the turbomolecular pump 100 . In addition, the above-mentioned product is in a state of being easily solidified and adhered to a part of high pressure near the exhaust port 133 or near the threaded spacer 131 .

因此,為了解決該問題,以往係如下進行加熱器之加熱或水冷管149之冷卻之控制(以下稱為TMS。TMS;Temperature Management System:溫度管理系統):使未圖示之加熱器或環狀之水冷管149捲繞於基座部129等之外周,且於例如基座部129嵌入未圖示之溫度感測器(例如熱敏電阻),基於該溫度感測器之信號將基座部129之溫度保持於固定之較高溫度(設定溫度)。Therefore, in order to solve this problem, the heating of the heater or the cooling control of the water-cooled pipe 149 (hereinafter referred to as TMS. TMS; Temperature Management System: temperature management system) has conventionally been performed as follows: The water-cooled pipe 149 is wound around the outer periphery of the base portion 129, and for example, a temperature sensor (such as a thermistor) not shown is embedded in the base portion 129, and the base portion The temperature of 129 is maintained at a fixed higher temperature (set temperature).

接著,關於如此構成之渦輪分子泵100,就對其之上側徑向電磁鐵104、下側徑向電磁鐵105及軸向電磁鐵106A、106B進行激磁控制之放大器電路150進行說明。圖2顯示該放大器電路150之電路圖。Next, the amplifier circuit 150 for controlling the excitation of the upper radial electromagnet 104, the lower radial electromagnet 105, and the axial electromagnets 106A and 106B of the turbomolecular pump 100 thus configured will be described. FIG. 2 shows a circuit diagram of the amplifier circuit 150 .

於圖2中,構成上側徑向電磁鐵104等之電磁鐵繞組151之一端經由電晶體161連接於電源171之正極171a,又,另一端經由電流檢測電路181及電晶體162連接於電源171之負極171b。且,電晶體161、162為所謂功率MOSFET(Metal Oxide Semiconductor Field Effect Transistor:金屬氧化物半導體場效電晶體),具有於其之源極-汲極之間連接有二極體之構造。In FIG. 2, one end of the electromagnet winding 151 constituting the upper radial electromagnet 104 etc. is connected to the positive pole 171a of the power supply 171 through the transistor 161, and the other end is connected to the positive pole 171a of the power supply 171 through the current detection circuit 181 and the transistor 162. Negative electrode 171b. Furthermore, the transistors 161 and 162 are so-called power MOSFETs (Metal Oxide Semiconductor Field Effect Transistors), which have a structure in which a diode is connected between the source and the drain.

此時,電晶體161之二極體之陰極端子161a連接於正極171a,且陽極端子161b與電磁鐵繞組151之一端連接。又,電晶體162之二極體之陰極端子162a連接於電流檢測電路181,且陽極端子162b與負極171b連接。At this time, the cathode terminal 161 a of the diode of the transistor 161 is connected to the anode 171 a, and the anode terminal 161 b is connected to one end of the electromagnet winding 151 . Moreover, the cathode terminal 162a of the diode of the transistor 162 is connected to the current detection circuit 181, and the anode terminal 162b is connected to the negative electrode 171b.

另一方面,電流再生用之二極體165之陰極端子165a連接於電磁鐵繞組151之一端,且其陽極端子165b連接於負極171b。又,與其同樣,電流再生用之二極體166之陰極端子166a連接於正極171a,且其陽極端子166b經由電流檢測電路181連接於電磁鐵繞組151之另一端。且,電流檢測電路181例如以霍爾感測器式電流感測器或電阻元件構成。On the other hand, the cathode terminal 165a of the diode 165 for current regeneration is connected to one end of the electromagnet winding 151, and the anode terminal 165b thereof is connected to the negative electrode 171b. Also, similarly, the cathode terminal 166a of the diode 166 for current regeneration is connected to the positive electrode 171a, and the anode terminal 166b thereof is connected to the other end of the electromagnet winding 151 via the current detection circuit 181 . Furthermore, the current detection circuit 181 is constituted by, for example, a Hall sensor type current sensor or a resistance element.

如上構成之放大器電路150係與一個電磁鐵對應者。因此,於磁性軸承為5軸控制,且合計有10個電磁鐵104、105、106A、106B之情形時,對電磁鐵各者構成同樣之放大器電路150,將10個放大器電路150並聯連接於電源171。The amplifier circuit 150 constituted as above corresponds to one electromagnet. Therefore, when the magnetic bearing is 5-axis control and there are ten electromagnets 104, 105, 106A, and 106B in total, the same amplifier circuit 150 is configured for each electromagnet, and the ten amplifier circuits 150 are connected in parallel to the power supply. 171.

再者,放大器控制電路191由例如控制裝置200之未圖示之數位信號處理部(以下稱為DSP(Digital Signal Processing)部)構成,該放大器控制電路191切換電晶體161、162之接通(on)/斷開(off)。Furthermore, the amplifier control circuit 191 is composed of, for example, a digital signal processing unit (hereinafter referred to as a DSP (Digital Signal Processing) unit) not shown in the control device 200, and the amplifier control circuit 191 switches the transistors 161, 162 on ( on)/disconnect (off).

放大器控制電路191比較由電流檢測電路181檢測出之電流值(將反映該電流值之信號稱為電流檢測信號191c)與特定之電流指令值。且,基於該比較結果,決定PWM(Pulse Width Modulation:脈寬調變)控制之1個週期即控制循環Ts內產生之脈衝寬度之大小(脈衝寬度時間Tp1、Tp2)。其結果,將具有該脈衝寬度之閘極驅動信號191a、191b自放大器控制電路191輸出至電晶體161、162之閘極端子。The amplifier control circuit 191 compares the current value detected by the current detection circuit 181 (the signal reflecting the current value is referred to as a current detection signal 191c) with a specific current command value. Then, based on the comparison result, the magnitude of the pulse width generated in one cycle of PWM (Pulse Width Modulation) control, that is, the control cycle Ts (pulse width times Tp1 and Tp2 ) is determined. As a result, gate drive signals 191 a and 191 b having the pulse width are output from the amplifier control circuit 191 to the gate terminals of the transistors 161 and 162 .

另,於旋轉體103之旋轉速度之加速運轉中通過諧振點時或定速運轉中發生干擾時等,需進行高速且強力之旋轉體103之位置控制。因此,以可實現電磁鐵繞組151中流通之電流之急遽增加(或減少)之方式,使用例如50 V左右之高電壓作為電源171。又,為了電源171之穩定化,而於電源171之正極171a與負極171b之間連接有通常之電容器(省略圖示)。In addition, high-speed and powerful position control of the rotating body 103 is required when the rotating speed of the rotating body 103 passes through a resonance point during accelerated operation or when disturbance occurs during constant speed operation. Therefore, a high voltage of, for example, about 50 V is used as the power supply 171 so that a rapid increase (or decrease) of the current flowing through the electromagnet winding 151 can be realized. In addition, in order to stabilize the power supply 171 , a normal capacitor (not shown) is connected between the positive electrode 171 a and the negative electrode 171 b of the power supply 171 .

於該構成中,若將電晶體161、162之兩者接通,則於電磁鐵繞組151流通之電流(以下,稱為電磁鐵電流iL)增加,若將兩者斷開,則電磁鐵電流iL減少。In this configuration, if both of the transistors 161 and 162 are connected, the current flowing through the electromagnet winding 151 (hereinafter referred to as the electromagnet current iL) increases, and if the two are disconnected, the electromagnet current iL increases. iL decreases.

又,若將電晶體161、162之一者接通,將另一者斷開,則保持所謂飛輪電流。且,藉由如此於放大器電路150流通飛輪電流,可減少放大器電路150中之磁滯損失,將電路整體之消耗電力抑制得較低。又,藉由如此控制電晶體161、162,可減少渦輪分子泵100中產生之高諧波等之高頻雜訊。再者,藉由以電流檢測電路181測定該飛輪電流,可檢測流過電磁鐵繞組151之電磁鐵電流iL。Also, when one of the transistors 161 and 162 is turned on and the other is turned off, a so-called flywheel current is maintained. Furthermore, by passing the flywheel current through the amplifier circuit 150 in this way, the hysteresis loss in the amplifier circuit 150 can be reduced, and the power consumption of the entire circuit can be kept low. Also, by controlling the transistors 161 and 162 in this way, high frequency noise such as high harmonics generated in the turbomolecular pump 100 can be reduced. Furthermore, by measuring the flywheel current with the current detection circuit 181, the electromagnet current iL flowing through the electromagnet winding 151 can be detected.

即,於檢測出之電流值(檢測值)大於電流指令值之情形時,如圖3所示,於控制循環Ts(例如100 μs)中僅1次將電晶體161、162之兩者設為接通,且接通時間相當於脈衝寬度時間Tp1之時間量。因此,該期間中之電磁鐵電流iL朝向可自正極171a經由電晶體161、162流向負極171b之電流值iLmax(未圖示)增加。That is, when the detected current value (detection value) is greater than the current command value, as shown in FIG. is turned on, and the turn-on time is equivalent to the time amount of the pulse width time Tp1. Therefore, the electromagnet current iL in this period increases toward the current value iLmax (not shown) that can flow from the positive electrode 171a to the negative electrode 171b through the transistors 161 and 162 .

另一方面,於檢測出之電流值(檢測值)小於電流指令值之情形時,如圖4所示於控制循環Ts中,僅1次將電晶體161、162兩者設為斷開,且斷開時間相當於脈衝寬度時間Tp2之時間量。因此,該期間中之電磁鐵電流iL朝向可自負極171b經由二極體165、166再生至正極171a之電流值iLmin(未圖示)減少。On the other hand, when the detected current value (detection value) is smaller than the current command value, in the control cycle Ts as shown in FIG. The off time corresponds to the amount of time of the pulse width time Tp2. Therefore, the electromagnet current iL in this period decreases toward the current value iLmin (not shown) that can be regenerated from the negative electrode 171b to the positive electrode 171a via the diodes 165 and 166 .

且,於任一情形時,經過脈衝寬度時間Tp1、Tp2之後,將電晶體161、162之任一者設為接通。因此,該期間中於放大器電路150保持飛輪電流。And, in any case, after the pulse width time Tp1, Tp2 elapses, either one of the transistors 161, 162 is turned on. Therefore, the flywheel current is maintained in the amplifier circuit 150 during this period.

圖5係用於說明第1實施形態之真空泵之螺栓之緊固部分之圖。 具體而言,係以螺栓300緊固定子柱122之部位。但,此為1例,亦可應用於真空泵100內之其他部位所使用之螺栓。 於該第1實施形態中,被緊固材即定子柱122包含材料A(鋁),另一螺栓300包含材料B(例如不鏽鋼)。被緊固材如圖5(a)所示,藉由螺栓300之頭部300a與螺帽302(於實施形態中,相當於基座部129)予以緊固。 於該狀態下,若使真空泵100運轉,則自內部產生熱,因線膨脹係數為A>B,故被緊固材較螺栓300膨脹地更大。因此,於被緊固材與螺栓300之頭部300a之接觸面及被緊固材與螺帽302之接觸面產生熱應力。此時,由於該熱應力,而產生被緊固材塑性變形、或螺栓300之頭部300a破損之虞。 Fig. 5 is a diagram for explaining a bolt fastening portion of the vacuum pump according to the first embodiment. Specifically, bolts 300 are used to fasten the position of the sub-pillar 122 . However, this is an example, and it can also be applied to bolts used in other parts in the vacuum pump 100 . In this first embodiment, the stator column 122 which is the fastened material is made of material A (aluminum), and the other bolt 300 is made of material B (for example, stainless steel). As shown in FIG. 5( a ), the fastened material is fastened by the head portion 300 a of the bolt 300 and the nut 302 (corresponding to the base portion 129 in the embodiment). In this state, when the vacuum pump 100 is operated, heat is generated inside, and since the coefficient of linear expansion is A>B, the fastened material expands more than the bolt 300 . Therefore, thermal stress is generated on the contact surface between the fastened material and the head portion 300 a of the bolt 300 and the contact surface between the fastened material and the nut 302 . At this time, the material to be fastened may be plastically deformed or the head portion 300a of the bolt 300 may be damaged due to the thermal stress.

因此,如圖5(b)所示,配置包含線膨脹係數小於材料A及材料B的材料C(例如鈦、鎢、銅、黃銅、鎳、科伐合金)之間隔件400。藉由該間隔件400,修正材料A與材料B之線膨脹係數(膨脹量)之差。 該間隔件400之形狀雖為圓柱狀,但亦可為角柱狀。設為與螺栓300之頭部300a完全相接之大小。設置與被緊固材即定子柱122對應之形狀之孔,並配置於此。雖可進行接著或熔接,但亦可藉螺栓300緊固固定。 另,作為螺栓300,因於以螺帽固定無頭部之嵌入螺栓(無頭螺栓)之情形亦成為同樣之緊固構造,故仍可發揮本發明之效果。 Therefore, as shown in FIG. 5( b ), a spacer 400 including material C (such as titanium, tungsten, copper, brass, nickel, and Kovar) having a smaller linear expansion coefficient than material A and material B is arranged. With this spacer 400, the difference in the linear expansion coefficient (expansion amount) of material A and material B is corrected. Although the shape of the spacer 400 is a column, it can also be a prism. It is set to a size that completely touches the head portion 300a of the bolt 300 . A hole having a shape corresponding to the stator post 122 which is the material to be fastened is provided and arranged there. Although it can be bonded or welded, it can also be fastened and fixed by bolts 300 . In addition, since the bolt 300 has the same fastening structure in the case of fixing a headless embedded bolt (headless bolt) with a nut, the effect of the present invention can still be exhibited.

間隔件400之厚度(螺栓300之軸向之長度)係以材料A之膨脹量與材料C之膨脹量之和與材料B之膨脹量相等之方式決定。此意味著螺栓300之300b之膨脹量、與定子柱122和間隔件400之軸向之膨脹量之和相等。 即,於材料A與材料B之線膨脹係數之差較小之情形時,間隔件400之厚度變薄,相反,於材料A與材料B之線膨脹係數之差較大之情形時,間隔件400之厚度變厚。 如此,藉由調整間隔件400之厚度,可防止由於熱膨脹,而於螺栓300及被緊固材產生熱應力。 The thickness of the spacer 400 (the axial length of the bolt 300 ) is determined such that the sum of the expansion of the material A and the expansion of the material C is equal to the expansion of the material B. This means that the expansion amount of 300b of the bolt 300 is equal to the sum of the axial expansion amounts of the stator post 122 and the spacer 400 . That is, when the difference between the linear expansion coefficients of material A and material B is small, the thickness of the spacer 400 becomes thinner, and conversely, when the difference between the linear expansion coefficients of material A and material B is large, the spacer 400 becomes thinner. The thickness of 400 becomes thicker. In this way, by adjusting the thickness of the spacer 400, it is possible to prevent thermal stress from being generated on the bolt 300 and the fastened material due to thermal expansion.

接著,參照圖6,說明第2實施形態。 該實施形態中因材料A與材料B之線膨脹係數之差產生之熱應力,係藉由控制兩者之長度而減低所產生之熱應力,其結果儘可能避免螺栓之鬆弛。 即,因零件之熱膨脹量(熱伸長量)依存於該零件之材料之線膨脹係數與該零件之長度,故縮短零件之長度,藉此減少熱應力。 因此,如圖6(b)所示,形成被緊固材即定子柱122之孔(沉孔)500,縮短被緊固材與螺栓300之熱伸長量之差。 藉由如此,緊固線圖上之追加軸力變小(W1>W2),可減少螺栓之鬆弛。 另,自熱應力之觀點而言,雖期望孔(沉孔)500之深度較深,但係考慮被緊固材及螺栓300之強度來適當決定。 Next, a second embodiment will be described with reference to FIG. 6 . In this embodiment, the thermal stress generated by the difference between the linear expansion coefficients of material A and material B is reduced by controlling the length of the two materials, and the result is to avoid the loosening of the bolts as much as possible. That is, since the thermal expansion (thermal elongation) of a part depends on the linear expansion coefficient of the material of the part and the length of the part, the length of the part is shortened to reduce thermal stress. Therefore, as shown in FIG. 6( b ), a hole (counterbore) 500 of the stator post 122 which is the material to be fastened is formed, and the difference in thermal elongation between the material to be fastened and the bolt 300 is shortened. In this way, the additional axial force on the fastening diagram becomes smaller (W1>W2), and the slack of the bolt can be reduced. In addition, from the viewpoint of thermal stress, although the depth of the hole (counterbore) 500 is desirably deeper, it is appropriately determined in consideration of the strength of the fastened material and the bolt 300 .

若因軸力之增加產生金屬之彈性區域(材料之耐力)以上之應力,則被緊固材會塑性變形。因此,需將材料A與材料B(被緊固材與螺栓)之熱膨脹量之差侷限於一定範圍內(金屬之彈性區域內)。 因此,於第1實施形態中,需適當調整間隔件400之厚度,於第2實施形態中,需適當調整孔(沉孔)500之深度。 另,螺栓300係於指定之彈性區域內使用。然而,若產生追加軸力,則於無對策之情形時,超過0.2%即進入塑性變形區域。藉此,以於彈性區域內使用之方式,如第1實施形態及第2實施形態所示般採取對策。 If the stress above the elastic region of the metal (the endurance of the material) is generated due to the increase of the axial force, the fastened material will be plastically deformed. Therefore, it is necessary to limit the difference in thermal expansion between material A and material B (the fastened material and the bolt) within a certain range (in the elastic region of the metal). Therefore, in the first embodiment, it is necessary to appropriately adjust the thickness of the spacer 400 , and in the second embodiment, it is necessary to appropriately adjust the depth of the hole (counterbore) 500 . In addition, the bolt 300 is used within the designated elastic region. However, if an additional axial force occurs, it will enter the plastic deformation region if it exceeds 0.2% without countermeasures. Thereby, measures are taken as shown in the first embodiment and the second embodiment by using it in the elastic region.

於上述第1實施形態及第2實施形態中,雖已說明定子柱作為被緊固材之例,但本發明不限定於此,可應用於其他熱膨脹之緊固部位。 例如,亦可應用於控制器之緊固部位或轉子軸113之緊固部位。 又,可併用第1實施形態與第2實施形態。即,亦可於被緊固材設置孔(沉孔)500,進而設置間隔件400。 In the above-mentioned first and second embodiments, the stator post has been described as an example of the fastened material, but the present invention is not limited thereto, and can be applied to other fastening parts that thermally expand. For example, it can also be applied to the fastening part of the controller or the fastening part of the rotor shaft 113 . Moreover, 1st Embodiment and 2nd Embodiment can be used together. That is, the hole (counterbore) 500 may be provided in the fastened material, and the spacer 400 may be further provided.

另,本發明之實施形態及各變化例亦可設為根據需要組合各者之構成。In addition, the embodiment and each modification of this invention can also be made into the structure which combined each of them as needed.

又,本發明只要不脫離本發明之精神則可進行各種改變。且,當然本發明及於該改變者。In addition, the present invention can be modified variously without departing from the spirit of the present invention. And, of course, the present invention relates to such changers.

100:渦輪分子泵(真空泵) 101:吸氣口 102:旋轉葉片 102a:旋轉葉片 102b:旋轉葉片 102c:旋轉葉片 102d:圓筒部 103:旋轉體 104:上側徑向電磁鐵 105:下側徑向電磁鐵 106A:軸向電磁鐵 106B:軸向電磁鐵 107:上側徑向感測器 108:下側徑向感測器 109:軸向感測器 111:金屬盤 113:轉子軸 120:保護軸承 121:馬達 122:定子柱 123:固定葉片 123a:固定葉片 123b:固定葉片 123c:固定葉片 125:固定葉片間隔件 125a:固定葉片 125b:固定葉片 125c:固定葉片 127:外筒 129:基座部 131:附螺紋之間隔件 131a:螺紋槽 133:排氣口 141:電子電路部 145:底蓋 149:水冷管 150:放大器電路 151:電磁鐵繞組 161:電晶體 161a:陰極端子 161b:陽極端子 162:電晶體 162a:陰極端子 162b:陽極端子 165:二極體 165a:陰極端子 165b:陽極端子 166:二極體 166a:陰極端子 166b:陽極端子 171:電源 171a:正極 171b:負極 181:電流檢測電路 191:放大器控制電路 191a:閘極驅動信號 191b:閘極驅動信號 191c:電流檢測信號 200:控制裝置 300:螺栓 300a:頭部 302:螺帽 400:間隔件 500:孔 A:材料 B:材料 C:材料 iL:電磁鐵電流 Tp1:脈衝寬度時間 Tp2:脈衝寬度時間 Ts:控制循環 W1:軸力 W2:軸力 ε:應變 100: turbomolecular pump (vacuum pump) 101: Suction port 102: rotating blade 102a: rotating blade 102b: rotating blade 102c: rotating blade 102d: Cylindrical part 103: rotating body 104: Upper radial electromagnet 105: Lower side radial electromagnet 106A: Axial electromagnet 106B: Axial electromagnet 107: Upper radial sensor 108: Lower side radial sensor 109: Axial sensor 111: metal plate 113: rotor shaft 120: Protect the bearing 121: motor 122: Stator column 123: fixed blade 123a: fixed vane 123b: fixed blade 123c: fixed blade 125: Fixed blade spacer 125a: fixed blade 125b: fixed blade 125c: fixed blade 127: Outer cylinder 129: base part 131: spacer with thread 131a: thread groove 133: Exhaust port 141:Electronic Circuit Department 145: Bottom cover 149: water cooling tube 150: Amplifier circuit 151: Electromagnet winding 161:Transistor 161a: cathode terminal 161b: Anode terminal 162:Transistor 162a: cathode terminal 162b: Anode terminal 165: Diode 165a: cathode terminal 165b: Anode terminal 166: Diode 166a: cathode terminal 166b: Anode terminal 171: Power 171a: positive electrode 171b: negative pole 181: Current detection circuit 191: Amplifier control circuit 191a: Gate drive signal 191b: Gate drive signal 191c: current detection signal 200: Control device 300: Bolt 300a: head 302: Nut 400: spacer 500: hole A:Material B: material C: material iL: electromagnet current Tp1: Pulse width time Tp2: Pulse width time Ts: control loop W1: axial force W2: axial force ε: strain

圖1係顯示本發明之實施形態之渦輪分子泵之概略構成例之圖。 圖2係顯示本發明之實施形態所使用之放大器電路之電路圖之圖。 圖3係顯示本發明之實施形態之檢測值大於電流指令值之情形之控制之時序圖。 圖4係顯示本發明之實施形態之檢測值小於電流指令值之情形之控制之時序圖。 圖5(a)、(b)係用於說明本發明之第1實施形態之真空泵之以螺栓緊固部分之圖。 圖6(a)、(b)係用於說明本發明之第2實施形態之真空泵之以螺栓之緊固部分之圖。 圖7(a)、(b)係用於說明藉由溫度變化產生之熱應力之圖。 圖8(a)、(b)係用於說明線膨脹係數之不同與熱應力之關係之圖。 圖9(a)、(b)係用於說明判斷有無「螺栓之鬆弛」之緊固線圖之圖。 FIG. 1 is a diagram showing a schematic configuration example of a turbomolecular pump according to an embodiment of the present invention. Fig. 2 is a diagram showing a circuit diagram of an amplifier circuit used in an embodiment of the present invention. Fig. 3 is a timing chart showing the control of the situation where the detection value is greater than the current command value in the embodiment of the present invention. Fig. 4 is a time chart showing the control of the situation where the detected value is smaller than the current command value in the embodiment of the present invention. 5( a ), ( b ) are diagrams for explaining the parts fastened by bolts of the vacuum pump according to the first embodiment of the present invention. Fig. 6(a), (b) are diagrams for explaining the fastening portion with bolts of the vacuum pump according to the second embodiment of the present invention. Fig. 7(a), (b) is a diagram for explaining thermal stress generated by temperature change. Fig. 8(a), (b) is a graph for explaining the relationship between the difference in linear expansion coefficient and thermal stress. Fig. 9 (a), (b) is a diagram for explaining the tightening diagram for judging the presence or absence of "bolt looseness".

122:定子柱 122: Stator column

300:螺栓 300: Bolt

300a:頭部 300a: head

302:螺帽 302: Nut

400:間隔件 400: spacer

A:材料 A:Material

B:材料 B: material

C:材料 C: material

Claims (6)

一種真空泵,其具備: 殼體; 被加熱零件,其配置於上述殼體內,藉由產生之熱被加熱;及 螺栓,其用於將上述被加熱零件固定於特定之位置;且 該真空泵之特徵在於具備: 熱膨脹量差減少機構,其於將上述被加熱零件以上述螺栓固定之狀態下,加熱兩者時,使上述被加熱零件、與具有小於上述被加熱零件之線膨脹係數之上述螺栓之緊固方向之熱膨脹量差減少。 A vacuum pump comprising: case; a heated part arranged in the above-mentioned housing and heated by the generated heat; and Bolts used to fix the above-mentioned heated parts at specific positions; and The vacuum pump is characterized by: The thermal expansion difference reduction mechanism is to adjust the fastening direction of the heated part and the bolt having a coefficient of linear expansion smaller than that of the heated part when both are heated in a state where the heated part is fixed by the bolt. The difference in thermal expansion is reduced. 如請求項1之真空泵,其中上述熱膨脹量差減少機構於上述螺栓之頭部與上述被加熱零件接觸之部位,配置具有線膨脹係數小於上述螺栓之線膨脹係數之間隔零件,介隔上述間隔零件緊固上述螺栓。The vacuum pump according to claim 1, wherein the thermal expansion difference reducing mechanism is provided with a spacer with a linear expansion coefficient smaller than that of the bolt at the position where the head of the bolt contacts the heated part, and the spacer is separated from the spacer Tighten the above bolts. 如請求項2之真空泵,其中上述熱膨脹量差減少機構以使上述間隔零件和上述被加熱零件加總之熱膨脹量、與上述螺栓之熱膨脹量之差侷限於一定範圍內之方式,決定上述間隔零件之緊固方向之厚度。The vacuum pump according to claim 2, wherein the thermal expansion difference reducing mechanism determines the difference between the thermal expansion of the spacer and the heated part and the thermal expansion of the bolt within a certain range. The thickness in the fastening direction. 如請求項1之真空泵,其中上述熱膨脹量差減少機構使上述被加熱零件之緊固方向之厚度減小。The vacuum pump according to claim 1, wherein the thermal expansion difference reducing mechanism reduces the thickness of the heated part in the fastening direction. 一種間隔零件,其配置於真空泵之殼體內,於將藉由產生之熱被加熱之被加熱零件以螺栓固定於特定之位置時,配置於上述螺栓之頭部與上述被加熱零件接觸之部位,且具有小於上述螺栓之線膨脹係數的線膨脹係數。A spacer part arranged in the casing of the vacuum pump, when the heated part heated by the generated heat is fixed at a specific position with a bolt, and arranged at the part where the head of the bolt contacts the heated part, And have a linear expansion coefficient smaller than that of the above-mentioned bolt. 一種螺栓之緊固方法,其係用於真空泵中,該真空泵具備:殼體;被加熱零件,其配置於上述殼體內,藉由產生之熱被加熱;及螺栓,其具有小於上述被加熱零件之線膨脹係數,將上述被加熱零件固定於特定之位置;其特徵在於: 於上述螺栓之頭部與被加熱零件接觸之部位,配置具有線膨脹係數小於上述螺栓之線膨脹係數之間隔零件,介隔上述間隔零件緊固上述螺栓與上述被加熱零件。 A method for fastening bolts, which is used in a vacuum pump. The vacuum pump includes: a casing; a heated part arranged in the casing and heated by the generated heat; and a bolt having a size smaller than the heated part. The coefficient of linear expansion fixes the above-mentioned heated parts at a specific position; it is characterized in that: A spacer with a coefficient of linear expansion smaller than that of the bolt is arranged at the portion where the head of the bolt is in contact with the heated part, and the bolt and the heated part are fastened through the spacer.
TW111141370A 2021-11-29 2022-10-31 Vacuum pump, spacer component, and bolt fastening method TW202328567A (en)

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