TW202323453A - Carbon-based conducting inks - Google Patents

Carbon-based conducting inks Download PDF

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TW202323453A
TW202323453A TW111132522A TW111132522A TW202323453A TW 202323453 A TW202323453 A TW 202323453A TW 111132522 A TW111132522 A TW 111132522A TW 111132522 A TW111132522 A TW 111132522A TW 202323453 A TW202323453 A TW 202323453A
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liquid composition
carbon nanotubes
printed
carbon
graphite
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TW111132522A
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艾倫 達頓
詹姆斯 約翰史東
馬修 拉爾局
尚恩 歐吉維
提姆 維爾德斯平
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英商先進材料發展有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/52Electrically conductive inks
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/30Inkjet printing inks
    • C09D11/32Inkjet printing inks characterised by colouring agents
    • C09D11/324Inkjet printing inks characterised by colouring agents containing carbon black

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Conductive Materials (AREA)

Abstract

The invention provides liquid compositions comprising conductive carbon particles and/or carbon nanoparticles, a thickening agent, and a solvent. The carbon nanoparticles are preferably a mixture of graphite nanoplatelets and carbon nanotubes and the thickening agent is preferably a cellulose derivative. The liquid compositions can be used as ink to print highly conductive films that adhere to paper substrates.

Description

碳基導電墨水Carbon-Based Conductive Ink

本發明是關於含有奈米碳材之導電墨水、製造該墨水之方法、其應用以及導電墨水印刷在其上之基材。The present invention relates to a conductive ink containing nano carbon material, a method for manufacturing the ink, its application and a substrate on which the conductive ink is printed.

二維(2D)材料是由數層或甚至是單層(single layer, monolayer)原子或分子所組成的結晶材料。已知大多數的2D材料,包括石墨烯、六方氮化硼(hexagonal boron nitride, h-BN)以及過渡金屬二硫化物(transition metal dichalcogenides, TMDs)。TMDs的分子式為MX 2,其中M為過渡金屬且X為硫族(chalcogen)原子(S、Se或Te)。此種TMDs的實例包括二硫化鉬(MoS 2)、二硒化鈮(NbSe 2)及二硫化鎢(WS 2)。 Two-dimensional (2D) materials are crystalline materials composed of several layers or even a single layer (monolayer) of atoms or molecules. Most 2D materials are known, including graphene, hexagonal boron nitride (h-BN), and transition metal dichalcogenides (TMDs). TMDs have the molecular formula MX2 , where M is a transition metal and X is a chalcogen atom (S, Se or Te). Examples of such TMDs include molybdenum disulfide (MoS 2 ), niobium diselenide (NbSe 2 ), and tungsten disulfide (WS 2 ).

已知2D材料具有許多令人關注且可能有用的特性,這些特性不同於相對應的塊狀3D材料的特性。舉例來說,石墨烯具有高導電率,且可用於電極結構及導電複合材料。2D materials are known to possess many interesting and potentially useful properties that differ from those of their bulk 3D counterparts. For example, graphene has high electrical conductivity and can be used in electrode structures and conductive composites.

通常僅有在材料為單層或數層(即2D)形式時才能觀察到許多材料備受矚目之功能特性。然而,為了使塊狀三維(3D)材料剝離以形成相對應的2D材料必須克服強大的層間分散力。Many of the attractive functional properties of materials are usually only observed when the material is in the form of a single layer or several layers (ie, 2D). However, strong interlayer dispersion forces must be overcome in order to exfoliate bulk three-dimensional (3D) materials to form corresponding 2D materials.

奈米碳管是由輥的石墨烯片所構成之奈米級管。該管之直徑通常在1至50奈米的範圍內,但是長度可以在微米範圍。奈米碳管可為單壁(即由單輥的石墨烯片形成),亦可為多壁(即由複數同心輥的石墨烯片形成)。奈米碳管由於其物理特性(即高拉伸強度及高導電率)而備受矚目。Carbon nanotubes are nanoscale tubes composed of rolls of graphene sheets. The diameter of the tube is typically in the range of 1 to 50 nm, but the length can be in the micron range. The carbon nanotubes can be single-walled (that is, formed by a single roll of graphene sheets), or multi-walled (that is, formed by multiple concentric rolls of graphene sheets). Carbon nanotubes have attracted much attention due to their physical properties, namely high tensile strength and high electrical conductivity.

含有奈米碳材(例如奈米碳管、碳奈米石墨(carbon nano-graphite)、石墨烯、及其混合物)的液體分散體被認為是可用於沉積導電薄膜的墨水。對特定商業用途而言,此種薄膜的優點在於其為「無金屬」的,但仍然是可導電的。然而,直至今日,這種墨水的使用僅限於低導電率印刷膜。舉例來說,儘管銅的導電率在6 x 10 7S/m的範圍內,但據報導由奈米碳材製成之薄膜的導電率通常遠小於100 S/m(參見US 10,244,628)。再者,目前存在的印刷用含碳墨水僅可印刷在有限範圍的基材上,例如鋁及塑料(特別是聚對苯二甲酸乙二酯(poly-ethylene terephthalate , PET)),而這些基材是不可回收的。 Liquid dispersions containing carbon nanomaterials (eg, carbon nanotubes, carbon nano-graphite, graphene, and mixtures thereof) are considered inks that can be used to deposit conductive films. For certain commercial uses, the film has the advantage that it is "metal-free" but still conducts electricity. However, until today, the use of such inks has been limited to low conductivity printed films. For example, although the conductivity of copper is in the range of 6 x 107 S/m, it has been reported that the conductivity of thin films made of carbon nanomaterials is generally much less than 100 S/m (see US 10,244,628). Furthermore, currently existing carbon-based inks for printing can only be printed on a limited range of substrates, such as aluminum and plastics (especially polyethylene terephthalate (PET)), and these substrates The material is not recyclable.

在水中基於奈米碳材之分散體的可印刷墨水的形成遇到絮凝(flocculation)問題是由於這些材料的非極性性質。由於奈米碳材的沉降(settlement)以及對於過量有機溶劑的需求,因此減少了其工業應用。The formation of printable inks based on dispersions of carbon nanomaterials in water suffers from flocculation problems due to the non-polar nature of these materials. Due to the settlement of carbon nanomaterials and the need for excess organic solvents, their industrial applications are reduced.

Khan等人,「具有優異機械及電性的奈米碳管和奈米石墨/石墨烯的混合薄膜之製備」(“The preparation of hybrid films of carbon nanotubes and nano-graphite/graphene with excellent mechanical and electrical properties”),Carbon 48(2010),第2825-2830頁,描述含有奈米碳管和奈米石墨兩者之混合薄膜比單獨含有每種成分之薄膜具有更大的導電率。然而,Khan等人僅描述奈米石墨及奈米碳管在N-甲基吡咯烷酮(N-methyl pyrrolidone)溶劑中的分散體。溶劑經由真空過濾(vacuum filtration)去除以形成奈米碳材的薄膜。薄膜的導電率僅高達2 x 10 4S/m,且此液體製劑不適合用於印刷。 Khan et al., "The preparation of hybrid films of carbon nanotubes and nano-graphite/graphene with excellent mechanical and electrical properties"properties"), Carbon 48 (2010), pp. 2825-2830, describing that hybrid films containing both carbon nanotubes and nanographite have greater electrical conductivity than films containing each component alone. However, Khan et al. only described the dispersion of nano-graphite and carbon nanotubes in N-methyl pyrrolidone (N-methyl pyrrolidone) solvent. The solvent is removed by vacuum filtration to form a thin film of carbon nanomaterials. The conductivity of the film is only as high as 2 x 10 4 S/m, and this liquid formulation is not suitable for printing.

Pan等人,「可持續生產用於無線連接和物聯網(IoT)應用之高導電率多層石墨烯墨水」(“Sustainable production of highly conductive multilayer graphene ink for wireless connectivity and IoT applications”),Nature Comm. (2018),9:5197,描述了含有石墨烯、二氫左旋葡糖苷酮(dihydrolevoglucosenone)及NMP之墨水,用這些墨水印刷的薄膜的導電率僅7.13 x 10 4S/m。 Pan et al., "Sustainable production of highly conductive multilayer graphene ink for wireless connectivity and IoT applications", Nature Comm. (2018), 9:5197, described inks containing graphene, dihydrolevoglucosenone and NMP, with which the conductivity of films printed with these inks was only 7.13 x 10 4 S/m.

Ferrari等人(WO2017/060497A1)描述了液相剝離的GNP/羧甲基纖維素(carboxy methyl cellulose)薄膜之製備,該薄膜的導電率為7.14 x 10 4S/m。這些薄膜被印刷在PET基材上,並用於製造2W入射輻射(incident radiation)時讀取距離為1.4 m的UHF RFID標籤。 Ferrari et al. (WO2017/060497A1) describe the preparation of liquid phase exfoliated GNP/carboxymethyl cellulose films with a conductivity of 7.14 x 10 4 S/m. These films were printed on PET substrates and used to fabricate UHF RFID tags with a read distance of 1.4 m at 2W incident radiation.

越來越多行業採用射頻識別(RFID)來協助庫存的數位管理和追蹤。許多行業發現使用這些技術具有減少庫存損失和改善庫存控制的好處,而無需使用勞動密集型的驗證和計數方法。A growing number of industries are adopting radio frequency identification (RFID) to assist in the digital management and tracking of inventory. Many industries have discovered the benefits of using these technologies to reduce inventory loss and improve inventory control without using labor-intensive verification and counting methods.

RFID還可以與防篡改裝置結合以實現多個目標,包括當貨物在典型供應鏈操作中的不同運輸方式和存放介質(板條箱、籠子和托盤)之間轉移時的安全庫存追蹤。預期RFID技術的採用將變得無所不在,數十億的物品和包裹將獲得一個身分。考慮到適用標籤的數量,對可持續材料解決方案的需求就越大。RFID can also be combined with tamper-resistant devices to achieve several goals, including secure stock tracking as goods are transferred between different modes of transport and storage media (crates, cages, and pallets) in typical supply chain operations. It is expected that the adoption of RFID technology will become ubiquitous, and billions of items and packages will be given an identity. Considering the number of applicable labels, the greater the need for sustainable material solutions.

近年來,對可持續和可回收包裝解決方案的需求急劇增加,由此尋求將包裝材料回收至其他產品中。當前構建UHF RFID的方法是使用組合連續聚合物基材、金屬和黏合劑。這些組合用於生產一系列形狀因素,包括平面可黏貼標籤、擺動標籤或插入物。In recent years, the demand for sustainable and recyclable packaging solutions has increased dramatically, thereby seeking to recycle packaging materials into other products. The current method of constructing UHF RFID is to use a combined continuous polymer substrate, metal and adhesive. These combinations are used to produce a range of form factors including flat adhesive labels, swing labels or inserts.

混合材料物體的生態循環利用為長期挑戰,特別是在電子業。為了實施對環境無害的電子系統會激發用於生產這些設備的材料組合方面的新穎創新。量產的UHF RFID標籤是由混合材料(塑料、金屬、矽及紙質)所組成。許多利益相關人都對於採用具有更高環保認證而性能可接受的材料感到興趣。於某些情況下,由於篩選商品的嚴格要求以維護消費者利益,金屬並不是首選。The ecological recycling of mixed-material objects is a long-term challenge, especially in the electronics industry. The implementation of environmentally sound electronic systems stimulates novel innovations in the combinations of materials used to produce these devices. Mass-produced UHF RFID tags are composed of mixed materials (plastic, metal, silicon and paper). Many stakeholders are interested in adopting acceptable performance materials with higher environmental credentials. In some cases, metals are not the first choice due to the stringent requirements to screen goods to protect the interests of consumers.

高固含量的墨水是在乾燥過程中減少印刷環境負擔的必要條件。使用協作黏合劑穩定奈米碳分散體會增加絲網印刷(screen printing)薄膜的可能厚度,此舉有助於減少電阻損耗,這對於各種印刷電子應用來說是不可或缺的。對於效率高的碳基射頻(RF)天線應用來說,碳基射頻天線的厚度應小於印刷薄膜的厚度,考量工藝及墨水中固含量,該厚度通常限制為<100 µm(Jordan,Edward Conrad (1968),《電磁波和輻射系統》(Electromagnetic Waves and Radiating Systems),Prentice Hall,ISBN 978-0-13-249995-8)。Inks with high solid content are necessary to reduce the environmental burden on printing during the drying process. Stabilizing the nanocarbon dispersion with a cooperative binder increases the possible thickness of screen printing films, which helps reduce resistive losses, which are indispensable for various printed electronics applications. For high-efficiency carbon-based radio frequency (RF) antenna applications, the thickness of the carbon-based RF antenna should be smaller than the thickness of the printed film. Considering the process and solid content in the ink, the thickness is usually limited to <100 µm (Jordan, Edward Conrad ( 1968), Electromagnetic Waves and Radiating Systems, Prentice Hall, ISBN 978-0-13-249995-8).

因此,仍然需要基於碳基導電墨水的替代品,較佳具有改良的導電率及/或可印刷至可回收基材上。Therefore, there remains a need for alternatives based on carbon-based conductive inks, preferably with improved conductivity and/or printable onto recyclable substrates.

本申請的發明人已經發現,含有石墨奈米片或石墨顆粒以及單壁奈米碳管之可印刷墨水具有非常高的導電率(高達5×10 5kS/m,參見實施例2及實施例6)。此種墨水可以廣泛應用,包括用於製造RFID標籤與印刷加熱器的「無金屬」天線。 The inventors of the present application have found that printable inks containing graphite nanosheets or particles and single-walled carbon nanotubes have very high electrical conductivity (up to 5×10 5 kS/m, see Example 2 and Example 6). The ink could be used in a wide range of applications, including making "metal-free" antennas for RFID tags and printing heaters.

因此,於第一態樣中,本發明提供一種液體組成物,包括: (i)                奈米碳材; (ii)             一增稠劑;以及 (iii)           一溶劑。 Therefore, in the first aspect, the present invention provides a liquid composition, comprising: (i) carbon nanomaterials; (ii) a thickener; and (iii) A solvent.

增稠劑可以適當地結合奈米碳材並黏附於基材上,舉例來說纖維素基或其他適合的親水性基材。增稠劑可以是纖維素衍生物或包括纖維素衍生物。發明人還發現可以製備含有奈米碳材之墨水,該墨水可以被印刷並黏附於可回收基材上,特別是紙質基材上。The thickener can be properly combined with carbon nanomaterials and adhered to the substrate, such as cellulose base or other suitable hydrophilic substrates. The thickener may be or include a cellulose derivative. The inventors also found that it is possible to prepare inks containing carbon nanomaterials that can be printed and adhered to recyclable substrates, especially paper substrates.

該組成物可以包括奈米碳管作為奈米碳材或作為奈米碳材中之一者。該組成物也可以包括導電碳顆粒。較佳地,該組成物包括奈米碳管與另外的導電碳顆粒之混合物。The composition may include carbon nanotubes as the carbon nanomaterials or as one of the carbon nanomaterials. The composition may also include conductive carbon particles. Preferably, the composition includes a mixture of carbon nanotubes and additional conductive carbon particles.

因此,於第二態樣中,本發明提供一種液體組成物,包括: (i)                導電碳顆粒; (ii)             奈米碳管; (iii)           一增稠劑;以及 (iv)           一溶劑。 Therefore, in the second aspect, the present invention provides a liquid composition, comprising: (i) conductive carbon particles; (ii) carbon nanotubes; (iii) a thickener; and (iv) A solvent.

增稠劑適當地分離並包封奈米碳管,從而為最大數量的奈米管與導電碳顆粒之間的單個導電路徑提供分散手段。The thickener properly separates and encapsulates the carbon nanotubes, thereby providing a means of dispersion for a maximum number of nanotubes and a single conductive path between the conductive carbon particles.

於某些實施例中,導電碳顆粒為石墨顆粒,例如微米級的石墨顆粒。In some embodiments, the conductive carbon particles are graphite particles, such as micron-sized graphite particles.

於另一實施例中,導電碳顆粒為石墨奈米片顆粒。發明人有利地發現,當奈米碳材為石墨奈米片與單壁奈米碳管之混合物,且增稠劑為纖維素衍生物時,由這些液體墨水組成物印刷的薄膜具有高導電率。In another embodiment, the conductive carbon particles are graphite nanosheet particles. The inventors have advantageously found that when the nanocarbon material is a mixture of graphite nanosheets and single-wall carbon nanotubes, and the thickener is a cellulose derivative, the films printed by these liquid ink compositions have high conductivity .

因此,於第三態樣中,本發明提供一種液體組成物,包括: (i)                石墨奈米片; (ii)             奈米碳管; (iii)           一纖維素衍生物;以及 (iv)           一溶劑。 Therefore, in a third aspect, the present invention provides a liquid composition comprising: (i) Graphite nanosheets; (ii) carbon nanotubes; (iii) a cellulose derivative; and (iv) A solvent.

乾燥液體組成物(一旦印刷)以形成可以黏附於含有纖維素的基材的導電膜。當溶劑為水性溶劑時,由於纖維素衍生物增稠劑與溶劑之間相互作用的特性,該組成物也可正確地稱之為水凝膠墨水(hydrogel ink)。於本文中,除非上下文另外要求,否則提及本發明的液體組成物包括水凝膠墨水。The liquid composition is dried (once printed) to form a conductive film that can adhere to a cellulose-containing substrate. When the solvent is an aqueous solvent, due to the characteristic of the interaction between the cellulose derivative thickener and the solvent, the composition can also be correctly called a hydrogel ink (hydrogeink). Herein, unless the context requires otherwise, references to liquid compositions of the present invention include hydrogel inks.

上述液體組成物也可以以無溶劑的乾燥粉末或氣凝膠(aerogel)組成物的形式提供。The above-mentioned liquid composition may also be provided in the form of a solvent-free dry powder or an aerogel composition.

於本發明的再一態樣中,提供一種在其上印刷有導電墨水的基材(例如纖維素基的基材),該導電墨水包括: (i)                導電碳顆粒(例如奈米碳材);以及 (ii)             與纖維素結合的一黏合劑,適當地為纖維素衍生物。 In yet another aspect of the present invention, there is provided a substrate (such as a cellulose-based substrate) printed with a conductive ink thereon, the conductive ink comprising: (i) Conductive carbon particles (e.g. carbon nanomaterials); and (ii) A binder for binding to cellulose, suitably a cellulose derivative.

本發明也提供一種將導電墨水印刷至基材(例如纖維素基的基材)之方法,該導電墨水包括: (i)                導電碳顆粒(例如奈米碳材); (ii)             一纖維素衍生物;以及 (iii)           一溶劑。 The present invention also provides a method of printing a conductive ink onto a substrate, such as a cellulose-based substrate, the conductive ink comprising: (i) Conductive carbon particles (such as carbon nanomaterials); (ii) a cellulose derivative; and (iii) A solvent.

還顯示出本文所述的液體組成物可以被印刷至可拉伸基材上。還提供於本文中進一步詳細描述的組成物,其可被印刷至可拉伸基材上。It has also been shown that the liquid compositions described herein can be printed onto stretchable substrates. Also provided are the compositions described in further detail herein that can be printed onto a stretchable substrate.

如上所述,墨水還可以包括奈米碳管,並且還可以包括作為導電碳顆粒的石墨顆粒。已觀察到使用石墨顆粒與用石墨奈米片在導電率上具有相似的改進(參見下文實施例6)。As mentioned above, the ink may also include carbon nanotubes, and may also include graphite particles as conductive carbon particles. A similar improvement in conductivity has been observed with graphite particles as with graphite nanoplatelets (see Example 6 below).

與WO 2017/060497所述的薄膜相比,透過添加奈米碳管具有高達5×10 5Sm -1的較高整體薄膜導電率,本發明具有顯著的改進。 Compared to the films described in WO 2017/060497, the present invention provides a significant improvement through the addition of carbon nanotubes with a higher overall film conductivity of up to 5×10 5 Sm −1 .

還已經顯示,根據本發明印刷的薄膜可以被印刷在普通纖維素基基材(例如紙質基材)和具有良好成膜性及穩定性的可拉伸基材上。It has also been shown that films printed according to the present invention can be printed on common cellulose based substrates such as paper substrates as well as stretchable substrates with good film formation and stability.

還已經顯示,利用尺寸選擇的石墨烯奈米片(具有小於2 µm的中位數D 50直徑)可以生產精細等級的墨水,其能夠進行高分辨率印刷,例如用於印刷與微製造電子RFID裝置的連接。 It has also been shown that the use of size-selected graphene nanosheets (with a median D50 diameter of less than 2 µm) can produce fine-scale inks that enable high-resolution printing, e.g. for printing and micromanufacturing electronics RFID connection of the device.

本文還描述了其上印刷有導電墨水的紡織品或熱塑性基材以及RFID標籤,其構造包括由本文所述之墨水印刷的RFID天線。下面進一步詳細描述本發明的這些態樣。Also described herein are textile or thermoplastic substrates printed with conductive inks and RFID tags, the construction of which includes RFID antennas printed with the inks described herein. These aspects of the invention are described in further detail below.

墨水固含量的濃度和絲網印刷(screen printing)的使用也促進實現良好導電率(0.1 Ohm/Sq/mil)所需的厚膜形成,從而使薄膜提供適合的天線特性和用於在UHF頻段內的射頻天線所必要的電磁「集膚深度(skin depth)」特性。The concentration of ink solids and the use of screen printing also facilitates the thick film formation required to achieve good conductivity (0.1 Ohm/Sq/mil), allowing the film to provide suitable antenna characteristics and use in the UHF band The electromagnetic "skin depth" characteristics necessary for the radio frequency antenna inside.

為了幫助本發明的可印刷性和堅固性,最終的墨水混合物中可以包括其他添加劑。這可能包括保濕劑,以確保濕潤和乾燥特性適合絲網印刷,以及交聯劑,以固化所得塗層,從而賦予一定程度的額外功能性能(對印刷或塗層薄膜暴露於的濕度和其他溶劑的抵抗力)。To aid the printability and robustness of the present invention, other additives may be included in the final ink mixture. This may include humectants to ensure wet and dry characteristics suitable for screen printing, and crosslinkers to cure the resulting coating, imparting a degree of additional functional performance (to humidity and other solvents to which the printed or coated film is exposed) resistance).

透過表面安裝的電子組件的集成,在基材上印刷的導電結構能夠實現一系列的應用,描述了可能的商業應用實例(例如RFID標籤、微型加熱器及感測器)。Printed conductive structures on substrates enable a range of applications through the integration of surface-mounted electronic components, describing examples of possible commercial applications (eg RFID tags, micro heaters and sensors).

術語「導電碳顆粒」是指包括碳且為導電性的顆粒,例如具有750 S/m以上或例如1000 S/m以上的導電率。The term "conductive carbon particles" refers to particles that include carbon and are conductive, for example having a conductivity of 750 S/m or higher or eg 1000 S/m or higher.

導電碳顆粒通常包括大於80 wt%的碳,較佳大於90 wt%的碳,例如大於95 wt%的碳。於本文所述的一些組成物中,導電碳顆粒由碳(即在很大程度上含碳而無其他元素)所組成。The conductive carbon particles typically comprise greater than 80 wt% carbon, preferably greater than 90 wt% carbon, eg greater than 95 wt% carbon. In some compositions described herein, the conductive carbon particles consist of carbon (ie, contain largely carbon and no other elements).

如上所述,導電碳顆粒是電性導電的。因此,處於sp 2混成軌域的導電碳顆粒中的碳原子比例通常為50%以上,例如75%以上,較佳為90%以上。 As noted above, conductive carbon particles are electrically conductive. Therefore, the proportion of carbon atoms in the conductive carbon particles in the sp 2 mixed orbital region is usually above 50%, such as above 75%, preferably above 90%.

導電碳顆粒的實例包括石墨及石墨烯(例如石墨奈米片)。因此,平均粒徑可分別為微米級或奈米級。Examples of conductive carbon particles include graphite and graphene (eg, graphite nanoplatelets). Therefore, the average particle size may be in the order of micrometers or nanometers, respectively.

當導電碳顆粒(例如石墨顆粒)為微米級時,其所有的三個維度(長度、寬度及厚度)通常具有1 μm以上的尺寸,例如2 μm以上或3 μm以上。然而,微米級導電碳顆粒的最長尺寸通常為50 μm以下,通常為30 μm以下,例如25 μm以下或20 μm以下。When the conductive carbon particles, such as graphite particles, are micron-sized, all three dimensions (length, width, and thickness) typically have dimensions above 1 μm, such as above 2 μm or above 3 μm. However, the longest dimension of the micron-sized conductive carbon particles is usually below 50 μm, usually below 30 μm, for example below 25 μm or below 20 μm.

於本文中,術語「奈米碳材」是指包括碳或由碳所組成的奈米材料(即具有一個臨界尺寸的平均尺寸為1 nm至100 nm的材料)。通常,奈米碳材包括按重量計至少90%以上,較佳按重量計至少95%以上,例如按重量計99%以上的碳。該術語包括諸如石墨烯、石墨奈米片、單壁奈米碳管、多壁奈米碳管、結晶金剛石及類金剛石碳(參見ISO標準ISO/TS 80004-3:2020)的材料。通常,奈米碳材是電性導電的奈米碳材。較佳地,奈米碳材包括(i)石墨烯奈米片以及(ii)單壁奈米碳管、多壁奈米碳管或兩者之混合物。特別是,奈米碳材較佳包括(i)石墨奈米片以及(ii)單壁奈米碳管之混合物。奈米材料的尺寸可以透過透射式電子顯微鏡確定。Herein, the term "nanocarbon material" refers to a nanomaterial including or composed of carbon (ie, a material having a critical dimension with an average size of 1 nm to 100 nm). Usually, the nanocarbon material includes at least 90% by weight of carbon, preferably at least 95% by weight, such as more than 99% by weight of carbon. The term includes materials such as graphene, graphite nanosheets, single-walled carbon nanotubes, multi-walled carbon nanotubes, crystalline diamond and diamond-like carbon (see ISO standard ISO/TS 80004-3:2020). Generally, carbon nanomaterials are electrically conductive nanocarbon materials. Preferably, the carbon nanomaterials include (i) graphene nanosheets and (ii) single-walled carbon nanotubes, multi-walled carbon nanotubes or a mixture of both. In particular, the carbon nanomaterial preferably includes a mixture of (i) graphite nanosheets and (ii) single-walled carbon nanotubes. The size of nanomaterials can be determined by transmission electron microscopy.

在同時含有石墨顆粒或石墨奈米片以及單壁奈米碳管之組成物中已經發現存在有關於導電性的協同作用。理論認為奈米碳管提供單個石墨顆粒或石墨奈米片之間的導電橋,從而降低單個奈米片/顆粒的「片電阻(patch resistance) 」,但不希望被理論所束縛。片電阻是由於相鄰薄片之間電子的有限穿隧(finite tunnelling)所引起,該穿隧遠大於在薄片(在石墨中)或在棒(在奈米碳管中)的內部結構中的移動。此外,不希望被理論所束縛,發明人認為石墨奈米片或顆粒與奈米碳管之間的接合電阻(junction resistance)小於兩個奈米片/顆粒或兩個奈米管之間的接合電阻。因此,奈米片/石墨顆粒及奈米管的緊密混合將導致薄膜的導電率改善,該薄膜是由同時包括石墨奈米片/顆粒及奈米碳管(特別是單壁奈米碳管)之本文所述的液體組成物所形成。A synergistic effect on electrical conductivity has been found in compositions containing both graphite particles or graphite nanosheets and SWNTs. It is theorized that carbon nanotubes provide a conductive bridge between individual graphite particles or graphite nanosheets, thereby reducing the "patch resistance" of individual nanosheets/particles, but do not wish to be bound by theory. Sheet resistance is due to the finite tunneling of electrons between adjacent sheets, which is much larger than the movement within the internal structure of sheets (in graphite) or rods (in carbon nanotubes) . Furthermore, without wishing to be bound by theory, the inventors believe that the junction resistance between graphite nanosheets or particles and carbon nanotubes is less than the junction between two nanosheets/particles or two nanotubes resistance. Therefore, the intimate mixing of nanosheets/graphite particles and nanotubes will lead to improved conductivity of films made of graphite nanosheets/particles and carbon nanotubes (especially single-walled carbon nanotubes) at the same time. formed from the liquid compositions described herein.

為了使這種效果最大化,奈米碳管較佳為個體化的。通常,按組成物中奈米管的重量計大於75%,例如大於80%,較佳大於85%的奈米碳管是個體化的。可以在圖1及圖2中看到個體化的奈米管。可以透過UV-Vis光譜確定奈米管的個體化程度,因為個體化的單壁奈米碳管在特定波長下顯示出凡霍夫奇點(Van Hove singularities)(峰)(Alafogianni等人,膠體和表面A:《物理化學和工程方面》(Colloids and Surfaces A: Physicochemical and Engineering Aspects),第495卷,(2006年),第118-124頁)。對於成束的奈米碳管,這些UV-Vis的吸收是不可見的,因此這些峰的突出顯示出剝離/個體化的程度。To maximize this effect, carbon nanotubes are preferably individualized. Typically, greater than 75%, such as greater than 80%, preferably greater than 85%, of the carbon nanotubes by weight of nanotubes in the composition are individualized. Individualized nanotubes can be seen in Figures 1 and 2. The degree of individualization of nanotubes can be determined through UV-Vis spectroscopy, since individualized SWNTs exhibit Van Hove singularities (peaks) at specific wavelengths (Alafogianni et al., Colloidal and Surfaces A: Colloids and Surfaces A: Physical Chemical and Engineering Aspects, Vol. 495, (2006), pp. 118-124). For bundled carbon nanotubes, these UV-Vis absorptions are not visible, so the prominence of these peaks shows the degree of exfoliation/individualization.

不同的不溶性幾何形狀和尺寸之顆粒的堆積取決於那些顆粒的性質可導致各種物理性能提升,這種效應也普遍存在於奈米級。透過精心組合不同的粒徑和幾何形狀,可以調整製劑系統的整體理化特性,以實現所需的特性。於商業應用中,由於最具活性元素的成本因素考量,通常要求系統填充相當一部分(>50%)的低成本填充材料,這些材料不會影響性能到無法接受的程度;或者添加以賦予其他特性(例如導熱性、機械強度及/或化學反應性)。於本發明中,在較大導電碳顆粒的基質(其可以在奈米級上表現出一個維度)的填充空隙內集中導電性最強的水凝膠元素可以獲得具成本效益的製劑。流變單壁奈米碳管水凝膠與導電碳顆粒之混合確保在整個印刷和乾燥過程中維持高導電性,從而產生優異的薄膜導電性。Packing of particles of different insoluble geometries and sizes can lead to enhancement of various physical properties depending on the nature of those particles, and this effect is also prevalent at the nanoscale. By carefully combining different particle sizes and geometries, the overall physicochemical properties of the formulation system can be tuned to achieve desired properties. In commercial applications, due to the cost considerations of the most active elements, the system is often required to be filled with a significant portion (>50%) of low-cost filler materials that do not affect performance to an unacceptable level; or that are added to impart additional properties (eg thermal conductivity, mechanical strength and/or chemical reactivity). In the present invention, the concentration of the most conductive hydrogel elements within the filled voids of a matrix of larger conductive carbon particles (which may exhibit one dimension on the nanometer scale) results in a cost-effective formulation. The blend of rheological SWNT hydrogels with conductive carbon particles ensures high conductivity throughout the printing and drying process, resulting in excellent film conductivity.

於本文中,術語「石墨奈米片」(在本文中也稱為「石墨烯奈米片」)是指由石墨烯的小疊層組成的石墨的奈米顆粒。術語「數層(few-layer)」奈米片是指平均具有20層以下,通常為15層以下,較佳為10層以下的奈米片。層數可以透過UV-vis光譜儀確定(參見C. Backes等人,「光譜學指標允許原位測量液體剝離石墨烯奈米片之平均尺寸及厚度」(‘Spectroscopic metrics allow in-situ measurement of mean size and thickness of liquid-exfoliated graphene nanosheets’),Nanoscale,2016,doi:10.1039/C5NR08047A)。As used herein, the term "graphite nanosheets" (also referred to herein as "graphene nanosheets") refers to nanoparticles of graphite consisting of small stacks of graphene. The term "few-layer" nanosheets refers to nanosheets with an average of less than 20 layers, usually less than 15 layers, preferably less than 10 layers. The number of layers can be determined by UV-vis spectroscopy (see C. Backes et al., "Spectroscopic metrics allow in-situ measurement of mean size and thickness of liquid-exfoliated graphene nanosheets" ('Spectroscopic metrics allow in-situ measurement of mean size and thickness of liquid-exfoliated graphene nanosheets'), Nanoscale, 2016, doi:10.1039/C5NR08047A).

奈米片通常具有小於30 nm的平均厚度,例如小於20 nm。於本文中,術語「厚度」是指奈米片沿著奈米片內的層堆疊的軸的尺寸。術語「長度」和「寬度」分別是指奈米片沿著層狀材料片的平面中垂直於軸的較長和較短的尺寸(參見圖14)。Nanosheets typically have an average thickness of less than 30 nm, such as less than 20 nm. As used herein, the term "thickness" refers to the dimension of the nanosheet along the axis of the layer stack within the nanosheet. The terms "length" and "width" refer to the longer and shorter dimensions of the nanosheets, respectively, along the plane of the layered material sheet perpendicular to the axis (see Figure 14).

奈米片的平均長度及/或寬度通常為30 nm以上,較佳為50 nm以上,或100 nm以上。奈米片的平均長度及/或寬度通常為10 μm以下;通常為3.0 μm以下,例如2.0 μm以下;通常為1.5 μm以下,較佳為1 μm以下,例如800 nm以下。於某些情況下,取決於這些材料的特定剝離過程,石墨奈米片具有較大的橫向尺寸,大於1微米且小於50微米。這些材料的數量與尺寸分佈可能很寬或很窄,具體取決於所採用的剝離技術及/或任何後續尺寸選擇過程。可以使用掃描式或透射式電子顯微鏡來測量奈米片的尺寸。The average length and/or width of the nanosheets is usually above 30 nm, preferably above 50 nm, or above 100 nm. The average length and/or width of the nanosheets is usually less than 10 μm; usually less than 3.0 μm, such as less than 2.0 μm; usually less than 1.5 μm, preferably less than 1 μm, such as less than 800 nm. In some cases, depending on the specific exfoliation process of these materials, graphitic nanosheets have larger lateral dimensions, greater than 1 micron and less than 50 microns. The amount and size distribution of these materials can be broad or narrow, depending on the exfoliation technique employed and/or any subsequent size selection process. The dimensions of the nanosheets can be measured using a scanning or transmission electron microscope.

與上述微米級的顆粒相比,微米級的顆粒在三個維度(即長度、寬度及厚度上均為1 μm以上)上皆為微米級,奈米片則通常在兩個維度(即長度及寬度上,其厚度明顯小於1 μm,例如小於100 nm)上只有微米級。如上所述,這些尺寸可以透過透射式電子顯微鏡來測量。Compared with the above-mentioned micron-sized particles, the micron-sized particles are all micron-sized in three dimensions (that is, length, width, and thickness are all above 1 μm), while nanosheets are usually in two dimensions (that is, length and thickness). In terms of width, its thickness is obviously less than 1 μm, such as less than 100 nm), and its thickness is only on the order of microns. As mentioned above, these dimensions can be measured by transmission electron microscopy.

當導電碳顆粒包括石墨奈米片時,石墨奈米片通常存在於液體組成物中的量為0.5%(w/w)以上,較佳為0.75%(w/w)以上,例如1%至5%(w/w);較佳至多為3%(w/w),例如至多為2%(w/w)。當液體組成物已經乾燥以形成乾膜/粉末時,石墨奈米片的存在量通常為25%(w/w)以上,較佳為30%(w/w)以上,例如35%(w/w)以上;及/或至多為50%(w/w),較佳至多為45%(w/w),例如至多為40%(w/w)。When the conductive carbon particles include graphite nanosheets, the graphite nanosheets are usually present in the liquid composition in an amount above 0.5% (w/w), preferably above 0.75% (w/w), such as 1% to 5% (w/w); preferably at most 3% (w/w), such as at most 2% (w/w). When the liquid composition has been dried to form a dry film/powder, the graphite nanosheets are usually present in an amount above 25% (w/w), preferably above 30% (w/w), such as 35% (w/w). w) or more; and/or up to 50% (w/w), preferably up to 45% (w/w), for example up to 40% (w/w).

當導電碳顆粒包括微米級的石墨顆粒時,石墨顆粒通常以0.5%的量存在於液體組成物中,例如1%至至多5%(w/w);較佳至多為3%(w/w),例如至多為2%(w/w)。當液體組成物已經乾燥以形成乾膜/粉末時,石墨顆粒的存在量通常為30%(w/w)以上,較佳為40%(w/w)以上且至多70%(w/w),較佳為至多為55%,例如至多為60%(w/w)。When the conductive carbon particles comprise micron-sized graphite particles, the graphite particles are typically present in the liquid composition in an amount of 0.5%, for example 1% up to 5% (w/w); preferably up to 3% (w/w ), for example up to 2% (w/w). When the liquid composition has been dried to form a dry film/powder, graphite particles are usually present in an amount above 30% (w/w), preferably above 40% (w/w) and up to 70% (w/w) , preferably up to 55%, for example up to 60% (w/w).

奈米碳管可以是單壁奈米碳管(SWCNT)或多壁奈米碳管(MWCNT),但是較佳包括單壁奈米碳管或由單壁奈米碳管所組成。奈米碳管的平均外徑通常為1 nm至5 nm,較佳為1 nm至2 nm(透過透射式電子顯微鏡確定),而長度可以大於200 nm,或大於3 μm,通常大於5 μm,例如大於10 μm或大於15 µm。奈米碳管的長寬比(aspect ratio)可為50以上,通常為100以上。此處,長寬比是指奈米管的長度與其直徑之比。儘管上述微米級的顆粒在三個維度上是微米級,而奈米片在兩個維度上是微米級,但是奈米碳管僅單在一個維度上(即沿其長度)是微米級。The carbon nanotubes can be single-walled carbon nanotubes (SWCNTs) or multi-walled carbon nanotubes (MWCNTs), but preferably include or consist of single-walled carbon nanotubes. The average outer diameter of carbon nanotubes is usually 1 nm to 5 nm, preferably 1 nm to 2 nm (determined through a transmission electron microscope), and the length can be greater than 200 nm, or greater than 3 μm, usually greater than 5 μm, For example greater than 10 µm or greater than 15 µm. The aspect ratio of the carbon nanotubes can be more than 50, usually more than 100. Here, the aspect ratio refers to the ratio of the length of the nanotube to its diameter. Whereas the aforementioned micron-sized particles are micron-sized in three dimensions and nanosheets are micron-sized in two dimensions, carbon nanotubes are micron-sized in only one dimension (ie, along their length).

奈米碳管可以以相對於石墨奈米片或石墨顆粒的量大於0.05:1(奈米碳管:石墨奈米片/顆粒)之重量比存在於本文所述的組成物中,例如大於0.10:1或0.15:1,較佳大於0.2:1,且比例至多為1:1,適當地至多為0.75:1或至多為0.5:1,例如至多為0.4:1或至多為0.35:1。Carbon nanotubes may be present in the compositions described herein in a weight ratio relative to the amount of graphite nanoplatelets or graphite particles greater than 0.05:1 (carbon nanotubes:graphite nanoplatelets/particles), for example greater than 0.10 :1 or 0.15:1, preferably greater than 0.2:1, and the ratio is at most 1:1, suitably at most 0.75:1 or at most 0.5:1, for example at most 0.4:1 or at most 0.35:1.

例如,當導電碳顆粒是石墨奈米片時,奈米碳管通常以相對於石墨奈米片的量為0.05:1至0.7:1(奈米碳管:石墨奈米片)之重量比存在於製劑中,較佳比例為0.05:1至0.6:1。For example, when the conductive carbon particles are graphite nanoplatelets, the carbon nanotubes are typically present in a weight ratio of 0.05:1 to 0.7:1 (carbon nanotubes:graphite nanoplatelets) relative to the amount of graphite nanoplatelets In the preparation, the preferred ratio is 0.05:1 to 0.6:1.

或者是,當導電碳顆粒是微米級的石墨顆粒時,奈米碳管通常以相對於石墨顆粒的量為0.02:1至0.2:1(奈米碳管:石墨顆粒)之重量比存在於製劑中,較佳比例為0.05:1至0.15:1。Alternatively, when the conductive carbon particles are micron-sized graphite particles, carbon nanotubes are usually present in the formulation in a weight ratio of 0.02:1 to 0.2:1 (carbon nanotubes:graphite particles) relative to the amount of graphite particles. Among them, the preferred ratio is 0.05:1 to 0.15:1.

或者是,可以相對於總組成物的重量來定義組成物中奈米碳管的量。例如,奈米碳管可以0.1重量百分比(w/w)以上的量存在液體組成物中,較佳為0.25%(w/w)以上,例如5%以上且至多1.5%(w/w),較佳至多為1.25%(w/w),例如至多為1%(w/w)。當液體組成物已經乾燥以形成乾膜/粉末時,奈米碳管的存在量通常為5%(w/w)以上,較佳為10%(w/w)以上,例如15%(w/w)以上且至多為30%(w/w),較佳至多為25%(w/w),例如至多為20%(w/w)。Alternatively, the amount of carbon nanotubes in a composition can be defined relative to the weight of the total composition. For example, carbon nanotubes may be present in the liquid composition in an amount above 0.1% by weight (w/w), preferably above 0.25% (w/w), such as above 5% and up to 1.5% (w/w), Preferably at most 1.25% (w/w), such as at most 1% (w/w). When the liquid composition has been dried to form a dry film/powder, the carbon nanotubes are usually present in an amount above 5% (w/w), preferably above 10% (w/w), such as 15% (w/w). w) or more and up to 30% (w/w), preferably up to 25% (w/w), for example up to 20% (w/w).

溶劑可為水性或非水性溶劑,但溶劑較佳為水或包括水(形成水凝膠所必需)。或者是,溶劑可為偶極非質子溶劑(dipolar aprotic solvent)。此種偶極非質子溶劑的實例包括環戊酮、環己酮、N-甲基吡咯烷酮(NMP)、二甲基甲醯胺(DMF)、二甲基亞碸(DMSO)、二甲基乙醯胺(DMAc)、環丁碸(sulpholane)、二氫左旋葡萄糖苷(dihydrolevoglucosenone, Cyrene)和內酯(lactones),例如γ-戊內酯(gamma-valerolactone)。已發現包括水和γ-戊內酯組合的溶劑系統產生的墨水適用於印刷在可拉伸基材上(參見下文實施例4)。當存在γ-戊內酯時,它可以1%至10%(w/w),例如至多5%(w/w)或5%(w/w)至10%(w/w),較佳6%至10%(w/w)的量存在於液體組合物中。The solvent may be aqueous or non-aqueous, but preferably the solvent is or includes water (necessary for hydrogel formation). Alternatively, the solvent may be a dipolar aprotic solvent. Examples of such dipolar aprotic solvents include cyclopentanone, cyclohexanone, N-methylpyrrolidone (NMP), dimethylformamide (DMF), dimethylsulfoxide (DMSO), dimethylethyl Amides (DMAc), sulpholanes, dihydrolevoglucosenone (Cyrene) and lactones such as gamma-valerolactone. It was found that a solvent system comprising a combination of water and gamma-valerolactone produced inks suitable for printing on stretchable substrates (see Example 4 below). When gamma-valerolactone is present, it may be from 1% to 10% (w/w), for example up to 5% (w/w) or from 5% (w/w) to 10% (w/w), preferably The liquid composition is present in an amount of 6% to 10% (w/w).

組成物也可以包括增稠劑(也可用作膠凝劑(gelification agents))以增加該組成物的黏度。增加的黏度確保該組成物適用於印刷,並且還降低了奈米碳材絮凝(flocculate)的趨勢。The composition may also include thickeners (also useful as gelification agents) to increase the viscosity of the composition. The increased viscosity ensures that the composition is suitable for printing and also reduces the tendency of the carbon nanomaterials to flocculate.

增稠劑較佳為水凝膠形成(hydrogel-forming)增稠劑。如上所述,含有奈米碳管和導電碳顆粒的水凝膠基質的形成產生了高導電墨水。水凝膠形成增稠劑一般是親水性聚合物鏈,該親水性聚合物鏈透過水中大量的氫鍵網狀結構形成膠體凝膠。The thickener is preferably a hydrogel-forming thickener. As mentioned above, the formation of a hydrogel matrix containing carbon nanotubes and conductive carbon particles produced a highly conductive ink. Hydrogel-forming thickeners are generally hydrophilic polymer chains that form colloidal gels through a large network of hydrogen bonds in water.

增稠劑還較佳與纖維素結合,例如當本發明的墨水/液體組成物被印刷並乾燥至含有纖維素的基材(例如紙質)上。The thickener is also preferably associated with cellulose, for example when the ink/fluid composition of the invention is printed and dried onto a cellulose-containing substrate such as paper.

適合的增稠劑的實例包括: -         纖維素衍生物,例如羧甲基纖維素(carboxymethyl cellulose, CMC)、甲基纖維素(methyl cellulose)、羥乙基纖維素(hydroxy ethyl cellulose)和羧乙基纖維素(carboxy ethyl cellulose)及其鹽類(例如其鈉鹽); -         聚合物,例如聚環氧乙烷(polyethylene oxide, PEO)、聚環氧丙烷(polypropylene oxide, PPO)、聚苯胺(polyaniline, PANI)、聚乙烯吡咯烷酮(polyvinylpyrrolidone, PVP)、聚乙烯醇(polyvinyl alcohol, PVA)及聚N-異丙基丙烯醯胺(poly N-isopropylacrylamide, PNIPAAm); -         環糊精(cyclodextrins); -         天然膠凝劑,例如黃原膠(xanthan gum)、明膠(gelatine)、甘油(glycerol)、藻酸鹽(alginates)及幾丁聚醣(chitosan); -         無機二氧化矽和黏土,例如膨潤土(bentonite)、蒙脫土(montmorillonites)、鋰皂石(laponite)、奈米二氧化矽及奈米二氧化鈦;以及 -         絲狀(filamentous)或棒狀材料,例如長寬比大於100的材料(例如奈米碳管)。 Examples of suitable thickeners include: - Cellulose derivatives such as carboxymethyl cellulose (CMC), methyl cellulose, hydroxy ethyl cellulose and carboxy ethyl cellulose and its salts (such as its sodium salt); - Polymers, such as polyethylene oxide (polyethylene oxide, PEO), polypropylene oxide (polypropylene oxide, PPO), polyaniline (polyaniline, PANI), polyvinylpyrrolidone (polyvinylpyrrolidone, PVP), polyvinyl alcohol (polyvinyl alcohol) alcohol, PVA) and poly N-isopropylacrylamide (poly N-isopropylacrylamide, PNIPAAm); - Cyclodextrins; - Natural gelling agents such as xanthan gum, gelatine, glycerol, alginates and chitosan; - Inorganic silica and clays such as bentonite, montmorillonite, laponite, nano-silica and nano-titanium dioxide; and - Filamentous or rod-like materials, such as materials with an aspect ratio greater than 100 (such as carbon nanotubes).

於一較佳實施例中,增稠劑是纖維素衍生物,例如羧甲基纖維素。於本文中,術語「纖維素衍生物」是指透過對纖維素中存在的一些或全部羥基進行官能化而形成的纖維素的化學衍生物(例如透過醚化或酯化反應)。可以透過結合羧基、羥基、甲基、乙基及/或丙基中的一個或多個或全部來形成衍生物。纖維素衍生物的實例包括羥丙基甲基纖維素(hydroxypropylmethylcellulose)、羥丙基纖維素(hydroxypropylcellulose)、甲基乙基纖維素(methylethylcellulose)、甲基纖維素(methylcellulose)及羧甲基纖維素(carboxymethylcellulose)或其組合,以及纖維素自身。已經發現含有此種類型的黏合劑的液體墨水組成物有利於黏附到紙質基材上。CMC有多種形式(例如隨著取代程度及功能不同而變化),並且可以與多種化學試劑共價交聯或與其他試劑透過氫鍵網狀結構進行交聯,以賦予可根據需求訂製的新穎特性(Gels 2018, 4, 54; doi:10.3390/gels4020054)。In a preferred embodiment, the thickener is a cellulose derivative, such as carboxymethyl cellulose. As used herein, the term "cellulose derivative" refers to a chemical derivative of cellulose formed by functionalizing some or all of the hydroxyl groups present in cellulose (eg, by etherification or esterification). Derivatives can be formed by combining one or more or all of carboxyl, hydroxyl, methyl, ethyl and/or propyl groups. Examples of cellulose derivatives include hydroxypropylmethylcellulose, hydroxypropylcellulose, methylethylcellulose, methylcellulose, and carboxymethylcellulose (carboxymethylcellulose) or combinations thereof, and cellulose itself. Liquid ink compositions containing this type of binder have been found to facilitate adhesion to paper substrates. CMC has many forms (for example, changes with the degree of substitution and function), and can be covalently cross-linked with a variety of chemical reagents or cross-linked with other reagents through a hydrogen bond network structure to endow novel and customizable Properties (Gels 2018, 4, 54; doi:10.3390/gels4020054).

纖維素衍生物易於形成可用於許多工業應用的水凝膠。這些材料也可用作表面活性劑,以在水性溶劑中穩定奈米碳材。水凝膠由於其擴張的氫鍵或超分子網狀結構(supramolecular network)形成特性而表現出理想的觸變行為(thixotropic behaviour)。這些網狀結構可提供長程序化(long range ordering),以改善流變行為(rheological behaviour)。Cellulose derivatives readily form hydrogels that are useful in many industrial applications. These materials can also be used as surfactants to stabilize carbon nanomaterials in aqueous solvents. Hydrogels exhibit ideal thixotropic behavior due to their extended hydrogen bonding or supramolecular network formation properties. These networks provide long range ordering for improved rheological behavior.

增稠劑的總濃度可以在總組成物(包括溶劑)的重量百分比0.5%至2%的範圍內,例如總組成物的重量百分比1%至1.75%。The total concentration of the thickener may be in the range of 0.5% to 2% by weight of the total composition (including solvent), such as 1% to 1.75% by weight of the total composition.

增稠劑增加了組成物的黏度,並且設想增稠劑還可使奈米碳管(如果存在的話)能夠形成預定的超分子網狀結構,從而增加由該組成物印刷的薄膜的導電率。Thickeners increase the viscosity of the composition, and it is envisaged that the thickener also enables the carbon nanotubes, if present, to form a predetermined supramolecular network, thereby increasing the conductivity of films printed from the composition.

組成物的黏度對於確保其可以被印刷以形成薄膜是重要的。此外,組成物應足夠黏稠以防止組成物中的奈米碳材絮凝。當然,確切的黏度將取決於組成物(及所得之薄膜)的應用。增稠劑還確保墨水具有適用於印刷的黏度,例如絲網印刷。適用於絲網印刷的墨水通常具有觸變性(thixotropic),因此其黏度取決於剪切速率。如圖15所示,墨水在0.1/s的剪切速率下可具有100至1000 Pa.s的黏度,及/或在100/s的剪切速率下可具有1至10 Pa.s的黏度。The viscosity of the composition is important to ensure that it can be printed to form a film. In addition, the composition should be viscous enough to prevent flocculation of carbon nanomaterials in the composition. Of course, the exact viscosity will depend on the application of the composition (and resulting film). Thickeners also ensure that the ink has a suitable viscosity for printing, such as screen printing. Inks suitable for screen printing are usually thixotropic, so their viscosity depends on the shear rate. As shown in FIG. 15 , the ink may have a viscosity of 100 to 1000 Pa.s at a shear rate of 0.1/s, and/or may have a viscosity of 1 to 10 Pa.s at a shear rate of 100/s.

組成物還可包括一種或多種表面活性劑。表面活性劑通常是非離子型表面活性劑。適合的非離子型表面活性劑的實例包括聚環氧乙烷(PEO)基的表面活性劑(例如曲拉通X-100(Triton X-100))、聚環氧丙烷(PPO)基的表面活性劑、環糊精及聚乙烯吡咯烷酮(PVP)表面活性劑。然而,也可以使用離子型表面活性劑,例如硫酸鹽基的表面活性劑(例如膽酸鈉(sodium cholate)、松脂酸鈉(sodium abietate)或十二烷基硫酸鈉(sodium dodecyl sulphate))。The composition may also include one or more surfactants. Surfactants are generally nonionic surfactants. Examples of suitable nonionic surfactants include polyethylene oxide (PEO) based surfactants (e.g. Triton X-100 (Triton X-100)), polypropylene oxide (PPO) based surface active agents Active agents, cyclodextrins and polyvinylpyrrolidone (PVP) surfactants. However, it is also possible to use ionic surfactants, for example sulfate-based surfactants (eg sodium cholate, sodium abietate or sodium dodecyl sulphate).

表面活性劑的總濃度可以在總組成物(包括溶劑)的重量百分比0.01%至1%或0.01%至0.1%的範圍內,例如在總組成物的重量百分比0.02%至0.05%的範圍內。The total concentration of surfactants may be in the range of 0.01% to 1% or 0.01% to 0.1% by weight of the total composition (including solvent), for example in the range of 0.02% to 0.05% by weight of the total composition.

組成物還可包括一種或多種溶劑及/或黏合劑,以改善乾燥膜(由墨水印刷而成)對基材的黏附性。當然,黏合劑的性質和組合將取決於基材。The composition may also include one or more solvents and/or binders to improve the adhesion of the dried film (printed with the ink) to the substrate. Of course, the nature and combination of adhesives will depend on the substrate.

組成物還可包含一種或多種交聯劑(cross-linking agents),以改善墨水的流變參數及/或所得薄膜的性能。這可以包括各種功能性有機酸或鹼,例如抗壞血酸(ascorbic acid)。其他交聯劑的實例包括二羧酸(di-carboxylic acids)及三羧酸(tri-carboxylic acids),例如戊二酸(glutaric acid)及苯三甲酸(trimesic acid)。這種交聯劑可穩定薄膜,使其免於快速重新溶解及環境濕度對導電率的影響。The composition may also include one or more cross-linking agents to improve the rheological parameters of the ink and/or the properties of the resulting film. This can include various functional organic acids or bases such as ascorbic acid. Examples of other crosslinking agents include di-carboxylic acids and tri-carboxylic acids, such as glutaric acid and trimesic acid. This crosslinker stabilizes the film against rapid redissolution and the effect of ambient humidity on conductivity.

該組合物還可以包含一種或多種保濕劑(humectants),以幫助墨水在工業過程中的可印刷性。於水基組成物中,加入尿素、甘油或二醇(例如丙二醇、己二醇和丁二醇,或其聚合物,例如聚丙二醇)減緩了墨水乾燥過程,從而可以獲得恆定且可重複的印刷。替代的保濕劑包括甘油三乙酸酯(glyceryl triacetate)、鹵化鋰鹽(例如LiCl)、糖醇(例如甘油、山梨糖醇、木糖醇和麥芽糖醇(maltitol))、聚合多元醇、聚合糖(例如聚葡萄糖)、聚合糖醇、六偏磷酸鈉(sodium hexametaphosphate, E452i) 和蓖麻油。於本發明的特定實施例中,保濕劑選自尿素和聚丙二醇(較佳為聚丙二醇)。The composition may also contain one or more humectants to aid the printability of the ink in industrial processes. In water-based compositions, the addition of urea, glycerin or glycols such as propylene glycol, hexylene glycol, and butylene glycol, or their polymers, such as polypropylene glycol, slows down the ink drying process, allowing for consistent and repeatable printing. Alternative humectants include glyceryl triacetate, lithium halide salts such as LiCl, sugar alcohols such as glycerin, sorbitol, xylitol, and maltitol, polymeric polyols, polymeric sugars ( Examples include polydextrose), polysaccharide alcohols, sodium hexametaphosphate (E452i), and castor oil. In a particular embodiment of the invention, the humectant is selected from urea and polypropylene glycol (preferably polypropylene glycol).

此外,組成物可更包括固化(交聯)劑(setting (crosslinking) agent),該固化(交聯)劑是在暴露於熱或輻射時固化的材料,以將液體墨水組成物固化(cure)及固化(set)成固體薄膜。這些固化(交聯)劑包括可光固化單體或紅外線活化劑,例如環氧化物(epoxides)(可能會發生開環反應)、醛(aldehydes)或酸(可能會發生酯化反應),例如檸檬酸。In addition, the composition may further include a setting (crosslinking) agent (setting (crosslinking) agent), which is a material that cures when exposed to heat or radiation, so as to cure the liquid ink composition And curing (set) into a solid film. These curing (crosslinking) agents include photocurable monomers or infrared activators such as epoxides (which may undergo ring-opening reactions), aldehydes or acids (which may undergo esterification reactions), such as citric acid.

或者是,可以用二價、三價或四價離子鹽(例如氯化鈣(II)或硫酸鐵(III))的水溶液處理用含有單價離子的黏合劑(例如羧甲基纖維素鈉)所形成的薄膜,以通過離子交換過程形成離子交聯的不溶性薄膜。Alternatively, a binder containing monovalent ions (such as sodium carboxymethylcellulose) can be treated with an aqueous solution of a salt of a divalent, trivalent or tetravalent ion (such as calcium (II) chloride or iron (III) sulfate). Formed films to form ionically cross-linked insoluble films through an ion exchange process.

於示例性實施例中,本發明提供一種組成物,包括: (a)  石墨奈米片或石墨顆粒; (b) 奈米碳管; (c)  纖維素衍生物; (d) 表面活性劑; (e)  保濕劑;以及 (f)   水。 In an exemplary embodiment, the invention provides a composition comprising: (a) graphite nanosheets or graphite particles; (b) carbon nanotubes; (c) cellulose derivatives; (d) surfactants; (e) humectants; and (f) water.

於一實施例中,本發明提供一種組成物,包括: (a)  石墨奈米片或石墨顆粒; (b) 奈米碳管; (c)  羧甲基纖維素; (d) 聚丙二醇; (e)  膽酸鈉;以及 (e)水。 In one embodiment, the present invention provides a composition comprising: (a) graphite nanosheets or graphite particles; (b) carbon nanotubes; (c) carboxymethyl cellulose; (d) polypropylene glycol; (e) sodium cholate; and (e) water.

於再一實施例中,本發明提供一種組成物,包括: (a)  重量百分比為0.5%至3%(w/w)範圍內之石墨奈米片; (b) 重量百分比為0.1%至1.5%(w/w)範圍內之奈米碳管; (c)  重量百分比為0.5%至2%(w/w)範圍內之羧甲基纖維素; (d) 重量百分比為5%至30%(w/w)範圍內之聚丙二醇; (e)  重量百分比為0.01%至0.1%(w/w)範圍內之膽酸鈉;以及 (f)   水。 In yet another embodiment, the present invention provides a composition comprising: (a) Graphite nanosheets with a weight percentage ranging from 0.5% to 3% (w/w); (b) carbon nanotubes in the range of 0.1% to 1.5% (w/w) by weight; (c) Carboxymethylcellulose in the range of 0.5% to 2% (w/w) by weight; (d) polypropylene glycol in the range of 5% to 30% (w/w) by weight; (e) Sodium cholate in the range of 0.01% to 0.1% (w/w) by weight; and (f) water.

於再一實施例中,本發明提供一種組成物,包括: (a)   重量百分比為0.5%至3%(w/w)範圍內之石墨奈米片; (b)  重量百分比為0.1%至1.5%(w/w)範圍內之奈米碳管; (c)   重量百分比為0.5%至2%(w/w)範圍內之羧甲基纖維素; (d)  重量百分比為1%至10%(w/w)範圍內之γ-戊內酯; (e)   重量百分比為0.01%至0.1%(w/w)範圍內之Triton X-100;以及 (f)    水。 In yet another embodiment, the present invention provides a composition comprising: (a) Graphite nanosheets with a weight percentage ranging from 0.5% to 3% (w/w); (b) carbon nanotubes in the range of 0.1% to 1.5% (w/w) by weight; (c) Carboxymethylcellulose in the range of 0.5% to 2% (w/w) by weight; (d) γ-valerolactone in the range of 1% to 10% (w/w) by weight; (e) Triton X-100 in the range of 0.01% to 0.1% (w/w) by weight; and (f) water.

如其他地方所述,液體組成物的較佳組分是纖維素衍生物。乙基纖維素、甲基纖維素、羥丙基纖維素、羧甲基纖維素及羥乙基纖維素是適合的。 羧甲基纖維素(CMC)及其衍生物是特別適合的。也可以使用羧甲基纖維素之鹽類,例如鈉鹽。As described elsewhere, a preferred component of the liquid composition is a cellulose derivative. Ethylcellulose, methylcellulose, hydroxypropylcellulose, carboxymethylcellulose and hydroxyethylcellulose are suitable. Carboxymethylcellulose (CMC) and its derivatives are particularly suitable. Salts of carboxymethylcellulose, such as the sodium salt, may also be used.

於本發明的測試中,已經發現CMC為組成物提供了對纖維素材料(例如紙質及硬紙板)的強結合親和力,並且預期與結合到棉花上相似,使其用於這些基材上是理想的。於使用過程中,CMC與水形成了穩定的水凝膠,並提供了一種可印刷的、高導電性的墨水,該墨水可黏附於紙張上。In tests of the present invention, it has been found that CMC provides compositions with strong binding affinity to cellulosic materials such as paper and cardboard, and is expected to bind similarly to cotton, making it ideal for use on these substrates of. During use, CMC forms a stable hydrogel with water and provides a printable, highly conductive ink that adheres to paper.

於再一態樣中,本發明提供一種製造墨水之方法,該方法包括: (i)                獲得剝離的石墨奈米片; (ii)             獲得分散良好的單壁奈米碳管;以及 (iii)           將剝離的石墨奈米片、剝離的單壁奈米碳管、增稠劑及可選的表面活性劑分散於溶劑中。 In yet another aspect, the present invention provides a method of manufacturing ink, the method comprising: (i) Obtain exfoliated graphite nanosheets; (ii) obtain well-dispersed single-walled carbon nanotubes; and (iii) Disperse exfoliated graphite nanosheets, exfoliated single-wall carbon nanotubes, thickener and optional surfactant in a solvent.

為了確保奈米片與奈米碳管均勻混合,可以將步驟i)、ii)、及iii)中的混合物進行高剪切混合階段。這種混合的一個實施例是使用改良的均化器(homogeniser)(例如,參見WO 2020/074698中描述的設備)。In order to ensure uniform mixing of nanosheets and carbon nanotubes, the mixture in steps i), ii), and iii) may be subjected to a high shear mixing stage. One example of such mixing is the use of a modified homogeniser (see eg the device described in WO 2020/074698).

此外,可以進行壓縮(例如輥磨(roll milling))墨水的進一步驟以使墨水脫氣,此舉有助於將墨水印刷至基材上。In addition, a further step of compressing (eg, roll milling) the ink may be performed to degas the ink, which facilitates printing of the ink onto the substrate.

上述組成物可用作墨水用於印刷至各種基材上,包括可撓性聚合物(例如聚對苯二甲酸乙二酯(polyethylene terephthalates)、聚丙烯(polypropylenes)及聚醯亞胺(polyimides)、彈性體(例如矽酮和聚氨酯)、金屬箔和薄膜(例如鋁、銅、金及鉑箔/薄膜)以及剛性基材(例如矽晶圓、玻璃、石英及聚碳酸酯)。The above compositions can be used as inks for printing onto various substrates, including flexible polymers such as polyethylene terephthalates, polypropylenes, and polyimides , elastomers (such as silicone and polyurethane), metal foils and films (such as aluminum, copper, gold, and platinum foils/films), and rigid substrates (such as silicon wafers, glass, quartz, and polycarbonate).

除了上文列出的基材之外,發明人還驚人地發現,本文所述的墨水可被印刷至纖維素基材材料上,例如紙質。In addition to the substrates listed above, the inventors have surprisingly found that the inks described herein can be printed onto cellulosic substrate materials, such as paper.

因此,於本發明的再一態樣中,提供了一種導電墨水印刷在其上之基材(例如纖維素基的基材),該導電墨水包括: (i)                奈米碳材;以及 (ii)             纖維素衍生物。 Therefore, in another aspect of the present invention, there is provided a substrate (such as a cellulose-based substrate) on which a conductive ink is printed, the conductive ink comprising: (i) nanocarbon materials; and (ii) Cellulose derivatives.

本發明還提供了一種將導電墨水印刷至基材(例如纖維素基的基材)上之方法,該導電墨水包括: (i)                奈米碳材;以及 (ii)             纖維素衍生物。 The present invention also provides a method of printing a conductive ink onto a substrate, such as a cellulose-based substrate, the conductive ink comprising: (i) nanocarbon materials; and (ii) Cellulose derivatives.

如上所述,導電墨水可包括奈米碳管及石墨顆粒或石墨奈米片、以及其他組分。As mentioned above, the conductive ink may include carbon nanotubes and graphite particles or nanosheets, among other components.

纖維素基的基材通常是紙質或硬紙板。Cellulose-based substrates are usually paper or cardboard.

可以使用多種印刷技術來印刷墨水,例如絲網印刷或噴墨印刷。The ink can be printed using a variety of printing techniques, such as screen printing or inkjet printing.

絲網印刷墨水的理想行為需要觸變型(thixotropic)流變特性,以便在印刷過程中發生剪切減黏(shear thinning),然後進行彈性恢復(elastic recovery),以在乾燥或固化所需的解析度下穩定印刷結構。這種行為對用於印刷電子應用的線路和連線的高解析度印刷是有益的。對於適用於「裸片(bare-die)」或未封裝矽組件的電子電路的構造而言,印刷保真度通常較佳優於125微米以用於自動晶片附著方法。The ideal behavior of screen printing inks requires thixotropic rheology for shear thinning to occur during printing followed by elastic recovery for the required resolution after drying or curing. Stable printing structure at high temperature. This behavior is beneficial for high resolution printing of lines and connections for printed electronics applications. For the construction of electronic circuits suitable for "bare-die" or unpackaged silicon components, printing fidelity is generally better than 125 microns for automated die attach methods.

如上所述,奈米碳材可以是石墨奈米片、單壁奈米碳管或其混合物,並且纖維素基的黏合劑可以是羧甲基纖維素,該薄膜還可以含有作為導電碳顆粒的石墨顆粒。As mentioned above, the nanocarbon material can be graphite nanosheets, single-walled carbon nanotubes or a mixture thereof, and the cellulose-based binder can be carboxymethyl cellulose, and the film can also contain carbon dioxide as conductive carbon particles. graphite particles.

導電墨水還可以具有本文所述的其他組分或性質。The conductive ink may also have other components or properties as described herein.

本文還提供了一種在其上印刷有導電墨水的紡織品基材,該導電墨水包括: (i)                導電碳顆粒(例如奈米碳材);以及 (ii)             與纖維素結合的一黏合劑,適當地為纖維素衍生物。 Also provided herein is a textile substrate having printed thereon a conductive ink comprising: (i) Conductive carbon particles (e.g. carbon nanomaterials); and (ii) A binder for binding to cellulose, suitably a cellulose derivative.

本發明也提供了一種將導電墨水印刷至紡織品之方法,該導電墨水包括: i)      導電碳顆粒(例如奈米碳材); ii)   一纖維素衍生物;以及 iii) 一溶劑。 The present invention also provides a method of printing conductive ink onto textiles, the conductive ink comprising: i) Conductive carbon particles (such as carbon nanomaterials); ii) a cellulose derivative; and iii) a solvent.

墨水可以具有上述關於本發明的其他態樣的特性。The ink may have the properties described above with respect to other aspects of the invention.

紡織品可以是織造的或非織造的紡織品。例如,織造的紡織品可以由纖維織成以獲得更大的應變斷裂特性,並允許減輕對角線施加的應變。這在拉伸時賦予印刷薄膜額外的機械整體性(mechanical integrity)。織造的織物中紡織緯紗(weft)和紡織經紗(warp)的間距通常為每公分至少100根紗線,以免被表面粗糙度限制了印刷的解析度。可以通過施加的表面塗層對基材進行平整化以降低表面粗糙度,從而提高印刷解析度。也可以通過電暈(corona)放電工藝對紡織品進行表面化學處理,以提高基材的潤濕性和可印刷性。Textiles can be woven or non-woven textiles. For example, woven textiles can be woven from fibers to achieve greater strain-rupture properties and allow for diagonally applied strain relief. This imparts additional mechanical integrity to the printed film when stretched. The spacing of the weft and warp yarns in the woven fabric is usually at least 100 yarns per centimeter so that the resolution of the printing is not limited by surface roughness. The substrate can be planarized by an applied topcoat to reduce surface roughness and thus improve print resolution. Textiles can also be surface chemically treated by the corona discharge process to improve substrate wettability and printability.

纖維可以是天然纖維(例如棉、絲)或合成纖維(例如聚合物,包括聚酯、尼龍、聚氨酯、聚烯烴(例如聚乙烯和聚丙烯)、改性及再生纖維素(例如黏膠纖維(viscose))。這些纖維可以相互結合紡紗和織造以提供額外的性能。Fibers can be natural fibers (e.g. cotton, silk) or synthetic fibers (e.g. polymers including polyester, nylon, polyurethane, polyolefins (e.g. polyethylene and polypropylene), modified and regenerated cellulose (e.g. viscose ( viscose)). These fibers can be spun and woven in combination with each other to provide additional properties.

織造材料的選擇可以使一些墨水滲入織造基材的本體中以增加印刷薄膜的厚度。印刷薄膜的所需厚度較佳大於5微米,例如大於10微米。此舉確保了片電阻(sheet resistance)可以降至10歐姆/平方以下,從而為RFID應用提供足夠的導電率。The choice of woven material allows some ink to penetrate into the bulk of the woven substrate to increase the thickness of the printed film. The desired thickness of the printed film is preferably greater than 5 microns, for example greater than 10 microns. This ensures that the sheet resistance (sheet resistance) can be reduced to below 10 ohms/square, thus providing sufficient conductivity for RFID applications.

本文還提供了一種在其上印有導電墨水的熱塑性基材,該導電墨水包括: (i)                導電碳顆粒(例如奈米碳材);以及 (ii)             與纖維素結合的一黏合劑,適當地為纖維素衍生物。 Also provided herein is a thermoplastic substrate printed thereon with a conductive ink comprising: (i) Conductive carbon particles (e.g. carbon nanomaterials); and (ii) A binder for binding to cellulose, suitably a cellulose derivative.

本發明也提供一種將導電墨水印刷至熱塑性基材之方法,該導電墨水包括: (i)                導電碳顆粒(例如奈米碳材); (ii)             一纖維素衍生物;以及 (iii)           一溶劑。 The present invention also provides a method of printing conductive ink onto a thermoplastic substrate, the conductive ink comprising: (i) Conductive carbon particles (such as carbon nanomaterials); (ii) a cellulose derivative; and (iii) A solvent.

墨水可以具有上述關於本發明的其他態樣的特性。The ink may have the properties described above with respect to other aspects of the invention.

當導電墨水的中位數直徑(D 50)為1 μm以下的石墨烯奈米片時,與包含較大奈米材料的墨水相比,可以使用細網印刷絲網(通常大於100T),以更高的解析度印刷墨水。通過適當使用異向性(anisotropic)導電黏合劑,這種墨水可以實現與未封裝微製造裝置的互連。 When the conductive ink has a median diameter (D 50 ) of graphene nanoplatelets below 1 μm, finer screen printing screens (typically greater than 100T) can be used, compared to inks containing larger nanomaterials, to Higher resolution printing inks. Through the appropriate use of anisotropic conductive adhesives, this ink enables interconnection to unpackaged microfabricated devices.

如本文所述,墨水可用於印刷RFID天線。因此,本文還提供了一種RFID標籤,該RFID標籤包括其上印有RFID天線的紡織品或熱塑性基材,其中RFID天線包括導電碳顆粒(例如,奈米碳材(例如碳奈米片及/或奈米碳管)以及一黏合劑(例如纖維素衍生物(例如羧甲基纖維素))。As described herein, the ink can be used to print RFID antennas. Therefore, this paper also provides a kind of RFID label, and this RFID label comprises the textile or thermoplastic base material that RFID antenna is printed on it, and wherein RFID antenna comprises conductive carbon particle (for example, nano carbon material (for example carbon nano sheet and/or carbon nanotubes) and a binder (such as cellulose derivatives (such as carboxymethyl cellulose)).

RFID天線可以具有由本文所述之墨水印刷的薄膜的特性。相似地,紡織品及熱塑性基材可以具有上述特性。An RFID antenna can have the properties of a film printed with the inks described herein. Similarly, textiles and thermoplastic substrates can have the properties described above.

標籤通常包括其上印有RFID天線之一平坦部分以及一環或用於形成環的元件(例如,標籤的端部可穿過的一孔),以允許標籤黏附到感興趣的物體上。.Tags typically include a flat portion on which the RFID antenna is printed and a loop or element for forming a loop (eg, a hole through which the end of the tag can pass) to allow the tag to be adhered to an object of interest. .

標籤的形狀可以實質上為平面的,因為它的厚度可以實質上小於它的長度或寬度。通常,標籤具有3 mm以下的厚度,例如2 mm以下的厚度(例如1 mm以下的厚度)。The shape of the label may be substantially planar in that its thickness may be substantially less than its length or width. Typically, the label has a thickness of less than 3 mm, such as a thickness of less than 2 mm (eg, a thickness of less than 1 mm).

標籤可以由長條材料(例如紡織品或熱塑性塑料)形成,其中其長度大於其寬度。於標籤長度的一端處,可以提供一孔,標籤長度的發送端可以通過該孔插入以提供「環鎖標籤(loop lock tag)」(參見圖16A及圖16B)。孔的形狀的尺寸允許環形標籤以溫和且可逆的方式保持在一起。A label may be formed from a long strip of material, such as textile or thermoplastic, where its length is greater than its width. At one end of the tag length, a hole may be provided through which the sending end of the tag length can be inserted to provide a "loop lock tag" (see Figures 16A and 16B). The size of the shape of the hole allows the ring tab to be held together in a gentle and reversible manner.

作為上述「環鎖標籤」的替代方案,標籤可以是如上所述之平面標籤,其裝配有互補的Velcro ®部分以允許將標籤的部分固定在一起以形成環。 As an alternative to the "loop lock label" described above, the label may be a flat label as described above fitted with complementary Velcro® sections to allow the sections of the label to be secured together to form a loop.

可以用保護膜(overcoat)封裝標籤,例如聚氨酯或矽樹脂保護膜,以提高它們的耐磨性和抵抗例如水的損壞。Labels can be encapsulated with an overcoat, such as polyurethane or silicone, to increase their abrasion resistance and resistance to damage such as water.

或者是,標籤可以以連續擴展的形式提供作為帶狀形式,並以規則的間隔製造組裝好的標籤。Alternatively, the labels may be provided in continuous extensions as strips and the assembled labels produced at regular intervals.

因此,本發明在RFID標籤的生產中使用水基、高導電率墨水,實現了用來作為RFID優秀天線所需的片電阻。儘管傳統的RFID標籤使用金屬材料製成,使其難以回收,但本發明的碳基RFID標籤提供為更環保的替代品。此外,纖維素基黏合劑及奈米碳材的組合允許一定的可撓性和可拉伸性來克服應力疲乏(stress fatigue),這可能存在於金屬天線中。此外,碳基RFID可能表現出非磁性,使其能夠用於食品生產環境。Therefore, the present invention uses water-based, high-conductivity ink in the production of RFID tags to achieve the required sheet resistance for use as an excellent RFID antenna. Although conventional RFID tags are made using metallic materials, making them difficult to recycle, the carbon-based RFID tags of the present invention provide a more environmentally friendly alternative. In addition, the combination of cellulose-based binder and carbon nanomaterials allows some flexibility and stretchability to overcome stress fatigue, which may exist in metal antennas. In addition, carbon-based RFIDs may exhibit non-magnetic properties, enabling their use in food production environments.

本發明結合了奈米碳材組合的高導電率以及良好印刷特性所需的觸變型流變性,給出了設備及電路的多個實施例,這些實施例證明了對印刷電子應用的適用性。此實施例(實施例3)概述了UHF RFID標籤。同樣地,(實施例5)例示了微型加熱器裝置。The present invention combines the high electrical conductivity of the carbon nanomaterial combination with the thixotropic rheology required for good printing properties, giving numerous embodiments of devices and circuits that demonstrate applicability for printed electronics applications. This example (Example 3) outlines a UHF RFID tag. Likewise, (Example 5) exemplifies a micro heater device.

導電墨水可用於多種應用中的印刷,包括但不限於微波天線、RFID標籤、生物感測電極、印刷加熱器、無線感應線圈、用於可調低發射率和反射率塗層的超穎表面(metasurfaces)、應變感測器、表面聲波裝置、溫度感測器、用於超級電容器的儲能電極及電解質、電池、電容感測器、可撓性、可拉伸或結構性電子導體、用於催化、儲存電能和化學修復的低密度氣凝膠(aerogels)、自修復塗層以及藥物輸送平台。Conductive inks can be used for printing in a variety of applications including, but not limited to, microwave antennas, RFID tags, biosensing electrodes, printed heaters, wireless induction coils, metasurfaces for tunable low-emissivity and reflectivity coatings ( metasurfaces), strain sensors, surface acoustic wave devices, temperature sensors, energy storage electrodes and electrolytes for supercapacitors, batteries, capacitive sensors, flexible, stretchable or structured electronic conductors, for Low-density aerogels for catalysis, electrical energy storage and chemical repair, self-healing coatings, and drug delivery platforms.

於再一態樣中,本發明提供了一種RFID標籤,該RFID標籤包括由本文所述的液體組成物沉積(例如印刷)至基材上的天線。該基材可以是塑料聚合物基材(例如PET)、纖維素基材(例如紙質)、紡織品基材(例如織造的或非織造的紡織品基材)或連續熱塑性基材。In yet another aspect, the present invention provides an RFID tag comprising an antenna deposited (eg, printed) from a liquid composition described herein onto a substrate. The substrate may be a plastic polymer substrate such as PET, a cellulosic substrate such as paper, a textile substrate such as a woven or nonwoven textile substrate, or a continuous thermoplastic substrate.

於再一態樣中,本發明提供了一種印刷加熱器,該印刷加熱器包括由本文所述的液體組成物印刷至基材上的加熱元件。In yet another aspect, the present invention provides a printed heater comprising a heating element printed onto a substrate from the liquid composition described herein.

表面應變的測量可用於許多工業應用。當以大於或等於其滲透臨界值(percolation threshold)施用於基材時,奈米碳基印刷結構表現出應變依賴性的導電性。聚合物黏合劑基的薄膜表現出超出使用導電金屬的可再現彈性,導電金屬可能會在達到基材的彈性限度之前斷裂。透過在其中利用本發明,可以在彈性基材上進行高應變(>2%)狀態的測量,並具有良好的再現性。再者,這種彈性行為可以擴展到修飾天線共振(antenna resonance)特性(頻率和Q因子)。提出了一個新穎的實施例,其中無需內部電源或處理電路即可監控彈性基材上印刷UHF RF天線的共振行為。The measurement of surface strain can be used in many industrial applications. When applied to a substrate at greater than or equal to its percolation threshold, the carbon nanoprinted structure exhibits strain-dependent electrical conductivity. Films based on polymer binders exhibit reproducible elasticity beyond that using conductive metals, which can fracture before reaching the elastic limit of the substrate. By utilizing the present invention therein, high strain (>2%) state measurements can be performed on elastic substrates with good reproducibility. Furthermore, this elastic behavior can be extended to modify antenna resonance properties (frequency and Q-factor). A novel embodiment is presented in which the resonant behavior of printed UHF RF antennas on elastic substrates is monitored without the need for internal power sources or processing circuits.

於再一態樣中,本發明提供了本文所述的沉積的液體組成物,其沉積(例如印刷)在可拉伸基材上。In yet another aspect, the invention provides a deposited liquid composition as described herein deposited (eg, printed) on a stretchable substrate.

實施例Example

實施例Example 1–1- 剝離石墨以形成石墨奈米片Exfoliation of graphite to form graphite nanosheets

使用國際專利申請號PCT/EP2019/077579中描述的設備及方法對石墨薄片進行剝離,以獲得橫向尺寸分佈平均約為1 μm且平均厚度約為10層的石墨奈米片。Graphite flakes were exfoliated using the equipment and method described in International Patent Application No. PCT/EP2019/077579 to obtain graphite nanosheets with an average lateral size distribution of about 1 μm and an average thickness of about 10 layers.

總而言之,將細的石墨粉(透過研磨粉的空氣分級製得的薄片尺寸為1-50 μm)分散到表面活性劑-水系統中,並添加到高壓均質機(例如國際專利申請號PCT/EP2019/077579中描述的設備)的進料槽中。然後在從均質機的處理室進入熱交換器前將流體於減壓下加壓並加速。一旦將流體冷卻到由外部冷卻器系統維持的溫度,就可以取決於系統配置將其收集或再循環(recirculated)。In summary, fine graphite powder (flake size 1–50 μm obtained by air classification of ground powder) was dispersed into a surfactant-water system and added to a high pressure homogenizer (e.g. International Patent Application No. PCT/EP2019 /077579 equipment described in the feed tank). The fluid is then pressurized and accelerated under reduced pressure before passing from the process chamber of the homogenizer into the heat exchanger. Once the fluid has cooled to the temperature maintained by the external chiller system, it can be collected or recirculated depending on the system configuration.

加工完石墨後,將剝離的混合物以5000 g離心20分鐘除去所有未剝離的微晶及較大的碎片。這些參數使存在的數層奈米片(即石墨奈米片)外幾乎全部沉降。獲得的石墨奈米片具有橫向尺寸和厚度的分佈分別為50至2000 nm及至多約20 nm。After processing the graphite, the exfoliated mixture was centrifuged at 5000 g for 20 minutes to remove all unexfoliated crystallites and larger fragments. These parameters lead to the almost complete settling of several layers of nanosheets (ie graphite nanosheets) present. The graphite nanoplatelets obtained have distributions of lateral dimensions and thicknesses of 50 to 2000 nm and up to about 20 nm, respectively.

實施例Example 2–2- 墨水製劑ink preparation

墨水AInk A

下表給出用於批次製備墨水的組成。所製備的墨水(包括黏合劑等)的總固體含量約為3.7 wt%。 材料 質量 (g) 乾膜分率 (wt%) 石墨奈米片(如實施例1所述獲得) 3.10 40 單壁奈米碳管 (由OCSiAl提供之Tuball Batt-H 2O SWCNTs) 1.54 20 羧甲基纖維素(鈉鹽) 2.70 34 Triton X-100 0.50 6 The table below gives the composition used to prepare the ink batches. The total solid content of the prepared ink (including binder, etc.) is about 3.7 wt%. Material mass (g) Dry film fraction (wt%) Graphite nanosheets (obtained as described in Example 1) 3.10 40 Single-walled carbon nanotubes (Tuball Batt-H 2 O SWCNTs provided by OCSiAl) 1.54 20 Carboxymethyl Cellulose (Sodium Salt) 2.70 34 Triton X-100 0.50 6

墨水BInk B

下表給出用於批次製備墨水的組成。所製備的墨水(包括黏合劑等)的總固體含量約為2.8 wt%。 材料 質量 (g) 乾膜分率 (wt%) 石墨奈米片(如實施例1所述獲得) 1.34 47.4 單壁奈米碳管 (由OCSiAl提供之Tuball Batt-H 2O SWCNTs) 0.58 20.3 聚丙二醇 22.86 餘量 羧甲基纖維素(鈉鹽) 0.86 30.4 膽酸鈉或其他 0.05 1.9 73.90 餘量 The table below gives the composition used to prepare the ink batches. The total solid content of the prepared ink (including binder, etc.) is about 2.8 wt%. Material mass (g) Dry film fraction (wt%) Graphite nanosheets (obtained as described in Example 1) 1.34 47.4 Single-walled carbon nanotubes (Tuball Batt-H 2 O SWCNTs provided by OCSiAl) 0.58 20.3 polypropylene glycol 22.86 margin Carboxymethyl Cellulose (Sodium Salt) 0.86 30.4 Sodium cholate or other 0.05 1.9 water 73.90 margin

為了製造墨水,將各組分稱重到適合的容器中。為了充分降低黏度以混合組分,使用Silverson L5M-A實驗室高剪切混合機在5000 rpm下運行,在混合條件下(60°C加熱板)加熱混合物,然後將混合物混合5分鐘。To make the ink, the components are weighed into suitable containers. To reduce the viscosity enough to mix the components, a Silverson L5M-A laboratory high shear mixer was used running at 5000 rpm, the mixture was heated under mixing conditions (60°C hot plate), and the mixture was mixed for 5 minutes.

石墨奈米片具有從50 nm至800 nm的橫向尺寸分佈,並且具有至多約20 nm的厚度。Graphite nanoplatelets have a lateral size distribution from 50 nm to 800 nm and have a thickness up to about 20 nm.

透過SEM進行結構特徵化,指出在堆疊的石墨奈米片之間的間隙中存在奈米碳管的緊密網狀結構(參見圖1及圖2)。Structural characterization by SEM indicated the presence of a tight network of carbon nanotubes in the gaps between the stacked graphite nanosheets (see Figures 1 and 2).

在0.1/s至100/s的剪切速率下測量墨水A的黏度,發現這些墨水具有觸變性及流變曲線,如圖15顯示。The viscosity of ink A was measured at a shear rate of 0.1/s to 100/s, and it was found that these inks had thixotropy and rheological curves, as shown in Figure 15.

墨水已成功印刷在多種基材上,該基材包括數種等級的聚對苯二甲酸乙二醇酯(PET)基材(杜邦Tejin ST504 & Felix Scholler F40100)及紙質基材。The ink has been successfully printed on a variety of substrates including several grades of polyethylene terephthalate (PET) substrates (DuPont Tejin ST504 & Felix Scholler F40100) and paper substrates.

根據國際電工委員會標準IEC TS 62607-2-1:2012,使用四點探針測量印刷薄膜的導電率。透過SEM截面分析或掃描探針輪廓儀(scanning probe profilometry)測量薄膜厚度,並且使用導電率和厚度來計算比導電率(specific conductivity)。The conductivity of the printed film was measured using a four-point probe according to the International Electrotechnical Commission standard IEC TS 62607-2-1:2012. The film thickness was measured by SEM cross-sectional analysis or scanning probe profilometry, and the specific conductivity was calculated using the conductivity and thickness.

觀察到印刷薄膜的導電率高達500 kSm -1The conductivity of the printed film was observed to be as high as 500 kSm −1 .

因此,本發明提供了由奈米碳材形成的高導電性墨水,特別是由可以被印刷至紙質基材上的奈米碳材形成的高導電性墨水。Therefore, the present invention provides a highly conductive ink formed of carbon nanomaterials, especially a highly conductive ink formed of carbon nanomaterials that can be printed onto paper substrates.

實施例Example 33 : UHF RFUHF RF 標籤集成Tag integration

使用上文實施例2所述的墨水A對適當設計的UHF天線進行絲網印刷,並使用32T網眼絲網印刷至紙質基材(標準未塗層的標籤紙)上,使其乾燥厚度約為3微米。An appropriately designed UHF antenna was screen printed using Ink A as described in Example 2 above, and screen printed onto a paper substrate (standard uncoated label stock) using a 32T mesh to a dry thickness of approx. to 3 microns.

印刷天線的圖像如圖3所示。圖4顯示印刷天線的可撓性,可以看出在不損害印刷天線的完整性的情況下,印刷天線可以捲曲在狹窄的直徑上。圖5顯示墨水的印刷解析度。An image of the printed antenna is shown in Figure 3. Figure 4 shows the flexibility of the printed antenna, where it can be seen that the printed antenna can be crimped on a narrow diameter without compromising the integrity of the printed antenna. Figure 5 shows the printing resolution of the ink.

所得的天線透過異向性導電膜(ACF)熱電極工藝與裸片RFID集成電路(Impinj Monza 6或NXP UCODE 8)集成在一起。在無屏蔽的辦公環境中,使用手持式Zebra(MC3300型)讀取器對所得的RFID標籤進行分析,達到的典型讀取距離為3公尺。The resulting antenna is integrated with a bare-die RFID integrated circuit (Impinj Monza 6 or NXP UCODE 8) through an anisotropic conductive film (ACF) thermode process. The resulting RFID tags were analyzed using a handheld Zebra (Model MC3300) reader in an unshielded office environment, achieving a typical read distance of 3 meters.

實施例Example 44 :印刷在可拉伸基材上: Printed on a stretchable substrate

於配製過程中,將5 wt%的黏合劑γ-戊內酯(GVL)添加到實施例2所述的墨水A的水含量中。During formulation, 5 wt% of the binder gamma-valerolactone (GVL) was added to the water content of ink A as described in Example 2.

於印刷時,用此種含有GVL的墨水印刷的薄膜在PET及紙質上的印刷次數與標準製劑相同時具有可比擬的片電阻(sheet resistance)(例如,印刷三遍後為2-3 Ohm/sq)。When printing, films printed with this GVL-containing ink have comparable sheet resistance (for example, 2-3 Ohm/ sq).

含有GVL的墨水也被印刷至兩種不同的熱塑性聚氨酯(TPU)彈性體以及硫化的聚異戊二烯橡膠(polyisoprene rubber)上。Inks containing GVL were also printed onto two different thermoplastic polyurethane (TPU) elastomers and vulcanized polyisoprene rubber.

TPU上沉積的墨水的線性曲線用於量化墨水對應變的應答。為了進行應變的測量,將線性曲線印刷至安裝在TA系統結構分析儀(TA Systems Texture Analyser)中的狗骨頭形基材上。使用Keithley 2614B SourceMeter原位監控樣品電阻。The linearity curve of the ink deposited on the TPU was used to quantify the response of the ink to strain. For strain measurements, linear curves were printed onto dogbone shaped substrates mounted in a TA Systems Texture Analyzer. Sample resistance was monitored in situ using a Keithley 2614B SourceMeter.

如圖6所示,薄膜電阻的應答在至多5%的應變下為線性的,此後電阻開始迅速上升。線性區域(如虛線所示)的斜率是統一的,這是很難以理解的,因為大多數異向性材料由於材料的變形而表現出的應變係數(Gauge Factor, G) > 2。發生這種情況的機制尚未確定。As shown in Figure 6, the response of the sheet resistance is linear up to a strain of 5%, after which the resistance begins to rise rapidly. The slope of the linear region (shown by the dashed line) is uniform, which is difficult to understand since most anisotropic materials exhibit a gauge factor (Gauge Factor, G) > 2 due to deformation of the material. The mechanism by which this occurs has not been determined.

使用上述含有GVL的墨水中描述的墨水在市售TPU彈性體基材上印刷領結狀天線圖樣(如圖7所示)。天線設計已被優化以在UHF RFID頻段(860至960 MHz)內實現共振。A bow-tie antenna pattern (as shown in Figure 7) was printed on a commercially available TPU elastomeric substrate using the inks described above for GVL-containing inks. The antenna design has been optimized for resonance in the UHF RFID frequency band (860 to 960 MHz).

一旦安裝適合的RFID集成電路(IC),圖7中所示的印刷天線的讀取距離約為80-85 cm。Once installed with a suitable RFID integrated circuit (IC), the read distance of the printed antenna shown in Figure 7 is about 80-85 cm.

為了將天線行為與圖7中測得的電阻應答進行比較,將單個天線透過SMU-A連接器連接到矢量網絡分析儀(VNA, Pico Technologies PicoVNA 106),並在天線應變時監測頻譜應答。圖8顯示其結果,以及圖9作為應變函數的共振位置的內插測量結果。To compare the antenna behavior with the measured resistive response in Figure 7, a single antenna was connected to a vector network analyzer (VNA, Pico Technologies PicoVNA 106) through the SMU-A connector and the spectral response was monitored as the antenna was strained. Figure 8 shows the results, together with Figure 9 interpolated measurements of the resonance position as a function of strain.

數據顯示天線共振頻率(resonant frequency)對施加的應變的應答較弱,甚至超出了薄膜導電率預期呈線性變化的區域。該數據可以同等地「擬合(fitted)」為890 MHz的恆定平均值。透過將圖6左手邊的數據外推至0 Hz,可以估算天線電阻;

Figure 02_image001
其中
Figure 02_image003
是0 Hz時反射波損耗(return loss)的外推值。數據與圖6的數據一起繪製於圖10中。可以看出兩種方法在天線電阻隨應變的相對變化方面有合理的一致性。 The data show that the response of the antenna's resonant frequency to applied strain is weak, even beyond the region where the conductivity of the film is expected to vary linearly. The data can equally be "fitted" to a constant mean value at 890 MHz. The antenna resistance can be estimated by extrapolating the data on the left hand side of Figure 6 to 0 Hz;
Figure 02_image001
in
Figure 02_image003
is the extrapolated value of the return loss at 0 Hz. The data are plotted in Figure 10 along with the data from Figure 6 . It can be seen that the two methods are in reasonable agreement with respect to the relative change in antenna resistance with strain.

最後,在5%應變的循環負載下測試了單個組裝的標籤(天線及IC),並在測試之前和之後測量了讀取範圍。初始讀取範圍為70 cm,而最終讀取範圍(10,000次應變循環後)也為70 cm。Finally, the individual assembled tags (antenna and IC) were tested under a cyclic load of 5% strain, and the read range was measured before and after the test. The initial read range was 70 cm, while the final read range (after 10,000 strain cycles) was also 70 cm.

實施例Example 55 :可印刷加熱器: Printable Heater

實施例2的墨水A以圖11所示的圖樣印刷在標籤紙上。印刷涉及三遍印刷,而印刷薄膜的片電阻為2 Ω/sq(歐姆/平方)。所得的薄膜具有可撓性且能很好地黏附到紙質基材上,並且可符合2 mm的滾筒直徑而不會剝離。Ink A of Example 2 was printed on label paper in the pattern shown in FIG. 11 . Printing involved three passes, and the sheet resistance of the printed film was 2 Ω/sq (ohms/square). The resulting film was flexible and adhered well to paper substrates and could conform to a 2 mm roll diameter without delamination.

將10 V直流電位差施加到印刷薄膜上(約0.08 A,0.8 W),透過紅外熱成像法確定,此舉導致溫度升高約20°C(參見圖12A及圖12B)。Applying a 10 V DC potential difference to the printed film (about 0.08 A, 0.8 W), as determined by infrared thermography, resulted in a temperature increase of about 20°C (see Figures 12A and 12B).

實施例Example 66 :含有石墨的墨水製劑: Ink preparation containing graphite

還已經發現,當使用微米級的石墨而不是上文實施例2的石墨奈米片時,透過添加奈米碳管仍然觀察到導電率的增加。It has also been found that when using micron-sized graphite instead of the graphite nanoplatelets of Example 2 above, an increase in conductivity is still observed through the addition of carbon nanotubes.

圖13顯示在奈米碳管的不同質量分率下石墨和奈米碳管之混合物的導電率。Figure 13 shows the electrical conductivity of a mixture of graphite and carbon nanotubes at different mass fractions of carbon nanotubes.

實施例Example 77 : RFIDRFID 標籤Label

使用上文實施例2所述之墨水來生產RFID標籤。RFID labels were produced using the ink described in Example 2 above.

一個標籤是從回收的緊密織造的聚酯上剪下來的,一般的形狀如圖16B所示。如圖16B所示,標籤的形狀通常為矩形,在標籤的一端附近具有一個圓孔。標籤的每個長邊上都有一個半圓形的切口。A label was cut from recycled tightly woven polyester, generally in the shape shown in Figure 16B. As shown in Figure 16B, the tag is generally rectangular in shape with a circular hole near one end of the tag. There is a semi-circular cutout on each long side of the label.

在與圓孔相對的標籤末端處,RFID天線由實施例2所述之墨水印刷,該墨水顯示出對織造的聚酯基材具有優秀的黏附性。At the end of the label opposite the circular hole, the RFID antenna was printed with the ink described in Example 2, which showed excellent adhesion to the woven polyester substrate.

於使用過程中,標籤上印有RFID天線的一端可以穿過標籤另一端的圓孔,形成如圖16A所示的環。半圓形切口位於圓孔內以定位環。During use, one end of the tag printed with the RFID antenna can pass through the round hole at the other end of the tag to form a loop as shown in FIG. 16A . A semi-circular cutout sits in the round hole to locate the ring.

因此,該標籤可以貼在包裝箱、托盤、動物屍體四肢、活的植物和樹木或其他物體上,在這些物體上提供RFID標籤是有益的,這樣不會對物體本身造成損壞。該標籤可抵抗水基液體。該標籤還具有不包含任何金屬材料並且具有可撓性與可拆卸兩者的優點。Thus, the tag can be affixed to crates, pallets, animal carcasses, living plants and trees or other objects where it would be beneficial to provide RFID tags so as not to cause damage to the object itself. The label is resistant to water-based liquids. The tag also has the advantage of not containing any metallic material and being both flexible and detachable.

可使用PET絲或PET薄膜生產類似的標籤。當貼在自願者身上時,使用這些材料製成的RFID標籤的讀取範圍約為1.6 m。因此,這些結果驗證了標籤在肉類加工應用中的使用。Similar labels can be produced using PET filament or PET film. RFID tags made with these materials had a read range of about 1.6 m when attached to a volunteer. Therefore, these results validate the label's use in meat processing applications.

圖1及圖2顯示下文實施例2描述的印刷墨水的掃描式電子顯微鏡(SEM)影像。 圖3顯示下文實施例3描述的印刷天線之圖像。 圖4顯示於圖3所示的印刷天線的可撓性之圖像。 圖5顯示下文實施例2描述的墨水的印刷解析度之圖像。 圖6顯示如實施例4所述的印刷薄膜之電阻的應變應答(strain response)。 圖7顯示實施例4中印刷的天線圖樣(antenna pattern)之形狀。 圖8顯示實施例4中印刷的具有不同GVL含量的薄膜之共振頻率(resonant frequency)。 圖9顯示作為應變函數的實施例4所述的薄膜的共振頻率。 圖10顯示如實施例4所述的印刷薄膜之電阻的應變應答(參見圖6)以及該些印刷薄膜之估計電阻。 圖11顯示如實施例8所述的印刷薄膜,其用作印刷加熱器。 圖12A及圖12B為圖11中的印刷薄膜的紅外線熱影像,其中圖12A為未向薄膜施加電位差,圖12B為向薄膜施加10V的電位差。 圖13顯示相對於奈米碳管的質量分率的導電率,該奈米碳管是來自於由含有石墨顆粒及奈米碳管的墨水印刷而成的薄膜之中,如下文實施例6所述。 圖14顯示石墨奈米片的各別寬度、長度及厚度參數之示意圖。 圖15為流變曲線,顯示下文實施例2描述的墨水的黏度。 圖16A及圖16B顯示了一個標籤,其上印刷有使用本文所述的墨水的RFID標籤。 Figures 1 and 2 show scanning electron microscope (SEM) images of the printing inks described in Example 2 below. Figure 3 shows an image of the printed antenna described in Example 3 below. FIG. 4 shows an image of the flexibility of the printed antenna shown in FIG. 3 . Figure 5 shows an image of the printing resolution of the ink described in Example 2 below. FIG. 6 shows the strain response of the resistance of the printed film as described in Example 4. FIG. FIG. 7 shows the shape of the antenna pattern printed in Example 4. FIG. FIG. 8 shows the resonant frequency of films printed in Example 4 with different GVL contents. Figure 9 shows the resonant frequency of the film described in Example 4 as a function of strain. Figure 10 shows the strain response of the resistance of the printed films as described in Example 4 (see Figure 6) and the estimated resistance of these printed films. Figure 11 shows a printed film as described in Example 8, used as a printed heater. 12A and 12B are infrared thermal images of the printed film in FIG. 11 , wherein FIG. 12A shows that no potential difference is applied to the film, and FIG. 12B shows that a potential difference of 10V is applied to the film. Figure 13 shows the electrical conductivity relative to the mass fraction of carbon nanotubes from films printed from inks containing graphite particles and carbon nanotubes, as described in Example 6 below stated. Figure 14 shows a schematic diagram of the respective width, length and thickness parameters of graphite nanosheets. Figure 15 is a rheological curve showing the viscosity of the ink described in Example 2 below. Figures 16A and 16B show a label with an RFID tag printed thereon using the inks described herein.

Claims (19)

一種液體組成物,包括: (i)                石墨奈米片; (ii)             奈米碳管; (iii)           一增稠劑; (iv)           一保濕劑;以及 (v)             一溶劑。 A liquid composition comprising: (i) Graphite nanosheets; (ii) carbon nanotubes; (iii) a thickener; (iv) a humectant; and (v) A solvent. 如請求項1所述之液體組成物,其中該保濕劑是選自尿素、甘油或例如聚丙二醇的二醇類。The liquid composition according to claim 1, wherein the humectant is selected from urea, glycerin or glycols such as polypropylene glycol. 如請求項1或請求項2所述之液體組成物,其中該石墨奈米片之厚度為30 nm以下。The liquid composition according to claim 1 or claim 2, wherein the graphite nanosheets have a thickness of 30 nm or less. 如請求項1至請求項3中任一項所述之液體組成物,其中該增稠劑為一水凝膠形成增稠劑。The liquid composition according to any one of claims 1 to 3, wherein the thickener is a hydrogel-forming thickener. 如請求項1至請求項4中任一項所述之液體組成物,其中該增稠劑為一纖維素衍生物,例如為羧甲基纖維素。The liquid composition according to any one of claim 1 to claim 4, wherein the thickener is a cellulose derivative, such as carboxymethyl cellulose. 如請求項1至請求項5中任一項所述之液體組成物,更包括單壁奈米碳管,可選地具有1 nm至5 nm之平均直徑和/或大於3 μm之長度。The liquid composition according to any one of claim 1 to claim 5, further comprising single-walled carbon nanotubes, optionally having an average diameter of 1 nm to 5 nm and/or a length greater than 3 μm. 如請求項1至請求項6中任一項所述之液體組成物,其中該導電碳顆粒為石墨奈米片,且該奈米碳管與該石墨奈米片之重量比為0.05:1至0.6:1(奈米碳管:石墨奈米片)。The liquid composition as described in any one of claim 1 to claim 6, wherein the conductive carbon particles are graphite nanosheets, and the weight ratio of the carbon nanotubes to the graphite nanosheets is 0.05:1 to 0.6:1 (carbon nanotubes:graphite nanosheets). 如請求項1至請求項7中任一項所述之液體組成物,其中該奈米碳管以0.1 %至1.5 %重量百分比(w/w)的量存在於該組成物中。The liquid composition as described in any one of claim 1 to claim 7, wherein the carbon nanotubes are present in the composition in an amount of 0.1% to 1.5% by weight (w/w). 如請求項1至請求項8中任一項所述之液體組成物,更包括一表面活性劑。The liquid composition according to any one of claim 1 to claim 8, further comprising a surfactant. 如請求項9所述之液體組成物,其中該表面活性劑為膽酸鈉。The liquid composition as described in claim 9, wherein the surfactant is sodium cholate. 如請求項1至請求項10中任一項所述之液體組成物,其中該溶劑為一水性溶劑(例如水)。The liquid composition according to any one of claim 1 to claim 10, wherein the solvent is an aqueous solvent (such as water). 如請求項1至請求項11中任一項所述之液體組成物,更包括一含有單價離子之黏合劑。The liquid composition according to any one of claim 1 to claim 11, further comprising a binder containing monovalent ions. 如請求項12所述之液體組成物,其中該黏合劑包括用二價、三價或四價離子鹽(例如氯化鈣(II)或硫酸鐵(III))的水溶液處理過之羧甲基纖維素。The liquid composition as claimed in claim 12, wherein the binder comprises carboxymethyl treated with an aqueous solution of a divalent, trivalent or tetravalent ion salt (such as calcium chloride (II) or iron sulfate (III)). cellulose. 如請求項1所述之液體組成物,包括: (a)   石墨奈米片; (b)   奈米碳管; (c)   羧甲基纖維素; (d)   聚丙二醇; (e)   膽酸鈉;以及 (f)   水。 The liquid composition as described in claim 1, comprising: (a) Graphite nanosheets; (b) carbon nanotubes; (c) carboxymethyl cellulose; (d) polypropylene glycol; (e) sodium cholate; and (f) water. 如請求項1所述之液體組成物,包括: (a)   重量百分比為0.5 %至3 %(w/w)範圍內之石墨奈米片; (b)   重量百分比為0.1 % 至1.5 %(w/w)範圍內之奈米碳管; (c)   重量百分比為0.5 %至2 %(w/w)範圍內之羧甲基纖維素; (d)   重量百分比為5 %至30 %(w/w)範圍內之聚丙二醇; (e)   重量百分比為0.01 %至0.1 %範圍內之膽酸鈉;以及 (f)   水。 The liquid composition as described in claim 1, comprising: (a) Graphite nanosheets with a weight percentage ranging from 0.5% to 3% (w/w); (b) Carbon nanotubes with a weight percentage ranging from 0.1% to 1.5% (w/w); (c) Carboxymethylcellulose in the range of 0.5% to 2% (w/w) by weight; (d) polypropylene glycol in the range of 5% to 30% (w/w) by weight; (e) Sodium cholate in the range of 0.01% to 0.1% by weight; and (f) water. 一種紡織品或熱塑性基材,其上印刷有如請求項1至請求項15中任一項所述之一液體組成物。A textile or thermoplastic substrate, on which the liquid composition according to any one of claim 1 to claim 15 is printed. 一種使用如請求項1至請求項15中任一項所述之液體組成物印刷至一紡織品或熱塑性基材上之方法。A method of printing onto a textile or thermoplastic substrate using the liquid composition described in any one of claim 1 to claim 15. 一種RFID標籤,包括由如請求項1至請求項15中任一項所述之液體組成物印刷之一RFID天線。An RFID label comprising an RFID antenna printed by the liquid composition as described in any one of claim 1 to claim 15. 如請求項18所述之RFID標籤,其中該標籤包括其上印刷有該RFID天線之一平坦部分以及一環或用於形成環之元件,以允許該標籤黏附至感興趣之一物體上。The RFID tag as claimed in claim 18, wherein the tag includes a flat portion on which the RFID antenna is printed and a loop or elements for forming a loop to allow the tag to be adhered to an object of interest.
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