TW202322897A - Gas generator - Google Patents
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Description
本發明係關於一種氣體產生裝置。The present invention relates to a gas generating device.
隨著對全球暖化的重視提升,能源議題已是人們必須共同面對的問題。隨著各國科技蓬勃發展而帶來的能源用量提升,傳統化石燃料造成的環境污染難以接受,因此綠能的發展成為近年來備受重視的課題。氫氣是一種已被廣泛利用的重要化學品,同時也是高能量密度的能源載體,其具有高度潛力作為潔淨燃料以實現無汙染發電。With increasing emphasis on global warming, energy issues have become issues that people must face together. With the increase in energy consumption brought about by the vigorous development of science and technology in various countries, the environmental pollution caused by traditional fossil fuels is unacceptable. Therefore, the development of green energy has become a topic that has attracted much attention in recent years. Hydrogen is an important chemical that has been widely utilized and is also an energy carrier with high energy density, which has high potential as a clean fuel to realize pollution-free power generation.
由於目前氫氣的工業化生產仍依賴化石燃料,因此相關研究積極地尋找其他替代生產方案。有研究發現半導體晶片或太陽能電池中所含有之高純度矽或鋁適用於產氫,因此回收廢棄的半導體晶片或太陽能電池並取用其中的含矽元件或含鋁元件產氫成為一種可被考慮的解決方案。Since the current industrial production of hydrogen still relies on fossil fuels, relevant research is actively looking for other alternative production schemes. Studies have found that high-purity silicon or aluminum contained in semiconductor wafers or solar cells is suitable for hydrogen production. Therefore, recycling waste semiconductor wafers or solar cells and using silicon-containing components or aluminum-containing components to produce hydrogen can be considered. s solution.
為了增加氫氣的產率(Yield),含矽或含鋁元件可以先被加工製成粉末或顆粒狀燃料後再投入水中。在特定溫度下,粉末或顆粒狀燃料與水進行反應進而產出氫氣。然而,在反應過程中產生的氫氣在水中形成氣泡,並且尚未完全反應的粉末或顆粒狀燃料可能會因氫氣氣泡的擾動或是已氧化之粉末或顆粒狀燃料的推擠被帶出水面。被帶出水面的粉末或顆粒狀燃料無法與水接觸而造成燃料反應不完全,導致氫氣的產率下降。In order to increase the yield of hydrogen (Yield), silicon or aluminum-containing components can be processed into powder or granular fuel before being put into water. At a certain temperature, the powdered or granular fuel reacts with water to produce hydrogen. However, the hydrogen gas generated during the reaction forms bubbles in the water, and the powder or granular fuel that has not fully reacted may be carried out of the water surface due to the disturbance of the hydrogen bubbles or the pushing of the oxidized powder or granular fuel. The powdered or granular fuel that is carried out of the water cannot contact the water and cause the fuel to react incompletely, resulting in a decrease in the hydrogen production rate.
鑒於上述問題,本發明提供一種氣體產生裝置,有助於解決粉末或顆粒狀燃料反應不完全而導致氣體的產率下降的問題。In view of the above problems, the present invention provides a gas generating device, which helps to solve the problem that the gas production rate decreases due to incomplete reaction of powder or granular fuel.
本發明一實施例所揭露之氣體產生裝置包含一容置槽以及一反應單元。容置槽適於容納一反應液體。反應單元位於容置槽中並且適於可活動地位於反應液體內。反應單元包含一包裝體以及一反應物,其中反應物是粉末或顆粒狀。包裝體具有彼此連通的一內部空間、一液體通道以及一氣體通道。反應物提供於包裝體的內部空間。反應液體可通過液體通道進入內部空間以狀反應物反應產生氣體,且反應產出的氣體可通過氣體通道進入容置槽。A gas generating device disclosed in an embodiment of the present invention includes a containing tank and a reaction unit. The accommodating tank is suitable for accommodating a reaction liquid. The reaction unit is located in the holding tank and is adapted to be movably located in the reaction liquid. The reaction unit includes a packaging body and a reactant, wherein the reactant is powder or granular. The packaging body has an inner space, a liquid passage and a gas passage which communicate with each other. The reactant is provided in the inner space of the package. The reaction liquid can enter the internal space through the liquid channel to react with the reactants to generate gas, and the gas produced by the reaction can enter the accommodating tank through the gas channel.
根據本發明揭露之氣體產生裝置,反應單元可活動地位於反應液體內且包含包裝體及反應物。反應液體可經過位於包裝體上的通道流入包裝體內與反應物接觸反應生成氣體,且氣體經由包裝體上的通道進入至反應液體中,最終可被外部設備收集。懸浮於反應液體中的反應單元讓反應物可保持在反應液體的液面下而被完全浸潤,能防止反應物因為離開反應液體而反應不完全。進一步來說,本發明揭露之氣體產生裝置有助於解決氣體的產率下降的問題。According to the gas generating device disclosed in the present invention, the reaction unit can be movably located in the reaction liquid and includes a packaging body and a reactant. The reaction liquid can flow into the package through the channel on the package body and contact with the reactants to generate gas, and the gas enters the reaction liquid through the channel on the package body, and can be finally collected by external equipment. The reaction unit suspended in the reaction liquid allows the reactants to be completely soaked under the liquid surface of the reaction liquid, which can prevent the reactants from incomplete reaction due to leaving the reaction liquid. Furthermore, the gas generating device disclosed in the present invention helps to solve the problem of the decrease of gas production rate.
以上關於本發明內容之說明及以下實施方式之說明係用以示範與解釋本發明之原理,並提供本發明之專利申請範圍更進一步之解釋。The above description of the content of the present invention and the following description of the implementation are used to demonstrate and explain the principle of the present invention, and to provide further explanation of the patent application scope of the present invention.
於以下實施方式中詳細敘述本發明之詳細特徵及優點,其內容足以使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露的內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易理解本發明。以下實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。The detailed features and advantages of the present invention are described in detail in the following embodiments, the content of which is sufficient to enable anyone familiar with the relevant art to understand the technical content of the present invention and implement it accordingly, and according to the content disclosed in this specification, the scope of the patent application and the drawings , anyone skilled in the relevant art can easily understand the present invention. The following examples are to further describe the concept of the present invention in detail, but not to limit the scope of the present invention in any way.
請參照圖1,圖1為根據本發明一實施例之反應單元的示意圖。在本實施例中,反應單元10a包含包裝體110以及反應物120,其中,反應物120可以是粉末或顆粒狀。包裝體110包含第一殼件111以及第二殼件112。第一殼件111可拆卸地與第二殼件112組裝而形成內部空間100。第一殼件111具有至少一進液孔111a作為包裝體110的液體通道並與內部空間100連通,且第二殼件112具有至少一出氣孔112a作為包裝體110的氣體通道並與內部空間100連通。圖1示例性繪出液體通道包含單一進液孔111a以及氣體通道包含多個出氣孔112a,但進液孔和出氣孔的數量並非用以限制本發明。進液孔111a可選擇性地填充可吸水物質或是孔壁面上可形成潤濕性塗層。Please refer to FIG. 1 , which is a schematic diagram of a reaction unit according to an embodiment of the present invention. In this embodiment, the
反應物120提供於包裝體110的內部空間100。反應液體可通過液體通道(進液孔111a)進入內部空間100以與反應物120反應產生氣體。在本實施例中,反應物120可以是含有矽或鋁至少其中一者的粉末或顆粒狀,其可獲取自含矽或含鋁材料之廢棄物或回收物,例如大陽能電池和半導體晶片。反應液體例如但不限於是純水,其可通過液體通道進入反應單元10a內並與反應物120反應產生氫氣。反應產生的氫氣可通過氣體通道(出氣孔112a)離開反應單元10a。關於產氫過程將於後續有更詳細的描述。The
在本實施例中,液體通道的開口率可小於氣體通道的開口率。具體來說,進液孔111a的面積小於這些出氣孔112a的總面積。此外,進液孔111a的尺寸與各個出氣孔112a的尺寸皆可小於反應物120的平均顆粒尺寸或可小於反應物120結成團塊的平均尺寸。圖1示例性繪示圓孔狀的進液孔111a和出氣孔112a,因此其中進液孔111a的尺寸指的是進液孔111a的直徑,且出氣孔112a的尺寸指的是各個出氣孔112a的直徑,但進液孔和出氣孔的形狀並非用以限制本發明。In this embodiment, the opening ratio of the liquid channel may be smaller than that of the gas channel. Specifically, the area of the
圖2為根據本發明另一實施例之反應單元的示意圖。在本實施例中,反應單元10b包含包裝體110b以及反應物120。包裝體可為單一元件,其具有內部空間100以及包含多個開孔113的通道,且這些開孔113包含遍布於包裝體110b的多個進液孔與多個出氣孔。更進一步來說,本實施例的包裝體110b例如但不限於是不織布袋體,其上分布有多個網孔作為前述之開孔113,並且每一開孔113均可提供作為讓液體通過的進液孔或是讓氣體通過的出氣孔。對於任一開孔113而言,當液體通過此開孔113進入內部空間100時,此開孔113是作為進液孔使用;當氣體通過此開孔113離開內部空間100時,此開孔113是作為出氣孔使用,也就是說開孔113可以兼用作進液孔和出氣孔。另外,各個開孔113的尺寸可小於反應物120的平均顆粒尺寸或可小於反應物120結成團塊的平均尺寸。FIG. 2 is a schematic diagram of a reaction unit according to another embodiment of the present invention. In this embodiment, the
圖3為根據本發明又一實施例之反應單元的示意圖。在本實施例中,反應單元10c包含包裝體110、反應物120以及分隔件130,且反應物120提供於包裝體110的內部空間100。包裝體110的具體結構可參照前述關於圖1的說明,在此不再贅述。分隔件130例如但不限於是濾紙、濾棉、泡棉和聚丙烯(PP)顆粒或聚偏二氟乙烯(PVDF)顆粒製成的薄膜,其提供於包裝體110的內部空間100,並且反應物120承載於分隔件130上。在本實施例中,其中一個分隔件130位於進液孔111a與反應物120之間,另一個分隔件130位於出氣孔112a與反應物120之間。值得一提的是,位於出氣孔112a與反應物120之間的分隔件130是可選擇性提供的元件,在一些實施例中,省略了位於出氣孔112a與反應物120之間的分隔件130,其並非用以限制本發明。反應液體(例如純水)對分隔件130而言可具有浸潤性,也就是說進入到內部空間100的反應液體可以附著在分隔件130表面或是滲透到分隔件130內部,進而可藉由分隔件130浸潤反應物120。FIG. 3 is a schematic diagram of a reaction unit according to another embodiment of the present invention. In this embodiment, the
圖4為根據本發明又另一實施例之反應單元的示意圖。在本實施例中,反應單元10d包含包裝體110d、反應物120以及熱供應源140,且反應物120提供於包裝體110d的內部空間100。包裝體110d的具體結構可參照前述關於圖1的說明,相同處在此不再贅述。熱供應源140例如但不限於選自由氫氧化鋰、氫氧化鈉、氫氧化鉀、氧化鈣、氫氧化鈣、氫氧化鎂及其組合所組成的群組,其可設置於包裝體110d的任意位置,圖4示例性繪出熱供應源140埋設於反應物120中,但本發明並不以此為限。熱供應源140能跟反應液體或反應物120至少其中一者反應生熱,藉以提供熱能給反應物120。此外,包裝體110d可具有保溫結構114。保溫結構114可以是包覆包裝體110d的矽膠套或是鍍在包裝體110d內壁面上的金屬膜,其可防止熱供應源140產生的熱逸散至反應單元10d外部。FIG. 4 is a schematic diagram of a reaction unit according to yet another embodiment of the present invention. In this embodiment, the
圖5為根據本發明一實施例之氣體產生裝置的示意圖。在本實施例中,氣體產生裝置20a包含容置槽210以及任一實施例的反應單元,而圖5示例性繪出圖1之反應單元10a位於容置槽210中。容置槽210容納有反應液體30,且反應液體30例如但不限於是純水、食鹽水或鹼性溶液。反應液體30通過進液孔111a進入反應單元10a的包裝體110內並與反應物120進行氧化還原反應而產生氫氣。反應產生的氫氣接著通過出氣孔112a離開包裝體110進入至反應液體30和/或容置槽210的腔室200內,並且最終經由排氣管路40排出氣體產生裝置20a外。由於反應單元10a可活動地位於反應液體30內,反應物120可保持在反應液體30液面下而被完全浸潤,即便反應液體30被氫氣氣泡擾動或者反應液體30的量隨著時間經過減少,懸浮於反應液體30中的反應單元10a能防止反應物120因為離開反應液體30而反應不完全。FIG. 5 is a schematic diagram of a gas generating device according to an embodiment of the present invention. In this embodiment, the
當反應單元10a的包裝體110包含可拆卸地相互組裝之第一殼件111及第二殼件112,操作人員可以很方便地更換反應物或補充新的反應物120,而達到反應單元10a的循環使用。When the
當液體通道的開口率(進液孔111a面積)小於氣體通道的開口率(出氣孔112a總面積),可避免反應物120的氫氣產生速度過快,同時也能避免反應物120經由進液孔111a漏出包裝體110外。When the opening ratio of the liquid channel (the area of the
當進液孔111a的尺寸與出氣孔112a的尺寸皆小於反應物120的平均顆粒尺寸或小於反應物120結成團塊的平均尺寸,能進一步避免反應物120經由進液孔111a或出氣孔112a漏出包裝體110外。根據本發明一實施例的反應物120來自於對大陽能電池和/或半導體晶片中的含矽或含鋁材料回收處理,因此反應物120經過篩選後的平均顆粒尺寸或反應物120結成團塊的平均尺寸介於63.0微米(μm)至104.0微米,故進液孔111a與各個出氣孔112a尺寸皆小於63.0微米。When the size of the
此外,圖5的反應單元10a也可以替換成圖3的反應單元10c提供於容置槽210中。一併參照圖3和圖5,在反應單元包含分隔件130的實施例中,分隔件130有助於加速反應液體30浸潤反應物120,使靠近進液孔111a與遠離進液孔111a兩個不同區域的反應物120能接近同時開始反應產氫。In addition, the
另外,圖5的反應單元10a也可以替換成圖4的反應單元10d提供於容置槽210中。一併參照圖4和圖5,在反應單元包含熱供應源140的實施例中,熱供應源140能在反應單元之包裝體內部或外圍提供高溫環境,而有助於提供產氫反應所需要的反應熱,因此氣體產生裝置不需要加裝額外的加熱設備。In addition, the
圖6為根據本發明另一實施例之氣體產生裝置的示意圖。在本實施例中,氣體產生裝置20b包含容置槽210、多孔蓋板220以及任一實施例的反應單元(以圖1的反應單元10a為例繪示)。容置槽210的具體結構可參考前述關於圖5的說明,在此不再贅述。多孔蓋板220懸浮在反應液體30的液面上。反應單元10a懸浮在反應液體30中並且位於多孔蓋板220下方,且反應產生的氫氣可以通過多孔蓋板220。多孔蓋板220能進一步確保反應單元10a即便在部分反應物120已經反應後還能整個浸潤在反應液體30中。Fig. 6 is a schematic diagram of a gas generating device according to another embodiment of the present invention. In this embodiment, the
圖7為根據本發明又一實施例之氣體產生裝置的示意圖。在本實施例中,氣體產生裝置20c包含容置槽210、多個卡匣230以及多個任一實施例的反應單元(以圖1的反應單元10a為例繪示)。容置槽210的具體結構可參考前述關於圖5的說明,在此不再贅述。卡匣230可移動地設置於容置槽210的側壁上並能垂直升降。反應單元10a可拆卸地安裝在卡匣230內。如圖7所示,填充有全新反應物的反應單元10a可藉由左側卡匣230的升降運動被送入反應液體30中,並且反應液體30中的反應單元10a可向右移動,同時反應物因為與反應液體30互動而逐漸地消耗。當反應單元10a中的反應物幾乎全部已與反應液體30反應後,可藉由右側卡匣230退出反應液體30。接著,可以自卡匣230抽出反應單元10a以移除已反應之反應物並填充新的反應物。Fig. 7 is a schematic diagram of a gas generating device according to yet another embodiment of the present invention. In this embodiment, the
綜上所述,根據本發明揭露之氣體產生裝置,反應單元可活動地位於反應液體內且包含包裝體及反應物。反應液體可經過位於包裝體上的通道流入包裝體內與反應物接觸反應生成氣體,且氣體經由包裝體上的通道進入至反應液體中,最終可被外部設備收集。懸浮於反應液體中的反應單元讓反應物可保持在反應液體的液面下而被完全浸潤,能防止反應物因為離開反應液體而反應不完全。進一步來說,根據本發明揭露之氣體產生裝置,有助於解決氣體的產率下降的問題。To sum up, according to the gas generating device disclosed in the present invention, the reaction unit can be movably located in the reaction liquid and includes a packaging body and a reactant. The reaction liquid can flow into the package through the channel on the package body and contact with the reactants to generate gas, and the gas enters the reaction liquid through the channel on the package body, and can be finally collected by external equipment. The reaction unit suspended in the reaction liquid allows the reactants to be completely soaked under the liquid surface of the reaction liquid, which can prevent the reactants from incomplete reaction due to leaving the reaction liquid. Furthermore, according to the gas generating device disclosed in the present invention, it helps to solve the problem of decreased gas production rate.
本發明之實施例揭露雖如上所述,然並非用以限定本發明,任何熟習相關技藝者,在不脫離本發明之精神和範圍內,舉凡依本發明申請範圍所述之形狀、構造、特徵及精神當可做些許之變更,因此本發明之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。Although the disclosure of the embodiments of the present invention is as described above, it is not intended to limit the present invention. Anyone who is familiar with the related art can use the shapes, structures, and features described in the application scope of the present invention without departing from the spirit and scope of the present invention. Slight changes can be made in the spirit and spirit, so the scope of patent protection of the present invention must be defined in the scope of patent application attached to this specification.
10a、10b、10c、10d:反應單元
20a、20b:氣體產生裝置
30:反應液體
40:排氣管路
100:內部空間
110、110b、110d:包裝體
111:第一殼件
111a:進液孔
112a:出氣孔
112:第二殼件
113:開孔
114:保溫結構
120:反應物
130:分隔件
140:熱供應源
200:腔室
210:容置槽
220:多孔蓋板
230:卡匣
10a, 10b, 10c, 10d:
圖1為根據本發明一實施例之反應單元的示意圖。 圖2為根據本發明另一實施例之反應單元的示意圖。 圖3為根據本發明又一實施例之反應單元的示意圖。 圖4為根據本發明又另一實施例之反應單元的示意圖。 圖5為根據本發明一實施例之氣體產生裝置的示意圖。 圖6為根據本發明另一實施例之氣體產生裝置的示意圖。 圖7為根據本發明又一實施例之氣體產生裝置的示意圖。 FIG. 1 is a schematic diagram of a reaction unit according to an embodiment of the present invention. FIG. 2 is a schematic diagram of a reaction unit according to another embodiment of the present invention. FIG. 3 is a schematic diagram of a reaction unit according to another embodiment of the present invention. FIG. 4 is a schematic diagram of a reaction unit according to yet another embodiment of the present invention. FIG. 5 is a schematic diagram of a gas generating device according to an embodiment of the present invention. Fig. 6 is a schematic diagram of a gas generating device according to another embodiment of the present invention. Fig. 7 is a schematic diagram of a gas generating device according to yet another embodiment of the present invention.
10c:反應單元 10c: Reaction unit
100:內部空間 100: interior space
110:包裝體 110: Package body
111a:進液孔 111a: liquid inlet hole
112a:出氣孔 112a: air outlet
120:反應物 120: Reactant
130:分隔件 130:Separator
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