TW202317738A - Emulsion composition and soil erosion inhibitor - Google Patents
Emulsion composition and soil erosion inhibitor Download PDFInfo
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Abstract
Description
本發明涉及乳液組成物及防土壤侵蝕劑。The present invention relates to emulsion composition and anti-soil erosion agent.
於平整地、道路、壩等的建設中進行填土或切土,由此而形成的坡面若直接放置,則會因降雨或風化等而被侵蝕,從而產生土崩或落石等事故。因此,於專利文獻1中,藉由對坡面噴播以下噴播材料而防止土壤的侵蝕,上述噴播材料以噴播材料每1m
3為0.5~1.5kg的比例調配有乳液組成物。
[現有技術文獻]
[專利文獻]
Filling or cutting soil in the construction of level ground, roads, dams, etc. If the resulting slope is placed directly, it will be eroded by rainfall or weathering, resulting in accidents such as landslides and rockfalls. Therefore, in
[專利文獻1]日本專利第4048800號公報[Patent Document 1] Japanese Patent No. 4048800
[發明所欲解決之問題][Problem to be solved by the invention]
坡面施工所使用的材料有時存放在倉庫等中,有時搬運到施工場地之後蒙上布料等來存放。在寒冷地區的冬季,一些存放場所的溫度甚至會低於0℃,這種情況下會產生用作防土壤侵蝕劑的乳液組成物凍結凝集等問題。特別是在反復凍結融化時,存在乳液組成物凝集的問題。Materials used for slope construction may be stored in warehouses or the like, and may be stored covered with cloth or the like after transported to the construction site. In winter in cold regions, the temperature of some storage places may even be lower than 0°C. In this case, there will be problems such as freezing and coagulation of the emulsion composition used as an anti-soil erosion agent. Especially when freezing and thawing are repeated, there is a problem that the emulsion composition coagulates.
本發明是鑒於這樣的問題而進行的,提供一種即使反復凍結融化也不發生凝集的乳液組成物和防土壤侵蝕劑。 [解決課題的手段] The present invention has been made in view of such a problem, and provides an emulsion composition and a soil erosion control agent that do not aggregate even after repeated freezing and thawing. [means to solve the problem]
根據本發明,提供一種乳液組成物,其中,將下表中按由上至下的順序進行各行溫度變更的溫度循環作為一次循環,重複10次所述溫度循環後,用200目金屬網過濾時的粗粒率為500ppm以下,所述各行溫度變更藉由在保持時間中從起始溫度變更或維持到結束溫度來進行。
According to the present invention, an emulsion composition is provided, wherein, the temperature cycle in which the temperature of each line is changed in the order from top to bottom in the following table is regarded as a cycle, and after repeating the
以下例示本發明的各種實施方式。以下示出的實施方式可相互組合。 優選乳液組成物含有水溶性樹脂乳液、水溶性高分子和表面活性劑。 優選乳液組成物中所述水溶性高分子與所述表面活性劑的含量的質量比為7:1~1:7。 Various embodiments of the present invention are illustrated below. The embodiments shown below can be combined with each other. The emulsion composition preferably contains a water-soluble resin emulsion, a water-soluble polymer, and a surfactant. Preferably, the mass ratio of the water-soluble polymer to the surfactant in the emulsion composition is 7:1-1:7.
根據本發明的其他觀點,提供一種乳液組成物,其含有水溶性樹脂乳液、水溶性高分子和表面活性劑,所述水溶性高分子的含量與所述表面活性劑的含量的質量比為7:1~1:7。According to another aspect of the present invention, an emulsion composition is provided, which contains a water-soluble resin emulsion, a water-soluble polymer, and a surfactant, and the mass ratio of the content of the water-soluble polymer to the content of the surfactant is 7 :1~1:7.
優選乳液組成物含有合計1~6質量%的所述水溶性高分子和所述表面活性劑。 優選所述水溶性樹脂乳液為含有源自乙酸乙烯酯的結構單元的樹脂的乳液。 優選所述水溶性樹脂乳液為乙烯-乙酸乙烯酯共聚物乳液。 The emulsion composition preferably contains 1 to 6% by mass of the water-soluble polymer and the surfactant in total. Preferably, the water-soluble resin emulsion is an emulsion of a resin containing a structural unit derived from vinyl acetate. Preferably, the water-soluble resin emulsion is an ethylene-vinyl acetate copolymer emulsion.
根據本發明的其他觀點,提供一種含有上述乳液組成物的防土壤侵蝕劑。According to another aspect of the present invention, there is provided a soil erosion control agent comprising the above emulsion composition.
以下對本發明的實施方式進行說明。以下所示的實施方式中示出的各種特徵事項可相互組合。另外,各特徵可獨立構成發明。Embodiments of the present invention will be described below. Various characteristic matters shown in the embodiments shown below can be combined with each other. In addition, each feature may independently constitute an invention.
1.乳液組成物 本發明的一個方式所涉及的乳液組成物是一種乳液組成物,其中,將下表1中按由上至下的順序進行各行溫度變更的溫度循環作為一次循環,將該溫度循環重複10次後,用200目金屬網過濾時的粗粒率為500ppm以下。各行溫度變更藉由在保持時間中從起始溫度變更或維持到結束溫度來進行。 1. Emulsion composition The emulsion composition according to one aspect of the present invention is an emulsion composition in which the temperature cycle in which the temperature of each row is changed in order from top to bottom in Table 1 below is regarded as one cycle, and the temperature cycle is repeated 10 times. , when filtered with a 200-mesh metal mesh, the coarse particle rate is below 500ppm. The temperature change of each row is performed by changing or maintaining from the start temperature to the end temperature during the hold time.
[表1] [Table 1]
表1的溫度循環可表示為圖1中的圖表。這樣的溫度變化可使用環境試驗機等可改變溫度的試驗裝置等進行。The temperature cycles of Table 1 can be represented as a graph in Figure 1. Such a temperature change can be performed using a test device capable of changing temperature, such as an environmental tester.
另外,粗粒率為使用網孔為200目的金屬網過濾乳液組成物時得到過濾殘渣質量相對於乳液組成物質量的比例(ppm)。In addition, the coarse particle rate is the ratio (ppm) of the mass of the filtration residue to the mass of the emulsion composition obtained when the emulsion composition is filtered using a metal mesh with a mesh size of 200 mesh.
本發明的一個方式所涉及的乳液組成物含有水溶性樹脂乳液、水溶性高分子和表面活性劑。乳液組成物中水溶性高分子的含量與表面活性劑的含量的質量比優選為7:1~1:7,更優選為5:1~1:7,進一步優選為1:1~1:7。藉由設定在該範圍內,製成膜時的強度優異且作為防土壤侵蝕劑的效果好,另外適度的黏度帶來的處理性優異,凍結融化穩定性也優異。另外,若表面活性劑的含量過多,則有時製成膜時的強度低,得不到土壤侵蝕防止效果。若表面活性劑的含量過少,則有時凍結融化穩定性降低。另外,若水溶性高分子的含量過多,則有時黏度變大,處理性降低。另外,若水溶性高分子的含量過少,則有時凍結融化穩定性降低。An emulsion composition according to one aspect of the present invention contains a water-soluble resin emulsion, a water-soluble polymer, and a surfactant. The mass ratio of the water-soluble polymer content to the surfactant content in the emulsion composition is preferably 7:1 to 1:7, more preferably 5:1 to 1:7, and even more preferably 1:1 to 1:7 . By setting it within this range, the strength when formed into a film is excellent, the effect as a soil erosion preventive agent is high, and the handleability due to the moderate viscosity is excellent, and the freeze-thaw stability is also excellent. In addition, when the content of the surfactant is too large, the strength of the film may be low, and the effect of preventing soil erosion may not be obtained. When there is too little content of surfactant, freeze-thaw stability may fall. In addition, when the content of the water-soluble polymer is too large, the viscosity may increase and the handling properties may decrease. Moreover, when there is too little content of a water-soluble polymer, freeze-thaw stability may fall.
乳液組成物含有合計優選1~6質量%、更優選2~4質量%的水溶性高分子和表面活性劑。藉由設定在該範圍內,能夠得到與處理性相適宜的黏度,得到防止土壤侵蝕的效果。另外凍結融化穩定性也優異。若他們的合計含量過多,則不僅成本高,有時黏度也過高,防止土壤侵蝕的效果也降低。另外,若他們的合計含量過少,則有時凍結融化穩定性降低。水溶性高分子與表面活性劑的合計含量具體例如為1.0、1.5、2.0、2.5、3.0、3.5、4.0、4.5、5.0、5.5、6.0質量%,也可以是這裡例示的任意2個數值之間的範圍內。The emulsion composition contains a total of preferably 1 to 6% by mass, more preferably 2 to 4% by mass of a water-soluble polymer and a surfactant. By setting it in this range, the viscosity suitable for handleability can be obtained, and the effect of preventing soil erosion can be acquired. In addition, it is also excellent in freeze-thaw stability. If the total content of these is too high, not only the cost is high, but also the viscosity may be too high, and the effect of preventing soil erosion may also be reduced. Moreover, when these total content is too small, freeze-thaw stability may fall. The total content of the water-soluble polymer and the surfactant is specifically, for example, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, 6.0% by mass, and may be between any two numerical values exemplified here. In the range.
<水溶性樹脂乳液> 水溶性樹脂乳液以水作為分散媒,以樹脂作為分散質。水溶性樹脂乳液例如可使用將乙酸乙烯酯、丙烯酸酯、苯乙烯、乙烯、丁二烯等各種烯烴系化合物作為主要單體單獨使用或者使用多種進行聚合製備而成的水溶性樹脂乳液。具體而言,可例示乙酸乙烯酯樹脂乳液、乙酸乙烯酯共聚物乳液、丙烯酸酯樹脂乳液、苯乙烯丙烯酸酯共聚物乳液、乙烯-乙酸乙烯酯共聚物乳液、苯乙烯-丁二烯共聚物乳液、亞乙烯基樹脂乳液、聚丁烯樹脂乳液、丙烯腈丁二烯樹脂乳液、甲基丙烯酸酯-丁二烯樹脂乳液、瀝青乳液、環氧樹脂乳液、氨基甲酸乙酯樹脂乳液、矽樹脂乳液等,其中優選含有源自乙酸乙烯酯的結構單元的樹脂的乳液(乙酸乙烯酯樹脂乳液、乙酸乙烯酯共聚物乳液、乙烯-乙酸乙烯酯共聚物乳液等),進一步優選乙烯-乙酸乙烯酯共聚物乳液。 <Water-soluble resin emulsion> The water-soluble resin emulsion uses water as the dispersion medium and resin as the dispersant. As the water-soluble resin emulsion, for example, a water-soluble resin emulsion prepared by using various olefinic compounds such as vinyl acetate, acrylate, styrene, ethylene, and butadiene as main monomers alone or by polymerization of multiple types can be used. Specifically, vinyl acetate resin emulsion, vinyl acetate copolymer emulsion, acrylate resin emulsion, styrene acrylate copolymer emulsion, ethylene-vinyl acetate copolymer emulsion, styrene-butadiene copolymer emulsion , vinylidene resin emulsion, polybutene resin emulsion, acrylonitrile butadiene resin emulsion, methacrylate-butadiene resin emulsion, asphalt emulsion, epoxy resin emulsion, urethane resin emulsion, silicone resin emulsion Among them, emulsions of resins containing structural units derived from vinyl acetate (vinyl acetate resin emulsions, vinyl acetate copolymer emulsions, ethylene-vinyl acetate copolymer emulsions, etc.) are preferred, and ethylene-vinyl acetate copolymer emulsions are more preferred. animal emulsion.
水溶性樹脂乳液的製造方法沒有特別限定,例如可以在以水為主成分的分散媒中添加乳化劑和單體,邊攪拌邊使單體乳化聚合來製造。作為乳化劑,例如可舉出羥乙基纖維素、甲基纖維素、聚乙烯醇等高分子添加劑。高分子添加劑特別優選由聚乙烯醇構成的添加劑,其平均聚合度例如為200~2500,優選為400~2200,進一步優選為500~2000。聚乙烯醇的平均聚合度越大,乳化分散力越高,因此為了獲得所期限的分散度的乳液,使用具有適當平均聚合度的聚乙烯醇即可。另外,也可以將平均聚合度不同的多種聚乙烯醇組合使用。聚乙烯醇的皂化度沒有特別限定,例如為70%以上,優選為80~95%。若皂化度過低,則在水中的溶解性極低,需要使用特殊的溶解方法才能溶解,難以進行工業使用。聚乙烯醇的皂化度越低,乳化分散力越高,因此為了獲得所希望的分散度的乳液,使用具有適當皂化度的聚乙烯醇即可。可以將多種不同的乳化劑組合使用。The method for producing the water-soluble resin emulsion is not particularly limited. For example, an emulsifier and a monomer are added to a dispersion medium mainly composed of water, and the monomer is emulsified and polymerized while stirring. Examples of emulsifiers include polymer additives such as hydroxyethylcellulose, methylcellulose, and polyvinyl alcohol. The polymer additive is particularly preferably an additive composed of polyvinyl alcohol, and its average degree of polymerization is, for example, 200-2500, preferably 400-2200, more preferably 500-2000. The greater the average degree of polymerization of polyvinyl alcohol, the higher the emulsification dispersibility. Therefore, in order to obtain an emulsion with a desired degree of dispersion, polyvinyl alcohol having an appropriate average degree of polymerization may be used. In addition, multiple types of polyvinyl alcohols having different average degrees of polymerization may be used in combination. The degree of saponification of polyvinyl alcohol is not particularly limited, but is, for example, 70% or more, preferably 80 to 95%. If the saponification is too low, the solubility in water is extremely low, and a special dissolution method is required to dissolve it, making it difficult to be used industrially. The lower the saponification degree of polyvinyl alcohol is, the higher the emulsification dispersibility is. Therefore, in order to obtain an emulsion with a desired dispersion degree, polyvinyl alcohol having an appropriate degree of saponification may be used. Various emulsifiers can be used in combination.
應予說明,水溶性樹脂乳液的製造中用作乳化劑的聚乙二醇、聚乙烯醇等高分子添加劑可視為乳液組成物中含有的水溶性高分子。It should be noted that polymer additives such as polyethylene glycol and polyvinyl alcohol used as emulsifiers in the production of water-soluble resin emulsions can be regarded as water-soluble polymers contained in the emulsion composition.
<水溶性高分子> 水溶性高分子優選在水溶液濃度0.1wt%、水溶液溫度25℃的條件下採用Wilhelmy法測得的表面張力為40mN/m~75mN/m的水溶性高分子。例如可舉出甲基纖維素、乙基纖維素、羥甲基纖維素、羥丙基甲基纖維素、羥丁基甲基纖維素、羥乙基纖維素、羧甲基纖維素、氨甲基羥丙基纖維素、氨乙基羥丙基纖維素等纖維素衍生物類;澱粉、卡拉膠、甘露聚糖、瓊脂糖、葡聚糖、胺黃樹膠、果膠、膠水、海藻酸或其鹽;明膠;聚乙烯吡咯烷酮;聚丙烯酸或其鹽;聚甲基丙烯酸或其鹽;聚丙烯醯胺、聚甲基丙烯醯胺等丙烯醯胺類;透明質酸和其鹽、硫酸軟骨素和其鹽、聚乙烯醇、聚乙烯亞胺、聚環氧乙烷、聚乙二醇、聚丙二醇等。這些物質可單獨使用也可以任意組合使用。在一個方式中,乳液組成物優選含有纖維素衍生物和高分子醇。 <Water-soluble polymer> The water-soluble polymer is preferably a water-soluble polymer with a surface tension of 40mN/m-75mN/m measured by the Wilhelmy method under the conditions of an aqueous solution concentration of 0.1wt% and an aqueous solution temperature of 25°C. Examples include methyl cellulose, ethyl cellulose, hydroxymethyl cellulose, hydroxypropyl methyl cellulose, hydroxybutyl methyl cellulose, hydroxyethyl cellulose, carboxymethyl cellulose, aminomethyl hydroxy Propyl cellulose, aminoethyl hydroxypropyl cellulose and other cellulose derivatives; starch, carrageenan, mannan, agarose, dextran, tragacanth gum, pectin, glue, alginic acid or its salt Gelatin; Polyvinylpyrrolidone; Polyacrylic acid or its salt; Polymethacrylic acid or its salt; Polyacrylamide, polymethacrylamide and other acrylamides; Hyaluronic acid and its salt, Chondroitin sulfate and its Salt, polyvinyl alcohol, polyethyleneimine, polyethylene oxide, polyethylene glycol, polypropylene glycol, etc. These substances may be used alone or in any combination. In one embodiment, the emulsion composition preferably contains a cellulose derivative and a high molecular weight alcohol.
乳液組成物中水溶性高分子的含量優選為0.01~3.0質量%,更優選為0.1~2.5質量%。藉由設定在該範圍內,由適宜的黏度帶來的處理性優異,凍結融化穩定性也優異。另外,乳液組成物中聚乙二醇、聚乙烯醇等高分子醇的含量優選為0.01~1.0質量%,更優選為0.1~0.5質量%。The content of the water-soluble polymer in the emulsion composition is preferably 0.01 to 3.0% by mass, more preferably 0.1 to 2.5% by mass. By setting it in this range, the handleability by suitable viscosity is excellent, and it is also excellent in freeze-thaw stability. In addition, the content of polymer alcohols such as polyethylene glycol and polyvinyl alcohol in the emulsion composition is preferably 0.01 to 1.0% by mass, more preferably 0.1 to 0.5% by mass.
水溶性高分子的添加方法沒有特別限定,可在水溶性樹脂乳液的製造中作為乳化劑添加,也可以在水溶性樹脂乳液的製造之後另外添加。The method of adding the water-soluble polymer is not particularly limited, and may be added as an emulsifier during the production of the water-soluble resin emulsion, or may be added separately after the production of the water-soluble resin emulsion.
<表面活性劑> 表面活性劑優選為在水溶液濃度0.1wt%、水溶液溫度25℃的條件下採用Wilhelmy法測得的表面張力為25mN/m~45mN/m的表面活性劑,例如可舉出離子性(陽離子性・陰離子性・兩性)表面活性劑或非離子性(nonion性)表面活性劑。作為陽離子性表面活性劑,例如可舉出季銨鹽或胺鹽類等。作為陰離子性表面活性劑,例如可舉出月桂基硫酸酯、烷基苯磺酸鹽、烷基苯基醚硫酸酯鹽、甲基牛磺酸鹽、磺基琥珀酸鹽、醚磺酸鹽、磷酸酯鹽、烷基醚硫酸酯鹽等。作為兩性表面活性劑,可舉出烷基羧基甜菜堿等。作為非離子性表面活性劑,例如可舉出聚氧乙烯壬基苯基醚、聚氧乙烯苯乙烯化苯醚、聚氧乙烯油基醚、聚氧乙烯月桂基醚等聚氧乙烯烷基芳基醚類或聚氧乙烯烷基醚類、聚氧化烯烷基醚類、聚乙二醇單月桂酸酯、聚乙二醇單硬脂酸酯、聚乙二醇單油酸酯等聚氧乙烯脂肪酸酯類、聚氧乙烯/聚氧丙烯嵌段共聚物等。其中,表面活性劑優選具有含苯環的結構。另外,作為非離子性表面活性劑,優選聚氧乙烯苯乙烯化苯醚後聚氧化烯烷基醚。這些物質可單獨使用也可以任意組合使用。 <Surfactant> The surfactant is preferably a surfactant having a surface tension of 25mN/m to 45mN/m as measured by the Wilhelmy method under the conditions of an aqueous solution concentration of 0.1wt% and an aqueous solution temperature of 25°C. Anionic・amphoteric) surfactant or nonionic (nonion) surfactant. As a cationic surfactant, a quaternary ammonium salt, an amine salt, etc. are mentioned, for example. Examples of anionic surfactants include lauryl sulfate, alkylbenzenesulfonate, alkylphenyl ether sulfate, methyl taurate, sulfosuccinate, ethersulfonate, Phosphate ester salt, alkyl ether sulfate ester salt, etc. Examples of the amphoteric surfactant include alkylcarboxybetaine and the like. Examples of nonionic surfactants include polyoxyethylene alkylaryl ethers such as polyoxyethylene nonylphenyl ether, polyoxyethylene styrenated phenylene ether, polyoxyethylene oleyl ether, and polyoxyethylene lauryl ether. Polyoxyethylene ethers or polyoxyethylene alkyl ethers, polyoxyalkylene alkyl ethers, polyethylene glycol monolaurate, polyethylene glycol monostearate, polyethylene glycol monooleate, etc. Ethylene fatty acid esters, polyoxyethylene/polyoxypropylene block copolymers, etc. Among them, the surfactant preferably has a benzene ring-containing structure. In addition, as the nonionic surfactant, polyoxyethylene styrenated phenylene ether polyoxyalkylene alkyl ether is preferable. These substances may be used alone or in any combination.
乳液組成物中表面活性劑的含量優選為0.1~5.0質量%,更優選為0.5~3.5質量%。藉由設定在該範圍內,製成膜時的強度優異,作為防土壤侵蝕劑的效果好,另外凍結融化穩定性也優異。The content of the surfactant in the emulsion composition is preferably 0.1 to 5.0% by mass, more preferably 0.5 to 3.5% by mass. By setting it within this range, the strength when formed into a film is excellent, the effect as a soil erosion preventive agent is high, and it is also excellent in freeze-thaw stability.
表面活性劑的添加方法沒有特別限定,可以在水溶性樹脂乳液的製造中添加,也可以在水溶性樹脂乳液的製造之後另外添加。優選在水溶性樹脂乳液的製造之後另外添加。The method of adding the surfactant is not particularly limited, and may be added during the production of the water-soluble resin emulsion, or may be added separately after the production of the water-soluble resin emulsion. It is preferable to add it separately after manufacture of a water-soluble resin emulsion.
2.防土壤侵蝕劑 本發明的一個實施方式所涉及的防土壤侵蝕劑為含有乳液組成物的防土壤侵蝕劑。可以根據需要配合增塑劑、增黏樹脂、增黏劑、消泡劑、pH調節劑、腐植酸、氨基酸、除草劑、農藥等。 2. Anti-soil erosion agent The soil erosion prevention agent which concerns on one Embodiment of this invention is a soil erosion prevention agent containing an emulsion composition. Plasticizers, tackifying resins, tackifiers, defoamers, pH regulators, humic acids, amino acids, herbicides, pesticides, etc. can be added as needed.
將防土壤侵蝕劑散佈於土壤的方法沒有特別限制,例如小面積散佈時,可使用噴壺或動力散佈機等,大面積散佈時,可使用水力播種機或動臂式噴霧器等。另外,散佈的防土壤侵蝕劑在粉粒狀堆積物上起到形成由粉粒狀堆積物的粉粒體和防土壤侵蝕劑構成的固結層的作用,並且保持流入固結層的雨水,減少流入存在於固結層下的粉粒狀堆積物的水量,可顯示出防止粉粒狀堆積物崩塌、流出的效果。另外,藉由形成固結層,還可顯示出防止粉塵產生的效果。The method of spraying the soil erosion preventive agent on the soil is not particularly limited. For example, a watering can or a power spreader can be used for small area spraying, and a hydraulic seeder or boom sprayer can be used for large area spraying. In addition, the sprayed anti-soil erosion agent plays the role of forming a consolidated layer composed of the silt body of the powder-grained accumulation and the anti-soil erosion agent on the granular accumulation, and keeps the rainwater flowing into the consolidated layer, Reducing the amount of water flowing into the powder and granular deposits under the consolidated layer can show the effect of preventing the powder and granular deposits from collapsing and flowing out. In addition, by forming a consolidated layer, an effect of preventing dust generation can also be exhibited.
另外,防土壤侵蝕劑可單獨噴播於保護面,也可以調配於以土壤為主體且混合有種子、樹皮堆肥或肥料等的噴播材料與噴播材料一起噴播於保護面。將噴播材料噴播於物件面的方法沒有特別限制,例如可舉出種子散佈法、客土噴播法、基材噴播法等,或者在物件面大的情況下,也可以從直升機等航空器噴撒來噴播。 [實施例] In addition, the anti-soil erosion agent can be sprayed on the protective surface alone, or it can be sprayed on the protective surface together with the spraying material that is mainly composed of soil and mixed with seeds, bark compost or fertilizer. The method of spraying the spraying material on the object surface is not particularly limited, for example, the seed spreading method, the soil spraying method, the base material spraying method, etc., or in the case of a large object surface, can also be sprayed from a helicopter, etc. Aircraft spray to spray. [Example]
以下例舉實施例進一步詳細說明本發明。另外,這些實施例僅為例示,本發明的內容並不限定於此。The following examples are given to further describe the present invention in detail. In addition, these Examples are only illustrations, and the content of this invention is not limited to these.
<水溶性樹脂乳液1(EVA1)的製備>
按表2的條件製備EVA1。向帶攪拌機的高壓聚合罐中投入預先在100質量份的純水中溶解有如下成分的溶液:作為乳化劑的聚乙烯醇(DENKA POVAL B-05(皂化度88mol%、平均聚合度600、DENKA株式會社製)3.4質量份、DENKA POVAL B-17(皂化度88mol%、平均聚合度1700、DENKA株式會社製)0.7質量份、Pluronic L-64(株式會社Adeka製)0.2質量份、作為助劑的甲脒亞磺酸0.2質量份、乙酸鈉0.2質量份、七水硫酸亞鐵0.005質量份、乙二胺四乙酸四鈉0.01質量份,其後,攪拌下填充乙酸乙烯酯單體33質量份和乙烯單體22質量份,將內液溫度調整為55℃。添加10質量%過硫酸銨水溶液開始聚合。向其中連續添加作為分批添加單體的乙酸乙烯酯單體57質量份和乙烯單體17質量份,以及作為分批添加添加劑的10質量%過硫酸銨水溶液2.7質量份(與初期添加量的合計)和10質量%叔丁基過氧化氫水溶液0.9質量份進行聚合。持續聚合至未反應的乙酸乙烯酯單體的量少於2%。
吹掃聚合後殘留的乙烯,減壓去除生成的乳液中未反應的乙酸乙烯酯單體,得到EVA1。EVA1中的水溶性高分子(聚乙烯醇:PVA)為1.7質量%,表面活性劑為0.08質量%。
<Preparation of water-soluble resin emulsion 1 (EVA1)>
EVA1 was prepared according to the conditions in Table 2. Drop into the high-pressure polymerization tank with stirrer in advance in the pure water of 100 mass parts and be dissolved with the solution of following composition: Polyvinyl alcohol (DENKA POVAL B-05 (saponification degree 88mol%, average polymerization degree 600, DENKA Co., Ltd.) 3.4 parts by mass, DENKA POVAL B-17 (saponification degree 88 mol%, average polymerization degree 1700, DENKA Co., Ltd.) 0.7 parts by mass, Pluronic L-64 (Adeka Co., Ltd.) 0.2 parts by mass, as an auxiliary agent 0.2 parts by mass of formamidine sulfinic acid, 0.2 parts by mass of sodium acetate, 0.005 parts by mass of ferrous sulfate heptahydrate, and 0.01 parts by mass of tetrasodium ethylenediamine tetraacetate, and then filled with 33 parts by mass of vinyl acetate monomer under stirring and 22 parts by mass of vinyl monomer, and adjust the temperature of the inner liquid to 55°
<水溶性樹脂乳液2(EVA2)的製備>
按表2的條件製備EVA2。向帶攪拌機的高壓聚合罐中投入預先在100質量份的純水中溶解有如下成分的溶液:作為乳化劑的聚乙烯醇(DENKA POVAL B-05(皂化度88mol%、平均聚合度600、DENKA株式會社製)4.1質量份、DENKA POVAL B-17(皂化度88mol%、平均聚合度1700、DENKA株式會社製)1.5質量份、作為助劑的甲脒亞磺酸0.1質量份、乙酸鈉0.2質量份、七水硫酸亞鐵0.005質量份、乙二胺四乙酸四鈉0.01質量份,其後,攪拌下填充乙酸乙烯酯單體83質量份和乙烯單體20質量份,將內液溫度調整為55℃。添加10質量%過硫酸銨水溶液開始聚合。向其中連續添加作為分批添加單體的乙酸乙烯酯單體26質量份、作為分批添加添加劑的5質量%過硫酸銨水溶液2.0質量份(與初期添加量的合計)和10質量%叔丁基過氧化氫水溶液0.6質量份進行聚合。持續聚合至未反應的乙酸乙烯酯單體的量少於2%。
吹掃聚合後殘留的乙烯,減壓去除生成的乳液中未反應的乙酸乙烯酯單體,得到EVA2。EVA2中的水溶性高分子(聚乙烯醇:PVA)為2.4質量%,表面活性劑為0質量%。
<Preparation of water-soluble resin emulsion 2 (EVA2)>
EVA2 was prepared according to the conditions in Table 2. Drop into the high-pressure polymerization tank with stirrer in advance in the pure water of 100 mass parts and be dissolved with the solution of following composition: Polyvinyl alcohol (DENKA POVAL B-05 (saponification degree 88mol%, average polymerization degree 600, DENKA Co., Ltd.) 4.1 parts by mass, DENKA POVAL B-17 (saponification degree 88 mol%, average polymerization degree 1700, Denka Co., Ltd.) 1.5 parts by mass, formamidine sulfinic acid as an auxiliary agent 0.1 mass part, sodium acetate 0.2 mass part, 0.005 mass part of ferrous sulfate heptahydrate, 0.01 mass part of tetrasodium ethylenediaminetetraacetate, thereafter, under stirring, fill 83 mass parts of vinyl acetate monomer and 20 mass parts of ethylene monomer, the inner liquid temperature is adjusted to 55°
[表2] [Table 2]
[實施例1~11、比較例1] 將水溶性樹脂乳液(EVA1或EVA2)、水、表面活性劑以及所需的水溶性高分子按照表3中各自的調配比例進行混合,製備乳液組成物。乳液組成物中含有的水溶性高分子和表面活性劑各自的合計含量也示於表3。 [Examples 1 to 11, Comparative Example 1] Mix the water-soluble resin emulsion (EVA1 or EVA2), water, surfactant, and required water-soluble polymer according to the respective formulation ratios in Table 3 to prepare the emulsion composition. Table 3 also shows the total contents of the water-soluble polymers and surfactants contained in the emulsion composition.
應予說明,表3中的各化合物如下所示。 HEC200:羥乙基纖維素(2%水溶液黏度(20℃):200~300mPa・s、東京化成工業株式會社製) Cellogen WS-C:羧甲基纖維素(1%水溶液黏度(25℃):150~250mPa・s、第一工業製藥株式會社製) NOIGEN EA-137:聚氧乙烯苯乙烯化苯醚(HLB值:13.0、第一工業製藥株式會社製) NOIGEN EA-87:聚氧乙烯苯乙烯化苯醚(HLB值:10.6、第一工業製藥株式會社製) Emulgen 1150S-60:聚氧乙烯烷基醚(HLB值:18.5、花王株式會社製) NOIGEN LF-60X:聚氧化烯烷基醚(HLB值:13.3、第一工業製藥株式會社製) In addition, each compound in Table 3 is as follows. HEC200: Hydroxyethylcellulose (Viscosity of 2% aqueous solution (20°C): 200~300mPa・s, manufactured by Tokyo Chemical Industry Co., Ltd.) Cellogen WS-C: Carboxymethylcellulose (Viscosity of 1% aqueous solution (25°C): 150~250mPa・s, manufactured by Daiichi Kogyo Pharmaceutical Co., Ltd.) NOIGEN EA-137: Polyoxyethylene styrenated phenylene ether (HLB value: 13.0, manufactured by Daiichi Kogyo Pharmaceutical Co., Ltd.) NOIGEN EA-87: polyoxyethylene styrenated phenylene ether (HLB value: 10.6, manufactured by Daiichi Kogyo Pharmaceutical Co., Ltd.) Emulgen 1150S-60: polyoxyethylene alkyl ether (HLB value: 18.5, manufactured by Kao Corporation) NOIGEN LF-60X: polyoxyalkylene alkyl ether (HLB value: 13.3, manufactured by Daiichi Kogyo Pharmaceutical Co., Ltd.)
另外,將所使用的水溶性高分子和表面活性劑的表面張力示於表4。應予說明,表面張力按下述條件測定(測定裝置:協和介面科學株式會社製 自動表面張力儀DY-300)。 測定溫度:25℃ 水溶液濃度:0.1wt% 測定方法:Wilhelmy法(鉑金板) In addition, Table 4 shows the surface tensions of the water-soluble polymers and surfactants used. In addition, the surface tension was measured under the following conditions (measuring device: automatic surface tension meter DY-300 manufactured by Kyowa Interface Science Co., Ltd.). Measuring temperature: 25°C Aqueous solution concentration: 0.1wt% Measuring method: Wilhelmy method (platinum plate)
<黏度> 對經歷表1的溫度循環的溫度變化之前的乳液組成物測定黏度。黏度在溫度30℃、轉速30rpm(測定裝置:東機產業株式會社製TV-33形黏度計)的條件下測定。 <Viscosity> The viscosity was measured for the emulsion composition before undergoing the temperature change of the temperature cycle shown in Table 1. The viscosity was measured under conditions of a temperature of 30° C. and a rotation speed of 30 rpm (measuring device: TV-33 type viscometer manufactured by Toki Sangyo Co., Ltd.).
<粗粒率> 對經歷表1的溫度循環的溫度變化之前的乳液組成物測定粗粒率,將表1中的各行溫度按由上至下的順序進行變更的溫度循環作為一次循環,對重複10次該溫度循環之後的乳液組成物測定粗粒率。粗粒率藉由如下方式算出:將經歷溫度循環的溫度變化之前的乳液組成物以及之後的乳液組成物作為試樣,使用網孔為200目的金屬網根據JIS K 6828測定過濾殘渣的質量M 1,以ppm算出相對於試樣(乳液組成物M 0)質量的比例(=[M 1/M 0])。 應予說明,表1的溫度循環的溫度變化藉由用環境試驗機(ESPEC株式會社製 PR-3K)控制來進行。 <Coarse particle rate> The coarse particle rate was measured for the emulsion composition before the temperature change of the temperature cycle in Table 1. The temperature cycle in which the temperature of each row in Table 1 was changed in order from top to bottom was regarded as one cycle. The coarse particle rate of the emulsion composition after 10 times of this temperature cycle was measured. The coarse particle rate is calculated by taking the emulsion composition before and after the temperature change of the temperature cycle as a sample, and measuring the mass M of the filter residue according to JIS K 6828 using a metal mesh with a mesh of 200 meshes. , and the ratio (=[M 1 /M 0 ]) to the mass of the sample (emulsion composition M 0 ) was calculated in ppm. In addition, the temperature change of the temperature cycle of Table 1 was controlled by the environmental testing machine (PR-3K by ESPEC Corporation).
[表3] [table 3]
【表4】 【Table 4】
圖1是表示用於驗證對乳液組成物的凍結融化的穩定性的溫度循環的圖。FIG. 1 is a graph showing a temperature cycle for verifying stability against freeze-thaw of an emulsion composition.
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