TW202316754A - Power adapter assembly structure - Google Patents

Abstract

The present invention provides a power adapter assembly structure including a circuit board, a socket and at least one elastic element. The socket is disposed adjacent to the circuit board. The circuit board and the socket are configured to collaboratively form at least one abutting surface and at least one fixing surface. The at least one elastic element is connected between the circuit board and the socket, and includes a main body, a fixed arm and a hanging arm. The fixed portion and the hanging arm are disposed at two opposite ends of the main body, the fixed portion spatially corresponds to the at least one fixing surface, and the hanging arm constantly abuts the at least one abutting surface. A height is formed between the main body of the at least one elastic element and the at least one abutting surface, and the height is less than a length of the hanging arm extended from the main body.

Description

Power transfer assembly structure

This case relates to a power supply device, especially a power transfer assembly structure, to simplify the assembly process, realize automatic production, and prevent electrical interference at the same time.

In today's daily life, many applications of electronic devices need to provide the required power through the power conversion module. The power conversion module mainly includes a combination of a socket and a circuit board, wherein the socket is used to connect to the power supply guide plug, and the circuit board is connected to the socket, and the assembly performs power conversion to provide the power required by the electronic device. In addition, the socket and the circuit board are often connected through wires.

Since the setting of the wires and wires needs to be welded manually after the socket and the circuit board are assembled, the traditional power adapter assembly structure is not conducive to the realization of automated production. On the other hand, the connection of wires and wires is not easy to control the length change and direction, and it is more likely to cause electrical electromagnetic interference (Electromagnetic Interference, EMI) or radio frequency interference (Radio Frequency Interference, RIF) due to wire crossing.

In view of this, it is necessary to provide a power adapter assembly structure, which can simplify the mating of the socket and the circuit board, realize automatic production, and avoid electrical EMI/RIF interference caused by wire crossing, so as to solve the lack of conventional technology.

The purpose of this case is to provide a power transfer assembly structure. The socket and the circuit board are connected by elastic sheets to simplify the assembly process and realize automatic production, while avoiding electrical EMI/RFI interference caused by wire crossing.

Another purpose of the present case is to provide a power transfer assembly structure. The integrally formed elastic piece connects between the fixing surface and the abutting surface formed by the socket and the circuit board, so as to realize a stable electrical connection between the socket and the circuit board. Wherein, when the elastic member constantly touches the corresponding abutting surface through the cantilever, the angle between the cantilever and the body is, for example, an acute angle, so as to provide elastic force and increase structural strength. Since the cantilever of the elastic piece is squeezed through the socket and the circuit board during assembly, the elastic force is constantly pressed against the corresponding contact surface, so it can be combined with the assembly process of the socket and the circuit board, and the automatic assembly equipment can be used to realize the connection between the socket, the circuit board and the elastic piece. Assemble the structure and ensure the electrical connection between the socket and the circuit board.

Another purpose of the present case is to provide a power transfer assembly structure. Through the electrical connection between the socket and the circuit board such as live wire, neutral wire and ground wire through the elastic sheet structure, the two elastic sheets connecting the live wire and the neutral wire are for example drawn from the back side of the socket and arranged in parallel to ensure the minimum distance between each other. The distance meets the safety requirements of electrical clearance and creepage distance. In addition, the elastic piece connected to the ground wire can be led out from the side of the socket to further ensure that the three elastic pieces meet the safety requirements of electrical clearance and creepage distance, and avoid electrical EMI/RFI interference caused by wire crossing. On the other hand, because the electrical connection between the socket and the circuit board is realized through the elastic sheet with structural strength, combined with the assembly process of the socket and the circuit board, it is more helpful to realize the connection between the socket, the circuit board and the elastic sheet in an automated production method. The assembly structure simplifies the assembly procedure, reduces the production cost, and improves the competitiveness of the product.

To achieve the aforementioned purpose, the present application provides a power transfer assembly structure, including a circuit board, a socket and at least one elastic piece. The socket is adjacent to the circuit board, and the circuit board and the socket are assembled to form at least one abutting surface and at least one fixing surface. At least one elastic piece is connected between the circuit board and the socket, and includes a body, a fixed end and a cantilever, the fixed end and the cantilever are respectively arranged at two opposite ends of the body, and the fixed ends of at least one elastic piece are connected in space To the corresponding at least one fixed surface, the cantilever of at least one elastic piece is constantly touching at least one abutting surface, wherein the body of at least one elastic piece has a height from the corresponding at least one abutting surface, and the height is less than that formed by extending the cantilever from the main body. A cantilever length of .

In one embodiment, the power transfer assembly structure further includes a housing, wherein the circuit board and the socket are fixed on the housing, at least one abutting surface is located on the socket, and at least one fixing surface is located on the circuit board.

In one embodiment, at least one abutment surface includes a live line abutment surface and a neutral line abutment surface, located on a first side of the socket, and at least one elastic piece includes a first elastic piece and a second elastic piece, In addition, the cantilever of the first elastic piece always touches the abutting surface of the live line, and the cantilever of the second elastic piece always touches the abutting surface of the neutral line.

In one embodiment, at least one fixed surface includes a live wire fixed surface and a neutral wire fixed surface, located on a surface of the circuit board, the fixed end of the first elastic sheet is connected to the live wire fixed surface, and the fixed end of the second elastic sheet is connected to the neutral wire. The wire fixing surface, wherein the first elastic piece and the second elastic piece are arranged parallel to each other.

In one embodiment, at least one abutment surface further includes a ground wire abutment surface located on a second side of the socket, and at least one elastic piece further includes a third elastic piece, wherein the cantilever of the third elastic piece is constantly touching the ground line contact surface.

In one embodiment, the at least one fixing surface further includes a ground wire fixing surface located on the surface of the circuit board, and the fixing end of the third elastic piece is connected to the ground wire fixing surface.

In one embodiment, the abutting surface of the live wire, the abutting surface of the neutral wire and the abutting surface of the ground wire are respectively composed of a conductive metal sheet, and the plug includes three conductive terminals extending from the first side to an opposite third side , the abutment surface of the live wire, the abutment surface of the neutral wire and the abutment surface of the ground wire are respectively electrically connected to the three conductive terminals.

In one embodiment, the circuit board includes at least one through hole, the fixed end of at least one elastic member is fixed on the circuit board through the at least one through hole, and is electrically connected to at least one corresponding fixed surface.

In one embodiment, the power transfer assembly structure further includes a housing, wherein the circuit board and the socket are fixed on the housing, at least one abutting surface is located on the circuit board, and at least one fixing surface is located on the socket.

In one embodiment, at least one abutment surface includes a live line abutment surface and a neutral line abutment surface, located on one surface of the circuit board, at least one elastic sheet includes a first elastic sheet and a second elastic sheet, and The cantilever of the first elastic piece always touches the abutment surface of the live line, and the cantilever of the second elastic piece always touches the abutment surface of the neutral line.

In one embodiment, at least one fixing surface includes a live wire fixing surface and a neutral wire fixing surface, located on a first side of the socket, the fixed end of the first elastic piece is connected to the live wire fixing surface, and the fixed end of the second elastic piece is connected to The zero line fixing surface, wherein the first elastic piece and the second elastic piece are arranged parallel to each other.

In one embodiment, at least one abutment surface further includes a ground wire abutment surface located on the surface of the circuit board, and at least one elastic piece further includes a third elastic piece, wherein the cantilever of the third elastic piece is constantly touching the ground wire. meeting.

In one embodiment, the at least one fixing surface further includes a ground wire fixing surface located on the first side of the socket, and the fixing end of the third elastic piece is connected to the ground wire fixing surface.

In one embodiment, the body of the third elastic sheet extends from the first side to a second side, and the body of the third elastic sheet, the body of the first elastic sheet, and the body of the second elastic sheet are spaced apart from each other.

In one embodiment, the plug includes three conductive terminals extending from the first side to an opposite third side, and the live wire fixing surface, the neutral wire fixing surface and the ground wire fixing surface are respectively electrically connected to the three conductive terminals.

In one embodiment, the cantilever and the main body form an included angle, and the included angle is an acute angle.

In one embodiment, at least one elastic piece further includes an extension section connected to the cantilever, and extending from at least one corresponding abutting surface toward the main body.

Some typical embodiments embodying the features and advantages of the present application will be described in detail in the description in the following paragraphs. It should be understood that this case can have various changes in different aspects without departing from the scope of this case, and the descriptions and drawings therein are used as illustrations in nature rather than limiting this case. For example, if the following content of the present disclosure describes that a first feature is disposed on or above a second feature, it means that it includes an embodiment in which the above-mentioned first feature and the above-mentioned second feature are in direct contact, Embodiments in which additional features may be disposed between the above-mentioned first feature and the above-mentioned second feature, so that the above-mentioned first feature and the above-mentioned second feature may not be in direct contact are also included. In addition, different embodiments in the present disclosure may use repeated reference symbols and/or labels. These repetitions are for the purpose of simplification and clarity, and are not intended to limit the relationship between various embodiments and/or the described appearance structures. Furthermore, in order to facilitate the description of the relationship between a component or feature part and another (plural) component or (plural) feature part in the drawings, spatial relative terms may be used, such as "below", "under", "Lower", "Above", "Upper" and similar expressions. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise positioned (eg, rotated 90 degrees or at other orientations) and the description using spatially relative terminology interpreted accordingly. Also, when a component is referred to as being "connected" or "coupled" to another component, it can be directly connected or coupled to the other component or intervening components may be present. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. In addition, it can be understood that although terms such as "first", "second", and "third" may be used in the claims to describe different components, these components should not be limited by these terms , these components correspondingly described in the embodiments are represented by different component symbols. These terms are used to distinguish between different components. For example, a first component may be called a second component, and similarly, a second component may also be called a first component without departing from the scope of the embodiments. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. Except in operating/working examples, or unless expressly stated otherwise, all numerical ranges, amounts, values and percentages disclosed herein (such as those of angles, time durations, temperatures, operating conditions, ratios of quantities, and the like) etc.) should be understood to be modified by the term "about" or "substantially" in all embodiments. Accordingly, unless indicated to the contrary, the numerical parameters set forth in this disclosure and in the appended claims are approximations that may vary if desired. For example, each numerical parameter should at least be construed in light of the number of stated significant digits and by applying ordinary rounding principles. Ranges can be expressed herein as from one endpoint to the other or as between two endpoints. All ranges disclosed herein include endpoints unless otherwise specified.

Figure 1 and Figure 2 are perspective views showing the power adapter assembly structure of the first embodiment of the present case. Fig. 3 and Fig. 4 are exploded views showing the power adapter assembly structure of the first embodiment of the present case. Fig. 5 is a vertical cross-sectional view showing the power adapter assembly structure of the first embodiment of the present case. Fig. 6 shows an exemplary structure of the elastic sheet in the power adapter assembly structure of the first embodiment of the present application. Fig. 7 is a horizontal cross-sectional view showing the power adapter assembly structure of the first embodiment of the present case. In this embodiment, the power transfer assembly structure 1 includes a circuit board 10 , a socket 20 and at least one elastic piece. The at least one elastic sheet is, for example, any one of the first elastic sheet 30a, the second elastic sheet 30b, and the third elastic sheet 30c. The socket 20 and the circuit board 10 are fixed in a casing 40 , and the socket 20 is adjacent to the circuit board 10 . In this embodiment, when the circuit board 10 and the socket 20 are fixed on the casing 40 , at least one abutting surface and at least one fixing surface are formed by assembly. In this embodiment, the at least one abutment surface is, for example, the live wire abutment surface 21 a , the neutral wire abutment surface 21 b and the ground wire abutment surface 21 c respectively located on the first side 201 and the second side 202 of the socket 20 . At least one fixing surface such as the live line fixing surface 10 a , the neutral line fixing surface 10 b and the ground wire fixing surface 10 c is located on the upper surface 11 of the circuit board 10 . The first elastic piece 30 a , the second elastic piece 30 b and the third elastic piece 30 c are respectively connected between the circuit board 10 and the socket 20 . In this embodiment, the first elastic piece 30 a , the second elastic piece 30 b and the third elastic piece 30 c have the same or similar structure, for example, including a body 31 , a fixed end 33 and a cantilever 32 . The fixed end 33 and the cantilever 32 are respectively disposed at two opposite ends of the body 31 . The fixed end 33 of the first elastic piece 30a is spatially opposite to the live wire fixing surface 10a, and the cantilever 32 of the first elastic piece 30a is constantly touching the live wire abutting surface 21a. The fixed end 33 of the second elastic piece 30b is spatially opposite to the neutral line fixing surface 10b, and the cantilever 32 of the second elastic piece 30b touches the neutral line abutting surface 21b. The fixed end 33 of the third elastic piece 30c is spatially opposite to the ground wire fixing surface 10c, and the cantilever 32 of the third elastic piece 30c always touches the ground wire abutting surface 21c. It should be noted that the corresponding relationship between the first elastic piece 30 a , the second elastic piece 30 b and the third elastic piece 30 c connected to the circuit board 10 and the socket 20 is only an example. Taking the first elastic piece 30a as an illustration, the main body 31 of the first elastic piece 30a and the corresponding live wire abutting surface 21a have a height H, as shown in FIG. 5 . In addition, the cantilever 32 of the first elastic piece 30a extends from the main body 31 to form a cantilever length L, as shown in FIG. 6 . In this embodiment, the height H is smaller than the length L of the cantilever, so that when the socket 20 and the circuit board 10 are fixed to the housing 40, the cantilever 32 of the first elastic piece 30a is pressed to generate an elastic force that constantly touches the corresponding live wire abutting surface 21a. The second elastic piece 30b and the third elastic piece 30c are also connected between the circuit board 10 and the socket 20 in the same manner.

In this embodiment, the first elastic piece 30a, the second elastic piece 30b and the third elastic piece 30c are integrally formed by, for example, a conductive metal piece, and the first elastic piece 30a is connected to the live wire fixing surface 10a of the circuit board 10 and the socket 20. The live wire abutting surface 21a, the second elastic piece 30b is connected to the neutral wire fixing surface 10b of the circuit board 10 and the neutral wire abutting surface 21b of the socket 20, and the third elastic piece 30c is connected to the ground wire fixing surface 10c of the circuit board 10 and The ground wire of the socket 20 abuts against the surface 21 c to achieve a stable electrical connection between the socket 20 and the circuit board 10 . Taking the first elastic piece 30a as an example, when the circuit board 10 and the socket 20 are fixed on the housing 40, the cantilever 32 of the first elastic piece 30a is squeezed through the socket 20 and the circuit board 10 during assembly to generate an elastic force that is constant against the corresponding The live wire contact surface 21a. Therefore, the first elastic sheet 30a, the second elastic sheet 30b, and the third elastic sheet 30c can be combined with the assembly procedure of the socket 20 and the circuit board 10, and the socket 20, the circuit board 10, and the first elastic sheet 30a, the The power transfer assembly structure 1 of the second elastic piece 30b and the third elastic piece 30c ensures the electrical connection between the socket 20 and the circuit board 10 .

In addition, in this embodiment, taking the first elastic piece 30a as an example, the cantilever 32 and the main body 31 form an included angle θ, the included angle θ is more for example an acute angle, and the angle range is for example 1°~89°, so as to provide elastic force and Increased structural strength helps to combine the assembly procedure of the socket 20 and the circuit board 10 to realize the assembly of the power transfer assembly structure 1 . In this embodiment, the first elastic piece 30a further includes an extension section 34 connected to the cantilever 32 and extending from the corresponding live wire abutting surface 21a toward the main body 31, so that the cantilever 32 can stably abut against the live wire abutting surface 21a connection, and increase the structural strength of the first elastic sheet 30a. Of course, this case is not limited to this. In this embodiment, the circuit board 10 includes at least one through hole 13a, 13b, 13c, and the fixed end 33 of the first elastic piece 30a is fixed to the circuit board 10 through the through hole 13a, and is electrically connected to the live wire fixing surface 10a. The fixing end 33 of the second elastic piece 30b is fixed on the circuit board 10 through the through hole 13b, and is electrically connected to the neutral line fixing surface 10b. The fixed end 33 of the third elastic piece 30c is fixed on the circuit board 10 through the through hole 13c, and is electrically connected to the ground wire fixing surface 10c. The length, type, and angle of the fixed end 33 relative to the main body 31 can be adjusted according to actual application requirements, and can be fixed to the circuit board 10 by, for example, soldering. In this embodiment, the live wire fixing surface 10 a , the neutral wire fixing surface 10 b and the ground wire fixing surface 10 c are located on the upper surface 11 of the circuit board 10 , and are connected to the corresponding fixing ends 33 through soldering. In other embodiments, the live wire fixing surface 10a, the neutral wire fixing surface 10b and the ground wire fixing surface 10c are, for example, located on the lower surface 12 of the circuit board 10, and are connected to the corresponding fixing ends 33 through soldering. This case is not limited thereto. .

In this embodiment, the contacting surface 21 a of the live wire and the contacting surface 21 b of the neutral wire of the socket 20 are located on the first side 201 of the socket 20 , that is, the back side. The ground wire abutting surface 21c of the socket 20 is located on the second side 202 of the socket, that is, the side. The first elastic piece 30a connected to the live line abutment surface 21a and the second elastic piece 30b connected to the neutral line abutment surface 21b are derived from the first side 201 of the socket 20 and arranged parallel to the X-axis direction, keeping a minimum distance D1 from each other to ensure mutual The minimum distance D1 maintained between them meets the safety requirements of electrical clearance and creepage distance. In addition, in this embodiment, the third elastic piece 30c connected to the abutting surface 21c of the ground wire can be led out from the second side 202 of the socket 20 and arranged along the Y-axis direction. The main body 31 of the first elastic sheet 30a, the main body 31 of the second elastic sheet 30b and the main body 31 of the third elastic sheet 30c are spaced apart from each other, further ensuring the connection between the first elastic sheet 30a, the second elastic sheet 30b and the third elastic sheet 30c. All of them meet the safety requirements of electrical clearance and creepage distance, and avoid electrical EMI/RFI interference caused by wire crossing. In this embodiment, the live wire abutting surface 21a, the neutral wire abutting surface 21b and the ground wire abutting surface 21c are respectively composed of a conductive metal sheet, and the plug 20 further includes three conductive terminals, such as a live wire terminal 22a, a neutral wire terminal The terminal 22b and the ground terminal 22c extend from the first side 201 to an opposite third side 203 along the X-axis direction, for example. The live wire terminal 22a, the neutral wire terminal 22b, and the ground wire terminal 22c are electrically connected to the conductive metal sheets of the live wire abutting surface 21a, the neutral wire abutting surface 21b, and the ground wire abutting surface 21c, respectively, through, for example, riveting.

In this embodiment, the first elastic piece 30a, the second elastic piece 30b and the third elastic piece 30c can be pre-fixed on the circuit board 10 through the fixed end 33. When the circuit board 10 and the socket 20 are fixed on the housing 40, the socket The live line abutting surface 21a, the neutral line abutting surface 21b and the ground line abutting surface 21c of 20 respectively press the cantilevers 32 of the first elastic piece 30a, the second elastic piece 30b and the third elastic piece 30c in the Z-axis direction, for example. , completing the assembly procedure of the power transfer assembly structure 1. Since the electrical connection between the socket 20 and the circuit board 10 is realized through the first elastic sheet 30a, the second elastic sheet 30b and the third elastic sheet 30c with structural strength, combined with the assembly procedure of the socket 20 and the circuit board 10, more It helps realize the power transfer assembly structure 1 of the socket 20, the circuit board 10, and the first elastic sheet 30a, the second elastic sheet 30b, and the third elastic sheet 30c in an automated production manner, simplifies the assembly process, reduces the production cost, and further improves the product competitiveness.

Fig. 8 and Fig. 9 are perspective views showing the power adapter assembly structure of the second embodiment of the present case. Fig. 10 and Fig. 11 are exploded views showing the power adapter assembly structure of the second embodiment of the present case. Fig. 12 is a vertical cross-sectional view showing the power adapter assembly structure of the second embodiment of the present case. FIG. 13 shows an exemplary structure of the elastic sheet in the power adapter assembly structure of the second embodiment of the present application. Fig. 14 is a horizontal sectional view showing the power adapter assembly structure of the second embodiment of the present case. In this embodiment, the power transfer assembly structure 1a is similar to the power transfer assembly structure 1 shown in FIGS. . In this embodiment, the power adapter assembly structure 1 a includes a circuit board 10 , a socket 20 , a first elastic piece 35 a , a second elastic piece 35 b and a third elastic piece 35 c. The socket 20 and the circuit board 10 are fixed on the casing 40 , and the socket 20 is adjacent to the circuit board 10 . In this embodiment, when the circuit board 10 and the socket 20 are fixed on the casing 40 , at least one abutting surface and at least one fixing surface are formed by assembly. In this embodiment, at least one abutting surface is, for example, the live wire abutting surface 14 a , the neutral wire abutting surface 14 b and the ground wire abutting surface 14 c, which are respectively located on the lower surface 12 of the circuit board 10 . At least one fixing surface such as the live line fixing surface 23 a , the neutral line fixing surface 23 b and the ground wire fixing surface 23 c is located on the first side 201 of the socket 20 . The first elastic piece 35 a , the second elastic piece 35 b and the third elastic piece 35 c are respectively connected between the circuit board 10 and the socket 20 . In this embodiment, the first elastic piece 35 a , the second elastic piece 35 b and the third elastic piece 35 c all include a body 36 , a fixed end 38 and a cantilever 37 . The fixed end 38 and the cantilever 37 are respectively disposed at two opposite ends of the main body 36 . The fixed end 38 of the first elastic piece 35a is spatially opposite to the live wire fixing surface 23a, and the cantilever 37 of the first elastic piece 35a is constantly touching the live wire abutting surface 14a. The fixed end 38 of the second elastic piece 35b is spatially connected to the neutral line fixing surface 23b oppositely, and the cantilever 37 of the second elastic piece 35b touches the neutral line abutting surface 14b. The fixed end 38 of the third elastic piece 35c is spatially opposite to the ground wire fixing surface 23c, and the cantilever 37 of the third elastic piece 35c constantly touches the ground wire abutting surface 14c. It should be noted that the corresponding relationship between the first elastic piece 35 a , the second elastic piece 35 b and the third elastic piece 35 c connected to the circuit board 10 and the socket 20 is only an example. Referring to the first elastic piece 35a, the main body 36 of the first elastic piece 35a has a height H with the corresponding live wire abutting surface 14a, as shown in FIG. 12 . In addition, the cantilever 37 of the first elastic piece 35a extends from the main body 36 to form a cantilever length L, as shown in FIG. 13 . In this embodiment, the height H is smaller than the length L of the cantilever, so that when the socket 20 and the circuit board 10 are fixed to the housing 40, the cantilever 37 of the first elastic piece 35a is pressed in the Z-axis direction to generate a constant elastic force. The live wire contact surface 14a. The second elastic piece 35b and the third elastic piece 35c are also connected between the circuit board 10 and the socket 20 in the same manner.

In this embodiment, the first elastic piece 35a, the second elastic piece 35b and the third elastic piece 35c are integrally formed by, for example, a conductive metal piece, and the first elastic piece 35a is connected to the live wire abutting surface 14a of the circuit board 10 and the socket 20 The live wire fixing surface 23a, the second elastic piece 35b is connected to the neutral wire abutting surface 14b of the circuit board 10 and the neutral wire fixing surface 23b of the socket 20, and the third elastic piece 35c is connected to the ground wire abutting surface 14c of the circuit board 10 The surface 23 c is fixed to the ground wire of the socket 20 to realize a stable electrical connection between the socket 20 and the circuit board 10 . Taking the first elastic piece 35a as an example, the first elastic piece 35a is pre-fixed on the socket 20. When the circuit board 10 and the socket 20 are fixed on the housing 40, the cantilever 37 of the first elastic piece 35a is squeezed through the circuit board 10 during assembly. And the elastic force is generated to constantly contact the corresponding live wire abutting surface 14a. Therefore, the first elastic piece 35a, the second elastic piece 35b and the third elastic piece 35c can be pre-fixed on the socket 20, and combined with the assembly procedure of the socket 20 and the circuit board 10, the socket 20, the circuit board 10 and the socket 20 can be realized by using automatic assembly equipment. The first elastic piece 35 a , the second elastic piece 35 b , and the third elastic piece 35 c form the power transfer assembly structure 1 a and ensure the electrical connection between the socket 20 and the circuit board 10 .

In this embodiment, taking the first elastic piece 35a as an example, the cantilever 37 and the main body 36 form an included angle θ, the included angle θ is more for example an acute angle, and the angle range is for example 1°~89°, so as to provide elastic force and increase the structure The strength helps to combine the assembly process of the socket 20 and the circuit board 10 to realize the assembly of the power transfer assembly structure 1a. In this embodiment, the first elastic piece 35a further includes an extension section 39 connected to the cantilever 37 and extending from the corresponding live wire abutting surface 14a toward the main body 36, so that the cantilever 37 can firmly abut against the live wire abutting surface 14a connected, and increase the structural strength of the first elastic sheet 35a. Of course, this case is not limited to this. In this embodiment, the plug 20 further includes three conductive terminals, such as a live wire terminal 22a, a neutral wire terminal 22b, and a ground wire terminal 22c, extending from the first side 201 to an opposite third side 203 along the X-axis direction, for example. . The live wire terminal 22a, the live wire fixing surface 23a and the fixed end 38 of the first elastic piece 35a can be electrically connected, for example, by riveting. The neutral wire terminal 22b, the neutral wire fixing surface 23b and the fixed end 38 of the second elastic piece 35b can be electrically connected, for example, by riveting. The ground wire terminal 22c, the ground wire fixing surface 23c and the fixed end 38 of the third elastic piece 35c can be electrically connected, for example, by riveting. In other words, the first elastic piece 35 a , the second elastic piece 35 b and the third elastic piece 35 c are pre-fixed on the socket 20 . In this embodiment, the first elastic piece 35a and the second elastic piece 35b are arranged along the X-axis direction, and keep a minimum distance D1 from each other to ensure that the minimum distance D1 maintained between each other meets the safety requirements of electrical clearance and creepage distance . In addition, the third elastic piece 35c extends from the first side 201 of the socket 20 along the bottom of the socket 20 and leads out from the second side 202 . The length or shape of the main body 36 is not limited in this application. In this embodiment, the minimum distance D2 formed by the first elastic piece 35a and the third elastic piece 35c, and the minimum distance D3 formed by the second elastic piece 35b and the third elastic piece 35c all comply with the safety regulations of electrical clearance and creepage distance. need. Since the third elastic piece 35c is led out on the second side 202 through the socket 20, in other embodiments, the electrical clearance and creepage distance between the third elastic piece 35c and the first elastic piece 35a or the second elastic piece 35b can be The design of the insulating structure through the socket 20 increases. This case is not limited to this and will not be repeated here.

To sum up, this case provides a power transfer assembly structure. The socket and the circuit board are connected by elastic sheets to simplify the assembly process and realize automatic production, while avoiding electrical EMI/RFI interference caused by wire crossing. The integrally formed elastic piece connects between the fixing surface and the abutting surface formed by the socket and the circuit board, so as to realize a stable electrical connection between the socket and the circuit board. Wherein, when the elastic member constantly touches the corresponding abutting surface through the cantilever, the angle between the cantilever and the body is, for example, an acute angle, so as to provide elastic force and increase structural strength. Since the cantilever of the elastic piece is squeezed through the socket and the circuit board during assembly, the elastic force is constantly pressed against the corresponding contact surface, so it can be combined with the assembly process of the socket and the circuit board, and the automatic assembly equipment can be used to realize the connection between the socket, the circuit board and the elastic piece. Assemble the structure and ensure the electrical connection between the socket and the circuit board. Through the electrical connection between the socket and the circuit board such as live wire, neutral wire and ground wire through the elastic sheet structure, the two elastic sheets connecting the live wire and the neutral wire are for example drawn from the back side of the socket and arranged in parallel to ensure the minimum distance between each other. The distance meets the safety requirements of electrical clearance and creepage distance. In addition, the elastic piece connected to the ground wire can be led out from the side of the socket to further ensure that the three elastic pieces meet the safety requirements of electrical clearance and creepage distance, and avoid electrical EMI/RFI interference caused by wire crossing. On the other hand, because the electrical connection between the socket and the circuit board is realized through the elastic sheet with structural strength, combined with the assembly process of the socket and the circuit board, it is more helpful to realize the connection between the socket, the circuit board and the elastic sheet in an automated production method. The assembly structure simplifies the assembly procedure, reduces the production cost, and improves the competitiveness of the product.

This case can be modified in various ways by people who are familiar with this technology, but it does not deviate from the intended protection of the scope of the attached patent application.

1. 1a: Power adapter assembly structure 10: Circuit board 10a: Live wire fixing surface 10b: Zero line fixed surface 10c: Ground wire fixing surface 11: Upper surface 12: Lower surface 13a, 13b, 13c: perforation 14a: Live wire abutment surface 14b: Zero line abutment surface 14c: ground contact surface 20: socket 201: First side 202: second side 203: third side 21a: Live wire abutment surface 21b: Zero line abutment surface 21c: ground contact surface 22a: live wire terminal 22b: Neutral terminal 22c: Ground wire terminal 23a:Fixed surface of live wire 23b: Zero line fixed surface 23c: Ground wire fixing surface 30a, 35a: the first elastic piece 30b, 35b: the second elastic sheet 30c, 35c: the third elastic sheet 31, 36: Ontology 32, 37: cantilever 33, 38: fixed end 34, 39: Extended section 40: shell θ: included angle D1, D2, D3: distance H: height L: cantilever length X, Y, Z: axes

Figure 1 is a perspective view showing the power adapter assembly structure of the first embodiment of the present case. Fig. 2 is a perspective view showing the power adapter assembly structure of the first embodiment of the present case from another perspective. Fig. 3 is an exploded view showing the power adapter assembly structure of the first embodiment of the present case. Fig. 4 is an exploded view showing the assembly structure of the power adapter of the first embodiment of the present case from another perspective. Fig. 5 is a vertical cross-sectional view showing the power adapter assembly structure of the first embodiment of the present case. Fig. 6 shows an exemplary structure of the elastic sheet in the power adapter assembly structure of the first embodiment of the present application. Fig. 7 is a horizontal cross-sectional view showing the power adapter assembly structure of the first embodiment of the present invention. Fig. 8 is a perspective view showing the power adapter assembly structure of the second embodiment of the present case. Fig. 9 is a perspective view showing the power adapter assembly structure of the second embodiment of the present application from another perspective. Fig. 10 is an exploded view showing the power adapter assembly structure of the second embodiment of the present case. Fig. 11 is an exploded view showing the assembly structure of the power adapter according to the second embodiment of the present application from another perspective. Fig. 12 is a vertical cross-sectional view showing the power adapter assembly structure of the second embodiment of the present case. FIG. 13 shows an exemplary structure of the elastic sheet in the power adapter assembly structure of the second embodiment of the present application. Fig. 14 is a horizontal sectional view showing the power adapter assembly structure of the second embodiment of the present case.

1: Power adapter assembly structure

10: Circuit board

11: Upper surface

12: Lower surface

13a, 13b, 13c: perforation

20: socket

201: First side

202: second side

203: third side

21a: Live wire abutment surface

21b: Zero line abutment surface

21c: ground contact surface

22a: live wire terminal

22b: Neutral terminal

22c: Ground wire terminal

30a: the first elastic piece

30b: the second elastic piece

30c: the third elastic sheet

31: Ontology

32: cantilever

33: fixed end

40: Shell

X, Y, Z: axes

Claims (17)

A power transfer assembly structure, comprising: a circuit board; A socket is arranged adjacent to the circuit board, and the circuit board and the socket are combined to form at least one abutment surface and at least one fixed surface; and At least one elastic piece is connected between the circuit board and the socket, and includes a body, a fixed end and a cantilever, the fixed end and the cantilever are respectively arranged at two opposite ends of the body, and the at least one elastic piece The fixed end is relatively connected to the at least one fixed surface in space, and the cantilever of the at least one elastic piece is constantly touching the at least one abutment surface, wherein the body of the at least one elastic piece is in contact with the corresponding at least one abutment surface. The surface has a height which is less than the length of a cantilever formed by extending the cantilever from the main body. The power transfer assembly structure as described in claim 1 further includes a housing, wherein the circuit board and the socket are fixed on the housing, the at least one abutting surface is located on the socket, and the at least one fixing surface is located on the circuit board plate. The power transfer assembly structure according to claim 2, wherein the at least one abutment surface includes a live wire abutment surface and a neutral wire abutment surface, located on one of the first sides of the socket, and the at least one elastic piece includes a A first elastic piece and a second elastic piece, and the cantilever of the first elastic piece always touches the contacting surface of the live line, and the cantilever of the second elastic piece always touches the contacting surface of the neutral line. The power transfer assembly structure as described in claim 3, wherein the at least one fixed surface includes a live wire fixed surface and a neutral wire fixed surface, located on a surface of the circuit board, the fixed end of the first elastic piece is connected to the On the live line fixing surface, the fixed end of the second elastic piece is connected to the neutral line fixing surface, wherein the first elastic piece and the second elastic piece are arranged parallel to each other. The power transfer assembly structure according to claim 4, wherein the at least one abutment surface further includes a ground wire abutment surface located on a second side of the socket, and the at least one elastic piece further includes a third elastic piece , wherein the cantilever of the third elastic piece always touches the contacting surface of the ground wire. The power transfer assembly structure as described in claim 5, wherein the at least one fixing surface further includes a ground wire fixing surface located on the surface of the circuit board, and the fixing end of the third elastic piece is connected to the ground wire fixing surface . The power transfer assembly structure as described in claim 5, wherein the abutment surface of the live wire, the abutment surface of the neutral wire and the abutment surface of the ground wire are respectively composed of a conductive metal sheet, and the plug includes three conductive terminals, Extending from the first side to an opposite third side, the live wire abutment surface, the neutral wire abutment surface and the ground wire abutment surface are respectively electrically connected to the three conductive terminals. The power transfer assembly structure as described in claim 2, wherein the circuit board includes at least one through hole, the fixed end of the at least one elastic member is fixed to the circuit board through the at least one through hole, and is electrically connected to the corresponding at least one a fixed surface. The power transfer assembly structure as described in claim 1 further includes a housing, wherein the circuit board and the socket are fixed on the housing, the at least one abutting surface is located on the circuit board, and the at least one fixing surface is located on the socket. The power transfer assembly structure according to claim 9, wherein the at least one abutting surface includes a live wire abutting surface and a neutral wire abutting surface, located on one surface of the circuit board, and the at least one elastic piece includes a first An elastic piece and a second elastic piece, and the cantilever of the first elastic piece always touches the live line abutment surface, and the cantilever of the second elastic piece always touches the neutral line abutment surface. The power transfer assembly structure according to claim 10, wherein the at least one fixing surface includes a live wire fixing surface and a neutral wire fixing surface, located on a first side of the socket, and the fixing end of the first elastic piece is connected to On the live line fixing surface, the fixed end of the second elastic piece is connected to the neutral line fixing surface, wherein the first elastic piece and the second elastic piece are arranged parallel to each other. The power transfer assembly structure according to claim 11, wherein the at least one abutting surface further includes a ground wire abutting surface located on the surface of the circuit board, and the at least one elastic piece further includes a third elastic piece, Wherein the cantilever of the third elastic piece is constantly touching the contacting surface of the ground wire. The power transfer assembly structure according to claim 12, wherein the at least one fixing surface further includes a ground wire fixing surface located on the first side of the socket, and the fixing end of the third elastic piece is connected to the ground wire for fixing noodle. The power transfer assembly structure according to claim 13, wherein the body of the third elastic sheet extends from the first side to a second side, wherein the body of the third elastic sheet, the body of the first elastic sheet The body and the body of the second elastic piece are spaced apart from each other. The power transfer assembly structure according to claim 13, wherein the plug includes three conductive terminals extending from the first side to an opposite third side, the live wire fixing surface, the neutral wire fixing surface and the ground wire The fixing surfaces are respectively electrically connected to the three conductive terminals. The power transfer assembly structure according to claim 1, wherein the cantilever forms an included angle with the main body, and the included angle is an acute angle. The power transfer assembly structure according to claim 1, wherein the at least one elastic piece further includes an extension section connected to the cantilever and extending from the corresponding at least one abutting surface toward the main body.

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