TW202315920A - Coating material and coating method capable of having both the antibacterial effect and antiviral effect on the surface layer of an object to be coated for a long period of time - Google Patents
Coating material and coating method capable of having both the antibacterial effect and antiviral effect on the surface layer of an object to be coated for a long period of time Download PDFInfo
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發明領域 本發明是有關於一種塗覆材及塗覆方法,其係用以改良作為披覆對象之物品等的表層性質。 field of invention The present invention relates to a coating material and a coating method, which are used to improve the properties of the surface layer of an object to be coated.
發明背景 已知的是,將樹脂材或金屬材、木材、橡膠材等素材所構成的各種物品等作為披覆對象物,並於其表面以塗佈或噴灑等方式將塗覆材進行塗覆膜的披膜,藉此提高該披覆對象物表層的抗菌性並提升衛生性(參照例如專利文獻1)。有的還同樣在作為披覆對象之物品等其表面進行塗覆膜的披膜,藉此提高該披覆對象物表層的抗病毒性。 Background of the invention It is known to use various articles such as resin materials, metal materials, wood, rubber materials, etc. A film is used to improve the antibacterial property of the surface layer of the coating object and improve hygiene (see, for example, Patent Document 1). Some also apply a coating film on the surface of the object to be coated, so as to improve the virus resistance of the surface layer of the object to be coated.
先前技術文獻 專利文獻 專利文獻1:日本特開2004-168864號公報(第3頁) 專利文獻2:日本特開2018-172306號公報(第3頁) prior art literature patent documents Patent Document 1: Japanese Patent Laid-Open No. 2004-168864 (page 3) Patent Document 2: Japanese Patent Laid-Open No. 2018-172306 (page 3)
發明概要
發明所欲解決之課題
惟,專利文獻1中,以噴灑等方式被弄到物品表面的塗覆材,是以進入該物品表面之微小凹凸而暫時固定的狀態下接觸到表面來披膜,因而隨時間經過會導致剝離產生,而會有無法長期持續其抗菌效果之問題。又,專利文獻1的這種塗覆材中,雖能獲得一定的抗菌效果,卻無法期待對抗例如流感(influenza)等病毒的效果。
Summary of the invention
The problem to be solved by the invention
However, in
此外,對於這種用於抗菌的塗覆材若一併使用了專利文獻2的這種用於抗病毒的塗覆材,恐會產生此等塗覆材對彼此的披膜造成影響,因而不僅無法期待各自的效果,披覆對象物之表面有時還會變質。尤其近年來,隨著新型冠狀病毒(covid-19)的流行,以人們會接觸到的各種物品為對象物,除了期望其表層有抗菌效果之外,還期望改良性質而能長期都持續有抗病毒效果。In addition, if this antibacterial coating material is used together with the antiviral coating material of
本發明便是著眼於此種問題點而完成者,故目的在於提供一種塗覆材及塗覆方法,其可長期都兼具披覆對象物表層之抗菌效果與抗病毒效果。The present invention is completed by focusing on such problems, so the purpose is to provide a coating material and a coating method, which can have both antibacterial and antiviral effects on the surface of the coated object for a long time.
用以解決課題之手段 為了解決前述課題,本發明的塗覆材,其特徵在於: 其是以無機抗菌劑0.1~5質量%、無機抗病毒劑0.1~20質量%之比例添加至基底劑而成, 並且該基底劑是以下述塗覆劑來作成,該塗覆劑是透過非活性溶劑來溶解無機聚矽氮烷與烷基矽酸鹽縮合物且兩者合計為50~80質量%之濃度。 藉由此特徴,無機抗菌劑及無機抗病毒劑會以無機聚矽氮烷及烷基矽酸鹽縮合物所生成之玻璃塗覆披膜作為母材,並在安定狀態下固定於該披膜之表層,因此,經該塗覆材披覆之披覆對象物能長期都兼具抗菌效果與抗病毒效果。 means to solve problems In order to solve the aforementioned problems, the coating material of the present invention is characterized in that: It is formed by adding 0.1-5% by mass of inorganic antibacterial agent and 0.1-20% by mass of inorganic antiviral agent to the base agent. In addition, the base agent is made of the following coating agent, which dissolves the condensate of inorganic polysilazane and alkyl silicate through a non-active solvent, and the total concentration of the two is 50-80% by mass. With this feature, the inorganic antibacterial agent and inorganic antiviral agent will use the glass coating film formed by the condensation product of inorganic polysilazane and alkyl silicate as the base material, and will be fixed on the film in a stable state Therefore, the coating object covered by the coating material can have both antibacterial and antiviral effects for a long time.
其特徵在於:其進一步以有機抗菌抗病毒劑0.1~10質量%之比例添加而成。 藉由此特徴,披覆對象物的抗菌效果與抗病毒效果皆能提高。 It is characterized in that it is further formed by adding an organic antibacterial and antiviral agent in a proportion of 0.1-10% by mass. With this feature, the antibacterial effect and antiviral effect of the coated object can be improved.
本發明的塗覆方法,其特徵在於具有:披覆步驟,是將塗覆材披覆於披覆對象物之表面,其中 該塗覆材是以無機抗菌劑0.1~5質量%、無機抗病毒劑0.1~20質量%之比例添加至基底劑而成, 並且,該基底劑是以下述塗覆劑來作成,該塗覆劑透過非活性溶劑來溶解無機聚矽氮烷與烷基矽酸鹽縮合物且兩者合計為50~80質量%之濃度。 藉由此特徴,會在披覆對象物之表面生成由無機聚矽氮烷及烷基矽酸鹽縮合物所形成之玻璃塗覆披膜,同時,無機抗菌劑及無機抗病毒劑會以玻璃塗覆披膜作為母材並在安定狀態下固定於其表層,因此,該披覆對象物可獲得兼具抗菌效果與抗病毒效果。 The coating method of the present invention is characterized in that it has: a coating step, which is to coat the coating material on the surface of the coated object, wherein The coating material is formed by adding 0.1-5% by mass of inorganic antibacterial agent and 0.1-20% by mass of inorganic antiviral agent to the base agent. In addition, the base agent is made of the following coating agent, which dissolves the inorganic polysilazane and the alkyl silicate condensate through the inactive solvent, and the total concentration of the two is 50-80% by mass. With this feature, a glass coating film formed of inorganic polysilazane and alkyl silicate condensate will be formed on the surface of the coated object. At the same time, the inorganic antibacterial agent and inorganic antiviral agent will be coated with glass. The coated film is used as the base material and fixed on its surface in a stable state, so the coated object can obtain both antibacterial and antiviral effects.
其特徵在於前述披覆步驟是如下的步驟: 於前述披覆對象物之表面生成薄層的塗覆膜,該塗覆膜作為母材且以SiO 2為主成分,同時,使前述抗菌劑及前述抗病毒劑露出於前述塗覆膜的表層面。 藉由此特徴,使抗菌劑及抗病毒劑露出於塗覆膜的表層面,藉此,此等抗菌劑及抗病毒劑會直接對各種雜菌、病毒產生作用,可長期提高抗菌及抗病毒效果。進一步藉由生成薄層的塗覆膜,可確保對於披覆對象物表面形跡的追隨性。 It is characterized in that the above-mentioned coating step is the following steps: On the surface of the above-mentioned coating object, a thin layer of coating film is generated, and the coating film is used as a base material and has SiO as the main component. At the same time, the above-mentioned antibacterial agent and The antiviral agent is exposed on the surface of the coating film. By virtue of this feature, the antibacterial and antiviral agents are exposed on the surface of the coating film, whereby these antibacterial and antiviral agents will directly act on various bacteria and viruses, and can improve the antibacterial and antiviral properties for a long time. Effect. Furthermore, by forming a thin layer of coating film, it is possible to ensure the tracking property of the surface of the object to be coated.
其特徵在於前述披覆步驟是如下的步驟: 將前述塗覆材披覆於有附著水分的前述披覆對象物之表面,使該塗覆材所含成分與前述披覆對象物之表面所附著的水分產生化學反應,藉此於前述披覆對象物之表面生成塗覆膜,該塗覆膜作為母材且以SiO 2為主成分,同時,使前述抗菌劑及前述抗病毒劑露出於前述化學反應所形成的前述塗覆膜的表層面之凹部。 藉由此特徴,塗覆材所含成分與披覆對象物表面水分的化學反應所產生氣體排出會生成塗覆膜的表層面之凹部,使抗菌劑及抗病毒劑露出於該凹部,藉此,此等抗菌劑及抗病毒劑會直接對各種雜菌、病毒產生作用,可長期提高抗菌及抗病毒效果。進一步藉由將抗菌劑及抗病毒劑的粒子配置於塗覆膜的表層面之凹部,可提高表層面的平滑性。 It is characterized in that the aforementioned coating step is the following steps: coating the aforementioned coating material on the surface of the aforementioned coating target object with attached moisture, and making the components contained in the coating material adhere to the surface of the aforementioned coating target object The moisture in the chemical reaction produces a coating film on the surface of the aforementioned object to be coated. The coating film is the base material and contains SiO2 as the main component. At the same time, the aforementioned antibacterial agent and the aforementioned antiviral agent are exposed to the aforementioned The concave portion of the surface layer of the aforementioned coating film formed by the chemical reaction. By virtue of this feature, the gas generated by the chemical reaction between the components contained in the coating material and the surface moisture of the coated object is discharged to form a concave portion on the surface layer of the coating film, so that the antibacterial agent and antiviral agent are exposed in the concave portion, thereby , these antibacterial and antiviral agents will directly act on various bacteria and viruses, and can improve the antibacterial and antiviral effects for a long time. Further, the smoothness of the surface layer can be improved by arranging the particles of the antibacterial agent and antiviral agent in the recesses of the surface layer of the coating film.
其特徵在於在前述披覆步驟之前具有:除菌步驟,是將前述披覆對象物之表面除菌。 藉由此特徴,可在經除菌步驟清淨後的披覆對象物表面生成優質且持續性高的塗覆披膜。 It is characterized in that before the above coating step, there is: a sterilization step, which is to disinfect the surface of the coating object. With this feature, a high-quality and durable coating film can be formed on the surface of the object to be coated after being cleaned by the sterilization step.
其特徵在於在前述披覆步驟之前具有:前置處理步驟,是使水分附著於前述披覆對象物之表面。 藉由此特徴,使水分附著於披覆對象物之表面,藉此促進該水分與塗覆材所含成分的化學反應,可在披覆對象物之表面迅速且牢固地生成塗覆披膜。 It is characterized in that there is a pretreatment step before the coating step, which is to make moisture adhere to the surface of the coating object. With this feature, moisture is attached to the surface of the object to be coated, thereby promoting the chemical reaction between the moisture and the components contained in the coating material, and a coating film can be quickly and firmly formed on the surface of the object to be coated.
本發明的實施形態 用以實施發明之形態 以下,參照圖1~圖5並說明用以實施本發明之塗覆材及塗覆方法的形態。 Embodiment of the present invention form for carrying out the invention Hereinafter, the form of the coating material and coating method for implementing this invention is demonstrated with reference to FIGS. 1-5.
(塗覆液)
作為本發明塗覆材的塗覆液10,主要是由基底劑10A與添加至該基底劑10A的添加劑10B所構成。首先,基底劑10A至少含有無機聚矽氮烷與烷基矽酸鹽縮合物作為原料,在本實施例中,此等無機聚矽氮烷及烷基矽酸鹽縮合物是以非活性溶劑來加以稀釋。
(coating solution)
The
無機聚矽氮烷與烷基矽酸鹽縮合物兩者合計為50~80質量%範圍之濃度,在本實施例中是以二丁醚作為非活性溶劑來進行溶解。更詳而言,是以無機聚矽氮烷為0.1~5以質量%、剩餘部分為烷基矽酸鹽縮合物之比例來添加。The total concentration of the inorganic polysilazane and the alkyl silicate condensate is in the range of 50-80% by mass. In this embodiment, dibutyl ether is used as an inactive solvent for dissolution. More specifically, the inorganic polysilazane is added at a ratio of 0.1 to 5% by mass, and the remainder is an alkyl silicate condensate.
更詳而言,本實施例之無機聚矽氮烷為全氫聚矽氮烷(perhydropolysilazane),也就是一種具有Si-H鍵、Si-N鍵、N-H鍵且由例如下述一般式(1)所示-(SiH 2-NH)-單元所構成的鏈狀結構無機聚合物。 In more detail, the inorganic polysilazane of the present embodiment is perhydropolysilazane (perhydropolysilazane), which is a kind of Si-H bond, Si-N bond, NH bond and is composed of, for example, the following general formula (1 ) chain structure inorganic polymer composed of -(SiH 2 -NH)- units.
[化學式1] [chemical formula 1]
另外,無機聚矽氮烷並不限於鏈狀結構者,可為具有環狀結構的聚合物,亦可為複合具有此等結構的聚合物。In addition, the inorganic polysilazane is not limited to those having a chain structure, and may be a polymer having a ring structure, or may be a composite polymer having such a structure.
烷基矽酸鹽縮合物是選自例如四甲基正矽酸鹽(tetramethyl orthosilicate)、四乙基正矽酸鹽(tetraethyl orthosilicate)、四正丙基正矽酸鹽(tetra-n-propyl orthosilicate)、四異丙基正矽酸鹽(tetra-i-propyl orthosilicate)、四正丁基正矽酸鹽(tetra-n-butyl orthosilicate)、四-二級-丁基正矽酸鹽(tetra-sec-butyl orthosilicate)、甲基聚矽酸鹽(methyl polysilicate)及乙基聚矽酸鹽(ethyl polysilicate)中之1種或2種以上的縮合物。The alkyl silicate condensate is selected from, for example, tetramethyl orthosilicate (tetramethyl orthosilicate), tetraethyl orthosilicate (tetraethyl orthosilicate), tetra-n-propyl orthosilicate (tetra-n-propyl orthosilicate ), tetra-i-propyl orthosilicate, tetra-n-butyl orthosilicate, tetra-two-butyl orthosilicate (tetra- A condensate of one or more of sec-butyl orthosilicate), methyl polysilicate and ethyl polysilicate.
非活性溶劑是一種對於無機聚矽氮烷及烷基矽酸鹽縮合物為非活性的溶劑,宜選自二丁醚、二甲醚、二乙醚、二丙基醚、松節油(turpentine)、苯、甲苯等之中。The inactive solvent is a solvent that is inactive for inorganic polysilazane and alkyl silicate condensates, preferably selected from dibutyl ether, dimethyl ether, diethyl ether, dipropyl ether, turpentine (turpentine), benzene , toluene, etc.
添加劑10B是要對上述基底劑10A進行添加者,並添加:無機類的抗菌劑21為0.01~10質量%、無機類的抗病毒劑22為0.01~40質量%、及有機類的抗菌抗病毒劑23為0.01~20質量%。另外,至少添加無機類的抗菌劑21及無機類的抗病毒劑22即可,未添加有機類的抗菌抗病毒劑23也沒關係。Additive 10B is to be added to the above-mentioned base agent 10A, and added: 0.01-10% by mass of inorganic
更詳而言,無機類的抗菌劑21含有:氧化銀-磷酸鋅鈣(Ag
2O-Ca
αZn
βAl
γ(PO
4)
6)。又,無機類的抗病毒劑22至少含有:鉬化合物或銀化合物。又,有機類的抗菌抗病毒劑23含有:二碘甲基對甲苯基碸(diiodomethylparatolyl sulfone)。
More specifically, the inorganic
(塗覆材之態樣) 又,本實施例之塗覆液10是例如封入玻璃製或樹脂製等容器中且以預定量液體形式來運用,使該液體讓圖未示的布材等濕潤,並塗佈於作為披覆對象之各種物品等的表面,藉此形成塗覆披膜。另外,就塗覆材之運用而言,並不限於此,可採例如下述方式:將預先含浸了塗覆液的不織布等密封在袋體並於使用時再解封該袋體;或者,以噴霧狀方式將塗覆液噴吹至披覆對象物表面亦無妨。 (Specification of coating material) Also, the coating liquid 10 of this embodiment is, for example, sealed in a container made of glass or resin, and used in the form of a predetermined amount of liquid, and the liquid is wetted with a cloth material not shown in the figure, and applied to the surface as a coating. The surface of various articles of the object, thereby forming a coating film. In addition, the application of the coating material is not limited thereto. For example, the following method can be adopted: sealing the non-woven fabric or the like impregnated with the coating solution in advance in the bag and unsealing the bag when used; or, It does not matter if the coating liquid is sprayed onto the surface of the object to be coated in the form of a spray.
(塗覆膜之披覆方法)
塗覆液10是被塗佈或噴灑至作為披覆對象之物品1之表面2,藉由使其與水分產生化學反應而形成單層或複數層塗覆膜15、35。另外,圖2所示之塗覆膜15是以微觀等級(micro-level)來成層。又,圖3所示之塗覆膜35則是以奈米等級(nano level)薄層來成層,就其膜厚而言,宜以1nm~500nm之披覆膜、較宜以5nm~200nm之披覆膜來成層。
(Coating method of coating film)
The
首先,在比塗覆膜15、35之披覆步驟還前階進行除菌步驟,將物品1之表面2除菌。該除菌步驟是將次氯酸稀釋後的除菌液透過噴霧或者含浸了該除菌液的不織布等來附著於物品1之表面2;該次氯酸除了除菌效果還具有抗菌抗病毒效果。藉由如此般除菌,能將物品1之表面2作成清淨狀態,使塗覆膜15、35易於對其進行披膜,且能生成不易剝離又優質且持續性高的塗覆膜15、35。First, a sterilization step is performed prior to the coating step of the
另外,在上述除菌步驟後且在披覆步驟之前,作為前置步驟,亦可透過不織布或噴霧等使精製水等的水(H
2O)附著於物品1之表面2。藉由此舉,能促進物品1之表面2所附著的水分與塗覆液10所含成分的化學反應,而能在物品1之表面2迅速且牢固地生成塗覆膜15、35。
In addition, water (H 2 O) such as purified water may be attached to the
(披覆對象物) 就披覆對象物而言,可適用於由樹脂材或金屬材、木材、橡膠材、皮革等素材所構成之各種物品;或者亦可為日常用器等的固定設置物,例如適合以下述眾人接觸機會高的物品作為披覆對象物:手機用戶端或遙控操作部表面、桌子或桌台的桌面或抽屜、餐具類、皮包或錢包等隨身物品、門把或扶手、電車或公車的吊環、建築或暫時設置的資材等等。 (coating object) As for the covering object, it can be applied to various articles composed of resin materials, metal materials, wood, rubber materials, leather, etc.; or it can also be fixed objects such as daily utensils. For example, it is suitable for the following people Items with a high chance of contact as covering objects: the surface of the mobile phone user terminal or remote control unit, the table top or drawer of a table or table, tableware, purses or wallets and other personal belongings, door handles or handrails, train or bus rings, Materials for construction or temporary installation, etc.
(塗覆膜之形成機制)
接著,說明本發明之塗覆膜15、35的形成機制。如圖1(a)所示,作為披覆對象例如金屬材所構成之物品1其表面2上在大多情況下,儘管為數不多但仍會因為結露或空氣中的濕氣而附著了複數水分6、6…(水滴)。在該物品1之表面2上將塗覆液10塗佈或噴灑成薄膜狀來披覆時,塗覆液10中構成基底劑10A的無機聚矽氮烷即全氫聚矽氮烷會與空氣中的水分(H
20)產生化學反應,藉此在物品1之表面2生成具有無機結構的披覆層。另外,在上述化學反應中雖會附帶生成微量氣體(NH
3、H
2),但此等氣體當然不會殘留於物品1之表面2而會揮發至大氣中。
(Formation mechanism of coating film) Next, the formation mechanism of the
亦即,如圖1(b)所示,塗覆液10在接觸空氣之表層面10a,會與空氣中所含水分產生化學反應,藉此,塗覆膜15、35的副產物即氫或氨等氣體會從表層揮發,同時塗覆膜15、35之表面側會生成披覆層11。That is, as shown in FIG. 1( b), the
又,物品1之表面2所披覆的塗覆液10在接觸物品1之表面2的背層面10b,會與表面2所附著之水分6、6…(水滴)或與作為末端而存在於表面2的羥基-OH產生化學反應,藉此,氫或氨等氣體在披覆層內上昇並從表層揮發,同時,塗覆膜15、35之背面側會生成披覆層12。In addition, the
如此般,首先,在塗覆液10之表層面10a及背層面10b分別生成披覆層11、12。接著,披覆層11會從表層側朝背層側擴張,同時,披覆層12會從背層側朝表層側擴張,藉此,逐漸生成中間的披覆層,最終會形成塗覆膜15、35橫跨於:接觸外在空氣的表層面14a與接觸物品1之表面2的背層面14b。In this way, first, the coating layers 11 and 12 are respectively formed on the
如圖1(c)所示,塗覆膜15、35披覆前,對於物品1之表面2只要不進行鏡面加工等特別的表層處理,則因為製造步驟等所產生的小傷痕等而會生成許多微觀等級的微細凹凸部3。塗覆液10披覆物品1之表面2的同時,會進入凹凸部3內,並在此狀態下如上述般硬化,藉此,進入此等凹凸部3內並硬化的塗覆材便會作為錨固部17發揮作用,故塗覆膜15、35對於物品1之表面2會更牢固貼緊。As shown in Figure 1(c), before the
又,如圖2、3所示,在該塗覆膜15、35之表層及內部以微觀等級之微粒子狀混合存在許多塗覆液10所含之添加劑10B,即:無機抗菌劑21、無機抗病毒劑22、及有機抗菌抗病毒劑23,且其中一部分如後所述會露出於表層面14a。Also, as shown in Figures 2 and 3, many additives 10B contained in the
圖2所示之塗覆膜15是形成為微觀等級者。又,就別的實施態樣而言,圖3所示之塗覆膜35則是形成為比上述塗覆膜15還薄層的奈米等級者。因此,儘管為玻璃塗覆膜,仍富有柔軟性,亦會與上述錨固部17帶來的錨固效果相互作用,即使披覆對象物之表面2是例如布材等這種會產生變形之物也不會發生剝離等,可追隨於表面2的變形而維持塗覆膜35的披覆性。The
另外,物品1之表面2是幾乎不具有上述凹凸部3的平滑面時,作為披覆塗覆膜15之前置處理,亦可透過銼刀對物品1之表面2進行粗化處理來在物品1之表面2積極生成凹凸部3,藉此施作可獲得塗覆膜15的錨固效果。In addition, when the
宜透過施行該粗化處理在物品1之表面2形成算術平均粗糙度1~500μm左右範圍的凹凸部3,藉此施作可提高塗覆膜15的錨固效果。It is preferable to form the concave-
粗化處理後,使用例如空氣槍等空氣噴射手段進行清淨處理,將物品1之表面2因銼刀施作等所產生的金屬粉吹走。進一步在該清淨處理後,放置預定時間來使物品1之表面2上產生結露等而附著自然產生的水分。After the roughening treatment, use an air jet such as an air gun to carry out cleaning treatment to blow away the metal powder produced on the
又,此時,物品1之表面2進行粗化處理及清淨處理後,對於經粗化而形成有凹凸部3的物品1之表面2,作為比披覆步驟還前階的前置處理步驟,亦可透過例如噴霧等賦予水分之手段來使水分積極附著,之後再披覆塗覆膜15;藉此施作,能促進物品1之表面2所附著之水分與接觸該物品1之表面2的塗覆液10產生化學反應。另外,亦可不特別對物品1之表面2施予粗化處理便以賦予水分之手段使水分附著。Also, at this time, after the
(塗覆膜之披覆層的形狀)
如圖2所示,物品1之表面2所披覆的塗覆膜15,其表面在副產物即氣體的氣泡揮發後之部位的殘跡形成有凹凸部16,其係在塗覆膜15之表層面14a上以奈米等級形成凹凸形狀。更詳而言可推定:因為上述化學反應而生成許多氫、氨等的氣泡,此等氣泡從塗覆膜15平滑的表層面14a朝大氣中釋放時,氣泡所接觸的塗覆膜15之表層面14a上產生的表面張力之影響、以及該表層面14a伴隨化學反應的初期硬化時機之影響,兩者會相互作用,而在該平滑面形成由奈米等級之凹部16b及凸部16a所構成的凹凸部16。另外,在圖1及圖2中,凹凸部16的凹凸尺寸是比實際尺寸還要變形來顯示;在圖3中則省略凹凸部16。
(shape of coating layer of coating film)
As shown in Figure 2, the
又,比起披覆前物品1之表面2剛開始形成的凹凸部3,塗覆膜15、35之表面所形成的凹凸部16的凹凸深度、高度尺寸較小,故藉由將塗覆膜15、35披覆於物品1之表面2,披覆後的表面會生成得比披覆前還要平滑。Also, compared with the concave-
又,當然,上述副產物即氣體由於一律生成於塗覆膜15之表面,故就凹坑(dimple)16而言,塗覆膜15每單位面積之個數或凹部深度、凸部高度不會發生不均而會均一形成。And, of course, the above-mentioned by-products, that is, gas, are uniformly generated on the surface of the
又,就物品1之表面2所披覆的塗覆膜15、35而言,圖4(a)所示單層塗抹情況的塗覆膜15、35所形成之凹坑16、與圖4(b)所示數層塗抹情況的塗覆膜15、35所形成之凹坑26作一比較後確認到:數層塗抹情況的凹坑26其凹凸深度、高度尺寸較小。可推定這是因為:經歷數次來披覆塗覆膜,藉此單層塗抹時的凹坑16其凹凸會被弄平,形成較為平滑的凹坑26。Again, regarding the
進一步地,在表層面14a上固定了以微粒子狀混合存在於塗覆膜15、35內的添加劑B,即:無機抗菌劑21、無機抗病毒劑22、及有機抗菌抗病毒劑23,且其係以局部表面露出於外部之狀態被固定住。Further, on the
更詳而言,如前所述,構成塗覆液10之基底劑10A的全氫聚矽氮烷會與水分(H
20)產生化學反應而附帶生成氣體(NH
3、H
2),此等氣體會伴隨塗覆液10中周邊的添加劑B微粒子而上昇。因此,就會如圖2所示,塗覆液10中一部分的添加劑B會聚集在塗覆膜15之表層面14a附近,特別是會匯集在表層面14a上因氣體揮發所形成的凹凸部16。
More specifically, as mentioned above, the perhydropolysilazane constituting the base agent 10A of the
添加劑B微粒子的一部分會以補足凹部16b之凹形狀方式而配置在表層面14a上。藉此施作,此等無機抗菌劑21、無機抗病毒劑22、及有機抗菌抗病毒劑23會直接對各種雜菌、病毒產生作用,可長期提高抗菌及抗病毒效果。又,凹部16b被添加劑B局部埋設,可提高表層面14a的平滑性。Part of the fine particles of the additive B is arranged on the
又,添加劑B微粒子的另一部分則是以埋設於凸部16a內部之方式而配置於表層面14a。藉此施作,隨著塗覆後物品1之使用,在塗覆膜15之表層面14a上形成突出形狀的凸部16a局部被削掉的情況下,埋設在該凸部16a內的添加劑B便會露出於表面,因而可長期持續有抗菌抗病毒效果。Moreover, another part of the additive B microparticles|fine-particles is arrange|positioned in the
又,在物品1之表面2透過塗佈本發明之塗覆液10所形成的塗覆膜15、35,其基底是由無機成分所構成,而且添加劑即抗菌劑21、抗病毒劑22也為無機成分,因此,不會在基材、外部發生溶出、氣化,能長期都不會劣化而維持披膜狀態。Also, the coating
又,作為別的實施態樣,圖3所示之塗覆膜35是形成為比上述塗覆膜15還薄層的奈米等級;更詳而言,膜厚度為1~500nm左右。相對於此,無機抗菌劑21其粒徑約略0.8~1μm,無機抗病毒劑22其粒徑約略3μm,及有機抗菌抗病毒劑23其粒徑約略1μm,都是比塗覆膜35之膜厚還大的尺寸。因此,此等粒子會以其上方部位露出於塗覆膜35之表層面34a外部的形式而露出。藉此施作,此等無機抗菌劑21、無機抗病毒劑22、及有機抗菌抗病毒劑23會直接對各種雜菌、病毒產生作用,可長期提高抗菌及抗病毒效果。又,藉由形成薄層的塗覆膜35,即使在物品1之表面2具有柔軟性的情況下,也仍可確保對於其形跡的追隨性。In addition, as another embodiment, the
進一步地,添加劑B一部分的粒子其下方部位在塗佈塗覆液10時會嵌合於表面2形成的凹凸部3內,並在此狀態下基底劑A硬化,故不會剝離而可長期持續有抗菌及抗病毒效果。Furthermore, part of the particles of the additive B and the part below it fits into the concave-
(抗菌抗病毒效果的評價方法)
就塗覆膜其抗菌抗病毒效果的評價方法而言,是對於已披膜有塗覆膜15、35的表面2,隨時間經過施行ATP(三磷酸腺苷)取樣檢查,並基於ATP之數值來進行評價。在此所謂ATP是作為地球上所有生物之能量來源而存在的化學物質;存在ATP一事,即可確認該處存在有菌、病毒本身或者菌、病毒之痕跡的證據。亦即,ATP取樣檢查中的數值越大,則評價為該表面的汙染度大(感染風險高);又,ATP取樣檢查中數值越小,則評價為該表面的汙染度小(感染風險低)。
(Evaluation method of antibacterial and antiviral effects)
As far as the evaluation method of the antibacterial and antiviral effects of the coating film is concerned, for the
針對ATP取樣檢查進行說明。該ATP取樣檢查是將下述受測材在同一實驗室內暴露於常溫環境下,於每1天(每經過24小時)進行各受測材表面上的ATP取樣,並比較ATP的檢測數;所述受測材為:於表面披覆了本發明塗覆材的玻璃製受測材(A)、用來比較而分別於表面披覆了將後述別種塗覆材的受測材(B)~(E)、以及未披覆任何塗覆材的受測材(無標記)。另外,實驗室是處於眾人來往且伴隨此而有可能遭菌、病毒侵入之環境下。在開始進行表面上之ATP取樣作業時,是將綿棒狀檢測用線材的前端一定條件擦拭於受測材之表面上,再將該前端插入圖未示的專用ATP檢測器內,藉此檢測附著於該前端的ATP數值。The ATP sampling check is explained. The ATP sampling inspection is to expose the following test materials to the normal temperature environment in the same laboratory, carry out ATP sampling on the surface of each test material every 1 day (every 24 hours), and compare the ATP detection number; The test materials are: the glass test material (A) coated with the coating material of the present invention on the surface, and the test material (B) coated with other coating materials described later on the surface for comparison. ~(E), and the tested material without any coating material (no mark). In addition, the laboratory is in an environment where many people come and go, which may be invaded by bacteria and viruses. At the beginning of the ATP sampling operation on the surface, the front end of the cotton rod-shaped detection wire is wiped on the surface of the test material under certain conditions, and then the front end is inserted into a special ATP detector not shown in the figure to detect adhesion. ATP value on the front end.
受測材(B)是披覆下述塗覆材者,該塗覆材是並未添加本發明塗覆液10所含添加劑10B而僅以基底劑10A構成之塗覆材。接著,受測材(C)是披覆下述塗覆材者,該塗覆材是以體育用品等為對象之無機玻璃塗覆材。又,受測材(D)是披覆下述塗覆材者,該塗覆材是以手機用戶端等為對象的無機玻璃塗覆材。又,受測材(E)是披覆下述塗覆材者,該塗覆材是無機陶瓷塗覆材。The test material (B) is coated with a coating material composed of only the base agent 10A without adding the additive 10B contained in the
(抗菌抗病毒效果的評價)
ATP取樣檢查結果列示於圖5。經本發明塗覆材所披覆的受測材(A),其幾乎確認不出ATP隨時間經過而增加,並確認到其相較別的受測材持續有最高的抗菌抗病毒效果。此乃推測是如圖2、3所示,露出於塗覆披膜15、35之表層面14a上的狀態下而被固定的無機抗菌劑21、無機抗病毒劑22、及有機抗菌抗病毒劑23,會直接接觸外在空氣中伴隨飛沫、塵埃飛過來而要附著於表層面14a的菌、病毒,並發揮作用阻止其停留,故表層面14a上一直維持清淨。
(Evaluation of antibacterial and antiviral effects)
The results of the ATP sampling inspection are shown in Figure 5. The test material (A) coated with the coating material of the present invention has almost no increase in ATP over time, and it has been confirmed that it continues to have the highest antibacterial and antiviral effect compared to other test materials. This is supposed to be the inorganic
又,受測材(B)其雖然ATP隨時間經過而增加但增加率止於微量。此乃推測是因為:不存在上述無機抗菌劑21、無機抗病毒劑22、及有機抗菌抗病毒劑23,而含有無機聚矽氮烷之基底劑10A會使塗覆披膜之表層面形成為以SiO
2為主成分的平滑面,亦即,平滑度變得比披覆前受測材之表面還高,因而能一定程度阻止菌、病毒停留。
Also, in the test material (B), although ATP increased with time, the rate of increase was only a small amount. This is inferred because: there is no above-mentioned inorganic
又,受測材(C)其ATP隨時間經過是有意義地增加,其增加率也比受測材(B)還高。此乃推測是因為:有別於上述受測材(A),由於無機抗菌劑或者抗病毒劑並未露出於塗覆披膜之表層面,因而缺乏對抗菌、病毒的抵抗作用。In addition, the ATP of the test material (C) increased significantly with time, and the rate of increase was higher than that of the test material (B). This is speculated because: different from the above-mentioned test material (A), since the inorganic antibacterial agent or antiviral agent is not exposed on the surface of the coated film, it lacks antibacterial and virus resistance.
又同理,受測材(D)及受測材(E)其等ATP隨時間經過是有意義地增加,其增加率亦高於受測材(B)。此乃推測是因為:與受測材(C)相同,無機抗菌劑或者抗病毒劑未露出於塗覆披膜之表層面,無法產生對抗菌、病毒的抵抗作用。In the same way, the ATP of the test material (D) and the test material (E) increased significantly over time, and the increase rate was also higher than that of the test material (B). This is presumed because: the same as the test material (C), the inorganic antibacterial agent or antiviral agent is not exposed on the surface of the coated film, so it cannot produce antibacterial and virus resistance.
(本案發明之作用效果)
如以上所說明,本發明的塗覆液10(塗覆材)是以無機抗菌劑21為0.1~5質量%、無機抗病毒劑22為0.1~20質量%之比例添加至基底劑10A而成;並且是以下述塗覆劑作為該基底劑10A,該塗覆劑是透過非活性溶劑來溶解:無機聚矽氮烷與烷基矽酸鹽縮合物且兩者合計為50~80質量%之濃度;藉此,無機抗菌劑21及無機抗病毒劑22會以無機聚矽氮烷及烷基矽酸鹽縮合物所生成之玻璃塗覆披膜作為母材,並在安定狀態下固定於該塗覆膜15、35之表層面14a,因此,由該塗覆液10所披覆之物品1(披覆對象物)能長期都兼具抗菌效果與抗病毒效果。
(Effect of the invention in this case)
As explained above, the coating solution 10 (coating material) of the present invention is formed by adding 0.1 to 5% by mass of the inorganic
又,塗覆液10進一步還以有機抗菌抗病毒劑23為0.1~10質量%之比例添加而成,藉此,物品1的抗菌效果與抗病毒效果皆能提高。In addition, the
又,就塗覆液10之披覆步驟來說,將塗覆液10披覆於有附著水分的物品1之表面2,使該塗覆液10所含成分與物品1之表面2所附著之水分產生化學反應,藉此於物品1之表面2生成塗覆膜15、35,其作為母材且以SiO
2為主成分,同時,使抗菌劑21及抗病毒劑22露出於前述化學反應所形成的塗覆膜15、35之表層面14a的凹部16b,藉此,此等抗菌劑21及抗病毒劑22會直接對各種雜菌、病毒產生作用,可長期提高抗菌及抗病毒效果。此外,相較於不含添加劑而僅由基底劑構成之塗覆液,將抗菌劑21及抗病毒劑22的粒子配置於塗覆膜15、35之表層面14a的凹部16b,藉此可埋設該凹部16b,因而可提高表層面14a的平滑性。
Also, with regard to the step of coating the
以上,雖以圖式說明了本發明的實施例,但具體的構成並不受限於此等實施例,在不脫離本發明要點之範圍下即使變更或追加也仍包含在本發明中。Although the embodiments of the present invention have been described above with the drawings, the specific configuration is not limited to these embodiments, and changes or additions are included in the present invention without departing from the gist of the present invention.
例如,在前述實施例中,塗覆液10分別添加了無機抗菌劑21及無機抗病毒劑22,但不以此為限,若以一材料即可獲得抗菌及抗病毒效果兩者,則亦可僅添加該材料。For example, in the foregoing embodiments, the
1:物品(披覆對象物)
10:塗覆液(塗覆材)
10A:基底劑
10B:添加劑
10a:表層面
10b:背層面
11、12:披覆層
14a:表層面
14b:背層面
15、35:塗覆膜、塗覆披膜
16:凹凸部、凹坑
16a:凸部
16b:凹部
17:錨固部
2:表面
21:無機抗菌劑
22:無機抗病毒劑
23:有機抗菌抗病毒劑
3:凹凸部
6:水分
26:凹坑
1: Item (cloaking object)
10: Coating solution (coating material)
10A: base agent
10B:
圖1(a)~(c)是以時間序列顯示實施例中塗覆膜生成於物品之機制的剖面圖。 圖2是圖1(c)之點線圈圍部位的擴大圖。 圖3是別的實施態樣中圖1(c)之點線圈圍部位的擴大圖。 圖4是披覆有塗覆膜之金屬材表面以AFM測定所拍攝的圖;(a)是披覆1層塗覆膜的圖,(b)是披覆3層塗覆膜的圖。 圖5是列示ATP取樣試驗結果的表。 Figure 1(a)~(c) are cross-sectional views showing the mechanism of the coating film formed on the article in the time series in the embodiment. Fig. 2 is an enlarged view of the area surrounded by the dot circle in Fig. 1(c). Fig. 3 is an enlarged view of the area surrounded by the dotted line in Fig. 1(c) in another embodiment. Figure 4 is a picture taken by AFM measurement of the surface of a metal material covered with a coating film; (a) is a picture of one layer of coating film, and (b) is a picture of three layers of coating film. Figure 5 is a table showing the results of the ATP sampling test.
1:物品(披覆對象物) 1: Item (cloaking object)
14a:表層面 14a: surface layer
14b:背層面 14b: Dorsal layer
15:塗覆膜 15: Coating film
16a:凸部 16a: convex part
16b:凹部 16b: concave part
17:錨固部 17: Anchoring part
2:表面 2: surface
21:無機抗菌劑 21: Inorganic antibacterial agent
22:無機抗病毒劑 22: Inorganic antiviral agent
23:有機抗菌抗病毒劑 23:Organic antibacterial and antiviral agent
3:凹凸部 3: uneven part
Claims (7)
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