TW202312886A - Zero-fat vegetarian meat protein and manufacturing method thereof wherein the zero-fat vegetarian meat protein includes ice water, vegetable isolated proteins, edible salt, vegetable protein slurry, and food additives - Google Patents
Zero-fat vegetarian meat protein and manufacturing method thereof wherein the zero-fat vegetarian meat protein includes ice water, vegetable isolated proteins, edible salt, vegetable protein slurry, and food additives Download PDFInfo
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本發明係有關於一種素肉蛋白,特別是指一種生產製造時不添加食用油等油脂的零脂肪素肉蛋白及其製造方法。The invention relates to a vegetarian meat protein, in particular to a zero-fat vegetarian meat protein which does not add edible oil and other fats during production and a manufacturing method thereof.
隨著經濟的高速發展,人民的生活水準有了較大的改善,對於食品安全越來越來重視。近年來休閒肉製品如牛肉乾、豬肉乾等迅速發展,深獲消費者的喜愛。但是,由於肉類原料價格貴、成本高,生產受到一定限制,同時動物肉製品含有較高的脂肪、膽固醇,易導致肥胖、動脈硬化、高脂血症、高血壓、冠心病的問題。人們的日常生活中過多的攝入肉食,這無形中增加了脂肪肝、冠心病、膽固醇高等各種疾病形成的隱患,因此現代人們宣導素食主義,以形成健康的生活方式。此外,為了供應人類肉品的畜牧業,對於動物的甲烷排放沒有做完善的處理,導致了氣候的變化,畜牧業所消耗的糧食,極大的排擠人類對糧食的需求,聯合國統計目前世界上還有許多饑餓的國家。With the rapid development of the economy, people's living standards have been greatly improved, and more and more attention has been paid to food safety. In recent years, leisure meat products such as beef jerky and pork jerky have developed rapidly and are deeply loved by consumers. However, due to the high price and high cost of meat raw materials, production is limited to a certain extent. At the same time, animal meat products contain high fat and cholesterol, which can easily lead to obesity, arteriosclerosis, hyperlipidemia, high blood pressure, and coronary heart disease. Excessive intake of meat in people's daily life has virtually increased the hidden dangers of various diseases such as fatty liver, coronary heart disease, and high cholesterol. Therefore, modern people promote vegetarianism to form a healthy lifestyle. In addition, in order to supply human meat to the animal husbandry industry, the methane emissions from animals have not been properly dealt with, resulting in climate change. The food consumed by animal husbandry has greatly excluded human demand for food. According to the statistics of the United Nations, there are still There are many hungry countries.
素肉蛋白又稱植物蛋白,為素食者飲食中主要的蛋白質來源,可用以製成形、味、口感等與相應動物食品相似的仿肉製品。相關技術中的植物蛋白如大豆蛋白肉,它是以優質大豆為原料,通過加熱、擠壓、噴霧乾燥等工藝過程把大豆蛋白粉製成大小、形狀不同的瘦肉片狀植物蛋白。大豆蛋白肉含脂量低,是高血壓、冠心病、糖尿病人的理想食品。Vegetarian meat protein, also known as plant protein, is the main source of protein in the diet of vegetarians and can be used to make imitation meat products that are similar in shape, taste, and texture to corresponding animal foods. Vegetable protein in the related art, such as soybean protein meat, is made of high-quality soybeans as raw materials, and soybean protein powder is made into lean flake vegetable proteins of different sizes and shapes through processes such as heating, extrusion, and spray drying. Soybean protein meat has low fat content and is an ideal food for people with high blood pressure, coronary heart disease and diabetes.
針對上述相關技術中的仿肉製品,發明人發現技術方案存在以下缺陷:雖然相關技術中的仿肉製品含脂量低,但是依舊存5~20%不等的脂肪含量,依舊存在脂肪肝、冠心病、膽固醇高等各種疾病形成的隱患。With regard to the imitation meat products in the above-mentioned related art, the inventors found that the technical solution has the following defects: although the imitation meat products in the related art have a low fat content, they still have a fat content ranging from 5% to 20%, and there are still fatty liver, The hidden dangers of various diseases such as coronary heart disease and high cholesterol.
本發明主要目的在於,提供一種原料不含食用油等油脂的零脂肪素肉蛋白。The main purpose of the present invention is to provide a zero-fat vegetarian meat protein whose raw material does not contain oil such as edible oil.
本發明次要目的在於,提供一種生產製造過不添加食用油等油脂的零脂肪素肉蛋白製造方法。The secondary purpose of the present invention is to provide a method for producing zero-fat vegetarian meat protein without adding edible oil and other fats.
為達成上述目的及功效,本發明零脂肪素肉蛋白,包括以下重量份的原料且不含食用油等油脂製備而成:約14000~14800重量份的第一冰水、約560~680重量份的植物分離蛋白、約16800~17400重量份的植物蛋白漿液、約1210~1350重量份的食品添加劑;上述原料攪拌混合產生零脂肪素肉蛋白。In order to achieve the above purpose and effect, the zero-fat vegetarian meat protein of the present invention is prepared from the following raw materials by weight and does not contain edible oil and other fats: about 14000-14800 parts by weight of the first ice water, about 560-680 parts by weight plant protein isolate, about 16800-17400 parts by weight of vegetable protein slurry, about 1210-1350 parts by weight of food additives; the above raw materials are stirred and mixed to produce zero-fat vegetarian meat protein.
依上述原料,更包括以下重量份且不含食用油的原料:約140~170重量份的一醬油、約560~680重量份的一食品級增稠劑、約370~400重量份的一食鹽、約140~170重量份的一菇類調味粉、與約160~200重量份的一酵母萃取物。According to the above raw materials, it further includes the following raw materials by weight and does not contain edible oil: about 140-170 parts by weight of a soy sauce, about 560-680 parts by weight of a food-grade thickener, and about 370-400 parts by weight of a table salt , about 140-170 parts by weight of a mushroom seasoning powder, and about 160-200 parts by weight of a yeast extract.
依上述原料,其中該食品添加劑包括以下重量份且不含食用油的原料:約700~750重量份的一食品級凝膠劑、約20~30重量份的一食用色素、約280~330重量份的一麥芽糊精、與約210~240重量份的一代糖。According to the above raw materials, wherein the food additive includes the following raw materials by weight and does not contain edible oil: about 700-750 parts by weight of a food-grade gel, about 20-30 parts by weight of a food coloring, about 280-330 parts by weight One part of maltodextrin, and about 210-240 parts by weight of sugar substitute.
依上述原料,其中該植物蛋白漿液是由一植物蛋白粉和一第二冰水,以1:2的比例在0~8℃下混合而成。According to the above raw materials, the vegetable protein slurry is formed by mixing a vegetable protein powder and a second ice water at a ratio of 1:2 at 0-8°C.
依上述原料,更包括約180~200重量份的一調味料,該調味料包括:約90~100重量份的一生薑粉、約90~100重量份的一胡椒粉。According to the above raw materials, about 180-200 parts by weight of a seasoning is further included, and the seasoning includes: about 90-100 parts by weight of raw ginger powder, and about 90-100 parts by weight of a pepper powder.
為達成上述目的及功效,本發明零脂肪素肉蛋白製造方法,其步驟包括:In order to achieve the above-mentioned purpose and effect, the method for manufacturing zero-fat vegetarian meat protein of the present invention comprises the steps of:
提供約14000~14800重量份的一第一冰水;providing about 14000-14800 parts by weight of a first ice water;
提供約560~680重量份的一植物分離蛋白;Provide about 560-680 parts by weight of a plant protein isolate;
提供約16800~17400重量份的一植物蛋白漿液;Provide about 16800-17400 parts by weight of a vegetable protein slurry;
提供約1210~1350重量份的一食品添加劑;Provide about 1210-1350 parts by weight of a food additive;
將該植物分離蛋白、該植物蛋白漿液、該食品添加劑加入該第一冰水;adding the vegetable protein isolate, the vegetable protein slurry, and the food additive to the first ice water;
攪拌混合產生一零脂肪素肉蛋白。Stir to combine to produce a zero-fat vegetarian meat protein.
依上述步驟,其中該植物蛋白漿液是由一植物蛋白粉和一第二冰水,以1:2的比例在0~8℃下混合而成。According to the above steps, the vegetable protein slurry is formed by mixing a vegetable protein powder and a second ice water at a ratio of 1:2 at 0-8°C.
依上述步驟,其中該攪拌混合產生該零脂肪素肉蛋白的步驟中,攪拌混合時的工作溫度約在0~8℃之間。According to the above steps, in the step of stirring and mixing to produce the zero-fat vegetarian meat protein, the working temperature during stirring and mixing is about between 0°C and 8°C.
依上述步驟,其中該零脂肪素肉蛋白可注入一模具,經冷凍,脫模,取得一固定外型。According to the above steps, the zero-fat vegetarian meat protein can be poured into a mold, frozen, and demolded to obtain a fixed shape.
本發明零脂肪素肉蛋白,包括以下重量份的原料且不含食用油等油脂製作而成,其中:The zero-fat vegetarian meat protein of the present invention is made from the following raw materials in parts by weight and does not contain edible oil and other fats, wherein:
一第一冰水,約14000~14800重量份;冰水泛指0~12℃以下溫度的水,在一個較佳的實施立中,水的溫度低於或等於8℃。1. The first ice water, about 14,000-14,800 parts by weight; ice water generally refers to water at a temperature below 0-12°C, and in a preferred implementation, the temperature of the water is lower than or equal to 8°C.
一醬油,約140~170重量份,主要提供本發明食用時的鹹味,以及增加色澤。1. soy sauce, about 140-170 parts by weight, which mainly provides the salty taste of the present invention and increases the color when eaten.
一食品級增稠劑,約560~680重量份,可以是選自馬鈴薯澱粉、羥丙基澱粉、玉米澱粉、醋酸酯澱粉、地瓜澱粉所組成的食品級增稠劑群組其中之一種,或多種的組合。經由食品級增稠劑增加冰水混入後述原料後的黏稠度,使本發明能夠利於生產加工製造。A food-grade thickener, about 560-680 parts by weight, can be one of the food-grade thickener groups selected from potato starch, hydroxypropyl starch, corn starch, acetate starch, and sweet potato starch, or Various combinations. The viscosity of the ice water mixed with the raw materials mentioned later is increased through the food-grade thickener, so that the present invention can be beneficial to production, processing and manufacturing.
一植物分離蛋白,約560~680重量份,可以是選自大豆分離蛋白、花生分離蛋白、豌豆分離蛋白、玉米分離蛋白所組成的植物分離蛋白其中之一種,或多種的組合。A plant protein isolate, about 560-680 parts by weight, can be one of the plant protein isolates selected from soybean protein isolate, peanut protein isolate, pea protein isolate, and corn protein isolate, or a combination of several.
一食用鹽,約370~400重量份,目的是為了增加並提供與醬油不同的鹹味。1. Edible salt, about 370-400 parts by weight, the purpose is to increase and provide a salty taste different from that of soy sauce.
一菇類調味粉,約140~170重量份,即採收後的菇類洗淨、乾燥、磨粉後而成。1. Mushroom seasoning powder, about 140-170 parts by weight, which is prepared after harvested mushrooms are washed, dried and ground into powder.
一酵母萃取物,約160~200重量份,而增加本發明的鮮味。A yeast extract, about 160-200 parts by weight, to increase the umami taste of the present invention.
一植物蛋白漿液,約16800~17400重量份,且植物蛋白漿液是由一植物蛋白粉和一第二冰水,以1:2的比例在0~8℃下混合而成;其中,第二冰水的說明如前述第一冰水,而植物蛋白粉選自大豆蛋白粉、花生蛋白粉、豌豆蛋白粉、或玉米蛋白粉所組成的植物蛋白粉其中之一種,或多種的組合。A vegetable protein slurry, about 16,800-17,400 parts by weight, and the vegetable protein slurry is mixed with a vegetable protein powder and a second ice water at a ratio of 1:2 at 0-8°C; wherein, the second ice The description of the water is the same as the aforementioned first ice water, and the vegetable protein powder is selected from one of soybean protein powder, peanut protein powder, pea protein powder, or corn gluten powder, or a combination of several.
一調味料,約180~200重量份,包括約90~100重量份的一生薑粉,與約90~100重量份的一胡椒粉,而能夠消除豆類蛋白產生的豆腥味。A seasoning, about 180-200 parts by weight, including about 90-100 parts by weight of raw ginger powder, and about 90-100 parts by weight of pepper powder, which can eliminate the beany smell produced by soybean protein.
一食品添加劑,約1210~1350重量份,其包括:一食品級凝膠劑、一食用色素、一麥芽糊精、與一代糖,其中:A food additive, about 1210-1350 parts by weight, which includes: a food-grade gel, a food coloring, a maltodextrin, and a sugar substitute, wherein:
所述食品級凝膠劑約700~750重量份,可以是選自食品級羧甲基纖維素、食品級羥丙甲基纖維素、或凝結多糖所組成的食品級凝膠劑群組其中之一種,或多種的組合,以及,凝結多糖為明膠、瓜爾豆膠、黃原膠、卡拉膠、魔芋粉、或高醯基結冷膠其中之一;The food-grade gel is about 700-750 parts by weight, and can be selected from food-grade carboxymethylcellulose, food-grade hydroxypropylmethylcellulose, or food-grade gel group composed of curdled polysaccharides. One, or a combination of more, and curdlan is one of gelatin, guar gum, xanthan gum, carrageenan, konjac flour, or high acyl gellan gum;
所述食用色素約20~30重量份,可以是紅麴紅、或高粱紅,目的是為了使本發明製成的產品具有更接近葷食肉的顏色;The food coloring is about 20 to 30 parts by weight, which can be red yeast red or sorghum red, the purpose is to make the product made by the present invention have a color closer to that of meat;
所述麥芽糊精約280~330重量份,具有良好的口感和即溶增稠效果,避免沉澱分層現象,也能吸收豆腥味;The maltodextrin is about 280-330 parts by weight, has good taste and instant thickening effect, avoids precipitation and stratification, and can also absorb beany smell;
所述代糖約210~240重量份,選自木糖醇、山梨醇、麥芽糖醇所組成的代糖群組其中之一種,或多種的組合,代糖作為健康的甜味劑使用,在體內新陳代謝不需要胰島素參與,不易使血糖值升高。The sugar substitute is about 210 to 240 parts by weight, selected from one of the sugar substitute groups composed of xylitol, sorbitol, and maltitol, or a combination of multiple sugar substitutes. The sugar substitute is used as a healthy sweetener. Metabolism does not require insulin to participate, and it is not easy to increase blood sugar levels.
藉此,依上述原料混合製成的零脂肪素肉蛋白,在原料中沒有添加食用油等油脂。Thus, the zero-fat vegetarian meat protein prepared by mixing the above raw materials does not add edible oil and other fats to the raw materials.
本發明零脂肪素肉蛋白製造方法,步驟包括:The method for manufacturing zero-fat vegetarian meat protein of the present invention, the steps include:
(100)提供約14000~14800重量份的一第一冰水;(100) providing about 14000-14800 parts by weight of a first ice water;
(101)提供約700~750重量份的一食品級凝膠劑、約70~75重量份的一醬油、與約10~15重量份的一食用色素混入第一冰水,攪拌混合產生一第一混合物;(101) Provide about 700-750 parts by weight of a food-grade gel, about 70-75 parts by weight of a soy sauce, and about 10-15 parts by weight of a food coloring mixed into the first ice water, stir and mix to produce a first a mixture;
(102)提供約560~680重量份的一食品級增稠劑、約560~680重量份的一植物分離蛋白、與約280~330重量份的一麥芽糊精混入第一混和物,攪拌混合產生一第二混合物;(102) Provide about 560-680 parts by weight of a food-grade thickener, about 560-680 parts by weight of a plant protein isolate, and about 280-330 parts by weight of a maltodextrin into the first mixture, and stir mixing to produce a second mixture;
(103)提供約370~400重量份的一食鹽、約210~240重量份的一代糖、約140~170重量份的一蘑菇調味粉、與約180~200重量份的一調味料混入第二混和物,攪拌混合產生一第三混合物;(103) Provide about 370-400 parts by weight of table salt, about 210-240 parts by weight of sugar substitute, about 140-170 parts by weight of a mushroom seasoning powder, and about 180-200 parts by weight of a seasoning mixed into the second the mixture, stirred and mixed to produce a third mixture;
(104)提供一植物蛋白粉、一第二冰水,以1:2的比例攪拌混合產生約16800~17400重量份的一植物蛋白漿液;(104) Provide a vegetable protein powder and a second ice water, stir and mix at a ratio of 1:2 to produce a vegetable protein slurry of about 16800-17400 parts by weight;
(105)提供約160~200重量份的一酵母萃取物、約70~75重量份的一醬油、約10~15重量份的一食用色素、與植物蛋白漿液混入第三混和物,攪拌混合產生一零脂肪素肉蛋白;(105) Provide about 160-200 parts by weight of a yeast extract, about 70-75 parts by weight of a soy sauce, about 10-15 parts by weight of a food coloring, and mix them with the vegetable protein slurry into the third mixture, stir and mix to produce 10 fat vegetarian meat protein;
(106)零脂肪素肉蛋白注入一模具,經冷凍、脫模取得一固定外型。(106) Zero-fat vegetarian meat protein is poured into a mold, and a fixed shape is obtained through freezing and demoulding.
上述部步驟進行時,其中,攪拌混合產生第一混合物、攪拌混合產生第二混合物、攪拌混合產生第三混合物的步驟中,攪拌混合時的工作溫度約在0~8℃之間,且第一混合物、第二混合物、與第三混合物呈凝膠狀,以及,素肉蛋白初料具有一定程度的黏稠度。When the above steps are carried out, wherein, in the steps of stirring and mixing to produce the first mixture, stirring and mixing to produce the second mixture, and stirring and mixing to produce the third mixture, the working temperature during stirring and mixing is about 0-8°C, and the first The mixture, the second mixture, and the third mixture are gel-like, and the raw material of vegetarian protein has a certain degree of viscosity.
素肉原物料在生產製造過程中,經過研磨、削切、混和、攪拌等製程,這些機械運作時會產生高溫,但素肉大多數原物料屬於高蛋白製品,所以,導致原物料的蛋白質變性(protein denaturation),甚至產生異常沾黏。本發明全程使用0~8℃的冰水,研磨、削切、混和、攪拌等製程環境溫度控制在0~8℃,能夠在不添加食用油等油脂的條件下,降低機械運作的高溫,更好保護原物料的蛋白,進而保證素肉蛋白的風味和口感。During the manufacturing process of vegetarian meat raw materials, they go through processes such as grinding, cutting, mixing, stirring, etc. These machines will generate high temperature during operation, but most of the raw materials of vegetarian meat are high-protein products, so the protein denaturation of the raw materials is caused (protein denaturation), and even abnormal adhesion. The present invention uses 0-8°C ice water throughout the whole process, and controls the ambient temperature of the grinding, cutting, mixing, stirring and other processes at 0-8°C, which can reduce the high temperature of mechanical operation without adding edible oil and other fats, and is more efficient. It is good to protect the protein of the raw material, thereby ensuring the flavor and taste of vegetarian meat protein.
本發明零脂肪素肉蛋白,進一步依據中國GB~28050~201《食品安全國家標準預包裝食品營養標籤通則》,歸納能量、蛋白質、脂肪、碳水化合物、鈉,如下表:
上述表格中,本發明肉蛋白中脂肪含量為零,蛋白質11.0g/100g,能量354kJ/100g。In the above table, the fat content in the meat protein of the present invention is zero, the protein is 11.0g/100g, and the energy is 354kJ/100g.
水溫對於本發明口感差異,說明如下:實施例1(水溫小於8℃)、實施例2(水溫等於12℃)、與實施例3(水溫約30~32℃),差異是水的溫度,其餘原物料重量份、製造步驟完全相同,故在此不再贅述;The difference of water temperature for the mouthfeel of the present invention is explained as follows: Example 1 (water temperature is less than 8°C), Example 2 (water temperature is equal to 12°C), and Example 3 (water temperature is about 30-32°C), the difference is that water The temperature of all the other raw material parts by weight and the manufacturing steps are exactly the same, so they will not be repeated here;
將實施例1~3製成的素肉蛋白蒸煮10分鐘;受測者是隨機選挑選,其中:The vegetarian meat protein prepared in Examples 1-3 was steamed for 10 minutes; the subjects were randomly selected, wherein:
10~17歲的男性和女性各5名;5 males and 5 females aged 10-17;
18~35歲的男性和女性各5名;5 males and 5 females aged 18-35;
35~50歲的男性和女性各5名;5 males and 5 females aged 35-50;
50~70歲的男性和女性各5名;5 males and 5 females aged 50-70;
受測者分別對實施例1~3的素肉蛋白評分:Subjects scored the vegetarian meat protein in Examples 1-3 respectively:
1分~差;2分~較差;3分~一般;4分~較好;5分~好。
結論:實施例1的素肉蛋白口感在口感評測中是相對較好。Conclusion: The taste of the vegetarian meat protein in Example 1 is relatively good in the mouthfeel evaluation.
綜合以上所述,本發明確可達成無添加食用油等油脂,具零脂肪、零膽固醇、低熱量、高蛋白的優點,對於高血壓、高血脂、糖尿病患者而言,更增加了可選擇食材的多樣性,並降低肥胖的機率,實為一具新穎性及進步性的發明,爰依法提出申請發明專利;惟上述說明的內容,僅為本發明的較佳實施例說明,舉凡依本發明的技術手段與範疇所延伸的變化、修飾、改變或等效置換者,亦皆應落入本發明的專利申請範圍內。Based on the above, the present invention clearly achieves the advantages of no added edible oil and other fats, and has the advantages of zero fat, zero cholesterol, low calorie, and high protein. For patients with high blood pressure, high blood fat, and diabetes, more optional ingredients are added Diversity, and reduce the probability of obesity, it is a novel and progressive invention, according to the law to apply for an invention patent; but the content of the above description is only a description of the preferred embodiment of the present invention, all according to the present invention The changes, modifications, changes or equivalent replacements extended by the technical means and scope of the present invention shall also fall within the scope of the patent application of the present invention.
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