TW202307027A - Curable composition, cured film and application thereof, method for producing cured film, and polymer wherein the curable composition can be used to produce a film having a low dielectric constant and good curability - Google Patents
Curable composition, cured film and application thereof, method for producing cured film, and polymer wherein the curable composition can be used to produce a film having a low dielectric constant and good curability Download PDFInfo
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Abstract
Description
本發明是有關於一種硬化性組合物、硬化膜及其製造方法、以及聚合物。The present invention relates to a curable composition, a cured film, a method for producing the same, and a polymer.
半導體元件或顯示元件所具有的層間絕緣膜或間隔物、保護膜等硬化膜一般使用硬化性組合物來形成。近年來,隨著半導體元件等高集成化或小型化等,作為硬化膜的特性,要求介電常數低,為了實現所述特性,提出了各種硬化性組合物(例如,參照專利文獻1)。Cured films such as interlayer insulating films, spacers, and protective films included in semiconductor elements or display elements are generally formed using a curable composition. In recent years, along with the high integration and miniaturization of semiconductor elements and the like, a low dielectric constant is required as a characteristic of cured films, and various curable compositions have been proposed in order to realize these characteristics (for example, refer to Patent Document 1).
在專利文獻1中公開了一種組合物,包含:聚合物成分,在同一或不同的聚合物分子中以特定的比例含有具有氧雜環丁基的結構單元及具有氧雜環丙基的結構單元;以及感放射線性酸產生體,產生pKa為4.0以下的酸。在所述專利文獻1中記載了:通過使用所述組合物,來獲得具有低的介電常數且表面硬度及電壓保持率高的硬化膜。 [現有技術文獻] [專利文獻] Patent Document 1 discloses a composition comprising: a polymer component containing a structural unit having an oxetanyl group and a structural unit having an oxetanyl group in a specific ratio in the same or different polymer molecules ; and a radiation-sensitive acid generator that generates an acid with a pKa of 4.0 or less. It is described in said patent document 1 that the cured film which has a low dielectric constant and has high surface hardness and a high voltage retention ratio is obtained by using the said composition. [Prior art literature] [Patent Document]
[專利文獻1]日本專利特開2017-173376號公報[Patent Document 1] Japanese Patent Laid-Open No. 2017-173376
[發明所欲解決之課題][Problem to be Solved by the Invention]
隨著通信的進一步高速化及大容量化,期望可在半導體元件等的硬化膜中實現進一步低介電常數化的新的材料。因此,對硬化膜要求滿足高的硬化性且顯示出充分低的介電常數。With the further increase in speed and capacity of communication, new materials that can further reduce the dielectric constant in cured films such as semiconductor elements are desired. Therefore, the cured film is required to satisfy high curability and exhibit a sufficiently low dielectric constant.
本發明是鑒於所述課題而成,主要目的在於提供一種可製造介電常數低且硬化性良好的膜的硬化性組合物。 [解決課題之手段] The present invention is made in view of the above problems, and a main object of the present invention is to provide a curable composition capable of producing a film having a low dielectric constant and good curability. [Means to solve the problem]
本發明人發現,通過使硬化性組合物含有具有特定結構的化合物,可解決所述課題。即,根據本發明,提供以下的硬化性組合物、硬化膜及其製造方法、有機電致發光(Electroluminescence,EL)元件、液晶顯示元件、半導體元件、印刷基板、以及聚合物。The inventors of the present invention found that the above-mentioned problems can be solved by including a compound having a specific structure in a curable composition. That is, according to this invention, the following curable composition, a cured film, its manufacturing method, an organic electroluminescence (Electroluminescence, EL) element, a liquid crystal display element, a semiconductor element, a printed circuit board, and a polymer are provided.
[1] 一種硬化性組合物,含有(A)成分:具有下述式(1)所表示的基的化合物;以及(B)成分:溶劑。 [化1] (式(1)中,R 1為氫原子或酸解離性基;“*”表示鍵結鍵) [1] A curable composition comprising (A) component: a compound having a group represented by the following formula (1); and (B) component: a solvent. [chemical 1] (In formula (1), R 1 is a hydrogen atom or an acid dissociative group; "*" means a bond)
[2] 一種硬化膜,是使用所述[1]的硬化性組合物而獲得。 [3] 一種有機電致發光元件,具有所述[2]的硬化膜。 [4] 一種液晶顯示元件,具有所述[2]的硬化膜。 [5] 一種半導體元件,具有所述[2]的硬化膜。 [6] 一種印刷基板,具有所述[2]的硬化膜。 [2] A cured film obtained using the curable composition of [1] above. [3] An organic electroluminescent device comprising the cured film of [2]. [4] A liquid crystal display element having the cured film of the above [2]. [5] A semiconductor element having the cured film of the above [2]. [6] A printed circuit board having the cured film of the above [2].
[7] 一種硬化膜的製造方法,包括對所述[1]的硬化性組合物進行加熱的步驟。 [8] 一種硬化膜的製造方法,包括:使用所述[1]的硬化性組合物來形成塗膜的步驟;對所述塗膜的至少一部分照射放射線的步驟;對照射了放射線的所述塗膜進行顯影的步驟;以及對經顯影的所述塗膜進行加熱的步驟。 [9] 一種聚合物,具有所述式(1)所表示的基。 [發明的效果] [7] A method for producing a cured film, including the step of heating the curable composition of [1]. [8] A method for producing a cured film, comprising: forming a coating film using the curable composition of [1]; irradiating radiation to at least a part of the coating film; and irradiating the radiation-irradiated a step of developing the coating film; and a step of heating the developed coating film. [9] A polymer having a group represented by the formula (1). [Effect of the invention]
根據本發明的硬化性組合物,可製造介電常數低且硬化性良好的膜。因此,本發明的硬化性組合物可在有機EL元件或液晶顯示元件、半導體元件、印刷基板的製造工藝等中形成硬化膜時優選地使用。According to the curable composition of the present invention, a film having a low dielectric constant and good curability can be produced. Therefore, the curable composition of this invention can be used suitably when forming a cured film in the manufacturing process of an organic EL element, a liquid crystal display element, a semiconductor element, a printed circuit board, etc.
以下,對與實施形態相關的事項進行詳細說明。此外,在本說明書中,使用“~”所記載的數值範圍是包含“~”的前後所記載的數值作為下限值及上限值的含義。Hereinafter, matters related to the embodiments will be described in detail. In addition, in this specification, the numerical range described using "-" is the meaning which includes the numerical value described before and after "-" as a lower limit and an upper limit.
《硬化性組合物》 本公開的硬化性組合物(以下,也稱為“本組合物”)例如為用於形成半導體元件或液晶顯示元件、有機EL元件、印刷基板等的硬化膜的樹脂組合物。本組合物含有下述的(A)成分與(B)成分。 (A)成分:具有下述式(1)所表示的基的化合物 [化2] (式(1)中,R 1為氫原子或酸解離性基;“*”表示鍵結鍵) (B)成分:溶劑 <<Curable Composition>> The curable composition of the present disclosure (hereinafter also referred to as "this composition") is, for example, a resin combination for forming a cured film of a semiconductor element, a liquid crystal display element, an organic EL element, a printed circuit board, etc. things. This composition contains the following (A) component and (B) component. (A) Component: a compound [Chem. 2] having a group represented by the following formula (1) (In formula (1), R 1 is a hydrogen atom or an acid dissociative group; "*" means a bond) (B) Component: solvent
以下,對本組合物中所含的各成分及根據需要而調配的其他成分進行說明。此外,關於各成分,只要並無特別提及,則可單獨使用一種,也可組合使用兩種以上。Hereinafter, each component contained in this composition and other components compounded as needed are demonstrated. Moreover, unless otherwise mentioned, each component may be used individually by 1 type, and may use it in combination of 2 or more types.
此處,本說明書中“烴基”是包含鏈狀烴基、脂環式烴基及芳香族烴基的含義。所謂“鏈狀烴基”,是指在主鏈上不含環狀結構,僅由鏈狀結構構成的直鏈狀烴基及分支狀烴基。其中,可為飽和也可為不飽和。所謂“脂環式烴基”,是指僅包含脂環式烴的結構作為環結構,不包含芳香環結構的烴基。其中,無需僅由脂環式烴的結構構成,還包括在其一部分中具有鏈狀結構的基。所謂“芳香族烴基”,是指包含芳香環結構作為環結構的烴基。其中,無需僅由芳香環結構構成,也可在其一部分中包含鏈狀結構或脂環式烴的結構。此外,脂環式烴基及芳香族烴基所具有的環結構也可具有包含烴結構的取代基。“環狀烴基”是包含脂環式烴基及芳香族烴基的含義。“結構單元”是指主要構成主鏈結構的單元,且是指至少在主鏈結構中包含兩個以上的單元。Here, the term "hydrocarbon group" in the present specification includes a chain hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group. The term "chain hydrocarbon group" refers to a straight chain hydrocarbon group and a branched hydrocarbon group consisting only of a chain structure without a cyclic structure in the main chain. Among them, it may be saturated or unsaturated. The term "alicyclic hydrocarbon group" refers to a hydrocarbon group including only an alicyclic hydrocarbon structure as a ring structure and not including an aromatic ring structure. However, it is not necessary to consist only of the structure of an alicyclic hydrocarbon, but also includes a group having a chain structure in a part thereof. The term "aromatic hydrocarbon group" refers to a hydrocarbon group including an aromatic ring structure as a ring structure. However, it does not need to consist only of an aromatic ring structure, and may contain a chain structure or an alicyclic hydrocarbon structure in a part thereof. In addition, the ring structure of the alicyclic hydrocarbon group and the aromatic hydrocarbon group may have a substituent including a hydrocarbon structure. The "cyclic hydrocarbon group" includes an alicyclic hydrocarbon group and an aromatic hydrocarbon group. "Structural unit" refers to a unit mainly constituting the main chain structure, and means at least two or more units included in the main chain structure.
<(A)成分:化合物(A)> 本組合物含有所述式(1)所表示的化合物(以下,也稱為“化合物(A)”)。在所述式(1)中,R 1所表示的酸解離性基是指對羧基的極性氫原子進行取代的基,且是指通過酸的作用而解離的基。 <(A) component: compound (A)> This composition contains the compound represented by the said formula (1) (it is also called a "compound (A)" hereafter). In the formula (1), the acid dissociative group represented by R 1 refers to a group that substitutes a polar hydrogen atom of a carboxyl group, and refers to a group that is dissociated by the action of an acid.
在R 1為酸解離性基的情況下,作為基“-COOR 1”的具體例,可列舉:下述式(r-1)所表示的結構、羧酸的縮醛酯結構、羧酸的縮酮酯結構等。另外,作為R 1所表示的酸解離性基的具體例,也可列舉下述式(r-2)所表示的基、羥甲基、下述式(r-1)所表示的基等。 [化3] (式(r-1)中,R 5、R 6及R 7為以下的(1)或(2);(1)R 5、R 6及R 7分別獨立地為碳數1~10的烷基或碳數3~20的一價脂環式烴基;(2)R 5及R 6表示相互結合並與R 5及R 6所鍵結的碳原子一起構成的碳數4~20的脂環式烴結構或環狀醚結構;R 7為碳數1~10的烷基、碳數2~10的烯基或碳數6~20的芳基;“*”表示為鍵結鍵) [化4] (式(r-2)中,R 16、R 17及R 18分別獨立地為氫原子、碳數1~10的烷基、一價脂環式烴基、芳基或-Si(R 20) 3;R 20為碳數1~10的烷基;多個R 20相互相同或不同;R 19為單鍵或碳數1~12的二價有機基;“*”表示為與羰氧基的氧原子的鍵結鍵) When R 1 is an acid-dissociating group, specific examples of the group "-COOR 1 " include a structure represented by the following formula (r-1), an acetal structure of a carboxylic acid, an acetal structure of a carboxylic acid Ketal ester structure, etc. In addition, specific examples of the acid dissociative group represented by R 1 include a group represented by the following formula (r-2), a methylol group, a group represented by the following formula (r-1), and the like. [Chem 3] (In formula (r-1), R 5 , R 6 and R 7 are the following (1) or (2); (1) R 5 , R 6 and R 7 are each independently an alkane with 1 to 10 carbons or a monovalent alicyclic hydrocarbon group with 3 to 20 carbons; (2) R 5 and R 6 represent an alicyclic ring with 4 to 20 carbons combined with each other and the carbon atoms to which R 5 and R 6 are bonded Formula hydrocarbon structure or cyclic ether structure; R 7 is an alkyl group with 1 to 10 carbons, an alkenyl group with 2 to 10 carbons or an aryl group with 6 to 20 carbons; "*" means a bond) [Chem. 4] (In formula (r-2), R 16 , R 17 and R 18 are each independently a hydrogen atom, an alkyl group with 1 to 10 carbons, a monovalent alicyclic hydrocarbon group, an aryl group or -Si(R 20 ) 3 ; R 20 is an alkyl group with 1 to 10 carbons; multiple R 20s are the same or different from each other; R 19 is a single bond or a divalent organic group with 1 to 12 carbons; "*" represents the oxygen with carbonyloxy atomic bond)
作為所述式(r-1)所表示的結構的具體例,可列舉:叔丁氧基羰基、1-環戊基乙氧基羰基、1-環己基乙氧基羰基、1-降冰片基乙氧基羰基、1-苯基乙氧基羰基、1-(1-萘基)乙氧基羰基、1-苄基乙氧基羰基、1-苯乙基乙氧基羰基等。Specific examples of the structure represented by the formula (r-1) include: tert-butoxycarbonyl, 1-cyclopentylethoxycarbonyl, 1-cyclohexylethoxycarbonyl, 1-norbornyl Ethoxycarbonyl, 1-phenylethoxycarbonyl, 1-(1-naphthyl)ethoxycarbonyl, 1-benzylethoxycarbonyl, 1-phenethylethoxycarbonyl and the like.
作為羧酸的縮醛酯結構的具體例,例如可列舉:1-甲氧基乙氧基羰基、1-乙氧基乙氧基羰基、1-丙氧基乙氧基羰基、1-丁氧基乙氧基羰基、1-環己氧基乙氧基羰基、2-四氫吡喃氧基羰基、1-苯氧基乙氧基羰基、2-四氫呋喃氧基羰基等。Specific examples of the acetal ester structure of carboxylic acid include: 1-methoxyethoxycarbonyl, 1-ethoxyethoxycarbonyl, 1-propoxyethoxycarbonyl, 1-butoxy ethoxycarbonyl, 1-cyclohexyloxyethoxycarbonyl, 2-tetrahydropyranyloxycarbonyl, 1-phenoxyethoxycarbonyl, 2-tetrahydrofuryloxycarbonyl and the like.
作為羧酸的縮酮酯結構的具體例,可列舉:1-甲基-1-甲氧基乙氧基羰基、1-甲基-1-乙氧基乙氧基羰基、1-甲基-1-丙氧基乙氧基羰基、1-甲基-1-丁氧基乙氧基羰基、1-甲基-1-環己氧基乙氧基羰基、2-(2-甲基四氫呋喃基)氧基羰基、2-(2-甲基四氫吡喃基)氧基羰基、1-甲氧基環戊氧基羰基、1-甲氧基環己氧基羰基等。Specific examples of ketal ester structures of carboxylic acids include: 1-methyl-1-methoxyethoxycarbonyl, 1-methyl-1-ethoxyethoxycarbonyl, 1-methyl- 1-propoxyethoxycarbonyl, 1-methyl-1-butoxyethoxycarbonyl, 1-methyl-1-cyclohexyloxyethoxycarbonyl, 2-(2-methyltetrahydrofuryl )oxycarbonyl, 2-(2-methyltetrahydropyranyl)oxycarbonyl, 1-methoxycyclopentyloxycarbonyl, 1-methoxycyclohexyloxycarbonyl and the like.
作為所述式(r-2)所表示的基的具體例,可列舉:三甲基矽烷基、三乙基矽烷基、叔丁基二甲基矽烷基、二乙基異丙基矽烷基、三異丙基矽烷基、二甲基己基矽烷基、叔丁基二苯基矽烷基、二甲基苯基矽烷基、三(三甲基矽烷基)矽烷基、2-(三甲基矽烷基)乙基、2-(三甲基矽烷基)乙氧基甲基、2-(三甲基矽烷基)乙氧基羰基等。Specific examples of the group represented by the formula (r-2) include: trimethylsilyl group, triethylsilyl group, t-butyldimethylsilyl group, diethylisopropylsilyl group, Triisopropylsilyl, dimethylhexylsilyl, tert-butyldiphenylsilyl, dimethylphenylsilyl, tris(trimethylsilyl)silyl, 2-(trimethylsilyl) ) ethyl, 2-(trimethylsilyl)ethoxymethyl, 2-(trimethylsilyl)ethoxycarbonyl, etc.
在R 1為酸解離性基的情況下,就由酸帶來的解離性良好的方面而言,其中,基“-COOR 1”優選為所述式(r-1)所表示的結構或羧酸的縮醛酯結構。 When R 1 is an acid-dissociating group, the group "-COOR 1 " is preferably a structure represented by the above-mentioned formula (r-1) or a carboxy Acetal ester structure of acid.
化合物(A)可為本組合物的聚合物成分,也可為與聚合物成分分開調配的低分子成分。此處,在本說明書中,所謂“低分子”為不具有重複單元的化合物,且是分子量優選為1,000以下、更優選為800以下的化合物。此外,低分子成分與聚合物成分不同的是不具有分子量分佈這一方面。The compound (A) may be the polymer component of the present composition, or may be a low-molecular component formulated separately from the polymer component. Here, in this specification, a "low molecular weight" is a compound which does not have a repeating unit, and is a compound whose molecular weight is preferably 1,000 or less, more preferably 800 or less. In addition, low molecular weight components differ from polymer components in that they do not have molecular weight distribution.
就可充分滿足高的放射線感度,並且進一步提高低介電常數化及膜的硬化性的改善效果的方面而言,化合物(A)優選為具有所述式(1)所表示的基的聚合物(以下,也稱為“聚合物(A)”)。聚合物(A)可在聚合物的主鏈末端具有所述式(1)所表示的基,也可在聚合物的側鏈具有所述式(1)所表示的基。此處,在本說明書中,所謂聚合物的“主鏈”,是指聚合物的原子鏈中最長的“主幹”的部分。此外,容許所述“主幹”的部分含有環結構。所謂聚合物的“側鏈”,是指從聚合物的“主幹”分支的部分。就可沿著聚合物的主鏈導入多點並進一步提高膜的硬化性的方面而言,聚合物(A)優選為在側鏈具有所述式(1)所表示的基。The compound (A) is preferably a polymer having a group represented by the above formula (1) in terms of sufficiently satisfying high radiation sensitivity and further enhancing the effect of lowering the dielectric constant and improving the curability of the film (Hereinafter, also referred to as "polymer (A)"). The polymer (A) may have a group represented by the above-mentioned formula (1) at the end of the main chain of the polymer, or may have a group represented by the above-mentioned formula (1) at the side chain of the polymer. Here, in this specification, the "main chain" of a polymer means the part of the longest "trunk" in the atomic chain of the polymer. In addition, portions of the "backbone" are permitted to contain ring structures. The term "side chain" of a polymer refers to a portion branching from the "trunk" of the polymer. It is preferable that the polymer (A) has a group represented by the above-mentioned formula (1) in a side chain from the point that multiple points can be introduced along the main chain of the polymer to further improve the curability of the film.
關於聚合物(A) 聚合物(A)的主骨架並無特別限定。作為聚合物(A),例如可列舉:(甲基)丙烯酸系聚合物、苯乙烯系聚合物、苯乙烯-馬來醯亞胺系聚合物、酚樹脂、酚醛清漆樹脂、三嗪系聚合物、聚碳酸酯系聚合物、聚醯亞胺系聚合物等。此外,在本說明書中,“(甲基)丙烯酸”是包含“丙烯酸”及“甲基丙烯酸”的含義。 About Polymer (A) The main skeleton of the polymer (A) is not particularly limited. Examples of the polymer (A) include (meth)acrylic polymers, styrene-based polymers, styrene-maleimide-based polymers, phenol resins, novolac resins, and triazine-based polymers. , polycarbonate-based polymers, polyimide-based polymers, etc. In addition, in this specification, "(meth)acryl" means including "acryl" and "methacryl".
就可提高所述式(1)所表示的基的導入效率的方面及可形成介電常數低且硬化性高的膜的方面而言,作為聚合物(A),可優選地使用如下聚合物,所述聚合物具有選自由下述式(2)所表示的結構單元、下述式(3)所表示的結構單元、下述式(4)所表示的結構單元、下述式(5)所表示的結構單元及下述式(6)所表示的結構單元所組成的群組中的至少一種。The following polymers can be preferably used as the polymer (A) in terms of improving the introduction efficiency of the group represented by the formula (1) and forming a film with a low dielectric constant and high curability: , the polymer has a structural unit selected from the following formula (2), the structural unit represented by the following formula (3), the structural unit represented by the following formula (4), the following formula (5) At least one of the group consisting of the structural unit represented by and the structural unit represented by the following formula (6).
[化5] (式(2)中,L 1為單鍵或二價連結基;P 1為所述式(1)所表示的基;R 11為碳數1~5的一價烴基或鹵素原子;n為0~4的整數;m為1~4的整數;其中,滿足n+m≦5) [chemical 5] (In formula (2), L 1 is a single bond or a divalent linking group; P 1 is a group represented by the formula (1); R 11 is a monovalent hydrocarbon group or a halogen atom with 1 to 5 carbons; n is An integer of 0 to 4; m is an integer of 1 to 4; among them, n+m≦5)
[化6] (式(3)中,L 1為單鍵或二價連結基;P 1為所述式(1)所表示的基) [chemical 6] (In the formula (3), L 1 is a single bond or a divalent linking group; P 1 is the group represented by the formula (1))
[化7] (式(4)中,Ar 1為三價芳香環基或雜環基;L 1為單鍵或二價連結基;P 1為所述式(1)所表示的基) [化8] (式(5)中,Ar 2為具有芳香環或雜環的二價基;Y 1及Y 2分別獨立地為氧原子、硫原子或-NH-;L 1為單鍵或二價連結基;P 1為所述式(1)所表示的基) [chemical 7] (In formula (4), Ar 1 is a trivalent aromatic ring group or a heterocyclic group; L 1 is a single bond or a divalent linking group; P 1 is a group represented by the above-mentioned formula (1)) [Chem. 8] (In formula (5), Ar 2 is a divalent group with an aromatic ring or a heterocyclic ring; Y 1 and Y 2 are each independently an oxygen atom, a sulfur atom or -NH-; L 1 is a single bond or a divalent linking group ; P 1 is the base represented by the formula (1))
[化9] (式(6)中,X 1為源自四羧酸衍生物的四價基;X 2為源自二胺化合物的二價基;L 1為單鍵或二價連結基;P 1為所述式(1)所表示的基;R 3及R 4分別獨立地為氫原子或碳數1~5的烷基) [chemical 9] (In formula (6), X 1 is a tetravalent group derived from a tetracarboxylic acid derivative; X 2 is a divalent group derived from a diamine compound; L 1 is a single bond or a divalent linking group; P 1 is all The group represented by the above formula (1); R 3 and R 4 are each independently a hydrogen atom or an alkyl group with 1 to 5 carbons)
在所述式(2)~式(6)中,作為L 1所表示的二價連結基,可列舉:-O-、-S-、-NH-、-CO-、-COO-、-OCO-、碳數1~10的烷二基、碳數2~10的烷二基的任意亞甲基經-O-、-S-、-NH-、-CO-、-COO-或-OCO-取代而成的二價基等。 In the above-mentioned formulas (2) to (6), examples of the divalent linking group represented by L1 include: -O-, -S-, -NH-, -CO-, -COO-, -OCO -, alkanediyl with 1 to 10 carbons, any methylene group of alkanediyl with 2 to 10 carbons via -O-, -S-, -NH-, -CO-, -COO- or -OCO- Substituted divalent groups, etc.
就顯示出高硬化性並獲得耐熱性及耐溶劑性優異的膜的觀點而言,L 1優選為單鍵、碳數1~5的烷二基或碳數2~5的烷二基的任意亞甲基經-O-取代而成的二價基,更優選為單鍵、碳數1~3的烷二基或碳數2或3的烷二基的任意亞甲基經-O-取代而成的二價基,進而優選為碳數1~2的烷二基。另外,就可提高利用加熱進行交聯的效率的方面而言,L 1優選為碳數1以上的烷二基。 From the viewpoint of exhibiting high curability and obtaining a film excellent in heat resistance and solvent resistance, L is preferably any of a single bond, an alkanediyl group having 1 to 5 carbon atoms, or an alkanediyl group having 2 to 5 carbon atoms. A divalent group substituted by a methylene group with -O-, more preferably a single bond, an alkanediyl group with 1 to 3 carbons or an alkanediyl group with 2 or 3 carbons, any methylene group substituted with -O- The resulting divalent group is more preferably an alkanediyl group having 1 to 2 carbon atoms. In addition, L 1 is preferably an alkanediyl group having 1 or more carbon atoms in terms of improving the efficiency of crosslinking by heating.
合成聚合物(A)的方法並無特別限定。聚合物(A)例如可通過下述(i)~(iii)的任一方法或這些的多個組合來合成。 (i)使用具有所述式(1)所表示的基的單體進行聚合的方法。 (ii)獲得在側鏈具有第一官能基的聚合物,之後使所述聚合物與具有和第一官能基反應的第二官能基及所述式(1)所表示的基的反應性化合物進行反應的方法。 (iii)獲得在側鏈具有乙炔基的聚合物,之後與金屬化合物進行反應而生成乙炔金屬,然後與二氧化碳進行反應的方法。 The method for synthesizing the polymer (A) is not particularly limited. The polymer (A) can be synthesized, for example, by any one of the methods (i) to (iii) below or a combination of these. (i) A method of polymerizing using a monomer having a group represented by the formula (1). (ii) obtaining a polymer having a first functional group in a side chain, and then reacting the polymer with a reactive compound having a second functional group that reacts with the first functional group and a group represented by the formula (1) The method of performing the reaction. (iii) A method of obtaining a polymer having an acetylene group in a side chain, reacting with a metal compound to produce metal acetylene, and reacting with carbon dioxide.
具有所述式(2)所表示的結構單元的聚合物 作為所述式(2)所表示的結構單元(以下,也稱為“結構單元(U1)”)的具體例,例如可列舉下述式(2-1)~式(2-11)各自所表示的結構單元等。下述式(2-10)中的R 12為直鏈狀或分支狀的碳數1~4的烷基。 [化10] Polymer having a structural unit represented by the formula (2) Specific examples of the structural unit represented by the formula (2) (hereinafter, also referred to as "structural unit (U1)") include, for example, the following: The structural unit represented by each of formula (2-1) - formula (2-11), etc. R 12 in the following formula (2-10) is a linear or branched alkyl group having 1 to 4 carbon atoms. [chemical 10]
在聚合物(A)為具有結構單元(U1)的聚合物的情況下,相對於聚合物(A)所具有的全部結構單元,聚合物(A)中的結構單元(U1)的含量優選為1莫耳%以上,更優選為2莫耳%以上,進而優選為5莫耳%以上。另外,相對於聚合物(A)所具有的全部結構單元,結構單元(U1)的含量優選為70莫耳%以下,更優選為60莫耳%以下,進而優選為50莫耳%以下。若結構單元(U1)的含量為所述範圍,則可充分滿足高的放射線感度,並且提高低介電常數化及膜的硬化性的改善效果,就此方面而言優選。When the polymer (A) is a polymer having a structural unit (U1), the content of the structural unit (U1) in the polymer (A) is preferably 1 mol% or more, more preferably 2 mol% or more, still more preferably 5 mol% or more. In addition, the content of the structural unit (U1) is preferably 70 mol% or less, more preferably 60 mol% or less, and still more preferably 50 mol% or less with respect to all the structural units of the polymer (A). When the content of the structural unit (U1) is within the above-mentioned range, high radiation sensitivity can be sufficiently satisfied, and the effects of lowering the dielectric constant and improving the curability of the film are enhanced, which is preferable.
具有結構單元(U1)的聚合物也可與結構單元(U1)一起還含有不具有所述式(1)所表示的基的結構單元(以下,也稱為“其他結構單元(W1)”)。作為其他結構單元(W1),例如可列舉:源自芳香族乙烯基化合物的結構單元、源自馬來醯亞胺或N-取代馬來醯亞胺化合物的結構單元、具有雜環結構的結構單元、源自(甲基)丙烯酸烷基酯的結構單元、具有脂環式結構的(甲基)丙烯酸酯的結構單元、具有芳香環結構的(甲基)丙烯酸酯的結構單元等。The polymer having the structural unit (U1) may further contain a structural unit not having the group represented by the above formula (1) together with the structural unit (U1) (hereinafter also referred to as "other structural unit (W1)") . Examples of other structural units (W1) include structural units derived from aromatic vinyl compounds, structural units derived from maleimide or N-substituted maleimide compounds, and structures having a heterocyclic structure unit, a structural unit derived from an alkyl (meth)acrylate, a structural unit of a (meth)acrylate having an alicyclic structure, a structural unit of a (meth)acrylate having an aromatic ring structure, and the like.
作為芳香族乙烯基化合物,並無特別限定,例如可列舉:苯乙烯、2-甲基苯乙烯、3-甲基苯乙烯、4-甲基苯乙烯、α-甲基苯乙烯、2,4-二甲基苯乙烯、2,4-二異丙基苯乙烯、5-叔丁基-2-甲基苯乙烯、二乙烯基苯、三乙烯基苯、叔丁氧基苯乙烯、乙烯基苄基二甲胺、(4-乙烯基苄基)二甲基氨基乙基醚、N,N-二甲基氨基乙基苯乙烯、N,N-二甲基氨基甲基苯乙烯、2-乙基苯乙烯、3-乙基苯乙烯、4-乙基苯乙烯、2-叔丁基苯乙烯、3-叔丁基苯乙烯、4-叔丁基苯乙烯、二苯基乙烯等苯乙烯系化合物;乙烯基萘、二乙烯基萘等乙烯基萘系化合物;乙烯基吡啶等雜環乙烯基化合物等。這些中,可優選地使用苯乙烯系化合物。The aromatic vinyl compound is not particularly limited, and examples thereof include styrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, α-methylstyrene, 2,4 -Dimethylstyrene, 2,4-diisopropylstyrene, 5-tert-butyl-2-methylstyrene, divinylbenzene, trivinylbenzene, tert-butoxystyrene, vinyl Benzyldimethylamine, (4-vinylbenzyl)dimethylaminoethyl ether, N,N-dimethylaminoethylstyrene, N,N-dimethylaminomethylstyrene, 2- Ethylstyrene, 3-ethylstyrene, 4-ethylstyrene, 2-tert-butylstyrene, 3-tert-butylstyrene, 4-tert-butylstyrene, diphenylethylene and other styrenes series compounds; vinylnaphthalene-based compounds such as vinylnaphthalene and divinylnaphthalene; heterocyclic vinyl compounds such as vinylpyridine, etc. Of these, styrenic compounds can be preferably used.
在具有結構單元(U1)的聚合物中,相對於聚合物所具有的全部結構單元,源自芳香族乙烯基化合物的結構單元的含量優選為2質量%以上,更優選為5質量%以上,進而優選為10質量%以上。另外,相對於聚合物所具有的全部結構單元,源自芳香族乙烯基化合物的結構單元的含有比例優選為95質量%以下,更優選為90質量%以下。若源自芳香族乙烯基化合物的結構單元的含有比例為所述範圍,則可抑制介電常數變高,並且形成耐熱性及耐溶劑性優異的膜,以及可充分滿足高的放射線感度,並且實現低介電常數化,就此方面而言優選。In the polymer having the structural unit (U1), the content of the structural unit derived from the aromatic vinyl compound is preferably 2% by mass or more, more preferably 5% by mass or more, based on all the structural units of the polymer, More preferably, it is 10 mass % or more. In addition, the content ratio of the structural unit derived from the aromatic vinyl compound is preferably 95% by mass or less, more preferably 90% by mass or less, based on all the structural units of the polymer. If the content ratio of the structural unit derived from the aromatic vinyl compound is within the above range, the increase in the dielectric constant can be suppressed, and a film with excellent heat resistance and solvent resistance can be formed, and high radiation sensitivity can be sufficiently satisfied, and It is preferable in terms of achieving a low dielectric constant.
作為N-取代馬來醯亞胺化合物,可列舉與馬來醯亞胺所具有的氮原子鍵結的氫原子經一價烴基取代的化合物。作為所述一價烴基,可列舉:一價鏈狀烴基、一價脂環式烴基及一價芳香族烴基。這些中,就可進一步提高耐熱性及耐溶劑性的方面而言,N-取代馬來醯亞胺化合物優選為具有一價環狀烴基,可列舉具有芳香族烴基、或者含有單環、橋聯環或螺環的一價脂環式烴基的化合物。Examples of the N-substituted maleimide compound include compounds in which a hydrogen atom bonded to a nitrogen atom of maleimide is substituted with a monovalent hydrocarbon group. Examples of the monovalent hydrocarbon group include a monovalent chain hydrocarbon group, a monovalent alicyclic hydrocarbon group, and a monovalent aromatic hydrocarbon group. Among these, the N-substituted maleimide compound preferably has a monovalent cyclic hydrocarbon group in terms of further improving heat resistance and solvent resistance, and examples include aromatic hydrocarbon groups, monocyclic, bridging A compound of a monovalent alicyclic hydrocarbon group of a ring or a spiro ring.
關於N-取代馬來醯亞胺化合物的具體例,作為具有脂環式烴基的化合物,例如可列舉N-環己基馬來醯亞胺、N-環戊基馬來醯亞胺、N-(2-甲基環己基)馬來醯亞胺、N-(4-甲基環己基)馬來醯亞胺、N-(4-乙基環己基)馬來醯亞胺、N-(2,6-二甲基環己基)馬來醯亞胺、N-降冰片基馬來醯亞胺、N-三環癸基馬來醯亞胺、N-金剛烷基馬來醯亞胺等;作為具有芳香族烴基的化合物,例如可列舉N-苯基馬來醯亞胺、N-(2-甲基苯基)馬來醯亞胺、N-(4-甲基苯基)馬來醯亞胺、N-(4-乙基苯基)馬來醯亞胺、N-(2,6-二甲基苯基)馬來醯亞胺、N-苄基馬來醯亞胺、N-萘基馬來醯亞胺等。關於N-取代馬來醯亞胺化合物,這些中,優選為選自由N-環己基馬來醯亞胺、N-(4-甲基環己基)馬來醯亞胺、N-苯基馬來醯亞胺及N-(4-甲基苯基)馬來醯亞胺所組成的群組中的至少一種,更優選為N-環己基馬來醯亞胺及N-苯基馬來醯亞胺中的至少任一種。Specific examples of N-substituted maleimide compounds include N-cyclohexylmaleimide, N-cyclopentylmaleimide, N-( 2-methylcyclohexyl)maleimide, N-(4-methylcyclohexyl)maleimide, N-(4-ethylcyclohexyl)maleimide, N-(2, 6-dimethylcyclohexyl)maleimide, N-norbornylmaleimide, N-tricyclodecanylmaleimide, N-adamantylmaleimide, etc.; as Compounds having an aromatic hydrocarbon group include, for example, N-phenylmaleimide, N-(2-methylphenyl)maleimide, N-(4-methylphenyl)maleimide Amine, N-(4-ethylphenyl)maleimide, N-(2,6-dimethylphenyl)maleimide, N-benzylmaleimide, N-naphthalene basemaleimide, etc. Regarding N-substituted maleimide compounds, among these, preferably selected from N-cyclohexylmaleimide, N-(4-methylcyclohexyl)maleimide, N-phenylmaleimide At least one of the group consisting of imide and N-(4-methylphenyl)maleimide, more preferably N-cyclohexylmaleimide and N-phenylmaleimide at least any one of amines.
在具有結構單元(U1)的聚合物具有源自馬來醯亞胺或N-取代馬來醯亞胺化合物的結構單元的情況下,就使圖案形狀良好的觀點而言,相對於聚合物所具有的全部結構單元,源自馬來醯亞胺或N-取代馬來醯亞胺化合物的結構單元的含量優選為1質量%以上,更優選為2質量%以上。另外,就抑制顯影性的降低的觀點而言,相對於聚合物所具有的全部結構單元,源自馬來醯亞胺或N-取代馬來醯亞胺化合物的結構單元的含量優選為40質量%以下,更優選為35質量%以下。In the case where the polymer having the structural unit (U1) has a structural unit derived from maleimide or an N-substituted maleimide compound, from the viewpoint of making the pattern shape good, relative to the polymer Of all the structural units it has, the content of structural units derived from maleimide or N-substituted maleimide compounds is preferably 1% by mass or more, more preferably 2% by mass or more. In addition, from the viewpoint of suppressing a decrease in developability, the content of structural units derived from maleimide or an N-substituted maleimide compound is preferably 40% by mass relative to all structural units of the polymer. % or less, more preferably 35% by mass or less.
在具有結構單元(U1)的聚合物中,作為具有雜環結構的結構單元的優選的具體例,可列舉下述式(7)所表示的結構單元。 [化11] (式(7)中,R 8為具有雜環結構的一價基;R A為氫原子、甲基、羥基甲基、氰基或三氟甲基) Among the polymers having the structural unit (U1), preferred specific examples of the structural unit having a heterocyclic structure include structural units represented by the following formula (7). [chemical 11] (In formula (7), R 8 is a monovalent group with a heterocyclic structure; RA is a hydrogen atom, methyl, hydroxymethyl, cyano or trifluoromethyl)
在所述式(7)中,R 8所具有的雜環結構的環部分可與所述式(7)中的氧原子直接鍵結,也可經由二價連結基(例如,碳數1~5的烷二基)而鍵結。R 8所具有的雜環結構更優選為環狀醚結構、環狀酯結構、環狀碳酸酯結構、環狀醯胺結構或環狀醯亞胺結構,進而優選為環狀醚結構。 In the formula (7), the ring part of the heterocyclic structure of R 8 can be directly bonded to the oxygen atom in the formula (7), or can be linked via a divalent linking group (for example, carbon number 1 to 5 alkanediyl) and bonded. The heterocyclic structure possessed by R 8 is more preferably a cyclic ether structure, a cyclic ester structure, a cyclic carbonate structure, a cyclic amide structure or a cyclic imide structure, and still more preferably a cyclic ether structure.
關於提供具有雜環結構的結構單元的單量體,作為具有環狀醚結構的化合物,例如可列舉(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸3,4-環氧環己酯、(甲基)丙烯酸3,4-環氧環己基甲酯、(甲基)丙烯酸2-(3,4-環氧環己基)乙酯、(甲基)丙烯酸3,4-環氧三環[5.2.1.0 2,6]癸酯、(甲基)丙烯酸(3-甲基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)酯、(甲基)丙烯酸(氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸四氫呋喃-2-基酯、(甲基)丙烯酸四氫糠基酯、(甲基)丙烯酸四氫吡喃基酯、(甲基)丙烯酸5-乙基-1,3-二噁烷-5-基甲酯、(甲基)丙烯酸-1,3-二噁烷-5-基甲酯、(甲基)丙烯酸5-甲基-1,3-二噁烷-5-基甲酯、(甲基)丙烯酸(2-甲基-2-乙基-1,3-二氧雜環戊烷-4-基)甲酯、(甲基)丙烯酸(2,2-二甲基-1,3-二氧雜環戊烷-4-基)甲酯、(甲基)丙烯酸(2,2-二甲基-1,3-二氧雜環戊烷-4-基)乙酯、2-(甲基)丙烯醯氧基甲基-1,4,6-三氧雜螺[4.6]十一烷、2-(甲基)丙烯醯氧基甲基-1,4,6-三氧雜螺[4.4]壬烷、2-(甲基)丙烯醯氧基甲基-1,4,6-三氧雜螺[4.5]癸烷等; 作為具有環狀酯結構的化合物,例如可列舉(甲基)丙烯酸(γ-丁內酯-2-基)酯、(甲基)丙烯酸(γ-丁內酯-2-基)甲酯、(甲基)丙烯酸(δ-戊內酯-2-基)乙酯等; 作為具有環狀碳酸酯結構的化合物,例如可列舉甘油碳酸酯(甲基)丙烯酸酯等; 作為具有環狀醯胺結構的化合物,例如可列舉(甲基)丙烯酸(γ-內醯胺-2-基)酯、(甲基)丙烯酸(γ-內醯胺-2-基)甲酯等; 作為具有環狀醯亞胺結構的化合物,例如可列舉N-(甲基)丙烯醯氧基乙基六氫鄰苯二甲醯亞胺等。 Regarding monomers providing structural units having a heterocyclic structure, examples of compounds having a cyclic ether structure include glycidyl (meth)acrylate, 3,4-epoxycyclohexyl (meth)acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate, 2-(3,4-epoxycyclohexyl)ethyl (meth)acrylate, 3,4-epoxycyclohexyl (meth)acrylate 5.2.1.0 2,6 ]decyl ester, (3-methyloxetan-3-yl)methyl (meth)acrylate, (3-ethyloxetane-3-yl)(meth)acrylate -yl) ester, (meth)acrylate (oxetan-3-yl)methyl ester, (meth)acrylate (3-ethyloxetan-3-yl)methyl ester, (methyl ) Tetrahydrofuran-2-yl acrylate, tetrahydrofurfuryl (meth)acrylate, tetrahydropyranyl (meth)acrylate, 5-ethyl-1,3-dioxane (meth)acrylate 5-ylmethyl ester, 1,3-dioxan-5-ylmethyl (meth)acrylate, 5-methyl-1,3-dioxan-5-ylmethyl (meth)acrylate, (2-Methyl-2-ethyl-1,3-dioxolan-4-yl)methyl (meth)acrylate, (2,2-dimethyl-1, 3-Dioxolan-4-yl)methyl ester, (2,2-dimethyl-1,3-dioxolan-4-yl)ethyl (meth)acrylate, 2- (Meth)acryloxymethyl-1,4,6-trioxaspiro[4.6]undecane, 2-(meth)acryloxymethyl-1,4,6-trioxa Spiro[4.4]nonane, 2-(meth)acryloxymethyl-1,4,6-trioxaspiro[4.5]decane, etc.; As a compound having a cyclic ester structure, for example, ( (γ-butyrolactone-2-yl)methacrylate, (γ-butyrolactone-2-yl)methyl (meth)acrylate, (δ-valerolactone-2-yl)(meth)acrylate base) ethyl ester, etc.; as a compound having a cyclic carbonate structure, for example, glycerol carbonate (meth)acrylate, etc.; as a compound having a cyclic amide structure, for example, (meth)acrylic acid (γ - lactam-2-yl) ester, (meth)acrylic acid (γ-lactam-2-yl) methyl ester, etc.; As a compound having a cyclic imide structure, for example, N-(methyl ) Acryloxyethylhexahydrophthalimide, etc.
在具有結構單元(U1)的聚合物包含具有雜環結構的結構單元的情況下,相對於聚合物所具有的全部結構單元,具有雜環結構的結構單元的含量優選為1質量%以上,更優選為2質量%以上。另外,相對於聚合物所具有的全部結構單元,具有雜環結構的結構單元的含量優選為40質量%以下,更優選為35質量%以下。通過將具有雜環結構的結構單元的含量設為所述範圍,可使本組合物高感度化,並且使顯影後的硬化膜的圖案形狀良好,就此方面而言優選。When the polymer having a structural unit (U1) contains a structural unit having a heterocyclic structure, the content of the structural unit having a heterocyclic structure is preferably 1% by mass or more, more preferably Preferably it is 2% by mass or more. In addition, the content of the structural unit having a heterocyclic structure is preferably 40% by mass or less, more preferably 35% by mass or less, based on all the structural units of the polymer. By making content of the structural unit which has a heterocyclic structure into the said range, this composition can be highly sensitive, and it is preferable at the point that the pattern shape of the cured film after image development can be made favorable.
源自(甲基)丙烯酸烷基酯的結構單元例如以調整聚合物的玻璃化轉變溫度等為目的而被導入到聚合物中。作為(甲基)丙烯酸烷基酯,可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸正月桂酯、(甲基)丙烯酸正硬脂酯等。The structural unit derived from the alkyl (meth)acrylate is introduced into the polymer for the purpose of adjusting the glass transition temperature of the polymer, for example. Examples of the alkyl (meth)acrylate include: methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, (meth)acrylate ) butyl acrylate, 2-ethylhexyl (meth)acrylate, n-lauryl (meth)acrylate, n-stearyl (meth)acrylate, etc.
在具有結構單元(U1)的聚合物具有源自(甲基)丙烯酸烷基酯的結構單元的情況下,相對於聚合物所具有的全部結構單元,源自(甲基)丙烯酸烷基酯的結構單元的含量例如可設為1質量%以上。另外,相對於聚合物所具有的全部結構單元,源自(甲基)丙烯酸烷基酯的結構單元的含量優選為40質量%以下,更優選為30質量%以下。In the case where the polymer having a structural unit (U1) has a structural unit derived from an alkyl (meth)acrylate, relative to all structural units of the polymer, the amount derived from an alkyl (meth)acrylate The content of the structural unit can be set to, for example, 1% by mass or more. In addition, the content of the structural unit derived from the alkyl (meth)acrylate is preferably 40% by mass or less, more preferably 30% by mass or less, based on all the structural units of the polymer.
作為具有脂環式結構的(甲基)丙烯酸酯,例如可列舉:(甲基)丙烯酸環己酯、(甲基)丙烯酸2-甲基環己酯、(甲基)丙烯酸三環[5.2.1.0 2,6]癸烷-8-基酯、(甲基)丙烯酸三環[5.2.1.0 2,5]癸烷-8-基氧基乙酯、(甲基)丙烯酸異冰片酯等。 Examples of (meth)acrylates having an alicyclic structure include cyclohexyl (meth)acrylate, 2-methylcyclohexyl (meth)acrylate, tricyclo[5.2. 1.0 2,6 ]decane-8-yl ester, tricyclo[5.2.1.0 2,5 ]decane-8-yloxyethyl (meth)acrylate, isobornyl (meth)acrylate, etc.
在具有結構單元(U1)的聚合物包含源自具有脂環式結構的(甲基)丙烯酸酯的結構單元的情況下,相對於聚合物所具有的全部結構單元,源自具有脂環式結構的(甲基)丙烯酸酯的結構單元的含量例如可設為1質量%以上。另外,相對於聚合物所具有的全部結構單元,源自具有脂環式結構的(甲基)丙烯酸酯的結構單元的含量優選為30質量%以下,更優選為20質量%以下。通過將源自具有脂環式結構的(甲基)丙烯酸酯的結構單元的含量設為所述範圍,可獲得圖案形狀良好的硬化膜。When the polymer having the structural unit (U1) contains a structural unit derived from (meth)acrylate having an alicyclic structure, relative to all structural units of the polymer, the number of structural units derived from having an alicyclic structure The content of the structural unit of (meth)acrylate can be made into 1 mass % or more, for example. Moreover, content of the structural unit derived from the (meth)acrylate which has an alicyclic structure is preferably 30 mass % or less with respect to all the structural units which a polymer has, More preferably, it is 20 mass % or less. By making content of the structural unit derived from the (meth)acrylate which has an alicyclic structure into the said range, the cured film with favorable pattern shape can be obtained.
作為具有芳香環結構的(甲基)丙烯酸酯,例如可列舉(甲基)丙烯酸苯酯、(甲基)丙烯酸苄酯等。在具有結構單元(U1)的聚合物含有源自具有芳香環結構的(甲基)丙烯酸酯的結構單元的情況下,相對於聚合物所具有的全部結構單元,源自具有芳香環結構的(甲基)丙烯酸酯的結構單元的含量例如可設為1質量%以上。另外,相對於聚合物所具有的全部結構單元,源自具有芳香環結構的(甲基)丙烯酸酯的結構單元的含量優選為30質量%以下,更優選為20質量%以下。As (meth)acrylate which has an aromatic ring structure, phenyl (meth)acrylate, benzyl (meth)acrylate, etc. are mentioned, for example. When the polymer having the structural unit (U1) contains a structural unit derived from (meth)acrylate having an aromatic ring structure, relative to all the structural units of the polymer, the amount derived from (meth)acrylate having an aromatic ring structure Content of the structural unit of a meth)acrylate can be made into 1 mass % or more, for example. In addition, the content of structural units derived from (meth)acrylate having an aromatic ring structure is preferably 30% by mass or less, more preferably 20% by mass or less, based on all the structural units of the polymer.
作為其他結構單元(W1),除了所述以外,例如還可列舉:源自具有醇性羥基的不飽和單量體的結構單元;源自不飽和二羧酸二烷基酯化合物(例如,衣康酸二乙酯等)、共軛二烯化合物(例如,1,3-丁二烯、異戊二烯等)、含氮的乙烯基化合物(例如,(甲基)丙烯腈、(甲基)丙烯醯胺等)、氯乙烯、偏二氯乙烯、乙酸乙烯基酯等單量體的結構單元。源自這些單量體的結構單元的含量可在不損及本公開的效果的範圍內根據各化合物來適宜設定。As other structural units (W1), in addition to the above, for example, structural units derived from unsaturated monomers having an alcoholic hydroxyl group; unsaturated dicarboxylic acid dialkyl ester compounds (for example, diethylconate, etc.), conjugated diene compounds (e.g., 1,3-butadiene, isoprene, etc.), nitrogen-containing vinyl compounds (e.g., (meth)acrylonitrile, (methyl ) acrylamide, etc.), vinyl chloride, vinylidene chloride, vinyl acetate and other monomeric structural units. The content of the structural unit derived from these monomers can be suitably set according to each compound within the range which does not impair the effect of this disclosure.
具有結構單元(U1)的聚合物例如可使用能夠導入結構單元(U1)的不飽和單量體,在適當的溶媒中,在聚合引發劑等的存在下,依照自由基聚合等公知的方法進行製造。作為聚合引發劑,可列舉2,2'-偶氮雙(異丁腈)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙(異丁酸)二甲酯等偶氮化合物。相對於反應中使用的單量體的總量100質量份,聚合引發劑的使用比例優選為0.01質量份~30質量份。作為聚合溶媒,例如可列舉:醇類、醚類、酮類、酯類、烴類等。聚合溶媒的使用量優選為設為相對於反應溶液的總體量,反應中使用的單量體的合計量為0.1質量%~60質量%的量。The polymer having the structural unit (U1) can be, for example, an unsaturated monomer capable of introducing the structural unit (U1), which can be carried out in a suitable solvent, in the presence of a polymerization initiator, etc., according to a known method such as radical polymerization. manufacture. Examples of the polymerization initiator include 2,2'-azobis(isobutyronitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis( Azo compounds such as dimethyl isobutyrate. It is preferable that the usage ratio of a polymerization initiator is 0.01 mass part - 30 mass parts with respect to 100 mass parts of total amounts of the monomer used for reaction. As a polymerization medium, alcohols, ethers, ketones, esters, hydrocarbons, etc. are mentioned, for example. The amount of the polymerization solvent used is preferably such that the total amount of monomers used in the reaction is 0.1% by mass to 60% by mass relative to the total amount of the reaction solution.
在聚合中,反應溫度通常為30℃~180℃。反應時間根據聚合引發劑及單量體的種類或反應溫度而不同,通常為0.5小時~10小時。通過聚合反應而獲得的聚合物可在溶解於反應溶液的狀態下用於硬化性組合物的製備中,也可在自反應溶液中分離後用於硬化性組合物的製備中。聚合物的分離方法並無特別限定,可使用公知的方法。作為聚合物的分離方法,例如可列舉:將反應溶液注入到大量的不良溶媒中,並對由此獲得的析出物在減壓下進行乾燥的方法;利用蒸發器將反應溶液減壓蒸餾去除的方法等。In the polymerization, the reaction temperature is usually 30°C to 180°C. The reaction time varies depending on the type of the polymerization initiator and the monomer, or the reaction temperature, but is usually 0.5 to 10 hours. The polymer obtained by the polymerization reaction may be used in the production of the curable composition in the state of being dissolved in the reaction solution, or may be used in the production of the curable composition after being separated from the reaction solution. The method for isolating the polymer is not particularly limited, and a known method can be used. As the isolation method of the polymer, for example, a method of injecting the reaction solution into a large amount of poor solvent, and drying the precipitate obtained under reduced pressure; using an evaporator to distill the reaction solution under reduced pressure method etc.
具有所述式(3)所表示的結構單元的聚合物 作為所述式(3)所表示的結構單元(以下,也稱為“結構單元(U2)”)的具體例,例如可列舉下述式(3-1)~式(3-9)各自所表示的結構單元等。下述式(3-8)中的R 13為直鏈狀或分支狀的碳數1~4的烷基。 [化12] Polymer having a structural unit represented by the formula (3) Specific examples of the structural unit represented by the formula (3) (hereinafter also referred to as "structural unit (U2)") include, for example, the following: The structural unit etc. represented by each of formula (3-1) - formula (3-9). R 13 in the following formula (3-8) is a linear or branched alkyl group having 1 to 4 carbon atoms. [chemical 12]
在聚合物(A)為具有結構單元(U2)的聚合物的情況下,相對於聚合物(A)所具有的全部結構單元,聚合物(A)中的結構單元(U2)的含量優選為1莫耳%以上,更優選為2莫耳%以上,進而優選為5莫耳%以上。另外,相對於聚合物(A)所具有的全部結構單元,結構單元(U2)的含量優選為70莫耳%以下,更優選為60莫耳%以下,進而優選為50莫耳%以下。When the polymer (A) is a polymer having a structural unit (U2), the content of the structural unit (U2) in the polymer (A) is preferably 1 mol% or more, more preferably 2 mol% or more, still more preferably 5 mol% or more. In addition, the content of the structural unit (U2) is preferably 70 mol% or less, more preferably 60 mol% or less, and still more preferably 50 mol% or less with respect to all the structural units of the polymer (A).
具有結構單元(U2)的聚合物也可與結構單元(U2)一起還含有不具有所述式(1)所表示的基的結構單元(以下,也稱為“其他結構單元(W2)”)。作為其他結構單元(W2),例如可列舉:源自芳香族乙烯基化合物的結構單元、源自馬來醯亞胺或N-取代馬來醯亞胺化合物的結構單元、具有雜環結構的結構單元、源自(甲基)丙烯酸烷基酯的結構單元、源自具有脂環式結構的(甲基)丙烯酸酯的結構單元、源自具有芳香環結構的(甲基)丙烯酸酯的結構單元等。作為這些的具體例,可列舉與作為其他結構單元(W1)而例示的化合物相同的化合物。The polymer having the structural unit (U2) may further contain a structural unit not having the group represented by the formula (1) together with the structural unit (U2) (hereinafter also referred to as "other structural unit (W2)") . Examples of other structural units (W2) include structural units derived from aromatic vinyl compounds, structural units derived from maleimide or N-substituted maleimide compounds, and structures having a heterocyclic structure Unit, Structural unit derived from alkyl (meth)acrylate, Structural unit derived from (meth)acrylate having an alicyclic structure, Structural unit derived from (meth)acrylate having an aromatic ring structure wait. Specific examples of these include the same compounds as those exemplified as other structural units (W1).
具有結構單元(U2)的聚合物例如可使用能夠導入結構單元(U2)的單量體及視需要的其他單量體,在適當的溶媒中,在聚合引發劑等的存在下,依照自由基聚合等公知的方法進行製造。合成方法的詳細情況可依照與具有結構單元(U1)的聚合物相同的方法來進行。For the polymer having a structural unit (U2), for example, monomers capable of introducing the structural unit (U2) and other monomers as needed can be used. In an appropriate solvent, in the presence of a polymerization initiator, etc., according to It can be produced by a known method such as polymerization. The details of the synthesis method can be carried out in accordance with the same method as the polymer having the structural unit (U1).
具有所述式(4)所表示的結構單元的聚合物 在所述式(4)所表示的結構單元(以下,也稱為“結構單元(U3)”)中,Ar 1所表示的芳香環基為從芳香環的環部分去除三個氫原子而成的基。所述芳香環可為單環及稠環的任一種。作為構成Ar 1所表示的芳香環基的芳香環的具體例,可列舉:苯環、萘環、蒽環等。這些中,構成Ar 1所表示的芳香環基的芳香環優選為苯環或萘環,特別優選為苯環。Ar 1所表示的芳香環基可在環部分具有取代基。作為所述取代基,例如可列舉:碳數1~5的烷基、鹵素原子、羥基等。 Polymer having the structural unit represented by the formula (4) In the structural unit represented by the formula (4) (hereinafter also referred to as "structural unit (U3)"), the aromatic ring represented by Ar 1 The group is a group obtained by removing three hydrogen atoms from the ring portion of the aromatic ring. The aromatic ring can be either a single ring or a condensed ring. Specific examples of the aromatic ring constituting the aromatic ring group represented by Ar 1 include a benzene ring, a naphthalene ring, an anthracene ring, and the like. Among these, the aromatic ring constituting the aromatic ring group represented by Ar 1 is preferably a benzene ring or a naphthalene ring, particularly preferably a benzene ring. The aromatic ring group represented by Ar 1 may have a substituent on the ring portion. As said substituent, a C1-C5 alkyl group, a halogen atom, a hydroxyl group etc. are mentioned, for example.
Ar 1所表示的雜環基優選為從芳香族雜環的環部分去除三個氫原子而成的基。作為所述芳香族雜環,例如可列舉:吡咯、吡啶、噠嗪、嘧啶、喹啉、異喹啉、咔唑、吖啶等含氮芳香族雜環;呋喃、二苯並呋喃等含氧芳香族雜環;噻吩等含硫芳香族雜環等。Ar 1所表示的雜環基可在環部分具有取代基。作為所述取代基,例如可列舉:碳數1~5的烷基、鹵素原子、羥基等。 The heterocyclic group represented by Ar 1 is preferably a group obtained by removing three hydrogen atoms from the ring portion of the aromatic heterocyclic ring. Examples of the aromatic heterocycle include nitrogen-containing aromatic heterocycles such as pyrrole, pyridine, pyridazine, pyrimidine, quinoline, isoquinoline, carbazole, and acridine; and oxygen-containing aromatic heterocycles such as furan and dibenzofuran. Aromatic heterocycles; sulfur-containing aromatic heterocycles such as thiophene, etc. The heterocyclic group represented by Ar 1 may have a substituent on the ring portion. As said substituent, a C1-C5 alkyl group, a halogen atom, a hydroxyl group etc. are mentioned, for example.
就可充分獲得放射線感度、膜的低介電常數化及硬化性的改善效果的方面、或化合物的獲取容易性的方面而言,所述中,Ar 1特別優選為苯環。 Among the above, Ar 1 is particularly preferably a benzene ring in terms of the radiation sensitivity, the effect of reducing the dielectric constant of the film, and the improvement of curability, or the ease of acquisition of the compound.
作為結構單元(U3)的具體例,例如可列舉下述式(4-1)~式(4-9)各自所表示的結構單元等。下述式(4-1)~式(4-9)中,R 14為直鏈狀或分支狀的碳數1~4的烷基。R 15為氫原子或甲基。 [化13] Specific examples of the structural unit (U3) include structural units represented by each of the following formulas (4-1) to (4-9), and the like. In the following formulas (4-1) to (4-9), R 14 is a linear or branched alkyl group having 1 to 4 carbon atoms. R 15 is a hydrogen atom or a methyl group. [chemical 13]
在聚合物(A)為具有結構單元(U3)的聚合物的情況下,相對於聚合物(A)所具有的全部結構單元,聚合物(A)中的結構單元(U3)的含量優選為1莫耳%以上,更優選為2莫耳%以上,進而優選為5莫耳%以上。另外,相對於聚合物(A)所具有的全部結構單元,結構單元(U3)的含量優選為70莫耳%以下,更優選為60莫耳%以下,進而優選為50莫耳%以下。通過結構單元(U3)的含量為所述範圍,可充分滿足高的放射線感度,並且提高低介電常數化及膜的硬化性的改善效果,就此方面而言優選。When the polymer (A) is a polymer having a structural unit (U3), the content of the structural unit (U3) in the polymer (A) is preferably 1 mol% or more, more preferably 2 mol% or more, still more preferably 5 mol% or more. In addition, the content of the structural unit (U3) is preferably 70 mol% or less, more preferably 60 mol% or less, and still more preferably 50 mol% or less based on all the structural units of the polymer (A). When the content of the structural unit (U3) is within the above-mentioned range, high radiation sensitivity can be sufficiently satisfied, and the effects of lowering the dielectric constant and improving the curability of the film are enhanced, which is preferable.
具有結構單元(U3)的聚合物例如可通過如下方法來獲得,所述方法包括:使酚類(例如,苯酚、甲酚等)與醛類(例如,甲醛、多聚甲醛等)進行反應,而獲得聚合物(酚醛清漆樹脂)的步驟;通過使所獲得的聚合物與具有乙炔基的反應性化合物進行反應,而獲得在側鏈具有乙炔基的聚合物的步驟;以及使在側鏈具有乙炔基的聚合物與金屬化合物進行反應而轉換為乙炔金屬,之後與二氧化碳進行反應的步驟。A polymer having a structural unit (U3) can be obtained, for example, by a method comprising: reacting phenols (for example, phenol, cresol, etc.) with aldehydes (for example, formaldehyde, paraformaldehyde, etc.), And the step of obtaining a polymer (novolac resin); the step of obtaining a polymer having an acetylene group in a side chain by reacting the obtained polymer with a reactive compound having an ethynyl group; and making a polymer having an ethynyl group in a side chain A step in which an acetylene-based polymer is converted to metal acetylene by reacting with a metal compound, followed by a reaction with carbon dioxide.
關於酚類與醛類的反應,例如可列舉在有機溶媒中、催化劑的存在下,以50℃~200℃對酚類與醛類進行加熱的方法等。酚類與醛類的反應比並無特別限定,例如相對於酚類1莫耳,可將醛類設為0.3莫耳~1莫耳。The reaction of phenols and aldehydes includes, for example, a method of heating phenols and aldehydes at 50° C. to 200° C. in the presence of a catalyst in an organic solvent. The reaction ratio of phenols and aldehydes is not particularly limited, and for example, 0.3 mol to 1 mol of aldehydes can be used with respect to 1 mol of phenols.
作為催化劑,可列舉:有機酸、磷酸、有機膦酸、過渡金屬鹽、鹼性催化劑等。作為有機酸,例如可列舉:乙酸、草酸、甲酸、乳酸等。作為有機膦酸,例如可列舉乙二胺四亞甲基膦酸、乙二胺雙亞甲基膦酸等。作為過渡金屬催化劑,例如可列舉鈦、鐵、鋅、鎳、鈷、銅等過渡金屬的無機鹽及有機酸鹽。作為鹼性催化劑,例如可列舉:氫氧化鈉、氫氧化鋰、氫氧化鉀、三乙胺、碳酸鈉等。作為有機溶媒,例如可列舉:醇、酮、酯、醚等。Examples of the catalyst include organic acids, phosphoric acid, organic phosphonic acids, transition metal salts, basic catalysts, and the like. As an organic acid, acetic acid, oxalic acid, formic acid, lactic acid etc. are mentioned, for example. As an organic phosphonic acid, ethylenediamine tetramethylenephosphonic acid, ethylenediamine bismethylenephosphonic acid, etc. are mentioned, for example. Examples of transition metal catalysts include inorganic salts and organic acid salts of transition metals such as titanium, iron, zinc, nickel, cobalt, and copper. As a basic catalyst, sodium hydroxide, lithium hydroxide, potassium hydroxide, triethylamine, sodium carbonate, etc. are mentioned, for example. As an organic solvent, alcohol, ketone, ester, ether etc. are mentioned, for example.
作為具有乙炔基的反應性化合物,只要是具有與聚合物所具有的羥基(相當於第一官能基)反應的官能基(相當於第二官能基)及乙炔基的化合物,則並無特別限定。作為此種反應性化合物,例如可列舉具有乙炔基的環氧化合物、鹵化物、異氰酸酯化合物等。作為所述金屬化合物,例如可列舉鋰、鈉、鉀、銅、銀、金等金屬的鹽(硝酸鹽、硫酸鹽等)或鹵化物(碘化銀、碘化銅等)等。具有結構單元(U3)的聚合物中的所述式(1)所表示的基的含量可通過對羧基的轉化率進行調整來調整為所期望的值。The reactive compound having an ethynyl group is not particularly limited as long as it has a functional group (corresponding to a second functional group) that reacts with a hydroxyl group (corresponding to a first functional group) of the polymer and an ethynyl group. . As such a reactive compound, an epoxy compound, a halide, an isocyanate compound etc. which have an ethynyl group are mentioned, for example. Examples of the metal compound include salts (nitrates, sulfates, etc.) and halides (silver iodide, copper iodide, etc.) of metals such as lithium, sodium, potassium, copper, silver, and gold. The content of the group represented by the formula (1) in the polymer having the structural unit (U3) can be adjusted to a desired value by adjusting the conversion rate of the carboxyl group.
在具有結構單元(U3)的聚合物中,相對於聚合物(A)所具有的全部結構單元,結構單元(U3)的含量優選為5莫耳%以上,更優選為10莫耳%以上,進而優選為15莫耳%以上。另外,相對於聚合物(A)所具有的全部結構單元,結構單元(U3)的含量優選為95莫耳%以下,更優選為80莫耳%以下,進而優選為70莫耳%以下。In the polymer having the structural unit (U3), the content of the structural unit (U3) is preferably 5 mol% or more, more preferably 10 mol% or more, relative to all the structural units of the polymer (A), More preferably, it is 15 mol% or more. In addition, the content of the structural unit (U3) is preferably 95 mol% or less, more preferably 80 mol% or less, and still more preferably 70 mol% or less, based on all the structural units of the polymer (A).
此外,具有結構單元(U3)的聚合物例如也可通過如下方法來獲得:使用具有乙炔基的酚類進行聚合,使所獲得的聚合物所具有的乙炔基與金屬化合物進行反應,之後與二氧化碳進行反應。或者,也可通過在碘化銀及碳酸銫的存在下,使在側鏈具有乙炔基的聚合物與二氧化碳進行反應,從而獲得具有結構單元(U3)的聚合物。In addition, a polymer having a structural unit (U3) can also be obtained, for example, by polymerizing a phenol having an acetylene group, reacting the acetylene group of the obtained polymer with a metal compound, and then reacting with carbon dioxide react. Alternatively, a polymer having a structural unit (U3) can also be obtained by reacting a polymer having an ethynyl group in a side chain with carbon dioxide in the presence of silver iodide and cesium carbonate.
具有所述式(5)所表示的結構單元的聚合物 在所述式(5)所表示的結構單元(以下,也稱為“結構單元(U4)”)中,Ar 2所表示的基優選為利用相同或不同的芳香環或雜環而與所述式(5)中的Y 1、Y 2鍵結的基。在Ar 2為具有芳香環的基的情況下,作為所述芳香環的具體例,可列舉苯環、萘環、聯苯環等,優選為苯環或聯苯環。在Ar 2為具有雜環的基的情況下,所述雜環優選為芳香族雜環,例如可列舉:吡咯環、吡啶環、噠嗪環、嘧啶環等。Ar 2所具有的芳香環及雜環可在環部分具有取代基。作為所述取代基,例如可列舉碳數1~5的烷基、苯基、鹵素原子等。 Polymer having a structural unit represented by the formula (5) In the structural unit represented by the formula (5) (hereinafter also referred to as "structural unit (U4)"), the group represented by Ar is preferably These are groups bonded to Y 1 and Y 2 in the formula (5) using the same or different aromatic ring or heterocyclic ring. When Ar 2 is a group having an aromatic ring, specific examples of the aromatic ring include a benzene ring, a naphthalene ring, a biphenyl ring, and the like, preferably a benzene ring or a biphenyl ring. When Ar 2 is a group having a heterocyclic ring, the heterocyclic ring is preferably an aromatic heterocyclic ring, for example, a pyrrole ring, a pyridine ring, a pyridazine ring, a pyrimidine ring, and the like. The aromatic ring and heterocyclic ring possessed by Ar 2 may have a substituent on the ring portion. Examples of the substituent include an alkyl group having 1 to 5 carbon atoms, a phenyl group, a halogen atom, and the like.
Ar 2優選為源自雙酚類、二硫醇類、二胺類的基。作為雙酚類,例如可列舉:雙酚A、雙酚B、雙酚E、雙酚F、雙酚P等。作為二硫醇類,可列舉:1,6-萘二硫醇、1,5-萘二硫醇、1,3-苯二硫醇、雙(4-巰基苯基)硫醚等。作為二胺類,可列舉:二氨基二苯基醚、9,9-雙(4-氨基苯酚)芴、2,2-雙(4-氨基苯酚)六氟丙烷、2,2-雙(三氟甲基)聯苯胺等。 Ar 2 is preferably a group derived from bisphenols, dithiols, or diamines. As bisphenols, bisphenol A, bisphenol B, bisphenol E, bisphenol F, bisphenol P etc. are mentioned, for example. Examples of dithiols include 1,6-naphthalene dithiol, 1,5-naphthalene dithiol, 1,3-benzenedithiol, bis(4-mercaptophenyl)sulfide, and the like. Examples of diamines include: diaminodiphenyl ether, 9,9-bis(4-aminophenol)fluorene, 2,2-bis(4-aminophenol)hexafluoropropane, 2,2-bis(tris Fluoromethyl) benzidine, etc.
作為結構單元(U4)的具體例,例如可列舉下述式(5-1)~式(5-10)各自所表示的結構單元等。 [化14] [化15] Specific examples of the structural unit (U4) include structural units represented by each of the following formulas (5-1) to (5-10), and the like. [chemical 14] [chemical 15]
在聚合物(A)為具有結構單元(U4)的聚合物的情況下,相對於聚合物(A)所具有的全部結構單元,聚合物(A)中的結構單元(U4)的含量優選為10莫耳%以上,更優選為20莫耳%以上,進而優選為30莫耳%以上。When the polymer (A) is a polymer having a structural unit (U4), the content of the structural unit (U4) in the polymer (A) is preferably 10 mol% or more, more preferably 20 mol% or more, still more preferably 30 mol% or more.
具有結構單元(U4)的聚合物例如可通過如下方法來獲得,所述方法包括:使雙酚類與具有乙炔基的鹵代氰尿類(優選為氯化氰尿類)進行反應,而獲得在側鏈具有乙炔基的聚合物的步驟;以及使在側鏈具有乙炔基的聚合物與金屬化合物進行反應,並轉換為乙炔金屬,之後與二氧化碳進行反應的步驟。或者,也可通過在碘化銀及碳酸銫的存在下,使在側鏈具有乙炔基的聚合物與二氧化碳進行反應,從而獲得具有結構單元(U4)的聚合物。The polymer having the structural unit (U4) can be obtained, for example, by a method comprising: reacting bisphenols with ethynyl-containing halocyanurates (preferably chlorinated cyanurates) to obtain a step of reacting a polymer having an acetylene group in a side chain; and a step of reacting the polymer having an ethynyl group in a side chain with a metal compound, converting it into metal acetylene, and then reacting with carbon dioxide. Alternatively, a polymer having a structural unit (U4) can also be obtained by reacting a polymer having an ethynyl group in a side chain with carbon dioxide in the presence of silver iodide and cesium carbonate.
關於雙酚類與鹵代氰尿類的反應,例如可列舉使雙酚類與鹵代氰尿類在氫氧化鈉水溶液中進行縮聚的方法等。雙酚類與鹵代氰尿類的反應比並無特別限定,例如相對於雙酚類1莫耳,可將鹵代氰尿類設為0.5莫耳~1.5莫耳。聚合時的反應溫度優選為-10℃~50℃,更優選為-5℃~30℃。反應時間優選為0.5小時~24小時。Regarding the reaction of bisphenols and halogenated cyanuries, for example, a method of polycondensing bisphenols and halogenated cyanuries in an aqueous sodium hydroxide solution, etc. are exemplified. The reaction ratio of bisphenols and halocyanurates is not particularly limited, and for example, the ratio of halocyanurates to 1 mole of bisphenols can be 0.5 to 1.5 moles. The reaction temperature during polymerization is preferably -10°C to 50°C, more preferably -5°C to 30°C. The reaction time is preferably 0.5 hours to 24 hours.
繼而,使金屬化合物與通過所述縮聚而獲得的在側鏈具有乙炔基的聚合物進行反應,生成乙炔金屬,之後與二氧化碳進行反應。由此,可獲得在側鏈具有所述式(1)所表示的基(更具體而言,R 1為氫原子的基)的聚合物(三嗪系聚合物)。所述反應的詳細情況可依照與具有結構單元(U3)的聚合物相同的方法來進行。聚合物中的所述式(1)所表示的基的含量可通過對羧基的轉化率進行調整來調整為所期望的值。 Next, the metal compound is reacted with the polymer having an acetylene group in a side chain obtained by the polycondensation to generate metal acetylene, and then reacted with carbon dioxide. Thereby, a polymer (triazine-based polymer) having a group represented by the above formula (1) (more specifically, a group in which R 1 is a hydrogen atom) in a side chain can be obtained. The details of the reaction can be carried out in the same manner as the polymer having the structural unit (U3). The content of the group represented by the formula (1) in the polymer can be adjusted to a desired value by adjusting the conversion rate of the carboxyl group.
在具有結構單元(U4)的聚合物中,相對於聚合物(A)所具有的全部結構單元,結構單元(U4)的含量優選為10莫耳%以上,更優選為20莫耳%以上,進而優選為50莫耳%以上。In the polymer having the structural unit (U4), the content of the structural unit (U4) is preferably 10 mol% or more, more preferably 20 mol% or more, based on all the structural units of the polymer (A), More preferably, it is 50 mol% or more.
具有所述式(6)所表示的結構單元的聚合物 在聚合物(A)為具有所述式(6)所表示的結構單元(以下,也稱為“結構單元(U5)”)的聚合物的情況下,所述聚合物例如可通過如下方法來獲得,所述方法包括:通過四羧酸衍生物與包含具有乙炔基的二胺的二胺化合物的縮聚而獲得選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的聚合物(以下,也稱為“聚醯亞胺系聚合物”)的步驟;以及使所獲得的聚醯亞胺系聚合物(即,在側鏈具有乙炔基的聚醯亞胺系聚合物)與金屬化合物進行反應,之後與二氧化碳進行反應的步驟。 A polymer having a structural unit represented by the formula (6) When the polymer (A) is a polymer having a structural unit represented by the formula (6) (hereinafter also referred to as "structural unit (U5)"), the polymer can be obtained by, for example, the following method Obtaining, the method comprising: obtaining polyamic acid, polyamic acid ester, and polyimide through polycondensation of tetracarboxylic acid derivatives and diamine compounds containing diamines having ethynyl groups; The step of the polymer in the group (hereinafter also referred to as "polyimide polymer"); and making the obtained polyimide polymer (that is, polyimide having an ethynyl group in polymer) reacts with a metal compound and then reacts with carbon dioxide.
在合成具有結構單元(U5)的聚合物時,作為所使用的四羧酸衍生物,可從作為用於合成聚醯亞胺系聚合物的四羧酸衍生物而公知的化合物中適宜選擇來使用。此處,在本說明書中,“四羧酸衍生物”是包含四羧酸二酐、四羧酸二酯及四羧酸二酯二鹵化物的含義。When synthesizing a polymer having a structural unit (U5), the tetracarboxylic acid derivative used can be appropriately selected from compounds known as tetracarboxylic acid derivatives used in the synthesis of polyimide-based polymers. use. Here, in this specification, "tetracarboxylic-acid derivative" is the meaning which includes tetracarboxylic-acid dianhydride, tetracarboxylic-acid diester, and tetracarboxylic-acid diester dihalide.
作為具有乙炔基的二胺,例如可列舉下述式(6-1)~式(6-4)各自所表示的化合物。 [化16] As a diamine which has an ethynyl group, the compound represented by each of following formula (6-1) - a formula (6-4) is mentioned, for example. [chemical 16]
在合成具有結構單元(U5)的聚合物時,作為二胺化合物,也可與具有乙炔基的二胺一起使用其他二胺。作為其他二胺,並無特別限定,可從作為用於合成聚醯亞胺系聚合物的二胺化合物(例如,脂肪族二胺、脂環式二胺、芳香族二胺等)而公知的化合物中適宜選擇來使用。When synthesizing a polymer having a structural unit (U5), other diamines may be used together with diamines having an ethynyl group as the diamine compound. The other diamines are not particularly limited, and known diamine compounds (for example, aliphatic diamines, alicyclic diamines, aromatic diamines, etc.) for synthesizing polyimide-based polymers can be used. Compounds are appropriately selected for use.
在合成具有結構單元(U5)的聚合物時,就充分滿足高的放射線感度,並且充分獲得低介電常數化及膜的硬化性的改善效果的觀點而言,相對於用於合成聚合物的二胺化合物的合計量,具有乙炔基的二胺的使用比例優選為設為5莫耳%以上,更優選為設為10莫耳%以上,進而優選為設為30莫耳%以上。When synthesizing a polymer having a structural unit (U5), from the viewpoint of sufficiently satisfying high radiation sensitivity and sufficiently obtaining a low dielectric constant and a film curability improvement effect, compared to the polymer used for synthesizing The total amount of diamine compounds is preferably 5 mol % or more of the diamine having an ethynyl group, more preferably 10 mol % or more, and still more preferably 30 mol % or more.
聚醯亞胺系聚合物可通過使四羧酸衍生物與二胺化合物及視需要的分子量調整劑(例如,酸單酐、單胺化合物等)一起反應來獲得。在進行合成反應時,四羧酸衍生物與二胺化合物的使用比例優選為相對於二胺化合物的氨基1莫耳,四羧酸衍生物的酸酐基或羧基為0.7莫耳~1.2莫耳的比例。The polyimide-based polymer can be obtained by reacting a tetracarboxylic acid derivative with a diamine compound and optionally a molecular weight modifier (for example, acid monoanhydride, monoamine compound, etc.). When carrying out the synthesis reaction, the use ratio of the tetracarboxylic acid derivative and the diamine compound is preferably 0.7 mole to 1.2 mole of the acid anhydride group or carboxyl group of the tetracarboxylic acid derivative relative to 1 mole of the amino group of the diamine compound. Proportion.
聚醯亞胺系聚合物的合成反應優選為在有機溶媒中進行。此時的反應溫度優選為-20℃~150℃,反應時間優選為0.1小時~24小時。作為反應中使用的有機溶媒,例如可列舉:非質子性極性溶媒、酚系溶媒、醇、酮、酯、醚、鹵代烴、烴等。有機溶媒的使用量優選為設為四羧酸二酐及二胺化合物的合計量相對於反應溶液的總量而為0.1質量%~50質量%的量。The synthesis reaction of the polyimide polymer is preferably performed in an organic solvent. The reaction temperature at this time is preferably -20°C to 150°C, and the reaction time is preferably 0.1 hour to 24 hours. Examples of the organic solvent used in the reaction include aprotic polar solvents, phenolic solvents, alcohols, ketones, esters, ethers, halogenated hydrocarbons, and hydrocarbons. It is preferable that the usage-amount of an organic solvent shall be the quantity which makes the total amount of a tetracarboxylic dianhydride and a diamine compound into 0.1 mass % - 50 mass % with respect to the total amount of a reaction solution.
聚醯亞胺例如可通過將聚醯胺酸脫水閉環並進行醯亞胺化而獲得。聚醯胺酸的脫水閉環例如是通過如下方法來進行:在聚醯胺酸溶解於有機溶媒中所得的聚合物溶液中添加脫水劑(例如,乙酸酐等)及脫水閉環催化劑(例如,叔胺等),根據需要而進行加熱。Polyimide can be obtained, for example, by dehydrating and ring-closing polyamic acid, followed by imidization. The dehydration and ring closure of polyamic acid is carried out, for example, by the following method: adding a dehydrating agent (for example, acetic anhydride, etc.) and a dehydration ring closure catalyst (for example, tertiary amine etc.), heated as needed.
繼而,使在側鏈具有乙炔基的聚醯亞胺系聚合物與金屬化合物進行反應,生成乙炔金屬,之後與二氧化碳進行反應,或者在碘化銀及碳酸銫的存在下,使在側鏈具有乙炔基的聚醯亞胺系聚合物與二氧化碳進行反應,由此可獲得具有結構單元(U5)的聚合物。由此可獲得在側鏈具有所述式(1)所表示的基(更具體而言,R 1為氫原子的基)的聚醯亞胺系聚合物。反應的詳細情況可依照與具有結構單元(U3)的聚合物相同的方法來進行。聚醯亞胺系聚合物中的所述式(1)所表示的基的含量可通過變更羧基的轉化率來進行調整。 Next, react a polyimide polymer having an ethynyl group in the side chain with a metal compound to generate metal acetylene, and then react with carbon dioxide, or make the polyimide polymer having an ethynyl group in the side chain react with carbon dioxide in the presence of silver iodide and cesium carbonate The polyimide-based polymer is reacted with carbon dioxide to obtain a polymer having a structural unit (U5). Thereby, a polyimide-based polymer having a group represented by the formula (1) (more specifically, a group in which R 1 is a hydrogen atom) in a side chain can be obtained. Details of the reaction can be carried out in the same manner as the polymer having the structural unit (U3). The content of the group represented by the formula (1) in the polyimide-based polymer can be adjusted by changing the conversion rate of the carboxyl group.
在具有結構單元(U5)的聚合物中,就可滿足高的放射線感度,並且充分提高低介電常數化及膜的硬化性的方面而言,相對於聚合物(A)所具有的全部結構單元,結構單元(U5)的含量優選為10莫耳%以上,更優選為20莫耳%以上,進而優選為50莫耳%以上。In a polymer having a structural unit (U5), a high radiation sensitivity can be satisfied, and the low dielectric constant and the hardening property of the film can be sufficiently improved, compared to the entire structure of the polymer (A) The content of the unit, the structural unit (U5), is preferably 10 mol% or more, more preferably 20 mol% or more, and still more preferably 50 mol% or more.
關於聚合物(A),通過凝膠滲透色譜法(gel permeation chromatography,GPC)而求出的聚苯乙烯換算的重量平均分子量(Mw)優選為1,000以上。若Mw為1,000以上,則可獲得耐熱性充分高、且顯示出良好的顯影性的硬化膜,就此方面而言優選。Mw更優選為2,000以上,進而優選為3,500以上。另外,就使成膜性良好的觀點而言,Mw優選為200,000以下,更優選為100,000以下,進而優選為70,000以下。The polymer (A) preferably has a polystyrene-equivalent weight average molecular weight (Mw) determined by gel permeation chromatography (GPC) of 1,000 or more. When Mw is 1,000 or more, heat resistance is sufficiently high, and it is preferable at the point which can obtain the cured film which shows favorable developability. Mw is more preferably 2,000 or more, and still more preferably 3,500 or more. In addition, from the viewpoint of improving film-forming properties, Mw is preferably 200,000 or less, more preferably 100,000 or less, and still more preferably 70,000 or less.
另外,重量平均分子量(Mw)與數量平均分子量(Mn)的比所表示的分子量分佈(Mw/Mn)優選為4.0以下,更優選為3.0以下,進而優選為2.5以下。In addition, the molecular weight distribution (Mw/Mn) represented by the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is preferably 4.0 or less, more preferably 3.0 or less, and still more preferably 2.5 or less.
此外,在將低分子成分作為化合物(A)而調配於本組合物中的情況下,化合物(A)可作為交聯劑而含有於本組合物中。在所述情況下,與化合物(A)一起調配於本組合物中的聚合物成分並無特別限定。所述聚合物成分例如可列舉(甲基)丙烯酸系聚合物、苯乙烯系聚合物、苯乙烯-馬來醯亞胺系聚合物、酚樹脂、酚醛清漆樹脂、三嗪系聚合物、聚碳酸酯系聚合物、聚醯亞胺系聚合物等。Moreover, when compounding a low molecular weight component as a compound (A) in this composition, compound (A) can be contained in this composition as a crosslinking agent. In such a case, the polymer component formulated together with the compound (A) in the present composition is not particularly limited. Examples of the polymer component include (meth)acrylic polymers, styrene polymers, styrene-maleimide polymers, phenol resins, novolak resins, triazine polymers, polycarbonate Ester polymers, polyimide polymers, etc.
<(B)成分:溶劑> 本組合物為(A)成分及根據需要而調配的成分優選為溶解或分散於溶劑中而成的液狀的組合物。作為溶劑,優選為將調配於本組合物中的各成分溶解且不與各成分反應的有機溶媒。 <(B) Component: Solvent> The present composition is preferably a liquid composition in which the component (A) and components prepared as needed are dissolved or dispersed in a solvent. As a solvent, it is preferable that it is an organic solvent which dissolves each component prepared in this composition and does not react with each component.
作為溶劑的具體例,例如可列舉:甲醇、乙醇、異丙醇、丁醇、辛醇等醇類;乙酸乙酯、乙酸丁酯、乳酸乙酯、γ-丁內酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯等酯類;乙二醇單丁醚、丙二醇單甲醚、乙二醇單甲醚、乙二醇乙基甲基醚、二亞甲基二醇二甲醚、二乙二醇二甲醚、二乙二醇乙基甲基醚等醚類;二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯烷酮等醯胺類;丙酮、甲基乙基酮、甲基異丁基酮、環己酮等酮類;苯、甲苯、二甲苯、乙基苯等芳香族烴。這些中,溶劑優選為包含選自由醚類及酯類所組成的群組中的至少一種,更優選為選自由乙二醇烷基醚乙酸酯、二乙二醇類、丙二醇單烷基醚、及丙二醇單烷基醚乙酸酯所組成的群組中的至少一種。Specific examples of solvents include alcohols such as methanol, ethanol, isopropanol, butanol, and octanol; ethyl acetate, butyl acetate, ethyl lactate, γ-butyrolactone, propylene glycol monomethyl ether ethyl Ester, propylene glycol monoethyl ether acetate, 3-methoxymethyl propionate, 3-ethoxy ethyl propionate and other esters; ethylene glycol monobutyl ether, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol ethyl methyl ether, dimethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether and other ethers; dimethylformamide, N , N-dimethylacetamide, N-methylpyrrolidone and other amides; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and other ketones; benzene, toluene, xylene, ethyl Aromatic hydrocarbons such as benzene. Among these, the solvent preferably contains at least one selected from the group consisting of ethers and esters, more preferably selected from the group consisting of ethylene glycol alkyl ether acetate, diethylene glycol, propylene glycol monoalkyl ether , and at least one of the group consisting of propylene glycol monoalkyl ether acetate.
<其他成分> 除了所述(A)成分及(B)成分以外,本組合物也可還含有這些以外的成分(以下,也稱為“其他成分”)。 <Other ingredients> In addition to the above-mentioned (A) component and (B) component, this composition may further contain these other components (henceforth "other components").
(C)成分:感放射線性化合物 本組合物雖通過包含化合物(A)而可形成硬化膜,但也可與(A)成分一起含有作為感光劑的感放射線性化合物。通過本組合物含有感放射線性組合物,對本組合物照射放射線(可見光線、紫外線、遠紫外線等),由此可形成正型或負型的圖案。作為感放射線性化合物,可列舉光酸產生劑、自由基聚合引發劑、光鹼產生劑等。這些中,作為感放射線性化合物,可優選地使用選自由醌二疊氮化合物、光酸產生劑及自由基聚合引發劑所組成的群組中的至少一種。 (C) Component: radiation sensitive compound Although this composition can form a cured film by containing a compound (A), it may contain the radiation sensitive compound as a photosensitizer together with (A) component. When the present composition contains a radiation-sensitive composition and the present composition is irradiated with radiation (visible rays, ultraviolet rays, far ultraviolet rays, etc.), a positive or negative pattern can be formed. As a radiation sensitive compound, a photoacid generator, a radical polymerization initiator, a photobase generator, etc. are mentioned. Among these, at least one selected from the group consisting of quinonediazide compounds, photoacid generators, and radical polymerization initiators can be preferably used as the radiation-sensitive compound.
此處,在使用光酸產生劑或光鹼產生劑作為感放射線性化合物的情況下,通過曝光部相對於顯影液的溶解性發生變化,可形成正型或負型的圖案。另外,光酸產生劑或光鹼產生劑作為硬化催化劑發揮功能,在促進曝光部的硬化的情況下,曝光部相對於顯影液的溶解性降低,由此也可形成負型的圖案。另一方面,在使用自由基聚合引發劑作為感放射線性化合物的情況下,例如可通過與具有乙烯基或(甲基)丙烯醯基的化合物的反應來促進曝光部的硬化,曝光部相對於顯影液的溶解性降低,由此可形成負型的圖案。Here, when a photoacid generator or a photobase generator is used as the radiation-sensitive compound, a positive or negative pattern can be formed by changing the solubility of the exposed portion in a developing solution. In addition, when the photoacid generator or the photobase generator functions as a curing catalyst and accelerates curing of the exposed area, the solubility of the exposed area in a developing solution decreases, whereby a negative pattern can also be formed. On the other hand, when a radical polymerization initiator is used as a radiation-sensitive compound, for example, the curing of the exposed part can be promoted by reacting with a compound having a vinyl group or a (meth)acryl group. The solubility of the developing solution decreases, whereby a negative pattern can be formed.
〔醌二疊氮化合物〕 醌二疊氮化合物為通過照射放射線而產生羧酸的化合物。作為醌二疊氮化合物,可列舉酚性化合物或醇性化合物(以下,也稱為“母核”)與鄰萘醌二疊氮化合物的縮合物。這些中,所使用的醌二疊氮化合物優選為作為母核的具有酚系羥基的化合物與鄰萘醌二疊氮化合物的縮合物。作為母核的具體例,例如可列舉日本專利特開2014-186300號公報的段落0065~段落0070中所記載的化合物。 〔Quinone diazide compound〕 A quinonediazide compound is a compound that generates a carboxylic acid by irradiation with radiation. Examples of the quinonediazide compound include condensates of phenolic compounds or alcoholic compounds (hereinafter also referred to as “core”) and o-naphthoquinonediazide compounds. Among these, the quinonediazide compound used is preferably a condensate of a compound having a phenolic hydroxyl group as a core and an o-naphthoquinonediazide compound. Specific examples of the mother nucleus include, for example, the compounds described in paragraphs 0065 to 0070 of JP-A-2014-186300.
作為醌二疊氮化合物的具體例,可列舉選自4,4'-二羥基二苯基甲烷、2,3,4,2',4'-五羥基二苯甲酮、三(對羥基苯基)甲烷、1,1,1-三(對羥基苯基)乙烷、1,1-雙(4-羥基苯基)-1-苯基乙烷、1,3-雙[1-(4-羥基苯基)-1-甲基乙基]苯、1,4-雙[1-(4-羥基苯基)-1-甲基乙基]苯、4,6-雙[1-(4-羥基苯基)-1-甲基乙基]-1,3-二羥基苯及4,4'-[1-[4-[1-[4-羥基苯基]-1-甲基乙基]苯基]亞乙基]雙酚中的含酚性羥基的化合物、與1,2-萘醌二疊氮-4-磺醯氯或1,2-萘醌二疊氮-5-磺醯氯的酯化合物。Specific examples of quinonediazide compounds include those selected from 4,4'-dihydroxydiphenylmethane, 2,3,4,2',4'-pentahydroxybenzophenone, tris(p-hydroxybenzene) base) methane, 1,1,1-tris(p-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)-1-phenylethane, 1,3-bis[1-(4 -Hydroxyphenyl)-1-methylethyl]benzene, 1,4-bis[1-(4-hydroxyphenyl)-1-methylethyl]benzene, 4,6-bis[1-(4 -Hydroxyphenyl)-1-methylethyl]-1,3-dihydroxybenzene and 4,4'-[1-[4-[1-[4-hydroxyphenyl]-1-methylethyl ]phenyl]ethylene]bisphenol containing phenolic hydroxyl compounds, and 1,2-naphthoquinonediazide-4-sulfonyl chloride or 1,2-naphthoquinonediazide-5-sulfonyl Chlorine ester compounds.
在使用醌二疊氮化合物作為感放射線性化合物的情況下,相對於調配於本組合物中的聚合物成分100質量份,本組合物中的醌二疊氮化合物的含量優選為2質量份以上,更優選為5質量份以上,進而優選為10質量份以上。另外,相對於聚合物成分100質量份,醌二疊氮化合物的含量優選為50質量份以下,更優選為30質量份以下。若將醌二疊氮化合物的含量設為2質量份以上,則通過對本組合物照射放射線而可充分生成羧酸,充分增大相對於顯影液的、放射線的照射部分與未照射部分的溶解度的差。由此,可進行良好的圖案化。另外,可增多參與到與聚合物成分的反應的羧酸的量,可充分確保耐熱性及耐溶劑性。另一方面,通過將醌二疊氮化合物的含量設為50質量份以下,可充分減少在曝光後未反應的醌二疊氮化合物的量,可抑制由醌二疊氮化合物的殘存引起的顯影性的降低,就此方面而言優選。When using a quinonediazide compound as the radiation-sensitive compound, the content of the quinonediazide compound in the present composition is preferably 2 parts by mass or more with respect to 100 parts by mass of the polymer component formulated in the composition. , more preferably 5 parts by mass or more, still more preferably 10 parts by mass or more. In addition, the content of the quinonediazide compound is preferably 50 parts by mass or less, more preferably 30 parts by mass or less, based on 100 parts by mass of the polymer component. If the content of the quinonediazide compound is 2 parts by mass or more, the carboxylic acid can be sufficiently generated by irradiating the composition with radiation, and the solubility of the portion irradiated with radiation and the portion not irradiated with respect to the developer is sufficiently increased. Difference. Thereby, good patterning can be performed. In addition, the amount of carboxylic acid involved in the reaction with the polymer component can be increased, and sufficient heat resistance and solvent resistance can be ensured. On the other hand, by reducing the content of the quinonediazide compound to 50 parts by mass or less, the amount of unreacted quinonediazide compound after exposure can be sufficiently reduced, and development due to the quinonediazide compound remaining can be suppressed. The reduction of resistance is preferred in this respect.
〔光酸產生劑〕 光酸產生劑只要是感應放射線而產生酸的化合物(即,感放射線性酸產生劑)即可,並無特別限定。作為光酸產生劑,例如可列舉:肟磺酸酯化合物、鎓鹽、磺醯亞胺化合物、含鹵素的化合物、重氮甲烷化合物、碸化合物、磺酸酯化合物、羧酸酯化合物。 〔Photoacid generator〕 The photoacid generator is not particularly limited as long as it is a compound that generates acid in response to radiation (that is, a radiation-sensitive acid generator). Examples of photoacid generators include oxime sulfonate compounds, onium salts, sulfonimide compounds, halogen-containing compounds, diazomethane compounds, sulfonate compounds, sulfonate compounds, and carboxylate compounds.
作為肟磺酸酯化合物、鎓鹽、磺醯亞胺化合物、含鹵素的化合物、重氮甲烷化合物、碸化合物、磺酸酯化合物及羧酸酯化合物的具體例,可列舉:日本專利特開2014-157252號公報的段落0078~段落0106中所記載的化合物、國際公開第2016/124493號中所記載的化合物等。作為光酸產生劑,就放射線感度的觀點而言,所述中,可優選地使用選自由肟磺酸酯化合物及磺醯亞胺化合物所組成的群組中的至少一種。Specific examples of oxime sulfonate compounds, onium salts, sulfonimide compounds, halogen-containing compounds, diazomethane compounds, sulfonate compounds, sulfonate compounds, and carboxylate compounds include: Japanese Patent Laid-Open No. 2014 - Compounds described in paragraph 0078 to paragraph 0106 of Publication No. 157252, compounds described in International Publication No. 2016/124493, and the like. As the photoacid generator, among the above, at least one selected from the group consisting of oxime sulfonate compounds and sulfonimide compounds can be preferably used from the viewpoint of radiation sensitivity.
肟磺酸酯化合物優選為具有下述式(8)所表示的磺酸酯基的化合物。 [化17] (式(8)中,R 9為一價烴基、或者所述烴基所具有的氫原子的一部分或全部經取代基取代的一價基;“*”表示鍵結鍵) The oxime sulfonate compound is preferably a compound having a sulfonate group represented by the following formula (8). [chemical 17] (In formula (8), R 9 is a monovalent hydrocarbon group, or a monovalent group in which part or all of the hydrogen atoms of the hydrocarbon group are substituted by substituents; "*" represents a bond)
所述式(8)中,作為R 9的一價烴基,例如可列舉碳數1~20的烷基、碳數4~12的環烷基、碳數6~20的芳基等。作為取代基,例如可列舉碳數1~5的烷基、碳數1~5的烷氧基、側氧基、鹵素原子等。 In the formula (8), the monovalent hydrocarbon group of R 9 includes, for example, an alkyl group having 1 to 20 carbons, a cycloalkyl group having 4 to 12 carbons, an aryl group having 6 to 20 carbons, and the like. Examples of the substituent include an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, a pendant oxy group, a halogen atom, and the like.
例示肟磺酸酯化合物時,可列舉:(5-丙基磺醯氧基亞氨基-5H-噻吩-2-亞基)-(2-甲基苯基)乙腈、(5-辛基磺醯氧基亞氨基-5H-噻吩-2-亞基)-(2-甲基苯基)乙腈、(樟腦磺醯氧基亞氨基-5H-噻吩-2-亞基)-(2-甲基苯基)乙腈、(5-對甲苯磺醯氧基亞氨基-5H-噻吩-2-亞基)-(2-甲基苯基)乙腈、[2-[2-(4-甲基苯基磺醯氧基亞氨基)]-2,3-二氫噻吩-3-亞基]-2-(2-甲基苯基)乙腈、2-(辛基磺醯氧基亞氨基)-2-(4-甲氧基苯基)乙腈、國際公開第2016/124493號中記載的化合物等。作為肟磺酸酯化合物的市售品,可列舉巴斯夫(BASF)公司製造的豔佳固(Irgacure)PAG121等。Examples of oxime sulfonate compounds include: (5-propylsulfonyloxyimino-5H-thiophene-2-ylidene)-(2-methylphenyl)acetonitrile, (5-octylsulfonyl Oxyimino-5H-thiophene-2-ylidene)-(2-methylphenyl)acetonitrile, (camphorsulfonyloxyimino-5H-thiophene-2-ylidene)-(2-methylphenyl base) acetonitrile, (5-p-toluenesulfonyloxyimino-5H-thiophene-2-ylidene)-(2-methylphenyl)acetonitrile, [2-[2-(4-methylphenylsulfonium Acyloxyimino)]-2,3-dihydrothiophene-3-ylidene]-2-(2-methylphenyl)acetonitrile, 2-(octylsulfonyloxyimino)-2-( 4-methoxyphenyl)acetonitrile, compounds described in International Publication No. 2016/124493, and the like. As a commercial item of an oxime sulfonate compound, Irgacure PAG121 by BASF Corporation etc. are mentioned.
例示磺醯亞胺化合物時,可列舉:N-(三氟甲基磺醯氧基)琥珀醯亞胺、N-(樟腦磺醯氧基)琥珀醯亞胺、N-(4-甲基苯基磺醯氧基)琥珀醯亞胺、N-(2-三氟甲基苯基磺醯氧基)琥珀醯亞胺、N-(4-氟苯基磺醯氧基)琥珀醯亞胺、N-(三氟甲基磺醯氧基)鄰苯二甲醯亞胺、N-(樟腦磺醯氧基)鄰苯二甲醯亞胺、N-(2-三氟甲基苯基磺醯氧基)鄰苯二甲醯亞胺、N-(2-氟苯基磺醯氧基)鄰苯二甲醯亞胺、N-(三氟甲基磺醯氧基)二苯基馬來醯亞胺、N-(樟腦磺醯氧基)二苯基馬來醯亞胺、N-(4-甲基苯基磺醯氧基)二苯基馬來醯亞胺、三氟甲磺酸-1,8-萘二甲醯亞胺。Examples of sulfonyl imide compounds include: N-(trifluoromethylsulfonyloxy)succinimide, N-(camphorsulfonyloxy)succinimide, N-(4-methylbenzene Sulfonyloxy)succinimide, N-(2-trifluoromethylphenylsulfonyloxy)succinimide, N-(4-fluorophenylsulfonyloxy)succinimide, N-(trifluoromethylsulfonyloxy)phthalimide, N-(camphorsulfonyloxy)phthalimide, N-(2-trifluoromethylphenylsulfonyl oxy)phthalimide, N-(2-fluorophenylsulfonyloxy)phthalimide, N-(trifluoromethylsulfonyloxy)diphenylmaleimide imine, N-(camphorsulfonyloxy)diphenylmaleimide, N-(4-methylphenylsulfonyloxy)diphenylmaleimide, trifluoromethanesulfonate- 1,8-Naphthalimide.
在使用光酸產生劑作為感放射線性化合物的情況下,相對於調配於本組合物中的聚合物成分100質量份,本組合物中的光酸產生劑的含量優選為1質量份以上,更優選為3質量份以上,進而優選為5質量份以上。另外,相對於聚合物成分100質量份,光酸產生劑的含量優選為50質量份以下,更優選為30質量份以下。若將光酸產生劑的含量設為1質量份以上,則可進行良好的圖案化,並且可充分確保耐熱性及耐溶劑性,就此方面而言優選。另外,通過將光酸產生劑的含量設為50質量份以下,可充分減少在曝光後未反應的光酸產生劑的量,可抑制由光酸產生劑的殘存引起的顯影性的降低,就此方面而言優選。When using a photoacid generator as a radiation-sensitive compound, the content of the photoacid generator in the composition is preferably 1 part by mass or more, more preferably 100 parts by mass of the polymer component formulated in the composition. Preferably it is 3 mass parts or more, More preferably, it is 5 mass parts or more. Moreover, content of a photoacid generator is preferably 50 mass parts or less with respect to 100 mass parts of polymer components, More preferably, it is 30 mass parts or less. When the content of the photoacid generator is 1 part by mass or more, favorable patterning can be performed, and heat resistance and solvent resistance can be sufficiently secured, which is preferable. In addition, by setting the content of the photoacid generator to 50 parts by mass or less, the amount of unreacted photoacid generator after exposure can be sufficiently reduced, and the reduction in developability caused by the residue of the photoacid generator can be suppressed. preferred aspect.
〔自由基聚合引發劑〕 自由基聚合引發劑為可感應放射線而產生自由基並使聚合開始的化合物(即,感放射線性自由基聚合引發劑)。作為自由基聚合引發劑,並無特別限定,可列舉O-醯基肟化合物、苯乙酮化合物、聯咪唑化合物等。 〔Radical polymerization initiator〕 The radical polymerization initiator is a compound that generates radicals in response to radiation and initiates polymerization (ie, a radiation-sensitive radical polymerization initiator). It does not specifically limit as a radical polymerization initiator, O-acyl oxime compound, an acetophenone compound, a biimidazole compound etc. are mentioned.
作為O-醯基肟化合物,例如可列舉:1,2-辛二酮1-[4-(苯硫基)-2-(O-苯甲醯基肟)]、1,2-辛二酮1-[4-(苯硫基)苯基]-2-(O-苯甲醯基肟)、乙酮-1-〔9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基〕-1-(O-乙醯基肟)、1-(9-乙基-6-苯甲醯基-9H-咔唑-3-基)-辛烷-1-酮肟-O-乙酸酯、1-〔9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基〕-乙烷-1-酮肟-O-苯甲酸酯、1-〔9-正丁基-6-(2-乙基苯甲醯基)-9H-咔唑-3-基〕-乙烷-1-酮肟-O-苯甲酸酯、乙酮-1-[9-乙基-6-(2-甲基-4-四氫呋喃基苯甲醯基)-9H-咔唑-3-基]-1-(O-乙醯基肟)、乙酮-1-〔9-乙基-6-(2-甲基-4-四氫吡喃基苯甲醯基)-9H-咔唑-3-基〕-1-(O-乙醯基肟)、乙酮-1-〔9-乙基-6-(2-甲基-5-四氫呋喃基苯甲醯基)-9H-咔唑-3-基〕-1-(O-乙醯基肟)、乙酮-1-〔9-乙基-6-{2-甲基-4-(2,2-二甲基-1,3-二氧雜環戊基)甲氧基苯甲醯基}-9H-咔唑-3-基〕-1-(O-乙醯基肟)等。Examples of O-acyl oxime compounds include: 1,2-octanedione 1-[4-(phenylthio)-2-(O-benzoyl oxime)], 1,2-octanedione 1-[4-(Phenylthio)phenyl]-2-(O-benzoyl oxime), Ethanone-1-[9-ethyl-6-(2-methylbenzoyl)- 9H-carbazol-3-yl]-1-(O-acetyl oxime), 1-(9-ethyl-6-benzoyl-9H-carbazol-3-yl)-octane-1 -Ketoxime-O-acetate, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-ethane-1-ketoxime-O - Benzoate, 1-[9-n-butyl-6-(2-ethylbenzoyl)-9H-carbazol-3-yl]-ethane-1-ketoxime-O-benzyl Acid ester, ethyl keto-1-[9-ethyl-6-(2-methyl-4-tetrahydrofurylbenzoyl)-9H-carbazol-3-yl]-1-(O-acetyl oxime), ethyl ketone-1-[9-ethyl-6-(2-methyl-4-tetrahydropyranylbenzoyl)-9H-carbazol-3-yl]-1-(O- Acetyl oxime), Ethanone-1-[9-ethyl-6-(2-methyl-5-tetrahydrofurylbenzoyl)-9H-carbazol-3-yl]-1-(O- Acetyl oxime), Ethanone-1-[9-ethyl-6-{2-methyl-4-(2,2-dimethyl-1,3-dioxolyl)methoxy Benzoyl}-9H-carbazol-3-yl]-1-(O-acetyloxime), etc.
作為苯乙酮化合物,例如可列舉α-氨基酮化合物、α-羥基酮化合物等。關於這些的具體例,作為α-氨基酮化合物,例如可列舉2-苄基-2-二甲基氨基-1-(4-嗎啉基苯基)-丁烷-1-酮、2-二甲基氨基-2-(4-甲基苄基)-1-(4-嗎啉-4-基-苯基)-丁烷-1-酮、2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮等。作為α-羥基酮化合物,例如可列舉1-苯基-2-羥基-2-甲基丙烷-1-酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、4-(2-羥基乙氧基)苯基-(2-羥基-2-丙基)酮、1-羥基環己基苯基酮等。Examples of the acetophenone compound include α-aminoketone compounds, α-hydroxyketone compounds, and the like. Specific examples of these include, for example, 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butane-1-one, 2-di Methylamino-2-(4-methylbenzyl)-1-(4-morpholin-4-yl-phenyl)-butan-1-one, 2-methyl-1-(4-methylthio phenyl)-2-morpholinopropan-1-one, etc. Examples of α-hydroxyketone compounds include 1-phenyl-2-hydroxy-2-methylpropane-1-one, 1-(4-isopropylphenyl)-2-hydroxy-2-methylpropane -1-ketone, 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone, 1-hydroxycyclohexylphenylketone and the like.
作為聯咪唑化合物,例如可列舉2,2'-雙(2-氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑、2,2'-雙(2,4-二氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑或2,2'-雙(2,4,6-三氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑等。這些中,優選為2,2'-雙(2,4-二氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑。Examples of the biimidazole compound include 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis (2,4-dichlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole or 2,2'-bis(2,4,6-trichlorophenyl )-4,4',5,5'-tetraphenyl-1,2'-biimidazole, etc. Among these, 2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole is preferable.
關於自由基聚合引發劑,這些中,可優選地使用O-醯基肟化合物。在使用自由基聚合引發劑作為感放射線性化合物的情況下,相對於本組合物中所含的聚合物成分100質量份,自由基聚合引發劑的含量優選為0.1質量份以上,更優選為0.5質量份以上。另外,相對於聚合物成分100質量份,自由基聚合引發劑的含量優選為20質量份以下,更優選為10質量份以下。通過將自由基聚合引發劑的含量設為所述範圍,可發揮良好的硬化性等。As for the radical polymerization initiator, among these, O-acyl oxime compounds can be preferably used. When using a radical polymerization initiator as a radiation-sensitive compound, the content of the radical polymerization initiator is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass relative to 100 parts by mass of the polymer component contained in the present composition. parts by mass or more. In addition, the content of the radical polymerization initiator is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, with respect to 100 parts by mass of the polymer component. Favorable curability etc. can be exhibited by making content of a radical polymerization initiator into the said range.
(D)成分:密接助劑 密接助劑為提高使用硬化性組合物所形成的硬化膜與基板的黏接性的成分。作為密接助劑,可優選地使用具有反應性官能基的官能性矽烷偶合劑。作為官能性矽烷偶合劑所具有的反應性官能基,可列舉:羧基、(甲基)丙烯醯基、環氧基、乙烯基、異氰酸酯基等。 (D) Component: adhesion aid Adhesion assistant is a component which improves the adhesiveness of the cured film formed using the curable composition, and a board|substrate. As an adhesion aid, a functional silane coupling agent having a reactive functional group can be preferably used. As a reactive functional group which a functional silane coupling agent has, a carboxyl group, a (meth)acryl group, an epoxy group, a vinyl group, an isocyanate group etc. are mentioned.
作為官能性偶合劑的具體例,例如可列舉:三甲氧基矽烷基苯甲酸、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-(甲基)丙烯醯氧基丙基三甲氧基矽烷、3-(甲基)丙烯醯氧基丙基三乙氧基矽烷、乙烯基三乙醯氧基矽烷、乙烯基三甲氧基矽烷、3-氨基丙基三甲氧基矽烷、3-氨基丙基三乙氧基矽烷、3-異氰酸基丙基三乙氧基矽烷等。Specific examples of functional coupling agents include: trimethoxysilylbenzoic acid, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 2- (3,4-Epoxycyclohexyl)ethyltrimethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropyltriethoxy Silane, Vinyltriacetoxysilane, Vinyltrimethoxysilane, 3-Aminopropyltrimethoxysilane, 3-Aminopropyltriethoxysilane, 3-Isocyanatopropyltriethoxysilane base silane, etc.
在將密接助劑調配於本組合物中的情況下,相對於調配於本組合物中的聚合物成分100質量份,密接助劑的含量優選為0.01質量份以上且30質量份以下,更優選為0.1質量份以上且20質量份以下。When blending an adhesion aid into the composition, the content of the adhesion aid is preferably 0.01 parts by mass to 30 parts by mass, more preferably It is 0.1 mass part or more and 20 mass parts or less.
(E)成分:交聯性化合物 交聯性化合物通常在一分子內具有多個交聯性基。此外,交聯性化合物中不含化合物(A)。作為交聯性化合物所具有的交聯性基,可列舉:乙烯基、(甲基)丙烯醯基、羥基甲基苯基等。這些中,優選為乙烯基及(甲基)丙烯醯基。通過將具有兩個以上的此種交聯性基的化合物與自由基聚合引發劑並用,可促進曝光部的硬化,可效率良好地形成負型的圖案。 (E) Component: Cross-linking compound A crosslinkable compound generally has a plurality of crosslinkable groups in one molecule. In addition, the compound (A) is not contained in a crosslinkable compound. As a crosslinkable group which a crosslinkable compound has, a vinyl group, a (meth)acryl group, a hydroxymethylphenyl group, etc. are mentioned. Among these, vinyl groups and (meth)acryl groups are preferable. By using a compound having two or more such crosslinkable groups together with a radical polymerization initiator, hardening of the exposed part can be accelerated, and a negative pattern can be efficiently formed.
作為交聯性化合物,可優選地使用多官能(甲基)丙烯酸酯,例如可例示二官能(甲基)丙烯酸酯、三官能以上的(甲基)丙烯酸酯等。關於這些的具體例,作為二官能(甲基)丙烯酸酯,例如可列舉乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯等。As a crosslinkable compound, polyfunctional (meth)acrylate can be used preferably, For example, a difunctional (meth)acrylate, a trifunctional or more (meth)acrylate, etc. are illustrated. As specific examples of these, examples of difunctional (meth)acrylates include ethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate , tetraethylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, etc.
作為三官能以上的(甲基)丙烯酸酯,例如可列舉:三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、環氧乙烷改性二季戊四醇六(甲基)丙烯酸酯、三(2-(甲基)丙烯醯氧基乙基)磷酸酯、琥珀酸改性季戊四醇三(甲基)丙烯酸酯、琥珀酸改性二季戊四醇五(甲基)丙烯酸酯、含羧基的多元酸改性(甲基)丙烯酸寡聚物、以及此外的使具有直鏈亞烷基及脂環式結構且具有兩個以上的異氰酸酯基的化合物、與分子內具有一個以上的羥基且具有三個、四個或五個(甲基)丙烯醯氧基的化合物反應而獲得的多官能氨基甲酸酯丙烯酸酯系化合物等。Examples of (meth)acrylates having more than trifunctionality include: trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta (Meth)acrylate, dipentaerythritol hexa(meth)acrylate, ethylene oxide modified dipentaerythritol hexa(meth)acrylate, tris(2-(meth)acryloxyethyl)phosphate , succinic acid-modified pentaerythritol tri(meth)acrylate, succinic acid-modified dipentaerythritol penta(meth)acrylate, carboxyl-containing polyacid-modified (meth)acrylic oligomers, and other Compounds with chain alkylene and alicyclic structures and more than two isocyanate groups react with compounds with more than one hydroxyl group and three, four or five (meth)acryloyloxy groups in the molecule The obtained polyfunctional urethane acrylate compound and the like.
交聯性化合物也可為聚合物(其中,聚合物(A)除外)。作為此種聚合物,可列舉包含具有(甲基)丙烯醯基或乙烯基的結構單元且不具有所述式(1)所表示的基的聚合物。The crosslinkable compound may also be a polymer (except for the polymer (A)). Such a polymer includes a polymer having a structural unit having a (meth)acryl group or a vinyl group and not having a group represented by the formula (1).
在將交聯性化合物調配於本組合物中的情況下,相對於調配於本組合物中的聚合物成分100質量份,交聯性化合物的含量優選為10質量份以上,更優選為30質量份以上。另外,相對於聚合物成分100質量份,交聯性化合物的含量優選為200質量份以下,更優選為100質量份以下。通過將本組合物中的交聯性化合物的含量設為所述範圍,可更有效地提高所獲得的硬化膜的耐熱性或耐化學品性。When the crosslinkable compound is formulated in the present composition, the content of the crosslinkable compound is preferably 10 parts by mass or more, more preferably 30 parts by mass with respect to 100 parts by mass of the polymer component formulated in the present composition. servings or more. In addition, the content of the crosslinkable compound is preferably 200 parts by mass or less, more preferably 100 parts by mass or less, based on 100 parts by mass of the polymer component. By making content of the crosslinkable compound in this composition into the said range, the heat resistance of the cured film obtained or chemical resistance can be improved more effectively.
作為其他成分,除了所述以外,例如還可列舉:酸擴散控制劑、脫水劑(例如,原酸酯化合物等)、表面活性劑(氟系表面活性劑、矽酮系表面活性劑、非離子系表面活性劑等)、聚合抑制劑、抗氧化劑、鏈轉移劑等。這些成分的調配比例可在不損及本公開的效果的範圍內,根據各成分來適宜選擇。Other components include, for example, acid diffusion control agents, dehydrating agents (e.g., ortho ester compounds, etc.), surfactants (fluorine-based surfactants, silicone-based surfactants, nonionic Surfactants, etc.), polymerization inhibitors, antioxidants, chain transfer agents, etc. The compounding ratio of these components can be suitably selected according to each component in the range which does not impair the effect of this disclosure.
本組合物的固體成分濃度(相對於硬化性組合物的總質量,硬化性組合物中的除溶劑以外的成分的合計質量所占的比例)可考慮黏性或揮發性等來適宜選擇。硬化性組合物的固體成分濃度優選為5質量%~60質量%的範圍。若固體成分濃度為5質量%以上,則在將硬化性組合物塗布於基板上時可充分確保塗膜的膜厚。另外,若固體成分濃度為60質量%以下,則塗膜的膜厚不會過大,進而可適度地提高硬化性組合物的黏性,可確保良好的塗布性。硬化性組合物的固體成分濃度更優選為10質量%~55質量%,進而優選為12質量%~50質量%。The solid content concentration (ratio of the total mass of components in the curable composition other than the solvent to the total mass of the curable composition) of the composition can be appropriately selected in consideration of viscosity, volatility, and the like. The solid content concentration of the curable composition is preferably in the range of 5% by mass to 60% by mass. When the solid content concentration is 5% by mass or more, the film thickness of the coating film can be sufficiently secured when the curable composition is applied on the substrate. Moreover, if the solid content concentration is 60% by mass or less, the film thickness of the coating film will not be too large, and the viscosity of the curable composition can be moderately increased, ensuring good applicability. The solid content concentration of the curable composition is more preferably 10% by mass to 55% by mass, and still more preferably 12% by mass to 50% by mass.
《硬化膜及其製造方法》 本公開的硬化膜由以所述方式製備的硬化性組合物形成。本組合物的放射線感度高,光刻特性良好。另外,使用本組合物所形成的膜的介電常數低且硬化性優異。因此,本組合物例如可優選地用作例如層間絕緣膜、平坦化膜、間隔物、保護膜、彩色濾光片用著色圖案膜、隔離壁、隔堤(bank)等的形成材料。 "Cured film and its manufacturing method" The cured film of the present disclosure is formed from the curable composition prepared in this manner. This composition has high radiation sensitivity and good photolithography properties. In addition, the film formed using this composition has a low dielectric constant and excellent curability. Therefore, the present composition can be suitably used, for example, as a material for forming interlayer insulating films, planarizing films, spacers, protective films, colored pattern films for color filters, partition walls, banks, and the like.
通過本組合物,可根據任意調配於本組合物中的感放射線性化合物的種類來形成正型或負型的硬化膜。硬化膜可使用本組合物,例如通過包括以下的步驟1~步驟4的方法來製造。 (步驟1)使用硬化性組合物來形成塗膜的步驟。 (步驟2)對所述塗膜的至少一部分照射放射線的步驟。 (步驟3)對照射了放射線的塗膜進行顯影的步驟。 (步驟4)對經顯影的塗膜進行加熱的步驟。 以下,對各步驟進行詳細說明。 According to this composition, a positive type or negative type cured film can be formed according to the kind of the radiation sensitive compound arbitrarily mix|blended in this composition. A cured film can be manufactured by the method including the following steps 1-4 using this composition, for example. (Step 1) A step of forming a coating film using a curable composition. (Step 2) A step of irradiating at least a part of the coating film with radiation. (Step 3) A step of developing the coating film irradiated with radiation. (Step 4) A step of heating the developed coating film. Each step will be described in detail below.
[步驟1:塗布步驟] 本步驟中,在形成膜的面(以下,也稱為“被成膜面”)塗布所述硬化性組合物,優選為通過進行加熱處理(預烘烤)來去除溶劑,從而在被成膜面上形成塗膜。被成膜面的材質並無特別限定。例如,在形成層間絕緣膜的情況下,在設置有薄膜電晶體(thin film transistor,TFT)等開關元件的基板上塗布硬化性組合物,形成塗膜。作為基板,例如使用玻璃基板、矽基板、樹脂基板。在形成塗膜的基板的表面,也可形成根據用途的金屬薄膜,也可實施六甲基二矽氮烷(hexamethyldisilazane,HMDS)處理等各種表面處理。 [Step 1: Coating Step] In this step, the curable composition is applied on the film-forming surface (hereinafter also referred to as "film-forming surface"), preferably by heat treatment (pre-baking) to remove the solvent, so that the film-forming surface A coating film is formed on the surface. The material of the surface to be filmed is not particularly limited. For example, when forming an interlayer insulating film, a curable composition is applied on a substrate provided with a switching element such as a thin film transistor (TFT) to form a coating film. As the substrate, for example, a glass substrate, a silicon substrate, or a resin substrate is used. On the surface of the substrate on which the coating film is formed, a metal thin film may be formed depending on the application, and various surface treatments such as hexamethyldisilazane (HMDS) treatment may be performed.
作為硬化性組合物的塗布方法,例如可列舉:噴霧法、輥塗法、旋塗法、狹縫模塗布法、棒塗布法、噴墨法等。這些塗布方法中,優選為通過旋塗法、狹縫模塗布法或棒塗布法來進行。作為預烘烤條件,也根據硬化性組合物的各成分的種類及含有比例等而不同,例如在60℃~130℃下進行0.5分鐘~10分鐘。所形成的塗膜的膜厚(即,預烘烤後的膜厚)優選為0.1 μm~12 μm。對於塗布於被成膜面的硬化性組合物,也可在預烘烤前進行減壓乾燥(真空乾燥(Vacuum Dry,VCD))。As a coating method of a curable composition, a spray method, a roll coater method, a spin coater method, a slit die coater method, a bar coater method, an inkjet method, etc. are mentioned, for example. Among these coating methods, it is preferable to perform by a spin coating method, a slit die coating method, or a bar coating method. The prebaking conditions also vary depending on the types and content ratios of the components of the curable composition, for example, at 60° C. to 130° C. for 0.5 minutes to 10 minutes. The film thickness of the formed coating film (that is, the film thickness after prebaking) is preferably 0.1 μm to 12 μm. The curable composition applied to the surface to be film-formed may be dried under reduced pressure (Vacuum Dry (VCD)) before prebaking.
[步驟2:曝光步驟] 本步驟中,對所述步驟1中形成的塗膜的至少一部分照射放射線。此時,通過介隔具有規定圖案的光罩對塗膜照射放射線,可形成具有圖案的硬化膜。作為放射線,例如可列舉紫外線、遠紫外線、可見光線、X射線、電子束等帶電粒子束。這些中優選為紫外線,例如可列舉g射線(波長436 nm)或i射線(波長365 nm)或g射線、h射線、i射線此三射線(波長436 nm、405 nm、365 nm)。作為放射線的曝光量,優選為0.1 J/m 2~20,000 J/m 2。 [Step 2: Exposure Step] In this step, at least a part of the coating film formed in the step 1 is irradiated with radiation. At this time, a cured film having a pattern can be formed by irradiating the coating film with radiation through a photomask having a predetermined pattern. Examples of the radiation include charged particle beams such as ultraviolet rays, extreme ultraviolet rays, visible rays, X-rays, and electron beams. Among these, ultraviolet rays are preferable, and examples include g-rays (wavelength 436 nm) or i-rays (wavelength 365 nm), or three rays (wavelengths 436 nm, 405 nm, and 365 nm) of g-rays, h-rays, and i-rays. The amount of radiation exposure is preferably 0.1 J/m 2 to 20,000 J/m 2 .
[步驟3:顯影步驟] 本步驟中,對所述步驟2中照射了放射線的塗膜進行顯影。在針對步驟2中照射了放射線的塗膜,實施利用顯影液進行顯影而將放射線的照射部分去除的正型顯影、或實施利用顯影液進行顯影而將放射線的非照射部分去除的負型顯影的情況下,作為顯影液,例如可列舉鹼(鹼性化合物)的水溶液。作為鹼,例如可列舉氫氧化鈉、四甲基氫氧化銨、日本專利特開2016-145913號公報的段落[0127]中所例示的鹼。作為鹼水溶液的鹼濃度,就獲得適度的顯影性的觀點而言,優選為0.1質量%~5質量%。 [Step 3: Developing Step] In this step, the coating film irradiated with radiation in the above-mentioned step 2 is developed. The coated film irradiated with radiation in Step 2 is subjected to positive-type development in which the portion irradiated with radiation is removed by developing with a developing solution, or negative-type development in which the portion not irradiated with radiation is removed by developing with a developing solution. In this case, as a developer, for example, an aqueous solution of an alkali (basic compound) is mentioned. Examples of the base include sodium hydroxide, tetramethylammonium hydroxide, and the bases exemplified in paragraph [0127] of JP-A-2016-145913. The alkali concentration of the aqueous alkali solution is preferably 0.1% by mass to 5% by mass from the viewpoint of obtaining moderate developability.
作為顯影方法,可列舉覆液法、浸漬法、搖動浸漬法、噴淋法等適宜的方法。顯影時間也根據組合物的組成而不同,例如為30秒~120秒。此外,優選為在顯影步驟後,對經圖案化的塗膜進行利用流水清洗的淋洗處理。As an image development method, suitable methods, such as the flooding method, the dipping method, the shaking dipping method, and the shower method, are mentioned. The development time also varies depending on the composition of the composition, and is, for example, 30 seconds to 120 seconds. Moreover, it is preferable to perform the rinse process of washing|cleaning with running water with respect to the patterned coating film after an image development process.
[步驟4:加熱步驟] 本步驟中,進行將所述步驟3中經顯影的塗膜加熱的處理(後烘烤)。後烘烤例如可使用烘箱或熱板等加熱裝置來進行。關於後烘烤條件,加熱溫度例如為120℃~250℃。例如在熱板上進行加熱處理的情況下,加熱時間為5分鐘~40分鐘,在烘箱中進行加熱處理的情況下,加熱時間為10分鐘~80分鐘。以如上所述的方式進行,可在基板上形成具有靶心圖表案的硬化膜。硬化膜所具有的圖案的形狀並無特別限定,例如可列舉線與空間圖案、點圖案、孔圖案、格子圖案。 [Step 4: Heating Step] In this step, the treatment (post-baking) of heating the coating film developed in the above-mentioned step 3 is performed. Post-baking can be performed using heating devices, such as an oven and a hot plate, for example. Regarding post-baking conditions, the heating temperature is, for example, 120°C to 250°C. For example, when heat processing is performed on a hot plate, the heating time is 5 minutes to 40 minutes, and when heat processing is performed in an oven, the heating time is 10 minutes to 80 minutes. As described above, a cured film having a bull's-eye pattern can be formed on the substrate. The shape of the pattern which a cured film has is not specifically limited, For example, a line and space pattern, a dot pattern, a hole pattern, and a lattice pattern are mentioned.
此外,認為所獲得的硬化膜中殘存的羧基為提高硬化膜的介電常數的主要原因。關於此方面,認為,在通過含有化合物(A)的硬化性組合物來形成硬化膜的情況下,在顯影時,通過羧基而提高膜相對於顯影液的溶解性,另一方面,羧基因硬化膜形成時的加熱(更具體而言為後烘烤)而脫離,並且脫離後的不飽和鍵基有助於交聯反應,由此可形成光刻特性良好且介電常數低及硬化性優異的膜。In addition, the carboxyl group remaining in the obtained cured film is thought to be a factor that increases the dielectric constant of the cured film. In this regard, it is considered that when a cured film is formed from a curable composition containing the compound (A), during development, the solubility of the film with respect to the developer is improved by the carboxyl group, and on the other hand, the carboxyl group is cured by the carboxyl group. It is detached by heating (more specifically, post-baking) during film formation, and the detached unsaturated bond group contributes to the crosslinking reaction, thereby forming a film with good photolithography characteristics, low dielectric constant and excellent curability. membrane.
《半導體元件及印刷基板》 本公開的半導體元件包括使用所述硬化性組合物所形成的硬化膜。所述硬化膜優選為使半導體元件中的佈線間絕緣的層間絕緣膜。本公開的半導體元件可使用公知的方法來製造。另外,本公開的印刷基板包括使用所述硬化性組合物所形成的硬化膜。所述印刷基板可為實施了導體的佈線(安裝前的)的印刷佈線板,也可為安裝了電子零件的印刷電路板。另外,本公開的印刷基板可通過包括本公開的半導體元件,從而包括使用所述硬化性組合物所形成的硬化膜。 "Semiconductor Devices and Printed Substrates" The semiconductor device of the present disclosure includes a cured film formed using the curable composition. The cured film is preferably an interlayer insulating film for insulating between wirings in a semiconductor element. The semiconductor element of the present disclosure can be manufactured using a known method. Moreover, the printed circuit board of this indication contains the cured film formed using the said curable composition. The printed board may be a printed wiring board on which conductors are wired (before mounting), or may be a printed circuit board on which electronic components are mounted. Moreover, the printed circuit board of this disclosure can include the cured film formed using the said curable composition by including the semiconductor element of this disclosure.
《顯示元件》 本公開的顯示元件包括使用所述硬化性組合物所形成的硬化膜。另外,本公開的顯示元件通過包括本公開的半導體元件,從而包括使用所述硬化性組合物所形成的硬化膜。另外,進而,本公開的顯示元件也可包括在TFT基板上形成的平坦化膜,作為使用所述硬化性組合物所形成的硬化膜。作為顯示元件,例如可列舉液晶顯示元件、有機電致發光(electroluminescence,EL)顯示元件。 [實施例] "Display Components" The display element of the present disclosure includes a cured film formed using the curable composition. Moreover, the display element of this indication contains the cured film formed using the said curable composition by including the semiconductor element of this indication. Furthermore, the display element of the present disclosure may include a planarizing film formed on the TFT substrate as a cured film formed using the curable composition. As a display element, a liquid crystal display element and an organic electroluminescence (electroluminescence, EL) display element are mentioned, for example. [Example]
以下,通過實施例來具體地說明本發明,但本發明並不限定於這些實施例。此外,實施例、比較例中的“份”及“%”只要無特別說明,則為質量基準。Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited to these Examples. In addition, unless otherwise specified, "part" and "%" in an Example and a comparative example are mass basis.
在本實施例中,各測定是通過以下的方法來測定。 (核磁共振(Nuclear Magnetic Resonance,NMR))通過日本分光製造的400 MHz質子NMR來測定。關於樣品,適宜通過再沉澱而凝固,真空乾燥後,溶於二甲基亞碸(dimethyl sulfoxide-d7,DMSO-d7)中來測定。 (重量平均分子量)通過以下的條件下的凝膠滲透色譜法而測定的聚苯乙烯換算值。 管柱:東曹(Tosoh)(股)製造、TSKgelGRCXLII 溶劑:四氫呋喃 溫度:40℃ 壓力:68 kgf/cm 2(酸值)使用京都電子工業股份有限公司製造的、電位差自動滴定裝置:AT-510,並利用0.1 mol/L乙醇性KOH進行滴定。 In this example, each measurement was performed by the following method. (Nuclear Magnetic Resonance (NMR)) Measured by 400 MHz proton NMR manufactured by JASCO. As for the sample, it is suitably measured by coagulating by reprecipitation, drying in vacuum, and dissolving in dimethyl sulfoxide-d7 (DMSO-d7). (Weight average molecular weight) The polystyrene conversion value measured by the gel permeation chromatography under the following conditions. Column: Tosoh Co., Ltd., TSKgelGRCXLII Solvent: Tetrahydrofuran Temperature: 40°C Pressure: 68 kgf/cm 2 (acid value) A potentiometric automatic titration device manufactured by Kyoto Denshi Kogyo Co., Ltd.: AT-510 , and titrated with 0.1 mol/L ethanolic KOH.
1.單體的合成 〔合成例1〕 如流程1那樣合成化合物(2M-1)。向包括回流管、氮氣導入管及溫度計的500 mL的三口燒瓶中,加入碘化銅30.48 g、碳酸鉀22.12 g、碘化四丁基銨59.08 g、重複進行三次真空氮氣置換。繼而,利用注射器加入脫水乙腈120 mL、丙炔酸叔丁酯39.9 mL及4-乙烯基苄基氯化物22.5 mL,在40℃下攪拌10小時。反應結束後,加入乙酸乙酯800 mL,利用飽和氯化銨水溶液400 mL進行四次分液清洗,利用水200 mL進行三次分液清洗,之後利用硫酸鎂進行乾燥後並加以濃縮。其次,通過二氧化矽柱(Silica column)(洗脫液:己烷100→己烷:乙酸乙酯=90:10(vol/vol))進行精製、濃縮、真空乾燥,由此獲得化合物(2M-1)的淡橙色黏稠液32 g。 [化18] 1. Synthesis of Monomer [Synthesis Example 1] Compound (2M-1) was synthesized as in Scheme 1. Into a 500 mL three-necked flask including a reflux tube, a nitrogen gas inlet tube and a thermometer, 30.48 g of copper iodide, 22.12 g of potassium carbonate, and 59.08 g of tetrabutylammonium iodide were added, and vacuum nitrogen replacement was repeated three times. Then, 120 mL of dehydrated acetonitrile, 39.9 mL of tert-butyl propiolate, and 22.5 mL of 4-vinylbenzyl chloride were added with a syringe, and stirred at 40° C. for 10 hours. After the reaction was completed, 800 mL of ethyl acetate was added, four separate washes were performed with 400 mL of saturated ammonium chloride aqueous solution, and three separate washes were performed with 200 mL of water, followed by drying with magnesium sulfate and concentration. Next, the compound (2M -1) 32 g of light orange viscous liquid. [chemical 18]
〔合成例2〕 向包括滴液漏斗、氮氣導入管及溫度計的1 L的三口燒瓶中,加入丙炔酸35.0 g、二氯甲烷500 mL、對甲苯磺酸吡啶鹽0.65 g,冰浴冷卻到5℃以下。其次,緩慢地滴加2,3-二氫呋喃46.0 g,恢復到室溫並攪拌一晝夜。反應結束後,利用飽和碳酸氫鈉水溶液進行三次分液清洗,利用水進行三次分液清洗,之後利用硫酸鎂對有機層進行乾燥、過濾、減壓濃縮,由此獲得化合物(2M-2-1)73.5 g。 [化19] [Synthesis Example 2] In a 1 L three-neck flask including a dropping funnel, a nitrogen inlet tube and a thermometer, add 35.0 g of propiolic acid, 500 mL of dichloromethane, and 0.65 g of pyridinium p-toluenesulfonate, and cool in an ice bath to Below 5°C. Next, 46.0 g of 2,3-dihydrofuran was dripped slowly, it returned to room temperature, and it stirred overnight. After the reaction, use saturated aqueous sodium bicarbonate solution to carry out liquid separation and washing for three times, and use water to carry out three liquid separation and washing, and then use magnesium sulfate to dry the organic layer, filter, and concentrate under reduced pressure to obtain the compound (2M-2-1 ) 73.5 g. [chemical 19]
〔合成例3〕 如流程3那樣合成化合物(2M-2)。向包括氮氣導入管、冷卻管及溫度計的500 mL的三口燒瓶中,加入碘化銅30.48 g、碳酸鉀22.12 g、碘化四丁基銨59.08 g、重複進行三次真空氮氣置換。繼而,利用注射器加入脫水乙腈120 mL、化合物(2M-2-1)48.8 g及4-乙烯基苄基氯化物22.5 mL,在40℃下攪拌10小時。反應結束後,加入乙酸乙酯800 mL,利用飽和氯化銨水溶液400 mL進行四次分液清洗,利用水200 mL進行三次分液清洗,之後利用硫酸鎂進行乾燥後並加以濃縮。其次,通過二氧化矽柱(洗脫液:己烷100→己烷:乙酸乙酯=90:10(vol/vol))進行精製、濃縮、真空乾燥,由此獲得化合物(2M-2)的淡橙色黏稠液35 g。 [化20] [Synthesis Example 3] Compound (2M-2) was synthesized as in Scheme 3. Into a 500 mL three-necked flask including a nitrogen inlet tube, a cooling tube, and a thermometer, 30.48 g of copper iodide, 22.12 g of potassium carbonate, and 59.08 g of tetrabutylammonium iodide were added, and vacuum nitrogen replacement was repeated three times. Then, 120 mL of dehydrated acetonitrile, 48.8 g of compound (2M-2-1), and 22.5 mL of 4-vinylbenzyl chloride were added with a syringe, and stirred at 40° C. for 10 hours. After the reaction was completed, 800 mL of ethyl acetate was added, four separate washes were performed with 400 mL of saturated ammonium chloride aqueous solution, and three separate washes were performed with 200 mL of water, followed by drying with magnesium sulfate and concentration. Next, purification, concentration, and vacuum drying were performed on a silica column (eluent: hexane 100 → hexane: ethyl acetate = 90:10 (vol/vol)), thereby obtaining compound (2M-2). Light orange viscous liquid 35 g. [chemical 20]
〔合成例4〕 HB催化劑的合成是依照有機通訊(ORGANIC LETTERS)Vol.8,No.19 P4315-4318來進行。向包括氮氣導入管、回流管及溫度計的1 L的三口燒瓶中,加入降冰片二烯18.4 g、1,2-二氯乙烷200 mL、丙炔酸叔丁酯12.6 g,之後加入HB催化劑3.4 g,在55℃下反應20小時。反應結束後,進行濃縮,通過二氧化矽柱(展開溶劑:己烷100到己烷:乙酸乙酯=80:20)而獲得褐色油狀的目標物(化合物(3M-1))15 g。 [化21] [Synthesis Example 4] The synthesis of the HB catalyst was carried out in accordance with Organic Letters (ORGANIC LETTERS) Vol.8, No.19 P4315-4318. Into a 1 L three-necked flask including a nitrogen inlet tube, a reflux tube, and a thermometer, add 18.4 g of norbornadiene, 200 mL of 1,2-dichloroethane, and 12.6 g of tert-butyl propiolate, and then add the HB catalyst 3.4 g, reacted at 55°C for 20 hours. After completion of the reaction, it was concentrated and passed through a silica column (developing solvent: 100 hexane to hexane:ethyl acetate=80:20) to obtain 15 g of a brown oily target compound (compound (3M-1)). [chem 21]
2.聚合物的製造 〔合成例5〕 向包括回流管、氮氣導入管及溫度計的200 mL的三口燒瓶中,加入化合物(2M-1)30 g(60質量份)、苯乙烯20 g(40質量份)、丙二醇單甲醚125 g及2,2'-偶氮雙(2,4-二甲基戊腈)4.0 g(8質量份),進行30分鐘氮氣鼓泡。繼而,升溫到80℃,攪拌4小時而獲得聚合物溶液。其次,將聚合物溶液注入到1.5 L的甲醇中,通過過濾來回收所產生的沉澱,並進行真空乾燥,由此獲得聚合物的粉末45 g。其次,向包括氮氣導入管的1 L的茄形燒瓶中,加入所獲得的聚合物的粉末45 g、二氯甲烷200 mL及三氟乙酸100 mL,在室溫下攪拌4小時。反應結束後,進行濃縮、乾固後,利用丙二醇單甲醚180 mL進行兩次溶劑置換,由此獲得固體成分濃度30%的聚合物(2P-1)溶液128 g。聚合物(2P-1)的Mw為8,000。 [化22] 2. Production of polymer [Synthesis Example 5] Into a 200 mL three-neck flask including a reflux tube, a nitrogen inlet tube, and a thermometer, 30 g (60 parts by mass) of compound (2M-1) and 20 g (40 parts by mass) of styrene were added. parts by mass), 125 g of propylene glycol monomethyl ether, and 4.0 g (8 parts by mass) of 2,2'-azobis(2,4-dimethylvaleronitrile), and nitrogen bubbling was performed for 30 minutes. Then, it heated up to 80 degreeC, and stirred for 4 hours, and obtained the polymer solution. Next, the polymer solution was poured into 1.5 L of methanol, and the generated precipitate was collected by filtration and vacuum-dried to obtain 45 g of a polymer powder. Next, 45 g of the obtained polymer powder, 200 mL of dichloromethane, and 100 mL of trifluoroacetic acid were added to a 1 L eggplant-shaped flask including a nitrogen gas introduction tube, and stirred at room temperature for 4 hours. After the reaction was completed, concentration and drying were performed, and solvent replacement was performed twice with 180 mL of propylene glycol monomethyl ether to obtain 128 g of a polymer (2P-1) solution with a solid content concentration of 30%. The Mw of the polymer (2P-1) was 8,000. [chem 22]
〔合成例6~合成例9及比較合成例1~比較合成例3〕 以表1所示的組成,與合成例5同樣地進行聚合及脫保護。此外,聚合物(2P-5)不進行脫保護(化學增幅用)。進而,通過表1所示的組成來進行比較合成例1~比較合成例3的聚合。 [Synthesis Example 6 to Synthesis Example 9 and Comparative Synthesis Example 1 to Comparative Synthesis Example 3] With the composition shown in Table 1, polymerization and deprotection were carried out in the same manner as in Synthesis Example 5. In addition, the polymer (2P-5) was not deprotected (for chemical amplification). Furthermore, the polymerization of comparative synthesis example 1 - comparative synthesis example 3 was performed with the composition shown in Table 1.
[表1]
表1的化合物的簡稱的詳細情況如下所述。 N-1:苯乙烯 N-2:甲基丙烯酸 N-3:N-苯基馬來醯亞胺 N-4:甲基丙烯酸3,4-環氧環己基甲酯 N-5:甲基丙烯酸二環戊烷基酯 N-6:甲基丙烯酸縮水甘油酯 The details of the abbreviations of the compounds in Table 1 are as follows. N-1: Styrene N-2: Methacrylic acid N-3: N-phenylmaleimide N-4: 3,4-epoxycyclohexylmethyl methacrylate N-5: Dicyclopentyl methacrylate N-6: Glycidyl methacrylate
〔合成例10〕 聚合物(4P-1-1)的合成 向包括冷凝器、溫度計及攪拌裝置的反應裝置中裝入苯酚100份、丙二醇單甲醚乙酸酯100份、多聚甲醛50份,添加草酸2份,一邊脫水一邊升溫到120℃,反應5小時後,獲得具有下述結構單元的聚合物(4P-1-1)。所獲得的聚合物(4P-1-1)的重量平均分子量(Mw)為7,000。 [化23] [Synthesis Example 10] Synthesis of Polymer (4P-1-1) Charge 100 parts of phenol, 100 parts of propylene glycol monomethyl ether acetate, and 50 parts of paraformaldehyde into a reaction device including a condenser, a thermometer and a stirring device , adding 2 parts of oxalic acid, heating up to 120°C while dehydrating, and reacting for 5 hours, a polymer (4P-1-1) having the following structural unit was obtained. The weight average molecular weight (Mw) of the obtained polymer (4P-1-1) was 7,000. [chem 23]
〔合成例11〕 聚合物(4P-1-2)的合成 向包括回流管、溫度計及氮氣導入管的300 mL的三口燒瓶中,加入聚合物(4P-1-1)10.7 g、碳酸鉀27.6 g及N,N-二甲基乙醯胺100 mL,在室溫下攪拌30分鐘。繼而,加入溴丙炔(propargyl bromide)23.8 g,在50℃下反應6小時。反應結束後,加入乙酸乙酯500 mL,利用水進行三次分液清洗,之後將有機層濃縮到100 mL,通過過濾來回收注入到1 L的甲醇中而產生的沉澱並使其乾燥,由此獲得聚合物(4P-1-2)13.1 g。 [化24] [Synthesis Example 11] Synthesis of Polymer (4P-1-2) Into a 300 mL three-necked flask including a reflux tube, a thermometer, and a nitrogen inlet tube, 10.7 g of the polymer (4P-1-1) and 27.6 g of potassium carbonate were added. g and N,N-dimethylacetamide 100 mL, stirred at room temperature for 30 minutes. Then, 23.8 g of propargyl bromide was added, and it was made to react at 50 degreeC for 6 hours. After the reaction was completed, 500 mL of ethyl acetate was added, and water was used to separate and wash three times. After that, the organic layer was concentrated to 100 mL, and the precipitate generated by pouring into 1 L of methanol was collected by filtration and dried. 13.1 g of the polymer (4P-1-2) was obtained. [chem 24]
〔合成例12〕 聚合物(4P-1)的合成 向包括溫度計及氮氣導入管的300 mL的三口燒瓶中,加入聚合物(4P-1-2)13.1 g、N,N-二甲基甲醯胺450 mL、碘化銀0.20 g及碳酸銫16.5 g,之後吹入二氧化碳。繼而,安裝利用二氧化碳進行了置換的氣球,在室溫下攪拌20小時。反應結束後,對注入到4 L的水中而產生的沉澱進行過濾,利用水、甲醇進行清洗,之後進行真空乾燥,由此獲得聚合物(4P-1)13.6 g。根據氫氧化鉀滴定而求出的羧酸的轉化率為30%。聚合物(4P-1)的Mw為7,500。 [化25] [Synthesis Example 12] Synthesis of Polymer (4P-1) Into a 300 mL three-neck flask including a thermometer and a nitrogen inlet tube, 13.1 g of Polymer (4P-1-2), N,N-Dimethylformazol Amide 450 mL, silver iodide 0.20 g and cesium carbonate 16.5 g, and then carbon dioxide was blown in. Next, a balloon replaced with carbon dioxide was attached, and stirred at room temperature for 20 hours. After completion of the reaction, the precipitate formed when poured into 4 L of water was filtered, washed with water and methanol, and vacuum-dried to obtain 13.6 g of a polymer (4P-1). The conversion rate of carboxylic acid determined by potassium hydroxide titration was 30%. The Mw of the polymer (4P-1) was 7,500. [chem 25]
〔合成例13〕 化合物(5P-1-1)的合成 依照軟物質(Soft. Matter.)、2009年、第5卷、第1863頁中記載的方法來合成化合物(5P-1-1)。 [化26] [Synthesis Example 13] Synthesis of Compound (5P-1-1) Compound (5P-1-1) was synthesized according to the method described in Soft. Matter., 2009, Vol. 5, p. 1863. [chem 26]
〔合成例14〕 聚合物(5P-1-2)的合成 向包括機械攪拌器、氮氣導入管及溫度計的500 mL的三口燒瓶中,加入雙酚A 22.9 g、氫氧化鈉8.4 g、水72 mL、化合物(5P-1-1)20.4 g、氯仿150 mL及氯化十八烷基三甲基銨0.4 g,冷卻到10℃以下並劇烈攪拌2小時。反應結束後,在1 L的甲醇中進行再沉澱,之後通過過濾來回收並進行真空乾燥,由此獲得聚合物(5P-1-2)的白色粉末32.3 g。Mw為18,000。 [化27] [Synthesis Example 14] Synthesis of Polymer (5P-1-2) Into a 500 mL three-necked flask including a mechanical stirrer, a nitrogen gas introduction tube, and a thermometer, 22.9 g of bisphenol A, 8.4 g of sodium hydroxide, and 72 g of water were added. mL, 20.4 g of compound (5P-1-1), 150 mL of chloroform and 0.4 g of octadecyltrimethylammonium chloride, cooled to below 10°C and vigorously stirred for 2 hours. After completion of the reaction, reprecipitation was carried out in 1 L of methanol, and then the polymer (5P-1-2) was recovered by filtration and vacuum-dried to obtain 32.3 g of a white powder of the polymer (5P-1-2). Mw is 18,000. [chem 27]
〔合成例15〕 聚合物(5P-1)的合成 向包括溫度計及氮氣導入管的300 mL的三口燒瓶中,加入聚合物(5P-1-2)32.3 g、N,N-二甲基甲醯胺450 mL、碘化銀0.528 g及碳酸銫44.0 g,之後吹入二氧化碳。繼而,安裝利用二氧化碳進行了置換的氣球,在室溫下攪拌20小時。反應結束後,對注入到4 L的水中而產生的沉澱進行過濾,利用水、甲醇進行清洗,之後進行真空乾燥,由此獲得聚合物(5P-1)29.0 g。根據氫氧化鉀滴定而求出的羧酸的轉化率為90%。聚合物(5P-1)的Mw為18,100。 [化28] [Synthesis Example 15] Synthesis of Polymer (5P-1) Into a 300 mL three-necked flask including a thermometer and a nitrogen inlet tube, 32.3 g of Polymer (5P-1-2), N,N-Dimethylformazol Amide 450 mL, silver iodide 0.528 g and cesium carbonate 44.0 g, and then carbon dioxide was blown in. Next, a balloon replaced with carbon dioxide was attached, and stirred at room temperature for 20 hours. After completion of the reaction, the precipitate formed when poured into 4 L of water was filtered, washed with water and methanol, and vacuum-dried to obtain 29.0 g of a polymer (5P-1). The conversion rate of carboxylic acid determined by potassium hydroxide titration was 90%. The Mw of the polymer (5P-1) was 18,100. [chem 28]
〔合成例16〕 化合物(6P-1-3)的合成 向包括氮氣導入管及溫度計的500 mL的三口燒瓶中,加入化合物(6P-1-1)44.4 g、四氫呋喃200 mL、吡啶0.79 g及甲醇,在室溫下反應2小時,在60℃下反應8小時。反應結束後,通過進行減壓濃縮、真空乾燥而獲得化合物(6P-1-2)51 g。繼而,加入庚烷200 mL,加熱到75℃。其次,歷時20分鐘緩慢地加入亞硫醯氯29.9 g,之後在75℃下反應3小時。反應結束後,通過減壓濃縮來將過剩的亞硫醯氯去除,之後加入庚烷200 mL,將所產生的不溶成分去除,對所獲得的濾液進行減壓濃縮、真空乾燥,由此獲得化合物(6P-1-3)50 g。 [化29] [Synthesis Example 16] Synthesis of compound (6P-1-3) Into a 500 mL three-necked flask including a nitrogen gas introduction tube and a thermometer, 44.4 g of compound (6P-1-1), 200 mL of tetrahydrofuran, 0.79 g of pyridine and Methanol was reacted at room temperature for 2 hours and at 60°C for 8 hours. After completion of the reaction, 51 g of compound (6P-1-2) was obtained by concentration under reduced pressure and vacuum drying. Then, 200 mL of heptane was added and heated to 75°C. Next, 29.9 g of thionyl chloride was slowly added over 20 minutes, and then reacted at 75° C. for 3 hours. After the reaction was completed, the excess thionyl chloride was removed by concentration under reduced pressure, and then 200 mL of heptane was added to remove the resulting insoluble components, and the obtained filtrate was concentrated under reduced pressure and dried in vacuum to obtain the compound (6P-1-3) 50 g. [chem 29]
〔合成例17〕 聚合物(6P-1-5)的合成 向包括氮氣導入管、溫度計及攪拌機的300 mL的三口燒瓶中,加入化合物(6P-1-3)10.5 g、N-甲基-2-吡咯烷酮77.8 g、化合物(6P-1-4)3.2 g及三乙胺1.0 g,冰浴冷卻到10℃以下。繼而,加入4-(4,6-二甲氧基-1,3,5-三嗪-2-基)-4-甲基嗎啉鎓氯化物16.6 g,在室溫下攪拌24小時。反應結束後,利用甲醇重複進行兩次再沉澱,對所獲得的沉澱進行乾燥,由此獲得Mw為33,000的聚合物(6P-1-5)9.9 g。 [化30] [Synthesis Example 17] Synthesis of Polymer (6P-1-5) Into a 300 mL three-necked flask including a nitrogen inlet tube, a thermometer and a stirrer, 10.5 g of compound (6P-1-3), N-methyl- 77.8 g of 2-pyrrolidone, 3.2 g of compound (6P-1-4) and 1.0 g of triethylamine were cooled in an ice bath to below 10°C. Next, 16.6 g of 4-(4,6-dimethoxy-1,3,5-triazin-2-yl)-4-methylmorpholinium chloride was added, and stirred at room temperature for 24 hours. After the reaction was completed, reprecipitation was repeated twice with methanol, and the obtained precipitate was dried to obtain 9.9 g of a polymer (6P-1-5) having a Mw of 33,000. [chem 30]
〔合成例18〕 聚合物(6P-1)的合成 向包括溫度計及氮氣導入管的300 mL的三口燒瓶中,加入聚合物(6P-1-5)8.7 g、N,N-二甲基甲醯胺200 mL、碘化銀0.80 g及碳酸銫29.3 g,之後吹入二氧化碳。繼而,安裝利用二氧化碳進行了置換的氣球,在室溫下攪拌48小時。反應結束後,對注入到4 L的水中而產生的沉澱進行過濾,利用水、甲醇進行清洗,之後進行真空乾燥,由此獲得聚合物(6P-1)8.5 g。根據氫氧化鉀滴定而求出的羧酸的轉化率為50%。 [化31] [Synthesis Example 18] Synthesis of Polymer (6P-1) Into a 300 mL three-necked flask including a thermometer and a nitrogen inlet tube, add 8.7 g of Polymer (6P-1-5), N,N-Dimethylformazol Amide 200 mL, silver iodide 0.80 g and cesium carbonate 29.3 g, and then carbon dioxide was blown in. Next, a balloon replaced with carbon dioxide was attached, and stirred at room temperature for 48 hours. After completion of the reaction, the precipitate formed when poured into 4 L of water was filtered, washed with water and methanol, and vacuum-dried to obtain 8.5 g of a polymer (6P-1). The conversion rate of carboxylic acid determined by potassium hydroxide titration was 50%. [chem 31]
<感放射線性樹脂組合物的製備> 以下示出感放射線性樹脂組合物的製備中所使用的各成分。 [A]聚合物 聚合物(2P-1)~聚合物(2P-8)、聚合物(4P-1)、聚合物(5P-1)、聚合物(6P-1) [B]感光劑 B-1:4,4'-[1-[4-[1-[4-羥基苯基]-1-甲基乙基]苯基]亞乙基]雙酚(1.0莫耳)與1,2-萘醌二疊氮-5-磺醯氯(2.0莫耳)的縮合物 B-2:豔佳固(Irgacure)PAG121(巴斯夫(BASF)公司製造) B-3:豔佳固(Irgacure)OXE01(巴斯夫(BASF)公司製造) [C]添加劑 C-1:卡亞拉得(KAYARAD)DPHA(日本化藥公司製造、二季戊四醇六丙烯酸酯/二季戊四醇五丙烯酸酯的混合物) [D]密接助劑 D-1:3-縮水甘油氧基丙基三甲氧基矽烷 [E]溶劑 E-1:二乙二醇乙基甲基醚 E-2:γ-丁內酯 E-3:乳酸乙酯 <Preparation of radiation-sensitive resin composition> Each component used for preparation of a radiation sensitive resin composition is shown below. [A] polymer Polymer (2P-1) ~ Polymer (2P-8), Polymer (4P-1), Polymer (5P-1), Polymer (6P-1) [B] Sensitizer B-1: 4,4'-[1-[4-[1-[4-hydroxyphenyl]-1-methylethyl]phenyl]ethylene]bisphenol (1.0 mol) with 1, Condensate of 2-naphthoquinonediazide-5-sulfonyl chloride (2.0 moles) B-2: Irgacure PAG121 (manufactured by BASF) B-3: Irgacure OXE01 (manufactured by BASF) [C] Additives C-1: KAYARAD (KAYARAD) DPHA (manufactured by Nippon Kayaku Co., Ltd., mixture of dipentaerythritol hexaacrylate/dipentaerythritol pentaacrylate) [D] Adhesion aid D-1: 3-Glycidoxypropyltrimethoxysilane [E] Solvent E-1: Diethylene glycol ethyl methyl ether E-2: γ-butyrolactone E-3: ethyl lactate
[實施例1] 相對於相當於聚合物(2P-1)100質量份(固體成分)的量,混合感光劑(B-1)20質量份及密接助劑(D-1)5質量份,以固體成分濃度成為20質量%的方式溶解於溶劑(E-1)中,之後利用孔徑為0.2 μm的薄膜過濾器進行過濾,從而製備感放射線性樹脂組合物。 [Example 1] 20 parts by mass of the photosensitizer (B-1) and 5 parts by mass of the adhesion aid (D-1) are mixed with respect to an amount corresponding to 100 parts by mass (solid content) of the polymer (2P-1), and the concentration of the solid content becomes 20% by mass of the form was dissolved in the solvent (E-1), and then filtered through a membrane filter with a pore size of 0.2 μm to prepare a radiation-sensitive resin composition.
[實施例2~實施例8、比較例1~比較例3] 除了使用下述表2中所示的種類的各成分以外,與實施例1同樣地操作,製備實施例2~實施例8、比較例1~比較例3的感放射線性樹脂組合物。此外,表2中,[E]溶劑的質量比表示感放射線性樹脂組合物的製備中所使用的各化合物相對於[E]溶劑的總量的比例。 [Example 2 to Example 8, Comparative Example 1 to Comparative Example 3] Except having used each component of the kind shown in following Table 2, it carried out similarly to Example 1, and the radiation sensitive resin composition of Example 2-Example 8 and Comparative Example 1-Comparative Example 3 was prepared. In addition, in Table 2, the mass ratio of [E] solvent shows the ratio of each compound used for preparation of a radiation sensitive resin composition with respect to the total amount of [E] solvent.
[表2]
<感放射線性樹脂組合物的評價> 使用實施例1~實施例8及比較例1~比較例3的感放射線性樹脂組合物,通過以下所說明的方法來對下述項目進行評價。將評價結果示於表3中。 <Evaluation of radiation-sensitive resin composition> Using the radiation-sensitive resin compositions of Examples 1 to 8 and Comparative Examples 1 to 3, the following items were evaluated by the method described below. The evaluation results are shown in Table 3.
[放射線感度的評價] 使用旋轉器將表2中所示的感放射線性樹脂組合物塗布於矽基板上,之後在90℃下、加熱板上預烘烤2分鐘而形成膜厚為3.0 μm的塗膜。繼而,使用曝光機(佳能(Canon)公司的“MPA-600FA”(ghi射線混合)),介隔具有10 μm的線與空間的圖案的光罩,將曝光量作為變數,對塗膜照射放射線。然後,在2.38質量%的氫氧化四甲基銨水溶液中、23℃下,通過覆液法來顯影60秒。繼而,利用超純水進行1分鐘流水清洗,然後進行乾燥,由此形成圖案。此時,調查用於使10 μm的空間圖案完全溶解所需的曝光量。將此曝光量的值未滿150 mJ/cm 2的情況設為“◎”,將曝光量的值為150 mJ/cm 2~200 mJ/cm 2以下的情況設為“○”,將曝光量的值為超過200 mJ/cm 2且300 mJ/cm 2以下的情況設為“△”,將曝光量的值超過300 mJ/cm 2的情況設為“×”。 [Evaluation of radiation sensitivity] The radiation-sensitive resin composition shown in Table 2 was coated on a silicon substrate using a spinner, and then prebaked on a hot plate at 90°C for 2 minutes to form a film thickness of 3.0 μm. coating film. Next, using an exposure machine (Canon's "MPA-600FA" (ghi-ray hybrid)), through a mask having a pattern of lines and spaces of 10 μm, the coating film is irradiated with radiation while the exposure amount is a variable. . Then, in a 2.38 mass % tetramethylammonium hydroxide aqueous solution, it developed by the flooding method for 60 seconds at 23 degreeC. Next, the ultrapure water was washed with running water for 1 minute, and then dried to form a pattern. At this time, the exposure amount required to completely dissolve the 10 μm spatial pattern was investigated. The value of the exposure amount was less than 150 mJ/cm 2 as "◎", the value of the exposure amount was 150 mJ/cm 2 to 200 mJ/cm 2 or less as "○", and the exposure amount A value of more than 200 mJ/cm 2 and less than 300 mJ/cm 2 was set as "△", and a value of exposure amount of more than 300 mJ/cm 2 was set as "×".
[電性特性評價用基板的製作] 使用表2中所示的感放射線性樹脂組合物,分別利用旋塗機以膜厚成為3 μm的方式塗布於作為帶有氧化銦錫(indium tin oxide,ITO)膜的玻璃基板的ITO基板上,之後在加熱板上在90℃下預烘烤2分鐘,使有機溶媒等蒸發而形成各塗膜。繼而,利用丙酮擦去塗布了感放射線性樹脂組合物的基板的端部的一部分使基底的ITO露出,來作為用於電性特性測定的電極取出部位。使用接近式曝光機(佳能(Canon)公司的“MA-1200”(ghi射線混合))對基板整個面照射300 mJ/cm 2的光,之後利用烘箱在230℃下加熱(後烘烤)30分鐘而使其硬化,從而在ITO基板上形成絕緣膜。 [Preparation of substrates for evaluation of electrical properties] Using the radiation-sensitive resin compositions shown in Table 2, they were coated on substrates with indium tin oxide (indium tin oxide, On the ITO substrate of the glass substrate of the ITO) film, thereafter pre-baking on a hot plate at 90°C for 2 minutes to evaporate the organic solvent and the like to form each coating film. Next, a part of the edge of the substrate coated with the radiation-sensitive resin composition was wiped off with acetone to expose the ITO of the base, and this was used as an electrode extraction site for electrical characteristic measurement. The entire surface of the substrate is irradiated with light of 300 mJ/cm 2 using a proximity exposure machine (“MA-1200” (ghi-ray hybrid) from Canon Corporation), and then heated in an oven at 230°C (post-baking) for 30 minutes to harden to form an insulating film on the ITO substrate.
[介電常數的測定] 在通過所述[電性特性評價用基板的製作]中記載的方法而製作的各電性特性評價用基板的絕緣膜上,使用真空蒸鍍裝置(捷歐路真空蒸鍍機(JEOL VACUUM EVAPORATOR)JEE-420),來製作用於測定靜電電容的Al(鋁)電極。繼而,在預先露出的ITO部分焊接電極連接用導線,將所述導線與利用真空蒸鍍裝置所製作的Al電極分別連接於電感電容電阻(Inductance Capacitance Resistance,LCR)測定計(惠普4284A精密LCR測定計(HEWLETT PACKARD 4284A PRECISION LCR METER))的正端子與負端子,在施加電壓為100 mV、頻率為10 kHz的條件下,測定絕緣膜的靜電電容C。將所測定的靜電電容C的值、與Al電極的面積S(m 2)、及硬化膜的膜厚d(m)代入以下式中,來求出介電常數ε的值。 介電常數ε=靜電電容C×硬化膜的膜厚d(m)÷電極面積S(m 2) [Measurement of Dielectric Constant] On the insulating film of each substrate for evaluation of electrical properties produced by the method described in the above [Preparation of Substrate for Evaluation of Electrical Properties], a vacuum evaporation device (Jioulo Vacuum Evaporation machine (JEOL VACUUM EVAPORATOR) JEE-420) to make Al (aluminum) electrodes for measuring electrostatic capacitance. Then, welding wires for electrode connection are welded on the previously exposed ITO part, and the wires and the Al electrodes made by vacuum evaporation equipment are respectively connected to an inductance capacitance resistance (Inductance Capacitance Resistance, LCR) meter (Hewlett-Packard 4284A precision LCR measurement The positive and negative terminals of the meter (HEWLETT PACKARD 4284A PRECISION LCR METER) were used to measure the electrostatic capacitance C of the insulating film under the conditions of an applied voltage of 100 mV and a frequency of 10 kHz. The value of the dielectric constant ε was obtained by substituting the measured value of the capacitance C, the area S (m 2 ) of the Al electrode, and the film thickness d (m) of the cured film into the following formula. Dielectric constantε=capacitance C×hardened film thickness d(m)÷electrode area S(m 2 )
[硬化膜的介電常數的評價] 將針對表2中所示的感放射線性樹脂組合物,利用所述[介電常數的測定]中記載的方法而求出的硬化膜的介電常數ε的值作為低介電常數的指標。將介電常數ε未滿2.8的情況設為“◎”,將介電常數ε為2.8以上且未滿3.0的情況設為“○”,將介電常數ε為3.0以上且未滿3.5的情況設為“△”,將介電常數ε為3.5以上的情況設為“×”。 [Evaluation of Dielectric Constant of Cured Film] The value of the dielectric constant ε of the cured film obtained by the method described in the said [Measurement of dielectric constant] about the radiation sensitive resin composition shown in Table 2 was made into the index of low dielectric constant. The case where the dielectric constant ε is less than 2.8 is rated as "◎", the case where the dielectric constant ε is 2.8 or more and less than 3.0 is rated as "○", and the case where the dielectric constant ε is 3.0 or more and less than 3.5 It was set to "Δ", and the case where the dielectric constant ε was 3.5 or more was set to "x".
[膜的硬化性的評價] 根據使膜與剝離液接觸時的溶解性來對膜的硬化性進行評價。使用旋轉器將感放射線性樹脂組合物塗布於矽基板上,之後在90℃下在加熱板上預烘烤2分鐘而形成膜厚為3.0 μm的塗膜。繼而,使用接近式曝光機(佳能(Canon)公司的“MA-1200”(ghi射線混合))對基板整個面照射300 mJ/cm 2的光,之後使用加溫到230℃的烘箱來煅燒30分鐘,形成硬化膜。使此膜在加溫到40℃的N-甲基-2-吡咯烷酮溶劑中浸漬6分鐘,之後利用超純水進行1分鐘流水清洗,再次使用加熱到230℃的烘箱來煅燒15分鐘。將浸漬前與浸漬後再煅燒後的膜厚沒有變化的情況設為“○”,將膜厚有變化的情況設為“×”。膜厚是使用光干涉式膜厚測定裝置(拉姆達艾斯(Lambda Ace)VM-1010)在25℃下進行測定。 [Evaluation of Curability of Film] The curability of the film was evaluated based on the solubility when the film was brought into contact with the peeling liquid. The radiation-sensitive resin composition was coated on a silicon substrate using a spinner, and then prebaked on a hot plate at 90° C. for 2 minutes to form a coating film with a film thickness of 3.0 μm. Next, the entire surface of the substrate was irradiated with light of 300 mJ/cm 2 using a proximity exposure machine (“MA-1200” (ghi ray mixing) of Canon Corporation), and then calcined in an oven heated to 230° C. for 30 Minutes to form a hardened film. The film was immersed in N-methyl-2-pyrrolidone solvent heated to 40°C for 6 minutes, washed with ultrapure water for 1 minute, and fired again in an oven heated to 230°C for 15 minutes. The case where there was no change in the film thickness before immersion and after immersion and post-calcination was made "◯", and the case where the film thickness changed was made "×". The film thickness was measured at 25° C. using an optical interference type film thickness measuring device (Lambda Ace VM-1010).
[表3]
如表3所示,關於實施例1~實施例8的各感放射線性樹脂組合物,作為實用特性的放射線感度、介電常數及膜的硬化性均良好。 相對於此,使用通過甲基丙烯酸而導入羧基來代替所述式(1)所表示的基的聚合物(2P-6)的比較例1的評價是介電常數為“△”、膜的硬化性為“×”。另外,使用在聚合物(2P-6)的側鏈導入環氧基而成的聚合物(2P-7)的比較例2雖然膜的硬化性得到改善,但是放射線感度為“×”。使用在聚合物(2P-7)中將苯乙烯的一部分置換為甲基丙烯酸二環戊烷基酯而成的聚合物(2P-8)的比較例3的評價是雖然放射線感度良好,但是介電常數為“×”。 As shown in Table 3, about each radiation sensitive resin composition of Example 1 - Example 8, the radiation sensitivity which is a practical characteristic, a dielectric constant, and the curability of a film are all favorable. On the other hand, the evaluation of Comparative Example 1 using a polymer (2P-6) in which a carboxyl group was introduced by methacrylic acid instead of the group represented by the above formula (1) was "△" in the dielectric constant, and the hardening of the film was Sex is "×". In addition, in Comparative Example 2 using the polymer (2P-7) in which epoxy groups were introduced into the side chains of the polymer (2P-6), although the curability of the film was improved, the radiation sensitivity was "x". Evaluation of Comparative Example 3 using a polymer (2P-8) in which a part of styrene was substituted with dicyclopentyl methacrylate in the polymer (2P-7) was good in radiation sensitivity, but The electric constant is "x".
根據以上的結果而明確,通過化合物(A),可平衡良好地改善放射線感度、低介電常數化及膜的硬化性。From the above results, it is clear that the compound (A) can improve the radiation sensitivity, the reduction of the dielectric constant, and the curability of the film in a well-balanced manner.
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