TW202304871A - Tetracarboxylic dianhydride, carbonyl compound, acid-anhydride-group-containing compound, methods for producing these, polyimide, and polyimide precursor resin - Google Patents
Tetracarboxylic dianhydride, carbonyl compound, acid-anhydride-group-containing compound, methods for producing these, polyimide, and polyimide precursor resin Download PDFInfo
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Abstract
Description
本發明係關於一種四羧酸二酐、羰基化合物、含有酸酐基之化合物及其等之製造方法、以及聚醯亞胺及聚醯亞胺前驅體樹脂。The present invention relates to a method for producing tetracarboxylic dianhydride, carbonyl compound, compound containing acid anhydride group and the like, polyimide and polyimide precursor resin.
一般而言,四羧酸二酐係在用以製造聚醯亞胺之原料、環氧硬化劑、醫藥中間體等領域中使用。並且,作為此種四羧酸二酐,先前以來已知有各種化合物(芳香族系四羧酸二酐、脂環式四羧酸二酐等)。又,先前以來,聚醯亞胺作為一種具有高耐熱性且輕量、柔軟之原材料而受到關注,從而對各種聚醯亞胺進行了研究。Generally speaking, tetracarboxylic dianhydrides are used in the fields of raw materials for producing polyimides, epoxy hardeners, and pharmaceutical intermediates. Moreover, various compounds (aromatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, etc.) have been conventionally known as such tetracarboxylic dianhydride. Also, polyimides have been attracting attention as a material having high heat resistance, light weight, and flexibility, and various polyimides have been studied.
例如,日本專利特開2015-7219號公報(專利文獻1)中揭示了均苯四甲酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,3,6,7-萘四羧酸二酐等芳香族系四羧酸二酐,且揭示了一種芳香族系聚醯亞胺(芳香族聚醯亞胺),其具有使上述芳香族系四羧酸二酐與特定之芳香族系二胺化合物進行反應所獲得的重複單元。然而,專利文獻1中記載之先前之芳香族系四羧酸二酐在使用其製造聚醯亞胺之情形時,雖然能夠獲得耐熱性較高之聚醯亞胺,但黃度(YI)之值會變大而呈褐色。又,專利文獻1中記載之先前之芳香族系四羧酸二酐亦難以製造濁度(HAZE)之值較低之聚醯亞胺。因此,例如,於要求透明性之類的用途中,難以應用利用芳香族系四羧酸二酐所獲得之聚醯亞胺。如此,先前之芳香族系四羧酸二酐在使用其製造聚醯亞胺之情形時,在使黃度(YI)與濁度(HAZE)均為一定水準以下(例如YI為20以下且HAZE為15以下)等方面存在問題(即,先前之芳香族聚醯亞胺在使黃度(YI)與濁度(HAZE)均為一定水準以下(例如YI為20以下且HAZE為15以下)等方面存在問題)。For example, Japanese Patent Application Laid-Open No. 2015-7219 (Patent Document 1) discloses pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,6, Aromatic tetracarboxylic dianhydrides such as 7-naphthalene tetracarboxylic dianhydride, and discloses an aromatic polyimide (aromatic polyimide) having the above-mentioned aromatic tetracarboxylic dianhydride A repeating unit obtained by reacting with a specific aromatic diamine compound. However, when the conventional aromatic tetracarboxylic dianhydride described in
又,國際公開第2017/98936號(專利文獻2)中揭示了環己烷四羧酸二酐、1,1'-雙環己烷-3,3',4,4'-四羧酸-3,4:3',4'-二酐、環丁烷四羧酸二酐等脂環式四羧酸二酐,且揭示了上述脂環式四羧酸二酐與芳香族二胺之醯亞胺化物即聚醯亞胺(脂環式聚醯亞胺)。此種專利文獻2中記載之先前之脂環式四羧酸二酐於將其用作聚醯亞胺之原料之情形時,雖然能夠製造著色受到抑制之聚醯亞胺,但是所獲得之聚醯亞胺之耐熱性較低,而無法應用於需求耐熱性之類的用途中。如此,先前之脂環式四羧酸二酐在使用其製造聚醯亞胺之情形時在耐熱性方面存在問題(即,先前之脂環式聚醯亞胺在耐熱性方面存在問題)。In addition, International Publication No. 2017/98936 (Patent Document 2) discloses cyclohexanetetracarboxylic dianhydride, 1,1'-bicyclohexane-3,3',4,4'-tetracarboxylic acid-3 ,4: 3', 4'-dianhydride, cyclobutane tetracarboxylic dianhydride and other alicyclic tetracarboxylic dianhydrides, and discloses the amide of the above-mentioned alicyclic tetracarboxylic dianhydride and aromatic diamine The amine is polyimide (alicyclic polyimide). When the conventional alicyclic tetracarboxylic dianhydride described in this patent document 2 is used as a raw material for polyimide, although it is possible to produce a polyimide whose coloring is suppressed, the obtained polyimide The heat resistance of imide is low, so it cannot be used in applications requiring heat resistance. Thus, conventional alicyclic tetracarboxylic dianhydrides have problems in heat resistance when polyimides are produced using them (that is, conventional alicyclic polyimides have problems in heat resistance).
並且,為了消除此種芳香族系四羧酸二酐、脂環式四羧酸二酐之問題及先前之聚醯亞胺之問題,近年來,於用於製造聚醯亞胺之情形時,基於確保充分之透明性等觀點,開發了一種具有新結構之四羧酸二酐,其能夠使黃度及濁度為一定水準(特定之基準值)以下,同時能夠使耐熱性為高水準。And, in order to eliminate the problems of such aromatic tetracarboxylic dianhydrides, alicyclic tetracarboxylic dianhydrides, and previous polyimides, in recent years, when used in the manufacture of polyimides, From the viewpoint of ensuring sufficient transparency, etc., a tetracarboxylic dianhydride with a new structure has been developed, which can keep the yellowness and turbidity below a certain level (specific reference value) and at the same time can make the heat resistance high.
例如,國際公開第2015/163314號(專利文獻3)中揭示了一種骨架結構中具有降𦯉烷環及芳香環之特定之通式所表示之四羧酸二酐,且揭示了一種以上述四羧酸二酐及芳香族二胺為原料所獲得之聚醯亞胺。此種專利文獻3中記載之四羧酸二酐在將其用於聚醯亞胺之原料之情形時,能夠使黃度(YI)及濁度(HAZE)為一定水準以下,同時獲得耐熱性較高之聚醯亞胺。再者,根據用途不同,特別需求之特性等亦有所不同,因此於聚醯亞胺之領域中,期望出現一種在形成聚醯亞胺時能夠使一部分特性變得更優異(例如,能夠使黃度及濁度為一定水準以下,同時與專利文獻3中記載之聚醯亞胺相比,使一部分特性亦變得更優異)之新穎四羧酸二酐及新穎聚醯亞胺。
先前技術文獻
專利文獻
For example, International Publication No. 2015/163314 (Patent Document 3) discloses a tetracarboxylic dianhydride represented by a specific general formula having a noralkane ring and an aromatic ring in the skeleton structure, and discloses a tetracarboxylic dianhydride based on the above four Polyimide obtained from carboxylic dianhydride and aromatic diamine as raw materials. When the tetracarboxylic dianhydride described in this
專利文獻1:日本專利特開2015-7219號公報 專利文獻2:國際公開第2017/98936號 專利文獻3:國際公開第2015/163314號 Patent Document 1: Japanese Patent Laid-Open No. 2015-7219 Patent Document 2: International Publication No. 2017/98936 Patent Document 3: International Publication No. 2015/163314
[發明所欲解決之問題][Problem to be solved by the invention]
本發明係鑒於上述先前技術所具有之問題而成者,其目的在於提供一種在作為用以製造聚醯亞胺之原料單體來使用時,能夠使所獲得之聚醯亞胺之黃度及濁度均為一定水準以下之較低值,並且能夠使耐熱性變得更高之四羧酸二酐;可作為用以高效率地製造該四羧酸二酐之原料來使用之羰基化合物;能夠以上述四羧酸二酐之中間體之形式獲得之含有酸酐基之化合物;能夠高效率且確實地製造上述四羧酸二酐之製造方法;以及能夠高效率且確實地製造上述羰基化合物之製造方法。又,本發明之目的在於提供一種能夠使黃度及濁度均為一定水準以下之較低值並且能夠使耐熱性變得更高的聚醯亞胺、及可較佳地用於製造該聚醯亞胺之聚醯亞胺前驅體樹脂。 [解決問題之技術手段] The present invention is made in view of the problems of the above-mentioned prior art, and its object is to provide a method that can improve the yellowness and Tetracarboxylic dianhydrides whose turbidity is lower than a certain level and which can improve heat resistance; carbonyl compounds that can be used as raw materials for efficiently producing the tetracarboxylic dianhydrides; An acid anhydride group-containing compound obtainable as an intermediate of the above-mentioned tetracarboxylic dianhydride; a production method capable of efficiently and reliably producing the above-mentioned tetracarboxylic dianhydride; and a compound capable of efficiently and reliably producing the above-mentioned carbonyl compound Manufacturing method. Also, the object of the present invention is to provide a polyimide that can make the yellowness and turbidity lower than a certain level and can make the heat resistance higher, and can be preferably used in the production of the polyimide. Polyimide precursor resin of imide. [Technical means to solve the problem]
本發明人等為了達成上述目的而反覆進行了銳意研究,結果發現,藉由使四羧酸二酐為下述通式(1)所表示之化合物,令人驚訝的是,於將其用作用以製造聚醯亞胺之原料單體之情形時,能夠使所獲得之聚醯亞胺之黃度及濁度均為一定水準以下之較低值(使YI為先前之芳香族系四羧酸二酐所無法達成之20以下之值,同時使HAZE為15以下之值),同時與使用上述專利文獻3中記載之四羧酸二酐來製造聚醯亞胺之情形相比,亦能夠達成更高之耐熱性,能夠使聚醯亞胺之耐熱性處於更高水準,並且亦發現,藉由下述通式(1)所表示之化合物,與使用上述專利文獻3中記載之四羧酸二酐來製造聚醯亞胺之情形相比,亦能夠使線膨脹係數為更低值,從而完成了本發明。The inventors of the present invention have repeatedly conducted intensive research in order to achieve the above object, and as a result found that by making the tetracarboxylic dianhydride a compound represented by the following general formula (1), it is surprising that when it is used as In the case of the raw material monomers for the manufacture of polyimides, the yellowness and turbidity of the obtained polyimides can be lowered below a certain level (letting YI be the previous aromatic tetracarboxylic acid A value of 20 or less that cannot be achieved by dianhydrides, while making HAZE a value of 15 or less), can also be achieved compared to the case of using tetracarboxylic dianhydrides described in the above-mentioned
即,本發明之四羧酸二酐係下述通式(1)所表示者:That is, the tetracarboxylic dianhydride of the present invention is represented by the following general formula (1):
[化1] [chemical 1]
[式(1)中,R 1~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種] 再者,包含此種通式(1)所表示之化合物之本發明之四羧酸二酐具有2個羧酸酐基,但各個羧酸酐基所鍵結之骨架之部分之結構(其中一者與降𦯉烷骨架鍵結,另一者與苯骨架鍵結)有很大差異,因此,一個化合物中之各個羧酸酐基之反應性有很大差異,從而亦可較佳地應用於化學選擇性聚合反應之設計等。 [In formula (1), R 1 to R 5 each independently represent one species selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbons] Furthermore, the compounds represented by the general formula (1) include The tetracarboxylic dianhydride of the present invention has two carboxylic anhydride groups, but the structure of the part of the skeleton to which each carboxylic anhydride group is bonded (one of which is bonded to the noralkane skeleton, and the other is bonded to the benzene skeleton Bonding) is very different, therefore, the reactivity of each carboxylic acid anhydride group in a compound is very different, so it can also be preferably applied to the design of chemoselective polymerization reactions, etc.
本發明之羰基化合物係下述通式(2)所表示者:The carbonyl compound of the present invention is represented by the following general formula (2):
[化2] [Chem 2]
[式(2)中,R 1~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種, R 6及R 7分別獨立地表示選自由氫原子及碳數1~10之烴基所組成之群中之1種]。 [In formula (2), R 1 to R 5 independently represent one type selected from the group consisting of a hydrogen atom and a hydrocarbon group with 1 to 20 carbons, and R 6 and R 7 independently represent a group selected from a hydrogen atom and one of the group consisting of hydrocarbon groups with 1 to 10 carbon atoms].
又,本發明之含有酸酐基之化合物係下述通式(3)所表示者:Also, the compound containing acid anhydride group of the present invention is represented by the following general formula (3):
[化3] [Chem 3]
[式(3)中,R 1~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種, R 6分別獨立地表示選自由氫原子及碳數1~10之烴基所組成之群中之1種]。 [In formula (3), R 1 to R 5 independently represent one type selected from the group consisting of a hydrogen atom and a hydrocarbon group with 1 to 20 carbons, and R 6 independently represent a group selected from a hydrogen atom and a carbon number One of the group consisting of 1 to 10 hydrocarbon groups].
又,本發明之四羧酸二酐之製造方法係藉由使用酸觸媒將上述通式(2)所表示之羰基化合物於碳數1~5之羧酸中加熱,而獲得上述通式(1)所表示之四羧酸二酐之方法。Also, the manufacturing method of the tetracarboxylic dianhydride of the present invention is to obtain the above-mentioned general formula ( 1) The method of tetracarboxylic dianhydride represented.
又,本發明之羰基化合物之製造方法係藉由在選自由甲酸、2-丙醇及氫所組成之群中之至少1種還原劑、鹼、以及鈀觸媒之存在下,使下述通式(4)所表示之芳香族化合物與下述通式(5)所表示之脂環式化合物進行反應,而獲得上述通式(2)所表示之羰基化合物的方法。Also, the production method of the carbonyl compound of the present invention is to make the following general A method for obtaining a carbonyl compound represented by the above-mentioned general formula (2) by reacting an aromatic compound represented by the formula (4) with an alicyclic compound represented by the following general formula (5).
[化4] [chemical 4]
[式(4)中,R 1~R 3分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種, R 6分別獨立地表示選自由碳數1~10之烴基所組成之群中之1種, X表示鹵素原子] [In formula (4), R 1 to R 3 independently represent one species selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbons, and R 6 independently represent one selected from the group consisting of 1 to 10 carbons. One of the group consisting of hydrocarbon groups, X represents a halogen atom]
[化5] [chemical 5]
[式(5)中,R 4~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種, R 7分別獨立地表示選自由碳數1~10之烴基所組成之群中之1種]。 [In formula (5), R 4 to R 5 independently represent one species selected from the group consisting of a hydrogen atom and a hydrocarbon group with 1 to 20 carbons, and R 7 independently represent one selected from the group consisting of 1 to 10 carbons One of the group consisting of hydrocarbon groups].
又,本發明人等發現,藉由使聚醯亞胺為包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物的單體(A)與作為二胺化合物之單體(B)的縮聚物,令人驚訝的是,能夠使所獲得之聚醯亞胺之黃度及濁度均為一定水準以下之較低值(使YI為先前之芳香族系四羧酸二酐所無法達成之20以下之值,同時使HAZE為15以下之值),同時與上述專利文獻3中記載之聚醯亞胺相比,亦能夠達成更高之耐熱性,能夠使聚醯亞胺之耐熱性處於更高水準,並且亦發現,藉由包含上述縮聚物之聚醯亞胺,與使用上述專利文獻3中記載之四羧酸二酐來製造聚醯亞胺之情形相比,亦能夠使線膨脹係數為更低值,從而完成了本發明。Also, the present inventors found that by making polyimide a monomer containing at least one compound selected from the group consisting of tetracarboxylic dianhydride represented by the above general formula (1) and derivatives thereof Surprisingly, the polycondensate of (A) and the monomer (B) as a diamine compound can make the yellowness and turbidity of the obtained polyimide all be lower than a certain level (making YI is a value of 20 or less, which cannot be achieved by conventional aromatic tetracarboxylic dianhydrides, and HAZE is a value of 15 or less), and compared with the polyimide described in the above-mentioned
即,本發明之聚醯亞胺含有單體(A)與作為二胺化合物之單體(B)之縮聚物,該單體(A)包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物。That is, the polyimide of the present invention contains a polycondensate of a monomer (A) and a monomer (B) as a diamine compound, and the monomer (A) contains tetracarboxylic At least one compound of the group consisting of acid dianhydride and its derivatives.
又,本發明之聚醯胺酸含有單體(A)與作為二胺化合物之單體(B)之聚加成物,該單體(A)包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物。 [發明之效果] Furthermore, the polyamic acid of the present invention contains a polyadduct of a monomer (A) and a monomer (B) as a diamine compound. At least one compound of the group consisting of tetracarboxylic dianhydride and its derivatives. [Effect of Invention]
根據本發明,能夠提供一種在作為用以製造聚醯亞胺之原料單體來使用時,能夠使所獲得之聚醯亞胺之黃度及濁度均為一定水準以下之較低值,並且能夠使耐熱性變得更高之四羧酸二酐;可作為用以高效率地製造該四羧酸二酐之原料來使用之羰基化合物;能夠以上述四羧酸二酐之中間體之形式獲得之含有酸酐基之化合物;能夠高效率且確實地製造上述四羧酸二酐之製造方法;以及能夠高效率且確實地製造上述羰基化合物之製造方法。又,根據本發明,能夠提供一種能夠使黃度及濁度均為一定水準以下之較低值並且能夠使耐熱性變得更高的聚醯亞胺、及可較佳地用於製造該聚醯亞胺之聚醯亞胺前驅體樹脂。According to the present invention, when used as a raw material monomer for producing polyimide, the yellowness and turbidity of the polyimide obtained can be lower than a certain level, and Tetracarboxylic dianhydride capable of improving heat resistance; carbonyl compound that can be used as a raw material for efficiently producing the tetracarboxylic dianhydride; available as an intermediate of the above-mentioned tetracarboxylic dianhydride The obtained compound containing an acid anhydride group; the production method capable of efficiently and reliably producing the above-mentioned tetracarboxylic dianhydride; and the production method capable of efficiently and reliably producing the above-mentioned carbonyl compound. Also, according to the present invention, it is possible to provide a polyimide that can make both the yellowness and the turbidity lower than a certain level and that can make the heat resistance higher, and can be preferably used in the production of the polyimide. Polyimide precursor resin of imide.
以下,針對本發明,基於其較佳之實施方式詳細地進行說明。再者,於本說明書中,除非有特別說明,否則關於數值X及Y之表述「X~Y」意指「X以上Y以下」。於該表述中僅數值Y標有單位之情形時,該單位亦可應用於數值X。Hereinafter, the present invention will be described in detail based on preferred embodiments thereof. In addition, in this specification, unless otherwise specified, the expression "X~Y" regarding numerical values X and Y means "above X and below Y". Where in the expression only the value Y is marked with a unit, that unit may also be applied to the value X.
[四羧酸二酐] 本發明之四羧酸二酐係上述通式(1)所表示者。再者,通式(1)中之R 1~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種。 [Tetracarboxylic dianhydride] The tetracarboxylic dianhydride of the present invention is represented by the above general formula (1). Furthermore, R 1 to R 5 in the general formula (1) each independently represent one species selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbon atoms.
可選為上述通式(1)中之R 1~R 5之烴基只要為碳數1~20(更佳為1~10,進而較佳為1~5,尤佳為1~3)者即可。於將此種碳數設為上述上限以下之情形時,與超過上述上限之情形相比,能夠降低製造時之回流條件之溫度,由此能夠於製造時減少分解等副反應,能夠使透明性相較於使用所獲得之四羧酸二酐來形成聚醯亞胺之情況而言更高(能夠進一步提高所形成之聚醯亞胺之透明性),並且亦能夠進一步減少所獲得之四羧酸二酐中所含之殘存溶劑量。又,此種烴基可為飽和烴基,或者亦可為不飽和烴基。進而,上述烴基可為直鏈狀、支鏈狀、環狀中任一者。作為此種烴基,例如可例示:甲基、乙基、丙基、丁基之類的直鏈狀烷基;異丙基、異丁基等支鏈狀烷基;環己基等環狀烷基;苄基等芳香族烴基等。此種可選為通式(1)中之R 1~R 5之烴基更佳為烷基。又,作為此種烷基,就純化之容易度之觀點而言,更佳為甲基、乙基。 The hydrocarbon groups of R 1 to R 5 in the above general formula (1) can be selected as long as they have 1 to 20 carbons (more preferably 1 to 10, more preferably 1 to 5, especially preferably 1 to 3) Can. When the number of carbons is set to be below the above-mentioned upper limit, compared with the case of exceeding the above-mentioned upper limit, the temperature of the reflow condition at the time of production can be lowered, thereby reducing side reactions such as decomposition during production, and improving transparency. Compared with the case of using the obtained tetracarboxylic dianhydride to form polyimide, it is higher (the transparency of the formed polyimide can be further improved), and the obtained tetracarboxylic acid dianhydride can be further reduced. Amount of residual solvent contained in acid dianhydride. In addition, such a hydrocarbon group may be a saturated hydrocarbon group or may be an unsaturated hydrocarbon group. Furthermore, the above-mentioned hydrocarbon group may be linear, branched, or cyclic. Examples of such hydrocarbon groups include straight-chain alkyl groups such as methyl, ethyl, propyl, and butyl; branched-chain alkyl groups such as isopropyl and isobutyl; and cyclic alkyl groups such as cyclohexyl. ; Aromatic hydrocarbon groups such as benzyl, etc. Such hydrocarbon groups that may be R 1 -R 5 in the general formula (1) are more preferably alkyl groups. Moreover, as such an alkyl group, a methyl group and an ethyl group are more preferable from the viewpoint of the easiness of purification.
又,作為上述通式(1)中之R 1~R 5,就能夠獲得更高度之耐熱性,容易獲取原料,純化更容易等觀點而言,較佳為分別獨立為氫原子、甲基、乙基、正丙基或異丙基,更佳為氫原子、甲基或乙基,進而較佳為氫原子或甲基,尤佳為氫原子。 In addition, R 1 to R 5 in the above general formula (1) are preferably each independently a hydrogen atom, a methyl group, Ethyl, n-propyl or isopropyl, more preferably a hydrogen atom, methyl or ethyl, still more preferably a hydrogen atom or a methyl group, especially preferably a hydrogen atom.
再者,此種四羧酸二酐之結構可藉由NMR(nuclear magnetic resonance,核磁共振)測定來確定。Furthermore, the structure of this tetracarboxylic dianhydride can be determined by NMR (nuclear magnetic resonance, nuclear magnetic resonance) measurement.
又,本發明之四羧酸二酐可根據其結構而用於各種用途中,例如可應用於聚合物形成用之單體、環氧硬化劑、醫藥品原料等。於將上述四羧酸二酐用作聚合物形成用之單體(聚合物原料)之情形時,例如可較佳地用作用以形成聚醯亞胺、聚醯胺、不飽和聚酯等聚合物之共聚單體。再者,在用於製造此種聚合物之情形時,由於上述四羧酸二酐之結構,聚合時之操作較為容易。又,於將上述四羧酸二酐用作用以形成聚醯亞胺之單體之情形時,例如可藉由使上述四羧酸二酐與二胺於溶劑中進行反應製成聚醯胺酸(polyamic acid),將其塗佈於基材(例如玻璃基板等)並進行焙燒,而容易地獲得膜狀聚醯亞胺。再者,作為此種二胺,並無特別限制,可適當地利用可用於製造聚醯亞胺之公知之二胺。再者,亦能夠使以此方式所獲得之聚醯亞胺具有低黃度及高耐熱性。又,於用作環氧硬化劑之情形時,只要添加至環氧化物中利用即可,亦可藉由加熱(例如100~200℃左右之加熱)而容易地使環氧化物硬化。進而,由於與骨架之芳香族部分鍵結之酸酐基和與骨架之降𦯉烷部分鍵結之酸酐基之反應性不同,故而亦能夠引起化學選擇性反應,可用於各種製品之設計(例如,用作醫藥品原料來設計各種化合物時等)。In addition, the tetracarboxylic dianhydride of the present invention can be used in various applications depending on its structure, for example, it can be applied to monomers for polymer formation, epoxy curing agents, pharmaceutical raw materials, and the like. When the above-mentioned tetracarboxylic dianhydride is used as a monomer (polymer raw material) for polymer formation, for example, it can be preferably used to form polyamides such as polyimides, polyamides, and unsaturated polyesters. comonomers. Furthermore, when it is used for producing such a polymer, the operation at the time of polymerization is relatively easy due to the structure of the above-mentioned tetracarboxylic dianhydride. Also, when the above-mentioned tetracarboxylic dianhydride is used as a monomer for forming polyimide, for example, the above-mentioned tetracarboxylic dianhydride and diamine can be reacted in a solvent to prepare polyamic acid (polyamic acid), which is coated on a base material (such as a glass substrate, etc.) and fired to easily obtain a film-like polyimide. In addition, it does not specifically limit as such diamine, The well-known diamine used for polyimide manufacture can be used suitably. Furthermore, the polyimide obtained in this way can also have low yellowness and high heat resistance. Also, when used as an epoxy curing agent, it may be used as long as it is added to an epoxy, and the epoxy can be easily cured by heating (for example, heating at about 100 to 200° C.). Furthermore, since the reactivity of the acid anhydride group bonded to the aromatic part of the skeleton and the acid anhydride group bonded to the noralkane part of the skeleton is different, it can also cause a chemoselective reaction and can be used in the design of various products (for example, When designing various compounds as raw materials for pharmaceuticals, etc.).
[羰基化合物] 本發明之羰基化合物係上述通式(2)所表示者。再者,通式(2)中之R 1~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種,R 6及R 7分別獨立地表示選自由氫原子及碳數1~10之烴基所組成之群中之1種。 [Carbonyl Compound] The carbonyl compound of the present invention is represented by the above general formula (2). Furthermore, R 1 to R 5 in the general formula (2) each independently represent one selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbons, and R 6 and R 7 independently represent one selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbons. One of the group consisting of a free hydrogen atom and a hydrocarbon group with 1 to 10 carbon atoms.
通式(2)中之R 1~R 5分別與上述通式(1)中之R 1~R 5同義,其較佳者亦與上述通式(1)中之R 1~R 5相同。 R 1 to R 5 in the general formula (2) have the same meaning as R 1 to R 5 in the above general formula (1), preferably the same as R 1 to R 5 in the above general formula (1).
又,可選為通式(2)中之R 6及R 7之烴基只要為碳數1~10(更佳為1~5,尤佳為1~3)者即可。於將此種碳數設為上述上限以下之情形時,與超過上述上限之情形相比,能夠使合成及純化變得容易。又,此種烴基可為飽和烴基,或者亦可為不飽和烴基。進而,上述烴基可為直鏈狀、支鏈狀、環狀中任一者。作為此種可選為R 6及R 7之烴基,例如可例示:甲基、乙基、丙基、丁基之類的直鏈狀烷基;異丙基、異丁基等支鏈狀烷基;環己基等環狀烷基;苄基等芳香族烴基等。又,就純化之容易度之觀點而言,此種可選為通式(2)中之R 6及R 7之烴基較佳為烷基,尤佳為甲基、乙基。 In addition, the hydrocarbon groups that can be selected as R 6 and R 7 in the general formula (2) only need to have 1 to 10 carbons (more preferably 1 to 5, especially preferably 1 to 3). When such a carbon number is made below the said upper limit, synthesis|combination and purification can be made easy compared with the case of exceeding the said upper limit. In addition, such a hydrocarbon group may be a saturated hydrocarbon group or may be an unsaturated hydrocarbon group. Furthermore, the above-mentioned hydrocarbon group may be linear, branched, or cyclic. As such hydrocarbon groups that can be selected as R6 and R7 , for example, straight-chain alkyl groups such as methyl, ethyl, propyl, and butyl; branched-chain alkyl groups such as isopropyl and isobutyl; Cyclic alkyl groups such as cyclohexyl groups; Aromatic hydrocarbon groups such as benzyl groups, etc. Also, from the viewpoint of the ease of purification, the hydrocarbon groups that can be R6 and R7 in the general formula (2) are preferably alkyl groups, especially methyl groups and ethyl groups.
又,就合成及純化之容易度之觀點而言,作為通式(2)中之R 6及R 7,較佳為分別獨立為氫原子、甲基、乙基,尤佳為甲基、乙基。再者,此種羰基化合物之結構可藉由NMR測定來確定。 Also, from the viewpoint of ease of synthesis and purification, R 6 and R 7 in the general formula (2) are preferably each independently a hydrogen atom, a methyl group, an ethyl group, particularly preferably a methyl group, an ethyl group base. Furthermore, the structure of this carbonyl compound can be confirmed by NMR measurement.
[含有酸酐基之化合物] 本發明之含有酸酐基之化合物係上述通式(3)所表示者。再者,通式(3)中,R 1~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種,R 6分別獨立地表示選自由氫原子及碳數1~10之烴基所組成之群中之1種。 [Acid Anhydride Group-Containing Compound] The acid anhydride group-containing compound of the present invention is represented by the above general formula (3). Furthermore, in the general formula (3), R 1 to R 5 each independently represent one type selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbons, and R 6 independently represent a group selected from a hydrogen atom and one of the group consisting of hydrocarbon groups with 1 to 10 carbon atoms.
通式(3)中之R 1~R 5分別與上述通式(1)中之R 1~R 5同義,其較佳者亦與上述通式(1)中之R 1~R 5相同。又,通式(3)中之R 6分別與上述通式(2)中之R 6同義,其較佳者亦與上述通式(2)中之R 6相同。再者,此種含有酸酐基之化合物之結構可藉由NMR測定來確定。 R 1 to R 5 in the general formula (3) have the same meaning as R 1 to R 5 in the above general formula (1), preferably the same as R 1 to R 5 in the above general formula (1). In addition, R 6 in the general formula (3) has the same meaning as the R 6 in the above general formula (2), preferably the same as R 6 in the above general formula (2). Furthermore, the structure of the compound containing an acid anhydride group can be confirmed by NMR measurement.
[四羧酸二酐之製造方法] 本發明之四羧酸二酐之製造方法係藉由使用酸觸媒(於酸觸媒之存在下),於碳數1~5之羧酸中對上述通式(2)所表示之羰基化合物進行加熱,而獲得上述通式(1)所表示之四羧酸二酐之方法。 [Manufacturing method of tetracarboxylic dianhydride] The manufacture method of the tetracarboxylic dianhydride of the present invention is by using an acid catalyst (in the presence of an acid catalyst) to react the carbonyl compound represented by the above general formula (2) in a carboxylic acid with 1 to 5 carbon atoms A method of heating to obtain tetracarboxylic dianhydride represented by the above-mentioned general formula (1).
上述通式(2)所表示之羰基化合物與作為上述本發明之羰基化合物所說明者相同,其較佳者亦相同。The carbonyl compound represented by the above-mentioned general formula (2) is the same as that described above as the carbonyl compound of the present invention, and the preferred ones are also the same.
作為上述酸觸媒,並無特別限制,可適當利用使分別與相鄰之2個碳原子鍵結之酯基或羧酸之結構部分(二酯或二羧酸之部分)成為酸酐之反應(以下,視情況簡稱為「酸酐化反應」)中可採用之公知者(例如,國際公開第2015/163314號之段落[0140]中例示之酸觸媒(例如,三氟甲磺酸等)、或其他公知之酸觸媒(例如鹽酸、硫酸等))。又,作為此種酸觸媒,就提昇反應產率之觀點而言,更佳為三氟甲磺酸、四氟乙磺酸,尤佳為三氟甲磺酸。再者,作為此種酸觸媒,可單獨使用1種,或者將2種以上組合使用。As the above-mentioned acid catalyst, there is no particular limitation, and the reaction of making the ester group or the structural part of the carboxylic acid (the part of the diester or the dicarboxylic acid) bonded to two adjacent carbon atoms respectively to become an acid anhydride can be suitably used ( Hereinafter, it may be abbreviated as "acid anhydride reaction" as the case may be Or other known acid catalysts (such as hydrochloric acid, sulfuric acid, etc.)). Moreover, as such an acid catalyst, from the viewpoint of improving the reaction yield, trifluoromethanesulfonic acid and tetrafluoroethanesulfonic acid are more preferable, and trifluoromethanesulfonic acid is especially preferable. In addition, as such an acid catalyst, 1 type can be used individually, or 2 or more types can be used in combination.
又,作為上述酸觸媒之使用量,並無特別限制,較佳為設為相對於上述羰基化合物之使用量1莫耳,由酸觸媒供與之氫離子(H +)之莫耳量為0.005~0.2莫耳(更佳為0.01~0.1莫耳)之量。若此種酸觸媒之使用量未達上述下限,則反應速度趨於降低,另一方面,於超過上述上限之情形時,難以進一步提高使用觸媒所獲得之效果,反而經濟性趨於降低。又,酸觸媒之濃度較佳為相對於上述羰基化合物之使用量之總莫耳量設為0.50~5.0莫耳%之範圍。 Also, the amount of the acid catalyst used is not particularly limited, but it is preferably set as the mole amount of hydrogen ions (H + ) donated by the acid catalyst relative to 1 mole of the amount of the carbonyl compound used. The amount is 0.005-0.2 mol (more preferably 0.01-0.1 mol). If the amount of this acid catalyst used does not reach the above-mentioned lower limit, the reaction rate tends to decrease. On the other hand, when it exceeds the above-mentioned upper limit, it is difficult to further improve the effect obtained by using the catalyst, but the economic efficiency tends to decrease. . In addition, the concentration of the acid catalyst is preferably in the range of 0.50 to 5.0 mol% based on the total molar amount of the amount of the carbonyl compound used.
又,於本發明中,使用碳數1~5之羧酸。藉由使用此種碳數1~5之羧酸,能夠高效率地製造四羧酸二酐。又,此種碳數1~5之羧酸之中,就製造及純化之容易度之觀點而言,較佳為甲酸、乙酸、丙酸,更佳為乙酸。此種羧酸可單獨使用1種,或者將2種以上組合使用。Moreover, in this invention, the carboxylic acid with 1-5 carbon atoms is used. Tetracarboxylic dianhydride can be efficiently produced by using such a C1-C5 carboxylic acid. Moreover, among such carboxylic acids having 1 to 5 carbon atoms, formic acid, acetic acid, and propionic acid are preferred, and acetic acid is more preferred from the viewpoint of easiness of production and purification. Such carboxylic acids may be used alone or in combination of two or more.
又,於本發明中,使用上述酸觸媒於上述碳數1~5之羧酸中對上述羰基化合物進行加熱,為了能夠在碳數1~5之羧酸中進行加熱,較佳為製備上述羧酸、上述四酯化合物及上述酸觸媒之混合物。此種混合物之製備方法並無特別限制,只要根據加熱步驟中使用之裝置等適當地進行製備即可,例如可藉由向同一個容器內添加(導入)其等來製備。Also, in the present invention, the above-mentioned carbonyl compound is heated in the above-mentioned carboxylic acid with 1 to 5 carbons using the above-mentioned acid catalyst. In order to be able to heat in the carboxylic acid with 1-5 carbons, it is preferable to prepare the A mixture of carboxylic acid, the above-mentioned tetraester compound and the above-mentioned acid catalyst. The preparation method of such a mixture is not particularly limited, as long as it is prepared appropriately according to the equipment used in the heating step, for example, it can be prepared by adding (introducing) them into the same container.
又,製備此種混合物時,亦可向上述碳數1~5之羧酸中進而添加其他溶劑而使用。作為此種其他溶劑,可適當地利用酸酐化反應中可使用之公知者(例如,國際公開第2015/163314號之段落[0146]中例示之溶劑(例如,乙酸乙酯等酯系溶劑、或苯、甲苯等芳香族系溶劑等))。In addition, when preparing such a mixture, another solvent may be further added to the above-mentioned carboxylic acid having 1 to 5 carbon atoms and used. As such other solvents, known ones that can be used in acid anhydride reactions (for example, solvents exemplified in paragraph [0146] of International Publication No. 2015/163314 (for example, ester solvents such as ethyl acetate, or Aromatic solvents such as benzene, toluene, etc.)).
又,於上述羰基化合物為酯化合物之情形時(上述通式(2)中之R 6及R 7均為烴基之情形時),可在添加酸觸媒之前(製備上述混合物之前),預先在碳數1~5之羧酸中(再者,視情況於碳數1~5之羧酸與其他溶劑之混合物中)對上述羰基化合物進行加熱,而將上述羰基化合物中之R 6及R 7取代為氫原子。 Also, when the above-mentioned carbonyl compound is an ester compound (when R and R in the above-mentioned general formula (2) are both hydrocarbon groups), before adding the acid catalyst (before preparing the above-mentioned mixture), the The above-mentioned carbonyl compound is heated in a carboxylic acid with 1 to 5 carbons (or, as the case may be, in a mixture of a carboxylic acid with 1 to 5 carbons and other solvents), and R6 and R7 in the above carbonyl compound replaced by a hydrogen atom.
又,使用上述酸觸媒於上述碳數1~5之羧酸中對上述羰基化合物進行加熱之步驟(以下,視情況簡稱為「加熱步驟」)時,較佳為一面藉由蒸餾將反應時所生成之水及碳數1~5之羧酸之酯化合物(例如乙酸乙酯等)排出(去除)至系統外,一面進行反應。又,上述加熱步驟時,亦可與上述碳數1~5之羧酸一起使用乙酸酐,而去除反應時所生成之水。再者,於上述加熱步驟中,就產率進一步提高等觀點而言,較佳為採用對水及上述酯化合物進行蒸餾之步驟。又,此種加熱步驟較佳為設為如下步驟:一面藉由加熱使其回流,一面對水及上述酯化合物進行蒸餾。In addition, when using the above-mentioned acid catalyst to heat the above-mentioned carbonyl compound in the above-mentioned carboxylic acid having 1 to 5 carbon atoms (hereinafter, referred to as "heating step" for short as the case may be), it is preferable to distill the reaction The generated water and ester compounds of carboxylic acids with 1 to 5 carbon atoms (such as ethyl acetate, etc.) are discharged (removed) to the outside of the system, and the reaction proceeds. In addition, in the above-mentioned heating step, acetic anhydride may be used together with the above-mentioned carboxylic acid having 1 to 5 carbon atoms to remove water generated during the reaction. In addition, in the said heating process, it is preferable to employ|adopt the process of distilling water and the said ester compound from a viewpoint, such as further improvement of a yield. Moreover, it is preferable to make such a heating process into the process of distilling water and the said ester compound, making it reflux by heating.
又,於上述加熱步驟中,較佳為將加熱溫度設為80~180℃,更佳為設為80~150℃,進而較佳為設為100~140℃,尤佳為設為110~130℃。又,此種加熱溫度較佳為在上述溫度條件之範圍內,設定為低於上述酸觸媒之沸點之溫度。又,加熱時間亦並無特別限制,較佳為設為0.5~100小時,更佳為設為1~50小時。藉由以滿足此種條件之方式設定加熱溫度及加熱時間,能夠更高效率地獲得產物。Also, in the above-mentioned heating step, the heating temperature is preferably set at 80-180°C, more preferably at 80-150°C, further preferably at 100-140°C, and most preferably at 110-130°C. ℃. In addition, such heating temperature is preferably set to a temperature lower than the boiling point of the above-mentioned acid catalyst within the range of the above-mentioned temperature conditions. Moreover, heating time is not specifically limited, It is preferable to set it as 0.5-100 hours, and it is more preferable to set it as 1-50 hours. By setting the heating temperature and heating time so as to satisfy such conditions, the product can be obtained more efficiently.
又,於上述加熱步驟中,壓力條件(反應時之壓力條件)並無特別限制,可為常壓下,亦可為加壓條件下,或者還可為減壓條件下,於任一條件下均可進行反應,於採用回流之情形時,可於由作為溶劑之碳數1~5之羧酸之蒸氣等所產生之加壓條件下進行反應。又,上述加熱步驟時,氛圍氣體亦並無特別限制,例如,可為空氣,亦可為惰性氣體(氮氣、氬氣等)。Also, in the above-mentioned heating step, the pressure conditions (pressure conditions during the reaction) are not particularly limited, and can be under normal pressure, under increased pressure, or under reduced pressure. Both can be reacted, and when reflux is used, the reaction can be carried out under pressure conditions such as vapor of a carboxylic acid having 1 to 5 carbon atoms as a solvent. In addition, during the above-mentioned heating step, the atmosphere gas is not particularly limited, for example, it may be air or an inert gas (nitrogen, argon, etc.).
進而,於上述加熱步驟中,就以更高產率獲得四羧酸二酐等觀點而言,較佳為以上述混合物中之產物之濃度成為30~80質量%(更佳為40~60質量%)之方式進行濃縮。於以此方式濃縮而獲得濃縮液之情形時,可藉由將其冷卻(例如,冷卻至20~30℃)使結晶析出(冷卻晶析),而高效率地獲得四羧酸二酐。Furthermore, in the above-mentioned heating step, from the viewpoint of obtaining tetracarboxylic dianhydride with a higher yield, it is preferable that the concentration of the product in the above-mentioned mixture is 30 to 80% by mass (more preferably 40 to 60% by mass). ) to concentrate. When concentrating in this way and obtaining a concentrated solution, tetracarboxylic dianhydride can be obtained efficiently by cooling (for example, cooling to 20-30 degreeC) and crystallization (cooling crystallization).
藉由如此實施上述加熱步驟,能夠獲得上述通式(1)所表示之四羧酸二酐。By carrying out the said heating process in this way, the tetracarboxylic dianhydride represented by said general formula (1) can be obtained.
再者,於在上述加熱步驟中進行回流之情形時,在不藉由蒸餾來抽出副產之水及碳數1~5之羧酸之酯化合物而直接實施回流使反應進行之情況、或於上述加熱步驟中利用酸酐之情況下,能夠在製造上述通式(1)所表示之四羧酸二酐的同時,製造上述通式(3)所表示之含有酸酐基之化合物。如此,上述通式(3)所表示之含有酸酐基之化合物可藉由適當變更上述加熱步驟中所採用之條件來製造。Furthermore, in the case of reflux in the above-mentioned heating step, in the case of directly carrying out reflux to proceed the reaction without extracting by-product water and ester compounds of carboxylic acids having 1 to 5 carbon atoms by distillation, or in When an acid anhydride is used in the heating step, the acid anhydride group-containing compound represented by the above general formula (3) can be produced simultaneously with the production of the tetracarboxylic dianhydride represented by the above general formula (1). In this way, the acid anhydride group-containing compound represented by the above-mentioned general formula (3) can be produced by appropriately changing the conditions employed in the above-mentioned heating step.
[羰基化合物之製造方法] 本發明之羰基化合物之製造方法係藉由在選自由甲酸、2-丙醇及氫所組成之群中之至少1種還原劑、鹼、以及鈀觸媒之存在下,使上述通式(4)所表示之芳香族化合物與上述通式(5)所表示之脂環式化合物進行反應,而獲得上述通式(2)所表示之羰基化合物的方法。 [Manufacturing method of carbonyl compound] The production method of the carbonyl compound of the present invention is by making the above general formula (4 ) reacts an aromatic compound represented by the above general formula (5) with an alicyclic compound represented by the above general formula (5) to obtain a carbonyl compound represented by the above general formula (2).
於本發明中,為了獲得上述通式(2)所表示之羰基化合物,使用上述通式(4)所表示之芳香族化合物。此種通式(4)中之R
1~R
3分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種。此種通式(4)中之R
1~R
3分別與上述通式(2)中之R
1~R
3同義,其較佳者亦與上述通式(2)中之R
1~R
3相同。又,上述通式(4)中之R
6分別獨立地表示選自由碳數1~10之烴基所組成之群中之1種。此種可選為通式(4)中之R
6之烴基分別與可選為上述通式(2)中之R
6之烴基同義(其較佳者亦與可選為上述通式(2)中之R
6之烴基相同)。又,上述通式(4)中之X係鹵素原子。藉由使上述通式(4)中之X為鹵素原子,能夠在其與上述通式(5)所表示之脂環式化合物之間高效率地進行還原性海克反應。又,作為用作上述通式(4)中之X之鹵素原子,更佳為氯原子、溴原子、碘原子,尤佳為溴原子、碘原子。又,作為此種芳香族化合物,並無特別限制,可例示:4-溴鄰苯二甲酸二甲酯、4-溴鄰苯二甲酸二乙酯、4-碘鄰苯二甲酸二甲酯、4-碘鄰苯二甲酸二乙酯等。又,用以製造此種通式(4)所表示之芳香族化合物之方法並無特別限制,可適當地採用公知之方法。再者,作為此種芳香族化合物,可適當使用市售者。
In the present invention, in order to obtain the carbonyl compound represented by the above general formula (2), the aromatic compound represented by the above general formula (4) is used. R 1 to R 3 in the general formula (4) each independently represent one species selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbon atoms. R 1 to R 3 in this general formula (4) are respectively synonymous with
又,於本發明中,為了獲得上述通式(2)所表示之羰基化合物,而使用上述通式(5)所表示之脂環式化合物。上述通式(5)中之R 4~R 5分別獨立地表示選自由氫原子及碳數1~20之烴基所組成之群中之1種。此種通式(5)中之R 4~R 5分別與上述通式(2)中之R 4~R 5同義,其較佳者亦與上述通式(2)中之R 4~R 5相同。上述通式(5)中之R 7分別獨立地表示選自由碳數1~10之烴基所組成之群中之1種。此種可選為通式(5)中之R 7之烴基分別與可選為上述通式(2)中之R 7之烴基同義(其較佳者亦與可選為上述通式(2)中之R 7之烴基相同)。 Moreover, in this invention, in order to obtain the carbonyl compound represented by the said general formula (2), the alicyclic compound represented by the said general formula (5) is used. R 4 to R 5 in the above general formula (5) each independently represent one species selected from the group consisting of a hydrogen atom and a hydrocarbon group having 1 to 20 carbons. R 4 to R 5 in this general formula (5) are respectively synonymous with R 4 to R 5 in the above general formula (2), and the preferred ones are also the same as R 4 to R 5 in the above general formula (2). same. R 7 in the above general formula (5) each independently represent one species selected from the group consisting of hydrocarbon groups having 1 to 10 carbon atoms. This kind can be R in the general formula (5) The hydrocarbyl group that can be R in the above-mentioned general formula (2) The hydrocarbyl group that can be respectively synonymous (it is better also can be the above-mentioned general formula (2) The hydrocarbyl group of R in is the same).
作為上述通式(5)所表示之脂環式化合物,例如可例舉:5-降𦯉烯-2,3-二羧酸二甲酯(耐地酸二甲酯)、5-甲基耐地酸二甲酯、5,6-二甲基耐地酸二甲酯等。又,用以製造此種通式(5)所表示之脂環式化合物之方法並無特別限制,可適當地採用公知之方法。又,此種通式(5)所表示之脂環式化合物可適當地利用市售者(例如,可用作上述通式(5)所表示之脂環式化合物之耐地酸二甲酯等可從市售品中獲得)。Examples of the alicyclic compound represented by the above general formula (5) include: 5-northene-2,3-dicarboxylic acid dimethyl Dimethyl diolate,
又,作為上述還原劑,使用選自由甲酸、2-丙醇及氫所組成之群中之至少1種。藉由使用此種還原劑,能夠高效率地進行還原性海克反應,能夠充分且高效率地獲得目標產物。作為此種還原劑(氫源),就反應效率之觀點而言,較佳為甲酸。 Also, as the reducing agent, at least one selected from the group consisting of formic acid, 2-propanol and hydrogen is used. By using such a reducing agent, the reductive Heck reaction can be efficiently performed, and the target product can be obtained sufficiently and efficiently. As such a reducing agent (hydrogen source), from the viewpoint of reaction efficiency, formic acid is preferable.
又,作為上述鹼,並無特別限制,可適當地利用所謂還原性海克反應中可使用之公知鹼(例如,國際公開第2015/163314號之段落[0088]中例示者等)。作為此種鹼,就提昇反應產率之觀點而言,更佳為三乙胺、N,N-二異丙基乙基胺、乙酸鈉、乙酸鉀,進而較佳為三乙胺、N,N-二異丙基乙基胺,尤佳為三乙胺。再者,此種鹼可單獨使用1種,或者將2種以上組合使用。Also, the above-mentioned base is not particularly limited, and known bases that can be used in the so-called reductive Heck reaction (for example, those exemplified in paragraph [0088] of International Publication No. 2015/163314, etc.) can be appropriately used. As such a base, from the viewpoint of improving the reaction yield, triethylamine, N,N-diisopropylethylamine, sodium acetate, potassium acetate are more preferable, and triethylamine, N, N-diisopropylethylamine, especially triethylamine. In addition, such a base may be used individually by 1 type, or may use it in combination of 2 or more types.
進而,作為上述鈀觸媒,並無特別限制,可適當地利用所謂還原性海克反應中可使用之公知之鈀觸媒(例如,國際公開第2015/163314號之段落[0085]~段落[0087]中例示者等)。作為此種鈀觸媒,就反應產率之觀點而言,更佳為使用乙酸鈀、氯化鈀或對其等進而鍵結其他配位基(其他錯離子或其他分子:例如,於乙酸鈀之情形時,為乙酸根離子以外之錯離子或分子)而成之錯合物,尤佳為使用乙酸鈀或對乙酸鈀進而鍵結配位基(其他錯離子或其他分子)而成之錯合物,最佳為對乙酸鈀進而鍵結配位基而成之錯合物。又,作為此種可用作鈀觸媒之對乙酸鈀進而鍵結配位基而成之錯合物,可較佳地利用對乙酸鈀鍵結膦配位基而成之錯合物(可由乙酸鈀與膦化合物合成者)。作為此種膦化合物(以膦配位基之形式與乙酸鈀鍵結之化合物),並無特別限制,可適當地利用三苯基膦、三環己基膦、二環己基苯基膦、1,2-雙(二苯基膦)乙烷、三(鄰甲苯基)膦等,其中,更佳為三(鄰甲苯基)膦。Furthermore, as the above-mentioned palladium catalyst, there is no particular limitation, and known palladium catalysts that can be used in the so-called reducing Heck reaction (for example, paragraph [0085] to paragraph [ 0087], etc.). As this palladium catalyst, in terms of reaction yield, it is more preferable to use palladium acetate, palladium chloride or the like to bond other ligands (other ion or other molecules: for example, in palladium acetate In the case of acetic acid, it is a complex formed by a complex ion or molecule other than acetate ion, especially a complex formed by using palladium acetate or p-palladium acetate to bond a ligand (other complex ions or other molecules). Compounds, preferably palladium acetate complexes bonded to ligands. And, as this kind can be used as the complex compound that palladium acetate is bonded ligand to form as this kind of palladium catalyst, can preferably utilize the complex compound that the palladium acetate bond phosphine ligand forms (can be obtained by Synthesizer of palladium acetate and phosphine compounds). Such a phosphine compound (a compound bonded to palladium acetate in the form of a phosphine ligand) is not particularly limited, and triphenylphosphine, tricyclohexylphosphine, dicyclohexylphenylphosphine, 1, 2-bis(diphenylphosphine)ethane, tri(o-tolyl)phosphine, etc., among which tri(o-tolyl)phosphine is more preferable.
又,於本發明中,於上述還原劑、上述鹼、以及上述鈀觸媒之存在下,使上述通式(4)所表示之芳香族化合物與上述通式(5)所表示之脂環式化合物進行反應。此種反應(上述芳香族化合物與上述脂環式化合物之反應)較佳為於存在上述還原劑、上述鹼、以及上述鈀觸媒之溶劑中進行。如此,藉由在反應中使用溶劑,能夠於溶劑中更高效率地進行反應。作為此種溶劑,可適當地使用公知之溶劑(例如,醯胺系溶劑等),並無特別限制,就產率進一步提昇之方面而言,更佳為使用N,N-二甲基甲醯胺、N,N-二甲基乙醯胺。此種溶劑可單獨使用1種,或者亦可將2種以上混合使用。再者,向溶劑中添加各成分之順序等並無特別限制。就控制反應之觀點等而言,只要適當添加即可。此處,上述芳香族化合物與上述脂環式化合物之反應為發熱反應,故而存在難以控制內溫之趨勢,因此例如就在控制內溫的同時進行反應等觀點而言,亦可準備溶劑中含有還原劑及鹼之溶液、或者溶劑中含有還原劑、鹼及芳香族化合物之溶液,將其滴加至包含鈀觸媒、上述脂環式化合物及溶劑之混合液中進行反應。Also, in the present invention, in the presence of the above-mentioned reducing agent, the above-mentioned base, and the above-mentioned palladium catalyst, the aromatic compound represented by the above-mentioned general formula (4) is combined with the alicyclic compound represented by the above-mentioned general formula (5) Compounds react. Such a reaction (reaction of the above-mentioned aromatic compound and the above-mentioned alicyclic compound) is preferably carried out in a solvent in which the above-mentioned reducing agent, the above-mentioned base, and the above-mentioned palladium catalyst are present. In this way, by using a solvent for the reaction, the reaction can be more efficiently performed in the solvent. As such a solvent, known solvents (for example, amide-based solvents, etc.) can be suitably used without particular limitation, and N,N-dimethylformamide is more preferably used in terms of further improvement in yield. Amines, N,N-Dimethylacetamide. Such a solvent may be used individually by 1 type, or may mix and use 2 or more types. In addition, the order of adding each component to a solvent etc. is not specifically limited. From the viewpoint of controlling the reaction, etc., it may be added appropriately. Here, the reaction between the above-mentioned aromatic compound and the above-mentioned alicyclic compound is an exothermic reaction, so there is a tendency that it is difficult to control the internal temperature. Therefore, for example, from the viewpoint of performing the reaction while controlling the internal temperature, it is also possible to prepare a solvent containing A solution of a reducing agent and an alkali, or a solution containing a reducing agent, an alkali, and an aromatic compound in a solvent, is added dropwise to a mixed solution containing a palladium catalyst, the above-mentioned alicyclic compound, and a solvent for reaction.
又,為了進行此種反應,於本發明中,較佳為使用包含上述溶劑、上述還原劑、上述鹼、上述鈀觸媒、上述芳香族化合物、及上述脂環式化合物之混合液。藉由使用此種混合液,因混合液中包含上述還原劑、上述鹼、及鈀觸媒,故而能夠在其等之存在下使反應進行。再者,亦可使上述混合液進而含有以配位基之形式與鈀鍵結之化合物,而於混合液中形成錯合物。再者,於利用此種混合液之情形時,添加各成分之順序等並無特別限制,作為製備混合液之方法,例如於利用包含鈀錯合物之鈀觸媒之情形時,可適當採用如下方法等:首先將溶劑、鈀觸媒(例如乙酸鈀)、及以配位基之形式與鈀鍵結之化合物混合,而獲得含有包含鈀錯合物之鈀觸媒、及溶劑之混合物後,向該混合物中添加鹼、還原劑、上述芳香族化合物、及上述脂環式化合物,藉此獲得上述混合液。Moreover, in order to carry out such a reaction, in the present invention, it is preferable to use a mixed solution containing the above-mentioned solvent, the above-mentioned reducing agent, the above-mentioned base, the above-mentioned palladium catalyst, the above-mentioned aromatic compound, and the above-mentioned alicyclic compound. By using such a mixed liquid, since the mixed liquid contains the above-mentioned reducing agent, the above-mentioned base, and a palladium catalyst, the reaction can be advanced in the presence of these. Furthermore, the above mixed solution may further contain a compound bonded to palladium in the form of a ligand to form a complex in the mixed solution. Furthermore, when using such a mixed solution, the order of adding each component is not particularly limited. As a method of preparing the mixed solution, for example, when using a palladium catalyst containing a palladium complex, it can be suitably used. The following method, etc.: firstly, a solvent, a palladium catalyst (such as palladium acetate), and a compound bonded to palladium in the form of a ligand are mixed to obtain a mixture containing a palladium catalyst containing a palladium complex, and a solvent , adding a base, a reducing agent, the above-mentioned aromatic compound, and the above-mentioned alicyclic compound to the mixture, thereby obtaining the above-mentioned mixed liquid.
又,用於此種反應之上述脂環式化合物之量並無特別限制,較佳為相對於上述芳香族化合物1莫耳設為0.5~10莫耳,更佳為設為1.5~5莫耳。於此種脂環式化合物之使用量為上述下限以上之情形時,與未達上述下限之情形相比,反應效率趨於提昇,另一方面,於該使用量為上述上限以下之情形時,與超過上述上限之情形相比,存在能夠進一步抑制副產物之生成之趨勢。Also, the amount of the above-mentioned alicyclic compound used in this reaction is not particularly limited, but is preferably 0.5 to 10 moles, more preferably 1.5 to 5 moles, relative to 1 mole of the above-mentioned aromatic compound. . When the amount of the alicyclic compound used is more than the above-mentioned lower limit, the reaction efficiency tends to be improved compared with the case where it is less than the above-mentioned lower limit. On the other hand, when the usage-amount is below the above-mentioned upper limit, There is a tendency that the formation of by-products can be further suppressed compared with the case where the above-mentioned upper limit is exceeded.
又,於如上所述為了使反應於溶劑中進行而利用上述混合液之情形時,上述混合液中之上述芳香族化合物及上述脂環式化合物之總量較佳為設為1~80質量%,更佳為設為5~50質量%。於此種總量為上述下限以上之情形時,與未達上述下限之情形相比,反應效率趨於提昇,另一方面,於該總量為上述上限以下之情形時,與超過上述上限之情形相比,存在能夠進一步抑制副產物之生成之趨勢。Also, when the above-mentioned mixed liquid is used for advancing the reaction in a solvent as described above, the total amount of the above-mentioned aromatic compound and the above-mentioned alicyclic compound in the above-mentioned mixed liquid is preferably 1 to 80% by mass. , more preferably 5 to 50% by mass. When the total amount is above the above-mentioned lower limit, the reaction efficiency tends to increase compared with the case of less than the above-mentioned lower limit; Compared with the case, there is a tendency that the generation of by-products can be further suppressed.
又,於如上所述為了使反應於溶劑中進行而利用上述混合液之情形時,上述混合液中之鈀觸媒之含量並無特別限制,較佳為設為上述混合液中之鈀之莫耳量為上述脂環式化合物之莫耳量之0.00001~0.2倍莫耳(更佳為0.00005~0.05倍莫耳)之量。於此種鈀觸媒之含量為上述下限以上之情形時,與未達上述下限之情形相比,反應效率趨於提昇,另一方面,於該含量為上述上限以下之情形時,與超過上述上限之情形相比,存在能夠抑制反應過度進行,更容易控制反應之趨勢。Also, in the case of utilizing the above-mentioned mixed solution in order to carry out the reaction in a solvent as described above, the content of the palladium catalyst in the above-mentioned mixed solution is not particularly limited, and it is preferably set to be the molar amount of the palladium in the above-mentioned mixed solution. The molar amount is an amount of 0.00001 to 0.2 times the molar amount (more preferably 0.00005 to 0.05 times the molar amount) of the above-mentioned alicyclic compound. When the content of the palladium catalyst is more than the above-mentioned lower limit, the reaction efficiency tends to increase compared with the case where the above-mentioned lower limit is not reached; Compared with the case of the upper limit, there is a tendency that the excessive progress of the reaction can be suppressed, and the reaction can be more easily controlled.
又,作為此種混合液中之鹼之含量,較佳為設為相對於上述脂環式化合物之莫耳量為1.0~5.0倍莫耳(更佳為2倍左右)之量。於此種鹼之含量為上述下限以上之情形時,與未達上述下限之情形相比,反應效率趨於提昇,另一方面,於該含量為上述上限以下之情形時,與超過上述上限之情形相比,存在能夠進一步抑制副產物之生成之趨勢。Moreover, as content of the alkali in such a liquid mixture, it is preferable to set it as the quantity which is 1.0-5.0 times mole (more preferably about 2 times) with respect to the mole quantity of the said alicyclic compound. When the content of such a base is more than the above-mentioned lower limit, the reaction efficiency tends to increase compared with the case where the above-mentioned lower limit is not reached; Compared with the case, there is a tendency that the generation of by-products can be further suppressed.
又,作為上述混合液中之上述還原劑之含量,並無特別限制,較佳為設為上述還原劑之莫耳量為上述脂環式化合物之莫耳量之1.0~5.0倍莫耳(更佳為2倍左右)之量。若此種還原劑之含量未達上述下限,則反應速度趨於降低,另一方面,若超過上述上限,則副產物趨於增加。Also, as the content of the above-mentioned reducing agent in the above-mentioned mixed solution, there is no particular limitation, and it is preferable to set the molar amount of the above-mentioned reducing agent as 1.0 to 5.0 times the molar amount of the above-mentioned alicyclic compound (more Preferably about 2 times the amount). If the content of such a reducing agent is less than the above-mentioned lower limit, the reaction rate tends to decrease. On the other hand, if it exceeds the above-mentioned upper limit, by-products tend to increase.
又,作為用於此種反應之反應裝置,並無特別限制,可適當地利用能夠導入上述還原劑、上述鹼、上述鈀觸媒、上述芳香族化合物、及上述脂環式化合物之容器(例如,玻璃燒瓶或玻璃襯裡之釜等)。Also, there is no particular limitation on the reaction apparatus used for this reaction, and a container capable of introducing the above-mentioned reducing agent, the above-mentioned base, the above-mentioned palladium catalyst, the above-mentioned aromatic compound, and the above-mentioned alicyclic compound (such as , glass flasks or glass-lined kettles, etc.).
又,作為進行上述反應時之氛圍氣體之條件,就原料及產物之穩定性之觀點而言,較佳為惰性氣體氛圍。作為此種惰性氣體,並無特別限制,例如可例舉:氮氣、氦氣、氬氣等。例如,可藉由對上述容器內之氛圍氣體進行氮氣置換而進行反應。In addition, as the condition of the atmosphere gas when the above-mentioned reaction is carried out, an inert gas atmosphere is preferable from the viewpoint of the stability of raw materials and products. It does not specifically limit as such an inert gas, For example, nitrogen, helium, argon etc. are mentioned. For example, the reaction can be carried out by substituting the atmosphere gas in the container with nitrogen.
又,此種反應時之反應溫度亦根據所使用之原料化合物或鈀觸媒之種類而不同,並無特別限制,就能夠獲得更高之反應效率等觀點而言,更佳為設為65~85℃,進而較佳為設為70~80℃。又,此種反應之反應時間較佳為設為0.5~20小時(更佳為2~15小時)。藉由將此種反應溫度及反應時間之條件設為上述範圍內,能夠更高效率地獲得上述通式(2)所表示之羰基化合物。再者,藉由此種反應所獲得之上述羰基化合物成為式(2)中之R 6及R 7為氫原子以外之基之酯化合物,但亦可在以此方式獲得酯化合物後,以包含R 6及R 7之酯基之部分轉換成羧酸基之方式藉由公知之方法(例如,於低級羧酸中進行加熱之方法)進行反應,從而獲得R 6及R 7為氫原子之上述通式(2)所表示之羰基化合物。 Also, the reaction temperature during this reaction is also different according to the type of raw material compound or palladium catalyst used, and is not particularly limited. In terms of obtaining higher reaction efficiency, etc., it is more preferably set at 65 to 50°C. 85°C, more preferably 70 to 80°C. In addition, the reaction time of such a reaction is preferably 0.5 to 20 hours (more preferably 2 to 15 hours). By making the conditions of such reaction temperature and reaction time into the said range, the carbonyl compound represented by said general formula (2) can be obtained more efficiently. Furthermore, the above-mentioned carbonyl compound obtained by this reaction becomes an ester compound in which R6 and R7 are groups other than hydrogen atoms in formula (2), but after obtaining the ester compound in this way, the The conversion of the ester group of R 6 and R 7 into a carboxylic acid group is carried out by a known method (for example, the method of heating in a lower carboxylic acid), thereby obtaining the above-mentioned formula in which R 6 and R 7 are hydrogen atoms. A carbonyl compound represented by the general formula (2).
藉由以此方式使上述芳香族化合物與上述脂環式化合物進行反應,能夠獲得上述通式(2)所表示之羰基化合物。By reacting the above-mentioned aromatic compound and the above-mentioned alicyclic compound in this way, the carbonyl compound represented by the above-mentioned general formula (2) can be obtained.
<聚醯亞胺> 本發明之聚醯亞胺含有單體(A)與作為二胺化合物之單體(B)之縮聚物,該單體(A)包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物。 <Polyimide> The polyimide of the present invention contains a polycondensate of a monomer (A) and a monomer (B) as a diamine compound. At least one compound of the group consisting of anhydrides and their derivatives.
再者,一般已知,聚醯亞胺係藉由使四羧酸二酐及/或其衍生物與二胺進行開環加成反應,形成其等之聚加成物(加成聚合物、開環聚加成物)即聚醯胺酸,其後,使所獲得之聚醯胺酸閉環縮合(脫水閉環:分子內縮合)所獲得者。如此,由於聚醯亞胺一般為藉由如上所述之反應所獲得之聚合物,故而可謂藉由上述單體(A)與單體(B)之縮聚(上述複加成及上述閉環縮合)所獲得之縮聚物係聚醯亞胺。以下,首先,對用於形成此種縮聚物之單體(A)與單體(B)分開進行說明。Furthermore, it is generally known that polyimides form their polyadducts (addition polymers, Ring-opening polyadduct) is polyamic acid, which is obtained by ring-closing condensation (dehydration ring-closing: intramolecular condensation) of the obtained polyamic acid. In this way, since polyimide is generally a polymer obtained by the above-mentioned reaction, it can be said to be polycondensed by the above-mentioned monomer (A) and monomer (B) (the above-mentioned complex addition and the above-mentioned ring-closing condensation) The polycondensate obtained is polyimide. Hereinafter, first, the monomer (A) and the monomer (B) used to form such a polycondensate will be separately described.
〈單體(A)〉 本發明之單體(A)包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物。 〈Monomer (A)〉 The monomer (A) of this invention contains at least 1 sort(s) of compound chosen from the group which consists of tetracarboxylic dianhydride represented by the said General formula (1), and its derivative(s).
此處,上述通式(1)所表示之四羧酸二酐與作為上述本發明之四羧酸二酐所說明者相同(較佳者亦相同)。又,此種通式(1)所表示之四羧酸二酐可利用上述本發明之四羧酸二酐之製造方法、及上述本發明之羰基化合物之製造方法來製造。Here, the tetracarboxylic dianhydride represented by the said general formula (1) is the same as what was demonstrated as the tetracarboxylic dianhydride of this invention mentioned above (preferably also the same). Moreover, the tetracarboxylic dianhydride represented by such general formula (1) can be manufactured by the manufacturing method of the tetracarboxylic dianhydride of this invention mentioned above, and the manufacturing method of the carbonyl compound of this invention mentioned above.
又,作為上述通式(1)所表示之四羧酸二酐之衍生物,並無特別限制,更佳為作為上述通式(1)所表示之四羧酸二酐之改性物的二酯二羧酸、及二酯二羧酸二氯化物。即,於利用上述通式(1)所表示之四羧酸二酐之衍生物之情形時,較佳為將上述通式(1)所表示之四羧酸二酐改性為對應之二酯二羧酸、或二酯二羧酸二氯化物之後再使用。作為此種衍生物之製備方法,並無特別限制,可適當地採用公知之方法。於製備適合作為上述通式(1)所表示之四羧酸二酐之衍生物的二酯二羧酸二氯化物之情形時,例如可採用如下方法等:使上述通式(1)所表示之四羧酸二酐與任意之醇進行反應,從而獲得二酯二羧酸後,使其與氯化試劑(亞硫醯氯、草醯氯等)進行反應,從而獲得對應之二酯二羧酸二氯化物。Also, the derivatives of the tetracarboxylic dianhydride represented by the above-mentioned general formula (1) are not particularly limited, and are more preferably di Ester dicarboxylic acid, and diester dicarboxylic acid dichloride. That is, when using derivatives of the tetracarboxylic dianhydride represented by the above general formula (1), it is preferable to modify the tetracarboxylic dianhydride represented by the above general formula (1) into the corresponding diester Dicarboxylic acid, or diester dicarboxylic acid dichloride is used later. A method for producing such a derivative is not particularly limited, and known methods can be appropriately used. In the case of preparing a diester dicarboxylic acid dichloride suitable as a derivative of tetracarboxylic dianhydride represented by the above general formula (1), for example, the following method can be used: make the compound represented by the above general formula (1) The tetracarboxylic dianhydride reacts with any alcohol to obtain the diester dicarboxylic acid, and then reacts it with a chlorination reagent (thionyl chloride, oxalyl chloride, etc.) to obtain the corresponding diester dicarboxylic acid acid dichloride.
又,本發明之單體(A)只要包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物即可,亦可進而包含其他化合物(可藉由與單體(B)進行反應而製造聚醯亞胺之公知之其他單體化合物)。如此,於單體(A)進而包含其他化合物之情形時,單體(A)較佳為在包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物的同時,進而包含上述通式(1)所表示之四羧酸二酐以外之「其他四羧酸二酐」及/或其衍生物。如此,單體(A)可用作在包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物的同時包含其他四羧酸二酐及/或其衍生物的含有四羧酸二酐系單體者。In addition, the monomer (A) of the present invention only needs to contain at least one compound selected from the group consisting of tetracarboxylic dianhydride represented by the above general formula (1) and its derivatives, and may further contain other Compound (another known monomer compound capable of producing polyimide by reacting with the monomer (B)). In this way, when the monomer (A) further includes other compounds, the monomer (A) is preferably selected from the group consisting of tetracarboxylic dianhydride represented by the above general formula (1) and its derivatives. At least one compound among them also includes "other tetracarboxylic dianhydrides" other than tetracarboxylic dianhydrides represented by the general formula (1) and/or derivatives thereof. In this way, the monomer (A) can be used as a compound containing at least one compound selected from the group consisting of tetracarboxylic dianhydrides represented by the above general formula (1) and derivatives thereof, and other tetracarboxylic dianhydrides. Anhydrides and/or derivatives thereof containing tetracarboxylic dianhydride-based monomers.
作為此種其他四羧酸二酐,並無特別限制,可適當地利用可用於製造聚醯亞胺之公知者,例如可例舉:均苯四甲酸酐、3,4'-氧二鄰苯二甲酸二酐、4,4'-氧二鄰苯二甲酸二酐、聯苯-3,4,3',4'-四羧酸二酐、二苯甲酮-3,4,3',4'-四羧酸二酐、二苯基碸-3,4,3',4'-四羧酸二酐、4,4'-(2,2-六氟亞異丙基)二鄰苯二甲酸二酐、間聯三苯-3,4,3',4'-四羧酸二酐、對聯三苯-3,4,3',4'-四羧酸二酐、環丁烷-1,2,3,4-四羧酸二酐、3-羧甲基-1,2,4-環戊烷三羧酸1,4:2,3-二酐、環己烷-1,2,4,5-四羧酸二酐、丁烷-1,2,3,4-四羧酸二酐、萘-1,4,5,8-四羧酸二酐、雙(1,3-二氧代-1,3-二氫異苯并呋喃-5-羧酸)1,4-伸苯酯、降𦯉烷-2-螺-α-環戊酮-α'-螺-2"-降𦯉烷-5,5",6,6"-四羧酸二酐(CpODA)、下述式(6)~(7)所表示之化合物(下述式(6)所表示之化合物(簡稱「BNBDA」)、下述式(7)所表示之化合物(簡稱「BzDA」))等。Such other tetracarboxylic dianhydrides are not particularly limited, and known ones that can be used for the production of polyimides can be appropriately used, for example, pyromellitic anhydride, 3,4'-oxydiphthalic anhydride, etc. Dicarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, biphenyl-3,4,3',4'-tetracarboxylic dianhydride, benzophenone-3,4,3', 4'-tetracarboxylic dianhydride, diphenylsulfone-3,4,3',4'-tetracarboxylic dianhydride, 4,4'-(2,2-hexafluoroisopropylidene) di-phthalate Dicarboxylic dianhydride, m-triphenyl-3,4,3',4'-tetracarboxylic dianhydride, p-terphenyl-3,4,3',4'-tetracarboxylic dianhydride, cyclobutane- 1,2,3,4-tetracarboxylic dianhydride, 3-carboxymethyl-1,2,4-cyclopentanetricarboxylic acid 1,4:2,3-dianhydride, cyclohexane-1,2 ,4,5-tetracarboxylic dianhydride, butane-1,2,3,4-tetracarboxylic dianhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride, bis(1,3- Dioxo-1,3-dihydroisobenzofuran-5-carboxylate) 1,4-phenylene ester, nor-ale-2-spiro-α-cyclopentanone-α'-spiro-2"- Noralkane-5,5",6,6"-tetracarboxylic dianhydride (CpODA), compounds represented by the following formulas (6) to (7) (compounds represented by the following formula (6) (referred to as "BNBDA"), a compound represented by the following formula (7) (abbreviated as "BzDA")), etc.
[化6] [chemical 6]
此種其他四羧酸二酐可單獨使用1種,或者亦可併用2種以上。再者,於利用此種其他四羧酸二酐之情形時,較佳為以相對於單體(A)中之化合物之總莫耳量,其他四羧酸二酐之含量為5~30莫耳%之方式進行利用。Such other tetracarboxylic dianhydrides may be used individually by 1 type, or may use 2 or more types together. Furthermore, when utilizing such other tetracarboxylic dianhydrides, it is preferred that the content of other tetracarboxylic dianhydrides be 5 to 30 moles relative to the total molar amount of the compounds in the monomer (A). ear% way to use.
又,本發明之單體(A)較佳為包含上述通式(1)所表示之四羧酸二酐及/或其衍生物作為主成分,相對於單體(A)中之四羧酸二酐之總量(化合物之總量),上述通式(1)所表示之四羧酸二酐及其衍生物之含量(總量)較佳為70莫耳%(更佳為80莫耳%,進而較佳為90莫耳%,尤佳為95莫耳%)以上。再者,單體(A)能夠經由製造聚醯胺酸而容易地製造聚醯亞胺,故而可用作包含上述通式(1)所表示之四羧酸二酐者。In addition, the monomer (A) of the present invention preferably contains tetracarboxylic dianhydride represented by the above general formula (1) and/or its derivatives as a main component. The total amount of dianhydride (the total amount of the compound), the content (total amount) of tetracarboxylic dianhydride represented by the above-mentioned general formula (1) and derivatives thereof (total amount) is preferably 70 mole % (more preferably 80 mole %, and more preferably 90 mol%, especially preferably 95 mol%) or more. In addition, since a monomer (A) can manufacture polyimide easily through manufacture of a polyamic acid, it can be used as what contains the tetracarboxylic dianhydride represented by the said general formula (1).
〈單體(B):二胺化合物〉 單體(B)係二胺化合物。作為此種單體(B)之二胺化合物並無特別限制,可適當地利用可用於製造聚醯亞胺之公知者,可較佳地利用芳香族二胺及/或脂肪族二胺。 <Monomer (B): Diamine compound> The monomer (B) is a diamine compound. The diamine compound as such a monomer (B) is not particularly limited, and known compounds that can be used for producing polyimides can be appropriately used, and aromatic diamines and/or aliphatic diamines can be preferably used.
作為此種芳香族二胺,並無特別限制,可適當地利用可用於製造聚醯亞胺之公知者(例如,日本專利特開2018-44180號公報之段落[0039]中記載之芳香族二胺等)。又,作為上述脂肪族二胺,亦並無特別限制,可適當地利用可用於製造聚醯亞胺之公知者。再者,上述脂肪族二胺可為脂環式者。再者,此種二胺化合物(較佳為芳香族二胺及/或脂肪族二胺)可為分子內包含酯或醯胺鍵之化合物,進而,亦可為自二胺衍生之衍生物。如此,於本發明中,「二胺化合物」係除了二胺本身以外亦包括其衍生物之概念。再者,作為此種衍生物,例如可例舉:烷基胺、烷基矽烷基胺。Such aromatic diamines are not particularly limited, and known ones that can be used in the manufacture of polyimides (for example, the aromatic diamines described in paragraph [0039] of Japanese Patent Application Laid-Open No. 2018-44180 can be appropriately used. amines, etc.). Moreover, it does not specifically limit as said aliphatic diamine, The well-known thing which can be used for polyimide manufacture can be used suitably. In addition, the above-mentioned aliphatic diamine may be an alicyclic one. Furthermore, such diamine compounds (preferably aromatic diamines and/or aliphatic diamines) may be compounds containing ester or amide bonds in their molecules, and furthermore, may be derivatives derived from diamines. Thus, in the present invention, the term "diamine compound" is a concept including not only diamine itself but also derivatives thereof. In addition, as such a derivative, an alkylamine and an alkylsilylamine are mentioned, for example.
作為此種二胺化合物,例如可例舉:1,4-二胺基苯、1,3-二胺基苯、2,4-二胺基甲苯、2,5-二胺基甲苯、4,4'-二胺基二苯甲烷、4,4'-二胺基二苯醚3,4'-二胺基二苯醚、3,3'-二胺基二苯醚、2,4'-二胺基二苯醚、2,2'-二胺基二苯醚、4,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、3,3'-二甲基-4,4'-二胺基聯苯、2,2'-二甲基-4,4'-二胺基聯苯、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯、3,7-二胺基-二甲基二苯并噻吩-5,5-二氧化物、4,4'-二胺基苯甲醯苯胺、3,3'-二胺基二苯甲酮、雙(4-胺基苯基)硫醚、1,3-雙(4-胺基苯氧基)丙烷、1,4-雙(4-胺基苯氧基)丁烷、1,5-雙(4-胺基苯氧基)戊烷、1,3-雙(4-胺基苯氧基)-2,2-二甲基丙烷、1,2-雙[2-(4-胺基苯氧基)乙氧基]乙烷、9,9-雙(4-胺基苯基)茀、5(6)-胺基-1-(4-胺基甲基)-1,3,3-三甲基茚滿、1,4-雙(4-胺基苯氧基)苯、1,4-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-雙(3-胺基苯氧基)聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(4-胺基苯氧基)苯基]碸、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、3,3'-二羧基-4,4'-二胺基二苯甲烷、4,6-二羥基-1,3-苯二胺、3,3'-二羥基-4,4'-二胺基聯苯、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、3,3',4,4'-四胺基聯苯、1,3-雙(3-胺基丙基)四甲基二矽氧烷1,6-二胺基己烷、1-胺基-3-胺基甲基-3,5,5-三甲基環己烷、4,4'-亞甲基雙(4-環己基胺)、反-1,4-環己烷二胺、雙環[2.2.1]庚烷雙(甲基胺)、三環[3.3.1.13,7]癸烷-1,3-二胺、4-胺基苯甲酸4-胺基苯酯、2-(4-胺基苯基)胺基苯并㗁唑、9,9-雙[4-(4-胺基苯氧基)苯基]茀、2,2'-雙(3-磺基丙氧基)-4,4'-二胺基聯苯、4,4'-雙(4-胺基苯氧基)聯苯-3,3'-二磺酸等。再者,此種二胺化合物可單獨使用1種,或者將2種以上組合使用。As such diamine compounds, for example, 1,4-diaminotoluene, 1,3-diaminotoluene, 2,4-diaminotoluene, 2,5-diaminotoluene, 4, 4'-Diaminodiphenylmethane, 4,4'-Diaminodiphenyl ether 3,4'-Diaminodiphenyl ether, 3,3'-Diaminodiphenyl ether, 2,4'- Diaminodiphenyl ether, 2,2'-diaminodiphenyl ether, 4,4'-diaminodiphenylene, 3,3'-diaminodiphenylene, 3,3'- Dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 2,2'-bis(trifluoromethyl)-4, 4'-diaminobiphenyl, 3,7-diamino-dimethyldibenzothiophene-5,5-dioxide, 4,4'-diaminobenzamide, 3,3' -Diaminobenzophenone, bis(4-aminophenyl)sulfide, 1,3-bis(4-aminophenoxy)propane, 1,4-bis(4-aminophenoxy) ) butane, 1,5-bis(4-aminophenoxy)pentane, 1,3-bis(4-aminophenoxy)-2,2-dimethylpropane, 1,2-bis [2-(4-Aminophenoxy)ethoxy]ethane, 9,9-bis(4-aminophenyl) fluorene, 5(6)-amino-1-(4-aminomethyl base)-1,3,3-trimethylindan, 1,4-bis(4-aminophenoxy)benzene, 1,4-bis(3-aminophenoxy)benzene, 1,3 -Bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4 '-Bis(3-aminophenoxy)biphenyl, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, bis[4-(3-aminophenoxy) Phenyl]pyridine, bis[4-(4-aminophenoxy)phenyl]pyridine, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 3,3 '-Dicarboxy-4,4'-diaminodiphenylmethane, 4,6-dihydroxy-1,3-phenylenediamine, 3,3'-dihydroxy-4,4'-diaminobiphenyl , 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, 3,3',4,4'-tetraaminobiphenyl, 1,3-bis(3-aminopropyl ) Tetramethyldisiloxane 1,6-diaminohexane, 1-amino-3-aminomethyl-3,5,5-trimethylcyclohexane, 4,4'-methylene Bis(4-cyclohexylamine), trans-1,4-cyclohexanediamine, bicyclo[2.2.1]heptanebis(methylamine), tricyclo[3.3.1.13,7]decane-1 ,3-diamine, 4-aminophenyl 4-aminobenzoate, 2-(4-aminophenyl)aminobenzoxazole, 9,9-bis[4-(4-aminophenyl Oxy)phenyl]Terrene, 2,2'-bis(3-sulfopropoxy)-4,4'-diaminobiphenyl, 4,4'-bis(4-aminophenoxy) Biphenyl-3,3'-disulfonic acid, etc. In addition, such a diamine compound may be used individually by 1 type, or may use it in combination of 2 or more types.
又,作為此種二胺化合物,其中,較佳為2,2'-雙(三氟甲基)聯苯胺(別名「2,2'-雙(三氟甲基)-[1,1'-聯苯]-4,4'-二胺」,簡稱:TFMB)、4,4'-二胺基二苯醚(簡稱:4,4'-DDE)、4,4'-二胺基苯甲醯苯胺(簡稱:DABAN)、2,2'-二甲基-[1,1'-聯苯]-4,4'-二胺(簡稱:MTD)、對苯二胺(別名「對二胺基苯」,簡稱:PPD)、雙(4-胺基苯基)對苯二甲酸酯(簡稱:BPTP)、4,4'-((丙烷-2,2-二基雙(4,1-伸苯基))雙(氧基))二苯胺(簡稱:BAPP)、4,4'-(1,3-伸苯基雙(氧基))二苯胺(簡稱:TPE-R)、4,4'-([1,1'-聯苯]-4,4'-二基雙(氧基))二苯胺(簡稱:BODA)、4,4'-(9H-茀-9,9-二基)二苯胺(簡稱:FDA),更佳為TFMB、4,4'-DDE、DABAN、MTD、PPD、BPTP、BAPP、TPE-R、BODA、FDA,進而較佳為TFMB、DABAN、PPD、FDA。再者,用以製造此種二胺化合物之方法並無特別限制,可適當地採用公知之方法。又,此種二胺化合物亦可適當地利用市售者。Also, as such diamine compounds, 2,2'-bis(trifluoromethyl)benzidine (alias "2,2'-bis(trifluoromethyl)-[1,1'- Biphenyl]-4,4'-diamine", abbreviated as: TFMB), 4,4'-diaminodiphenyl ether (abbreviated as: 4,4'-DDE), 4,4'-diaminobenzyl Acylaniline (abbreviation: DABAN), 2,2'-dimethyl-[1,1'-biphenyl]-4,4'-diamine (abbreviation: MTD), p-phenylenediamine (alias "p-diamine Benzene", referred to as: PPD), bis(4-aminophenyl) terephthalate (abbreviated: BPTP), 4,4'-((propane-2,2-diylbis(4,1 -phenylene))bis(oxyl))diphenylamine (abbreviation: BAPP), 4,4'-(1,3-phenylene bis(oxyl))diphenylamine (abbreviation: TPE-R), 4 ,4'-([1,1'-biphenyl]-4,4'-diylbis(oxyl))diphenylamine (abbreviation: BODA), 4,4'-(9H-Oxyl-9,9- Diyl) diphenylamine (abbreviation: FDA), more preferably TFMB, 4,4'-DDE, DABAN, MTD, PPD, BPTP, BAPP, TPE-R, BODA, FDA, and more preferably TFMB, DABAN, PPD , FDA. In addition, the method for producing such a diamine compound is not specifically limited, A well-known method can be suitably used. Moreover, such a diamine compound can also utilize what is marketed suitably.
〈聚醯亞胺之特性等〉 本發明之聚醯亞胺含有單體(A)與作為二胺化合物之單體(B)之縮聚物,該單體(A)包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物。 <Characteristics of polyimide, etc.> The polyimide of the present invention contains a polycondensate of a monomer (A) and a monomer (B) as a diamine compound. At least one compound of the group consisting of anhydrides and their derivatives.
此種聚醯亞胺係單體(A)與單體(B)之縮聚物,故而至少包含由上述式(1)所表示之四羧酸二酐及/或其衍生物與二胺化合物之反應所形成之重複單元。因此,該聚醯亞胺例如可製成具有選自由下述式(10)所表示之重複單元(I)、及下述式(11)所表示之重複單元(II)所組成之群中之至少1種重複單元者。The polycondensate of such polyimide monomer (A) and monomer (B) contains at least tetracarboxylic dianhydride and/or its derivatives and diamine compound represented by the above formula (1). The repeat unit formed by the reaction. Therefore, the polyimide, for example, can be made to have a repeating unit (I) represented by the following formula (10) and a repeating unit (II) represented by the following formula (11). At least 1 repeating unit.
[化7] [chemical 7]
[式(10)中,Ar表示自上述二胺化合物去除2個胺基而成之殘基(較佳為碳數6~50之伸芳基,更佳為碳數6~40之伸芳基,進而較佳為碳數6~30之伸芳基,尤佳為碳數12~20之伸芳基),R 1~R 5分別與上述通式(1)中之R 1~R 5同義(較佳者亦同義)] [In the formula (10), Ar represents the residue obtained by removing two amino groups from the above-mentioned diamine compound (preferably an arylylene group with 6 to 50 carbon atoms, more preferably an arylylene group with 6 to 40 carbon atoms , and more preferably an aryl group with 6 to 30 carbons, especially an aryl group with 12 to 20 carbons), R 1 to R 5 are respectively synonymous with R 1 to R 5 in the above general formula (1) (preferably also synonymous)]
[化8] [chemical 8]
[式(11)中,Ar 1及Ar 2分別獨立地表示自上述二胺化合物去除2個胺基而成之殘基(較佳為碳數6~50之伸芳基,更佳為碳數6~40之伸芳基,進而較佳為碳數6~30之伸芳基,尤佳為碳數12~20之伸芳基),R 1~R 5分別與上述通式(1)中之R 1~R 5同義(較佳者亦同義)]。 [In formula (11), Ar 1 and Ar 2 independently represent residues obtained by removing two amine groups from the above-mentioned diamine compound (preferably an aryl group with 6 to 50 carbons, more preferably a carbon number 6 to 40 aryl groups, preferably 6 to 30 carbons, especially preferably 12 to 20 carbons), R 1 to R 5 are respectively the same as in the above general formula (1) R 1 to R 5 are synonymous (preferably also synonymous)].
又,於本發明之聚醯亞胺具有上述重複單元(I)及/或(II)之情形時,上述重複單元(I)及(II)之含量(總量)並無特別限制,相對於聚醯亞胺中之全部重複單元,(I)及(II)之含量(總量)較佳為70~100莫耳%,更佳為90~100莫耳%,尤佳為100莫耳%。藉由將上述重複單元(I)及(II)之含量(總量)設為上述下限以上,與將其設為未達上述下限之情形相比,能夠提高製成聚醯亞胺膜時之製膜性及韌性,能夠提高透明性及耐熱性,能夠降低CTE。再者,於上述單體(A)含有上述通式(1)所表示之四羧酸二酐及/或其衍生物,同時含有其他四羧酸二酐及/或其衍生物之情形時,本發明之聚醯亞胺進而具有使其他四羧酸二酐及/或其衍生物與二胺化合物(成分(B))進行縮聚所獲得之結構(其他重複單元)。Also, when the polyimide of the present invention has the above-mentioned repeating units (I) and/or (II), the content (total amount) of the above-mentioned repeating units (I) and (II) is not particularly limited. The content (total amount) of (I) and (II) of all the repeating units in the polyimide is preferably 70-100 mol%, more preferably 90-100 mol%, especially preferably 100 mol% . By making the content (total amount) of the above-mentioned repeating units (I) and (II) more than the above-mentioned lower limit, compared with the case where it is set to be less than the above-mentioned lower limit, it is possible to increase the stability when it is made into a polyimide film. Film forming property and toughness can improve transparency and heat resistance, and can reduce CTE. Furthermore, when the above-mentioned monomer (A) contains tetracarboxylic dianhydride and/or its derivatives represented by the above-mentioned general formula (1) and other tetracarboxylic dianhydrides and/or its derivatives, Furthermore, the polyimide of this invention has the structure (other repeating unit) obtained by polycondensing other tetracarboxylic dianhydride and/or its derivative(s), and a diamine compound (component (B)).
又,作為本發明之聚醯亞胺,就使耐熱性為更高水準等觀點而言,較佳為玻璃轉移溫度(Tg)為300℃以上者,更佳為玻璃轉移溫度(Tg)為350℃以上者。再者,此種玻璃轉移溫度(Tg)可使用熱機械分析裝置(RIGAKU製造之商品名「TMA8310」)藉由拉伸模式來進行測定。In addition, the polyimide of the present invention preferably has a glass transition temperature (Tg) of 300° C. or higher, and more preferably has a glass transition temperature (Tg) of 350° C. ℃ above. In addition, such a glass transition temperature (Tg) can be measured in tension mode using the thermomechanical analysis apparatus (Rigaku product name "TMA8310").
進而,作為本發明之聚醯亞胺,就使其為耐熱性足夠高之狀態等觀點而言,較佳為5%重量損失溫度為450℃以上者,更佳為5%重量損失溫度為470℃以上者。再者,此種5%重量損失溫度可藉由如下方式求出:在氮氣氛圍下,一面通入氮氣一面自室溫(例如,25℃)升溫至40℃後,將40℃作為測定起始溫度逐漸進行加熱,測定所使用之試樣之重量損失5%時之溫度。Furthermore, the polyimide of the present invention is preferably a 5% weight loss temperature of 450° C. or higher, more preferably a 5% weight loss temperature of 470° C. ℃ above. Furthermore, such a 5% weight loss temperature can be obtained by raising the temperature from room temperature (for example, 25° C.) to 40° C. under a nitrogen atmosphere while blowing nitrogen gas, and then setting 40° C. as the measurement start temperature. Heating is carried out gradually, and the temperature at which the weight of the sample used is lost by 5% is measured.
又,作為本發明之聚醯亞胺,就使其為耐熱性足夠高之狀態等觀點而言,較佳為1%重量損失溫度為400℃以上者,更佳為1%重量損失溫度為420℃以上者。再者,此種1%重量損失溫度可藉由如下方式求出:在氮氣氛圍下,一面通入氮氣一面自室溫(例如,25℃)升溫至40℃後,將40℃作為測定起始溫度逐漸進行加熱,測定所使用之試樣之重量損失1%時之溫度。In addition, as the polyimide of the present invention, it is preferably a 1% weight loss temperature of 400° C. or higher, more preferably a 1% weight loss temperature of 420° C. ℃ above. Furthermore, such a 1% weight loss temperature can be obtained by raising the temperature from room temperature (for example, 25° C.) to 40° C. under a nitrogen atmosphere while blowing nitrogen gas, and then setting 40° C. as the measurement start temperature. Heating is carried out gradually, and the temperature at which the weight of the sample used is lost by 1% is measured.
又,作為本發明之聚醯亞胺,於形成膜之情形時,就能夠根據需要透明性之類的用途而高效率地利用等方面而言,更佳為黃度(YI)為20以下(進而較佳為10以下)者。此種黃度(YI)可藉由依據ASTM E313-05(2005年發行)進行測定而求出。In addition, as the polyimide of the present invention, when forming a film, it is more preferable that the yellowness (YI) is 20 or less ( Furthermore, it is preferably 10 or less). Such yellowness (YI) can be obtained by measuring according to ASTM E313-05 (published in 2005).
作為本發明之聚醯亞胺,於形成膜之情形時,就能夠根據需要透明性之類的用途而高效率地利用等方面而言,更佳為濁度(HAZE:霧度)為15以下(進而較佳為5以下)者。再者,霧度(濁度)可藉由依據JIS K7136(2000年發行)進行測定而求出。As the polyimide of the present invention, when forming a film, it is more preferable that the haze (HAZE: haze) is 15 or less from the viewpoint that it can be efficiently used according to applications such as transparency. (More preferably 5 or less). In addition, haze (turbidity) can be calculated|required by measuring based on JISK7136 (issued in 2000).
又,作為此種聚醯亞胺之數量平均分子量(Mn),以聚苯乙烯換算較佳為1,000~1,000,000。作為此種聚醯亞胺之重量平均分子量(Mw),以聚苯乙烯換算較佳為1,000~5,000,000。進而,此種聚醯亞胺之分子量分佈(Mw/Mn)較佳為1.1~5.0。於此種聚醯亞胺之分子量(Mw或Mn)或分子量之分佈(Mw/Mn)處於上述範圍內之情形時,能夠更高效率地製造更均勻之膜。再者,此種聚醯亞胺之分子量(Mw或Mn)或分子量之分佈(Mw/Mn)可使用作為測定裝置之凝膠滲透層析(GPC)測定裝置(東曹股份有限公司製造,商品名:HLC-8320GPC/管柱4根:東曹股份有限公司製造,商品名:TSK gel Super AW4000、3000、2500、Super H-RC,溶劑:N,N-二甲基乙醯胺(DMAc))進行測定,以聚苯乙烯換算所測得之資料而求出。再者,關於此種聚醯亞胺,於難以測定分子量之情形時,可基於用以製造該聚醯亞胺之聚醯胺酸之黏度來類推分子量等,而篩選出與用途等相應之聚醯亞胺來使用。In addition, the number average molecular weight (Mn) of such polyimide is preferably 1,000 to 1,000,000 in terms of polystyrene. The weight average molecular weight (Mw) of such polyimide is preferably 1,000 to 5,000,000 in terms of polystyrene. Furthermore, the molecular weight distribution (Mw/Mn) of such polyimide is preferably 1.1-5.0. When the molecular weight (Mw or Mn) or molecular weight distribution (Mw/Mn) of such polyimide is within the above range, a more uniform film can be produced more efficiently. Furthermore, the molecular weight (Mw or Mn) or molecular weight distribution (Mw/Mn) of such polyimide can be measured using a gel permeation chromatography (GPC) measuring device (manufactured by Tosoh Co., Ltd., commercial product Name: HLC-8320GPC/4 columns: Tosoh Co., Ltd., trade name: TSK gel Super AW4000, 3000, 2500, Super H-RC, solvent: N,N-dimethylacetamide (DMAc) ) for measurement, and obtained by converting the measured data into polystyrene. Furthermore, when it is difficult to measure the molecular weight of such polyimides, the molecular weight can be inferred based on the viscosity of the polyamic acid used to manufacture the polyimides, and the corresponding polyimides can be screened out according to the application. Amides are used.
又,本發明之聚醯亞胺亦可製成在溶劑中具有溶解性者,因此,亦可使其溶解於有機溶劑中而以聚醯亞胺溶液(樹脂溶液:清漆)之形式利用,再者,作為此種聚醯亞胺溶液中使用之有機溶劑,就溶解性、成膜性、生產性、工業可獲得性、現有設備之有無、價格等觀點而言,較佳為N-甲基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、γ-丁內酯、碳酸丙二酯、四甲基脲、1,3-二甲基-2-咪唑啶酮、環戊酮,更佳為N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、γ-丁內酯、四甲基脲,尤佳為N,N-二甲基乙醯胺、γ-丁內酯。再者,此種有機溶劑可單獨使用1種,或者將2種以上組合使用。Also, the polyimide of the present invention can also be made to have solubility in solvents, therefore, it can also be dissolved in an organic solvent and used in the form of a polyimide solution (resin solution: varnish), and then Or, as the organic solvent used in this polyimide solution, from the viewpoints of solubility, film-forming property, productivity, industrial availability, availability of existing equipment, price, etc., N-methyl -2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, γ-butyrolactone, propylene carbonate, tetramethylurea, 1,3-di Methyl-2-imidazolidinone, cyclopentanone, more preferably N-methyl-2-pyrrolidone, N,N-dimethylacetamide, γ-butyrolactone, tetramethylurea, especially Preferred are N,N-dimethylacetamide and γ-butyrolactone. In addition, such an organic solvent may be used individually by 1 type, or may use it in combination of 2 or more types.
又,於以聚醯亞胺溶液之形式利用本發明之聚醯亞胺之情形時,亦可較佳地以用來製造各種加工品之塗佈液等之形式利用。例如,於形成膜之情形時,可藉由將聚醯亞胺溶液塗佈於基材上而獲得塗膜後,將溶劑去除,從而形成聚醯亞胺膜。再者,於此種聚醯亞胺溶液中,上述聚醯亞胺之含量(溶解量)並無特別限制,較佳為1~75質量%,更佳為10~50質量%。In addition, when the polyimide of the present invention is used as a polyimide solution, it can also be preferably used as a coating liquid or the like for producing various processed products. For example, when forming a film, a polyimide film can be formed by applying a polyimide solution on a substrate to obtain a coating film, and then removing the solvent. Furthermore, in such a polyimide solution, the content (dissolved amount) of the above-mentioned polyimide is not particularly limited, but is preferably 1-75% by mass, more preferably 10-50% by mass.
又,本發明之聚醯亞胺可根據其用途適當含有公知之成分來利用,例如可進而含有其他聚合物、抗氧化劑、紫外線吸收劑-受阻胺系光穩定劑、成核劑-透明化劑、無機填料(玻璃纖維、玻璃中空球、滑石、雲母、氧化鋁、氧化鈦、二氧化矽等)、重金屬減活劑-填料填充塑膠用添加劑、阻燃劑、加工性改良劑-潤滑劑/水分散型穩定劑、永久性抗靜電劑、韌性提昇劑、界面活性劑、碳纖維等添加成分來利用。In addition, the polyimide of the present invention can be used by appropriately containing known components according to its use, for example, it may further contain other polymers, antioxidants, ultraviolet absorbers-hindered amine light stabilizers, nucleating agents-translucent agents , Inorganic fillers (glass fibers, glass hollow balls, talc, mica, alumina, titanium oxide, silicon dioxide, etc.), heavy metal deactivators-additives for filler-filled plastics, flame retardants, processability improvers-lubricant/ Water-dispersed stabilizers, permanent antistatic agents, toughness enhancers, surfactants, carbon fibers and other additives are used.
又,此種聚醯亞胺之形狀並無特別限制,例如可製成膜狀或粉狀,或者亦可進而藉由擠出成形而製成顆粒形狀等。如此,本發明之聚醯亞胺可製成膜狀,或者藉由擠出成形而製成顆粒形狀,或者利用公知之方法適當成形為各種形狀。Moreover, the shape of the polyimide is not particularly limited, for example, it can be made into a film or powder, or it can be further made into a pellet shape by extrusion. In this way, the polyimide of the present invention can be formed into a film, or can be formed into pellets by extrusion molding, or can be appropriately formed into various shapes by known methods.
<聚醯亞胺前驅體樹脂> 本發明之聚醯亞胺前驅體樹脂含有單體(A)與作為二胺化合物之單體(B)之聚加成物,該單體(A)包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物。 <Polyimide Precursor Resin> The polyimide precursor resin of the present invention contains a polyadduct of a monomer (A) and a monomer (B) as a diamine compound. At least one compound in the group consisting of tetracarboxylic dianhydride and its derivatives.
此處,本發明之聚醯亞胺前驅體樹脂只要為使上述單體(A)與上述單體(B)進行複加成所獲得者即可。即,本發明之聚醯亞胺前驅體樹脂係除了上述單體(A)與上述單體(B)之聚加成物以外,亦包括由該加成聚合物所獲得之衍生物的概念(例如,除了使上述通式(1)所表示之四羧酸二酐與二胺化合物進行複加成所獲得之加成聚合物(開環聚加成物)即聚醯胺酸以外,亦可為由該加成聚合物所獲得之衍生物)。又,此種聚醯亞胺前驅體樹脂只要包含使上述通式(1)所表示之四羧酸二酐及/或其衍生物與二胺化合物進行複加成所獲得之結構(重複單元)及其衍生物即可,亦可進而具有使其他四羧酸二酐及/或其衍生物與二胺化合物進行複加成所獲得之結構(其他重複單元)。再者,於本發明之聚醯亞胺前驅體樹脂中,「單體(A)」及「單體(B)」均與上述本發明之聚醯亞胺中所說明者同義。Here, the polyimide precursor resin of this invention should just be what double-added the said monomer (A) and the said monomer (B). That is, the polyimide precursor resin system of the present invention includes the concept of derivatives obtained from the addition polymer in addition to the polyadduct of the above-mentioned monomer (A) and the above-mentioned monomer (B) ( For example, in addition to polyamic acid, which is an addition polymer (ring-opening polyadduct) obtained by double addition of tetracarboxylic dianhydride represented by the above general formula (1) and a diamine compound, is a derivative obtained from the addition polymer). In addition, such a polyimide precursor resin only needs to contain a structure (repeating unit) obtained by complex addition of tetracarboxylic dianhydride represented by the above general formula (1) and/or its derivatives with a diamine compound. It only needs to be a derivative thereof, and may further have a structure (other repeating unit) obtained by complex addition of other tetracarboxylic dianhydride and/or derivatives thereof and a diamine compound. Furthermore, in the polyimide precursor resin of the present invention, both "monomer (A)" and "monomer (B)" have the same meaning as those described above for the polyimide of the present invention.
又,作為此種本發明之聚醯亞胺前驅體樹脂可含有之重複單元,例如可例示下述通式(12)所表示之重複單元(III)。Moreover, as a repeating unit which the polyimide precursor resin of this invention may contain, the repeating unit (III) represented by following General formula (12), for example can be illustrated.
[化9] [chemical 9]
[式(12)中,Ar表示自上述二胺化合物去除2個胺基而成之殘基(較佳為碳數6~50之伸芳基,更佳為碳數6~40之伸芳基,進而較佳為碳數6~30之伸芳基,尤佳為碳數12~20之伸芳基),R 1~R 5分別與上述通式(1)中之R 1~R 5同義(較佳者亦同義),Y 1分別獨立地表示選自由氫原子、碳數1~6之烷基及碳數3~9之烷基矽烷基所組成之群中之1種,a所表示之鍵結鍵及b所表示之鍵結鍵中之一者與*1所表示之碳原子鍵結,a所表示之鍵結鍵及b所表示之鍵結鍵中之另一者與*2所表示之碳原子鍵結,c所表示之鍵結鍵及d所表示之鍵結鍵中之一者與*3所表示之碳原子鍵結,且c所表示之鍵結鍵及d所表示之鍵結鍵中之另一者與*4所表示之碳原子鍵結] 並且,作為本發明之聚醯亞胺前驅體樹脂,更佳為含有上述重複單元(III)者。 [In formula (12), Ar represents the residue obtained by removing two amine groups from the above-mentioned diamine compound (preferably an arylylene group with 6 to 50 carbon atoms, more preferably an arylylene group with 6 to 40 carbon atoms , and more preferably an aryl group with 6 to 30 carbons, especially an aryl group with 12 to 20 carbons), R 1 to R 5 are respectively synonymous with R 1 to R 5 in the above general formula (1) (The preferred ones are also synonymous), Y1 each independently represent one species selected from the group consisting of a hydrogen atom, an alkyl group with a carbon number of 1 to 6, and an alkylsilyl group with a carbon number of 3 to 9, represented by a One of the bonding bond and the bonding bond represented by b is bonded to the carbon atom represented by *1, and the other of the bonding bond represented by a and the bonding bond represented by b is bonded to *2 The carbon atom represented by c is bonded, one of the bond represented by c and the bond represented by d is bonded to the carbon atom represented by *3, and the bond represented by c and the bond represented by d The other one of the bonding bonds is bonded to the carbon atom represented by *4] Furthermore, as the polyimide precursor resin of the present invention, one containing the above-mentioned repeating unit (III) is more preferable.
於此種重複單元(III)中,式中之Y 1分別獨立地表示選自由氫原子、碳數1~6(較佳為碳數1~3)之烷基及碳數3~9之烷基矽烷基所組成之群中之1種。此種Y 1可藉由適當變更其取代基之種類、及取代基之導入率,適當變更其製造條件而改變。再者,於此種Y 1均為氫原子之情形時(成為所謂聚醯胺酸之重複單元之情形時),可藉由使其脫水閉環,而高效率地製造聚醯亞胺。又,於上述通式(12)中之Y 1為碳數1~6(較佳為碳數1~3)之烷基之情形時,存在聚醯亞胺前驅體樹脂之保存穩定性變得更優異之趨勢。作為可選為Y 1之碳數1~6之烷基,更佳為甲基或乙基。又,於上述通式(12)中之Y 1為碳數3~9之烷基矽烷基之情形時,存在聚醯亞胺前驅體樹脂之溶解性變得更優異之趨勢。作為可選為Y 1之碳數3~9之烷基矽烷基,更佳為三甲基矽烷基或第三丁基二甲基矽烷基。 In this repeating unit (III), Y in the formula independently represent an alkyl group selected from a hydrogen atom, an alkyl group with 1 to 6 carbons (preferably 1 to 3 carbons) and an alkane with 3 to 9 carbons. One of the group consisting of silyl groups. Such Y1 can be changed by appropriately changing the type of the substituent, the introduction rate of the substituent, and appropriately changing the production conditions. Furthermore, in the case where Y 1 is all hydrogen atoms (when it becomes a repeating unit of so-called polyamic acid), polyimide can be efficiently produced by dehydrating and closing the ring. Also, when Y in the above-mentioned general formula (12) is an alkyl group having 1 to 6 carbons (preferably 1 to 3 carbons), the storage stability of the polyimide precursor resin becomes lower. better trend. The alkyl group having 1 to 6 carbon atoms that can be used as Y 1 is more preferably a methyl group or an ethyl group. Moreover, when Y1 in the said general formula (12) is an alkylsilyl group with 3-9 carbon atoms, there exists a tendency for the solubility of a polyimide precursor resin to become more excellent. The alkylsilyl group having 3 to 9 carbon atoms that can be selected as Y 1 is more preferably a trimethylsilyl group or a tertiary butyldimethylsilyl group.
關於上述重複單元(III)中之Y 1,氫原子以外之基(烷基及/或烷基矽烷基)之導入率並無特別限定,於將聚醯亞胺前驅體樹脂中所包含之全部重複單元(III)中之全部Y 1中之至少一部分設為烷基及/或烷基矽烷基之情形時,較佳為將上述重複單元(III)中之Y 1之總量之25%以上(更佳為50%以上,進而較佳為75%以上)設為烷基及/或烷基矽烷基(再者,於此情形時,烷基及/或烷基矽烷基以外之Y 1為氫原子)。藉由將Y 1之總量之25%以上設為烷基及/或烷基矽烷基,存在聚醯亞胺前驅體樹脂之保存穩定性變得更優異之趨勢。 Regarding Y 1 in the above-mentioned repeating unit (III), the introduction rate of groups other than hydrogen atoms (alkyl and/or alkylsilyl groups) is not particularly limited, and all the groups contained in the polyimide precursor resin In the case where at least a part of all Y1 in the repeating unit (III) is an alkyl group and/or an alkylsilyl group, it is preferably 25% or more of the total amount of Y1 in the above repeating unit (III) (More preferably 50% or more, and more preferably 75% or more) as an alkyl group and/or an alkylsilyl group (moreover, in this case, Y1 other than an alkyl group and/or an alkylsilyl group is A hydrogen atom). By making 25% or more of the total amount of Y1 into an alkyl group and/or an alkylsilyl group, there exists a tendency for the storage stability of a polyimide precursor resin to become more excellent.
又,上述通式(12)中,於形成降𦯉烷環之碳原子*1(標有記號*1之碳原子)上鍵結有a所表示之鍵結鍵及b所表示之鍵結鍵中之一者,且於形成降𦯉烷環之碳原子*2(標有記號*2之碳原子)上鍵結有a所表示之鍵結鍵及b所表示之鍵結鍵中之另一者。又,上述通式(12)中,於形成苯環之碳原子*3(標有記號*3之碳原子)上鍵結有c所表示之鍵結鍵及d所表示之鍵結鍵中之一者,且於形成降𦯉烷環之碳原子*4(標有記號*4之碳原子)上鍵結有c所表示之鍵結鍵及d所表示之鍵結鍵中之另一者。Also, in the above general formula (12), the bond represented by a and the bond represented by b are bonded to the carbon atom *1 (the carbon atom marked with *1) forming the noralkane ring. One of them, and the other one of the bond represented by a and the bond represented by b is bonded to the carbon atom *2 (the carbon atom marked with *2) forming the norphane ring By. Also, in the above-mentioned general formula (12), one of the bonding bond represented by c and the bonding bond represented by d is bonded to the carbon atom *3 (the carbon atom marked with symbol *3) forming the benzene ring. One, and the other one of the bond represented by c and the bond represented by d is bonded to the carbon atom *4 (the carbon atom marked with *4) forming the norphane ring.
又,於本發明之聚醯亞胺前驅體具有上述重複單元(III)之情形時,上述重複單元(III)之含量並無特別限制,相對於聚醯亞胺前驅體中之全部重複單元,較佳為70~100莫耳%,更佳為90~100莫耳%,尤佳為100莫耳%。藉由將上述重複單元(II)之含量設為上述下限以上,與將其設為未達上述下限之情形相比,在製造聚醯亞胺時,能夠進一步降低聚醯亞胺之黃度。Also, when the polyimide precursor of the present invention has the above-mentioned repeating unit (III), the content of the above-mentioned repeating unit (III) is not particularly limited, relative to all the repeating units in the polyimide precursor, Preferably it is 70-100 mol%, more preferably 90-100 mol%, especially preferably 100 mol%. By making content of the said repeating unit (II) more than the said minimum, the yellowness of a polyimide can be further reduced at the time of polyimide manufacture compared with the case where it is less than the said minimum.
又,此種聚醯亞胺前驅體(較佳為聚醯胺酸)之固有黏度[η]較佳為0.05~3.0 dL/g,更佳為0.1~2.0 dL/g。藉由將此種固有黏度[η]設為上述下限以上,與將其設為未達上述下限之情形相比,使用其製造聚醯亞胺之膜時,能夠提昇所獲得之膜之強度,另一方面,藉由設為上述上限以下,與超過上述上限之情形相比,就黏度之觀點而言,加工性變得優異,例如,在用於製造膜之情形時,亦能夠抑制皺褶之產生,能夠高效率地製造均勻之膜。又,於本說明書中,關於聚醯亞胺前驅體(較佳為聚醯胺酸)之「固有黏度[η]」,例如使用稀釋溶劑(例如,N,N-二甲基乙醯胺(DMAc))來製備聚醯亞胺前驅體之濃度為0.5 g/dL之測定試樣(溶液),使用該測定試樣,於30℃之溫度條件下使用動黏度計測定上述測定試樣之黏度,取所求出之值作為固有黏度[η]。再者,作為此種動黏度計,使用CANNON INSTRUMENT COMPANY製造之全自動黏度測定裝置(商品名「miniPV(註冊商標)-HX」)。Moreover, the intrinsic viscosity [η] of the polyimide precursor (preferably polyamic acid) is preferably 0.05-3.0 dL/g, more preferably 0.1-2.0 dL/g. By making such intrinsic viscosity [η] more than the above-mentioned lower limit, compared with the case where it is set to be less than the above-mentioned lower limit, when using it to produce a polyimide film, the strength of the obtained film can be improved. On the other hand, by setting it below the above-mentioned upper limit, compared with the case of exceeding the above-mentioned upper limit, processability becomes excellent from the viewpoint of viscosity, for example, when it is used to produce a film, wrinkles can also be suppressed. The production can efficiently produce a uniform film. Also, in this specification, regarding the "intrinsic viscosity [η]" of the polyimide precursor (preferably polyamic acid), for example, use a dilute solvent (for example, N,N-dimethylacetamide ( DMAc)) to prepare a test sample (solution) with a polyimide precursor concentration of 0.5 g/dL, use the test sample, and use a dynamic viscometer to measure the viscosity of the above test sample at a temperature of 30°C , take the obtained value as the intrinsic viscosity [η]. In addition, as such a dynamic viscometer, the automatic viscosity measuring apparatus (trade name "miniPV (registered trademark)-HX") manufactured by CANNON INSTRUMENT COMPANY was used.
又,此種聚醯亞胺前驅體(較佳為聚醯胺酸)可在製造本發明之聚醯亞胺時較佳地利用(可在製造本發明之聚醯亞胺時以反應中間體(前驅體)之形式獲得)。Again, this polyimide precursor (preferably polyamic acid) can be preferably utilized when making the polyimide of the present invention (can be used as a reaction intermediate when making the polyimide of the present invention (precursor) form).
再者,此種本發明之聚醯亞胺前驅體樹脂(較佳為聚醯胺酸)可包含在有機溶劑中,以聚醯亞胺前驅體樹脂溶液(清漆)之形式使用。作為此種聚醯亞胺前驅體樹脂溶液(清漆)中使用之有機溶劑,並無特別限制,可適當地利用公知者,例如可適當地利用國際公開第2018/066522號公報之段落[0175]及段落[0133]~[0134]中記載之溶劑等。又,此種聚醯亞胺前驅體樹脂溶液中之上述聚醯亞胺前驅體樹脂之含量並無特別限制,較佳為1~80質量%,更佳為5~50質量%。再者,於此種聚醯亞胺前驅體樹脂溶液中,可根據其使用目的等而適當添加抗氧化劑、紫外線吸收劑、填料等公知之添加劑。Furthermore, the polyimide precursor resin (preferably polyamic acid) of the present invention can be contained in an organic solvent and used in the form of a polyimide precursor resin solution (varnish). The organic solvent used in the polyimide precursor resin solution (varnish) is not particularly limited, and known ones can be appropriately used, for example, paragraph [0175] of International Publication No. 2018/066522 can be appropriately used and the solvents described in paragraphs [0133] to [0134]. Moreover, the content of the polyimide precursor resin in the polyimide precursor resin solution is not particularly limited, but is preferably 1-80% by mass, more preferably 5-50% by mass. In addition, well-known additives, such as an antioxidant, an ultraviolet absorber, and a filler, can be suitably added to such a polyimide precursor resin solution according to the purpose of use, etc.
<關於用以製造聚醯亞胺前驅體及聚醯亞胺之方法> 對可較佳地作為用以製造上述本發明之聚醯亞胺前驅體及上述本發明之聚醯亞胺之方法而使用的方法簡單地進行說明。首先,對可較佳地作為用以製造上述本發明之聚醯亞胺前驅體之方法而使用的方法進行說明。 <About the method for producing polyimide precursor and polyimide> A method that can be preferably used as a method for producing the polyimide precursor of the above-mentioned present invention and the polyimide of the above-mentioned present invention will be briefly described. First, a method that can be preferably used as a method for producing the above-mentioned polyimide precursor of the present invention will be described.
可較佳地作為用以製造上述本發明之聚醯亞胺前驅體之方法而使用的方法並無特別限制,例如可例舉如下方法:於有機溶劑之存在下,使包含選自由上述通式(1)所表示之四羧酸二酐及其衍生物所組成之群中之至少1種化合物的單體(A)與上述作為二胺化合物之單體(B)進行加成聚合反應而獲得聚醯亞胺前驅體。The method that can be preferably used as a method for manufacturing the above-mentioned polyimide precursor of the present invention is not particularly limited, for example, the following method can be exemplified: in the presence of an organic solvent, make the compound selected from the above general formula (1) The monomer (A) of at least one compound in the group consisting of tetracarboxylic dianhydride and its derivatives represented by (1) is obtained by addition polymerization reaction with the above-mentioned monomer (B) which is a diamine compound. Polyimide precursor.
作為此種方法中使用之有機溶劑,較佳為能夠使上述單體(A)及上述單體(B)兩者溶解之有機溶劑(進而較佳為亦能夠使所形成之聚醯亞胺前驅體溶解之有機溶劑)。作為此種有機溶劑,並無特別限制,可適當地利用可用於製造聚醯亞胺者,例如可例舉:N-甲基-2-吡咯啶酮(NMP)、N,N-二甲基乙醯胺(DMAc)、N,N-二甲基甲醯胺、γ-己內酯(GBL)、四甲基脲(N,N,N',N'-四甲脲:TMU)、二甲基亞碸、δ-戊內酯等。此種有機溶劑可單獨使用1種,或者將2種以上混合使用。As the organic solvent used in this method, preferably an organic solvent capable of dissolving both the above-mentioned monomer (A) and the above-mentioned monomer (B) (and preferably also capable of making the formed polyimide precursor soluble organic solvents). Such an organic solvent is not particularly limited, and those that can be used for the production of polyimides can be appropriately used, for example, N-methyl-2-pyrrolidone (NMP), N,N-dimethyl Acetamide (DMAc), N,N-dimethylformamide, γ-caprolactone (GBL), tetramethylurea (N,N,N',N'-tetramethylurea: TMU), di Methyl sulfide, δ-valerolactone, etc. Such organic solvents may be used alone or in combination of two or more.
作為上述有機溶劑之使用量,較佳為反應中使用之單體之總量(上述單體(A)與上述單體(B)之總量)相對於反應溶液之總量為5~40質量%(更佳為10~25質量%)之量。藉由使此種有機溶劑之使用量處於上述範圍內,能夠高效率地獲得聚醯胺酸。As the amount of the above-mentioned organic solvent used, it is preferable that the total amount of the monomers used in the reaction (the total amount of the above-mentioned monomer (A) and the above-mentioned monomer (B)) is 5 to 40% by mass relative to the total amount of the reaction solution. % (more preferably 10-25% by mass). When the usage-amount of such an organic solvent exists in the said range, polyamic acid can be obtained efficiently.
又,關於作為上述單體(B)之二胺化合物之使用量,於將反應中使用之上述單體(A)中之化合物之總量換算成1莫耳之情形時,較佳為設為上述二胺化合物之莫耳數為0.9~1.1莫耳之量,就能夠進一步提高聚合度等觀點而言,較佳為設為上述二胺化合物之莫耳數為0.95~1.05莫耳之量。In addition, when the total amount of the compound in the above-mentioned monomer (A) used in the reaction is converted into 1 mole, the usage-amount of the diamine compound as the above-mentioned monomer (B) is preferably set to The number of moles of the diamine compound is 0.9 to 1.1 moles, and it is preferable to set the number of moles of the diamine compounds to be 0.95 to 1.05 moles from the viewpoint that the degree of polymerization can be further increased.
又,使上述單體(A)與上述單體(B)進行加成聚合反應時之反應溫度只要適當調整為能夠使其等進行加成聚合反應之溫度即可,並無特別限制,較佳為設為15~100℃。又,進行此種加成聚合反應時,例如於單體(A)包含上述通式(1)所表示之四羧酸二酐之情形時,可採用如下方法:於大氣壓下、或氮氣、氦氣、氬氣等惰性氣體氛圍下,一面將包含上述通式(1)所表示之四羧酸二酐(單體(A))及上述二胺化合物(單體(B))之溶液於上述反應溫度下攪拌10~100小時,一面使其進行反應,但其方法並無特別限制。藉由以此方式使上述通式(1)所表示之四羧酸二酐與上述二胺化合物進行加成聚合反應,能夠獲得適合作為本發明之聚醯亞胺前驅體之聚醯胺酸(包含式(12)中之Y 1均為氫原子之重複單元(II)的聚醯亞胺前驅體)。 In addition, the reaction temperature when the above-mentioned monomer (A) and the above-mentioned monomer (B) are subjected to the addition polymerization reaction is not particularly limited as long as it is appropriately adjusted to a temperature at which the addition polymerization reaction can be performed, and is preferably To set it at 15 to 100°C. Also, when carrying out this kind of addition polymerization, for example, when the monomer (A) contains the tetracarboxylic dianhydride represented by the above-mentioned general formula (1), the following method can be used: under atmospheric pressure, or nitrogen, helium Under an atmosphere of inert gas such as gas, argon, etc., a solution containing the tetracarboxylic dianhydride (monomer (A)) represented by the above general formula (1) and the above diamine compound (monomer (B)) was placed in the above-mentioned The reaction is carried out while stirring at the reaction temperature for 10 to 100 hours, but the method is not particularly limited. In this way, the polyamide acid ( Including Y in formula (12) 1 is the polyimide precursor of the repeating unit (II) of hydrogen atom).
此處,於製造含有式(12)中之Y 1為氫原子以外者之重複單元(II)之聚醯亞胺前驅體樹脂之情形時,作為其製造方法,例如可適當地採用如下方法:除了使用上述通式(1)所表示之四羧酸二酐作為四羧酸二酐以外,以與國際公開第2018/066522號公報之段落[0165]~[0174]中記載之方法相同之方式進行製造。 Here, in the case of producing a polyimide precursor resin containing a repeating unit (II) in which Y in formula (12) is a hydrogen atom, as its production method , for example, the following method can be suitably adopted: Except using the tetracarboxylic dianhydride represented by the above general formula (1) as the tetracarboxylic dianhydride, in the same manner as the method described in paragraphs [0165] to [0174] of International Publication No. 2018/066522 to manufacture.
接下來,對可較佳地作為用以製造上述本發明之聚醯亞胺之方法而使用的方法進行說明。用以製造上述本發明之聚醯亞胺之方法並無特別限制,例如,於使用上述通式(1)所表示之化合物作為單體(A)之情形時,除了使用上述通式(1)所表示之化合物作為四羧酸二酐以外,可適當地採用使四羧酸二酐與二胺進行反應而製造聚醯亞胺之公知之方法(例如,國際公開第2011/099518號中記載之方法、國際公開第2015/163314號公報中記載之方法、日本專利特開2018-044180號公報中記載之方法、國際公開第2018/066522號中記載之方法等)中採用之條件。再者,可較佳地作為用以製造本發明之聚醯亞胺之方法而使用的方法並無特別限制,例如可例示如下方法:以上述方式形成聚醯亞胺前驅體樹脂(較佳為聚醯胺酸(polyamic acid)),其後,使聚醯亞胺前驅體樹脂閉環縮合(脫水閉環:分子內縮合)而進行醯亞胺化,藉此獲得聚醯亞胺。又,用以使上述聚醯亞胺前驅體樹脂(較佳為聚醯胺酸)閉環縮合而進行醯亞胺化之方法(條件等)並無特別限制,可適當地採用公知之醯亞胺化之方法(例如,國際公開第2011/099518號中記載之醯亞胺化之方法等)中採用之方法(條件)。 [實施例] Next, a method that can be preferably used as a method for producing the above-mentioned polyimide of the present invention will be described. The method for producing the above-mentioned polyimide of the present invention is not particularly limited, for example, when using the compound represented by the above-mentioned general formula (1) as the monomer (A), in addition to using the above-mentioned general formula (1) In addition to the compound shown as tetracarboxylic dianhydride, a known method for producing polyimide by reacting tetracarboxylic dianhydride and diamine (for example, described in International Publication No. 2011/099518) can be suitably used. method, the method described in International Publication No. 2015/163314, the method described in Japanese Patent Application Laid-Open No. 2018-044180, the method described in International Publication No. 2018/066522, etc.). Furthermore, the method that can be preferably used as a method for producing the polyimide of the present invention is not particularly limited, for example, the following method can be exemplified: the polyimide precursor resin (preferably polyamic acid), and then imidize the polyimide precursor resin by ring-closing condensation (dehydration ring-closing: intramolecular condensation), thereby obtaining polyimide. Also, the method (conditions, etc.) for imidization by ring-closing condensation of the above-mentioned polyimide precursor resin (preferably polyamic acid) is not particularly limited, and known imides can be suitably used. The method (conditions) adopted in the imidization method (for example, the imidization method described in International Publication No. 2011/099518, etc.). [Example]
以下,基於實施例及比較例對本發明更具體地進行說明,但本發明並不限定於以下之實施例。Hereinafter, although this invention is demonstrated more concretely based on an Example and a comparative example, this invention is not limited to a following example.
(合成例1:4-溴鄰苯二甲酸二甲酯之合成) 對容量為1 L之附帶回流管之燒瓶之內部進行氮氣置換後,首先,向上述燒瓶內添加4-溴鄰苯二甲酸酐(80.0 g,352 mmol)後,添加甲醇(400 mL),繼而添加鹽酸(8.0 mL,HCl之濃度:35質量%)而獲得混合液。接下來,對上述混合液進行加熱使其回流29小時,而獲得反應液。再者,對由此種加熱回流所獲得之反應液進行氣相層析分析(GC分析),結果確認到4-溴鄰苯二甲酸二甲酯之純度為86.8面積%。再者,該GC分析時所採用之條件如下所述。 (Synthesis Example 1: Synthesis of dimethyl 4-bromophthalate) After purging the inside of a 1 L flask with a reflux tube with nitrogen, first, 4-bromophthalic anhydride (80.0 g, 352 mmol) was added to the above flask, methanol (400 mL) was added, and then Hydrochloric acid (8.0 mL, concentration of HCl: 35% by mass) was added to obtain a mixed solution. Next, the above liquid mixture was heated and refluxed for 29 hours to obtain a reaction liquid. Furthermore, as a result of gas chromatography analysis (GC analysis) of the reaction liquid obtained by such heating and reflux, it was confirmed that the purity of dimethyl 4-bromophthalate was 86.8 area%. In addition, the conditions used for this GC analysis are as follows.
<GC測定條件1>
管柱:HP-5MS UI(安捷倫科技股份有限公司製造)
管柱流量:1.2 mL/min
注入量:1 μL
注入口:200℃,8.9 psi,分流比97.1:1
烘箱內之加熱條件:以100℃保持2分鐘後,以10℃/min之升溫速度升溫至300℃,以300℃保持1分鐘。
檢測器:FID(flame ionization detector,火焰游離偵檢器),300℃。
<
繼而,自所獲得之反應液將甲醇減壓蒸餾去除後,加入乙酸乙酯(400 mL),而獲得乙酸乙酯溶液。接下來,將以此方式所獲得之乙酸乙酯溶液用飽和碳酸氫鈉水(160 mL)洗淨2次後,進而用水(160 mL)洗淨1次。接下來,自此種洗淨後之乙酸乙酯溶液將溶劑蒸餾去除而獲得殘留物。對於以此方式所獲得之殘留物,於室溫(25℃左右)條件下進行真空乾燥,藉此以白色固體之形式獲得4-溴鄰苯二甲酸二甲酯(77.7 g,284 mmol,產率:80.1%,純度(藉由GC分析來確認):100面積%,係相當於上述通式(4)所表示之化合物的化合物)。再者,此種GC分析之測定條件係採用與上述<GC測定條件1>相同之條件。Next, after methanol was distilled off under reduced pressure from the obtained reaction liquid, ethyl acetate (400 mL) was added, and the ethyl acetate solution was obtained. Next, the ethyl acetate solution thus obtained was washed twice with saturated sodium bicarbonate water (160 mL), and then washed once with water (160 mL). Next, the solvent was distilled off from the washed ethyl acetate solution to obtain a residue. For the residue obtained in this way, vacuum drying was carried out at room temperature (about 25°C), thereby obtaining dimethyl 4-bromophthalate (77.7 g, 284 mmol, yield Yield: 80.1%, purity (confirmed by GC analysis): 100 area%, which is a compound corresponding to the compound represented by the above general formula (4)). In addition, the measurement conditions of this GC analysis were the same conditions as the above-mentioned <
(實施例1) 向經氮氣置換之容量為1 L之燒瓶中添加三(鄰甲苯基)膦(579 mg,1.90 mmol)、及乙酸鈀(Pd(OAc) 2,214 mg,0.951 mmol)後,進而添加N,N-二甲基甲醯胺(150 mL,簡稱:DMF)而獲得混合液。其後,一面向燒瓶內通入氮氣(氮氣氣流下),一面將上述混合液於50℃下攪拌30分鐘,藉此於上述混合液中形成具有三(鄰甲苯基)膦作為配位基之鈀錯合物。繼而,針對包含上述鈀錯合物之混合液(黃色溶液),添加合成例1中所獲得之4-溴鄰苯二甲酸二甲酯(57.2 g,209 mmol,係相當於上述通式(4)所表示之化合物的化合物(原料化合物之1種))、耐地酸二甲酯(40.0 g,190 mmol,係相當於上述通式(5)所表示之化合物的化合物(原料化合物之1種)),而獲得原料混合液。繼而,針對以此方式所獲得之原料混合液,添加包含三乙胺(38.5 g,381 mmol)、甲酸(17.5 g,381 mmol)及DMF(96.0 mL)之溶液,藉此獲得反應用混合液。其後,將上述反應用之混合液升溫至80℃,並以80℃維持5小時,藉此使4-溴鄰苯二甲酸二甲酯與耐地酸二甲酯於上述混合液中進行反應,而獲得反應溶液。再者,對以此方式所獲得之反應溶液進行GC分析,結果確認到2種原料化合物(4-溴鄰苯二甲酸二甲酯及耐地酸二甲酯)消失,進而可知根據GC分析所算出之混合液中之反應產物之產率為67.1%。再者,該GC分析時所採用之條件如下所述。 (Example 1) Tris(o-tolyl)phosphine (579 mg, 1.90 mmol) and palladium acetate (Pd(OAc) 2 , 214 mg, 0.951 mmol) were added to a 1 L flask purged with nitrogen , and further adding N,N-dimethylformamide (150 mL, abbreviation: DMF) to obtain a mixed solution. Thereafter, nitrogen gas was passed into the flask (under nitrogen flow), and the above mixed solution was stirred at 50° C. for 30 minutes, thereby forming tri(o-tolyl)phosphine as a ligand in the above mixed solution. palladium complex. Then, for the mixed solution (yellow solution) comprising the above-mentioned palladium complex, add 4-bromophthalic acid dimethyl ester (57.2 g, 209 mmol, which is equivalent to the above-mentioned general formula (4 ) represented by the compound (one of the raw material compounds)) and dimethyl-resistant acid dimethyl ester (40.0 g, 190 mmol, which is a compound (one of the raw material compounds) corresponding to the compound represented by the above general formula (5) )) to obtain the raw material mixture. Then, a solution containing triethylamine (38.5 g, 381 mmol), formic acid (17.5 g, 381 mmol) and DMF (96.0 mL) was added to the raw material mixture obtained in this way to obtain a reaction mixture . Thereafter, the temperature of the mixture used for the above reaction was raised to 80° C., and maintained at 80° C. for 5 hours, whereby dimethyl 4-bromophthalate and dimethyl-resistant acid were reacted in the above mixture , to obtain a reaction solution. Furthermore, GC analysis was performed on the reaction solution obtained in this way, and it was confirmed that two kinds of raw material compounds (dimethyl 4-bromophthalate and dimethyl-resistant acid) disappeared. The calculated yield of the reaction product in the mixture was 67.1%. In addition, the conditions used for this GC analysis are as follows.
<GC測定條件2> 管柱:HP-5MS UI(安捷倫科技股份有限公司製造) 管柱流量:1.2 mL/min 注入量:1 μL 注入口:320℃,9.5 psi,分流比97.1:1 烘箱內之加熱條件:以100℃保持2分鐘後,以10℃/min之升溫速度升溫至320℃,以320℃保持16分鐘。 檢測器:FID,340℃。 <GC measurement condition 2> Column: HP-5MS UI (manufactured by Agilent Technologies, Inc.) Column flow: 1.2 mL/min Injection volume: 1 μL Injection port: 320°C, 9.5 psi, split ratio 97.1:1 Heating conditions in the oven: keep at 100°C for 2 minutes, then raise the temperature to 320°C at a rate of 10°C/min, and keep at 320°C for 16 minutes. Detector: FID, 340°C.
接下來,向以上述方式所獲得之反應溶液中加入水(246 mL)後,利用甲苯(400 mL)進行2次萃取,而獲得甲苯溶液。繼而,將鹽酸(HCl之濃度:5質量%,205 mL)、飽和碳酸氫鈉水(205 mL)、水(205 mL)按照所記載順序分別各使用1次,而將上述甲苯溶液洗淨。繼而,自洗淨後之溶液分離獲得有機層後,對所獲得之有機層進行過濾,其後,將溶劑減壓蒸餾去除,藉此獲得包含黃色油狀物質之粗產物(83.1 g,算出產率:62.4%,甲苯溶液中之含有率(藉由GC分析算出):57.8質量%)(獲得粗產物之步驟)。再者,此處,所謂算出產率,係指根據用於製造之原料化合物之添加量(使用量)所算出之相對於產物之理論量的產率(以下,以相同之含義使用)。又,此種GC分析之測定條件係採用與上述<GC測定條件2>相同之條件。Next, water (246 mL) was added to the reaction solution obtained above, and extraction was performed twice with toluene (400 mL) to obtain a toluene solution. Next, hydrochloric acid (HCl concentration: 5% by mass, 205 mL), saturated sodium bicarbonate water (205 mL), and water (205 mL) were each used once in the order described, and the toluene solution was washed. Then, after the organic layer was separated from the solution after washing, the obtained organic layer was filtered, and then the solvent was distilled off under reduced pressure to obtain a crude product (83.1 g, calculated from Rate: 62.4%, content rate in toluene solution (calculated by GC analysis): 57.8% by mass) (procedure of obtaining crude product). Here, the calculated yield refers to the yield calculated from the added amount (used amount) of the raw material compound used for production relative to the theoretical amount of the product (hereinafter used in the same meaning). In addition, the measurement conditions of this GC analysis were the same conditions as the above-mentioned <GC measurement conditions 2>.
接下來,以與上文相同之方法另外進行上述「獲得粗產物之步驟」,而準備好總量為182 g之粗產物(HPLC(high performance liquid chromatography,高效液相層析)純度為73.1面積%)。然後,藉由矽膠快速管柱層析對所獲得之粗產物182 g進行純化,藉此獲得包含淡黃色油狀物質之產物。即,當進行此種純化時,首先,對管柱填充粗產物之質量之2.5倍量之矽膠後,使粗產物溶解於流動相溶劑中而成之溶液滲入至所獲得之管柱中。再者,作為流動相溶劑,使用庚烷與乙酸乙酯之混合液,並如圖1所示,視測定次數,使上述流動相溶劑中之庚烷與乙酸乙酯之容量比(庚烷/乙酸乙酯)自4/1逐漸變為2/1,藉此一面使上述流動相溶劑之極性逐漸變化,一面進行複數次測定(合計30次測定)。再者,如圖1所示,從第1次至第10次之測定中,使用庚烷與乙酸乙酯之容量比為4/1之溶劑,從第11次至第24次之測定中,使用庚烷與乙酸乙酯之容量比為3/1之溶劑,從第25次至第30次之測定中,使用庚烷與乙酸乙酯之容量比為2/1之溶劑。又,進行此種測定時,在各次測定後,使吸附於管柱之物質溶出,分別收集溶出液。以此方式進行複數次測定後,藉由薄層層析(TLC),確認物質吸附在與目標物之斑點一致之位置上之測定次數(第16次~第25次之測定次數),將該測定次數(第16次~第25次)之溶出液(溶出分)合在一起,其後,自所獲得之溶出液中蒸餾去除溶劑,藉此獲得107 g之包含淡黃色油狀物質之產物(相對於粗產物之回收率:58.8質量%)。再者,進行上述TLC時,使用庚烷與乙酸乙酯之容量比為1/1之溶劑,檢測時利用紫外線(UV),利用包含KMn 2O 7及K 2CO 3之水溶液作為TLC之顯色試劑。 Next, carry out above-mentioned " the step of obtaining crude product " additionally with the same method as above, and prepare the crude product (HPLC (high performance liquid chromatography, high performance liquid chromatography) purity of 73.1 area that total amount is 182 g %). Then, 182 g of the obtained crude product was purified by silica gel flash column chromatography, thereby obtaining a product containing a pale yellow oily substance. That is, when performing such purification, first, after filling the column with silica gel in an amount 2.5 times the mass of the crude product, a solution obtained by dissolving the crude product in the mobile phase solvent is infiltrated into the obtained column. Furthermore, as the mobile phase solvent, a mixed solution of heptane and ethyl acetate is used, and as shown in Figure 1, depending on the number of determinations, the volume ratio of heptane and ethyl acetate in the mobile phase solvent (heptane/ Ethyl acetate) was gradually changed from 4/1 to 2/1, thereby gradually changing the polarity of the above-mentioned mobile phase solvent, while performing multiple measurements (a total of 30 measurements). Furthermore, as shown in Fig. 1, in the measurement from the 1st to the 10th time, the volume ratio of heptane to ethyl acetate is 4/1 solvent, and in the measurement from the 11th to the 24th time, A solvent with a volume ratio of heptane to ethyl acetate of 3/1 was used, and a solvent with a volume ratio of heptane to ethyl acetate of 2/1 was used for the 25th to 30th measurements. In addition, when performing such a measurement, after each measurement, the substance adsorbed on the column is eluted, and the eluate is collected separately. After performing multiple measurements in this way, by thin-layer chromatography (TLC), confirm the number of measurements (16th to 25th) that the substance is adsorbed at the position that coincides with the spot of the target object. The eluate (dissolved fraction) of the number of measurements (16th to 25th) was combined, and then the solvent was distilled off from the obtained eluate to obtain 107 g of a product containing a light yellow oily substance (Recovery rate with respect to crude product: 58.8 mass %). Furthermore, when carrying out the above TLC, a solvent with a volume ratio of heptane to ethyl acetate of 1/1 was used, ultraviolet light (UV) was used for detection, and an aqueous solution containing KMn 2 O 7 and K 2 CO 3 was used as a TLC monitor. color reagents.
為了確認以此方式所獲得之產物之結構,進行NMR( 1H-NMR、 13C-NMR)測定。再者,NMR測定係使用NMR測定機(Varian製造,600 MHz NMR),利用CDCl 3作為溶劑。將以此方式所獲得之產物之 1H-NMR(CDCl 3)及 13C-NMR(CDCl 3)光譜分別示於圖2及圖3中。由圖2及圖3所示之結果確認到,所獲得之產物係下述式(A)所表示之羰基化合物(化合物名:5-(3,4-雙(甲氧基羰基)苯基)雙環[2.2.1]庚烷-2,3-二羧酸二甲酯(dimethyl 5-(3,4-bis(methoxycarbonyl)phenyl)bicyclo[2.2.1]heptane-2,3-dicarboxylate),簡稱:PNBTE)。 In order to confirm the structure of the product obtained in this way, NMR ( 1 H-NMR, 13 C-NMR) measurement was performed. In the NMR measurement, an NMR measuring machine (manufactured by Varian, 600 MHz NMR) was used, and CDCl 3 was used as a solvent. The 1 H-NMR (CDCl 3 ) and 13 C-NMR (CDCl 3 ) spectra of the product obtained in this way are shown in Figs. 2 and 3, respectively. From the results shown in Figure 2 and Figure 3, it was confirmed that the obtained product was a carbonyl compound represented by the following formula (A) (compound name: 5-(3,4-bis(methoxycarbonyl)phenyl) Bicyclo[2.2.1]heptane-2,3-dicarboxylate (dimethyl 5-(3,4-bis(methoxycarbonyl)phenyl)bicyclo[2.2.1]heptane-2,3-dicarboxylate), referred to as :PNBTE).
[化10] [chemical 10]
由此種結果可知,於實施例1中,獲得了107 g(265 mmol)之PNBTE。From these results, it was found that in Example 1, 107 g (265 mmol) of PNBTE was obtained.
又,藉由HPLC測定此種產物(PNBTE)之純度,結果確認到純度為99.9面積%。再者,作為用於測定粗產物及產物之純度之HPLC測定之條件,採用下文所記載之條件。In addition, the purity of this product (PNBTE) was measured by HPLC, and it was confirmed that the purity was 99.9 area%. In addition, as conditions of the HPLC measurement for measuring the purity of a crude product and a product, the conditions described below were used.
<HPLC測定條件> 管柱:ZORBAX SB-C18(2.1×150 mm,1.8 μm)(安捷倫科技股份有限公司製造) 流動相:乙腈(MeCN)/水(H 2O)=7/3(容量比) 流量:0.150 mL/min 檢測器:DAD(diode array detector,二極體陣列偵檢器),254 nm 溫度:35℃。 <HPLC measurement conditions> Column: ZORBAX SB-C18 (2.1×150 mm, 1.8 μm) (manufactured by Agilent Technologies, Inc.) Mobile phase: Acetonitrile (MeCN)/water (H 2 O) = 7/3 (volume ratio ) Flow rate: 0.150 mL/min Detector: DAD (diode array detector, diode array detector), 254 nm Temperature: 35°C.
(實施例2) 使實施例1中所獲得之PNBTE(53.5 g,132 mmol)溶解於乙酸乙酯中而製備乙酸乙酯溶液(125 mL)。接下來,將上述乙酸乙酯溶液及乙酸(450 g)添加至容量為1 L之附帶回流管之燒瓶中。繼而,對上述燒瓶內之氛圍氣體進行氮氣置換後,一面向燒瓶內通入氮氣(氮氣氣流下),一面於125℃下將上述乙酸乙酯溶液與上述乙酸之混合物加熱2.5小時,藉此自上述混合物將乙酸乙酯與乙酸一起抽出。再者,此種加熱係以燒瓶內之液量大致固定之方式,一面補充與抽出之乙酸同量之乙酸一面進行。進行此種加熱後,向上述燒瓶內添加三氟甲磺酸(993 mg,6.61 mmol,簡稱:TfOH)溶解於乙酸(30.5 g)中而成之溶液,而於燒瓶內製備混合液(包含PNBTE、乙酸及TfOH之混合液)。其後,於氮氣氣流下,將上述混合液加熱7.5小時(加熱條件:於135℃之油浴中將燒瓶加熱)。再者,此種混合液之加熱係以在回流(於回流條件下)的同時抽出一部分蒸氣(乙酸等)的方式進行。又,進行該混合液加熱時,以混合液之液量不會急遽減少之方式,同時進行向燒瓶內滴加新的乙酸之步驟。然後,此種混合液之加熱及乙酸之滴加係以7.5小時後(加熱結束後)混合液中之反應產物(酸二酐)之濃度成為40質量%之方式進行計算而進行。藉由此種混合液之加熱,而獲得濃縮狀態之反應產物之溶液。再者,此種加熱結束後之混合液中之反應產物(酸二酐)之濃度(40質量%)之計算係假定PNBTE全部進行反應,所獲得之化合物(反應產物)均成為下述式(B)所表示之四羧酸二酐(化合物名:5-(1,3-二氧代-1,3-二氫異苯并呋喃-5-基)六氫-4,7-亞甲基異苯并呋喃-1,3-二酮(5-(1,3-dioxo-1,3-dihydroisobenzofuran-5-yl)hexahydro-4,7-methanoisobenzofuran-1,3-dione),簡稱:PNBDA)(假定轉換率為100%之情形)而進行。 (Example 2) The PNBTE (53.5 g, 132 mmol) obtained in Example 1 was dissolved in ethyl acetate to prepare an ethyl acetate solution (125 mL). Next, the above ethyl acetate solution and acetic acid (450 g) were added to a 1 L flask with a reflux tube. Then, after replacing the atmosphere in the flask with nitrogen, nitrogen was passed into the flask (under a nitrogen stream), and the mixture of the ethyl acetate solution and the acetic acid was heated at 125° C. for 2.5 hours, thereby automatically The above mixture extracted ethyl acetate along with acetic acid. Furthermore, this heating was carried out while replenishing the same amount of acetic acid as the extracted acetic acid in such a manner that the liquid volume in the flask was substantially constant. After such heating, a solution of trifluoromethanesulfonic acid (993 mg, 6.61 mmol, abbreviation: TfOH) dissolved in acetic acid (30.5 g) was added to the above-mentioned flask, and a mixed solution (containing PNBTE , a mixture of acetic acid and TfOH). Thereafter, the above mixture was heated for 7.5 hours under nitrogen flow (heating condition: the flask was heated in an oil bath at 135° C.). Furthermore, the heating of this mixed solution is carried out in a manner of extracting a part of vapor (acetic acid, etc.) while refluxing (under reflux conditions). In addition, when heating the mixed liquid, the step of adding new acetic acid dropwise into the flask was performed simultaneously so that the liquid volume of the mixed liquid would not decrease rapidly. Then, the heating of such a mixed solution and the dripping of acetic acid were calculated so that the density|concentration of the reaction product (acid dianhydride) in a mixed solution might become 40 mass % after 7.5 hours (after completion|finish of heating). By heating this mixture, a solution of the reaction product in a concentrated state is obtained. Furthermore, the calculation of the concentration (40% by mass) of the reaction product (acid dianhydride) in the mixed solution after this heating is based on the assumption that all of the PNBTE is reacted, and the obtained compounds (reaction products) all become the following formula ( B) Tetracarboxylic dianhydride represented by (compound name: 5-(1,3-dioxo-1,3-dihydroisobenzofuran-5-yl) hexahydro-4,7-methylene Isobenzofuran-1,3-dione (5-(1,3-dioxo-1,3-dihydroisobenzofuran-5-yl)hexahydro-4,7-methanoisobenzofuran-1,3-dione), abbreviation: PNBDA) (Assume that the conversion rate is 100%).
[化11] [chemical 11]
然後,耗時一夜(15小時左右)將該加熱後之反應產物(酸二酐)之溶液(濃縮液)慢慢放冷,藉此使固形物成分(白色粉末)在溶液中析出(在85℃附近開始析出)。其後,於室溫下過濾出固形物成分後,用冷卻至4℃左右之乙酸乙酯(32.1 mL)將其洗淨。然後,使洗淨後之固形物成分於80℃下真空乾燥,藉此獲得19.2 g之包含白色粒狀固體之產物。Then, the solution (concentrate) of the heated reaction product (acid dianhydride) was allowed to cool slowly overnight (about 15 hours), whereby the solid component (white powder) was precipitated in the solution (at 85 ℃ around the beginning of precipitation). Thereafter, the solid content was filtered off at room temperature, and then washed with ethyl acetate (32.1 mL) cooled to about 4°C. Then, the washed solid content was vacuum-dried at 80° C. to obtain 19.2 g of a white granular solid product.
為了確認以此方式所獲得之產物之結構,進行NMR( 1H-NMR、 13C-NMR)測定。再者,NMR測定係使用NMR測定機(Varian製造,600 MHz NMR),利用二甲基亞碸-D6(DMSO-D6)作為溶劑。將以此方式所獲得之產物之 1H-NMR(DMSO-D6)及 13C-NMR(DMSO-D6)光譜分別示於圖4及圖5中。由圖4及圖5所示之結果確認到,所獲得之產物係上述式(B)所表示之四羧酸二酐(PNBDA)。由此種結果可知,於實施例2中,獲得了19.2 g(61.5 mmol,算出產率46.5%)之PNBDA。又,藉由HPLC測定求出所獲得之產物(PNBDA)之純度,結果確認到純度為98.8面積%。再者,作為HPLC測定之條件,採用與實施例1中記載之<HPLC測定條件>相同之條件(採用與測定PNBTE之純度時所採用之HPLC測定條件相同之條件)。 In order to confirm the structure of the product obtained in this way, NMR ( 1 H-NMR, 13 C-NMR) measurement was performed. In the NMR measurement, an NMR measuring machine (manufactured by Varian, 600 MHz NMR) was used, and dimethylsulfoxide-D6 (DMSO-D6) was used as a solvent. 1 H-NMR (DMSO-D6) and 13 C-NMR (DMSO-D6) spectra of the product obtained in this way are shown in Fig. 4 and Fig. 5, respectively. From the results shown in FIGS. 4 and 5 , it was confirmed that the obtained product was tetracarboxylic dianhydride (PNBDA) represented by the above formula (B). From these results, it can be seen that in Example 2, 19.2 g (61.5 mmol, calculated yield: 46.5%) of PNBDA was obtained. In addition, the purity of the obtained product (PNBDA) was determined by HPLC measurement, and the purity was confirmed to be 98.8 area%. In addition, as the conditions of the HPLC measurement, the same conditions as <HPLC measurement conditions> described in Example 1 were used (the same conditions as the HPLC measurement conditions used for measuring the purity of PNBTE were used).
(實施例3) 向經氮氣置換之容量為10 L之燒瓶中添加三(鄰甲苯基)膦(9.85 g,32.3 mmol)、及乙酸鈀(Pd(OAc) 2,3.63 g,16.2 mmol)後,進而添加DMF(2.41 kg,2.55 L)而獲得混合液。其後,一面向燒瓶內通入氮氣(氮氣氣流下),一面於油浴中對燒瓶進行加熱,於50~52℃下將上述混合液攪拌30分鐘,藉此於上述混合液中形成具有三(鄰甲苯基)膦作為配位基之鈀錯合物。繼而,針對包含上述鈀錯合物之混合液(黃色溶液),添加採用與合成例1相同之方法所獲得之4-溴鄰苯二甲酸二甲酯(972 g,3.56 mol,係相當於上述通式(4)所表示之化合物的化合物(原料化合物之1種))、耐地酸二甲酯(680 g,3.23 mol,係相當於上述通式(5)所表示之化合物的化合物(原料化合物之1種)),而獲得原料混合液。繼而,一面對以此方式所獲得之原料混合液進行攪拌一面使其升溫至80℃。 (Example 3) Tris(o-tolyl)phosphine (9.85 g, 32.3 mmol) and palladium acetate (Pd(OAc) 2 , 3.63 g, 16.2 mmol) were added to a 10 L flask replaced with nitrogen , DMF (2.41 kg, 2.55 L) was further added to obtain a mixed solution. Thereafter, nitrogen gas (under nitrogen flow) was passed into the flask, while the flask was heated in an oil bath, and the above mixed solution was stirred for 30 minutes at 50-52° C. (o-tolyl) phosphine as a complex of palladium ligand. Then, for the mixed solution (yellow solution) containing the above-mentioned palladium complex, add 4-bromophthalic acid dimethyl ester (972 g, 3.56 mol, which is equivalent to the above-mentioned Compound (a kind of raw material compound) of the compound represented by the general formula (4)), dimethyl acetic acid dimethyl ester (680 g, 3.23 mol, is the compound (raw material) corresponding to the compound represented by the above general formula (5) One of the compounds)) to obtain a raw material mixture. Next, the temperature was raised to 80° C. while stirring the raw material mixed liquid obtained in this way.
另一方面,向經氮氣置換之另一燒瓶中添加三乙胺(655 g,6.47 mol)、及DMF(1.54 kg,1.63 L)並加以混合,向其中進而添加甲酸(298 g,6.47 mol),並充分混合使其為室溫(25℃左右),藉此獲得混合液(A)。On the other hand, triethylamine (655 g, 6.47 mol) and DMF (1.54 kg, 1.63 L) were added and mixed to another flask purged with nitrogen, and formic acid (298 g, 6.47 mol) was further added thereto , and fully mixed to room temperature (about 25° C.), thereby obtaining a mixed solution (A).
繼而,向裝有以上述方式升溫至80℃之原料混合液的10 L之燒瓶內耗時3小時滴加上述混合液(A)。於此種混合液(A)之滴加步驟中,以上述原料混合液之溫度落入78℃~82℃之範圍之方式調整油浴之溫度,並於油浴中對上述燒瓶進行加熱。以此方式在充分攪拌上述燒瓶內之溶液(上述原料混合液與上述混合液(A)之混合物)的同時,以該溶液之溫度保持為78℃~82℃之方式在油浴中繼續對燒瓶進行加熱,直至從上述混合液(A)之滴加結束起(混合液(A)之滴加步驟結束後)經過5小時為止,從而獲得反應液。以此方式在混合液(A)之滴加步驟結束後,進行5小時加熱後,自油浴將燒瓶取出,將上述反應液放冷一夜(15小時左右)。繼而,向所獲得之反應液中加入水(4.2 L)後,利用甲苯(6.8 L)進行2次萃取,而獲得甲苯溶液。繼而,將鹽酸(HCl之濃度:5質量%,3.75 L)、飽和碳酸氫鈉水(3.75 L)、水(3.75 L)按照所記載順序分別各使用1次,而將上述甲苯溶液洗淨。繼而,利用鋪滿矽藻土之過濾器對剩餘之甲苯溶液進行過濾,而去除甲苯溶液中之黑色懸浮物。其後,自上述甲苯溶液將溶劑蒸餾去除,而獲得包含黃色油狀物質之產物1414 g。Then, the above-mentioned mixed solution (A) was added dropwise over 3 hours to the 10 L flask containing the raw material mixed solution heated to 80° C. in the above manner. In the step of dropping the mixed solution (A), the temperature of the oil bath is adjusted so that the temperature of the raw material mixed solution falls within the range of 78°C to 82°C, and the flask is heated in the oil bath. In this way, while the solution in the above-mentioned flask (the mixture of the above-mentioned raw material mixture and the above-mentioned mixture (A)) is fully stirred, the temperature of the solution is kept at 78°C to 82°C in the oil bath. It heated until 5 hours passed from the completion|finish of dripping of the said mixed liquid (A) (after the completion|finish of the dripping process of the mixed liquid (A)), and obtained the reaction liquid. In this way, after the dropwise addition of the mixed liquid (A) was completed, the flask was taken out from the oil bath after heating for 5 hours, and the reaction liquid was allowed to cool overnight (about 15 hours). Next, after adding water (4.2 L) to the obtained reaction liquid, it extracted twice with toluene (6.8 L), and obtained the toluene solution. Next, hydrochloric acid (HCl concentration: 5% by mass, 3.75 L), saturated sodium bicarbonate water (3.75 L), and water (3.75 L) were each used once in the order described, and the toluene solution was washed. Then, filter the remaining toluene solution with a filter covered with diatomaceous earth to remove black suspended matter in the toluene solution. Thereafter, the solvent was distilled off from the above-mentioned toluene solution to obtain 1414 g of a product containing a yellow oily substance.
針對以此方式所獲得之產物(油狀物質),採用與實施例1中所記載之<GC測定條件2>相同之條件進行GC分析,並進行PTBNE之定量,結果由GC分析之結果可知,PNBTE之產率為58.9%,且油狀物質中之PNBTE之含有率為54.4質量%。For the product (oily substance) obtained in this way, GC analysis was carried out using the same conditions as <GC measurement condition 2> described in Example 1, and the quantification of PTBNE was carried out. The results can be seen from the results of GC analysis. The yield of PNBTE was 58.9%, and the content of PNBTE in the oily substance was 54.4% by mass.
(實施例4) 向經氮氣置換之附帶回流管之50 mL燒瓶中加入實施例3中所獲得之PNBTE(1.296 g,3.205 mmol)後,加入乙酸(18.0 g)而製備乙酸溶液。繼而,向上述乙酸溶液中添加乙酸酐(1.309 g,12.82 mmol)後,添加TfOH(24.05 mg,0.1602 mmol)溶解於乙酸(2.3 g)而成之溶液,從而於燒瓶內製備混合液(包含PNBTE、乙酸、乙酸酐及TfOH之混合液)。繼而,一面向燒瓶內通入氮氣(氮氣氣流下),一面在油浴中對燒瓶進行加熱,使上述混合液回流9小時(於回流條件下對上述混合液進行加熱),藉此獲得反應液。自以此方式所獲得之反應液將副產物之乙酸甲酯、及乙酸減壓蒸餾去除,藉此以茶色固形物之形式獲得產物。 (Example 4) After adding PNBTE (1.296 g, 3.205 mmol) obtained in Example 3 to a 50 mL flask with a reflux tube purged with nitrogen, acetic acid (18.0 g) was added to prepare an acetic acid solution. Next, after adding acetic anhydride (1.309 g, 12.82 mmol) to the above acetic acid solution, a solution obtained by dissolving TfOH (24.05 mg, 0.1602 mmol) in acetic acid (2.3 g) was added to prepare a mixed solution (containing PNBTE , acetic acid, acetic anhydride and TfOH mixture). Then, while passing nitrogen gas into the flask (under nitrogen flow), the flask was heated in an oil bath, and the above-mentioned mixed solution was refluxed for 9 hours (the above-mentioned mixed solution was heated under reflux conditions), thereby obtaining a reaction solution . From the reaction solution obtained in this way, by-product methyl acetate and acetic acid were distilled off under reduced pressure to obtain a product as a brown solid.
為了確認以此方式所獲得之產物之結構,進行NMR( 1H-NMR、 13C-NMR)測定。再者,NMR測定係使用NMR測定機(Varian製造,600 MHz NMR),利用二甲基亞碸-D6(DMSO-D6)作為溶劑。即,為了確認以此方式所獲得之產物之結構,取樣一部分上述產物,用DMSO-D6進行稀釋調整,使用由此所得之試樣溶液進行NMR測定。 In order to confirm the structure of the product obtained in this way, NMR ( 1 H-NMR, 13 C-NMR) measurement was performed. In the NMR measurement, an NMR measuring machine (manufactured by Varian, 600 MHz NMR) was used, and dimethylsulfoxide-D6 (DMSO-D6) was used as a solvent. That is, in order to confirm the structure of the product obtained in this manner, a part of the above product was sampled, adjusted by dilution with DMSO-D6, and NMR measurement was performed using the sample solution thus obtained.
由以此方式所獲得之 1H NMR光譜及 13C NMR光譜之測定結果可知,上述產物係2種化合物之混合物。即,首先,於 1H NMR光譜及 13C NMR光譜之峰圖案中,確認到了與PNBDA之 1H NMR之光譜非常一致之峰圖案,由此可判斷產物中包含PNBDA。另一方面,於 1H NMR光譜中,於2處檢測到了甲氧基羰基之甲基之質子之峰(於3.78 ppm之位置處以單峰檢測到了3H,進而,於3.79 ppm之位置處以單峰檢測到了3H),由此可判斷PNBTE之4個甲氧基羰基中之2個甲氧基羰基未進行反應而殘留之化合物亦包含在產物中。再者,於 1H NMR光譜中,於7.50 ppm、7.51 ppm及7.69 ppm之位置處檢測到了芳香族之質子之峰(於7.50 ppm處檢測到了1H,於7.51 ppm處檢測到了1H,於7.69 ppm處檢測到了1H),其與PNBTE之芳香族之質子之化學位移非常一致,由此可判斷未反應之甲氧基羰基係芳香族側所附之2個基。又,於 13C NMR光譜之峰圖案中,於167.3 ppm及168.0 ppm之位置處檢測到了羰基碳之峰(於167.3 ppm處檢測到了1C,於168.0 ppm處檢測到了1C),其與PNBTE之芳香族側所附之羰基碳之化學位移非常一致,以及於173.3 ppm及173.4 ppm之位置處檢測到了另一羰基碳之峰(於173.3 ppm處檢測到了1C,於173.4 ppm處檢測到了1C),其與PNBDA之降𦯉烷側所附之羰基碳之化學位移非常一致,由此可判斷未反應之甲氧基羰基係芳香族側所附之2個基。由此種結果可確認到,上述產物係PNBDA與下述通式(C)所表示之化合物之混合物。 From the measurement results of 1 H NMR spectrum and 13 C NMR spectrum obtained in this way, it can be seen that the above product is a mixture of two compounds. That is, first, in the peak patterns of the 1 H NMR spectrum and the 13 C NMR spectrum, a peak pattern very consistent with the 1 H NMR spectrum of PNBDA was confirmed, and thus it was judged that PNBDA was contained in the product. On the other hand, in the 1 H NMR spectrum, two peaks of the proton of the methyl group of the methoxycarbonyl group were detected (3H was detected as a single peak at the position of 3.78 ppm, and further, a single peak was detected at the position of 3.79 ppm 3H) was detected, so it can be judged that 2 methoxycarbonyl groups in the 4 methoxycarbonyl groups of PNBTE have not reacted and the remaining compounds are also included in the product. Furthermore, in the 1 H NMR spectrum, aromatic proton peaks were detected at positions of 7.50 ppm, 7.51 ppm and 7.69 ppm (1H was detected at 7.50 ppm, 1H was detected at 7.51 ppm, 1H was detected at 7.69 ppm 1H) was detected at the place, which is very consistent with the chemical shift of the aromatic proton of PNBTE, so it can be judged that the unreacted methoxycarbonyl group is two groups attached to the aromatic side. Also, in the peak pattern of the 13 C NMR spectrum, carbonyl carbon peaks were detected at 167.3 ppm and 168.0 ppm (1C was detected at 167.3 ppm, and 1C was detected at 168.0 ppm), which is consistent with the aroma of PNBTE The chemical shifts of the carbonyl carbon attached to the side of the group were very consistent, and another carbonyl carbon peak was detected at 173.3 ppm and 173.4 ppm (1C was detected at 173.3 ppm, and 1C was detected at 173.4 ppm), which It is very consistent with the chemical shift of the carbonyl carbon attached to the nor-alkane side of PNBDA, so it can be judged that the unreacted methoxycarbonyl is two groups attached to the aromatic side. From these results, it was confirmed that the above-mentioned product was a mixture of PNBDA and a compound represented by the following general formula (C).
[化12] [chemical 12]
如此,於實施例4中,由NMR測定之結果可確認到,生成了上述通式(C)所表示之化合物。再者,由 1H NMR之芳香族之質子峰積分值可知,所獲得之產物係PNBDA與上述通式(C)所表示之化合物以物質量之比率([PNBDA]:[式(C)之化合物])1:2之比率混合而成之混合物。 Thus, in Example 4, it was confirmed from the result of NMR measurement that the compound represented by the said general formula (C) was produced. Furthermore, it can be seen from the integral value of the aromatic proton peak of 1 H NMR that the obtained product is the ratio of the amount of substance between PNBDA and the compound represented by the above-mentioned general formula (C) ([PNBDA]: [Formula (C) Compound]) is a mixture formed by mixing the ratio of 1:2.
[關於聚醯亞胺等之特性之評價方法] 以下,對後述之各實施例及各比較例中所獲得之聚醯亞胺等之特性之評價方法(測定方法)進行說明。再者,聚醯亞胺之IR測定係利用FT-IR測定機(ThermoScientific製造,商品名:Nicolet iS10 FT-IR)。 [Evaluation methods for properties of polyimide, etc.] Hereinafter, the evaluation method (measurement method) of the characteristic of the polyimide etc. obtained in each Example and each comparative example mentioned later is demonstrated. In addition, the IR measurement of polyimide used the FT-IR measuring machine (manufactured by Thermo Scientific, trade name: Nicolet iS10 FT-IR).
<濁度(霧度)及黃度(YI)之測定> 各實施例等中所獲得之聚醯亞胺之濁度(HAZE:霧度)及黃度(YI)係藉由將各實施例等中所獲得之膜直接用作測定用試樣,使用日本電色工業股份有限公司製造之商品名「霧度計NDH-5000」或日本電色工業股份有限公司製造之商品名「分光色彩計SD6000」作為測定裝置,分別進行測定而求出。又,進行該測定時,利用日本電色工業股份有限公司製造之商品名「霧度計NDH-5000」測定濁度(霧度),利用日本電色工業股份有限公司製造之商品名「分光色彩計SD6000」測定黃度。又,濁度(霧度)係藉由依據JIS K7136(2000年發行)進行測定而求出,黃度(YI)係藉由依據ASTM E313-05(2005年發行)進行測定而求出。再者,於YI為20以下,且霧度為15以下之情形時,可謂膜之著色或混濁足夠少,透明性處於足夠高之水準。 <Measurement of turbidity (haze) and yellowness (YI)> The turbidity (HAZE: haze) and yellowness (YI) of polyimide obtained in each example etc. are obtained by directly using the film obtained in each example etc. as a sample for measurement, using Japanese The product name "Hazemeter NDH-5000" manufactured by Denshoku Industries Co., Ltd. or the product name "Spectrocolorimeter SD6000" manufactured by Nippon Denshoku Industries Co., Ltd. was used as a measuring device, and the measurement was performed respectively to obtain the value. In addition, when performing this measurement, the turbidity (haze) was measured using a product name "Haze Meter NDH-5000" manufactured by Nippon Denshoku Industries Co., Ltd. Meter SD6000" to measure the yellowness. Moreover, turbidity (haze) was calculated|required by measuring based on JISK7136 (issued in 2000), and yellowness (YI) was calculated|required by measuring based on ASTM E313-05 (issued in 2005). In addition, when YI is 20 or less and haze is 15 or less, it can be said that the coloring and turbidity of a film are little enough, and transparency is at a sufficiently high level.
<1%重量損失溫度(Td1%)及5%重量損失溫度(Td5%)之測定> 各實施例等中所獲得之聚醯亞胺之1%重量損失溫度及5%重量損失溫度係分別以下述方式進行測定。即,首先,由各實施例中所獲得之聚醯亞胺(膜)分別準備2~4 mg之試樣,將該試樣放入鋁製樣品盤中,使用熱重量分析裝置(精工電子奈米科技股份有限公司製造之商品名「TG/DTA220」)作為測定裝置,一面通入氮氣一面自室溫升溫至40℃後,將40℃作為測定起始溫度,於升溫速度10℃/分鐘之條件下進行加熱,分別測定所使用之試樣之重量損失1%時之溫度及損失5%時之溫度而求出。 <Determination of 1% weight loss temperature (Td1%) and 5% weight loss temperature (Td5%)> The 1% weight loss temperature and 5% weight loss temperature of the polyimide obtained in each Example etc. were measured in the following manner, respectively. That is, first, 2 to 4 mg of samples were prepared from the polyimide (film) obtained in each example, and the samples were placed in an aluminum sample pan, and a thermogravimetric analysis device (Seiko Denshi Electronics Co., Ltd.) was used. The product name "TG/DTA220" manufactured by Mi Technology Co., Ltd.) was used as a measuring device, and the temperature was raised from room temperature to 40°C while blowing nitrogen gas, and then 40°C was used as the starting temperature of the measurement, under the condition of a heating rate of 10°C/min It is obtained by measuring the temperature at which the weight of the sample used loses 1% and the temperature at which it loses 5% by heating.
<玻璃轉移溫度(Tg)及線膨脹係數(CTE)之測定> 首先,自各實施例等中所獲得之聚醯亞胺(膜狀之聚醯亞胺)分別切出縱20 mm、橫5 mm之大小之試驗片,將其作為測定試樣,使用熱機械分析裝置(RIGAKU製造之商品名「TMA8310」)作為測定裝置,於氮氣氛圍下,於拉伸模式(49 mN)、升溫速度5℃/分鐘之條件下進行測定而求出TMA曲線。然後,使用所獲得之TMA曲線,對於由玻璃轉移引起之TMA曲線之反曲點,外插其前後之曲線,而求出構成各實施例等中所獲得之膜之聚醯亞胺之玻璃轉移溫度(Tg)之值(單位:℃)。又,使用上述TMA曲線,算出100℃~200℃之溫度範圍內之每1℃之長度之變化之平均值,藉此求出聚醯亞胺之線膨脹係數(CTE)(取所獲得之平均值作為聚醯亞胺之線膨脹係數)。 <Measurement of Glass Transition Temperature (Tg) and Coefficient of Linear Expansion (CTE)> First, test pieces with a size of 20 mm in length and 5 mm in width were cut out from the polyimide (film-like polyimide) obtained in each example, and used as measurement samples, and analyzed by thermomechanical analysis. A device (trade name "TMA8310" manufactured by RIGAKU) was used as a measuring device, and the TMA curve was obtained by performing measurement under the conditions of a tension mode (49 mN) and a heating rate of 5° C./min in a nitrogen atmosphere. Then, using the obtained TMA curve, with respect to the inflection point of the TMA curve caused by the glass transition, the curves before and after it were extrapolated, and the glass transition of the polyimide constituting the film obtained in each Example etc. was obtained. The value of temperature (Tg) (unit: °C). In addition, using the above TMA curve, calculate the average value of the change in length per 1°C within the temperature range of 100°C to 200°C, thereby calculating the coefficient of linear expansion (CTE) of polyimide (taking the obtained average value as the linear expansion coefficient of polyimide).
<介電損耗正切(tanδ)及相對介電常數(εr)之測定方法>
介電損耗正切(tanδ)及相對介電常數(εr)之值之測定係針對實施例5中所獲得之聚醯亞胺(膜)以及比較例1中所獲得之聚醯亞胺(膜)進行。進行該測定時,自該等聚醯亞胺(膜)分別切出寬度1.5 mm、長度70~80 mm之大小之試樣片,而製作試樣片(厚度係直接採用各實施例等中所獲得之膜之厚度),採用共振腔微擾法(依據IEC 62810)作為測定法,按如下方式進行測定。即,此種介電損耗正切(tanδ)及相對介電常數(εr)之值之測定係分別將以上述方式製作之試驗片(寬度:1.5 mm,長度:70~80 mm,厚度:17 μm(實施例5)或33 μm(比較例1))於23℃下靜置於相對濕度50%之環境下24小時後,於調節為23℃、相對濕度50%之環境之實驗室中進行。又,作為測定裝置,利用是德科技股份有限公司製造之「PNA網路分析儀N522B」及關東電子應用開發製造之商品名「空腔共振器10 GHz用CP531」。又,測定時,將上述試驗片設置於上述測定裝置之空腔共振器,將頻率設為10 GHz,分別求出介電損耗正切(tanδ)及相對介電常數(εr)之實測值。然後,進行此種實測值之測定共計2次,求出其等之平均值,藉此求出介電損耗正切(tanδ)及相對介電常數(εr)之值。如此,作為介電損耗正切(tanδ)及相對介電常數(εr)之值,採用藉由2次測定所獲得之實測值之平均值。
<Measuring method of dielectric loss tangent (tanδ) and relative permittivity (εr)>
The determination of the value of dielectric loss tangent (tanδ) and relative permittivity (εr) is aimed at the polyimide (film) obtained in Example 5 and the polyimide (film) obtained in Comparative Example 1 conduct. When carrying out this measurement, cut out the sample piece of the size of width 1.5mm,
<固有黏度[η]之測定> 關於聚醯胺酸或聚醯亞胺之固有黏度[η],使用各實施例等中製備反應液(樹脂溶液:聚醯亞胺溶液或聚醯胺酸之溶液)時所採用之溶劑作為稀釋溶劑,製備濃度0.5 g/dL之聚醯胺酸或聚醯亞胺之溶液作為測定試樣,使用CANNON INSTRUMENT COMPANY製造之全自動黏度測定裝置(商品名「miniPV(註冊商標)-HX」)作為測定裝置,於30℃之溫度條件下進行測定。 <Determination of intrinsic viscosity [η]> Regarding the intrinsic viscosity [η] of polyamic acid or polyimide, the solvent used in the preparation of the reaction solution (resin solution: polyimide solution or polyamic acid solution) in each example was used as the dilution Solvent, prepare a solution of polyamic acid or polyimide with a concentration of 0.5 g/dL as a measurement sample, and use an automatic viscosity measuring device (trade name "miniPV (registered trademark)-HX") manufactured by CANNON INSTRUMENT COMPANY as The measurement device is used for measurement at a temperature of 30°C.
(實施例5) 首先,對50 mL之二口燒瓶內之氛圍氣體進行氮氣置換,而使上述二口燒瓶內為氮氣氛圍。繼而,於氮氣氛圍下,向上述二口燒瓶內添加2,2'-雙(三氟甲基)-[1,1'-聯苯]-4,4'-二胺(TFMB) 1.0275 g(3.209 mmol)、實施例2中所獲得之PNBDA(上述式(B)所表示之四羧酸二酐)1.0020 g(3.209 mmol)。繼而,向上述二口燒瓶內添加N,N-二甲基乙醯胺(DMAc)與γ-丁內酯(GBL)之混合溶劑6.089 g(質量比:DMAc/GBL=1/1),同時添加三乙胺16.2 mg(0.160 mmol)並進行攪拌,藉此獲得混合液。 (Example 5) First, the atmosphere in a 50 mL two-necked flask was replaced with nitrogen, so that the above-mentioned two-necked flask was a nitrogen atmosphere. Then, under a nitrogen atmosphere, 2,2'-bis(trifluoromethyl)-[1,1'-biphenyl]-4,4'-diamine (TFMB) 1.0275 g ( 3.209 mmol), PNBDA obtained in Example 2 (tetracarboxylic dianhydride represented by the above formula (B)) 1.0020 g (3.209 mmol). Then, 6.089 g of a mixed solvent of N,N-dimethylacetamide (DMAc) and γ-butyrolactone (GBL) (mass ratio: DMAc/GBL=1/1) was added to the above-mentioned two-necked flask, and at the same time 16.2 mg (0.160 mmol) of triethylamine was added and stirred to obtain a mixed liquid.
接下來,一面向上述二口燒瓶內通入氮氣(氮氣氣流下),一面將所獲得之混合液於180℃下加熱攪拌5小時,藉此獲得反應液。再者,此種混合液之加熱攪拌步驟係一面使加熱過程中副產之水與溶劑(DMAc)一起餾出,同時將與餾出之溶劑(DMAc)量同量之DMAc添加至上述二口燒瓶內一面進行。再者,考慮到TFMB之官能基(胺基)及PNBDA之官能基(羧酸酐基)之種類、及上述加熱溫度(180℃)等,顯然藉由上述加熱攪拌步驟而於上述混合液中形成了聚醯亞胺,明顯上述反應液係聚醯亞胺之溶液(溶劑:DMAc及GBL)。又,利用該反應液(聚醯亞胺溶液)之一部分使聚醯亞胺單離後,製備聚醯亞胺之濃度為0.5 g/dL之DMAc溶液作為測定試樣,測定聚醯亞胺之固有黏度[η],結果聚醯亞胺之固有黏度[η]為0.34 dL/g。再者,測定方法如下所述。Next, while passing nitrogen gas into the above-mentioned two-necked flask (under a nitrogen gas flow), the obtained mixed liquid was heated and stirred at 180° C. for 5 hours, thereby obtaining a reaction liquid. Furthermore, the heating and stirring step of this kind of mixed solution is to distill off the water and solvent (DMAc) produced in the heating process together, and add DMAc in the same amount as the distilled solvent (DMAc) to the above two ports. inside the flask. Furthermore, considering the types of the functional group (amine group) of TFMB and the functional group (carboxylic acid anhydride group) of PNBDA, as well as the above-mentioned heating temperature (180°C), it is obvious that it is formed in the above-mentioned mixed solution by the above-mentioned heating and stirring step. It is obvious that the above reaction solution is a solution of polyimide (solvent: DMAc and GBL). Also, after isolating polyimide by using a part of the reaction solution (polyimide solution), a DMAc solution having a polyimide concentration of 0.5 g/dL was prepared as a measurement sample, and the concentration of polyimide was measured. Intrinsic viscosity [η], the result is that the intrinsic viscosity [η] of polyimide is 0.34 dL/g. In addition, the measurement method is as follows.
接下來,直接利用上述反應液作為塗佈液,將上述塗佈液(上述反應液)旋轉塗佈於玻璃板(縱76 mm、橫52 m、厚度1.3 mm)上,而於玻璃板上形成塗膜。繼而,將形成有上述塗膜之玻璃板投入至真空熱腔室中,於氮氣氛圍、壓力100 Pa左右、溫度70℃之條件下靜置1小時。以此方式於玻璃基板上形成聚醯亞胺之乾燥塗膜。繼而,將形成有上述乾燥塗膜之玻璃板投入至無氧化烘箱中,於無氧化烘箱內,在氮氣氛圍下,以4℃/min之升溫速度自30℃升溫至350℃,以350℃之焙燒溫度保持60分鐘,藉此對上述乾燥塗膜進行焙燒,其後,耗時6小時左右,慢慢地冷卻至室溫,藉此於上述玻璃基板上形成包含聚醯亞胺之膜(聚醯亞胺膜)。繼而,將形成有上述膜之玻璃板自烘箱中取出後,將其浸漬於90℃之水中0.5小時,藉此自上述玻璃基板將聚醯亞胺膜剝離,將聚醯亞胺膜回收。以此方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度17 μm)。Next, directly using the above-mentioned reaction liquid as a coating liquid, the above-mentioned coating liquid (the above-mentioned reaction liquid) was spin-coated on a glass plate (76 mm in length, 52 m in width, and 1.3 mm in thickness) to form a coating film. Then, put the glass plate formed with the above-mentioned coating film into a vacuum thermal chamber, and let it stand for 1 hour under the conditions of a nitrogen atmosphere, a pressure of about 100 Pa, and a temperature of 70°C. In this way, a dry coating film of polyimide was formed on the glass substrate. Then, the glass plate formed with the above-mentioned dry coating film was put into a non-oxidizing oven, and in the non-oxidizing oven, under a nitrogen atmosphere, the temperature was raised from 30°C to 350°C at a rate of 4°C/min, and then the temperature was increased from 350°C to 350°C. The firing temperature was maintained for 60 minutes, thereby firing the above-mentioned dried coating film, and then slowly cooling to room temperature in about 6 hours, thereby forming a film comprising polyimide (polyimide) on the above-mentioned glass substrate. imide film). Next, the glass plate on which the film was formed was taken out of the oven, and immersed in water at 90° C. for 0.5 hour to peel off the polyimide film from the glass substrate and recover the polyimide film. In this way, a polyimide-containing film (length 76 mm, width 52 mm, thickness 17 μm) was obtained.
測定以此方式所獲得之膜之IR光譜。再者,IR光譜之測定係利用FT-IR測定機(ThermoScientific製造,商品名:Nicolet iS10 FT-IR)。將所獲得之膜之IR光譜示於圖6中。由圖6所示之結果亦明確,於1714 cm -1處觀察到了醯亞胺羰基之C=O伸縮振動,由此確認到所獲得之膜包含聚醯亞胺。 The IR spectrum of the film obtained in this way was measured. In addition, the measurement of IR spectrum used the FT-IR measuring machine (manufactured by Thermo Scientific, trade name: Nicolet iS10 FT-IR). The IR spectrum of the obtained film is shown in FIG. 6 . It is also clear from the results shown in Fig. 6 that the C=O stretching vibration of the imide carbonyl group was observed at 1714 cm -1 , thus confirming that the obtained film contains polyimide.
(比較例1) 將TFMB之使用量自1.0275 g(3.209 mmol)變更為6.4046 g(20.000 mmol),使用下述式(D)所表示之四羧酸二酐(BzDA) 8.1286 g(20.000 mmol)來代替PNBDA,使用N-甲基-2-吡咯啶酮(NMP)與GBL之混合溶劑10.9 g(質量比:NMP/GBL=1/1)來代替DMAc與GBL之混合溶劑,且為了獲得反應液(聚醯亞胺溶液),將上述混合液於180℃下加熱攪拌6小時來代替將上述混合液於180℃下加熱攪拌5小時,除此以外,以與上述實施例5相同之方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度33 μm)。 (comparative example 1) The amount of TFMB used was changed from 1.0275 g (3.209 mmol) to 6.4046 g (20.000 mmol), and 8.1286 g (20.000 mmol) of tetracarboxylic dianhydride (BzDA) represented by the following formula (D) was used instead of PNBDA. 10.9 g (mass ratio: NMP/GBL=1/1) of the mixed solvent of N-methyl-2-pyrrolidone (NMP) and GBL is used to replace the mixed solvent of DMAc and GBL, and in order to obtain the reaction solution (polyamide amine solution), the above-mentioned mixed solution was heated and stirred at 180°C for 6 hours instead of the above-mentioned mixed solution was heated and stirred at 180°C for 5 hours. The film (length 76 mm, width 52 mm, thickness 33 μm).
[化13] [chemical 13]
再者,BzDA係使用依據國際公開第2015/163314號之實施例1中所記載之方法而合成者。Furthermore, BzDA was synthesized using the method described in Example 1 of International Publication No. 2015/163314.
[關於實施例5及比較例1中所獲得之聚醯亞胺之特性] 由於用於製備聚醯亞胺之二胺化合物之種類均為TFMB,故而為了評價基於四羧酸二酐之種類差異之聚醯亞胺之特性差異,針對實施例5及比較例1中所獲得之聚醯亞胺,分別採用上述測定方法來評價特性(YI、HAZE、Tg、Td5%、Td1%、CTE、相對介電常數、介電損耗正切)。將所獲得之結果示於表1中。 [About the characteristics of the polyimide obtained in Example 5 and Comparative Example 1] Since the types of diamine compounds used to prepare polyimides are all TFMB, in order to evaluate the differences in the properties of polyimides based on the differences in the types of tetracarboxylic dianhydrides, the results obtained in Example 5 and Comparative Example 1 were compared. For polyimide, use the above measurement methods to evaluate the characteristics (YI, HAZE, Tg, Td5%, Td1%, CTE, relative permittivity, dielectric loss tangent). The obtained results are shown in Table 1.
[表1]
由表1所示之結果亦明確,實施例5及比較例1中所獲得之聚醯亞胺均滿足Td1%為420℃以上且Td5%為470℃以上這種條件,確認到以重量損失溫度(Td1%、Td5%)為基準之耐熱性處於足夠高之水準。又,實施例5及比較例1中所獲得之聚醯亞胺均滿足YI為20以下且HAZE為15以下這種條件,由此亦確認到膜之著色或混濁足夠少,透明性處於足夠高之水準。再者,由此種表1所示之YI及HAZE之值明確可知,實施例5中所獲得之聚醯亞胺與先前之芳香族聚醯亞胺相比,在透明性方面更為優異。It is also clear from the results shown in Table 1 that the polyimides obtained in Example 5 and Comparative Example 1 all satisfy the conditions of Td1% being 420°C or higher and Td5% being 470°C or higher. The heat resistance based on (Td1%, Td5%) is at a sufficiently high level. In addition, the polyimides obtained in Example 5 and Comparative Example 1 all satisfied the conditions of YI being 20 or less and HAZE being 15 or less, and it was also confirmed that the coloring and turbidity of the film were sufficiently low and the transparency was sufficiently high. level. Furthermore, as is clear from the values of YI and HAZE shown in Table 1, the polyimide obtained in Example 5 is more excellent in transparency than the conventional aromatic polyimide.
此處,由表1所示之結果亦明確,於使用PNBDA作為四羧酸二酐來製造聚醯亞胺之情形時(實施例5),Tg、Td1%、Td5%與使用BzDA作為四羧酸二酐來製造聚醯亞胺之情形(比較例1)相比,均為更優異之值,由此確認到,於利用相同二胺化合物(TFMB)來製備聚醯亞胺之情形時,使用PNBDA之情形與使用BzDA之情形相比,獲得了更高水準之耐熱性。又,於使用PNBDA來製造聚醯亞胺之情形時(實施例5),與使用BzDA來製造聚醯亞胺之情形(比較例1)相比,CTE為更低值,由此可知於利用相同二胺化合物(TFMB)來製備聚醯亞胺之情形時,使用PNBDA之情形與使用BzDA之情形相比,亦能夠使CTE為更低值。進而,由相對介電常數及介電損耗正切之測定結果亦可知,於利用相同二胺化合物(TFMB)來製備聚醯亞胺之情形時,使用PNBDA之情形與使用BzDA之情形相比,相對介電常數及介電損耗正切為更低值。由此種結果確認到,藉由本發明之聚醯亞胺,能夠使黃度及濁度均為一定水準以下之較低值,並且能夠使耐熱性變得更高,進而,亦能夠使線膨脹係數為更低值(換言之,由此種結果確認到,於將本發明之四羧酸二酐(實施例2中所獲得之PNBDA)用作用以製造聚醯亞胺之原料單體之情形時,能夠使所獲得之聚醯亞胺之黃度及濁度均為一定水準以下之較低值,並且能夠使耐熱性變得更高,進而,亦能夠使線膨脹係數為更低值)。Here, it is also clear from the results shown in Table 1 that when using PNBDA as tetracarboxylic dianhydride to manufacture polyimide (Example 5), Tg, Td1%, Td5% are the same as using BzDA as tetracarboxylic dianhydride. Compared with the case of producing polyimide with acid dianhydride (Comparative Example 1), all of them have more excellent values. From this, it was confirmed that in the case of producing polyimide using the same diamine compound (TFMB), In the case of using PNBDA, a higher level of heat resistance was obtained than in the case of using BzDA. Also, in the case of using PNBDA to produce polyimide (Example 5), compared with the case of using BzDA to produce polyimide (Comparative Example 1), the CTE is a lower value. When the polyimide is prepared from the same diamine compound (TFMB), the CTE can be made lower in the case of using PNBDA than in the case of using BzDA. Furthermore, from the measurement results of relative permittivity and dielectric loss tangent, it can be seen that when using the same diamine compound (TFMB) to prepare polyimide, the situation of using PNBDA is relatively lower than that of using BzDA. The dielectric constant and dielectric loss tangent are lower values. From these results, it was confirmed that the polyimide of the present invention can make the yellowness and turbidity lower than a certain level, and the heat resistance can be made higher, and furthermore, the linear expansion can be improved. The coefficient is a lower value (in other words, it is confirmed from this result that when the tetracarboxylic dianhydride of the present invention (PNBDA obtained in Example 2) is used as a raw material monomer for producing polyimide , the yellowness and turbidity of the obtained polyimide can be lowered below a certain level, and the heat resistance can be made higher, and the linear expansion coefficient can also be lowered).
(實施例6) 於氮氣氛圍下,向20 mL之螺旋管內導入4,4'-二胺基二苯醚(4,4'-DDE) 0.2562 g(1.279 mmol)、N,N-二甲基乙醯胺(DMAc)3.6960 g。繼而,向上述螺旋管內添加PNBDA(上述式(B)所表示之四羧酸二酐)0.4002 g(1.282 mmol)而獲得混合液。接下來,將所獲得之混合液於氮氣氛圍下在室溫(25℃左右)之條件下攪拌2天而獲得反應液。以此方式於反應液中形成聚醯胺酸。再者,利用以此方式所獲得之反應液(聚醯胺酸之DMAc溶液)之一部分,製備聚醯胺酸之濃度為0.5 g/dL之DMAc溶液,測定聚醯胺酸之固有黏度[η],結果聚醯胺酸之固有黏度[η]為0.61 dL/g。 (Example 6) Under a nitrogen atmosphere, introduce 0.2562 g (1.279 mmol) of 4,4'-diaminodiphenyl ether (4,4'-DDE), N,N-dimethylacetamide ( DMAc) 3.6960 g. Then, 0.4002 g (1.282 mmol) of PNBDA (tetracarboxylic dianhydride represented by said formula (B)) was added in the said spiral tube, and the liquid mixture was obtained. Next, the obtained mixed solution was stirred at room temperature (about 25° C.) for 2 days in a nitrogen atmosphere to obtain a reaction solution. In this way, polyamic acid is formed in the reaction liquid. Furthermore, using a part of the reaction solution (the DMAc solution of polyamic acid) obtained in this way, a DMAc solution with a concentration of 0.5 g/dL of polyamic acid was prepared, and the intrinsic viscosity [η ], the result is that the intrinsic viscosity [η] of polyamic acid is 0.61 dL/g.
繼而,將形成有上述塗膜之玻璃板投入至真空熱腔室內,於氮氣氛圍、壓力100 Pa左右、溫度70℃之條件下靜置1小時。以此方式於玻璃基板上形成聚醯胺酸(polyamic acid)之乾燥塗膜。繼而,將形成有上述乾燥塗膜之玻璃板投入至無氧化烘箱中,於無氧化烘箱內,在氮氣氛圍下,以4℃/min之升溫速度自30℃升溫至350℃,以350℃之焙燒溫度保持10分鐘,藉此對上述乾燥塗膜進行焙燒,其後,耗時6小時左右慢慢地冷卻至室溫,藉此於上述玻璃基板上形成包含聚醯亞胺之膜(聚醯亞胺膜)。繼而,將形成有上述膜之玻璃板自烘箱中取出後,將其浸漬於90℃之水中0.5小時,藉此自上述玻璃基板將聚醯亞胺膜剝離,將聚醯亞胺膜回收。以此方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度17 μm)。Then, put the glass plate with the above-mentioned coating film into the vacuum thermal chamber, and let it stand for 1 hour under the conditions of nitrogen atmosphere, pressure of about 100 Pa, and temperature of 70°C. In this way, a dry coating film of polyamic acid was formed on the glass substrate. Then, the glass plate formed with the above-mentioned dry coating film was put into a non-oxidizing oven, and in the non-oxidizing oven, under a nitrogen atmosphere, the temperature was raised from 30°C to 350°C at a rate of 4°C/min, and then the temperature was increased from 350°C to 350°C. The firing temperature was maintained for 10 minutes, thereby firing the above-mentioned dry coating film, and then slowly cooling to room temperature in about 6 hours, thereby forming a film containing polyimide (polyamide) on the above-mentioned glass substrate. imine film). Next, the glass plate on which the film was formed was taken out of the oven, and immersed in water at 90° C. for 0.5 hour to peel off the polyimide film from the glass substrate and recover the polyimide film. In this way, a polyimide-containing film (length 76 mm, width 52 mm, thickness 17 μm) was obtained.
測定以此方式所獲得之膜之IR光譜。將所獲得之膜之IR光譜示於圖7中。由圖7所示之結果亦明確,於1705 cm -1處觀察到了醯亞胺羰基之C=O伸縮振動,由此確認到所獲得之膜包含聚醯亞胺。 The IR spectrum of the film obtained in this way was measured. The IR spectrum of the obtained film is shown in FIG. 7 . It is also clear from the results shown in Fig. 7 that the C=O stretching vibration of the imide carbonyl group was observed at 1705 cm -1 , thus confirming that the obtained film contains polyimide.
(實施例7) 將PNBDA之使用量自0.2562 g變更為1.022 g(3.273 mmol),使用4,4'-二胺基苯甲醯苯胺(DABAN) 0.7438 g(3.273 mmol)來代替4,4'-DDE,使用四甲基脲(N,N,N',N'-四甲脲:TMU)7.077 g來代替DMAc,將獲得反應液時之混合液之攪拌時間自2天變更為4天,除此以外,以與實施例6相同之方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度16 μm)。再者,以與實施例6相同之方式測定聚醯胺酸之固有黏度[η],結果聚醯胺酸之固有黏度[η]為0.38 dL/g。又,測定以此方式所獲得之膜之IR光譜。將所獲得之膜之IR光譜示於圖8中。由圖8所示之結果亦明確,於1703 cm -1處觀察到了醯亞胺羰基之C=O伸縮振動,由此確認到所獲得之膜包含聚醯亞胺。 (Example 7) The amount of PNBDA used was changed from 0.2562 g to 1.022 g (3.273 mmol), and 0.7438 g (3.273 mmol) of 4,4'-diaminobenzamide aniline (DABAN) was used instead of 4,4' -DDE, use 7.077 g of tetramethylurea (N,N,N',N'-tetramethylurea: TMU) instead of DMAc, change the stirring time of the mixed solution from 2 days to 4 days when obtaining the reaction solution, Except for this, a polyimide-containing film (length 76 mm, width 52 mm, thickness 16 μm) was obtained in the same manner as in Example 6. Furthermore, the intrinsic viscosity [η] of polyamic acid was measured in the same manner as in Example 6. As a result, the intrinsic viscosity [η] of polyamic acid was 0.38 dL/g. Also, the IR spectrum of the film obtained in this way was measured. The IR spectrum of the obtained film is shown in FIG. 8 . It is also clear from the results shown in Fig. 8 that the C=O stretching vibration of the imide carbonyl group was observed at 1703 cm -1 , thus confirming that the obtained film contains polyimide.
(實施例8) 將PNBDA之使用量自0.2562 g變更為1.0123 g(3.242 mmol),使用2,2'-二甲基-[1,1'-聯苯]-4,4'-二胺(MTD) 0.6891 g(3.246 mmol)來代替4,4'-DDE,將DMAc之使用量自3.6960 g變更為3.9696 g,將獲得反應液時之混合液之攪拌時間自2天變更為3天,將於無氧化烘箱內自30℃升溫至350℃時之升溫速度變更為2℃/min,除此以外,以與實施例6相同之方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度13 μm)。再者,以與實施例6相同之方式測定聚醯胺酸之固有黏度[η],結果聚醯胺酸之固有黏度[η]為0.35 dL/g。又,測定以此方式所獲得之膜之IR光譜。將所獲得之膜之IR光譜示於圖9中。由圖9所示之結果亦明確,於1706 cm -1處觀察到了醯亞胺羰基之C=O伸縮振動,由此確認到所獲得之膜包含聚醯亞胺。 (Example 8) The amount of PNBDA used was changed from 0.2562 g to 1.0123 g (3.242 mmol), and 2,2'-dimethyl-[1,1'-biphenyl]-4,4'-diamine ( MTD) 0.6891 g (3.246 mmol) to replace 4,4'-DDE, change the amount of DMAc used from 3.6960 g to 3.9696 g, change the stirring time of the mixed solution from 2 days to 3 days when obtaining the reaction solution, and change In the non-oxidizing oven, the heating rate from 30°C to 350°C was changed to 2°C/min. Except that, a film (76 mm in length, 52 mm in width) comprising polyimide was obtained in the same manner as in Example 6. mm, thickness 13 μm). Furthermore, the intrinsic viscosity [η] of polyamic acid was measured in the same manner as in Example 6. As a result, the intrinsic viscosity [η] of polyamic acid was 0.35 dL/g. Also, the IR spectrum of the film obtained in this way was measured. The IR spectrum of the obtained film is shown in FIG. 9 . It is also clear from the results shown in Fig. 9 that the C=O stretching vibration of the imide carbonyl group was observed at 1706 cm -1 , thus confirming that the obtained film contains polyimide.
(實施例9) 將PNBDA之使用量自0.2562 g變更為1.099 g(3.519 mmol),使用對苯二胺(PPD) 0.3804 g(3.518 mmol)來代替4,4'-DDE,使用TMU 8.3838 g來代替DMAc,將獲得反應液時之混合液之攪拌時間自2天變更為3天,將於無氧化烘箱內自30℃升溫至350℃時之升溫速度變更為2℃/min,除此以外,以與實施例6相同之方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度13 μm)。再者,以與實施例6相同之方式測定聚醯胺酸之固有黏度[η],結果聚醯胺酸之固有黏度[η]為0.31 dL/g。又,測定以此方式所獲得之膜之IR光譜。將所獲得之膜之IR光譜示於圖10中。由圖10所示之結果亦明確,於1704 cm -1處觀察到了醯亞胺羰基之C=O伸縮振動,由此確認到所獲得之膜包含聚醯亞胺。 (Example 9) Change the usage amount of PNBDA from 0.2562 g to 1.099 g (3.519 mmol), use p-phenylenediamine (PPD) 0.3804 g (3.518 mmol) instead of 4,4'-DDE, use TMU 8.3838 g to Instead of DMAc, the stirring time of the mixed solution when obtaining the reaction solution was changed from 2 days to 3 days, and the temperature increase rate when the temperature was raised from 30°C to 350°C in the non-oxidizing oven was changed to 2°C/min. In addition, A polyimide-containing film (length 76 mm, width 52 mm, thickness 13 μm) was obtained in the same manner as in Example 6. Furthermore, the intrinsic viscosity [η] of polyamic acid was measured in the same manner as in Example 6. As a result, the intrinsic viscosity [η] of polyamic acid was 0.31 dL/g. Also, the IR spectrum of the film obtained in this way was measured. The IR spectrum of the obtained film is shown in FIG. 10 . It is also clear from the results shown in Fig. 10 that the C=O stretching vibration of the imide carbonyl group was observed at 1704 cm -1 , thus confirming that the obtained film contains polyimide.
(實施例10)
將PNBDA之使用量自1.0020 g變更為0.9637 g(3.086 mmol),使用4,4'-(9H-茀-9,9-二基)二苯胺(FDA)與DABAN之混合物來代替TFMB,將FDA之使用量設為0.5377 g(1.543 mmol),將DABAN之使用量設為0.3507 g(1.543 mmol),將三乙胺之使用量變更為15.6 mg(0.154 mmol),將混合溶劑之使用量自6.089 g變更為5.556 g,將無氧化烘箱內之焙燒溫度自350℃變更為300℃,於無氧化烘箱內自30℃升溫至300℃來代替自30℃升溫至350℃,且將於無氧化烘箱內以焙燒溫度保持之時間自60分鐘變更為120分鐘,除此以外,以與實施例5相同之方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度20 μm)。測定以此方式所獲得之膜之IR光譜。將所獲得之膜之IR光譜示於圖11中。由圖11所示之結果亦明確,於1706 cm
-1處觀察到了醯亞胺羰基之C=O伸縮振動,由此確認到所獲得之膜包含聚醯亞胺。
(Example 10) The amount of PNBDA was changed from 1.0020 g to 0.9637 g (3.086 mmol), and a mixture of 4,4'-(9H-fennel-9,9-diyl)diphenylamine (FDA) and DABAN was used to Instead of TFMB, set the usage amount of FDA to 0.5377 g (1.543 mmol), set the usage amount of DABAN to 0.3507 g (1.543 mmol), changed the usage amount of triethylamine to 15.6 mg (0.154 mmol), and changed the mixed solvent The amount used was changed from 6.089 g to 5.556 g, the roasting temperature in the non-oxidizing oven was changed from 350°C to 300°C, and the temperature in the non-oxidizing oven was raised from 30°C to 300°C instead of from 30°C to 350°C, and In the non-oxidizing oven, the time maintained at the firing temperature was changed from 60 minutes to 120 minutes. In addition, a film (76 mm in length, 52 mm in width,
(實施例11) 將PNBDA之使用量自1.0020 g變更為0.952 g(3.094 mmol),使用TFMB與MTD之混合物來代替TFMB,將TFMB之使用量設為0.4881(1.524 mmol),將MTD之使用量設為0.3236 g(1.524 mmol),將三乙胺之使用量變更為15.4 mg(0.152 mmol),將混合溶劑之使用量自6.089 g變更為5.291 g,將於180℃下對混合液進行加熱攪拌之時間自5小時變更為4小時,將無氧化烘箱內之焙燒溫度自350℃變更為300℃,於無氧化烘箱內自30℃升溫至300℃來代替自30℃升溫至350℃,且將於無氧化烘箱內以焙燒溫度保持之時間自60分鐘變更為120分鐘,除此以外,以與實施例5相同之方式獲得包含聚醯亞胺之膜(縱76 mm、橫52 mm、厚度29 μm)。測定以此方式所獲得之膜之IR光譜。將所獲得之膜之IR光譜示於圖12中。由圖12所示之結果亦明確,於1709 cm -1處觀察到了醯亞胺羰基之C=O伸縮振動,由此確認到所獲得之膜包含聚醯亞胺。 (Example 11) Change the amount of PNBDA from 1.0020 g to 0.952 g (3.094 mmol), use a mixture of TFMB and MTD instead of TFMB, set the amount of TFMB to 0.4881 (1.524 mmol), and change the amount of MTD Set it to 0.3236 g (1.524 mmol), change the usage amount of triethylamine to 15.4 mg (0.152 mmol), change the usage amount of mixed solvent from 6.089 g to 5.291 g, and heat and stir the mixture at 180°C The time was changed from 5 hours to 4 hours, the calcination temperature in the non-oxidizing oven was changed from 350°C to 300°C, and the temperature in the non-oxidizing oven was raised from 30°C to 300°C instead of from 30°C to 350°C, and the In the non-oxidizing oven, the time maintained at the firing temperature was changed from 60 minutes to 120 minutes. Except that, a film (76 mm in length, 52 mm in width, and 29 mm in thickness) comprising polyimide was obtained in the same manner as in Example 5. μm). The IR spectrum of the film obtained in this way was measured. The IR spectrum of the obtained film is shown in FIG. 12 . It is also clear from the results shown in Fig. 12 that the C=O stretching vibration of the imide carbonyl group was observed at 1709 cm -1 , thus confirming that the obtained film contains polyimide.
[關於實施例6~11中所獲得之聚醯亞胺之特性] 將實施例6~11中所獲得之聚醯亞胺之特性(膜厚、YI、HAZE、Tg、Td5%、Td1%、CTE)之評價結果分別示於表2中。再者,表2中之「-」表示未測定。 [About the characteristics of the polyimides obtained in Examples 6 to 11] Table 2 shows the evaluation results of the properties (film thickness, YI, HAZE, Tg, Td5%, Td1%, and CTE) of the polyimides obtained in Examples 6 to 11, respectively. In addition, "-" in Table 2 means not measured.
[表2]
由表2所示之結果亦明確,實施例6~11中所獲得之聚醯亞胺均滿足Td1%為420℃以上且Td5%為470℃以上這種條件,確認到以重量損失溫度(Td1%、Td5%)為基準之耐熱性處於足夠高之水準。又,實施例6~11中所獲得之聚醯亞胺均滿足YI為20以下且HAZE為15以下這種條件,由此亦確認到膜之著色或混濁足夠少,透明性處於足夠高之水準。再者,由此種表2所示之YI及HAZE之值明確可知,實施例6~11中所獲得之聚醯亞胺與先前之芳香族聚醯亞胺相比,在透明性方面更為優異。It is also clear from the results shown in Table 2 that the polyimides obtained in Examples 6 to 11 all satisfy the conditions that Td1% is 420°C or higher and Td5% is 470°C or higher, and it was confirmed that the weight loss temperature (Td1 %, Td5%) as the benchmark heat resistance is at a sufficiently high level. In addition, the polyimides obtained in Examples 6 to 11 all satisfied the conditions of YI being 20 or less and HAZE being 15 or less. From this, it was also confirmed that the coloring or turbidity of the film was sufficiently low, and the transparency was at a sufficiently high level. . Furthermore, it is clear from the values of YI and HAZE shown in Table 2 that the polyimides obtained in Examples 6 to 11 are more transparent than the previous aromatic polyimides. excellent.
一併考慮表1及表2所示之結果可知,藉由本發明之聚醯亞胺,能夠使黃度及濁度均為一定水準以下之較低值,並且能夠使耐熱性變得更高。又,亦可知,根據本發明之聚醯亞胺,與使用BzDA來製造聚醯亞胺之情形(比較例1)相比,CTE、相對介電常數及介電損耗正切為更低值。 [產業上之可利用性] Considering the results shown in Table 1 and Table 2 together, it can be seen that the polyimide of the present invention can make yellowness and turbidity lower than a certain level, and can make heat resistance higher. Also, it can be seen that the polyimide according to the present invention has lower values of CTE, relative permittivity, and dielectric loss tangent than the case of producing polyimide using BzDA (Comparative Example 1). [Industrial availability]
如上文所說明,根據本發明,能夠提供一種在作為用以製造聚醯亞胺之原料單體而使用時,能夠使所獲得之聚醯亞胺之黃度及濁度均為一定水準以下之較低值,並且能夠使耐熱性變得更高之四羧酸二酐;可作為用以高效率地製造該四羧酸二酐之原料而使用之羰基化合物;能夠以上述四羧酸二酐之中間體之形式獲得之含有酸酐基之化合物;能夠高效率且確實地製造上述四羧酸二酐之製造方法;以及能夠高效率且確實地製造上述羰基化合物之製造方法。此種本發明之四羧酸二酐可基於其結構而較佳地用於聚合物(更佳為聚醯亞胺)形成用之單體、環氧硬化劑、醫藥品原料等等。As described above, according to the present invention, when used as a raw material monomer for producing polyimide, the yellowness and turbidity of the obtained polyimide can be provided below a certain level. A tetracarboxylic dianhydride that has a lower value and can make heat resistance higher; a carbonyl compound that can be used as a raw material for efficiently producing the tetracarboxylic dianhydride; the above-mentioned tetracarboxylic dianhydride can be used A compound containing an acid anhydride group obtained in the form of an intermediate; a production method capable of efficiently and reliably producing the above-mentioned tetracarboxylic dianhydride; and a production method capable of efficiently and reliably producing the above-mentioned carbonyl compound. Such tetracarboxylic dianhydrides of the present invention can be preferably used as monomers for forming polymers (more preferably polyimides), epoxy hardeners, raw materials for pharmaceuticals, and the like based on their structures.
又,根據本發明,能提供一種能夠使黃度及濁度均為一定水準以下之較低值並且能夠使耐熱性變得更高之聚醯亞胺、及可較佳地用於製造該聚醯亞胺之聚醯亞胺前驅體樹脂。此種本發明之聚醯亞胺尤其是可較佳地用於軟性配線基板用膜、液晶配向膜用之膜、有機EL(Electroluminescence,電致發光)用透明導電性膜、有機EL照明用膜、軟性基板膜、軟性有機EL用基板膜、軟性透明導電性膜、透明導電性膜、有機薄膜型太陽電池用透明導電性膜、染料敏化型太陽電池用透明導電性膜、軟性阻氣膜、觸控面板用膜、軟性顯示器用前膜、軟性顯示器用背膜、聚醯亞胺帶、塗佈劑、障壁膜、密封材料、層間絕緣材料、鈍化膜、TAB(Tape Automated Bonding,捲帶式自動接合)膠帶、FPC(Flexible Print Circuit,可撓性印刷電路板)、COF(Chip On Film,薄膜覆晶)、光波導、彩色濾光片基材、半導體塗佈劑、耐熱絕緣膠帶、漆包線漆等用途。Also, according to the present invention, it is possible to provide a polyimide that can make the yellowness and turbidity lower than a certain level and can make the heat resistance higher, and can be preferably used for the production of the polyimide. Polyimide precursor resin of imide. Such polyimide of the present invention can be suitably used in films for flexible wiring boards, films for liquid crystal alignment films, transparent conductive films for organic EL (Electroluminescence, electroluminescence), and films for organic EL lighting , Flexible substrate film, flexible organic EL substrate film, flexible transparent conductive film, transparent conductive film, transparent conductive film for organic thin-film solar cells, transparent conductive film for dye-sensitized solar cells, flexible gas barrier film , Films for touch panels, front films for flexible displays, back films for flexible displays, polyimide tapes, coating agents, barrier films, sealing materials, interlayer insulating materials, passivation films, TAB (Tape Automated Bonding, Tape type automatic bonding) tape, FPC (Flexible Print Circuit, flexible printed circuit board), COF (Chip On Film, film on chip), optical waveguide, color filter substrate, semiconductor coating agent, heat-resistant insulating tape, Enameled wire paint and other uses.
圖1係表示測定次數與源自矽膠快速管柱層析之溶出液之薄層層析(TLC)測定結果之關係的圖。 圖2係表示實施例1中所獲得之四酯化合物PNBTE之 1H NMR光譜之曲線圖。 圖3係表示實施例1中所獲得之四酯化合物PNBTE之 13C NMR光譜之曲線圖。 圖4係表示實施例2中所獲得之四羧酸酐PNBDA之 1H NMR光譜之曲線圖。 圖5係表示實施例2中所獲得之四羧酸酐PNBDA之 13C NMR光譜之曲線圖。 圖6係實施例5中所獲得之聚醯亞胺之紅外線吸收光譜(IR光譜)之曲線圖。 圖7係實施例6中所獲得之聚醯亞胺之紅外線吸收光譜(IR光譜)之曲線圖。 圖8係實施例7中所獲得之聚醯亞胺之紅外線吸收光譜(IR光譜)之曲線圖。 圖9係實施例8中所獲得之聚醯亞胺之紅外線吸收光譜(IR光譜)之曲線圖。 圖10係實施例9中所獲得之聚醯亞胺之紅外線吸收光譜(IR光譜)之曲線圖。 圖11係實施例10中所獲得之聚醯亞胺之紅外線吸收光譜(IR光譜)之曲線圖。 圖12係實施例11中所獲得之聚醯亞胺之紅外線吸收光譜(IR光譜)之曲線圖。 Fig. 1 is a graph showing the relationship between the number of measurements and the results of thin-layer chromatography (TLC) measurements of eluate derived from silica gel flash column chromatography. FIG. 2 is a graph showing the 1 H NMR spectrum of the tetraester compound PNBTE obtained in Example 1. FIG. FIG. 3 is a graph showing the 13 C NMR spectrum of the tetraester compound PNBTE obtained in Example 1. FIG. FIG. 4 is a graph showing the 1 H NMR spectrum of tetracarboxylic anhydride PNBDA obtained in Example 2. FIG. FIG. 5 is a graph showing the 13 C NMR spectrum of tetracarboxylic anhydride PNBDA obtained in Example 2. FIG. FIG. 6 is a graph of the infrared absorption spectrum (IR spectrum) of the polyimide obtained in Example 5. FIG. FIG. 7 is a graph of the infrared absorption spectrum (IR spectrum) of the polyimide obtained in Example 6. FIG. FIG. 8 is a graph of the infrared absorption spectrum (IR spectrum) of the polyimide obtained in Example 7. FIG. FIG. 9 is a graph of the infrared absorption spectrum (IR spectrum) of the polyimide obtained in Example 8. FIG. FIG. 10 is a graph of the infrared absorption spectrum (IR spectrum) of the polyimide obtained in Example 9. FIG. FIG. 11 is a graph of the infrared absorption spectrum (IR spectrum) of the polyimide obtained in Example 10. FIG. FIG. 12 is a graph of the infrared absorption spectrum (IR spectrum) of the polyimide obtained in Example 11. FIG.
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