TW202248320A - Readily adhesive polyester film - Google Patents

Readily adhesive polyester film Download PDF

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TW202248320A
TW202248320A TW111108950A TW111108950A TW202248320A TW 202248320 A TW202248320 A TW 202248320A TW 111108950 A TW111108950 A TW 111108950A TW 111108950 A TW111108950 A TW 111108950A TW 202248320 A TW202248320 A TW 202248320A
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polyester film
coating layer
parts
film
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惠島明紀
應矢量之
山口洋平
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日商東洋紡股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

To provide a readily adhesive polyester film which improves the reliability of the adhesion thereof to a functional layer such as a hardcoat layer, and to further provide a readily adhesive polyester film which is favorable for optical use. A readily adhesive polyester film, at least one surface of which has a coating layer obtained by curing a composition containing a polyester having a polycyclic aromatic skeleton, and a crosslinking agent having one or more skeletons which are selected from among aliphatic, alicyclic and heterocyclic skeletons, wherein the values of properties pertaining to the thickness of the formed coating layer, the surface free energy of the coating layer surface of the coating layer which does not contact the polyester film, the nitrogen atom ratio on the coating layer surface and the nitrogen atom ratio in the depth direction of the coating layer satisfy a specific relationship.

Description

易接著性聚酯薄膜Easy Adhesive Polyester Film

本發明係關於與各種功能層之密接性、防粘連性、透明性優異的易接著性聚酯薄膜。再詳言之,係關於也可適當使用在光學用途上之易接著性聚酯薄膜。The present invention relates to an easily-adhesive polyester film excellent in adhesion to various functional layers, anti-blocking property, and transparency. More specifically, it relates to an easily-adhesive polyester film that can also be suitably used for optical applications.

於觸控面板、電腦、電視、液晶顯示裝置等之顯示器、裝飾材料等之前面,能夠使用積層有透明硬塗層之硬塗薄膜。又,作為基材之透明塑膠薄膜,一般可以使用透明聚酯薄膜,為了要提升基材之聚酯薄膜與硬塗層之密接性,大多是在聚酯薄膜表面上設置具有易接著性之塗布層作為該等之中間層。A hard coat film laminated with a transparent hard coat layer can be used on the front surface of displays such as touch panels, computers, televisions, liquid crystal display devices, and decorative materials. In addition, as the transparent plastic film of the base material, a transparent polyester film can generally be used. In order to improve the adhesion between the polyester film of the base material and the hard coat layer, a coating with easy adhesion is usually provided on the surface of the polyester film. Layer acts as an intermediate layer among them.

對於前述硬塗薄膜,係要求對於溫度、濕度、光之耐久性、透明性、耐化學性、耐擦傷性、防污性等。又,因大多是使用在顯示器、裝飾材料之表面上,故而要求視覺識別性、設計性。因此,由於能夠抑制住從任意角度觀看時之因反射光所導致之不均勻、彩虹狀色彩等,所以在硬塗層的上層,一般也會進行設置相互積層有高折射率層與低折射率層之多層結構的抗反射層。The aforementioned hard coat film requires durability against temperature, humidity, light, transparency, chemical resistance, scratch resistance, stain resistance, and the like. In addition, since it is often used on the surface of displays and decorative materials, visibility and design are required. Therefore, since unevenness and rainbow-like colors caused by reflected light can be suppressed when viewed from any angle, the upper layer of the hard coat layer is generally provided with a high refractive index layer and a low refractive index layer. Anti-reflective layer of multi-layer structure.

近年來,開發有具有各種骨架之硬塗層,當時即有在議論基材與硬塗層之密接性。除了剛積層後的初期密接性之外,還要求耐濕熱耐性、密接保持性、因時間經過而密接性降低等之在使用積層有硬塗層之薄膜之液晶顯示器的相對於長期使用之可靠性,要求具有各種評價耐性之製品。In recent years, hard coatings with various skeletons have been developed, and the adhesion between the substrate and the hard coating was discussed at that time. In addition to the initial adhesion immediately after lamination, the reliability of liquid crystal displays using hard-coated films for long-term use requires moisture and heat resistance, adhesion retention, and adhesion degradation over time. , products with various evaluation tolerances are required.

在習知之易接著性聚酯薄膜的領域中,已提案有:在將使用萘二甲酸成分之聚酯樹脂使用於具有易接著性之塗布層時,與基材聚酯薄膜之密接性也優異的較佳例(例如,參照專利文獻1)。又,已提案有:使用具有聚碳酸酯成分之聚胺基甲酸酯樹脂作為柔軟性優異、密接性高之樹脂的方法(例如,參照專利文獻2)。 然而,雖然均可確認到密接性,但是無法獲得已擔保長期保管後之密接性的易接著性聚酯薄膜。 [先前技術文獻] [專利文獻] In the field of known easy-adhesive polyester films, it has been proposed that when a polyester resin containing a naphthalene dicarboxylic acid component is used in an easily-adhesive coating layer, the adhesiveness to the base polyester film is also excellent. A preferred example (for example, refer to Patent Document 1). Moreover, the method of using the polyurethane resin which has a polycarbonate component as resin excellent in flexibility and high in adhesiveness is proposed (for example, refer patent document 2). However, although the adhesiveness was confirmed in all, the easy-adhesive polyester film which guaranteed the adhesiveness after long-term storage could not be obtained. [Prior Art Literature] [Patent Document]

[專利文獻1]日本特開2011-246663號公報 [專利文獻2]日本特開2011-168053號公報 [Patent Document 1] Japanese Unexamined Patent Publication No. 2011-246663 [Patent Document 2] Japanese Unexamined Patent Publication No. 2011-168053

[發明欲解決之課題][Problem to be solved by the invention]

本發明係以該習知技術之課題為背景而完成者。亦即,本發明之目的係在於提供一種提升了與硬塗層等功能層之密接性的可靠性之易接著性聚酯薄膜,提供一種適合使用在光學用途等上之易接著性聚酯薄膜。 [用以解決課題之手段] The present invention has been accomplished against the background of the problems of the prior art. That is, the object of the present invention is to provide an easily adhesive polyester film with improved reliability of adhesion with functional layers such as hard coats, and to provide an easily adhesive polyester film suitable for use in optical applications, etc. . [Means to solve the problem]

本發明係為了要達成該目的而經過仔細檢討後,結果完成本發明。 亦即,本發明係包含以下的構成。 1.一種易接著性聚酯薄膜,其係在聚酯薄膜的至少單面具有使組成物硬化而成的塗布層之易接著性聚酯薄膜,該組成物含有具有多環芳香族骨架之聚酯、與具有從脂肪族、脂環族、雜環族所選出之至少1個骨架之交聯劑,其中, 該塗布層之厚度(d:nm)滿足下述式(1), 該塗布層之未與聚酯薄膜接觸之塗布層表面的表面自由能(γ s:mN/m)滿足下述式(2), 依據X射線光電子分光法(ESCA)而得之塗布層表面的氮原子比率(A N:at%)滿足下述式(3), 於深度方向之根據元素分布測定之氮元素分布曲線中,相對於氮原子比率成為下限值(A NY:at%)的時間t 1(秒鐘),氮原子比率成為最大值(A NX:at%)與該A NY之中間值(A NZ:at%)的時間t 2(秒鐘)之比(t 2/t 1)滿足下述式(4), 30 ≦ d ≦ 200   …式(1) 43 ≦ γ s≦ 49   …式(2) 3.0 ≦ A N≦ 9.5   …式(3) (t 2/t 1) × 100 ≧ 40   …式(4)。 2.如第1.點之易接著性聚酯薄膜,其中在製膜後於該塗布層上設置硬塗層時之密接性X(%)為95%以上, 該密接性X與在80℃、90%RH環境下放置24小時後之於塗布層上設置硬塗層時之密接性Y(%)滿足下述式(5), X-Y(%) ≦ 5   …式(5)。 3.如第1.點或第2.點之易接著性聚酯薄膜,其中該具有多環芳香族骨架之聚酯為具有萘骨架之聚酯。 4.如第1.點至第3.點中任一項之易接著性聚酯薄膜,其中該具有從脂肪族、脂環族、雜環族所選出之至少1個骨架之交聯劑為具有從脂肪族、脂環族、雜環族所選出之至少1個骨架之異氰酸酯交聯劑。 [發明之效果] The present invention has been accomplished as a result of careful examination to achieve the object. That is, the present invention includes the following configurations. 1. An easily-adhesive polyester film, which is an easily-adhesive polyester film having a coating layer formed by hardening a composition on at least one side of the polyester film, and the composition contains a polycyclic aromatic skeleton. ester, and a crosslinking agent having at least one skeleton selected from aliphatic, alicyclic, and heterocyclic groups, wherein the thickness (d: nm) of the coating layer satisfies the following formula (1), and the coating layer The surface free energy (γ s : mN/m) of the surface of the coating layer that is not in contact with the polyester film satisfies the following formula (2), and the nitrogen atomic ratio of the coating layer surface obtained according to X-ray photoelectron spectroscopy (ESCA) (A N : at%) satisfies the following formula (3), in the nitrogen element distribution curve measured from the element distribution in the depth direction, relative to the time t when the ratio of nitrogen atoms becomes the lower limit value (A N Y : at%) 1 (second), the ratio of the time t 2 (second) at which the ratio of nitrogen atoms becomes the maximum value (A N X: at%) to the median value of the A N Y (A N Z: at%) (t 2 / t 1 ) satisfies the following formula (4), 30 ≦ d ≦ 200 ... formula (1) 43 ≦ γ s ≦ 49 ... formula (2) 3.0 ≦ A N ≦ 9.5 ... formula (3) (t 2 /t 1 ) × 100 ≧ 40 ...Formula (4). 2. The easy-adhesive polyester film according to point 1, wherein the adhesion X (%) when a hard coat layer is provided on the coating layer after film formation is 95% or more, and the adhesion X is the same as that at 80°C , Adhesiveness Y(%) when a hard coat layer is placed on the coating layer after being left for 24 hours in a 90%RH environment satisfies the following formula (5), XY(%) ≦ 5 ... formula (5). 3. The easily-adhesive polyester film according to point 1. or point 2., wherein the polyester having a polycyclic aromatic skeleton is a polyester having a naphthalene skeleton. 4. The easily-adhesive polyester film according to any one of points 1 to 3, wherein the crosslinking agent having at least one skeleton selected from aliphatic, alicyclic, and heterocyclic groups is An isocyanate crosslinking agent having at least one skeleton selected from aliphatic, alicyclic, and heterocyclic. [Effect of Invention]

藉由本發明,可以提供一種與硬塗層等功能層之長時間保管後之已確保有密接可靠性的易接著性聚酯薄膜,對於光學用途等之應用可變得寬廣。According to the present invention, it is possible to provide an easily-adhesive polyester film with guaranteed adhesion and reliability after long-term storage with a functional layer such as a hard coat layer, and its application to optical applications and the like can be broadened.

[用以實施發明的形態][Mode for Carrying Out the Invention]

(聚酯薄膜) 在本發明中,作為基材所使用之聚酯薄膜係主要由聚酯樹脂所構成之薄膜。於此,所謂的「主要由聚酯樹脂所構成之薄膜」係意指由含有50質量%以上之聚酯樹脂的樹脂組成物所形成之薄膜。在與其他聚合物(例如,聚碳酸酯樹脂、聚醯亞胺樹脂等)摻混時,意指含有50質量%以上之聚酯樹脂,而於與其他單體共聚時,意指含有50莫耳%以上之聚酯結構單元。較佳的是聚酯薄膜係含有聚酯樹脂90質量%以上,更佳的是含有95質量%以上,再更佳的是含有100質量%。 (Polyester film) In the present invention, the polyester film used as the substrate is a film mainly composed of polyester resin. Here, the "film mainly composed of polyester resin" means a film formed of a resin composition containing 50% by mass or more of polyester resin. When blending with other polymers (for example, polycarbonate resin, polyimide resin, etc.), it means to contain more than 50% by mass of polyester resin, and when it is copolymerized with other monomers, it means to contain 50% by weight. More than 10% of polyester structural units. The polyester film preferably contains 90% by mass or more of the polyester resin, more preferably 95% by mass or more, still more preferably 100% by mass.

聚酯樹脂之材料並未特別限定,可以使用二羧酸成分與二醇成分聚縮合而形成之共聚物,或其摻混物樹脂。作為二羧酸成分,例如可列舉有對苯二甲酸、間苯二甲酸、鄰苯二甲酸、2,5-萘二甲酸、2,6-萘二甲酸、1,4-萘二甲酸、1,5-萘二甲酸、二苯基甲酸、二苯氧基乙烷二甲酸、二苯碸羧酸、蒽二甲酸、1,3-環戊烷二甲酸、1,3-環己烷二甲酸、1,4-環己烷二甲酸、六氫對苯二甲酸、六氫間苯二甲酸、丙二酸、二甲基丙二酸、琥珀酸、3,3-二乙基琥珀酸、戊二酸、2,2-二甲基戊二酸、己二酸、2-甲基己二酸、三甲基己二酸、庚二酸、壬二酸、二聚酸、癸二酸、辛二酸、十二烷基二甲酸等。The material of the polyester resin is not particularly limited, and a copolymer formed by polycondensation of a dicarboxylic acid component and a diol component, or a blend resin thereof can be used. Examples of dicarboxylic acid components include terephthalic acid, isophthalic acid, phthalic acid, 2,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 1,4-naphthalene dicarboxylic acid, 1 ,5-Naphthalene dicarboxylic acid, diphenyl carboxylic acid, diphenoxyethane dicarboxylic acid, diphenylene carboxylic acid, anthracene dicarboxylic acid, 1,3-cyclopentane dicarboxylic acid, 1,3-cyclohexane dicarboxylic acid , 1,4-cyclohexanedicarboxylic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, malonic acid, dimethylmalonic acid, succinic acid, 3,3-diethylsuccinic acid, pentamethylene Diacid, 2,2-dimethylglutaric acid, adipic acid, 2-methyladipic acid, trimethyladipic acid, pimelic acid, azelaic acid, dimer acid, sebacic acid, octane Diacid, dodecyl dicarboxylic acid, etc.

作為構成聚酯樹脂之二醇成分,例如可列舉有乙二醇、丙二醇、己二醇、新戊二醇、1,2-環己烷二甲醇、1,4-環己烷二甲醇、癸二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、2,2-雙(4-羥基苯基)丙烷、雙(4-羥基苯基)碸。Examples of the glycol component constituting the polyester resin include ethylene glycol, propylene glycol, hexanediol, neopentyl glycol, 1,2-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, decane Diol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2,2-bis(4-hydroxyphenyl)propane, bis(4 -Hydroxyphenyl) Oxide.

構成聚酯樹脂之二羧酸成分與二醇成分係分別可使用1種或2種以上。又,也可以適當添加1,2,4-苯三甲酸等其他酸成分、三羥甲基丙烷等之其他羥基成分。The dicarboxylic acid component and diol component which comprise a polyester resin can be used individually by 1 type or 2 or more types. Moreover, other acid components, such as 1,2,4-benzenetricarboxylic acid, and other hydroxyl components, such as trimethylolpropane, can also be added suitably.

作為聚酯樹脂,具體來說,可列舉有聚對苯二甲酸乙二酯、聚對苯二甲酸丙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等,該等之中,基於物性與成本之平衡的觀點,較佳為聚對苯二甲酸乙二酯。又,為了控制偏光性等光學特性,含有其他共聚成分、其他聚合物亦為較佳態樣。基於控制聚酯薄膜之光學特性的觀點,作為較佳的共聚成分,可列舉有二乙二醇和在側鏈上具有降莰烯之共聚成分等。As the polyester resin, specifically, polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc., such as Among them, polyethylene terephthalate is preferable from the viewpoint of the balance between physical properties and cost. In addition, in order to control optical properties such as polarization, it is also preferable to contain other copolymer components and other polymers. From the viewpoint of controlling the optical properties of the polyester film, diethylene glycol, a copolymerization component having norbornene in a side chain, and the like are exemplified as preferable copolymerization components.

為了要改善聚酯薄膜之平滑性、捲繞性等之作業處理性,會有使薄膜中含有非活性粒子的情形,但為了保持高透明性,較佳的是在薄膜中的非活性粒子的含量越少越好。因此,較佳的是使僅在薄膜表層含有粒子之多層結構,或者是在薄膜中實質上不使含有粒子,並使僅於聚酯薄膜之至少單面上所積層之被覆層含有微粒。In order to improve the smoothness, windability, etc. of the polyester film, there may be cases where inactive particles are contained in the film, but in order to maintain high transparency, it is preferable to contain inactive particles in the film. The less content the better. Therefore, it is preferable to have a multilayer structure in which particles are contained only in the surface layer of the film, or to contain particles substantially not in the film and to contain particles only in a coating layer laminated on at least one side of the polyester film.

另外,「實質上不使含有粒子」係意指例如在無機粒子的情形下,於依螢光X射線分析來將源自於粒子之元素予以定量分析時,含量為50ppm以下,較佳為10ppm以下,最佳為檢測界限以下。此係會有即便不將粒子積極地添加至基材薄膜中,但源自於外來異物之污染成分和原料樹脂或薄膜的製造步驟中附著在生產線上、裝置上的污染物會剝離,而無法避免地混入到薄膜中的情形所致。In addition, "substantially not containing particles" means that, for example, in the case of inorganic particles, the content is 50 ppm or less, preferably 10 ppm, when the elements derived from the particles are quantitatively analyzed by fluorescent X-ray analysis. Below, preferably below the detection limit. In this case, even if the particles are not actively added to the base film, the contamination components derived from foreign matter, the raw material resin, or the contaminants attached to the production line and equipment during the film manufacturing process will be peeled off, making it impossible to Avoidance of mixing into the film is caused by the situation.

又,在將聚酯薄膜作成多層構成時,實質上在內層不含有非活性粒子,而僅最外層含有非活性粒子的二種三層構成係可兼具透明性與加工性,故較佳。Also, when the polyester film is made into a multi-layer structure, the inner layer does not contain inactive particles substantially, and only the outermost layer contains inactive particles. The two-type three-layer structure can have both transparency and processability, so it is better. .

成為基材之聚酯膜係可為單層,也可為積層有2種以上之層者。又,在達成本發明之效果的範圍內,可以因應需要而使各種添加劑含有於薄膜中。作為添加劑,例如可列舉有抗氧化劑、耐光劑、抗凝膠化劑、有機濕潤劑、抗靜電劑、紫外線吸收劑、界面活性劑等。在薄膜具有積層構成的情形下,也屬較佳的是因應需要而因應各層的功能來使含有添加劑。例如,為了防止偏光鏡之光劣化,在內層中添加紫外線吸收劑等也是較佳態樣。The polyester film used as the base material may be a single layer, or may be laminated with two or more layers. Moreover, various additives can be contained in a film as needed within the range which achieves the effect of this invention. Examples of additives include antioxidants, light stabilizers, antigelling agents, organic wetting agents, antistatic agents, ultraviolet absorbers, surfactants, and the like. Also in the case where the thin film has a laminated structure, it is preferable to contain additives according to the function of each layer as needed. For example, in order to prevent the light deterioration of the polarizer, it is also a preferable aspect to add an ultraviolet absorber or the like to the inner layer.

聚酯薄膜係可依據常規方法來加以製造。例如,藉由將上述聚酯樹脂熔融壓出成薄膜狀,以澆鑄鼓來使冷卻固化而使薄膜形成的方法等而獲得。作為本發明中之聚酯薄膜,可以使用未延伸薄膜、延伸薄膜之任一者,基於機械強度、耐化學性之耐久性的觀點,較佳的是延伸薄膜。在聚酯薄膜為延伸薄膜時,其延伸方法沒有特別限定,能夠採用縱向單軸延伸法、橫向單軸延伸法、縱向/橫向依序雙軸延伸法、縱向/橫向同時雙軸延伸法等。在將聚酯薄膜延伸時,延伸係可以在將後述之易接著性之塗布層予以積層之前實施,也可以在將易接著性之塗布層予以積層之後實施。在積層易接著性之塗布層之前,於縱向或橫向上進行單軸延伸,並於積層被覆層之後,在其他方向上進行延伸也屬可能。The polyester film can be produced according to a conventional method. For example, it can be obtained by melting and extruding the above-mentioned polyester resin into a film form, cooling and solidifying it with a casting drum, and forming a film. As the polyester film in the present invention, either an unstretched film or a stretched film can be used, and a stretched film is preferable from the viewpoint of mechanical strength and durability of chemical resistance. When the polyester film is a stretched film, the stretching method is not particularly limited, and longitudinal uniaxial stretching, transverse uniaxial stretching, longitudinal/transverse sequential biaxial stretching, longitudinal/transverse simultaneous biaxial stretching, and the like can be used. When stretching the polyester film, the stretching may be performed before laminating the easily-adhesive coating layer described later, or after laminating the easily-adhesive coating layer. It is also possible to perform uniaxial stretching in the longitudinal or transverse direction before laminating the easily-adhesive coating layer, and to stretch in other directions after laminating the covering layer.

(塗布層) 本發明之易接著性聚酯薄膜係在如上述般之聚酯製基材薄膜上積層有易接著性之塗布層者。塗布層中係含有黏結樹脂及添加劑。 (coating layer) The easily-adhesive polyester film of the present invention is one in which an easily-adhesive coating layer is laminated on the above-mentioned polyester base film. The coating layer contains binding resin and additives.

以下,針對塗布層之各組成予以詳細說明。 作為構成塗布層之黏結樹脂,其為具有易接著性之樹脂,基於粒子之保持、密接性的觀點,宜為聚酯,另於本發明中,最佳為具有多環芳香族骨架之聚酯。此係也具有與後述之硬塗層之組成的相性,在硬塗層之組成具有芳香族骨架時,基於共軛相互作用的觀點,也是較佳。 Hereinafter, each composition of the coating layer will be described in detail. As the binder resin constituting the coating layer, it is a resin with easy adhesiveness. From the viewpoint of particle retention and adhesion, it is preferably polyester. In addition, in the present invention, polyester with a polycyclic aromatic skeleton is most preferable. . This system also has compatibility with the composition of the hard coat layer described later, and when the composition of the hard coat layer has an aromatic skeleton, it is also preferable from the viewpoint of conjugate interaction.

具有多環芳族骨架之聚酯的具體例,可列舉有具有萘骨架之聚酯、具有茀骨架之聚酯、具有蒽骨架之聚酯、具有菲骨架之聚酯等。Specific examples of the polyester having a polycyclic aromatic skeleton include polyesters having a naphthalene skeleton, polyesters having a fennel skeleton, polyesters having an anthracene skeleton, and polyesters having a phenanthrene skeleton.

在本發明中,作為構成塗布層之黏結樹脂,較佳為不含聚胺基甲酸酯樹脂。胺基甲酸酯樹脂係基於塗膜之彈性和易成形性的觀點而使用,但可知脲化合物係以雜質的形式而混入到聚胺基甲酸酯樹脂中,當存在於塗布層中之脲化合物量過多,則基於維持密接性之經時安定性的觀點,較佳的是不含聚胺基甲酸酯樹脂。In the present invention, the binder resin constituting the coating layer preferably does not contain polyurethane resin. Urethane resin is used from the viewpoint of the elasticity and formability of the coating film, but it is known that the urea compound is mixed into the polyurethane resin in the form of impurities. If the amount of the compound is too large, it is preferable not to contain a polyurethane resin from the viewpoint of maintaining the temporal stability of the adhesiveness.

前述聚酯係相對於塗布層形成用組成物中所含所有的樹脂及交聯劑的固體成分,宜含有10質量%以上90質量%以下。更佳為15質量%以上85質量%以下。在聚酯樹脂含量為90質量%以下時,可保持在高溫高濕下之硬塗層等之功能層的密接性,因而較佳。相反地,當含量為10質量%以上時,可輕易保持在常溫及高溫高濕下之與聚酯基材薄膜的密接性,而較佳。The aforementioned polyester is preferably contained in an amount of not less than 10% by mass and not more than 90% by mass based on the solid content of all the resins and crosslinking agents contained in the coating layer forming composition. More preferably, it is 15 mass % or more and 85 mass % or less. When the polyester resin content is 90% by mass or less, the adhesiveness of the functional layer such as a hard coat under high temperature and high humidity can be maintained, which is preferable. Conversely, when the content is 10% by mass or more, the adhesion to the polyester base film can be easily maintained at normal temperature and high temperature and high humidity, which is preferable.

在本發明中,為了使於塗布層中形成交聯結構,較佳的是使含有交聯劑。其中,交聯劑係宜為具有選自脂肪族、脂環族、雜環族之至少一個骨架的交聯劑。又,適合的是能夠藉由交聯之副反應而生成脲基之交聯劑,作為具體的交聯劑,可列舉有異氰酸酯系交聯劑及碳二亞胺系交聯劑。該等之中,基於塗布液之經時安定性、高溫高濕處理下之密接性提升效果的觀點,較佳的是異氰酸酯交聯劑。再者,在本發明中,最佳的是具有選自脂肪族、脂環族、雜環族之至少一個骨架的異氰酸酯。又,為了促進交聯反應,可以因應需要而在塗布層形成用組成物中適當使用觸媒等。In the present invention, in order to form a crosslinked structure in the coating layer, it is preferable to contain a crosslinking agent. Among them, the crosslinking agent is preferably a crosslinking agent having at least one skeleton selected from aliphatic, alicyclic, and heterocyclic. Also, a crosslinking agent capable of forming urea groups through a side reaction of crosslinking is suitable, and specific examples of the crosslinking agent include isocyanate crosslinking agents and carbodiimide crosslinking agents. Among them, an isocyanate crosslinking agent is preferred from the viewpoint of the temporal stability of the coating liquid and the adhesiveness improvement effect under high-temperature, high-humidity treatment. Furthermore, in the present invention, an isocyanate having at least one skeleton selected from aliphatic, alicyclic, and heterocyclic is most preferable. Moreover, in order to promote a crosslinking reaction, a catalyst etc. can be used suitably in the composition for coating layer formation as needed.

作為脂肪族異氰酸酯之具體例,可列舉有1,4-二異氰酸基丁烷、1,5-五亞甲基二異氰酸酯、2-甲基-1,5-五亞甲基二異氰酸酯、1,6-六亞甲基二異氰酸酯、1,12-十二烷二異氰酸酯、2,2,4-三甲基-1,6-六亞甲基二異氰酸酯、2,4,4-三甲基-1,6-六亞甲基二異氰酸酯、3,5,5-三甲基-1,6-六亞甲基二異氰酸酯等。Specific examples of aliphatic isocyanates include 1,4-diisocyanatobutane, 1,5-pentamethylene diisocyanate, 2-methyl-1,5-pentamethylene diisocyanate, 1,6-hexamethylene diisocyanate, 1,12-dodecane diisocyanate, 2,2,4-trimethyl-1,6-hexamethylene diisocyanate, 2,4,4-trimethyl Base-1,6-hexamethylene diisocyanate, 3,5,5-trimethyl-1,6-hexamethylene diisocyanate, etc.

作為脂環族異氰酸酯之具體例,可列舉有環己烷二異氰酸酯、異佛爾酮二異氰酸酯、4,4-二環己基甲烷二異氰酸酯、1,3-雙(異氰酸酯甲基)環己烷、1,4-雙(異氰酸酯甲基)環己烷、1,4-二異氰酸環己酯、1,1-雙(異氰酸基甲基)環己烷、2,4-六氫甲苯二異氰酸酯、2,6-六氫甲苯二異氰酸酯等。Specific examples of alicyclic isocyanates include cyclohexane diisocyanate, isophorone diisocyanate, 4,4-dicyclohexylmethane diisocyanate, 1,3-bis(isocyanatomethyl)cyclohexane, 1,4-bis(isocyanatomethyl)cyclohexane, 1,4-diisocyanatocyclohexyl, 1,1-bis(isocyanatomethyl)cyclohexane, 2,4-hexahydrotoluene Diisocyanate, 2,6-hexahydrotoluene diisocyanate, etc.

作為雜環族異氰酸酯之具體例,可列舉有2,5-二異氰酸基噻吩、2,5-雙(異氰酸基甲基)噻吩、2,5-二異氰酸基四氫噻吩、2,5-雙(異氰酸基甲基)四氫噻吩、3,4-雙(異氰酸基甲基)四氫噻吩、2,5-二異氰酸基-1,4-二噻烷、2,5-雙(異氰酸基甲基)-1,4-二噻烷、4,5-二異氰酸基-1,3-二硫雜環戊烷、4,5-雙(異氰酸基甲基)-1,3-二硫雜環戊烷、4,5-雙(異氰酸基甲基)-2-甲基-1,3-二硫雜環戊烷、2,6-二(異氰酸酯甲基)呋喃、5,5'-亞甲基雙糠基異氰酸酯、5,5'-異亞丙基雙糠基異氰酸酯、或屬於二異氰酸酯類之三聚體的稱為三聚異氰酸酯體之具有三

Figure 111108950-001
環之2,4,6-三側氧六氫-1,3,5-三
Figure 111108950-001
-1,3,5-三基三(6,1-已二基)三-異氰酸酯、1,3,5-三[(5-異氰酸基-1,3,3-三甲基環己基)甲基]-1,3,5-三
Figure 111108950-001
-2,4,6(1H,3H,5H)-三酮等。Specific examples of heterocyclic isocyanates include 2,5-diisocyanatothiophene, 2,5-bis(isocyanatomethyl)thiophene, and 2,5-diisocyanatotetrahydrothiophene , 2,5-bis(isocyanatomethyl)tetrahydrothiophene, 3,4-bis(isocyanatomethyl)tetrahydrothiophene, 2,5-diisocyanato-1,4-di Thiane, 2,5-bis(isocyanatomethyl)-1,4-dithiane, 4,5-diisocyanato-1,3-dithiolane, 4,5- Bis(isocyanatomethyl)-1,3-dithiolane, 4,5-bis(isocyanatomethyl)-2-methyl-1,3-dithiolane , 2,6-bis(isocyanate methyl)furan, 5,5'-methylene bisfurfuryl isocyanate, 5,5'-isopropylidene bisfurfuryl isocyanate, or trimers belonging to diisocyanates Known as trimeric isocyanate body with three
Figure 111108950-001
2,4,6-tri-side oxygen hexahydro-1,3,5-tri
Figure 111108950-001
-1,3,5-triyltris(6,1-hexanediyl)tri-isocyanate, 1,3,5-tris[(5-isocyanato-1,3,3-trimethylcyclohexyl )methyl]-1,3,5-tri
Figure 111108950-001
-2,4,6(1H,3H,5H)-trione etc.

在本發明中,具有芳香族骨架之異氰酸酯係因為其高反應性而容易與空氣中的水分反應,會促進超過需要之脲化合物的生成,因而較佳的是在塗布層形成用組成物中不含有。再者,基於耐候性的觀點,較佳的也是具有脂肪族、脂環族、雜環族之至少一個骨架的異氰酸酯。又,在本案中,也同樣可使用封端異氰酸酯,尤其是在塗布劑為水系的情況下,係基於抑制脲化合物生成的觀點而為特佳。In the present invention, the isocyanate having an aromatic skeleton is likely to react with moisture in the air due to its high reactivity, which will promote the generation of urea compound more than necessary, so it is preferable not to use it in the coating layer forming composition. contain. Furthermore, from the viewpoint of weather resistance, isocyanates having at least one skeleton of aliphatic, alicyclic, or heterocyclic are also preferable. Also in this case, blocked isocyanate can also be used in the same way, and it is especially preferable from the viewpoint of suppressing the generation of urea compounds when the coating agent is an aqueous system.

作為封端化劑,可列舉有亞硫酸氫鈉等之亞硫酸氫鹽系化合物、3,5-二甲基吡唑、3-甲基吡唑、4-溴-3,5-二甲基吡唑、4-硝基-3,5-二甲基吡唑等之吡唑系化合物、苯酚、甲酚等之酚系、甲醇、乙醇等之脂肪族醇系、丙二酸二甲酯、乙醯丙酮等之活性亞甲基系、丁基硫醇、十二烷基硫醇等之硫醇系、乙醯苯胺、乙酸醯胺等之酸醯胺系、ε-己內醯胺、δ-戊內醯胺等之內醯胺系、琥珀酸醯亞胺、馬來酸醯亞胺等之酸醯亞胺系、乙醛肟、丙酮肟、甲基乙基酮肟等之肟系、二苯基苯胺、苯胺、乙烯亞胺等之胺系等之封端化劑。Examples of blocking agents include bisulfite-based compounds such as sodium bisulfite, 3,5-dimethylpyrazole, 3-methylpyrazole, 4-bromo-3,5-dimethyl Pyrazole-based compounds such as pyrazole and 4-nitro-3,5-dimethylpyrazole, phenol-based compounds such as phenol and cresol, aliphatic alcohol-based compounds such as methanol and ethanol, dimethyl malonate, Active methylene series such as acetylacetone, thiol series such as butyl mercaptan and dodecyl mercaptan, acid amides such as acetaniline and acetic acid amide, ε-caprolactam, δ - Lactamides such as valerolactamide, acid imides such as succinimide and maleimide, oximes such as acetaldehyde oxime, acetone oxime, and methyl ethyl ketone oxime, A blocking agent for amines such as diphenylaniline, aniline, and ethyleneimine.

又,針對封端異氰酸酯系交聯劑,基於賦予對於水系溶劑之水分散性的觀點,較佳的是導入親水性基。又,作為親水性基,較佳的是羧基或磺酸基般之陰離子性基、氧基烷基般之非離子性基的導入。該等親水性基係使成為封端異氰酸酯之基底的多異氰酸酯預先與具有親水性基及羥基等之反應性基之化合物反應來加以作成。Furthermore, it is preferable to introduce a hydrophilic group into the blocked isocyanate crosslinking agent from the viewpoint of imparting water dispersibility with respect to an aqueous solvent. Furthermore, as the hydrophilic group, introduction of an anionic group such as a carboxyl group or a sulfonic acid group, or a nonionic group such as an oxyalkyl group is preferable. These hydrophilic groups are prepared by reacting a polyisocyanate serving as a base of the blocked isocyanate with a compound having a reactive group such as a hydrophilic group and a hydroxyl group in advance.

前述交聯劑係在塗布層形成用組成物中所含之所有樹脂及交聯劑的固體成分中,以含有5質量%以上50質量%以下為較佳。更佳為10質量%以上45質量%以下。再更佳為10質量%以上30質量%以下,最佳為10質量%以上20質量%以下。如為5質量%以上,則塗布層之樹脂的強度可以保持著,在高溫高濕下之密接性良好,如為50質量%以下,則塗布層之樹脂的柔軟性可保持著,在常溫、高溫高濕下之密接性可保持著,故較佳。The above-mentioned crosslinking agent is preferably contained in an amount of not less than 5% by mass and not more than 50% by mass in the solid content of all resins and crosslinking agents contained in the coating layer forming composition. More preferably, it is 10 mass % or more and 45 mass % or less. More preferably, it is not less than 10% by mass and not more than 30% by mass, most preferably not less than 10% by mass and not more than 20% by mass. If it is more than 5% by mass, the strength of the resin of the coating layer can be maintained, and the adhesion under high temperature and high humidity is good. If it is less than 50% by mass, the flexibility of the resin of the coating layer can be maintained. The adhesiveness can be maintained under high temperature and high humidity, so it is better.

本發明之易接著性聚酯薄膜的塗布層較佳為使含有具有多環芳香族骨架之聚酯與具有選自脂肪族、脂環族、雜環族之至少一個骨架之交聯劑的組成物硬化而成。此組成物硬化而成之表現係因為難以適當表現出因交聯劑所致硬化後之化學組成而如此記載。The coating layer of the easily-adhesive polyester film of the present invention is preferably composed of a polyester having a polycyclic aromatic skeleton and a crosslinking agent having at least one skeleton selected from the group consisting of aliphatic, alicyclic, and heterocyclic hardened. The expression of this composition hardened is described because it is difficult to properly express the chemical composition after hardening due to the crosslinking agent.

(添加劑) 在本發明之塗布層中,於不損害本發明效果的範圍,可以添加公知之添加劑,例如界面活性劑、抗氧化劑、耐熱安定劑、耐候安定劑、紫外線吸收劑、有機之易滑劑、顏料、染料、有機或無機之粒子、抗靜電劑、成核劑等。惟,較佳的是不使用對環境等不佳的物質。 (additive) In the coating layer of the present invention, known additives such as surfactants, antioxidants, heat-resistant stabilizers, weather-resistant stabilizers, ultraviolet absorbers, organic slippery agents, and pigments can be added within the range that does not impair the effects of the present invention. , dyes, organic or inorganic particles, antistatic agents, nucleating agents, etc. However, it is preferable not to use substances that are harmful to the environment or the like.

在本發明中,為了進一步使塗布層之防黏連性提升,在塗布層中添加粒子也為較佳態樣。本發明中,作為含有於塗布層中之粒子,例如可列舉有氧化鈦、硫酸鋇、碳酸鈣、硫酸鈣、二氧化矽、氧化鋁、滑石、高嶺土、黏土等、或該等之混合物,還有其他之一般性無機粒子,例如磷酸鈣、雲母、鋰輝石、氧化鋯、氧化鎢、氟化鋰、氟化鈣、與其他合併使用等之無機粒子、苯乙烯系、丙烯酸系、三聚氰胺系、苯并胍胺系、聚矽氧系等之有機聚合物系粒子等。In the present invention, in order to further improve the anti-blocking property of the coating layer, it is also a preferable aspect to add particles to the coating layer. In the present invention, as the particles contained in the coating layer, for example, titanium oxide, barium sulfate, calcium carbonate, calcium sulfate, silicon dioxide, alumina, talc, kaolin, clay, etc., or a mixture thereof, can be cited. There are other general inorganic particles, such as calcium phosphate, mica, spodumene, zirconia, tungsten oxide, lithium fluoride, calcium fluoride, inorganic particles used in combination with others, styrene-based, acrylic-based, melamine-based, Benzoguanamine-based, polysiloxane-based organic polymer particles, etc.

塗布層中之非活性粒子的平均粒徑(利用SEM而得之個數基準的平均粒徑,以下同)較佳為0.04~2.0μm,更較佳為0.1~1.0μm。當非活性粒子之平均粒徑為0.04μm以上時,由於在薄膜表面形成凹凸變得容易,故而薄膜之滑性和捲取性等之操作性提升,貼合時之加工性良好,因而較佳。另一方面,當非活性粒子之平均粒徑為2.0μm以下時,粒子之脫落難以產生,因而較佳。塗布層中之粒子濃度係相對於樹脂成分,較佳為1~20質量%。The average particle diameter of the inactive particles in the coating layer (the average particle diameter based on the number of particles obtained by SEM, the same applies hereinafter) is preferably 0.04 to 2.0 μm, more preferably 0.1 to 1.0 μm. When the average particle size of the inert particles is 0.04 μm or more, since it is easy to form unevenness on the surface of the film, the slipperiness and take-up properties of the film are improved, and the processability at the time of lamination is good, so it is preferable. . On the other hand, when the average particle diameter of the inert particles is 2.0 μm or less, it is more difficult for the particles to fall off, which is preferable. The particle concentration in the coating layer is preferably 1 to 20 mass % with respect to the resin component.

在本發明中,塗布層厚度(d:nm)較佳為下式(1)。 30 ≦ d ≦ 200   …式(1) 如調整於此範圍內,則因容易兼具加工性與密接性而為較佳。 更佳為50nm以上150nm以下,再更佳為70nm以上100nm以下。當塗布層厚度為30nm以上時,密接性良好,因而較佳。當塗布層厚度為200nm以下時,難以發生黏連,因而較佳。 In the present invention, the coating layer thickness (d: nm) is preferably the following formula (1). 30 ≦ d ≦ 200 ...Formula (1) If it is adjusted within this range, it is preferable because both processability and adhesiveness can be easily achieved. More preferably, it is not less than 50 nm and not more than 150 nm, and still more preferably, it is not less than 70 nm and not more than 100 nm. When the thickness of the coating layer is 30 nm or more, since the adhesiveness is good, it is preferable. When the thickness of the coating layer is 200 nm or less, blocking is less likely to occur, which is preferable.

塗布層厚度係依穿透型電子顯微鏡(TEM),觀察所切出之薄膜的剖面,將隨機測量10處塗布層厚度的平均值當作為塗布層的厚度。The thickness of the coating layer is based on a transmission electron microscope (TEM), and the section of the cut film is observed, and the average value of the thickness of the coating layer at 10 randomly measured locations is taken as the thickness of the coating layer.

本發明之易接著性聚酯薄膜表面上所存在之塗布層的表面自由能量(γ s:mN/m)較佳為下述式(2)之範圍內。 43 ≦ γ s≦ 49   …式(2) 如調整於此範圍內,則可確保接著可靠性,能夠滿足本發明之要件。 更佳的是44mN/m以上48mN/m以下,再更佳的是45mN/m以上47mN/m以下。當為43mN/m以上時,偏向存在於塗布層表面之偏析成分的比例少,與之後塗布之硬塗層等的密接性良好,尤其是可確保密接性之經時安定性、可靠性,而為較佳。又,當為49mN/m以下時,與初期之硬塗層的密接性可高度保持住,因而較佳。 The surface free energy (γ s : mN/m) of the coating layer present on the surface of the easily-adhesive polyester film of the present invention is preferably within the range of the following formula (2). 43 ≦ γ s ≦ 49 ... When formula (2) is adjusted within this range, bonding reliability can be ensured and the requirement of the present invention can be satisfied. More preferably, it is not less than 44 mN/m and not more than 48 mN/m, and still more preferably not less than 45 mN/m and not more than 47 mN/m. When it is 43mN/m or more, the proportion of segregation components that tend to exist on the surface of the coating layer is small, and the adhesion with the hard coat layer applied later is good, especially the stability and reliability of the adhesion over time can be ensured, and is better. Moreover, when it is 49 mN/m or less, since the adhesiveness with the initial hard-coat layer can maintain a high degree, it is preferable.

本發明係著眼於從塗布層表面到內部所存在之偏析成分(主要是交聯劑成分)的比例。The present invention focuses on the ratio of segregated components (mainly crosslinking agent components) existing from the surface to the inside of the coating layer.

此處所謂的偏析成分係指存在於塗布層形成用組成物中之交聯劑成分因與空氣中水分等之反應而發生變形的脲化合物和胺基甲酸酯化合物,認為由於該等化合物偏向存在於表面,而成為使與硬塗層等之密接性降低的要因。The so-called segregation components here refer to urea compounds and urethane compounds that are deformed due to the reaction of the crosslinking agent components in the coating layer forming composition due to the reaction with moisture in the air. It exists on the surface and becomes the cause of reducing the adhesion with the hard coat layer and the like.

在依據X射線光電子分光法(ESCA)觀察本發明之易接著性聚酯薄膜表面上所存在之塗布層時,較佳的是相對於全部元素合計量之氮原子之量的比率(氮原子比率A N:at%)於下述式(3)之範圍內。 3.0 ≦ A N≦ 9.5   …式(3) 如調整於此範圍內,則因可確保接著可靠性而較佳。 更佳為5.0at%以上9.3at%以下,再更佳為7.0at%以上9.0at%以下。藉由為3.0at%以上,則與初期之硬塗層的密接性良好,而為較佳。當成為9.5原子%以下時,則與硬塗層之密接性經過時間後也是安定,能夠維持密接可靠性,因而較佳。 When observing the coating layer existing on the surface of the easily-adhesive polyester film of the present invention according to X-ray photoelectron spectroscopy (ESCA), it is preferable that the ratio of the amount of nitrogen atoms relative to the total amount of all elements (nitrogen atom ratio A N : at %) falls within the range of the following formula (3). 3.0 ≦ A N ≦ 9.5 ...Equation (3) If adjusted within this range, it is better because bonding reliability can be ensured. More preferably, it is not less than 5.0at% and not more than 9.3at%, and more preferably not less than 7.0at% and not more than 9.0at%. When it is 3.0 at% or more, the adhesiveness with the initial hard-coat layer becomes favorable, and it is preferable. When it is 9.5 atomic % or less, since the adhesiveness with a hard-coat layer is stable even after time passes, and adhesive reliability can be maintained, it is preferable.

在ESCA測定中,從本發明之易接著性聚酯薄膜之塗布層表面往深度方向蝕刻,當繪製根據在各個深度方向位置上之元素分布測定之氮元素分布曲線時,可獲得如圖1所示光譜(橫軸:蝕刻時間(秒鐘),縱軸:氮原子比率(at%))。 在所得到之分布曲線中,當氮原子比率成為下限值的時間(t 1)(秒鐘)、氮原子比率成為最大值(A NX)與下限值(A NY)之中間值(A NZ)的時間(t 2)(秒鐘)時,較佳的是下述式(4)之範圍內。 (t 2/t 1) × 100 ≧ 40   …式(4) A NZ之時間(t 2)所意味的是成為最大值(A NX)與下限值(A NY)之中間值之處,(t 2)與(t 1)的比係意指氮原子比率於深度方向的廣度。 亦即,於深度方向整體之廣度(t 2)與(t 1)的比係表示值越大,則來自塗布層表面之偏析成分的偏向存在量的變化越緩和。 更佳為47以上,再更佳為55以上。當成為40以上時,由於偏析成分之偏向存在量變少,因此影響而可保持密接可靠性,故較佳。 In the ESCA measurement, the surface of the coating layer of the easy-adhesive polyester film of the present invention is etched in the depth direction, and when the nitrogen element distribution curve measured according to the element distribution at each position in the depth direction is drawn, it can be obtained as shown in Figure 1. The spectrum is shown (horizontal axis: etching time (seconds), vertical axis: ratio of nitrogen atoms (at%)). In the obtained distribution curve, the time (t 1 ) (seconds) when the nitrogen atomic ratio becomes the lower limit value, and the nitrogen atomic ratio becomes the middle value between the maximum value (A N X ) and the lower limit value (A N Y ) The time (t 2 ) (seconds) of ( AN Z) is preferably within the range of the following formula (4). (t 2 /t 1 ) × 100 ≧ 40 ... Formula (4) The time (t 2 ) of A N Z means the time between the maximum value (A N X ) and the lower limit value (A N Y ). At , the ratio of (t 2 ) to (t 1 ) means the breadth of the ratio of nitrogen atoms in the depth direction. That is, the larger the ratio of the overall width (t 2 ) to (t 1 ) in the depth direction is, the more moderate the change in the amount of segregation components from the surface of the coating layer is. More preferably, it is 47 or more, and still more preferably, it is 55 or more. When it is 40 or more, since the amount of biased existence of segregation components becomes small, it is affected and adhesion reliability can be maintained, which is preferable.

用以滿足式(2)、式(3)、式(4)之方法並未特別限定,但較佳為能以通過控制塗布層形成用組成物中之樹脂與交聯劑的種類與比率來加以調整。The method for satisfying the formula (2), formula (3) and formula (4) is not particularly limited, but it is preferable to control the type and ratio of the resin and the crosslinking agent in the coating layer forming composition. be adjusted.

然後,於全部滿足該等式(1)~式(4)之關係式時,可以獲得透明性、防黏連性、與硬塗層之密接性優異,尤其是因經時所致密接安定性高、作為薄膜之可靠性高的易接著性聚酯薄膜。Then, when all the relational expressions of the equations (1) to (4) are satisfied, excellent transparency, anti-blocking property, and adhesion to the hard coat layer can be obtained, especially adhesion stability over time High, easy-adhesive polyester film with high reliability as a film.

在塗布層形成用組成物中,也能因塗布時之均染性的提升、塗布液之消泡之目的而使含有界面活性劑。界面活性劑係可為陽離子系、陰離子系、非離子系等之任一者,較佳的是聚矽氧系、乙炔二醇系或氟系界面活性劑。較佳為在不損及螢光燈下之彩虹狀色彩之抑制效果、密接性的範圍,使塗布層形成用組成物中含有該等界面活性劑。In the coating layer forming composition, a surfactant can also be contained for the purpose of improving the level dyeing property at the time of coating and defoaming the coating liquid. The surfactant system can be any one of cationic, anionic, nonionic, etc., preferably polysiloxane-based, acetylene glycol-based or fluorine-based surfactants. Such surfactants are preferably contained in the coating layer forming composition within a range in which the effect of suppressing iridescent colors under fluorescent lamps and the adhesiveness are not impaired.

作為塗布方法,可以應用在聚酯基材薄膜製膜時,同時塗布之所謂的生產線上塗布法及在將聚酯基材薄膜予以製膜之後,另外以塗布器予以塗布之所謂的離線塗布法中之任一者,但因生產線上塗布法較有效率而為較佳。As the coating method, the so-called in-line coating method is applied when the polyester base film is formed into a film, and the so-called off-line coating method is applied separately with a coater after the polyester base film is formed into a film. Either, but is preferred because of the more efficient in-line coating method.

作為塗布方法,用以將塗布液塗布在聚對苯二甲酸乙二酯(以下簡記為PET)薄膜上的方法係可使用公知的任意方法。例如可列舉有反式輥塗布法、凹版印刷塗布法、點狀塗布法、模塗法、輥刷塗法、噴塗法、氣刀塗法、線棒塗法、管狀刮刀法、浸塗法、簾塗法等。可以單獨以該等塗布法或組合該等塗布法來加以塗布。As the coating method, a known arbitrary method can be used as a method for coating a coating liquid on a polyethylene terephthalate (hereinafter abbreviated as PET) film. For example, reverse roll coating method, gravure coating method, dot coating method, die coating method, roll brush coating method, spray coating method, air knife coating method, wire bar coating method, tubular doctor blade method, dip coating method, curtain coating etc. Coating may be performed by these coating methods alone or in combination.

在本發明中,作為在聚酯薄膜上設置塗布層的方法,可列舉有將含有溶媒、粒子、樹脂之塗布液塗布在聚酯薄膜上並予以乾燥的方法。作為溶媒,可列舉有水或水與有機溶劑之混合系,較佳的是基於環境問題的觀點,而宜為只有水或將水與水溶性有機溶劑混合而得者。 例如,作為水溶性之有機溶劑的例子,可列舉有異丙醇、乙醇等之醇系、甲基乙基酮等之酮系、丁基賽珞蘇等之醚系、三乙醇胺等之胺系、N-甲基吡咯啶酮等之醯胺系。 In the present invention, as a method of forming a coating layer on a polyester film, a method of coating a coating solution containing a solvent, particles, and a resin on a polyester film and drying it is exemplified. Examples of the solvent include water or a mixture of water and an organic solvent, but water alone or a mixture of water and a water-soluble organic solvent is preferred from the viewpoint of environmental issues. For example, examples of water-soluble organic solvents include alcohols such as isopropanol and ethanol, ketones such as methyl ethyl ketone, ethers such as butylcytosol, and amines such as triethanolamine. , N-methylpyrrolidone and other amides.

塗布液之固體成分濃度係取決於黏結樹脂之種類、溶媒之種類等,較佳為2質量%以上,更佳為4質量%以上。塗布液之固體成分濃度較佳為35質量%以下,更佳為15質量%以下。The solid content concentration of the coating liquid depends on the type of binder resin, the type of solvent, etc., and is preferably at least 2% by mass, more preferably at least 4% by mass. The solid content concentration of the coating liquid is preferably at most 35% by mass, more preferably at most 15% by mass.

關於塗布後之乾燥溫度,也是取決於黏結樹脂之種類、溶媒之種類、交聯劑之有無、固體成分濃度等,但較佳為80℃以上,較佳為250℃以下低。The drying temperature after coating also depends on the type of binder resin, type of solvent, presence or absence of cross-linking agent, solid content concentration, etc., but it is preferably 80°C or higher, preferably 250°C or lower.

(易接著性聚酯薄膜之製造) 成為本發明之易接著性聚酯薄膜之基材的聚酯薄膜係可依據一般性的聚酯薄膜製法來加以製造。例如,可列舉有將聚酯樹脂予以熔融,壓出成薄片狀,使所成形之未配向聚酯在玻璃轉移溫度以上之溫度下,利用滾筒速度差而在縱向上予以延伸,其後利用拉幅機在橫向上延伸,再施以熱處理的方法。 (Manufacture of easy-adhesive polyester film) The polyester film which becomes the base material of the easily-adhesive polyester film of this invention can be manufactured according to the general polyester film manufacturing method. For example, polyester resin is melted and extruded into a sheet, and the formed unaligned polyester is stretched in the longitudinal direction at a temperature above the glass transition temperature by using a roller speed difference, and then stretched by drawing. The method of extending the frame in the transverse direction and then applying heat treatment.

本發明之聚酯薄膜可為單軸延伸薄膜,也可為雙軸延伸薄膜,而在將雙軸延伸薄膜當作液晶面板正面之保護薄膜使用時,由於即便從薄膜面的正上方進行觀察,也未見到虹狀色斑,而從斜向觀察時,則會有觀察到虹狀色斑的情形,故需要注意。The polyester film of the present invention may be a uniaxially stretched film or a biaxially stretched film, and when the biaxially stretched film is used as a protective film on the front of a liquid crystal panel, even if it is observed from directly above the film surface, Iridescent stains are not seen, but when viewed obliquely, iridescent stains may be observed, so attention should be paid.

此現像係雙軸延伸薄膜由在行進方向、寬度方向、厚度方向上具有不同折射率的折射率橢圓體所構成,因在薄膜內部之光的穿透方向而遲滯變為0(折射率橢圓體看起來如正圓)之方向存在所致。因此,當從斜向之特定方向觀察液晶顯示畫面時,會有產生遲滯變為0之處,而以該處為中心,虹狀色斑會生成如同心圓狀。然後,當將從薄膜表面正上方(法線方向)至看得見虹狀色斑之位置為止的角度設為θ時,此角度θ會隨著薄膜面內之雙折射越大而增加,變得難以看見虹狀色斑。就雙軸延伸薄膜來說,由於會有角度θ變小的傾向,故而單軸延伸薄膜會因變得難以見到虹狀色斑而為較佳。This phenomenon is that the biaxially stretched film is composed of refractive index ellipsoids with different refractive indices in the traveling direction, width direction, and thickness direction, and the hysteresis becomes 0 due to the light penetration direction inside the film (refractive index ellipsoid It looks like the existence of the direction of a perfect circle). Therefore, when the liquid crystal display screen is observed from a specific oblique direction, there will be a place where the hysteresis becomes zero, and around this place as the center, a rainbow-like color spot will be generated like a concentric circle. Then, when θ is the angle from directly above the film surface (normal direction) to the position where iridescent spots can be seen, this angle θ increases as the in-plane birefringence of the film increases, becoming It is difficult to see the iridescence. Since the biaxially stretched film tends to have a smaller angle θ, the uniaxially stretched film is preferable because it becomes difficult to see iridescent spots.

然而,就完全單軸性(單軸對稱)薄膜而言,與配向方向垂直之方向的機械強度明顯降低,而為不佳。本發明較佳的是在實質上未產生虹狀色斑的範圍、或液晶顯示畫面所要求之視野角範圍中不產生虹狀色斑的範圍,具有雙軸性(雙軸對稱性)。However, in the case of a completely uniaxial (monoaxially symmetric) film, the mechanical strength in the direction perpendicular to the alignment direction is remarkably lowered, which is unfavorable. The present invention preferably has biaxiality (biaxial symmetry) in a range in which iridescent stains do not substantially occur, or in a range in which iridescent stains do not occur in the range of viewing angles required for liquid crystal display screens.

(積層聚酯薄膜) 可以在本發明之易接著性聚酯薄膜的塗布層上,積層硬塗層等之功能層,作成積層聚酯薄膜,而較佳地能主要使用於光學用途。在前述塗布層上,可以設置由電子射線、紫外線硬化型丙烯酸樹脂或矽氧烷系熱固性樹脂等所構成之硬塗層等。 (Laminated polyester film) On the coating layer of the easily adhesive polyester film of the present invention, a functional layer such as a hard coat layer can be laminated to form a laminated polyester film, and it can preferably be used mainly for optical purposes. A hard coat layer made of electron beams, ultraviolet curable acrylic resin, silicone-based thermosetting resin, or the like may be provided on the aforementioned coating layer.

在本發明之易接著性聚酯薄膜的塗布層上設置各種功能層也是一較佳形態。所謂的功能層指的是以防止映入、抑制眩光、抑制虹斑、抑制刮傷等為目的而除了前述之硬塗層之外,防眩層、防眩性抗反射層、抗反射層、低反射層及抗靜電層等之具有功能性的層。功能層係可使用在該技術領域中所公知之各種層,其種類並未特別限制。以下,針對各功能層進行說明。It is also a preferred form to arrange various functional layers on the coating layer of the easily-adhesive polyester film of the present invention. The so-called functional layer refers to anti-glare layer, anti-glare anti-reflection layer, anti-reflection layer, Functional layers such as low reflection layer and antistatic layer. Various layers known in this technical field can be used for the functional layer system, and the types thereof are not particularly limited. Hereinafter, each functional layer will be described.

例如,就硬塗層之形成來說,可以使用公知之硬塗層用材料,而沒有特別限定,可以使用藉由乾燥、熱、化學反應、或照射電子射線、放射線、紫外線中之任一者而聚合及/或反應之樹脂化合物。作為此類硬化性樹脂,可列舉有三聚氰胺系、丙烯酸系、聚矽氧系、聚乙烯醇系之硬化性樹脂、基於獲得高表面硬度或光學設計的觀點,較佳的是光硬化性型之丙烯酸系硬化性樹脂。作為此類丙烯酸系硬化性樹脂,可以使用多官能(甲基)丙烯酸酯系單體或丙烯酸酯系寡聚物,作為丙烯酸酯系寡聚物之例,可列舉有聚酯丙烯酸酯系、環氧丙烯酸酯系、胺基甲酸酯丙烯酸酯系、聚醚丙烯酸酯系、聚丁二烯丙烯酸酯系、聚矽氧丙烯酸酯系等。藉由將反應稀釋劑、光聚合起始劑、增感劑等混合於該等丙烯酸系硬化性樹脂中,則可獲得用以形成前述光學功能層的塗布用組成物。For example, for the formation of the hard coat layer, known materials for the hard coat layer can be used without particular limitation, and any one of the hard coat layer by drying, heat, chemical reaction, or irradiating electron beams, radiation, and ultraviolet rays can be used. and polymerized and/or reacted resin compounds. Examples of such curable resins include melamine-based, acrylic-based, polysiloxane-based, and polyvinyl alcohol-based curable resins. From the viewpoint of obtaining high surface hardness and optical design, photocurable resins are preferred. Acrylic curable resin. As such acrylic curable resins, polyfunctional (meth)acrylate monomers or acrylate oligomers can be used. Examples of acrylate oligomers include polyester acrylate, cyclo Oxygen acrylate, urethane acrylate, polyether acrylate, polybutadiene acrylate, silicone acrylate, etc. By mixing a reactive diluent, a photopolymerization initiator, a sensitizer, etc. into these acrylic curable resins, a coating composition for forming the aforementioned optical function layer can be obtained.

上述硬塗層係可具有使外來光線散射之防眩功能(anti-glare function)。防眩功能(anti-glare function)係可藉由在硬塗層之表面上形成凹凸而得到。此時,理想的是薄膜之霧值較佳為0~50%,更佳為0~40%,特佳為0~30%。當然,0%係屬理想,也可為0.2%以上,還可為0.5%以上。The above-mentioned hard coat layer may have an anti-glare function to scatter external light. The anti-glare function can be obtained by forming concavo-convex on the surface of the hard coat. In this case, ideally, the haze value of the film is preferably from 0 to 50%, more preferably from 0 to 40%, and most preferably from 0 to 30%. Of course, 0% is ideal, and may be 0.2% or more, or 0.5% or more.

又,為了施以賦予折射率不同之層、利用改變光之穿透特性來抑制光反射的低反射加工(抗反射處理),較佳的是針對硬塗層及功能層調整折射率,而理想上較佳為使其實現0~1.0%的反射率,更佳的是0~0.8%,特佳的是0~0.5%。當然,0%係屬理想,也可為0.05%以上,還可為0.1%以上。In addition, in order to apply low-reflection processing (anti-reflection treatment) to suppress light reflection by giving layers with different refractive indices and changing the light transmission characteristics, it is preferable to adjust the refractive index for the hard coat layer and functional layer, and ideally It is preferable to achieve a reflectance of 0 to 1.0%, more preferably 0 to 0.8%, and most preferably 0 to 0.5%. Of course, 0% is ideal, and may be 0.05% or more, or 0.1% or more.

尤其是作為在本發明中所使用之硬塗層用組成物,為了調整折射率,一般係使用相對於構成樹脂之單體、寡聚物之總莫耳數而言,以5莫耳%以上20莫耳%以下之比例含有芳香族成分之樹脂。In particular, as the hard coat composition used in the present invention, in order to adjust the refractive index, it is generally used in an amount of 5 mol% or more relative to the total number of moles of monomers and oligomers constituting the resin. Resins containing aromatic components in a proportion of less than 20 mole %.

在本發明之易接著性聚酯薄膜及其塗布層上積層有功能層的積層聚酯薄膜之用途主要是光學用薄膜整體,尤其是可以適當地使用在棱鏡片、AR(抗反射)薄膜、硬塗薄膜、擴散板、防破碎薄膜等之LCD和平版電視、CRT等之光學用構件的基底薄膜、電漿顯示器用之正面板上屬於構件之近紅外線吸收過濾器、觸控面板和電致發光等之透明導電性薄膜等。The application of the laminated polyester film with a functional layer laminated on the easily adhesive polyester film of the present invention and its coating layer is mainly the entire optical film, and it can be suitably used in prism sheets, AR (anti-reflection) films, Hard-coated film, diffusion plate, shatterproof film, etc., base film for optical components such as LCD and flat-panel TV, CRT, etc., near-infrared absorption filter, touch panel and electroluminescent component on the front panel of plasma display Luminescent transparent conductive film, etc.

作為用以形成上述硬塗層之由電子射線或紫外線而硬化之丙烯酸樹脂,更詳細來說,係具有丙烯酸酯系或甲基丙烯酸酯系之官能基者,例如,關於相對低分子量之聚酯樹脂、聚醚樹脂、丙烯酸樹脂、環氧樹脂、胺基甲酸酯樹脂、醇酸樹脂、螺式縮醛樹脂、聚丁二烯樹脂、聚硫醇多烯樹脂、多元醇等,可使用含有(甲基)丙烯酸乙酯、(甲基)丙烯酸乙基己酯等之單官能單體以及多官能單體,例如三羥甲基丙烷三(甲基)丙烯酸酯、己二醇(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯等者,作為多官能化合物之(甲基)丙烯酸酯等之寡聚物或預聚物及反應性稀釋劑。As the acrylic resin hardened by electron rays or ultraviolet rays for forming the above-mentioned hard coat layer, more specifically, it has an acrylate-based or methacrylate-based functional group, for example, a relatively low-molecular-weight polyester Resins, polyether resins, acrylic resins, epoxy resins, urethane resins, alkyd resins, screw acetal resins, polybutadiene resins, polythiol polyene resins, polyols, etc., can be used containing Monofunctional monomers such as ethyl (meth)acrylate, ethylhexyl (meth)acrylate, and polyfunctional monomers, such as trimethylolpropane tri(meth)acrylate, hexanediol (methyl) Acrylates, Tripropylene Glycol Di(meth)acrylate, Diethylene Glycol Di(meth)acrylate, Neopentylthritol Tri(meth)acrylate, Dineopentyl Glycol Hexa(meth)acrylate, 1,6-Hexanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, etc., oligomers or prepolymers of (meth)acrylate etc. as polyfunctional compounds and Reactive diluent.

此外,在電子射線或紫外線硬化型樹脂的情形下,作為前述樹脂中之光聚合起始劑,可以混合使用苯乙酮類、二苯甲酮類、米勒苯甲醯基苯甲酸酯、α-戊肟酯、一硫化四甲胺硫甲醯、9-氧硫𠮿

Figure 111108950-002
類,作為光增感劑,可以混合使用正丁胺、三乙胺、三正丁基膦等。In addition, in the case of electron beam or ultraviolet curable resins, as a photopolymerization initiator in the aforementioned resins, acetophenones, benzophenones, miller benzoyl benzoate, α-pentoxime ester, tetramethylaminothioformyl monosulfide, 9-oxosulfur 𠮿
Figure 111108950-002
As a photosensitizer, n-butylamine, triethylamine, tri-n-butylphosphine, etc. can be mixed and used.

又,聚矽氧系(矽氧烷系)熱固性樹脂係可以在酸或鹼觸媒存在下,將有機矽烷化合物單獨或混合2種以上,並使進行水解及縮合反應來加以製造。特別是在低反射用的情形下,混合1種以上的氟矽烷化合物並使其水解及縮合,在提升低折射率性、耐污染性等方面為進一步較佳。In addition, polysiloxane-based (siloxane-based) thermosetting resins can be produced by hydrolyzing and condensing organosilane compounds alone or in combination of two or more in the presence of an acid or alkali catalyst. Especially in the case of low reflection, it is more preferable to mix one or more kinds of fluorosilane compounds and make them hydrolyze and condense in order to improve the low refractive index property, stain resistance, and the like.

(積層聚酯薄膜之製造) 針對使用本發明之易接著性聚酯薄膜的積層聚酯薄膜之製造方法進行說明,但本發明並不限定於所說明之具體例。 (manufacture of laminated polyester film) Although the manufacturing method of the laminated polyester film using the easily-adhesive polyester film of this invention is demonstrated, this invention is not limited to the concrete example demonstrated.

將前述電子射線或紫外線硬化型丙烯酸樹脂、寡聚物、單體或矽氧烷系熱固性樹脂塗布在前述易接著性聚酯薄膜之塗布層面上。在塗布層設置於兩面上的情形,係塗布於至少一塗布層面上。塗布液不需要特別去稀釋,即便是因應於塗布液之黏度、濕潤性、塗布厚度等需要而利用有機溶劑來加以稀釋,也不會特別有問題。塗布層係在將前述塗布液塗布在前述薄膜上之後,因應需要而使乾燥,其後配合塗布液之硬化條件,透過照射電子射線或紫外線及加熱來使塗布層硬化,藉以形成硬塗層。The aforementioned electron beam or ultraviolet curable acrylic resin, oligomer, monomer or siloxane-based thermosetting resin is coated on the coating layer of the aforementioned easy-adhesive polyester film. In the case where the coating layer is provided on both sides, it is coated on at least one coating layer. The coating liquid does not need to be diluted in particular, even if it is diluted with an organic solvent according to the viscosity, wettability, coating thickness, etc. of the coating liquid, there will be no special problem. The coating layer is formed after coating the above-mentioned coating liquid on the above-mentioned film, drying as needed, and then matching the hardening conditions of the coating liquid by irradiating electron rays or ultraviolet rays and heating to harden the coating layer to form a hard coat layer.

在本發明中,硬塗層厚度宜為1~15μm。當硬塗層厚度為1μm以上時,可以有效發揮作為硬塗層之相對於耐化學性、耐擦傷性、防污性等之效果,故較佳。另一方面,當厚度為15μm以下時,可保持硬塗層之可撓性,不會有產生龜裂等之虞,故較佳。In the present invention, the thickness of the hard coat layer is preferably 1 to 15 μm. When the thickness of the hard coat layer is 1 μm or more, the effects of the hard coat layer on chemical resistance, scratch resistance, and antifouling properties can be effectively exhibited, which is preferable. On the other hand, when the thickness is 15 μm or less, the flexibility of the hard coat layer can be maintained, and there is no possibility of cracks, etc., which is preferable.

作為耐擦傷性,在以黑色厚紙板來磨損塗布面時,較佳的是依目視而損傷不明顯。如依前述評價而損傷不明顯,則在導引滾筒通過時,難以擦傷,基於作業性等之觀點而為較佳。As scratch resistance, when the coated surface is abraded with a black cardboard, it is preferable that damage is not conspicuous visually. If the damage is not obvious according to the above evaluation, it is difficult to be scratched when the guide roller passes, and it is preferable from the viewpoint of workability and the like.

由於本發明之易接著性聚酯薄膜及積層聚酯薄膜主要是使用在光學用途上,所以較佳為具有高透明性。霧值下限係理想上為0%,越接近0%越好。霧值上限較佳為2%,當為2%以下時,則透光率良好,能夠在液晶顯示裝置上得到清晰影像,故較佳。聚酯薄膜之霧值係例如可以依照後述的方法進行測定。Since the easily-adhesive polyester film and laminated polyester film of the present invention are mainly used for optical applications, they preferably have high transparency. The lower limit of the fog value is ideally 0%, and the closer to 0%, the better. The upper limit of the haze value is preferably 2%, and when it is 2% or less, the light transmittance is good, and a clear image can be obtained on a liquid crystal display device, so it is preferable. The haze value of a polyester film can be measured by the method mentioned later, for example.

在易接著性聚酯薄膜之易接著性塗布層上,使用如上所述組成之硬塗層形成用塗布液,使用線棒等來進行塗布,例如可於70℃乾燥1分鐘,而去除掉溶劑。接著,使用高壓水銀燈,對已塗布有硬塗層之薄膜照射例如300mJ/cm 2之紫外線,從而能夠獲得具有硬塗層之積層聚酯薄膜。 On the easy-adhesive coating layer of the easily-adhesive polyester film, use the coating solution for forming a hard coat layer with the above-mentioned composition, and use a wire bar to coat it. For example, it can be dried at 70°C for 1 minute to remove the solvent. . Next, the hard-coated film is irradiated with ultraviolet rays of, for example, 300 mJ/cm 2 using a high-pressure mercury lamp, thereby obtaining a laminated polyester film having a hard-coat layer.

易黏著性塗布層與硬塗層之密接性係可以藉由後述測定方法之評價來獲得。關於製膜後之密接性X較佳為95%以上。更佳為98%以上,再更佳為100%。當為95%以上時,可說是塗布層與硬塗層之密接性被充分維持著的狀態。另外,在本發明中,「製膜後」係意指在40℃以下的溫度環境下持續保管、指的是製膜後6個月以內。Adhesion between the easily-adhesive coating layer and the hard coat layer can be obtained by evaluating the measurement method described later. The adhesiveness X after film formation is preferably 95% or more. More preferably, it is more than 98%, and even more preferably, it is 100%. When it is 95% or more, it can be said that the adhesiveness of a coating layer and a hard-coat layer is fully maintained. In addition, in the present invention, "after film formation" means continuous storage in a temperature environment of 40° C. or lower, and means within 6 months after film formation.

關於依據後述方法所評價之易接著性塗布層與硬塗層在80℃、95%RH之高溫高濕條件下的密接性Y,係與上述相同,密接性較佳為95%以上。更佳為98%以上,再更佳為100%。當為95%以上時,在高溫高濕條件下,易接著性塗布層與硬塗層之密接性可被滿足,後加工步驟之通過性可被滿足。The adhesiveness Y of the easy-adhesive coating layer and the hard coat layer under high temperature and high humidity conditions of 80°C and 95%RH, which is evaluated according to the method described later, is the same as above, and the adhesion is preferably 95% or more. More preferably, it is more than 98%, and even more preferably, it is 100%. When it is more than 95%, under high temperature and high humidity conditions, the adhesion between the easy-adhesive coating layer and the hard coat layer can be satisfied, and the passability of the post-processing steps can be satisfied.

本來,最好是以易接著性聚酯薄膜在通常放置的室溫環境下放置了幾週~幾個月左右後的密接性來進行評價,但是因為難以放置測定,所以本申請案係以加速性地在80℃、90%RH之高溫高濕環境下放置24小時而實施評價來做為其替代措施。Originally, it is better to evaluate the adhesiveness of the easy-adhesive polyester film after it has been left for a few weeks to several months at room temperature. As an alternative measure, it is evaluated by standing in a high-temperature and high-humidity environment of 80°C and 90%RH for 24 hours.

本發明之易接著性聚酯薄膜係密接可靠性高之薄膜,即使暴露於高溫高濕環境下之後,其效果仍可顯現出高密接性。因此,上述之X(%)與Y(%)滿足下述式(5)。 X-Y(%) ≦ 5   …式(5) The easy-adhesive polyester film of the present invention is a film with high adhesion reliability, and even after being exposed to a high-temperature and high-humidity environment, its effect can still show high adhesion. Therefore, the above-mentioned X(%) and Y(%) satisfy the following formula (5). X-Y(%) ≦ 5 ...Formula (5)

式(5)之值較佳為5%以下。更佳為2%以下,再更佳為0%。當為5%以下時,製膜後之密接性與濕熱處理後之密接性的差異小,在製膜後及濕熱處理後,可說是充分地密接。此係可認為是即便長時間保管,與硬塗層之密接性仍未降低之特性有所關聯。The value of formula (5) is preferably 5% or less. More preferably, it is 2% or less, and still more preferably, it is 0%. When it is 5% or less, the difference between the adhesiveness after film formation and the adhesiveness after moist heat treatment is small, and it can be said that there is sufficient adhesion after film formation and after moist heat treatment. This is considered to be related to the characteristic that the adhesiveness of the hard coat layer does not decrease even after long-term storage.

本發明之易接著性聚酯薄膜係可以使用在各種用途上,但較佳的是使用在液晶顯示裝置上所使用之偏光板的製造步驟上,尤其是可以作為構成偏光板之偏光鏡的保護薄膜來加以使用。一般來說,偏光鏡大多是聚乙烯醇製者,本發明之易接著性聚酯薄膜係可因應需要而使用聚乙烯醇製、於其上施以交聯劑等之接著劑來接著於偏光鏡上。此時,本發明之易接著性聚酯薄膜之塗布層係較佳為不是朝向與偏光鏡接著之側的面,而是朝向其相反側之面使用。在與本發明之易接著性聚酯薄膜之偏光鏡接著的表面上,較佳的是積層有例如國際公開第2012/105607號中所記載般之含有聚酯系樹脂、聚乙烯醇系樹脂及交聯劑之易接著層。 [實施例] The easy-adhesive polyester film of the present invention can be used in various applications, but it is preferably used in the manufacturing process of the polarizing plate used in the liquid crystal display device, especially as a protection for the polarizer constituting the polarizing plate. film to use. Generally speaking, polarizers are mostly made of polyvinyl alcohol. The easily adhesive polyester film of the present invention can be made of polyvinyl alcohol, and an adhesive such as a crosslinking agent is applied on it to adhere to polarized light. mirror. At this time, it is preferable to use the coating layer of the easily-adhesive polyester film of the present invention not facing the side that is in contact with the polarizer, but facing the opposite side. On the surface attached to the polarizer of the easily-adhesive polyester film of the present invention, it is preferable to laminate a polyester-based resin, polyvinyl alcohol-based resin and Easy-to-adhesive layer of cross-linking agent. [Example]

接下來,使用實施例、比較例及參考例來詳細說明本發明,而本發明當然並未限定於以下之實施例。又,本發明所使用之評價方法係如下所述。Next, the present invention will be described in detail using examples, comparative examples, and reference examples, but the present invention is of course not limited to the following examples. In addition, the evaluation method used in this invention is as follows.

(1)平均粒徑 [掃描型電子顯微鏡之測定方法] 上述粒子之平均粒徑的測定係可以藉由以下方法來進行。以掃描型電子顯微鏡(SEM)對粒子拍照,依1個最小粒子之大小成為2~5mm之倍率,測定300~500個粒子之最大直徑(離最遠的2點間的距離),將其平均值當作平均粒徑。本發明之塗布層中所存在之粒子的平均粒徑係能夠藉由該測定方法來加以測定。 (1) Average particle size [Measurement method of scanning electron microscope] The measurement of the average particle diameter of the said particle|grains can be performed by the following method. Take pictures of the particles with a scanning electron microscope (SEM), and measure the maximum diameter (the distance between the two furthest points) of 300 to 500 particles according to the magnification of the smallest particle size of 2 to 5 mm, and average them The value is taken as the average particle size. The average particle diameter of the particle|grains which exist in the coating layer of this invention can be measured by this measuring method.

[動態光散射法] 粒子之平均粒徑也可以在粒子、薄膜之製造時透過動態散射法來求得。以分散媒將溶膠稀釋,使用分散媒之參數,以次微粒分析器N4 PLUS(Beckman Coulter公司製)來進行測定,利用累積(cumulant)法進行演算,藉以獲得平均粒徑。在動態光散射法中,可觀察到溶膠中之粒子的平均粒徑,當具有粒子彼此之凝聚時,可觀察到該等之凝聚粒子的平均粒徑。 [Dynamic light scattering method] The average particle diameter of particles can also be obtained by dynamic scattering method during the manufacture of particles and thin films. The sol was diluted with a dispersion medium, and the parameters of the dispersion medium were used to measure with a subparticle analyzer N4 PLUS (manufactured by Beckman Coulter Co., Ltd.), and calculation was performed by the cumulant method to obtain an average particle diameter. In the dynamic light scattering method, the average particle diameter of the particles in the sol can be observed, and when there is aggregation of particles, the average particle diameter of the aggregated particles can be observed.

(2)粒子之折射率 粒子之折射率測定係可藉由下述方法來進行。將無機粒子在150℃予以乾燥後,將以乳缽來粉粹之粉末浸漬於溶媒1(折射率低於粒子者)之後,以微粒變得大致透明為止,持續少量添加溶媒2(折射率高於粒子者)。使用阿倍折射計(ATAGO股份有限公司製阿倍折射率計)來測定該液體之折射率。測定係在23℃、D射線(波長589nm)下進行。上述溶媒1與溶媒2係可選擇互相可以混合者,因應折射率,例如可列舉有1,1,1,3,3,3-六氟-2-丙醇,2-丙醇、氯仿、四氯化碳、甲苯、甘油等之溶媒。 (2) Refractive index of particles The measurement of the refractive index of particles can be performed by the following method. After drying the inorganic particles at 150°C, immerse the powder pulverized with a mortar in solvent 1 (the one with a lower refractive index than the particles), and add a small amount of solvent 2 (with a higher refractive index) until the particles become almost transparent. on particles). The refractive index of this liquid was measured using the Abbe refractometer (Abe refractometer manufactured by ATAGO Co., Ltd.). The measurement system is carried out at 23°C under D-ray (wavelength 589nm). The above-mentioned solvent 1 and solvent 2 can be selected to be mixed with each other, depending on the refractive index, for example, 1,1,1,3,3,3-hexafluoro-2-propanol, 2-propanol, chloroform, tetra Solvents such as carbon chloride, toluene, glycerin, etc.

(3)光學用易接著性聚酯薄膜之霧值 易接著性聚酯薄膜之霧值係依據JIS K 7136:2000,使用濁度計(日本電色製NDH2000)來加以測定。 (3) Haze value of optical adhesive polyester film The haze value of the easily-adhesive polyester film was measured using a haze meter (NDH2000 manufactured by Nippon Denshoku Co., Ltd.) in accordance with JIS K 7136:2000.

(4)密接性(製膜後之密接性X) 在依實施例所得到之聚酯薄膜之易接著性塗布層上,形成硬塗層。依據JIS-K5400-1990之8.5.1中的記載,針對形成有硬塗層之易接著用聚酯薄膜,求取硬塗層與基材薄膜的密接性。 (4) Adhesiveness (adhesiveness X after film making) A hard coat layer was formed on the easily-adhesive coating layer of the polyester film obtained in Examples. According to the description in 8.5.1 of JIS-K5400-1990, the adhesiveness of a hard-coat layer and a base film was calculated|required about the easy-adhesive polyester film which formed the hard-coat layer.

硬塗層形成所使用之塗布液係如下所述予以製備。The coating liquid used for hard-coat formation was prepared as follows.

(硬塗層形成用塗布液L之製備) 甲基乙基酮                          64.40質量% 二新戊四醇六丙烯酸酯          27.20質量% (新中村化學製A-DPH) 聚乙二醇二丙烯酸酯               3.40質量% (共榮社化學製LightAcrylate 9EG-A) 雙酚A二丙烯酸酯                  4.00質量% (共榮社化學製LightAcrylate BP-4PA) 光聚合起始劑                        1.00質量% (IGM Resins B.V.製Omnirad 184) 所製備之硬塗塗布液L中之所有樹脂中的芳香族成分係以莫耳比計為13.3%。 (Preparation of Coating Liquid L for Hard Coat Formation) Methyl ethyl ketone 64.40% by mass Dineopentylthritol hexaacrylate 27.20% by mass (A-DPH manufactured by Shin-Nakamura Chemical Co., Ltd.) Polyethylene glycol diacrylate 3.40% by mass (LightAcrylate 9EG-A manufactured by Kyoeisha Chemical Co., Ltd.) Bisphenol A diacrylate 4.00% by mass (LightAcrylate BP-4PA manufactured by Kyoeisha Chemical) Photopolymerization initiator 1.00% by mass (Omnirad 184 by IGM Resins B.V.) The aromatic components in all the resins in the prepared hard coating solution L were 13.3% in molar ratio.

(硬塗層之形成) 將後述實施例所製造之易接著性聚酯薄膜在20℃、65%RH之溫濕度下保管,於製膜12小時之後,使用#14線棒將上述組成之硬塗層形成用塗布液塗布在易接著性塗布層上,於70℃乾燥1分鐘,去除溶劑。接著,使用高壓水銀燈,對已塗布有硬塗層之薄膜照射300mJ/cm 2之紫外線於,獲得具有厚度7μm之硬塗層之硬塗薄膜。 (Formation of hard coat layer) The easy-adhesive polyester film produced in the following examples was stored at 20°C and 65%RH temperature and humidity. The coating solution for coating layer formation was coated on the easily-adhesive coating layer, and dried at 70° C. for 1 minute to remove the solvent. Next, the hard-coated film was irradiated with 300 mJ/cm 2 of ultraviolet rays using a high-pressure mercury lamp to obtain a hard-coated film with a thickness of 7 μm.

密接性之具體測定方法係如下所述。使用間隙間隔2mm之刀具導軌(cutter guide),將貫通硬塗層而到達基材薄膜之100個網目狀切口碰觸硬塗層面。接著,將賽璐玢黏著膠帶(nichiban製,No.405;24mm寬)貼附到網目狀切口面,利用橡皮擦進行摩擦而使完全附著。其後,垂直地將賽璐玢黏著膠帶從前述形成有硬塗層之易接著用聚酯薄膜之硬塗層面剝離掉,利用目視計數已形成有硬塗層之易接著用聚酯薄膜之硬塗層面所剝離下之網目數量,由下式求得硬塗層與基材薄膜之密接性。另外,網目中局部剝離者也當作已剝離掉之網目來加以計數。 密接性(%)={1-(所剝離下之網目數量/100)}×100 The specific measurement method of adhesion is as follows. Using a cutter guide with a gap interval of 2mm, 100 mesh cuts penetrating through the hard coat layer to reach the substrate film are brought into contact with the hard coat layer surface. Next, cellophane adhesive tape (manufactured by Nichiban, No. 405; 24 mm width) was attached to the mesh-shaped incision surface, and rubbed with an eraser to completely adhere. Thereafter, the cellophane adhesive tape was peeled off vertically from the hard coat surface of the easy-adhesive polyester film formed with the hard coat layer, and the number of layers of the easy-adhesive polyester film formed with the hard coat layer was visually counted. The number of meshes peeled off the hard coat surface can be obtained from the following formula to obtain the adhesion between the hard coat layer and the substrate film. In addition, the partial peeling of the mesh is also counted as the mesh that has been peeled off. Adhesiveness (%)={1-(Number of meshes stripped/100)}×100

(5)耐濕熱性(80℃、90%RH放置後之密接性:濕熱處理後之密接性Y) 在高溫高濕槽中,將所得到之易接著性聚酯薄膜放置於80℃、90%RH之環境下24小時,接著,在室溫(20℃、65%RH)下放置12小時。其後,依與前述相同的方法,形成硬塗層,求取密接性。 (5) Moisture and heat resistance (adhesion after being placed at 80°C and 90%RH: Adhesion Y after heat and humidity treatment) The obtained easily-adhesive polyester film was left in an environment of 80° C. and 90% RH for 24 hours in a high-temperature, high-humidity tank, and then left at room temperature (20° C., 65% RH) for 12 hours. Thereafter, a hard coat layer was formed in the same manner as described above, and the adhesion was determined.

(6)易接著性聚酯薄膜卷放置6個月後之硬塗密接性Z 將易接著性聚酯薄膜之薄膜卷放置於溫度:0℃~30℃、濕度:10%RH~80%RH的環境下6個月,從樣本上採取該放置後之薄膜卷,於前述相同地,將硬塗層形成於易接著性塗布層上,評價密接性。 就根據該密接性Z之密接可靠性來說,將99%以上設為◎,將95%以上且小於99%設為○,將小於95%設為×。該密接性Z為95%以上之密接可靠性◎及○視為合格。 (6) Adhesiveness Z of hard coating after 6 months of easy-adhesive polyester film roll Put the film roll of easy-adhesive polyester film in the environment of temperature: 0℃~30℃, humidity: 10%RH~80%RH for 6 months, take the film roll after placing it from the sample, and do the same as above Specifically, a hard coat layer was formed on the easily-adhesive coating layer, and the adhesiveness was evaluated. Regarding the adhesion reliability based on the adhesiveness Z, 99% or more was made ⊚, 95% or more and less than 99% was made ◯, and less than 95% was made x. If the adhesion Z is more than 95%, the adhesion reliability ◎ and ○ are considered acceptable.

(7)數量平均分子量 將樹脂0.03g溶解於四氫呋喃10ml中,使用GPC-LALLS裝置低角度光散射光度計LS-8000(TOSOH股份有限公司製,四氫呋喃溶媒,對照組:聚苯乙烯),使用管柱溫度30℃、流量1ml/分鐘之管柱(昭和電工公司製shodex KF-802、804、806),測定數量平均分子量。 (7) Number average molecular weight Dissolve 0.03 g of the resin in 10 ml of tetrahydrofuran, use a GPC-LALLS device low-angle light scattering photometer LS-8000 (manufactured by TOSOH Co., Ltd., tetrahydrofuran solvent, control group: polystyrene), use a column temperature of 30 ° C, flow A 1 ml/min column (Shodex KF-802, 804, 806 manufactured by Showa Denko Co., Ltd.) was used to measure the number average molecular weight.

(8)穿透型電子顯微鏡之剖面觀察 將所得到之易接著性聚酯薄膜切成1mm×10mm,包埋至環氧樹脂之後,使用超薄切片機(ultramicrotome),製造平行於已包埋之樣本片之短邊的剖面薄切片。接著,針對使用四氧化釕將該切片薄膜予以染色者之中沒有明顯損傷的部位,使用穿透型電子顯微鏡(日本電子製JEM2100),以加速電壓200kV、20000倍進行觀察。從所觀察之塗布層之影像量測塗布層厚度各10處,將其平均值當作是塗布層厚度。 (8) Sectional observation by transmission electron microscope The obtained easy-adhesive polyester film was cut into 1 mm×10 mm, and after embedding in epoxy resin, an ultramicrotome was used to make a cross-sectional thin section parallel to the short side of the embedded sample piece. Next, a portion of the sliced thin film stained with ruthenium tetroxide without significant damage was observed with a transmission electron microscope (JEM2100 manufactured by JEOL Ltd.) at an acceleration voltage of 200 kV and 20000 times. The thickness of the coating layer was measured at 10 locations from the observed image of the coating layer, and the average value thereof was regarded as the thickness of the coating layer.

(9)表面自由能 在25℃、50%RH的條件下,使用接觸角計(協和界面科學股份有限公司製:全自動接觸角計DM-701),在所得到之易接著性聚酯薄膜之塗布層面上,製造水(液滴量1.8μL)、二碘甲烷(液滴量0.9μL)之液滴,測定其接觸角。接觸角係採用將各液滴下至易接著性聚酯薄膜上10秒鐘之接觸角。利用「北崎一畑」理論來計算水、二碘甲烷之接觸角數據,求取易接著性聚酯薄膜之表面自由能之分散成分γ sd、氫鍵成分γ s,將各成分予以合計者當作是表面自由能γ s。在此計算中,使用此接觸角計軟體(FAMAS)內之計算軟體來進行。 (9) Surface free energy Under the conditions of 25°C and 50%RH, use a contact angle meter (manufactured by Kyowa Interface Science Co., Ltd.: Automatic Contact Angle Meter DM-701), and the obtained easy-adhesive polyester film On the coated surface, droplets of water (droplet volume: 1.8 µL) and diiodomethane (droplet volume: 0.9 µL) were produced, and the contact angles thereof were measured. As for the contact angle, the contact angle obtained by dropping each liquid onto the easily-adhesive polyester film for 10 seconds was used. Using "Kitaki Kazuhata" theory to calculate the contact angle data of water and methylene iodide, and calculate the dispersion component γ sd and hydrogen bond component γ s of the surface free energy of the easily adhesive polyester film. is the surface free energy γ s . In this calculation, the calculation software in this contact angle meter software (FAMAS) is used.

(10)塗布層表面之氮原子比率評價 相對於表面區域之所有元素之合計量的氮原子量之比率(氮原子比率(A N:at%))係利用X射線光電子分光法(ESCA)(Thermo Fisher Scientific公司製K-Alpha +)來進行評價。測定條件係如下所述。另外,解析時,背景的去除係以雪莉(shirley)法來進行。又,A N之計算係3處測定結果的平均值。 測定條件 激發X射線:單色化Al Kα射線 X射線輸出:12kV、6mA 光電子脫離角度:90° 點尺寸:400μmφ 過場能:50eV 步進(step):0.1eV (10) Nitrogen atomic ratio evaluation on the surface of the coating layer The ratio of the nitrogen atomic weight (nitrogen atomic ratio (A N : at %)) to the total amount of all elements in the surface area is determined by X-ray photoelectron spectroscopy (ESCA) (Thermo Fisher Scientific K-Alpha + ) was evaluated. The measurement conditions are as follows. In addition, at the time of analysis, background removal was performed by Shirley's method. In addition, the calculation of A N is the average value of the measurement results of three places. Measurement conditions Excitation X-ray: Monochromatic Al Kα ray X-ray output: 12kV, 6mA Photoelectron detachment angle: 90° Spot size: 400μmφ Transition energy: 50eV Step: 0.1eV

(11)深度方向之氮元素分布測定 塗布層之深度方向之元素分布測定係以X射線光電子分光法(ESCA)(Thermo Fisher Scientific公司製K-Alpha +)來進行。施行蝕刻之離子源係使用能期待對於有機材料的損傷性低之Ar團塊。又,在可為均勻蝕刻之蝕刻時係使試料旋轉。為了極力減少X射線照射所造成之損害,各蝕刻時間之光譜收集係以能在短時間內進行評價之快照(snapshot)模式來進行。又,光譜收集係依據評價適性而在蝕刻時間120秒鐘以內每30秒鐘進行一次,以後在720秒鐘以內是每60秒鐘進行一次,進而在1200秒鐘以內則是每120秒鐘進行一次。測定條件的詳細係下所示。另外,解析時,背景的去除係以雪莉法來進行。 測定條件 激發X射線:單色化Al Kα射線 X射線輸出:12kV、2.5mA 光電子脫離角度:90° 點尺寸:200μmφ 過場能:150eV(快照模式) 離子槍之加速電壓:6kV 團塊尺寸:小 蝕刻速率:15nm/min(聚苯乙烯換算)* 蝕刻時之試料旋轉:有 在蝕刻速率的計算中,係使用使分子量(Mn:91000;Mw/Mn=1.05)之單分散聚苯乙烯溶解於甲苯中之後,透過旋塗法而在矽晶圓上所製作出之膜厚155nm者。 (11) Measurement of Nitrogen Element Distribution in Depth Direction The measurement of element distribution in the depth direction of the coating layer was performed by X-ray photoelectron spectroscopy (ESCA) (K-Alpha + manufactured by Thermo Fisher Scientific). As an ion source for etching, Ar clusters that are expected to have low damage to organic materials are used. In addition, the sample is rotated during etching which can be uniformly etched. In order to minimize the damage caused by X-ray irradiation, the spectral collection of each etching time is carried out in a snapshot mode that can be evaluated in a short time. In addition, spectrum collection is performed every 30 seconds within 120 seconds of etching time, every 60 seconds within 720 seconds, and every 120 seconds within 1200 seconds according to the evaluation suitability. once. Details of the measurement conditions are shown below. In addition, during the analysis, the removal of the background was performed by Shirley's method. Measurement conditions Excitation X-ray: Monochromatic Al Kα ray X-ray output: 12kV, 2.5mA Photoelectron detachment angle: 90° Spot size: 200μmφ Transition energy: 150eV (snapshot mode) Acceleration voltage of ion gun: 6kV Agglomerate size: Small Etching rate: 15nm/min (polystyrene conversion)* Sample rotation during etching: yes In the calculation of etching rate, monodisperse polystyrene with molecular weight (Mn: 91000; Mw/Mn=1.05) was dissolved in After soaking in toluene, a film thickness of 155nm was produced on a silicon wafer by spin coating.

根據如此所評價之數據,以源自塗布層表面之蝕刻時間為橫軸、相對於所有元素合計量之氮原子量的比率(氮原子比率)為縱軸,繪製氮分析曲線。將分布曲線之一例示於圖1。Based on the data thus evaluated, a nitrogen analysis curve was plotted with the etching time from the surface of the coating layer as the horizontal axis and the ratio of nitrogen atomic weight to the total amount of all elements (nitrogen atomic ratio) as the vertical axis. One example of the distribution curve is shown in FIG. 1 .

在圖1所示分布曲線中,讀取變得看不到大變化(成為下限)時之蝕刻時間(t 1)(秒鐘),讀取成為氮原子比率之最大量(A NX:at%)與下限值(A NY:at%)之中間值(A NZ:at%)時的蝕刻時間(t 2),依據前述式(4),取得該比值,藉以當作為表示偏析成分之偏向存在量的方法。 於此,關於t 1之讀取,係如下所述般決定。 從圖1橫軸左端開始依序繪製3點,從左開始將其蝕刻時間依序設為t 1-1(秒鐘)、t 1-2(秒鐘)、t 1-3(秒鐘)時,將蝕刻時間(t 1-1)之氮原子比率值設為n 1(at%)、將接下來的(30秒鐘、60秒鐘或120秒鐘後)蝕刻時間(t 1-2)的氮原子比率值設為n 2(at%)、進一步將接下來的(30秒鐘、60秒鐘或120秒鐘後)蝕刻時間(t 1-3)的氮原子比率值設為n 3(at%)的情形下,取得該等之3點(n 1、n 2、n 3)的平均值及與n 1之差時,確認是否滿足下述關係式(6),直到滿足為止,持續依序選擇連續的3點(接下來的3點之t 1-1(秒鐘)係對應到上述t 1-2(秒鐘)),將第一個滿足關係式(6)時之t 1-1(秒鐘)設為蝕刻時間t 1(秒鐘)。 │n 1-(n 1+n 2+n 3)/3│≦0.010(at%)   …式(6) 關於下限值(A NY),設定為t 1(秒鐘)之氮原子比率值。 依據此下限值,從下述式(7)取得A NZ, A NZ=(A NX-A NY)/2   …式(7) 將此時之蝕刻時間設為t 2(秒鐘)。 In the distribution curve shown in Fig. 1, read the etching time (t 1 ) (seconds) when no large change is seen (becomes the lower limit), and read the maximum amount of nitrogen atomic ratio ( AN X: at %) and the lower limit value (A N Y: at%), the etching time (t 2 ) at the middle value (A N Z: at%), according to the above formula (4), obtain the ratio, so as to represent the segregation Component-biased approach to presence. Here, the reading of t1 is determined as follows. Draw 3 points sequentially from the left end of the horizontal axis in Figure 1, and set the etching time from the left to t 1-1 (seconds), t 1-2 (seconds), t 1-3 (seconds) When, set the nitrogen atomic ratio value of the etching time (t 1-1 ) as n 1 (at%), and set the next (after 30 seconds, 60 seconds or 120 seconds) etching time (t 1-2 ) is set to n 2 (at%), and further set the next (after 30 seconds, 60 seconds or 120 seconds) the nitrogen atom ratio value of the etching time (t 1-3 ) to n In the case of 3 (at%), when obtaining the average value of these 3 points (n 1 , n 2 , n 3 ) and the difference from n 1 , check whether the following relationship (6) is satisfied until it is satisfied , continue to select 3 consecutive points in sequence (t 1-1 (seconds) of the next 3 points corresponds to the above t 1-2 (seconds)), and the first one that satisfies the relation (6) t 1-1 (seconds) is set as etching time t 1 (seconds). │n 1 -(n 1 +n 2 +n 3 )/3│≦0.010(at%) …Formula (6) Regarding the lower limit (A N Y), set the nitrogen atomic ratio of t 1 (seconds) value. According to this lower limit value, A N Z is obtained from the following formula (7), A N Z=(A N XA N Y)/2 ... Formula (7) Let the etching time at this time be t 2 (seconds) .

(塗布層用共聚聚酯樹脂(A)之聚合) 將342.0質量份之2,6-萘二甲酸二甲酯、35.0質量份之對苯二甲酸二甲酯、35.5質量份之間苯二甲酸二甲酯-5-磺酸鈉(dimethyl-5-sodium sulfoisophthalate)、198.6質量份之乙二醇、118.2質量份之1,6-己二醇、及0.4質量份之鈦酸四正丁酯加入到具備有攪拌機、溫度計、及局部回流式冷卻器之不鏽鋼製高壓釜中,在160℃~220℃之溫度下耗費4小時進行酯交換反應。再來,添加60.7質量份之癸二酸,進行酯化反應。接著,升溫至255℃,於將反應系統緩慢地減壓之後,使於30Pa之減壓下反應1小時30分鐘,獲得共聚聚酯樹脂(A)。所得到之共聚聚酯樹脂(A)係淡黃色透明。測定共聚聚酯樹脂(A)之還原黏度,為0.72dl/g。依據DSC之玻璃轉移溫度為40℃,數量平均分子量為20000。 (Polymerization of Copolyester Resin (A) for Coating Layer) 342.0 parts by mass of 2,6-dimethyl naphthalate, 35.0 parts by mass of dimethyl terephthalate, 35.5 parts by mass of dimethyl isophthalate-5-sodium sulfonate (dimethyl-5- Sodium sulfoisophthalate), 198.6 parts by mass of ethylene glycol, 118.2 parts by mass of 1,6-hexanediol, and 0.4 parts by mass of tetra-n-butyl titanate were added to a tank equipped with a stirrer, a thermometer, and a partial reflux cooler In an autoclave made of stainless steel, the transesterification reaction was performed at a temperature of 160°C to 220°C over 4 hours. Next, 60.7 parts by mass of sebacic acid was added to carry out an esterification reaction. Then, the temperature was raised to 255° C., and after the reaction system was slowly decompressed, it was reacted under a reduced pressure of 30 Pa for 1 hour and 30 minutes to obtain a copolyester resin (A). The obtained copolyester resin (A) was light yellow and transparent. The reduced viscosity of the copolyester resin (A) was measured and found to be 0.72dl/g. The glass transition temperature according to DSC is 40°C, and the number average molecular weight is 20,000.

(塗布層用共聚聚酯樹脂(B)之聚合) 將293.0質量份之2,6-萘二甲酸二甲酯、128.0質量份之對苯二甲酸二甲酯、41.6質量份之間苯二甲酸二甲酯-5-磺酸鈉、125.0質量份之乙二醇、105.0質量份之二乙二醇、142.0質量份之1,6-己二醇、及0.4質量份之鈦酸四正丁酯加入到具備有攪拌機、溫度計、及局部回流式冷卻器之不鏽鋼製高壓釜中,在160℃~220℃之溫度下耗費4小時進行酯交換反應。接著,升溫至255℃,於將反應系統緩慢地減壓之後,使於30Pa之減壓下反應1小時30分鐘,獲得共聚聚酯樹脂(B)。所得到之共聚聚酯樹脂(B)係淡黃色透明。測定共聚聚酯樹脂(B)之還原黏度,為0.69dl/g。依據DSC之玻璃轉移溫度為30℃,數量平均分子量為21000。 (Polymerization of Copolyester Resin (B) for Coating Layer) 293.0 parts by mass of 2,6-dimethyl naphthalate, 128.0 parts by mass of dimethyl terephthalate, 41.6 parts by mass of dimethyl isophthalate-5-sodium sulfonate, 125.0 parts by mass of Ethylene glycol, 105.0 parts by mass of diethylene glycol, 142.0 parts by mass of 1,6-hexanediol, and 0.4 parts by mass of tetra-n-butyl titanate are added to a device equipped with a stirrer, a thermometer, and a local reflux cooler In an autoclave made of stainless steel, the transesterification reaction was carried out at a temperature of 160°C to 220°C over 4 hours. Next, the temperature was raised to 255° C., and after the reaction system was slowly decompressed, it was reacted under a reduced pressure of 30 Pa for 1 hour and 30 minutes to obtain a copolyester resin (B). The obtained copolyester resin (B) was pale yellow and transparent. The reduced viscosity of the copolyester resin (B) was measured and found to be 0.69dl/g. The glass transition temperature according to DSC is 30°C, and the number average molecular weight is 21000.

(塗布層用共聚聚酯樹脂(C)之聚合) 將145.6質量份之對苯二甲酸二甲酯、14.8質量份之間苯二甲酸二甲酯-5-磺酸鈉、43.3質量份之壬二酸二甲酯、80.7質量份之乙二醇、131.6質量份之9,9-雙[4-(2-羥基乙氧基)苯基]茀、70.9質量份之3-甲基-1,5-戊二醇、及0.4質量份之鈦酸四正丁酯加入到具備有攪拌機、溫度計、及局部回流式冷卻器之不鏽鋼製高壓釜中,在160℃~220℃之溫度下耗費4小時進行酯交換反應。接著,升溫至255℃,於將反應系統緩慢地減壓之後,使於30Pa之減壓下反應1小時30分鐘,獲得共聚聚酯樹脂(C)。所得到之共聚聚酯樹脂(C)係淡黃色透明。測定共聚聚酯樹脂(C)之還原黏度,為0.65dl/g。依據DSC之玻璃轉移溫度為40℃,數量平均分子量為19000。 (Polymerization of Copolyester Resin (C) for Coating Layer) 145.6 parts by mass of dimethyl terephthalate, 14.8 parts by mass of dimethyl isophthalate-5-sodium sulfonate, 43.3 parts by mass of dimethyl azelate, 80.7 parts by mass of ethylene glycol, 131.6 parts by mass of 9,9-bis[4-(2-hydroxyethoxy)phenyl] fluorene, 70.9 parts by mass of 3-methyl-1,5-pentanediol, and 0.4 parts by mass of tetratitanate The n-butyl ester was charged into a stainless steel autoclave equipped with a stirrer, a thermometer, and a partial reflux cooler, and transesterification was carried out at a temperature of 160° C. to 220° C. for 4 hours. Next, the temperature was raised to 255° C., and after the reaction system was slowly decompressed, it was reacted under a reduced pressure of 30 Pa for 1 hour and 30 minutes to obtain a copolyester resin (C). The obtained copolyester resin (C) was pale yellow and transparent. The reduced viscosity of the copolyester resin (C) was measured to be 0.65dl/g. The glass transition temperature according to DSC is 40°C, and the number average molecular weight is 19,000.

(塗布層用共聚聚酯樹脂(D)之聚合) 除了194.2質量份之對苯二甲酸二甲酯、184.5質量份之間苯二甲酸二甲酯、14.8質量份之間苯二甲酸二甲酯-5-磺酸鈉、233.5質量份之二乙二醇、136.6質量份之乙二醇、及0.2質量份之鈦酸四正丁酯之外,以與樹脂(A)之聚合同樣的方式,獲得共聚聚酯樹脂(D)。測定所得到之共聚聚酯樹脂(D)之還原黏度,為0.70dl/g。依據DSC之玻璃轉移溫度為40℃。 (Polymerization of Copolyester Resin (D) for Coating Layer) In addition to 194.2 parts by mass of dimethyl terephthalate, 184.5 parts by mass of dimethyl isophthalate, 14.8 parts by mass of dimethyl isophthalate-5-sodium sulfonate, and 233.5 parts by mass of diethylene di Except for the alcohol, 136.6 parts by mass of ethylene glycol, and 0.2 parts by mass of tetra-n-butyl titanate, a copolyester resin (D) was obtained in the same manner as in the polymerization of the resin (A). The reduced viscosity of the obtained copolyester resin (D) was measured and found to be 0.70 dl/g. The glass transition temperature according to DSC is 40°C.

(聚酯水分散體(Aw)、(Bw)、(Cw)、(Dw)之製備) 將30質量份之共聚聚酯樹脂(A)、15質量份之乙二醇正丁基醚加入至具備攪拌機、溫度計及回流裝置之反應器中,加熱至110℃,進行攪拌,將樹脂溶解。在樹脂完全溶解之後,一邊攪拌一邊緩慢地將55質量份之水添加至聚酯溶液中。添加後,一邊攪拌溶液,一邊冷卻至室溫,製作出固體成分25.0質量%之乳白色的聚酯樹脂(A)水分散體Aw(樹脂A溶液)。 (Preparation of polyester aqueous dispersion (Aw), (Bw), (Cw), (Dw)) Add 30 parts by mass of copolyester resin (A) and 15 parts by mass of ethylene glycol n-butyl ether into a reactor equipped with a stirrer, a thermometer and a reflux device, heat to 110° C., and stir to dissolve the resin. After the resin was completely dissolved, 55 parts by mass of water was slowly added to the polyester solution while stirring. After the addition, the solution was cooled to room temperature while stirring the solution, and a milky white polyester resin (A) aqueous dispersion Aw (resin A solution) having a solid content of 25.0% by mass was prepared.

以相同方法,製作出已溶解有共聚聚酯樹脂(B)之聚酯樹脂(B)水分散體Bw(樹脂B溶液)。In the same manner, the polyester resin (B) aqueous dispersion Bw (resin B solution) in which the copolyester resin (B) had been dissolved was produced.

以相同方法,製作出已溶解有共聚聚酯樹脂(C)之聚酯樹脂(C)水分散體Cw(樹脂C溶液)。In the same manner, the polyester resin (C) aqueous dispersion Cw (resin C solution) in which the copolyester resin (C) had been dissolved was produced.

以相同方法,製作出已溶解有共聚聚酯樹脂(D)之聚酯樹脂(D)水分散體Dw(樹脂D溶液)。In the same manner, polyester resin (D) aqueous dispersion Dw (resin D solution) in which copolyester resin (D) had been dissolved was produced.

(聚胺基甲酸酯水分散體(E)之製造) [以脂肪族系聚碳酸酯多元醇為構成成分之水分散性聚胺基甲酸酯樹脂之聚合] 將43.75質量份之4,4-二苯基甲烷二異氰酸酯、12.85質量份之二羥甲基丁酸、153.41質量份之數量平均分子量2000之聚六亞甲基碳酸酯多醇、0.03質量份之二丁錫二月桂酸酯及84.00質量份之作為溶劑之丙酮投入至具備有攪拌機、戴氏冷卻器、氮導入管、矽膠乾燥管及溫度計之4口燒瓶中,在氮氣環境下,於75℃攪拌3小時,確認反應液達到所指定之胺當量。接著,將此反應液降溫至40℃為止之後,添加8.77質量份之三乙胺,獲得聚胺基甲酸酯預聚物溶液。再來,將450g之水添加到具備有可高速攪拌之均質機的反應容器中,調整為25℃,一邊以2000min -1予以攪拌混合,一邊添加聚胺基甲酸酯預聚物溶液,進行水分散。其後,於減壓下,去除掉丙酮及水之一部分,藉以製備固體成分37質量%之水溶性聚胺基甲酸酯樹脂溶液(樹脂E溶液)。所得到之聚胺基甲酸酯樹脂之玻璃轉移溫度為-30℃。 (Manufacture of polyurethane aqueous dispersion (E)) [Polymerization of water-dispersible polyurethane resin composed of aliphatic polycarbonate polyol] 43.75 parts by mass of 4, 4-Diphenylmethane diisocyanate, 12.85 parts by mass of dimethylol butyric acid, 153.41 parts by mass of polyhexamethylene carbonate polyol with a number average molecular weight of 2000, and 0.03 parts by mass of dibutyltin dilaurate and 84.00 parts by mass of acetone as a solvent were put into a 4-neck flask equipped with a stirrer, a Dairy cooler, a nitrogen introduction tube, a silicone drying tube and a thermometer, and stirred at 75°C for 3 hours under a nitrogen atmosphere to confirm the reaction solution Reach the specified amine equivalent. Next, after cooling this reaction liquid to 40 degreeC, 8.77 mass parts of triethylamines were added, and the polyurethane prepolymer solution was obtained. Next, add 450 g of water to a reaction vessel equipped with a homogenizer capable of high-speed stirring, adjust to 25° C., and stir and mix at 2000 min −1 while adding the polyurethane prepolymer solution to carry out Water dispersed. Thereafter, acetone and a part of water were removed under reduced pressure to prepare a water-soluble polyurethane resin solution (resin E solution) having a solid content of 37% by mass. The glass transition temperature of the obtained polyurethane resin was -30 degreeC.

(交聯劑P之合成) 在具備有攪拌機、溫度計、回流冷卻器之燒瓶中,將35.00質量份之3,5-二甲基吡唑滴下至100質量份之透過既有的方法而從1,6-六亞甲基二異氰酸酯所製作出之具有三聚異氰酸酯結構的多異氰酸酯化合物(NCO濃度23.1%)、17.5質量份之N-甲基吡咯啶酮中,在氮氣環境下,於70℃保持1小時。其後,滴下12.50質量份之二羥甲基丙酸。測定反應液之紅外線光譜,於確認異氰酸酯基之吸收消失之後,加入8.72質量份之N,N-二甲基乙醇胺。就其原樣地攪拌1小時之後,適量添加水,獲得固體成分40質量%之嵌段異氰酸酯系水分散液(交聯劑P溶液)。 (Synthesis of crosslinking agent P) In a flask equipped with a stirrer, a thermometer, and a reflux cooler, drop 35.00 parts by mass of 3,5-dimethylpyrazole to 100 parts by mass of 1,6-hexamethylenebis The polyisocyanate compound (NCO concentration: 23.1%) and 17.5 parts by mass of N-methylpyrrolidone produced by isocyanate were kept at 70° C. for 1 hour under a nitrogen atmosphere. Thereafter, 12.50 parts by mass of dimethylolpropionic acid was dropped. The infrared spectrum of the reaction solution was measured, and after confirming that the absorption of the isocyanate group disappeared, 8.72 parts by mass of N,N-dimethylethanolamine was added. After stirring as it was for 1 hour, an appropriate amount of water was added to obtain a blocked isocyanate-based aqueous dispersion (crosslinking agent P solution) with a solid content of 40% by mass.

(交聯劑Q之合成) 在具備有攪拌機、溫度計、回流冷卻器之燒瓶中,將35.00質量份之3,5-二甲基吡唑滴下至100質量份之透過既有的方法而從環己烷二異氰酸酯所製作出之具有三聚異氰酸酯結構的多異氰酸酯化合物(NCO濃度23.3%)、17.5質量份之N-甲基吡咯啶酮中,在氮氣環境下,於70℃保持1小時。 其後,滴下12.50質量份之二羥甲基丙酸。測定反應液之紅外線光譜,於確認異氰酸酯基之吸收消失之後,加入8.72質量份之N,N-二甲基乙醇胺。就其原樣地攪拌1小時之後,適量添加水,獲得固體成分40質量%之嵌段異氰酸酯系水分散液(交聯劑Q溶液)。 (Synthesis of crosslinking agent Q) In a flask equipped with a stirrer, a thermometer, and a reflux cooler, drop 35.00 parts by mass of 3,5-dimethylpyrazole to 100 parts by mass of cyclohexane diisocyanate produced by an existing method. A polyisocyanate compound (NCO concentration: 23.3%) having an isocyanuric acid structure and 17.5 parts by mass of N-methylpyrrolidone were kept at 70° C. for 1 hour under a nitrogen atmosphere. Thereafter, 12.50 parts by mass of dimethylolpropionic acid was dropped. The infrared spectrum of the reaction solution was measured, and after confirming that the absorption of the isocyanate group disappeared, 8.72 parts by mass of N,N-dimethylethanolamine was added. After stirring as it was for 1 hour, an appropriate amount of water was added to obtain a blocked isocyanate-based aqueous dispersion (crosslinking agent Q solution) having a solid content of 40% by mass.

(交聯劑R之合成) 在具備有攪拌機、溫度計、回流冷卻器之燒瓶中,將35.00質量份之3,5-二甲基吡唑滴下至100質量份之透過既有的方法而從2,5-二異氰酸酯噻吩所製作出之具有三聚異氰酸酯結構的多異氰酸酯化合物(NCO濃度23.1%)、17.5質量份之N-甲基吡咯啶酮中,在氮氣環境下,於70℃保持1小時。 其後,滴下12.50質量份之二羥甲基丙酸。測定反應液之紅外線光譜,於確認異氰酸酯基之吸收消失之後,加入8.72質量份之N,N-二甲基乙醇胺。就其原樣地攪拌1小時之後,適量添加水,獲得固體成分40質量%之嵌段異氰酸酯系水分散液(交聯劑R溶液)。 (Synthesis of crosslinking agent R) In a flask equipped with a stirrer, a thermometer, and a reflux cooler, drop 35.00 parts by mass of 3,5-dimethylpyrazole to 100 parts by mass of 2,5-diisocyanate thiophene produced by an existing method The resulting polyisocyanate compound (NCO concentration: 23.1%) and 17.5 parts by mass of N-methylpyrrolidone were kept at 70° C. for 1 hour under a nitrogen atmosphere. Thereafter, 12.50 parts by mass of dimethylolpropionic acid was dropped. The infrared spectrum of the reaction solution was measured, and after confirming that the absorption of the isocyanate group disappeared, 8.72 parts by mass of N,N-dimethylethanolamine was added. After stirring as it was for 1 hour, an appropriate amount of water was added to obtain a blocked isocyanate-based aqueous dispersion (crosslinking agent R solution) with a solid content of 40% by mass.

(交聯劑S之合成) 在具備有攪拌機、溫度計、回流冷卻器之燒瓶中,加入168質量份之六亞甲基二異氰酸酯與220質量份之聚乙二醇單甲基醚(平均分子量400),於120℃攪拌1小時,再加入26質量份之4,4’-二環己基甲烷二異氰酸酯與3.8質量份(相對於全部異氰酸酯為2質量%)之作為碳二亞胺觸媒之3-甲基-1-苯基-2-磷烯-1-氧化物,於氮氣環境下,在185℃進一步攪拌5小時,測定反應液之紅外線光譜,確認到異氰酸酯基之吸收消失。放冷至60℃,加入567質量份之離子交換水,獲得固體成分40質量%之碳二亞胺系交聯劑(交聯劑S溶液)。 (Synthesis of crosslinking agent S) In a flask equipped with a stirrer, a thermometer, and a reflux cooler, add 168 parts by mass of hexamethylene diisocyanate and 220 parts by mass of polyethylene glycol monomethyl ether (average molecular weight 400), and stir at 120°C for 1 hour , then add 26 parts by mass of 4,4'-dicyclohexylmethane diisocyanate and 3.8 parts by mass (2% by mass relative to the total isocyanate) of 3-methyl-1-phenyl as a carbodiimide catalyst -2-Phosphene-1-oxide was further stirred at 185° C. for 5 hours under a nitrogen atmosphere, and the infrared spectrum of the reaction solution was measured to confirm that the absorption of the isocyanate group disappeared. It was left to cool to 60°C, and 567 parts by mass of ion-exchanged water was added to obtain a carbodiimide-based crosslinking agent (crosslinking agent S solution) having a solid content of 40% by mass.

(交聯劑T之合成) 在具備有攪拌機、溫度計、回流冷卻器之燒瓶中,將35.00質量份之3,5-二甲基吡唑滴下至100質量份之透過既有的方法而從2,4-二異氰酸甲苯酯所製作出之具有三聚異氰酸酯結構的多異氰酸酯化合物(NCO濃度22.3%)、17.5質量份之N-甲基吡咯啶酮中,在氮氣環境下,於70℃保持1小時。 其後,滴下12.50質量份之二羥甲基丙酸。測定反應液之紅外線光譜,於確認異氰酸酯基之吸收消失之後,加入8.72質量份之N,N-二甲基乙醇胺。就其原樣地攪拌1小時之後,適量添加水,獲得固體成分40質量%之嵌段異氰酸酯系水分散液(交聯劑T溶液)。 (Synthesis of crosslinking agent T) In a flask equipped with a stirrer, a thermometer, and a reflux cooler, drop 35.00 parts by mass of 3,5-dimethylpyrazole to 100 parts by mass of 2,4-toluene diisocyanate The polyisocyanate compound (NCO concentration: 22.3%) and 17.5 parts by mass of N-methylpyrrolidone produced by the ester were kept at 70° C. for 1 hour under a nitrogen atmosphere. Thereafter, 12.50 parts by mass of dimethylolpropionic acid was dropped. The infrared spectrum of the reaction solution was measured, and after confirming that the absorption of the isocyanate group disappeared, 8.72 parts by mass of N,N-dimethylethanolamine was added. After stirring as it was for 1 hour, an appropriate amount of water was added to obtain a blocked isocyanate-based aqueous dispersion (crosslinking agent T solution) with a solid content of 40% by mass.

(二氧化鋯粒子) 在3公升的玻璃製容器中,投入純水2283.6g與草酸二水合物403.4g,加熱至40℃,製備10.72質量%草酸水溶液。一邊攪拌此水溶液,一邊緩慢地添加碳酸氧鋯粉末(ZrOCO 3,AMR International Corp.製,換算成ZrO 2,含有39.76質量%)495.8g,在混合30分鐘之後,於90℃進行30分鐘的加熱。接著,耗費1小時緩慢地添加25.0質量%氫氧化四甲銨水溶液(多摩化學工業(股)製)1747.2g。此時,混合液係漿料狀,依ZrO 2換算,含有4.0質量%。將此漿料轉移至不鏽鋼製高壓釜容器中,在145℃進行5小時之水熱處理。此水熱處理後之產物係沒有未溶膠物而完全溶膠化。所得到之溶膠係以ZrO 2形式而含有4.0質量%,pH6.8、由動態光散射法所致平均粒徑為19nm。又,以純水將溶膠調整為ZrO 2濃度2.0質量%,所測定之穿透率為88%。利用穿透型電子顯微鏡觀察粒子時,幾乎都是7nm左右之ZrO 2一次粒子的凝聚粒子。針對上述之進行水熱處理所得到之ZrO 2濃度4.0質量%之二氧化鋯溶膠4000g,使用超過濾裝置,一邊緩慢地添加純水,一邊進行洗淨及濃縮,得到ZrO 2濃度13.1質量%、pH4.9、ZrO 2濃度13.1質量%時之穿透率76%之二氧化鋯溶膠953g。所得到之二氧化鋯系微粒之折射率為1.75。 (Zirconium dioxide particles) Into a 3-liter glass container, 2283.6 g of pure water and 403.4 g of oxalic acid dihydrate were charged and heated to 40° C. to prepare a 10.72% by mass oxalic acid aqueous solution. While stirring this aqueous solution, 495.8 g of zirconyl carbonate powder (ZrOCO 3 , manufactured by AMR International Corp., containing 39.76% by mass in terms of ZrO 2 ) was slowly added, mixed for 30 minutes, and then heated at 90° C. for 30 minutes. . Next, 1747.2 g of a 25.0% by mass tetramethylammonium hydroxide aqueous solution (manufactured by Tama Chemical Industry Co., Ltd.) was slowly added over 1 hour. At this time, the mixed solution was in the form of a slurry, and contained 4.0% by mass in terms of ZrO 2 . This slurry was transferred to a stainless steel autoclave container, and hydrothermal treatment was performed at 145° C. for 5 hours. The product after the hydrothermal treatment is completely solized without unsoled matter. The obtained sol contained 4.0% by mass in the form of ZrO 2 , had a pH of 6.8, and had an average particle diameter of 19 nm as determined by the dynamic light scattering method. Also, the sol was adjusted to a ZrO 2 concentration of 2.0% by mass with pure water, and the measured transmittance was 88%. When the particles are observed with a transmission electron microscope, they are almost aggregated particles of ZrO 2 primary particles of about 7 nm. For 4,000 g of the zirconia sol with a ZrO concentration of 4.0% by mass obtained by the above-mentioned hydrothermal treatment, an ultrafiltration device was used to wash and concentrate while slowly adding pure water to obtain a ZrO concentration of 13.1% by mass and a pH of 4 .9. 953 g of zirconia sol with a penetration rate of 76% when the concentration of ZrO 2 is 13.1% by mass. The refractive index of the obtained zirconia-based fine particles was 1.75.

(二氧化鋯溶膠) 在進行上述洗淨及濃縮所得到之ZrO 2濃度為13.1質量%的二氧化鋯溶膠300g中添加20質量%檸檬酸水溶液3.93g及25質量%氫氧化四甲銨水溶液11.0g之後,進一步以超過濾裝置進行濃縮,獲得ZrO 2濃度為30.5質量%之高濃度二氧化鋯溶膠129g。所得到之高濃度二氧化鋯溶膠係pH9.3、由動態光散射法所致平均粒徑為19nm。又,此二氧化鋯溶膠係沒有沉降物,在50℃條件下安定了1個月以上。 (Zirconium dioxide sol) 3.93 g of 20 mass % citric acid aqueous solution and 11.0 g of 25 mass % tetramethylammonium hydroxide aqueous solution were added to 300 g of zirconium dioxide sol having a ZrO2 concentration of 13.1 mass % obtained by performing the above washing and concentration. After g, it was further concentrated with an ultrafiltration device to obtain 129 g of a high - concentration zirconia sol with a ZrO concentration of 30.5% by mass. The obtained high-concentration zirconia sol has a pH of 9.3 and an average particle diameter of 19 nm obtained by dynamic light scattering. Also, this zirconia sol was stable for more than one month at 50°C without any sediment.

(二氧化鈦粒子) 將以TiO 2換算基準計含有四氯化鈦(大阪鈦科技(股)製)7.75質量%之四氯化鈦水溶液12.09kg與含有氨15質量%之氨水(宇部興產(股)製)4.69kg予以混合,製備pH9.5之白色漿料液。接著,將此漿料予以過濾之後,利用純水加以洗淨,獲得固體成分含量10質量%之含水鈦酸濾餅9.87kg。接下來,於此濾餅加入含有過氧化氫35質量%之過氧化氫水(三菱瓦斯化學(股)製)11.28kg與純水20.00kg之後,在80℃之溫度於攪拌下加熱1小時,進一步加入純水57.52kg,獲得以TiO 2換算基準計含有過氧化鈦酸1質量%之過氧化鈦酸水溶液98.67kg。此過氧化鈦酸水溶液係呈透明黃褐色,pH為8.5。 (Titanium dioxide particles) 12.09 kg of titanium tetrachloride aqueous solution containing 7.75% by mass of titanium tetrachloride (manufactured by Osaka Titanium Technology Co., Ltd.) on the basis of TiO2 conversion and ammonia water containing 15% by mass of ammonia (Ube Industries Co., Ltd. )) 4.69kg were mixed to prepare a white slurry solution with a pH of 9.5. Next, this slurry was filtered and washed with pure water to obtain 9.87 kg of a hydrous titanic acid filter cake with a solid content of 10% by mass. Next, 11.28 kg of hydrogen peroxide water (manufactured by Mitsubishi Gas Chemical Co., Ltd.) containing 35% by mass of hydrogen peroxide and 20.00 kg of pure water were added to the filter cake, and heated at 80° C. for 1 hour with stirring. Further, 57.52 kg of pure water was added to obtain 98.67 kg of peroxytitanic acid aqueous solution containing 1% by mass of peroxytitanic acid in terms of TiO 2 . The peroxotitanic acid aqueous solution is transparent yellow-brown and has a pH of 8.5.

再來,將陽離子交換樹脂(三菱化學(股)製)4.70kg混合至前述過氧化鈦酸水溶液98.67kg,在攪拌下於其中緩慢添加以SnO 2換算基準計含有錫酸鉀(昭和化工(股)製)1質量%之錫酸鉀水溶液12.33kg。接著,將捕捉有鉀離子等之陽離子交換樹脂予以分離之後,置入至高壓釜(耐壓玻璃工業(股)製,120L),並在165℃之溫度下加熱了18小時。 Next, 4.70 kg of cation - exchange resin (manufactured by Mitsubishi Chemical Co., Ltd.) was mixed with 98.67 kg of the aforementioned aqueous solution of titanic acid peroxide, and a mixture containing potassium stannate (Showa Chemical Co., Ltd. )) 12.33 kg of 1 mass % potassium stannate aqueous solution. Next, after separating the cation-exchange resin which captured potassium ion etc., it put into the autoclave (manufactured by Pressure-resistant Glass Industry Co., Ltd., 120L), and heated at 165 degreeC for 18 hours.

(二氧化鈦溶膠) 接下來,於將所得到之混合水溶液予以冷卻至室溫之後,利用超過濾膜裝置(旭化成(股)製,ACV-3010)來進行濃縮,獲得固體成分含量為10質量%之含鈦系微粒(以下稱為「P-1」)之水分散溶膠9.90kg。利用上述方法測定如此所獲得之溶膠中所含固體成分,其為由具有金紅石型結晶結構之含有鈦及錫之複合氧化物所構成之鈦系微粒(一次粒子)。再者,測定此鈦系微粒中所含金屬成分的含量,以各金屬成分之氧化物換算基準計,為TiO 287.2質量%、SnO 211.0質量%、及K 2O 1.8質量%。又,該混合水溶液之pH為10.0。此外,該含有鈦系微粒之水分散溶膠呈透明乳白色,此水分散溶膠中所含前述鈦系微粒之平均粒徑為35nm,再者,具有100nm以上之粒徑之粗大粒子的分布頻度為0%。再來,所得到之鈦系微粒之折射率為2.42。 (Titania sol) Next, after cooling the obtained mixed aqueous solution to room temperature, it was concentrated using an ultrafiltration membrane device (manufactured by Asahi Kasei Co., Ltd., ACV-3010) to obtain a solution with a solid content of 10% by mass. 9.90 kg of water-dispersed sol containing titanium-based fine particles (hereinafter referred to as "P-1"). The solid content contained in the sol thus obtained was measured by the method described above, and it was a titanium-based fine particle (primary particle) composed of a composite oxide containing titanium and tin having a rutile crystal structure. Furthermore, the content of the metal components contained in the titanium-based fine particles was measured and found to be 87.2% by mass of TiO 2 , 11.0% by mass of SnO 2 , and 1.8% by mass of K 2 O in terms of the oxides of the respective metal components. In addition, the pH of this mixed aqueous solution was 10.0. In addition, the water-dispersed sol containing titanium-based fine particles is transparent milky white, the average particle diameter of the aforementioned titanium-based fine particles contained in this water-dispersed sol is 35 nm, and the distribution frequency of coarse particles having a particle diameter of 100 nm or more is 0. %. Furthermore, the refractive index of the obtained titanium-based fine particles was 2.42.

(二氧化鋯/二氧化鈦混合溶膠) 以各自的比率來將依上述所獲得之二氧化鋯粒子與二氧化鈦粒子予以混合,藉以製作出固體成分濃度13質量%之二氧化鋯/二氧化鈦混合溶膠。 (zirconium dioxide/titanium dioxide mixed sol) The zirconia particles and titania particles obtained above were mixed at respective ratios to prepare a zirconia/titania mixed sol with a solid content concentration of 13% by mass.

(實施例1) (塗布液之製備) 製備如下所述組成之塗布液。 水                            36.47質量份 異丙醇                      37.42質量份 二氧化矽溶膠              1.21質量份 (平均粒徑40nm之二氧化矽溶膠,固體成分濃度40質量%) 二氧化矽溶膠              1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液               20.06質量份 (固體成分濃度25質量%) 交聯劑P溶液              3.14質量份 (固體成分濃度40質量%) 界面活性劑                 0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                 0.34質量份 (Example 1) (Preparation of Coating Solution) A coating liquid having the composition described below was prepared. Water 36.47 parts by mass Isopropanol 37.42 parts by mass Silica sol 1.21 parts by mass (Silica sol with an average particle diameter of 40nm and a solid content concentration of 40% by mass) Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 20.06 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 3.14 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

(易接著性聚酯薄膜之製造) 作為薄膜原料聚合物,將固有黏度(溶媒:苯酚/四氯乙烷=60/40)為0.65dl/g且實質上不含有粒子之PET樹脂顆粒在133Pa減壓下、135℃乾燥6小時。其後,供給至壓出機,於約280℃熔融壓出成薄片狀,使於表面溫度保持在20℃之旋轉冷卻金屬滾筒上急冷密接固化,得到未延伸PET薄膜。 (Manufacture of easy-adhesive polyester film) As a film base polymer, PET resin pellets having an intrinsic viscosity (solvent: phenol/tetrachloroethane = 60/40) of 0.65 dl/g and substantially no particles were dried at 135° C. under reduced pressure of 133 Pa for 6 hours. Thereafter, it is supplied to an extruder, melted and extruded into a thin sheet at about 280°C, and rapidly cooled and solidified on a rotating cooling metal drum whose surface temperature is kept at 20°C to obtain an unstretched PET film.

利用經加熱過之滾筒群及紅外線加熱器將該未延伸PET薄膜加熱至100℃,其後,利用圓周速度有所差異之滾筒群而在長邊方向上延伸3.5倍,獲得單軸延伸PET薄膜。The unstretched PET film is heated to 100°C by a heated roller group and an infrared heater, and then stretched 3.5 times in the long-side direction by a roller group with a different peripheral speed to obtain a uniaxially stretched PET film .

接著,利用滾塗法將上述塗布液塗布在PET薄膜之單面上之後,在80℃進行乾燥,以最終延伸後之乾燥後的塗布量成為0.12g/m 2的方式來進行調整。接下來,以拉幅機於150℃在寬度方向上延伸4.0倍,以將薄膜在寬度方向上的長度予以固定的狀態下,於230℃加熱,再於230℃施行寬度方向上的緩和處理,捲取厚度38μm之易接著性聚酯薄膜之薄膜卷。 Next, the above-mentioned coating liquid was applied on one side of the PET film by a roll coating method, and then dried at 80° C., and adjusted so that the coating amount after drying after final stretching was 0.12 g/m 2 . Next, stretch 4.0 times in the width direction with a tenter at 150°C to fix the length of the film in the width direction, heat at 230°C, and then perform relaxation treatment in the width direction at 230°C. Film roll of easy-adhesive polyester film with a thickness of 38 μm.

所得到之易接著性聚酯薄膜之易接著性的塗布量厚度為80nm,表面自由能為46.3mN/m。The obtained easily-adhesive polyester film had an easily-adhesive coating thickness of 80 nm and a surface free energy of 46.3 mN/m.

接下來,依據ESCA所得之表面的氮原子比率為8.6at%,因表面蝕刻所導致之深度方向的氮原子比率之分布曲線係如圖2所示。由此結果所得到之t 1與t 2係分別為t 1=111(秒鐘)、t 2=65(秒鐘),而由式(4)所得到之值為(t 2/t 1)×100=59(秒鐘)。 Next, according to ESCA, the surface nitrogen atomic ratio is 8.6 at%, and the distribution curve of the nitrogen atomic ratio in the depth direction due to surface etching is shown in FIG. 2 . The t 1 and t 2 obtained from this result are respectively t 1 =111 (seconds), t 2 =65 (seconds), and the value obtained by the formula (4) is (t 2 /t 1 ) ×100=59 (seconds).

再來,於易接著性聚酯薄膜之易接著性塗布層上,使用上述之硬塗層形成用塗布液,依據上述之形成方法,獲得積層聚酯薄膜。Next, a laminated polyester film was obtained by using the above-mentioned coating solution for forming a hard coat layer on the easily-adhesive coating layer of the easily-adhesive polyester film according to the above-mentioned forming method.

評價所得到之積層聚酯薄膜之硬塗層的密接性,密接力X為100%。The adhesiveness of the hard coat layer of the obtained laminated polyester film was evaluated, and the adhesive force X was 100%.

接著,將所得到之易接著性聚酯薄膜在高溼高溫槽中,於80℃、90RH%的環境下放置24小時,接下來,在室溫下放置12小時。其後,於處理後之易接著性聚酯薄膜之易接著性的塗布層上,使用硬塗層形成用塗布液L,形成硬塗層,獲得積層聚酯薄膜。Next, the obtained easily-adhesive polyester film was left in a high-humidity, high-temperature chamber in an environment of 80° C. and 90 RH% for 24 hours, and then left at room temperature for 12 hours. Then, on the easily-adhesive coating layer of the processed easily-adhesive polyester film, a hard-coat layer was formed using the coating liquid L for hard-coat layer formation, and the laminated polyester film was obtained.

評價所得到之積層聚酯薄膜之硬塗層的密接性,密接力Y為100%。The adhesiveness of the hard coat layer of the obtained laminated polyester film was evaluated, and the adhesive force Y was 100%.

根據此結果,由式(5)可得X-Y=0(%)。該等結果係記載於表1。According to this result, X-Y=0(%) can be obtained from formula (5). These results are described in Table 1.

將上述易接著性聚酯薄膜之薄膜卷於溫度:0℃~30℃、溼度:10%RH~80%RH的環境下放置6個月,由該放置後之薄膜卷採取樣本,與上述相同地,在易接著性上之塗布層上形成硬塗層,評價密接性Z,記載於表1。Place the film roll of the above-mentioned easy-adhesive polyester film in the environment of temperature: 0℃~30℃, humidity: 10%RH~80%RH for 6 months, and take samples from the film roll after the storage, the same as above On the other hand, a hard coat layer was formed on the coating layer with good adhesion, and the adhesiveness Z was evaluated and described in Table 1.

評價結果係該密接性Z為100%,密接可靠性為◎,屬於密接可靠性較佳者。As a result of the evaluation, the adhesion Z was 100%, and the adhesion reliability was ⊚, which belonged to those with good adhesion reliability.

(實施例2~3) 除了如表1中所載調整所塗布之樹脂層厚度之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。其結果係如表1中所載。 (Example 2-3) An easily-adhesive polyester film was obtained in the same manner as in Example 1, except that the thickness of the coated resin layer was adjusted as shown in Table 1. The results are shown in Table 1.

(實施例4) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                           35.62質量份 異丙醇                     37.42質量份 二氧化矽溶膠             1.21質量份 (平均粒徑40nm之二氧化矽溶膠,固體成分濃度40質量%) 二氧化矽溶膠             1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液              22.32質量份 (固體成分濃度25質量%) 交聯劑P溶液             1.72質量份 (固體成分濃度40質量%) 界面活性劑                0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                0.34質量份 (Example 4) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 35.62 parts by mass Isopropanol 37.42 parts by mass Silica sol 1.21 parts by mass (Silica sol with an average particle diameter of 40nm and a solid content concentration of 40% by mass) Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 22.32 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 1.72 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例5) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                           37.41質量份 異丙醇                     37.42質量份 二氧化矽溶膠             1.21質量份 (平均粒徑40nm之二氧化矽溶膠,固體成分濃度40質量%) 二氧化矽溶膠             1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液              17.56質量份 (固體成分濃度25質量%) 交聯劑P溶液             4.70質量份 (固體成分濃度40質量%) 界面活性劑                0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                0.34質量份 (Example 5) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 37.41 parts by mass Isopropanol 37.42 parts by mass Silica sol 1.21 parts by mass (Silica sol with an average particle diameter of 40nm and a solid content concentration of 40% by mass) Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 17.56 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 4.70 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例6) 除了使用交聯劑Q溶液來製備塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。 (Example 6) Except having prepared the coating liquid using the crosslinking agent Q solution, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例7) 除了使用交聯劑R溶液來製備塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。 (Example 7) Except having prepared the coating liquid using the crosslinking agent R solution, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例8) 除了使用交聯劑S溶液來製備塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。 (Embodiment 8) Except having prepared the coating liquid using the crosslinking agent S solution, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例9) 除了使用樹脂B溶液來製備塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。 (Example 9) Except having prepared the coating liquid using the resin B solution, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例10) 除了使用樹脂C溶液來製備塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。 (Example 10) Except having prepared the coating liquid using the resin C solution, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例11) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                           36.47質量份 異丙醇                     37.42質量份 二氧化鋯溶膠             1.21質量份 二氧化矽溶膠             1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液              20.06質量份 (固體成分濃度25質量%) 交聯劑P溶液             3.14質量份 (固體成分濃度40質量%) 界面活性劑                0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                0.34質量份 (Example 11) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 36.47 parts by mass Isopropanol 37.42 parts by mass Zirconia sol 1.21 parts by mass Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 20.06 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 3.14 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例12) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                           36.47質量份 異丙醇                     37.42質量份 二氧化鈦溶膠             1.21質量份 二氧化矽溶膠             1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液              20.06質量份 (固體成分濃度25質量%) 交聯劑P溶液             3.14質量份 (固體成分濃度40質量%) 界面活性劑                0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                0.34質量份 (Example 12) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 36.47 parts by mass Isopropanol 37.42 parts by mass Titanium dioxide sol 1.21 parts by mass Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 20.06 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 3.14 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(實施例13) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                                         36.47質量份 異丙醇                                   37.42質量份 二氧化鋯/二氧化鈦混合溶膠       1.21質量份 (相對於二氧化鋯/二氧化鈦合計質量之二氧化鋯質量75質量%,固體成分濃度13質量%) 二氧化矽溶膠                           1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液                            20.06質量份 (固體成分濃度25質量%) 交聯劑P溶液                           3.14質量份 (固體成分濃度40質量%) 界面活性劑                              0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                              0.34質量份 (Example 13) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 36.47 parts by mass Isopropanol 37.42 parts by mass Zirconia/titania mixed sol 1.21 parts by mass (Zirconium dioxide mass 75% by mass relative to the total mass of zirconia/titania, solid content concentration 13% by mass) Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 20.06 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 3.14 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(比較例1~2) 除了如表1中所載調整所塗布之樹脂層厚度之外,係以與實施例1同樣的方式進行,獲得易接著性聚酯薄膜。其結果係如表1中所載。 (Comparative examples 1-2) Except for adjusting the thickness of the applied resin layer as set forth in Table 1, it was carried out in the same manner as in Example 1 to obtain an easily-adhesive polyester film. The results are shown in Table 1.

(比較例3) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                                38.63質量份 異丙醇                          37.42質量份 二氧化矽溶膠                  1.21質量份 (平均粒徑40nm之二氧化矽溶膠,固體成分濃度40質量%) 二氧化矽溶膠                  1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液                   14.30質量份 (固體成分濃度25質量%) 交聯劑P溶液                  6.74質量份 (固體成分濃度40質量%) 界面活性劑                     0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                     0.34質量份 (comparative example 3) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 38.63 parts by mass Isopropanol 37.42 parts by mass Silica sol 1.21 parts by mass (Silica sol with an average particle diameter of 40nm and a solid content concentration of 40% by mass) Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 14.30 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 6.74 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(比較例4) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                                35.06質量份 異丙醇                          37.42質量份 二氧化矽溶膠                  1.21質量份 (平均粒徑40nm之二氧化矽溶膠,固體成分濃度40質量%) 二氧化矽溶膠                  1.11質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液                   23.83質量份 (固體成分濃度25質量%) 交聯劑P溶液                  0.78質量份 (固體成分濃度40質量%) 界面活性劑                     0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                     0.34質量份 (comparative example 4) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 35.06 parts by mass Isopropanol 37.42 parts by mass Silica sol 1.21 parts by mass (Silica sol with an average particle diameter of 40nm and a solid content concentration of 40% by mass) Silica sol 1.11 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 23.83 parts by mass (solid content concentration 25% by mass) Crosslinking agent P solution 0.78 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(比較例5) 除了使用樹脂D溶液來製備塗布液之外,係以與實施例1同樣的方式進行,獲得易接著性聚酯薄膜。關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。 (comparative example 5) Except having prepared the coating liquid using the resin D solution, it carried out similarly to Example 1, and obtained the easy-adhesive polyester film. Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(比較例6) 除了製備如下所述組成之塗布液之外,以與實施例1同樣的方式,獲得易接著性聚酯薄膜。 水                                36.80質量份 異丙醇                          37.29質量份 二氧化矽溶膠                  1.33質量份 (平均粒徑40nm之二氧化矽溶膠,固體成分濃度40質量%) 二氧化矽溶膠                  1.23質量份 (平均粒徑450nm之二氧化矽溶膠,固體成分濃度4質量%) 樹脂A溶液                   13.31質量份 (固體成分濃度25質量%) 樹脂E溶液                     5.99質量份 (固體成分濃度37質量%) 交聯劑P溶液                  3.47質量份 (固體成分濃度40質量%) 界面活性劑                     0.25質量份 (氟系,固體成分濃度10質量%) 高沸點溶媒                     0.34質量份 (comparative example 6) Except having prepared the coating liquid of the composition mentioned below, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Water 36.80 parts by mass Isopropanol 37.29 parts by mass Silica sol 1.33 parts by mass (Silica sol with an average particle diameter of 40nm and a solid content concentration of 40% by mass) Silica sol 1.23 parts by mass (Silica sol with an average particle diameter of 450nm and a solid content concentration of 4% by mass) Resin A solution 13.31 parts by mass (solid content concentration 25% by mass) Resin E solution 5.99 parts by mass (solid content concentration 37% by mass) Crosslinking agent P solution 3.47 parts by mass (solid content concentration 40% by mass) Surfactant 0.25 parts by mass (Fluorine-based, solid content concentration 10% by mass) High boiling point solvent 0.34 parts by mass

關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

(比較例7) 除了使用交聯劑T溶液來製備塗布液之外,係以與實施例1同樣的方式進行,獲得易接著性聚酯薄膜。關於所得到之易接著性聚酯薄膜的評價,係以與實施例1同樣的方式進行,其結果係如表1中所載。 (comparative example 7) Except having prepared the coating liquid using the crosslinking agent T solution, it carried out similarly to Example 1, and obtained the easily-adhesive polyester film. Evaluation of the obtained easily-adhesive polyester film was carried out in the same manner as in Example 1, and the results are shown in Table 1.

[表1]   樹脂 (水分 散物) 交聯劑 組成比率 (質量%) 粒子 表面 自由能γ s(mN/m) 塗布層 厚度 (nm) 霧值 (%) A NX (at%) t 1(秒鐘) t 2(秒鐘) (t 2/t 1) ×100 密接性(%) 密接 可靠性 樹脂 交聯劑 製膜後 X 濕熱 處理後 Y X-Y Z 實施例1 A P 80 20 二氧化矽 46.3 80 0.72 8.6 111 65 59 100 100 0 100 實施例2 A P 80 20 二氧化矽 46.8 40 0.36 8.7 63 32 51 100 99 1 100 實施例3 A P 80 20 二氧化矽 46.2 180 0.99 8.6 141 78 55 100 100 0 100 實施例4 A P 89 11 二氧化矽 48.1 75 0.74 8.6 66 27 41 100 100 0 100 實施例5 A P 70 30 二氧化矽 44.3 83 0.70 8.8 183 78 43 100 100 0 100 實施例6 A Q 80 20 二氧化矽 45.2 81 0.69 8.7 125 60 48 100 99 1 99 實施例7 A R 80 20 二氧化矽 46.8 77 0.80 8.4 122 74 61 99 98 1 97 實施例8 A S 80 20 二氧化矽 47.2 72 0.66 4.3 138 65 47 99 96 3 98 實施例9 B P 80 20 二氧化矽 46.3 76 0.73 8.8 119 53 45 100 99 1 99 實施例10 C P 80 20 二氧化矽 45.9 88 0.73 5.2 123 63 51 99 97 2 97 實施例11 A P 80 20 氧化鋯/二氧化矽 46.1 75 0.74 8.7 128 60 47 100 100 0 100 實施例12 A P 80 20 氧化鈦/二氧化矽 46.8 86 0.76 8.6 121 64 53 100 100 0 100 實施例13 A P 80 20 氧化鋯/氧化鈦/二氧化矽 46.9 85 0.74 8.7 120 68 57 100 100 0 100 比較例1 A P 80 20 二氧化矽 47.0 250 1.41 8.8 405 155 38 83 0 83 30 × 比較例2 A P 80 20 二氧化矽 46.3 25 0.20 8.3 43 15 35 30 0 30 0 × 比較例3 A P 57 43 二氧化矽 40.4 88 0.73 11.0 240 82 34 100 0 100 60 × 比較例4 A P 95 5 二氧化矽 50.9 84 0.79 7.3 48 18 38 87 0 87 20 × 比較例5 D P 80 20 二氧化矽 41.0 77 0.72 2.3 135 44 33 90 0 90 18 × 比較例6 E/A P 80 20 二氧化矽 38.6 75 0.70 7.0 125 36 29 100 0 100 5 × 比較例7 A T 80 20 二氧化矽 42.3 86 0.71 8.3 163 52 32 98 0 98 23 × 組成比率(質量%)係以相對於樹脂與交聯劑之固體成分質量總計之樹脂、交聯劑之各個固體成分質量的百分率來表示。 [產業上利用之可能性] [Table 1] Resin (Water Dispersion) crosslinking agent Composition ratio (mass%) particle Surface free energy γ s (mN/m) Coating layer thickness (nm) Fog value (%) A N X (at%) t 1 (seconds) t 2 (seconds) (t 2 /t 1 ) ×100 Adhesiveness (%) Tightness reliability resin crosslinking agent After film X Y after wet heat treatment X Y Z Example 1 A P 80 20 silicon dioxide 46.3 80 0.72 8.6 111 65 59 100 100 0 100 Example 2 A P 80 20 silicon dioxide 46.8 40 0.36 8.7 63 32 51 100 99 1 100 Example 3 A P 80 20 silicon dioxide 46.2 180 0.99 8.6 141 78 55 100 100 0 100 Example 4 A P 89 11 silicon dioxide 48.1 75 0.74 8.6 66 27 41 100 100 0 100 Example 5 A P 70 30 silicon dioxide 44.3 83 0.70 8.8 183 78 43 100 100 0 100 Example 6 A Q 80 20 silicon dioxide 45.2 81 0.69 8.7 125 60 48 100 99 1 99 Example 7 A R 80 20 silicon dioxide 46.8 77 0.80 8.4 122 74 61 99 98 1 97 Example 8 A S 80 20 silicon dioxide 47.2 72 0.66 4.3 138 65 47 99 96 3 98 Example 9 B P 80 20 silicon dioxide 46.3 76 0.73 8.8 119 53 45 100 99 1 99 Example 10 C P 80 20 silicon dioxide 45.9 88 0.73 5.2 123 63 51 99 97 2 97 Example 11 A P 80 20 Zirconia/SiO2 46.1 75 0.74 8.7 128 60 47 100 100 0 100 Example 12 A P 80 20 Titanium oxide/silicon dioxide 46.8 86 0.76 8.6 121 64 53 100 100 0 100 Example 13 A P 80 20 Zirconia/Titanium Oxide/Silicon Dioxide 46.9 85 0.74 8.7 120 68 57 100 100 0 100 Comparative example 1 A P 80 20 silicon dioxide 47.0 250 1.41 8.8 405 155 38 83 0 83 30 x Comparative example 2 A P 80 20 silicon dioxide 46.3 25 0.20 8.3 43 15 35 30 0 30 0 x Comparative example 3 A P 57 43 silicon dioxide 40.4 88 0.73 11.0 240 82 34 100 0 100 60 x Comparative example 4 A P 95 5 silicon dioxide 50.9 84 0.79 7.3 48 18 38 87 0 87 20 x Comparative Example 5 D. P 80 20 silicon dioxide 41.0 77 0.72 2.3 135 44 33 90 0 90 18 x Comparative Example 6 E/A P 80 20 silicon dioxide 38.6 75 0.70 7.0 125 36 29 100 0 100 5 x Comparative Example 7 A T 80 20 silicon dioxide 42.3 86 0.71 8.3 163 52 32 98 0 98 twenty three x Composition ratio (mass %) is represented by the percentage of each solid content mass of resin and crosslinking agent with respect to the total solid content mass of resin and crosslinking agent. [Possibility of industrial use]

根據本發明,可以提供長時間在高溫高濕環境下放置後之密接可靠性得到確保的易接著性聚酯薄膜,於光學用途等之應用變得更為容易。According to the present invention, it is possible to provide an easily-adhesive polyester film whose adhesion reliability is ensured after being left in a high-temperature and high-humidity environment for a long time, and the application to optical applications and the like becomes easier.

A NX:氮原子比率之最大值(at%) A NY:氮原子比率之下限值(at%) A NZ:等同A NX與A NY之中間的氮原子比率之中間值(at%) t 1:氮原子比率到達下限值時之蝕刻時間(秒鐘) t 2:對應於A NZ之蝕刻時間(秒鐘) t 1-1,t 1-2,t 1-3:連續3點之蝕刻時間(秒鐘) A N X: The maximum value of the nitrogen atomic ratio (at%) A N Y: The lower limit of the nitrogen atomic ratio (at%) A N Z: The middle value of the nitrogen atomic ratio equivalent to the middle of A N X and A N Y (at%) t 1 : Etching time when nitrogen atomic ratio reaches the lower limit (seconds) t 2 : Etching time corresponding to A N Z (seconds) t 1-1 , t 1-2 , t 1- 3 : Etching time for 3 consecutive points (seconds)

圖1係關於本發明之易接著性聚酯薄膜之根據從ESCA之塗布層表面往深度方向進行蝕刻之元素分布測定的氮元素分布曲線之一例。 圖2係關於實施例1之易接著性聚酯薄膜之根據從ESCA之塗布層表面往深度方向進行蝕刻之元素分布測定的氮元素分布曲線之例。 Fig. 1 is an example of a nitrogen element distribution curve measured by etching from the surface of the ESCA coating layer to the depth direction of the easily-adhesive polyester film of the present invention. Fig. 2 is an example of a nitrogen element distribution curve of the easily-adhesive polyester film of Example 1 based on the element distribution measurement by etching from the surface of the coating layer of ESCA to the depth direction.

無。none.

Claims (4)

一種易接著性聚酯薄膜,其係在聚酯薄膜的至少單面具有使組成物硬化而成的塗布層之易接著性聚酯薄膜,該組成物含有具有多環芳香族骨架之聚酯、與具有從脂肪族、脂環族、雜環族所選出之至少1個骨架之交聯劑,其中, 該塗布層之厚度(d:nm)滿足下述式(1), 該塗布層之未與聚酯薄膜接觸之塗布層表面的表面自由能(γ s:mN/m)滿足下述式(2), 依據X射線光電子分光法(ESCA)而得之塗布層表面的氮原子比率(A N:at%)滿足下述式(3), 於深度方向之根據元素分布測定之氮元素分布曲線中,相對於氮原子比率成為下限值(A NY:at%)的時間t 1(秒鐘),氮原子比率成為最大值(A NX:at%)與該A NY之中間值(A NZ:at%)的時間t 2(秒鐘)之比(t 2/t 1)滿足下述式(4), 30 ≦ d ≦ 200   …式(1) 43 ≦ γ s≦ 49   …式(2) 3.0 ≦ A N≦ 9.5   …式(3) (t 2/t 1) × 100 ≧ 40   …式(4)。 An easily-adhesive polyester film, which is an easily-adhesive polyester film having a coating layer formed by hardening a composition on at least one side of the polyester film, the composition containing polyester having a polycyclic aromatic skeleton, and a crosslinking agent having at least one skeleton selected from aliphatic, alicyclic, and heterocyclic groups, wherein the thickness (d: nm) of the coating layer satisfies the following formula (1), and the thickness of the coating layer The surface free energy (γ s : mN/m) of the surface of the coating layer in contact with the polyester film satisfies the following formula (2), and the nitrogen atomic ratio (A N : at %) satisfies the following formula (3), in the nitrogen element distribution curve measured from the element distribution in the depth direction, the time t 1 ( seconds), the ratio of the time t 2 (seconds) at which the ratio of nitrogen atoms becomes the maximum (A N X: at%) to the median value of A N Y (A N Z: at%) (t 2 /t 1 ) satisfy the following formula (4), 30 ≦ d ≦ 200 ... formula (1) 43 ≦ γ s ≦ 49 ... formula (2) 3.0 ≦ A N ≦ 9.5 ... formula (3) (t 2 /t 1 ) × 100 ≧ 40 ...Formula (4). 如請求項1之易接著性聚酯薄膜,其中在製膜後於該塗布層上設置硬塗層時之密接性X(%)為95%以上, 該密接性X與在80℃、90%RH環境下放置24小時後之於塗布層上設置硬塗層時之密接性Y(%)滿足下述式(5), X-Y(%) ≦ 5   …式(5)。 The easily-adhesive polyester film according to claim 1, wherein the adhesiveness X (%) when a hard coat layer is provided on the coating layer after film formation is 95% or more, The adhesiveness X and the adhesiveness Y (%) when a hard coat layer is provided on the coating layer after being left in an environment of 80° C. and 90% RH for 24 hours satisfy the following formula (5), X-Y(%) ≦ 5 ...Formula (5). 如請求項1或2之易接著性聚酯薄膜,其中該具有多環芳香族骨架之聚酯為具有萘骨架之聚酯。The easily adhesive polyester film according to claim 1 or 2, wherein the polyester having a polycyclic aromatic skeleton is a polyester having a naphthalene skeleton. 如請求項1至3中任一項之易接著性聚酯薄膜,其中該具有從脂肪族、脂環族、雜環族所選出之至少1個骨架之交聯劑為具有從脂肪族、脂環族、雜環族所選出之至少1個骨架之異氰酸酯交聯劑。The easily bondable polyester film according to any one of claims 1 to 3, wherein the crosslinking agent having at least one skeleton selected from aliphatic, alicyclic, and heterocyclic is a crosslinking agent having at least one skeleton selected from aliphatic, aliphatic An isocyanate crosslinking agent with at least one skeleton selected from ring and heterocycle groups.
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