TW202235571A - Two-component curing adhesive, laminated film, device for producing laminated film, and method for producing laminated film - Google Patents
Two-component curing adhesive, laminated film, device for producing laminated film, and method for producing laminated film Download PDFInfo
- Publication number
- TW202235571A TW202235571A TW111105047A TW111105047A TW202235571A TW 202235571 A TW202235571 A TW 202235571A TW 111105047 A TW111105047 A TW 111105047A TW 111105047 A TW111105047 A TW 111105047A TW 202235571 A TW202235571 A TW 202235571A
- Authority
- TW
- Taiwan
- Prior art keywords
- film
- polyol
- polyisocyanate
- composition
- coating
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/12—Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/04—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving separate application of adhesive ingredients to the different surfaces to be joined
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本發明是有關於一種二液硬化型接著劑、積層膜、積層膜製造裝置、積層膜的製造方法。The present invention relates to a two-component hardening adhesive, a laminated film, a laminated film manufacturing device, and a laminated film manufacturing method.
先前,利用接著劑將兩片膜貼合而成的積層膜中,有使用利用了聚異氰酸酯組成物與多元醇組成物的硬化反應的二液硬化型接著劑作為接著劑者。 作為使用二液硬化型接著劑製造積層膜的方法,有自古以來使用的包括二液混合塗佈步驟的方法、以及近年來備受矚目的包括二液分別塗佈步驟的方法。 Conventionally, among laminated films formed by laminating two films with an adhesive, a two-component curable adhesive that utilizes a curing reaction between a polyisocyanate composition and a polyol composition has been used as an adhesive. As a method of producing a laminated film using a two-component curable adhesive, there is a method including a two-component mixed coating step that has been used since ancient times, and a method that includes a two-component separate coating step that has attracted attention in recent years.
包括二液混合塗佈步驟的方法中,可使用如下方法,所述方法包括:二液混合塗佈步驟,將聚異氰酸酯組成物與多元醇組成物混合而製成混合液,並將其塗佈於膜上;以及接著劑層形成步驟,於形成於膜上的塗膜上貼合其他膜並使其硬化。In the method including the two-liquid mixed coating step, the following method may be used, the method comprising: the two-liquid mixed coating step of mixing a polyisocyanate composition and a polyol composition to prepare a mixed liquid, and applying it on the film; and an adhesive layer forming step of laminating another film on the coating film formed on the film and curing it.
作為包括二液分別塗佈步驟的方法,有如下方法,所述方法包括:二液分別塗佈步驟,包含第一塗佈步驟及第二塗佈步驟,所述第一塗佈步驟將聚異氰酸酯組成物塗佈於第一膜上,所述第二塗佈步驟將多元醇組成物塗佈於第二膜;以及接著劑層形成步驟,藉由積層第一膜與第二膜來使塗佈於第一膜上的聚異氰酸酯組成物與塗佈於第二膜上的多元醇組成物接觸而發生硬化反應。As a method including a step of separately applying two liquids, there is a method including: a step of separately applying two liquids, including a first coating step and a second coating step in which polyisocyanate The composition is coated on the first film, the second coating step is to coat the polyol composition on the second film; and the adhesive layer forming step is to make the coating by laminating the first film and the second film The polyisocyanate composition on the first film is in contact with the polyol composition coated on the second film to undergo hardening reaction.
近年來,就環境負荷的減少及作業環境的改善的觀點而言,對不使用有機溶劑的無溶劑型的二液硬化型接著劑的需求提高。 例如,專利文獻1~專利文獻3中記載了一種二液分別塗佈型接著劑:在塗佈於其中一被黏物上的常溫下為液狀的無溶劑型A劑與塗佈於另一被黏物上的常溫下為液狀的無溶劑型B劑接觸時開始硬化反應。 In recent years, from the viewpoint of reduction of environmental load and improvement of working environment, demand for a solvent-free two-component curing adhesive that does not use an organic solvent has increased. For example, Patent Document 1 to Patent Document 3 describe a two-liquid separately-coated adhesive: a solvent-free A agent that is liquid at room temperature when coated on one of the adherends and coated on the other. The non-solvent B agent, which is liquid at room temperature on the adherend, starts to harden when it comes into contact with it.
專利文獻1中記載了一種二液分別塗佈型胺基甲酸酯系接著劑:所述A劑以於分子兩末端具有異氰酸酯基的化合物為主成分而成,所述B劑含有在分子兩末端具有胺基的化合物、於分子內具有三級胺的化合物及黏著性賦予樹脂而成。 專利文獻2中記載了一種二液分別塗佈型胺基甲酸酯系接著劑:所述A劑以於分子兩末端具有異氰酸酯基的化合物為主成分而成,所述B劑以於分子兩末端具有胺基的化合物為主成分而成。 專利文獻3中記載了一種二液分別塗佈型胺基甲酸酯系接著劑:所述A劑以於分子兩末端具有異氰酸酯基的化合物為主成分而成,所述B劑以於分子內具有羥基的化合物為主成分而成。 [現有技術文獻] [專利文獻] Patent Document 1 describes a two-component coating-type urethane-based adhesive: the agent A is composed of compounds having isocyanate groups at both ends of the molecule as the main component, and the agent B contains isocyanate groups at both ends of the molecule. A compound with an amine group at the end, a compound with a tertiary amine in the molecule, and an adhesive resin. Patent Document 2 describes a two-liquid coating-type urethane-based adhesive: the agent A is composed of compounds having isocyanate groups at both ends of the molecule as the main component, and the agent B is composed of compounds having isocyanate groups at both ends of the molecule. The main component is a compound having an amino group at the end. Patent Document 3 describes a two-component coating-type urethane-based adhesive: the agent A is composed of compounds having isocyanate groups at both ends of the molecule as the main component, and the agent B is composed of compounds having isocyanate groups in the molecule. The compound having a hydroxyl group is formed as the main component. [Prior art literature] [Patent Document]
[專利文獻1]日本專利特開2003-171641號公報 [專利文獻2]日本專利特開2003-171642號公報 [專利文獻3]日本專利特開2003-171643號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2003-171641 [Patent Document 2] Japanese Patent Laid-Open No. 2003-171642 [Patent Document 3] Japanese Patent Laid-Open No. 2003-171643
[發明所欲解決之課題] 然而,於使用利用了聚異氰酸酯組成物與多元醇組成物的硬化反應的二液硬化型接著劑製造積層膜的情況下,有時剛接著後的凝聚力(初始凝聚力)不足。於該情況下,在可獲得充分的凝聚力之前需要時間,因此有時老化步驟的時間變長,或者需要於40℃~60℃左右下進行加溫。因此,積層膜的生產效率有降低之虞。尤其是於大多數包括二液分別塗佈步驟的方法中,聚異氰酸酯組成物與多元醇組成物於各自塗佈後在基材之間初次接觸。據此,組成物的混合或組成物中的官能基間的反應緩慢發生,初始凝聚力的不足大多成為問題。 [Problem to be Solved by the Invention] However, when a laminated film is produced using a two-component curing adhesive that utilizes the curing reaction of the polyisocyanate composition and the polyol composition, the cohesive force (initial cohesive force) immediately after bonding may be insufficient. In this case, it takes time until sufficient cohesive force can be obtained, so the time of the aging step may become longer, or heating at about 40°C to 60°C may be necessary. Therefore, there is a possibility that the production efficiency of the laminated film may decrease. In particular, in most methods including separate coating steps of two liquids, the polyisocyanate composition and the polyol composition contact each other for the first time between substrates after respective coatings. Accordingly, the mixing of the composition or the reaction between the functional groups in the composition occurs slowly, and insufficient initial cohesive force often becomes a problem.
另外,於使用二液硬化型接著劑製造積層膜的情況下,於在膜上塗佈含有多元醇組成物的成分的步驟中,存在容易產生由多元醇組成物引起的飛墨(misting)(拉絲現象)的不良狀況。若產生飛墨,則接著劑飛散、附著於製造裝置或設備上,因此需要定期的操作停止及清掃等。另一方面,若為了減少飛墨的產生而降低輥的旋轉速度或膜的搬運速度,則生產效率降低。尤其是於使用包括二液分別塗佈步驟的方法連續地製造積層膜的情況下,若加快膜的搬運速度,則容易產生多元醇組成物的飛墨,而成為問題。In addition, in the case of producing a laminated film using a two-component curing adhesive, in the step of coating a component containing a polyol composition on the film, misting (misting) caused by the polyol composition tends to occur ( drawing phenomenon) bad condition. If ink misting occurs, the adhesive will scatter and adhere to the manufacturing equipment or equipment, so regular operation stop and cleaning are required. On the other hand, if the rotation speed of the roller or the conveyance speed of the film is reduced in order to reduce the occurrence of ink misting, the production efficiency will decrease. Especially in the case of continuously producing a laminated film using a method including a two-liquid separate coating step, if the film conveyance speed is increased, misting of the polyol composition is likely to occur, which becomes a problem.
本發明是鑒於所述情況而成者,目的在於提供一種二液硬化型接著劑,所述二液硬化型接著劑使用聚異氰酸酯組成物與多元醇組成物的硬化反應,且初始凝聚力優異,並且即使進行於膜上塗佈含有多元醇組成物的成分的步驟,亦不易產生由多元醇組成物引起的飛墨。 本發明的目的在於提供一種積層膜,所述積層膜可使用初始凝聚力優異的二液硬化型接著劑效率良好地製造且具有優異的特性,所述初始凝聚力優異的二液硬化型接著劑是使用聚異氰酸酯組成物與多元醇組成物的硬化反應的二液硬化型接著劑,即使進行於膜上塗佈含有多元醇組成物的成分的步驟,亦不易產生由多元醇組成物引起的飛墨。 The present invention was made in view of the above circumstances, and an object of the present invention is to provide a two-component hardening adhesive that uses a hardening reaction between a polyisocyanate composition and a polyol composition and has an excellent initial cohesive force, and Even if the step of coating the component containing the polyol composition on the film is performed, ink misting due to the polyol composition is less likely to occur. An object of the present invention is to provide a laminated film that can be efficiently produced using a two-component hardening type adhesive excellent in initial cohesive force and has excellent characteristics using the two-component hardening type adhesive excellent in initial cohesive force The two-component curable adhesive of the curing reaction of the polyisocyanate composition and the polyol composition is less likely to cause misting due to the polyol composition even if the step of coating the film with a component containing the polyol composition is performed.
本發明的目的在於提供一種積層膜製造裝置:可適合用於使用利用了聚異氰酸酯組成物與不易產生飛墨的多元醇組成物的硬化反應的初始凝聚力優異的二液硬化型接著劑並藉由包括二液分別塗佈步驟的製造方法來製造積層膜的情況。 本發明的目的在於提供一種積層膜的製造方法:使用利用了聚異氰酸酯組成物與不易產生飛墨的多元醇組成物的硬化反應的初始凝聚力優異的二液硬化型接著劑,可效率良好地製造積層膜。 [解決課題之手段] The object of the present invention is to provide a laminated film manufacturing apparatus that can be suitably used for using a two-component hardening type adhesive that utilizes a hardening reaction of a polyisocyanate composition and a polyol composition that does not easily cause flying ink and has excellent initial cohesion. A case where a laminated film is produced by a production method including a separate application step of two liquids. An object of the present invention is to provide a method for producing a laminated film that can be efficiently produced using a two-component curing adhesive that utilizes a curing reaction between a polyisocyanate composition and a polyol composition that is less likely to cause flying ink and has excellent initial cohesion. laminated film. [Means to solve the problem]
本發明者為了解決所述課題,且為了抑制於在使用利用了聚異氰酸酯組成物與多元醇組成物的硬化反應的二液硬化型接著劑時將含有多元醇組成物的成分塗佈於膜上的步驟中產生的飛墨且提高接著劑的初始凝聚力,反覆進行了努力研究。 其結果,發現藉由使用伸長黏度為1 Pa·s以下者作為多元醇組成物,初始凝聚力提高,可抑制飛墨的產生,從而想到了本發明。 即,本發明是有關於以下事項。 In order to solve the above-mentioned problems, the inventors of the present invention suppress the application of a component containing a polyol composition on a film when using a two-component curable adhesive that utilizes a curing reaction between a polyisocyanate composition and a polyol composition. We have made repeated efforts to improve the initial cohesive force of the adhesive and the splashing ink generated in the step. As a result, it was found that the use of a polyol composition having an elongational viscosity of 1 Pa·s or less increases the initial cohesive force and suppresses the occurrence of flying ink, leading to the present invention. That is, the present invention relates to the following matters.
[1] 一種二液硬化型接著劑,使用聚異氰酸酯組成物(X)與多元醇組成物(Y)的硬化反應,所述二液硬化型接著劑中, 所述聚異氰酸酯組成物(X)包含聚異氰酸酯(A), 所述多元醇組成物(Y)包含多元醇(B),且伸長黏度為1 Pa·s以下。 [1] A two-component hardening adhesive using a curing reaction between a polyisocyanate composition (X) and a polyol composition (Y), in which, The polyisocyanate composition (X) contains polyisocyanate (A), The polyol composition (Y) contains the polyol (B), and has an elongational viscosity of 1 Pa·s or less.
[2] 一種積層膜,在第一膜與第二膜之間具有接著劑層, 所述接著劑層包含如[1]所述的二液硬化型接著劑的硬化物。 [2] A laminated film having an adhesive layer between a first film and a second film, The adhesive layer includes a cured product of the two-component hardening adhesive described in [1].
[3] 一種積層膜的製造裝置,具有: 第一塗敷部,將包含聚異氰酸酯(A)的聚異氰酸酯組成物(X)塗佈於第一膜; 第二塗敷部,將包含多元醇(B)且伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜;以及 貼合裝置,將所述第一膜的所述聚異氰酸酯組成物(X)的塗敷面與所述第二膜的所述多元醇組成物(Y)的塗敷面貼合。 [3] A manufacturing device for a laminated film comprising: The first coating part applies the polyisocyanate composition (X) containing polyisocyanate (A) to the first film; In the second application part, the polyol composition (Y) containing the polyol (B) and having an elongational viscosity of 1 Pa·s or less is applied to the second film; and The bonding device bonds the polyisocyanate composition (X)-coated surface of the first film to the polyol composition (Y)-coated surface of the second film.
[4] 一種積層膜的製造方法,包括: 二液分別塗佈步驟,包含第一塗佈步驟及第二塗佈步驟,所述第一塗佈步驟是將包含聚異氰酸酯(A)的聚異氰酸酯組成物(X)塗佈於第一膜,所述第二塗佈步驟是將包含多元醇(B)且伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜;以及 接著劑層形成步驟,藉由積層所述第一膜與所述第二膜來使塗佈於所述第一膜上的所述聚異氰酸酯組成物(X)與塗佈於所述第二膜上的所述多元醇組成物(Y)接觸而發生硬化反應。 [發明的效果] [4] A method of manufacturing a laminated film, comprising: The two-liquid coating step includes a first coating step and a second coating step, the first coating step is to coat the polyisocyanate composition (X) containing polyisocyanate (A) on the first film, The second coating step is coating the polyol composition (Y) containing the polyol (B) and having an elongational viscosity of 1 Pa·s or less on the second film; and Following the step of forming an agent layer, the polyisocyanate composition (X) coated on the first film and the polyisocyanate composition (X) coated on the second film are laminated by laminating the first film and the second film. The above-mentioned polyol composition (Y) on contact causes a hardening reaction. [Effect of the invention]
本發明的二液硬化型接著劑是使用聚異氰酸酯組成物(X)與伸長黏度為1 Pa·s以下的多元醇組成物(Y)的硬化反應的二液硬化型接著劑。本發明的二液硬化型接著劑中,多元醇組成物(Y)的伸長黏度為1 Pa·s以下,初始凝聚力優異。另外,即使進行於膜上塗佈含有多元醇組成物(Y)的成分的步驟,亦不易產生由多元醇組成物(Y)引起的飛墨。The two-component curable adhesive of the present invention is a two-component curable adhesive using a curing reaction between a polyisocyanate composition (X) and a polyol composition (Y) having an elongational viscosity of 1 Pa·s or less. In the two-component curable adhesive of the present invention, the polyol composition (Y) has an elongational viscosity of 1 Pa·s or less, and is excellent in initial cohesion. In addition, even if the step of coating a component containing the polyol composition (Y) on the film is performed, ink misting due to the polyol composition (Y) is less likely to occur.
因此,本發明的二液硬化型接著劑例如可適合用於使用包括二液混合塗佈步驟的製造方法、包括二液分別塗佈步驟的製造方法等製造方法來製造積層膜的情況。尤其是,可適合用於使用包括在其中一膜上僅塗佈多元醇組成物(Y)的二液分別塗佈步驟的方法連續地製造積層膜的情況。Therefore, the two-component curable adhesive of the present invention can be suitably used, for example, in the case of producing a laminated film using a production method including a two-component mixing coating step, a production method including a two-component coating step, and the like. In particular, it can be suitably used in the case of continuously producing a laminated film using a method including a two-liquid coating step in which only the polyol composition (Y) is coated on one of the films.
本發明的積層膜中,在第一膜與第二膜之間具有接著劑層,接著劑層包含本發明的二液硬化型接著劑的硬化物。本發明的二液硬化型接著劑由於初始凝聚力優異,因此可縮短積層膜的製造步驟中的老化時間,或者擴大步驟的選擇幅度,可效率良好地製造。另外,本發明的積層膜可使用即使進行於其中一膜上塗佈含有多元醇組成物(Y)的成分的步驟亦不易產生由多元醇組成物(Y)引起的飛墨的本發明的二液硬化型接著劑來製造。因此,本發明的積層膜可使用例如包括二液混合塗佈步驟的製造方法、包括二液分別塗佈步驟的製造方法等製造方法效率良好地製造。In the laminated film of the present invention, there is an adhesive layer between the first film and the second film, and the adhesive layer contains a cured product of the two-component hardening adhesive of the present invention. Since the two-component curing adhesive of the present invention has excellent initial cohesion, it can shorten the aging time in the production steps of the laminated film, or expand the selection range of the steps, and can be produced efficiently. In addition, the laminated film of the present invention can use the two layers of the present invention that do not easily cause ink misting caused by the polyol composition (Y) even if a step of coating a component containing the polyol composition (Y) is performed on one of the films. Manufactured with liquid hardening adhesive. Therefore, the laminated film of the present invention can be efficiently produced using, for example, a production method including a two-liquid mixed coating step, a production method including a two-liquid separate coating step, and the like.
本發明的積層膜的製造裝置中,第二塗敷部將伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜。因此,本發明的積層膜的製造裝置可適合用於使用本發明的二液硬化型接著劑並藉由包括二液分別塗佈步驟的製造方法來製造積層膜的情況。In the manufacturing apparatus of the laminated film of this invention, a 2nd application part applies the polyol composition (Y) whose elongational viscosity is 1 Pa·s or less to a 2nd film. Therefore, the production apparatus of the laminated film of the present invention can be suitably used in the case of producing a laminated film by a production method including a step of separately applying the two liquids using the two-liquid curable adhesive of the present invention.
本發明的積層膜的製造方法包括二液分別塗佈步驟,於第二塗佈步驟中,將伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜。本發明的積層膜的製造方法中,可使用本發明的初始凝聚力優異的二液硬化型接著劑,以高生產效率製造具有優異的特性的積層膜。此外,藉由使用本發明的二液硬化型接著劑,可於抑制由多元醇組成物(Y)引起的飛墨的產生的同時,連續地以快的膜搬運速度效率良好地製造積層膜。The method for producing a laminated film of the present invention includes a separate coating step of two liquids, and in the second coating step, the polyol composition (Y) having an elongational viscosity of 1 Pa·s or less is coated on the second film. In the method for producing a laminated film of the present invention, a laminated film having excellent characteristics can be produced with high productivity by using the two-component curable adhesive having excellent initial cohesive force of the present invention. In addition, by using the two-component curable adhesive of the present invention, it is possible to continuously and efficiently produce a laminated film at a high film conveyance speed while suppressing the generation of misting caused by the polyol composition (Y).
以下,使用圖式對本發明的二液硬化型接著劑、積層膜、積層膜製造裝置、積層膜的製造方法進行詳細的說明。再者,關於以下的說明中使用的圖式,為了容易理解本發明的特徵,有時為了方便而放大表示作為特徵的部分。因此,各構成要素的尺寸比率等有時與實際不同。Hereinafter, the two-component curable adhesive, laminated film, laminated film manufacturing apparatus, and laminated film manufacturing method of the present invention will be described in detail using drawings. In addition, in the drawing used in the following description, in order to understand the characteristic of this invention easily, the part which becomes a characteristic may be enlarged and shown for convenience. Therefore, the dimensional ratio and the like of each component may differ from actual ones.
[二液硬化型接著劑] 本實施方式的二液硬化型接著劑是使用聚異氰酸酯組成物(X)與多元醇組成物(Y)的硬化反應的二液硬化型接著劑。 本實施方式的二液硬化型接著劑中的聚異氰酸酯組成物(X)包含聚異氰酸酯(A)。多元醇組成物(Y)包含多元醇(B)且伸長黏度為1 Pa·s以下。聚異氰酸酯組成物(X)視需要亦可包含二液硬化型接著劑中所含的多元醇(B)的一部分。 本實施方式的二液硬化型接著劑藉由聚異氰酸酯組成物(X)中的異氰酸酯基與多元醇組成物(Y)中的羥基(或羥基與胺基)的化學反應而硬化。 [Two-component hardening adhesive] The two-component curable adhesive of the present embodiment is a two-component curable adhesive using a curing reaction of the polyisocyanate composition (X) and the polyol composition (Y). The polyisocyanate composition (X) in the two-component curable adhesive of this embodiment contains polyisocyanate (A). The polyol composition (Y) contains the polyol (B) and has an elongational viscosity of 1 Pa·s or less. The polyisocyanate composition (X) may contain a part of the polyol (B) contained in the two-component hardening-type adhesive agent as needed. The two-component curable adhesive of this embodiment is cured by the chemical reaction of the isocyanate group in the polyisocyanate composition (X) and the hydroxyl group (or hydroxyl group and amine group) in the polyol composition (Y).
(多元醇組成物(Y)的伸長黏度) 本實施方式的二液硬化型接著劑中,多元醇組成物(Y)的伸長黏度為1 Pa·s以下,初始凝聚力優異。另外,若多元醇組成物(Y)的伸長黏度為1 Pa·s以下,則於使用本實施方式的二液硬化型接著劑製造積層膜的情況下,即使進行於膜上塗佈含有多元醇組成物(Y)的成分的步驟,亦不易產生由多元醇組成物(Y)引起的飛墨(拉絲現象)。因此,本實施方式的二液硬化型接著劑尤其是可適合用於使用包括容易產生由多元醇組成物(Y)引起的飛墨的步驟、即、於膜上僅塗佈多元醇組成物(Y)的二液分別塗佈步驟的方法來製造積層膜的情況。 (elongational viscosity of polyol composition (Y)) In the two-component curable adhesive of the present embodiment, the polyol composition (Y) has an elongational viscosity of 1 Pa·s or less, and has excellent initial cohesive force. In addition, if the elongational viscosity of the polyol composition (Y) is 1 Pa·s or less, in the case of producing a laminated film using the two-component curable adhesive of this embodiment, even if the film is coated with a polyol-containing The steps of the composition of the composition (Y) are also less likely to cause ink flying (stringing phenomenon) caused by the polyol composition (Y). Therefore, the two-component curing adhesive of this embodiment can be suitably used in the process including the step of easily causing ink flying caused by the polyol composition (Y), that is, coating only the polyol composition (Y) on the film. Y) The case where a laminated film is produced by the method of two separate coating steps.
另外,伸長黏度為1 Pa·s以下的多元醇組成物(Y)與聚異氰酸酯組成物(X)的反應性良好。因此,可降低二液硬化型接著劑的老化溫度,或者可縮短老化時間,能夠以高生產效率製造具有優異的特性的積層膜。其中,多元醇組成物(Y)的伸長黏度更佳為0.90 Pa·s以下。 另外,為了具有容易塗佈於輥塗機或凹版塗佈機的黏度,多元醇組成物(Y)的伸長黏度更佳為0.20 Pa·s以上,進而佳為0.30 Pa·s以上,尤佳為0.45 Pa·s以上。 In addition, the polyol composition (Y) having an elongational viscosity of 1 Pa·s or less has good reactivity with the polyisocyanate composition (X). Therefore, the aging temperature of the two-component curing adhesive can be lowered, or the aging time can be shortened, and a laminated film having excellent characteristics can be produced with high productivity. Among them, the elongational viscosity of the polyol composition (Y) is more preferably 0.90 Pa·s or less. In addition, in order to have a viscosity that is easy to coat on a roll coater or a gravure coater, the elongational viscosity of the polyol composition (Y) is more preferably 0.20 Pa·s or more, more preferably 0.30 Pa·s or more, and especially preferably 0.30 Pa·s or more. 0.45 Pa·s or more.
多元醇組成物(Y)的伸長黏度可藉由調整多元醇組成物(Y)中使用的材料(化合物)中所含的低黏性材料與高黏性材料的比率來控制。 再者,若為本領域技術人員,則可掌握多元醇組成物(Y)中使用的材料(化合物)的黏度。另外,若為本領域技術人員,則藉由組合多元醇組成物(Y)中使用的材料(化合物)並適宜調整調配比,可於通常的實驗範圍內,基於公知的技術,獲得具有所期望的範圍內的伸長黏度的多元醇組成物(Y)。 The elongational viscosity of the polyol composition (Y) can be controlled by adjusting the ratio of the low-viscosity material and the high-viscosity material contained in the materials (compounds) used in the polyol composition (Y). In addition, those skilled in the art can grasp the viscosity of the material (compound) used for the polyol composition (Y). In addition, if a person skilled in the art, by combining the materials (compounds) used in the polyol composition (Y) and adjusting the blending ratio appropriately, it is possible to obtain the desired polyol composition (Y) within the usual experimental range and based on known techniques. Polyol composition (Y) with elongational viscosity in the range of .
(聚異氰酸酯(A)) 作為聚異氰酸酯(A),並無特別限定,可使用公知者。 作為聚異氰酸酯(A),例如可列舉: 甲伸苯基二異氰酸酯、2,4'-二苯基甲烷二異氰酸酯(以下有時將二苯基甲烷二異氰酸酯簡稱為「MDI(diphenylmethane diisocyanate)」)、2,2'-MDI、4,4'-MDI、1,5-萘二異氰酸酯、三苯基甲烷三異氰酸酯等芳香族聚異氰酸酯; 伸二甲苯基二異氰酸酯、異佛爾酮二異氰酸酯、4,4'-亞甲基雙(環己基異氰酸酯)、1,3-(異氰酸酯甲基)環己烷、1,6-六亞甲基二異氰酸酯、離胺酸二異氰酸酯、三甲基六亞甲基二異氰酸酯等脂肪族聚異氰酸酯; 利用碳二醯亞胺將該些聚異氰酸酯的異氰酸酯基(以下有時稱為「NCO基」)的一部分改質而成的化合物; 源自該些聚異氰酸酯的異氰脲酸酯體;源自該些聚異氰酸酯的脲甲酸酯體;源自該些聚異氰酸酯的縮二脲體;對該些聚異氰酸酯進行三羥甲基丙烷改質的加成物; 作為所述各種聚異氰酸酯與多元醇成分的反應生成物(預聚物)的聚異氰酸酯(A1)(以下,有時將作為所述預聚物的聚異氰酸酯稱為「聚異氰酸酯(A1)」)等。 (Polyisocyanate (A)) It does not specifically limit as a polyisocyanate (A), A well-known thing can be used. Examples of the polyisocyanate (A) include: Cresyl diisocyanate, 2,4'-diphenylmethane diisocyanate (hereafter, diphenylmethane diisocyanate may be abbreviated as "MDI (diphenylmethane diisocyanate)"), 2,2'-MDI, 4,4 Aromatic polyisocyanate such as '-MDI, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate; Xylylene diisocyanate, isophorone diisocyanate, 4,4'-methylenebis(cyclohexylisocyanate), 1,3-(isocyanatomethyl)cyclohexane, 1,6-hexamethylenebis Aliphatic polyisocyanate such as isocyanate, lysine diisocyanate, trimethylhexamethylene diisocyanate; Compounds obtained by modifying some of the isocyanate groups (hereinafter sometimes referred to as "NCO groups") of these polyisocyanates with carbodiimide; Isocyanurate bodies derived from these polyisocyanates; alloformate bodies derived from these polyisocyanates; biuret bodies derived from these polyisocyanates; trimethylolpropane Modified adducts; Polyisocyanate (A1) that is a reaction product (prepolymer) of the various polyisocyanates and polyol components (hereinafter, the polyisocyanate that is the prepolymer may be referred to as "polyisocyanate (A1)") Wait.
聚異氰酸酯(A1)中,作為與芳香族聚異氰酸酯、脂肪族聚異氰酸酯反應的多元醇成分,具體而言可列舉:乙二醇、丙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、3-甲基-1,5-戊二醇、1,6-己二醇、新戊二醇、甲基戊二醇、二甲基丁二醇、丁基乙基丙二醇、二乙二醇、三乙二醇、四乙二醇、二丙二醇、三丙二醇、雙羥基乙氧基苯等鏈狀脂肪族二醇;1,4-環己二醇、1,4-環己烷二甲醇等脂環式二醇;甘油、三羥甲基丙烷、季戊四醇等三官能或四官能的脂肪族醇;雙酚A、雙酚F、氫化雙酚A、氫化雙酚F等雙酚;二聚物二醇;於所述二醇二醇、三官能或四官能的脂肪族醇等聚合起始劑的存在下加成聚合環氧乙烷、環氧丙烷、環氧丁烷、苯環氧乙烷、表氯醇、四氫呋喃、伸環己基等環氧烷而成的聚醚多元醇;藉由丙內酯、丁內酯、ε-己內酯、σ-戊內酯、β-甲基-σ-戊內酯等環狀酯化合物的開環聚合反應而獲得的聚酯與所述二醇或三官能或四官能的脂肪族醇的反應物、即聚酯多元醇(1);Among polyisocyanates (A1), examples of polyol components that react with aromatic polyisocyanate and aliphatic polyisocyanate specifically include ethylene glycol, propylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, methylpentanediol, dimethylbutanediol, butyl ethyl Propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, bishydroxyethoxybenzene and other chain aliphatic diols; 1,4-cyclohexanediol, 1,4 - Alicyclic diols such as cyclohexanedimethanol; trifunctional or tetrafunctional aliphatic alcohols such as glycerin, trimethylolpropane, and pentaerythritol; bisphenol A, bisphenol F, hydrogenated bisphenol A, hydrogenated bisphenol F Bisphenols such as diols; dimer diols; addition polymerization of ethylene oxide, propylene oxide, butylene oxide in the presence of polymerization initiators such as diol diols, trifunctional or tetrafunctional aliphatic alcohols, etc. Polyether polyols made of alkylene oxides such as alkanes, phenylene oxides, epichlorohydrin, tetrahydrofuran, and cyclohexylene; by propiolactone, butyrolactone, ε-caprolactone, σ-valerolactone , β-methyl-σ-valerolactone and other cyclic ester compounds obtained by the ring-opening polymerization reaction of polyester and the reaction product of diol or trifunctional or tetrafunctional aliphatic alcohol, that is, polyester polyol (1);
使所述鏈狀脂肪族二醇、脂環式二醇、二聚物二醇、雙酚或所述聚醚多元醇等多元醇與多元羧酸反應而獲得的聚酯多元醇(2); 使所述三官能或四官能的脂肪族醇與多元羧酸反應而獲得的聚酯多元醇(3); 使所述鏈狀脂肪族二醇、脂環式二醇、二聚物二醇、雙酚或所述聚醚多元醇等多元醇、所述三官能或四官能的脂肪族醇與多元羧酸反應而獲得的聚酯多元醇(4); 二羥甲基丙酸、蓖麻油脂肪酸等羥基酸的聚合物、即聚酯多元醇(5); 蓖麻油、脫水蓖麻油、作為蓖麻油的氫化物的蓖麻硬化油、蓖麻油的環氧烷5莫耳~50莫耳加成體等蓖麻油系多元醇等、以及該些的混合物等。 Polyester polyol (2) obtained by reacting polyhydric alcohols such as the chain aliphatic diol, alicyclic diol, dimer diol, bisphenol or polyether polyol with polycarboxylic acid; A polyester polyol (3) obtained by reacting the trifunctional or tetrafunctional aliphatic alcohol with a polycarboxylic acid; The chain aliphatic diol, alicyclic diol, dimer diol, bisphenol or polyols such as polyether polyol, the trifunctional or tetrafunctional aliphatic alcohol and polycarboxylic acid The polyester polyol (4) obtained by reaction; Polymers of hydroxy acids such as dimethylol propionic acid and castor oil fatty acid, namely polyester polyols (5); Castor oil-based polyols such as castor oil, dehydrated castor oil, hardened castor oil which is a hydrogenated product of castor oil, and an alkylene oxide 5-50 molar adduct of castor oil, and mixtures thereof.
作為所述聚酯多元醇(2)、(3)或(4)的製造中使用的多元羧酸,例如可列舉:琥珀酸、己二酸、壬二酸、癸二酸、十二烷二羧酸、馬來酸酐、富馬酸等非環狀脂肪族二羧酸;1,3-環戊烷二羧酸、1,4-環己烷二羧酸等脂環式二羧酸;對苯二甲酸、間苯二甲酸、鄰苯二甲酸、1,4-萘二甲酸、2,5-萘二甲酸、2,6-萘二甲酸、萘二甲酸、聯苯二羧酸、1,2-雙(苯氧基)乙烷-p,p'-二羧酸等芳香族系二羧酸;該些脂肪族或芳香族二羧酸的酐或酯形成性衍生物;對羥基苯甲酸、p-(2-羥基乙氧基)苯甲酸及該些的二羥基羧酸的酯形成性衍生物、二聚酸等多元酸類。Examples of the polyvalent carboxylic acid used in the production of the polyester polyol (2), (3) or (4) include succinic acid, adipic acid, azelaic acid, sebacic acid, dodecane di Acyclic aliphatic dicarboxylic acids such as carboxylic acid, maleic anhydride and fumaric acid; alicyclic dicarboxylic acids such as 1,3-cyclopentanedicarboxylic acid and 1,4-cyclohexanedicarboxylic acid; Phthalic acid, isophthalic acid, phthalic acid, 1,4-naphthalene dicarboxylic acid, 2,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, naphthalene dicarboxylic acid, biphenyl dicarboxylic acid, 1, Aromatic dicarboxylic acids such as 2-bis(phenoxy)ethane-p,p'-dicarboxylic acid; anhydride or ester-forming derivatives of these aliphatic or aromatic dicarboxylic acids; p-hydroxybenzoic acid Polyacids such as p-(2-hydroxyethoxy)benzoic acid and ester-forming derivatives of these dihydroxycarboxylic acids, and dimer acids.
該些聚異氰酸酯(A)中,較佳為聚異氰酸酯(A1),尤其是就潤濕性的方面而言,較佳為藉由使所述聚醚多元醇與所述聚異氰酸酯反應而獲得的聚異氰酸酯。 進而,由於成為黏度低、低溫下容易處理的聚異氰酸酯(A1),因此較佳為使用具有聚丙烯骨架的多元醇作為與聚異氰酸酯反應的多元醇成分。 Among these polyisocyanates (A), the polyisocyanate (A1) is preferred, and the polyisocyanate (A1) obtained by reacting the polyether polyol with the polyisocyanate is preferred especially in terms of wettability. Polyisocyanate. Furthermore, since it becomes polyisocyanate (A1) which has a low viscosity and is easy to handle at low temperature, it is preferable to use the polyol which has a polypropylene skeleton as a polyol component which reacts with polyisocyanate.
就聚異氰酸酯(A1)的硬化後的塗膜的柔軟性的觀點而言,作為與聚異氰酸酯反應的多元醇成分,較佳為使用數量平均分子量(Mn)為300~5,000、更佳為350~3,000的聚醚多元醇。 數量平均分子量(Mn)為300~5,000的聚醚多元醇於多元醇成分中所佔的比例作為一例較佳為50質量%以上。多元醇成分的總量可為數量平均分子量(Mn)為300~5,000的聚醚多元醇。 From the viewpoint of the flexibility of the cured coating film of the polyisocyanate (A1), as the polyol component that reacts with the polyisocyanate, it is preferable to use a number average molecular weight (Mn) of 300 to 5,000, more preferably 350 to 5,000. 3,000 polyether polyol. As an example, the proportion of the polyether polyol having a number average molecular weight (Mn) of 300 to 5,000 in the polyol component is preferably 50% by mass or more. The total amount of the polyol component may be a polyether polyol having a number average molecular weight (Mn) of 300 to 5,000.
本說明書中,重量平均分子量(Mw)、數量平均分子量(Mn)是藉由下述條件的凝膠滲透層析法(Gel Permeation Chromatography,GPC)測定的值。 測定裝置:東曹股份有限公司製造的HLC-8320 GPC 管柱:東曹股份有限公司製造的TSKgel 4000HXL、TSKgel 3000HXL、TSKgel 2000HXL、TSKgel 1000HXL 檢測器:RI(示差折射計) 資料處理:東曹股份有限公司製造的多工位(Multi station)GPC-8020型號(model)II 測定條件:管柱溫度40℃ 溶媒:四氫呋喃 流速:0.35 ml/分鐘 標準:單分散聚苯乙烯 試樣:藉由微濾器對以樹脂固體成分換算計為0.2質量%的四氫呋喃溶液進行過濾而成者(100 μl) In the present specification, weight average molecular weight (Mw) and number average molecular weight (Mn) are values measured by gel permeation chromatography (Gel Permeation Chromatography, GPC) under the following conditions. Measuring device: HLC-8320 GPC manufactured by Tosoh Co., Ltd. String: TSKgel 4000HXL, TSKgel 3000HXL, TSKgel 2000HXL, TSKgel 1000HXL manufactured by Tosoh Co., Ltd. Detector: RI (Differential Refractometer) Data processing: Multi station GPC-8020 model II manufactured by Tosoh Co., Ltd. Measuring conditions: column temperature 40°C Solvent: Tetrahydrofuran Flow rate: 0.35 ml/min Standard: Monodisperse Polystyrene Sample: A tetrahydrofuran solution of 0.2% by mass in terms of resin solids was filtered through a microfilter (100 μl)
於聚異氰酸酯(A1)中,作為與多元醇成分反應的聚異氰酸酯,就與後述的多胺(C)的反應性優異的方面而言,較佳為包含芳香族聚異氰酸酯。芳香族聚異氰酸酯的調配量例如於聚異氰酸酯(A1)的合成時的裝入量合計100質量份中較佳為30質量份以上,更佳為40質量份以上。關於芳香族聚異氰酸酯的調配量的上限,就保存穩定性的觀點而言,較佳為60質量份以下,更佳為55質量份以下。In the polyisocyanate (A1), it is preferable to include an aromatic polyisocyanate as the polyisocyanate reacted with the polyol component, since the reactivity with the polyamine (C) mentioned later is excellent. The blending amount of the aromatic polyisocyanate is, for example, preferably 30 parts by mass or more, more preferably 40 parts by mass or more, out of a total of 100 parts by mass of the polyisocyanate (A1) charged at the time of synthesis. From the viewpoint of storage stability, the upper limit of the compounding amount of the aromatic polyisocyanate is preferably 60 parts by mass or less, more preferably 55 parts by mass or less.
就保存穩定性的觀點而言,與多元醇成分反應的聚異氰酸酯較佳為將脂肪族聚異氰酸酯、脂肪族聚異氰酸酯的衍生物中的至少一種與芳香族聚異氰酸酯併用。As the polyisocyanate reacted with the polyol component, it is preferable to use an aromatic polyisocyanate in combination with at least one of aliphatic polyisocyanate and derivatives of aliphatic polyisocyanate from the viewpoint of storage stability.
聚異氰酸酯(A1)中的所述聚異氰酸酯與多元醇成分的反應比例較佳為聚異氰酸酯中的異氰酸酯基與多元醇成分中的羥基的當量比[異氰酸酯基/羥基]為1.5~5.0的範圍。關於採用此種聚異氰酸酯(A1)的聚異氰酸酯(A),包含其的聚異氰酸酯組成物(X)的黏度成為適當範圍,塗敷性變得良好,並且包含含有聚異氰酸酯(A)的二液硬化型接著劑的塗膜的凝聚力變得良好,因此較佳。The reaction ratio of the polyisocyanate and the polyol component in the polyisocyanate (A1) is preferably such that the equivalent ratio [isocyanate group/hydroxyl group] of the isocyanate group in the polyisocyanate to the hydroxyl group in the polyol component is in the range of 1.5 to 5.0. Regarding the polyisocyanate (A) using such a polyisocyanate (A1), the viscosity of the polyisocyanate composition (X) containing it is in an appropriate range, the coatability becomes good, and the two liquids containing the polyisocyanate (A) are included. Since the cohesion force of the coating film of a hardening type adhesive becomes favorable, it is preferable.
就可縮短老化時間、確保適當的實際包裝性的方面而言,聚異氰酸酯(A)較佳為重量平均分子量(Mw)為100~10,000的範圍,更佳為200~5,000的範圍。 於聚異氰酸酯(A)為聚異氰酸酯(A1)的情況下,重量平均分子量(Mw)較佳為300~10,000的範圍。 The polyisocyanate (A) preferably has a weight average molecular weight (Mw) in the range of 100 to 10,000, more preferably in the range of 200 to 5,000, from the viewpoint of shortening the aging time and securing appropriate practical packaging properties. When polyisocyanate (A) is polyisocyanate (A1), weight average molecular weight (Mw) becomes like this. Preferably it is the range of 300-10,000.
聚異氰酸酯(A)較佳為異氰酸酯含有率為5質量%~20質量%。包含此種聚異氰酸酯(A)的聚異氰酸酯組成物(X)就成為適當的樹脂黏度、塗敷性優異的方面而言較佳。 聚異氰酸酯(A)的異氰酸酯含有率是藉由使用二-正丁基胺的滴定法求出的值。 The polyisocyanate (A) preferably has an isocyanate content of 5% by mass to 20% by mass. The polyisocyanate composition (X) containing such a polyisocyanate (A) is preferable at the point which becomes an appropriate resin viscosity and is excellent in coatability. The isocyanate content rate of polyisocyanate (A) is the value calculated|required by the titration method using di-n-butylamine.
(多元醇(B)) 作為多元醇(B),例如可列舉:乙二醇、丙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、3-甲基-1,5-戊二醇、1,6-己二醇、新戊二醇、甲基戊二醇、二甲基丁二醇、丁基乙基丙二醇、二乙二醇、三乙二醇、四乙二醇、二丙二醇、三丙二醇、雙羥基乙氧基苯、1,4-環己二醇、1,4-環己烷二甲醇、三乙二醇等二醇; (Polyol (B)) Examples of the polyhydric alcohol (B) include ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, and 3-methyl-1,5-pentanediol alcohol, 1,6-hexanediol, neopentyl glycol, methylpentanediol, dimethylbutanediol, butylethylpropylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, di Propylene glycol, tripropylene glycol, bishydroxyethoxybenzene, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, triethylene glycol and other diols;
甘油、三羥甲基丙烷、季戊四醇等三官能或四官能的脂肪族醇;雙酚A、雙酚F、氫化雙酚A、氫化雙酚F等雙酚;二聚物二醇;於所述二醇、三官能或四官能的脂肪族醇等聚合起始劑的存在下加成聚合環氧乙烷、環氧丙烷、環氧丁烷、苯環氧乙烷、表氯醇、四氫呋喃、伸環己基等環氧烷而成的聚醚多元醇;將該聚醚多元醇進一步利用所述芳香族聚異氰酸酯或脂肪族聚異氰酸酯進行高分子量化而成的聚醚胺基甲酸酯多元醇;藉由丙內酯、丁內酯、ε-己內酯、σ-戊內酯、β-甲基-σ-戊內酯等環狀酯化合物的開環聚合反應而獲得的聚酯與所述二醇、甘油、三羥甲基丙烷、季戊四醇等多元醇的反應物、即聚酯多元醇(1);Trifunctional or tetrafunctional aliphatic alcohols such as glycerin, trimethylolpropane, and pentaerythritol; bisphenols such as bisphenol A, bisphenol F, hydrogenated bisphenol A, and hydrogenated bisphenol F; dimer diols; Addition polymerization of ethylene oxide, propylene oxide, butylene oxide, phenylene oxide, epichlorohydrin, tetrahydrofuran, ethylene oxide, etc. Polyether polyols made of alkylene oxides such as cyclohexyl groups; polyether urethane polyols made of polyether polyols that are further increased in molecular weight by using the aromatic polyisocyanate or aliphatic polyisocyanate; The polyester obtained by the ring-opening polymerization reaction of cyclic ester compounds such as propiolactone, butyrolactone, ε-caprolactone, σ-valerolactone, β-methyl-σ-valerolactone and the like Reactants of polyols such as glycol, glycerin, trimethylolpropane, pentaerythritol, namely polyester polyol (1);
使所述二醇、二聚物二醇或雙酚等二官能型多元醇與多元羧酸反應而獲得的聚酯多元醇(2); 使所述三官能或四官能的脂肪族醇與多元羧酸反應而獲得的聚酯多元醇(3); 使二官能型多元醇、所述三官能或四官能的脂肪族醇與多元羧酸反應而獲得的聚酯多元醇(4); 二羥甲基丙酸、蓖麻油脂肪酸等羥基酸的聚合物、即聚酯多元醇(5); 使所述聚酯多元醇(1)~聚酯多元醇(5)與所述聚醚多元醇及芳香族聚異氰酸酯或脂肪族聚異氰酸酯反應而獲得的聚酯聚醚多元醇; 將所述聚酯多元醇(1)~聚酯多元醇(5)利用芳香族聚異氰酸酯或脂肪族聚異氰酸酯進行高分子量化而獲得的聚酯聚胺基甲酸酯多元醇; 蓖麻油、脫水蓖麻油、作為蓖麻油的氫化物的蓖麻硬化油、蓖麻油的環氧烷5莫耳~50莫耳加成體等蓖麻油系多元醇等、以及該些的混合物等。 Polyester polyol (2) obtained by reacting difunctional polyols such as diols, dimer diols, or bisphenols with polycarboxylic acids; A polyester polyol (3) obtained by reacting the trifunctional or tetrafunctional aliphatic alcohol with a polycarboxylic acid; A polyester polyol (4) obtained by reacting a difunctional polyol, the trifunctional or tetrafunctional aliphatic alcohol with a polycarboxylic acid; Polymers of hydroxy acids such as dimethylol propionic acid and castor oil fatty acid, namely polyester polyols (5); The polyester polyether polyol obtained by reacting the polyester polyol (1) to polyester polyol (5) with the polyether polyol and aromatic polyisocyanate or aliphatic polyisocyanate; Polyester polyurethane polyol obtained by increasing the molecular weight of the polyester polyol (1) to polyester polyol (5) by using aromatic polyisocyanate or aliphatic polyisocyanate; Castor oil-based polyols such as castor oil, dehydrated castor oil, hardened castor oil which is a hydrogenated product of castor oil, and an alkylene oxide 5-50 molar adduct of castor oil, and mixtures thereof.
作為所述聚酯多元醇(2)、(3)或(4)的製造中使用的多元羧酸,例如可列舉:琥珀酸、己二酸、壬二酸、癸二酸、十二烷二羧酸、馬來酸酐、富馬酸、1,3-環戊烷二羧酸、1,4-環己烷二羧酸等脂肪族二羧酸;對苯二甲酸、間苯二甲酸、1,4-萘二甲酸、2,5-萘二甲酸、2,6-萘二甲酸、萘二甲酸、聯苯二羧酸、1,2-雙(苯氧基)乙烷-p,p'-二羧酸等芳香族二羧酸;以及該些脂肪族或芳香族二羧酸的酐或酯形成性衍生物;對羥基苯甲酸、p-(2-羥基乙氧基)苯甲酸及該些的二羥基羧酸的酯形成性衍生物、二聚酸等多元酸類。Examples of the polyvalent carboxylic acid used in the production of the polyester polyol (2), (3) or (4) include succinic acid, adipic acid, azelaic acid, sebacic acid, dodecane di Aliphatic dicarboxylic acids such as carboxylic acid, maleic anhydride, fumaric acid, 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid; terephthalic acid, isophthalic acid, 1 ,4-naphthalene dicarboxylic acid, 2,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, naphthalene dicarboxylic acid, biphenyl dicarboxylic acid, 1,2-bis(phenoxy)ethane-p,p' - Aromatic dicarboxylic acids such as dicarboxylic acids; and anhydride or ester-forming derivatives of these aliphatic or aromatic dicarboxylic acids; p-hydroxybenzoic acid, p-(2-hydroxyethoxy)benzoic acid and such Polybasic acids such as ester-forming derivatives of some dihydroxycarboxylic acids and dimer acids.
作為多元醇(B),亦可使用具有多個羥基的三級胺化合物。具有多個羥基的三級胺化合物不僅羥基與聚異氰酸酯(A)反應而硬化,而且胺結構促進硬化反應,因此亦作為硬化促進劑發揮作用。 於具有多個羥基的三級胺化合物中,羥基的數量為兩個以上,較佳為2個~6個。具有多個羥基的三級胺化合物只要具有一個以上的三級胺基即可,較佳為具有1個~2個。 A tertiary amine compound having a plurality of hydroxyl groups can also be used as the polyol (B). The tertiary amine compound having a plurality of hydroxyl groups not only reacts with the polyisocyanate (A) to harden the hydroxyl groups, but also functions as a hardening accelerator because the amine structure promotes the hardening reaction. In the tertiary amine compound having multiple hydroxyl groups, the number of hydroxyl groups is two or more, preferably 2-6. The tertiary amine compound which has a some hydroxyl group should just have one or more tertiary amine groups, Preferably it has 1 - 2.
作為具有多個羥基的三級胺化合物,具體而言,可列舉:聚丙二醇伸乙基二胺醚、三(1,2-聚丙二醇)胺、N-乙基二乙醇胺、N-甲基-N-羥基乙基-N-羥基乙氧基乙基胺、五羥基丙基二乙三胺、四羥基丙基伸乙基二胺、N,N,N',N'-四(2-羥基丙基)伸乙基二胺、三乙醇胺、丙氧基化三乙醇胺等。As the tertiary amine compound having a plurality of hydroxyl groups, specifically, polypropylene glycol ethylene diamine ether, tris(1,2-polypropylene glycol) amine, N-ethyldiethanolamine, N-methyl- N-Hydroxyethyl-N-hydroxyethoxyethylamine, pentahydroxypropyldiethylenetriamine, tetrahydroxypropylethylenediamine, N,N,N',N'-tetrakis(2-hydroxypropyl base) ethylenediamine, triethanolamine, propoxylated triethanolamine, etc.
作為具有多個羥基的三級胺化合物,亦可使用市售品。作為市售品,例如可列舉艾迪科(ADEKA)股份有限公司製造的EDP-300、國都化工公司製造的ED-500或TE-360、陶氏(DOW)公司製造的沃拉諾TM800多元醇(VORANOL TM800Polyol)等。A commercial item can also be used as a tertiary amine compound which has several hydroxyl groups. Examples of commercially available products include EDP-300 manufactured by ADEKA Co., Ltd., ED-500 or TE-360 manufactured by Kokudo Chemical Co., Ltd., and Volano TM800 manufactured by Dow Corporation. Alcohol (VORANOL TM800Polyol), etc.
於多元醇(B)包含具有多個羥基的三級胺化合物的情況下,多元醇(B)中的三級胺化合物以外的多元醇與三級胺化合物的調配比例(三級胺化合物以外的多元醇/三級胺化合物(質量比))為100/5~100/70,更佳為100/10~100/70。When the polyol (B) contains a tertiary amine compound having a plurality of hydroxyl groups, the compounding ratio of the polyol other than the tertiary amine compound and the tertiary amine compound in the polyol (B) (other than the tertiary amine compound Polyol/tertiary amine compound (mass ratio)) is 100/5-100/70, more preferably 100/10-100/70.
作為多元醇(B),可將該些化合物單獨使用或組合多種使用。 多元醇(B)較佳為包含具有聚醚骨架的多元醇,尤佳為包含具有聚丙烯骨架的多元醇。此種多元醇(B)即使是無溶劑型,亦成為於25℃~60℃的溫度下能夠塗敷的黏度。另外,包含此種多元醇(B)的二液硬化型接著劑與二氧化矽及/或氧化鋁等金屬氧化物、鋁等金屬、以及樹脂膜的接著強度優異,而較佳。 These compounds can be used individually or in combination of multiple types as a polyol (B). The polyol (B) preferably includes a polyol having a polyether skeleton, more preferably includes a polyol having a polypropylene skeleton. Even if such a polyol (B) is a solvent-free type, it becomes the viscosity which can be applied at the temperature of 25 degreeC - 60 degreeC. In addition, the two-component curable adhesive containing such a polyol (B) is excellent in adhesive strength to metal oxides such as silica and/or alumina, metals such as aluminum, and resin films, and is preferable.
就塗敷適應性的觀點而言,相對於多元醇(B)總量,具有聚醚骨架的多元醇的含量較佳為5質量%以上,更佳為10質量%以上,進而佳為15質量%以上。關於具有聚醚骨架的多元醇的含量的上限,並無特別限制,多元醇(B)的總量亦可為具有聚醚骨架的多元醇,就二液硬化型接著劑的初始凝聚力的觀點而言,較佳為95質量%以下。From the viewpoint of coating suitability, the content of the polyol having a polyether skeleton is preferably at least 5% by mass, more preferably at least 10% by mass, and still more preferably 15% by mass based on the total amount of the polyol (B). %above. The upper limit of the content of the polyol having a polyether skeleton is not particularly limited, and the total amount of the polyol (B) may be a polyol having a polyether skeleton, depending on the initial cohesion of the two-component hardening adhesive. In other words, it is preferably 95% by mass or less.
就二液硬化型接著劑的初始凝聚力及塗敷適應性的觀點而言,多元醇(B)較佳為包含選自由蓖麻油、脫水蓖麻油、作為蓖麻油的氫化物的蓖麻硬化油、蓖麻油的環氧烷5莫耳~50莫耳加成體等蓖麻油系多元醇所組成的群組中的至少一種蓖麻油系化合物。相對於多元醇(B)總量,該些蓖麻油系化合物較佳為5質量%以上,更佳為10質量%以上,更佳為15質量%以上,更佳為20質量%以上。另外,關於蓖麻油系化合物的上限,並無特別限制,多元醇(B)的總量亦可為蓖麻油系化合物,就塗敷適應性的觀點而言,較佳為95質量%以下。From the viewpoint of the initial cohesion of the two-component hardening adhesive and the applicability, the polyol (B) preferably contains castor oil selected from the group consisting of castor oil, dehydrated castor oil, castor oil which is a hydrogenated product of castor oil, At least one castor oil-based compound in the group consisting of castor oil-based polyols such as an alkylene oxide 5-50 molar adduct of castor oil. The amount of these castor oil-based compounds is preferably at least 5% by mass, more preferably at least 10% by mass, more preferably at least 15% by mass, more preferably at least 20% by mass, based on the total amount of the polyol (B). In addition, the upper limit of the castor oil-based compound is not particularly limited, and the total amount of the polyol (B) may be a castor oil-based compound, but is preferably 95% by mass or less from the viewpoint of applicability.
多元醇(B)亦可包含反應性高的低分子量的多元醇(於常溫下為液體、分子量為150以下左右者)。藉由包含此種低分子量的多元醇,可加快與聚異氰酸酯(A)的反應。另一方面,若低分子量的多元醇的調配量過多,則有與聚異氰酸酯(A)的反應過快之虞。因此,低分子量的多元醇的含量較佳為多元醇(B)的5質量%以下,更佳為3質量%以下。The polyol (B) may include highly reactive low-molecular-weight polyols (liquid at room temperature, having a molecular weight of about 150 or less). By including such a low-molecular-weight polyol, the reaction with polyisocyanate (A) can be accelerated. On the other hand, when there is too much compounding quantity of the low molecular weight polyol, reaction with polyisocyanate (A) may be too quick. Therefore, the content of the low-molecular-weight polyol is preferably at most 5% by mass of the polyol (B), more preferably at most 3% by mass.
若多元醇(B)的重量平均分子量(Mw)為400~5000,則成為適當的黏度範圍,因此塗敷性變得良好,並且二液硬化型接著劑的凝聚力變得良好,而較佳。When the weight-average molecular weight (Mw) of the polyol (B) is 400 to 5000, it is in an appropriate viscosity range, so that the applicability becomes good, and the cohesive force of the two-component hardening adhesive becomes good, which is preferable.
多元醇(B)的羥基價較佳為50 mgKOH/g以上且300 mgKOH/g以下,更佳為100 mgKOH/g以上且250 mgKOH/g以下。 多元醇(B)的羥基價可利用日本工業標準(Japanese Industrial Standards,JIS)-K0070中記載的羥基價測定方法進行測定。 The hydroxyl value of the polyol (B) is preferably not less than 50 mgKOH/g and not more than 300 mgKOH/g, more preferably not less than 100 mgKOH/g and not more than 250 mgKOH/g. The hydroxyl value of the polyol (B) can be measured by the hydroxyl value measuring method described in Japanese Industrial Standards (JIS)-K0070.
(多胺(C)) 多元醇組成物(Y)較佳為包含多胺(C)。多胺(C)作為硬化促進劑發揮作用。 作為多胺(C),並無特別限定,可使用公知者。為了保持包含二液硬化型接著劑的塗膜的韌性,多胺(C)理想的是於分子內具有兩個以上的胺基(NH 2基、NHR基(R表示烷基))的化合物。 (Polyamine (C)) The polyol composition (Y) preferably contains polyamine (C). Polyamine (C) functions as a hardening accelerator. It does not specifically limit as a polyamine (C), A well-known thing can be used. The polyamine (C) is preferably a compound having two or more amine groups (NH 2 group, NHR group (R represents an alkyl group)) in the molecule in order to maintain the toughness of the coating film containing the two-component curing adhesive.
作為多胺(C),例如可列舉:亞甲基二胺、伸乙基二胺、異佛爾酮二胺、3,9-二丙烷胺-2,4,8,10-四氧雜螺十一烷、離胺酸、伸苯基二胺、2,2,4-三甲基六亞甲基二胺、甲伸苯基二胺、肼、哌嗪、六亞甲基二胺、伸丙基二胺、二環己基甲烷-4,4-二胺、2-羥基乙基伸乙基二胺、二-2-羥基乙基伸乙基二胺、二-2-羥基乙基伸丙基二胺、2-羥基丙基伸乙基二胺或二-2-羥基丙基伸乙基二胺、聚(丙二醇)二胺、聚(丙二醇)三胺、聚(丙二醇)四胺、1,2-二胺基丙烷、1,3-二胺基丙烷、Examples of polyamines (C) include methylenediamine, ethylenediamine, isophoronediamine, 3,9-dipropaneamine-2,4,8,10-tetraoxaspiro Undecane, lysine, phenylenediamine, 2,2,4-trimethylhexamethylenediamine, methylenediamine, hydrazine, piperazine, hexamethylenediamine, Propyldiamine, dicyclohexylmethane-4,4-diamine, 2-hydroxyethylethylenediamine, di-2-hydroxyethylethylenediamine, di-2-hydroxyethylpropylenediamine , 2-hydroxypropylethylenediamine or di-2-hydroxypropylethylenediamine, poly(propylene glycol) diamine, poly(propylene glycol) triamine, poly(propylene glycol) tetramine, 1,2-diamine propane, 1,3-diaminopropane,
1,4-二胺基丁烷、1,5-二胺基戊烷、1,6-二胺基己烷、1,7-二胺基庚烷、1,8-二胺基辛烷、1,9-二胺基壬烷、1,10-二胺基癸烷等、苄胺、二伸乙基三胺、二伸丙基三胺、三伸乙基四胺、三伸丙基四胺、四伸乙基五胺、四伸丙基五胺、五伸乙基六胺、九伸乙基十胺、三甲基六亞甲基二胺等、四(胺基甲基)甲烷、四(2-胺基乙基胺基甲基)甲烷、1,3-雙(2'-胺基乙基胺基)丙烷、三伸乙基-雙(三亞甲基)六胺、雙(3-胺基乙基)胺、雙六亞甲基三胺等、1,4-環己烷二胺、4,4'-亞甲基雙環己基胺、4,4'-亞異丙基雙環己基胺、降冰片烷二胺、1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-Diaminononane, 1,10-Diaminodecane, etc., Benzylamine, Diethylenetriamine, Dipropylenetriamine, Triethylenetetramine, Tripropylenetetramine Amine, tetraethylenepentamine, tetrapropylenepentamine, pentaethylenehexamine, nonaethylenedecylamine, trimethylhexamethylenediamine, etc., tetrakis (aminomethyl) methane, Tetrakis(2-aminoethylaminomethyl)methane, 1,3-bis(2'-aminoethylamino)propane, triethylene-bis(trimethylene)hexamine, bis(3 -aminoethyl)amine, bis-hexamethylenetriamine, etc., 1,4-cyclohexanediamine, 4,4'-methylenebiscyclohexylamine, 4,4'-isopropylidenebicyclohexyl Amine, norbornanediamine,
雙(胺基甲基)環己烷、二胺基二環己基甲烷、異佛爾酮二胺、薄荷烯二胺(menthene diamine)等、雙(胺基烷基)苯、雙(胺基烷基)萘、雙(氰基乙基)二伸乙基三胺、鄰伸二甲苯基二胺、間伸二甲苯基二胺、對伸二甲苯基二胺、伸苯基二胺、伸萘基二胺、二胺基二苯基甲烷、二胺基二乙基苯基甲烷、2,2-雙(4-胺基苯基)丙烷、4,4'-二胺基二苯醚、4,4'-二胺基二苯甲酮、4,4'-二胺基二苯醚、4,4'-二胺基二苯基碸、2,2'-二甲基-4,4'-二胺基二苯基甲烷、2,4'-二胺基聯苯、2,3'-二甲基-4,4'-二胺基聯苯、3,3'-二甲氧基-4,4'-二胺基聯苯、雙(胺基甲基)萘、雙(胺基乙基)萘等、N-甲基哌嗪、嗎啉、1,4-雙-(8-胺基丙基)-哌嗪、哌嗪-1,4-二氮雜環庚烷、1-(2'-胺基乙基哌嗪)、1-[2'-(2''-胺基乙基胺基)乙基]哌嗪、三環癸烷二胺、作為所述各種多胺與所述各種異氰酸酯成分的反應生成物的聚脲胺等。Bis(aminomethyl)cyclohexane, diaminodicyclohexylmethane, isophoronediamine, menthene diamine, etc., bis(aminoalkyl)benzene, bis(aminoalkane base) naphthalene, bis(cyanoethyl) diethylene triamine, o-xylylene diamine, m-xylylene diamine, p-xylylene diamine, phenylene diamine, naphthyl diamine , diaminodiphenylmethane, diaminodiethylphenylmethane, 2,2-bis(4-aminophenyl)propane, 4,4'-diaminodiphenyl ether, 4,4' -Diaminobenzophenone, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylphenone, 2,2'-dimethyl-4,4'-diamine Diphenylmethane, 2,4'-diaminobiphenyl, 2,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4 '-Diaminobiphenyl, bis(aminomethyl)naphthalene, bis(aminoethyl)naphthalene, etc., N-methylpiperazine, morpholine, 1,4-bis-(8-aminopropyl )-piperazine, piperazine-1,4-diazepane, 1-(2'-aminoethylpiperazine), 1-[2'-(2''-aminoethylamino ) ethyl]piperazine, tricyclodecanediamine, polyurea amine which is a reaction product of the above-mentioned various polyamines and the above-mentioned various isocyanate components, and the like.
作為多胺(C),為了保持包含二液硬化型接著劑的塗膜的柔軟性,較佳為使用主鏈具有聚醚結構的聚醚胺。 該些多胺(C)可單獨使用,亦可併用兩種以上。 As the polyamine (C), it is preferable to use a polyetheramine having a polyether structure in the main chain in order to maintain the flexibility of a coating film containing a two-component curing adhesive. These polyamines (C) may be used alone or in combination of two or more.
作為多胺(C),亦可使用市售品。作為市售品,可列舉巴斯夫(BASF)公司製造的EC-310、EC-303等。A commercial item can also be used as a polyamine (C). Examples of commercially available products include EC-310 and EC-303 manufactured by BASF Corporation.
聚異氰酸酯組成物(X)中的官能基(聚異氰酸酯(A)所具有的異氰酸酯基)與多元醇組成物(Y)中的官能基(多元醇(B)所具有的羥基、多胺(C)所具有的胺基)的莫耳比[異氰酸酯基/(羥基+胺基)]理想的是0.5~5.0,就二液硬化型接著劑的接著性能的觀點而言,進而理想的是1.0~3.0的範圍。Functional groups in the polyisocyanate composition (X) (isocyanate groups in the polyisocyanate (A)) and functional groups in the polyol composition (Y) (hydroxyl groups in the polyol (B), polyamines (C ) molar ratio [isocyanate group/(hydroxyl+amine group)] is preferably 0.5 to 5.0, and more preferably 1.0 to 5.0 from the viewpoint of adhesive performance of the two-component hardening adhesive 3.0 range.
多元醇組成物(Y)中的多元醇(B)與多胺(C)的比例理想的是源自多胺(C)的胺基與源自多元醇(B)的羥基的莫耳比[胺基/羥基]為0.001~2.0,就兼具二液硬化型接著劑的接著強度與加工外觀及加工性的實用性的觀點而言,更佳為0.1~1.0的範圍。若所述莫耳比為0.001以上,則使用二液硬化型接著劑製造的積層膜的加工性變得良好。若所述莫耳比為2.0以下,則二液硬化型接著劑的接著強度變得良好。The ratio of the polyol (B) to the polyamine (C) in the polyol composition (Y) is ideally the molar ratio of the amine group derived from the polyamine (C) to the hydroxyl group derived from the polyol (B)[ Amino group/hydroxyl group] is 0.001 to 2.0, and is more preferably in the range of 0.1 to 1.0 from the practical point of view of both the adhesive strength of the two-component hardening adhesive, the processed appearance, and the workability. When the said molar ratio is 0.001 or more, the processability of the laminated film manufactured using a two-component hardening type adhesive becomes favorable. When the said molar ratio is 2.0 or less, the adhesive strength of a two-component curable adhesive becomes favorable.
(溶劑) 本實施方式的二液硬化型接著劑可用作無溶劑型接著劑,本實施方式的二液硬化型接著劑亦可視需要含有溶劑。 本實施方式中,所謂「溶劑」是指可溶解聚異氰酸酯組成物(X)及/或多元醇組成物(Y)的溶解性高的有機溶劑。另外,本實施方式中,所謂「無溶劑」是指不包含該些溶解性高的有機溶劑。 (solvent) The two-component hardening adhesive of this embodiment can be used as a solvent-free adhesive, and the two-component hardening adhesive of this embodiment may contain a solvent as needed. In this embodiment, the term "solvent" refers to a highly soluble organic solvent capable of dissolving the polyisocyanate composition (X) and/or the polyol composition (Y). In addition, in the present embodiment, "non-solvent" means not including these highly soluble organic solvents.
作為溶解性高的有機溶劑(溶劑),具體而言,可列舉:甲苯、二甲苯、二氯甲烷、四氫呋喃、甲醇、乙醇、異丙醇、乙酸甲酯、乙酸乙酯、乙酸正丁酯、丙酮、甲基乙基酮(Methyl Ethyl Ketone,MEK)、環己酮、正己烷、環己烷等。該些中,甲苯、二甲苯、二氯甲烷、四氫呋喃、乙酸甲酯、乙酸乙酯是溶解性特別高的有機溶劑。Examples of highly soluble organic solvents (solvents) specifically include toluene, xylene, methylene chloride, tetrahydrofuran, methanol, ethanol, isopropanol, methyl acetate, ethyl acetate, n-butyl acetate, Acetone, methyl ethyl ketone (Methyl Ethyl Ketone, MEK), cyclohexanone, n-hexane, cyclohexane, etc. Among these, toluene, xylene, methylene chloride, tetrahydrofuran, methyl acetate, and ethyl acetate are particularly high-soluble organic solvents.
關於本實施方式的二液硬化型接著劑,於要求降低黏度的情況下,可使用溶劑稀釋後使用,以便成為所期望的黏度。於該情況下,可使用溶劑僅稀釋聚異氰酸酯組成物(X)或多元醇組成物(Y)中的一者,亦可將兩者稀釋。The two-component hardening adhesive of this embodiment can be diluted with a solvent and used so that the viscosity can be desired when lowering the viscosity is required. In this case, only one of the polyisocyanate composition (X) or the polyol composition (Y) may be diluted with a solvent, or both may be diluted.
作為本實施方式的二液硬化型接著劑中可含有的有機溶劑,例如可列舉:甲醇、乙醇、異丙醇、乙酸甲酯、乙酸乙酯、乙酸正丁酯、丙酮、甲基乙基酮(MEK)、環己酮、甲苯、二甲苯、正己烷、環己烷等。該些中,就聚異氰酸酯組成物(X)及多元醇組成物(Y)的溶解性的方面而言,較佳為使用乙酸乙酯及/或甲基乙基酮(MEK),尤佳為使用乙酸乙酯。 本實施方式的二液硬化型接著劑中的有機溶劑的含量可根據所要求的黏度來適宜決定,例如可設為20質量%~50質量%。 Examples of organic solvents that can be contained in the two-component curing adhesive of this embodiment include methanol, ethanol, isopropanol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, and methyl ethyl ketone. (MEK), cyclohexanone, toluene, xylene, n-hexane, cyclohexane, etc. Among these, in terms of the solubility of the polyisocyanate composition (X) and the polyol composition (Y), it is preferable to use ethyl acetate and/or methyl ethyl ketone (MEK), and it is particularly preferable to use Use ethyl acetate. The content of the organic solvent in the two-component hardening type adhesive agent of this embodiment can be suitably determined according to the required viscosity, For example, it can set it as 20 mass % - 50 mass %.
(觸媒) 本實施方式的二液硬化型接著劑亦可含有觸媒。觸媒可僅包含於聚異氰酸酯組成物(X)與多元醇組成物(Y)中的任一者中,亦可包含於兩者中。一般而言,就與聚異氰酸酯組成物的反應性高且於聚異氰酸酯組成物(X)與多元醇組成物(Y)接觸後使觸媒有效地發揮作用的觀點而言,觸媒較佳為僅包含於多元醇組成物(Y)中。觸媒亦可於二液硬化型接著劑的塗敷時含有於聚異氰酸酯組成物(X)及/或多元醇組成物(Y)中。 (catalyst) The two-component curing adhesive of this embodiment may also contain a catalyst. The catalyst may be included in only one of the polyisocyanate composition (X) and the polyol composition (Y), or may be included in both. In general, the catalyst is preferably Contained only in the polyol composition (Y). The catalyst may be contained in the polyisocyanate composition (X) and/or the polyol composition (Y) at the time of application of the two-component curing adhesive.
藉由二液硬化型接著劑包含觸媒,可促進二液硬化型接著劑的硬化,且抑制以芳香族胺為代表的有害的低分子化學物質自使用二液硬化型接著劑而製造的積層膜中溶出。即,觸媒亦與多胺(C)等同樣地作為硬化促進劑發揮作用。By including a catalyst in the two-component hardening adhesive, the hardening of the two-component hardening adhesive can be accelerated, and harmful low-molecular chemical substances represented by aromatic amines can be inhibited from laminating from the two-component hardening adhesive. dissolved in the film. That is, the catalyst functions as a hardening accelerator similarly to the polyamine (C) and the like.
作為觸媒,只要是促進聚異氰酸酯組成物(X)與多元醇組成物(Y)的胺基甲酸酯化反應的觸媒即可,並無特別限制。作為觸媒,例如可使用金屬系觸媒、胺系觸媒、二氮雜雙環十一烯(diazabicycloundecene,DBU)、脂肪族環狀醯胺化合物、鈦螯合物等。The catalyst is not particularly limited as long as it accelerates the urethanization reaction of the polyisocyanate composition (X) and the polyol composition (Y). As the catalyst, for example, metal-based catalysts, amine-based catalysts, diazabicycloundecene (DBU), aliphatic cyclic amide compounds, titanium chelate compounds, and the like can be used.
作為金屬系觸媒,可列舉金屬錯合物系觸媒、無機金屬系觸媒、有機金屬系觸媒。 作為金屬錯合物系觸媒,可列舉選自由Fe(鐵)、Mn(錳)、Cu(銅)、Zr(鋯)、Th(釷)、Ti(鈦)、Al(鋁)及Co(鈷)所組成的群組中的金屬的乙醯丙酮鹽等。具體而言,例如可列舉:乙醯丙酮鐵、乙醯丙酮錳、乙醯丙酮銅、乙醯丙酮氧化鋯等。該些金屬錯合物系觸媒中,就毒性與觸媒活性的方面而言,較佳為乙醯丙酮鐵(Fe(acac) 3)及/或乙醯丙酮錳(Mn(acac) 2)。 Examples of the metal-based catalyst include metal complex-based catalysts, inorganic metal-based catalysts, and organometallic-based catalysts. As the metal complex catalyst, there may be selected from Fe (iron), Mn (manganese), Cu (copper), Zr (zirconium), Th (thorium), Ti (titanium), Al (aluminum) and Co ( Cobalt) metal acetylacetonates in the group consisting of, etc. Specifically, for example, iron acetylacetonate, manganese acetylacetonate, copper acetylacetonate, zirconia acetylacetonate, etc. may be mentioned. Among these metal complex catalysts, in terms of toxicity and catalytic activity, iron acetylacetonate (Fe(acac) 3 ) and/or manganese acetylacetonate (Mn(acac) 2 ) are preferred. .
作為有機金屬系觸媒,可列舉:二乙酸亞錫(stannous diacetate)、二辛酸亞錫、二油酸亞錫、二月桂酸亞錫、二丁基氧化錫、二乙酸二丁基錫、二月桂酸二丁基錫、二丁基二氯化錫、二月桂酸二辛基錫、辛酸鎳、環烷酸鎳、辛酸鈷、環烷酸鈷、辛酸鉍、環烷酸鉍、新癸酸鉍、新癸酸鋅等。該些中的較佳的有機金屬系觸媒為二辛酸亞錫、二月桂酸二丁基錫、新癸酸鉍、新癸酸鋅或該些的混合物。Examples of the organometallic catalyst include stannous diacetate, stannous dioctoate, stannous dioleate, stannous dilaurate, dibutyltin oxide, dibutyltin diacetate, dilauric acid Dibutyltin, dibutyltin dichloride, dioctyltin dilaurate, nickel octoate, nickel naphthenate, cobalt octoate, cobalt naphthenate, bismuth octoate, bismuth naphthenate, bismuth neodecanoate, neodecanoate Zinc acid etc. Preferred organometallic catalysts among these are stannous dioctoate, dibutyltin dilaurate, bismuth neodecanoate, zinc neodecanoate, or mixtures thereof.
作為胺系觸媒,例如可列舉:三伸乙基二胺、2-甲基三伸乙基二胺、 啶(quinuclidine)、2-甲基 啶等。該些中,就觸媒活性優異且於工業上能夠獲取的方面而言,作為胺系觸媒,較佳為使用三伸乙基二胺及/或2-甲基三伸乙基二胺。 As the amine-based catalyst, for example, triethylenediamine, 2-methyltriethylenediamine, quinuclidine, 2-methyl Pyridine etc. Among these, it is preferable to use triethylenediamine and/or 2-methyltriethylenediamine as the amine-based catalyst in terms of being excellent in catalytic activity and being industrially available.
作為其他三級胺系觸媒,可列舉:N,N,N',N'-四甲基伸乙基二胺、N,N,N',N'-四甲基伸丙基二胺、N,N,N',N'',N''-五甲基二伸乙基三胺、N,N,N',N'',N''-五甲基-(3-胺基丙基)伸乙基二胺、N,N,N',N'',N''-五甲基二伸丙基三胺、N,N,N',N'-四甲基六亞甲基二胺、雙(2-二甲基胺基乙基)醚、二甲基乙醇胺、二甲基異丙醇胺、二甲基胺基乙氧基乙醇、N,N-二甲基-N'-(2-羥基乙基)伸乙基二胺、N,N-二甲基-N'-(2-羥基乙基)丙二胺、雙(二甲基胺基丙基)胺、雙(二甲基胺基丙基)異丙醇胺、3- 啶醇、N,N,N',N'-四甲基胍、1,3,5-三(N,N-二甲基胺基丙基)六氫-S-三嗪、1,8-二氮雜雙環[5.4.0]十一碳烯-7、N-甲基-N'-(2-二甲基胺基乙基)哌嗪、N,N'-二甲基哌嗪、二甲基環己胺、N-甲基嗎啉、N-乙基嗎啉、1-甲基咪唑、1,2-二甲基咪唑、1-異丁基-2-甲基咪唑、1-二甲基胺基丙基咪唑、N,N-二甲基己醇胺、N-甲基-N'-(2-羥基乙基)哌嗪、1-(2-羥基乙基)咪唑、1-(2-羥基丙基)咪唑、1-(2-羥基乙基)-2-甲基咪唑、1-(2-羥基丙基)-2-甲基咪唑等。 As other tertiary amine catalysts, N,N,N',N'-tetramethylethylenediamine, N,N,N',N'-tetramethylpropylenediamine, N,N,N',N'',N''-pentamethyldiethylenetriamine, N,N,N',N'',N''-pentamethyl-(3-aminopropane base) ethylenediamine, N,N,N',N'',N''-pentamethyldipropylenetriamine, N,N,N',N'-tetramethylhexamethylene Diamine, bis(2-dimethylaminoethyl)ether, dimethylethanolamine, dimethylisopropanolamine, dimethylaminoethoxyethanol, N,N-dimethyl-N' -(2-hydroxyethyl)ethylenediamine, N,N-dimethyl-N'-(2-hydroxyethyl)propylenediamine, bis(dimethylaminopropyl)amine, bis( Dimethylaminopropyl) isopropanolamine, 3- Pyridyl alcohol, N,N,N',N'-tetramethylguanidine, 1,3,5-tris(N,N-dimethylaminopropyl)hexahydro-S-triazine, 1,8- Diazabicyclo[5.4.0]undecene-7, N-methyl-N'-(2-dimethylaminoethyl)piperazine, N,N'-dimethylpiperazine, di Methylcyclohexylamine, N-methylmorpholine, N-ethylmorpholine, 1-methylimidazole, 1,2-dimethylimidazole, 1-isobutyl-2-methylimidazole, 1-di Methylaminopropylimidazole, N,N-Dimethylhexanolamine, N-methyl-N'-(2-hydroxyethyl)piperazine, 1-(2-hydroxyethyl)imidazole, 1- (2-hydroxypropyl)imidazole, 1-(2-hydroxyethyl)-2-methylimidazole, 1-(2-hydroxypropyl)-2-methylimidazole and the like.
作為可用作觸媒的脂肪族環狀醯胺化合物,例如可列舉:δ-戊內醯胺、ε-己內醯胺、ω-庚內醯胺(enantholactam)、η-辛內醯胺(capryllactam)、β-丙內醯胺等。該些脂肪族環狀醯胺化合物中,ε-己內醯胺可更有效地促進二液硬化型接著劑的硬化。Examples of aliphatic cyclic amide compounds that can be used as catalysts include: δ-valerolactam, ε-caprolactam, ω-enantholactam (enantholactam), η-octylactam ( capryllactam), β-propiolactam, etc. Among these aliphatic cyclic amide compounds, ε-caprolactam can more effectively accelerate the hardening of the two-component hardening adhesive.
本實施方式的二液硬化型接著劑中的觸媒的含量並無特別限制,可設為公知的使用量。相對於二液硬化型接著劑的總固體成分,觸媒的含量例如可設為0.001質量%~5.0質量%。The content of the catalyst in the two-component curing adhesive of this embodiment is not particularly limited, and may be used in a known amount. The content of the catalyst may be, for example, 0.001 mass % to 5.0 mass % with respect to the total solid content of the two-component hardening type adhesive.
(接著促進劑) 本實施方式的二液硬化型接著劑亦可含有接著促進劑。接著促進劑可僅包含於聚異氰酸酯組成物(X)與多元醇組成物(Y)中的任一者中,亦可包含於兩者中。接著促進劑與聚異氰酸酯組成物(X)的反應性高,因此較佳為於聚異氰酸酯組成物(X)與多元醇組成物(Y)接觸後發揮作用。因此,接著促進劑較佳為僅包含於多元醇組成物(Y)中。接著促進劑亦可於二液硬化型接著劑的塗敷時含有於聚異氰酸酯組成物(X)及/或多元醇組成物(Y)中。 作為接著促進劑,可列舉:矽烷偶合劑、鈦酸酯系偶合劑、鋁系偶合劑、環氧樹脂等。 (followed by Accelerator) The two-component hardening adhesive of this embodiment may also contain an adhesion accelerator. Next, the accelerator may be included in only one of the polyisocyanate composition (X) and the polyol composition (Y), or may be included in both. Then, the accelerator has high reactivity with the polyisocyanate composition (X), so it is preferable to function after the polyisocyanate composition (X) and the polyol composition (Y) are in contact. Therefore, it is preferable that the accelerator is contained only in the polyol composition (Y). Next, the accelerator may be contained in the polyisocyanate composition (X) and/or the polyol composition (Y) at the time of application of the two-component curing adhesive. Examples of the adhesion accelerator include silane coupling agents, titanate-based coupling agents, aluminum-based coupling agents, and epoxy resins.
作為矽烷偶合劑,例如可列舉:γ-胺基丙基三乙氧基矽烷、3-縮水甘油基氧基丙基三甲氧基矽烷、γ-胺基丙基三甲氧基矽烷、N-β(胺基乙基)-γ-胺基丙基三甲氧基矽烷、N-β(胺基乙基)-γ-胺基丙基三甲基二甲氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷等胺基矽烷;β-(3,4-環氧環己基)乙基三甲氧基矽烷、γ-縮水甘油氧基丙基三甲氧基矽烷、γ-縮水甘油氧基丙基三乙氧基矽烷等環氧矽烷;乙烯基三(β-甲氧基乙氧基)矽烷、乙烯基三乙氧基矽烷、乙烯基三甲氧基矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷等乙烯基矽烷;六甲基二矽氮烷、γ-巰基丙基三甲氧基矽烷等。As the silane coupling agent, for example, γ-aminopropyltriethoxysilane, 3-glycidyloxypropyltrimethoxysilane, γ-aminopropyltrimethoxysilane, N-β( Aminoethyl)-γ-aminopropyltrimethoxysilane, N-β(aminoethyl)-γ-aminopropyltrimethoxysilane, N-phenyl-γ-amine β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, γ-glycidyloxypropyltrimethoxysilane, γ-glycidyloxy Propyltriethoxysilane and other epoxysilanes; vinyltris(β-methoxyethoxy)silane, vinyltriethoxysilane, vinyltrimethoxysilane, γ-methacryloxysilane Propyltrimethoxysilane and other vinylsilanes; hexamethyldisilazane, γ-mercaptopropyltrimethoxysilane, etc.
作為鈦酸酯系偶合劑,例如可列舉:四異丙氧基鈦、四-正丁氧基鈦、鈦酸丁酯二聚物、鈦酸四硬脂酯、乙醯丙酮鈦、乳酸鈦、四辛二醇鈦酸酯、四硬脂氧基鈦等。 作為鋁系偶合劑,例如可列舉乙醯烷氧基二異丙醇鋁等。 As a titanate-based coupling agent, for example, tetraisopropoxytitanium, tetra-n-butoxytitanium, butyl titanate dimer, tetrastearyl titanate, titanium acetylacetonate, titanium lactate, Tetraoctyl glycol titanate, tetrastearyl titanium, and the like. As an aluminum-type coupling agent, acetoalkoxy aluminum diisopropoxide etc. are mentioned, for example.
作為環氧樹脂,可列舉:一般市售的表雙(epibis)型、酚醛清漆型、β-甲基表氯型(β-methyl epichloro type)、環狀環氧乙烷型、縮水甘油醚型、縮水甘油酯型、聚二醇醚型、二醇醚型、環氧化脂肪酸酯型、多元羧酸酯型、胺基縮水甘油基型、間苯二酚型等各種環氧樹脂。Examples of epoxy resins include: generally commercially available epibis type, novolak type, β-methyl epichloro type, cyclic oxirane type, and glycidyl ether type. , glycidyl ester type, polyglycol ether type, glycol ether type, epoxidized fatty acid ester type, polycarboxylate type, amino glycidyl type, resorcinol type and other epoxy resins.
本實施方式的二液硬化型接著劑中的接著促進劑的含量並無特別限制,可設為公知的使用量。相對於二液硬化型接著劑的總固體成分,接著促進劑的含量例如可設為0質量%~50質量%。The content of the adhesion promoter in the two-component hardening type adhesive agent of this embodiment is not specifically limited, It can be made into a well-known usage amount. The content of the adhesion accelerator can be, for example, 0% by mass to 50% by mass with respect to the total solid content of the two-component hardening adhesive.
(顏料) 本實施方式的二液硬化型接著劑亦可視需要併用顏料。顏料可僅包含於聚異氰酸酯組成物(X)與多元醇組成物(Y)中的任一者中,亦可包含於兩者中。顏料亦可於二液硬化型接著劑的塗敷時含有於聚異氰酸酯組成物(X)及/或多元醇組成物(Y)中。 (pigment) The two-component hardening type adhesive agent of this embodiment may use a pigment together as needed. The pigment may be included in only one of the polyisocyanate composition (X) and the polyol composition (Y), or may be included in both. The pigment may be contained in the polyisocyanate composition (X) and/or the polyol composition (Y) at the time of application of the two-component hardening adhesive.
作為顏料,並無特別限定,揭示了各種顏料。作為顏料,例如可列舉:「塗料原料便覽1970年度版」(日本塗料工業會編)中記載的體質顏料、白顏料、黑顏料、灰色顏料、紅色顏料、茶色顏料、綠色顏料、藍顏料、金屬粉顏料、發光顏料、珍珠色顏料等有機顏料、無機顏料、塑膠顏料等。The pigment is not particularly limited, and various pigments are disclosed. Examples of pigments include extender pigments, white pigments, black pigments, gray pigments, red pigments, brown pigments, green pigments, blue pigments, metallic Powder pigments, luminous pigments, pearl pigments and other organic pigments, inorganic pigments, plastic pigments, etc.
作為有機顏料,例如可列舉:聯苯胺黃、耐曬黃、色澱紅4R等各種不溶性偶氮顏料;色澱紅C、胭脂紅6B、棗紅(bordeaux)10等溶性偶氮顏料;酞菁藍、酞菁綠等各種(銅)酞菁系顏料;羅丹明色澱、甲基紫色澱等各種鹼性染色色澱;喹啉色澱、堅牢天藍等各種媒染染料系顏料;蒽醌系顏料、硫靛系顏料、紫環酮系顏料等各種建染染料系顏料;鮮貴紅B(Cinquasia RedB)等各種喹吖啶酮系顏料;二噁嗪紫等各種二噁嗪系顏料;克勞莫夫塔爾(Cromophtal)等各種縮合偶氮顏料;苯胺黑等。Examples of organic pigments include various insoluble azo pigments such as benzidine yellow, sunfast yellow, and lake red 4R; soluble azo pigments such as lake red C, carmine 6B, and
作為無機顏料,例如可列舉:如黃鉛、鉻酸鋅、鉬橙等之類的各種鉻酸鹽;普魯士藍等各種亞鐵氰化物;氧化鈦、鋅華、瑪皮柯棕黃(mapico yellow)、氧化鐵、鐵丹、氧化鉻綠、氧化鋯等各種金屬氧化物;鎘黃、鎘紅、硫化汞等各種硫化物或硒化物;硫酸鋇、硫酸鉛等各種硫酸鹽;矽酸鈣、群青等各種矽酸鹽;碳酸鈣、碳酸鎂等各種碳酸鹽;鈷紫羅蘭、錳紫等各種磷酸鹽;鋁粉、金粉、銀粉、銅粉、青銅粉、黃銅粉等各種金屬粉末顏料;該些金屬的薄片顏料、雲母/薄片顏料;被覆有金屬氧化物的形態的雲母/薄片顏料、雲母狀氧化鐵顏料等金屬顏料或珠光顏料;石墨、碳黑等。Examples of inorganic pigments include: various chromates such as yellow lead, zinc chromate, and molybdenum orange; various ferrocyanides such as Prussian blue; ), iron oxide, red iron, chromium oxide green, zirconia and other metal oxides; cadmium yellow, cadmium red, mercury sulfide and other sulfides or selenides; barium sulfate, lead sulfate and other sulfates; calcium silicate, Various silicates such as ultramarine blue; various carbonates such as calcium carbonate and magnesium carbonate; various phosphates such as cobalt violet and manganese violet; various metal powder pigments such as aluminum powder, gold powder, silver powder, copper powder, bronze powder, and brass powder; the Some metal flake pigments, mica/flake pigments; metal pigments such as mica/flake pigments coated with metal oxides, mica-like iron oxide pigments or pearlescent pigments; graphite, carbon black, etc.
作為體質顏料,例如可列舉:沈降性硫酸鋇、白堊、沈降碳酸鈣、碳酸氫鈣、寒水石、氧化鋁白、二氧化矽、含水微粉二氧化矽(白碳)、超微粉無水二氧化矽(艾羅西爾(Aerosil))、矽砂(二氧化矽砂)、滑石、沈降性碳酸鎂、膨潤土、黏土、高嶺土、黃土等。 作為塑膠顏料,例如可列舉DIC股份有限公司製造的「格蘭多(GRANDOLL)PP-1000」、「PP-2000S」等。 Examples of extender pigments include: precipitated barium sulfate, chalk, precipitated calcium carbonate, calcium bicarbonate, cold water stone, alumina white, silica, hydrous fine powder silica (white carbon), superfine powder anhydrous silica (Aerosil), silica sand (silicon dioxide sand), talc, settled magnesium carbonate, bentonite, clay, kaolin, loess, etc. Examples of plastic pigments include "Grandoll PP-1000" and "PP-2000S" manufactured by DIC Corporation.
作為顏料,就耐久性、耐侯性、設計性優異的方面而言,更佳為使用作為白色顏料的氧化鈦、鋅華等無機氧化物、作為黑色顏料的碳黑。As the pigment, it is more preferable to use inorganic oxides such as titanium oxide and zinc vitreous as white pigments, and carbon black as black pigments in terms of excellent durability, weather resistance, and designability.
相對於聚異氰酸酯組成物(X)與多元醇組成物(Y)的總固體成分合計100質量份,本實施方式的二液硬化型接著劑中的顏料的含量較佳為設為1質量份~400質量份,更佳為設為10質量份~300質量份。若顏料的含量為1質量份~400質量份,則成為接著性、耐黏連性優異的二液硬化型接著劑。The content of the pigment in the two-component curable adhesive of the present embodiment is preferably 1 to 10 parts by mass based on 100 parts by mass of the total solid content of the polyisocyanate composition (X) and the polyol composition (Y). 400 parts by mass, more preferably 10 to 300 parts by mass. When content of a pigment is 1 mass part - 400 mass parts, it becomes a two-component hardening type adhesive agent excellent in adhesiveness and blocking resistance.
(添加劑) 本發明的二液硬化型接著劑視需要除了所述成分以外亦可含有其他添加劑。添加劑可僅包含於聚異氰酸酯組成物(X)與多元醇組成物(Y)中的任一者中,亦可包含於兩者中。添加劑可於二液硬化型接著劑的塗敷時包含於聚異氰酸酯組成物(X)及/或多元醇組成物(Y)中。 (additive) The two-component hardening adhesive of the present invention may contain other additives other than the above-mentioned components as needed. The additive may be contained in only one of the polyisocyanate composition (X) and the polyol composition (Y), or may be contained in both. The additive may be contained in the polyisocyanate composition (X) and/or the polyol composition (Y) at the time of application of the two-component hardening adhesive.
作為添加劑,例如可列舉:調平劑;膠體狀二氧化矽、氧化鋁溶膠等無機微粒子;聚甲基丙烯酸甲酯系的有機微粒子;消泡劑;流掛性防止劑;濕潤分散劑;黏性調整劑;紫外線吸收劑;金屬鈍化劑;過氧化物分解劑;阻燃劑;補強劑;塑化劑;潤滑劑;防鏽劑;螢光性增白劑;無機系熱線吸收劑;防焰劑;抗靜電劑;脫水劑等。Examples of additives include: leveling agents; inorganic fine particles such as colloidal silica and alumina sol; organic fine particles of polymethyl methacrylate; defoamers; anti-sagging agents; property regulator; ultraviolet absorber; metal deactivator; peroxide decomposer; flame retardant; reinforcing agent; plasticizer; lubricant; rust inhibitor; fluorescent whitening agent; Flame agent; antistatic agent; dehydrating agent, etc.
本實施方式的二液硬化型接著劑是使用聚異氰酸酯組成物(X)與多元醇組成物(Y)的硬化反應的二液硬化型接著劑,聚異氰酸酯組成物(X)包含聚異氰酸酯(A),多元醇組成物(Y)包含多元醇(B)且伸長黏度為1 Pa·s以下。因此,關於本實施方式的二液硬化型接著劑,即使使用其進行於膜上塗佈含有多元醇組成物(Y)的成分的步驟,亦不易產生由多元醇組成物(Y)引起的飛墨且初始凝聚力亦優異。 因此,本實施方式的二液硬化型接著劑例如可適合用於使用包括二液混合塗佈步驟的製造方法、包括二液分別塗佈步驟的製造方法等製造方法來製造積層膜的情況。 The two-component curable adhesive of this embodiment is a two-component curable adhesive using a curing reaction between a polyisocyanate composition (X) and a polyol composition (Y), and the polyisocyanate composition (X) contains polyisocyanate (A ), the polyol composition (Y) contains the polyol (B) and has an elongational viscosity of 1 Pa·s or less. Therefore, even if the step of applying the component containing the polyol composition (Y) on the film is performed using the two-component curable adhesive of the present embodiment, it is difficult to generate flyaway caused by the polyol composition (Y). Ink and initial cohesion is also excellent. Therefore, the two-component curable adhesive of this embodiment can be suitably used, for example, in the case of producing a laminated film using a production method including a two-component mixing coating step, a production method including a two-component coating step, or the like.
尤其是,先前於使用包括在膜上僅塗佈多元醇組成物(Y)的二液分別塗佈步驟的方法來製造積層膜的情況下,容易產生由多元醇組成物(Y)引起的飛墨。根據本實施方式的二液硬化型接著劑,藉由多元醇組成物(Y)的伸長黏度為1 Pa·s以下,可抑制飛墨的產生。另外,於包括二液分別塗佈步驟的方法中,有時初始凝聚力不足,本發明中,亦能夠實現初始凝聚力的早期表現。 因此,本實施方式的二液硬化型接著劑尤其是可適合用於使用包括在膜上僅塗佈多元醇組成物(Y)的二液分別塗佈步驟的方法來製造積層膜的情況。 In particular, in the case of producing a laminated film using a method including a two-liquid coating step of coating only the polyol composition (Y) on the film, splashes caused by the polyol composition (Y) tend to occur. ink. According to the two-component curable adhesive of the present embodiment, since the elongational viscosity of the polyol composition (Y) is 1 Pa·s or less, occurrence of misting can be suppressed. In addition, in the method including the step of separately applying two liquids, the initial cohesive force may be insufficient. In the present invention, the early expression of the initial cohesive force can also be realized. Therefore, the two-component curable adhesive of this embodiment can be suitably used especially when manufacturing a laminated film using the method including the two-component coating process of coating only the polyol composition (Y) on a film separately.
本實施方式的二液硬化型接著劑中,多元醇組成物(Y)的伸長黏度為1 Pa·s以下,因此多元醇組成物(Y)具有良好的流動性。因此,本實施方式的二液硬化型接著劑中,多元醇組成物(Y)與聚異氰酸酯組成物(X)的反應性良好。因此,可降低老化溫度,或者縮短老化時間。In the two-component curable adhesive of the present embodiment, since the elongational viscosity of the polyol composition (Y) is 1 Pa·s or less, the polyol composition (Y) has good fluidity. Therefore, in the two-component curable adhesive of the present embodiment, the reactivity between the polyol composition (Y) and the polyisocyanate composition (X) is good. Therefore, the aging temperature can be lowered, or the aging time can be shortened.
[積層膜]
接著,使用圖示對本實施方式的積層膜進行詳細的說明。
圖1是表示本實施方式的積層膜的一例的剖面圖。如圖1所示,本實施方式的積層膜11a中,在第一膜W1與第二膜W2之間具有接著劑層10。本實施方式的積層膜11a中,接著劑層10包含所述實施方式的二液硬化型接著劑的硬化物。
[laminated film]
Next, the laminated film of this embodiment will be described in detail using drawings.
FIG. 1 is a cross-sectional view showing an example of a laminated film according to this embodiment. As shown in FIG. 1, in the
(膜)
本實施方式的積層膜11a中,作為第一膜W1及第二膜W2使用的膜較佳為使用公知的積層膜中所使用的塑膠膜。
作為第一膜W1,例如可使用聚對苯二甲酸乙二酯(以下有時簡稱為「PET(Polyethylene Terephthalate)」)膜、尼龍(定向聚醯胺(Oriented Polyamide,OPA))膜、雙軸延伸聚丙烯(定向聚丙烯(Oriented Polypropylene,OPP))膜、各種蒸鍍膜等基底膜、鋁箔等。
作為第二膜W2,例如可使用未延伸聚丙烯(流延聚丙烯(Cast Polypropylene,CPP))膜、直鏈低密度聚乙烯(線型低密度聚乙烯(Linear Low Density Polyethylene,LLDPE))膜等密封劑膜。
(membrane)
In the
作為第一膜W1及第二膜W2,可使用天然紙、合成紙、塗佈紙等紙。 亦可視需要於第一膜W1及/或第二膜W2的外表面或內表面側設置印刷層。 Paper such as natural paper, synthetic paper, and coated paper can be used as the first film W1 and the second film W2. A printing layer may also be provided on the outer surface or the inner surface side of the 1st film W1 and/or the 2nd film W2 as needed.
本實施方式的積層膜11a可作為軟包裝膜、軟包裝(包裝的形狀是藉由放入內容物而形成的包裝)材料、填充洗滌劑、藥劑、食品、飲料等的包裝材料等而於工業上使用。作為洗滌劑、藥劑,具體而言,例如可列舉洗滌用液體洗滌劑、廚房用液體洗滌劑、沐浴用液體洗滌劑、沐浴用液體肥皂、液體洗髮水、液體護髮素等。作為食品、飲料,並無特別限定。
本實施方式的積層膜11a藉由成形為袋狀,可作為包裝體使用。
The
本實施方式的積層膜11a中,在第一膜W1與第二膜W2之間具有接著劑層10,接著劑層10包含所述實施方式的二液硬化型接著劑的硬化物。因此,本實施方式的積層膜11a中,初始凝聚力優異,即使進行於膜上塗佈含有多元醇組成物(Y)的成分的步驟,亦不易產生由多元醇組成物(Y)引起的飛墨,可使用所述實施方式的二液硬化型接著劑來製造。因此,本實施方式的積層膜可使用例如包括二液混合塗佈步驟的製造方法、包括二液分別塗佈步驟的製造方法等製造方法效率良好地製造。進而,所述實施方式的二液硬化型接著劑於短時間及/或低溫下硬化,因此本實施方式的積層膜11a可以少的能量進行製造。The
[積層膜製造裝置]
接著,參照圖示對本實施方式的積層膜11a的製造裝置進行詳細的說明。
圖2是本實施方式的積層膜的製造裝置的正面圖。圖3是表示圖2所示的積層膜的製造裝置中的聚異氰酸酯塗敷部的主要部分的正面圖。圖4是表示圖2所示的積層膜的製造裝置中的多元醇塗敷部的主要部分的正面圖。
[Laminated film production equipment]
Next, the manufacturing apparatus of the
圖2所示的積層膜的製造裝置1是製造所述本實施方式的積層膜11a的裝置,所述本實施方式的積層膜11a是使用所述本實施方式的二液硬化型接著劑,將自輥捲出的第一膜W1與自輥捲出的第二膜W2貼合,在第一膜W1與第二膜W2之間形成接著劑層10,並捲繞成卷狀而成。The laminated film manufacturing apparatus 1 shown in FIG. 2 is an apparatus for manufacturing the
如圖2所示,本實施方式的積層膜的製造裝置1包括第一捲出部11、聚異氰酸酯塗敷部12(第一塗敷部)、第二捲出部13、多元醇塗敷部14(第二塗敷部)、以及貼合裝置15。
第一捲出部11將第一膜W1向聚異氰酸酯塗敷部12送出。第一膜W1能夠旋轉地安裝於第一捲出部11的膜安裝部111。
As shown in FIG. 2 , the laminated film manufacturing apparatus 1 of this embodiment includes a first unwinding
聚異氰酸酯塗敷部12於自第一捲出部11送出的第一膜W1塗佈本實施方式的二液硬化型接著劑的聚異氰酸酯組成物(X)。
如圖3所示,聚異氰酸酯塗敷部12是四根擠壓輥方式的輥塗機。聚異氰酸酯塗敷部12包括施料輥(application roll)121、刮刀輥(doctor roll)122、計量輥(metering roll)123、塗佈輥124及支承輥(backing roll)125。在施料輥121與刮刀輥122的相向部分包括儲液部120。
The
施料輥121是包括橡膠等彈性素材的外周面的輥。刮刀輥122是包括金屬(非彈性素材)的外周面的輥。如圖3所示,施料輥121及刮刀輥122以旋轉軸相互平行的方式能夠旋轉地支撐於聚異氰酸酯塗敷部12。施料輥121的外周面與刮刀輥122的外周面隔開微小間隔相向。The
於施料輥121與刮刀輥122的相向部分的上部,在施料輥121及刮刀輥122的旋轉軸方向上以規定的間隔設置有一對堰板126。由一對堰板126、施料輥121的外周面、以及刮刀輥122的外周面形成儲液部120。
儲液部120暫時貯存聚異氰酸酯組成物(X)。聚異氰酸酯組成物(X)自未圖示的聚異氰酸酯供給部向儲液部120供給。藉此,貯存在儲液部120中的聚異氰酸酯組成物(X)被保持為一定量。
A pair of
刮刀輥122較佳為包括未圖示的溫度調節部。溫度調節部將貯存在儲液部120中的聚異氰酸酯組成物(X)保持為一定的溫度,使聚異氰酸酯組成物(X)的黏度穩定化。藉此,刮刀輥122的外周面保持為一定的溫度。
如圖3所示,施料輥121、刮刀輥122於儲液部120處向下旋轉。藉此,於刮刀輥122的外周面塗佈通過微小間隙的聚異氰酸酯組成物(X)。
The
如圖3所示,聚異氰酸酯塗敷部12能夠旋轉地支撐計量輥123、塗佈輥124、支承輥125。
塗佈於刮刀輥122的外周面的聚異氰酸酯組成物(X)被轉印至計量輥123。計量輥123的旋轉軸與刮刀輥122的旋轉軸平行地配置。計量輥123的外周面由橡膠等彈性素材形成。計量輥123的外周面壓接於刮刀輥122的外周面。
As shown in FIG. 3 , the
塗佈於計量輥123的外周面的聚異氰酸酯組成物(X)被轉印至塗佈輥124。塗佈輥124的旋轉軸與計量輥123的旋轉軸平行地配置。另外,塗佈輥124的外周面由金屬素材形成。塗佈輥124的外周面壓接於計量輥123的外周面。The polyisocyanate composition (X) applied on the outer peripheral surface of the
支承輥125以塗佈輥124與旋轉軸彼此平行的方式配置。支承輥125與塗佈輥124之間夾持第一膜W1並搬運第一膜W1。支承輥125輔助被塗佈於塗佈輥124的外周面的聚異氰酸酯組成物(X)向第一膜W1的轉印。支承輥125的外周面由橡膠等彈性素材形成。
塗佈輥124與刮刀輥122同樣地,較佳為藉由未圖示的溫度調節部將外周面的溫度保持為一定。藉此,塗佈於第一膜W1的聚異氰酸酯組成物(X)的黏度穩定化。
The
第二捲出部13將第二膜W2向多元醇塗敷部14送出。第二膜W2能夠旋轉地安裝於第二捲出部13的膜安裝部131。
多元醇塗敷部14於自第二捲出部13送出的第二膜W2塗佈本實施方式的二液硬化型接著劑的多元醇組成物(Y)。
如圖4所示,多元醇塗敷部14是利用凹版印刷塗佈多元醇組成物(Y)的凹版塗敷機(凹版塗佈機)。多元醇塗敷部14包括凹版輥141、腔室142、壓印滾筒143、塗敷液罐144、泵145、溫度調節機146。
The
凹版輥141是能夠旋轉地支撐於多元醇塗敷部14的金屬製的輥。於凹版輥141的表面例如藉由雷射雕刻形成多個凹部(凹版圖案)。藉由使凹部的容積、開口比、深度等變化,可調整塗佈於凹版輥141的表面的塗敷液的量。施加至凹版輥141的表面的凹版圖案並無特別限定,例如可設為蜂窩圖案。The
如圖4所示,腔室142是貯存多元醇組成物(Y)的容器。腔室142配置於凹版輥141的徑向的一側面。
腔室142包括貯存多元醇組成物(Y)的貯存部142a。貯存部142a向凹版輥141側開口。凹版輥141的外周面的一部分被浸漬於貯存在貯存部142a內的多元醇組成物(Y)中。
貯存部142a藉由刮板142b、密封板142c、一對側板142d密閉。
As shown in FIG. 4 , the
腔室142包括板狀的刮板142b。刮板142b自貯存部142a的開口上端部朝向凹版輥141突出設置。刮板142b的材質並無特別限定,可為金屬,亦可為樹脂,例如可設為包含不鏽鋼者。
刮板142b的前端部壓接於凹版輥141的外周面。刮板142b的前端部密封貯存部142a的輥旋轉方向下游側。刮板142b藉由凹版輥141的旋轉動作,刮除附著於凹版輥141的外周面的多餘的多元醇組成物(Y)並進行計量。
The
腔室142包括板狀的密封板142c。密封板142c是樹脂製。密封板142c自貯存部142a的開口下端部朝向凹版輥141突出設置。
密封板142c的前端部壓接於凹版輥141的外周面。密封板142c的前端部密封貯存部142a的輥旋轉方向上游側。
The
腔室142包括樹脂製的側板142d。側板142d分別安裝於腔室142的兩個側面、即凹版輥141的旋轉軸方向兩端部。
如圖4所示,側板142d的凹版輥141側的側面成為沿著凹版輥141的形狀的圓弧形狀,並壓接至凹版輥141。
The
如圖4所示,壓印滾筒143在與凹版輥141之間夾持第二膜W2,並搬運第二膜W2。壓印滾筒143使第二膜W2壓接至凹版輥141,並將塗佈於凹版輥141的外周面的多元醇組成物(Y)轉印至第二膜W2。
一般而言,於多元醇組成物(Y)藉由轉印而在輥間移動時產生飛墨。若為本實施態樣,則多元醇組成物(Y)的飛墨於凹版輥141與壓印滾筒143所壓接的附近產生。於產生飛墨的情況下,為了抑制飛墨的產生,需要降低各輥的旋轉速度及第二膜W2的搬運速度。但是,若降低第二膜W2的搬運速度,則積層膜11a的生產效率降低。
本實施方式中,藉由使用具有特定的伸長黏度的組成物作為多元醇組成物(Y),可抑制飛墨的產生。其結果,可效率良好地製造具有優異的特性的積層膜11a。
As shown in FIG. 4 , the
塗敷液罐144是貯存多元醇組成物(Y)的容器。如圖4所示,塗敷液罐144經由配管而與使多元醇組成物(Y)流入至腔室142的泵145連接。另外,塗敷液罐144經由配管而與腔室142連接。藉此,自腔室142的貯存部142a溢出的多元醇組成物(Y)被回收至塗敷液罐144中。The
泵145經由配管而與塗敷液罐144及腔室142連接。泵145將貯存在塗敷液罐144中的多元醇組成物(Y)供給至腔室142的貯存部142a。作為泵145,例如可使用正弦泵(sine pump)。The
溫度調節機146調整貯存在塗敷液罐144中的多元醇組成物(Y)的溫度。藉此,將多元醇組成物(Y)的溫度保持為一定,使多元醇組成物(Y)的黏度穩定化。溫度調節機146例如是利用加熱器加熱作為熱介質的水並使其於貯存在塗敷液罐144中的多元醇組成物(Y)的周圍循環的水用調溫機。The
如圖2所示,貼合裝置15包括貼合部151及捲繞部152。
貼合部151將自聚異氰酸酯塗敷部12送出的第一膜W1中的聚異氰酸酯組成物(X)的塗敷面與自多元醇塗敷部14送出的第二膜W2中的多元醇組成物(Y)的塗敷面貼合。捲繞部152捲繞藉由貼合部151貼合的積層膜11a。
As shown in FIG. 2 , the
如圖2所示,貼合部151具有一對層壓輥R1、R2。層壓輥R1、層壓輥R2夾著第一膜W1及第二膜W2進行接合並搬運。兩個層壓輥R1、R2藉由未圖示的溫度調節部而將外周面的溫度保持為一定。藉此,二液硬化型接著劑的硬化穩定化。As shown in FIG. 2, the
如圖2所示,貼合部151使第一膜W1與第二膜W2在相向配置的兩個層壓輥R1、R2之間通過,使自聚異氰酸酯塗敷部12送出的第一膜W1的塗敷面與自多元醇塗敷部14送出的第二膜W2的塗敷面接觸並貼合。於貼合部151中,藉由將塗佈於第一膜W1的聚異氰酸酯組成物(X)與塗佈於第二膜W2的多元醇組成物(Y)混合,開始二液硬化型接著劑的硬化,貼合第一膜W1與第二膜W2並固定。As shown in FIG. 2 , the
捲繞部152將於貼合部151中貼合第一膜W1與第二膜W2而形成的積層膜11a捲繞。The winding
[積層膜的製造方法]
接著,作為本實施方式的積層膜的製造方法,列舉使用圖2~圖4所示的積層膜的製造裝置1且使用所述本實施方式的二液硬化型接著劑來製造圖1所示的積層膜11a的情況為例進行說明。
本實施方式的積層膜11a的製造方法包括二液分別塗佈步驟及接著劑層形成步驟。本實施方式中,連續地進行二液分別塗佈步驟與接著劑層形成步驟。
[Manufacturing method of laminated film]
Next, as the method of manufacturing the laminated film of the present embodiment, the production of the laminated film shown in FIG. 1 using the manufacturing apparatus 1 of the laminated film shown in FIGS. The case of the
(二液分別塗佈步驟) 二液分別塗佈步驟包含:第一塗佈步驟,將包含聚異氰酸酯(A)的聚異氰酸酯組成物(X)塗佈於第一膜W1;以及第二塗佈步驟,將包含多元醇(B)且伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜W2。本實施方式中,同時進行第一塗佈步驟與第二塗佈步驟。 (Two liquid coating steps separately) The separate coating steps of the two liquids include: a first coating step of coating the polyisocyanate composition (X) containing polyisocyanate (A) on the first film W1; and a second coating step of coating the polyisocyanate composition (X) containing polyisocyanate (B ) and a polyol composition (Y) having an elongational viscosity of 1 Pa·s or less is applied to the second film W2. In this embodiment, the first coating step and the second coating step are performed simultaneously.
「第一塗佈步驟」
對使用圖2~圖4所示的積層膜的製造裝置1進行第一塗佈步驟的方法進行說明。
首先,將第一膜W1自第一捲出部11送出至聚異氰酸酯塗敷部12。於聚異氰酸酯塗敷部12中,使各輥在圖3中箭頭所示的方向上旋轉。藉此,貯存在儲液部120中的聚異氰酸酯組成物(X)被塗佈於刮刀輥122的表面。
"First Coating Step"
A method of performing the first coating step using the laminated film manufacturing apparatus 1 shown in FIGS. 2 to 4 will be described.
First, the first film W1 is fed out from the first unwinding
本實施方式中,較佳為藉由未圖示的溫度調節部而將貯存在儲液部120中的聚異氰酸酯組成物(X)的溫度設為25℃~80℃,更佳為設為25℃~40℃。
本實施方式中,聚異氰酸酯組成物(X)的剪切黏度於40℃下較佳為3000 mPa·s以下,更佳為2000 mPa·s以下。
In this embodiment, it is preferable to set the temperature of the polyisocyanate composition (X) stored in the
塗佈於刮刀輥122的聚異氰酸酯組成物(X)依次被轉印至計量輥123、塗佈輥124。聚異氰酸酯塗敷部12的各輥以旋轉速度依次變大的方式設定。藉此,聚異氰酸酯組成物(X)的塗膜厚度逐漸變小,利用塗佈輥124以成為規定的塗膜厚度(塗佈量)的方式調整。The polyisocyanate composition (X) applied on the
轉印至塗佈輥124的聚異氰酸酯組成物(X)被轉印至於塗佈輥124與支承輥125之間搬運的第一膜W1。藉此,於第一膜W1塗佈聚異氰酸酯組成物(X)。
本實施方式中,塗佈於第一膜W1的聚異氰酸酯組成物(X)的塗佈量較佳為0.5 g/m
2~3.0 g/m
2,更佳為0.5 g/m
2~2.0 g/m
2。
於聚異氰酸酯塗敷部12中,塗佈了聚異氰酸酯組成物(X)的第一膜W1被送出至貼合裝置15。
The polyisocyanate composition (X) transferred to the
「第二塗佈步驟」
接著,對使用圖2~圖4所示的積層膜的製造裝置1進行第二塗佈步驟的方法進行說明。
首先,將第二膜W2自第二捲出部13送出至多元醇塗敷部14。於多元醇塗敷部14中,使凹版輥141及壓印滾筒143在圖4中箭頭所示的方向上旋轉。藉由凹版輥141的旋轉動作,經由凹版輥141的表面,腔室142內的多元醇組成物(Y)被塗佈於第二膜W2。
"Second Coating Step"
Next, a method of performing the second coating step using the laminated film manufacturing apparatus 1 shown in FIGS. 2 to 4 will be described.
First, the second film W2 is fed out from the second unwinding
本實施方式中,塗佈於第二膜W2的多元醇組成物(Y)的塗佈量較佳為0.5 g/m 2~3.0 g/m 2,更佳為0.5 g/m 2~2.0 g/m 2。 In this embodiment, the coating amount of the polyol composition (Y) coated on the second film W2 is preferably 0.5 g/m 2 to 3.0 g/m 2 , more preferably 0.5 g/m 2 to 2.0 g /m 2 .
本實施方式中,較佳為藉由溫度調節機146而將貯存在塗敷液罐144中的多元醇組成物(Y)的溫度設為25℃~80℃,更佳為設為25℃~40℃。
本實施方式中,多元醇組成物(Y)的黏度設為適合於凹版塗敷機的黏度。
In this embodiment, the temperature of the polyol composition (Y) stored in the
凹版輥141的旋轉方向可為與第二膜W2的搬運方向為相同的方向、即正轉,亦可為與第二膜W2的搬運方向為相反方向、即反轉。本實施方式中,如圖4所示,凹版輥141一邊在與第二膜W2的搬運方向相反的方向上旋轉,一邊將多元醇組成物(Y)轉印至第二膜W2。藉此,可使塗佈於第二膜W2的多元醇組成物(Y)的外觀為無豎條、輥的網紋等的良好的外觀。
於多元醇塗敷部14中,塗佈了多元醇組成物(Y)的第二膜W2被送出至貼合裝置15。
The rotation direction of the
(接著劑層形成步驟) 於接著劑層形成步驟中,藉由積層第一膜W1與第二膜W2,使塗佈於第一膜W1上的聚異氰酸酯組成物(X)與塗佈於第二膜W2上的多元醇組成物(Y)接觸而發生硬化反應。 (Adhesive layer formation step) In the adhesive layer forming step, by laminating the first film W1 and the second film W2, the polyisocyanate composition (X) coated on the first film W1 and the polyol coated on the second film W2 The composition (Y) undergoes a hardening reaction upon contact.
於貼合裝置15的貼合部151中,如圖2所示,於第一膜W1與第二膜W2接觸的狀態下,被相向配置的兩個層壓輥R1、R2夾持,並通過兩個層壓輥R1、R2之間。然後,藉由來自兩個層壓輥R1、R2的壓力,將第一膜W1與第二膜W2貼合。In the
本實施方式中,較佳為將兩個層壓輥R1、R2的外周面的溫度設為40℃~80℃,更佳為設為40℃~60℃。
自兩個層壓輥R1、R2向第一膜W1及第二膜W2的壓力例如可設為3 kg/cm
2~300 kg/cm
2。
本實施方式中,藉由被兩個層壓輥R1、R2夾持,自聚異氰酸酯塗敷部12送出的第一膜W1的塗敷面與自多元醇塗敷部14送出的第二膜W2的塗敷面接觸。其結果,將塗佈於第一膜W1的聚異氰酸酯組成物(X)與塗佈於第二膜W2的多元醇組成物(Y)混合,開始二液硬化型接著劑的硬化。
In the present embodiment, it is preferable to set the temperature of the outer peripheral surfaces of the two lamination rolls R1 and R2 to 40°C to 80°C, more preferably to 40°C to 60°C. The pressure from the two lamination rolls R1 and R2 to the first film W1 and the second film W2 can be, for example, 3 kg/cm 2 to 300 kg/cm 2 . In the present embodiment, the coated surface of the first film W1 sent out from the
藉由二液硬化型接著劑硬化,可獲得在第一膜W1與第二膜W2之間具有接著劑層10的積層膜11a。
藉由利用貼合部151貼合第一膜W1與第二膜W2而製作的積層膜11a被搬運至捲繞部152。被搬運至捲繞部152的積層膜11a被捲繞部152捲繞。
The
本實施方式的積層膜11a的製造方法中,可將製造積層膜11a時的膜搬運速度(捲繞部152中的積層膜11a的捲繞速度)設為例如30 m/min~300 m/min,較佳為設為100 m/min~250 m/min。本實施方式的積層膜11a的製造方法中,使用本實施方式的二液硬化型接著劑來製造積層膜11a,因此可抑制由多元醇組成物(Y)引起的飛墨的產生。因此,即使將膜搬運速度設為30 m/min以上,作業性亦不會因多元醇組成物(Y)的飛墨而降低。因此,可連續地以30 m/min以上的快的膜搬運速度效率良好地製造積層膜。若膜搬運速度超過300 m/min,則亦可能引起飛墨以外的塗敷不良狀況、搬運自身的不良狀況、黏貼時的不良狀況等。因此,膜搬運速度較佳為設為300 m/min以下。In the method for producing the
關於藉由本實施方式的製造方法獲得的積層膜11a,於貼合部151中將第一膜W1與第二膜W2貼合,於被捲繞部152捲繞後,視需要於常溫或加溫下保管3小時~48小時,進行老化。藉由進行老化,二液硬化型接著劑充分硬化,有時表現出作為接著劑層10的實用物性。
本實施方式中,多元醇組成物(Y)使用具有特定的伸長黏度的初始凝聚力優異的二液硬化型接著劑,因此可縮短老化的時間。另外,由於二液硬化型接著劑的初始凝聚力高,因此能夠於老化前對捲繞於捲繞部152上的積層膜11a進行簡易加工。因此,本實施方式的製造方法中,製造步驟的選擇幅度廣,可提高作業效率。
Regarding the
本實施方式的積層膜11a的製造裝置1具有:聚異氰酸酯塗敷部12,將聚異氰酸酯組成物(X)塗佈於第一膜W1;多元醇塗敷部14,將伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜W2;以及貼合裝置15,將第一膜W1的聚異氰酸酯組成物(X)的塗敷面與第二膜W2的多元醇組成物(Y)的塗敷面貼合。因此,本實施方式的積層膜11a的製造裝置1可適合用於使用本實施方式的二液硬化型接著劑並藉由包括二液分別塗佈步驟的本實施方式的製造方法來製造積層膜11a的情況。The manufacturing apparatus 1 of the
本實施方式的積層膜11a的製造裝置1中,多元醇塗敷部14將伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜W2。因此,多元醇組成物(Y)中的飛墨的產生得到抑制,可連續地以快的膜搬運速度效率良好地製造積層膜11a。In the manufacturing apparatus 1 of the
本實施方式的積層膜11a的製造裝置1中,可抑制於製造積層膜11a時由多元醇組成物(Y)引起的飛墨的產生。因此,作為多元醇塗敷部14,可包括多元醇組成物(Y)的黏度等的選擇幅度擴大的凹版塗佈機,亦可包括容易產生多元醇組成物(Y)的飛墨的輥塗機,可增加多元醇塗敷部14中的多元醇組成物(Y)的塗佈裝置的選擇項。於選擇凹版塗佈機作為多元醇塗敷部14中的多元醇組成物(Y)的塗佈裝置的情況下,即使是多元醇組成物(Y)的黏度低而在輥塗機中產生滴液等不良狀況的情況,亦可製造不會產生滴液而提高塗佈品質的高品質的積層膜11a。另外,藉由使用凹版塗佈機,可簡化多元醇塗敷部14的結構,可使積層膜11a的製造裝置小型化。In the manufacturing apparatus 1 of the
本實施方式的積層膜11a的製造裝置1中,於將黏度較高的聚異氰酸酯組成物(X)塗佈於第一膜W1的聚異氰酸酯塗敷部12中,使用輥塗機。藉由使用輥塗機,即使於聚異氰酸酯組成物(X)的黏度較高的情況下亦能夠進行塗佈,聚異氰酸酯組成物(X)的材料的選擇幅度擴大。In the manufacturing apparatus 1 of the
本實施方式的積層膜11a的製造方法包括:二液分別塗佈步驟,包含第一塗佈步驟及第二塗佈步驟,所述第一塗佈步驟將聚異氰酸酯組成物(X)塗佈於第一膜W1,所述第二塗佈步驟將伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜W2;以及接著劑層形成步驟,藉由積層第一膜W1與第二膜W2來使塗佈於第一膜W1上的聚異氰酸酯組成物(X)與塗佈於第二膜W2上的多元醇組成物(Y)接觸而發生硬化反應。本實施方式的積層膜11a的製造方法包括二液分別塗佈步驟,因此不需要混合聚異氰酸酯組成物(X)與多元醇組成物(Y)的步驟。因此,與包括混合聚異氰酸酯組成物(X)與多元醇組成物(Y)的步驟的情況相比,作業性優異。另外,由於不混合聚異氰酸酯組成物(X)與多元醇組成物(Y),因此不受二液硬化型接著劑的適用期的限制,可使用硬化快的本實施方式的二液硬化型接著劑。The manufacturing method of the
本實施方式的積層膜11a的製造方法中,於第二塗佈步驟中,將伸長黏度為1 Pa·s以下的多元醇組成物(Y)塗佈於第二膜W2。因此,本實施方式的積層膜11a的製造方法中,使用本實施方式的二液硬化型接著劑,可於抑制第二塗佈步驟中由多元醇組成物(Y)引起的飛墨的產生的同時,連續地以快的膜搬運速度效率良好地製造積層膜。In the method for producing the
所述實施方式中,使用輥塗機作為聚異氰酸酯塗敷部12,但於聚異氰酸酯組成物(X)的黏度低的情況下等,亦可使用凹版塗佈機作為聚異氰酸酯塗敷部12。
另外,所述實施方式中,使用凹版塗佈機作為多元醇塗敷部14,但於能夠塗佈多元醇組成物(Y)的情況下,亦可使用輥塗機作為多元醇塗敷部14。
In the above embodiment, a roll coater is used as the
另外,於所述實施方式的積層膜11a的製造裝置1中的多元醇塗敷部14中,利用溫度調節機146調節貯存在塗敷液罐144中的多元醇組成物(Y)的溫度,進而亦可調節貯存在腔室142的貯存部142a中的多元醇組成物(Y)的溫度及/或凹版輥141的溫度。藉此,可使塗敷時的多元醇組成物(Y)的黏度更穩定,可進一步提高塗佈品質及積層膜11a的品質。In addition, in the
本實施方式中,列舉使用積層膜11a的製造裝置1並藉由包括二液分別塗佈步驟的製造方法來製造積層膜11a的情況為例進行說明,所述積層膜11a的製造裝置1具有:聚異氰酸酯塗敷部12,將聚異氰酸酯組成物(X)塗佈於第一膜W1;多元醇塗敷部14,將多元醇組成物(Y)塗佈於第二膜W2;以及貼合裝置15,將第一膜W1與第二膜W2貼合,積層膜11a例如亦可使用以下所示的製造裝置並藉由包括二液混合塗佈步驟的製造方法來製造。In the present embodiment, the case where the
圖5是用於說明本實施方式的積層膜的製造中使用的製造裝置的另一例的正面圖。
圖5所示的積層膜的製造裝置1A是製造所述本實施方式的積層膜11a的裝置,所述本實施方式的積層膜11a是使用所述本實施方式的二液硬化型接著劑,將自輥捲出的第一膜W1與自輥捲出的第二膜W2貼合,在第一膜W1與第二膜W2之間形成接著劑層10,並捲繞成卷狀而成。
FIG. 5 is a front view illustrating another example of the manufacturing apparatus used for manufacturing the laminated film according to the present embodiment.
The laminated
圖5所示的積層膜的製造裝置1A包括第一捲出部11、混合液塗敷部12A、第二捲出部13、以及貼合裝置15。
圖5所示的積層膜的製造裝置1A與圖2所示的積層膜的製造裝置1的不同之處僅在於:設置混合液塗敷部12A來代替聚異氰酸酯塗敷部12、以及無圖2所示的積層膜的製造裝置1中的多元醇塗敷部14。
圖5所示的積層膜的製造裝置1A中,對與圖2所示的積層膜的製造裝置1相同的構件標注相同的符號,並省略說明。
The
圖5所示的積層膜的製造裝置1A中的混合液塗敷部12A與圖2所示的積層膜的製造裝置1的聚異氰酸酯塗敷部12的不同之處在於:於自第一捲出部11送出的第一膜W1塗佈本實施方式的二液硬化型接著劑的聚異氰酸酯組成物(X)與多元醇組成物(Y)的混合液。於圖5所示的積層膜的製造裝置1A中設置有將二液硬化型接著劑的聚異氰酸酯組成物(X)與多元醇組成物(Y)混合的未圖示的混合裝置。另外,圖5所示的積層膜的製造裝置1A中包括經由配管而與混合裝置連接的未圖示的混合液供給部來代替圖2所示的積層膜的製造裝置1的聚異氰酸酯供給部。The difference between the mixed
作為使用圖5所示的積層膜的製造裝置1A來製造本實施方式的積層膜11a的方法,例如可使用以下所示的製造方法。
首先,將第一膜W1自第一捲出部11送出至混合液塗敷部12A。於混合液塗敷部12A中,使各輥向圖3中箭頭所示的方向旋轉。藉此,貯存在儲液部120中的聚異氰酸酯組成物(X)與多元醇組成物(Y)的混合液被塗佈於刮刀輥122的表面。
As a method of manufacturing the
本實施方式中,較佳為藉由未圖示的溫度調節部而將貯存在儲液部120中的混合液的溫度設為25℃~80℃,更佳為設為25℃~40℃。
本實施方式中,混合液的剪切黏度於40℃下較佳為2000 mPa·s以下,更佳為1800 mPa·s以下。
本實施方式中,於混合裝置中,藉由混合多元醇組成物(Y)與聚異氰酸酯組成物(X),開始二液硬化型接著劑的硬化。
In this embodiment, the temperature of the mixed liquid stored in the
塗佈於刮刀輥122的混合液依次被轉印至計量輥123、塗佈輥124。被轉印至塗佈輥124的混合液被轉印至在塗佈輥124與支承輥125之間搬運的第一膜W1。藉此,於第一膜W1上塗佈混合液。
本實施方式中,塗佈於第一膜W1的混合液的塗佈量較佳為0.5 g/m
2~3.0 g/m
2,更佳為0.5 g/m
2~2.0 g/m
2。於混合液塗敷部12A中,如圖5所示,塗佈了混合液的第一膜W1被送出至貼合裝置15。
The mixed solution applied to the
另外,如圖5所示,自第二捲出部13送出第二膜W2,並送出至貼合裝置15。
於貼合裝置15的貼合部151中,如圖5所示,於第一膜W1的塗佈有混合液的面與第二膜W2接觸的狀態下,被相向配置的兩個層壓輥R1、R2夾持,並通過兩個層壓輥R1、R2之間。然後,藉由來自兩個層壓輥R1、R2的壓力,將第一膜W1與第二膜W2貼合。
Moreover, as shown in FIG. 5, the 2nd film W2 is sent out from the 2nd unwinding
本實施方式中,較佳為將兩個層壓輥R1、R2的外周面的溫度設為40℃~80℃,更佳為設為40℃~60℃。 自兩個層壓輥R1、R2向第一膜W1及第二膜W2的壓力例如可設為3 kg/cm 2~300 kg/cm 2。 In the present embodiment, it is preferable to set the temperature of the outer peripheral surfaces of the two lamination rolls R1 and R2 to 40°C to 80°C, more preferably to 40°C to 60°C. The pressure from the two lamination rolls R1 and R2 to the first film W1 and the second film W2 can be, for example, 3 kg/cm 2 to 300 kg/cm 2 .
藉由二液硬化型接著劑硬化,可獲得在第一膜W1與第二膜W2之間具有接著劑層10的積層膜11a。
藉由利用貼合部151貼合第一膜W1與第二膜W2而製作的積層膜11a被搬運至捲繞部152。被搬運至捲繞部152的積層膜11a被捲繞部152捲繞。
The
本實施方式的積層膜11a的製造方法中,可將製造積層膜11a時的膜搬運速度(捲繞部152中的積層膜11a的捲繞速度)設為例如30 m/min~300 m/min,較佳為設為100 m/min~250 m/min。本實施方式的積層膜11a的製造方法中,使用本實施方式的二液硬化型接著劑來製造積層膜11a,因此可抑制由作為含有多元醇組成物(Y)的成分的混合液引起的飛墨。因此,即使將膜搬運速度設為30 m/min以上,作業性亦不會因混合液的飛墨而降低。因此,可連續地以30 m/min以上的快的膜搬運速度效率良好地製造積層膜。若膜搬運速度超過300 m/min,則亦可能引起飛墨以外的塗敷不良狀況、搬運自身的不良狀況、黏貼時的不良狀況等。因此,膜搬運速度較佳為設為300 m/min以下。In the method for producing the
本實施方式的積層膜11a是使用本實施方式的二液硬化型接著劑而製造,因此即使於第二膜W2上塗佈作為含有多元醇組成物(Y)的成分的混合液,亦不易產生由多元醇組成物(Y)引起的飛墨。因此,本實施方式的積層膜11a可使用包括二液混合塗佈步驟的製造方法來效率良好地製造。The
所述實施方式中,列舉使用包括包含在膜上僅塗佈多元醇組成物(Y)的步驟的二液分別塗佈步驟的製造方法作為包括二液分別塗佈步驟的製造方法來製造積層膜11a的情況為例進行說明,作為包括二液分別塗佈步驟的製造方法,例如亦可使用以下所示的(1)的方法或(2)的方法。In the above-described embodiment, a production method including a step of coating only the polyol composition (Y) on a film using a two-liquid separate coating step is cited as a production method including a two-liquid separate coating step to manufacture a laminated film. The case of 11a will be described as an example, but as a production method including a step of applying two liquids separately, for example, the method (1) or the method (2) shown below can also be used.
(1)於第一塗佈步驟中,將聚異氰酸酯組成物與多元醇組成物的混合液塗佈於第一膜上,於第二塗佈步驟中,將包含硬化促進劑的溶液塗佈於第二膜。 (2)於第一塗佈步驟中,將多元醇組成物的一部分與聚異氰酸酯組成物的混合液塗佈於第一膜上,於第二塗佈步驟中,將包含多元醇組成物的剩餘部分與硬化促進劑的溶液塗佈於第二膜。 [實施例] (1) In the first coating step, a mixture of the polyisocyanate composition and the polyol composition is coated on the first film, and in the second coating step, a solution containing a hardening accelerator is coated on the second film. (2) In the first coating step, a mixture of a part of the polyol composition and the polyisocyanate composition is coated on the first film, and in the second coating step, the remaining polyol composition is coated. A solution of the portion and the hardening accelerator is applied to the second film. [Example]
以下,藉由實施例對本發明進行更具體的說明。再者,本發明並不僅限定於以下的實施例。以下的實施例中,只要無特別說明,則「份」、「%」是質量基準。Hereinafter, the present invention will be described more specifically by means of examples. In addition, this invention is not limited only to the following Example. In the following examples, "parts" and "%" are based on mass unless otherwise specified.
(聚異氰酸酯組成物(X)) [聚異氰酸酯(A-1)的製造] 於包括攪拌機、溫度計、氮氣導入管的燒瓶中,將4,4'-MDI:41.9份、2,4'-MDI:13.0份及伸二甲苯基二異氰酸酯:0.1份裝入至反應容器內,於氮氣下進行攪拌,並加熱至60℃。於所述燒瓶中進而分多次滴加數量平均分子量400的二官能的聚丙二醇(以下簡稱為「PPG(Polypropylene glycol)」):20.0份、數量平均分子量2000的二官能PPG:25.0份,於80℃下攪拌5小時~6小時使其進行胺基甲酸酯化反應,藉此獲得聚異氰酸酯(A-1)。 (polyisocyanate composition (X)) [Manufacture of polyisocyanate (A-1)] 4,4'-MDI: 41.9 parts, 2,4'-MDI: 13.0 parts, and xylylene diisocyanate: 0.1 parts were charged into a reaction vessel in a flask including a stirrer, a thermometer, and a nitrogen gas introduction tube. Stir under nitrogen and heat to 60°C. In the flask, 20.0 parts of difunctional polypropylene glycol (hereinafter referred to as "PPG (Polypropylene glycol)") with a number average molecular weight of 400 (hereinafter referred to as "PPG"): 20.0 parts, and 25.0 parts of difunctional PPG with a number average molecular weight of 2000 were added dropwise several times. The polyisocyanate (A-1) was obtained by stirring at 80 degreeC for 5 hours - 6 hours, and making it perform a urethanization reaction.
關於聚異氰酸酯(A-1),藉由使用二-正丁基胺的滴定法測定異氰酸酯含有率。其結果為14質量%。 另外,關於聚異氰酸酯(A-1),測定40℃下的熔融剪切黏度。其結果為1500 mPa·s。 About polyisocyanate (A-1), the isocyanate content rate was measured by the titration method using di-n-butylamine. As a result, it was 14% by mass. Moreover, about the polyisocyanate (A-1), the melt shear viscosity in 40 degreeC was measured. The result was 1500 mPa·s.
(多元醇組成物(Y-1)~多元醇組成物(Y-6)) 以表1所示的比例混合表1中記載的多元醇(B)、多胺(C)及添加劑,獲得多元醇組成物(Y-1)~多元醇組成物(Y-6)。 (Polyol composition (Y-1) to polyol composition (Y-6)) The polyol (B), polyamine (C) and additives described in Table 1 were mixed in the ratio shown in Table 1 to obtain polyol composition (Y-1) to polyol composition (Y-6).
[表1]
表1中的略稱如以下所述。 「多元醇(B)」 蓖麻油:精製蓖麻油(伊藤製油股份有限公司製造,羥基價160 mgKOH/g,40℃熔融剪切黏度250 mPa·s) D-1000:聚丙二醇(三井化學聚胺基甲酸酯股份有限公司製造,數量平均分子量約1,000,羥基價112 mgKOH/g,40℃熔融剪切黏度150 mPa·s)阿酷路(Actcall)D-1000 TE-360:丙氧基化三乙醇胺 艾肯諾(EXCENOL)430:聚丙二醇(AGC股份有限公司製造;官能基3,數量平均分子量約430,羥基價400 mgKOH/g,25℃熔融黏度350 mPa·s) EDP-300:N,N,N',N'-四(2-羥基丙基)伸乙基二胺(艾迪科(ADEKA)股份有限公司製造) The abbreviations in Table 1 are as follows. "Polyol (B)" Castor oil: Refined castor oil (manufactured by Ito Oil Co., Ltd., hydroxyl value 160 mgKOH/g, melt shear viscosity 250 mPa·s at 40°C) D-1000: Polypropylene glycol (manufactured by Mitsui Chemicals Polyurethane Co., Ltd., number average molecular weight about 1,000, hydroxyl value 112 mgKOH/g, melt shear viscosity 150 mPa·s at 40°C) Actcall D-1000 TE-360: Propoxylated Triethanolamine EXCENOL 430: polypropylene glycol (manufactured by AGC Co., Ltd.; functional group 3, number average molecular weight about 430, hydroxyl value 400 mgKOH/g, melt viscosity at 25°C 350 mPa s) EDP-300: N,N,N',N'-Tetrakis(2-hydroxypropyl)ethylenediamine (manufactured by ADEKA Co., Ltd.)
「多胺(C)」 EC310:聚氧伸丙基多胺(巴斯夫(BASF)公司製造)巴西度(Baxxdur)EC310 「觸媒」 ε-己內醯胺:2-氧代六亞甲基亞胺(關東化學股份有限公司製造) δ-戊內醯胺:四氫-2H-吡喃-2-酮(關東化學股份有限公司製造) DBTDL:二月桂酸二丁基錫(日東化成股份有限公司製造)奈歐斯坦(Neostann)U-100 Bi-Zn:新癸酸鉍與新癸酸鋅的混合觸媒(美國領先化學公司(The Shepherd Chemical Company)製造)Bicat8108/Z混合 「接著促進劑」 OFS-6040:3-縮水甘油基氧基丙基三甲氧基矽烷(東麗道康寧(Toray Dow Corning)股份有限公司製造) KBM903:3-胺基丙基三乙氧基矽烷(信越化學工業股份有限公司製造) "Polyamine (C)" EC310: polyoxypropylene polyamine (manufactured by BASF) Baxxdur EC310 "catalyst" ε-caprolactam: 2-oxohexamethyleneimine (manufactured by Kanto Chemical Co., Ltd.) δ-Verolactamide: Tetrahydro-2H-pyran-2-one (manufactured by Kanto Chemical Co., Ltd.) DBTDL: Dibutyltin dilaurate (manufactured by Nitto Kasei Co., Ltd.) Neostann U-100 Bi-Zn: Mixed catalyst of bismuth neodecanoate and zinc neodecanoate (manufactured by The Shepherd Chemical Company) Bicat8108/Z mixed "Following Accelerator" OFS-6040: 3-glycidyloxypropyltrimethoxysilane (manufactured by Toray Dow Corning Co., Ltd.) KBM903: 3-Aminopropyltriethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.)
(多元醇組成物(Y-7)~多元醇組成物(Y-8)) 作為多元醇成分Y-7、多元醇成分Y-8,準備以下所示者。 Y-7:HA-234B(DIC股份有限公司製造),羥基價:90 mgKOH/g Y-8:HA-700B(DIC股份有限公司製造),羥基價:120 mgKOH/g (Polyol composition (Y-7) to polyol composition (Y-8)) As polyol component Y-7 and polyol component Y-8, those shown below were prepared. Y-7: HA-234B (manufactured by DIC Co., Ltd.), hydroxyl value: 90 mgKOH/g Y-8: HA-700B (manufactured by DIC Co., Ltd.), hydroxyl value: 120 mgKOH/g
關於多元醇組成物(Y-1)~多元醇組成物(Y-8)中使用的材料,藉由以下所示的方法求出羥基價或胺價。 羥基價依據JIS-K0070的羥基價測定方法求出。 胺價依據美國試驗材料學會(American Society for Testing Materials,ASTM)D2073的胺價標準試驗方法求出。 然後,求出多元醇組成物(Y-1)~多元醇組成物(Y-8)中所含的羥基價與胺價的合計。將其結果示於表1及表2中。 Regarding the materials used in the polyol composition (Y-1) to the polyol composition (Y-8), the hydroxyl value or the amine value was determined by the method shown below. The hydroxyl value was calculated|required based on the hydroxyl value measuring method of JIS-K0070. The amine value is calculated according to the amine value standard test method of American Society for Testing Materials (ASTM) D2073. Then, the total of the hydroxyl values and amine values contained in the polyol composition (Y-1) to the polyol composition (Y-8) was calculated. The results are shown in Table 1 and Table 2.
關於多元醇組成物(Y-1)~多元醇組成物(Y-8),藉由以下所示的方法測定於伸長速度4000 s -1下的伸長黏度。將其結果示於表2中。 伸長黏度依據JIS-7199(國際標準化組織(International Organization for Standardization,ISO)11443,ASTM D 3835)中記載的毛細管流變儀(capillary rheometer)評價方法進行測定。 具體而言,使用雙毛細管型裝置(高特福(Gottfert)公司製造;流變記錄儀(RHEOGRAPH)20),使用長10 mm、直徑0.5 mm的毛細管模具、以及長0.25 mm、直徑0.5 mm的毛細管模具,使用巴格利校正(Bagley Correction),自於溫度40℃、剪切速度1000 s -1~300000 s -1下測定的表觀的剪切黏度(壓力)除去壓力損失,獲得真正的剪切黏度。而且,根據真正的剪切黏度與壓力損失,使用科格斯韋爾公式(Cogswell equation)求出與伸長速度對應的伸長黏度。 Regarding the polyol composition (Y-1) to the polyol composition (Y-8), the elongational viscosity at an elongation speed of 4000 s −1 was measured by the method shown below. The results are shown in Table 2. The elongational viscosity was measured in accordance with the capillary rheometer evaluation method described in JIS-7199 (International Organization for Standardization (ISO) 11443, ASTM D 3835). Specifically, using a double capillary type device (manufactured by Gottfert; rheometer (RHEOGRAPH) 20), a capillary mold with a length of 10 mm and a diameter of 0.5 mm and a mold with a length of 0.25 mm and a diameter of 0.5 mm were used. The capillary mold uses Bagley Correction to remove the pressure loss from the apparent shear viscosity (pressure) measured at a temperature of 40°C and a shear rate of 1000 s -1 to 300000 s -1 to obtain a true shear viscosity. Furthermore, from the true shear viscosity and pressure loss, the elongational viscosity corresponding to the elongation speed is obtained using the Cogswell equation.
「實施例1~實施例6、比較例1~比較例2」 以表2所示的比例使用聚異氰酸酯(A-1)與多元醇組成物(Y-1)~多元醇組成物(Y-8),藉由以下所示的方法,使用圖2~圖4所示的製造裝置,以100 m/min、150 m/min、200 m/min、250 m/min的膜搬運速度分別製作實施例1~實施例6、比較例1~比較例2的積層膜。 "Example 1 to Example 6, Comparative Example 1 to Comparative Example 2" Use polyisocyanate (A-1) and polyol composition (Y-1) to polyol composition (Y-8) in the ratio shown in Table 2, and use Fig. 2 to Fig. 4 by the method shown below In the production apparatus shown, the laminated films of Examples 1 to 6 and Comparative Examples 1 to 2 were produced at film transport speeds of 100 m/min, 150 m/min, 200 m/min, and 250 m/min. .
[表2]
表2中,聚異氰酸酯(A-1)與多元醇組成物(Y-1)~多元醇組成物(Y-8)的比例設為聚異氰酸酯(A-1)所具有的異氰酸酯基、和多元醇組成物(Y-1)~多元醇組成物(Y-8)所具有的羥基價與胺價的合計的莫耳比[異氰酸酯基/(羥基價+胺價)]成為1.4~1.6的範圍。表2中將所述莫耳比作為NCO過剩率記載。 另外,表2中記載的聚異氰酸酯組成物的官能基量為聚異氰酸酯(A-1)所具有的異氰酸酯含有率(%)。表2中記載的多元醇組成物的官能基量為多元醇組成物的羥基價與胺價的合計(mgKOH/g)。 In Table 2, the ratio of the polyisocyanate (A-1) to the polyol composition (Y-1) to the polyol composition (Y-8) is the isocyanate group contained in the polyisocyanate (A-1), and the polyol composition The molar ratio [isocyanate group / (hydroxyl value + amine value)] of the sum of the hydroxyl value and the amine value of the alcohol composition (Y-1) to the polyol composition (Y-8) is in the range of 1.4 to 1.6 . In Table 2, the molar ratio is described as an NCO excess ratio. In addition, the functional group amount of the polyisocyanate composition described in Table 2 is the isocyanate content rate (%) which polyisocyanate (A-1) has. The functional group amount of the polyol composition described in Table 2 is the sum of the hydroxyl value and the amine value of the polyol composition (mgKOH/g).
利用輥塗機於厚度12 μm的單面電暈處理PET膜(第一膜)中的進行了電暈處理的面塗佈聚異氰酸酯(A-1)(第一塗佈步驟)。第一塗佈步驟是將貯存在塗敷液罐中的聚異氰酸酯組成物(X)的溫度設為40℃而進行。 與第一塗佈步驟同時,利用凹版塗佈機於厚度25 μm的鋁蒸鍍聚丙烯(VMCPP)膜(第二膜)的鋁蒸鍍面上塗佈多元醇組成物(Y-1)~多元醇組成物(Y-8)中的任一者(第二塗佈步驟)。於第二塗佈步驟中,藉由目視確認塗佈過程中的第二塗敷部,根據後述的基準評價飛墨性。 第一塗佈步驟及第二塗佈步驟以聚異氰酸酯(A-1)與多元醇組成物(Y-1)~多元醇組成物(Y-8)的塗佈量的合計成為2.0 g/m 2的方式進行。 Polyisocyanate (A-1) was coated on the corona-treated surface of a single-side corona-treated PET film (first film) with a thickness of 12 μm by a roll coater (first coating step). The first coating step was performed by setting the temperature of the polyisocyanate composition (X) stored in the coating liquid tank to 40°C. Simultaneously with the first coating step, the polyol composition (Y-1) was coated on the aluminum vapor-deposited surface of the aluminum vapor-deposited polypropylene (VMCPP) film (second film) with a thickness of 25 μm using a gravure coater (Y-1)~ Either of the polyol compositions (Y-8) (second coating step). In the 2nd coating process, the 2nd coating part in the coating process was visually confirmed, and ink-spattering property was evaluated based on the reference|standard mentioned later. In the first coating step and the second coating step, the total coating amount of polyisocyanate (A-1) and polyol composition (Y-1) to polyol composition (Y-8) is 2.0 g/m 2 way.
然後,自第一塗佈步驟及第二塗佈步驟開始連續地進行接著劑層形成步驟。接著劑層形成步驟藉由如下方式進行:藉由積層第一膜與第二膜而使塗佈於第一膜上的聚異氰酸酯(A-1)與塗佈於第二膜上的多元醇組成物(Y-1)~多元醇組成物(Y-8)中的任一者接觸而發生硬化反應。Then, the adhesive agent layer formation process is performed continuously from a 1st coating process and a 2nd coating process. The adhesive layer forming step is carried out by laminating the first film and the second film so that the polyisocyanate (A-1) coated on the first film and the polyol coated on the second film are composed Any one of the substance (Y-1) to the polyol composition (Y-8) is contacted to cause a hardening reaction.
關於以100 m/min、150 m/min、200 m/min、250 m/min的膜搬運速度製造的實施例1~實施例6、比較例1~比較例2的積層膜,分別藉由下述基準,評價第二塗佈步驟中的飛墨性,將3以上設為合格。將其結果示於表2中。 (飛墨性評價) 4:不產生飛墨 3:產生一些飛墨 2:產生飛墨 1:劇烈地產生飛墨 Regarding the laminated films of Examples 1 to 6 and Comparative Examples 1 to 2 manufactured at film transport speeds of 100 m/min, 150 m/min, 200 m/min, and 250 m/min, the following Based on the above criteria, the ink flying property in the second coating step was evaluated, and 3 or more was regarded as acceptable. The results are shown in Table 2. (Evaluation of ink splashing) 4: No flying ink 3: Generate some flying ink 2: Generate ink mist 1: Ink misting occurs violently
關於以200 m/min的膜搬運速度製造的實施例1~實施例6、比較例1~比較例2的積層膜,分別藉由以下所示的方法,測定剪切強度並進行評價來作為初始凝聚力的評價。於接著劑層形成步驟結束後,於環境溫度25℃下經過3小時、6小時、12小時或24小時後,分別測定剪切強度。將其結果示於表2中。Regarding the laminated films of Examples 1 to 6 and Comparative Examples 1 to 2 manufactured at a film conveying speed of 200 m/min, the shear strength was measured and evaluated by the method shown below as the initial Cohesion evaluation. After the adhesive layer forming step was completed, the shear strength was measured respectively after 3 hours, 6 hours, 12 hours or 24 hours had passed at an ambient temperature of 25°C. The results are shown in Table 2.
(剪切強度的測定方法) 將積層膜切出寬10 mm、長200 mm的長條狀,自第一膜側的面沿寬度方向僅切斷第一膜。繼而,於自第一膜的切斷位置俯視時於長度方向上隔開10 mm的間隔的位置,將積層膜自第二膜側的面沿寬度方向僅切斷第二膜。據此,獲得在第一膜的切斷位置與第二膜的切斷位置之間具有平面積100 mm 2的接著劑層的試驗片。 利用夾具保持所獲得的試驗片的長度方向一端,使用拉伸試驗機(Autograph AGS-J,島津製作所公司製造)於長度方向上以拉伸速度5 mm/分鐘對另一端進行拉伸,測定剪切強度。 (Measurement method of shear strength) The laminated film was cut into a strip with a width of 10 mm and a length of 200 mm, and only the first film was cut from the surface on the first film side in the width direction. Next, only the second film was cut from the surface on the second film side of the laminated film in the width direction at positions spaced apart by 10 mm in the longitudinal direction in a plan view from the cutting position of the first film. Accordingly, a test piece having an adhesive layer with a planar area of 100 mm 2 between the cutting position of the first film and the cutting position of the second film was obtained. One end of the obtained test piece in the longitudinal direction was held by a clamp, and the other end was stretched in the longitudinal direction at a tensile speed of 5 mm/min using a tensile testing machine (Autograph AGS-J, manufactured by Shimadzu Corporation), and the shear was measured. cutting strength.
(初始凝聚力評價) 剪切強度的評價藉由下述基準進行,將縮短老化時間的5 N/10 mm以上(3以上)設為合格。 1:小於1 N/10 mm 2:1 N/10 mm以上且小於5 N/10 mm 3:5 N/10 mm以上且小於10 N/10 mm 4:10 N/10 mm以上 (initial cohesion evaluation) The evaluation of the shear strength was performed according to the following criteria, and the aging time was shortened to 5 N/10 mm or more (3 or more) as a pass. 1: Less than 1 N/10mm 2: More than 1 N/10 mm and less than 5 N/10 mm 3: More than 5 N/10 mm and less than 10 N/10 mm 4: 10 N/10 mm or more
如表2所示,關於多元醇組成物的伸長黏度為1 Pa·s以下的實施例1~實施例6,即使膜搬運速度為250 m/min的高速,亦不產生飛墨,可維持良好的作業性。 另一方面,於多元醇組成物的伸長黏度超過1 Pa·s的比較例1中,即使膜搬運速度為100 m/min,亦產生一些飛墨。另外,於多元醇組成物的伸長黏度超過10 Pa·s的比較例2中,即使膜搬運速度為100 m/min,亦產生飛墨。 根據該些結果,可確認藉由多元醇組成物(Y)的伸長黏度為1 Pa·s以下,可抑制飛墨的產生,可獲得良好的作業性。據此,可知藉由多元醇組成物(Y)的伸長黏度為1 Pa·s以下,能夠提高生產效率。 As shown in Table 2, in Examples 1 to 6 in which the elongational viscosity of the polyol composition is 1 Pa·s or less, even at a high-speed film conveyance speed of 250 m/min, no misting occurs and good maintenance is maintained. workability. On the other hand, in Comparative Example 1 in which the elongational viscosity of the polyol composition exceeded 1 Pa·s, even if the film transport speed was 100 m/min, some flying ink was generated. In addition, in Comparative Example 2 in which the elongational viscosity of the polyol composition exceeded 10 Pa·s, even if the film conveyance speed was 100 m/min, misting occurred. From these results, it was confirmed that when the elongational viscosity of the polyol composition (Y) is 1 Pa·s or less, generation of flying ink can be suppressed, and good workability can be obtained. From this, it can be seen that the production efficiency can be improved when the elongational viscosity of the polyol composition (Y) is 1 Pa·s or less.
另外,根據表2可明確,實施例1~實施例6中,即使於接著劑層形成步驟結束後經過3小時後,亦可獲得10 N/10 mm以上的高剪切強度。據此,實施例1~實施例6中,於接著劑層形成步驟結束後,於早期剪切強度上升,可確認到高的初始凝聚力。另一方面,比較例1~比較例2中,可確認到即使於接著劑層形成步驟結束後經過24小時後,剪切強度亦小於5 N/10 mm,於早期剪切強度未提高,初始凝聚力差。 根據以上所述,使用本發明的二液硬化型接著劑而獲得的積層膜是初始凝聚力優異且於其製造時不易產生飛墨者,具有優異的特性且可效率良好地製造。 In addition, as is clear from Table 2, in Examples 1 to 6, high shear strengths of 10 N/10 mm or more were obtained even after 3 hours had elapsed after the adhesive layer formation step was completed. Accordingly, in Examples 1 to 6, after the adhesive layer formation step was completed, the early shear strength increased, and a high initial cohesive force was confirmed. On the other hand, in Comparative Examples 1 to 2, it was confirmed that the shear strength was less than 5 N/10 mm even after 24 hours after the completion of the adhesive layer formation step, and the shear strength did not increase at the early stage, and the initial Poor cohesion. As described above, the laminated film obtained by using the two-component curable adhesive of the present invention has excellent initial cohesive force and does not easily generate ink flying during its production, has excellent characteristics, and can be efficiently produced.
1、1A:積層膜的製造裝置/製造裝置
10:接著劑層
11:第一捲出部
11a:積層膜
12:聚異氰酸酯塗敷部(第一塗敷部)
12A:混合液塗敷部
13:第二捲出部
14:多元醇塗敷部(第二塗敷部)
15:貼合裝置
111:膜安裝部
120:儲液部
121:施料輥
122:刮刀輥
123:計量輥
124:塗佈輥
125:支承輥
126:堰板
131:膜安裝部
141:凹版輥
142:腔室
142a:貯存部
142b:刮板
142c:密封板
142d:側板
143:壓印滾筒
144:塗敷液罐
145:泵
146:溫度調節機
151:貼合部
152:捲繞部
R1、R2:層壓輥
W1:第一膜
W2:第二膜
X:聚異氰酸酯組成物
Y:多元醇組成物
1. 1A: Manufacturing device/manufacturing device of laminated film
10: Adhesive layer
11: Volume 1
圖1是表示本實施方式的積層膜的一例的剖面圖。 圖2是本實施方式的積層膜的製造裝置的正面圖。 圖3是表示圖2所示的積層膜的製造裝置中的聚異氰酸酯塗敷部的主要部分的正面圖。 圖4是表示圖2所示的積層膜的製造裝置中的多元醇塗敷部的主要部分的正面圖。 圖5是用於說明本實施方式的積層膜的製造中使用的製造裝置的另一例的正面圖。 FIG. 1 is a cross-sectional view showing an example of a laminated film according to this embodiment. Fig. 2 is a front view of a manufacturing apparatus of a laminated film according to the present embodiment. Fig. 3 is a front view showing a main part of a polyisocyanate coating unit in the production apparatus of the laminated film shown in Fig. 2 . Fig. 4 is a front view showing a main part of a polyol application unit in the multilayer film manufacturing apparatus shown in Fig. 2 . FIG. 5 is a front view illustrating another example of the manufacturing apparatus used for manufacturing the laminated film according to the present embodiment.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021-021929 | 2021-02-15 | ||
JP2021021929 | 2021-02-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202235571A true TW202235571A (en) | 2022-09-16 |
Family
ID=82837796
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111105047A TW202235571A (en) | 2021-02-15 | 2022-02-11 | Two-component curing adhesive, laminated film, device for producing laminated film, and method for producing laminated film |
Country Status (3)
Country | Link |
---|---|
JP (1) | JPWO2022172839A1 (en) |
TW (1) | TW202235571A (en) |
WO (1) | WO2022172839A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6753210B2 (en) * | 2016-08-22 | 2020-09-09 | 東洋インキScホールディングス株式会社 | Adhesive composition |
WO2018058479A1 (en) * | 2016-09-29 | 2018-04-05 | Dic Corporation | Adhesive, laminated film using the same and polyol composition for adhesive |
TWI711544B (en) * | 2018-02-27 | 2020-12-01 | 日商迪愛生股份有限公司 | Manufacturing method of film for flexible packaging |
TWI796450B (en) * | 2018-03-23 | 2023-03-21 | 日商迪愛生股份有限公司 | Adhesive, laminated film, and method for manufacturing laminated film |
JP7183646B2 (en) * | 2018-09-13 | 2022-12-06 | Dic株式会社 | Two-component adhesive, laminated film and package |
EP3900930A4 (en) * | 2018-12-21 | 2022-09-07 | DIC Corporation | Adhesive, laminated film, and method for producing laminated film |
-
2022
- 2022-02-03 WO PCT/JP2022/004164 patent/WO2022172839A1/en active Application Filing
- 2022-02-03 JP JP2022580585A patent/JPWO2022172839A1/ja active Pending
- 2022-02-11 TW TW111105047A patent/TW202235571A/en unknown
Also Published As
Publication number | Publication date |
---|---|
JPWO2022172839A1 (en) | 2022-08-18 |
WO2022172839A1 (en) | 2022-08-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI796450B (en) | Adhesive, laminated film, and method for manufacturing laminated film | |
US11739242B2 (en) | Adhesive, laminated film using thereof and polyol composition for adhesive | |
JP7004090B2 (en) | Adhesives, laminated films, and methods for manufacturing laminated films | |
EP1873177B1 (en) | Isocyanate-terminated urethane prepolymer, process for producing the same, and adhesive comprising the urethane prepolymer | |
TW201833287A (en) | Reactive adhesive, multilayer film and package | |
TW201936383A (en) | Production method for flexible packaging film | |
CN114222800A (en) | Isocyanate adhesive | |
TW202235571A (en) | Two-component curing adhesive, laminated film, device for producing laminated film, and method for producing laminated film | |
TWI792909B (en) | Two-component hardening adhesive, laminated film, laminated film manufacturing device, and laminated film manufacturing method | |
JP7343063B2 (en) | Laminated film manufacturing equipment, laminated film manufacturing method, two-component curing adhesive, laminated film | |
JP7332066B2 (en) | LAMINATED FILM MANUFACTURING APPARATUS, LAMINATED FILM MANUFACTURING METHOD, TWO-PART CURING ADHESIVE, LAMINATED FILM | |
TW202244234A (en) | Two-component curing adhesive, laminated film, device for producing laminated film, and method for producing laminated film | |
JP7136363B1 (en) | Two-component curing adhesive, laminated film, laminated film manufacturing apparatus, laminated film manufacturing method |