TW202234026A - Gas supply system for electrostatic chuck device, gas supply method and program for gas supply system - Google Patents
Gas supply system for electrostatic chuck device, gas supply method and program for gas supply system Download PDFInfo
- Publication number
- TW202234026A TW202234026A TW110147079A TW110147079A TW202234026A TW 202234026 A TW202234026 A TW 202234026A TW 110147079 A TW110147079 A TW 110147079A TW 110147079 A TW110147079 A TW 110147079A TW 202234026 A TW202234026 A TW 202234026A
- Authority
- TW
- Taiwan
- Prior art keywords
- gas supply
- gas
- flow rate
- thermally conductive
- pressure
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 10
- 238000004364 calculation method Methods 0.000 claims abstract description 52
- 239000007789 gas Substances 0.000 claims description 371
- 238000001179 sorption measurement Methods 0.000 claims description 52
- 239000012530 fluid Substances 0.000 claims description 21
- 238000003745 diagnosis Methods 0.000 claims description 14
- 238000011144 upstream manufacturing Methods 0.000 claims description 13
- 230000005856 abnormality Effects 0.000 claims description 8
- 239000001307 helium Substances 0.000 claims description 3
- 229910052734 helium Inorganic materials 0.000 claims description 3
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 235000012431 wafers Nutrition 0.000 description 85
- 230000006870 function Effects 0.000 description 15
- 238000001816 cooling Methods 0.000 description 11
- 238000009826 distribution Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000003507 refrigerant Substances 0.000 description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 229910052710 silicon Inorganic materials 0.000 description 8
- 239000010703 silicon Substances 0.000 description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 101100194362 Schizosaccharomyces pombe (strain 972 / ATCC 24843) res1 gene Proteins 0.000 description 3
- 101100194363 Schizosaccharomyces pombe (strain 972 / ATCC 24843) res2 gene Proteins 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000010801 machine learning Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 235000013550 pizza Nutrition 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/3065—Plasma etching; Reactive-ion etching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Automation & Control Theory (AREA)
- Plasma & Fusion (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
Description
本發明是有關於一種藉由靜電力吸附對象物的靜電吸盤裝置用氣體供給系統、氣體供給方法及氣體供給系統用程式。The present invention relates to a gas supply system for an electrostatic chuck device, a gas supply method, and a program for the gas supply system, which adsorb an object by electrostatic force.
以往,在使用電漿蝕刻裝置、電漿化學氣相沈積(chemical vapor deposition,CVD)裝置等電漿處理裝置的半導體製造步驟中,為了在真空腔室內固定矽晶圓等試樣,使用靜電吸盤裝置。所述靜電吸盤裝置包括藉由靜電力吸附對象物的吸附板、及與吸附板的背面接觸的金屬製的基底板(base plate)。使用靜電吸盤裝置,利用吸附板吸附矽晶圓的背面(被吸附面),藉此固定矽晶圓,並且例如將施加在矽晶圓上的電漿熱釋放到基底板側進行冷卻,而能夠實現表面溫度分佈的均勻化。Conventionally, in a semiconductor manufacturing process using a plasma processing apparatus such as a plasma etching apparatus and a plasma chemical vapor deposition (CVD) apparatus, an electrostatic chuck is used to fix a sample such as a silicon wafer in a vacuum chamber. device. The electrostatic chuck device includes a suction plate that attracts an object by electrostatic force, and a metal base plate that is in contact with the back surface of the suction plate. Using an electrostatic chuck device, the back side (surface to be adsorbed) of the silicon wafer is adsorbed by the adsorption plate, thereby fixing the silicon wafer, and, for example, the heat of the plasma applied to the silicon wafer is released to the base plate side for cooling, thereby enabling Homogenization of surface temperature distribution is achieved.
但是,吸附板的吸附面或矽晶圓的被吸附面存在有微細的凹凸。因此,即使在藉由靜電吸盤裝置吸附有矽晶圓的狀態下,被吸附面與吸附面之間亦產生厚度10 μm左右的微小空間,物理接觸面積變小,因此熱傳導效率下降。以往,在吸附板的吸附面上設置多個氣體供給口,向矽晶圓的被吸附面與吸附板的吸附面之間的空間供給熱傳導性氣體,藉此使施加在矽晶圓上的電漿熱高效率地向吸附板側釋放(專利文獻1)。 [現有技術文獻] [專利文獻] However, the suction surface of the suction plate or the suctioned surface of the silicon wafer has fine irregularities. Therefore, even in the state where the silicon wafer is adsorbed by the electrostatic chuck device, a tiny space with a thickness of about 10 μm is created between the adsorbed surface and the adsorbed surface, and the physical contact area becomes small, so the heat conduction efficiency decreases. Conventionally, a plurality of gas supply ports are provided on the adsorption surface of the adsorption plate, and thermally conductive gas is supplied to the space between the adsorption surface of the silicon wafer and the adsorption surface of the adsorption plate, thereby making the electricity applied to the silicon wafer. The heat of the slurry is efficiently released to the adsorption plate side (Patent Document 1). [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開2020-053576號公報[Patent Document 1] Japanese Patent Laid-Open No. 2020-053576
[發明所欲解決之課題][The problem to be solved by the invention]
在使用所述電漿處理裝置的半導體製造步驟中,要求提高晶圓等對象物的表面溫度的均勻性。該晶圓的表面溫度的均勻性依存於吸附面與被吸附面之間的多個區域中的熱傳導性氣體的壓力(亦稱為晶圓背面壓力),該各區域中的晶圓背面壓力依存於自與各區域對應的氣體供給口供給的熱傳導性氣體的流量。因此,為了提高晶圓的表面溫度分佈的均勻性,重要的是掌握向各區域供給的熱傳導性氣體的流量。另一方面,為了掌握向各區域供給的熱傳導性氣體的流量,零件數量增加,而存在導致製造成本增大的問題。In the semiconductor manufacturing process using the plasma processing apparatus, it is required to improve the uniformity of the surface temperature of objects such as wafers. The uniformity of the surface temperature of the wafer depends on the pressure of the thermally conductive gas (also referred to as the wafer backside pressure) in a plurality of regions between the suction surface and the suctioned surface, and the wafer backside pressure in each region depends on The flow rate of the thermally conductive gas supplied from the gas supply port corresponding to each area. Therefore, in order to improve the uniformity of the surface temperature distribution of the wafer, it is important to grasp the flow rate of the thermally conductive gas supplied to each region. On the other hand, in order to grasp the flow rate of the thermally conductive gas to be supplied to each region, the number of parts increases, and there is a problem that the manufacturing cost increases.
本發明是為了一舉解決所述問題而成者,其主要課題在於,在靜電吸盤裝置用氣體供給系統中,提升晶圓等對象物的表面溫度分佈的均勻性,並且減少零件數量而實現製造成本的削減。 [解決課題之手段] The present invention has been made to solve the above-mentioned problems at one stroke, and its main subject is to improve the uniformity of the surface temperature distribution of an object such as a wafer, and to reduce the number of parts to achieve a manufacturing cost in a gas supply system for an electrostatic chuck device. cuts. [Means of Solving Problems]
即,本發明的靜電吸盤裝置用氣體供給系統向藉由靜電力吸附對象物的靜電吸盤裝置的吸附面與所述對象物的被吸附面之間的空間供給熱傳導性氣體,所述靜電吸盤裝置用氣體供給系統的特徵在於包括:多個氣體供給管線,向設定在所述空間內的多個區域的每一個供給所述熱傳導性氣體;共用管線,連接於各氣體供給管線,向所述各氣體供給管線導入所述熱傳導性氣體;以及流量算出部,算出自所述共用管線導入到所述各氣體供給管線的所述熱傳導性氣體的流量,且所述流量算出部基於設置在所述各氣體供給管線的第一流量阻力元件的流量特性、所述第一流量阻力元件的一次側壓力、以及所述第一流量阻力元件的二次側壓力,算出導入到所述各氣體供給管線的所述熱傳導性氣體的流量,測量所述一次側壓力的壓力感測器設置在所述共用管線上。That is, the gas supply system for an electrostatic chuck device of the present invention supplies the thermally conductive gas to the space between the suction surface of the electrostatic chuck device that attracts the object by electrostatic force and the surface to which the object is attracted, the electrostatic chuck device The gas supply system is characterized by comprising: a plurality of gas supply lines for supplying the thermally conductive gas to each of a plurality of regions set in the space; a gas supply line for introducing the thermally conductive gas; and a flow rate calculation unit for calculating the flow rate of the thermally conductive gas introduced into the respective gas supply lines from the common line, and the flow rate calculation unit is based on the The flow characteristics of the first flow resistance element of the gas supply line, the primary side pressure of the first flow resistance element, and the secondary side pressure of the first flow resistance element were calculated, and all the flows introduced into the gas supply lines were calculated. The flow rate of the thermally conductive gas, and a pressure sensor for measuring the primary side pressure is provided on the common line.
若為此種結構,則能夠掌握在與設定在吸附面和被吸附面之間的空間內的多個區域的每一個對應的氣體供給管線中流動的熱傳導性氣體的流量,因此藉由控制該流量,能夠控制各區域中的晶圓背面壓力,從而能夠提升晶圓等對象物的表面溫度分佈的均勻性。 此處,並非在各氣體供給管線上各別地設置壓力感測器,而是在共用管線上設置壓力感測器而實現共用化,因此能夠削減零件數量而實現製造成本的削減,所述壓力感測器對算出在各氣體供給管線中流動的熱傳導性氣體的流量所需的第一流量阻力元件的一次側壓力進行測定。 With such a configuration, the flow rate of the thermally conductive gas flowing in the gas supply line corresponding to each of the plurality of regions set in the space between the adsorption surface and the adsorbed surface can be grasped. Therefore, by controlling this The flow rate can control the pressure on the back surface of the wafer in each area, thereby improving the uniformity of the surface temperature distribution of objects such as wafers. Here, instead of providing pressure sensors individually on each gas supply line, pressure sensors are provided on a common line to achieve common use, so that the number of parts can be reduced and manufacturing costs can be reduced. The sensor measures the primary side pressure of the first flow resistance element required to calculate the flow rate of the thermally conductive gas flowing through each gas supply line.
再者,「第一流量阻力元件」只要是具有通過的熱傳導性氣體的流量由一次側的壓力與二次側的壓力決定的流量特性的元件,則可為任意者,只要是層流元件阻力體則特佳。In addition, the "first flow resistance element" can be any one as long as it has a flow rate characteristic in which the flow rate of the passing thermally conductive gas is determined by the pressure on the primary side and the pressure on the secondary side, as long as it is a laminar flow element resistance. Body is excellent.
作為用於各別地控制在各氣體供給管線中流動的熱傳導性氣體的流量的氣體供給系統的具體形態,可列舉如下形態,即,構成為在所述各氣體供給管線中的所述第一阻力元件的下游設置流體控制閥,基於所述流量算出部算出的流量對所述流體控制閥的開度進行回饋控制。As a specific form of the gas supply system for individually controlling the flow rate of the thermally conductive gas flowing in each gas supply line, a form in which the first gas supply line in each of the gas supply lines is configured may be mentioned. A fluid control valve is provided downstream of the resistance element, and the opening degree of the fluid control valve is feedback-controlled based on the flow rate calculated by the flow rate calculation unit.
所述靜電吸盤裝置用氣體供給系統較佳為在所述各氣體供給管線中的所述流體控制閥的下游設置有第二流量阻力元件,更包括壓力算出部,所述壓力算出部算出各所述區域中的所述熱傳導性氣體的壓力,所述壓力算出部基於所述第二流量阻力元件的一次側壓力、通過所述第二流量阻力元件的所述熱傳導性氣體的流量、以及所述第二流量阻力元件的流量特性,算出各所述區域中的所述熱傳導性氣體的壓力。 若如此,則藉由利用流量阻力元件的流量特性、即,呈現出流量阻力元件的一次側壓力(例如氣體供給管線內的壓力)及二次側壓力(例如晶圓背面壓力)與通過的熱傳導性氣體的流量的關係的固有特性,可算出並掌握各區域中的晶圓背面壓力。 Preferably, the gas supply system for the electrostatic chuck device is provided with a second flow resistance element downstream of the fluid control valve in each of the gas supply lines, and further includes a pressure calculation unit that calculates each of the gas supply lines. the pressure of the thermally conductive gas in the region, and the pressure calculation unit is based on the primary side pressure of the second flow resistance element, the flow rate of the thermally conductive gas passing through the second flow resistance element, and the The flow rate characteristic of the second flow resistance element is used to calculate the pressure of the thermally conductive gas in each of the regions. In this case, by utilizing the flow characteristics of the flow resistance element, that is, the primary side pressure (for example, the pressure in the gas supply line) and the secondary side pressure (for example, the wafer backside pressure) of the flow resistance element, and the passing heat conduction It is possible to calculate and grasp the wafer backside pressure in each region based on the inherent characteristics of the relationship between the flow rates of the gaseous gases.
再者,「第二流量阻力元件」只要是具有通過的熱傳導性氣體的流量由一次側的壓力與二次側的壓力決定的流量特性的元件,則可為任意者,只要是層流元件阻力體則特佳。層流元件阻力體的加工精度優異,可獲得優異的再現性,因此藉由使用層流元件阻力體作為流量阻力元件,可更高精度地算出吸附面與被吸附面之間的空間的熱傳導性氣體的壓力。另外,層流元件阻力體的設計自由度高,因此能夠提高熱傳導性氣體的吹出口的外徑自由度,而可期待抑制電弧放電的發生。In addition, the "second flow resistance element" may be any one as long as it is an element having a flow rate characteristic in which the flow rate of the passing thermally conductive gas is determined by the pressure on the primary side and the pressure on the secondary side, as long as it is a laminar flow element resistance. Body is excellent. The laminar flow element resistance body has excellent machining accuracy and excellent reproducibility can be obtained. Therefore, by using the laminar flow element resistance body as the flow resistance element, the thermal conductivity of the space between the adsorption surface and the adsorption surface can be calculated with higher accuracy. gas pressure. In addition, since the laminar flow element resistance body has a high degree of freedom in design, the degree of freedom in the outer diameter of the outlet of the thermally conductive gas can be increased, and the occurrence of arc discharge can be expected to be suppressed.
所述靜電吸盤裝置用氣體供給系統較佳為所述各氣體供給管線包括在所述吸附面上開口的氣體供給流路,在所述各氣體供給管線中,所述第二流量阻力元件設置在所述氣體供給流路內。 若如此,則由於在吸附板的吸附面上開口的氣體供給流路上設置流量阻力元件,因此能夠更準確地算出各區域中的晶圓背面壓力,而能夠進一步提升晶圓等對象物的表面溫度分佈的均勻性。 Preferably, in the gas supply system for the electrostatic chuck device, each of the gas supply lines includes a gas supply flow path opened on the adsorption surface, and in each of the gas supply lines, the second flow resistance element is provided at The gas is supplied into the flow path. In this way, since the flow resistance element is provided in the gas supply flow path opened on the suction surface of the suction plate, the pressure on the back surface of the wafer in each region can be calculated more accurately, and the surface temperature of the object such as the wafer can be raised further. uniformity of distribution.
作為所述壓力算出部的具體形態,可列舉如下形態:基於所述流量算出部算出的流量、及表示所述氣體供給管線中的熱傳導性氣體的流量的物質收支的關係式,算出通過所述第二流量阻力元件的所述熱傳導性氣體的流量。A specific form of the pressure calculation unit includes a form in which the flow rate calculated by the flow rate calculation unit and the relational expression of the material balance representing the flow rate of the thermally conductive gas in the gas supply line are calculated to pass through the flow rate of the thermally conductive gas of the second flow resistance element.
為了能夠診斷由裝置的經年劣化等引起的對晶圓的吸附力的降低、或晶圓的局部翹曲等電漿處理中的晶圓背面有無異常,較佳為所述氣體供給系統更包括診斷部,所述診斷部將所算出的所述熱傳導性氣體的壓力與規定的基準壓力進行比較,對各所述區域中的所述熱傳導性氣體的壓力值的異常進行診斷。In order to be able to diagnose whether there is any abnormality in the back surface of the wafer during plasma processing, such as a decrease in the attraction force to the wafer due to the deterioration of the device over time, or local warpage of the wafer, etc., it is preferable that the gas supply system further includes: A diagnosis unit that compares the calculated pressure of the thermally conductive gas with a predetermined reference pressure, and diagnoses an abnormality in the pressure value of the thermally conductive gas in each of the regions.
所述氣體供給系統較佳為構成為以所述壓力算出部算出的所述熱傳導性氣體的壓力成為規定範圍內的值的方式調整導入到所述各氣體供給管線的所述熱傳導性氣體的流量。The gas supply system is preferably configured to adjust the flow rate of the thermally conductive gas introduced into the respective gas supply lines so that the pressure of the thermally conductive gas calculated by the pressure calculation unit becomes a value within a predetermined range .
所述氣體供給系統較佳為所述多個區域是將所述空間劃分為放射狀而設定的區域。 若為此種結構,則藉由監視自各氣體供給管線供給的熱傳導性氣體的壓力或質量流量,能夠檢測沿著晶圓的周向的局部翹曲的發生。 In the gas supply system, it is preferable that the plurality of regions are regions set by dividing the space into radial shapes. With such a configuration, by monitoring the pressure or mass flow rate of the thermally conductive gas supplied from each gas supply line, the occurrence of local warpage along the circumferential direction of the wafer can be detected.
在所述氣體供給系統中,作為用於檢測沿著晶圓的周向的翹曲發生的具體結構,可列舉如下結構,即,構成為所述診斷部基於供給到劃分為放射狀的各所述區域的所述熱傳導性氣體的質量流量、或者劃分為放射狀的各所述區域中的所述熱傳導性氣體的壓力,診斷所述對象物有無翹曲。In the gas supply system, as a specific configuration for detecting the occurrence of warpage along the circumferential direction of the wafer, a configuration in which the diagnosis unit is configured based on the supply to each of the radially divided The mass flow rate of the thermally conductive gas in the region or the pressure of the thermally conductive gas in each of the radially divided regions is used to diagnose whether or not the object is warped.
另外,所述氣體供給系統中較佳為所述多個區域是將所述空間劃分為同心圓狀,並且將其中的圓環狀的區域進一步劃分為放射狀而設定的區域。 若為此種結構,則可藉由控制在與內側區域對應的氣體供給管線中流動的熱傳導性氣體的流量來控制晶圓背面壓力,從而可提升晶圓等對象物的表面溫度分佈的均勻性。而且,藉由監視自與將形成於其外側的圓環狀的區域進一步分割的各區域對應的各氣體供給管線分別供給的熱傳導性氣體的壓力,可檢測沿著晶圓的周向的局部翹曲的發生。 Further, in the gas supply system, it is preferable that the plurality of regions are regions set by dividing the space into concentric circles and further dividing the annular region therein into radial shapes. With such a structure, the pressure on the back surface of the wafer can be controlled by controlling the flow rate of the thermally conductive gas flowing in the gas supply line corresponding to the inner region, and the uniformity of the surface temperature distribution of the object such as the wafer can be improved. . In addition, by monitoring the pressure of the thermally conductive gas supplied from the respective gas supply lines corresponding to the respective regions formed by further dividing the annular region formed on the outer side, local warpage along the circumferential direction of the wafer can be detected. occurrence of the song.
另外,作為所述氣體供給系統的具體形態,可列舉所述熱傳導性氣體為氦氣的形態。Moreover, as a specific form of the said gas supply system, the form in which the said thermally conductive gas is helium gas is mentioned.
所述靜電吸盤裝置用氣體供給系統較佳為更包括第二氣體導入管線,該第二氣體導入管線連接於所述各氣體供給管線中的所述第一流量阻力元件的上游,向所述各氣體供給管線導入與所述熱傳導性氣體不同的第二氣體,所述流量算出部基於所述第一流量阻力元件的流量特性、所述第一流量阻力元件的一次側壓力、以及所述第一流量阻力元件的二次側壓力,算出導入到所述各氣體供給管線的所述第二氣體的流量,測量所述一次側壓力的壓力感測器設置在所述第二氣體導入管線上。 若如此,則由於在各氣體供給管線上與共用管線分開地設置有導入例如氬或氮等第二氣體的第二氣體導入管線,因此能夠在短時間內切換熱傳導性氣體的供給與第二氣體的供給。另外,由於在第二氣體導入管線上設置測定用於算出在各氣體供給管線中流動的第二氣體的流量而需要的流量阻力元件的一次側壓力的壓力感測器並使其共用化,因此可削減零件數量而實現製造成本的削減。 The gas supply system for the electrostatic chuck device preferably further includes a second gas introduction line, the second gas introduction line is connected to the upstream of the first flow resistance element in each of the gas supply lines, and is directed to each of the gas supply lines. The gas supply line introduces a second gas different from the thermally conductive gas, and the flow rate calculation unit is based on the flow rate characteristic of the first flow resistance element, the primary side pressure of the first flow resistance element, and the first flow rate resistance element. The flow rate of the second gas introduced into each gas supply line is calculated from the secondary side pressure of the flow resistance element, and a pressure sensor for measuring the primary side pressure is provided on the second gas introduction line. In this way, since the second gas introduction line into which the second gas such as argon or nitrogen is introduced is provided separately from the common line in each gas supply line, the supply of the thermally conductive gas and the second gas can be switched in a short time. supply. In addition, since a pressure sensor that measures the primary side pressure of the flow resistance element required for calculating the flow rate of the second gas flowing in each gas supply line is provided in the second gas introduction line and shared, The number of parts can be reduced to reduce manufacturing costs.
另外,本發明的氣體供給方法是向藉由靜電力吸附對象物的靜電吸盤裝置的吸附面與所述對象物的被吸附面之間的空間供給熱傳導性氣體的氣體供給方法,所述靜電吸盤裝置包括:多個氣體供給管線,向設定在所述空間內的多個區域的每一個供給所述熱傳導性氣體;以及共用管線,連接於各氣體供給管線,向所述各氣體供給管線導入所述熱傳導性氣體,且該氣體供給方法基於設置在所述各氣體供給管線上的第一流量阻力元件的流量特性、所述第一流量阻力元件的一次側壓力、以及所述第一流量阻力元件的二次側壓力,算出自所述共用管線導入到所述各氣體供給管線的所述熱傳導性氣體的流量,使用設置在所述共用管線上的壓力感測器的測量值作為所述一次側壓力。In addition, the gas supply method of the present invention is a gas supply method for supplying a thermally conductive gas to a space between an attracting surface of an electrostatic chuck device that attracts an object by electrostatic force and a surface to which the object is attracted, the electrostatic chuck The apparatus includes: a plurality of gas supply lines for supplying the thermally conductive gas to each of a plurality of regions set in the space; and a common line connected to the respective gas supply lines for introducing the respective gas supply lines into the respective gas supply lines The thermally conductive gas, and the gas supply method is based on the flow rate characteristic of the first flow resistance element provided on each of the gas supply lines, the primary side pressure of the first flow resistance element, and the first flow resistance element The pressure on the secondary side of pressure.
另外,本發明的氣體供給系統用程式是向藉由靜電力吸附對象物的靜電吸盤裝置的吸附面與所述對象物的被吸附面之間的空間供給熱傳導性氣體的氣體供給系統用程式,所述靜電吸盤裝置包括:多個氣體供給管線,向設定在所述空間內的多個區域的每一個供給所述熱傳導性氣體;以及共用管線,連接於各氣體供給管線,向所述各氣體供給管線導入所述熱傳導性氣體,所述氣體供給系統用程式使電腦發揮作為流量算出部的功能,該流量算出部基於設置在所述各氣體供給管線上的第一流量阻力元件的流量特性、所述第一流量阻力元件的一次側壓力、以及所述第一流量阻力元件的二次側壓力,算出自所述共用管線導入到所述各氣體供給管線的所述熱傳導性氣體的流量,所述流量算出部使用設置在所述共用管線上的壓力感測器的測量值作為所述一次側壓力。In addition, the program for a gas supply system of the present invention is a program for a gas supply system for supplying a thermally conductive gas to the space between the suction surface of the electrostatic chuck device that attracts the object by electrostatic force and the suction surface of the object, The electrostatic chuck device includes: a plurality of gas supply lines for supplying the thermally conductive gas to each of a plurality of regions set in the space; and a common line connected to each gas supply line for supplying each of the gases The heat-conductive gas is introduced into a supply line, and the gas supply system program causes a computer to function as a flow rate calculation unit based on the flow rate characteristic of the first flow resistance element provided in each of the gas supply lines, The primary side pressure of the first flow resistance element and the secondary side pressure of the first flow resistance element are calculated to calculate the flow rate of the thermally conductive gas introduced into the respective gas supply lines from the common line, so The flow rate calculation unit uses, as the primary side pressure, a measurement value of a pressure sensor provided on the common line.
若為此種氣體供給方法或氣體供給系統用程式,則可發揮與所述本發明的氣體供給系統同樣的作用效果。 [發明的效果] If it is such a gas supply method or a program for a gas supply system, the same functions and effects as those of the gas supply system of the present invention can be exhibited. [Effect of invention]
根據如此構成的本發明,在靜電吸盤裝置用的氣體供給系統中,可提升晶圓等對象物的表面溫度分佈的均勻性,並且可減少零件數量而實現製造成本的削減。According to the present invention thus constituted, in the gas supply system for the electrostatic chuck device, the uniformity of the surface temperature distribution of the object such as the wafer can be improved, and the number of parts can be reduced, thereby reducing the manufacturing cost.
以下參照圖式說明本發明的包括氣體供給系統的靜電吸盤裝置的一實施方式。Hereinafter, an embodiment of an electrostatic chuck device including a gas supply system of the present invention will be described with reference to the drawings.
如圖1所示,本實施方式的靜電吸盤裝置100用於在例如使用電漿的半導體製造裝置的真空腔室C內靜電吸附作為處理對象的晶圓W。具體而言,如圖1及圖2所示,該靜電吸盤裝置100包括:具有靜電吸附晶圓W的吸附面111的靜電吸盤部1、具有冷卻靜電吸盤部1的冷卻面211的冷卻部2、以及向靜電吸盤部1的吸附面111與晶圓W的被吸附面S之間的空間G供給熱傳導性氣體的氣體供給系統3。再者,真空腔室C構成為藉由未圖示的真空泵進行真空排氣。As shown in FIG. 1 , the
如圖2~圖4所示,靜電吸盤部1包括:包含陶瓷或玻璃等絕緣體且形成圓形平板狀的吸附板11、埋設在所述吸附板11內的內部電極12、以及向該內部電極12施加電壓的電源13。藉由電源13向內部電極12施加電壓,從而在吸附板11內產生電介質極化現象,吸附板11的上表面111成為大致平面狀的吸附面。本實施方式的靜電吸盤部1是雙極式的,但不限於此,亦可為單極式。再者,上表面111例如實施了壓花加工等,表面形狀呈凹凸狀。As shown in FIGS. 2 to 4 , the
如圖3及圖4所示,在吸附板11的吸附面111上形成有多個用於吹出熱傳導性氣體的氣體供給口3a。各氣體供給口3a例如形成為以吸附板11的旋轉軸為對稱軸的旋轉對稱。在本實施方式中,多個氣體供給口3a形成為呈同心圓狀排成行(此處為兩行),且在各行中沿著圓周方向以成為彼此大致等間隔的方式形成。As shown in FIGS. 3 and 4 , a plurality of
如圖4所示,在吸附面111上設定有劃分為放射狀(比薩切割形狀)的三個以上的多個(此處為6個)吸附區域D。而且,構成為可自設置於各吸附區域D的氣體供給口3a向空間G供給按每個區域各別地調整了流量及壓力的熱傳導性氣體。As shown in FIG. 4 , on the
各氣體供給口3a由以沿板厚方向貫通吸附板11的方式設置的貫通孔113形成。該貫通孔113的直徑尺寸(內徑)為數μm~數十μm左右(例如0.03 mm),且長度尺寸(沿著軸向的尺寸)為數mm左右(例如2 mm),但是該些尺寸亦可適當變更。Each
如圖2及圖3所示,冷卻部2包括:呈圓形平板狀的金屬製的基底板21、形成在基底板21內的冷媒流路212、以及使冷媒在冷媒流路212中流通的冷卻器等冷媒流通機構(未圖示)。藉由利用冷媒流通機構使冷媒在冷媒流路212中流動,基底板21整體的溫度降低,基底板21的上表面211成為大致平面狀的冷卻面。所述吸附板11以其下表面112(背面)與基底板21的冷卻面211面接觸的方式載置於基底板21上。冷媒流路212在基底板21的內部沿著與冷卻面211平行的方向形成。As shown in FIGS. 2 and 3 , the
氣體供給系統3向空間G供給熱傳導性氣體。具體而言,如圖5所示,該氣體供給系統3包括:供熱傳導性氣體流動的共用管線31;上游端與共用管線31連接的相互並列的多個氣體供給管線32;自各氣體供給管線32分支的多個洩漏管線34;以及控制裝置33。熱傳導性氣體例如可為氦氣或氬氣等單一氣體,可為以任意比率混合多種氣體的混合氣體等任意氣體。The
共用管線31在上游側連接有氣體供給源(未圖示),向各氣體供給管線32導入熱傳導性氣體。在共用管線31上設置有流體控制閥40、及用於測定導入到各氣體供給管線32的熱傳導性氣體的壓力的第一壓力感測器41。即,可謂該第一壓力感測器在各氣體供給管線32之間共用。而且,該第一壓力感測器41構成為可測定通過的熱傳導性氣體的壓力,並且可測定其溫度。A gas supply source (not shown) is connected to the upstream side of the
流體控制閥40根據來自控制裝置33的控制訊號來變更其閥開度,藉此變更在共用管線31中流動的熱傳導性氣體的流量,例如為壓電致動器閥、電磁致動器閥、熱致動器閥等。The
各氣體供給管線32(自與共用管線31的連接點P
J到氣體供給口3a)與設定在吸附面111上的各吸附區域D對應地設置。在本實施方式中,多個氣體供給管線32全部連接於共用管線31,各氣體供給管線32構成為將自共用管線31導入的熱傳導性氣體自各吸附區域D的氣體供給口3a供給到空間G。具體而言,各氣體供給管線32在其下游端部包括沿板厚方向貫通吸附板11的貫通流路321(申請專利範圍的「氣體供給流路」)。該貫通流路321包括所述的貫通孔113,其下游端與氣體供給口3a連通。
Each gas supply line 32 (from the connection point PJ with the
在各氣體供給管線32上,自上游起依次設置有第一流量阻力元件44、第二壓力感測器42、流體控制閥46、第三壓力感測器43以及第二流量阻力元件45。On each
第一流量阻力元件44成為熱傳導性氣體流動時的阻力,具備基於一次側壓力、二次側壓力、以及氣體的溫度來確定通過的氣體的質量流量的固有流量特性,例如是層流元件阻力體等。The first
第二壓力感測器42測定第一流量阻力元件44的下游側的熱傳導性氣體的壓力(二次側壓力)。該第二壓力感測器42構成為可測定通過的熱傳導性氣體的壓力,並且可測定其溫度。The
流體控制閥46根據來自控制裝置33的控制訊號來變更其閥開度,藉此變更通過的熱傳導性氣體的流量,例如為壓電致動器閥、電磁致動器閥、熱致動器閥等。The
第三壓力感測器43測定流體控制閥46的下游側的熱傳導性氣體的壓力。該第三壓力感測器43構成為可測定通過的熱傳導性氣體的壓力,並且可測定其溫度。The
第二流量阻力元件45設置在氣體供給管線32中的貫通流路321(更具體而言是貫通吸附板11的部分)。該第二流量阻力元件45成為熱傳導性氣體流動時的阻力,且具備基於一次側壓力、二次側壓力、以及氣體的溫度來確定通過的氣體的質量流量的固有流量特性。此處,基於氣體供給管線32內的熱傳導性氣體的壓力(一次側壓力)、空間G中的熱傳導性氣體的壓力(二次側壓力。以下,亦稱為晶圓背面壓力)、以及通過的熱傳導性氣體的溫度,確定通過第二流量阻力元件45的熱傳導性氣體的流量。The second
本實施方式的第二流量阻力元件45是層流元件阻力體,如圖3所示,包括具有成為阻力的流路(阻力流路)51的流路形成構件5。該流路形成構件5例如呈圓柱狀,其直徑尺寸(外徑)及長度尺寸(沿著軸向的尺寸)與吸附板11的貫通孔113的直徑尺寸(內徑)及長度尺寸大致相同。各流路形成構件5以嵌合公差無間隙地嵌入吸附板11的各貫通孔113內。流路形成構件5例如可包含陶瓷等任意的絕緣材料。該第二流量阻力元件45較佳為設置成使下游側端面與吸附板11的吸附面111成為共面。在本實施方式中,在形成於吸附板11的多個貫通孔113的全部設置有第二流量阻力元件45。再者,所述第一流量阻力元件44亦同樣地構成。The second
各洩漏管線34自氣體供給管線32中的流體控制閥46的下游(更具體而言,較第三壓力感測器43更靠下游處)分支。各洩漏管線34構成為經由第三流量阻力元件342並利用真空泵344進行排氣。該第三流量阻力元件342成為熱傳導性氣體流動時的阻力,並具備基於一次側壓力、二次側壓力、氣體的溫度來確定通過的氣體的質量流量的固有流量特性,例如是層流元件阻力體等。另外,在各洩漏管線34上設置有旁通管線341,該旁通管線341在第三流量阻力元件342的上游側分支,並在第三流量阻力元件342的下游側合流。在該旁通管線341上設置有根據來自控制裝置33的控制訊號來切換開閉的開閉閥343。該開閉閥343例如是空氣閥、壓電致動器閥、電磁致動器閥、熱致動器閥等。Each
控制裝置33是內置中央處理單元(central processing unit,CPU)或內部記憶體等的通用或專用電腦。該控制裝置33藉由CPU及其周邊設備基於記憶在內部記憶體中的規定程式進行協作,如圖6所示,至少發揮作為流量算出部331、壓力算出部332、記憶部333、診斷部334、流量目標設定部335及閥控制部336的功能。The
流量算出部331各別地算出自共用管線31導入各氣體供給管線32的熱傳導性氣體的流量。The flow
具體而言,該流量算出部331構成為:基於第一流量阻力元件44所具備的固有流量特性、第一流量阻力元件44的一次側壓力P
1、以及第一流量阻力元件44的二次側壓力P
2,算出自共用管線31導入各氣體供給管線32的熱傳導性氣體的質量流量Q
in。該質量流量Q
in是通過設置在各氣體供給管線32上的第一流量阻力元件44的熱傳導性氣體的質量流量。更具體而言,流量算出部331基於表示各第一流量阻力元件44所具備的固有流量特性與其一次側壓力及二次側壓力的關係的以下的式(1),算出質量流量Q
in。
Specifically, the flow
[數1] ···(1) [Number 1] ···(1)
在式(1)中,f
res1:表示第一流量阻力元件44的流量特性的函數,P
1:施加於第一流量阻力元件44的一次側(上游側)的壓力,P
2:施加於第一流量阻力元件44的二次側(下游側)的壓力,T
in:通過第一流量阻力元件44的熱傳導性氣體的溫度(此處,視為與通過第二壓力感測器42的熱傳導性氣體的溫度相等)。
In Equation (1), f res1 : a function representing the flow rate characteristic of the first
流量算出部331構成為:自第一壓力感測器41獲取一次側壓力P
1,自第二壓力感測器42獲取二次側壓力P
2及熱傳導性氣體的溫度T
in,自記憶部333獲取流量特性函數f
res1,基於該些資訊及式(1),算出質量流量Q
in。預先保存在記憶部333中的流量特性函數f
res1例如是以如下函數表示的映射等,該函數將施加於第一流量阻力元件44的一次側壓力P
1、施加於第一流量阻力元件44的二次側壓力P
2、以及通過第一流量阻力元件44的熱傳導性氣體的溫度T
in作為輸入變量,將通過第一流量阻力元件44的質量流量作為輸出變量。
The flow
另外,本實施方式的流量算出部331構成為算出自各洩漏管線34排出的熱傳導性氣體的質量流量。Moreover, the flow
具體而言,流量算出部331構成為:基於第三流量阻力元件342所具備的固有流量特性、第三流量阻力元件342的一次側壓力P
3、第三流量阻力元件342的二次側壓力P
VAC,各別地算出自各洩漏管線34排出的熱傳導性氣體的質量流量Q
VAC。該質量流量Q
VAC是通過設置在各洩漏管線34上的第三流量阻力元件342的熱傳導性氣體的質量流量。更具體而言,流量算出部331基於表示第三流量阻力元件342所具備的固有流量特性與其一次側壓力及二次側壓力的關係的以下的式(2),算出質量流量Q
VAC。
Specifically, the flow
[數2] ···(2) [Number 2] ···(2)
在式(2)中,f
res3:表示第三流量阻力元件342的流量特性的函數,P
3:施加於第三流量阻力元件342的一次側(上游側)的壓力,P
VAC:施加於第三流量阻力元件342的二次側(下游側)的壓力,T
VAC:通過第三流量阻力元件342的熱傳導性氣體的溫度。再者,二次側壓力P
VAC的值可為藉由設置在洩漏管線34中的第三流量阻力元件342的下游的未圖示的壓力計測定而得的值,亦可為預先設定並保存在記憶部333中的任意值(例如0 Pa)。另外,溫度T
VAC的值可為藉由設置在洩漏管線34上的溫度計344測定而得的值,或者亦可視為與通過第三壓力感測器43的熱傳導性氣體的溫度相等。
In Equation (2), f res3 : a function representing the flow rate characteristic of the third
流量算出部331構成為:自第三壓力感測器43獲取一次側壓力P
3及熱傳導性氣體的溫度T
VAC,自記憶部333獲取流量特性函數f
res3及二次側壓力P
VAC,並基於該些資訊及式(2),算出質量流量Q
VAC。預先保存在記憶部333中的流量特性函數f
res3例如是以如下函數表示的映射等,該函數將施加於第三流量阻力元件342的一次側的壓力P
3、施加於第三流量阻力元件342的二次側壓力P
VAC、通過第三流量阻力元件342的熱傳導性氣體的溫度T
VAC作為輸入變量,將通過第三流量阻力元件342的質量流量作為輸出變量。
The flow
壓力算出部332各別地算出以將吸附面111與被吸附面S之間的空間G分割為放射狀的方式設定的多個區域的每一個中的熱傳導性氣體的壓力(即,各吸附區域D中的晶圓背面壓力)。The
具體而言,該壓力算出部332構成為:基於自氣體供給口3a供給的熱傳導性氣體的質量流量Q
ESC、第二流量阻力元件45的一次側壓力P
3、以及第二流量阻力元件45所具備的固有流量特性,算出各區域中的晶圓背面壓力P
wafer。再者,質量流量Q
ESC是通過氣體供給管線32的貫通流路321的熱傳導性氣體的質量流量,在貫通流路321中設置有第二流量阻力元件45的本實施方式中,是通過第二流量阻力元件45的熱傳導性氣體的質量流量。
Specifically, the
更具體而言,該壓力算出部332構成為:基於表示在氣體供給管線32中流動的熱傳導性氣體的質量流量的物質收支(即,進入氣體供給管線32的熱傳導性氣體的量與自氣體供給管線32排出的熱傳導性氣體的量的收支)的以下的式(3)、及導入到氣體供給管線32的熱傳導性氣體的質量流量Q
in,算出自氣體供給口3a供給的熱傳導性氣體的質量流量Q
ESC。而且,壓力算出部332構成為:基於表示所算出的熱傳導性氣體的質量流量Q
ESC與第二流量阻力元件45所具備的固有流量特性的關係的以下的式(4),算出晶圓背面壓力P
wafer。
More specifically, the
[數3] ···(3) [Number 3] (3)
式(3)中,
Q
in:導入到氣體供給管線32的熱傳導性氣體的質量流量,
Q
VAC:自洩漏管線34排出的熱傳導性氣體的質量流量,
(V/Z·R
u·T
gas)(dP/dt):自吸附板11與晶圓W之間洩漏至腔室內的熱傳導性氣體的質量流量Q
LEAK,
V:氣體供給管線32中自流體控制閥46至第二流量阻力元件45之間的流路的體積,
Z:氣體的壓縮係數(此處,Z=1),
R
u:氣體常數(8.3145 J·mol
-1·K
-1),
T
gas:氣體供給管線32中自流體控制閥46至第二流量阻力元件45的流路內的熱傳導氣體的平均溫度,
dP/dt:氣體供給管線32中自流體控制閥46至第二流量阻力元件45的流路內的熱傳導性氣體的壓力的時間變化。
再者,考慮到吸附板11的吸附面111的表面性狀(例如形狀、粗糙度等)在面內不均勻,並且製程中的熱能交換不穩定,自藉由氣體供給管線32開始供給熱傳導性氣體起經過充分的時間後,質量流量Q
LEAK並非為穩定狀態(定常狀態),dP/dt有可能不為0。
In the formula (3), Q in : the mass flow rate of the thermally conductive gas introduced into the
此處,壓力算出部332構成為:自流量算出部331獲取質量流量Q
in及質量流量Q
VAC,自設置在氣體供給管線32上的第三壓力感測器43獲取平均溫度T
gas,自記憶部333獲取流路的體積V、壓縮係數Z以及氣體常數R
u,且基於該些資訊及式(3)算出自氣體供給口3a供給的熱傳導性氣體的質量流量Q
ESC。
Here, the
[數4] ···(4) [Number 4] (4)
在式(4)中,f
res2:表示第二流量阻力元件45的流量特性的函數,P
3:施加於第二流量阻力元件45的一次側(上游側)的壓力,P
wafer:晶圓背面壓力(施加於第二流量阻力元件45的二次側的壓力),T
ESC:通過第二流量阻力元件45的熱傳導性氣體的溫度(此處,視為與吸附板11的溫度相等)。
In equation (4), f res2 : a function representing the flow rate characteristic of the second
壓力算出部332構成為:自第三壓力感測器43獲取一次側壓力P
3,自測量吸附板11的溫度的光纖式溫度計47獲取熱傳導性氣體的溫度T
ESC,自記憶部333獲取流量特性函數f
res2,基於該些資訊及式(4)算出晶圓背面壓力P
wafer。預先保存在記憶部333中的流量特性函數f
res2例如是以如下函數來表示的映射等,所述函數將施加於第二流量阻力元件45的一次側的壓力P
3、施加於第二流量阻力元件45的二次側的壓力P
wafer、以及通過第二流量阻力元件45的熱傳導性氣體的溫度T
ESC設為輸入變量,將通過第二流量阻力元件45的質量流量設為輸出變量。
The
診斷部334診斷晶圓W的被吸附面S有無異常。具體而言,該診斷部334構成為:將壓力算出部332算出的各吸附區域D中的晶圓背面壓力P
wafer與預先保存在記憶部333中的規定的壓力P
s進行比較,診斷晶圓W的被吸附面S有無異常。例如,當各吸附區域D的晶圓背面壓力P
wafer與壓力P
s的差分的絕對值為規定值以上時,診斷為晶圓W的被吸附面S發生了異常,若為規定值以下,則診斷為正常。再者,該壓力P
s是根據對晶圓W的真空處理的內容適當設定。
The
該診斷部334可構成為:作為晶圓W的被吸附面S上的異常,診斷沿著周向的局部的翹曲的有無。具體而言,該診斷部334可構成為:根據以固定的質量流量Q
ESC向被分割為放射狀的各吸附區域D供給熱傳導性氣體的狀態下的各吸附區域D的晶圓背面壓力P
wafer的分佈,診斷晶圓W有無翹曲。例如,藉由將各吸附區域D中的晶圓背面壓力P
wafer與預先記憶在記憶部333中的規定的壓力基準值進行比較,可判斷在晶圓W上有無產生局部的翹曲。
The
另外,診斷部334可構成為:算出各吸附區域D中的晶圓W的翹曲量。例如,診斷部334可基於供給到各吸附區域D的熱傳導性氣體的質量流量Q
ESC及晶圓背面壓力P
wafer,算出各吸附區域D中的流導率,並基於該流導率,算出各吸附區域D中的晶圓W的翹曲量。例如,診斷部334亦可利用預先藉由實驗等決定的、表示流導率的值(或者質量流量Q
ESC及晶圓背面壓力P
wafer)與翹曲量的關係的表資料,算出各吸附區域D的翹曲量。另外,診斷部334亦可構成為:使用藉由機械學習算出流導率的值(或者質量流量Q
ESC及晶圓背面壓力P
wafer)與翹曲量的相關的機械學習模型,推定各吸附區域D的翹曲量。
In addition, the
而且,流量目標設定部335構成為:以壓力算出部332算出的各區域中的晶圓背面壓力P
wafer成為規定範圍內的值的方式設定導入到各氣體供給管線32的流量目標值Q
t,並將其發送到閥控制部336。具體而言,流量目標設定部335構成為:將壓力算出部332算出的各區域中的晶圓背面壓力P
wafer與預先保存在記憶部333中的目標值P
t進行比較,以其差值的絕對值成為規定範圍內的方式,基於藉由實驗或模擬預先算出的規定的關係式,設定各氣體供給管線的流量目標值Q
t。
Furthermore, the flow rate
閥控制部336向各流體控制閥46發送控制訊號,控制其閥開度。具體而言,該閥控制部336將流量算出部331算出的質量流量Q
in與流量目標設定部335設定的目標值Q
t進行比較,對流體控制閥46的開度等進行回饋控制,以使流量算出部331算出的質量流量Q
in與該目標值Q
t一致。
The
根據如此構成的本實施方式的靜電吸盤裝置100,由於可掌握在與將吸附面111和被吸附面S之間分割為放射狀的各區域對應的氣體供給管線32中流動的熱傳導性氣體的流量,因此藉由控制該流量來控制各區域中的晶圓背面壓力P
wafer,能夠提升晶圓W的表面溫度分佈的均勻性。此處,由於並非在各氣體供給管線32上各別地設置第一壓力感測器41,而是在共用管線31上設置第一壓力感測器41而實現共用化,因此可削減零件數量而實現製造成本的削減,第一壓力感測器41對算出在各氣體供給管線32中流動的熱傳導性氣體的流量所需的第一流量阻力元件44的一次側壓力進行測定。
According to the
再者,本發明不限於所述實施方式。In addition, this invention is not limited to the said embodiment.
例如,如圖7所示,另一實施方式的氣體供給系統3可包括第二氣體導入管線35。第二氣體導入管線35在上游側連接有氣體供給源(未圖示),用於向各氣體供給管線32導入與熱傳導性氣體不同的第二氣體。第二氣體例如可列舉氮氣或氬氣等惰性氣體、CF
4等。該第二氣體導入管線35連接於各氣體供給管線32中的第一流量阻力元件44的上游側,在各氣體供給管線32之間共用。在第二氣體導入管線35上設置有用於測定導入到各氣體供給管線32的第二氣體的壓力的第四壓力感測器48。該第四壓力感測器48構成為可測定通過的第二氣體的壓力,並且可測定其溫度。
For example, as shown in FIG. 7 , the
在此種情況下,流量算出部331構成為:基於第一流量阻力元件44所具備的固有流量特性、第一流量阻力元件44的一次側壓力P
4、以及第一流量阻力元件44的二次側壓力P
2,算出自第二氣體導入管線35導入到各氣體供給管線32的第二氣體的質量流量Q
cl。質量流量Q
cl的具體的算出方法與所述的熱傳導性氣體的質量流量Q
in的算出方法相同。
In this case, the flow
另外,另一實施方式的靜電吸盤裝置100如圖8所示,氣體供給系統3可不包括洩漏管線34。在此種情況下,壓力算出部332構成為在所述式(3)中以「Q
VAC=0」算出P
wafer。
In addition, in the
另外,在所述實施方式中,在多個貫通孔113的全部設置有第二流量阻力元件45,但不限於此。在其他實施方式中,可僅在多個貫通孔113的一部分設置有第二流量阻力元件45。In addition, in the said embodiment, although the 2nd
另外,在所述實施方式中,第一流量阻力元件44、第二流量阻力元件45及第三流量阻力元件342是層流元件阻力體,但不限於此。只要具有根據一次側的壓力及二次側的壓力來確定通過的熱傳導性氣體的流量的流量特性,則第一流量阻力元件44、第二流量阻力元件45及第三流量阻力元件342可為任意的阻力體。In addition, in the said embodiment, although the 1st
另外,第一流量阻力元件44、第二流量阻力元件45及第三流量阻力元件342亦可並非設置在氣體供給管線32的流路內的阻力體。第一流量阻力元件44、第二流量阻力元件45及第三流量阻力元件342例如可為流量特性已知的氣體供給管線32所包括的流路本身。即使是此種結構,藉由利用流路的流量特性,亦能夠掌握導入到各氣體供給管線32中的熱傳導性氣體的質量流量、或各吸附區域中的晶圓背面壓力。In addition, the first
另外,在所述實施方式中,多個氣體供給管線32全部連接於共用管線31,但不限於此。在其他實施方式中,亦可僅將多個氣體供給管線32中的一部分(兩個以上)連接於共用管線31。In addition, in the said embodiment, although all the some
另外,在所述實施方式中,共用管線31連接於各氣體供給管線32的上游端,但不限於此。其他實施方式的共用管線31只要是在各氣體供給管線32中的第一流量阻力元件44的上游側,則可連接於任意的位置。In addition, in the said embodiment, although the
另外,所述實施方式的氣體供給系統3與靜電吸盤裝置100一起使用,但不限於此。其他實施方式的氣體供給系統3亦可與例如藉由真空吸附來吸附晶圓等對象物的真空吸盤裝置一起使用,向真空吸盤裝置的吸附面與對象物的被吸附面之間的空間供給熱傳導性氣體。In addition, although the
另外,在所述實施方式的氣體供給系統3中,將吸附面111的整個面劃分為放射狀(比薩切割形狀)來設定多個吸附區域D,但不限於此。在其他實施方式中,如圖9所示,亦可在吸附面111上劃分為同心圓狀而設定的多個(此處為三個)吸附區域D
1~D
3。而且,該圓環狀的吸附區域亦可劃分為放射狀而進一步分割為多個吸附區域。此處,將最外周的圓環狀的吸附區域D
3劃分為放射狀而分割為多個(例如七個)吸附區域。
若如此,則藉由控制在與內側的吸附區域D
1及吸附區域D
2對應的各氣體供給管線32中流動的熱傳導性氣體的流量,可控制各區域D
1及區域D
2中的晶圓背面壓力,從而可提升晶圓W等對象物的表面溫度分佈的均勻性。而且,藉由監視自與將最外周的吸附區域D
3進一步分割的各吸附區域對應的各氣體供給管線32分別供給的熱傳導性氣體的壓力,可檢測沿著晶圓W的周向的局部的翹曲的發生。
再者,較分割為放射狀的圓環狀的吸附區域D
3更靠內側處的吸附區域亦可不呈同心圓狀分割為多個區域,如圖10所示,亦可僅形成單一的圓形的吸附區域D
1。另外,被分割為放射狀的圓環狀的吸附區域D
3亦可不是最外周的圓環區域,如圖11所示,亦可在較其更外側處進一步設定圓環狀的吸附區域D
4。
In addition, in the
另外,所述實施方式的診斷部334構成為基於壓力算出部332算出的各區域中的晶圓背面壓力P
wafer來診斷晶圓W的局部翹曲等異常,但不限於此。在另一實施方式中,診斷部334亦可構成為:基於壓力算出部332算出的、自各氣體供給口3a(即,設定為放射狀的各區域)供給的熱傳導性氣體的質量流量Q
ESC,診斷晶圓W的局部翹曲等異常。
In addition, the
另外,本發明不限於所述實施方式,在不脫離其主旨的範圍內當然可進行各種變形。 [產業上之可利用性] In addition, this invention is not limited to the said embodiment, It cannot be overemphasized that a various deformation|transformation is possible in the range which does not deviate from the summary. [Industrial Availability]
根據本發明,在靜電吸盤裝置用氣體供給系統中,可提升晶圓等對象物的表面溫度分佈的均勻性,而且可減少零件數量而削減製造成本。According to the present invention, in the gas supply system for an electrostatic chuck device, the uniformity of the surface temperature distribution of an object such as a wafer can be improved, and the number of parts can be reduced, thereby reducing the manufacturing cost.
1:靜電吸盤部 2:冷卻部 3:氣體供給系統 3a:氣體供給口 5:流路形成構件 11:吸附板 12:內部電極 13:電源 21:基底板 31:共用管線 32:氣體供給管線 33:控制裝置 34:洩漏管線 35:第二氣體導入管線 40:流體控制閥 41:第一壓力感測器 42:第二壓力感測器 43:第三壓力感測器 44:第一流量阻力元件 45:第二流量阻力元件 46:流體控制閥 47:溫度計 48:第四壓力感測器 51:流路(阻力流路) 100:靜電吸盤裝置 111:吸附面(上表面) 112:下表面(背面) 113:貫通孔 211:冷卻面(上表面) 212:冷媒流路 321:貫通流路 331:流量算出部 332:壓力算出部 333:記憶部 334:診斷部 335:流量目標設定部 336:閥控制部 341:旁通管線 342:第三流量阻力元件 343:開閉閥 344:真空泵 C:真空腔室 D、D 1~D 4:吸附區域 G:空間 P J:連接點 P 1、P 3、P 4:一次側壓力 P 2、P VAC:二次側壓力 Q in、Q VAC、Q ESC:質量流量 S:被吸附面 T in、T ESC、T VAC:溫度 W:晶圓(對象物) 1: Electrostatic chuck unit 2: Cooling unit 3: Gas supply system 3a: Gas supply port 5: Flow path forming member 11: Adsorption plate 12: Internal electrode 13: Power source 21: Base plate 31: Common line 32: Gas supply line 33 : control device 34 : leakage line 35 : second gas introduction line 40 : fluid control valve 41 : first pressure sensor 42 : second pressure sensor 43 : third pressure sensor 44 : first flow resistance element 45: Second flow resistance element 46: Fluid control valve 47: Thermometer 48: Fourth pressure sensor 51: Flow path (resistance flow path) 100: Electrostatic chuck device 111: Adsorption surface (upper surface) 112: Lower surface ( Back) 113: Through hole 211: Cooling surface (upper surface) 212: Refrigerant flow path 321: Through flow path 331: Flow rate calculation unit 332: Pressure calculation unit 333: Memory unit 334: Diagnosis unit 335: Flow rate target setting unit 336: Valve control unit 341: Bypass line 342: Third flow resistance element 343: On-off valve 344: Vacuum pump C: Vacuum chambers D, D 1 to D 4 : Adsorption area G: Space P J : Connection points P 1 , P 3 , P 4 : Primary side pressure P 2 , P VAC : Secondary side pressure Q in , Q VAC , Q ESC : Mass flow rate S: Adsorbed surface Tin , T ESC , T VAC : Temperature W: Wafer (object )
圖1是表示本實施方式的靜電吸盤裝置的整體結構的示意圖。 圖2是示意性表示所述實施方式的靜電吸盤裝置的結構的剖面圖。 圖3是示意性表示所述實施方式的靜電吸盤部及冷卻部的結構的立體圖。 圖4是表示所述實施方式的設定於吸附面的吸附區域的平面圖。 圖5是示意性表示所述實施方式的氣體供給系統的結構的圖。 圖6是表示所述實施方式的控制裝置的結構的功能框圖。 圖7是示意性表示另一實施方式的氣體供給系統的結構的圖。 圖8是示意性表示另一實施方式的氣體供給系統的結構的圖。 圖9是表示另一實施方式的設定在吸附面的吸附區域的平面圖。 圖10是表示另一實施方式的設定在吸附面的吸附區域的平面圖。 圖11是表示另一實施方式的設定在吸附面的吸附區域的平面圖。 FIG. 1 is a schematic diagram showing the overall configuration of the electrostatic chuck device according to the present embodiment. 2 is a cross-sectional view schematically showing the configuration of the electrostatic chuck device of the embodiment. 3 is a perspective view schematically showing the configuration of an electrostatic chuck unit and a cooling unit according to the embodiment. FIG. 4 is a plan view showing a suction region set on the suction surface according to the embodiment. FIG. 5 is a diagram schematically showing the configuration of the gas supply system of the embodiment. FIG. 6 is a functional block diagram showing the configuration of the control device according to the embodiment. FIG. 7 is a diagram schematically showing a configuration of a gas supply system according to another embodiment. FIG. 8 is a diagram schematically showing the configuration of a gas supply system according to another embodiment. 9 is a plan view showing a suction region set on the suction surface according to another embodiment. 10 is a plan view showing a suction region set on the suction surface according to another embodiment. 11 is a plan view showing a suction region set on the suction surface according to another embodiment.
3:氣體供給系統 3: Gas supply system
3a:氣體供給口 3a: Gas supply port
31:共用管線 31: Shared pipeline
32:氣體供給管線 32: Gas supply line
33:控制裝置 33: Controls
34:洩漏管線 34: Leak line
40:流體控制閥 40: Fluid Control Valve
41:第一壓力感測器 41: The first pressure sensor
42:第二壓力感測器 42: Second pressure sensor
43:第三壓力感測器 43: The third pressure sensor
44:第一流量阻力元件 44: First flow resistance element
45:第二流量阻力元件 45: Second flow resistance element
46:流體控制閥 46: Fluid Control Valve
47:溫度計 47: Thermometer
100:靜電吸盤裝置 100: Electrostatic chuck device
341:旁通管線 341: Bypass line
342:第三流量阻力元件 342: Third flow resistance element
343:開閉閥 343: On-off valve
344:真空泵 344: Vacuum Pump
P1、P3:一次側壓力 P 1 , P 3 : Primary side pressure
PJ:連接點 P J : connection point
Qin、QVAC、QESC:質量流量 Q in , Q VAC , Q ESC : mass flow
P2、PVAC:二次側壓力 P 2 , P VAC : Secondary side pressure
Tin、TESC:溫度 T in , T ESC : temperature
W:晶圓(對象物) W: Wafer (object)
Claims (14)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021-023083 | 2021-02-17 | ||
JP2021023083 | 2021-02-17 | ||
JP2021-149626 | 2021-09-14 | ||
JP2021149626 | 2021-09-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202234026A true TW202234026A (en) | 2022-09-01 |
Family
ID=82931384
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110147079A TW202234026A (en) | 2021-02-17 | 2021-12-16 | Gas supply system for electrostatic chuck device, gas supply method and program for gas supply system |
Country Status (3)
Country | Link |
---|---|
JP (1) | JPWO2022176338A1 (en) |
TW (1) | TW202234026A (en) |
WO (1) | WO2022176338A1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3965258B2 (en) * | 1999-04-30 | 2007-08-29 | 日本碍子株式会社 | Ceramic gas supply structure for semiconductor manufacturing equipment |
JP5331519B2 (en) * | 2008-03-11 | 2013-10-30 | 日本碍子株式会社 | Electrostatic chuck |
JP2016136554A (en) * | 2015-01-23 | 2016-07-28 | 株式会社日立ハイテクノロジーズ | Plasma processing apparatus |
JP2018096848A (en) * | 2016-12-13 | 2018-06-21 | 株式会社堀場エステック | Flow rate characteristic function identification method, flow rate characteristic function identification device, flow rate characteristic function identification program, and flow rate sensor or flow rate control device using them |
JP2019067846A (en) * | 2017-09-29 | 2019-04-25 | 東京エレクトロン株式会社 | Temperature control method |
JP7073098B2 (en) * | 2017-12-27 | 2022-05-23 | 株式会社日立ハイテク | Wafer processing method and wafer processing equipment |
KR102124303B1 (en) * | 2018-10-15 | 2020-06-18 | 세메스 주식회사 | Apparatus for treating, substrate supproting unit and substrate and method for treating substrate |
WO2021005879A1 (en) * | 2019-07-08 | 2021-01-14 | 株式会社堀場エステック | Flow rate control device, flow rate measurement method, and program for flow rate control device |
-
2021
- 2021-12-09 WO PCT/JP2021/045330 patent/WO2022176338A1/en active Application Filing
- 2021-12-09 JP JP2023500563A patent/JPWO2022176338A1/ja active Pending
- 2021-12-16 TW TW110147079A patent/TW202234026A/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2022176338A1 (en) | 2022-08-25 |
JPWO2022176338A1 (en) | 2022-08-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP7443430B2 (en) | Substrate support with real-time force and membrane stress control | |
JP5885736B2 (en) | Twin chamber processing system | |
JP4593381B2 (en) | Upper electrode, plasma processing apparatus, and plasma processing method | |
TWI699241B (en) | Showerhead assembly, processing chamber, and method of processing substrate | |
JP2005136025A (en) | Semiconductor manufacturing apparatus, method of manufacturing semiconductor device, and wafer stage | |
US9207689B2 (en) | Substrate temperature control method and plasma processing apparatus | |
WO2008028352A1 (en) | An apparatus of controlling temperature and a method of controlling the temperature of wafer | |
US9991100B2 (en) | Plasma processing apparatus and control method | |
TWI782943B (en) | A virtual metrology method for esc temperature estimation using thermal control elements | |
KR102492984B1 (en) | Systems and methods for flow monitoring in a precursor vapor supply system of a substrate processing system | |
TWI558840B (en) | Plasma processing device | |
WO2022030124A1 (en) | Electrostatic chuck device, pressure calculation method, and program | |
TW202234026A (en) | Gas supply system for electrostatic chuck device, gas supply method and program for gas supply system | |
JP2012129547A (en) | Substrate mounting table, substrate processing apparatus, and temperature control method | |
TW202034446A (en) | Ceramic pedestal with multi-layer heater for enhanced thermal uniformity | |
JP6626800B2 (en) | Method for inspecting shower plate of plasma processing apparatus | |
TWI762082B (en) | pressure control device | |
US11004664B2 (en) | Heat transfer medium supply system and substrate processing apparatus | |
TW201907507A (en) | Temperature adjustment substrate holder for substrate processing system | |
JP2004119987A (en) | Semiconductor manufacturing equipment | |
JP2022073539A (en) | Substrate processing device | |
TW202107610A (en) | Plasma processing apparatus andtemperature control method | |
TW202347558A (en) | Fluid delivery module | |
JP2022066718A (en) | Holding device | |
JP2021100045A (en) | Electrostatic chuck |