TW202233387A - Supercritical fluid material injection molding machine and method thereof - Google Patents
Supercritical fluid material injection molding machine and method thereof Download PDFInfo
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本發明係關於一種射出成型機,尤指一種超臨界流體射出成型機及其射出成型方法。The present invention relates to an injection molding machine, especially a supercritical fluid injection molding machine and an injection molding method thereof.
目前市面上充斥眾多以發泡成型所製成之用品,常見的像是運動鞋的鞋底、拖鞋、地墊及瑜珈墊等物品,由於是以發泡材料所成型,因此具有軟質的特性,所以在穿戴或使用時有較為舒適的感覺,因而受到許多消費者的喜愛。然而,習知用以發泡成型的塑/橡膠發泡材料,皆須發泡劑以及架橋劑等添加物,始能在製程中發生化學發泡的反應以發泡成型,雖能藉此而製成前述物品,但製程後續所殘留的已發泡用料,會因前述添加物而導致不利於分解,故而無法回收再循環使用,最後只能丟棄而造成環境的污染。At present, there are many products made of foam molding on the market, such as the soles of sports shoes, slippers, floor mats and yoga mats. It has a more comfortable feeling when wearing or using, so it is loved by many consumers. However, conventional plastic/rubber foam materials used for foam molding all require additives such as foaming agents and bridging agents before chemical foaming can occur during the process for foam molding. However, the residual foamed materials in the subsequent process will be unfavorable for decomposition due to the aforementioned additives, so they cannot be recycled and reused, and can only be discarded to cause environmental pollution.
為解決上述問題,習知一種微發泡射出成型技術(Mucell),其射出裝置係於單一管體之腔室中對發泡原料進行加熱熔融並儲料,並於儲料過程在同一腔室加入超臨界流體而進行混合後即射入模具成型,發泡過程雖無須發泡劑以及架橋劑等添加物,但發泡原料和超臨界流體之計量和混合,是在同一腔室中完成而會相互影響,實務上有難以控制發泡原料和超臨界流體的比例準確,以及難以確保超臨界流體在發泡原料中能分布均勻的問題,而如何解決此問題,即為本發明之主要重點所在。In order to solve the above-mentioned problems, a micro-foaming injection molding technology (Mucell) is known. The injection device is used to heat, melt and store the foamed raw materials in the cavity of a single tube body, and store the materials in the same cavity. After adding supercritical fluid and mixing, it is injected into the mold. Although the foaming process does not require additives such as foaming agent and bridging agent, the metering and mixing of foaming raw materials and supercritical fluid are completed in the same chamber. In practice, it is difficult to control the ratio of the foaming raw material and the supercritical fluid to be accurate, and it is difficult to ensure that the supercritical fluid can be evenly distributed in the foaming raw material, and how to solve this problem is the main focus of the present invention. where.
為解決上述課題,本發明提供一種超臨界流體射出成型機及其射出成型方法,主要是將發泡材料混合超臨界流體,而發泡原料和超臨界流體為分開計量,並在混合後透過物理發泡以完成發泡成型。In order to solve the above-mentioned problems, the present invention provides a supercritical fluid injection molding machine and an injection molding method thereof, which are mainly to mix the foaming material with the supercritical fluid, and the foaming raw material and the supercritical fluid are separately measured, and after mixing, they pass through the physical material. Foam to complete foam molding.
本發明之一項實施例提供一種超臨界流體射出成型機,其包含一押料推送單元、一射出單元,以及一超臨界流體供給單元。押料推送單元包括一第一管體及一第一導料桿,第一管體內有一沿其長度方向貫通之儲料腔室,第一導料桿伸設於儲料腔室內且可被驅動旋轉,以導引發泡原料呈熔融狀並計量後在儲料腔室進行儲料;射出單元包括一第二管體及一第二導料桿,第二管體內有一沿其長度方向貫通之混合腔室,第二導料桿伸設於混合腔室內且可被驅動而旋轉,第一管體於前端接設第二管體以連通儲料腔室於混合腔室,儲料腔室已儲存呈熔融狀之發泡原料由第一導料桿推送而射入至混合腔室;超臨界流體供給單元連接第二管體且導通混合腔室,以計量並導入超臨界流體至混合腔室,且與呈熔融狀之發泡原料以第二導料桿被驅動旋轉而混合,且經第二導料桿傳送而存積至混合腔室前端,後由第二導料桿推送而射入一合模時之模具後以物理發泡而成型。An embodiment of the present invention provides a supercritical fluid injection molding machine, which includes a material pushing unit, an injection unit, and a supercritical fluid supply unit. The material pushing unit includes a first pipe body and a first material guide rod. The first pipe body has a material storage chamber running through its length direction. The first material guide rod is extended in the material storage chamber and can be driven. Rotate to guide the bubble-inducing raw materials to be melted and stored in the material storage chamber after metering; the injection unit includes a second pipe body and a second material guide rod, and the second pipe body has a mixer running through its length direction. chamber, the second material guide rod is extended in the mixing chamber and can be driven to rotate, the first pipe body is connected with a second pipe body at the front end to communicate with the material storage chamber and the mixing chamber, and the material storage chamber has been stored The molten foaming raw material is pushed by the first material guide rod and injected into the mixing chamber; the supercritical fluid supply unit is connected to the second pipe body and conducts the mixing chamber to measure and introduce the supercritical fluid into the mixing chamber, And it is mixed with the molten foaming material driven by the second guide rod to rotate, and is transported by the second guide rod and stored to the front end of the mixing chamber, and then pushed by the second guide rod and injected into a After the mold is closed, it is formed by physical foaming.
本發明之一項實施例並提供一種超臨界流體射出成型機之射出成型方法,其係包括熔融儲料、第一階段射料、超臨界流體導入、混合、第二階段射料,以及物理發泡成型等步驟。在熔融儲料之步驟中,係將發泡原料導入儲料腔室,以隨第一導料桿導引而於儲料腔室中呈熔融狀並計量以進行儲料;在第一階段射料之步驟中,係在儲料腔室呈熔融狀之所述發泡原料已儲存至一預定料量時,以第一導料桿推送而射入至混合腔室;在超臨界流體導入之步驟中,由超臨界流體供給單元計量並導入所述超臨界流體至混合腔室;在混合之步驟中,所述超臨界流體以第二導料桿被驅動旋轉而與呈熔融狀之所述發泡原料混合,並經第二導料桿傳送而存積至混合腔室前端;在第二階段射料之步驟中,於混合腔室經計量之所述超臨界流體與呈熔融狀之所述發泡原料,以第二導料桿被驅動旋轉而混合後,由第二導料桿推送而射入所述合模時之模具;最後在物理發泡成型之步驟中,於模具內之所述超臨界流體與呈熔融狀之所述發泡原料經加熱後冷卻,以物理發泡而成型。An embodiment of the present invention also provides an injection molding method for a supercritical fluid injection molding machine, which includes molten storage, first-stage injection, supercritical fluid introduction, mixing, second-stage injection, and physical injection. foam molding and other steps. In the step of melting and storing the material, the foamed raw material is introduced into the material storage chamber to be melted and metered in the material storage chamber with the guidance of the first material guide rod to store the material; in the first stage injection In the feeding step, when the foamed raw material in the molten state in the material storage chamber has been stored to a predetermined amount, it is pushed by the first material guide rod and injected into the mixing chamber; In the step, the supercritical fluid is metered and introduced into the mixing chamber by the supercritical fluid supply unit; in the mixing step, the supercritical fluid is driven to rotate by the second material guide rod and is in a molten state. The foaming raw materials are mixed, and are transported by the second material guide rod and stored to the front end of the mixing chamber; in the second-stage material injection step, the supercritical fluid measured in the mixing chamber is mixed with the molten material. The foaming raw material is driven and rotated by the second material guide rod to be mixed, and then pushed by the second material guide rod and injected into the mold when the mold is closed; finally, in the step of physical foam molding, the material in the mold is The supercritical fluid and the molten foamed raw material are heated and then cooled to form by physical foaming.
藉此,依據本發明之超臨界流體射出成型機及其射出成型方法,發泡材料可藉由在混合腔室與超臨界流體混合後再被射入模具,並以物理發泡的方式成型模具預定之成品,製程中無須發泡劑以及架橋劑等添加物,於製程後續所殘留的已發泡用料,回收時因分解容易而有利於再循環使用,藉此達到發泡製程環保且原料能循環使用而有效節省成本之功效,且發泡原料和超臨界流體分別在儲料腔室和混合腔室分開計量而互不影響,能以準確的比例進行重覆且連續混合,並同時確保超臨界流體在發泡原料中能分布均勻。Thereby, according to the supercritical fluid injection molding machine and the injection molding method of the present invention, the foamed material can be injected into the mold after mixing with the supercritical fluid in the mixing chamber, and the mold is formed by physical foaming The predetermined finished product does not need additives such as foaming agent and bridging agent in the process, and the residual foamed material in the subsequent process is easy to decompose and is conducive to recycling, so as to achieve an environmentally friendly foaming process and raw materials. It can be recycled and effectively save costs, and the foaming material and the supercritical fluid are separately measured in the storage chamber and the mixing chamber without affecting each other, and can be repeatedly and continuously mixed in an accurate ratio, and at the same time ensure The supercritical fluid can be evenly distributed in the foaming material.
為便於說明本發明於上述發明內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於說明之比例、尺寸、變形量或位移量而描繪,而非按實際元件的比例予以繪製,合先敘明。In order to facilitate the description of the central idea of the present invention expressed in the column of the above-mentioned summary of the invention, specific embodiments are hereby expressed. Various objects in the embodiments are drawn according to proportions, sizes, deformations or displacements suitable for description, rather than the proportions of actual elements, which will be described first.
請參閱圖1至圖12所示,本發明提供一種超臨界流體射出成型機100及其射出成型方法200。所述超臨界流體射出成型機100,其包括一押料推送單元10、一射出單元20,以及一超臨界流體供給單元30;所述射出成型方法200,其包括一熔融儲料201之步驟、一第一階段射料202之步驟、一超臨界流體導入203之步驟、一混合204之步驟、一第二階段射料205之步驟,以及一物理發泡成型206之步驟,以於一模具M成型成品。Referring to FIGS. 1 to 12 , the present invention provides a supercritical fluid
以下就本發明之超臨界流體射出成型機100之較佳實施例先予說明,其中:The preferred embodiment of the supercritical fluid
所述押料推送單元10,其包括一第一管體11及一第一導料桿12,第一管體11內有一沿其長度方向貫通之儲料腔室13,第一導料桿12伸設於儲料腔室13內,且第一導料桿12可被驅動旋轉,以導引發泡原料呈熔融狀以於儲料腔室13進行儲料。所述發泡原料經儲料腔室13而呈熔融狀,係沿著第一管體11的外周設置加熱器111,以對發泡原料進行加熱所致,所述加熱器111例如電熱片。The
於本實施例中,第一導料桿12為導螺桿,其於前端具有一斜錐部121,此斜錐部121為往所述發泡原料之傳送方向呈漸縮狀;第一導料桿12對應斜錐部121套設有一止逆環14,此止逆環14具有一通道141,藉此通道141供所述發泡原料流通而可通過止逆環14,且止逆環14具有一斜凹部142,止逆環14以此斜凹部142可相對止擋於斜錐部121。In this embodiment, the first
所述射出單元20,其包括一第二管體21及一第二導料桿22,第二管體21內有一混合腔室23,此混合腔室23係沿第二管體21之長度方向而貫通;第二導料桿22伸設於混合腔室23內,且第二導料桿22是可以被驅動而旋轉,第一管體11於前端接設第二管體21,藉以連通儲料腔室13於混合腔室23。The
於本實施例中,第一管體11於前端係以一轉接座15連接於第二管體21,轉接座15中具有一流道151,第一管體11與接設之第二管體21間設有一中段閥16於轉接座15,而此中段閥16具有一閥桿161伸設於流道151之中。本實施例之中段閥16在開啟時,閥桿161縮回而不於流道151中阻塞,藉以控制儲料腔室13與混合腔室23為連通;而當中段閥16關閉時,閥桿161伸出而於流道151中阻塞,以控制儲料腔室13與混合腔室23為不連通。所述第一管體11與第二管體21以轉接座15連接,主要在便於組裝而僅為一較佳實施例,本發明不以此為限。In this embodiment, the front end of the
本實施例之第一導料桿12,其連結有一驅動缸17,此驅動缸17於本實施例中為油壓缸,且驅動缸17於本實施例係結合在一油壓馬達18,第一導料桿12受油壓馬達18帶動而旋轉,油壓馬達18則架設於一對導軌181,藉由驅動缸17之作動而可帶動第一導料桿12於儲料腔室13內直線位移,所述發泡原料被導入而存積在儲料腔室13後,以所連結之驅動缸17帶動第一導料桿12推送所述發泡原料射出。於本實施例中,有一計量件19設於第一管體11和油壓馬達18之間,計量件19於本實施例係一電阻尺,以其計量件19隨第一導料桿12位移,俾供呈熔融狀之所述發泡原料於儲料腔室13儲料時進行計量。The first
第二導料桿22於本實施例亦連結有一驅動缸24,此驅動缸24於本實施例中亦為油壓缸,且驅動缸24於本實施例結合在一油壓馬達25,第二導料桿22受油壓馬達25帶動而旋轉,油壓馬達25則架設於一對導軌251,藉由驅動缸24之作動而可帶動第二導料桿22於混合腔室23內直線位移,所述發泡原料被導入而存積在混合腔室23後,以所連結之驅動缸24帶動第二導料桿22推送混合腔室23內之所述發泡原料射出。於本實施例中,第二管體21前端設有一阻料閥26,阻料閥26為開啟時控制混合腔室23與模具M為連通;阻料閥26為關閉時控制混合腔室23與模具M為不連通。The second
所述超臨界流體供給單元30,其係連接於第二管體21且導通混合腔室23,以導入超臨界流體至混合腔室23,以第二導料桿22被驅動旋轉而混合導入之超臨界流體與呈熔融狀之所述發泡原料。所述超臨界流體,於本實施例中係以二氧化碳(CO2)為例,但不以二氧化碳(CO2)為限,例如水(H2O)或甲烷(CH4)亦可為本發明所述超臨界流體。此外,本實施例之第二導料桿22,其於混合腔室23中具有一混拌段221,此混拌段221係於第二導料桿22之外周有概呈螺旋狀之複數溝槽221a所形成(如圖2所示),以此混拌段221在混合腔室23中供混合所述發泡原料及所述超臨界流體。The supercritical
於本實施例中,超臨界流體供給單元30包括一瓶體31,此瓶體31於本實施例中為鋼瓶以儲存所述超臨界流體;本實施例之超臨界流體供給單元30並設一管路32,以管路32之設置而連通瓶體31和混合腔室23,並在瓶體31和混合腔室23之管路32中途設有一加壓泵浦33。較佳地,本實施例在加壓泵浦33和混合腔室23之管路32中途設有一儲氣瓶34,管路32並接設一氣閥35且連通模具M,以氣閥35供模具M洩壓排氣。於本實施例中,在加壓泵浦33和混合腔室23之管路32中途設有一氣體計量閥36,以此氣體計量閥36開啟以對所述超臨界流體進行輸出計量,且於計量完成後關閉。In this embodiment, the supercritical
上述為本發明之超臨界流體射出成型機100之較佳實施例說明,以下進一步說明本發明射出成型方法200之較佳實施例,如圖3所示,於此係依熔融儲料201、第一階段射料202、超臨界流體導入203、混合204、第二階段射料205,以及物理發泡成型206等步驟進行,其中:The above is a description of the preferred embodiment of the supercritical fluid
於熔融儲料201之步驟中,即將所述發泡原料導入儲料腔室13,以隨第一導料桿12導引而於儲料腔室13中呈熔融狀以進行儲料。於本實施例中,係於第一管體11設有料斗112,由人工先將發泡原料A倒入(此時為顆粒狀),第一導料桿12受油壓馬達18帶動而旋轉,發泡原料A便在儲料腔室13中傳送(如圖4所示),且在傳送的過程中經加熱器111之加熱,並透過第一導料桿12之旋轉而進行攪拌,使發泡原料A在儲料腔室13中即能均勻地呈現為熔融狀。In the step of melting and storing
承上,發泡原料A呈熔融狀而在儲料腔室13中儲料的過程中,中段閥16為關閉,以控制儲料腔室13與混合腔室23為不連通,避免發泡原料不慎流入混合腔室23,此時的第一導料桿12受油壓馬達18帶動旋轉而逐漸退後(如圖5所示),此時計量件19(即實施例之電阻尺)隨之進行儲料腔室13所儲存之發泡原料A之計量,而待計量件19測得儲料腔室13儲存之發泡原料A已達一預定料量時,油壓馬達18即停止,接著進行第一階段射料202之步驟。On the other hand, in the process of storing the material in the
於第一階段射料202之步驟中,由於儲料腔室13呈熔融狀之發泡原料A已儲存至所述預定料量,得由第一導料桿12推送而射入至混合腔室23。此時,中段閥16由原先之閉關狀態改為開啟,以控制儲料腔室13與混合腔室23為連通,由驅動缸17帶動第一導料桿12於儲料腔室13內直線位移而對發泡原料A進行推送,以使發泡原料A通過轉接座15之流道151而射入混合腔室23(如圖6所示),且經第二導料桿22受油壓馬達25帶動旋轉而逐漸退後,以將發泡原料A存積至混合腔室23前端,待混合腔室23之發泡原料A達到預定料量後,中段閥16改為關閉以使混合腔室23與儲料腔室13為不連通(如圖7所示)。In the first stage of
於超臨界流體導入203之步驟中,主要係由超臨界流體供給單元30導入所述超臨界流體至混合腔室23內。於本實施例中係透過氣體計量閥36開啟而對所述超臨界流體進行計量,透過加壓泵浦33驅動加壓,以使瓶體31所釋放之超臨界流體經管路32而被導入混合腔室23(如圖8所示),氣體計量閥36在計量完成後關閉,而在加壓泵浦33驅動加壓時,可在儲氣瓶34中蓄壓,以確保超臨界流體維持在高壓下而輸送至混合腔室23。In the step of introducing the
必須說明的是,上述實施例係於第一階段射料202之步驟完成後,再接著進行超臨界流體導入203之步驟;然而,在不同實施例時,第一階段射料202之步驟,以及超臨界流體導入203之步驟可同步進行,意即發泡原料A射入混合腔室23時,瓶體31可同時釋放超臨界流體經管路32而導入混合腔室23(如圖9所示),亦可達到先後執行第一階段射料202之步驟和超臨界流體導入203之步驟相同之結果。在第一階段射料202之步驟和超臨界流體導入203之步驟同步執行時,由於儲料腔室13和混合腔室23為連通,超臨界流體為高壓狀態可對止逆環14形成逆推動作,使止逆環14之斜凹部142止擋在斜錐部121,以產生止逆作用而使混合腔室23內之發泡原料A維持在高壓狀態。It must be noted that, in the above embodiment, after the first-
混合204之步驟,係於第一階段射料202之步驟及超臨界流體導入203之步驟先後或同步執行而完成後開始。在此步驟中,係由油壓馬達25帶動第二導料桿22於混合腔室23中旋轉,此時藉由混拌段221對混合腔室23內之發泡原料A和所述超臨界流體進行攪拌,使發泡原料A及所述超臨界流體在混合腔室23內達到充分混合的狀態,續經第二導料桿22受油壓馬達25帶動旋轉而逐漸退後,以將充分混合超臨界流體之發泡原料A存積至混合腔室23前端,接著進行第二階段射料205之步驟。假設發泡原料A在儲料腔室13中經第一導料桿12攪拌後,其熔融狀之程度未能達到均勻狀態,即可在此混合204之步驟中,以混拌段221在混合腔室23內對發泡原料A和所述超臨界流體進行攪拌時,再一次對發泡原料A進行攪拌,故待混合204之步驟完成時,發泡原料A已先後經由第一導料桿12和混拌段221重覆且連續攪拌,俾讓發泡原料A在混合腔室23中均勻地呈現為熔融狀,且使超臨界流體在發泡原料中分布均勻。The step of mixing 204 starts after the step of injecting
於第二階段射料205之步驟中,當超臨界流體與呈熔融狀之發泡原料A於混合腔室23經混拌段221已充分混合,且模具M已處於合模狀態後,先對模具M執行氣體預壓之動作,即由儲氣瓶34所蓄存之高壓氣體由管路32經氣閥35(開啟狀態)而導入合模時之模具M內(如圖10所示),再將阻料閥26開啟,即可由驅動缸24帶動第二導料桿22於混合腔室23內直線位移,此時存積至混合腔室23前端之發泡原料A即被第二導料桿22所推送(如圖11所示),以使發泡原料A射入模具M內,接著將阻料閥26關閉。於本實施例中,當模具M已處於合模狀態,且在發泡原料A射入模具M前接著進行物理發泡成型206之步驟。In the second-
在物理發泡成型206之步驟,被射入於模具M內之混合有超臨界流體之發泡原料A,其在模具M內經加熱後冷卻,待預定時間到達時,氣閥35先行開啟而洩壓排氣後,模具M即可開模,而以物理發泡之方式成型為成品B(如圖12所示)。In the step of
由上述之說明不難發現本發明之特點,在於:It is not difficult to find the characteristics of the present invention from the above-mentioned description, which is:
1.利用本發明之超臨界流體射出成型機100及其射出成型方法200,發泡材料A經由在混合腔室23與超臨界流體混合後,再被射入模具M,並以物理發泡的方式成型模具M預定之成品B,而在製程中無須發泡劑以及架橋劑等添加物,於製程後續所殘留的已發泡用料,在回收時因分解容易而有利於再循環使用,以達到發泡製程環保以避免環境污染,且原料能循環使用而有效節省成本之功效。1. Using the supercritical fluid
2. 再由上述實施例之說明可知,發泡原料A係於射入混合腔室23前,即於儲料腔室13內進行儲料至所述預定料量,而如上述實施例以計量件19完成計量;待發泡原料A射入混合腔室23內,所述超臨界流體導入混合腔室23而如上述實施例透過氣體計量閥36進行計量,以與發泡原料A混合。因此,發泡原料A於儲料腔室13內之計量,與超臨界流體導入混合腔室23中與發泡原料A混合時之計量,此二計量程序為各別獨立且分開運作,互不影響彼此計量時之精準度,藉此確保發泡原料A與超臨界流體能在混合腔室23內以準確的比例進行重覆且連續混合,並同時確保超臨界流體在發泡原料中能分布均勻。2. It can be seen from the description of the above embodiment that the foaming raw material A is stored in the
以上所舉實施例僅用以說明本發明而已,非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或變化,俱屬本發明意欲保護之範疇。The above-mentioned embodiments are only used to illustrate the present invention, but not to limit the scope of the present invention. All the modifications or changes that do not violate the spirit of the present invention belong to the intended protection category of the present invention.
100:射出成型機
200:射出成型方法
201:熔融儲料
202:第一階段射料
203:超臨界流體導入
204:混合
205:第二階段射料
206:物理發泡成型
10:押料推送單元
11:第一管體
111:加熱器
112:料斗
12:第一導料桿
121:斜錐部
13:儲料腔室
14:止逆環
141:通道
142:斜凹部
15:轉接座
151:流道
16:中段閥
161:閥桿
17:驅動缸
18:油壓馬達
181:導軌
19:計量件
20:射出單元
21:第二管體
22:第二導料桿
221:混拌段
221a:溝槽
23:混合腔室
24:驅動缸
25:油壓馬達
251:導軌
26:阻料閥
30:超臨界流體供給單元
31:瓶體
32:管路
33:加壓泵浦
34:儲氣瓶
35:氣閥
36:氣體計量閥
A:發泡原料
B:成品
M:模具
100: Injection molding machine
200: Injection molding method
201: molten storage material
202: The first stage shot
203: Supercritical fluid introduction
204: Mixed
205: The second stage shot
206: Physical foam molding
10: Material push unit
11: The first tube body
111: heater
112: Hopper
12: The first guide rod
121: Oblique taper
13: storage chamber
14: check ring
141: channel
142: Oblique recess
15: transfer seat
151: runner
16: Middle valve
161: Stem
17: Drive cylinder
18: Hydraulic motor
181: Rails
19: Measuring pieces
20: Shooting unit
21: The second tube body
22: The second guide rod
221: Mixing
圖1係本發明實施例之超臨界流體射出成型機之示意圖。 圖2係本發明實施例之第二導料桿於混拌段之局部構造立體圖。 圖3係本發明實施例之射出成型方法之流程圖。 圖4係本發明實施例之儲料腔室中有發泡原料入料及經第一導料桿傳送之示意圖。 圖5係延續圖4之第一導料桿在中段閥關閉時退後儲料之示意圖,此時由計量件進行儲料計量。 圖6係延續圖5之第一導料桿在中段閥開啟時前移推送熔融狀之發泡原料射入混合腔室之示意圖。 圖7係延續圖6之第二導料桿在中段閥關閉時退後儲料之示意圖。 圖8係延續圖7在儲料完成後開啟氣體計量閥而將超臨界流體導入混合腔室之示意圖。 圖9係本發明實施例以第一導料桿前移推送熔融狀之發泡原料射入混合腔室且超臨界流體同步導入混合腔室之另一實施狀態示意圖。 圖10係延續圖8而將模具合模且開啟氣閥以對模具執行氣體預壓之示意圖。 圖11係延續圖10而以第二導料桿在阻料閥開啟時將混合超臨界流體之發泡原料射入模具之示意圖。 圖12係延續圖11在發泡原料於模具內加熱並冷卻後開模成型成品之示意圖。 FIG. 1 is a schematic diagram of a supercritical fluid injection molding machine according to an embodiment of the present invention. 2 is a perspective view of a partial structure of the second material guide rod in the mixing section according to the embodiment of the present invention. FIG. 3 is a flowchart of an injection molding method according to an embodiment of the present invention. FIG. 4 is a schematic diagram of the foaming material being fed into the material storage chamber and conveyed through the first material guide rod according to the embodiment of the present invention. Fig. 5 is a schematic diagram of the first material guide rod in the continuation of Fig. 4, when the middle valve is closed and the material is stored backward, and the material is measured by the metering element. FIG. 6 is a schematic diagram of the first material guide rod moving forward to push the molten foamed raw material into the mixing chamber when the middle valve is opened, following FIG. 5 . FIG. 7 is a schematic diagram of the second material guide rod in the continuation of FIG. 6 retreating and storing material when the valve in the middle section is closed. FIG. 8 is a schematic diagram of opening the gas metering valve to introduce the supercritical fluid into the mixing chamber after the material storage is completed in the continuation of FIG. 7 . 9 is a schematic diagram of another implementation state in which the first material guide rod moves forward to push the molten foamed raw material into the mixing chamber and the supercritical fluid is simultaneously introduced into the mixing chamber according to the embodiment of the present invention. FIG. 10 is a schematic diagram of closing the mold and opening the gas valve to perform gas pre-pressing on the mold following FIG. 8 . FIG. 11 is a schematic diagram of injecting the foamed raw material mixed with supercritical fluid into the mold by using the second material guide rod when the material blocking valve is opened, following FIG. 10 . FIG. 12 is a schematic view of the finished product after the foaming material is heated and cooled in the mold following FIG. 11 .
100:射出成型機 100: Injection molding machine
10:押料推送單元 10: Pressing unit
11:第一管體 11: The first tube body
111:加熱器 111: Heater
112:料斗 112: Hopper
12:第一導料桿 12: The first guide rod
121:斜錐部 121: Oblique taper
13:儲料腔室 13: Storage chamber
14:止逆環 14: check ring
141:通道 141: Channel
142:斜凹部 142: Oblique recess
15:轉接座 15: Adapter
151:流道 151: runner
16:中段閥 16: Middle valve
161:閥桿 161: Stem
17:驅動缸 17: Drive cylinder
18:油壓馬達 18: Hydraulic motor
181:導軌 181: Rails
19:計量件 19: Measuring pieces
20:射出單元 20: Injection unit
21:第二管體 21: The second tube body
22:第二導料桿 22: The second guide rod
221:混拌段 221: Mixing section
23:混合腔室 23: Mixing Chamber
24:驅動缸 24: Drive cylinder
25:油壓馬達 25: Hydraulic motor
251:導軌 251: Rails
26:阻料閥 26: Material blocking valve
30:超臨界流體供給單元 30: Supercritical fluid supply unit
31:瓶體 31: bottle body
32:管路 32: Pipeline
33:加壓泵浦 33: Pressurized pump
34:儲氣瓶 34: Gas cylinder
35:氣閥 35: Air valve
36:氣體計量閥 36: Gas metering valve
M:模具 M: mold
Claims (16)
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