TW202229828A - Intelligent vibration and temperature sensing device especially providing internet of things and artificial intelligence analysis in advance for a vibrating machine - Google Patents

Intelligent vibration and temperature sensing device especially providing internet of things and artificial intelligence analysis in advance for a vibrating machine Download PDF

Info

Publication number
TW202229828A
TW202229828A TW109146321A TW109146321A TW202229828A TW 202229828 A TW202229828 A TW 202229828A TW 109146321 A TW109146321 A TW 109146321A TW 109146321 A TW109146321 A TW 109146321A TW 202229828 A TW202229828 A TW 202229828A
Authority
TW
Taiwan
Prior art keywords
vibration
temperature sensing
sensing device
data
temperature
Prior art date
Application number
TW109146321A
Other languages
Chinese (zh)
Other versions
TWI747689B (en
Inventor
葉書麟
Original Assignee
康信創意科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 康信創意科技有限公司 filed Critical 康信創意科技有限公司
Priority to TW109146321A priority Critical patent/TWI747689B/en
Application granted granted Critical
Publication of TWI747689B publication Critical patent/TWI747689B/en
Publication of TW202229828A publication Critical patent/TW202229828A/en

Links

Images

Landscapes

  • Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The present invention provides an intelligent vibration and temperature sensing device, especially referred to a device that utilizes edge computing to generate a variety of precise features, which can be used for pre-diagnosing and analyzing vibration faults of rotating or moving machinery and for temperature sensing. The principle is to fix a vibration and temperature sensor including a vibration sensor and a temperature sensor on the object to be tested and connect it with a synchronizing signal tachometer and a computer host. Each starting point is taken as the reference and the vibration spectrum of one rotation is measured. Thereafter, the time domain sampling analysis program, angle sampling analysis program and frequency domain analysis program of the synchronous signal tachometer are used to superimpose a variety of precise features generated by N sample data of one rotation or the vibration spectrum of movement strokes. The operation of the digital signal processor and support vector machine attached to the central processing unit are performed to pre-diagnose components that may fail and their angle point, provide the user with accurate predictions of possible problems of the main shaft, gear or screw of the vibrating machine in advance, and then remove or replace the components as soon as possible.

Description

智慧型振動/溫度感應裝置Smart Vibration/Temperature Sensing Device

本發明有關一種智慧型振動/溫度感應裝置,尤指專供物聯網及人工智慧分析使用之振動故障預診裝置,除了温度感應外,其特徵係運用邊緣運算產生多種精確特徵值,據以偵測並顯示旋轉或移動機械之故障分析值。The present invention relates to an intelligent vibration/temperature sensing device, especially a vibration fault pre-diagnosis device specially used for Internet of Things and artificial intelligence analysis. In addition to temperature sensing, it is characterized by using edge computing to generate a variety of precise characteristic values to detect Measure and display fault analysis values of rotating or moving machinery.

如所知,許多工具機(CNC)、傳動機構、工廠產線馬達及風力發電機軸承等機械設備,其工作組件在工作一段時間後,於刀具磨損、軸承、齒輪或螺桿損壞時,會產生不同程度的振動或撞擊,其對機械本身之維護或加工品之品質具有直接重要影響,甚至對周邊操作人員亦會造成安全危害,故適時有效地監測機械設備之關鍵組件所產生的振幅、頻率或撞擊狀態,實為有效降低維修成本、提昇加工品良率及增進工作安全的有效方法。As we all know, many machine tools (CNC), transmission mechanisms, factory production line motors and wind turbine bearings and other mechanical equipment, after working for a period of time, their working components will be damaged when tools wear, bearings, gears or screws are damaged. Different degrees of vibration or impact have a direct and important impact on the maintenance of the machinery itself or the quality of processed products, and even cause safety hazards to surrounding operators. Therefore, timely and effectively monitor the amplitude and frequency of key components of machinery and equipment. It is an effective method to effectively reduce maintenance costs, improve the yield of processed products and improve work safety.

上述機械設備產生振動的來源大部份係源自轉動主軸、更換刀具、齒輪或螺桿等的磨損,因此針對主軸或相關組件的振動偵測具有特別意義,傳統針對機械設備工作組件之振動或齒輪箱油液温度監測,係利用其內設有振動偵測元件之接觸式振動感應器,以及使用其內設有温度感應元件之温度感應器,並將該振動感應器及温度感應器固定在振動源或温度監測組件上,經由接觸接收被偵測物之振波及溫度,並將資料傳輸給電腦主機之中央處理器進行邏輯運算相關蒐集參數,進行而獲得該振動變化及温度之分析資訊,據以提供維修、振動或高温排除之舉措參考。Most of the sources of vibration of the above-mentioned mechanical equipment are from the wear of rotating the main shaft, changing tools, gears or screws, etc. Therefore, the vibration detection of the main shaft or related components is of special significance. Tank oil temperature monitoring is to use a contact vibration sensor with a vibration detection element in it, and use a temperature sensor with a temperature sensor in it, and fix the vibration sensor and the temperature sensor in the vibration sensor. On the source or temperature monitoring component, the vibration wave and temperature of the detected object are received through contact, and the data is transmitted to the central processing unit of the computer host for logical operation to collect parameters, and then the analysis information of the vibration change and temperature is obtained. To provide action reference for maintenance, vibration or high temperature elimination.

再者,上述振動與温度偵測感應器係為分別設置,且其偵測點幾乎相同情況下,其分開設置的方式,勢必徒增成本及感應器連接線之複雜度,對使者而言將造成使用上的不便。Furthermore, the above vibration and temperature detection sensors are installed separately, and their detection points are almost the same, the way of setting them separately will inevitably increase the cost and the complexity of the sensor connection line, which will be difficult for the messenger. cause inconvenience in use.

除了温度之監控外,傳統運用在機械或設備上之振動監測感應器,係將可吸收振波或振幅之偵測元件貼附或固定在振動源上,並將其接收到之振動類比或數位訊號傳送給電腦主機,再由電腦內之執行軟體與中央處理器經雜訊篩除及訊號彙整後,再輸出至各種顯示器,因此其無法即時顯示該被測物之重要變動訊息。In addition to temperature monitoring, vibration monitoring sensors traditionally used in machinery or equipment attach or fix a detection element that can absorb vibration waves or amplitudes to the vibration source, and analog or digital the vibration it receives. The signal is sent to the computer host, and then the execution software and the central processing unit in the computer will filter out the noise and collect the signal, and then output it to various monitors, so it cannot display the important change information of the measured object in real time.

鑑於傳統振動及温度感應器不適應物聯網及人工智慧運用的缺失,萌發創作者研發相關技術思維,經潛心開發研究終於完成本發明「智慧型振動/溫度感應裝置」,據以明顯有效克服傳統振動/温度感應監測器存在的問題。In view of the fact that traditional vibration and temperature sensors are not suitable for the lack of application of the Internet of Things and artificial intelligence, the creators have developed related technical thinking, and after painstaking research and development, the "smart vibration/temperature sensing device" of the present invention was finally completed, which obviously effectively overcomes the traditional Problem with vibration/temperature sensor monitor.

本發明智慧型振動/溫度感應裝置,其結構體部份主要包含一振動/温度感應器(Vibration/Temperature Sensor)及一同步信號計速器(Tachometer, 簡稱Tacho)。The intelligent vibration/temperature sensing device of the present invention mainly includes a vibration/temperature sensor (Vibration/Temperature Sensor) and a synchronizing signal tachometer (Tacho for short).

其中振動/温度感應器,其包含一殼體及一固定於該殼體內並以還氧樹脂密封之主控制電路板,該主控制電路板經由一連接線及延伸線連接至電腦主機(或筆記型電腦)及上述同步信號計速器。Among them, the vibration/temperature sensor includes a casing and a main control circuit board fixed in the casing and sealed with redox resin, the main control circuit board is connected to the computer host (or notebook computer) through a connecting wire and an extension wire type computer) and the above-mentioned synchronizing signal tachometer.

本發明智慧型振動/溫度感應裝置,其振動/温度感應器之主控制電路板上設有一振動感應元件(Vibration Sensor)、一温度感應元件(Temperature Sensor)及一中央處理器(CPU),該中央處理器內附加有多項邊緣運算(Edge Computing)執行程式,其包括特徵值(Features) 程式、頻譜分析(FFT) 程式、原始資料(Raw Data)程式、轉換運算(Transformation Computing)程式、串列通訊介面(Serial Communications Interface)、數位信號處理器(Digital Signal Processing, DSP)、時域取樣分析程式(Time Domain Sampling Analysis)、角度取樣分析程式(Angle Sampling Analysis)、頻域分析程式(Frequency Domain Analysis)及支援向量機(Support Vector Machine, SVM)。In the intelligent vibration/temperature sensing device of the present invention, a vibration sensing element (Vibration Sensor), a temperature sensing element (Temperature Sensor) and a central processing unit (CPU) are arranged on the main control circuit board of the vibration/temperature sensor. A number of edge computing (Edge Computing) execution programs are attached to the central processing unit, including feature value (Features) program, spectrum analysis (FFT) program, raw data (Raw Data) program, transformation operation (Transformation Computing) program, serial Serial Communications Interface, Digital Signal Processing (DSP), Time Domain Sampling Analysis, Angle Sampling Analysis, Frequency Domain Analysis ) and Support Vector Machine (SVM).

其中同步信號計速器,係包含一利用雷射、類比或編碼原理之光學發射/接收器及一貼附於馬達旋轉主軸、旋轉齒輪或移動滑軌之反光片,該同步信號計速器經由連接線與上述振動/温度感應器連結。The synchronizing signal tachometer includes an optical transmitter/receiver using the principle of laser, analog or coding, and a reflective sheet attached to the motor rotating spindle, rotating gear or moving slide rail. The synchronizing signal tachometer passes through The connecting wire is connected to the above-mentioned vibration/temperature sensor.

其將內含振動感應元件之振動/温度感應器固定於待測物主體上,而將反光片附貼在待測物主軸、齒輪或滑軌之一擇點上,經由同步信號計速器之光學發射/接收器發射並接收光束作為標注每次之啟始點,並於兩啟始點間所蒐集該待測物之振波資料。It fixes the vibration/temperature sensor containing the vibration sensing element on the main body of the object to be tested, and attaches the reflector to a selected point of the main shaft, gear or slide rail of the object to be tested, and passes through the synchronization signal tachometer. The optical transmitter/receiver transmits and receives a beam as the starting point of each marking, and collects the vibration data of the object to be measured between the two starting points.

復將上述蒐集之振波資料,經數位信號處理器及數個運算分析程式將轉軸每圈N筆單位訊號疊加,而可達到消除雜訊並凸顯精確之機械特徵信號及機械故障產生之高峰波的功能,並由固定的定時取樣頻率換算成固定角度取樣,因此可由高峰波檢視出問題點,據以提供使用者預先精確預知振動機器可能產生的問題或故障點,進而採取排除或更替相關組件。The vibration wave data collected above are superimposed by the digital signal processor and several arithmetic analysis programs to superimpose the N unit signals per revolution of the rotating shaft, which can eliminate noise and highlight accurate mechanical characteristic signals and peak waves generated by mechanical failures. It is converted into a fixed angle sampling from a fixed timing sampling frequency, so the problem points can be detected by the peak wave, so that users can accurately predict the possible problems or failure points of the vibrating machine in advance, and then take measures to eliminate or replace related components. .

本裝置溫度感應器偵測馬達溫度、 風力發電機齒輪箱油溫,其精確度可達 0.1 度C,遠超過一般市售大約0.5度C,大大提高人工智慧用於旋轉機械故障偵測精確度,且利用該振動/温度感應器之温度感應元件測得之温度數據,經由邊緣運算(Edge Computing)執行程式運算後,將待測物之温度變化及温昇資料即時顯示。The temperature sensor of this device detects the motor temperature and the oil temperature of the wind turbine gear box, and its accuracy can reach 0.1 degrees C, which is far higher than the general market about 0.5 degrees C, which greatly improves the accuracy of artificial intelligence for rotating machinery fault detection. , and use the temperature data measured by the temperature sensing element of the vibration/temperature sensor, after executing the program operation through the edge computing (Edge Computing), the temperature change and temperature rise data of the object to be measured are displayed in real time.

參圖1所示,本發明智慧型振動及溫度感應裝置,其結構體主要包含一振動/温度感應器(1)及一同步信號計速器(2)。Referring to FIG. 1 , the intelligent vibration and temperature sensing device of the present invention mainly includes a vibration/temperature sensor (1) and a synchronizing signal tachometer (2) in its structure.

其中振動/温度感應器(1),其包含一殼體(11)及一固定於該殼體內之主控制電路板(12),該主控制電路板(12)經由一連接線(13)並經一延伸線(14)之一主支線(141)連接至電腦主機及一副支線(142)連接至上述同步信號計速器(2)。Wherein the vibration/temperature sensor (1) comprises a casing (11) and a main control circuit board (12) fixed in the casing, the main control circuit board (12) is connected to the A main branch line (141) of an extension line (14) is connected to the computer host and a secondary branch line (142) is connected to the synchronizing signal tachometer (2).

本發明智慧型振動/溫度感應裝置,其振動/温度感應器(1)之主控制電路板(12)上設有一振動感應元件(121)、一温度感應元件(122)及一中央處理器(123),該中央處理器(123)內附加有多項邊緣運算(Edge Computing)執行程式,其包括特徵值(Features)程式、頻譜分析(FFT)程式、原始資料(Raw Data)程式、邊緣運算(Edge Computing)程式、串列通訊介面(Serial Communications Interface)、數位信號處理器(Digital Signal Processing, DSP)、階次追蹤法分析程式(Order Tracking)、函式庫程式(CMSIS-DSP)、時域取樣分析程式(Time Domain Sampling Analysis)、角度取樣分析程式(Angle Sampling Analysis)、頻域分析程式(Frequency Domain Analysis)及支援向量機(Support Vector Machine, SVM)。The intelligent vibration/temperature sensing device of the present invention has a vibration sensing element (121), a temperature sensing element (122) and a central processing unit (CPU) on the main control circuit board (12) of the vibration/temperature sensor (1). 123), a plurality of edge computing (Edge Computing) execution programs are attached in the central processing unit (123), which includes a eigenvalue (Features) program, a spectrum analysis (FFT) program, a raw data (Raw Data) program, edge computing ( Edge Computing) program, Serial Communications Interface (Serial Communications Interface), Digital Signal Processing (DSP), Order Tracking analysis program (Order Tracking), library program (CMSIS-DSP), time domain Time Domain Sampling Analysis, Angle Sampling Analysis, Frequency Domain Analysis and Support Vector Machine (SVM).

參圖2所示,其中同步信號計速器(2),係包含一光學發射/接收器(21)及一貼附於馬達旋轉主軸、旋轉齒輪或移動滑軌之反光片(22),該同步信號計速器(2)經由上述延伸線(14)之一副支線(142)連接至振動/温度感應器(1)之主控制電路板(12)。Referring to FIG. 2, the synchronizing signal tachometer (2) includes an optical transmitter/receiver (21) and a reflector (22) attached to the motor rotating spindle, rotating gear or moving slide rail. The synchronizing signal tachometer (2) is connected to the main control circuit board (12) of the vibration/temperature sensor (1) via a sub-branch line (142) of the above-mentioned extension line (14).

參圖1所示,其同步信號計速應用原理,係將內含振動感應元件(121)之振動/温度感應器(1)固定於如馬達、齒輪箱等待測物主體(3)上,而將反光片(22)附貼在如主軸、齒輪或滑軌等待測物(31)之一擇點上,利用該反光片之擇點作為每次之啟始點,即同步信號計速器(2)之光學發射/接收器(21)之發射器發出光束並投向附貼有反光片之待測物(31)之主軸、齒輪或滑軌上。Referring to Figure 1, the application principle of the synchronizing signal tachometer is to fix the vibration/temperature sensor (1) containing the vibration sensing element (121) on the main body (3) of the object to be measured, such as a motor and a gear box, and Attach the reflector (22) to a selected point such as the main shaft, gear or slide rail waiting to be measured (31), and use the selected point of the reflector as the starting point of each time, that is, the synchronizing signal tachometer ( 2) The transmitter of the optical transmitter/receiver (21) emits a light beam and projects it onto the main shaft, gear or slide rail of the object to be tested (31) attached with the reflective sheet.

承上,當其待測物(31)旋轉或移動至該點時或反光片時,即反射該光束,而由同步信號計速器(2)之光學發射/接收器之接收器產生脈衝波訊號,並標示待測物(31)一圈或一行程的開始,其以該時點為起始點並將該點起由振動/温度感應器(1)之振動感應元件(121)開始接收振動波,直至下次反射光再出現,而此期間所接收蒐集之振波資料,即代表特測物(31)主軸、齒輪旋轉一周或滑軌移動一行程之振動情況。On the other hand, when the object to be tested (31) rotates or moves to this point or the reflector, the beam is reflected, and the pulse wave is generated by the receiver of the optical transmitter/receiver of the synchronous signal tachometer (2). Signal, and marks the beginning of a circle or a journey of the object to be tested (31), which takes this time point as the starting point and from this point the vibration sensing element (121) of the vibration/temperature sensor (1) begins to receive vibration Until the next reflected light reappears, the vibration wave data received and collected during this period represent the vibration of the special object (31) main shaft, one rotation of the gear, or one stroke of the slide rail.

本發明應用在監測旋轉軸之待測物(31)時,其每軸特徵值有: 一.  平均值(Mean)  計算公式如下:

Figure 02_image001
二.   標準差(Standard Deviation,簡稱 std)  計算公式如下:
Figure 02_image003
三.   均方根值 (Root Mean Square, 簡稱 RMS)  計算公式如下:
Figure 02_image005
四.   偏度 (Skewness)   計算公式如下:
Figure 02_image007
五.   峰度 (Kurtosis)   計算公式如下:
Figure 02_image009
六.  峰值 (Peak)   計算公式如下:
Figure 02_image011
七.   波峰因素 (Crest Factor)  計算公式如下:
Figure 02_image013
八.   峰對峰值  (Peak to Peak)  計算公式如下: Peak2Peak=Max(x(t))-Min(x(t))九.   型態因子(Form Factor)  計算公式如下:
Figure 02_image015
十.   最小值 (Minimum) Min=Min(X(t)) When the present invention is applied to monitor the object to be tested (31) of the rotating axis, the characteristic values of each axis are as follows: 1. The mean value (Mean) is calculated as follows:
Figure 02_image001
2. The standard deviation (Standard Deviation, referred to as std) is calculated as follows:
Figure 02_image003
3. The calculation formula of Root Mean Square (RMS) is as follows:
Figure 02_image005
4. The calculation formula of Skewness is as follows:
Figure 02_image007
5. The calculation formula of kurtosis is as follows:
Figure 02_image009
6. The formula for calculating the peak value is as follows:
Figure 02_image011
7. The formula for calculating the Crest Factor is as follows:
Figure 02_image013
8. The calculation formula of Peak to Peak is as follows: Peak2Peak=Max(x(t))-Min(x(t)) 9. The calculation formula of Form Factor is as follows:
Figure 02_image015
10. Minimum Min=Min(X(t))

當一旋轉物體轉動時,振動感應器(121)會接收產生某一 特定振幅信號,而當轉速變化其產生之信號亦隨之變化,傳統演算法無法準確告知故障所在,本發明智慧型振動/溫度感應裝置,其設計使用階次追蹤法(Order Tracking)便是要追蹤轉速(RPM)和頻率的關係,藉由階次追蹤法分析程式之執行演算,據以找出故障元件如轉軸、齒輪、培靈、幫浦、、、等的位置;例如一風散有 6 葉片,則其轉速頻率是轉軸的6倍(6階),又如一齒輪,如有30:1齒輪比,則其轉速 頻率是轉軸的30倍(30 階)。When a rotating object rotates, the vibration sensor (121) will receive and generate a certain amplitude signal, and when the rotation speed changes, the generated signal will also change, and the traditional algorithm cannot accurately inform the fault. The temperature sensing device is designed to use the order tracking method (Order Tracking) to track the relationship between the rotational speed (RPM) and frequency. The order tracking method is used to analyze the execution of the program to find faulty components such as shafts and gears. , Peiling, pump,,, etc.; for example, if there are 6 blades in a wind fan, its speed frequency is 6 times that of the rotating shaft (6 steps), and it is also like a gear, if there is a 30:1 gear ratio, its speed The frequency is 30 times the reels (30th order).

如有一旋轉軸,轉速600RPM,除以60得到10Hz,又如轉速變到3300RPM,則頻率變為55Hz,又如轉速調到6000RPM則頻率變為 100Hz,劃一3D圖5 & 6所示: 如果穩定的自600RPM增大到6000RPM則3D如圖6所示: 而轉換成轉速-頻率振幅,如圖7 & 8如所示。 If there is a rotating shaft with a speed of 600RPM, divide it by 60 to get 10Hz, and if the speed changes to 3300RPM, the frequency becomes 55Hz, and if the speed is adjusted to 6000RPM, the frequency becomes 100Hz, as shown in Figure 5 & 6: If the steady increase from 600RPM to 6000RPM, the 3D is shown in Figure 6: And converted into rotational speed - frequency amplitude, as shown in Figures 7 & 8.

又如原轉軸經3:1齒輪帶動另一轉軸,則轉速增為3倍,可畫出 3 rd階頻率轉速圖如圖8之3 rd趨線圖所示,如連續改變轉速可產生轉速頻率瀑布圖如圖9所示,由中可看出轉速越高頻譜越向右傾。 Another example is that the original rotating shaft drives another rotating shaft through a 3:1 gear, and the speed is increased by 3 times, and the 3rd order frequency speed diagram can be drawn as shown in the 3rd trend line diagram in Figure 8. If the speed is continuously changed, the speed frequency can be generated. The waterfall diagram is shown in Figure 9. It can be seen from the figure that the frequency spectrum is inclined to the right as the rotation speed increases.

本發明同步信號計速器(2),其可計算每次轉動時間,則在固定轉速情況下可產生下列特殊轉動信號: 一. 時間同步平均信號(Time Synchronous Averaging, TSA)公式如下:

Figure 02_image017
N: 代表N 筆資料;Θ代表某一固定角度取樣,如一圈360度,每度取一筆資料,一圈就有360筆資料,使用此每圈信號疊加,藉此隨機雜訊已消除,用於計算求出前述之三軸30種特徵值,更能精準預診被監測旋轉機器之振動故障、故障點及其故障程度(Severity),其如圖10所示。 二. 本發明智慧型振動/溫度感應裝置之振動/溫度感應裝置的振動感應器經由連接線接受計速器輸入之信號,訂為一圈的起始點角度。 三. 殘餘信號(Residual Signal, RES): 將旋轉取樣所得信號減去 前述之TSA信號即為殘餘信號 (Residual Signal, RES); X res,這信號已是去掉許多 齒輪的固定信號 如(Gear Mesh)  ,由此信號可求得許多齒輪磨損相關之特徵值。 四. 本感應器產生齒輪相關之 特徵值有: NA4,NA4*
Figure 02_image019
N是在一圈的取樣點數,
Figure 02_image021
是殘餘信號的平均值,M是用M圈時的資料,A4是統計的4階,用於偵測齒輪漸進的損壞,值越大表示齒輪磨損越嚴重; NA4*是NA4的進階版,主要差異在分母用一健康的情況下,求得的殘餘信號(Residual Signal, RES)的變異數值(Variance),值越大表示齒輪磨損越嚴重; 其公式如下:
Figure 02_image023
Figure 02_image025
是一健康的齒輪的殘餘信號 (Residual Signal, RES) 的變異數值 (Variance)。 The synchronizing signal tachometer (2) of the present invention, which can calculate the time of each rotation, can generate the following special rotation signals under the fixed rotational speed situation: 1. The time synchronization average signal (Time Synchronous Averaging, TSA) formula is as follows:
Figure 02_image017
N: represents N pieces of data; Θ represents sampling at a fixed angle, such as a circle of 360 degrees, one piece of data is taken for each degree, and there are 360 pieces of data in one circle. By calculating and obtaining the above-mentioned 30 kinds of characteristic values of the three axes, it can more accurately predict the vibration fault, fault point and fault degree (Severity) of the rotating machine being monitored, as shown in Figure 10. 2. The vibration sensor of the vibration/temperature sensing device of the intelligent vibration/temperature sensing device of the present invention receives the signal input from the tachometer via the connecting line, and sets it as the starting point angle of a circle. 3. Residual Signal (RES): The signal obtained by rotating the sampling minus the aforementioned TSA signal is the residual signal (Residual Signal, RES); X res , this signal is a fixed signal after removing many gears such as (Gear Mesh ) , many eigenvalues related to gear wear can be obtained from this signal. 4. The gear-related eigenvalues generated by this sensor are: NA4, NA4*
Figure 02_image019
N is the number of sampling points in a circle,
Figure 02_image021
is the average value of the residual signal, M is the data when using M circles, A4 is the 4th order of statistics, used to detect the progressive damage of the gear, the larger the value, the more serious the gear wear; NA4* is the advanced version of NA4, The main difference is the variation value (Variance) of the residual signal (Residual Signal, RES) obtained when the denominator is healthy. The larger the value is, the more serious the gear wear is; the formula is as follows:
Figure 02_image023
Figure 02_image025
is the Variance of the residual signal (RES) of a healthy gear.

頻譜分析(Frequency Spectrum Analysis),在傳動系統常見的元件有培靈及齒輪一旦這類元件故障,會產生圖11所示之頻率。Frequency Spectrum Analysis, the common components in the transmission system are Peeling and gears. Once such components fail, the frequencies shown in Figure 11 will be generated.

培靈故障方程式,如圖12 & 13所示。The Pei Ling fault equation is shown in Figures 12 & 13.

齒輪頻譜分佈如圖14 & 15範例所示,其中,齒輪接合(mesh) 頻率計算公式:  GMF=N*F ,也會有兩邊旁波頻譜如圖14 & 15所示顯示,例如40齒的齒輪裝置在轉速3600RPM,GMF頻率為 40*3600/60=2400Hz。The gear spectrum distribution is shown in Figure 14 & 15 as an example, in which the gear mesh frequency is calculated by the formula: GMF=N*F , and there will also be side wave spectra on both sides as shown in Figure 14 & 15. For example, a 40-tooth gear The device rotates at 3600RPM and the GMF frequency is 40*3600/60=2400Hz.

為針對上述之頻譜分析,本發明裝置使用ARM微處理器之數位信號處理單元(Digital Signal Processor, DSP)執行快速頻率轉換(Fast Fourier Transform)可輸出震動頻譜100組最強能量的頻率及強度,供人工智慧故障診斷之用。For the above-mentioned spectrum analysis, the device of the present invention uses a digital signal processing unit (Digital Signal Processor, DSP) of an ARM microprocessor to perform a fast frequency transformation (Fast Fourier Transform), which can output the frequency and intensity of 100 groups of the strongest energy in the vibration spectrum for use in the vibration spectrum. Artificial intelligence for fault diagnosis.

本發明智慧型振動/溫度感應裝置的溫度部份,係將温度感應元件(122)加在振動/温度感應器(1)中,在使用人工智慧判斷故障情況請參考圖16 & 17,圖16沒參考溫度,資料分類的較差,圖17有參考溫度,資料分類的較開,藉由振動/温度感應器(1)附加在固定於如馬達、齒輪箱等待測物主體(3)上,據以測得並顯示測得的温度狀態,且利用該振動/温度感應器(1)之温度感應元件(122)測得之温度數據,經由邊緣運算(Edge Computing)執行程式運算後,將待測物之温度變化及温昇資料即時顯示。In the temperature part of the intelligent vibration/temperature sensing device of the present invention, a temperature sensing element (122) is added to the vibration/temperature sensor (1). Please refer to Fig. 16 & 17 and Fig. 16 when using artificial intelligence to determine the fault condition There is no reference temperature, and the data classification is poor. Figure 17 has reference temperature, and the data classification is relatively open. The vibration/temperature sensor (1) is attached to the main body (3) of the object to be measured, such as a motor and a gear box. In order to measure and display the measured temperature state, and use the temperature data measured by the temperature sensing element (122) of the vibration/temperature sensor (1), after performing the program operation through the edge computing (Edge Computing), the to-be-measured The temperature change and temperature rise data of the object are displayed in real time.

本發明智慧型振動/溫度感應裝置實現支援向量機於震動/溫度感應器(1)中,該支援向量機是一種使用震動特徵值進行機器故障分類(Classifier)診斷的人工智慧機制,將前述感應器產生之多組特徵值送入該支援向量機(Support Vector Machine, SVM)人工智慧故障診斷(Python)程式中加以訓練所得之SVM參數傳送到震動/溫度感應器ARM上面該電路板中,參圖18所示。The intelligent vibration/temperature sensing device of the present invention implements a support vector machine in the vibration/temperature sensor (1). The support vector machine is an artificial intelligence mechanism that uses vibration characteristic values for machine fault classification (Classifier) diagnosis. The multiple sets of eigenvalues generated by the device are sent to the Support Vector Machine (SVM) artificial intelligence fault diagnosis (Python) program for training. The SVM parameters obtained are sent to the circuit board above the vibration/temperature sensor ARM. shown in Figure 18.

其後,再運用如圖19所示之CMSIS-DSP函式庫程式嵌入程式中,即可實現本智慧型振動/溫度感應裝置機器學習功能,如圖19所示。After that, using the CMSIS-DSP library program shown in Figure 19 to embed the program, the machine learning function of the intelligent vibration/temperature sensing device can be realized, as shown in Figure 19.

本發明智慧型振動/溫度感應裝置特徵,係利用同步信號計速器(2)作啟始標記,並以振動感應元件測得之每一周或每一行程之振幅資料,經數位信號處理器將資料數位化並將N筆單位訊號疊加,而可達到消除雜訊並凸顯高峰波的功能,並由固定的定時取樣頻率換算成固定角度取樣,因所有旋轉及移動設備故障都出現在某特定角度或位置,因此可由高峰波檢視出問題點。The characteristic of the intelligent vibration/temperature sensing device of the present invention is that the synchronizing signal tachometer (2) is used as the starting mark, and the amplitude data of each cycle or each trip measured by the vibration sensing element is used by the digital signal processor. The data is digitized and N unit signals are superimposed, which can achieve the function of eliminating noise and highlighting the peak wave. It is converted from a fixed timing sampling frequency to a fixed angle sampling, because all rotating and mobile equipment failures occur at a certain angle. or location, so the problem point can be seen by the peak wave.

承上,經由支援向量機及數個運算分析程式,將疊加資料利用邊緣運算程式進行處理,其處理過之資料透過串列通訊介面選擇特徵值資料、頻譜分析資料或原始資料之一,並輸出至電腦主機由顯示器顯示該選定欲顯示之如上資料,進而產生多種精確特徵值,據以提供使用者預先精確預知振動機器可能產生的問題或故障點,進而採取排除或更替組件。Continuing from the above, the superimposed data is processed by the edge computing program through the support vector machine and several operation analysis programs. To the computer host, the selected data to be displayed is displayed on the display, and a variety of precise characteristic values are generated, so as to provide the user with an accurate prediction of the possible problems or failure points of the vibration machine in advance, and then take measures to eliminate or replace the components.

(1):振動/温度感應器 (11):殼體 (12):主控制電路板 (121):振動感應元件 (122):温度感應元件 (123):中央處理器 (13):連接線 (14):延伸線 (141):主支線 (142):副支線 (2):同步信號計速器 (21):光學發射/接收器 (22):反光片 (3):待測物主體 (31):待測物 (1): Vibration/Temperature Sensor (11): Shell (12): Main control circuit board (121): Vibration sensing element (122): temperature sensing element (123): CPU (13): connecting line (14): Extension line (141): Main branch (142): Sub-branch (2): Synchronized signal tachometer (21): Optical Transmitter/Receiver (22): Reflector (3): The main body of the object to be tested (31): Object to be tested

圖1為本發明裝置之振動/温度感應器正面及透視圖。 圖2為本發明裝置之同步信號計速器運作示意圖。 圖3為本發明裝置之同步信號計速器與待測物運作示意圖。 圖4本發明裝置之智慧型振動及溫度感應裝置主要運作方塊圖。 圖5本發明裝置轉軸轉速600RPM頻率範例圖示。 圖6本發明裝置轉軸轉速6000RPM頻率變化範例圖示。 圖6本發明裝置轉軸穩定轉速頻率振幅範例圖示。 圖8本發明裝置轉軸穩定轉速頻率振幅另一範例圖示。 圖9本發明裝置轉軸連續改變轉速產生之轉速頻率瀑布圖。 圖10本發明裝置轉軸多筆旋轉資料疊加隨機雜訊消除範例圖示。 圖11傳統傳動系統常見的元件有培靈及齒輪故障頻率範例圖示。 圖12 & 13傳統培靈故障方程式範例圖示。 圖14 & 15傳統齒輪頻譜分佈範例圖示。 圖16本發明裝置感應溫度部份没參考温度之分佈點範例圖示。 圖17本發明裝置感應溫度部份有參考温度之分佈點範例圖示。 圖18本發明裝置振動感應器產生之多組特徵值送入該支援向量機參數範例圖示。 圖19本發明裝置支援向量機學習功能送出之參數範例圖示。 FIG. 1 is a front and perspective view of the vibration/temperature sensor of the device of the present invention. FIG. 2 is a schematic diagram of the operation of the synchronizing signal tachometer of the device of the present invention. FIG. 3 is a schematic diagram of the operation of the synchronizing signal tachometer of the device of the present invention and the object to be tested. FIG. 4 is a block diagram of the main operation of the intelligent vibration and temperature sensing device of the device of the present invention. FIG. 5 is a schematic diagram of an example of the rotating speed of the rotating shaft of the device of the present invention at a frequency of 600 RPM. FIG. 6 is a diagram showing an example of the frequency change of the rotating speed of the rotating shaft of the device of the present invention at 6000 RPM. FIG. 6 is a schematic diagram of an example of the frequency amplitude of the stable rotational speed of the rotating shaft of the device of the present invention. 8 is another example of the frequency amplitude of the stable rotational speed of the rotating shaft of the device of the present invention. Fig. 9 is a waterfall diagram of the rotational speed generated by the continuous changing rotational speed of the rotating shaft of the device of the present invention. FIG. 10 is a schematic diagram of an example of random noise elimination by superimposing multiple rotating data on the rotating shaft of the device of the present invention. Figure 11. Common components of a conventional transmission system are examples of Peeling and gear failure frequencies. Figures 12 & 13 An example of a traditional Peiring fault equation. Figures 14 & 15 An example of the spectral distribution of conventional gears. FIG. 16 is a diagram showing an example of the distribution points of the non-referenced temperature in the sensed temperature part of the device of the present invention. FIG. 17 is a diagram showing an example of the distribution points of the reference temperature in the sensing temperature part of the device of the present invention. FIG. 18 is a diagram illustrating an example of sending multiple sets of eigenvalues generated by the vibration sensor of the present invention into the parameters of the support vector machine. FIG. 19 is a diagram showing an example of parameters sent by the SVM learning function of the device of the present invention.

(1):振動/温度感應器 (1): Vibration/Temperature Sensor

(21):光學發射/接收器 (21): Optical Transmitter/Receiver

(22):反光片 (22): Reflector

(3):待測物主體 (3): The main body of the object to be tested

(31):待測物 (31): Object to be tested

Claims (7)

一種智慧型振動及溫度感應裝置,其結構體主要包含一振動/温度感應器(1)及一同步信號計速器(2); 其中振動/温度感應器(1),其包含一殼體(11)及一固定於該殼體內之主控制電路板(12),該主控制電路板(12)經由一連接線(13)並經一延伸線(14)之一主支線(141)連接至電腦主機及一副支線(142)連接至上述同步信號計速器(2); 上述振動/温度感應器(1),其主控制電路板(12)上設有一振動感應元件(121)、一温度感應元件(122)及一中央處理器(123),該中央處理器(123)內附加有多項邊緣運算(Edge Computing)執行程式,其包括特徵值(Features)程式、頻譜分析(FFT)程式、原始資料(Raw Data)程式、邊緣運算(Edge Computing)程式、串列通訊介面(Serial Communications Interface)、數位信號處理器(Digital Signal Processing, DSP)、階次追蹤法分析程式(Order Tracking)、函式庫程式(CMSIS-DSP)、時域取樣分析程式(Time Domain Sampling Analysis)、角度取樣分析程式(Angle Sampling Analysis)、頻域分析程式(Frequency Domain Analysis)及支援向量機(Support Vector Machine, SVM); 其中同步信號計速器(2),係包含一光學發射/接收器(21)及一貼附於馬達旋轉主軸、旋轉齒輪或移動滑軌之反光片(22),該同步信號計速器(2)經由上述延伸線(14)之一副支線(142)連接至振動/温度感應器(1)之主控制電路板(12),其同步信號計速應用原理,係將內含振動感應元件(121)之振動/温度感應器(1)固定於如馬達、齒輪箱等待測物主體(3)上,而將反光片(22)附貼在如主軸、齒輪或滑軌等待測物(31)之一擇點上,利用該反光片之擇點作為每次之啟始點,即同步信號計速器(2)之光學發射/接收器(21)之發射器發出光束並投向附貼有反光片之待測物(31)之主軸、齒輪或滑軌上; 當其待測物(31)旋轉或移動至該點時或反光片時,即反射該光束,而由同步信號計速器(2)之光學發射/接收器之接收器產生脈衝波訊號,並標示待測物(31)一圈或一行程的開始,其以該時點為起始點並將該點起由振動/温度感應器(1)之振動感應元件(121)開始接收振動波,直至下次反射光再出現,而此期間所接收蒐集之振波資料,即代表特測物(31)主軸、齒輪旋轉一周或滑軌移動一行程之振動情況; 本發明應用在監測旋轉軸之待測物(31)時,其可測得每軸特徵值之平均值(Mean)、標準差(Standard Deviation)、均方根值 (Root Mean Square)、偏度(Skewness)、峰度(Kurtosis)、峰值 (Peak)、波峰因素(Crest Factor)、峰對峰值(Peak to Peak)、型態因子(Form Factor)及最小值(Minimum),因此當一旋轉物體轉動時,振動感應器(121)會接收產生某一特定振幅信號,而當轉速變化其產生之信號亦隨之變化,傳統演算法無法準確告知故障所在; 本發明智慧型振動/溫度感應裝置特徵,係利用同步信號計速器(2)作啟始標記,並以振動感應元件測得之每一周或每一行程之振幅資料,經數位信號處理器將資料數位化並將N筆單位訊號疊加,而可達到消除雜訊並凸顯高峰波的功能,並由固定的定時取樣頻率換算成固定角度取樣,因所有旋轉及移動設備故障都出現在某特定角度或位置,因此可由高峰波檢視出問題點; 經由支援向量機及數個運算分析程式,將疊加資料利用邊緣運算程式進行處理,其處理過之資料透過串列通訊介面選擇特徵值資料、頻譜分析資料或原始資料之一,並輸出至電腦主機由顯示器顯示該選定欲顯示之如上資料,進而產生多種精確特徵值,據以提供使用者預先精確預知振動機器可能產生的問題或故障點,進而採取排除或更替組件。 An intelligent vibration and temperature sensing device, the structure of which mainly comprises a vibration/temperature sensor (1) and a synchronizing signal tachometer (2); Wherein the vibration/temperature sensor (1) comprises a casing (11) and a main control circuit board (12) fixed in the casing, the main control circuit board (12) is connected to the A main branch line (141) of an extension line (14) is connected to the computer host and a secondary branch line (142) is connected to the synchronizing signal tachometer (2); In the above-mentioned vibration/temperature sensor (1), a vibration sensing element (121), a temperature sensing element (122) and a central processing unit (123) are provided on the main control circuit board (12) thereof, and the central processing unit (123) ) is attached with a number of edge computing (Edge Computing) execution programs, including eigenvalue (Features) program, spectrum analysis (FFT) program, raw data (Raw Data) program, edge computing (Edge Computing) program, serial communication interface (Serial Communications Interface), Digital Signal Processing (DSP), Order Tracking, Library Program (CMSIS-DSP), Time Domain Sampling Analysis , Angle Sampling Analysis, Frequency Domain Analysis and Support Vector Machine (SVM); The synchronizing signal tachometer (2) comprises an optical transmitter/receiver (21) and a reflector (22) attached to the motor rotating spindle, rotating gear or moving slide rail, and the synchronizing signal tachometer ( 2) The main control circuit board (12) of the vibration/temperature sensor (1) is connected to the main control circuit board (12) of the vibration/temperature sensor (1) through a sub-branch line (142) of the above-mentioned extension line (14). The vibration/temperature sensor (1) of (121) is fixed on the main body (3) of the object to be measured, such as a motor and a gear box, and the reflector (22) is attached to the main shaft, gear or slide rail to wait for the object to be measured (31). ), use the selected point of the reflector as the starting point of each time, that is, the transmitter of the optical transmitter/receiver (21) of the synchronizing signal tachometer (2) emits a light beam and projects it to the On the main shaft, gear or slide rail of the object to be tested (31) of the reflector; When the object to be tested (31) rotates or moves to the point or the reflector, the light beam is reflected, and the receiver of the optical transmitter/receiver of the synchronous signal tachometer (2) generates a pulse wave signal, and Mark the beginning of a circle or a trip of the object to be tested (31), which takes this time point as the starting point and starts to receive vibration waves by the vibration sensing element (121) of the vibration/temperature sensor (1) from this point until the The next time the reflected light reappears, and the vibration data collected during this period represent the vibration of the special object (31) when the main shaft, the gear rotates once, or the slide rail moves one stroke; When the present invention is applied to monitor the object to be tested (31) of the rotating shaft, it can measure the mean value (Mean), the standard deviation (Standard Deviation), the root mean square value (Root Mean Square) and the skewness of the characteristic values of each axis. Skewness, Kurtosis, Peak, Crest Factor, Peak to Peak, Form Factor and Minimum, so when a rotating object When rotating, the vibration sensor (121) will receive and generate a signal of a certain amplitude, and when the rotation speed changes, the generated signal will also change, and the traditional algorithm cannot accurately inform the fault; The characteristic of the intelligent vibration/temperature sensing device of the present invention is that the synchronizing signal tachometer (2) is used as the starting mark, and the amplitude data of each cycle or each trip measured by the vibration sensing element is used by the digital signal processor. The data is digitized and N unit signals are superimposed, which can achieve the function of eliminating noise and highlighting the peak wave. It is converted from a fixed timing sampling frequency to a fixed angle sampling, because all rotating and mobile equipment failures occur at a certain angle. or location, so the problem point can be detected by the peak wave; The superimposed data is processed by the edge operation program through the support vector machine and several operation analysis programs. The processed data selects one of the eigenvalue data, the spectrum analysis data or the original data through the serial communication interface, and outputs it to the computer host The above-mentioned data selected to be displayed is displayed on the display, and then various precise characteristic values are generated, so as to provide the user with an accurate prediction of the possible problems or failure points of the vibrating machine in advance, and then take measures to eliminate or replace the components. 如申請專利範圍請求項1所述智慧型振動/溫度感應裝置,其中主控制電路板(12)上之中央處理器(123)內附加之階次追蹤法分析程式(Order Tracking),係為了追蹤轉速(RPM)和頻率的關係,藉由該階次追蹤法分析程式之執行演算,據以找出故障元件如轉軸、齒輪、培靈、幫浦、、、等的位置。The intelligent vibration/temperature sensing device according to claim 1 of the scope of the application, wherein an additional order tracking analysis program (Order Tracking) in the central processing unit (123) on the main control circuit board (12) is used for tracking The relationship between rotational speed (RPM) and frequency is analyzed by the order tracking method to find out the location of faulty components such as shafts, gears, bearings, pumps, , , etc. 如申請專利範圍請求項1所述智慧型振動/溫度感應裝置,其中同步信號計速器(2),其可計算每次轉動時間,則在固定轉速情況下可產生下列特殊轉動信號; 時間同步平均信號(Time Synchronous Averaging TSA),其以一固定角度取樣,如一圈360度,每度取一筆資料,一圈就有360筆資料,使用此每圈信號疊加,藉此隨機雜訊已消除,用於計算求出前述之三軸30種特徵值,更能精準預診被監測旋轉機器之振動故障、故障點及其故障程度(Severity); 本發明智慧型振動/溫度感應裝置之振動/溫度感應裝置的振動感應器經由連接線接受計速器輸入之信號,訂為一 圈的起始點角度; 殘餘信號(Residual Signal, RES),將旋轉取樣所得信號減去 前述之TSA信號即為殘餘信號(Residual Signal, RES),由此信號可求得許多齒輪磨損相關之特徵值; 本感應器產生齒輪相關之特徵值有NA4, NA4*,用於偵測齒輪漸進的損壞,值越大表示齒輪磨損越嚴重,NA4*是NA4的進階版,主要差異在分母用一健康的情況下,求得的殘餘信號(Residual Signal, RES)的變異數值(Variance),值越大表示齒輪磨損越嚴重。 According to the intelligent vibration/temperature sensing device according to claim 1 of the scope of the application, wherein the synchronizing signal tachometer (2) can calculate the time of each rotation, and can generate the following special rotation signals under the condition of fixed rotation speed; Time Synchronous Averaging TSA, which is sampled at a fixed angle, such as a circle of 360 degrees, one piece of data is taken for each degree, and there are 360 pieces of data in one circle. It is used to calculate and obtain the 30 kinds of characteristic values of the three axes mentioned above, which can more accurately predict the vibration fault, fault point and fault degree (Severity) of the monitored rotating machine; The vibration sensor of the vibration/temperature sensing device of the intelligent vibration/temperature sensing device of the present invention receives the signal input from the tachometer via the connecting line, and is set as the starting point angle of a circle; Residual signal (Residual Signal, RES), subtracting the aforementioned TSA signal from the signal obtained by rotation sampling is the residual signal (Residual Signal, RES), from this signal, many eigenvalues related to gear wear can be obtained; The gear-related eigenvalues generated by this sensor are NA4, NA4*, which are used to detect the progressive damage of the gear. The larger the value, the more serious the gear wear. NA4* is an advanced version of NA4. The main difference is that a healthy denominator is used. In this case, the obtained residual signal (Residual Signal, RES) variation value (Variance), the larger the value is, the more serious the gear wear is. 如申請專利範圍請求項1所述智慧型振動/溫度感應裝置,其中主控制電路板(12)上之中央處理器(123)內附加之頻譜分析(Frequency Spectrum Analysis),其在傳動系統常見的元件有培靈及齒輪一旦這類元件故障,會產生培靈故障方程式及齒輪頻譜分佈,為針對上述之頻譜分析,本發明裝置使用ARM微處理器之數位信號處理單元(Digital Signal Processor, DSP)執行快速頻率轉換(Fast Fourier Transform)可輸出震動頻譜100組最強能量的頻率及強度,供人工智慧故障診斷之用。The intelligent vibration/temperature sensing device according to claim 1 of the scope of the application, wherein the additional frequency spectrum analysis (Frequency Spectrum Analysis) in the central processing unit (123) on the main control circuit board (12), which is common in the transmission system The components include Peeling and gears. Once such components fail, Peeling fault equation and gear spectrum distribution will be generated. For the above spectrum analysis, the device of the present invention uses a Digital Signal Processor (DSP) of an ARM microprocessor. Performing Fast Fourier Transform can output the frequency and intensity of 100 groups of the strongest energy in the vibration spectrum, which can be used for artificial intelligence fault diagnosis. 如申請專利範圍請求項1所述智慧型振動/溫度感應裝置,其中主控制電路板(12)上之温度感應元件(122),藉由振動/温度感應器(1)附加在固定於如馬達、齒輪箱等待測物主體(3)上,據以測得並顯示測得的温度狀態,且利用該振動/温度感應器(1)之温度感應元件(122)測得之温度數據,經由邊緣運算(Edge Computing)執行程式運算後,將待測物之温度變化及温昇資料即時顯示。The intelligent vibration/temperature sensing device according to claim 1 of the scope of the application, wherein the temperature sensing element (122) on the main control circuit board (12) is attached to a motor such as a motor by means of the vibration/temperature sensor (1). 2. The gear box is waiting on the main body (3) of the object to be measured, so as to measure and display the measured temperature state, and use the temperature data measured by the temperature sensing element (122) of the vibration/temperature sensor (1) to pass the edge Calculation (Edge Computing) After the program operation is executed, the temperature change and temperature rise data of the object to be measured are displayed in real time. 如申請專利範圍請求項1所述智慧型振動/溫度感應裝置,其中主控制電路板(12)上之中央處理器(123)內附加之支援向量機,其於震動/溫度感應器(1)中,該支援向量機是一種使用震動特徵值進行機器故障分類(Classifier)診斷的人工智慧機制,將前述感應器產生之多組特徵值送入該支援向量機(Support Vector Machine, SVM)人工智慧故障診斷(Python)程式中加以訓練所得之SVM參數傳送到震動/溫度感應器ARM上面該電路板中。The intelligent vibration/temperature sensing device according to claim 1 of the scope of the application, wherein the central processing unit (123) on the main control circuit board (12) is an additional support vector machine, which is connected to the vibration/temperature sensor (1) Among them, the support vector machine is an artificial intelligence mechanism that uses vibration eigenvalues for machine fault classification (Classifier) diagnosis, and sends multiple sets of eigenvalues generated by the aforementioned sensors into the support vector machine (SVM) artificial intelligence The SVM parameters trained in the fault diagnosis (Python) program are transmitted to the circuit board above the vibration/temperature sensor ARM. 如申請專利範圍請求項1所述智慧型振動/溫度感應裝置,其中主控制電路板(12)上之中央處理器(123)內附加之CMSIS-DSP函式庫程式,即可實現本智慧型振動/溫度感應裝置機器學習功能。According to the intelligent vibration/temperature sensing device according to claim 1 of the scope of the application, wherein the CMSIS-DSP library program attached to the central processing unit (123) on the main control circuit board (12) can realize the intelligent vibration/temperature sensing device. Vibration/Temperature Sensing Device Machine Learning Capabilities.
TW109146321A 2020-12-25 2020-12-25 Intelligent vibration/temperature sensing device TWI747689B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW109146321A TWI747689B (en) 2020-12-25 2020-12-25 Intelligent vibration/temperature sensing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW109146321A TWI747689B (en) 2020-12-25 2020-12-25 Intelligent vibration/temperature sensing device

Publications (2)

Publication Number Publication Date
TWI747689B TWI747689B (en) 2021-11-21
TW202229828A true TW202229828A (en) 2022-08-01

Family

ID=79907970

Family Applications (1)

Application Number Title Priority Date Filing Date
TW109146321A TWI747689B (en) 2020-12-25 2020-12-25 Intelligent vibration/temperature sensing device

Country Status (1)

Country Link
TW (1) TWI747689B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI809761B (en) * 2022-03-15 2023-07-21 苗新元 Automatic processing device for mechanical movement field data

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI598608B (en) * 2016-11-16 2017-09-11 財團法人工業技術研究院 Intelligent diagnosis system for power module and method thereof
KR20200037816A (en) * 2017-08-02 2020-04-09 스트롱 포스 아이오티 포트폴리오 2016, 엘엘씨 Methods and systems for detection in an industrial Internet of Things data collection environment with large data sets
CN210719699U (en) * 2019-12-19 2020-06-09 烟台长鑫密封产品有限公司 Seal gasket cold and hot impact test device

Also Published As

Publication number Publication date
TWI747689B (en) 2021-11-21

Similar Documents

Publication Publication Date Title
KR101748559B1 (en) Apparatus for inspecting rotating device and method thereof
Simm et al. Laser based measurement for the monitoring of shaft misalignment
EP2005125B1 (en) A method and a system for monitoring the condition and operation of periodically moving objects
Cheng et al. Envelope deformation in computed order tracking and error in order analysis
WO2018002818A1 (en) A method and system for monitoring rotor blades of a turbomachine using blade tip timing (btt)
JP6849446B2 (en) Vibration monitoring system
CN109101768A (en) Leaf end timing sensor layout optimization design method based on compressed sensing
CN105173111A (en) Portable vibration monitoring and maintenance system for helicopter
CN110186549A (en) Blade vibration recognition methods based on Tip timing sensor
CN111397877A (en) Rotary machine beat vibration fault detection and diagnosis method
TWI747689B (en) Intelligent vibration/temperature sensing device
WO2020255446A1 (en) Operation sound diagnosis system, operation sound diagnosis method, and machine learning device for operation sound diagnosis system
CN109556895A (en) The failure analysis methods and device of rotating machinery
CN104568132B (en) Reference signal constraint-based mechanical characteristic acoustic signal frequency-domain semi-blind extraction method
CN116124424A (en) Ship rotary machine axis track test and state evaluation method and system
CN114739667A (en) Multi-mode information fusion bearing lubrication state monitoring device and method
JP6742563B1 (en) Driving sound diagnosis system, driving sound diagnosis method, and machine learning device for driving sound diagnosis system
CN117589464A (en) Acoustic vibration collaborative diagnosis method, device, equipment and medium for engine pneumatic state
CN110219816A (en) Method and system for Fault Diagnosis of Fan
Nacib et al. A comparative study of various methods of gear faults diagnosis
TWM612190U (en) Smart vibration/temperature sensing device
CN102893136A (en) Health monitoring method and system for drives
CN103868689A (en) Vibration frequency analysis-based gear defect rapid detection system and method
CN113044723A (en) State monitoring, analyzing and fault diagnosing integrated system for hoisting machinery
JP6283591B2 (en) Automatic vibration diagnostic equipment for rotating machinery