TW202229433A - Ethylene vinyl acetate composite resin composition having excellent melt elasticity and uses of the same - Google Patents
Ethylene vinyl acetate composite resin composition having excellent melt elasticity and uses of the same Download PDFInfo
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Abstract
Description
以下揭露內容係關於一種乙烯乙酸乙烯酯-彈性體複合樹脂組成物,該乙烯乙酸乙烯酯-彈性體複合樹脂組成物包括一高度可膨脹乙烯乙酸乙烯酯共聚物樹脂。更具體而言,以下揭露內容係關於一種乙烯乙酸乙烯酯-彈性體複合樹脂組成物,其利用熔融彈性控制使用膨脹率為80%或大於80%之乙烯乙酸乙烯酯而具有50%或大於50%之膨脹率。The following disclosure relates to an ethylene vinyl acetate-elastomer composite resin composition comprising a highly expandable ethylene vinyl acetate copolymer resin. More specifically, the following disclosure relates to an ethylene vinyl acetate-elastomer composite resin composition, which utilizes melt elasticity control to use ethylene vinyl acetate having an expansion ratio of 80% or more and has 50% or more of 50% or more. % expansion rate.
近年來,隨著對重量輕、具有優異彈性並具有例如低硬度及壓縮變形等各種功能之高功能鞋類之興趣增加,需要開發不使用單一材料而係使用一複合材料之高功能跑鞋等。In recent years, as interest in high-performance footwear that is light in weight, has excellent elasticity, and has various functions such as low hardness and compression deformation has increased, there is a need to develop high-performance running shoes and the like that use a composite material instead of a single material.
具體而言,乙烯乙酸乙烯酯共聚物(ethylene vinyl acetate copolymer,EVA)作為最具代表性之負責運動鞋功能之核心部分之運動鞋緩衝材料,其易於在低溫下加工、易於交聯並且在形成發泡體泡孔(foam cells)方面優異,且因此已穩定地發展為功能性運動鞋材料。Specifically, ethylene vinyl acetate copolymer (EVA), as the most representative sports shoe cushioning material responsible for the core part of the sports shoe function, is easy to process at low temperature, easy to crosslink and form The foam is excellent in terms of foam cells, and thus has been stably developed as a functional sports shoe material.
此外,其中混合了乙烯乙酸乙烯酯共聚物及熱塑性彈性體之複合材料之使用正在增加,此外,最近根據要求低比重性質之趨勢,各種具有高熔點之熱塑性彈性體已被用來開發複合材料。In addition, the use of composite materials in which ethylene vinyl acetate copolymers and thermoplastic elastomers are mixed is increasing, and furthermore, various thermoplastic elastomers having high melting points have recently been used to develop composite materials in accordance with the recent trend to require low specific gravity properties.
使用熱塑性彈性體之複合材料同時具有乙烯乙酸乙烯酯共聚物及熱塑性彈性體兩者之優點,而顯示出更佳之物理性質,但實際上僅僅將這二種材料簡單混合時,難以滿足預期的物理性質。The composite material using thermoplastic elastomer has the advantages of both ethylene vinyl acetate copolymer and thermoplastic elastomer, and shows better physical properties, but in fact, when these two materials are simply mixed, it is difficult to meet the expected physical properties. nature.
為獲得充分改善熱塑性彈性體複合材料之物理性質之效果,發泡體之膨脹率或在例如發泡等熱製程中之膨脹率應該要高,但通常的乙烯乙酸乙烯酯共聚物樹脂並未顯示出足夠的膨脹性質。In order to obtain the effect of sufficiently improving the physical properties of the thermoplastic elastomer composite, the expansion ratio of the foam or the expansion ratio in a thermal process such as foaming should be high, but the usual ethylene vinyl acetate copolymer resin does not show sufficient expansion properties.
此外,與傳統乙烯乙酸乙烯酯共聚物一起使用之熱塑性彈性體具有低熔融彈性,因此,二種組分混合之複合材料在膨脹製程期間或發泡製程中並未顯示出足夠的發泡性質,或者即使顯示出發泡性質,亦難以具有一均勻的泡孔結構,因此在使用上存在限制。In addition, thermoplastic elastomers used with conventional ethylene vinyl acetate copolymers have low melt elasticity, therefore, the two-component blended composites do not exhibit sufficient foaming properties during the expansion process or during the foaming process, Or even if it exhibits foaming properties, it is difficult to have a uniform cell structure, so there is a limitation in use.
此外,還發現當利用具有高熔點之樹脂(例如,熱塑性彈性體)與傳統乙烯乙酸乙烯酯共聚物進行加工時,可加工性顯著的低,且所生產之發泡體難以滿足例如足夠的彈性及機械強度等物理性質。In addition, it was found that when processing with conventional ethylene vinyl acetate copolymers with resins having a high melting point (eg thermoplastic elastomers), the processability was significantly lower and the foams produced were difficult to satisfy eg sufficient elasticity and physical properties such as mechanical strength.
為解決該等問題,進行了許多研究,結果發現,為了在發泡製程中具有獨立且均勻的泡孔結構,複合材料本身(未添加發泡劑之複合材料本身)之膨脹率應為50%或大於50%,較佳為80%或大於80%,使得該材料在發泡製程中可具有一均勻的泡孔結構並確保預期的物理性質,且因此完成了本發明。In order to solve these problems, many studies have been carried out and it has been found that in order to have an independent and uniform cell structure in the foaming process, the expansion rate of the composite material itself (the composite material itself without the addition of a foaming agent) should be 50% or more than 50%, preferably 80% or more, so that the material can have a uniform cell structure in the foaming process and ensure the desired physical properties, and thus complete the present invention.
亦即,發現當具有高熔點之樹脂(例如,熱塑性彈性體)與傳統乙烯乙酸乙烯酯共聚物進行加工時,可加工性變得顯著為低,因此在鞋類製造設備中的加工困難且缺陷率增加,並且所生產之發泡體難以滿足例如足夠的彈性及機械強度等物理性質。That is, it was found that when resins having a high melting point (eg, thermoplastic elastomers) were processed with conventional ethylene vinyl acetate copolymers, the processability became significantly lower, thus making processing difficult and defective in footwear manufacturing equipment The rate increases, and it is difficult for the produced foam to satisfy physical properties such as sufficient elasticity and mechanical strength.
[相關技術文獻][Related technical literature]
[專利文獻] (專利文獻1)韓國專利早期公開第10-2018-0045466號(2018年5月4日) [Patent Literature] (Patent Document 1) Korean Patent Early Publication No. 10-2018-0045466 (May 4, 2018)
[技術問題][technical problem]
本發明之一實施態樣旨在提供一種高度可膨脹乙烯乙酸乙烯酯複合樹脂組成物,該組成物改善乙烯乙酸乙烯酯之熔融彈性及膨脹率,以具有高膨脹率並實施適合作為高功能跑鞋材料之物理性質。One aspect of the present invention aims to provide a highly expandable ethylene vinyl acetate composite resin composition, which improves the melt elasticity and expansion ratio of ethylene vinyl acetate, so as to have a high expansion ratio and be suitable for use as high-performance running shoes Physical properties of materials.
本發明之另一實施態樣旨在提供一種乙烯乙酸乙烯酯-彈性體複合樹脂組成物,該組成物具有高膨脹率並形成均勻的發泡體泡孔結構。Another aspect of the present invention aims to provide an ethylene vinyl acetate-elastomer composite resin composition having a high expansion ratio and forming a uniform foam cell structure.
本發明之另一實施態樣旨在提供一種乙烯乙酸乙烯酯-彈性體複合樹脂組成物,當利用具有高熔點之樹脂例如熱塑性彈性體進行加工時,該組成物可具有顯著改善的可加工性。Another aspect of the present invention aims to provide an ethylene vinyl acetate-elastomer composite resin composition, which can have significantly improved processability when processed with resins having high melting points such as thermoplastic elastomers .
本發明之再一實施態樣旨在提供一種高度可膨脹乙烯乙酸乙烯酯-共聚物樹脂,該樹脂具有優異的發泡性及彈性,並且可提供具有光滑表面之發泡體。Still another embodiment of the present invention aims to provide a highly expandable ethylene vinyl acetate-copolymer resin, which has excellent foamability and elasticity, and can provide a foam with a smooth surface.
[問題解決方案][Problem solution]
在一個一般的方案中,膨脹率為50%或大於50%之乙烯乙酸乙烯酯-彈性體複合樹脂組成物包括:一膨脹率為80%或大於80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂及一熱塑性彈性體。In a general solution, the ethylene vinyl acetate-elastomer composite resin composition with an expansion ratio of 50% or more includes: a highly expandable ethylene vinyl acetate copolymer with an expansion ratio of 80% or more resin and a thermoplastic elastomer.
根據本發明之一實例性實施態樣,相對於100重量份之膨脹率為80%或大於80%之該高度可膨脹乙烯乙酸乙烯酯共聚物樹脂,該複合樹脂組成物可包括1重量份至100重量份之該熱塑性彈性體。According to an exemplary embodiment of the present invention, the composite resin composition may include 1 part by weight to 100 parts by weight of the thermoplastic elastomer.
根據本發明之一實例性實施態樣,該高度可膨脹乙烯乙酸乙烯酯共聚物樹脂可具有100%或大於100%之膨脹率。According to an exemplary embodiment of the present invention, the highly expandable ethylene vinyl acetate copolymer resin may have an expansion ratio of 100% or greater.
根據本發明之一實例性實施態樣,該高度可膨脹乙烯乙酸乙烯酯共聚物樹脂可具有130%或大於130%之膨脹率。According to an exemplary embodiment of the present invention, the highly expandable ethylene vinyl acetate copolymer resin may have an expansion ratio of 130% or greater.
根據本發明之一實例性實施態樣,該乙烯乙酸乙烯酯-彈性體複合樹脂組成物可具有50%或大於50%之膨脹率。According to an exemplary embodiment of the present invention, the ethylene vinyl acetate-elastomer composite resin composition may have an expansion ratio of 50% or more.
根據本發明之一實例性實施態樣,該乙烯乙酸乙烯酯-彈性體複合樹脂組成物可具有80%或大於80%之膨脹率。According to an exemplary embodiment of the present invention, the ethylene vinyl acetate-elastomer composite resin composition may have an expansion ratio of 80% or more.
根據本發明之一實例性實施態樣,該高度可膨脹乙烯乙酸乙烯酯共聚物樹脂可包括藉由用選自熱交聯、輻射交聯、X-射線交聯及電子束交聯中之任一方法對乙烯乙酸乙烯酯共聚物樹脂進行改質而生產之樹脂。According to an exemplary embodiment of the present invention, the highly expandable ethylene vinyl acetate copolymer resin may comprise cross-linking by using any one selected from the group consisting of thermal cross-linking, radiation cross-linking, X-ray cross-linking and electron beam cross-linking. A resin produced by modifying ethylene vinyl acetate copolymer resin by a method.
根據本發明之一實例性實施態樣,該熱塑性彈性體可包括能夠進行自由基改質之彈性體。According to an exemplary embodiment of the present invention, the thermoplastic elastomer may include an elastomer capable of radical modification.
根據本發明之一實例性實施態樣,該熱塑性彈性體可包括選自苯乙烯-丁二烯-苯乙烯樹脂、苯乙烯-異丁烯-苯乙烯樹脂、苯乙烯-乙烯-丁烯-苯乙烯樹脂、苯乙烯-乙烯-丙烯-苯乙烯樹脂、苯乙烯-異戊二烯-苯乙烯樹脂、異戊二烯橡膠、丁二烯橡膠、氯丁二烯橡膠、乙烯-丙烯橡膠、乙烯-丙烯-二烯橡膠、熱塑性聚烯烴彈性體、熱塑性聚酯彈性體、熱塑性聚醯胺彈性體及熱塑性聚氨酯中之任一者或二或更多者。According to an exemplary embodiment of the present invention, the thermoplastic elastomer may include a resin selected from the group consisting of styrene-butadiene-styrene resin, styrene-isobutylene-styrene resin, styrene-ethylene-butylene-styrene resin , styrene-ethylene-propylene-styrene resin, styrene-isoprene-styrene resin, isoprene rubber, butadiene rubber, chloroprene rubber, ethylene-propylene rubber, ethylene-propylene- Any one or two or more of diene rubber, thermoplastic polyolefin elastomer, thermoplastic polyester elastomer, thermoplastic polyamide elastomer, and thermoplastic polyurethane.
在另一個一般方案中,一種乙烯乙酸乙烯酯-彈性體複合樹脂發泡體,其藉由使所述乙烯乙酸乙烯酯-彈性體複合樹脂組成物發泡而生產,該乙烯乙酸乙烯酯-彈性體複合樹脂組成物進一步包括交聯劑、發泡劑及無機顆粒。In another general aspect, an ethylene vinyl acetate-elastomer composite resin foam produced by foaming the ethylene vinyl acetate-elastomer composite resin composition, the ethylene vinyl acetate-elastomer The bulk composite resin composition further includes a crosslinking agent, a foaming agent and inorganic particles.
根據本發明之一實例性實施態樣,該乙烯乙酸乙烯酯-彈性體複合樹脂發泡體以100重量份之該乙烯乙酸乙烯酯-彈性體複合樹脂組成物計,可包括0.1重量份至3重量份之該交聯劑、1重量份至20重量份之該發泡劑及0.1重量份至20重量份之該無機顆粒。According to an exemplary embodiment of the present invention, the ethylene vinyl acetate-elastomer composite resin foam may include 0.1 parts by weight to 3 parts by weight based on 100 parts by weight of the ethylene vinyl acetate-elastomer composite resin composition parts by weight of the cross-linking agent, 1 to 20 parts by weight of the foaming agent, and 0.1 to 20 parts by weight of the inorganic particles.
根據本發明之一實例性實施態樣,該交聯劑可包括選自二(三級丁基)過氧化物、二(三級戊基)過氧化物、三級丁基異丙苯基過氧化物、二異丙苯基過氧化物、2,5-二甲基-2,5-二(三級丁基過氧)己烷、3,2,2'-雙(三級丁基過氧異丙基)苯、1,1-雙(三級丁基過氧)-3,3,5-三甲基環己烷、正丁基-4,4-雙(三級丁基過氧)戊酸酯、過氧化苯甲醯、過氧化對氯苯甲醯、過氧化苯甲酸三級丁酯及2,5-二甲基-2,5-二(三級苯甲醯過氧)己烷中之任一者或其一混合物。According to an exemplary embodiment of the present invention, the cross-linking agent may include a compound selected from the group consisting of bis(tertiary butyl) peroxide, bis(tertiary pentyl) peroxide, tertiary butyl cumyl peroxide oxide, dicumyl peroxide, 2,5-dimethyl-2,5-bis(tertiarybutylperoxy)hexane, 3,2,2'-bis(tertiarybutylperoxy)hexane Oxyisopropyl)benzene, 1,1-bis(tertiarybutylperoxy)-3,3,5-trimethylcyclohexane, n-butyl-4,4-bis(tertiarybutylperoxy) ) valerate, benzyl peroxide, p-chlorobenzyl peroxide, tertiary butyl peroxybenzoate and 2,5-dimethyl-2,5-bis(tertiary benzyl peroxide) Either or a mixture of hexanes.
根據本發明之一實例性實施態樣,該發泡劑可包括選自偶氮[二]甲醯胺、偶氮雙異丁腈、重氮胺基偶氮苯、N,N'-二亞硝基五亞甲基四胺、對甲苯磺醯肼、p,p'-氧雙(苯磺醯肼)、對甲苯磺醯胺脲、碳酸氫鈉(sodium bicarbonate)中之任一者或其一混合物。According to an exemplary embodiment of the present invention, the blowing agent may include a foaming agent selected from the group consisting of azo[di]formamide, azobisisobutyronitrile, diazoamine azobenzene, N,N'-diimide Any of nitropentamethylenetetramine, p-toluenesulfohydrazine, p,p'-oxybis(benzenesulfonylhydrazine), p-toluenesulfonamide urea, sodium bicarbonate or its a mixture.
根據本發明之一實例性實施態樣,該無機顆粒可包括選自碳酸鈣、氧化鋅、氧化鈣、氧化鎂、氧化矽、氧化鋁及二氧化鈦中之任一者或二或更多者之混合物。According to an exemplary embodiment of the present invention, the inorganic particles may include any one or a mixture of two or more selected from calcium carbonate, zinc oxide, calcium oxide, magnesium oxide, silicon oxide, aluminum oxide, and titanium dioxide .
[發明之有益效果][Beneficial effects of the invention]
根據本發明之乙烯乙酸乙烯酯-彈性體複合樹脂組成物具有高膨脹率,並且可形成均勻的發泡體泡孔結構。The ethylene vinyl acetate-elastomer composite resin composition according to the present invention has a high expansion ratio and can form a uniform foam cell structure.
亦即,根據本發明之乙烯乙酸乙烯酯-彈性體複合樹脂組成物本身可提供膨脹率為50%或大於50%、更具體而言為80%或大於80%(在不包括發泡劑之狀態下)之組成物。That is, the ethylene vinyl acetate-elastomer composite resin composition itself according to the present invention can provide an expansion ratio of 50% or more, more specifically 80% or more (in the absence of a blowing agent). state) composition.
此外,根據本發明之乙烯乙酸乙烯酯-彈性體複合樹脂組成物具有優異的發泡性並顯示出優異的可加工性,藉此能夠應用於各種設備。In addition, the ethylene vinyl acetate-elastomer composite resin composition according to the present invention has excellent foamability and exhibits excellent processability, whereby it can be applied to various devices.
此外,根據本發明之發泡體具有優異的可撓性、彈性及耐久性,並且還具有無缺陷之光滑表面。In addition, the foam according to the present invention has excellent flexibility, elasticity and durability, and also has a smooth surface without defects.
在下文中,將參照具體實例及實例性實施態樣更詳細地描述本發明。然而,以下具體實例或實例性實施態樣僅係為用於詳細描述本發明之參考,且本發明並不限於此,並且可以各種形式實施。In the following, the present invention will be described in more detail with reference to specific examples and exemplary implementations. However, the following specific examples or exemplary implementation aspects are only for reference to describe the present invention in detail, and the present invention is not limited thereto and can be implemented in various forms.
此外,除非另有定義,否則所有技術用語及科學用語皆具有與熟習本發明所屬技術者通常理解之含義相同之含義。在本文中使用之用語僅用於有效地描述某一特定具體實例,而並非旨在限制本發明。Also, unless otherwise defined, all technical and scientific terms have the same meaning as commonly understood by those skilled in the art to which this invention belongs. The terms used herein are used only to effectively describe a particular embodiment and are not intended to limit the invention.
此外,在說明書及所附申請專利範圍中使用之單數形式可旨在亦包括複數形式,除非上下文中另有說明。Furthermore, use of the singular in the specification and the appended claims may be intended to include the plural as well, unless the context dictates otherwise.
此外,除非進行相反之具體描述,否則「包含、包括」任何元件將被理解為暗示進一步可包括其他元件,而非排除任何其他元件。Furthermore, unless specifically described to the contrary, "comprising, including" any element will be understood to imply the further inclusion of other elements, but not the exclusion of any other elements.
在本發明中,「膨脹率」是指樹脂或複合樹脂組成物單獨在不含發泡劑之狀態下之膨脹率。In the present invention, the "expansion rate" refers to the expansion rate of the resin or composite resin composition alone in a state in which no foaming agent is contained.
在本說明書中,「改質」是指以化學方式或物理方式(例如藉由紫外線、輻射等)執行交聯。In this specification, "modification" means to perform cross-linking chemically or physically (eg, by ultraviolet rays, radiation, etc.).
本發明係關於一種乙烯乙酸乙烯酯-彈性體複合樹脂組成物,該組成物係為包括一膨脹率為80%之乙烯乙酸乙烯酯及一熱塑性彈性體之乙烯乙酸乙烯酯-彈性體複合樹脂組成物。The present invention relates to an ethylene vinyl acetate-elastomer composite resin composition, which is composed of an ethylene vinyl acetate with an expansion ratio of 80% and an ethylene vinyl acetate-elastomer composite resin with a thermoplastic elastomer thing.
根據本發明之一實例性實施態樣,以100重量份之膨脹率為80%或大於80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計,該複合樹脂組成物可包括1重量份至100重量份之熱塑性彈性體。According to an exemplary embodiment of the present invention, based on 100 parts by weight of the highly expandable ethylene vinyl acetate copolymer resin having an expansion ratio of 80% or more, the composite resin composition may include 1 part by weight to 100 parts by weight. parts by weight of thermoplastic elastomer.
作為一實例,本發明之乙烯乙酸乙烯酯-彈性體複合樹脂組成物包括一乙烯乙酸乙烯酯共聚物樹脂及一熱塑性彈性體,其膨脹率為50%或大於50%,且其係藉由以100重量份之膨脹率為80%或大於80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計,包括1重量份至100重量份之熱塑性彈性體而生產。As an example, the ethylene vinyl acetate-elastomer composite resin composition of the present invention includes an ethylene vinyl acetate copolymer resin and a thermoplastic elastomer, the expansion ratio of which is 50% or more, and is obtained by using 100 parts by weight of the highly expandable ethylene vinyl acetate copolymer resin with an expansion ratio of 80% or more is produced by including 1 part by weight to 100 parts by weight of the thermoplastic elastomer.
作為一實例性實施態樣,本發明之乙烯乙酸乙烯酯-彈性體複合樹脂組成物包括該熱塑性彈性體及該高度可膨脹乙烯乙酸乙烯酯共聚物樹脂,其在該等條件下膨脹率為50%或大於50%,藉此提供乙烯乙酸乙烯酯-彈性體複合樹脂組成物,該組成物解決了當二種樹脂一起使用時通常出現之發泡體泡孔結構之均勻性低的問題,並具有顯著優異的發泡性及彈性,因此其係為更佳的。As an exemplary embodiment, the ethylene vinyl acetate-elastomer composite resin composition of the present invention includes the thermoplastic elastomer and the highly expandable ethylene vinyl acetate copolymer resin, the expansion ratio of which is 50 under these conditions % or more, thereby providing an ethylene vinyl acetate-elastomer composite resin composition that solves the problem of low uniformity of the foam cell structure that usually occurs when the two resins are used together, and It has remarkably excellent foamability and elasticity, so it is more preferable.
此外,本發明之發明人對如在功能鞋類中發泡製程中之閉合均勻泡孔結構進行了研究,結果發現,藉由使用膨脹率為80%或大於80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂,可形成均勻的泡孔結構,並且可確保預期的物理性質,藉此完成了本發明。In addition, the inventors of the present invention have studied the closed uniform cell structure in the foaming process such as in functional footwear, and found that by using a highly expandable ethylene vinyl acetate with an expansion ratio of 80% or more An ester copolymer resin, which can form a uniform cell structure and can ensure desired physical properties, has completed the present invention.
在本發明之一實例性實施態樣中,高度可膨脹乙烯乙酸乙烯酯共聚物樹脂可具有為100%或大於100%、較佳為130%或大於130%、且更佳為180%或大於180%之膨脹率。In an exemplary embodiment of the present invention, the highly expandable ethylene vinyl acetate copolymer resin may have 100% or more, preferably 130% or more, and more preferably 180% or more 180% expansion rate.
在本發明之一實例性實施態樣中,乙烯乙酸乙烯酯-彈性體複合樹脂組成物可具有為50%或大於50%、較佳為80%或大於80%、並且更佳為150%或大於150%之膨脹率。In an exemplary embodiment of the present invention, the ethylene vinyl acetate-elastomer composite resin composition may have 50% or more, preferably 80% or more, and more preferably 150% or Expansion rate greater than 150%.
乙烯乙酸乙烯酯中乙酸乙烯酯之含量可為10%至60%,較佳為15%至50%,且更佳為20%至40%,但並不限於此。此外,在本發明中,乙烯乙酸乙烯酯可具有為0.1公克/10分鐘(g/10 min)至8.0公克/10分鐘,較佳為0.2公克/10分鐘至6.0公克/10分鐘,且更佳為0.3公克/10分鐘至4.0公克/10分鐘之熔融指數(190℃,2.16公斤),但並不限於此。The content of vinyl acetate in the ethylene vinyl acetate may be 10% to 60%, preferably 15% to 50%, and more preferably 20% to 40%, but not limited thereto. Furthermore, in the present invention, ethylene vinyl acetate may have a range of 0.1 g/10 minutes (g/10 min) to 8.0 g/10 min, preferably 0.2 g/10 min to 6.0 g/10 min, and more preferably Melt index (190°C, 2.16 kg) of 0.3 g/10min to 4.0 g/10min, but not limited thereto.
當高度可膨脹乙烯乙酸乙烯酯共聚物樹脂具有在上述範圍內之熔融指數及乙酸乙烯酯含量並具有在上述範圍內之膨脹率時,可實現具有顯著優異的發泡性及彈性之乙烯乙酸乙烯酯-彈性體複合樹脂組成物。When the highly expandable ethylene vinyl acetate copolymer resin has a melt index and a vinyl acetate content within the above ranges and has an expansion ratio within the above ranges, ethylene vinyl acetate having remarkably excellent foamability and elasticity can be achieved Ester-elastomer composite resin composition.
具體而言,藉由生產其中高度可膨脹乙烯乙酸乙烯酯共聚物樹脂滿足膨脹率範圍之乙烯乙酸乙烯酯-彈性體複合樹脂組成物,組分之間之機械性質及化學性質被很好地結合以進一步改善熔融彈性。此外,藉由使用乙烯乙酸乙烯酯-彈性體複合樹脂組成物,可形成具有一極均勻泡孔結構之發泡體。Specifically, by producing an ethylene vinyl acetate-elastomer composite resin composition in which the highly expandable ethylene vinyl acetate copolymer resin satisfies the expansion ratio range, the mechanical and chemical properties between the components are well combined to further improve melt elasticity. In addition, by using the ethylene vinyl acetate-elastomer composite resin composition, a foam having an extremely uniform cell structure can be formed.
相較於基於乙烯乙酸乙烯酯共聚物之使用熱塑性彈性體進行複合材料之傳統生產中,由於熱塑性彈性體本身之低發泡性而難以生產高品質發泡體,,使用本發明之高度可膨脹乙烯乙酸乙烯酯共聚物之乙烯乙酸乙烯酯-彈性體複合樹脂組成物,即使在一起使用高含量之熱塑性彈性體時亦顯示出優異的發泡性,並且所生產之發泡體具有柔軟及光滑而無缺陷問題之表面。Compared with the traditional production of composite materials based on ethylene vinyl acetate copolymers using thermoplastic elastomers, it is difficult to produce high-quality foams due to the low foamability of thermoplastic elastomers themselves. The ethylene vinyl acetate-elastomer composite resin composition of ethylene vinyl acetate copolymer exhibits excellent foamability even when a high content of thermoplastic elastomer is used together, and the produced foam is soft and smooth And the surface without defect problem.
根據本發明之一實例性實施態樣之熱塑性彈性體係與高度可膨脹乙烯乙酸乙烯酯樹脂混合,以提高乙烯乙酸乙烯酯-彈性體複合樹脂組成物之彈性並降低其硬度及壓縮變形,從而生產一種高功能複合材料。具體而言,例如,其可為選自苯乙烯-丁二烯-苯乙烯(SBS)、苯乙烯-異丁烯-苯乙烯(SIBS)、苯乙烯-乙烯-丁烯-苯乙烯(SEBS)、苯乙烯-乙烯-丙烯-苯乙烯(SEPS)、苯乙烯-異戊二烯-苯乙烯(SIS)、異戊二烯橡膠(IR)、丁二烯橡膠(BR)、氯丁二烯橡膠(CR)、乙烯丙烯橡膠(EPM)、乙烯-丙烯-二烯橡膠(EPDM)、熱塑性聚烯烴彈性體(POE)、熱塑性聚酯彈性體(TPEE)、熱塑性聚醯胺彈性體(TPA)、熱塑性聚氨酯(TPU)等中之任一者或二或更多者之一混合物。A thermoplastic elastomer system according to an exemplary embodiment of the present invention is mixed with a highly expandable ethylene vinyl acetate resin to improve the elasticity and reduce the hardness and compression set of the ethylene vinyl acetate-elastomer composite resin composition, thereby producing A highly functional composite material. Specifically, for example, it may be selected from the group consisting of styrene-butadiene-styrene (SBS), styrene-isobutylene-styrene (SIBS), styrene-ethylene-butylene-styrene (SEBS), benzene Ethylene-ethylene-propylene-styrene (SEPS), styrene-isoprene-styrene (SIS), isoprene rubber (IR), butadiene rubber (BR), chloroprene rubber (CR) ), ethylene propylene rubber (EPM), ethylene-propylene-diene rubber (EPDM), thermoplastic polyolefin elastomer (POE), thermoplastic polyester elastomer (TPEE), thermoplastic polyamide elastomer (TPA), thermoplastic polyurethane (TPU) etc. or a mixture of two or more.
作為一實例性實施態樣,較佳的是以100重量份之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計,乙烯乙酸乙烯酯-彈性體複合樹脂組成物包括1重量份至100重量份、較佳地10重量份至50重量份之熱塑性彈性體,以獲得膨脹率為50%或大於50%之組成物,但本發明並不限於此。As an exemplary embodiment, preferably based on 100 parts by weight of the highly expandable ethylene vinyl acetate copolymer resin, the ethylene vinyl acetate-elastomer composite resin composition comprises 1 part by weight to 100 parts by weight, a relatively Preferably, 10 to 50 parts by weight of the thermoplastic elastomer is used to obtain a composition with an expansion ratio of 50% or more, but the present invention is not limited thereto.
在本發明之一實例性實施態樣中,在高度可膨脹乙烯乙酸乙烯酯共聚物樹脂組成物中,高度可膨脹乙烯乙酸乙烯酯共聚物樹脂可藉由用選自熱交聯、輻射交聯、X-射線交聯、電子束交聯等中之任一方法對乙烯乙酸乙烯酯共聚物樹脂進行改質來生產,但並不限於此,只要其係為達成80%或大於80%之膨脹率之手段即可。In an exemplary embodiment of the present invention, in the highly expandable ethylene vinyl acetate copolymer resin composition, the highly expandable ethylene vinyl acetate copolymer resin can be cross-linked by thermal cross-linking, radiation cross-linking , X-ray cross-linking, electron beam cross-linking, etc. to modify the ethylene vinyl acetate copolymer resin to produce, but not limited to this, as long as it is to achieve 80% or more than 80% expansion rate means.
具體而言,儘管本發明之特徵在於使用藉由上述交聯方法調節至具有80%或大於80%之膨脹率之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂,但當在不使用該交聯方法之情況下使用具有80%或大於80%之膨脹率之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂時,可顯示出與使用交聯的高度可膨脹乙烯乙酸乙烯酯共聚物樹脂之效果相同之效果。Specifically, although the present invention is characterized by the use of a highly expandable ethylene vinyl acetate copolymer resin adjusted to have an expansion ratio of 80% or more by the above-described cross-linking method, when the cross-linking method is not used In this case, when a highly expandable ethylene vinyl acetate copolymer resin having an expansion ratio of 80% or more is used, the same effect as that obtained by using a crosslinked highly expandable ethylene vinyl acetate copolymer resin can be exhibited. .
高度可膨脹乙烯乙酸乙烯酯共聚物樹脂之膨脹率可具有80%或大於80%、較佳地100%或大於100%、且更佳地130%或大於130%之線料(strand)膨脹率,該線料在190℃及2.16公斤之條件下在一熔融指數儀中熔融並穿過直徑為2.096毫米之一孔。The expansion ratio of the highly expandable ethylene vinyl acetate copolymer resin may have a strand expansion ratio of 80% or more, preferably 100% or more, and more preferably 130% or more , the strand was melted in a melt indexer at 190°C and 2.16 kg and passed through a hole with a diameter of 2.096 mm.
一般而言,當乙烯乙酸乙烯酯共聚物與其他熱塑性彈性體一起發泡以生產一複合材料時,熱塑性彈性體之熔融彈性低,導致發泡不易且缺陷率增加。In general, when ethylene vinyl acetate copolymer is foamed with other thermoplastic elastomers to produce a composite material, the thermoplastic elastomer has low melt elasticity, resulting in difficult foaming and increased defect rate.
然而,本發明之乙烯乙酸乙烯酯-彈性體複合樹脂組成物基本上包括膨脹率在上述範圍內之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂,藉此顯示出改善的熔融彈性。因此,均勻發泡效果優異,並且可產生具有光滑表面及優異外觀之發泡體,因此該組成物可容易地作為複合材料應用於包括高功能鞋類在內之各種領域。However, the ethylene vinyl acetate-elastomer composite resin composition of the present invention basically includes a highly expandable ethylene vinyl acetate copolymer resin having an expansion ratio within the above-mentioned range, thereby exhibiting improved melt elasticity. Therefore, the uniform foaming effect is excellent, and a foam having a smooth surface and excellent appearance can be produced, so the composition can be easily applied as a composite material to various fields including high-performance footwear.
熱塑性彈性體可為能夠進行自由基交聯之彈性體,該等彈性體選自苯乙烯-丁二烯-苯乙烯(SBS)、苯乙烯-異丁烯-苯乙烯(SIBS)、苯乙烯-乙烯-丁烯-苯乙烯(SEBS)、苯乙烯-乙烯-丙烯-苯乙烯(SEPS)、苯乙烯-異戊二烯-苯乙烯(SIS)、異戊二烯橡膠(IR)、丁二烯橡膠(BR)、氯丁二烯橡膠(CR)、乙烯丙烯橡膠(EPM)、乙烯-丙烯-二烯橡膠(EPDM)、熱塑性聚烯烴彈性體(POE)、熱塑性聚酯彈性體(TPEE)、熱塑性聚醯胺彈性體(TPA)、熱塑性聚氨酯(TPU)等。The thermoplastic elastomer may be an elastomer capable of free-radical crosslinking selected from the group consisting of styrene-butadiene-styrene (SBS), styrene-isobutylene-styrene (SIBS), styrene-ethylene- Butene-styrene (SEBS), styrene-ethylene-propylene-styrene (SEPS), styrene-isoprene-styrene (SIS), isoprene rubber (IR), butadiene rubber ( BR), chloroprene rubber (CR), ethylene propylene rubber (EPM), ethylene-propylene-diene rubber (EPDM), thermoplastic polyolefin elastomer (POE), thermoplastic polyester elastomer (TPEE), thermoplastic polyolefin Amide elastomer (TPA), thermoplastic polyurethane (TPU), etc.
此外,本發明係關於一種乙烯乙酸乙烯酯-彈性體複合樹脂發泡體,該發泡體由在乙烯乙酸乙烯酯-彈性體複合樹脂組成物中包括發泡劑及交聯劑之發泡體組成物而生產,該乙烯乙酸乙烯酯-彈性體複合樹脂組成物藉由包括一線料膨脹率為80%或大於80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂及一熱塑性彈性體而生產,該線料在190℃及2.16公斤下在一熔融指數儀中熔融,並穿過直徑為2.096毫米之一孔。In addition, the present invention relates to an ethylene vinyl acetate-elastomer composite resin foam comprising a foam comprising a foaming agent and a crosslinking agent in an ethylene vinyl acetate-elastomer composite resin composition The ethylene vinyl acetate-elastomer composite resin composition is produced by comprising a strand of highly expandable ethylene vinyl acetate copolymer resin having a stock expansion ratio of 80% or more and a thermoplastic elastomer, The strands were melted in a melt indexer at 190°C and 2.16 kg and passed through a 2.096 mm diameter hole.
此外,可提供一種乙烯乙酸乙烯酯-彈性體複合樹脂發泡體,該發泡體藉由進一步包括交聯劑、發泡劑及無機顆粒之乙烯乙酸乙烯酯-彈性體複合樹脂組成物發泡而生產。更具體而言,乙烯乙酸乙烯酯-彈性體複合樹脂發泡體可藉由使乙烯乙酸乙烯酯-彈性體複合樹脂發泡而提供,以100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物計,該乙烯乙酸乙烯酯-彈性體複合樹脂包括0.1重量份至3重量份之交聯劑、1重量份至20重量份之發泡劑及0.1重量份至20重量份之無機顆粒。In addition, an ethylene vinyl acetate-elastomer composite resin foam can be provided which is foamed by an ethylene vinyl acetate-elastomer composite resin composition further comprising a crosslinking agent, a foaming agent and inorganic particles and production. More specifically, the ethylene vinyl acetate-elastomer composite resin foam can be provided by foaming the ethylene vinyl acetate-elastomer composite resin, consisting of 100 parts by weight of the ethylene vinyl acetate-elastomer composite resin In terms of material, the ethylene vinyl acetate-elastomer composite resin includes 0.1 to 3 parts by weight of a crosslinking agent, 1 to 20 parts by weight of a foaming agent, and 0.1 to 20 parts by weight of inorganic particles.
乙烯乙酸乙烯酯-彈性體複合樹脂發泡體易於發泡,且在發泡製程中無例如過早發泡、難以形成開放泡孔及泡孔塌陷等問題,並且所生產的發泡體具有柔而不硬、光滑且有光澤的表面以及優異的物理性質。Ethylene vinyl acetate-elastomer composite resin foam is easy to foam, and there are no problems such as premature foaming, difficulty in forming open cells, and cell collapse during the foaming process, and the produced foam has a flexible Non-hard, smooth and glossy surface and excellent physical properties.
可進一步在乙烯乙酸乙烯酯-彈性體複合樹脂組成物中包括發泡劑、交聯劑及無機顆粒,以生產乙烯乙酸乙烯酯-彈性體複合樹脂發泡體。A blowing agent, a crosslinking agent, and inorganic particles may be further included in the ethylene vinyl acetate-elastomer composite resin composition to produce an ethylene vinyl acetate-elastomer composite resin foam.
作為發泡劑,可使用偶氮[二]甲醯胺、偶氮雙異丁腈、重氮胺基偶氮苯、N,N'-二亞硝基五亞甲基四胺、對甲苯磺醯肼、p,p'-(氧雙苯磺醯肼)、對甲苯磺醯胺脲、碳酸氫鈉等,但本發明並不限於此。As a foaming agent, azo[di]formamide, azobisisobutyronitrile, diazoaminoazobenzene, N,N'-dinitrosopentamethylenetetramine, p-toluenesulfonic acid can be used Hydrazine, p,p'-(oxybisbenzenesulfohydrazine), p-toluenesulfonamide, sodium bicarbonate, etc., but the present invention is not limited thereto.
較佳地,以100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物計,選自發泡化合物中之任一者或二或更多者之混合物可以1重量份至20重量份、具體而言2重量份至16重量份、且更具體而言3重量份至10重量份之量使用,但並不限於此。當使用上述含量範圍內之偶氮系化合物使乙烯乙酸乙烯酯-彈性體複合樹脂組成物發泡時,發泡劑穩定地形成發泡體泡孔結構,同時形成均勻的分散,並且可達成所需之發泡比及機械性質,因此其係為有效的。Preferably, based on 100 parts by weight of the ethylene vinyl acetate-elastomer composite resin composition, any one or a mixture of two or more of the foaming compounds may be 1 to 20 parts by weight, specifically Said amount of 2 to 16 parts by weight, and more specifically 3 to 10 parts by weight is used, but not limited thereto. When the ethylene vinyl acetate-elastomer composite resin composition is foamed using the azo compound within the above content range, the foaming agent stably forms the cell structure of the foam while forming uniform dispersion, and the desired The foaming ratio and mechanical properties are required, so it is effective.
此外,可添加交聯劑以進一步改善乙烯乙酸乙烯酯-彈性體複合樹脂組成物發泡時之熔融彈性,且具體而言,可例如使用選自二(三級丁基)過氧化物、二(三級戊基)過氧化物、三級丁基異丙苯基過氧化物、二異丙苯基過氧化物、2,5-二甲基-2,5-二(三級丁基過氧)己烷、3,2,2'-雙(三級丁基過氧異丙基)苯、1,1-雙(三級丁基過氧)-3,3,5-三甲基環己烷、正丁基-4,4-雙(三級丁基過氧)戊酸酯、過氧化苯甲醯、過氧化對氯苯甲醯、過氧化苯甲酸三級丁酯及2,5-二甲基-2,5-二(三級苯甲醯過氧)己烷中之任一者或其一混合物,但本發明並不限於此。以100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物計,交聯劑之含量可為0.1重量份至3重量份,具體而言為0.2重量份至2重量份,且更具體而言為0.5重量份至1重量份,但並不限於此。當在上述範圍內使用交聯劑時,乙烯乙酸乙烯酯-彈性體複合樹脂組成物可具有足夠的黏彈性,以承受在發泡製程中由發泡劑之分解產生之氣體壓力。In addition, a cross-linking agent may be added to further improve the melt elasticity of the ethylene vinyl acetate-elastomer composite resin composition upon foaming, and specifically, a compound selected from the group consisting of di(tertiary butyl) peroxide, di(tertiary butyl) peroxide, (tertiary amyl) peroxide, tertiary butyl cumyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-bis(tertiary butyl peroxide) oxy) hexane, 3,2,2'-bis(tertiarybutylperoxyisopropyl)benzene, 1,1-bis(tertiarybutylperoxy)-3,3,5-trimethyl ring Hexane, n-butyl-4,4-bis(tertiary butylperoxy)valerate, benzyl peroxide, p-chlorobenzyl peroxide, tertiary butyl peroxybenzoate and 2,5 - any one or a mixture of dimethyl-2,5-bis(tertiary benzyl peroxy)hexane, but the present invention is not limited thereto. Based on 100 parts by weight of the ethylene vinyl acetate-elastomer composite resin composition, the content of the crosslinking agent may be 0.1 parts by weight to 3 parts by weight, specifically 0.2 parts by weight to 2 parts by weight, and more specifically It is 0.5 to 1 part by weight, but not limited thereto. When the crosslinking agent is used within the above range, the ethylene vinyl acetate-elastomer composite resin composition can have sufficient viscoelasticity to withstand the gas pressure generated by the decomposition of the blowing agent during the foaming process.
此外,無機顆粒具體而言可為例如選自碳酸鈣、氧化鋅、氧化鈣、氧化鎂、氧化矽、氧化鋁及二氧化鈦中之任一者或二或更多者之一混合物。較佳地,使用碳酸鈣及二氧化鈦之混合物在產生發泡體時可促進交聯及發泡,但本發明並不限於此。以100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物計,無機顆粒之含量可為0.1重量份至20重量份,具體而言為1重量份至18重量份,且更具體而言為4重量份至15重量份,但並不限於此。In addition, the inorganic particles may specifically be, for example, any one or a mixture of two or more selected from calcium carbonate, zinc oxide, calcium oxide, magnesium oxide, silicon oxide, aluminum oxide, and titanium dioxide. Preferably, the use of a mixture of calcium carbonate and titanium dioxide can promote cross-linking and foaming when generating the foam, but the present invention is not limited thereto. Based on 100 parts by weight of the ethylene vinyl acetate-elastomer composite resin composition, the content of the inorganic particles may be 0.1 part by weight to 20 parts by weight, specifically 1 part by weight to 18 parts by weight, and more specifically 4 to 15 parts by weight, but not limited thereto.
乙烯乙酸乙烯酯-彈性體複合樹脂組成物包括膨脹率小於50%之熱塑性彈性體,但顯示出在前述範圍內之高膨脹率,且因此在發泡時可形成均勻的發泡體泡孔結構,並且具有穩定地生產發泡體而無由於開放泡孔、泡孔塌陷等引起之缺陷之優異效果。The ethylene vinyl acetate-elastomer composite resin composition includes a thermoplastic elastomer having an expansion ratio of less than 50%, but exhibits a high expansion ratio within the aforementioned range, and thus can form a uniform foam cell structure upon foaming , and has an excellent effect of stably producing foam without defects due to open cells, cell collapse, etc.
此外,當使用乙烯乙酸乙烯酯-彈性體複合樹脂組成物生產發泡體時,可容易地實現所需之例如彈性、可撓性、硬度及耐久性等物理性質,並且所生產的發泡體具有更光滑的表面並顯示出優異的光澤。Furthermore, when a foam is produced using the ethylene vinyl acetate-elastomer composite resin composition, desired physical properties such as elasticity, flexibility, hardness and durability can be easily achieved, and the produced foam Has a smoother surface and shows excellent gloss.
此外,在不損害本發明之目的之範圍內,發泡體組成物可進一步包括分散劑、黏度調節劑、著色劑、抗氧化劑、紫外線穩定劑、抗結塊劑等,但並不限於此。In addition, the foam composition may further include a dispersant, a viscosity modifier, a colorant, an antioxidant, an ultraviolet stabilizer, an anti-caking agent, etc., within a range that does not impair the purpose of the present invention, but is not limited thereto.
根據本發明之一實例性實施態樣之發泡劑可藉由例如注射發泡等已知發泡體成型方法來生產。具體而言,例如,使用已知捏合機、輥磨機等將乙烯乙酸乙烯酯-彈性體複合樹脂組成物軟化,且然後向其中添加交聯劑、發泡劑及無機顆粒以製造乙烯乙酸乙烯酯-彈性體複合樹脂發泡體組成物,使用一擠壓機將該組成物軟化以製成丸劑形式。The blowing agent according to an exemplary embodiment of the present invention can be produced by known foam molding methods such as injection foaming. Specifically, for example, the ethylene vinyl acetate-elastomer composite resin composition is softened using a known kneader, a roll mill, or the like, and then a crosslinking agent, a foaming agent, and inorganic particles are added thereto to produce ethylene vinyl acetate Ester-elastomer composite resin foam composition, which was softened using an extruder to form pellets.
將此引入一發泡體注射機器,以將乙烯乙酸乙烯酯-彈性體複合樹脂發泡體組成物注射至一模具中,該模具被設計成相對於發泡體體積以一定比率減小,且然後將該模具壓製、加熱並拆卸以生產一發泡體。introducing this into a foam injection machine to inject the ethylene vinyl acetate-elastomer composite resin foam composition into a mold designed to be reduced at a rate relative to the foam volume, and The mold is then pressed, heated and disassembled to produce a foam.
此處,混合及軟化可在50℃至250℃之溫度下執行,乙烯乙酸乙烯酯-彈性體複合樹脂發泡體組成物之注射可在小於120℃、具體而言小於100℃、且更具體而言為70℃至100℃之溫度下執行,且模具之溫度可為100℃至250℃、具體而言為140℃至200℃,且更具體而言為160℃至180℃,但本發明並不限於此。Here, the mixing and softening may be performed at a temperature of 50°C to 250°C, and the injection of the ethylene vinyl acetate-elastomer composite resin foam composition may be performed at less than 120°C, specifically less than 100°C, and more specifically Specifically, it is performed at a temperature of 70°C to 100°C, and the temperature of the mold may be 100°C to 250°C, specifically 140°C to 200°C, and more specifically 160°C to 180°C, but the present invention It is not limited to this.
發泡率可為120%至200%,具體而言為150%至180%,但並不限於此。The foaming ratio may be 120% to 200%, specifically 150% to 180%, but not limited thereto.
本發明之發泡體藉由將一線料膨脹率為80%或大於80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂與熱塑性彈性體混合並進行發泡來生產,該線料在190℃及2.16公斤之條件下在熔融指數儀中熔融,並穿過直徑為2.096毫米之一孔,且因此作為用於運動鞋中之複合材料表現出優異的例如質輕、可撓性、彈性、硬度及壓縮變形等物理性質,並且還具有顯著改善的表面性質。The foam of the present invention is produced by mixing a strand of highly expandable ethylene vinyl acetate copolymer resin having an expansion ratio of 80% or more with a thermoplastic elastomer and foaming the strand at 190° C. and It melts in a melt index meter under the condition of 2.16 kg, and passes through a hole with a diameter of 2.096 mm, and thus exhibits excellent properties such as light weight, flexibility, elasticity, hardness and physical properties such as compression deformation, and also has significantly improved surface properties.
具體而言,該發泡體易於發泡,而無包括乙烯乙酸乙烯酯共聚物及熱塑性彈性體之傳統複合材料在發泡製程中之問題,該問題具體而言為過早發泡、難以形成開放泡孔或泡孔塌陷,並且所生產的發泡體具有柔而不硬、光滑且有光澤的表面以及優異的物理性質。Specifically, the foam is easy to foam without the problems of conventional composite materials including ethylene vinyl acetate copolymer and thermoplastic elastomer in the foaming process, specifically, premature foaming, difficulty in forming The open cells or cells collapse, and the foam produced has a soft but not hard, smooth and glossy surface and excellent physical properties.
在下文中,將參照實施例及比較例更詳細地描述本發明。然而,以下實施例及比較例僅為用於更詳細地描述本發明之實例,並且不以任何方式限制本發明。Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. However, the following examples and comparative examples are merely examples for describing the present invention in more detail, and do not limit the present invention in any way.
(評估)(Evaluate)
1. 發泡體成型性1. Foam moldability
用肉眼觀察一發泡體之發泡體泡孔,且當發泡體泡孔之尺寸及均勻性優異時,將其表示為◎,當所述尺寸及均勻性良好時,將其表示為○,當發泡體泡孔之尺寸大且均勻性低時,將其表示為△,並且當發生過早發泡或泡孔形成困難時,將其表示為X。The foam cells of a foam were observed with the naked eye, and when the size and uniformity of the foam cells were excellent, it was represented by ◎, and when the size and uniformity were good, it was represented by ○ , when the size of the cells of the foam is large and the uniformity is low, it is expressed as Δ, and when premature foaming occurs or cell formation is difficult, it is expressed as X.
2. 外觀2. Appearance
用肉眼確認發泡體之外觀,且當表面粗糙或有皺紋時,將其表示為「不良」,當無外觀缺陷且表面光澤不良時,將其表示為「良」,且當表面光澤優異且無任何外觀缺陷時,將其表示為「優」。The appearance of the foam was confirmed with the naked eye, and when the surface was rough or wrinkled, it was expressed as "bad", when there was no appearance defect and the surface gloss was poor, it was expressed as "good", and when the surface gloss was excellent and When there is no appearance defect, it is expressed as "Excellent".
3. 硬度3. Hardness
藉由使用Asker C型硬度計量測發泡體之硬度,將該硬度計按壓在發泡體之表面上,並在1至2秒後量測硬度。The hardness of the foam was measured by using an Asker C-type durometer, which was pressed against the surface of the foam, and the hardness was measured after 1 to 2 seconds.
4. 回彈性4. Resilience
使用一回彈計(resilience meter)將發泡體之回彈性量測為4至6次之在1至3次落球後之量測的平均值。The resilience of the foam was measured using a resilience meter as the average of 4 to 6 measurements after 1 to 3 ball drops.
5. 永久壓縮減小率(Permanent compression reduction rate)5. Permanent compression reduction rate
藉由以下方式來量測發泡體之永久壓縮減少率:將10毫米之一樣品壓縮成5毫米,在50℃/6小時之條件下儲存該樣品,使該樣品在室溫下靜置30分鐘,並藉由以下方程式1計算恢復高度: [方程式1] The permanent compression reduction of the foam was measured by compressing a 10 mm sample to 5 mm, storing the sample at 50°C/6 hours, allowing the sample to stand at room temperature for 30 hrs. minutes, and the recovery height is calculated by the following equation 1: [Equation 1]
6. 膨脹率6. Expansion rate
藉由以下數學式1計算在一熔融指數計中在190℃及2.16公斤之條件下熔融並穿過直徑為2.096毫米之孔的線料之膨脹率: [數學式1] 其中A為穿過孔管之線料之直徑,且B為孔管之直徑。 The expansion ratio of the strand melted at 190°C and 2.16 kg in a melt index meter and passed through a hole with a diameter of 2.096 mm was calculated by the following Mathematical formula 1: [Mathematical formula 1] where A is the diameter of the wire passing through the hole tube, and B is the diameter of the hole tube.
[實施例1][Example 1]
以100重量份之膨脹率為80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計,在180℃下將40重量份之熱塑性聚酯彈性體(TPEE,SK化學,G140D)引入至直徑為27毫米之雙螺杆擠壓機中,並在300轉/分鐘(rpm)之螺杆速度下執行混合,以生產乙烯乙酸乙烯酯-彈性體複合樹脂組成物。所生產的複合樹脂組成物之膨脹率示出於表1中。Based on 100 parts by weight of a highly expandable ethylene vinyl acetate copolymer resin with an expansion ratio of 80%, 40 parts by weight of a thermoplastic polyester elastomer (TPEE, SK Chemical, G140D) was introduced at 180°C to a diameter of 27 The mixing was carried out in a twin screw extruder of 300 mm in size and at a screw speed of 300 revolutions per minute (rpm) to produce an ethylene vinyl acetate-elastomer composite resin composition. The expansion ratios of the produced composite resin compositions are shown in Table 1.
以100重量份之所生產的乙烯乙酸乙烯酯-彈性體複合樹脂組成物計,將0.8重量份之二異丙苯基過氧化物(Perkadox BC-FF,Akzonobel)、7重量份之偶氮[二]甲醯胺(JTR-TL, Kumyang)、4重量份之碳酸鈣(B50 CaCO 3, Buwon)及8重量份之二氧化鈦(B50 TiO 2,Buwon)引入至一輥磨機中,執行混合,並在一單螺杆擠壓機中執行擠出,並且切割擠出物以生產呈一丸劑形式之發泡體組成物。當在組成物發泡後觀察發泡體泡孔時,確認所生產的發泡體組成物之發泡體泡孔均勻性、外觀及物理性質,並示於表2中。 Based on 100 parts by weight of the produced ethylene vinyl acetate-elastomer composite resin composition, 0.8 parts by weight of dicumyl peroxide (Perkadox BC-FF, Akzonobel), 7 parts by weight of azo[ Di]formamide (JTR-TL, Kumyang), 4 parts by weight of calcium carbonate (B50 CaCO 3 , Buwon) and 8 parts by weight of titanium dioxide (B50 TiO 2 , Buwon) were introduced into a roll mill, mixing was performed, And the extrusion was performed in a single screw extruder, and the extrudate was cut to produce the foam composition in the form of a pellet. When the foam cells were observed after the composition was foamed, the foam cell uniformity, appearance and physical properties of the produced foam compositions were confirmed and shown in Table 2.
[實施例2][Example 2]
除了相對於100重量份之膨脹率為80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂使用60重量份之TPEE(SK化學,G140D)以生產一乙烯乙酸乙烯酯-彈性體複合樹脂組成物,並且在100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物中使用6.5重量份之偶氮[二]甲醯胺(JTR-TL,Kumyang)之外,以與實施例1中相同之方式執行了該製程。物理性質示於下表2中。Except for using 60 parts by weight of TPEE (SK Chemical, G140D) with respect to 100 parts by weight of a highly expandable ethylene vinyl acetate copolymer resin having an expansion ratio of 80% to produce a monoethylene vinyl acetate-elastomer composite resin composition, And in the same manner as in Example 1 except that 6.5 parts by weight of azo[di]formamide (JTR-TL, Kumyang) was used in 100 parts by weight of ethylene vinyl acetate-elastomer composite resin composition The process is performed. The physical properties are shown in Table 2 below.
[實施例3][Example 3]
除了相以100重量份之膨脹率為80%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計使用100重量份之TPEE(SK化學,G140D)以生產一乙烯乙酸乙烯酯-彈性體複合樹脂組成物,並且在100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物中使用6重量份之偶氮[二]甲醯胺(JTR-TL,Kumyang)之外,以與實施例1中相同之方式執行了該製程。物理性質示於下表2中。100 parts by weight of TPEE (SK Chemical, G140D) was used in addition to 100 parts by weight of a highly expandable ethylene vinyl acetate copolymer resin with an expansion ratio of 80% to produce a monoethylene vinyl acetate-elastomer composite resin composition , and in addition to using 6 parts by weight of azo[di]formamide (JTR-TL, Kumyang) in 100 parts by weight of ethylene vinyl acetate-elastomer composite resin composition, in the same manner as in Example 1 way to execute the process. The physical properties are shown in Table 2 below.
[實施例4][Example 4]
除了以100重量份之膨脹率為100%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計使用40重量份之TPEE(SK化學,G140D)以生產一乙烯乙酸乙烯酯-彈性體複合樹脂組成物,並且在100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物中使用7.5重量份之偶氮[二]甲醯胺(JTR-TL,Kumyang)之外,以與實施例1中相同之方式執行了該製程。物理性質示於下表2中。In addition to using 40 parts by weight of TPEE (SK Chemical, G140D) based on 100 parts by weight of a highly expandable ethylene vinyl acetate copolymer resin with an expansion ratio of 100% to produce a monoethylene vinyl acetate-elastomer composite resin composition, And in the same manner as in Example 1, except that 7.5 parts by weight of azo[di]formamide (JTR-TL, Kumyang) was used in 100 parts by weight of ethylene vinyl acetate-elastomer composite resin composition The process is executed. The physical properties are shown in Table 2 below.
[實施例5][Example 5]
除了以100重量份之膨脹率為130%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計使用40重量份之TPEE(SK化學,G140D)以生產一乙烯乙酸乙烯酯-彈性體複合樹脂組成物,並且在100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物中使用8重量份之偶氮[二]甲醯胺(JTR-TL,Kumyang)之外,以與實施例1中相同之方式執行了該製程。物理性質示於下表2中。Except using 40 parts by weight of TPEE (SK Chemicals, G140D) based on 100 parts by weight of a highly expandable ethylene vinyl acetate copolymer resin with an expansion ratio of 130% to produce a monoethylene vinyl acetate-elastomer composite resin composition, And in the same manner as in Example 1 except that 8 parts by weight of azo[di]formamide (JTR-TL, Kumyang) was used in 100 parts by weight of ethylene vinyl acetate-elastomer composite resin composition The process is performed. The physical properties are shown in Table 2 below.
[比較例1][Comparative Example 1]
除了以100重量份之膨脹率為50%之高度可膨脹乙烯乙酸乙烯酯共聚物樹脂計使用40重量份之TPEE(SK化學,G140D)以生產一乙烯乙酸乙烯酯-彈性體複合樹脂組成物,並且在100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物中使用5重量份之偶氮[二]甲醯胺(JTR-TL,Kumyang)之外,以與實施例1中相同之方式執行了該製程。物理性質示於下表2中。In addition to using 40 parts by weight of TPEE (SK Chemical, G140D) based on 100 parts by weight of a highly expandable ethylene vinyl acetate copolymer resin with an expansion ratio of 50% to produce a monoethylene vinyl acetate-elastomer composite resin composition, And in the same manner as in Example 1 except that 5 parts by weight of azo[di]formamide (JTR-TL, Kumyang) was used in 100 parts by weight of ethylene vinyl acetate-elastomer composite resin composition The process is executed. The physical properties are shown in Table 2 below.
[比較例2][Comparative Example 2]
除了以100重量份之膨脹率為30%之可膨脹乙烯乙酸乙烯酯共聚物樹脂計使用40重量份之TPEE(SK化學,G140D)以生產一乙烯乙酸乙烯酯-彈性體複合樹脂組成物,並且在100重量份之乙烯乙酸乙烯酯-彈性體複合樹脂組成物中使用4.5重量份之偶氮[二]甲醯胺(JTR-TL,Kumyang)之外,以與實施例1中相同之方式執行了該製程。物理性質示於下表2中。Except using 40 parts by weight of TPEE (SK Chemical, G140D) based on 100 parts by weight of the expandable ethylene vinyl acetate copolymer resin having an expansion ratio of 30% to produce a monoethylene vinyl acetate-elastomer composite resin composition, and It was carried out in the same manner as in Example 1 except that 4.5 parts by weight of azo[di]formamide (JTR-TL, Kumyang) was used in 100 parts by weight of ethylene vinyl acetate-elastomer composite resin composition this process. The physical properties are shown in Table 2 below.
[表1]
[表2]
無。none.
無。none.
無。none.
:無。:none.
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