TW202227253A - Forming mold - Google Patents
Forming mold Download PDFInfo
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- TW202227253A TW202227253A TW110100453A TW110100453A TW202227253A TW 202227253 A TW202227253 A TW 202227253A TW 110100453 A TW110100453 A TW 110100453A TW 110100453 A TW110100453 A TW 110100453A TW 202227253 A TW202227253 A TW 202227253A
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- mold core
- mold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
- B29C2045/14163—Positioning or centering articles in the mould using springs being part of the positioning means
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
本發明是有關於一種模具,且特別是有關於一種成型模具。The present invention relates to a mold, and in particular to a forming mold.
圖1A為鐵件埋入成型模具的立體示意圖,而圖1B是圖1A的剖面圖。請同時參考圖1A及圖1B,目前使用成型模具對鐵件進行埋入射出成型,常常會因為尺寸公差而發生如下的狀況:一、待處理鐵件2與模仁1a、1b無尺寸公差,因此埋入成型並無問題。二、待處理鐵件2與模仁1a、1b之間的尺寸公差偏下限,埋入成型後產品容易具有毛邊。三、待處理鐵件2與模仁1a、1b之間的尺寸偏上限,閉模時容易因為鐵件與模仁1a、1b發生撞擊而輕微損壞模仁1a、1b,且可能在未發現模仁1a、1b損壞的情況下繼續使用模仁1a、1b;長期繼續使用模仁1a、1b,也是會發生產品具有毛邊的狀況。FIG. 1A is a three-dimensional schematic view of an iron piece being embedded in a molding die, and FIG. 1B is a cross-sectional view of FIG. 1A . Please refer to FIG. 1A and FIG. 1B at the same time. At present, the injection molding of iron parts is carried out by forming molds, and the following situations often occur due to dimensional tolerances. Therefore, there is no problem in embedding molding. 2. The dimensional tolerance between the
由於很難做到待處理鐵件2與模仁1a、1b的尺寸完全精準,因此一直以來常常會發生產品具有毛邊,所以良率無法有效地提升。或者,為了提升產品的良率,便需要常常更換模仁1a、1b,造成成型模具的零件成本增加。Since it is difficult to achieve complete precision in the dimensions of the
為了改善上述的問題,目前的一種改善方式是在共面區域設置一個固定件3,固定件3用來防止直接夾傷模仁1a、1b,可降低直接更換模仁1a、1b之成本。然而,這樣還是常常成型出具有輕微毛邊的產品。In order to improve the above problems, a current improvement method is to provide a
輕微毛邊的產品可以用人工的方式削除毛邊。然而,這樣多了一道工序,且增加了人力成本。Products with slight burrs can be manually trimmed. However, this adds one more process and increases labor costs.
本發明提供一種能夠提升產品良率的成型模具。The present invention provides a molding die capable of improving product yield.
本發明的一種成型模具包括第一模仁、第二模仁、活動件以及彈性件。第二模仁配置於第一模仁的一側,且對位於第一模仁,其中第二模仁具有容置空間,且容置空間具有緩衝距離。活動件配置在第二模仁的容置空間內,且透過緩衝距離的設置而在容置空間內可移動。彈性件設置於第二模仁內,且抵頂於第二模仁及活動件之間。A forming mold of the present invention includes a first mold core, a second mold core, a movable part and an elastic part. The second mold core is arranged on one side of the first mold core and is opposite to the first mold core, wherein the second mold core has an accommodating space, and the accommodating space has a buffer distance. The movable piece is arranged in the accommodating space of the second mold core, and is movable in the accommodating space through the setting of the buffer distance. The elastic piece is arranged in the second mold core and abuts between the second mold core and the movable piece.
在本發明的一實施例中,上述的第一模仁具有第一表面,第二模仁具有第二表面,且第二表面面向第一表面。此外,活動件具有第三表面,且該第三表面面向第一表面。In an embodiment of the present invention, the first mold core has a first surface, the second mold core has a second surface, and the second surface faces the first surface. In addition, the movable member has a third surface, and the third surface faces the first surface.
在本發明的一實施例中,當成型模具在開模狀態時,第三表面的高度高於第二表面的高度,其中第三表面突出於第二表面的高度的範圍介於0.05 mm至0.2mm。In an embodiment of the present invention, when the forming mold is in the open state, the height of the third surface is higher than the height of the second surface, wherein the height of the third surface protruding from the second surface ranges from 0.05 mm to 0.2 mm mm.
在本發明的一實施例中,當成型模具在閉模狀態時,第三表面的高度齊平或略低於第二表面的高度。In an embodiment of the present invention, when the molding die is in a closed state, the height of the third surface is flush with or slightly lower than the height of the second surface.
在本發明的一實施例中,上述的第二模仁具有限位部,以限制活動件於容置空間內的移動行程。In an embodiment of the present invention, the above-mentioned second mold core has a limiting portion to limit the moving stroke of the movable member in the accommodating space.
基於上述,本發明的成型模具的活動件設置在第二模仁的容置空間中,其中透過緩衝距離及彈性件的設置,使得活動件可以在容置空間中移動而適應於第一模仁的靠近或遠離。因此,可以防止模仁被鐵件撞傷,使模仁維持良好的形狀,進而提升產品的良率。Based on the above, the movable part of the molding die of the present invention is arranged in the accommodating space of the second mold core, wherein through the buffer distance and the arrangement of the elastic part, the movable part can move in the accommodating space to adapt to the first die core close or far away. Therefore, the mold core can be prevented from being hit by the iron, so that the mold core can maintain a good shape, thereby improving the yield of the product.
本說明書中有關於上、下、左、右、前、後等方位的描述僅是依照圖式的繪製方式而加以說明,並非用以限制本發明。普通知識者應知悉,在用以描述的基準點變化的情況下,相關組件之間的方位的描述也會跟著改變。The descriptions about the orientations of up, down, left, right, front and rear in this specification are only for illustration according to the drawing method of the drawings, and are not intended to limit the present invention. Those of ordinary knowledge should know that when the reference point used for the description changes, the description of the orientation between the related components will also change accordingly.
請同時參考圖2A及圖2B,圖2A是待處理的工件置入成型模具的立體示意圖,而圖2B是圖2A的剖視圖。Please refer to FIG. 2A and FIG. 2B at the same time. FIG. 2A is a three-dimensional schematic view of placing the workpiece to be processed into a molding die, and FIG. 2B is a cross-sectional view of FIG. 2A .
本實施例的成型模具10用於對待處理的工件20進行埋入射出成型,其中待處理的工件20例如可為鐵件,但不限於此。The molding die 10 of the present embodiment is used to perform injection molding on the
成型模具10包括第一模仁11、第二模仁12、活動件13以及彈性件14。The forming
第二模仁12配置於第一模仁11的一側,例如下側,且第二模仁12對位於第一模仁11。第一模仁11及第二模仁12能夠互相靠近或遠離,以執行射出成型。在其他實施例中,第二模仁12與第一模仁11也可以是在水平方向並列設置,可依使用者需求而決定。The
本實施例的第二模仁12具有容置空間S,其中容置空間S具有緩衝距離L1。The
活動件13配置在容置空間S內,且因為容置空間S具有緩衝距離L1,因此活動件13在容置空間S中為可移動地設置。The
彈性件14設置於第二模仁12內,且抵頂於第二模仁12及活動件13之間。本實施例的彈性件14為壓縮彈簧,意即受力後會壓縮並且儲存彈性恢復力,但不限於此。The
上述的第一模仁11具有第一表面111,第二模仁12具有第二表面121,且活動件13具有第三表面131,其中第二表面121及第三表面131皆面向第一表面111。The above-mentioned
在成型模具10處於開模狀態時,第一模仁11與第二模仁12彼此間相隔一段距離,其中第一模仁11與第二模仁12相隔的距離大於成品取放之距離。When the forming
值得注意的是,彈性件14的設置使得活動件13受到彈性件14的抵頂而使活動件13的部分凸出於第二模仁12的第二表面121之外。It is worth noting that the arrangement of the
具體地說,第二模仁12具有限位部122以及底壁123,其中限位部122可為容置空間S的頂壁。限位部122用來干涉被彈性件14抵頂的活動件13,以限制活動件13在容置空間S中的移動行程,進而限制第三表面131凸出第二表面121的高度。Specifically, the
換句話說,活動件13在容置空間S內的移動行程受限於容置空間S的緩衝距離L1。In other words, the moving stroke of the
附帶一提,活動件13的第三表面131的高度高於第二表面121的高度。在本實施例中,第三表面131突出於第二表面121的高度的範圍介於0.05 mm至0.2mm。Incidentally, the height of the
圖3A為成型模具在開模狀態的示意圖。請參考圖3A,欲對待處理的工件20進行射出成型,將待處理的工件20置入處在開模狀態的成型模具10中,且待處理的工件20的部分位在活動件13中。此時,藉由彈性件14的抵頂使活動件13抵靠在容置空間S的限位部122,而活動件13的第三表面131凸出於第二模仁12的第二表面121。FIG. 3A is a schematic diagram of the molding die in the mold-opening state. Referring to FIG. 3A , to perform injection molding on the
值得注意的是,由於容置空間S具有緩衝距離L1,其中緩衝距離L1即是活動件13的底面132與容置空間S的底壁123之間相隔的距離。It should be noted that, since the accommodating space S has a buffer distance L1, the buffer distance L1 is the distance between the
圖3B為成型模具在閉模狀態的示意圖。請同時參考圖3A及圖3B,欲對待處理的工件20進行成型的步驟時,第一模仁11朝向第二模仁12靠近以閉模。FIG. 3B is a schematic view of the molding die in a closed state. Please refer to FIG. 3A and FIG. 3B at the same time, in the step of forming the
隨著第一模仁11逐漸靠近第二模仁12,第一模仁11的第一表面111先接觸活動件13的第三表面131,並且第一模仁11對活動件13施壓使活動件13在容置空間S內向下移動,活動件13的底面132逐漸靠近容置空間S的底壁123。而彈性件14隨著第一模仁11對活動件13的施壓而被壓縮變形並儲存彈性恢復力。As the
第一模仁11逐漸靠近第二模仁12直到第一模仁11的第一表面111接觸第二模仁12的第二表面121。此時,成型模具10處於閉模狀態。The
成型模具10在閉模狀態時,活動件13的第三表面131的高度齊平或略低於第二表面121的高度,且活動件13的底面132相對於開模狀態時更靠近容置空間S的底壁123。When the molding die 10 is in the mold-closed state, the height of the
在成型模具10的閉模狀態對待處理的工件20進行射出成型。The
在本發明的成型模具10中,由於活動件13會隨著第一模仁11的施壓而在容置空間S中下移,因此可以避免待處理的工件20與第一模仁11發生碰撞而損傷第一模仁11。此外,還可以避免因為第一模仁11與待處理的工件20的接觸而防止待處理的工件20發生位移進而與第二模仁12碰撞而損壞第二模仁12。換言之,可以避免模仁的損壞,延長模仁的使用壽命。In the molding die 10 of the present invention, since the
此外,也因為彈性件14的設置使得活動件13會隨著第一模仁11的移動而在容置空間S中移動,因此對於各個組件的尺寸的精度要求也能夠降低。In addition, because the arrangement of the
綜上所述,在本發明的成型模具中,在第二模仁的容置空間中設置緩衝距離,搭配彈性件的使用,使得活動件可以在容置空間中移動而適應於第一模仁的靠近或遠離。因此,可以防止模仁與待處理的工件發生碰撞而損傷,使模仁維持良好的形狀,延長模仁的使用壽命,減少零件損耗的成本。To sum up, in the forming mold of the present invention, a buffer distance is set in the accommodating space of the second mold core, and the use of the elastic member enables the movable member to move in the accommodating space and adapt to the first mold core close or far away. Therefore, the mold core can be prevented from being damaged due to collision with the workpiece to be processed, the mold core can be maintained in a good shape, the service life of the mold core can be prolonged, and the cost of parts loss can be reduced.
再者,由於活動件會隨著第一模仁的移動而在容置空間中移動,因此對於各個組件的尺寸的精度要求也能夠降低。Furthermore, since the movable member moves in the accommodating space along with the movement of the first mold core, the requirement on the precision of the dimensions of each component can also be reduced.
此外,維持模仁的良好狀況,可進而提升產品的良率。In addition, maintaining the good condition of the mold core can further improve the yield of the product.
1a、1b:模仁 2:待處理鐵件 3:固定件 10:成型模具 11:第一模仁 111:第一表面 12:第二模仁 121:第二表面 20:待處理的工件 122:限位部 123:底壁 13:活動件 131:第三表面 132:底面 14:彈性件 S:容置空間 L1:緩衝距離 1a, 1b: mold kernel 2: Iron pieces to be processed 3: Fixing parts 10: Forming mold 11: The first mold 111: First surface 12: The second mold 121: Second Surface 20: Workpieces to be processed 122: Limiting part 123: Bottom Wall 13: Moving Pieces 131: Third Surface 132: Underside 14: elastic parts S: accommodation space L1: buffer distance
圖1A為鐵件埋入成型模具的立體示意圖。 圖1B是圖1A的剖面圖。 圖2A是待處理的工件置入成型模具的立體示意圖。 圖2B是圖2A的剖視圖。 圖3A為成型模具在開模狀態的示意圖。 圖3B為成型模具在閉模狀態的示意圖。 FIG. 1A is a three-dimensional schematic diagram of an iron piece embedded in a molding die. FIG. 1B is a cross-sectional view of FIG. 1A . FIG. 2A is a schematic perspective view of placing the workpiece to be processed into a forming mold. FIG. 2B is a cross-sectional view of FIG. 2A . FIG. 3A is a schematic diagram of the molding die in the mold-opening state. FIG. 3B is a schematic view of the molding die in a closed state.
10:成型模具 10: Forming mold
11:第一模仁 11: The first mold
111:第一表面 111: First surface
12:第二模仁 12: The second mold
121:第二表面 121: Second Surface
122:限位部 122: Limiting part
123:底壁 123: Bottom Wall
13:活動件 13: Moving Pieces
131:第三表面 131: Third Surface
132:底面 132: Underside
14:彈性件 14: elastic parts
20:待處理的工件 20: Workpieces to be processed
S:容置空間 S: accommodating space
L1:緩衝距離 L1: buffer distance
Claims (7)
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TW110100453A TW202227253A (en) | 2021-01-06 | 2021-01-06 | Forming mold |
CN202110060168.1A CN114714564A (en) | 2021-01-06 | 2021-01-18 | Forming die |
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TW110100453A TW202227253A (en) | 2021-01-06 | 2021-01-06 | Forming mold |
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CN115229001A (en) * | 2022-07-19 | 2022-10-25 | 歌尔股份有限公司 | Pressure processing equipment |
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CN101531041B (en) * | 2008-03-12 | 2012-03-14 | 深圳富泰宏精密工业有限公司 | Mold structure |
CN210758180U (en) * | 2019-08-27 | 2020-06-16 | 上海华谷车业有限公司 | Aluminum foil part shearing forming tool structure |
CN211074494U (en) * | 2019-09-26 | 2020-07-24 | 昆山乙盛机械工业有限公司 | Mold structure capable of automatically adapting to length of embedded part |
CN211807430U (en) * | 2019-11-27 | 2020-10-30 | 河南裕展精密科技有限公司 | Product forming mechanism |
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