TW202227215A - Supply device of embedding member enables the embedding member to be screwed to an inserting tool of embedding member, and makes the notch to be accurately engaged with a hook to prevent the damage of the embedding member - Google Patents
Supply device of embedding member enables the embedding member to be screwed to an inserting tool of embedding member, and makes the notch to be accurately engaged with a hook to prevent the damage of the embedding member Download PDFInfo
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- TW202227215A TW202227215A TW110142434A TW110142434A TW202227215A TW 202227215 A TW202227215 A TW 202227215A TW 110142434 A TW110142434 A TW 110142434A TW 110142434 A TW110142434 A TW 110142434A TW 202227215 A TW202227215 A TW 202227215A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/12—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
- Feeding Of Articles To Conveyors (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
Description
本發明涉及一種將在內側具有缺口的嵌件供給至嵌件插入工具的嵌件供給裝置。The present invention relates to an insert supply device for supplying an insert having a notch inside to an insert insertion tool.
在例如利用螺絲將構件緊固於如鋁等輕金屬或樹脂那樣強度相對較弱的母材的情形時,存在事先在作為母材的工件的母螺紋部安裝嵌件的情況。此種嵌件可減輕工件從螺絲受到的負載,因此能夠防止螺絲緊固時發生的工件的破損,且能夠增加利用螺絲的緊固力。For example, when a member is fastened with a screw to a relatively weak base material such as a light metal such as aluminum or a resin, an insert may be attached to the female screw portion of the workpiece as the base material in advance. Such an insert can reduce the load received by the workpiece from the screw, and thus can prevent breakage of the workpiece that occurs when the screw is tightened, and can increase the tightening force by the screw.
一直以來使用多種嵌件,作為其中之一,已知有一種線圈狀的嵌件,其通過將菱形截面的鋼材線捲繞成線圈狀,使得外側成為公螺紋狀,同時內側成為母螺紋狀,另外在端部附近的內側設置了被稱為缺口的凹狀的鉤掛部(例如參照專利文獻1)。在將所述嵌件安裝於工件的母螺紋部時,如專利文獻1所示,使用包括卡合於缺口的鉤且形成為公螺紋狀的嵌件插入工具。若使所述插入工具相對於嵌件而相對地旋轉,則嵌件與插入工具螺合,同時鉤卡合於缺口,因此在利用插入工具將嵌件安裝于工件時,嵌件相對於插入工具不會空轉,而可將其確實地安裝於工件。A variety of inserts have been used, and as one of them, there is known a coil-shaped insert which, by winding a steel wire having a diamond-shaped cross-section into a coil shape, makes the outer side a male thread shape and the inner side a female thread shape, In addition, a concave hook portion called a cutout is provided inside the vicinity of the end portion (for example, refer to Patent Document 1). When attaching the said insert to the female thread part of a workpiece|work, as shown in
作為此種將嵌件供給至嵌件插入工具的裝置,例如已知有如專利文獻2的嵌件供給裝置。嵌件供給裝置具有將嵌件以規定的姿勢提供給規定的場所的功能,並且為了防止在使插入工具相對於嵌件而相對地旋轉時嵌件與插入工具共轉,必須具有保持嵌件的功能。進而,若嵌件因彈簧的性質向徑向外側撓曲而鉤越過缺口,則會發生缺口與鉤的卡合不良,因此也必須具有從外側支撐的功能,以避免嵌件向徑向外側撓曲。因此,在專利文獻2的嵌件供給裝置中,在排放器(保持圓盤11)設置比嵌件的外徑稍小的狹縫,並且以將嵌件壓入其中的方式進行保持。
[現有技術文獻]
[專利文獻]
As a device for supplying such an insert to an insert insertion tool, for example, an insert supply device such as
[專利文獻1]日本專利特開2000-356212號公報 [專利文獻2]日本專利特開2016-7695號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2000-356212 [Patent Document 2] Japanese Patent Laid-Open No. 2016-7695
[發明所要解決的問題][Problems to be Solved by Invention]
然而,在專利文獻2的嵌件供給裝置中,必須另行設置用來將嵌件壓入狹縫中的機構。另外,在使螺合於插入工具的嵌件移動至工件時,在使嵌件從狹縫脫離時,由壓入產生的保持力轉而作為不需要的阻力發揮作用,因此擔心發生如下不良狀況:損傷嵌件或狹縫,或者缺口與鉤的卡合脫落。However, in the insert supply device of
鑒於此種問題點,本發明的目的在於提供一種嵌件供給裝置,在使嵌件螺合於嵌件插入工具時可防止嵌件與插入工具共轉,且缺口與鉤可確實地卡合,並且在使嵌件移動至工件時能夠防止嵌件等的損傷。 [解決問題的技術手段] In view of such a problem, the object of the present invention is to provide an insert supply device, which can prevent the insert and the insert tool from co-rotating when the insert is screwed to the insert insert tool, and the notch and the hook can be securely engaged, In addition, when the insert is moved to the workpiece, damage to the insert or the like can be prevented. [Technical means to solve the problem]
本發明是用來將在內側具有缺口的線圈狀的嵌件供給至嵌件插入工具的嵌件供給裝置,所述嵌件插入工具包括通過相對於所述嵌件相對地旋轉而與所述缺口卡合的鉤,所述嵌件供給裝置的特徵在於:包括壓抵部,所述壓抵部在所述鉤卡合於所述缺口之前的階段為壓抵於所述嵌件的外周面的壓抵狀態,在所述鉤卡合於所述缺口之後的階段為與所述嵌件的外周面分離的分離狀態。The present invention is an insert supply device for supplying a coil-shaped insert having a notch on the inside to an insert insertion tool, the insert insertion tool including the insert inserted into the notch by relatively rotating with respect to the insert. An engaging hook, the insert feeding device is characterized in that it includes a pressing portion, and the pressing portion is pressed against the outer peripheral surface of the insert at a stage before the hook is engaged with the notch. The pressed state is a separation state in which the hook is separated from the outer peripheral surface of the insert at a stage after the hook is engaged with the notch.
優選為此種嵌件供給裝置更包括:底部,供載置所述嵌件;側壁部,與載置於所述底部的所述嵌件的外周面相向;及移動部,使所述壓抵部相對於所述側壁部接近及背離,且所述移動部通過使所述壓抵部相對於所述側壁部接近及背離而切換相對於所述嵌件的外周面的壓抵狀態與分離狀態。Preferably, such an insert supply device further includes: a bottom on which the insert is placed; a side wall part facing the outer peripheral surface of the insert placed on the bottom; and a moving part for pressing the insert against The moving part approaches and separates from the side wall part, and the moving part switches the pressing state and the separation state with respect to the outer peripheral surface of the insert by making the pressing part approach and separate from the side wall part .
另外,優選為此種嵌件供給裝置更包括:壓抵力變更機構,使在將所述壓抵部壓抵於所述嵌件時所產生的相對於所述嵌件的外周面的壓抵力發生變更。In addition, it is preferable that such an insert supply device further includes a pressing force changing mechanism for pressing the pressing part against the outer peripheral surface of the insert, which is generated when the pressing part is pressed against the insert. force changes.
並且優選為更包括:底部,供載置所述嵌件;及保持部,將載置於所述底部的所述嵌件的下端部保持止轉。 [發明的效果] Furthermore, it is preferable to further comprise: a bottom part on which the said insert is mounted; and a holding part which hold|maintains the lower end part of the said insert mounted on the said bottom so that rotation is prevented. [Effect of invention]
本發明的嵌件供給裝置包括壓抵部,所述壓抵部在鉤卡合於缺口之前的階段為壓抵於嵌件的外周面的狀態,在鉤卡合於缺口之後的階段為與嵌件的外周面分離的狀態,因此在使嵌件螺合於嵌件插入工具時可防止嵌件與插入工具共轉。另外,可使缺口與鉤確實地卡合,並且在使嵌件移動至工件時可防止嵌件等的損傷。The insert supply device of the present invention includes a pressing portion that is pressed against the outer peripheral surface of the insert in a stage before the hook is engaged with the notch, and is in a state of being pressed against the outer peripheral surface of the insert in a stage after the hook is engaged with the notch. Since the outer peripheral surface of the insert is separated, the insert can be prevented from co-rotating with the insert tool when the insert is screwed to the insert insert tool. In addition, the notch and the hook can be surely engaged, and the insert or the like can be prevented from being damaged when the insert is moved to the workpiece.
以下,參照圖式,對本發明的嵌件供給裝置的一實施方式進行說明。另外,在以下說明中,為了方便起見而按照圖式所示的右、左、前、後、上、下、及X、Y、Z的方向進行說明。Hereinafter, an embodiment of the insert supply device of the present invention will be described with reference to the drawings. In addition, in the following description, for the sake of convenience, description is made according to the directions of right, left, front, rear, up, down, and X, Y, and Z shown in the drawings.
圖1~圖4表示包括本發明的嵌件供給裝置的第一實施方式(嵌件供給裝置1A)的嵌件插入裝置2A。嵌件插入裝置2A除了嵌件供給裝置1A以外,還包括嵌件插入工具3、及使嵌件插入工具3相對於工件W進行三維移動的嵌件插入機器人4。1 to 4 show an
首先,對嵌件插入工具3進行說明。如圖1及圖4的(a)所示,嵌件插入工具3包括公螺紋部3a及旋轉驅動器部3c。公螺紋部3a為與設置於嵌件I的內側的母螺紋狀部分適配的公螺紋形狀,另外,在前端設置了卡合於在嵌件I的內側設置的凹狀的缺口N的形狀的鉤3b。鉤3b能夠相對於嵌件I朝向徑向內側及外側移動,且被向徑向外側施力。並且,在旋轉驅動器部3c設置了使公螺紋部3a旋轉的旋轉馬達6a、及檢測此時的轉矩的轉矩感測器6b。First, the
如圖1所示,嵌件插入機器人4包括使工件W沿著X軸方向移動的X平臺5、使嵌件插入工具3沿著Z軸方向移動的Z單元7、及使Z單元7沿著Y軸方向移動的Y單元8。As shown in FIG. 1 , the
進而,嵌件插入機器人4包括圖3所示的機器人控制部9。機器人控制部9與設置于上文所述的X平臺5、Z單元7、及Y單元8的X驅動馬達5a、Z驅動馬達7a、Y驅動馬達8a電連接。另外,在機器人控制部9電連接設置於嵌件插入工具3的旋轉驅動器部3c的旋轉馬達6a、及轉矩感測器6b。進而,在機器人控制部9電連接作業者輸入教示資料(教學資料)時或進行各種操作時所使用的教示/操作裝置10、及存儲所輸入的教示資料或使嵌件插入裝置2A進行動作的程式的程式/教示資料存儲部11。Furthermore, the
其次,對嵌件供給裝置1A進行說明。如圖2所示,嵌件供給裝置1A包括碗式給料機12、直進給料機13、排放器14、嵌件按壓構件15、連結構件16、彈性體(壓縮彈簧)17、排放器旋轉馬達18、按壓構件驅動馬達19。Next, the
碗式給料機12在其內側收容散裝的嵌件I,通過振動而將嵌件I供給至直進給料機13。另外,直進給料機13具有使嵌件I直進並且使規定的姿勢以外的嵌件I脫落而返回碗式給料機12中的功能,由此使嵌件I的姿勢對齊並供給至排放器14。The
排放器14呈圓形形狀,在其外緣部包括沿著周方向隔開間隔的多個切口部14a。排放器14通過排放器旋轉馬達18而沿著規定的方向旋轉,在切口部14a與直進給料機13相向的位置處,從直進給料機13接收一個嵌件I,並使嵌件I向待機位置(第一實施方式中為相對於直進給料機13而向周方向偏離180°的位置)移動。The
嵌件按壓構件15相當於本說明書的“壓抵部”,具有按壓通過切口部14a移動到待機位置的嵌件I的外周面的功能。在第一實施方式中,利用固定螺絲等將連結構件16安裝於驅動嵌件按壓構件15的按壓構件驅動馬達19。此外,按壓構件驅動馬達19相當於本說明書的“移動部”。另外,嵌件按壓構件15以能夠旋轉的方式安裝於按壓構件驅動馬達19的軸部,且被E環等止動。並且,在嵌件按壓構件15與連結構件16之間設置了彈性體17。若利用按壓構件驅動馬達19使連結構件16正向或反向旋轉,則如圖2中實線與虛線所示,以上述方式構成的嵌件按壓構件15沿著相對於嵌件I接近或背離的方向移動。此處,在使嵌件按壓構件15沿著接近嵌件I的方向移動時,若在嵌件按壓構件15與嵌件I接觸後也使按壓構件驅動馬達19旋轉,則與按壓構件驅動馬達19一起旋轉的連結構件16使得彈性體17撓曲,因此利用與其撓曲量相應的彈力可使嵌件按壓構件15壓抵於嵌件I的外周面。如上所述,第一實施方式的連結構件16、彈性體17、按壓構件驅動馬達19具有使將嵌件按壓構件15壓抵於嵌件I時所產生的相對於嵌件I的外周面的壓抵力變更的功能,相當於本說明書的“壓抵力變更機構”。The
並且,切口部14a如圖4所示,包括在X-Y平面上延伸的供載置嵌件I的底部14b、及從底部14b垂直立起而與載置於底部14b的嵌件I的外周面相向的側壁部14c。4, the
另外,嵌件供給裝置1A包括圖3所示的供給裝置控制部20。供給裝置控制部20除了與上文所述的排放器旋轉馬達18、按壓構件驅動馬達19電連接以外,還與使碗式給料機12及直進給料機13振動的振動裝置21電連接。另外,供給裝置控制部20也與機器人控制部9連接。由此,可使嵌件供給裝置1A與嵌件插入機器人4協同操作。In addition, the
此種嵌件插入裝置2A可按照圖4所示的順序將嵌件I供給至嵌件插入工具3。Such an
首先,如圖4的(a)所示,基於由機器人控制部9進行的控制,使嵌件插入工具3移動到利用切口部14a而移動到待機位置的嵌件I的正上方。其次,基於由供給裝置控制部20進行的控制,使嵌件按壓構件15向嵌件I的外周面移動。由此,嵌件I在載置於切口部14a的底部14b的狀態下,嵌件按壓構件15壓抵于其外周面,或者如圖4的(b)所示那樣被側壁部14c與嵌件按壓構件15夾持。此外,嵌件按壓構件15的壓抵力可沒有強到嵌件I相對於側壁部14c與嵌件按壓構件15完全不空轉的程度。即,如下文所述,在使嵌件插入工具3的公螺紋部3a相對於嵌件I旋轉時,只要兩者最終螺合即可,在使嵌件插入工具3的公螺紋部3a相對於嵌件I旋轉並接觸時,也可為嵌件I相對於側壁部14c與嵌件按壓構件15而以具有若干阻力的方式空轉的程度的力。First, as shown in FIG. 4( a ), based on the control by the
接著,如圖4的(c)所示,使嵌件插入工具3的公螺紋部3a旋轉,並向下方移動。於是,如上所述,嵌件I的外周面被側壁部14c與嵌件按壓構件15所夾持,因此嵌件I的內側的母螺紋狀部分與嵌件插入工具3的公螺紋部3a螺合。此外,設置於嵌件插入工具3的鉤3b抵抗施加的彈力而向徑向內側移動,因此不會在公螺紋部3a與嵌件I螺合時成為阻礙。Next, as shown in FIG.4(c), the
如上所述,嵌件I的外周面被推向側壁部14c與嵌件按壓構件15,嵌件I向徑向外側的撓曲得以抑制,因此若嵌件插入工具3繼續旋轉,則如圖4的(d)所示,可使鉤3b確實地卡合於在嵌件I的端部設置的缺口N。即,在鉤3b卡合於缺口N後,即使嵌件插入工具3進一步旋轉,嵌件I向徑向外側的撓曲也得以抑制,因此可防止鉤3b越過缺口N的不良狀況。因此,通過利用轉矩感測器6b檢測因卡合而發生的轉矩的變化來檢測缺口N與鉤3b的卡合當然可在例如使嵌件插入工具3開始旋轉至鉤3b卡合於缺口N為止的預估時間(例如對根據嵌件插入工具3的旋轉速度與嵌件I的螺距數算出的必要卡合時間加上餘裕時間所得的時間)的期間,通過使嵌件插入工具3旋轉的動作來間接地檢測缺口N與鉤3b的卡合。As described above, the outer peripheral surface of the insert I is pushed toward the
檢測了缺口N與鉤3b的卡合後,如圖4的(e)所示,機器人控制部9及供給裝置控制部20使按壓構件驅動馬達19反向旋轉而使嵌件按壓構件15與嵌件I的外周面背離。其後,如圖4的(f)所示,使嵌件插入工具3向上方移動。按照此種順序利用嵌件插入工具3拾取待機位置的嵌件I後,使其向圖1所示的工件W移動,而將嵌件I安裝於在工件W設置的母螺紋部。After detecting the engagement between the notch N and the
如上所述,根據第一實施方式的嵌件供給裝置1A,在使鉤3b卡合於缺口N並使嵌件插入工具3向上方移動時,來自嵌件按壓構件15的力不會對嵌件I產生作用,因此可防止拾取時的嵌件I的損傷或缺口N與鉤3b的卡合偏離。As described above, according to the
繼而,參照圖5~圖7對本發明的嵌件供給裝置的第二實施方式(嵌件供給裝置1B)進行說明。第二實施方式的嵌件供給裝置1B搭載于包括上文所述的嵌件插入工具3、及嵌件插入機器人4的嵌件插入裝置2B。此外,在以下說明中,關於與所述嵌件插入裝置2A共通的部分,對圖式標注相同的符號並省略說明。Next, a second embodiment (insert
如圖6所示,第二實施方式的嵌件供給裝置1B包括嵌件供給托架22、嵌件按壓構件23。As shown in FIG. 6 , the
在第二實施方式中,嵌件供給托架22包括沿著Y軸方向排成一列的多個嵌件插入孔22a、及位於嵌件插入孔22a的後側且將這些嵌件插入孔22a的一部分切去的凹部22b。可在嵌件插入孔22a中收容一個嵌件I。另外,嵌件插入孔22a包括在X-Y平面上延伸的供載置嵌件I的底部22c、及從底部22c垂直立起而與載置於底部22c的嵌件I相向的側壁部22d。In the second embodiment, the
嵌件按壓構件23配置於凹部22b,以能夠以Y軸方向為中心而相對於嵌件供給托架22旋轉的方式被保持。嵌件按壓構件23通過圖7所示的按壓構件驅動馬達19,而如圖6的部分放大圖中實線與虛線所示,向與嵌件插入孔22a接近或背離的方向移動。此外,嵌件按壓構件23相當於本說明書的“壓抵部”。The
第二實施方式的嵌件插入裝置2B中的電性結構如圖7所示,與上文所說明的嵌件插入裝置2A相同,但在程式/教示資料存儲部11中存儲各嵌件插入孔22a的位置作為待機位置。As shown in FIG. 7 , the electrical structure of the
在利用以上述方式構成的嵌件供給裝置1B將嵌件I供給至嵌件插入工具3時,預先將嵌件I收容到嵌件插入孔22a中,並基於存儲於程式/教示資料存儲部11中的嵌件插入孔22a的位置資訊,使嵌件插入工具3移動到其中任一個的正上方。另外,通過按壓構件驅動馬達19使嵌件按壓構件23沿著接近嵌件插入孔22a的方向旋轉,而由側壁部22d與嵌件按壓構件23夾持載置於底部22c的嵌件I的外周面。When the insert I is supplied to the
其後,使嵌件插入工具3的公螺紋部3a旋轉,並且使其向下方移動,由此可使嵌件I的內側的母螺紋狀部分與嵌件插入工具3的公螺紋部3a螺合,進而使鉤3b卡合於缺口N。此外,在鉤3b卡合于缺口N時,與上文所說明的嵌件插入裝置2B同樣地,可在鉤3b卡合於缺口N之前的預估時間的期間使嵌件插入工具3旋轉,也可使嵌件插入工具3旋轉直至利用轉矩感測器6b探測到的轉矩的值發生變化為止。Then, by rotating the
在鉤3b卡合於缺口N後,使按壓構件驅動馬達19反向旋轉而使嵌件按壓構件23與嵌件I的外周面背離。其後,使嵌件插入工具3向上方移動,由此拾取收容於嵌件插入孔22a中的嵌件I,使其向圖1所示的工件W移動,而可將嵌件I安裝於在工件W設置的母螺紋部。After the
此外,在第二實施方式中,利用一個嵌件按壓構件23按壓收容於各嵌件插入孔22a中的全部嵌件I,但也可利用分割成長度變短的多個嵌件按壓構件23按壓嵌件I。另外,所述嵌件按壓構件23通過按壓構件驅動馬達19而直接旋轉,但也可如所述彈性體17那樣,將具有彈力的構件配置於嵌件按壓構件23的內部,從而可變更相對於嵌件I的外周面的嵌件按壓構件23的壓抵力。In addition, in the second embodiment, all the inserts I accommodated in the respective
繼而,參照圖8~圖11對本發明的嵌件供給裝置的第三實施方式(嵌件供給裝置1C)進行說明。第三實施方式的嵌件供給裝置1C搭載于包括上文所述的嵌件插入工具3、及嵌件插入機器人4的嵌件插入裝置2C。Next, the third embodiment (the
如圖9所示,第三實施方式的嵌件供給裝置1C包括嵌件供給托架24。As shown in FIG. 9 , the
在第三實施方式中,嵌件供給托架24包括沿著Y軸方向排成一列的多個孔部24a。孔部24a包括于下方在X-Y平面上延伸並供載置嵌件I的底部24b、從底部24b向上方延伸的圓筒狀的下側周壁部24c、從下側周壁部24c向上方擴徑的擴徑部24d、及從擴徑部24d向上方延伸的圓筒狀的上側周壁部24e。下側周壁部24c的內徑與嵌件I的外徑大致相同,且嵌件I的下端部輕輕地嵌合于下側周壁部24c。由此,可相對於嵌件供給托架24而將嵌件I止轉保持。另一方面,上側周壁部24e的內徑大於嵌件I的外徑。此外,下側周壁部24c相當於本說明書的“保持部”,上側周壁部24e相當於本說明書的“壓抵部”。In the third embodiment, the
如下文所述,嵌件供給托架24優選為底部24b至上側周壁部24e的部位(也可以為其一部分)中的摩擦係數高者。因此,優選為嵌件供給托架24的整體、孔部24a的整體、或孔部24a的一部分由摩擦係數相對較高的原材料(例如橡膠或硬質海綿等)所形成。As will be described later, the
此外,嵌件供給裝置1C不包括馬達等電性構成元件,因此如圖10所示,不需要所述供給裝置控制部20等(參照圖3)。並且,嵌件插入裝置2C中的電性結構與圖3所示的嵌件插入裝置2A相同,但另一方面,在程式/教示資料存儲部11中存儲各孔部24a的位置作為待機位置。In addition, since 1C of insert supply apparatuses do not include electrical components, such as a motor, as shown in FIG. 10, the said supply
此種嵌件插入裝置2C可按照圖11所示的順序將嵌件I供給至嵌件插入工具3。圖11是沿著Y-Z平面切斷並在從前方觀察的視點下表示利用嵌件插入工具3拾取收容于孔部24a中的嵌件I的情況的截面圖。Such an
首先,如圖11的(a)所示,基於存儲於程式/教示資料存儲部11中的孔部24a的位置、及機器人控制部9的控制,使嵌件插入工具3移動至收容于孔部24a中的嵌件I的正上方。此外,將嵌件I收容于孔部24a中,嵌件I的下端部在將嵌件I載置於底部24b的狀態下輕輕地嵌合于下側周壁部24c而被止轉保持。First, as shown in FIG. 11( a ), based on the position of the
繼而,如圖11的(b)所示,使嵌件插入工具3的公螺紋部3a旋轉,並且向下方移動。如上所述,嵌件I的下端部輕輕地嵌合于下側周壁部24c而被止轉保持,因此嵌件I的內側的母螺紋狀部分與嵌件插入工具3的公螺紋部3a螺合。此處,若以橡膠或硬質海綿等形成構成至少孔部24a的一部分(底部24b或上側周壁部24e)的部位,則會更有效地發揮出將嵌件I止轉的功能。此外,設置於嵌件插入工具3的鉤3b抵抗施加的彈力而向徑向內側移動,因此不會在嵌件I與嵌件插入工具3螺合時成為阻礙。另外,嵌件插入工具3相對於嵌件I未螺合至最後,關於使嵌件插入工具3螺合於嵌件I的範圍,例如如圖示那樣設為上側周壁部24e的深度D的程度。Next, as shown in FIG. 11( b ), the
其後,使嵌件插入工具3的旋轉暫時停止,並且如圖11的(c)所示那樣,使嵌件插入工具3向上方移動,將嵌件I的下端部從下側周壁部24c抽出。如上所述,嵌件插入工具3相對於嵌件I未螺合至最後,未到達由下側周壁部24c止轉保持的嵌件I的下端部。即,嵌件I的下端部能夠利用其自身具有的彈簧的性質而向徑向內側變形,另外,由於僅輕輕地嵌合于下側周壁部24c,故而可防止使嵌件插入工具3向上方移動時的嵌件I或孔部24a的損傷。After that, the rotation of the
繼而,如圖11的(d)所示,使嵌件插入工具3沿著左右方向移動規定量,將嵌件I的下端部壓抵于上側周壁部24e。Next, as shown in FIG.11(d), the
其後,如圖11的(e)所示,使嵌件插入工具3的公螺紋部3a旋轉。此時,嵌件I從被壓抵的上側周壁部24e受到阻力,因此公螺紋部3a相對於嵌件I旋轉。此處,在以橡膠等形成上側周壁部24e時,可進一步增大來自上側周壁部24e的阻力。此外,來自上側周壁部24e的阻力也可根據相對于上側周壁部24e的嵌件插入工具3的壓抵量而變化。另外,通過將嵌件I的外周面壓抵于上側周壁部24e,可防止嵌件I向徑向外側撓曲,因此若公螺紋部3a相對於嵌件I而相對地旋轉,則可使鉤3b確實地卡合於在嵌件I的端部設置的缺口N。Then, as shown in FIG.11(e), the
此外,上側周壁部24e相對於嵌件I的下端部未遍及全周壓抵,因此若缺口N的位置相對于上側周壁部24e而在周方向偏離(例如若缺口N相對于上側周壁部24e而位於相反側),則有無法充分地發揮防止嵌件I向徑向外側撓曲的效果之虞。因此,在利用嵌件插入工具3將嵌件I壓抵于上側周壁部24e時,預先調整壓抵量,以通過嵌件插入工具3的旋轉使嵌件I也少量旋轉(嵌件I相對于上側周壁部24e而以具有若干阻力的方式空轉)。即,嵌件I相對于上側周壁部24e而稍有空轉,因此即使嵌件I向徑向外側撓曲,嵌件I的外周面也會週期性地壓抵于上側周壁部24e。因此,不論將嵌件I壓抵于上側周壁部24e時最初的缺口N的周方向位置如何,均可使缺口N與鉤3b確實地卡合。In addition, the upper
另外,在鉤3b卡合于缺口N時,如上所述,可在使嵌件插入工具3開始旋轉至鉤3b卡合於缺口N為止的預估時間(例如對根據嵌件插入工具3的旋轉速度與嵌件I的螺距數算出的必要卡合時間加上餘裕時間所得的時間)的期間使嵌件插入工具3旋轉,也可使嵌件插入工具3旋轉直至可基於由轉矩感測器6b所得的轉矩的值檢測到鉤3b卡合於缺口N為止。In addition, when the
其後,如圖11的(f)所示,以嵌件I與上側周壁部24e背離、進而向上方移動的方式使嵌件插入工具3移動,由此可拾取收容于孔部24a中的嵌件I。即,在使鉤3b卡合於缺口N而使嵌件插入工具3向上方移動時,來自上側周壁部24e的力不會對嵌件I產生作用,因此在第三實施方式中也可防止拾取時的嵌件I的損傷或缺口N與鉤3b的卡合脫落。Thereafter, as shown in FIG. 11( f ), the
繼而,參照圖12~圖14對本發明的嵌件供給裝置的第四實施方式(嵌件供給裝置1D)進行說明。第四實施方式的嵌件供給裝置1D搭載于包括上文所述的嵌件插入工具3、及嵌件插入機器人4的嵌件插入裝置2D。Next, a fourth embodiment (insert
如圖13所示,嵌件供給裝置1D包括設置于上文所述的嵌件供給裝置1A的碗式給料機12、直進給料機13、排放器14、排放器旋轉馬達18。此外,如圖14所示,在嵌件供給裝置1D中不需要設置於嵌件供給裝置1A的按壓構件驅動馬達19(參照圖3),在供給裝置控制部20電連接了排放器旋轉馬達18與振動裝置21。As shown in FIG. 13 , the
如圖13所示,第四實施方式的排放器14包括沿著周方向隔開間隔設置的切口部14d。切口部14d包括于下方在X-Y平面上延伸並供載置嵌件I的底部14e、從底部14e向上方延伸的圓筒狀的下側周壁部14f、從下側周壁部14f起在X-Y平面上延伸的階差部14g、及從階差部14g向上方延伸的半圓筒狀的上側周壁部14h。下側周壁部14f的內徑與嵌件I的外徑大致相同,且嵌件I的下端部輕輕地嵌合于下側周壁部14f。由此,可相對於排放器14而將嵌件I止轉保持。另一方面,為半圓筒狀的上側周壁部14h的內徑大於嵌件I的外徑。此外,下側周壁部14f相當於本說明書的“保持部”,上側周壁部14h相當於本說明書的“壓抵部”。As shown in FIG. 13 , the
在利用以上述方式構成的嵌件供給裝置1D將嵌件I供給至嵌件插入工具3時,與嵌件供給裝置1A同樣地,在碗式給料機12的內側收容散裝的嵌件I。所收容的嵌件I在直進給料機13中排成一列被供給至排放器14,進而由切口部14a接收的一個嵌件I通過排放器14旋轉而向相對於直進給料機13向周方向偏離180°的待機位置移動。When the insert I is supplied to the
其後,與圖11的(a)~圖11的(c)所示的順序同樣地,使嵌件插入工具3的公螺紋部3a以上側周壁部14h的深度D的程度螺合於嵌件I。然後,與圖11的(d)~圖11的(e)所示的順序同樣地,將嵌件I的下端部壓抵于上側周壁部14h,進而使嵌件插入工具3旋轉,由此使鉤3b卡合於缺口N。其後,以嵌件I與上側周壁部14h背離、進而向上方移動的方式使嵌件插入工具3移動,由此可在未受到來自上側周壁部14h的阻力的情況下從切口部14d拾取嵌件I。Thereafter, in the same manner as in the procedure shown in FIGS. 11( a ) to 11 ( c ), the
以上,已例示了實現本發明的實施方式,但本發明並不限定於相關的特定的實施方式,只要所述說明未特別限定,則可在專利申請範圍所記載的本發明的主旨的範圍內進行各種變形、變更。另外,所述實施方式中的效果僅例示由本發明產生的效果,並不意味著基於本發明的效果限定於所述效果。As mentioned above, the embodiment for realizing the present invention has been illustrated, but the present invention is not limited to the relevant specific embodiment, and the scope of the gist of the present invention described in the scope of the patent application is possible as long as the description is not particularly limited. Various deformations and changes are made. In addition, the effects in the above-described embodiments are merely examples of the effects produced by the present invention, and do not mean that the effects based on the present invention are limited to the above-described effects.
例如,圖8~圖11所示的第三實施方式的嵌件供給裝置1C中,保持嵌件I的下端部的下側周壁部24c與壓抵嵌件I的外周面的上側周壁部24e包括一個孔部24a,但也可如圖15所示的第五實施方式的嵌件供給裝置1E那樣構成。嵌件供給裝置1E包括嵌件供給托架25,在設置於嵌件供給托架25的多個孔部25a設置了與上文所述的底部24b及下側周壁部24c同樣的底部與下部周壁部,但省去了相當於擴徑部24d或上側周壁部24e的部位。另一方面,在嵌件供給裝置1E中,在嵌件供給托架25的左右方向的端部設置了半圓筒狀且內徑大於嵌件I的外徑的周壁部25b(相當於本說明書的“壓抵部”)。即,與上側周壁部14h同樣地,可通過將嵌件I的外周面壓抵于周壁部25b,而使鉤3b卡合於缺口N。For example, in the
另外,第一實施方式的嵌件供給裝置1A也可構成為,在變更相對於嵌件I的外周面的嵌件按壓構件15的壓抵力時,對按壓構件驅動馬達19的旋轉量進行控制,由此改變被連結構件16壓縮的彈性體17的撓曲量而變更壓抵力,但也可省去彈性體17,而可利用按壓構件驅動馬達19直接使嵌件按壓構件15旋轉,並基於驅動按壓構件驅動馬達19時的電流值改變壓抵力。另外,也可將以按壓構件驅動馬達19為代表的所述馬達置換為其他驅動機構(例如氣缸)進行驅動,並且改變其氣壓,由此改變壓抵力。In addition, the
另外,由第三實施方式的嵌件供給裝置1C中的底部24b及下側周壁部24c形成圓筒孔形狀,但也可不為始終維持圓筒孔形狀的結構。例如底部24b可為在少許負載下即會變形的板狀的海綿,在所述情形時,除了利用嵌件I的自重以外,也利用旋轉工具對嵌件I的靠近而施加下方向的微小的推壓力,由此海綿變形產生凹坑,所述凹坑成為下側周壁部24c,由此,結果能夠將嵌件I的下端部止轉保持。In addition, although the cylindrical hole shape is formed by the
另外,在第一實施方式至第五實施方式中,說明了供給包括缺口作為卡合部的嵌件、被稱為所謂無尾螺紋嵌件的嵌件的供給裝置,但本發明的嵌件供給裝置可供給的嵌件並不限定於所謂無尾螺紋嵌件,也可為其他形態的嵌件。例如對於如日本專利特開2008-38937所提出那樣,即使包括被稱為舌片的卡合部,相對於有插入工具的卡合部越過嵌件的卡合部(舌片)之虞的嵌件,本發明的效果得以有效地發揮。In addition, in the first to fifth embodiments, the supply device for supplying an insert including a notch as an engaging portion, an insert called a so-called non-threaded insert, was described, but the insert supply of the present invention The inserts that can be supplied by the device are not limited to the so-called backless inserts, and other types of inserts may be used. For example, as proposed in Japanese Patent Laid-Open No. 2008-38937, even if an engaging portion called a tongue piece is included, there is a risk that the engaging portion of the insertion tool will pass over the engaging portion (the tongue piece) of the insert. Therefore, the effect of the present invention can be effectively exerted.
1A~1E:嵌件供給裝置 2A~2D:嵌件插入裝置 3:嵌件插入工具 3a:公螺紋部 3b:鉤 3c:旋轉驅動器部 4:嵌件插入機器人 5:X平臺 5a:X驅動馬達 6a:旋轉馬達 6b:轉矩感測器 7:Z單元 7a:Z驅動馬達 8:Y單元 8a:Y驅動馬達 9:機器人控制部 10:教示/操作裝置 11:程式/教示資料存儲部 12:碗式給料機 13:直進給料機 14:排放器 14a、14d:切口部 14b、14e、22c、24b:底部 14c、22d:側壁部 14f、24c:下側周壁部(保持部) 14g:階差部 14h、24e:上側周壁部(壓抵部) 15、23:嵌件按壓構件(壓抵部) 16:連結構件(壓抵力變更機構) 17:彈性體(壓縮彈簧、壓抵力變更機構) 18:排放器旋轉馬達 19:按壓構件驅動馬達(移動部、壓抵力變更機構) 20:供給裝置控制部 21:振動裝置 22、24、25:嵌件供給托架 22a:嵌件插入孔 22b:凹部 24a、25a:孔部 24d:擴徑部 25b:周壁部(壓抵部) D:深度 I:嵌件 N:缺口 W:工件 1A to 1E: Insert supply device 2A to 2D: Insert Insertion Device 3: Insert Insertion Tool 3a: Male thread part 3b: Hook 3c: Rotary drive section 4: Insert Insert Robot 5:X Platform 5a: X drive motor 6a: Rotary motor 6b: Torque sensor 7: Z unit 7a: Z drive motor 8: Y unit 8a: Y drive motor 9: Robot Control Department 10: Teaching/operating device 11: Program/teaching data storage 12: Bowl Feeder 13: Straight feeder 14: Discharger 14a, 14d: Cutout part 14b, 14e, 22c, 24b: Bottom 14c, 22d: side wall 14f, 24c: Lower peripheral wall portion (holding portion) 14g: Step part 14h, 24e: Upper peripheral wall part (pressing part) 15, 23: Insert pressing member (pressing part) 16: Connecting member (pressing force changing mechanism) 17: Elastomer (compression spring, pressing force changing mechanism) 18: Ejector rotation motor 19: Pressing member drive motor (moving part, pressing force changing mechanism) 20: Supply device control unit 21: Vibration device 22, 24, 25: Insert supply bracket 22a: Insert insertion hole 22b: Recess 24a, 25a: Hole 24d: Expansion part 25b: Peripheral wall part (pressing part) D: depth I: Insert N: Notch W: workpiece
圖1是包括本發明的嵌件供給裝置的第一實施方式的嵌件插入裝置的概略圖。 圖2是圖1所示的嵌件供給裝置的概略圖。 圖3是圖1所示的嵌件供給裝置與嵌件插入裝置的框圖。 圖4是表示利用圖1所示的嵌件插入工具拾取嵌件的情況的說明圖。 圖5是包括本發明的嵌件供給裝置的第二實施方式的嵌件插入裝置的概略圖。 圖6是圖5所示的嵌件供給裝置的概略圖。 圖7是圖6所示的嵌件供給裝置與嵌件插入裝置的框圖。 圖8是與包括本發明的嵌件供給裝置的第三實施方式的嵌件插入裝置相關的概略圖。 圖9是圖8所示的嵌件供給裝置的概略圖。 圖10是圖8所示的嵌件插入裝置的框圖。 圖11是表示利用圖8所示的嵌件插入工具拾取嵌件的情況的說明圖。 圖12是與包括本發明的嵌件供給裝置的第四實施方式的嵌件插入裝置相關的概略圖。 圖13是圖12所示的嵌件供給裝置的概略圖。 圖14是圖12所示的嵌件供給裝置與嵌件插入裝置的框圖。 圖15是與本發明的嵌件供給裝置的第五實施方式相關的概略圖。 FIG. 1 is a schematic view of an insert insertion device including a first embodiment of the insert supply device of the present invention. FIG. 2 is a schematic view of the insert supply device shown in FIG. 1 . FIG. 3 is a block diagram of the insert feeding device and the insert inserting device shown in FIG. 1 . FIG. 4 is an explanatory view showing a state in which an insert is picked up by the insert insertion tool shown in FIG. 1 . 5 is a schematic view of an insert insertion device including a second embodiment of the insert supply device of the present invention. FIG. 6 is a schematic view of the insert supply device shown in FIG. 5 . FIG. 7 is a block diagram of the insert feeding device and the insert inserting device shown in FIG. 6 . 8 is a schematic view related to an insert insertion device including a third embodiment of the insert supply device of the present invention. FIG. 9 is a schematic view of the insert supply device shown in FIG. 8 . FIG. 10 is a block diagram of the insert insertion device shown in FIG. 8 . FIG. 11 is an explanatory diagram showing a state in which an insert is picked up by the insert insertion tool shown in FIG. 8 . 12 is a schematic view related to an insert insertion device including a fourth embodiment of the insert supply device of the present invention. FIG. 13 is a schematic view of the insert supply device shown in FIG. 12 . FIG. 14 is a block diagram of the insert feeding device and the insert inserting device shown in FIG. 12 . FIG. 15 is a schematic diagram related to a fifth embodiment of the insert supply device of the present invention.
1A:嵌件供給裝置 1A: Insert supply device
12:碗式給料機 12: Bowl Feeder
13:直進給料機 13: Straight feeder
14:排放器 14: Discharger
14a:切口部 14a: Incision part
15:嵌件按壓構件(壓抵部) 15: Insert pressing member (pressing part)
16:連結構件(壓抵力變更機構) 16: Connecting member (pressing force changing mechanism)
17:彈性體(壓縮彈簧、壓抵力變更機構) 17: Elastomer (compression spring, pressing force changing mechanism)
18:排放器旋轉馬達 18: Ejector rotation motor
19:按壓構件驅動馬達(移動部、壓抵力變更機構) 19: Pressing member drive motor (moving part, pressing force changing mechanism)
I:嵌件 I: Insert
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JP2020200041A JP2022087907A (en) | 2020-12-02 | 2020-12-02 | Insert supply device |
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DE3327751A1 (en) * | 1982-08-06 | 1984-02-09 | Avdel Ltd., Welwyn Garden City, Hertfordshire | ANCHOR NUT FASTENER |
JP4018844B2 (en) | 1999-06-16 | 2007-12-05 | 日本スプリュー株式会社 | Method for manufacturing helical coil insert |
JP4030750B2 (en) * | 2001-11-21 | 2008-01-09 | 株式会社アドバネクス | Method for manufacturing tongue-less spiral coil insert |
JP4411639B2 (en) | 2005-06-21 | 2010-02-10 | 株式会社ニイガタマシンテクノ | Insert nut supply mechanism |
JP4865442B2 (en) * | 2006-08-02 | 2012-02-01 | 株式会社ツガミ | Insert screw |
KR100692200B1 (en) * | 2006-11-24 | 2007-03-12 | 우수기계공업 주식회사 | Apparatus for inserting heli coil |
KR100701782B1 (en) * | 2006-12-07 | 2007-03-29 | (주)성실기계 | Lock nut |
FR2947596B1 (en) * | 2009-07-06 | 2015-09-25 | Airbus Operations Sas | TAPPED INSERT FOR CYLINDRICAL BORING AND INSTALLATION EQUIPMENT OF SUCH AN INSERT |
KR20110071304A (en) * | 2009-12-21 | 2011-06-29 | 이재익 | Supply band to be helicoil to supply helicoil automatically |
TWI542452B (en) * | 2010-07-30 | 2016-07-21 | 日本史普魯股份有限公司 | Insertion tool for tangless spiral coil insert |
CN202023820U (en) * | 2010-08-25 | 2011-11-02 | 华和平 | Nut locking and anti removing device and special dismounting tool thereof |
KR20130006223U (en) * | 2012-04-19 | 2013-10-29 | (주)지에스티산업 | Unlocking device for loosening prevention nut |
JP5815471B2 (en) * | 2012-05-29 | 2015-11-17 | 日本スプリュー株式会社 | Tongue-free spiral coil insert extraction tool |
CN107206479B (en) * | 2014-03-31 | 2020-06-12 | 伯尔霍夫连接技术有限公司 | Casting mould, insert for a casting mould, casting and method for casting a casting |
JP2016007695A (en) | 2014-06-24 | 2016-01-18 | 株式会社ヤナギハラメカックス | Apparatus for automatically feeding and inserting tongueless-component |
JP5946202B1 (en) * | 2015-01-07 | 2016-07-05 | 株式会社松永工基 | After construction anchor |
CN106304700B (en) * | 2015-05-13 | 2019-03-22 | 纬创资通(中山)有限公司 | Embedded connecting support and preparation method thereof and base portion, combined shell |
CN205834671U (en) * | 2016-06-24 | 2016-12-28 | 西安博瓦工业自动化设备有限公司 | A kind of steel-wire screw-socket installs equipment |
DE102017209844A1 (en) * | 2016-07-01 | 2018-01-04 | Ford Global Technologies, Llc | Blind rivet nut, mounting arrangement with a blind rivet nut and fastening method |
CN208322598U (en) * | 2018-05-24 | 2019-01-04 | 常州信息职业技术学院 | A kind of swivel nut feeding device |
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