TW202221429A - Device for detecting and processing abnormality of rolling door module and method thereof - Google Patents

Abstract

A device for detecting and processing abnormality of rolling door module is used to detect whether the state of the rolling door module is abnormal and display the detected abnormal result. It includes a sensor, a memory, a reference value preset unit, a relative difference amount preset unit, an absolute difference amount preset unit, a processor and abnormal display device. The sensor is used to detect the rolling door module to obtain a value. The reference value is built in the reference value preset unit, and the processor is used to determine whether the difference between the value and the reference value is within the error range. The accumulated N values is recalculated to obtain a new reference value. Whether the difference between the new reference value and the old reference value is within the preset range of relative difference amount is determined. Whether the new reference value is within the preset range of absolute difference amount is determined. A signal is sent to the abnormal display device according to the judgment result to display the abnormal message.

Description

Rolling door module abnormality detection processing device and method thereof

A rolling door state perception processing device and method thereof, in particular, a rolling door module abnormality detection and processing device that utilizes the detection of current changes during the operation of the rolling door module to evaluate whether the abnormality is abnormal and to display the abnormality, and the same method.

Now the common movable electric iron doors are mainly divided into two categories: electric iron rolling doors and folding fence doors. In addition to allowing users to pass through, electric iron rolling doors are also generally designed to allow cars to enter and exit. It is widely used in garages, shopping malls, homes or factories and other places. Since the electric iron rolling door is equipped with an automatic winding and folding mechanism, the user only needs to operate the controller or remote control and other tools to drive the motor to drive the electric iron rolling door to open or roll and fold, so as to achieve The purpose of opening and closing the door.

However, the existing general electric iron rolling door only has the function of opening and closing the door. Therefore, when an abnormality or failure occurs in the electric iron rolling door, the maintenance personnel are usually notified to the scene first. The maintenance personnel usually have to disassemble the motor or controller to understand the abnormality or failure, and then install the parts back in sequence after maintenance, which not only wastes time but also wastes maintenance costs.

Therefore, how to solve the above-mentioned problems and deficiencies of the prior art is the subject that the relevant industry is eager to develop.

The main purpose of the present invention is to use hardware detection and software processing to find abnormal signs in the operation of the rolling door module, and display the abnormal signs at appropriate positions, so that maintenance personnel can refer to this signal to carry out repair or maintenance, which can save the time and cost of maintenance.

In order to achieve the above object, the abnormality detection and processing device of the rolling door module of the present invention is used to detect whether the state of the rolling door module is abnormal, and display the abnormal result of the detection, and the rolling door module includes a rolling door. , motor, control board, micro switch and track, the motor obtains power through the control of the control board to drive the rolling door, the rolling door moves along the track and locates the opening and closing position through the micro switch, which is characterized in that: The door module abnormal detection and processing device includes a sensor, a memory, a reference value preset unit, a processor and an abnormal display; the sensor is used to detect the rolling door module to obtain the value of the rolling door module; the memory uses The value of the rolling door module obtained by the sensor is temporarily stored; the reference value presetting unit is used to build a reference value; the processor is connected to the sensor, the memory and the reference value presetting unit, which is used for Judging whether the difference between the numerical value and the reference value is within the error range, and sending a signal according to the judgment result; the abnormal display is used for receiving the signal from the processor and displaying the abnormal message.

In order to achieve the above-mentioned purpose, the method for detecting and processing the abnormality of the rolling door module of the present invention is used to detect whether the state of the rolling door module is abnormal or not, and it cooperates with a sensor, a processor, a memory and a reference value. The preset unit and an abnormal display are used. The reference value preset unit has a built-in reference value. The abnormal detection and processing method of the rolling door module includes the following steps: (a) Using a sensor to detect the rolling door module to obtain the rolling door module The value of the gate module is returned to the processor; (b) the processor temporarily stores the value backup in the memory; and (c) determines whether the difference between the value and the reference value is within the error range, if not, then Send a signal to the abnormal display to display an abnormal message, if so, return to repeat the above-mentioned step (a).

In order to achieve the above-mentioned purpose, the method for detecting and processing the abnormality of the rolling door module of the present invention is used to detect whether the state of the rolling door module is abnormal or not, and it cooperates with a sensor, a processor, a memory and a reference value. The preset unit, a relative difference preset unit, an absolute difference preset unit, and an abnormal display are used. The reference value preset unit has a built-in reference value, and the relative difference preset unit has a built-in relative difference. The preset range value, the absolute difference preset unit has a built-in absolute difference preset range value, and the abnormal detection processing method of the rolling door module includes the following steps: (a) using a sensor to detect the rolling door module to Obtain the value of the rolling door module and return it to the processor; (b) temporarily store the value in the memory through the processor; (c) determine whether the difference between the value and the reference value is within the error range, if not, Then give up the value, if so, store the value in the memory; (d) determine whether N values have been accumulated, if not, return to and repeat the above steps (a), (b) and (c) until Accumulate N values, if so, use the N values to recalculate to obtain a new reference value and clear the N values; and (e) determine whether the relative difference between the new reference value and the old reference value is relative The difference amount is within the preset range value.

The following describes in detail with specific embodiments, when it is easier to understand the purpose, technical content, characteristics and effects of the present invention.

Please refer to the first figure and the second figure, which are the abnormality detection and processing device 1 of the rolling door module of the present invention, which is used to detect whether the state of the rolling door module 2 is abnormal, and display the abnormal result of the detection. , and the rolling door module 2 includes a rolling door 21, a motor 22, a control board 23, a micro switch 24 and a track 25, wherein the motor 22 obtains power through the control of the control board 23 to drive the rolling door 21. The rolling door 21 The system moves along the track 25 and locates the opening and closing position through the micro switch 24 .

The rolling door module abnormality detection and processing device 1 includes a sensor 11, a memory 12, a reference value preset unit 13, a relative difference preset unit 14, an absolute difference preset unit 15, a processing The sensor 16 and an abnormal display 17, wherein the sensor 11 is used to detect the rolling door module 2 to obtain the value of the rolling door module 2, and the memory 12 is used to temporarily store the rolling door module obtained by the sensor 11. 2, the reference value preset unit 13 is used for building a reference value, the relative difference amount preset unit 14 is used for building a relative difference amount preset range value, and the absolute difference amount preset unit 15 is used for building a Absolute difference preset range value. The processor 16 is connected to the sensor 11, the memory 12, the reference value preset unit 13, the relative difference preset unit 14 and the absolute difference preset unit 15, which are used to determine whether the difference between the numerical value and the reference value is Within the error range, recalculate the accumulated N values to obtain a new reference value, determine whether the relative difference between the new reference value and the old reference value is within the preset range of relative difference, and determine the new reference Whether the value is within the preset range of the absolute difference amount, and send a signal according to the judgment result, and the abnormal display 17 is used to receive the signal from the processor 11 and display the abnormal message, so that the maintenance personnel can refer to the abnormal message To immediately repair or troubleshoot the abnormal part, it can effectively save the time and cost of maintenance. In this embodiment, the abnormality display 17 can display a clear signal to the maintenance personnel to know the abnormality, such as sound or light, but it is not limited to this, and can also be displayed in the form of panel display information.

Please refer to the third figure, which is a method for detecting abnormality of the rolling door module, which is used to detect whether the state of the rolling door module 2 is abnormal, which cooperates with a sensor 11, a processor 16, a memory 12, A reference value presetting unit 13 and an abnormality display 17 are used, and a reference value is built in the reference value presetting unit 13. The abnormality detection processing method of the rolling door module includes the following steps: In step 301, use the sensing The device 11 detects the roller door module 2 to obtain the value of the roller door module 2 and returns it to the processor 16; in step 302, the processor 16 temporarily stores the value backup in the memory 12; in step 303, Determine whether the difference between the numerical value and the reference value is within the error range, if not, go to step 304, send a signal to the abnormal display 17 to display an abnormal message, if so, return to repeat step 301. It can be understood that this method can be implemented in conjunction with the abnormality detection and processing device 1 of the rolling door module, but since this method does not perform steps such as automatic correction of the reference value, it is not required in actual hardware requirements. A relative difference amount preset unit 14 and an absolute difference amount preset unit 15 are provided.

Please refer to FIG. 4 , which is another method for detecting and processing the abnormality of the rolling door module, which is used to detect whether the status of the rolling door module 2 is abnormal. It cooperates with a sensor 11 , a processor 16 and a memory 12. A reference value preset unit 13, a relative difference preset unit 14, an absolute difference preset unit 15 and an abnormal display 17 are used, and the reference value preset unit 13 has a built-in reference value, the relative difference The quantity presetting unit 14 has a built-in relative discrepancy pre-set range value, and the absolute discrepancy quantity pre-setting unit 15 has a built-in absolute discrepancy quantity pre-set range value. The method for detecting abnormality of the roller door module includes the following steps: In step 401 , the sensor 11 is used to detect the roller door module 2 to obtain the value of the roller door module 2 and return it to the processor 16 ; in step 402 , the processor 16 temporarily stores the value backup in the memory body 12; in step 403, determine whether the difference between the value and the reference value is within the error range, if not, proceed to step 404 to discard the current value, if so, proceed to step 405 to store the current value to memory Body 12; in step 406, it is judged whether N values have been accumulated, if not, return to and repeat the above steps 401, 402, 403, 404 and 405 until N values are accumulated, if so, go to step 407 , use N values to recalculate to obtain new reference values and clear N values; in step 408, determine whether the relative difference between the new reference value and the old reference value is within the preset range of the relative difference, If not, go to step 409, send a first signal to the abnormal display 17 to display a first abnormal message, if so, go to the following step 410; in step 410, determine whether the new reference value is an absolute value The difference amount is within the preset range value, if not, go to step 411, send a second signal to the abnormal display 17 to display a second abnormal message, and go to step 412, give up the new reference value and continue to use the old reference value, then return to repeating step 401 , if so, go to step 413 , overwrite the old reference value with the new reference value, and then return to repeating step 401 . In addition, step 411 and step 412 do not limit the sequence relationship between each other, and can be performed simultaneously or not simultaneously. It can be understood that this method can be implemented in conjunction with the abnormality detection and processing device 1 of the rolling door module. Compared with the method in the third figure above, this method has more steps of automatic acquisition, comparison and correction of the old and new reference values, so the relative difference amount preset unit 14 and the absolute difference amount are also added in terms of hardware requirements. Preset unit 15 and other structures.

It can be understood that the sensor 11 may include a current detection element 111 , a voltage detection element 112 , a position detection element 113 and a timing element 114 to detect the rolling door 21 , Motor 22 , control board 23 , micro switch 24 or track 25 . For example, the current detection element 111 is used to detect the motor 22, and the value that can be obtained is a real-time current value, and the reference value built in the reference value presetting unit 13 includes a current reference value. If the position detection element 113 and the timing element 114 are used to detect the rotating shaft of the rolling door 21 or the motor 22, the values that can be obtained are a limit position value, a travel time value or a rotation time value, which are built into the reference value. The reference value of the preset unit 13 includes a limit position reference value or a travel time reference value. Similarly, if the current detection element 111 and the voltage detection element 112 are used to detect the control board 23 , the value that can be obtained is a real-time voltage value or a real-time current value, and the built-in reference value preset unit 13 The reference value includes a real-time voltage reference value or a real-time current reference value. If the position detection element 113 is used to detect the rolling door 21 , the value that can be obtained is a door closing position value, and the reference value built in the reference value presetting unit 13 includes a door closing position reference value.

Therefore, when the rolling door 21 does not run smoothly, it is possible that the spring is fatigued, the motor is weak, or the track is deformed, which will cause the real-time current value of the motor 22 detected by the current detection element 111 to increase abnormally. The abnormal detection processing method can immediately notify the user of this abnormal situation with a clear signal. Similarly, when the rolling door 21 does not reach the positioning point, it may be insufficient or over-rolled, which will cause the limit position value of the rolling door 21 detected by the position detection element 113 to deviate from the reference value, or the rolling door When the walking time of 21 is too long, there may be foreign objects or rust, which will cause the walking time of the rolling door 21 detected by the timing element 114 to exceed the reference value. The test processing method immediately informs the user of this abnormal situation with a clear signal.

To sum up, the present invention can use different detection elements included in the sensor to obtain different values for various abnormal situations of the rolling door module, and then process the abnormality detection of the rolling door module. After the processing and analysis of the method, the abnormal signs can be found out, and the abnormal situation can be immediately notified to the user with an obvious signal, which can save the time and cost of maintenance.

Only the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, all equivalent changes or modifications made in accordance with the features and spirits described in the scope of the application of the present invention shall be included in the scope of the application for patent of the present invention.

1: Rolling door module abnormal detection and processing device 11: Sensor 111: Current detection element 112: Voltage detection components 113: Position detection components 114: Timing element 12: Memory 13: Reference value preset unit 14: Preset unit of relative difference amount 15: Absolute difference preset unit 16: Processor 17: Abnormal display 2: Rolling door module 21: Rolling Door 22: Motor 23: Control board 24: Micro switch 25: Orbit 301~304: Steps 401~413: Steps

The first figure is a perspective view of the components of the rolling door module of the present invention. The second figure is a block diagram of the abnormality detection and processing device of the rolling door module of the present invention. Figure 3 is a schematic diagram showing the flow steps of the method for detecting abnormality of a rolling door module according to the present invention. FIG. 4 is a schematic flow chart of another method for detecting and processing an abnormality of a rolling door module according to the present invention.

1: Rolling door module abnormal detection and processing device

11: Sensor

111: Current detection element

112: Voltage detection components

113: Position detection components

114: Timing element

12: Memory

13: Reference value preset unit

14: Preset unit of relative difference amount

15: Absolute difference preset unit

16: Processor

17: Abnormal display

2: Rolling door module

Claims (10)

A rolling door module abnormality detection and processing device is used to detect whether the state of the rolling door module is abnormal, and display the detected abnormal results, and the rolling door module includes a rolling door, a motor, and a control board , a micro switch and a track, the motor obtains power through the control of the control board to drive the rolling door, the rolling door moves along the track and locates the opening and closing position through the micro switch, characterized in that the The abnormal detection and processing device of the rolling door module includes: a sensor for detecting the rolling door module to obtain the value of the rolling door module; a memory for temporarily storing the value of the rolling door module obtained by the sensor; a reference value preset unit for building a reference value; a processor, connected to the sensor, the memory and the reference value presetting unit, used for judging whether the difference between the value and the reference value is within an error range, and sending a signal according to the judgment result ;as well as An abnormal display is used for receiving the signal from the processor and displaying abnormal information. The abnormality detection and processing device for a rolling door module according to claim 1, further comprising a relative difference preset unit for building a relative difference preset range value, and the processor is connected to the relative difference preset The setting unit is used to recalculate the accumulated N values to obtain a new reference value and to determine whether the relative difference between the new reference value and the old reference value is within a preset range of the relative difference. The anomaly detection and processing device for a rolling door module according to claim 2, further comprising an absolute difference preset unit for building an absolute difference preset range value, and the processor is connected to the absolute difference preset The setting unit is used for judging whether the new reference value is within the preset range value of the absolute difference amount. The abnormality detection and processing device for a rolling door module according to claim 1, wherein the numerical value is an instant current value, a limit position value, a travel time value, a rotation time value, an instant voltage value or a door closing position value. An abnormality detection and processing method for a rolling door module, which is used to detect whether the state of a rolling door module is abnormal, which is matched with a sensor, a processor, a memory, a reference value preset unit and an abnormal display In use, a reference value is built in the reference value presetting unit, and the abnormal detection processing method of the rolling door module includes the following steps: (a) using the sensor to detect the rolling door module to obtain the rolling door module the value of the set and return it to the processor; (b) temporarily store the value in the memory via the processor; and (c) determine whether the difference between the value and the reference value is within the error range, If not, send a signal to the abnormal display to display an abnormal message; if so, return to repeat the above step (a). An abnormality detection and processing method of a rolling door module is used to detect whether the state of a rolling door module is abnormal, which is matched with a sensor, a processor, a memory, a reference value preset unit, and a relative difference A quantity preset unit, an absolute difference preset unit, and an abnormal display are used. The reference value preset unit has a built-in reference value, and the relative difference preset unit has a built-in relative difference preset range value. The absolute discrepancy preset unit has a built-in absolute discrepancy preset range value, and the method for detecting abnormality of the rolling door module includes the following steps: (a) using the sensor to detect the rolling door module to obtain The value of the roller door module is returned to the processor; (b) the processor temporarily stores the value backup in the memory; (c) determines whether the difference between the value and the reference value is in error Within the range, if not, discard the value, if so, store the value in the memory; (d) determine whether N records of the value are accumulated, if not, return to repeat the above step (a) , (b) and (c) until the N values are accumulated, if so, use the N values to recalculate to obtain a new reference value and clear the N values; and (e) determine the new reference Whether the relative difference between the value and the old reference value is within the preset range of the relative difference. The method for detecting abnormality of a rolling door module according to claim 6, wherein in the step (e), if not, sending a first signal to the abnormality display to display a first abnormality message. The method for detecting abnormality of a rolling door module according to claim 6 or claim 7, wherein in the step (e), if so, the following steps (f) are performed, and (f) is used to determine the new benchmark Whether the value is within a preset range of absolute variance. The method for detecting an abnormality of a rolling door module according to claim 8, wherein in the step (f), if not, sending a second signal to the abnormality display to display a second abnormality message, and discarding the abnormality The new base value and continue to use the old base value. The method for detecting abnormality of a rolling door module according to claim 8, wherein in the step (f), if yes, the new reference value is overwritten with the old reference value.

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