TW202221074A - Laminated film - Google Patents

Laminated film Download PDF

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TW202221074A
TW202221074A TW110132006A TW110132006A TW202221074A TW 202221074 A TW202221074 A TW 202221074A TW 110132006 A TW110132006 A TW 110132006A TW 110132006 A TW110132006 A TW 110132006A TW 202221074 A TW202221074 A TW 202221074A
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film
resin
coating layer
mass
coating
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TW110132006A
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Chinese (zh)
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林美唯妃
箭原雅樹
山田浩司
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日商東洋紡股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters

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Abstract

To provide a film that exhibits the good physical properties of both water repellency and oil repellency while maintaining adhesion to a resin substrate film. Provided is a laminated film having, on a resin substrate film, a coating layer that contains: a binder resin; and fine particles the surfaces of which are hydrophobicized and lipophobicized, wherein the laminated film has a fluorine atom ratio of at least 20 at% in terms of atomic composition ratio, in a region where the depth from the surface of the coating layer of the laminated film is 10 nm, as measured by an X-ray photoelectron spectrometer (ESCA).

Description

積層薄膜Laminated film

本發明係關於一種積層薄膜。更詳細而言,關於一種具有撥水及撥油性的塗布積層薄膜。The present invention relates to a laminated film. In more detail, it is about a coating laminated film which has water repellency and oil repellency.

在表面顯示撥水及撥油性的材料,在需要防污性的領域中工業上是重要的。為了達成防污性,需要使污染物質與材料表面的相互作用降低,一般而言,通常藉由材料表面之撥水化或撥油化而達成。Materials exhibiting water and oil repellency on the surface are industrially important in fields requiring antifouling properties. In order to achieve antifouling properties, it is necessary to reduce the interaction between pollutants and the surface of the material. Generally speaking, it is usually achieved by water-repellent or oil-repellent on the surface of the material.

以往已知一種方法,其使用具有空隙的氧化矽(silica)微粒、或使用因形成集合體(aggregate)而具有空隙的微粒,藉以製作撥水及撥油性優異的薄膜(參考例如專利文獻1~2)。然而,一般而言,用以對薄膜表面賦予撥水及撥油性的塗布方法,有與基材之接著性低、塗布層容易脫落的問題,難以兼具足夠的撥水及撥油性及與基材之密接性。 [先前技術文獻] [專利文獻] Conventionally, a method has been known in which a thin film having excellent water and oil repellency is produced by using silica particles having voids or particles having voids due to the formation of aggregates (refer to, for example, Patent Documents 1- 2). However, in general, the coating method for imparting water and oil repellency to the film surface has the problems of low adhesion to the substrate and easy peeling of the coating layer, and it is difficult to achieve both sufficient water and oil repellency and compatibility with the substrate. The tightness of the material. [Prior Art Literature] [Patent Literature]

專利文獻1:日本特開2006-106507號公報 專利文獻2:日本特開2004-272198號公報 Patent Document 1: Japanese Patent Laid-Open No. 2006-106507 Patent Document 2: Japanese Patent Laid-Open No. 2004-272198

[發明欲解決之課題][The problem to be solved by the invention]

本發明為將以往技術的課題作為背景而完成者。亦即,本發明的目的在於提供一種薄膜,其依舊保持與樹脂基材薄膜之密接性,而顯示撥水性及撥油性均良好的物性。 [用以解決課題之手段] The present invention was made on the background of the problems of the prior art. That is, an object of the present invention is to provide a film which maintains the adhesiveness with the resin base film and exhibits good physical properties of both water repellency and oil repellency. [means to solve the problem]

本案發明人等為了達成目的而仔細探討的結果發現:藉由以下所示的手段,可解決上述課題,進而完成本發明。亦即,本發明包含以下的構成。 1.一種積層薄膜,其係於樹脂基材薄膜上具有塗布層之積層薄膜,該塗布層含有黏合劑樹脂與表面經疏水化及疏油化之微粒,其中利用X射線光電子分光裝置(ESCA)的測定中,針對從塗布層表面往內10nm的深度區域求出原子組成比率之際,氟原子的比率為20at%以上。 2.如上述1所記載之積層薄膜,其中該樹脂基材薄膜為聚對苯二甲酸乙二酯薄膜或聚萘二甲酸乙二酯薄膜。 3.如上述1或2所記載之積層薄膜,其中該表面經疏水化的微粒之平均一次粒徑為30nm~1μm。 4.如上述1至3中任一項所記載之積層薄膜,其中該黏合劑樹脂為酸改質聚烯烴樹脂或聚酯樹脂。 [發明之效果] The inventors of the present invention have found that the above-mentioned problems can be solved by the means shown below, and have completed the present invention as a result of careful examinations in order to achieve the object. That is, the present invention includes the following configurations. 1. A laminated film, which is a laminated film having a coating layer on a resin base film, the coating layer containing a binder resin and particles whose surfaces are hydrophobicized and oleophobic, wherein X-ray photoelectron spectroscopy (ESCA) is used. In the measurement of , when the atomic composition ratio is determined for a depth region of 10 nm inward from the surface of the coating layer, the ratio of fluorine atoms is 20 at % or more. 2. The laminated film according to the above 1, wherein the resin base film is a polyethylene terephthalate film or a polyethylene naphthalate film. 3. The laminated film according to 1 or 2 above, wherein the average primary particle size of the surface-hydrophobized fine particles is 30 nm to 1 μm. 4. The laminated film according to any one of 1 to 3 above, wherein the binder resin is an acid-modified polyolefin resin or a polyester resin. [Effect of invention]

本發明的積層薄膜,藉由針對從塗布層表面往內10nm的深度區域求出原子組成比率之際,氟原子的比率為20at%以上,而顯示高撥水撥油性。The laminated film of the present invention exhibits high water and oil repellency when the atomic composition ratio is determined for a depth region of 10 nm from the surface of the coating layer, and the ratio of fluorine atoms is 20 at % or more.

[用以實施發明的形態][Form for carrying out the invention]

以下詳述本發明。本發明提供一種積層薄膜,其具有塗布層表面之優異的撥水撥油性、及塗布層與樹脂基材薄膜之密接性。The present invention is described in detail below. The present invention provides a laminated film having excellent water and oil repellency on the surface of the coating layer, and adhesion between the coating layer and the resin substrate film.

(樹脂基材薄膜) 本發明中的積層薄膜係具有樹脂基材薄膜。該樹脂基材薄膜的材質沒有特別限定,從可撓性等處理性之觀點而言,較佳為樹脂薄膜。作為構成樹脂薄膜的樹脂,可舉出例如:聚乙烯、聚丙烯、聚苯乙烯、二烯系聚合物等聚烯烴類;聚對苯二甲酸乙二酯、聚對苯二甲酸丙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等聚酯類;耐綸6、耐綸6,6、耐綸6、10、耐綸12等聚醯胺類;聚甲基丙烯酸甲酯、聚甲基丙烯酸酯類、聚丙烯酸甲酯、聚丙烯酸酯類等丙烯酸酯系樹脂;聚丙烯酸系樹脂、聚甲基丙烯酸系樹脂、聚胺基甲酸酯系樹脂;乙酸纖維素、乙基纖維素等纖維素系樹脂;聚芳酯、聚芳醯胺、聚碳酸酯、聚苯硫醚、聚苯醚、聚碸、聚醚碸、聚醚醚酮、聚醚醯亞胺、聚醯亞胺、聚醯胺醯亞胺、聚苯并咪唑、聚苯并

Figure 110132006-A0304-12-0059-1
唑、聚苯并噻唑等芳香族系烴系聚合物;聚四氟乙烯、聚二氟亞乙烯等氟系樹脂;環氧樹脂、酚系樹脂、酚醛樹脂、苯并
Figure 110132006-A0304-12-0059-1
Figure 110132006-A0304-12-0000-4
樹脂等。從透明性與尺寸安定性之觀點而言,該等之中,較佳為包含聚酯樹脂或丙烯酸酯樹脂的薄膜。作為聚酯樹脂,具體而言,可舉出聚對苯二甲酸乙二酯、聚對苯二甲酸丙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等。從物性之觀點而言,該等之中,較佳為聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯,從物性與成本的平衡之觀點而言,特佳為聚對苯二甲酸乙二酯。 (Resin base film) The laminated film in this invention has a resin base film. The material of the resin base film is not particularly limited, but is preferably a resin film from the viewpoint of handling properties such as flexibility. Examples of the resin constituting the resin film include polyolefins such as polyethylene, polypropylene, polystyrene, and diene-based polymers; polyethylene terephthalate, polypropylene terephthalate, Polybutylene terephthalate, polyethylene naphthalate and other polyesters; nylon 6, nylon 6,6, nylon 6, 10, nylon 12 and other polyamides; polymethacrylic acid Acrylic resins such as methyl esters, polymethacrylates, polymethylacrylates, and polyacrylates; polyacrylic resins, polymethacrylic resins, polyurethane resins; cellulose acetate, Cellulose resins such as ethyl cellulose; polyarylate, polyaramide, polycarbonate, polyphenylene sulfide, polyphenylene ether, polysulfite, polyetherether, polyetheretherketone, polyetherimide, polyimide, polyimide imide, polybenzimidazole, polybenzyl
Figure 110132006-A0304-12-0059-1
Aromatic hydrocarbon-based polymers such as azoles and polybenzothiazoles; fluorine-based resins such as polytetrafluoroethylene and polyvinylidene fluoride; epoxy resins, phenolic resins, phenolic resins, benzoic
Figure 110132006-A0304-12-0059-1
Figure 110132006-A0304-12-0000-4
resin etc. Among these, a film containing a polyester resin or an acrylate resin is preferable from the viewpoint of transparency and dimensional stability. Specific examples of the polyester resin include polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and the like. From the viewpoint of physical properties, among these, polyethylene terephthalate and polyethylene naphthalate are preferable, and from the viewpoint of balance between physical properties and cost, polyethylene terephthalate is particularly preferable Ethylene formate.

樹脂基材薄膜,可為單層,亦可積層兩種以上的層。在積層兩種以上的層時,可積層同種或不同種的薄膜。又,也可積層樹脂組成物在樹脂基材薄膜。再者,只要在發揮本發明的效果之範圍內,則可視需要使樹脂基材薄膜中含有各種的添加劑。作為添加劑,可舉出例如:抗氧化劑、耐光劑、抗膠化劑、有機濕潤劑、抗靜電劑、紫外線吸收劑、界面活性劑等。在樹脂基材薄膜係由兩種以上的層所構成時,也可因應各層的機能而使其含有添加物。為了提升樹脂基材薄膜的滑動性或捲取性等操控性,也可使樹脂基材薄膜中含有非活性粒子。The resin base film may be a single layer, or two or more layers may be laminated. When two or more layers are laminated, the same type or different types of thin films may be laminated. In addition, the resin composition may be laminated on the resin base film. In addition, as long as the effect of this invention is exhibited, various additives can be contained in a resin base film as needed. As an additive, an antioxidant, a lightfast agent, an antigelling agent, an organic wetting agent, an antistatic agent, a ultraviolet absorber, a surfactant, etc. are mentioned, for example. When the resin base film is composed of two or more layers, an additive may be contained in accordance with the function of each layer. In order to improve the handling properties of the resin base film such as sliding property and winding property, inactive particles may be contained in the resin base film.

在本發明中,樹脂基材薄膜的厚度沒有特別限定,但較佳為5μm以上300μm以下。更佳為10μm以上280μm以下,再佳為12μm以上260μm以下。若為5μm以上,則在塗布層之積層時容易塗布,若為300μm以下,則就成本而言為有利。In the present invention, the thickness of the resin base film is not particularly limited, but is preferably 5 μm or more and 300 μm or less. More preferably, it is 10 μm or more and 280 μm or less, and even more preferably 12 μm or more and 260 μm or less. When it is 5 μm or more, it is easy to coat when the coating layer is laminated, and when it is 300 μm or less, it is advantageous in terms of cost.

作為樹脂基材薄膜的表面,可不經處理即使用,但亦可使用經進行下述而成者:電漿處理、電暈處理、火焰處理等表面處理、或塗布底漆層。As the surface of the resin base film, it may be used without treatment, but it may also be used by performing surface treatments such as plasma treatment, corona treatment, and flame treatment, or applying a primer layer.

(表面經疏水化的微粒) 本發明中的積層薄膜,在樹脂基材薄膜上直接或隔著其它層具有塗布層,前述塗布層含有表面經疏水化、疏油化的微粒。微粒的種類沒有特別限定。可使用例如:氧化矽(二氧化矽)、氧化鋁、氧化鈦、氧化鋯等至少1種。該等,可為經由任意的化合物而合成者,也可使用周知或市售物。特別是氧化矽(二氧化矽)微粒,易於後述的表面之疏水化、疏油化,而為較佳。 (surface hydrophobized particles) The laminated film in the present invention has a coating layer on the resin base film directly or via other layers, and the coating layer contains fine particles whose surfaces are hydrophobicized and oleophobic. The kind of fine particles is not particularly limited. For example, at least one of silicon oxide (silicon dioxide), aluminum oxide, titanium oxide, and zirconium oxide can be used. These may be synthesized via arbitrary compounds, and well-known or commercially available ones may be used. In particular, silicon oxide (silicon dioxide) particles are preferable because they are easy to hydrophobicize and oleophobicize the surface, which will be described later.

前述微粒為表面經疏水化、疏油化者,但疏水化的方法沒有特別限定,也可為例如:將親水性氧化物微粒藉由表面處理而疏水化者。亦即,可使用對於親水性氧化物微粒,以矽烷偶合劑等任意的試劑進行表面處理,將其表面疏水化者。The above-mentioned microparticles are those whose surface is hydrophobized or oleophobic, but the method of hydrophobization is not particularly limited. For example, hydrophilic oxide microparticles may be hydrophobized by surface treatment. That is, the hydrophilic oxide fine particles can be surface-treated with an arbitrary reagent such as a silane coupling agent to hydrophobize the surface.

氧化矽微粒所代表之微粒的疏水化方法係適當使用利用矽酮油、矽烷偶合劑及矽氮烷等周知的各種試劑的表面處理。特別是從顯示優異的撥水及撥油性之觀點而言,更佳為在表面導入1H,1H,2H,2H-全氟辛基、1H,1H,2H,2H-全氟癸基、1H,1H,2H,2H-全氟己基、3,3,3-三氟丙基等所代表的氟系官能基、甲基、乙基、正丙基、異丙基、正丁基、異丁基、二級丁基、三級丁基、辛基等所代表的烷基、或烯基、炔基、乙烯基、環己基、苯乙烯基、苯基、三甲基矽烷基等。其中,從顯示更優異的撥水及撥油性(疏油化)之觀點而言,較佳為導入1H,1H,2H,2H-全氟辛基之疏水性、疏油性氧化物微粒,特佳為導入1H,1H,2H,2H-全氟辛基之疏水性、疏油性氧化矽。The method of hydrophobizing fine particles represented by silicon oxide fine particles is a surface treatment using various known reagents such as silicone oil, silane coupling agent, and silazane as appropriate. In particular, from the viewpoint of exhibiting excellent water repellency and oil repellency, it is more preferable to introduce 1H,1H,2H,2H-perfluorooctyl, 1H,1H,2H,2H-perfluorodecyl, 1H, Fluorine functional groups represented by 1H,2H,2H-perfluorohexyl, 3,3,3-trifluoropropyl, etc., methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl , secondary butyl, tertiary butyl, octyl and other alkyl groups, or alkenyl, alkynyl, vinyl, cyclohexyl, styryl, phenyl, trimethylsilyl, etc. Among them, hydrophobic and oleophobic oxide fine particles into which 1H,1H,2H,2H-perfluorooctyl group is introduced are preferable from the viewpoint of exhibiting more excellent water repellency and oil repellency (oleophobicization), and particularly preferable For the introduction of 1H, 1H, 2H, 2H-perfluorooctyl hydrophobic, oleophobic silicon oxide.

本發明中之微粒的一次粒徑,較佳為5nm以上2μm以下,更佳為20nm以上1.5μm以下,再佳為30nm以上1μm以下。若為5nm以上,則變得容易進行在塗布層表層之凹凸形成,且容易提高後述的接觸角,而為較佳。另一方面,若為2μm以下,則變得不易引起微粒從塗布層脫落,而為較佳,而且也變得容易維持樹脂基材薄膜之透明性,而為較佳。再者,在本發明中,平均一次粒徑的大小,可根據使用掃描型電子顯微鏡或透射型電子顯微鏡等之利用顯微鏡的形態觀察之結果而進行決定。具體而言,在該等之顯微鏡觀察中,將任意選擇的20個分之微粒的直徑之平均定為平均一次粒徑。不定形之微粒的平均一次粒徑,可作為當量圓直徑進行計算。當量圓直徑為將觀察到的微粒之面積除以π,算出平方根,且乘2倍的數值。The primary particle diameter of the fine particles in the present invention is preferably 5 nm or more and 2 μm or less, more preferably 20 nm or more and 1.5 μm or less, and even more preferably 30 nm or more and 1 μm or less. If it is 5 nm or more, it becomes easy to form unevenness|corrugation in a coating layer surface layer, and it becomes easy to raise a contact angle mentioned later, and it is preferable. On the other hand, when it is 2 μm or less, it becomes difficult to cause fine particles to fall off from the coating layer, which is preferable, and it becomes easy to maintain the transparency of the resin base film, which is preferable. In addition, in this invention, the magnitude|size of an average primary particle diameter can be determined based on the result of the morphological observation by a microscope, such as a scanning electron microscope or a transmission electron microscope. Specifically, in these microscopic observations, the average of the diameters of arbitrarily selected 20/20 microparticles was defined as the average primary particle size. The average primary particle size of the amorphous particles can be calculated as the equivalent circle diameter. The equivalent circle diameter is the value obtained by dividing the area of the observed particles by π, calculating the square root, and multiplying by 2 times.

在本發明中,作為積層薄膜之塗布層表面中的撥水撥油性之指標,亦即,作為表面經疏水化、疏油化的微粒表面中之具有撥水及撥油性之官能基所致的修飾率之指標,可利用:利用X射線光電子分光裝置(ESCA)的測定結果。具體而言,可針對10nm左右的深度區域求出原子組成比率,並針對構成具有撥水及撥油性之官能基的特定原子,例如氟原子的比率進行比較。在本發明中,從顯示優異的撥水及撥油性之觀點而言,例如:在導入1H,1H,2H,2H-全氟辛基等之疏水性、疏油性氧化矽的情況,氟原子的比率,較佳為20at%以上。藉由氟原子比率為20at%以上,對於表面張力低的物質也得到良好的撥液性。更佳為25at%以上。氟原子比率沒有設定上限,但從與基材之密接性等觀點而言,較佳為50at%以下,更佳為40at%以下。In the present invention, as an index of water and oil repellency on the surface of the coating layer of the laminated film, that is, as an index of water repellency and oil repellency on the surface of the microparticles whose surfaces have been hydrophobized and oleophobic. As an index of the modification rate, the measurement result using X-ray photoelectron spectroscopy (ESCA) can be used. Specifically, the atomic composition ratio can be obtained for a depth region of about 10 nm, and the ratio of specific atoms constituting a functional group having water and oil repellency, such as fluorine atoms, can be compared. In the present invention, from the viewpoint of exhibiting excellent water repellency and oil repellency, for example, when a hydrophobic or oleophobic silicon oxide such as 1H,1H,2H,2H-perfluorooctyl is introduced, the The ratio is preferably 20 at% or more. When the fluorine atomic ratio is 20 at % or more, good liquid repellency can be obtained even for a substance with a low surface tension. More preferably, it is 25 at% or more. There is no upper limit for the fluorine atomic ratio, but from the viewpoint of adhesion to the base material, etc., it is preferably 50 at % or less, more preferably 40 at % or less.

(黏合劑樹脂) 本發明中的黏合劑樹脂,只要為可與樹脂基材薄膜良好接著的成分,則沒有特別限定。較佳為使用例如:聚酯樹脂、酸改質聚烯烴樹脂、聚胺基甲酸酯樹脂、環氧樹脂、丙烯酸樹脂等。再者,從與樹脂基材薄膜的密接性之觀點而言,較佳為在第1塗布層使用聚酯樹脂或酸改質聚烯烴樹脂,從防止撥水撥油性之降低的觀點而言,特佳為在第2塗布層使用聚酯樹脂或酸改質聚烯烴樹脂、丙烯酸矽酮樹脂。 (binder resin) The binder resin in the present invention is not particularly limited as long as it is a component that can adhere well to the resin base film. It is preferable to use, for example, polyester resin, acid-modified polyolefin resin, polyurethane resin, epoxy resin, acrylic resin, and the like. Furthermore, from the viewpoint of the adhesiveness with the resin base film, it is preferable to use a polyester resin or an acid-modified polyolefin resin for the first coating layer, and from the viewpoint of preventing a decrease in water and oil repellency, It is particularly preferable to use a polyester resin, an acid-modified polyolefin resin, or an acrylic silicone resin for the second coating layer.

作為酸改質聚烯烴樹脂,較佳為至少一部分為聚烯烴或不飽和羧酸改質聚烯烴者,更佳為不飽和羧酸改質聚丙烯、不飽和羧酸改質聚乙烯,最佳為不飽和羧酸改質聚丙烯。The acid-modified polyolefin resin is preferably at least partially polyolefin or unsaturated carboxylic acid-modified polyolefin, more preferably unsaturated carboxylic acid-modified polypropylene, unsaturated carboxylic acid-modified polyethylene, and most preferably Modified polypropylene for unsaturated carboxylic acid.

作為不飽和羧酸,較佳為馬來酸、富馬酸、丙烯酸、甲基丙烯酸、該等之酸酐,最佳為馬來酸酐、馬來酸。藉由該等,可形成與樹脂基材薄膜之密接性高的塗布層。As the unsaturated carboxylic acid, maleic acid, fumaric acid, acrylic acid, methacrylic acid, and acid anhydrides thereof are preferred, and maleic anhydride and maleic acid are preferred. By this, a coating layer having high adhesiveness with the resin base film can be formed.

酸改質烯烴樹脂的酸價,較佳為2mgKOH/g以上35mgKOH/g以下,更佳為5mgKOH/g以上35mgKOH/g以下,再佳為5mgKOH/g以上25mgKOH/g。若小於上述,則與樹脂基材薄膜之密接性降低,若為上述以上,若導致撥水撥油性之降低的酸價較下限值更大,則與樹脂或樹脂基材薄膜之密接性良好,若酸價較上限值更小,則樹脂本身的撥水撥油性活用於塗布層的撥液性,而為較佳。The acid value of the acid-modified olefin resin is preferably 2 mgKOH/g or more and 35 mgKOH/g or less, more preferably 5 mgKOH/g or more and 35 mgKOH/g or less, still more preferably 5 mgKOH/g or more and 25 mgKOH/g. If it is less than the above, the adhesiveness with the resin base film will decrease, and if it is more than the above, if the acid value that causes the reduction in water and oil repellency is larger than the lower limit value, the adhesiveness with the resin or the resin base film will be good. , if the acid value is smaller than the upper limit, the water and oil repellency of the resin itself is active in the liquid repellency of the coating layer, which is better.

作為塗布層的黏合劑樹脂使用之聚酯樹脂沒有特別限定,可適當使用東洋紡(股)公司製、Byron系列的聚酯樹脂等。The polyester resin used as the binder resin of the coating layer is not particularly limited, and polyester resins of the Toyobo Co., Ltd., Byron series, etc. can be appropriately used.

黏合劑樹脂,可混合硬化劑,且進行交聯而使用,作為使用的硬化劑,較佳為異氰酸酯、環氧、三聚氰胺、羧酸,更佳為環氧、三聚氰胺。藉由該等,可依舊維持樹脂基材薄膜之透明性,而形成包含氧化矽微粒的塗布層。The binder resin can be mixed with a hardener and used by crosslinking. As the hardener used, isocyanate, epoxy, melamine, and carboxylic acid are preferred, and epoxy and melamine are more preferred. Through these, the transparency of the resin base film can be maintained, and a coating layer containing silicon oxide particles can be formed.

(塗布層中之其它的成分) 本發明中的塗布層,亦可包含上述微粒以外的成分。具體而言,可舉出黏合劑成分、抗氧化劑、硬化劑、耐光劑、抗膠化劑、有機濕潤劑、抗靜電劑、紫外線吸收劑、界面活性劑等,且視需要可適當含有該等之成分。 (Other components in the coating layer) The coating layer in the present invention may contain components other than the above-mentioned fine particles. Specifically, binder components, antioxidants, hardeners, light-fastening agents, anti-gelling agents, organic wetting agents, antistatic agents, ultraviolet absorbers, surfactants, etc. are mentioned, and these may be appropriately contained as necessary the ingredients.

再者,從滿足塗布層與樹脂基材薄膜之密接性的觀點而言,塗布層整體的厚度,較佳為5nm以上,更佳為10nm以上,再佳為30nm以上,特佳為50nm以上。又,考慮塗布層表面的撥水撥油性或經濟性等,塗布層整體的厚度,較佳為3μm以下,更佳為2μm以下,再佳為1.5μm以下,特佳為1.2μm以下。Furthermore, from the viewpoint of satisfying the adhesiveness between the coating layer and the resin base film, the thickness of the entire coating layer is preferably 5 nm or more, more preferably 10 nm or more, still more preferably 30 nm or more, and particularly preferably 50 nm or more. The thickness of the entire coating layer is preferably 3 μm or less, more preferably 2 μm or less, still more preferably 1.5 μm or less, and particularly preferably 1.2 μm or less, considering the water and oil repellency of the coating layer surface, economical efficiency, and the like.

塗布液的固體成分,較佳為0.5質量%以上20質量%以下,更佳為1質量%以上15質量%以下,再佳為3質量%以上10質量%以下。若為上述範圍內,則基於微粒的凹凸容易顯露出塗布表層,且塗布性也為良好的理由,而為較佳。The solid content of the coating liquid is preferably 0.5 mass % or more and 20 mass % or less, more preferably 1 mass % or more and 15 mass % or less, and even more preferably 3 mass % or more and 10 mass % or less. Within the above range, the coating surface layer is likely to be exposed due to the unevenness of the fine particles, and the coating properties are also favorable, which is preferable.

對黏合劑樹脂之微粒的混合比率(黏合劑樹脂:微粒)的範圍,較佳為90:10~5:95,更佳為70:30~5:95,再佳為50:50~5:95。若為上述範圍內,則基於可形成微粒的凹凸展現於表面,但不易引起自黏合劑的脫落之狀態的理由,而為較佳。The range of the mixing ratio of the particles of the binder resin (binder resin: particles) is preferably 90:10 to 5:95, more preferably 70:30 to 5:95, still more preferably 50:50 to 5:5. 95. Within the above-mentioned range, it is preferable because the concavities and convexities of the fine particles can be formed on the surface, but it is difficult to cause a state in which the self-adhesive comes off.

(溶劑) 作為在進行塗布之際使用的溶劑,沒有特別限定,較佳為例如:水、醇類、酮類、正己烷、環己烷、甲苯、乙酸丁酯、二醇類等有機溶媒,更佳為甲苯、環己烷、己烷等有機溶媒,最佳為甲苯。藉由該等,可製作黏合劑樹脂的溶解性高,且均勻的塗布液。 (solvent) The solvent used for coating is not particularly limited, but is preferably an organic solvent such as water, alcohols, ketones, n-hexane, cyclohexane, toluene, butyl acetate, and glycols, and more preferably Organic solvents such as toluene, cyclohexane, and hexane are preferably toluene. By this, the solubility of the binder resin is high, and a uniform coating liquid can be produced.

(表面經疏水化的微粒之一次粒徑) 可根據使用掃描型電子顯微鏡或透射型電子顯微鏡等之利用顯微鏡的形態觀察之結果而進行決定。具體而言,在該等之顯微鏡觀察中,將任意選擇的20個分之粒子的直徑之平均定為平均一次粒徑。 (Primary particle size of particles whose surface is hydrophobized) It can be determined based on the results of morphological observation with a microscope, such as a scanning electron microscope or a transmission electron microscope. Specifically, in these microscopic observations, the average of the diameters of arbitrarily selected 20/20 particles was defined as the average primary particle size.

(酸價之測定方法) 本發明中的酸價(mgKOH/g-resin)為將1g的酸改質聚烯烴中和所需要的KOH量,且依據JIS K0070(1992)的試驗方法進行測定。具體而言,在溫度調整為100℃的二甲苯100g。溶解酸改質聚烯烴1g後,在同溫度將酚酞作為指示劑,以0.1mol/L氫氧化鉀乙醇溶液[商品名「0.1mol/L乙醇性氫氧化鉀溶液」、和光純藥(股)製]進行滴定。此時,將滴定所需的氫氧化鉀量換算為mg,並算出酸價(mgKOH/g)。 (Measurement method of acid value) The acid value (mgKOH/g-resin) in the present invention is the amount of KOH required to neutralize 1 g of acid-modified polyolefin, and is measured according to the test method of JIS K0070 (1992). Specifically, 100 g of xylene adjusted to a temperature of 100°C. After dissolving 1 g of acid-modified polyolefin, using phenolphthalein as an indicator at the same temperature, a 0.1 mol/L potassium hydroxide ethanol solution [trade name "0.1 mol/L ethanolic potassium hydroxide solution", Wako Pure Chemical Industries, Ltd. system] for titration. At this time, the amount of potassium hydroxide required for the titration was converted into mg, and the acid value (mgKOH/g) was calculated.

(撥水及撥油性) 利用本發明的積層薄膜之撥水及撥油性,可以周知的方法進行評價。具體而言,撥水性可藉由使用水之接觸角測定進行評價,此外,撥油性可藉由使用二碘甲烷、癸烷之接觸角測定進行評價。本發明中之較佳的對於水之接觸角的範圍為100度以上,更加為120度以上。對於水的接觸角越大越好,上限沒有特別限制,但就現實而言,170度左右為上限。若水的接觸角為100度以上,則顯示優異的撥水性,而為較佳,若為120度以上,則顯示與聚四氟乙烯(PTFE)所代表之以往的氟系樹脂薄片同等以上的撥水性,而為較佳。又,本發明中之較佳的二碘甲烷之接觸角的範圍為60度以上,更佳為90度以上。二碘甲烷的接觸角越大越好,上限沒有特別限制,但就現實而言,160度左右為上限。若二碘甲烷的接觸角為60度以上,則從可賦予可抑制油污等之撥油性的觀點而言為較佳,若為90度以上,則顯示與以往的氟系樹脂薄片同等以上之撥油性,因而更佳。本發明中之較佳的對於癸烷之接觸角的範圍為30度以上,更佳為40度以上。對於癸烷之接觸角越大越好,上限沒有特別限制,但就現實而言,150度左右為上限。若癸烷的接觸角為40度以上,則顯示優異的撥油性,而為較佳,若超過40度,則顯示與聚四氟乙烯(PTFE)所代表之以往的氟系樹脂薄片同等以上的撥水性,而為較佳。 (water and oil repellency) The water repellency and oil repellency of the laminated film of the present invention can be evaluated by a known method. Specifically, water repellency can be evaluated by contact angle measurement using water, and oil repellency can be evaluated by contact angle measurement using diiodomethane and decane. In the present invention, the preferable range of the contact angle to water is 100 degrees or more, and more preferably 120 degrees or more. The higher the contact angle of water, the better, and the upper limit is not particularly limited, but in reality, about 170 degrees is the upper limit. When the contact angle of water is 100 degrees or more, excellent water repellency is exhibited, which is more preferable, and when it is 120 degrees or more, the water repellency is equal to or greater than that of a conventional fluororesin sheet represented by polytetrafluoroethylene (PTFE). Aqueous is preferred. Moreover, the range of the preferable contact angle of diiodomethane in this invention is 60 degrees or more, More preferably, it is 90 degrees or more. The larger the contact angle of diiodomethane, the better, and the upper limit is not particularly limited, but in reality, about 160 degrees is the upper limit. When the contact angle of diiodomethane is 60 degrees or more, it is preferable from the viewpoint of imparting oil repellency that can suppress oil stains, etc., and when it is 90 degrees or more, it shows a repellency equal to or more than that of a conventional fluororesin sheet. Oily, so better. In the present invention, the preferred range of the contact angle to decane is 30 degrees or more, and more preferably 40 degrees or more. The higher the contact angle of decane, the better, and the upper limit is not particularly limited, but in reality, about 150 degrees is the upper limit. When the contact angle of decane is 40 degrees or more, excellent oil repellency is exhibited, and it is more preferable, and when it exceeds 40 degrees, it is equal to or more than the conventional fluororesin sheet represented by polytetrafluoroethylene (PTFE). Water repellency is better.

(積層薄膜之製造步驟) 在本發明的積層薄膜之製造中,塗布的方法沒有特別限制。例如:可依據輥塗布、凹版塗布、棒塗布、刮刀塗布、旋轉塗布、噴灑塗布、刷毛塗布等周知的方法進行製作。在以該等之方法進行塗布之際所使用的溶媒沒有特別限定,可適當選擇而使用例如:水、醇類、酮類、正己烷、環己烷、甲苯、乙酸丁酯、二醇類等有機溶媒。該等之溶媒,可單獨使用,也可混合多個而使用。對於溶媒之表面經疏水化的微粒之含量,可採用得到均勻的分散液之任意的比例進行選擇。在塗布後進行乾燥的方法。可為自然乾燥或加熱乾燥之任一者,但從工業上製造之觀點而言,更佳為加熱乾燥。乾燥溫度,只要為不對樹脂基材薄膜或塗布層的含有成分造成影響的範圍,則沒有特別限定,通常較佳為150°C以下,更佳為50°C以上140°C以下。乾燥方法沒有特別限定,可使用熱板或熱風烘箱等使薄膜乾燥之周知的方法。關於乾燥時間,根據乾燥溫度等其它的條件適當選擇,但只要為不對樹脂基材薄膜或塗布層的含有成分造成影響的範圍即可。又,塗布步驟,可為在樹脂基材薄膜之製膜後以另外的步驟進行之所謂的離線(off-line)塗布法,亦可為在樹脂基材薄膜之製造步驟內塗布塗布液在未延伸薄片或單軸延伸薄膜,且朝至少單軸方向延伸之所謂的線內(in-line)塗布法。 [實施例] (Manufacturing Steps of Laminated Films) In the production of the laminated film of the present invention, the coating method is not particularly limited. For example, it can be produced by known methods such as roll coating, gravure coating, bar coating, blade coating, spin coating, spray coating, and brush coating. The solvent used for coating by these methods is not particularly limited, and can be appropriately selected and used, for example, water, alcohols, ketones, n-hexane, cyclohexane, toluene, butyl acetate, glycols, etc. organic solvent. These solvents may be used alone, or a plurality of them may be mixed and used. The content of the hydrophobized microparticles on the surface of the solvent can be selected in an arbitrary ratio to obtain a uniform dispersion. A method of drying after coating. Either natural drying or heat drying may be used, but from the viewpoint of industrial production, heat drying is more preferable. The drying temperature is not particularly limited as long as it is a range that does not affect the components contained in the resin substrate film or the coating layer, but is usually preferably 150°C or lower, more preferably 50°C or higher and 140°C or lower. The drying method is not particularly limited, and a known method for drying a film such as a hot plate and a hot air oven can be used. The drying time may be appropriately selected according to other conditions such as the drying temperature, and may be within a range that does not affect the resin base film or the components contained in the coating layer. In addition, the coating step may be a so-called off-line coating method that is performed in a separate step after the resin substrate film is formed, or the coating solution may be applied during the production step of the resin substrate film. A so-called in-line coating method in which a sheet or a uniaxially stretched film is stretched and stretched in at least a uniaxial direction. [Example]

以下舉出具體的實施例進一步說明本發明,但本發明並沒有限定於該等實施例之態樣。首先,在本發明中說明採用的評價方法。The following specific examples are given to further illustrate the present invention, but the present invention is not limited to the aspects of these examples. First, the evaluation method employed in the present invention will be described.

(接觸角測定) 針對製作的積層薄膜之塗布層表面,測定對於溶劑的接觸角。接觸角測定係使用協和界面科學股份有限公司製的接觸角計CA-X。測定溶劑係使用純水與二碘甲烷、癸烷。水的接觸角,滴加水滴1.8μL,在10秒後進行測定。二碘甲烷的接觸角,滴加二碘甲烷的液滴0.9μL,在10秒後進行測定,癸烷的接觸角,滴加癸烷的液滴0.5μL,在10秒後進行測定。 (Contact angle measurement) The contact angle with respect to a solvent was measured about the coating layer surface of the produced laminated film. A contact angle meter CA-X manufactured by Kyowa Interface Science Co., Ltd. was used for the measurement of the contact angle. As the measurement solvent system, pure water, diiodomethane, and decane were used. For the contact angle of water, 1.8 μL of water droplets were added dropwise, and the measurement was performed after 10 seconds. The contact angle of diiodomethane was measured after 10 seconds by adding dropwise 0.9 μL of diiodomethane, and the contact angle of decane was measured by adding droplet 0.5 μL of decane after 10 seconds.

(密接性測定) 薄膜與塗布層之接著性係以使用玻璃紙膠帶的目視試驗進行判定。將寬24mm的玻璃紙膠帶貼於塗布面,以手指強力壓接後,以目視確認大力剝除之際的塗布層有無剝離。 ○:沒有看到剝離 ×:沒有看到剝離 (Adhesion measurement) The adhesion between the film and the coating layer was determined by a visual test using cellophane tape. A 24 mm wide cellophane tape was attached to the coated surface, and after being strongly pressed with fingers, the presence or absence of peeling of the coating layer at the time of vigorously peeling was visually confirmed. ○: Peeling is not seen ×: No peeling seen

(平均一次粒徑之測定) 表面經疏水化的微粒之平均一次粒徑係根據利用掃描型電子顯微鏡或透射型電子顯微鏡的觀察之結果而進行決定。具體而言,在該等之顯微鏡觀察中,將任意選擇的20個分之微粒的直徑之平均定為平均一次粒徑。不定形之微粒的平均一次粒徑,可作為當量圓直徑進行計算。當量圓直徑為將觀察到的微粒之面積除以π,算出平方根,且乘2倍的數值。 (Measurement of average primary particle size) The average primary particle size of the surface-hydrophobized fine particles is determined based on the results of observation with a scanning electron microscope or a transmission electron microscope. Specifically, in these microscopic observations, the average of the diameters of arbitrarily selected 20/20 microparticles was defined as the average primary particle size. The average primary particle size of the amorphous particles can be calculated as the equivalent circle diameter. The equivalent circle diameter is the value obtained by dividing the area of the observed particles by π, calculating the square root, and multiplying by 2 times.

(表面經疏水化及疏油化的微粒之ESCA測定) 將表面經疏水化、疏油化的微粒分散液滴加於乾淨的鋁箔紙上,並進行乾燥,在鋁箔紙上形成表面經疏水化的微粒之薄膜。此時,極力不產生表面污染而迅速地乾燥,並立刻進行採樣而供於表面組成分析。 裝置係使用K-Alpha +(Thermo Fisher Scientific公司製)。測定條件的詳細示於以下。再者,解析之際,背景之除去係以shirley法進行。又,表面組成比係定為樹脂基材薄膜之Al沒有檢測到的部位3處以上之測定結果的平均值。 ・測定條件 激發X射線:單色化AlKα射線 X射線輸出:12kV、6mA 光電子脫出角度:90度 光點尺寸:400μmΦ 路徑能量:50eV Step:0.1eV (ESCA determination of surface hydrophobized and oleophobic particles) The surface hydrophobized and oleophobic particle dispersion was added dropwise onto clean aluminum foil, and dried to form surface hydrophobized particles on the aluminum foil. the film. At this time, it dries quickly without generating surface contamination as much as possible, and sampling is performed immediately for surface composition analysis. As the apparatus, K-Alpha + (manufactured by Thermo Fisher Scientific) was used. Details of the measurement conditions are shown below. In addition, at the time of analysis, background removal was performed by Shirley's method. In addition, the surface composition ratio was determined as the average value of the measurement results of three or more locations where Al was not detected in the resin base film.・Measurement conditions Excitation X-ray: Monochromatic AlKα-ray X-ray output: 12kV, 6mA Photoelectron extraction angle: 90 degrees Spot size: 400μmΦ Path energy: 50eV Step: 0.1eV

(積層薄膜的塗布層之ESCA測定) 針對離積層薄膜之塗布層的表面10nm的深度區域進行組成分析。 裝置係使用K-Alpha +(Thermo Fisher Scientific公司製)。測定條件的詳細示於以下。再者,解析之際,背景之除去係以shirley法進行。又,表面組成比係定為3處以上之測定結果的平均值。 ・測定條件 激發X射線:單色化AlKα射線 X射線輸出:12kV、6mA 光電子脫出角度:90度 光點尺寸:400μmΦ 路徑能量:50eV Step:0.1eV (ESCA Measurement of Coating Layer of Laminated Film) The composition analysis was performed for a depth region of 10 nm from the surface of the coating layer of the laminated film. As the apparatus, K-Alpha + (manufactured by Thermo Fisher Scientific) was used. Details of the measurement conditions are shown below. In addition, at the time of analysis, background removal was performed by Shirley's method. In addition, the surface composition ratio was set as the average value of the measurement results of three or more places.・Measurement conditions Excitation X-ray: Monochromatic AlKα-ray X-ray output: 12kV, 6mA Photoelectron extraction angle: 90 degrees Spot size: 400μmΦ Path energy: 50eV Step: 0.1eV

以下舉出在實施例探討時使用的試劑類。 ・Byron(註冊商標)RV280(東洋紡製聚酯樹脂) ・MS-001(Sanwa Chemical製 甲基化三聚氰胺樹脂) ・對甲苯磺酸一水合物(東京化成工業製) ・YD128 (NIPPON STEEL Chemical & Material製 環氧樹脂) ・TETRAD(註冊商標)-X(三菱瓦斯化學製 多官能環氧樹脂) The reagents used in the examination of the examples are listed below. ・Byron (registered trademark) RV280 (Toyobo polyester resin) ・MS-001 (Methylated melamine resin manufactured by Sanwa Chemical) ・P-toluenesulfonic acid monohydrate (manufactured by Tokyo Chemical Industry Co., Ltd.) ・YD128 (Epoxy resin made by NIPPON STEEL Chemical & Material) ・TETRAD (registered trademark)-X (multifunctional epoxy resin manufactured by Mitsubishi Gas Chemical)

<酸改質聚烯烴之製造例> 在1L高壓釜,加入聚丙烯100質量份、甲苯150質量份及馬來酸酐8.5質量份、二-三級丁基過氧化物4質量份,升溫至140℃後,進一步攪拌1小時。反應結束後,將反應液投入至大量的甲基乙基酮中,使樹脂析出。將該樹脂進一步以甲基乙基酮清洗數次,除去未反應的馬來酸酐。藉由將得到的樹脂進行減壓乾燥,得到為酸改質聚烯烴之馬來酸酐改質聚丙烯(酸價12.7mgKOH/g、重量平均分子量60,000、Tm80℃)。 <Production example of acid-modified polyolefin> In a 1 L autoclave, 100 parts by mass of polypropylene, 150 parts by mass of toluene, 8.5 parts by mass of maleic anhydride, and 4 parts by mass of di-tertiary butyl peroxide were added, and the temperature was raised to 140° C., followed by stirring for a further 1 hour. After the completion of the reaction, the reaction liquid was poured into a large amount of methyl ethyl ketone to precipitate resin. The resin was further washed several times with methyl ethyl ketone to remove unreacted maleic anhydride. By drying the obtained resin under reduced pressure, maleic anhydride-modified polypropylene (acid value: 12.7 mgKOH/g, weight average molecular weight: 60,000, Tm: 80°C) was obtained as acid-modified polyolefin.

<酸改質聚烯烴溶液A-1之製造例> 在反應容器量取前述酸改質聚烯烴10質量份,對此加入甲苯90質量份,且攪拌1小時以上,藉以得到固體成分濃度為10質量%的酸改質聚烯烴溶液A-1。 <Production example of acid-modified polyolefin solution A-1> 10 parts by mass of the acid-modified polyolefin was weighed in a reaction vessel, 90 parts by mass of toluene was added thereto, and the mixture was stirred for 1 hour or more to obtain an acid-modified polyolefin solution A-1 with a solid content concentration of 10 mass %.

<酸改質聚烯烴溶液A-2之製造例> 在樣本瓶加入酸改質聚烯烴溶液A-1  23質量份、甲苯27質量份、作為交聯劑之YD128  0.2質量份、作為交聯觸媒之TETRAD(註冊商標)-X  0.02質量份,在室溫攪拌5分鐘,藉以得到固體成分濃度為5質量%的酸改質聚烯烴溶液A-2。 <Production example of acid-modified polyolefin solution A-2> 23 parts by mass of acid-modified polyolefin solution A-1, 27 parts by mass of toluene, 0.2 parts by mass of YD128 as a cross-linking agent, and 0.02 parts by mass of TETRAD (registered trademark)-X as a cross-linking catalyst were added to the sample bottle. By stirring at room temperature for 5 minutes, an acid-modified polyolefin solution A-2 having a solid content concentration of 5% by mass was obtained.

<聚酯溶液B-1之製造例> 在樣本瓶加入Byron(註冊商標)RV280(東洋紡製聚酯樹脂)20質量份、甲苯90質量份、甲基乙基酮90質量份,在室溫攪拌1小時,藉以製作聚酯溶液B-1(固體成分濃度10質量%)。 <Production example of polyester solution B-1> Polyester solution B-1 was prepared by adding 20 parts by mass of Byron (registered trademark) RV280 (polyester resin made by Toyobo), 90 parts by mass of toluene, and 90 parts by mass of methyl ethyl ketone to the sample bottle, and stirred at room temperature for 1 hour. (solid content concentration 10 mass %).

<聚酯溶液B-2之製造例> 在樣本瓶加入聚酯溶液B-1  23質量份、甲苯27質量份、作為交聯劑之三聚氰胺樹脂MS-001  0.2質量份、作為交聯觸媒之對甲苯磺酸(PTS)0.02質量份,在室溫攪拌5分鐘,藉以製作聚酯溶液B-2(固體成分濃度5質量%)。 <Production example of polyester solution B-2> Add 23 parts by mass of polyester solution B-1, 27 parts by mass of toluene, 0.2 part by mass of melamine resin MS-001 as a crosslinking agent, and 0.02 part by mass of p-toluenesulfonic acid (PTS) as a crosslinking catalyst into the sample bottle, By stirring at room temperature for 5 minutes, polyester solution B-2 (solid content concentration 5 mass %) was produced.

<氧化矽微粒分散液D-1之合成方法> 在反應容器1混合四乙氧矽烷100質量份及乙醇439質量份。在反應容器2混合乙醇179質量份、氨水(25%)13質量份、去離子水26質量份之後,將反應容器2的內容物對反應容器1滴加而轉移。此時,為了防止急劇的反應而花費10分鐘進行滴加。滴加結束後,將反應溶液於20℃下放置48小時。之後,將氨與水以蒸餾餾去,製作氧化矽微粒分散液(平均一次粒徑35nm)。之後,添加1H,1H,2H,2H-過氟辛基三氯矽烷7.5質量份與氨水(25%)7.5質量份,在65℃加熱2天,藉以製作以1H,1H,2H,2H-全氟辛基修飾的氧化矽微粒分散液D-1。為了確認氧化矽微粒分散液的固體成分濃度,在鋁杯(1.3克)量取氧化矽微粒分散液5克,且在150℃的烘箱中加熱24小時以上,藉以除去殘留溶媒之乙醇與水。若計量除去後的鋁杯則為1.55克,因此氧化矽微粒分散液5克中的固體成分,可計算為0.25克,氧化矽微粒分散液的固體成分濃度確認為5質量%。之後,在製作塗布液之際,除去氧化矽微粒分散液的乙醇,且追加與除去的乙醇同等量的甲苯,並作為甲苯分散液進行實施。再者,經表面修飾的氧化矽微粒之利用ESCA的分析之結果,C為17.8at%,F為31.9at%。 <Synthesis method of silica fine particle dispersion liquid D-1> In the reaction container 1, 100 parts by mass of tetraethoxysilane and 439 parts by mass of ethanol were mixed. After mixing 179 parts by mass of ethanol, 13 parts by mass of ammonia water (25%), and 26 parts by mass of deionized water in the reaction container 2, the contents of the reaction container 2 were added dropwise to the reaction container 1 and transferred. At this time, in order to prevent a rapid reaction, dripping was performed over 10 minutes. After the dropwise addition, the reaction solution was left to stand at 20°C for 48 hours. Then, ammonia and water were distilled off to prepare a dispersion liquid of silicon oxide fine particles (average primary particle size: 35 nm). Then, 7.5 parts by mass of 1H, 1H, 2H, 2H-perfluorooctyl trichlorosilane and 7.5 parts by mass of ammonia water (25%) were added and heated at 65° C. for 2 days to prepare 1H, 1H, 2H, 2H-perfluorooctyl trichlorosilane Fluorooctyl-modified silica particle dispersion D-1. In order to confirm the solid content concentration of the silica particle dispersion, 5 g of the silica particle dispersion was weighed in an aluminum cup (1.3 g) and heated in an oven at 150°C for more than 24 hours to remove residual solvent ethanol and water. The aluminum cup after the measurement was removed was 1.55 g, so the solid content in 5 g of the silica particle dispersion liquid was calculated to be 0.25 g, and the solid content concentration of the silica particle dispersion liquid was confirmed to be 5 mass %. Then, when preparing the coating liquid, the ethanol of the silicon oxide fine particle dispersion liquid was removed, and the same amount of toluene as the removed ethanol was added, and it was implemented as a toluene dispersion liquid. Furthermore, as a result of ESCA analysis of the surface-modified silicon oxide particles, C was 17.8 at % and F was 31.9 at %.

<微粒分散液D-2之合成方法> 在反應容器1混合四乙氧矽烷100質量份及乙醇49質量份。在反應容器2混合乙醇60質量份、氨水(25%)13質量份、去離子水536質量份之後,將反應容器2的內容物對反應容器1滴加而轉移。此時,為了防止急劇的反應而花費30分鐘進行滴加。滴加結束後,將反應溶液於20℃下放置48小時。之後,將氨與水以蒸餾餾去,製作氧化矽微粒分散液(平均一次粒徑800nm)。之後,添加1H,1H,2H,2H-過氟辛基三氯矽烷7.5質量份與氨水(25%)7.5質量份,在65℃加熱2天,藉以製作以1H,1H,2H,2H-全氟辛基修飾的氧化矽微粒分散液D-2。為了確認氧化矽微粒分散液的固體成分濃度,在鋁杯(1.3克)量取氧化矽微粒分散液5克,且在150℃的烘箱中加熱24小時以上,藉以除去殘留溶媒之乙醇與水。若計量除去後的鋁杯則為1.55克,因此氧化矽微粒分散液5克中的固體成分,可計算為0.25克,氧化矽微粒分散液的固體成分濃度確認為5質量%。之後,在製作塗布液之際,除去氧化矽微粒分散液的乙醇,且追加與除去的乙醇同等量的甲苯,並作為甲苯分散液進行實施。再者,經表面修飾的氧化矽微粒之利用ESCA的分析之結果,C為14.7at%,F為30.7at%。 <Synthesis method of particle dispersion D-2> In the reaction container 1, 100 parts by mass of tetraethoxysilane and 49 parts by mass of ethanol were mixed. After mixing 60 parts by mass of ethanol, 13 parts by mass of ammonia water (25%), and 536 parts by mass of deionized water in the reaction container 2, the contents of the reaction container 2 were added dropwise to the reaction container 1 and transferred. At this time, in order to prevent a rapid reaction, dripping was performed over 30 minutes. After the dropwise addition, the reaction solution was left to stand at 20°C for 48 hours. Then, ammonia and water were distilled off to prepare a dispersion liquid of silicon oxide fine particles (average primary particle size: 800 nm). Then, 7.5 parts by mass of 1H, 1H, 2H, 2H-perfluorooctyl trichlorosilane and 7.5 parts by mass of ammonia water (25%) were added and heated at 65° C. for 2 days to prepare 1H, 1H, 2H, 2H-perfluorooctyl trichlorosilane Fluorooctyl-modified silica particle dispersion D-2. In order to confirm the solid content concentration of the silica particle dispersion, 5 g of the silica particle dispersion was weighed in an aluminum cup (1.3 g) and heated in an oven at 150°C for more than 24 hours to remove residual solvent ethanol and water. The aluminum cup after the measurement was removed was 1.55 g, so the solid content in 5 g of the silica particle dispersion liquid was calculated to be 0.25 g, and the solid content concentration of the silica particle dispersion liquid was confirmed to be 5 mass %. Then, when preparing the coating liquid, the ethanol of the silicon oxide fine particle dispersion liquid was removed, and the same amount of toluene as the removed ethanol was added, and it was implemented as a toluene dispersion liquid. Furthermore, as a result of ESCA analysis of the surface-modified silicon oxide particles, C was 14.7 at %, and F was 30.7 at %.

<氧化矽微粒分散液D-3之合成方法> 在反應容器1混合四乙氧矽烷100質量份及乙醇439質量份。在反應容器2混合乙醇179質量份、氨水(25%)13質量份、去離子水26質量份之後,將反應容器2的內容物對反應容器1滴加而轉移。此時,為了防止急劇的反應而花費10分鐘進行滴加。滴加結束後,將反應溶液於20℃下放置48小時。之後,將氨與水以蒸餾餾去,製作氧化矽微粒分散液(平均一次粒徑35nm)。之後,添加六甲基二矽氮烷150質量份,在65℃加熱2天,藉以製作以三甲基矽烷基修飾的氧化矽微粒分散液D-3。為了確認氧化矽微粒分散液的固體成分濃度,在鋁杯(1.3克)量取氧化矽微粒分散液5克,且在150℃的烘箱中加熱24小時以上,藉以除去殘留溶媒之乙醇與水。若計量除去後的鋁杯則為1.55克,因此氧化矽微粒分散液5克中的固體成分,可計算為0.25克,氧化矽微粒分散液的固體成分濃度確認為5質量%。之後,在製作塗布液之際,除去氧化矽微粒分散液的乙醇,且追加與除去的乙醇同等量的甲苯,並作為甲苯分散液進行實施。再者,以三甲基矽烷基表面修飾的氧化矽微粒之利用ESCA的分析之結果,C為8.5at%,F小於0.1at%。 <Synthesis method of silica fine particle dispersion liquid D-3> In the reaction container 1, 100 parts by mass of tetraethoxysilane and 439 parts by mass of ethanol were mixed. After mixing 179 parts by mass of ethanol, 13 parts by mass of ammonia water (25%), and 26 parts by mass of deionized water in the reaction container 2, the contents of the reaction container 2 were added dropwise to the reaction container 1 and transferred. At this time, in order to prevent a rapid reaction, dripping was performed over 10 minutes. After the dropwise addition, the reaction solution was left to stand at 20°C for 48 hours. Then, ammonia and water were distilled off to prepare a dispersion liquid of silicon oxide fine particles (average primary particle size: 35 nm). After that, 150 parts by mass of hexamethyldisilazane was added and heated at 65° C. for 2 days to prepare a trimethylsilyl group-modified silicon oxide fine particle dispersion D-3. In order to confirm the solid content concentration of the silica particle dispersion, 5 g of the silica particle dispersion was weighed in an aluminum cup (1.3 g) and heated in an oven at 150°C for more than 24 hours to remove residual solvent ethanol and water. The aluminum cup after the measurement was removed was 1.55 g, so the solid content in 5 g of the silica particle dispersion liquid was calculated to be 0.25 g, and the solid content concentration of the silica particle dispersion liquid was confirmed to be 5 mass %. Then, when preparing the coating liquid, the ethanol of the silicon oxide fine particle dispersion liquid was removed, and the same amount of toluene as the removed ethanol was added, and it was implemented as a toluene dispersion liquid. Furthermore, as a result of ESCA analysis of silicon oxide particles surface-modified with trimethylsilyl groups, C was 8.5 at%, and F was less than 0.1 at%.

<塗布液E-1之製造例> 在樣本瓶加入且混合酸改質聚烯烴溶液A-1(固體成分濃度10質量%)40質量份、氧化矽微粒分散液D-1(固體成分濃度5質量%)40質量份、甲苯44質量份、環氧硬化劑YD128(固體成分濃度100質量%)0.2質量份、觸媒TETRAD-X(固體成分濃度100質量%)0.02質量份,藉以製作塗布液E-1(固體成分濃度5質量%)。 <Production Example of Coating Liquid E-1> Into the sample bottle, 40 parts by mass of acid-modified polyolefin solution A-1 (solid content concentration of 10 mass %), 40 mass parts of silica fine particle dispersion D-1 (solid content concentration of 5 mass %), and 44 mass parts of toluene were added and mixed. parts, epoxy hardener YD128 (solid content concentration 100 mass %) 0.2 mass part, catalyst TETRAD-X (solid content concentration 100 mass %) 0.02 mass part, to prepare coating liquid E-1 (solid content concentration 5 mass %) ).

以下如表1摻合各物質,除此以外係與塗布液E-1同樣進行,主要製作第2塗布層用的塗布液E-2至E-9。在表1表示塗布液E-1~E-9之組成。Next, each substance was blended as shown in Table 1, except that it was carried out in the same manner as the coating liquid E-1, and the coating liquids E-2 to E-9 for the second coating layer were mainly produced. Table 1 shows the compositions of coating liquids E-1 to E-9.

[表1] 得到之第2塗布層用 的塗布液 使用的 樹脂溶液 使用的 氧化矽微粒分散液 使用的 硬化劑 使用的 觸媒 摻合量(質量份) 左述 樹脂溶液 左述 微粒分散液 溶劑 左述 硬化劑 左述 觸媒 E-1 酸改質聚烯烴A-1 D-1 YD128 TETRAD-X 40 40 44 0.2 0.02 E-2 酸改質聚烯烴A-1 D-1 YD128 TETRAD-X 14 66 18 0.2 0.02 E-3 聚酯溶液B-1 D-1 MS-001 PTS 40 40 44 0.2 0.02 E-4 聚酯溶液B-1 D-1 MS-001 PTS 14 66 18 0.2 0.02 E-5 酸改質聚烯烴A-1 D-2 YD128 TETRAD-X 40 40 44 0.2 0.02 E-6 酸改質聚烯烴A-1 D-2 YD128 TETRAD-X 14 66 18 0.2 0.02 E-7 聚酯溶液B-1 D-2 MS-001 PTS 40 40 44 0.2 0.02 E-8 聚酯溶液B-1 D-2 MS-001 PTS 14 66 18 0.2 0.02 E-9 酸改質聚烯烴A-1 D-3 YD128 TETRAD-X 14 66 18 0.2 0.02 [Table 1] The obtained coating solution for the second coating layer resin solution used Silicon oxide particle dispersion used Hardener used catalyst used Blending amount (parts by mass) Left-mentioned resin solution Left-mentioned particle dispersion solvent hardener left catalyst E-1 Acid modified polyolefin A-1 D-1 YD128 TETRAD-X 40 40 44 0.2 0.02 E-2 Acid modified polyolefin A-1 D-1 YD128 TETRAD-X 14 66 18 0.2 0.02 E-3 Polyester solution B-1 D-1 MS-001 PTS 40 40 44 0.2 0.02 E-4 Polyester solution B-1 D-1 MS-001 PTS 14 66 18 0.2 0.02 E-5 Acid modified polyolefin A-1 D-2 YD128 TETRAD-X 40 40 44 0.2 0.02 E-6 Acid modified polyolefin A-1 D-2 YD128 TETRAD-X 14 66 18 0.2 0.02 E-7 Polyester solution B-1 D-2 MS-001 PTS 40 40 44 0.2 0.02 E-8 Polyester solution B-1 D-2 MS-001 PTS 14 66 18 0.2 0.02 E-9 Acid modified polyolefin A-1 D-3 YD128 TETRAD-X 14 66 18 0.2 0.02

<塗布薄膜之製作> (實施例1) 在為聚對苯二甲酸乙二酯(以下有時記載為PET薄膜)的薄膜之東洋紡酯(註冊商標)薄膜(產品編號:E5100、厚度:75μm)的電暈處理面,使用棒塗機#5,塗布聚酯溶液B-2後,在120℃乾燥10分鐘,藉以製作第1塗布層(第1塗布層之乾燥後膜厚為0.6μm)。之後,將以上述塗布液之製造例所記載的方法製作的塗布液E-1,以棒塗機#5塗布後,藉由在110℃乾燥60分鐘,製作第2塗布層,藉以得到塗布薄膜(第2塗布層的乾燥後膜厚為0.6μm)。 <Production of coating film> (Example 1) A bar coater # 5. After coating the polyester solution B-2, it was dried at 120° C. for 10 minutes to form a first coating layer (the thickness of the first coating layer after drying was 0.6 μm). After that, the coating liquid E-1 prepared by the method described in the above-mentioned coating liquid production example was coated with a bar coater #5, and then dried at 110° C. for 60 minutes to prepare a second coating layer, thereby obtaining a coating film. (The film thickness after drying of the second coating layer was 0.6 μm).

(實施例2~12) 以下將第1塗布層、第2塗布層的塗布液,如表2進行變更,藉以得到實施例2~12的塗布薄膜。 (Examples 2 to 12) Hereinafter, the coating liquids of the first coating layer and the second coating layer were changed as shown in Table 2 to obtain the coating films of Examples 2 to 12.

(實施例13) 將使用的樹脂基材薄膜變更為聚萘二甲酸乙二酯製之薄膜的Teonex(註冊商標)薄膜(產品編號:Q51、厚度38μm),除此以外係全部與實施例1同樣進行,得到實施例13的塗布薄膜。 (Example 13) The same procedure as in Example 1 was carried out, except that the resin base film used was changed to a Teonex (registered trademark) film (product number: Q51, thickness 38 μm) made of polyethylene naphthalate. Coated film of Example 13.

(比較例1) 在PET薄膜E5100的電暈處理面,將酸改質聚烯烴溶液A-2使用棒塗機#5塗布後,在120℃乾燥1分鐘,藉以得到塗布薄膜。 (Comparative Example 1) On the corona-treated surface of the PET film E5100, the acid-modified polyolefin solution A-2 was coated with a bar coater #5, and then dried at 120° C. for 1 minute to obtain a coated film.

(比較例2) 將第2塗布層變更為塗布液E-9,除此以外係全部與實施例1同樣進行,得到塗布薄膜。將各實施例、比較例的評價結果整理於表2。 (Comparative Example 2) A coating film was obtained in the same manner as in Example 1 except that the second coating layer was changed to Coating Liquid E-9. Table 2 summarizes the evaluation results of the respective Examples and Comparative Examples.

[表2] 樹脂 基材薄膜 第1塗布層 第2塗布層 接觸角 (度數) 塗布層的 F元素比率 (at%) 與基材之 密接性 塗布液 乾燥後 膜厚 (μm) 塗布液 乾燥後 膜厚 (μm) 微粒之1次 平均粒徑 (nm) 二碘甲烷 癸烷 實施例1 PET E5100 B-2 0.6 E-1 0.6 35 135.4 101.7 33.8 27.3 實施例2 PET E5100 B-2 0.6 E-2 0.6 35 140.2 105.3 40.5 30.7 實施例3 PET E5100 B-2 0.6 E-3 0.6 35 125.3 95.6 33.0 26.5 實施例4 PET E5100 B-2 0.6 E-4 0.6 35 136.8 100.9 40.9 30.3 實施例5 PET E5100 B-2 0.6 E-5 0.6 800 134.9 99.8 34.2 26.8 實施例6 PET E5100 B-2 0.6 E-6 0.6 800 138.7 104.7 38.6 30.1 實施例7 PET E5100 B-2 0.6 E-7 0.6 800 124.2 96.9 34.0 25.9 實施例8 PET E5100 B-2 0.6 E-8 0.6 800 136.8 101.4 39.8 29.7 實施例9 PET E5100 A-2 0.6 E-2 0.6 35 140.8 104.3 39.4 30.9 實施例10 PET E5100 A-2 0.6 E-4 0.6 35 135.4 99.7 41.0 31 實施例11 PET E5100 A-2 0.6 E-6 0.6 800 136.6 103.4 38.0 30.6 實施例12 PET E5100 A-2 0.6 E-8 0.6 800 135.4 103.6 40.1 29.6 實施例13 Teonex Q51 B-2 0.6 E-1 0.6 35 137.8 100.4 34.7 27.0 比較例1 PET E5100 - A-2 0.6 - 99.6 53.7 小於5 小於0.1 比較例2 PET E5100 B-2 0.6 E-9 0.6 35 121.3 86.7 小於5 小於0.1 [產業上利用之可能性] [Table 2] Resin base film 1st coating layer 2nd coating layer Contact angle (degrees) F element ratio of coating layer (at%) Adhesion to substrate coating liquid Film thickness after drying (μm) coating liquid Film thickness after drying (μm) The primary average particle size of the particles (nm) water Diiodomethane Decane Example 1 PET E5100 B-2 0.6 E-1 0.6 35 135.4 101.7 33.8 27.3 Example 2 PET E5100 B-2 0.6 E-2 0.6 35 140.2 105.3 40.5 30.7 Example 3 PET E5100 B-2 0.6 E-3 0.6 35 125.3 95.6 33.0 26.5 Example 4 PET E5100 B-2 0.6 E-4 0.6 35 136.8 100.9 40.9 30.3 Example 5 PET E5100 B-2 0.6 E-5 0.6 800 134.9 99.8 34.2 26.8 Example 6 PET E5100 B-2 0.6 E-6 0.6 800 138.7 104.7 38.6 30.1 Example 7 PET E5100 B-2 0.6 E-7 0.6 800 124.2 96.9 34.0 25.9 Example 8 PET E5100 B-2 0.6 E-8 0.6 800 136.8 101.4 39.8 29.7 Example 9 PET E5100 A-2 0.6 E-2 0.6 35 140.8 104.3 39.4 30.9 Example 10 PET E5100 A-2 0.6 E-4 0.6 35 135.4 99.7 41.0 31 Example 11 PET E5100 A-2 0.6 E-6 0.6 800 136.6 103.4 38.0 30.6 Example 12 PET E5100 A-2 0.6 E-8 0.6 800 135.4 103.6 40.1 29.6 Example 13 Teonex Q51 B-2 0.6 E-1 0.6 35 137.8 100.4 34.7 27.0 Comparative Example 1 PET E5100 none - A-2 0.6 - 99.6 53.7 less than 5 less than 0.1 Comparative Example 2 PET E5100 B-2 0.6 E-9 0.6 35 121.3 86.7 less than 5 less than 0.1 [Possibility of Industrial Use]

根據本發明,可提供一種積層薄膜,其具有優異的撥水及撥油性,且顯示防污性。利用本發明的積層薄膜,可應用至包裝、被覆、脫模素材等用途,而為有用。According to the present invention, it is possible to provide a laminated film having excellent water and oil repellency and exhibiting antifouling properties. The laminated film of the present invention is useful in applications such as packaging, coating, and mold release materials.

無。none.

無。none.

無。none.

Claims (4)

一種積層薄膜,其係於樹脂基材薄膜上具有塗布層之積層薄膜,該塗布層含有黏合劑樹脂與表面經疏水化及疏油化之微粒,其中利用X射線光電子分光裝置(ESCA)的測定中,針對從塗布層表面往內10nm的深度區域求出原子組成比率之際,氟原子的比率為20at%以上。A laminated film, which is a laminated film with a coating layer on a resin base film, the coating layer contains a binder resin and particles whose surface is hydrophobicized and oleophobic, wherein the measurement by X-ray photoelectron spectroscopy (ESCA) is used. Among them, when the atomic composition ratio is obtained for a depth region of 10 nm inward from the surface of the coating layer, the ratio of fluorine atoms is 20 at % or more. 如請求項1之積層薄膜,其中該樹脂基材薄膜為聚對苯二甲酸乙二酯薄膜或聚萘二甲酸乙二酯薄膜。The laminated film of claim 1, wherein the resin base film is a polyethylene terephthalate film or a polyethylene naphthalate film. 如請求項1或2之積層薄膜,其中該表面經疏水化的微粒之平均一次粒徑為30nm~1μm。The laminated film according to claim 1 or 2, wherein the surface hydrophobized microparticles have an average primary particle size of 30 nm to 1 μm. 如請求項1至3中任一項之積層薄膜,其中該黏合劑樹脂為酸改質聚烯烴樹脂或聚酯樹脂。The laminate film according to any one of claims 1 to 3, wherein the binder resin is an acid-modified polyolefin resin or a polyester resin.
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