TW202218887A - Decorative sheet and decorative material - Google Patents
Decorative sheet and decorative material Download PDFInfo
- Publication number
- TW202218887A TW202218887A TW110132010A TW110132010A TW202218887A TW 202218887 A TW202218887 A TW 202218887A TW 110132010 A TW110132010 A TW 110132010A TW 110132010 A TW110132010 A TW 110132010A TW 202218887 A TW202218887 A TW 202218887A
- Authority
- TW
- Taiwan
- Prior art keywords
- decorative sheet
- layer
- surface protective
- protective layer
- resin
- Prior art date
Links
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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Abstract
Description
本揭露係關於裝飾片及裝飾材。This disclosure relates to decorative sheets and decorative materials.
以往,可以藉由添加抗病毒劑來實現抗病毒性的賦予的裝飾片,存在有如下的課題:大部分的抗病毒劑被混練於樹脂而進入成形品之中,因此無法在表面上表現出抗病毒作用。 對此,有人提出了一種裝飾片,其藉由將抗病毒劑添加在裝飾片的最表面來具有優異的抗病毒性(例如,參照專利文獻1)。 [先前技術文獻] [專利文獻] Conventionally, the decorative sheet that can be imparted with antiviral properties by adding an antiviral agent has the following problem: most of the antiviral agent is kneaded into the resin and entered into the molded article, so it cannot be expressed on the surface. Antiviral effect. In this regard, a decorative sheet having excellent antiviral properties by adding an antiviral agent to the outermost surface of the decorative sheet has been proposed (for example, refer to Patent Document 1). [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特開2015-080887號公報[Patent Document 1] Japanese Patent Laid-Open No. 2015-080887
[發明欲解決之課題][The problem to be solved by the invention]
此外,在將抗病毒劑混練於成型用樹脂、塗料用樹脂的情況下,存在有例如裝飾片的適合加工性(例如彎曲加工性)容易降低這樣的問題。In addition, when an antiviral agent is kneaded into a molding resin or a coating resin, there is a problem that, for example, the suitability of the decorative sheet (eg, bending workability) tends to decrease.
本揭露的目的在於提供一種具有優異的抗病毒性且具備高適合加工性的裝飾片及裝飾材。 [用以解決課題之手段] An object of the present disclosure is to provide a decorative sheet and a decorative material having excellent antiviral properties and high suitability for processability. [means to solve the problem]
為了解決上述課題,本揭露的一態樣的裝飾片的特徵為:具備著色層、花紋圖樣層、和表面保護層,前述表面保護層具有包含抗病毒劑、和熱硬化性樹脂、紫外線硬化型樹脂或電子線硬化型樹脂當中的至少一種的第1表面保護層,相對於前述表面保護層的前述抗病毒劑的添加量為0.2質量%以上10質量%以下,前述抗病毒劑的平均粒徑為1μm以上10μm以下。 [發明之效果] In order to solve the above-mentioned problems, a decorative sheet according to an aspect of the present disclosure is characterized by comprising a colored layer, a pattern layer, and a surface protective layer, wherein the surface protective layer has an antiviral agent, a thermosetting resin, and an ultraviolet curing type. The first surface protective layer of at least one of resins or electron beam curable resins has an added amount of the antiviral agent relative to the surface protective layer of 0.2 mass % or more and 10 mass % or less, and the average particle diameter of the antiviral agent It is 1 μm or more and 10 μm or less. [Effect of invention]
若為本揭露的一態樣的裝飾片的話,便可以提供具備高耐傷性且具有抗病毒性的裝飾片及裝飾材。According to the decorative sheet of one aspect of the present disclosure, a decorative sheet and a decorative material with high scratch resistance and virus resistance can be provided.
[用以實施發明的形態][Form for carrying out the invention]
針對本揭露的一實施形態,一邊參照圖式一邊進行說明。 此處,圖式所示的構成係示意的構成,厚度和平面尺寸的關係、各層的厚度的比率等係與實物不同的。此外,以下所示的實施形態係例示供將本揭露的技術性思想具體化用的構成的實施形態,本揭露的技術性思想係構成構件的材質、形狀、構造等不限於下述者。本揭露的技術性思想能夠在申請專利範圍所記載的請求項規定的技術性範圍內增加各種改變。 An embodiment of the present disclosure will be described with reference to the drawings. Here, the configuration shown in the drawings is a schematic configuration, and the relationship between the thickness and the plane size, the ratio of the thickness of each layer, and the like are different from the actual configuration. In addition, the embodiment shown below is an example of the structure for embodying the technical idea of this disclosure, and the material, shape, structure, etc. of the technical idea of this disclosure are not limited to the following. Various changes can be added to the technical idea of the present disclosure within the technical scope specified by the claims described in the scope of the patent application.
<第1實施形態>
(裝飾片的構成)
針對本揭露的第1實施形態的裝飾片的基本構成,使用圖1進行說明。圖1係用於說明本揭露的第1實施形態的裝飾片10的一構成例之剖面圖。
如圖1所示,本揭露的一實施形態的裝飾片10係在著色層12的一面側,依序積層有花紋圖樣層13、表面保護層14。此外,表面保護層14具有第1表面保護層14a、和第2表面保護層14b。以下,針對各層詳細地進行說明。
<First Embodiment>
(Composition of decorative sheet)
The basic structure of the decorative sheet according to the first embodiment of the present disclosure will be described with reference to FIG. 1 . FIG. 1 is a cross-sectional view for explaining a configuration example of the
(著色層)
著色層12係成為裝飾片10的基材的層。在本實施形態中,作為著色層12,能夠使用熱塑性樹脂。作為熱塑性樹脂,沒有特別的限制,例如,能夠使用聚乙烯、聚丙烯、聚甲基戊烯、聚丁烯、乙烯-丙烯共聚物、乙烯-α-烯烴共聚物、丙烯-α-烯烴共聚物等的聚烯烴樹脂、或乙烯-乙酸乙烯酯共聚物、乙烯-乙烯醇共聚物、乙烯-(甲基)丙烯酸(酯)共聚物、乙烯-不飽和羧酸共聚物金屬中和物(離子化合物)等的烯烴系共聚物樹脂等的聚烯烴系樹脂、或聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚對苯二甲酸四亞甲酯(polytetramethylene terephthalate)、聚萘二甲酸乙二酯、聚對苯二甲酸乙二酯-間苯二甲酸酯共聚物、1,4-環己烷二甲醇共聚合聚對苯二甲酸乙二酯、聚芳香酯、聚碳酸酯等的聚酯系樹脂、聚(甲基)丙烯腈、聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸乙酯、聚(甲基)丙烯酸丁酯、聚丙烯醯胺等的丙烯酸系樹脂、6-尼龍、6,6-尼龍、6,10-尼龍等的聚醯胺系樹脂、聚苯乙烯、AS樹脂、ABS樹脂等的苯乙烯系樹脂、聚氯乙烯、聚乙酸乙烯酯、聚乙烯醇、聚乙烯縮醛、聚乙烯縮丁醛等的乙烯系樹脂、聚氟乙烯、聚偏氟乙烯、聚四氟乙烯、乙烯-四氟乙烯共聚物、乙烯-全氟烷基乙烯基醚共聚物等的氟系樹脂等,或者是它們當中的2種以上的混合物、共聚物、複合體、積層體等。
(colored layer)
The
此處,雖已舉出了許多熱塑性樹脂作為可用於著色層12的熱塑性樹脂,但若考量到近年來社會對環境問題的關心升高,則使用聚氯乙烯樹脂等的含有氯(鹵素)的熱塑性樹脂是不理想的,理想的是使用非鹵素系的熱塑性樹脂。特別是,從各種物性、加工性、泛用性、經濟性等方面來看,最理想的是使用聚烯烴系樹脂或聚酯系樹脂(非晶質或雙軸拉伸)作為非鹵素系的熱塑性樹脂。Here, many thermoplastic resins have been mentioned as thermoplastic resins that can be used for the
作為聚烯烴系樹脂,若從已經列舉的許多種類,根據裝飾片的使用目的等而適宜選擇來使用的話即可。特別是,最適合一般用途的是聚丙烯系樹脂,即以丙烯為主要成分的均聚物或共聚物。例如,能夠單獨使用或適宜摻合使用均聚聚丙烯樹脂、無規聚丙烯樹脂、嵌段聚丙烯樹脂等,或者能使用進一步將雜排聚丙烯適宜摻合於它們而得之樹脂等。此外,亦可以是包含丙烯以外的烯烴系單體的共聚物,例如,能夠例示具有聚丙烯結晶部且含有15莫耳%以上的丙烯以外的碳數2~20的α-烯烴,較佳為乙烯、丁烯-1,4-甲基戊烯-1、己烯-1或辛烯-1的共單體(comonomer)中的1種或2種以上的丙烯-α-烯烴共聚物等。此外,能夠適宜添加通常用於聚丙烯系樹脂的柔軟化的低密度聚乙烯、乙烯-α-烯烴共聚物、乙烯-丙烯共聚橡膠、乙烯-丙烯-非共軛二烯共聚橡膠、苯乙烯-丁二烯共聚物或其氫化物等的改質劑。What is necessary is just to select and use suitably as a polyolefin resin from the many types already listed, according to the use purpose etc. of a decorative sheet. In particular, polypropylene-based resins, ie, homopolymers or copolymers containing propylene as a main component, are most suitable for general use. For example, a homopolypropylene resin, a random polypropylene resin, a block polypropylene resin, etc. can be used alone or in a suitable blend, or a resin obtained by further blending heteroarranged polypropylene with them appropriately, etc. can be used. In addition, it may be a copolymer containing an olefin-based monomer other than propylene, and for example, it can be exemplified by having a polypropylene crystal part and containing 15 mol% or more of α-olefins other than propylene having 2 to 20 carbon atoms, preferably A propylene-α-olefin copolymer or the like of one or more of ethylene, butene-1,4-methylpentene-1, hexene-1, or octene-1 comonomers. In addition, low-density polyethylene, ethylene-α-olefin copolymer, ethylene-propylene copolymer rubber, ethylene-propylene-non-conjugated diene copolymer rubber, styrene- Modifiers for butadiene copolymers or their hydrogenated products.
另外,對於著色層12,可以根據需要而添加選自例如著色劑、填充劑、紫外線吸收劑、光穩定劑、熱穩定劑、抗氧化劑、抗靜電劑、潤滑劑、阻燃劑、抗菌劑、防黴劑、減摩劑、光散射劑及光澤調整劑等各種添加劑中的1種以上的添加劑。In addition, to the
著色層12的厚度較佳為在40μm以上150μm以下的範圍內,更佳為50μm以上130μm以下。在著色層12的厚度為40μm以上的情況下,能夠吸收成為基底的地板材的凹凸、段差等而使裝飾片10的施工完成度變得良好。此外,在著色層12的厚度為150μm以下的情況下,不會將著色層12形成所需以上的厚度而可削減裝飾片10的製造成本。The thickness of the
(花紋圖樣層)
花紋圖樣層13,係形成在著色層12上,用於附加供賦予設計性用的花紋的層,根據需要而予以設置。花紋圖樣層13,在能夠以著色層12的著色代用的情況下,也可以省略。花紋圖樣層13,係使用將染料或顏料等著色劑與適當的黏合劑(binder)樹脂一起溶解或分散於適當的稀釋溶媒中而製成的印刷墨或塗料等來形成。印刷墨或塗料等,例如,可藉由凹版印刷法或平版印刷法等各種印刷法、凹版塗布法或輥塗布法等各種塗敷法等來進行塗布。此外,作為黏合劑樹脂,例如,能夠使用胺基甲酸酯系樹脂、丙烯酸系樹脂、氯化乙酸乙烯酯系樹脂、聚醯亞胺系樹脂、硝化綿(nitrocellulose)等、或者是它們的混合物等,但當然不限於它們。此外,作為花紋,能夠使用任意的花紋,例如,能夠使用木紋花樣、石紋花樣、布紋花樣、抽象花樣、幾何圖樣、文字、記號、單色無花紋等、或者是它們的組合等。此外,為了提高裝飾片10的隱蔽性,可以在花紋圖樣層13與著色層12的層間,設置由包含許多二氧化鈦、氧化鐵等不透明顏料的不透明的印刷墨、塗料所形成的隱蔽層。
(pattern pattern layer)
The
花紋圖樣層13的厚度較佳為在1μm以上10μm以下的範圍內。在花紋圖樣層13的厚度為1μm以上的情況下,能夠清楚地進行印刷。在花紋圖樣層13的厚度為10μm以下的情況下,製造裝飾片10之際的印刷作業性提高,且能夠抑制製造成本。The thickness of the
此外,對於花紋圖樣層13,為了賦予各種功能,可以添加例如,體質顏料、塑化劑、分散劑、界面活性劑、黏著賦予劑、接著助劑、乾燥劑、硬化劑、硬化促進劑及硬化延遲劑等的功能性添加劑。In addition, in order to impart various functions to the
此外,花紋圖樣層13,例如,可以具有:為了將裝飾片10所貼附的基底的顏色.圖樣加以隱蔽而被整面上漆的著色層、和用於附加供賦予設計性用的花紋的花紋圖樣層。In addition, the
(表面保護層)
表面保護層14,係形成在花紋圖樣層13上的層,為了對裝飾片10賦予耐候性、耐傷性、耐污染性、設計性等功能所設置的層。
表面保護層14可以是單層,此外,也可以重疊複數個層來作為表面保護層14。如圖1所示,本實施形態的裝飾片10係設置有第1表面保護層14a及第2表面保護層14b這兩層來作為表面保護層14。在表面保護層14為由一層所構成的構造(單層構造)的情況下,第1表面保護層14a成為表面保護層14。
(Surface Protective Layer)
The surface
包含第1表面保護層14a及第2表面保護層14b的表面保護層14的形成方法,係將各自的層,根據硬化型樹脂的種類使用已知的塗布裝置、熱乾燥裝置及紫外線照射裝置來進行塗布及塗膜的硬化,從而形成表面保護層14。The method for forming the surface
關於彎曲加工性、耐候性、耐擦傷性、清掃性,表面保護層14具有左右其優劣的重要作用。表面保護層14係以硬化型樹脂(硬化性樹脂)為主要成分。即,較佳為樹脂成分係實質上由硬化型樹脂所構成。所謂的實質上,在例如將樹脂整體設為100質量份的情況下,係指80質量份以上。對於表面保護層14,可以根據需要而包含耐候劑、塑化劑、穩定劑、填充劑、分散劑、染料、顏料等著色劑、溶劑、紫外線吸收劑、熱穩定劑、光穩定劑、防沾黏劑、觸媒捕捉劑、著色劑、光散射劑及光澤調整劑等各種添加劑等。The surface
[第1表面保護層]
第1表面保護層14a係構成表面保護層14的層(第1表面保護層14a、第2表面保護層14b)當中,位於最表面(最外面)的層(最表層)。在本實施形態中,第1表面保護層14a包含熱硬化型樹脂、紫外線硬化型樹脂或電子線硬化型樹脂當中的至少一種。又,將電子線硬化型樹脂和紫外線硬化型樹脂統一記載為電離放射線硬化型樹脂。第1表面保護層14a一般能夠以如下的方法形成:藉由塗敷反應性樹脂來形成塗膜,之後藉由加熱、電離放射線照射來使塗膜硬化。在第1表面保護層14a中,也存在有因硬化方法的不同所造成的特性差異。例如,一般而言,以電離放射線硬化型樹脂所形成的第1表面保護層14a,由於硬化反應後的交聯度高,因此有硬度也高,耐傷性優異的傾向。另一方面,以熱硬化型樹脂所形成的第1表面保護層14a,由於交聯度較低,因此有硬度低,彎折、對基材的追隨度等的柔軟性優異的傾向。
[1st surface protective layer]
The first surface
第1表面保護層14a亦可以熱硬化型樹脂、紫外線硬化型樹脂或電子線硬化型樹脂中的任一種為主要成分。即,第1表面保護層14a的主要成分可以是熱硬化型樹脂單體,也可以是紫外線硬化型樹脂或電離放射線硬化型樹脂單體。The first surface
例如,在以裝飾片10為構件而用於複雜形狀多的門窗•分隔配件的情況下,大多要求柔軟性(例如,適合加工性)。因此,就用於例如門窗•分隔配件的裝飾片10來說,第1表面保護層14a的主要成分較佳為使用熱硬化型樹脂。此外,在裝飾片10要求耐傷性更甚於柔軟性的情況下,較佳為使用電離放射線硬化型樹脂。For example, when the
此外,第1表面保護層14a的主要成分可以是熱硬化型樹脂、紫外線硬化型樹脂及電子線硬化型樹脂的混合物。在以該混合物為主要成分的情況下,能夠依使用用途,控制第1表面保護層14a中的熱硬化型樹脂、紫外線硬化型樹脂或電子線硬化型樹脂的比率,從而根據各種用途的要求分別使用裝飾片10。Further, the main component of the first surface
例如,在將裝飾片10用於門窗•分隔配件的情況下,成為第1表面保護層14a的主要成分的熱硬化型樹脂、紫外線硬化型樹脂及電子線硬化型樹脂的混合物,較佳為含有最多的是熱硬化型樹脂。具體而言,若在該混合物中熱硬化型樹脂超過50重量%的話即可,較佳為佔70重量%以上,更佳為佔75重量%以上,再更佳為佔80重量%以上。For example, when the
此外,例如,在對裝飾片10要求耐傷性的情況下,成為第1表面保護層14a的主要成分的熱硬化型樹脂、紫外線硬化型樹脂及電子線硬化型樹脂的混合物,較佳為含有最多的是紫外線硬化型樹脂或電子線硬化型樹脂中的至少一者。具體而言,若在該混合物中紫外線硬化型樹脂或電子線硬化型樹脂超過50重量%的話即可,較佳為佔70重量%以上,更佳為佔75重量%以上,再更佳為佔80重量%以上。Further, for example, when the
依此方式,藉由相當於表面保護層14當中的最表層的第1表面保護層14a的主要成分係設為熱硬化型樹脂、紫外線硬化型樹脂及電子線硬化型樹脂的混合物,在滿足耐傷性的同時,變得很難在彎曲加工中發生表面保護層14的白化、破裂。
但是,如上述的耐擦傷性、適合加工性這樣的裝飾片10的性能並非僅取決於第1表面保護層14a所使用的樹脂的硬化方法的不同。裝飾片10的性能(此處為耐擦傷性、適合加工性),樹脂本身的材料設計、填料等添加劑的添加作用,即表面保護層14所含的各種成分的物性對性能相當有貢獻。因此,表面保護層14整體的設計漸漸變得重要。
In this way, since the main component of the first
[電離放射線硬化型樹脂]
此處,作為第1表面保護層14a所使用的電離放射線硬化型樹脂(包含紫外線硬化型樹脂及電子線硬化型樹脂),沒有特別的限定,能夠使用以下述為主要成分的透明性樹脂:在分子中包含可以藉由紫外線、電子線等電離放射線的照射來進行聚合交聯反應的自由基聚合性雙鍵之預聚物(包含寡聚物)及/或單體。這些預聚物或單體能夠使用單體或混合複數個來使用。電離放射線硬化型樹脂中的硬化反應通常是交聯硬化反應。
[Ionizing radiation curable resin]
Here, the ionizing radiation curable resin (including ultraviolet curable resin and electron beam curable resin) used for the first surface
具體而言,作為上述的預聚物或單體,可舉出:分子中具有(甲基)丙烯醯基、(甲基)丙烯醯氧基等自由基聚合性不飽和基、環氧基等的陽離子聚合性官能基等的化合物。此處,所謂的(甲基)丙烯醯基係丙烯醯基或甲基丙烯醯基的意思。Specifically, examples of the above-mentioned prepolymer or monomer include radically polymerizable unsaturated groups such as (meth)acryloyl groups and (meth)acryloyloxy groups, epoxy groups, etc. in the molecule. cationic polymerizable functional group and other compounds. Here, the so-called (meth)acryloyl group means an acryl group or a methacryloyl group.
作為具有自由基聚合性不飽和基的預聚物,例如,可舉出:聚酯(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯、(甲基)丙烯酸環氧酯、(甲基)丙烯酸三聚氰胺酯、三𠯤(甲基)丙烯酸酯、聚矽氧(甲基)丙烯酸酯等。作為它們的分子量,通常較佳為250~100000左右。Examples of the prepolymer having a radically polymerizable unsaturated group include polyester (meth)acrylate, urethane (meth)acrylate, epoxy (meth)acrylate, (Meth)acrylate melamine, tris(meth)acrylate, polysiloxane (meth)acrylate, etc. As these molecular weights, generally about 250 to 100,000 is preferable.
作為具有自由基聚合性不飽和基的單體,例如,作為單官能單體,可舉出:(甲基)丙烯酸甲酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸苯氧基乙酯等。此外,作為多官能單體,例如,可舉出:二乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基丙烷環氧乙烷三(甲基)丙烯酸酯、二新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯等。As a monomer having a radically polymerizable unsaturated group, for example, as a monofunctional monomer, methyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, (methyl) Phenoxyethyl acrylate, etc. Moreover, as a polyfunctional monomer, for example, diethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, trihydroxy Methylpropane ethylene oxide tri(meth)acrylate, dipeptaerythritol tetra(meth)acrylate, dipivalerythritol penta(meth)acrylate, dipeptaerythritol hexa(meth)acrylate ) acrylate, etc.
作為具有陽離子聚合性官能基的預聚物,例如,可舉出:雙酚型環氧樹脂、酚醛清漆型環氧化合物等的環氧系樹脂、脂肪酸系乙烯基醚、芳香族系乙烯基醚等的乙烯基醚系樹脂的預聚物。Examples of prepolymers having a cationically polymerizable functional group include epoxy resins such as bisphenol-type epoxy resins and novolak-type epoxy compounds, fatty acid-based vinyl ethers, and aromatic vinyl ethers. Prepolymers of vinyl ether-based resins, etc.
此外,作為上述的預聚物,亦較佳為由多烯和聚硫醇的組合所得到的多烯/硫醇系的預聚物。作為硫醇,例如,可舉出:三羥甲基丙烷三巰基乙酸酯、新戊四醇四巰基乙酸酯等的聚硫醇。作為多烯,例如,可舉出:在由二醇及二異氰酸酯所得到的聚胺基甲酸酯的兩端附加烯丙醇(allyl alcohol)者。In addition, the above-mentioned prepolymer is also preferably a polyene/thiol-based prepolymer obtained by combining a polyene and a polythiol. Examples of thiols include polythiols such as trimethylolpropane trimercaptoacetate and neotaerythritol tetramercaptoacetate. As a polyene, what added allyl alcohol (allyl alcohol) to both ends of the polyurethane obtained from a diol and a diisocyanate is mentioned, for example.
作為為了使電離放射線硬化型樹脂硬化而使用的電離放射線,可使用具有使電離放射線硬化型樹脂(組成物)中的分子進行硬化反應的能量的電磁波或帶電粒子。通常若使用紫外線或電子線的話即可,但也可以使用可見光線、X射線、離子線等。As the ionizing radiation used for curing the ionizing radiation-curable resin, electromagnetic waves or charged particles having energy to cause a curing reaction of molecules in the ionizing radiation-curing resin (composition) can be used. Usually, ultraviolet rays or electron beams may be used, but visible rays, X-rays, ion beams, and the like may also be used.
作為紫外線源,例如,能夠使用超高壓水銀燈、高壓水銀燈、低壓水銀燈、碳弧燈、黑光、金屬鹵化物燈等的光源。作為紫外線的波長,通常較佳為190nm以上380nm以下的範圍。As the ultraviolet light source, for example, a light source such as an ultra-high pressure mercury lamp, a high pressure mercury lamp, a low pressure mercury lamp, a carbon arc lamp, a black light, and a metal halide lamp can be used. As a wavelength of an ultraviolet-ray, the range of 190 nm or more and 380 nm or less is normally preferable.
作為電子線源,例如,能夠使用Cockcroft Walton型、Van de Graff型、共振變壓器型、絕緣芯變壓器型、或直線型、地那米(dynamitron)型、高頻型等各種電子線加速器。其中,特別是較佳為能夠照射具有100keV以上1000keV以下的範圍的能量的電子者,更佳為能夠照射具有100keV以上300keV的能量的電子者。As the electron beam source, for example, various electron beam accelerators such as Cockcroft Walton type, Van de Graff type, resonance transformer type, insulated core transformer type, linear type, dynamitron type, and high frequency type can be used. Among them, those capable of irradiating electrons having an energy in the range of 100 keV or more and 1000 keV or less are particularly preferred, and those capable of irradiating electrons having an energy of 100 keV or more and 300 keV are more preferred.
[熱硬化型樹脂]
此處作為第1表面保護層14a所使用的熱硬化型樹脂,沒有特別的限定,例如,可舉出2液硬化型胺基甲酸酯系樹脂。作為2液硬化型胺基甲酸酯系樹脂,沒有特別的限定,其中,能夠使用包含作為主劑的具有OH基的多元醇成分(丙烯酸多元醇、聚酯多元醇、聚醚多元醇、環氧多元醇等)、和硬化劑成分的異氰酸酯成分(甲苯二異氰酸酯、六亞甲基二異氰酸酯、間二甲苯二異氰酸酯)者。此外,作為熱硬化型樹脂,不限於它們,可以使用1液反應硬化型的聚胺基甲酸酯系樹脂、1液或2液反應硬化型的環氧系樹脂等。
[Thermosetting resin]
Although it does not specifically limit as a thermosetting resin used for the 1st surface
此外,表面保護層14添加有界面活性劑。界面活性劑包含陽離子性界面活性劑、兩性界面活性劑或非離子性界面活性劑中的至少一種。藉由添加有界面活性劑,能夠得到銀系抗病毒劑和表面保護層的黏合劑中的相容性變得良好,因塗敷中的抗病毒劑的沉澱等所造成的濃度變異受到抑制的裝飾片。In addition, the surface
此外,第1表面保護層14a的層厚,理想的是在3μm以上15μm以下的範圍內。若第1表面保護層14a的厚度為3μm以上的話,則耐傷性、耐磨耗性、耐候性等各種耐性提高。若第1表面保護層14a的厚度為15μm以下的話,便不需要使用所需以上的大量的樹脂材料而能夠減少成本。In addition, the layer thickness of the first surface
[抗病毒劑]
表面保護層14包含使抗病毒性提高的抗病毒劑。
抗病毒劑較佳為銀系材料。作為抗病毒劑,能夠使用向無機化合物的沸石、磷灰石、氧化鋯等物質引進銀離子、銅離子、鋅離子中的任一金屬離子而形成的抗菌性沸石、抗菌性磷灰石、抗菌性氧化鋯等的無機系抗菌劑,或者作為抗病毒劑,能夠使用吡硫鎓鋅(zinc pyrithione)、2-(4-噻唑基)-苯并咪唑、10,10-氧基雙啡㗁𠯤、有機氮硫鹵素系、吡啶-2-硫醇-氧化物等,但在抗病毒效果這點上銀系抗病毒劑較優。
此外,抗病毒劑可以是銀系材料被載持於無機材料的構成。藉此,能夠得到抗病毒效果的持久性優異的裝飾片10。
[antiviral agent]
The surface
表面保護層14中的抗病毒劑的添加量係在0.2質量%以上10質量%以下的範圍內。在抗病毒劑的添加量為0.2質量%以上的情況下,抗病毒劑有效地發揮作用,抗病毒性提高。在抗病毒劑的添加量為10質量%以下的情況下,耐傷性提高。The addition amount of the antiviral agent in the surface
抗病毒劑的平均粒徑,期望是表面保護層14的厚度的0.5倍以上2倍以下。即,在將抗病毒劑的平均粒徑設為φ,將表面保護層的厚度設為D時,期望0.5D≦φ≦2D的關係成立。在抗病毒劑的平均粒徑為表面保護層14的0.5倍以上2倍以下的情況下,抗病毒性因與抗病毒劑的接觸面積擴大、及抗病毒劑本身的表面積擴大而變得良好。
此外,抗病毒劑的平均粒徑,期望是1μm以上10μm以下。在抗病毒劑的平均粒徑為1μm以上的情況下,表面保護層14和抗病毒劑的接觸面積提高,抗病毒性變得良好。在抗病毒劑的平均粒徑為10μm以下的情況下,耐傷性提高。
The average particle diameter of the antiviral agent is desirably 0.5 to 2 times the thickness of the surface
此外,抗病毒劑的粒徑的波峰較佳為存在有複數個。具體而言,抗病毒劑的粒徑的波峰,較佳為具有2個波峰,2個波峰包含在1μm以上5μm以下的範圍內的第1波峰、和在5μm以上10μm以下的範圍內的第2波峰。此處,抗病毒劑的粒徑的第2波峰係設為比第1波峰大的值。藉由抗病毒劑的粒徑的波峰存在有複數個,抗病毒劑的填充密度進一步提高,能夠添加更多的抗病毒劑。因此,與抗病毒劑的接觸面積擴大,抗病毒劑本身的表面積也擴大,從而抗病毒性提高。Moreover, it is preferable that the peak of the particle diameter of an antiviral agent exists in plural. Specifically, the peak of the particle diameter of the antiviral agent preferably has two peaks, and the two peaks include a first peak within a range of 1 μm or more and 5 μm or less, and a second peak within a range of 5 μm or more and 10 μm or less. crest. Here, the second peak of the particle diameter of the antiviral agent is a larger value than the first peak. By having a plurality of peaks in the particle diameter of the antiviral agent, the packing density of the antiviral agent is further improved, and more antiviral agents can be added. Therefore, the contact area with the antiviral agent is enlarged, and the surface area of the antiviral agent itself is also enlarged, thereby improving the antiviral property.
此外,在本實施形態的裝飾片10中,作為例如提高耐污染性的對策,可以對裝飾片10的最表面(第1表面保護層14a)設定矽系成分(例如矽樹脂)、氟系成分(例如氟樹脂)。In addition, in the
[矽樹脂]
在使用矽樹脂的情況下,從與周圍的密合性、相容性的問題來看,較佳為使用改性矽。在構成第1表面保護層14a的硬化型樹脂係由紫外線硬化型樹脂或電子線硬化型樹脂形成的情況下,改性矽較佳為電離放射線反應性的改性矽樹脂。此外,在構成第1表面保護層14a的硬化型樹脂係由熱硬化型樹脂形成的情況下,改性矽較佳為熱反應性的改性矽樹脂。此外,在構成第1表面保護層14a的硬化型樹脂係由電離放射線硬化型樹脂及熱硬化型樹脂的混合形成的情況下,上述改性矽較佳為包含電離放射線反應性及熱反應性中的至少一者的改性矽樹脂。
[Silicone]
In the case of using a silicone resin, it is preferable to use modified silicone from the viewpoint of adhesion and compatibility with the surroundings. When the curable resin constituting the first surface
改性矽能夠分類為反應性改性矽和非反應性矽。作為熱反應性的改性矽,能夠例示:單胺改性矽、二胺改性矽、環氧改性矽、甲醇改性矽、羧基改性矽、巰基改性矽、矽醇改性矽、醇改性矽、二醇改性矽。此外,作為電離放射線反應性的改性矽,能夠例示:丙烯酸改性矽、甲基丙烯酸改性矽。此外,能夠例示:非反應性改性矽的聚醚改性矽、芳烷基改性矽、長鏈烷基改性矽、高級脂肪酸酯改性矽。此外,作為這些改性矽製造商,可舉出:信越化學工業股份有限公司、Toray.Dow Corning股份有限公司、Momentive.Performance.Materials.Japan合資公司、旭化成Wacker Silicone股份有限公司等。Modified silicon can be classified into reactive modified silicon and non-reactive silicon. Examples of the thermally reactive modified silicon include monoamine-modified silicon, diamine-modified silicon, epoxy-modified silicon, methanol-modified silicon, carboxyl-modified silicon, mercapto-modified silicon, and silanol-modified silicon. , alcohol modified silicon, glycol modified silicon. In addition, as the modified silicon reactive to ionizing radiation, acrylic modified silicon and methacrylic modified silicon can be exemplified. In addition, non-reactive modified silicon, polyether-modified silicon, aralkyl-modified silicon, long-chain alkyl-modified silicon, and higher fatty acid ester-modified silicon can be exemplified. In addition, as these modified silicon manufacturers, Shin-Etsu Chemical Industry Co., Ltd., Toray. Dow Corning Co., Ltd., Momentive. Performance. Materials. Japan joint venture, Asahi Kasei Wacker Silicone Co., Ltd., etc.
[氟樹脂]
氟樹脂係以表現出最小等級的表面張力而聞名,適合作為耐污染材料。作為第1表面保護層14a所含有的氟樹脂,例如,可舉出:四氟乙烯樹脂、四氟乙烯-乙烯共聚物、聚偏二氟乙烯等,除此之外,也能夠使用許多衍生物。此外,作為這些氟樹脂的製造商,可舉出:Daikin工業股份有限公司、三井.DUPONT FLUOROCHEMICALS股份有限公司等。第1表面保護層14a所含有的氟樹脂的量較佳為10質量份以上100質量份以下。更佳為20質量份以上。此處,氟樹脂本身可以是硬化型樹脂。即,氟樹脂的一部分可以兼作表面保護層14(第1表面保護層14a、第2表面保護層14b)的主要成分的硬化型樹脂的一部分。例如,第2表面保護層14b的樹脂成分可以全部是氟樹脂。
[Fluororesin]
Fluorine resins are known for exhibiting the smallest level of surface tension and are suitable as contamination-resistant materials. Examples of the fluororesin contained in the first surface
依此方式,在本實施形態的裝飾片10中,在表面保護層14的最表層,即第1表面保護層14a中,可以包含矽系成分或氟系成分當中的至少任一者。藉此,能夠提高裝飾片10的耐污染性。若耐污染性被提高,便能夠抑制病毒長期間存在於裝飾片10的表面,其結果,能夠使抗病毒性進一步提高。In this way, in the
此外,為了提高裝飾片10各層的接著強度,可以在花紋圖樣層13與表面保護層14的層間,設置包含使用異氰酸酯系硬化劑的2液硬化型胺基甲酸酯系接著劑的接著層。In addition, in order to improve the adhesive strength of each layer of the
[第2表面保護層]
第2表面保護層14b,係在構成表面保護層14的層(第1表面保護層14a、第2表面保護層14b)當中,形成在最表層與花紋圖樣層13之間的層(內側層)。在本實施形態中,第2表面保護層14b係與第1表面保護層14a同樣地,包含熱硬化型樹脂、紫外線硬化型樹脂或電子線硬化型樹脂當中的至少一種。
又,關於熱硬化型樹脂、紫外線硬化型樹脂或電子線硬化型樹脂,由於與第1表面保護層14a所含的硬化型樹脂相同,因此省略說明。
第2表面保護層14b可以與第1表面保護層14a同樣地,包含抗病毒劑及界面活性劑。此時,第2表面保護層14b所含的抗病毒劑可以是與第1表面保護層14a所含的抗病毒劑相同的材料,此外,可以是與第1表面保護層14a所含的抗病毒劑不同的材料。
[Second surface protective layer]
The second surface
(變形例)
針對第1實施形態的裝飾片的變形例,使用圖2進行說明。圖2係用於說明基於第1實施形態的變形例的裝飾片20的一構成例之剖面示意圖。如圖2所示,在裝飾片10中,在表面保護層14的表面,即第1表面保護層14a的表面,可以為了賦予所給予的設計性而形成有壓紋部25。通常是藉由壓紋加工來形成凹凸圖樣。壓紋加工方法沒有特別的限定。壓紋加工可使用公知的單片式或輪轉式的壓紋機。作為壓紋部25的凹凸形狀,例如,有木紋板導管溝、石板表面凹凸(花崗岩劈開面等)、布表面紋理、梨皮紋、砂紋、細線(hairline)、萬線條溝等。
(Variation)
A modification of the decorative sheet of the first embodiment will be described with reference to FIG. 2 . FIG. 2 is a schematic cross-sectional view for explaining a configuration example of a
<第1實施形態的效果>
本實施形態的裝飾片10具有以下的效果。
(1)本實施形態的裝飾片10的抗病毒劑的添加量為0.2質量%以上10質量%以下。
若根據此構成的話,便能夠不會對裝飾片整體的強度造成影響地實現更高的抗病毒性。
(2)本實施形態的裝飾片10的抗病毒劑的平均粒徑為1μm以上10μm以下。
若根據此構成的話,則抗病毒劑的接觸面積擴大,此外,抗病毒劑本身的表面積擴大,從而能夠實現高的抗病毒性。
<Effects of the first embodiment>
The
<第2實施形態>
(裝飾片的構成)
針對本揭露的第2實施形態的裝飾片,使用圖3進行說明。圖3係用於說明本揭露的第2實施形態的裝飾片30的一構成例之剖面圖。
<Second Embodiment>
(Composition of decorative sheet)
The decorative sheet of the second embodiment of the present disclosure will be described with reference to FIG. 3 . FIG. 3 is a cross-sectional view for explaining a configuration example of the
裝飾片30係在著色層12的一面側,依序積層有花紋圖樣層13、透明樹脂層36及表面保護層14。
即,裝飾片30,係在具備透明樹脂層36這點上,與第一實施形態的裝飾片10不同。
The
以下,針對透明樹脂層36進行說明。又,關於透明樹脂層36以外的各層(著色層12、花紋圖樣層13及表面保護層14),由於是與裝飾片10的各層同樣的構成,因此省略說明。Hereinafter, the
(透明樹脂層)
如圖3所示,透明樹脂層36係形成在花紋圖樣層13與表面保護層14之間的層。
透明樹脂層36的厚度,例如,較佳為30μm以上200μm以下。在透明樹脂層36的厚度為30μm以上的情況下,透明樹脂層36對裝飾片表面的磨耗、損傷的耐傷性充分變高。此外,在透明樹脂層36的厚度為200μm以下的情況下,裝飾片的彎曲性不會變得過度高於所需以上,即使是在貼附裝飾片的地板材並非平面的情況下,也能夠在對地板材密合的狀態下施工。
(transparent resin layer)
As shown in FIG. 3 , the
[樹脂材料]
作為構成透明樹脂層36的樹脂材料,例如,能夠與著色層12同樣地使用熱塑性樹脂。作為熱塑性樹脂,沒有特別的限制,例如,能夠使用聚乙烯、聚丙烯、聚甲基戊烯、聚丁烯、乙烯-丙烯共聚物、乙烯-α-烯烴共聚物、丙烯-α-烯烴共聚物等的聚烯烴樹脂、或乙烯-乙酸乙烯酯共聚物、乙烯-乙烯醇共聚物、乙烯-(甲基)丙烯酸(酯)共聚物、乙烯-不飽和羧酸共聚物金屬中和物(離子化合物)等的烯烴系共聚物樹脂等的聚烯烴系樹脂、或聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚對苯二甲酸四亞甲酯、聚萘二甲酸乙二酯、聚對苯二甲酸乙二酯-間苯二甲酸酯共聚物、1,4-環己烷二甲醇共聚合聚對苯二甲酸乙二酯、聚芳香酯、聚碳酸酯等的聚酯系樹脂、聚(甲基)丙烯腈、聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸乙酯、聚(甲基)丙烯酸丁酯、聚丙烯醯胺等的丙烯酸系樹脂、6-尼龍、6,6-尼龍、6,10-尼龍等的聚醯胺系樹脂、聚苯乙烯、AS樹脂、ABS樹脂等的苯乙烯系樹脂、聚氯乙烯、聚乙酸乙烯酯、聚乙烯醇、聚乙烯縮醛、聚乙烯縮丁醛等的乙烯系樹脂、聚氟乙烯、聚偏氟乙烯、聚四氟乙烯、乙烯-四氟乙烯共聚物、乙烯-全氟烷基乙烯基醚共聚物等的氟系樹脂等,或者是它們當中的2種以上的混合物、共聚物、複合體、積層體等。
[Resin material]
As the resin material constituting the
此處,雖已舉出了許多熱塑性樹脂作為可用於透明樹脂層36的熱塑性樹脂,但若考量到近年來社會對環境問題的關心升高,則使用聚氯乙烯樹脂等的含有氯(鹵素)的熱塑性樹脂是不理想的,理想的是使用非鹵素系的熱塑性樹脂。特別是,從各種物性、加工性、泛用性、經濟性等方面來看,最理想的是使用聚烯烴系樹脂或聚酯系樹脂(非晶質或雙軸拉伸)作為非鹵素系的熱塑性樹脂。Here, many thermoplastic resins have been mentioned as thermoplastic resins that can be used for the
作為聚烯烴系樹脂,若從已經列舉的許多種類,根據裝飾片的使用目的等而適宜選擇來使用的話即可。特別是,最適合一般用途的是聚丙烯系樹脂,即以丙烯為主要成分的均聚物或共聚物。例如,能夠單獨使用或適宜摻合使用均聚聚丙烯樹脂、無規聚丙烯樹脂、嵌段聚丙烯樹脂等,或者能使用進一步將雜排聚丙烯適宜摻合於它們而得之樹脂等。此外,亦可以是包含丙烯以外的烯烴系單體的共聚物,例如,能夠例示具有聚丙烯結晶部且含有15莫耳%以上的丙烯以外的碳數2~20的α-烯烴,較佳為乙烯、丁烯-1,4-甲基戊烯-1、己烯-1或辛烯-1的共單體中的1種或2種以上的丙烯-α-烯烴共聚物等。此外,能夠適宜添加通常用於聚丙烯系樹脂的柔軟化的低密度聚乙烯、乙烯-α-烯烴共聚物、乙烯-丙烯共聚橡膠、乙烯-丙烯-非共軛二烯共聚橡膠、苯乙烯-丁二烯共聚物或其氫化物等的改質劑。What is necessary is just to select and use suitably as a polyolefin resin from the many types already listed, according to the use purpose etc. of a decorative sheet. In particular, polypropylene-based resins, ie, homopolymers or copolymers containing propylene as a main component, are most suitable for general use. For example, a homopolypropylene resin, a random polypropylene resin, a block polypropylene resin, etc. can be used alone or in a suitable blend, or a resin obtained by further blending heteroarranged polypropylene with them appropriately, etc. can be used. In addition, it may be a copolymer containing an olefin-based monomer other than propylene, and for example, it can be exemplified by having a polypropylene crystal part and containing 15 mol% or more of α-olefins other than propylene having 2 to 20 carbon atoms, preferably A propylene-α-olefin copolymer of one or more of ethylene, butene-1,4-methylpentene-1, hexene-1, or octene-1 comonomers, and the like. In addition, low-density polyethylene, ethylene-α-olefin copolymer, ethylene-propylene copolymer rubber, ethylene-propylene-non-conjugated diene copolymer rubber, styrene- Modifiers for butadiene copolymers or their hydrogenated products.
對於透明樹脂層36,可以根據需要而添加選自例如著色劑、填充劑、紫外線吸收劑、光穩定劑、熱穩定劑、抗氧化劑、抗靜電劑、潤滑劑、阻燃劑、抗菌劑、防黴劑、減摩劑、光散射劑及光澤調整劑等各種添加劑中的1種以上。又,透明樹脂層36較佳為具有可以從裝飾片30的表面(上面)透視花紋圖樣層13的花紋的程度的透明性(無色透明、有色透明、半透明)。To the
此外,透明樹脂層36可以與表面保護層14同樣地包含使抗病毒性提高的抗病毒劑。藉由表面保護層14中包含抗病毒劑,能夠在裝飾片的最表面保持抗病毒性。藉由在透明樹脂層36及表面保護層14兩者中均包含抗病毒劑,即使透明樹脂層36因表面保護層14磨耗而露出,也具有抗病毒性。由此可知,更佳為在表面保護層14及透明樹脂層36兩者中均包含抗病毒劑。又,關於抗病毒劑,由於是與裝飾片10的表面保護層14中所含的抗病毒劑同樣的構成,因此省略說明。Moreover, the
(變形例)
針對第2實施形態的裝飾片的變形例,使用圖4進行說明。圖4係用於說明基於第2實施形態的變形例的裝飾片40的一構成例之剖面示意圖。如圖4所示,在裝飾片40中,在透明樹脂層36的表面,可以為了賦予所給予的設計性而形成有經施加壓紋加工的壓紋部45。作為壓紋部45的凹凸形狀,係與利用上述第1實施形態的裝飾片20的壓紋部25同樣地,例如,有木紋板導管溝、石板表面凹凸(花崗岩劈開面等)、布表面紋理、梨皮紋、砂紋、細線、萬線條溝等。藉由在透明樹脂層36形成壓紋部45,能夠對裝飾片40賦予質感,提高設計性。
(Variation)
A modification of the decorative sheet of the second embodiment will be described with reference to FIG. 4 . FIG. 4 is a schematic cross-sectional view for explaining a configuration example of a
<第2實施形態的效果>
本實施形態的裝飾片30,除了第一實施形態的效果外,還具有以下的效果。
(3)本實施形態的裝飾片30具備透明樹脂層36。
若根據此構成的話,便能夠使裝飾片整體的強度提高,且賦予緩衝性。
<Effects of the second embodiment>
The
<第3實施形態>
針對本揭露的第3實施形態的裝飾材,使用圖5進行說明。圖5係用於說明本揭露的第3實施形態的裝飾材50的一構成例之剖面圖。
(裝飾材的構成)
裝飾材50係在著色層12的一面側,依序積層有花紋圖樣層13及表面保護層14,在著色層12的另一面側,設置有接著劑層57及門窗•分隔配件用基材58。
即,裝飾材50,係在具備接著劑層57及門窗•分隔配件用基材58這點上,與第一實施形態的裝飾片10不同。
<Third Embodiment>
The decorative material of the third embodiment of the present disclosure will be described with reference to FIG. 5 . FIG. 5 is a cross-sectional view for explaining a configuration example of the
以下,針對接著劑層57及門窗•分隔配件用基材58進行說明。又,關於接著劑層57及門窗•分隔配件用基材58以外的各層(著色層12、花紋圖樣層13及表面保護層14),由於是與裝飾片10的各層同樣的構成,因此省略說明。Hereinafter, the
(接著劑層)
接著劑層57,係為了使與接著劑的密合性提高而根據需要所施加的層,該接著劑係用於與在裝飾材50的著色層12中與花紋圖樣層13為相反的面側所設置的基板接著。例如,在基板係以木質系材料形成的情況下,作為接著劑,使用乙酸乙烯酯乳液系、2液硬化型胺基甲酸酯系等的接著劑,因此接著劑層57理想的是作成與這些接著劑相配的樹脂設計。例如,能夠使用胺基甲酸酯系、丙烯酸系、乙烯-乙酸乙烯酯共聚物、氯乙烯-乙酸乙烯酯共聚物系、聚酯系等。特佳為由聚酯多元醇和多異氰酸酯的摻合所得到的2液硬化型胺基甲酸酯系的底漆劑等。此外,例如,若添加氧化矽、硫酸鋇、碳酸鈣等的無機質粉末,便可有效地防止捲取保存時的沾黏、提高因定錨效果所致的接著力。
(adhesive layer)
The
(門窗•分隔配件用基材)
作為門窗•分隔配件用基材58,可以使用南洋材合板、塑合板(particle board)、中密度纖維板(以下記為MDF)、日本農林規格所規定的普通合板等。此外,也可以使用包含添加木粉的烯烴系樹脂的基材。門窗•分隔配件用基材58的厚度適合為3mm以上25mm以下的程度。又,門窗•分隔配件用基材58也可以是鋁等金屬、塑膠等樹脂,或者是它們的複合材料。藉由形成門窗•分隔配件用基材58,能夠提供可抑制在重步行時鞋子的後跟、小石子所致傷痕的產生之裝飾材50。
又,在本實施形態中,係在裝飾片10貼合有接著劑層57及門窗•分隔配件用基材58,但也可以使用裝飾片20、裝飾片30或裝飾片40取代裝飾片10來形成裝飾材。
(Substrates for doors, windows and partitions)
As the
<第3實施形態的效果>
本實施形態的裝飾材50,除了第1實施形態及第2實施形態的效果外,還具有以下的效果。
(4)本實施形態的裝飾材50具備接著劑層57及門窗•分隔配件用基材58。
若根據此構成的話,便能夠抑制在重步行時鞋子的後跟、小石子所致傷痕的產生。
[實施例]
<Effects of the third embodiment>
The
以下,藉由實施例更進一步詳細地說明本揭露,但實施例對本揭露不構成任何限定。 <實施例1> 使用由烯烴素材構成的著色熱塑性樹脂層作為基材片。以凹版印刷機在其上印刷設置木紋花樣作為花紋圖樣層。此外,在花紋圖樣層上,貼合由烯烴素材構成的透明片作為透明樹脂層。此時,將透明樹脂層的厚度設為80μm。之後,以厚度3μm塗敷熱硬化性樹脂(DIC graphics股份有限公司製的UC Clear)作為表面保護層的內側層(第2表面保護層)。另外,以厚度3μm塗敷熱硬化性樹脂(DIC graphics股份有限公司製的UC Clear)作為表面保護層的最表層(第1表面保護層)。此時,在最表層的熱硬化性樹脂中,摻合以固體含量比率計為0.2質量%的銀系無機添加劑(TAISHO-TECHNOS股份有限公司製,BIOSAIDO TB-B100)作為抗病毒劑。又,抗病毒劑成為使銀離子載持於無機系材料的構造。此外,將抗病毒劑的平均粒徑(φ)設為5μm。此時,將抗病毒劑的粒徑的第1波峰設為3μm,將第2波峰設為7μm。此外,將相對於表面保護層的最表層(第1表面保護層)的厚度D(在本實施例中為3μm)的抗病毒劑的平均粒徑(φ)設為1.67D。然後,藉由加熱來使熱硬化性樹脂硬化。藉由以上方式,製作實施例1的裝飾片。 Hereinafter, the present disclosure will be further described in detail by means of the embodiments, but the embodiments do not constitute any limitation to the present disclosure. <Example 1> A colored thermoplastic resin layer composed of an olefin material was used as the base sheet. A wood grain pattern was printed thereon with a gravure printing machine as a pattern pattern layer. Further, on the pattern layer, a transparent sheet made of an olefin material was bonded as a transparent resin layer. At this time, the thickness of the transparent resin layer was 80 μm. Then, a thermosetting resin (UC Clear, manufactured by DIC Graphics Co., Ltd.) was applied with a thickness of 3 μm as an inner layer (second surface protective layer) of the surface protective layer. In addition, a thermosetting resin (UC Clear, manufactured by DIC Graphics Co., Ltd.) was applied with a thickness of 3 μm as the outermost layer (first surface protective layer) of the surface protective layer. At this time, a silver-based inorganic additive (BIOSAIDO TB-B100, manufactured by TAISHO-TECHNOS Co., Ltd.) was blended as an antiviral agent at a solid content ratio of 0.2 mass % to the thermosetting resin of the outermost layer. In addition, the antiviral agent has a structure in which silver ions are supported on an inorganic material. In addition, the average particle diameter (φ) of the antiviral agent was set to 5 μm. At this time, the first peak of the particle diameter of the antiviral agent was set to 3 μm, and the second peak was set to 7 μm. In addition, the average particle diameter (φ) of the antiviral agent with respect to the thickness D (3 μm in this Example) of the outermost layer (first surface protective layer) of the surface protective layer was set to 1.67D. Then, the thermosetting resin is cured by heating. In the above manner, the decorative sheet of Example 1 was produced.
<實施例2> 將抗病毒劑的添加量變更為7質量份。除此之外係以與實施例1同樣的方法製作實施例2的裝飾片。 <Example 2> The addition amount of the antiviral agent was changed to 7 parts by mass. Except for this, the decorative sheet of Example 2 was produced in the same manner as in Example 1.
<實施例3> 將表面保護層的最表層(第1表面保護層)的主要成分變更為紫外線硬化型樹脂(DIC graphics股份有限公司製的胺基甲酸酯丙烯酸酯樹脂)。此外,將最表層的厚度變更為6μm。除此之外係以與實施例1同樣的方法製作實施例3的裝飾片。 <Example 3> The main component of the outermost layer (first surface protective layer) of the surface protective layer was changed to an ultraviolet curable resin (urethane acrylate resin manufactured by DIC Graphics Co., Ltd.). In addition, the thickness of the outermost layer was changed to 6 μm. Except for this, the decorative sheet of Example 3 was produced in the same manner as in Example 1.
<實施例4> 將表面保護層的最表層(第1表面保護層)的主要成分變更為電子線硬化型樹脂。除此之外係以與實施例1同樣的方法製作實施例4的裝飾片。 <Example 4> The main component of the outermost layer (first surface protective layer) of the surface protective layer was changed to electron beam curable resin. Except for this, the decorative sheet of Example 4 was produced in the same manner as in Example 1.
<實施例5> 將抗病毒劑的添加量變更為10質量份。除此之外係以與實施例1同樣的方法製作實施例5的裝飾片。 <Example 5> The addition amount of the antiviral agent was changed to 10 parts by mass. Except for this, the decorative sheet of Example 5 was produced in the same manner as in Example 1.
<實施例6> 將抗病毒劑的添加量變更為14質量份。除此之外係以與實施例1同樣的方法製作實施例6的裝飾片。 <Example 6> The addition amount of the antiviral agent was changed to 14 parts by mass. Except for this, the decorative sheet of Example 6 was produced in the same manner as in Example 1.
<實施例7> 將抗病毒劑的平均粒徑(φ)變更為1μm。除此之外係以與實施例2同樣的方法製作實施例7的裝飾片。 <Example 7> The average particle diameter (φ) of the antiviral agent was changed to 1 μm. Except for this, the decorative sheet of Example 7 was produced in the same manner as in Example 2.
<實施例8> 將抗病毒劑的平均粒徑(φ)變更為10μm。除此之外係以與實施例2同樣的方法製作實施例8的裝飾片。 <實施例9> 將抗病毒劑的粒徑的第1波峰變更為0.1μm。除此之外係以與實施例2同樣的方法製作實施例9的裝飾片。 <Example 8> The average particle diameter (φ) of the antiviral agent was changed to 10 μm. Except for this, the decorative sheet of Example 8 was produced in the same manner as in Example 2. <Example 9> The first peak of the particle diameter of the antiviral agent was changed to 0.1 μm. Except for this, the decorative sheet of Example 9 was produced in the same manner as in Example 2.
<實施例10> 將抗病毒劑的粒徑的第1波峰變更為1μm。除此之外係以與實施例2同樣的方法製作實施例10的裝飾片。 <Example 10> The first peak of the particle diameter of the antiviral agent was changed to 1 μm. Except for this, the decorative sheet of Example 10 was produced in the same manner as in Example 2.
<實施例11> 將抗病毒劑的粒徑的第1波峰變更為5μm。除此之外係以與實施例2同樣的方法製作實施例11的裝飾片。 <Example 11> The first peak of the particle diameter of the antiviral agent was changed to 5 μm. Except for this, the decorative sheet of Example 11 was produced in the same manner as in Example 2.
<實施例12> 將抗病毒劑的粒徑的第1波峰變更為6μm。除此之外係以與實施例2同樣的方法製作實施例12的裝飾片。 <Example 12> The first peak of the particle diameter of the antiviral agent was changed to 6 μm. Except for this, the decorative sheet of Example 12 was produced in the same manner as in Example 2.
<實施例13> 將抗病毒劑的粒徑的第2波峰變更為4μm。除此之外係以與實施例2同樣的方法製作實施例13的裝飾片。 <Example 13> The second peak of the particle diameter of the antiviral agent was changed to 4 μm. Except for this, the decorative sheet of Example 13 was produced in the same manner as in Example 2.
<實施例14> 將抗病毒劑的粒徑的第2波峰變更為5μm。除此之外係以與實施例2同樣的方法製作實施例14的裝飾片。 <Example 14> The second peak of the particle diameter of the antiviral agent was changed to 5 μm. Except for this, the decorative sheet of Example 14 was produced in the same manner as in Example 2.
<實施例15> 將抗病毒劑的粒徑的第2波峰變更為10μm。除此之外係以與實施例2同樣的方法製作實施例15的裝飾片。 <Example 15> The second peak of the particle diameter of the antiviral agent was changed to 10 μm. Except for this, the decorative sheet of Example 15 was produced in the same manner as in Example 2.
<實施例16> 將抗病毒劑的粒徑的第2波峰變更為20μm。除此之外係以與實施例2同樣的方法製作實施例16的裝飾片。 <Example 16> The second peak of the particle diameter of the antiviral agent was changed to 20 μm. Except for this, the decorative sheet of Example 16 was produced in the same manner as in Example 2.
<實施例17> 將抗病毒劑的粒徑的第1波峰變更為0.1μm,將第2波峰變更為4μm。除此之外係以與實施例2同樣的方法製作實施例17的裝飾片。 <Example 17> The first peak of the particle diameter of the antiviral agent was changed to 0.1 μm, and the second peak was changed to 4 μm. Except for this, the decorative sheet of Example 17 was produced in the same manner as in Example 2.
<實施例18> 將抗病毒劑的粒徑的第1波峰變更為10μm,將第2波峰變更為20μm。除此之外係以與實施例2同樣的方法製作實施例18的裝飾片。 <Example 18> The first peak of the particle diameter of the antiviral agent was changed to 10 μm, and the second peak was changed to 20 μm. Except for this, the decorative sheet of Example 18 was produced in the same manner as in Example 2.
<實施例19> 將表面保護層的厚度變更為2μm。除此之外係以與實施例2同樣的方法製作實施例19的裝飾片。 <Example 19> The thickness of the surface protective layer was changed to 2 μm. Except for this, the decorative sheet of Example 19 was produced in the same manner as in Example 2.
<實施例20> 將表面保護層的厚度變更為3μm。除此之外係以與實施例2同樣的方法製作實施例20的裝飾片。 <Example 20> The thickness of the surface protective layer was changed to 3 μm. Except for this, the decorative sheet of Example 20 was produced in the same manner as in Example 2.
<實施例21> 將表面保護層的厚度變更為15μm。除此之外係以與實施例2同樣的方法製作實施例21的裝飾片。 <Example 21> The thickness of the surface protective layer was changed to 15 μm. Except for this, the decorative sheet of Example 21 was produced in the same manner as in Example 2.
<實施例22> 將表面保護層的厚度變更為25μm。除此之外係以與實施例2同樣的方法製作實施例22的裝飾片。 <Example 22> The thickness of the surface protective layer was changed to 25 μm. Except for this, the decorative sheet of Example 22 was produced in the same manner as in Example 2.
<實施例23> 將透明樹脂層的厚度變更為20μm。除此之外係以與實施例2同樣的方法製作實施例23的裝飾片。 <Example 23> The thickness of the transparent resin layer was changed to 20 μm. Except for this, the decorative sheet of Example 23 was produced in the same manner as in Example 2.
<實施例24> 將透明樹脂層的厚度變更為30μm。除此之外係以與實施例2同樣的方法製作實施例24的裝飾片。 <Example 24> The thickness of the transparent resin layer was changed to 30 μm. Except for this, the decorative sheet of Example 24 was produced in the same manner as in Example 2.
<實施例25> 將透明樹脂層的厚度變更為200μm。除此之外係以與實施例2同樣的方法製作實施例25的裝飾片。 <Example 25> The thickness of the transparent resin layer was changed to 200 μm. Except for this, the decorative sheet of Example 25 was produced in the same manner as in Example 2.
<實施例26> 將透明樹脂層的厚度變更為210μm。除此之外係以與實施例2同樣的方法製作實施例26的裝飾片。 <Example 26> The thickness of the transparent resin layer was changed to 210 μm. Except for this, the decorative sheet of Example 26 was produced in the same manner as in Example 2.
<比較例1> 在表面保護層中,省略抗病毒劑的添加。除此之外係以與實施例28同樣的方法製作比較例1的裝飾片。 <Comparative Example 1> In the surface protective layer, the addition of an antiviral agent was omitted. Except for this, the decorative sheet of Comparative Example 1 was produced in the same manner as in Example 28.
<比較例2> 將抗病毒劑的添加量變更為0.1質量%。除此之外係以與實施例1同樣的方法製作比較例2的裝飾片。 <Comparative Example 2> The addition amount of the antiviral agent was changed to 0.1 mass %. Other than that, the decorative sheet of Comparative Example 2 was produced in the same manner as in Example 1.
<比較例3> 將抗病毒劑的平均粒徑(φ)變更為0.5μm。除此之外係以與實施例2同樣的方法製作比較例3的裝飾片。 <Comparative Example 3> The average particle diameter (φ) of the antiviral agent was changed to 0.5 μm. Except for this, the decorative sheet of Comparative Example 3 was produced in the same manner as in Example 2.
<比較例4> 將抗病毒劑的平均粒徑(φ)變更為13μm。除此之外係以與實施例2同樣的方法製作比較例4的裝飾片。 <Comparative Example 4> The average particle diameter (φ) of the antiviral agent was changed to 13 μm. Except for this, the decorative sheet of Comparative Example 4 was produced in the same manner as in Example 2.
<評價判定> 針對在上述的實施例1~26、比較例1~4所得到的裝飾片,用以下的方法進行抗病毒性能及彎曲加工性的評價。 <評價> [抗病毒性能] 將實施例1~26及比較例1~4的裝飾片根據ISO 21702實施抗病毒試驗。將50mm見方的供試試料放置於滅菌培養皿內,將0.4mL的病毒液接種於試料上。此時,病毒液使用包含套膜病毒(流感病毒)的病毒液。之後,在試料上覆蓋40mm見方的聚乙烯薄膜。將培養皿蓋上蓋子後,在25℃.濕度90%以上的條件下,使試料和病毒進行接種。既定時間(24小時)後,將10mL的SCDLP培養基注入培養皿,將病毒洗出。洗出液係以溶菌斑法(plaque method)測定病毒感染價(virus infectivity titer)。 <病毒感染價的測定(溶菌斑法)> 將宿主細胞單層培養於6孔盤上,將經階段稀釋的洗出液0.1mL逐一接種於孔內。在5%CO 2.溫度37℃的條件下培養1小時,使病毒吸著於細胞後,將洋菜培養基注入6孔盤,進一步培養2~3天。培養後,將細胞進行固定.染色,計測所形成的溶菌斑的數量。 <病毒感染價的算出> 伴隨以下的公式,算出每1cm 2試料的病毒感染價。 V=(10×C×D×N)/A V:每1cm 2試料的病毒感染價(PFU/cm 2) C:所計測的溶菌斑數 D:計測溶菌斑的孔的稀釋倍率 N:SCDLP量 A:試料和病毒的接觸面積(聚乙烯薄膜的面積) <抗病毒活性值的算出> 伴隨以下的公式,算出抗病毒活性值。此處,抗病毒活性值為2log 10以上的情況判定為有抗病毒效果。 抗病毒活性值=log(Vb)-log(Vc) Log(Vb):24小時後的每1cm 2未加工試料的病毒感染價的常用對數值 Log(Vc):24小時後的每1cm 2抗病毒加工試料的病毒感染價的常用對數值 用以下的◎、○、×的3階段評價所算出的抗病毒活性值。 <評價基準> ◎:抗病毒活性值為3log 10以上的情況 ○:抗病毒活性值為2log 10以上的情況 ×:抗病毒活性值小於2log 10的情況 <Evaluation determination> With respect to the decorative sheets obtained in the above-mentioned Examples 1 to 26 and Comparative Examples 1 to 4, the antiviral performance and the bending workability were evaluated by the following methods. <Evaluation> [Antiviral performance] The antiviral test was carried out according to ISO 21702 with respect to the decorative sheets of Examples 1 to 26 and Comparative Examples 1 to 4. A 50 mm square test sample was placed in a sterilized petri dish, and 0.4 mL of virus liquid was inoculated on the sample. At this time, a virus liquid containing an enveloped virus (influenza virus) was used as the virus liquid. After that, a 40 mm square polyethylene film was covered on the sample. Cover the petri dish at 25°C. The sample and virus are inoculated under the condition of humidity of 90% or more. After a predetermined time (24 hours), 10 mL of SCDLP medium was poured into the petri dish to wash out the virus. The eluate was tested for virus infectivity titer by plaque method. <Determination of viral infectivity (plaque method)> The host cells were cultured in a monolayer on a 6-well plate, and 0.1 mL of the eluate diluted in stages was inoculated into the wells one by one. In 5%CO 2 . After culturing for 1 hour at a temperature of 37° C. to allow the virus to be absorbed into the cells, the agar culture medium was poured into a 6-well plate, and the cells were further cultured for 2 to 3 days. After culturing, the cells were fixed. Stain, and count the number of plaques formed. <Calculation of virus infection titer> According to the following formula, the virus infection titer per 1 cm 2 of the sample was calculated. V=(10×C×D×N)/A V: virus infection titer per 1 cm 2 of sample (PFU/cm 2 ) C: number of plaques measured D: dilution ratio of wells where plaques were measured N: amount of SCDLP A: Contact area between sample and virus (area of polyethylene film) <Calculation of antiviral activity value> The antiviral activity value was calculated according to the following formula. Here, when the antiviral activity value was 2 log 10 or more, it was determined that there was an antiviral effect. Antiviral activity value=log(Vb)-log(Vc) Log(Vb): common logarithmic value of virus infection titer per 1 cm2 of unprocessed sample after 24 hours Log(Vc): Antiviral value per 1 cm2 after 24 hours The antiviral activity value calculated by the following three-stage evaluation of ⊚, ∘, and × was used for the common logarithmic value of the virus infection titer of the virus-processed sample. <Evaluation Criteria> ⊚: When the antiviral activity value is 3 log 10 or more ○: When the antiviral activity value is 2 log 10 or more ×: When the antiviral activity value is less than 2 log 10
[彎曲加工性] 在門窗•分隔配件基材的厚度3mm的MDF(闊葉樹)的表面,在濕狀態下、以100g/m 2塗敷2液水性乳液接著劑(中央理化工業(股)製的「RIKABOND」(重量比BA-10L/BA-11B=100:2.5))作為接著劑後,分別貼合實施例1~26及比較例1~4的裝飾片,養護24小時,從而作成實施例1~26及比較例1~4的門窗•分隔配件裝飾材。 對這些門窗•分隔配件裝飾材實施V型切割加工。以彎折頂點部的目視確認來確認外觀狀態。作為V型切割加工,係在門窗•分隔配件裝飾材中,從沒有貼附裝飾片的面側到將上述門窗•分隔配件基材與裝飾片貼合的邊界,以不會使裝飾片帶有傷痕的方式進入V型溝槽。接著,以貼附了裝飾片1的面往下折的方式進行,將門窗•分隔配件基材沿著該V型溝槽彎折至90度。 <評價基準> ◎:在彎折頂點部,完全沒有表面保護層的破裂、白化等。 ○:在彎折頂點部,幾乎沒有表面保護層的破裂、白化等。 △:在彎折頂點部,只有一部分發生表面保護層的破裂、白化。 ×:在彎折頂點部,發生表面保護層的破裂、白化。 將以上的評價結果顯示於表1。 [Bending processability] On the surface of MDF (broad-leaved tree) with a thickness of 3 mm, which is a base material for doors and windows and partition parts, in a wet state, 100 g/m 2 of 2-liquid aqueous emulsion adhesive (manufactured by Chuo Rika Kogyo Co., Ltd.) is applied. After "RIKABOND" (weight ratio BA-10L/BA-11B=100:2.5)) was used as an adhesive, the decorative sheets of Examples 1 to 26 and Comparative Examples 1 to 4 were attached to each other and cured for 24 hours to prepare Examples 1 to 26 and Comparative Examples 1 to 4 as the decorative materials for doors, windows and partitions. V-cut processing is performed on these door, window and partition trim materials. The appearance state was confirmed by visual inspection of the bending apex. As a V-cut process, it is attached to the decorative material for doors and windows and partitions, from the surface side where the decorative sheet is not attached to the boundary where the above-mentioned window and partition base material and the decorative sheet are attached, so that the decorative sheet does not have any The scars' way into the V-groove. Next, the window/partition base material is folded to 90 degrees along the V-shaped groove so that the surface to which the decorative sheet 1 is attached is folded downward. <Evaluation Criteria> ⊚: There were no cracks, whitening, etc. of the surface protective layer at all at the bending apex. ◯: There are almost no cracks, whitening, etc. of the surface protective layer at the folded apex. △: Cracks and whitening of the surface protective layer occurred in only a part of the bending apex. ×: Cracks and whitening of the surface protective layer occurred at the bending apex. The above evaluation results are shown in Table 1.
[表1]
如表1中所示,由實施例1至26、比較例1、2的評價結果可知:與如比較例1、2般抗病毒劑的添加量小於0.2質量%的情況相比,在如實施例1至26般抗病毒劑的添加量為0.2質量%以上的情況下,抗病毒性高。As shown in Table 1, from the evaluation results of Examples 1 to 26 and Comparative Examples 1 and 2, it can be seen that compared with the case where the addition amount of the antiviral agent is less than 0.2 mass % as in Comparative Examples 1 and 2, the When the addition amount of the antiviral agent was 0.2 mass % or more as in Examples 1 to 26, the antiviral properties were high.
此外,由實施例1至26、比較例3、4的評價結果可知:與如比較例3、4般抗病毒劑的平均粒徑(φ)小於1μm且超過10μm的情況相比,在如實施例1至26般抗病毒劑的平均粒徑(φ)為1μm以上10μm以下的情況下,抗病毒性高。In addition, from the evaluation results of Examples 1 to 26 and Comparative Examples 3 and 4, it can be seen that the average particle diameter (φ) of the antiviral agent is less than 1 μm and more than 10 μm as in Comparative Examples 3 and 4. Antiviral properties were high when the average particle diameter (φ) of the antiviral agent was 1 μm or more and 10 μm or less as in Examples 1 to 26.
又,本揭露的裝飾片及裝飾材不限於上述的實施形態及實施例,可以在無損發明的特徵的範圍內進行各種變更。In addition, the decorative sheet and decorative material of the present disclosure are not limited to the above-described embodiments and examples, and various modifications can be made within a range that does not impair the characteristics of the invention.
10,20,30,40:裝飾片
12:著色層
13:花紋圖樣層
14:表面保護層
14a:第1表面保護層
14b:第2表面保護層
25,45:壓紋部
36:透明樹脂層
50:裝飾材
57:接著劑層
58:門窗•分隔配件用基材
10, 20, 30, 40: Decorative pieces
12: Shading Layer
13: Pattern layer
14:
圖1係示意地顯示本揭露的第1實施形態的裝飾片的一構成例的剖面圖。 圖2係示意地顯示本揭露的第1實施形態的裝飾片的變形例的剖面圖。 圖3係示意地顯示本揭露的第2實施形態的裝飾片的一構成例的剖面圖。 圖4係示意地顯示本揭露的第2實施形態的裝飾片的變形例的剖面圖。 圖5係示意地顯示本揭露的第3實施形態的裝飾材的一構成例的剖面圖。 FIG. 1 is a cross-sectional view schematically showing a configuration example of the decorative sheet according to the first embodiment of the present disclosure. FIG. 2 is a cross-sectional view schematically showing a modification of the decorative sheet according to the first embodiment of the present disclosure. 3 is a cross-sectional view schematically showing a configuration example of the decorative sheet according to the second embodiment of the present disclosure. 4 is a cross-sectional view schematically showing a modification of the decorative sheet according to the second embodiment of the present disclosure. 5 is a cross-sectional view schematically showing a configuration example of a decorative material according to a third embodiment of the present disclosure.
10:裝飾片 10: Decorative piece
12:著色層 12: Shading Layer
13:花紋圖樣層 13: Pattern layer
14:表面保護層 14: Surface protection layer
14a:第1表面保護層 14a: 1st surface protective layer
14b:第2表面保護層 14b: 2nd surface protective layer
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JP2020-146137 | 2020-08-31 |
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EP (1) | EP4205971A4 (en) |
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JP2003221304A (en) * | 2002-01-28 | 2003-08-05 | Catalysts & Chem Ind Co Ltd | Antiviral agent, paint and base which contain the same |
JP2007070299A (en) * | 2005-09-08 | 2007-03-22 | Nippon Soda Co Ltd | Aqueous dispersion of inorganic antibacterial agent and method for producing the same |
JP2013193966A (en) * | 2012-03-16 | 2013-09-30 | Sekisui Chem Co Ltd | Resin composition, resin solution, laminate and resin sheet |
US20150320035A1 (en) * | 2012-08-09 | 2015-11-12 | II Kenneth Gauthier Trinder | Antimicrobial solid surfaces and treatments and processes for preparing the same |
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