TW202213909A - Manufacturing method of fan stator structure - Google Patents
Manufacturing method of fan stator structure Download PDFInfo
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- TW202213909A TW202213909A TW109133384A TW109133384A TW202213909A TW 202213909 A TW202213909 A TW 202213909A TW 109133384 A TW109133384 A TW 109133384A TW 109133384 A TW109133384 A TW 109133384A TW 202213909 A TW202213909 A TW 202213909A
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一種風扇定子結構製造方法,尤指一種可提升風扇定子繞設線圈,線圈之首端及末端理線及與電路板結合電性連接效率的風扇定子結構製造方法。A fan stator structure manufacturing method, especially a fan stator structure manufacturing method which can improve the efficiency of winding a coil on the fan stator, arranging the wire at the head end and the end of the coil, and combining electrical connection with a circuit board.
風扇中最主要係由定子組及轉子組相互設置,並透過感應激磁之方式產生運轉,其中定子組5係為由複數矽鋼片51堆疊後並於上、下兩端設置上、下絕緣架52、53,再於各極柱上纏繞線圈54,最後將線圈與一電路板55進行焊接後完成製造作業。
習知技術中對該定子組5進行纏繞線圈54可透過人工方式或是自動化機台方式進行,纏繞線圈作業主要先將該線圈54之首端541捆繞於其中一極柱一周上進行固定(如第1a圖),並保留該首端541呈自由端並捲繞呈麻花狀(如第1b圖),其後對各極柱進行繞線作業,最後針對該線圈54之首端541及末端542再進行理線作業;然而習知技術對於理線作業係僅能必須透過人工方式將捲線以麻花狀纏線進行理線,其相當耗費人力及時間,且不同人所進行理線作業所整理處理後該理線線圈54之首、末端541、542其麻花狀纏線之線徑粗度及長度各有不同,因此還必須再透過一修剪程序進行調整適當長度(如第2a、2b圖)。
再者,當該線圈54首、末端541、542與電路板55進行插接及電性連接時,也係以人工方式透過焊錫固定(如第2c圖),而由於理線作業時首、末端541、542因捲線後令整體線徑加大,則電路板55上所對應之開孔56除了必須將開孔加大外,並當開孔增大時會產生漏錫等問題,且對應焊接之部位在電路板55上之焊錫錫包6也增大不少,並進行焊接後剩餘之線圈54首、末端541、542除殘留有焊錫相當不美觀外,又因長度過長容易造成短路因此又必須再進行一剪除程序加工致使費時費工,如參閱第1a、1b、2a、2b、2c圖。
如此習知風扇之定子雖在繞線之工作上可透過機械化自動機台進行繞線,而繞線工作完成後最終理線之步驟仍然需要透過人工進行處理,故對於生產效率及降低製造成本及良率上仍然不佳。
故如何改善習知缺失並降低工時減少人力之使用進一步降低不良率,則為現行該項業者首重之目標。
The most important thing in the fan is that the stator group and the rotor group are arranged with each other, and the operation is generated by induction magnetization. The
爰此,為有效解決上述之問題,本發明之主要目的,係提供一種提供可節省人力及縮短製造工時的風扇定子結構製造方法。 為達上述之目的,本發明係提供一種風扇定子結構製造方法,係包含下列步驟: 提供一風扇定子; 提供複數線圈導電固定支架設置於該風扇定子之一端; 對該風扇定子進行線圈繞設,並將該線圈之前段及末段分別設置於該等線圈導電固定支架上與其結合。 透過本發明之風扇定子結構製造方法係可大幅縮減製造工時以及節省人力,進而降低製造成本提升生產效率及良率。 Therefore, in order to effectively solve the above problems, the main purpose of the present invention is to provide a method for manufacturing a fan stator structure which can save manpower and shorten the manufacturing time. In order to achieve the above purpose, the present invention provides a method for manufacturing a fan stator structure, which includes the following steps: providing a fan stator; Provide a plurality of coil conductive fixing brackets arranged at one end of the fan stator; The fan stator is wound with a coil, and the front section and the end section of the coil are respectively arranged on the conductive fixing brackets of the coil to be combined with it. The manufacturing method of the fan stator structure of the present invention can greatly reduce the manufacturing time and manpower, thereby reducing the manufacturing cost and improving the production efficiency and yield.
本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。
請參閱第3、4a、4b圖,係為本發明之風扇定子結構製造方法第一實施例之步驟流程圖及風扇定子結構立體圖及線圈導電固定支架示意圖,所述風扇定子結構製造方法係包含下列步驟:
S1:提供一風扇定子;
提供一風扇定子1,所述風扇定子1具有一矽鋼片組11及複數絕緣架12,所述矽鋼片組11由複數矽鋼片堆疊組成,並該等絕緣架12設置於該等矽鋼片組1之上、下兩端;
S2:提供複數線圈導電固定支架設置於該風扇定子之一端;
提供複數線圈導電固定支架2,所述線圈導電固定支架2具有一插接端21及一跨設槽22及一固定端23,所述插接端21與該固定端23分設於該線圈導電固定支架2之首末兩端,該跨設槽22設置鄰近該插接端21之至少一側,並低於該插接端21,所述線圈導電固定支架2透過該插接端21設置於該風扇定子下端之絕緣架12,當然亦可透過一體包射之方式 將該線圈導電固定支架2與該絕緣架12一體包射成型。
S3:對該風扇定子進行線圈繞設,並將該線圈之前段及末段分別設置於該等線圈導電固定支架上與其結合。
關於線圈繞設之作業係可透過人工或自動化繞線機對該風扇定子1進行線圈繞設,首先先將該線圈3之前段跨設固定於該前述線圈導電固定支架2上,並開始對該風扇定子1每一極柱進行繞線作業,當繞線作業完成後,將該線圈3末端透過跨設或掛設於另一線圈導電固定支架2上,並當該線圈3末端與該線圈導電固定支架2結合時,該線圈3外部之絕緣層則被該線圈導電固定支架2之跨設槽22所摩擦而脫落,令該線圈3之內部銅線直接裸露確保與該線圈導電固定支架2電性連接。
藉由本發明之風扇定子結構製造方法係可改善習知定子繞線作業完後僅只能透過人工方式進行理線捲線之作業,不僅大幅提升製造之效率,同時可降低工時及人力的使用,進而提升製程良率降低製造成本。
請參閱第5、6圖,係為本發明之風扇定子結構製造方法第二實施例之步驟流程圖及加工示意圖,所述風扇定子結構製造方法係包含下列步驟:
S1:提供一風扇定子;
S2:提供複數線圈導電固定支架設置於該風扇定子之一端;
S3:對該風扇定子進行線圈繞設,並將該線圈之前段及末段分別設置於該等線圈導電固定支架上與其結合;
本實施例部分內容與前述第一實施例相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處在於所述步驟:對該風扇定子進行線圈繞設,並將該線圈之前段及末段分別設置於該等線圈導電固定支架上與其結合此一步驟後更具有一步驟:
S4:對該線圈導電固定支架與該線圈接合處進行焊接。
針對該線圈3跨設或掛設於該等線圈3導電固定支架2之部位,透過以焊接之方式對該部位進行焊接作業,並藉由該焊接之作業增加該線圈3與該線圈導電固定支架2之導電度以及結合強度,所述焊接作業係為電阻或雷射焊接,所述電阻焊接針對該線圈導電固定支架2透過接觸產生電阻後發熱,使該線圈3與該線圈導電固定支架2融合,並同時破壞了該線圈3表面的絕緣層,確保了該線圈3與該線圈導電固定支架2電性連接。
請參閱第7、8圖,係為本發明之風扇定子結構製造方法第三實施例之步驟流程圖及風扇定子結構立體圖,所述風扇定子結構製造方法係包含下列步驟:
S1:提供一風扇定子;
S2:提供複數線圈導電固定支架設置於該風扇定子之一端;
S3:對該風扇定子進行線圈繞設,並將該線圈之前段及末段分別設置於該等線圈導電固定支架上與其結合;
本實施例部分內容與前述第一實施例相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處在於步驟S3:對該風扇定子進行線圈繞設,並將該線圈3之前段及末段分別設置於該等線圈導電固定支架2上與其結合此一步驟後更具有一步驟:
步驟S5:將該風扇定子之線圈導電固定支架與一電路板固定並電性連接。
當完成前述步驟S3:對該風扇定子進行線圈繞設,並將該線圈之前段及末段分別設置於該等線圈導電固定支架上與其結合時,更進一步欲將該風扇定子1與一電路板4進行固定及電性連接,使得以完成一完整之風扇定子1,所述電路板4與該風扇定子1透過該線圈導電固定支架2進行結合,並該風扇定子1與該電路板4主要具有兩種方式進行結合,其一該風扇定子1透過該線圈導電固定支架2對應焊接於該電路板4表面電路接點上,與該電路板進行電性連接,而該焊接方式主要係透過於該線圈導電固定支架2表面或一端沾設有一焊料層,透過加熱後,令該焊料層融化使該線圈導電固定支架2與該電路板4電性連接。
另一結合方法係為,將該電路板4與該風扇定子1之線圈導電固定支架2欲對應組設之部位開設孔洞41,並該線圈導電固定支架2可與該等孔洞41透過緊配之方式進行結合,並該等孔洞41壁面具有導電層,令該線圈導電固定支架2與該電路板4,藉由該導電層電性連接,又或者該電路板4於該等孔洞41周圍布設有焊接點42,所述線圈導電固定支架2透過該等孔洞41對應貫穿該電路板4後,再透過沾錫點焊之方式令該等線圈導電固定支架2與電路板電性連接。
本發明主要目的在於解決習知風扇定子繞線工作完成後僅能透過人工之方式對該線圈頭、末段進行理線、修整及焊接電路板等複雜程序實耗費人力及不良率高等缺點,並透過本發明風扇定子結構製造方法進一步可搭配其他自動化設備完成風扇定子全自動化生產之目的,進而解省人力成本以及提升生產效率與製程良率者。
The above-mentioned objects of the present invention and their structural and functional characteristics will be described with reference to the preferred embodiments of the accompanying drawings.
Please refer to Figures 3, 4a, and 4b, which are the flow chart of the steps of the first embodiment of the fan stator structure manufacturing method of the present invention, the three-dimensional view of the fan stator structure, and the schematic diagram of the coil conductive fixing bracket. The fan stator structure manufacturing method includes the following step:
S1: provide a fan stator;
A
1:風扇定子 11:矽鋼片 12:絕緣架 2:線圈導電固定支架 21:插接端 22:跨設槽 23:固定端 3:線圈 4:電路板 41:孔洞 42:焊接點 5:習知定子組 51:矽鋼片 52:上絕緣架 53:下絕緣架 54:線圈 55:電路板 56:孔洞 6:錫包 1: Fan stator 11: Silicon steel sheet 12: Insulation frame 2: Coil conductive fixing bracket 21: Plug terminal 22: spanning slot 23: Fixed end 3: Coil 4: circuit board 41: Hole 42: Welding point 5: Knowing the stator group 51: Silicon steel sheet 52: Upper insulation frame 53: Lower insulation frame 54: Coil 55: circuit board 56: Hole 6: Tin package
第1a圖係為習知風扇定子加工示意圖; 第1b圖係為習知風扇定子加工示意圖; 第2a圖係為習知風扇定子加工示意圖; 第2b圖係為習知風扇定子加工示意圖; 第2c圖係為習知風扇定子加工示意圖; 第3圖係為本發明之風扇定子結構製造方法第一實施例之步驟流程圖; 第4a圖係為本發明之風扇定子結構製造方法第一實施例之風扇定子結構立體圖; 第4b圖係為本發明之風扇定子結構製造方法第一實施例之線圈導電固定支架示意圖; 第5圖係為本發明之風扇定子結構製造方法第二實施例之步驟流程圖; 第6圖係為本發明之風扇定子結構製造方法第二實施例之風扇定子結構立體圖; 第7圖係為本發明之風扇定子結構製造方法第三實施例之步驟流程圖; 第8圖係為本發明之風扇定子結構製造方法第三實施例之風扇定子結構立體圖。 Figure 1a is a schematic diagram of the conventional fan stator processing; Figure 1b is a schematic diagram of the conventional fan stator processing; Figure 2a is a schematic diagram of the conventional fan stator processing; Figure 2b is a schematic diagram of the conventional fan stator processing; Figure 2c is a schematic diagram of the conventional fan stator processing; FIG. 3 is a flow chart of the steps of the first embodiment of the manufacturing method of the fan stator structure of the present invention; Figure 4a is a perspective view of the fan stator structure according to the first embodiment of the fan stator structure manufacturing method of the present invention; Fig. 4b is a schematic diagram of a coil conductive fixing bracket according to the first embodiment of the manufacturing method of the fan stator structure of the present invention; Fig. 5 is a flow chart of the steps of the second embodiment of the manufacturing method of the fan stator structure of the present invention; FIG. 6 is a perspective view of the fan stator structure according to the second embodiment of the fan stator structure manufacturing method of the present invention; FIG. 7 is a flow chart of the steps of the third embodiment of the manufacturing method of the fan stator structure of the present invention; FIG. 8 is a perspective view of the fan stator structure according to the third embodiment of the fan stator structure manufacturing method of the present invention.
1:風扇定子 1: Fan stator
11:矽鋼片 11: Silicon steel sheet
12:絕緣架 12: Insulation frame
2:線圈導電固定支架 2: Coil conductive fixing bracket
3:線圈 3: Coil
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JP3425993B2 (en) * | 1993-06-04 | 2003-07-14 | 三菱電機株式会社 | Motor and electromagnet |
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TW200726038A (en) * | 2005-12-26 | 2007-07-01 | Yen Sun Technology Corp | Stator device of a motor |
TW200924348A (en) * | 2007-11-16 | 2009-06-01 | Yen Sun Technology Corp | Stator apparatus for motors |
KR102055213B1 (en) * | 2015-02-03 | 2019-12-12 | 브로제 파르초이크타일레 게엠베하 운트 코. 콤만디트게젤샤프트 뷔르츠부르크 | Electric motor and switching unit therefor |
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