TW202212656A - Fabric for warm cloth - Google Patents
Fabric for warm cloth Download PDFInfo
- Publication number
- TW202212656A TW202212656A TW109132141A TW109132141A TW202212656A TW 202212656 A TW202212656 A TW 202212656A TW 109132141 A TW109132141 A TW 109132141A TW 109132141 A TW109132141 A TW 109132141A TW 202212656 A TW202212656 A TW 202212656A
- Authority
- TW
- Taiwan
- Prior art keywords
- polyester
- hollow
- fiber
- fibers
- fabric
- Prior art date
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/22—Formation of filaments, threads, or the like with a crimped or curled structure; with a special structure to simulate wool
- D01D5/23—Formation of filaments, threads, or the like with a crimped or curled structure; with a special structure to simulate wool by asymmetrical cooling of filaments, threads, or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/24—Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/32—Side-by-side structure; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Artificial Filaments (AREA)
- Woven Fabrics (AREA)
Abstract
Description
本揭露內容是有關於一種布料,且特別是有關於一種由中空並列型纖維織造且用於保暖織物的布料。The present disclosure relates to a fabric, and more particularly, to a fabric woven from hollow side-by-side fibers for use in thermal fabrics.
近年來,全球溫室效應造成極端的氣候變遷,而極冷與極熱的氣候亦改變著衣著的型態,使得傳統服飾將科技導入以強化保暖的功能。一般而言,中空纖維由於具有比重小且保暖特性佳的優點,因此常被用應用於許多禦寒衣物中。然而,為了確保中空纖維具有高的纖維捲縮率以提升以其所製成的衣物的蓬鬆性,目前常見的一種作法是使用假撚加工,而此舉往往導致中空纖維的纖維中空率下降,以致無法維持或提升其保暖性。因此,如何製備出同時具有高纖維捲縮率及高纖維中空率的中空纖維,仍為紡織業者積極研究的重要課題。In recent years, the global greenhouse effect has caused extreme climate change, and the extremely cold and extremely hot climate has also changed the style of clothing, making traditional clothing introduce technology to strengthen the function of keeping warm. Generally speaking, hollow fibers are often used in many cold clothing due to their advantages of small specific gravity and good thermal insulation properties. However, in order to ensure that the hollow fiber has a high fiber crimp rate to improve the bulkiness of the clothes made of it, a common practice at present is to use false twisting, which often leads to a decrease in the fiber hollowness of the hollow fiber. As a result, it cannot maintain or improve its thermal insulation. Therefore, how to prepare hollow fibers with high fiber crimp rate and high fiber hollow rate at the same time is still an important topic of active research by textile industry.
本揭露提供一種用於保暖織物的布料,其是由可自發性地捲縮的中空並列型纖維織造而成,以提供保暖織物良好的保暖效果。The present disclosure provides a fabric for a thermal fabric, which is woven from hollow side-by-side fibers that can be crimped spontaneously, so as to provide a good thermal effect of the thermal fabric.
根據本揭露一些實施方式,本揭露用於保暖織物的布料包括中空並列型纖維。中空並列型纖維包括40重量份至60重量份的第一聚酯以及40重量份至60重量份的第二聚酯,其中第一聚酯的特性黏度與第二聚酯的特性黏度的差值介於0.15 dL/g至0.25 dL/g間。According to some embodiments of the present disclosure, the fabric for thermal fabrics of the present disclosure includes hollow side-by-side fibers. The hollow side-by-side fiber comprises 40 to 60 parts by weight of a first polyester and 40 to 60 parts by weight of a second polyester, wherein the difference between the intrinsic viscosity of the first polyester and the intrinsic viscosity of the second polyester Between 0.15 dL/g and 0.25 dL/g.
在本揭露一些實施方式中,第一聚酯的特性黏度介於0.60 dL/g至0.70 dL/g間。In some embodiments of the present disclosure, the intrinsic viscosity of the first polyester is between 0.60 dL/g and 0.70 dL/g.
在本揭露一些實施方式中,第二聚酯的特性黏度介於0.80 dL/g至0.90 dL/g間。In some embodiments of the present disclosure, the intrinsic viscosity of the second polyester is between 0.80 dL/g and 0.90 dL/g.
在本揭露一些實施方式中,第一聚酯的熔點與第二聚酯的熔點的差值介於10℃至20℃間。In some embodiments of the present disclosure, the difference between the melting point of the first polyester and the melting point of the second polyester is between 10°C and 20°C.
在本揭露一些實施方式中,第一聚酯的熔點介於255℃至265℃間。In some embodiments of the present disclosure, the melting point of the first polyester is between 255°C and 265°C.
在本揭露一些實施方式中,第二聚酯的熔點介於235℃至245℃間。In some embodiments of the present disclosure, the melting point of the second polyester is between 235°C and 245°C.
在本揭露一些實施方式中,用於保暖織物的布料的保溫值介於31.0 clo/g至36.5 clo/g間。In some embodiments of the present disclosure, the insulation value of the fabric used for the thermal fabric is between 31.0 clo/g and 36.5 clo/g.
在本揭露一些實施方式中,中空並列型纖維的纖維中空率介於22.0%至25.5%間。In some embodiments of the present disclosure, the hollow side-by-side fiber has a fiber hollow content ranging from 22.0% to 25.5%.
在本揭露一些實施方式中,中空並列型纖維的纖維規格介於2.5 dpf至3.5 dpf間。In some embodiments of the present disclosure, the fiber gauge of the hollow side-by-side fiber is between 2.5 dpf and 3.5 dpf.
在本揭露一些實施方式中,中空並列型纖維的纖維強度介於2.7 gf/d至3.2 gf/d間。In some embodiments of the present disclosure, the fiber strength of the hollow side-by-side fibers is between 2.7 gf/d and 3.2 gf/d.
根據本揭露上述實施方式,由於中空並列型纖維包括第一聚酯及第二聚酯,且第一聚酯及第二聚酯具有相近但相異的特性黏度,因此中空並列型纖維可良好地成型並具有高的纖維中空率。另一方面,由於第一聚酯及第二聚酯具有不同的熱收縮性,因此中空並列型纖維於紡絲製程期間經冷卻固化後可自發性地捲縮。如此一來,可省去纖維的假撚步驟以提升中空並列型纖維的纖維中空率,並藉此提升以其所織成的布料的蓬鬆感,以提供良好的輕便性及保暖效果。According to the above embodiments of the present disclosure, since the hollow side-by-side fibers include the first polyester and the second polyester, and the first polyester and the second polyester have similar but different intrinsic viscosities, the hollow side-by-side fibers can be well Shaped and has high fiber hollowness. On the other hand, since the first polyester and the second polyester have different thermal shrinkage properties, the hollow side-by-side fibers can be crimped spontaneously after being cooled and solidified during the spinning process. In this way, the false twisting step of the fibers can be omitted to increase the fiber hollowness of the hollow side-by-side fibers, thereby improving the bulkiness of the fabrics woven from them, so as to provide good lightness and warmth retention.
以下將以圖式揭露本揭露之複數個實施方式,為明確地說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本揭露。也就是說,在本揭露部分實施方式中,這些實務上的細節是非必要的,因此不應用以限制本揭露。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。另外,為了便於讀者觀看,圖式中各元件的尺寸並非依實際比例繪示。Several embodiments of the present disclosure will be disclosed in the following drawings, and for the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the present disclosure. That is to say, in some embodiments of the present disclosure, these practical details are unnecessary, and therefore should not be used to limit the present disclosure. In addition, for the purpose of simplifying the drawings, some well-known structures and elements will be shown in a simple and schematic manner in the drawings. In addition, for the convenience of the reader, the size of each element in the drawings is not drawn according to the actual scale.
本揭露內容提供一種用於保暖織物的布料,其包括雙組份的中空並列型纖維。由於中空並列型纖維中的各組份具有相近但相異的特性黏度,因此中空並列型纖維可良好地成型並具有高的纖維中空率。另一方面,由於中空並列型纖維中的各組份具有不同的的熱收縮性,因此其於紡絲製程的冷卻固化期間可自發性地捲縮。如此一來,可省去纖維的假撚步驟以提升中空並列型纖維的纖維中空率,並藉此提升以其所織成的布料的蓬鬆感,以提供良好的輕便性及保暖效果,從而適用於保暖織物領域。The present disclosure provides a fabric for thermal fabric comprising bicomponent hollow side-by-side fibers. Since the components in the hollow side-by-side fiber have similar but different intrinsic viscosities, the hollow side-by-side fiber can be well formed and has a high fiber hollow ratio. On the other hand, since each component in the hollow side-by-side fiber has different thermal shrinkage properties, it can crimp spontaneously during cooling and solidification in the spinning process. In this way, the false twisting step of the fibers can be omitted to increase the fiber hollowness of the hollow side-by-side fibers, thereby improving the bulkiness of the fabrics woven from them, so as to provide good lightness and warmth retention effect, so it is suitable for in the field of thermal fabrics.
第1圖繪示根據本揭露一些實施方式的用於保暖織物的布料(以下亦可簡稱為布料)10的立體示意圖。第2A圖繪示第1圖的布料10的局部放大示意圖。第2B圖繪示第2A圖的布料10中的中空並列型纖維100的剖面示意圖。請同時參閱第1圖至第2B圖,本揭露的布料10是由中空並列型纖維100以例如是針織、梭織或其組合等方式織造而成,其中中空並列型纖維100是指具有中空結構的雙組份並列型纖維。詳細而言,中空並列型纖維100包括第一聚酯110及第二聚酯120,且第一聚酯110及第二聚酯120彼此結合以共同圍繞出中空腔130,其中所述中空腔130大致位於中空並列型纖維100的中央位置,並沿著中空並列型纖維100的延伸方向貫穿中空並列型纖維100。具體而言,當由中空並列型纖維100的剖面(即第2B圖的視角)觀察時,第一聚酯110及第二聚酯120於各自的兩末端相互連接以共同圍繞出圓形(或橢圓形)剖面的中空腔130。在本揭露的中空並列型纖維100中,第一聚酯110的特性黏度與第二聚酯120的特性黏度的差值介於0.15 dL/g至0.25 dL/g間,從而使得中空並列型纖維100可良好地成型並具有高的纖維中空率,此將於下文中進行更詳細的說明。FIG. 1 is a three-dimensional schematic diagram of a fabric for thermal insulation fabric (hereinafter also referred to as fabric) 10 according to some embodiments of the present disclosure. FIG. 2A is a partially enlarged schematic view of the
中空並列型纖維100包括40重量份至60重量份的第一聚酯110。在一些實施方式中,第一聚酯110可例如是聚對苯二甲酸乙二酯(PET)或聚對苯二甲酸丁二酯(PBT)。在一些實施方式中,根據ASTM D4603標準方法在酚及1,1,2,2四氯乙烷的混合溶液中所測得的第一聚酯110的特性黏度可介於0.60 dL/g至0.70 dL/g間。具有上述特性黏度的第一聚酯110可具有合適的流動性,從而符合紡絲製程的加工條件。詳細而言,若第一聚酯110的特性黏度小於0.60 dL/g,可能使得第一聚酯110的流動性過大,導致纖維不易成型為中空的態樣;若第一聚酯110的特性黏度大於0.70 dL/g,可能使得第一聚酯110的流動性過小且過於黏稠,導致纖維成絲性不佳而無法進行紡絲。The hollow side-by-
中空並列型纖維100包括40重量份至60重量份的第二聚酯120。在一些實施方式中,第二聚酯120可例如是聚對苯二甲酸乙二酯(PET)或聚對苯二甲酸丁二酯(PBT)。在一些實施方式中,第一聚酯110的材料可與第二聚酯120的材料相同(例如,皆為聚對苯二甲酸乙二酯或者皆為聚對苯二甲酸丁二酯),以有利於中空並列型纖維100的回收再利用,從而提升中空並列型纖維100的環保性。在一些實施方式中,根據ASTM D4603標準方法在酚及1,1,2,2四氯乙烷的混合溶液中所測得的第二聚酯120的特性黏度可介於0.80 dL/g至0.90 dL/g間。具有上述特性黏度的第二聚酯120可具有合適的流動性,從而符合紡絲製程的加工條件。詳細而言,若第二聚酯120的特性黏度小於0.80 dL/g,可能使得第二聚酯120的流動性過大,導致纖維不易成型為中空的態樣;若第二聚酯120的特性黏度大於0.90 dL/g,可能使得第二聚酯120的流動性過小且過於黏稠,導致纖維成絲性不佳而無法進行紡絲。The hollow side-by-
值得說明的是,由於本揭露的第一聚酯110的特性黏度與第二聚酯120的特性黏度的差值介於0.15 dL/g至0.25 dL/g間,因此可使得第一聚酯110與第二聚酯120具有相近但相異的流動性。如此一來,第一聚酯110與第二聚酯可大致上以相同的速度由紡嘴吐出,並大致上以相同的速度集結成絲,從而使得中空並列型纖維100良好地成型並具有高的纖維中空率,以提供以其所織成的布料10良好的保暖效果。應瞭解到,本文中的「纖維中空率」是指中空腔130於第2B圖的視角的截面積A1對中空並列型纖維100於第2B圖的視角的截面積A2(其中截面積A2包括截面積A1)的比值。在一些實施方式中,中空並列型纖維100的纖維中空率可介於22.0%至25.5%間,從而提供良好的保暖效果並維持其結構的硬挺性。更詳細而言,若中空並列型纖維100的纖維中空率小於22.0%,可能使得以中空並列型纖維100織成的布料10無法具有良好的保暖效果;若中空並列型纖維100的纖維中空率大於25.5%,可能使得中空並列型纖維100的中空腔130因占比太大而導致中空並列型纖維100的結構脆弱且容易扁塌。It should be noted that, since the difference between the intrinsic viscosity of the
在一些實施方式中,第一聚酯110的熔點可介於255℃至265℃間,且第二聚酯120的熔點可介於235℃至245℃間。上述第一聚酯110及第二聚酯120各自的熔點可使第一聚酯110及第二聚酯120在紡絲製程期間具有合適的特性黏度,以具有合適的流動性。詳細而言,若第一聚酯110及第二聚酯120的熔點分別小於255℃及235℃,可能使得第一聚酯110及第二聚酯120各自的流動性過大,導致纖維不易成型為中空的態樣;若第一聚酯110及第二聚酯120的熔點分別大於265℃及245℃,可能使得第一聚酯110及第二聚酯120各自的流動性過小且過於黏稠,導致纖維成絲性不佳而無法進行紡絲。在一些實施方式中,第一聚酯110的熔點與第二聚酯120的熔點的差值可介於10℃至20℃間,使得第一聚酯110與第二聚酯120可具有相近的黏度及流動性。如此一來,第一聚酯110與第二聚酯120可大致上以相同的速度由紡嘴吐出,並大致上以相同的速度集結成絲,從而使得中空並列型纖維100良好地成型並具有高的纖維中空率,以提供以其所織成的布料10良好的保暖效果。In some embodiments, the melting point of the
值得說明的是,本揭露的第一聚酯110及第二聚酯120不僅具有相近但相異的特性黏度以及熔點,還具有相異的熱收縮性,使得中空並列型纖維100於紡絲製程的冷卻固化期間可自發性地捲縮。如此一來,可省去纖維的假撚步驟以避免中空腔130扁塌,從而良好地維持中空腔130的形狀並提升中空並列型纖維100的纖維中空率,並藉此提升以其所織成的布料10的蓬鬆感,從而提供良好的輕便性以及保暖效果,此將於下文中進行更詳細的說明。It should be noted that the
第3A圖繪示根據本揭露一些實施方式的中空並列型纖維100的紡絲製程示意圖。第3B圖繪示第3A圖的區域R的局部放大示意圖。請同時參閱第3A圖及第3B圖。在一些實施方式中,可將第一聚酯材料110'及第二聚酯材料120'分別由第一進料口22及第二進料口24輸送至第一擠壓機32及第二擠壓機34中,並分別透過第一擠壓機32及第二擠壓機34所提供的高溫高壓以轉化為熔融狀態。隨後,熔融狀態的第一聚酯材料110'及第二聚酯材料120'分別經過第一分流道42及第二分流道44以抵達具有紡嘴55的紡絲箱體50,並分別透過第一泵浦62及第二泵浦64所提供的高壓及紡絲箱體50所提供的高溫以由紡嘴55的紡嘴口58噴出並纖維化,從而集結以形成流線型的中空並列型纖維。接著,流線型的中空並列型纖維經冷卻固化以自發性地捲縮為本揭露具有類螺旋狀的中空並列型纖維100。在一些實施方式中,紡絲箱體50所提供的溫度可介於290℃至300℃間,以確保第一聚酯材料110'及第二聚酯材料120'在紡絲箱體50中維持在熔融狀態。在一些實施方式中,紡絲製程的紡絲速度可例如介於2500公尺/分鐘至4500公尺/分鐘間。FIG. 3A is a schematic diagram illustrating a spinning process of the hollow side-by-
在一些實施方式中,當第一聚酯材料110'及第二聚酯材料120'由紡嘴55噴出並纖維化的瞬間(例如是發生於第3A圖中的位置R1處),由第一聚酯110及第二聚酯120所形成的流線型的中空並列型纖維尚未完全地冷卻固化。更具體而言,請同時參見第4A圖及第4B圖,其中第4A圖繪示根據本揭露一些實施方式的中空並列型纖維100於紡絲製程期間經冷卻固化前的立體示意圖(中空並列型纖維100經冷卻固化前即為流線型的中空並列型纖維),且第4B圖繪示第4A圖的流線型的中空並列型纖維的剖面示意圖。如第4A圖及第4B圖所示,當第一聚酯110及第二聚酯120由紡嘴55(見第3A圖)噴出並纖維化的瞬間,所形成的流線型的中空並列型纖維是呈現未捲縮的態樣,且多根流線型的中空並列型纖維彼此緊密且平行地排列,亦即多根流線型的中空並列型纖維間不具有明顯的空隙。在一些實施方式中,流線型的中空並列型纖維可具有明顯的中空腔130,亦即具有高的纖維中空率。In some embodiments, when the
在一些實施方式中,當流線型的中空並列型纖維經冷卻固化後(例如是發生於第3A圖中的位置R2處),流線型的中空並列型纖維可自發性地捲縮為具有類螺旋狀的中空並列型纖維100。更具體而言,請同時參見第5A圖及第5B圖,其中第5A圖繪示根據本揭露一些實施方式的中空並列型纖維100於紡絲製程期間經冷卻固化後的立體示意圖,且第5B圖繪示第5A圖的中空並列型纖維100的剖面示意圖。如第5A圖及第5B圖所示,由於中空並列型纖維100中的第一聚酯110及第二聚酯120具有不同的熱收縮性,因此第一聚酯110及第二聚酯120於冷卻固化期間可具有不同的收縮程度,使得第4A圖的流線型的中空並列型纖維可自發性地捲縮,以形成第5A圖的類螺旋狀的中空並列型纖維100。當類螺旋狀的中空並列型纖維100形成後,多根中空並列型纖維100間具有明顯的空隙,以提升以其所織成的布料的蓬鬆感,從而提供良好的輕便性及保暖效果。在一些實施方式中,中空並列型纖維100的纖維捲縮率可介於5.5%至16.0%間。另一方面,由於中空並列型纖維100可自發性地捲縮,因此可省去纖維的假撚步驟以避免中空腔130扁塌,從而良好地維持中空腔130的形狀並提升中空並列型纖維100的纖維中空率,以提供以其所織成的布料良好的保暖效果。如第4B圖及第5B圖所示,捲縮前的流線型的中空並列型纖維以及捲縮後的類螺旋狀的中空並列型纖維100皆具有明顯的中空腔130,且兩者的纖維中空率大致上相同。In some embodiments, after the streamlined hollow side-by-side fibers are cooled and solidified (eg, at position R2 in Figure 3A), the streamlined hollow side-by-side fibers can spontaneously crimp to have a helical-like shape Hollow side-by-
在一些實施方式中,流線型的中空並列型纖維的冷卻固化可伴隨著紡絲製程的順向延伸加工及纖維捲取等後處理步驟。詳細而言,流線型的中空並列型纖維可透過如第3A圖所示的多個輥輪70及滾筒80來進行順向延伸加工及纖維捲取,且在此過程中,流線型的中空並列型纖維可持續自發性地捲縮,從而形成本揭露的中空並列型纖維100。在一些實施方式中,經順向延伸加工的中空並列型纖維100可具有介於2.7 gf/d至3.2 gf/d間的纖維強度以及介於12.5%至40.5%間的纖維伸度,使得中空並列型纖維100可同時具有良好的韌性以及彈性,以提供使用者穿戴舒適性。在一些實施方式中,中空並列型纖維100可經適當的順向延伸加工以具有介於2.5 dpf至3.5 dpf間的纖維規格。In some embodiments, the cooling and solidification of the streamlined hollow side-by-side fibers may be accompanied by post-processing steps such as co-extension processing and fiber take-up in the spinning process. In detail, the streamlined hollow side-by-side fibers can be passed through a plurality of
在以下敘述中,將列舉本揭露多個實施例以及多個比較例的纖維來進行各種分析以驗證本揭露的功效。各實施例及各比較例的纖維的詳細說明如表一所示。In the following description, the fibers of various examples and comparative examples of the present disclosure will be listed to conduct various analyses to verify the efficacy of the present disclosure. The detailed description of the fibers of each Example and each Comparative Example is shown in Table 1.
表一
在以下實驗例中,將對各實施例及各比較例的纖維進行纖維強度、纖維伸度及纖維中空率的測試,並對以各實施例及各比較例的纖維所織成的布料進行單位布重保溫值的測試。測試結果如表二所示。In the following experimental examples, the fibers of each example and each comparative example are tested for fiber strength, fiber elongation, and fiber hollow ratio, and the fabrics woven from the fibers of each example and each comparative example are unitized. Cloth weight insulation value test. The test results are shown in Table 2.
表二
由表二可知,各實施例的中空並列型纖維的纖維中空率皆高於各比較例的纖維的纖維中空率,從而提供較佳的輕便性及保暖效果。值得說明的是,雖然比較例3的纖維亦具有中空結構,但由於其為單組份結構,因此無法透過前述熱收縮性的差異來達到自發性的捲縮,故須經過假撚步驟來使纖維捲縮,而由於假撚步驟容易導致中空型纖維的中空腔扁塌變形,因此比較例3的纖維具有較低的纖維中空率。另一方面,相較於以各比較例的纖維所織成的布料,以各實施例的中空並列型纖維所織成的布料具有較高的單位布重保溫值。具體而言,以各實施例的中空並列型纖維所織成的布料根據ASTM D1518標準方法所測得的單位布重保溫值介於31.0 clo/g至36.5 clo/g間。由此可見,在相同的布重下,以各實施例的中空並列型纖維所織成的布料具有較佳的保暖效果,從而適用於保暖織物領域。It can be seen from Table 2 that the hollow side-by-side fibers of each embodiment have higher fiber hollowness ratios than those of each comparative example, thereby providing better portability and thermal insulation effect. It is worth noting that although the fiber of Comparative Example 3 also has a hollow structure, because it is a one-component structure, it cannot achieve spontaneous crimping through the aforementioned difference in thermal shrinkage, so a false twisting step is required to make the fiber. The fibers were crimped, and the fibers of Comparative Example 3 had a lower fiber hollow ratio because the false twisting step easily resulted in the collapse of the hollow cavities of the hollow fibers. On the other hand, compared with the fabrics woven with the fibers of the comparative examples, the fabrics woven with the hollow side-by-side fibers of the examples have higher heat preservation values per unit cloth weight. Specifically, the fabrics woven with the hollow side-by-side fibers of each embodiment, measured according to the ASTM D1518 standard method, have a heat preservation value per unit cloth weight ranging from 31.0 clo/g to 36.5 clo/g. It can be seen that under the same cloth weight, the cloth woven with the hollow side-by-side fibers of each embodiment has a better thermal insulation effect, so it is suitable for the field of thermal insulation fabrics.
根據本揭露上述實施方式,本揭露用於保暖織物的布料是由雙組份的中空並列型纖維所織成,且由於中空並列型纖維中的各組份具有相近但相異的特性黏度及熔點,因此其可良好地成型並具有高的纖維中空率。另一方面,由於中空並列型纖維中的各組份具有相異的熱收縮性,因此其於紡絲製程的冷卻固化期間可自發性地捲縮。如此一來,可省去纖維的假撚步驟,從而提升中空並列型纖維的纖維中空率,並藉此提升以其所織成的布料的蓬鬆感,以提供良好的輕便性及保暖效果,從而適用於保暖織物領域。According to the above-mentioned embodiments of the present disclosure, the fabric used for the thermal insulation fabric of the present disclosure is woven from two-component hollow side-by-side fibers, and each component in the hollow side-by-side fibers has similar but different intrinsic viscosities and melting points , so it can be formed well and has a high fiber hollow ratio. On the other hand, since each component in the hollow side-by-side fiber has different thermal shrinkage properties, it can crimp spontaneously during cooling and solidification in the spinning process. In this way, the false twisting step of the fibers can be omitted, thereby increasing the fiber hollowness of the hollow side-by-side fibers, and thereby improving the bulkiness of the fabrics woven from them, so as to provide good lightness and warmth retention effect, thereby Applicable to the field of thermal fabrics.
雖然本揭露已以實施方式揭露如上,然其並非用以限定本揭露,任何熟習此技藝者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although the present disclosure has been disclosed as above in embodiments, it is not intended to limit the present disclosure. Anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, the present disclosure protects The scope shall be determined by the scope of the appended patent application.
10:布料
22:第一進料口
24:第二進料口
32:第一擠壓機
34:第二擠壓機
42:第一分流道
44:第二分流道
50:紡絲箱體
55:紡嘴
58:紡嘴口
62:第一泵浦
64:第二泵浦
70:輥輪
80:滾筒
100:中空並列型纖維
110:第一聚酯
110':第一聚酯材料
120:第二聚酯
120':第二聚酯材料
130:中空腔
R:區域
R1,R2:位置
A1,A2:剖面面積
10: Fabric
22: The first feeding port
24: The second feed port
32: First Extruder
34: Second Extruder
42: First shunt channel
44: Second shunt channel
50: Spinning box
55: Spinning nozzle
58: Spinning mouth
62: First pump
64: Second pump
70: Roller
80: Roller
100: Hollow side-by-side fiber
110:
為讓本揭露之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖繪示根據本揭露一些實施方式的用於保暖織物的布料的立體示意圖; 第2A圖繪示第1圖的布料的局部放大示意圖; 第2B圖繪示第2A圖的布料中的中空並列型纖維的剖面示意圖; 第3A圖繪示根據本揭露一些實施方式的中空並列型纖維的紡絲製程示意圖; 第3B圖繪示第3A圖的區域R的局部放大示意圖; 第4A圖繪示根據本揭露一些實施方式的中空並列型纖維於紡絲製程期間經冷卻固化前的立體示意圖; 第4B圖繪示第4A圖的流線型的中空並列型纖維的剖面示意圖; 第5A圖繪示根據本揭露一些實施方式的中空並列型纖維於紡絲製程期間經冷卻固化後的立體示意圖;以及 第5B圖繪示第5A圖的中空並列型纖維的剖面示意圖。 In order to make the above and other objects, features, advantages and embodiments of the present disclosure more clearly understood, the accompanying drawings are described as follows: FIG. 1 is a three-dimensional schematic diagram of a fabric for thermal insulation fabrics according to some embodiments of the present disclosure; Figure 2A shows a partial enlarged schematic view of the fabric of Figure 1; Fig. 2B is a schematic cross-sectional view of the hollow side-by-side fibers in the fabric of Fig. 2A; 3A is a schematic diagram illustrating a spinning process of hollow side-by-side fibers according to some embodiments of the present disclosure; FIG. 3B is a partially enlarged schematic diagram of the region R of FIG. 3A; FIG. 4A is a schematic perspective view of the hollow side-by-side fiber according to some embodiments of the present disclosure before being cooled and solidified during the spinning process; FIG. 4B is a schematic cross-sectional view of the streamlined hollow side-by-side fiber of FIG. 4A; 5A is a schematic three-dimensional view of the hollow side-by-side fiber after cooling and solidification during the spinning process according to some embodiments of the present disclosure; and Fig. 5B is a schematic cross-sectional view of the hollow side-by-side fiber of Fig. 5A.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in the order of storage institution, date and number) none Foreign deposit information (please note in the order of deposit country, institution, date and number) none
100:中空並列型纖維 100: Hollow side-by-side fiber
110:第一聚酯 110: First polyester
120:第二聚酯 120: Second polyester
130:中空腔 130: hollow cavity
A1,A2:剖面面積 A1, A2: Sectional area
Claims (10)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109132141A TWI766368B (en) | 2020-09-17 | 2020-09-17 | Fabric for warm cloth |
CN202011201340.2A CN114197066B (en) | 2020-09-17 | 2020-11-02 | Cloth for thermal fabric |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109132141A TWI766368B (en) | 2020-09-17 | 2020-09-17 | Fabric for warm cloth |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202212656A true TW202212656A (en) | 2022-04-01 |
TWI766368B TWI766368B (en) | 2022-06-01 |
Family
ID=80645426
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109132141A TWI766368B (en) | 2020-09-17 | 2020-09-17 | Fabric for warm cloth |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN114197066B (en) |
TW (1) | TWI766368B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI832202B (en) * | 2022-04-08 | 2024-02-11 | 財團法人紡織產業綜合研究所 | Regenerated fiber |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09250028A (en) * | 1996-03-12 | 1997-09-22 | Toray Ind Inc | Bicomponent conjugated hollow polyester fiber and its production |
CN1059719C (en) * | 1998-09-07 | 2000-12-20 | 东华大学 | Preparation of composite porous hollow stereo crimped fiber with side-by-side bicomponent |
KR100629813B1 (en) * | 1999-06-08 | 2006-09-29 | 도레이 가부시끼가이샤 | Soft Stretch Yarns and Process for the Preparation Thereof |
CN1333119C (en) * | 2003-04-11 | 2007-08-22 | 南亚塑胶工业股份有限公司 | Fine-denier polyester hollow filament spinning method and its produced pilament |
JP4205500B2 (en) * | 2003-06-26 | 2009-01-07 | ソロテックス株式会社 | Hollow polytrimethylene terephthalate composite short fiber and method for producing the same |
TWI288788B (en) * | 2004-06-25 | 2007-10-21 | Shinkong Synthetic Fibers Corp | Self-crimped composite fiber and manufacturing method thereof |
CN100359057C (en) * | 2004-11-10 | 2008-01-02 | 新光合成纤维股份有限公司 | Self-crinkling composite fiber and producing method thereof |
CN104451920A (en) * | 2013-09-22 | 2015-03-25 | 东丽纤维研究所(中国)有限公司 | Polyester fiber, fabric with polyester fiber and manufacturing method |
CN104726946A (en) * | 2013-12-20 | 2015-06-24 | 上海贵达科技有限公司 | Heat insulation type polyester composite elastic fiber |
CN106245150B (en) * | 2016-08-31 | 2018-09-14 | 江苏恒力化纤股份有限公司 | A kind of high uniformity coloured polyester industrial yarn and preparation method thereof |
-
2020
- 2020-09-17 TW TW109132141A patent/TWI766368B/en active
- 2020-11-02 CN CN202011201340.2A patent/CN114197066B/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI832202B (en) * | 2022-04-08 | 2024-02-11 | 財團法人紡織產業綜合研究所 | Regenerated fiber |
Also Published As
Publication number | Publication date |
---|---|
CN114197066B (en) | 2023-10-24 |
TWI766368B (en) | 2022-06-01 |
CN114197066A (en) | 2022-03-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR20190087462A (en) | Eccentric core-sheath composite fiber and horn | |
CN103437018B (en) | A kind of production technology of super emulation silk type brocade ammonia air-coating silk | |
WO2021135083A1 (en) | Cotton-like polyester fiber and preparation method therefor | |
CN110923835A (en) | Preparation process of moisture-absorbing and sweat-releasing terylene low-elasticity composite yarn | |
TWI766368B (en) | Fabric for warm cloth | |
CN103590140B (en) | A kind of imitative multiple polyisocyanate of linen look is combined short fibre and manufacture method thereof | |
CN110029408B (en) | Elastic composite fiber and manufacturing method thereof | |
CN104562250B (en) | Porous micro-fine denier nylon 6 triisofiber and preparation method and application thereof | |
WO2016188383A1 (en) | Intermingled filament, preparation method therefor and fabric thereof | |
CN113668108A (en) | Production method of cotton-like silk | |
CN114144549B (en) | Core-sheath type composite false-twist yarn and preparation method thereof | |
KR20180036198A (en) | Acrylic/Lyocell Airjet Spun Yarn Having Excellent Absorption-Dry Property And Friction Resistance And Manufacturing Method Thereof | |
WO2000043581A1 (en) | Method for producing polyester-based combined filament yarn | |
JP7261361B2 (en) | Manufacturing method of fiber for medical antibacterial textile | |
JP4021535B2 (en) | Polyester hollow fiber and method for producing the same | |
CN105088387A (en) | Polyamide-6 filament production technology | |
CN107385527A (en) | A kind of TSS high resiliency composite fibre and preparation method thereof | |
JPWO2013129135A1 (en) | Polyamide blended composite yarn for false twist | |
KR102004093B1 (en) | Method Of Producing Sirofil Composite Yarn Having Excellent Pilling Resistance | |
KR101857209B1 (en) | Latent crimping typed two component conjugated yarn with high sensibility and Manufacturing method thereof | |
CN111218741B (en) | Preparation process of DTY (draw textured yarn) plied yarn with special luster | |
CN103882545B (en) | A kind of high convergency flat acrylic fiber and production method thereof | |
CN108754648A (en) | A kind of production method of super thick denier polyamide fiber 6 fully drawn mother silk | |
CN111058098B (en) | Production process of porous superfine terylene with different gray levels | |
JP2581510B2 (en) | Acryl and wool blended worsted yarn and its production by cotton spinning machine |