TW202206713A - Bearing system and motor including the same - Google Patents
Bearing system and motor including the same Download PDFInfo
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- TW202206713A TW202206713A TW109126537A TW109126537A TW202206713A TW 202206713 A TW202206713 A TW 202206713A TW 109126537 A TW109126537 A TW 109126537A TW 109126537 A TW109126537 A TW 109126537A TW 202206713 A TW202206713 A TW 202206713A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/06—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
- F16C32/0629—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a liquid cushion, e.g. oil cushion
- F16C32/064—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a liquid cushion, e.g. oil cushion the liquid being supplied under pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/06—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
- F16C32/0629—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a liquid cushion, e.g. oil cushion
- F16C32/064—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a liquid cushion, e.g. oil cushion the liquid being supplied under pressure
- F16C32/0651—Details of the bearing area per se
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/664—Retaining the liquid in or near the bearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6681—Details of distribution or circulation inside the bearing, e.g. grooves on the cage or passages in the rolling elements
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sliding-Contact Bearings (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Fuel Cell (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
Abstract
Description
本發明係關於一種馬達構件,尤其是一種軸承系統及具有該軸承系統的馬達。The present invention relates to a motor component, especially a bearing system and a motor having the bearing system.
請參照第1圖,其係一種習知的流體動壓軸承裝置9,該習知的流體動壓軸承裝置9具有一密封部91位於一外側構件92內,一軸部93貫穿該密封部91,該軸部93的第一端931位於該外側構件92內,該軸部93的第二端932凸伸穿出該外側構件92外。一套筒部94連接該軸部93的第一端931,以與該軸部93同部旋轉;其中,該套筒部94的第一面941與該密封部91之間的間隙於該軸部93旋轉時形成一油膜,該套筒部94的第二面942與該外側構件92之間的間隙於旋轉時形成另一油膜,以藉由該等間隙中的油膜產生動壓,來降低構件之間的摩擦,達到減少運作噪音及振動的效果。類似於該習知的流體動壓軸承裝置9的一實施例已揭露於中華民國公開第202016443號專利案當中。Please refer to FIG. 1, which is a conventional fluid dynamic pressure bearing device 9. The conventional fluid dynamic pressure bearing device 9 has a
然而,當負載較大時,上述習知的流體動壓軸承裝置9會有動壓不足的情況產生,故上述習知的流體動壓軸承裝置9並無法應用至較高負載的馬達,故仍有加以改善之必要。However, when the load is large, the above-mentioned conventional fluid dynamic pressure bearing device 9 may have insufficient dynamic pressure, so the above-mentioned conventional fluid dynamic pressure bearing device 9 cannot be applied to a motor with a relatively high load, so it is still There is a need for improvement.
為解決上述問題,本發明的目的是提供一種軸承系統,在高負載狀態下仍可具有足夠的動壓支撐轉動構件,能適用於較大體積或較高負載的馬達中。In order to solve the above-mentioned problems, the purpose of the present invention is to provide a bearing system, which can still have sufficient dynamic pressure to support the rotating member under high load conditions, and can be suitable for motors with larger volumes or higher loads.
本發明的次一目的是提供一種軸承系統,可提升潤滑油的循環順暢度。Another object of the present invention is to provide a bearing system that can improve the smoothness of circulation of lubricating oil.
本發明的又一目的是提供一種軸承系統,可防止潤滑油滲漏。Yet another object of the present invention is to provide a bearing system that prevents oil leakage.
本發明的再一目的是提供一種馬達,具有該軸承系統。Yet another object of the present invention is to provide a motor having the bearing system.
本發明全文所述方向性或其近似用語,例如「前」、「後」、「左」、「右」、「上(頂)」、「下(底)」、「內」、「外」、「側面」等,主要係參考附加圖式的方向,各方向性或其近似用語僅用以輔助說明及理解本發明的各實施例,非用以限制本發明。The directional or similar terms used throughout this disclosure, such as "front", "back", "left", "right", "top (top)", "bottom (bottom)", "inside", "outside" , "side surface", etc., mainly refer to the directions of the attached drawings, each directionality or its similar terms are only used to assist the description and understanding of the various embodiments of the present invention, and are not intended to limit the present invention.
本發明全文所記載的元件及構件使用「一」或「一個」之量詞,僅是為了方便使用且提供本發明範圍的通常意義;於本發明中應被解讀為包括一個或至少一個,且單一的概念也包括複數的情況,除非其明顯意指其他意思。The use of the quantifier "a" or "an" for the elements and components described throughout the present invention is only for convenience and provides a general meaning of the scope of the present invention; in the present invention, it should be construed as including one or at least one, and a single The concept of also includes the plural case unless it is obvious that it means otherwise.
本發明全文所述「結合」、「組合」或「組裝」等近似用語,主要包含連接後仍可不破壞構件地分離,或是連接後使構件不可分離等型態,係本領域中具有通常知識者可以依據欲相連之構件材質或組裝需求予以選擇者。Similar terms such as "combined", "combined" or "assembled" mentioned in the whole text of the present invention mainly include the components that can be separated without destroying the components after the connection, or the components can not be separated after being connected, which are common knowledge in the field. It can be selected according to the material of the components to be connected or the assembly requirements.
本發明的軸承系統,包含:一軸管,具有一第一開口及一第二開口;一隔板,位於該軸管內;一軸承,位於該第一開口與該隔板之間,該軸承具有一軸承內徑與一軸承外徑;一蓋板,位於該第二開口與該隔板之間;及一轉動件,具有一轉軸貫穿該軸承及該隔板,一外凸部連接該轉軸並位於該隔板與該蓋板之間,該外凸部具有一外凸部外徑,該外凸部外徑大於該軸承外徑,該外凸部能夠在轉動時與該隔板之間形成一動壓間隙。The bearing system of the present invention comprises: an axle tube with a first opening and a second opening; a partition plate located in the axle tube; a bearing located between the first opening and the partition plate, and the bearing has A bearing inner diameter and a bearing outer diameter; a cover plate located between the second opening and the partition plate; and a rotating member having a rotating shaft passing through the bearing and the partition plate, and an outer convex portion connecting the rotating shaft and Located between the partition plate and the cover plate, the outer convex portion has an outer diameter of the outer convex portion, the outer diameter of the outer convex portion is larger than the outer diameter of the bearing, and the outer convex portion can be formed between the partition plate during rotation A dynamic pressure gap.
本發明的馬達,包含:一基座;一前述的軸承系統,該軸管結合於該基座,該轉軸凸伸穿出該軸管的第一開口並結合一輪轂,該輪轂結合有一磁性件;及一定子,設於該軸管外周並與該磁性件相對。The motor of the present invention comprises: a base; a bearing system as described above, the axle tube is combined with the base, the rotating shaft protrudes out of the first opening of the axle tube and is combined with a wheel hub, the wheel hub is combined with a magnetic member ; and a stator, which is arranged on the outer circumference of the shaft tube and is opposite to the magnetic piece.
據此,本發明的軸承系統,可藉由將轉動件的外凸部設成比軸承還寬的型態,由較大面積的外凸部提供較大的動壓效果,使該軸承系統在高負載狀態下仍可具有足夠的動壓來支撐該轉動件,從而能適用於較大體積或較高負載的馬達中,並確保該軸承系統或馬達運作時,不易產生噪音及振動的問題,具有提升軸承系統或馬達品質的功效。Accordingly, in the bearing system of the present invention, by setting the outer convex portion of the rotating member to be wider than the bearing, the larger area of the outer convex portion can provide a larger dynamic pressure effect, so that the bearing system can be It can still have sufficient dynamic pressure to support the rotating part under high load conditions, so that it can be used in motors with larger volumes or higher loads, and ensure that the bearing system or motor is not prone to noise and vibration problems when operating. It has the effect of improving the quality of the bearing system or motor.
其中,該隔板具有軸向相對的一第一面及一第二面,該外凸部具有軸向相對的一第一端面及一第二端面,該外凸部的第一端面可以朝向該隔板的第二面,該第一端面及該第二面中的至少一者可以設有數個動壓溝。如此,具有更進一步地提升該軸承系統運作時所產生的動壓效果功效。Wherein, the partition plate has a first surface and a second surface that are axially opposite to each other, the outer convex portion has a first end surface and a second end surface that are axially opposite to each other, and the first end surface of the outer convex portion can face the At least one of the second surface of the separator, the first end surface and the second surface may be provided with several dynamic pressure grooves. In this way, it has the effect of further enhancing the dynamic pressure effect generated when the bearing system operates.
其中,該蓋板具有軸向相對的一內端面及一外端面,該外凸部具有軸向相對的一第一端面及一第二端面,該外凸部的第二端面可以朝向該蓋板的內端面,該第二端面及該內端面中的至少一者可以設有數個動壓溝。如此,具有更進一步地提升該軸承系統運作時所產生的動壓效果功效。The cover plate has an inner end surface and an outer end surface that are axially opposite to each other, the outer convex portion has a first end surface and a second end surface that are axially opposite to each other, and the second end surface of the outer convex portion can face the cover plate. At least one of the second end surface and the inner end surface can be provided with several dynamic pressure grooves. In this way, it has the effect of further enhancing the dynamic pressure effect generated when the bearing system operates.
其中,該數個動壓溝可以設於該外凸部的第二端面,該蓋板可以具有一凹槽連通該第二端面上的該數個動壓溝。如此,該凹槽可形成一儲油空間,以便潤滑油在該第二端面上的該數個動壓溝中不斷地順暢循環,具有提升動壓的功效。Wherein, the plurality of dynamic pressure grooves may be disposed on the second end surface of the outer convex portion, and the cover plate may have a groove communicating with the plurality of dynamic pressure grooves on the second end surface. In this way, the groove can form an oil storage space, so that the lubricating oil can continuously and smoothly circulate in the plurality of dynamic pressure grooves on the second end surface, and has the effect of increasing the dynamic pressure.
其中,較佳於該外凸部的第一端面及第二端面分別設有數個動壓溝。如此,具有提升動壓效果及動壓溝之加工便利性等功效。Wherein, preferably, a plurality of dynamic pressure grooves are respectively provided on the first end surface and the second end surface of the outer convex portion. In this way, it has the functions of improving the dynamic pressure effect and the processing convenience of the dynamic pressure groove.
其中,該轉軸貫穿該隔板的一穿孔,該穿孔具有一穿孔孔徑,該穿孔孔徑可以小於或等於該軸承外徑與該軸承內徑和的一半。如此,可以使該穿孔不會過大,確保該隔板能具有足夠的面積來與該外凸部之間產生足以達到預定理想值的動壓,具有提升動壓的功效。Wherein, the shaft passes through a through hole of the partition plate, the through hole has a through hole diameter, and the through hole diameter can be less than or equal to half of the sum of the outer diameter of the bearing and the inner diameter of the bearing. In this way, the perforation can be prevented from being too large, ensuring that the partition plate can have a sufficient area to generate a dynamic pressure sufficient to reach a predetermined ideal value between the baffle plate and the outer convex portion, and has the effect of increasing the dynamic pressure.
其中,該隔板與該軸管可以一體成型相連接,該隔板連接該軸管的內壁處可以具有一環溝,該環溝可以連通該動壓間隙。如此,該環溝可用以維持該外凸部與該隔板之間的動壓的壓力梯度,具有提升高負載狀態下的旋轉穩定度及馬達性能等功效。Wherein, the partition plate and the shaft tube can be integrally formed and connected, and an inner wall of the partition plate connected to the shaft tube can have an annular groove, and the annular groove can communicate with the dynamic pressure gap. In this way, the annular groove can be used to maintain the pressure gradient of the dynamic pressure between the protruding portion and the partition plate, thereby improving the rotational stability and motor performance under high load conditions.
其中,該隔板可以不與該軸管一體成型相連接,該隔板具有軸向相對的一第一面及一第二面,該隔板的第一面可以抵接該軸管內壁的一抵靠部,該隔板的第二面可以朝向該第二開口,該隔板可以具有一延伸牆連接該第二面,該蓋板及該外凸部可以位於該延伸牆內。如此,具有提升組裝便利性的功效。Wherein, the baffle plate may not be integrally formed and connected with the shaft tube, the baffle plate has a first surface and a second surface opposite to the axial direction, and the first surface of the baffle plate can abut against the inner wall of the shaft tube. An abutting portion, the second surface of the partition plate may face the second opening, the partition plate may have an extension wall connected to the second surface, and the cover plate and the convex portion may be located in the extension wall. In this way, it has the effect of improving the convenience of assembly.
其中,該延伸牆連接該第二面處可以具有一環溝。如此,該環溝可用以維持該外凸部與該隔板之間的動壓的壓力梯度,具有提升高負載狀態下的旋轉穩定度及馬達性能等功效。Wherein, a ring groove may be formed where the extension wall is connected to the second surface. In this way, the annular groove can be used to maintain the pressure gradient of the dynamic pressure between the protruding portion and the partition plate, thereby improving the rotational stability and motor performance under high load conditions.
其中,該外凸部可以雷射銲接結合該轉軸。如此,具有提升結合穩固性的功效。Wherein, the protruding portion can be combined with the rotating shaft by laser welding. In this way, it has the effect of improving the bonding stability.
其中,該蓋板可以雷射銲接結合該軸管。如此,具有提升結合穩固性的功效。Wherein, the cover plate can be combined with the shaft tube by laser welding. In this way, it has the effect of improving the bonding stability.
該軸承系統另可以包含一定位環,該定位環可以抵接該軸承的頂面並結合該軸管,該軸承可以位於該定位環與該隔板之間,該轉軸可以貫穿該定位環並凸伸超出該第一開口。如此,具有提升對軸承的定位效果的功效。The bearing system may further include a positioning ring, the positioning ring may abut the top surface of the bearing and combine with the shaft tube, the bearing may be located between the positioning ring and the partition plate, the rotating shaft may penetrate the positioning ring and protrude extends beyond the first opening. In this way, it has the effect of improving the positioning effect of the bearing.
其中,該定位環可以鍍有複合金屬塗層,該定位環可以雷射銲接結合該軸管。如此,具有提升結合穩固性的功效。Wherein, the positioning ring can be plated with a composite metal coating, and the positioning ring can be combined with the shaft tube by laser welding. In this way, it has the effect of improving the bonding stability.
其中,該轉軸可以貫穿該定位環的一穿口及該軸承的一軸孔,該穿口具有一穿口徑寬,該穿口徑寬可以大於該軸承內徑。如此,可以確保該轉軸不會摩擦到該定位環,具有不影響該轉軸旋轉順暢度的功效。Wherein, the rotating shaft can pass through a through hole of the positioning ring and a shaft hole of the bearing, and the through hole has a through hole width, and the through hole width can be larger than the inner diameter of the bearing. In this way, it can be ensured that the rotating shaft does not rub against the positioning ring, which has the effect of not affecting the rotational smoothness of the rotating shaft.
其中,該軸承可以具有一導斜面連接該軸孔及該頂面,該穿口徑寬可以小於該導斜面與該頂面連接處的徑寬。如此,該定位環可以擋止沿著該導斜面流出的潤滑油,具有防止潤滑油滲漏的功效。Wherein, the bearing may have a guide inclined surface connecting the shaft hole and the top surface, and the diameter of the through hole may be smaller than the diameter of the connection between the guide inclined surface and the top surface. In this way, the positioning ring can block the lubricating oil flowing out along the guiding inclined surface, and has the effect of preventing the leakage of the lubricating oil.
其中,該定位環可以具有一防漏斜面,該防漏斜面可以鄰接該穿口並朝向該軸承,該防漏斜面與該軸承的頂面之間可以形成一斷油空間。如此,當潤滑油沿著該導斜面流至該軸承的頂面時,可接續流入該斷油空間,而不易從該定位環的穿口流出,具有防止潤滑油滲漏的功效。Wherein, the positioning ring may have an anti-leakage inclined surface, the anti-leakage inclined surface may be adjacent to the through hole and face the bearing, and an oil-breaking space may be formed between the anti-leakage inclined surface and the top surface of the bearing. In this way, when the lubricating oil flows to the top surface of the bearing along the guiding inclined surface, it can flow into the oil-cutting space continuously, and is not easy to flow out from the piercing opening of the positioning ring, which has the effect of preventing the leakage of lubricating oil.
其中,該定子具有一定子最小內徑,該外凸部外徑可以大於該定子最小內徑。如此,具有提升動壓的功效,以適用於更大體積或更高負載的馬達。Wherein, the stator has a minimum inner diameter of the stator, and the outer diameter of the outer convex portion may be larger than the minimum inner diameter of the stator. In this way, it has the effect of increasing the dynamic pressure and is suitable for motors with larger volumes or higher loads.
其中,該軸管可以具有一小徑部連接一大徑部,該軸管的外壁可以在該小徑部與該大徑部鄰接處形成一肩部,該定子可以抵接該肩部。如此,具有提升組裝便利性的功效。Wherein, the shaft tube may have a small diameter portion connected to a large diameter portion, an outer wall of the shaft tube may form a shoulder at the adjoining portion of the small diameter portion and the large diameter portion, and the stator may abut against the shoulder portion. In this way, it has the effect of improving the convenience of assembly.
其中,該軸管可以鍍有複合金屬塗層,該軸管可以雷射銲接結合該基座。如此,具有提升結合穩固性的功效。Wherein, the shaft tube can be plated with a composite metal coating, and the shaft tube can be combined with the base by laser welding. In this way, it has the effect of improving the bonding stability.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:In order to make the above-mentioned and other objects, features and advantages of the present invention more obvious and easy to understand, the preferred embodiments of the present invention are exemplified below, and are described in detail as follows in conjunction with the accompanying drawings:
請參照第2圖所示,其係本發明軸承系統R的第一實施例,係包含一軸管1、一隔板2、一軸承3、一蓋板4及一轉動件5,該隔板2、該軸承3及該蓋板4均位於該軸管1內,該轉動件5的局部位於該軸管1內且可相對於該軸管1旋轉。Please refer to FIG. 2, which is the first embodiment of the bearing system R of the present invention, which includes a
該軸管1具有一第一開口11及一第二開口12,該第一開口11及該第二開口12可以呈軸向相對,以便將上述構件從二端裝入該軸管1內。該軸管1外可供結合基座、線圈組或電路板等構件,故該軸管1的型態可以依據使用需求予以調整。例如但不限制地,本實施例的軸管1可以具有一小徑部1a連接一大徑部1b,該小徑部1a內具有一第一容室S1,該大徑部1b內則具有一第二容室S2。其中,該小徑部1a的內徑可以小於該大徑部1b的內徑,使該第二容室S2較該第一容室S1寬敞;該小徑部1a的外徑則也小於該大徑部1b的外徑,使該軸管1的外壁W1可以在該小徑部1a與該大徑部1b鄰接處形成一肩部13。The
請參照第2、3圖所示,該隔板2位於該軸管1內,該隔板2可以與該軸管1一體成型相連接,或組裝固定於該軸管1內的預定位置。該隔板2可以具有軸向相對的一第一面21及一第二面22,該第一面21可以朝向該軸管1的第一開口11,該第二面22則可以朝向該軸管1的第二開口12。該隔板2大致上位於該小徑部1a與該大徑部1b的鄰接處;亦即,該第一容室S1可以位於該第一面21與該第一開口11之間,該第二容室S2則可以位於該第二面22與該第二開口12之間。該隔板2可以具有一穿孔23,該穿孔23具有一穿孔孔徑D1(標示於第4圖)。該隔板2可以具有一環溝24位於該第二面22的外周;當該隔板2與該軸管1一體成型相連接時,該環溝24可以位於該第二面22連接該軸管1內壁W2處。Referring to Figures 2 and 3, the
請參照第2、4圖所示,該軸承3可以通過該軸管1的第一開口11而裝入該第一容室S1,使該軸承3可以位於該第一開口11與該隔板2之間。該軸承3具有一頂面31朝向該第一開口11,另具有一底面32抵接於該隔板2的第一面21。該軸承3具有一軸孔33,使該軸承3具有一軸承內徑D2與一軸承外徑D3。該軸承3的軸孔33與該隔板2的穿孔23軸向相對;其中,本實施例可選擇使該穿孔孔徑D1略大於該軸承內徑D2,並可以小於或等於該軸承外徑D3與該軸承內徑D2和的一半,使該隔板2的穿孔23不會過大。Referring to Figures 2 and 4, the
請參照第3、4圖所示,該蓋板4可以通過該軸管1的第二開口12而裝入該第二容室S2,使該蓋板4可以位於該第二開口12與該隔板2之間。該蓋板4具有軸向相對的一內端面41及一外端面42,該內端面41朝向該隔板2的第二面22,並與該第二面22保持預定間距;該外端面42則可以位於該第二開口12處,使該蓋板4的底端可以與該軸管1的底端平齊,或略縮入於該軸管1底端內。該蓋板4可以緊配結合該軸管1的內壁W2,或較佳由該外端面42的環周緣與該軸管1雷射銲接結合,以穩固定位該蓋板4。該蓋板4另可以具有一凹槽43朝向該隔板2,該凹槽43大致上位於該內端面41的中心處,以與該隔板2的穿孔23軸向相對。Referring to Figures 3 and 4, the
請參照第2、4圖所示,該轉動件5具有一轉軸51貫穿該軸承3的軸孔33與該隔板2的穿孔23,該轉軸51的一端位於該軸管1內,該轉軸51的另一端則凸伸穿出該軸管1的第一開口11,並可以供一輪轂52結合,而該輪轂52的內表面另結合有一磁性件53。又,該轉動件5還具有一外凸部54連接於該轉軸51位在該軸管1內的一端,使該外凸部54能夠與該轉軸51同步旋轉。該外凸部54可以與該轉軸51一體成型相連接,或組裝固定於該轉軸51上的預定位置,較佳地,該外凸部54可以雷射銲接結合該轉軸51。該外凸部54位於該隔板2與該蓋板4之間,且該外凸部54概以該轉軸51為中心呈徑向朝外延伸的型態。Referring to Figures 2 and 4, the rotating
更詳言之,請參照第3、4圖所示,該外凸部54具有軸向相對的一第一端面541及一第二端面542,該外凸部54的第一端面541朝向該隔板2的第二面22,該外凸部54的第二端面542則朝向該蓋板4的內端面41。此外,該外凸部54具有一外凸部外徑D4,該外凸部外徑D4大於該軸承外徑D3,且該外凸部54能夠在隨該轉軸51旋轉時,與該隔板2之間形成一動壓間隙G。其中,為能更進一步地提升該軸承系統R運作時所產生的動壓效果,還可選擇在該外凸部54的第一端面541及該隔板2的第二面22中的至少一者設有數個動壓溝V;亦即,可以將該數個動壓溝V設於該外凸部54的第一端面541或該隔板2的第二面22,其中較佳選擇設於該外凸部54的第一端面541以便加工,或者也可以是二者皆分別設有數個動壓溝V。而該動壓溝V的型態本發明則不予以限制,可例如呈放射狀的弧形溝,或是如圖所示的人字溝等,其係可依使用需求而予以調整者。More specifically, please refer to FIGS. 3 and 4 , the protruding
另一方面,本實施例還可以使該外凸部54在轉動時,亦同時與該蓋板4之間形成有另一動壓間隙G,使該外凸部54的上下二端都能產生動壓支撐的效果。相類似地,可選擇在該外凸部54的第二端面542及該蓋板4的內端面41中的至少一者設有數個動壓溝V,且當只將該數個動壓溝V設於其中一者時,較佳選擇設於該外凸部54的第二端面542以便加工,但不以此為限。特別是,當該外凸部54的第二端面542具有該數個動壓溝V時,該第二端面542上的該數個動壓溝V係可以與該蓋板4的凹槽43相連通。On the other hand, in this embodiment, another dynamic pressure gap G can also be formed between the outer
請再參照第2、4圖所示,該軸承系統另可以包含一定位環6,該定位環6可以抵接該軸承3的頂面31並結合該軸管1,使該軸承3能穩固設置於該定位環6與該隔板2之間。在本實施例中,該定位環6可以通過該軸管1的第一開口11而裝入該第一容室S1,且該定位環6的表面可以鍍有鎳或錫等複合金屬塗層,使該定位環6能夠穩固地雷射銲接結合於該軸管1的內壁W2。該定位環6另具有一穿口61,該穿口61與該軸承3的軸孔33軸向相對以供該轉軸51貫穿。Please refer to Figures 2 and 4 again, the bearing system may further include a
請參照第4、5圖所示,將上述的軸承系統R應用於一馬達中時,該軸管1的外壁W1可以由該大徑部1b結合於一基座7;其中,該軸管1的外壁W1也可以鍍有複合金屬塗層,以便與該基座7穩固地雷射銲接結合。該馬達另具有一定子8,該定子8可以具有一電路板81及一線圈組82,該電路板81可以組設於該基座7並對位於該大徑部1b外周,該線圈組82則可以抵接該軸管1的肩部13,並與該轉動件5的磁性件53間隔一感磁氣隙,且該軸管1的第一容室S1及第二容室S2內皆具有潤滑油。Referring to Figures 4 and 5, when the above-mentioned bearing system R is applied to a motor, the outer wall W1 of the
如此,當該定子8驅動該轉動件5旋轉時,位於該外凸部54與該隔板2之間的動壓間隙G中的潤滑油,及位於該外凸部54與該蓋板4之間的動壓間隙G中的潤滑油皆可產生油膜,以降低該外凸部54的摩擦扭矩,並藉由動壓來維持該動壓間隙G,防止該外凸部54碰撞該隔板2或該蓋板4,及抑制該轉軸51產生軸向位移,均可使整體轉動件5維持順暢且平穩地旋轉。In this way, when the
特別是,由於該轉動件5的外凸部外徑D4大於該軸承外徑D3,故本實施例的軸承系統R可以不受限於該第一容室S1的空間,由較大面積的外凸部54提供更大的動壓效果,使該軸承系統R在高負載狀態下仍可具有足夠的動壓來支撐該轉動件5,從而能適用於較大體積或較高負載的馬達中。In particular, since the outer diameter D4 of the outer convex portion of the rotating
此外,本實施例還可藉由使該隔板2的穿孔23不會過大,確保該隔板2能具有足夠的面積來與該外凸部54之間產生足以達到預定理想值的動壓。而在該隔板2具有該環溝24的實施例中,該環溝24可與該動壓間隙G相連通,以維持該外凸部54與該隔板2之間的動壓的壓力梯度,有助提升高負載狀態下的旋轉穩定度及馬達性能。又,當該蓋板4具有該凹槽43時,該凹槽43還可形成一儲油空間,以便潤滑油在該第二端面542上的該數個動壓溝V中不斷地順暢循環,有助提升該外凸部54與該蓋板4之間的油膜強健性以提升動壓。In addition, in this embodiment, the through
請參照第6、7圖所示,其係本發明軸承系統R及馬達的第二實施例,在本實施例中,該軸管1的內壁W2可以在該小徑部1a與該大徑部1b相鄰接處形成一抵靠部14。該隔板2可以是組裝固定至該軸管1內;亦即,該隔板2可以通過該軸管1的第二開口12而裝入該第二容室S2,該隔板2可以由第一面21抵接該抵靠部14。該隔板2另可以具有一延伸牆25連接於該第二面22的外周,該延伸牆25可以朝該第二開口12延伸,且較佳使該延伸牆25的底端可以與該軸管1的底端平齊,使該隔板2的第一面21即使受該軸承3的底面32抵接也不易造成該隔板2位移。該蓋板4及該外凸部54皆位於該延伸牆25內,而本實施例的環溝24可以位於該延伸牆25連接該第二面22處。Please refer to Figures 6 and 7, which are the second embodiment of the bearing system R and the motor of the present invention. In this embodiment, the inner wall W2 of the
請參照第6、7、8圖所示,另一方面,本實施例的軸承3可以具有一導斜面34連接該軸孔33及該頂面31,且該導斜面34與該頂面31連接處具有一徑寬D5。該定位環6的穿口61具有一穿口徑寬D6,本實施例可以選擇使該穿口徑寬D6大於該軸承內徑D2,使該轉軸51不會摩擦到該定位環6,且該穿口徑寬D6較佳小於該導斜面34與該頂面31連接處的徑寬D5,使該定位環6得以擋止沿著該導斜面34流出的潤滑油。又,該定位環6可以具有一防漏斜面62,該防漏斜面62鄰接該穿口61並朝向該軸承3,以於該防漏斜面62與該軸承3的頂面31之間形成一斷油空間S3。如此,當潤滑油沿著該導斜面34流至該軸承3的頂面31時,可接續流入該斷油空間S3,而不易從該定位環6的穿口61流出。Referring to Figures 6, 7, and 8, on the other hand, the
請參照第9圖所示,其係本發明軸承系統R及馬達的第三實施例,本實施例可藉由改變軸管1的型態,使該轉動件5的外凸部外徑D4能更進一步地擴大,並可以大於該定子8的一定子最小內徑D7;舉例而言,本實施例的定子最小內徑D7為該線圈組82的內徑,但不以此為限,不同型態的定子8具有該定子最小內徑D7處可能不同。如此,本實施例的軸承系統R可藉由更大面積的外凸部54再更提升所能產生的動壓效果,以適用於更大體積或更高負載的馬達。Please refer to FIG. 9, which is the third embodiment of the bearing system R and the motor of the present invention. In this embodiment, the outer diameter D4 of the outer convex portion of the rotating
綜上所述,本發明的軸承系統,可藉由將轉動件的外凸部設成比軸承還寬的型態,由較大面積的外凸部提供較大的動壓效果,使該軸承系統在高負載狀態下仍可具有足夠的動壓來支撐該轉動件,從而能適用於較大體積或較高負載的馬達中,並確保該軸承系統或馬達運作時,不易產生噪音及振動的問題,具有提升軸承系統或馬達品質的功效。To sum up, in the bearing system of the present invention, by setting the outer convex portion of the rotating member to be wider than the bearing, the larger area of the outer convex portion can provide a larger dynamic pressure effect, so that the bearing can be The system can still have sufficient dynamic pressure to support the rotating part under high load conditions, so that it can be used in motors with larger volumes or higher loads, and ensure that the bearing system or motor is not easy to generate noise and vibration during operation. It has the effect of improving the quality of the bearing system or motor.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed by the above-mentioned preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various changes and modifications relative to the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the patent application attached hereto.
﹝本發明﹞ 1:軸管 1a:小徑部 1b:大徑部 11:第一開口 12:第二開口 13:肩部 14:抵靠部 2:隔板 21:第一面 22:第二面 23:穿孔 24:環溝 25:延伸牆 3:軸承 31:頂面 32:底面 33:軸孔 34:導斜面 4:蓋板 41:內端面 42:外端面 43:凹槽 5:轉動件 51:轉軸 52:輪轂 53:磁性件 54:外凸部 541:第一端面 542:第二端面 6:定位環 61:穿口 62:防漏斜面 7:基座 8:定子 81:電路板 82:線圈組 D1:穿孔孔徑 D2:軸承內徑 D3:軸承外徑 D4:外凸部外徑 D5:徑寬 D6:穿口徑寬 D7:定子最小內徑 G:動壓間隙 R:軸承系統 S1:第一容室 S2:第二容室 S3:斷油空間 V:動壓溝 W1:外壁 W2:內壁 ﹝習用﹞ 9:流體動壓軸承裝置 91:密封部 92:外側構件 93:軸部 931:第一端 932:第二端 94:套筒部 941:第一面 942:第二面﹝this invention﹞ 1: Axle tube 1a: Small diameter section 1b: Large diameter part 11: The first opening 12: Second opening 13: Shoulder 14: Abutment 2: Partition 21: The first side 22: The second side 23: Perforation 24: Ring groove 25: Extension Wall 3: Bearing 31: Top surface 32: Underside 33: Shaft hole 34: Guide bevel 4: Cover 41: inner end face 42: Outer end face 43: Grooves 5: Turning parts 51: Spindle 52: Wheels 53: Magnetic parts 54: Outer convex part 541: First end face 542: Second end face 6: Positioning ring 61: Piercing 62: Leak-proof bevel 7: Pedestal 8: Stator 81: circuit board 82: Coil set D1: perforation aperture D2: Bearing inner diameter D3: Bearing outer diameter D4: Outer diameter of the outer convex part D5: diameter and width D6: wear diameter wide D7: Minimum inner diameter of stator G: Dynamic pressure clearance R: Bearing system S1: First containment room S2: The second chamber S3: oil cut space V: Dynamic pressure groove W1: outer wall W2: inner wall ﹝Accustomed ﹞ 9: Fluid dynamic pressure bearing device 91: Sealing part 92: Outer member 93: Shaft 931: First End 932: Second End 94: Sleeve 941: The first side 942: The second side
[第1圖] 一種習知流體動壓軸承裝置圖。 [第2圖] 本發明第一實施例軸承系統的分解立體圖。 [第3圖] 本發明第一實施例軸承系統的局部構件的分解立體圖。 [第4圖] 本發明第一實施例馬達的組合剖視圖。 [第5圖] 如第4圖所示A處的局部構造放大圖。 [第6圖] 本發明第二實施例軸承系統的分解立體圖。 [第7圖] 本發明第二實施例馬達的組合剖視圖。 [第8圖] 如第7圖所示B處的局部構造放大圖。 [第9圖] 本發明第三實施例馬達的組合剖視圖。[FIG. 1] A diagram of a conventional fluid dynamic bearing device. [FIG. 2] An exploded perspective view of the bearing system according to the first embodiment of the present invention. [FIG. 3] An exploded perspective view of a part of the bearing system of the first embodiment of the present invention. [FIG. 4] A combined cross-sectional view of the motor according to the first embodiment of the present invention. [Fig. 5] As shown in Fig. 4, an enlarged view of a part of the structure at A. [FIG. 6] An exploded perspective view of the bearing system according to the second embodiment of the present invention. [FIG. 7] A combined cross-sectional view of a motor according to a second embodiment of the present invention. [Fig. 8] As shown in Fig. 7, an enlarged view of a part of the structure at B. [FIG. 9] A combined cross-sectional view of a motor according to a third embodiment of the present invention.
1:軸管1: Axle tube
1a:小徑部1a: Small diameter section
1b:大徑部1b: Large diameter part
11:第一開口11: The first opening
12:第二開口12: Second opening
13:肩部13: Shoulder
2:隔板2: Partition
21:第一面21: The first side
22:第二面22: The second side
23:穿孔23: Perforation
24:環溝24: Ring groove
3:軸承3: Bearing
31:頂面31: Top surface
32:底面32: Underside
33:軸孔33: Shaft hole
4:蓋板4: Cover
41:內端面41: inner end face
42:外端面42: Outer end face
43:凹槽43: Grooves
5:轉動件5: Turning parts
51:轉軸51: Spindle
52:輪轂52: Wheels
53:磁性件53: Magnetic parts
54:外凸部54: Outer convex part
541:第一端面541: First end face
542:第二端面542: Second end face
6:定位環6: Positioning ring
61:穿口61: Piercing
7:基座7: Pedestal
8:定子8: Stator
81:電路板81: circuit board
82:線圈組82: Coil set
D1:穿孔孔徑D1: perforation aperture
D2:軸承內徑D2: Bearing inner diameter
D3:軸承外徑D3: Bearing outer diameter
D4:外凸部外徑D4: Outer diameter of outer convex part
G:動壓間隙G: Dynamic pressure clearance
R:軸承系統R: Bearing system
S1:第一容室S1: First containment room
S2:第二容室S2: The second chamber
V:動壓溝V: Dynamic pressure groove
W1:外壁W1: outer wall
W2:內壁W2: inner wall
Claims (20)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109126537A TWI768423B (en) | 2020-08-05 | 2020-08-05 | Bearing system and motor including the same |
CN202010808412.3A CN114060410B (en) | 2020-08-05 | 2020-08-12 | Bearing system and motor with same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109126537A TWI768423B (en) | 2020-08-05 | 2020-08-05 | Bearing system and motor including the same |
Publications (2)
Publication Number | Publication Date |
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TW202206713A true TW202206713A (en) | 2022-02-16 |
TWI768423B TWI768423B (en) | 2022-06-21 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW109126537A TWI768423B (en) | 2020-08-05 | 2020-08-05 | Bearing system and motor including the same |
Country Status (2)
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CN (1) | CN114060410B (en) |
TW (1) | TWI768423B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114934954B (en) * | 2022-05-11 | 2023-02-07 | 西安电子科技大学 | Full-closed medium self-circulation lubrication high-speed rolling bearing |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09166145A (en) * | 1995-12-13 | 1997-06-24 | Hitachi Ltd | Dynamic pressure bearing device and spindle motor using it |
JP3921517B2 (en) * | 2002-05-27 | 2007-05-30 | 日本電産株式会社 | Oil hydrodynamic bearing device and shaft rotation type motor using the same |
TWI244254B (en) * | 2003-11-19 | 2005-11-21 | Sunonwealth Electr Mach Ind Co | Dust-proof structure for a sleeve bearing |
US20070286538A1 (en) * | 2004-04-09 | 2007-12-13 | Toshiyuki Mizutani | Dynamic Bearing Device |
JP2008008368A (en) * | 2006-06-28 | 2008-01-17 | Ntn Corp | Hydrodynamic bearing device |
TWM314275U (en) * | 2006-12-22 | 2007-06-21 | Delta Electronics Inc | Bearing and assembly thereof |
TWI379494B (en) * | 2008-09-23 | 2012-12-11 | Sunonwealth Electr Mach Ind Co | Preventive oil leakage structure for an axial tube of a motor |
TWI397639B (en) * | 2010-10-12 | 2013-06-01 | Newcera Technology Co Ltd | High speed bearing |
TWM416698U (en) * | 2011-05-20 | 2011-11-21 | Cheng-En Lee | Dynamic pressure bearing |
JP2013100891A (en) * | 2011-11-10 | 2013-05-23 | Nippon Densan Corp | Bearing device and fan |
KR20130071163A (en) * | 2011-12-20 | 2013-06-28 | 삼성전기주식회사 | Hydrodynamic bearing assembly and motor including the same |
TWI443942B (en) * | 2012-05-09 | 2014-07-01 | Sunonwealth Electr Mach Ind Co | Motor and its position ring |
CN104810961B (en) * | 2014-01-28 | 2017-05-10 | 建准电机工业股份有限公司 | Motor with a stator having a stator core |
TWI599150B (en) * | 2016-09-01 | 2017-09-11 | 昆山廣興電子有限公司 | Motor and dynamic pressure plate thereof |
-
2020
- 2020-08-05 TW TW109126537A patent/TWI768423B/en active
- 2020-08-12 CN CN202010808412.3A patent/CN114060410B/en active Active
Also Published As
Publication number | Publication date |
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CN114060410A (en) | 2022-02-18 |
TWI768423B (en) | 2022-06-21 |
CN114060410B (en) | 2023-11-28 |
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