TW202201160A - Refrigeration system with automatic defrosting function and automatic defrosting control method for the same - Google Patents
Refrigeration system with automatic defrosting function and automatic defrosting control method for the same Download PDFInfo
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Abstract
Description
本發明係有關一種具有自動除霜功能的冷凍系統及其自動除霜控制方法,尤指通過常態製冷狀態運算以及製冷狀態乖離運算所達成具有自動除霜功能的冷凍系統及其自動除霜控制方法。The invention relates to a freezing system with automatic defrosting function and an automatic defrosting control method thereof, in particular to a freezing system with automatic defrosting function and an automatic defrosting control method achieved by normal refrigeration state calculation and refrigeration state deviation calculation .
一般的除霜裝置,大多是定時啟動或定時停止之裝置。但因為結霜的情況會因為周圍環境之濕度狀況、使用頻率以及蒸發溫度條件而會有變動。因此,定時啟動或定時停止之除霜裝置常常造成除霜過度或除霜不足之問題,也衍生整體系統之溫度控制不穩定及高耗能之情況。General defrosting devices are mostly timed start or timed stop devices. However, the situation of frosting will vary due to the humidity conditions of the surrounding environment, the frequency of use and the evaporating temperature conditions. Therefore, the defrosting device that starts or stops regularly often causes the problem of excessive defrosting or insufficient defrosting, and also leads to unstable temperature control and high energy consumption of the overall system.
為此,如何設計出一種具有自動除霜功能的冷凍系統及其自動除霜控制方法,特別是解決現有技術之前述技術問題,乃為本案發明人所研究的重要課題。Therefore, how to design a refrigeration system with automatic defrosting function and its automatic defrosting control method, especially how to solve the aforementioned technical problems in the prior art, is an important subject studied by the present inventor.
本發明之一目的在於提供一種具有自動除霜功能的冷凍系統,可解決現有技術之除霜裝置常常造成除霜過度或除霜不足之問題,達到整體系統之溫度控制穩定及低耗能之目的。An object of the present invention is to provide a refrigeration system with an automatic defrosting function, which can solve the problem that the defrosting device in the prior art often causes excessive or insufficient defrosting, and achieve the purpose of stable temperature control and low energy consumption of the overall system .
為了達到前述目的,本發明之所提出的具有自動除霜功能的冷凍系統包括:壓縮機、冷凝器、電子膨脹閥、蒸發器、除霜裝置、第一溫度計、第二溫度計以及控制器。冷凝器連接壓縮機。電子膨脹閥連接冷凝器。蒸發器連接電子膨脹閥以及壓縮機。除霜裝置鄰近設置於蒸發器。第一溫度計測量蒸發器的出風口的第一溫度。第二溫度計測量電子膨脹閥的冷媒出口的第二溫度。控制器連接壓縮機、第一溫度計、第二溫度計、電子膨脹閥以及除霜裝置,控制器依據時間序列連續地記錄N筆第一溫度以及N筆第二溫度,並利用N筆第一溫度以及N筆第二溫度之間的N筆溫度差,判斷蒸發器是否需要進行除霜。其中,當控制器判斷蒸發器需要進行除霜時,控制器啟動除霜裝置,使除霜裝置對蒸發器進行除霜,且控制器關閉電子膨脹閥以及關閉壓縮機。In order to achieve the aforementioned object, the refrigeration system with automatic defrosting function proposed by the present invention includes: a compressor, a condenser, an electronic expansion valve, an evaporator, a defrosting device, a first thermometer, a second thermometer and a controller. The condenser is connected to the compressor. The electronic expansion valve is connected to the condenser. The evaporator is connected to the electronic expansion valve and the compressor. The defrosting device is arranged adjacent to the evaporator. The first thermometer measures a first temperature of the air outlet of the evaporator. The second thermometer measures the second temperature of the refrigerant outlet of the electronic expansion valve. The controller is connected to the compressor, the first thermometer, the second thermometer, the electronic expansion valve and the defrosting device, and the controller continuously records N first temperature and N second temperature according to the time series, and uses N first temperature and The N temperature difference between the N second temperatures determines whether the evaporator needs to be defrosted. Wherein, when the controller determines that the evaporator needs to be defrosted, the controller activates the defrosting device, so that the defrosting device defrosts the evaporator, and the controller closes the electronic expansion valve and closes the compressor.
進一步而言,所述具有自動除霜功能的冷凍系統更包括第三溫度計,第三溫度計連接控制器,且測量所述冷凍系統的環境溫度,控制器連續地記錄環境溫度,當環境溫度大於或等於閥值時,控制器關閉除霜裝置,並啟動電子膨脹閥以及啟動壓縮機。Further, the refrigerating system with automatic defrosting function further includes a third thermometer, the third thermometer is connected to the controller, and measures the ambient temperature of the refrigerating system, and the controller continuously records the ambient temperature, when the ambient temperature is greater than or When it is equal to the threshold value, the controller turns off the defrost device, activates the electronic expansion valve and starts the compressor.
進一步而言,控制器對N筆溫度差進行常態製冷狀態運算,獲得常態製冷狀態參數。控制器對N筆溫度差進行抽樣取出其中M筆溫度差,並對M筆溫度差進行暫態製冷狀態運算,獲得暫態製冷狀態參數。控制器對常態製冷狀態參數進行製冷狀態乖離參數運算,獲得製冷狀態乖離參數。控制器依據製冷狀態乖離參數、常態製冷狀態參數以及暫態製冷狀態參數判斷蒸發器是否需要進行除霜。Further, the controller performs a normal cooling state operation on the N temperature differences to obtain a normal cooling state parameter. The controller samples the N temperature differences to take out M temperature differences, and performs a transient cooling state operation on the M temperature differences to obtain transient cooling state parameters. The controller performs the cooling state deviation parameter operation on the normal cooling state parameters to obtain the cooling state deviation parameter. The controller judges whether the evaporator needs to be defrosted according to the cooling state deviation parameter, the normal cooling state parameter and the transient cooling state parameter.
進一步而言,當暫態製冷狀態參數大於常態製冷狀態參數以及製冷狀態乖離參數微分之和值時,控制器判斷蒸發器需要進行除霜。Further, when the transient cooling state parameter is greater than the sum of the normal cooling state parameter and the differential of the cooling state deviation parameter, the controller determines that the evaporator needs to be defrosted.
本發明之另一目的在於提供一種冷凍系統的自動除霜控制方法,可解決現有技術之除霜裝置常常造成除霜過度或除霜不足之問題,達到整體系統之溫度控制穩定及低耗能之目的。Another object of the present invention is to provide an automatic defrosting control method for a refrigeration system, which can solve the problem that the defrosting device in the prior art often causes excessive defrosting or insufficient defrosting, and achieve stable temperature control and low energy consumption of the overall system. Purpose.
為了達到前述另一目的,本發明之所提出的冷凍系統包括壓縮機、冷凝器、電子膨脹閥、蒸發器、除霜裝置以及控制器,所述控制方法包括:測量蒸發器的出風口的第一溫度;測量電子膨脹閥的冷媒出口的第二溫度;以及控制器依據時間序列連續地記錄N筆第一溫度以及N筆第二溫度,並利用N筆第一溫度以及N筆第二溫度之間的N筆溫度差,判斷蒸發器是否需要進行除霜。其中,當控制器判斷蒸發器需要進行除霜時,控制器啟動除霜裝置,使除霜裝置對蒸發器進行除霜,且控制器關閉電子膨脹閥以及關閉壓縮機。In order to achieve the above-mentioned other object, the refrigeration system proposed by the present invention includes a compressor, a condenser, an electronic expansion valve, an evaporator, a defrosting device and a controller, and the control method includes: measuring the first degree of the air outlet of the evaporator. a temperature; measure the second temperature of the refrigerant outlet of the electronic expansion valve; and the controller continuously records N first temperatures and N second temperatures according to time series, and uses the difference between N first temperatures and N second temperatures The N temperature difference between the two can be used to judge whether the evaporator needs to be defrosted. Wherein, when the controller determines that the evaporator needs to be defrosted, the controller activates the defrosting device, so that the defrosting device defrosts the evaporator, and the controller closes the electronic expansion valve and closes the compressor.
進一步而言,所述冷凍系統的自動除霜控制方法更包括:測量所述冷凍系統的環境溫度,控制器連續地記錄環境溫度,當環境溫度大於或等於閥值時,控制器關閉除霜裝置,並啟動電子膨脹閥以及啟動壓縮機。Further, the automatic defrosting control method of the refrigerating system further comprises: measuring the ambient temperature of the refrigerating system, the controller continuously records the ambient temperature, and when the ambient temperature is greater than or equal to a threshold value, the controller turns off the defrosting device , and start the electronic expansion valve and start the compressor.
進一步而言,所述冷凍系統的自動除霜控制方法更包括:控制器對N筆溫度差進行常態製冷狀態運算,獲得常態製冷狀態參數。控制器對N筆溫度差進行抽樣取出其中M筆溫度差,並對M筆溫度差進行暫態製冷狀態運算,獲得暫態製冷狀態參數。控制器對常態製冷狀態參數進行製冷狀態乖離參數運算,獲得製冷狀態乖離參數。控制器依據製冷狀態乖離參數、常態製冷狀態參數以及暫態製冷狀態參數判斷蒸發器是否需要進行除霜。Further, the automatic defrosting control method of the refrigeration system further includes: the controller performs a normal refrigeration state calculation on N temperature differences, and obtains a normal refrigeration state parameter. The controller samples the N temperature differences to take out M temperature differences, and performs a transient cooling state operation on the M temperature differences to obtain transient cooling state parameters. The controller performs the cooling state deviation parameter operation on the normal cooling state parameters to obtain the cooling state deviation parameter. The controller judges whether the evaporator needs to be defrosted according to the cooling state deviation parameter, the normal cooling state parameter and the transient cooling state parameter.
進一步而言,所述冷凍系統的自動除霜控制方法,更包括:當暫態製冷狀態參數大於常態製冷狀態參數以及製冷狀態乖離參數微分之和值時,控制器判斷蒸發器需要進行除霜。Further, the automatic defrosting control method of the refrigeration system further includes: when the transient refrigeration state parameter is greater than the sum of the normal refrigeration state parameter and the differential of the refrigeration state deviation parameter, the controller determines that the evaporator needs to be defrosted.
在使用本發明所述具有自動除霜功能的冷凍系統時,控制器是依據時間序列連續地記錄N筆第一溫度以及N筆第二溫度,並通過所述N筆溫度差判斷蒸發器是否需要進行除霜。相較於傳統方式來說,由於傳統方式是依據定時啟動或定時停止的方式進行控制,常常造成除霜過度或除霜不足之問題。本發明的所述控制器可對N筆溫度差進行常態製冷狀態運算以獲得常態製冷狀態參數。所述控制器可對N筆溫度差進行抽樣取出其中M筆溫度差,並對M筆溫度差進行暫態製冷狀態運算以獲得暫態製冷狀態參數。所述控制器可對常態製冷狀態參數進行製冷狀態乖離參數運算以獲得製冷狀態乖離參數。最後所述控制器依據前述製冷狀態乖離參數、常態製冷狀態參數以及暫態製冷狀態參數判斷蒸發器是否需要進行除霜。且本發明更可進一步地判斷環境溫度是否大於或等於閥值,以使控制器關閉除霜裝置。本發明是依據實際環境狀態而自動化地進行除霜或停止除霜。When using the refrigerating system with automatic defrosting function according to the present invention, the controller continuously records N first temperatures and N second temperatures according to the time series, and judges whether the evaporator needs the evaporator according to the N temperature differences. Defrost. Compared with the traditional method, since the traditional method is controlled according to the timed start or timed stop, the problem of excessive defrosting or insufficient defrosting is often caused. The controller of the present invention can perform a normal cooling state operation on N temperature differences to obtain a normal cooling state parameter. The controller can sample the N temperature differences to take out M temperature differences, and perform a transient cooling state operation on the M temperature differences to obtain transient cooling state parameters. The controller may perform a cooling state deviation parameter operation on the normal cooling state parameter to obtain the cooling state deviation parameter. Finally, the controller judges whether the evaporator needs to be defrosted according to the aforementioned cooling state deviation parameter, the normal cooling state parameter and the transient cooling state parameter. And the present invention can further judge whether the ambient temperature is greater than or equal to the threshold value, so that the controller can turn off the defrosting device. The present invention automatically performs or stops defrosting according to actual environmental conditions.
為此,本發明所述之具有自動除霜功能的冷凍系統及其自動除霜控制方法,可解決現有技術之除霜裝置常常造成除霜過度或除霜不足之問題,達到整體系統之溫度控制穩定及低耗能之目的。Therefore, the refrigerating system with automatic defrosting function and the automatic defrosting control method of the present invention can solve the problem that the defrosting device in the prior art often causes excessive defrosting or insufficient defrosting, and achieve the temperature control of the whole system. The purpose of stability and low energy consumption.
為了能更進一步瞭解本發明為達成預定目的所採取之技術、手段及功效,請參閱以下有關本發明之詳細說明以及附圖,相信本發明特徵以及特點,當可由此得一深入且具體之瞭解,然而所附圖式僅提供參考以及說明用,並非用來對本發明加以限制者。In order to further understand the technology, means and effect of the present invention to achieve the predetermined purpose, please refer to the following detailed description of the present invention and the accompanying drawings. It is believed that the features and characteristics of the present invention can be used to gain a deep and specific understanding. However, the accompanying drawings are only provided for reference and description, and are not intended to limit the present invention.
以下係藉由特定的具體實施例說明本發明之實施方式,熟悉此技術之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。本發明亦可藉由其他不同的具體實例加以施行或應用,本發明說明書中的各項細節亦可基於不同觀點以及應用在不悖離本發明之精神下進行各種修飾以及變更。The following describes the implementation of the present invention through specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied by other different specific examples, and various modifications and changes can be made to the details in the description of the present invention based on different viewpoints and applications without departing from the spirit of the present invention.
須知,本說明書所附圖式繪示之結構、比例、大小、元件數量等,均僅用以配合說明書所揭示之內容,以供熟悉此技術之人士瞭解以及閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應落在本發明所揭示之技術內容得能涵蓋之範圍內。It should be noted that the structure, proportion, size, number of components, etc. shown in the drawings in this specification are only used to cooperate with the content disclosed in the specification for the understanding and reading of those skilled in the art, and are not intended to limit the scope of the present invention. The limitations of the implementation, so it has no technical significance, any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect that the present invention can produce and the purpose that can be achieved, shall fall within the scope of this The technical content disclosed by the invention can be covered within the scope.
茲有關本發明之技術內容及詳細說明,配合圖式說明如下。The technical content and detailed description of the present invention are described as follows in conjunction with the drawings.
請參閱圖1及圖2所示。其中,圖1為本發明具有自動除霜功能的冷凍系統之一實施例的系統示意圖。圖2為本發明具有自動除霜功能的冷凍系統之該實施例的架構示意圖。Please refer to Figure 1 and Figure 2. Among them, FIG. 1 is a system schematic diagram of an embodiment of a refrigeration system with an automatic defrosting function of the present invention. FIG. 2 is a schematic structural diagram of the embodiment of the refrigeration system with automatic defrosting function of the present invention.
在本發明之一實施例中,所述具有自動除霜功能的冷凍系統包括:壓縮機10、冷凝器20、電子膨脹閥30、蒸發器40、除霜裝置50、第一溫度計T10、第二溫度計T20、第三溫度計T30、風扇60以及控制器70。其中,冷凝器20連接壓縮機10。電子膨脹閥30連接冷凝器20。蒸發器40連接電子膨脹閥30以及壓縮機10。除霜裝置50鄰近設置於蒸發器40,在本發明之所述實施例中,除霜裝置50是連接加熱管51以對蒸發器40進行加熱並達成所述除霜之目的。第一溫度計T10測量蒸發器40的出風口的第一溫度T1(圖中未示)。第二溫度計T20測量電子膨脹閥30的冷媒出口的第二溫度T2(圖中未示)。第三溫度計T30測量所述冷凍系統的環境溫度T3(圖中未示)。所述風扇60是配置於蒸發器40的入風口處,用以將空氣傳送至蒸發器40中。控制器70連接壓縮機10、第一溫度計T10、第二溫度計T20、第三溫度計T30、電子膨脹閥30以及除霜裝置50。控制器70依據時間序列連續地記錄N筆(其中,N>1)第一溫度T1以及N筆第二溫度T2,並利用N筆第一溫度T1以及N筆第二溫度T2之間的N筆溫度差,判斷蒸發器40是否需要進行除霜。In an embodiment of the present invention, the refrigeration system with automatic defrosting function includes: a
其中,當控制器70判斷蒸發器40需要進行除霜時,控制器70啟動除霜裝置50,使除霜裝置50通過加熱管51對蒸發器40進行除霜,且控制器70關閉電子膨脹閥30以及關閉壓縮機10,即限制冷媒從冷凝器20流入蒸發器40中,以避免影響除霜效率且降低不必要的功耗。在蒸發器40進行除霜的期間,控制器70連續地記錄環境溫度T3,當控制器70判斷環境溫度T3大於或等於閥值(圖中未示)時,控制器70關閉除霜裝置50,並啟動電子膨脹閥30以及啟動壓縮機10,以使冷媒重新從冷凝器20流入蒸發器40中。Wherein, when the
進一步而言,在控制器70判斷蒸發器40是否需要進行除霜的期間,控制器70對N筆溫度差進行常態製冷狀態運算,獲得常態製冷狀態參數。控制器70對N筆溫度差進行抽樣取出其中M筆(其中,M>1)溫度差,並對M筆溫度差進行暫態製冷狀態運算,獲得暫態製冷狀態參數。控制器70對常態製冷狀態參數進行製冷狀態乖離參數運算,獲得製冷狀態乖離參數。控制器70依據製冷狀態乖離參數、常態製冷狀態參數以及暫態製冷狀態參數判斷蒸發器40是否需要進行除霜。具體地,當控制器70判斷暫態製冷狀態參數大於常態製冷狀態參數以及製冷狀態乖離參數微分之和值時,即當控制器70判斷時,控制器70判斷蒸發器40需要進行除霜。Further, during the period when the
請參閱圖3所示,為本發明具有自動除霜功能的冷凍系統之另一實施例的系統示意圖。此一實施例與前述實施例大致相同,惟更並列設置多一個壓縮機10,用以更增加所述冷凍系統的熱交換效率或改變系統整體的熵。Please refer to FIG. 3 , which is a system schematic diagram of another embodiment of a refrigeration system with an automatic defrosting function of the present invention. This embodiment is substantially the same as the previous embodiment, except that one
請參閱圖4、圖5所示,為本發明冷凍系統的自動除霜控制方法的示意圖。以下元件標號請一併參照圖1至圖3所示。首先控制器70通過第一溫度計T10測量蒸發器40的出風口的第一溫度T1(步驟S1)。控制器70通過第二溫度計T20測量電子膨脹閥30的冷媒出口的第二溫度T2(步驟S2)。控制器70依據時間序列連續地記錄N筆第一溫度T1以及N筆第二溫度T2,並利用N筆第一溫度T1以及N筆第二溫度T2之間的N筆溫度差,判斷蒸發器40是否需要進行除霜(步驟S3)。其中,當控制器70判斷蒸發器40需要進行除霜時,控制器70啟動除霜裝置50,使除霜裝置50對蒸發器40進行除霜,且控制器70關閉電子膨脹閥30以及關閉壓縮機10(步驟S4)。繼而,控制器70通過第三溫度計T30連續地記錄環境溫度,且判斷環境溫度是否大於或等於閥值(步驟S5)。當環境溫度大於或等於閥值時,控制器70關閉除霜裝置50,並啟動電子膨脹閥30以及啟動壓縮機10(步驟S6)。Please refer to FIG. 4 and FIG. 5 , which are schematic diagrams of the automatic defrosting control method of the refrigeration system of the present invention. Please refer to Figure 1 to Figure 3 for the following component numbers. First, the
在使用本發明所述具有自動除霜功能的冷凍系統時,控制器70是依據時間序列連續地記錄N筆第一溫度T1以及N筆第二溫度T2,並通過所述N筆溫度差判斷蒸發器40是否需要進行除霜。相較於傳統方式來說,由於傳統方式是依據定時啟動或定時停止的方式進行控制,常常造成除霜過度或除霜不足之問題。本發明的所述控制器70可對N筆溫度差進行常態製冷狀態運算以獲得常態製冷狀態參數。所述控制器70可對N筆溫度差進行抽樣取出其中M筆溫度差,並對M筆溫度差進行暫態製冷狀態運算以獲得暫態製冷狀態參數。所述控制器70可對常態製冷狀態參數進行製冷狀態乖離運算,以獲得製冷狀態乖離參數。最後所述控制器70依據前述製冷狀態乖離參數、常態製冷狀態參數以及暫態製冷狀態參數判斷蒸發器40是否需要進行除霜。且本發明更可進一步地判斷環境溫度T3是否大於或等於閥值,以使控制器70關閉除霜裝置50。本發明是依據實際環境狀態而自動化地進行除霜或停止除霜。When using the freezing system with automatic defrosting function according to the present invention, the
為此,本發明所述之具有自動除霜功能的冷凍系統及其自動除霜控制方法,可解決現有技術之除霜裝置常常造成除霜過度或除霜不足之問題,達到整體系統之溫度控制穩定及低耗能之目的。Therefore, the refrigerating system with automatic defrosting function and the automatic defrosting control method of the present invention can solve the problem that the defrosting device in the prior art often causes excessive defrosting or insufficient defrosting, and achieve the temperature control of the whole system. The purpose of stability and low energy consumption.
以上所述,僅為本發明較佳具體實施例之詳細說明以及圖式,惟本發明之特徵並不侷限於此,並非用以限制本發明,本發明之所有範圍應以下述之申請專利範圍為準,凡合於本發明申請專利範圍之精神以及其類似變化之實施例,皆應包括於本發明之範疇中,任何熟悉該項技藝者在本發明之領域內,可輕易思及之變化或修飾皆可涵蓋在以下本案之專利範圍。The above descriptions are only detailed descriptions and drawings of the preferred embodiments of the present invention, but the features of the present invention are not limited thereto, and are not intended to limit the present invention. The entire scope of the present invention should be defined as the following claims All embodiments that conform to the spirit of the scope of the patent application of the present invention and similar variations thereof shall be included in the scope of the present invention. Any person familiar with the art in the field of the present invention can easily think of the variations. Or modifications can be covered by the following patent scope of this case.
10:壓縮機10: Compressor
20:冷凝器20: Condenser
30:電子膨脹閥30: Electronic expansion valve
40:蒸發器40: Evaporator
50:除霜裝置50: Defrost device
51:加熱管51: Heating tube
60:風扇60: Fan
70:控制器70: Controller
T10:第一溫度計T10: First Thermometer
T20:第二溫度計T20: Second Thermometer
T30:第三溫度計T30: Third Thermometer
S1~S6:步驟S1~S6: Steps
圖1為本發明具有自動除霜功能的冷凍系統之一實施例的系統示意圖;Fig. 1 is the system schematic diagram of one embodiment of the refrigeration system with automatic defrosting function of the present invention;
圖2為本發明具有自動除霜功能的冷凍系統之該實施例的架構示意圖;2 is a schematic structural diagram of the embodiment of the refrigeration system with automatic defrosting function of the present invention;
圖3為本發明具有自動除霜功能的冷凍系統之另一實施例的系統示意圖;以及3 is a system schematic diagram of another embodiment of a refrigeration system with an automatic defrosting function of the present invention; and
圖4、圖5為本發明冷凍系統的自動除霜控制方法的示意圖。FIG. 4 and FIG. 5 are schematic diagrams of the automatic defrosting control method of the refrigeration system of the present invention.
10:壓縮機10: Compressor
20:冷凝器20: Condenser
30:電子膨脹閥30: Electronic expansion valve
40:蒸發器40: Evaporator
50:除霜裝置50: Defrost device
51:加熱管51: Heating tube
60:風扇60: Fan
T10:第一溫度計T10: First Thermometer
T20:第二溫度計T20: Second Thermometer
T30:第三溫度計T30: Third Thermometer
Claims (8)
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