TW202200946A - Condensing pressure control method applied to refrigeration system and the refrigeration system - Google Patents

Condensing pressure control method applied to refrigeration system and the refrigeration system Download PDF

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TW202200946A
TW202200946A TW109121791A TW109121791A TW202200946A TW 202200946 A TW202200946 A TW 202200946A TW 109121791 A TW109121791 A TW 109121791A TW 109121791 A TW109121791 A TW 109121791A TW 202200946 A TW202200946 A TW 202200946A
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temperature
controller
refrigerant
condensing pressure
state
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TW109121791A
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TWI718075B (en
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李魁鵬
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國立臺北科技大學
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A condensing pressure control method applied to a refrigeration system, and the refrigeration system includes a compressor, a condenser, an expansion valve, an evaporator, and a controller. The control method includes following steps. The controller continuously records a first temperature of the evaporator, a second temperature of the expansion valve, and a third temperature of the refrigeration system according to a time series. The controller performs calculations based on plural temperature differences and plural second temperatures. When the controller determines that a refrigeration temperature of the refrigeration system is too low, a refrigerant temperature is too high, and the third temperature is lower than a preset value of a first ambient temperature, the controller continuously reduces a condensing pressure of the condenser.

Description

應用於冷凍系統的冷凝壓力控制方法及其冷凍系統Condensing pressure control method applied to refrigeration system and refrigeration system thereof

本發明係有關一種冷凝壓力控制方法,尤指通過判斷壓縮機運轉狀態調整冷凝器冷凝壓力的冷凝壓力控制方法。The invention relates to a condensing pressure control method, in particular to a condensing pressure control method for adjusting the condensing pressure of the condenser by judging the operation state of the compressor.

一般的冷凝壓力控制裝置,大多是固定冷凝壓力設定值,但因為蒸發器熱負荷的情況會因為周圍環境之溫濕度狀況、使用頻率的條件以及外界氣候,而會有變動。因此,固定冷凝壓力設定值,常常造成壓縮機運轉在低負載或是氣候很涼爽時,冷凝壓力設定過高,而衍生壓縮機高耗能及運轉壽命降低之情況。Most of the general condensing pressure control devices have a fixed condensing pressure setting value, but the heat load of the evaporator will vary due to the temperature and humidity conditions of the surrounding environment, the conditions of frequency of use and the external climate. Therefore, fixing the set value of condensing pressure often causes the compressor to be set too high when the compressor is running at low load or in a very cool climate, resulting in high energy consumption and reduced operating life of the compressor.

為此,如何設計出一種冷凝壓力控制方法,特別是解決現有技術之前述技術問題,乃為本案發明人所研究的重要課題。Therefore, how to design a condensing pressure control method, especially to solve the aforementioned technical problems in the prior art, is an important subject studied by the inventor of the present application.

本發明之一目的在於提供一種冷凝壓力控制方法,可解決現有技術之壓縮機運轉在低負載,冷凝壓力設定過高,而衍生壓縮機高耗能及運轉壽命降低,達到冷凝器所控制之條件可控制冷凍冷藏負載之穩定性及節能之目的。One object of the present invention is to provide a condensing pressure control method, which can solve the problem that the compressor in the prior art operates at a low load, the condensing pressure is set too high, and the resulting compressor consumes high energy and reduces its operating life, so as to achieve the conditions controlled by the condenser. It can control the stability of freezing and refrigerating load and the purpose of energy saving.

為了達到前述目的,本發明所提出的冷凝壓力控制方法,系應用於一冷凍系統,冷凍系統包括一壓縮機、一冷凝器、一膨脹閥、一蒸發器以及一控制器,所述判斷方法包括:測量該冷凝器的一冷凝壓力;測量該蒸發器的一出風口的一第一溫度;測量該膨脹閥的一冷媒出口的一第二溫度;測量該冷凍系統環境溫度的一第三溫度;以及該控制器依據一時間序列連續地記錄N筆該第一溫度、N筆該第二溫度與N筆該第三溫度,並獲得N筆該第一溫度以及N筆該第三溫度之間的N筆溫度差;其中,該控制器對N筆該溫度差進行常態運轉狀態運算,獲得一常態運轉參數;該控制器對N筆該溫度差進行序列抽樣M筆該溫度差進行暫態運轉狀態運算,獲得一暫態運轉參數;其中,該控制器對N筆該第二溫度進行常態冷媒狀態運算,獲得一常態冷媒狀態參數;該控制器對N筆該第二溫度進行序列抽樣M筆該第二溫度進行暫態冷媒狀態運算,獲得一暫態冷媒狀態參數;其中,該控制器依據該常態運轉參數以及該暫態運轉參數,判斷該冷凍系統的一製冷狀態是否過低;該控制器依據該常態冷媒狀態參數以及該暫態冷媒狀態參數判斷冷媒的一冷媒溫度是否過高,當該控制器判斷該製冷狀態過低及該冷媒溫度過高且第N筆的該第三溫度小於一第一環境溫預設值時,該控制器判斷該壓縮機運轉在低負載狀態,該控制器連續性地調降該冷凝壓力,直到該製冷狀態過低或該冷媒溫度過高條件不成立,該控制器停止調降該冷凝壓力。In order to achieve the aforementioned object, the condensing pressure control method proposed by the present invention is applied to a refrigeration system, and the refrigeration system includes a compressor, a condenser, an expansion valve, an evaporator and a controller, and the judgment method includes: : measure a condensation pressure of the condenser; measure a first temperature of an air outlet of the evaporator; measure a second temperature of a refrigerant outlet of the expansion valve; measure a third temperature of the refrigeration system ambient temperature; And the controller continuously records the first temperature for N, the second temperature for N and the third temperature for N according to a time series, and obtains the temperature between the first temperature for N and the third temperature for N. N temperature differences; wherein, the controller performs a normal operation state operation on the N temperature differences to obtain a normal operation parameter; the controller performs sequential sampling on the N temperature differences and M temporary operation states for the temperature differences operation to obtain a transient operation parameter; wherein, the controller performs a normal refrigerant state operation on N records of the second temperature to obtain a normal refrigerant state parameter; the controller performs sequential sampling on the N records of the second temperature and M records of the The second temperature performs transient refrigerant state calculation to obtain a transient refrigerant state parameter; wherein the controller determines whether a cooling state of the refrigeration system is too low according to the normal operation parameter and the transient operation parameter; the controller According to the normal refrigerant state parameter and the transient refrigerant state parameter to determine whether a refrigerant temperature of the refrigerant is too high, when the controller determines that the cooling state is too low and the refrigerant temperature is too high and the third temperature of the Nth pen is less than one When the first ambient temperature preset value is used, the controller determines that the compressor is operating in a low-load state, and the controller continuously reduces the condensing pressure until the refrigeration state is too low or the refrigerant temperature is too high. The controller stops reducing the condensing pressure.

進一步而言,所述之冷凝壓力控制方法,更包括:該控制器對N筆該溫度差進行一運轉狀態乖離運算,獲得一運轉狀態乖離參數;當該控制器判斷該暫態運轉參數小於該常態運轉參數以及該運轉狀態乖離參數之差值時,該控制器判斷該製冷狀態過低。Further, the condensing pressure control method further includes: the controller performs an operating state deviation calculation on the N temperature differences to obtain an operating state deviation parameter; when the controller determines that the transient operating parameter is less than the When the difference between the normal operating parameter and the operating state deviation parameter, the controller determines that the cooling state is too low.

進一步而言,所述之冷凝壓力控制方法,更包括:該控制器對N筆該第二溫度進行一冷媒狀態乖離運算,獲得該冷媒狀態乖離參數;當該控制器判斷該暫態冷媒狀態參數大於該常態冷媒狀態參數與該冷媒狀態乖離參數之差值時,該控制器判斷該冷媒溫度異常並對該冷媒溫度異常次數累加以獲得一累加值;其中,當該累加值與M之商值大於一第一閥值時,該控制器判斷該冷媒溫度過高。Further, the condensing pressure control method further includes: the controller performs a refrigerant state deviation calculation on the N second temperatures to obtain the refrigerant state deviation parameter; when the controller determines the transient refrigerant state parameter When it is greater than the difference between the normal refrigerant state parameter and the refrigerant state deviation parameter, the controller determines that the refrigerant temperature is abnormal and accumulates the number of times the refrigerant temperature is abnormal to obtain an accumulated value; wherein, when the accumulated value and the quotient of M When the temperature is greater than a first threshold, the controller determines that the temperature of the refrigerant is too high.

進一步而言,所述之冷凝壓力控制方法,更包括:當該累加值與M之商值小於一第二閥值且該第三溫度大於一第二環境溫預設值時,該控制器判斷該壓縮機為高負載狀態,該控制器連續性地升高該冷凝壓力直到該累加值與M之商值大於一第二閥值或該第三溫度小於該第二環境溫預設值時,該控制器停止升高該冷凝壓力。Further, the condensing pressure control method further includes: when the quotient of the accumulated value and M is less than a second threshold value and the third temperature is greater than a second ambient temperature preset value, the controller determines that The compressor is in a high load state, and the controller continuously increases the condensing pressure until the quotient of the accumulated value and M is greater than a second threshold or the third temperature is less than the second ambient temperature preset value, The controller stops raising the condensing pressure.

進一步而言,所述之冷凝壓力控制方法,其中進行抽樣的M筆該第二溫度與M筆該溫度差之資料包含第N筆該第二溫度與第N筆該溫度差。Further, in the condensation pressure control method, the data of the second temperature and the temperature difference of the M samples for sampling include the Nth data of the second temperature and the Nth data of the temperature difference.

為了達到前述之目的,本發明提供一種具有冷凝壓力調整功能的冷凍系統,包括:壓縮機;冷凝器,連接該壓縮機;膨脹閥,連接該冷凝器;蒸發器,連接該膨脹閥以及該壓縮機;冷凝壓力計,測量該冷凝器出口冷媒壓力;第一溫度計,測量該蒸發器的一出風口的一第一溫度;第二溫度計,測量該膨脹閥的一冷媒出口的一第二溫度;第三溫度計,測量所述冷凍系統環境溫度的一第三溫度值;以及控制器,電連接該冷凝器、該第一溫度計、該第二溫度計、該第三溫度計、冷凝壓力計以及該膨脹閥;其中,該控制器執行如前述的冷凝壓力調整方法。In order to achieve the aforementioned purpose, the present invention provides a refrigeration system with a condensing pressure adjustment function, comprising: a compressor; a condenser connected to the compressor; an expansion valve connected to the condenser; an evaporator connected to the expansion valve and the compressor A condensing pressure gauge, measuring the refrigerant pressure at the outlet of the condenser; a first thermometer, measuring a first temperature at an air outlet of the evaporator; a second thermometer, measuring a second temperature at a refrigerant outlet of the expansion valve; a third thermometer, measuring a third temperature value of the ambient temperature of the refrigeration system; and a controller, electrically connected to the condenser, the first thermometer, the second thermometer, the third thermometer, the condensation pressure gauge and the expansion valve ; wherein, the controller executes the aforementioned method for adjusting the condensing pressure.

相較於傳統方式來說,由於缺乏對於壓縮機監測方式,往往壓縮機已經長期處於低負載運轉卻無法得知,而使得冷凝器的冷凝壓力設定過高,而衍生壓縮機高耗能及運轉壽命降低。Compared with the traditional method, due to the lack of monitoring methods for the compressor, it is often impossible to know that the compressor has been running at a low load for a long time, so that the condensing pressure of the condenser is set too high, resulting in high energy consumption and operation of the compressor. Lifespan is reduced.

為此,本發明所述之冷凝壓力控制方法,可解決現有技術之壓縮機以壓縮機高耗能及運轉壽命降低之問題,達到整體系統之冷凍冷藏負載之穩定性及節能之目的。Therefore, the condensing pressure control method of the present invention can solve the problems of high energy consumption and reduced operating life of the compressor in the prior art, and achieve the purpose of refrigerating and refrigerating load stability and energy saving of the overall system.

為了能更進一步瞭解本發明為達成預定目的所採取之技術、手段及功效,請參閱以下有關本發明之詳細說明以及附圖,相信本發明特徵以及特點,當可由此得一深入且具體之瞭解,然而所附圖式僅提供參考以及說明用,並非用來對本發明加以限制者。In order to further understand the technology, means and effect of the present invention to achieve the predetermined purpose, please refer to the following detailed description of the present invention and the accompanying drawings. It is believed that the features and characteristics of the present invention can be used to gain a deep and specific understanding. However, the accompanying drawings are only provided for reference and description, and are not intended to limit the present invention.

以下係藉由特定的具體實施例說明本發明之實施方式,熟悉此技術之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。本發明亦可藉由其他不同的具體實例加以施行或應用,本發明說明書中的各項細節亦可基於不同觀點以及應用在不悖離本發明之精神下進行各種修飾以及變更。The following describes the implementation of the present invention through specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied by other different specific examples, and various modifications and changes can be made to the details in the description of the present invention based on different viewpoints and applications without departing from the spirit of the present invention.

須知,本說明書所附圖式繪示之結構、比例、大小、元件數量等,均僅用以配合說明書所揭示之內容,以供熟悉此技術之人士瞭解以及閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應落在本發明所揭示之技術內容得能涵蓋之範圍內。It should be noted that the structure, proportion, size, number of components, etc. shown in the drawings in this specification are only used to cooperate with the content disclosed in the specification for the understanding and reading of those skilled in the art, and are not intended to limit the scope of the present invention. The limitations of the implementation, so it has no technical significance, any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect that the present invention can produce and the purpose that can be achieved, shall fall within the scope of this The technical content disclosed by the invention can be covered within the scope.

茲有關本發明之技術內容及詳細說明,配合圖式說明如下。The technical content and detailed description of the present invention are described as follows in conjunction with the drawings.

請參閱圖1及圖2所示。其中,圖1為本發明具有冷凝壓力控制方法的冷凍系統之一實施例的系統示意圖。圖2為本發明具有冷凝壓力控制方法的冷凍系統之該實施例的架構示意圖。Please refer to Figure 1 and Figure 2. Among them, FIG. 1 is a system schematic diagram of an embodiment of a refrigeration system with a condensing pressure control method according to the present invention. FIG. 2 is a schematic structural diagram of the embodiment of the refrigeration system with the condensing pressure control method of the present invention.

在本發明之一實施例中,所述具有冷凝壓力控制方法的冷凍系統包括:壓縮機10、冷凝器20、膨脹閥30、蒸發器40、第一溫度計T10、第二溫度計T20、第三溫度計T30、冷凝壓力計P10、風扇50以及控制器70;其中,冷凝器20連接壓縮機10,膨脹閥30連接冷凝器20,蒸發器40連接膨脹閥30以及壓縮機10,第一溫度計T10測量蒸發器40的出風口的第一溫度T1(圖中未示),第二溫度計T20測量膨脹閥30的冷媒出口的第二溫度T2(圖中未示),第三溫度計T30測量冷凍系統環境溫度的第三溫度T3(圖中未示),冷凝壓力計P10測量冷凝器20出口冷媒壓力,冷凝器20包括冷凝風扇21,冷凝風扇21配置於冷凝器的入風口處,用以對冷凝器散熱,風扇50是配置於蒸發器40的入風口處,用以將空氣傳送至蒸發器40中。控制器70分別電連接壓縮機10、冷凝風扇21、第一溫度計T10、第二溫度計T20、第三溫度計T30、冷凝壓力計P10、膨脹閥30。In one embodiment of the present invention, the refrigeration system with the condensing pressure control method includes: a compressor 10, a condenser 20, an expansion valve 30, an evaporator 40, a first thermometer T10, a second thermometer T20, and a third thermometer T30, condensing pressure gauge P10, fan 50 and controller 70; wherein condenser 20 is connected to compressor 10, expansion valve 30 is connected to condenser 20, evaporator 40 is connected to expansion valve 30 and compressor 10, and first thermometer T10 measures evaporation The first temperature T1 (not shown in the figure) of the air outlet of the device 40, the second thermometer T20 measures the second temperature T2 (not shown in the figure) of the refrigerant outlet of the expansion valve 30, and the third thermometer T30 measures the ambient temperature of the refrigeration system. The third temperature T3 (not shown in the figure), the condensing pressure gauge P10 measures the refrigerant pressure at the outlet of the condenser 20, the condenser 20 includes a condensing fan 21, and the condensing fan 21 is arranged at the air inlet of the condenser to dissipate heat to the condenser, The fan 50 is disposed at the air inlet of the evaporator 40 to transmit air into the evaporator 40 . The controller 70 is electrically connected to the compressor 10 , the condensing fan 21 , the first thermometer T10 , the second thermometer T20 , the third thermometer T30 , the condensing pressure gauge P10 , and the expansion valve 30 , respectively.

控制器70依據時間序列連續地記錄N筆(其中,N>1)N筆第一溫度T1、N筆第二溫度T2與N筆第三溫度T3,並獲得N筆第一溫度T1以及N筆第三溫度T3之間的N筆溫度差Yi,利用N筆的第二溫度T2與溫度差Yi與第N筆的第三溫度T3等資料可以判斷冷媒溫度狀態以及製冷狀態並進一步得到判斷壓縮機10是否運轉於低負載狀態,當控制器70判斷壓縮機10運轉於低負載狀態時,控制器70連續性地的降低冷凝壓力計P10的設定值,使冷凝器20的冷凝壓力降低。The controller 70 continuously records N first temperature T1, N second temperature T2, and N third temperature T3 according to the time series (where N>1), and obtains N first temperature T1 and N first temperature T1. The N temperature difference Yi between the third temperature T3 and the N second temperature T2 and the temperature difference Yi and the Nth third temperature T3 can be used to determine the temperature state of the refrigerant and the cooling state, and further determine the compressor. Whether the compressor 10 is operating in a low load state, when the controller 70 determines that the compressor 10 is operating in a low load state, the controller 70 continuously reduces the set value of the condensing pressure gauge P10 to reduce the condensing pressure of the condenser 20 .

控制器70判斷壓縮機10是否處於運轉於低負載狀態可藉由判斷冷媒溫度是否過高以及製冷狀態是否過低與第三溫度T3是否小於第一環境溫預設值Tsetl(圖中未示)以進行判斷,以下為進一步說明:The controller 70 can determine whether the compressor 10 is operating in a low load state by determining whether the refrigerant temperature is too high, whether the cooling state is too low, and whether the third temperature T3 is lower than the first ambient temperature preset value Tset1 (not shown in the figure) In order to judge, the following is a further explanation:

判斷冷媒溫度是否過高的方法為控制器70對N筆第二溫度T2=

Figure 02_image001
進行常態冷媒狀態運算,獲得常態冷媒狀態參數
Figure 02_image003
,接著控制器70對N筆第二溫度進行序列抽樣取出其中M筆(其中,M>1)第二溫度,並對M筆第二溫度進行暫態冷媒狀態運算,獲得暫態冷媒狀態參數
Figure 02_image005
,其中M筆第二溫度的內容可包含第N筆第二溫度數值,控制器70對常態運轉參數
Figure 02_image007
進行冷媒狀態乖離運算,獲得冷媒狀態乖離參數
Figure 02_image009
,當控制器70判斷暫態冷媒狀態參數參數
Figure 02_image011
大於常態冷媒狀態參數
Figure 02_image007
時,控制器70判斷冷媒溫度異常;更進一步地,為了使判斷結果更精準,可將常態冷媒狀態參數
Figure 02_image007
與冷媒狀態乖離參數
Figure 02_image013
微分之差值進行比較,即當控制器70判斷
Figure 02_image015
時,控制器70判斷冷媒溫度異常。The method for judging whether the temperature of the refrigerant is too high is that the controller 70 sets the N second temperature T2=
Figure 02_image001
Perform normal refrigerant state operation to obtain normal refrigerant state parameters
Figure 02_image003
, and then the controller 70 performs sequential sampling on N second temperatures to take out M (where M>1) second temperatures, and performs transient refrigerant state operation on M second temperatures to obtain transient refrigerant state parameters
Figure 02_image005
, wherein the content of the M second temperature can include the Nth second temperature value.
Figure 02_image007
Perform refrigerant state deviation calculation to obtain refrigerant state deviation parameters
Figure 02_image009
, when the controller 70 judges the state parameter of the transient refrigerant
Figure 02_image011
Greater than normal refrigerant state parameters
Figure 02_image007
When the temperature of the refrigerant is abnormal, the controller 70 judges that the temperature of the refrigerant is abnormal; further, in order to make the judgment result more accurate, the normal refrigerant state parameter can be
Figure 02_image007
Deviation parameter from refrigerant state
Figure 02_image013
The difference between the differentials is compared, that is, when the controller 70 judges
Figure 02_image015
At this time, the controller 70 determines that the temperature of the refrigerant is abnormal.

當控制器70判斷發生冷媒溫度異常時,控制器70統計所述異常的累加值C,繼而控制器70判斷當所述異常的累加值C大於第一閥值f時,控制器70確認冷媒溫度過高;為了使判斷更準確,在本發明之所述實施例中,控制器70判斷已統計之所述異常的累加值C除以M數值的商值大於第一閥值f時,即

Figure 02_image017
時,控制器70判斷冷媒溫度過高。When the controller 70 determines that the abnormality of the refrigerant temperature occurs, the controller 70 counts the abnormal accumulated value C, and then the controller 70 determines that when the abnormal accumulated value C is greater than the first threshold value f, the controller 70 confirms the refrigerant temperature is too high; in order to make the judgment more accurate, in the embodiment of the present invention, the controller 70 judges that when the quotient of the accumulated value C divided by the value of M that has been counted is greater than the first threshold f, that is,
Figure 02_image017
At this time, the controller 70 determines that the temperature of the refrigerant is too high.

另一方面,判斷製冷狀態是否過低的方法為控制器70對N筆溫度差T3-T1=

Figure 02_image019
進行常態製冷狀態運算,獲得常態製冷參數F
Figure 02_image021
。控制器70對N筆溫度差進行序列抽樣取出其中M筆(其中,M>1)溫度差,並對M筆溫度差進行暫態製冷狀態運算,獲得暫態製冷狀態參數
Figure 02_image023
,其中M筆溫度差的內容包含第N筆溫度差數值,控制器70對常態製冷參數
Figure 02_image025
進行製冷狀態乖離運算,獲得製冷狀態乖離參數
Figure 02_image027
,當控制器70判斷暫態製冷參數
Figure 02_image029
小於或等於常態製冷參數
Figure 02_image025
時,控制器判斷冷凍系統製冷狀態過低;同樣地,為了使判斷結果更準確,可將常態製冷狀態參數F以及製冷狀態乖離參數E微分之差值作為比較依據,即當
Figure 02_image031
時,控制器判斷冷凍系統製冷狀態過低。On the other hand, the method for judging whether the cooling state is too low is that the controller 70 compares the N temperature differences T3-T1=
Figure 02_image019
Perform the normal cooling state operation to obtain the normal cooling parameter F
Figure 02_image021
. The controller 70 performs sequential sampling on N temperature differences to obtain M temperature differences (where M>1), and performs a transient cooling state operation on the M temperature differences to obtain transient cooling state parameters.
Figure 02_image023
, wherein the content of the M temperature difference includes the Nth temperature difference value, and the controller 70 adjusts the normal cooling parameters
Figure 02_image025
Perform cooling state deviation calculation to obtain cooling state deviation parameters
Figure 02_image027
, when the controller 70 judges the transient cooling parameter
Figure 02_image029
Less than or equal to normal cooling parameters
Figure 02_image025
When , the controller judges that the refrigeration state of the refrigeration system is too low; similarly, in order to make the judgment result more accurate, the difference between the normal refrigeration state parameter F and the differential of the refrigeration state deviation parameter E can be used as a comparison basis, that is, when
Figure 02_image031
When , the controller judges that the cooling state of the refrigeration system is too low.

當控制器70判斷冷凍系統的冷媒溫度過高及製冷狀態過低且第三溫度T3小於第一環境溫預設值Tsetl時,控制器70即判斷壓縮機10運轉在低負載狀態並且控制器70連續性的降低冷凝壓力計P10的設定值,使冷凝器20的冷凝壓力降低直到冷媒溫度過高或製冷狀態過低的條件不成立時或低於壓縮機原廠要求之最低下限值時,控制器70停止調降冷凝壓力計P10的設定值;其中,所謂的連續性地調降冷凝壓力計P10的設定值,於實際操作時可以採一固定頻率方式進行調降,其中每一次設定值調降得幅度可以為固定或不固定,並不以此為限。When the controller 70 determines that the refrigerant temperature of the refrigeration system is too high and the cooling state is too low and the third temperature T3 is less than the first ambient temperature preset value Tset1, the controller 70 determines that the compressor 10 is operating in a low load state and the controller 70 Continuously reduce the set value of the condensing pressure gauge P10, so that the condensing pressure of the condenser 20 is reduced until the condition of the refrigerant temperature is too high or the cooling state is too low, or when it is lower than the minimum lower limit required by the original compressor, control the The device 70 stops lowering the set value of the condensing pressure gauge P10; wherein, the so-called continuous lowering of the set value of the condensing pressure gauge P10 can be carried out at a fixed frequency during actual operation, in which each set value adjustment The range of reduction can be fixed or not, and is not limited to this.

特別說明,控制器70可藉由調降冷凝壓力計P10的設定值而間接驅動相關元件進而調降冷凝器20之冷凝壓力,以本實施例為例,當控制器70調降冷凝壓力計P10的設定值時,冷凝器冷卻風扇21的轉速依據冷凝壓力計P10的設定值與目前冷凝壓力值之差值間距調高風扇轉速,使流通冷凝器20的風量變大而使冷凝壓力緩步下降至冷凝壓力P10的設定值;在其他輔助冷卻冷凝器的實施方式中,如採用水冷冷卻方式的,也可以透過提高水流量或提高散熱水塔風扇轉速的方式使冷凝壓力下降。In particular, the controller 70 can indirectly drive the relevant components by lowering the set value of the condensing pressure gauge P10 to lower the condensing pressure of the condenser 20. Taking this embodiment as an example, when the controller 70 lowers the condensing pressure gauge P10 When the set value is set, the speed of the condenser cooling fan 21 is adjusted to increase the fan speed according to the difference between the set value of the condensing pressure gauge P10 and the current condensing pressure value, so that the air flow through the condenser 20 increases and the condensing pressure gradually decreases to the set value of the condensing pressure P10; in other embodiments of the auxiliary cooling condenser, such as water cooling, the condensing pressure can also be decreased by increasing the water flow rate or increasing the fan speed of the cooling water tower.

另一方面,控制器70也可以利用同樣的數據資料判斷壓縮機10是否運轉高負載狀態,相關的判斷流程說明如後;On the other hand, the controller 70 can also use the same data to determine whether the compressor 10 is in a high-load state, and the relevant determination process is described below;

控制器70確認累加值C與M之商值小於一第二閥值h即

Figure 02_image033
時,控制器70判斷冷媒溫度正常,當控制器70判斷冷媒溫度正常且第N筆的該第三溫度T3大於該第二環境溫預設值Tseth時,該控制器70判斷該壓縮機為高負載狀態,該控制器70連續性地升高冷凝壓力計P10的冷凝壓力設定值直到該累加值C與M之商值大於一第二閥值h或該第三溫度小於該第二環境溫預設值Tseth時或高於壓縮機原廠要求之最高上限值時,該控制器停止升高該冷凝壓力;The controller 70 confirms that the quotient of the accumulated value C and M is less than a second threshold h, namely
Figure 02_image033
, the controller 70 judges that the temperature of the refrigerant is normal, and when the controller 70 judges that the temperature of the refrigerant is normal and the third temperature T3 of the Nth pen is greater than the second ambient temperature preset value Tseth, the controller 70 judges that the compressor is high In the load state, the controller 70 continuously increases the set value of the condensing pressure of the condensing pressure gauge P10 until the quotient of the accumulated value C and M is greater than a second threshold h or the third temperature is less than the second ambient temperature preset. When the value of Tseth is set or higher than the maximum upper limit value required by the original compressor, the controller stops increasing the condensing pressure;

其中,控制器70調降或升高冷凝壓力計P10的冷凝壓力設定值,都是以不低於或不高於壓縮機10要求之最低壓力下限值或最高壓力上限值為基準,第一閥值f大於第二閥值h。Wherein, when the controller 70 lowers or raises the set value of the condensing pressure of the condensing pressure gauge P10, it is all based on the minimum pressure lower limit value or the maximum pressure upper limit value required by the compressor 10. A threshold value f is greater than the second threshold value h.

特別說明,第一環境溫預設值Tsetl與第二環境溫預設值Tseth,其預設值可以為相等或不相等,如在不相等的情況下,第一環境溫預設值Tsetl會小於第二環境溫預設值Tseth。In particular, the preset values of the first ambient temperature preset value Tset1 and the second ambient temperature preset value Tseth may be equal or unequal. The second ambient temperature preset value Tseth.

請參閱圖3所示,為本發明具有裝置異常狀態判斷功能的冷凍系統之另一實施例的系統示意圖,此一實施例與前述實施例大致相同,惟,壓縮機10與冷凝器20各為兩台相互並聯設置,並且冷凍系統進一步包含三個冷凝壓力計P10,其中,冷凝壓力計P10可分別設置在每一個冷凝器的冷媒出口處與冷媒出口管路的並聯出口處,控制器70可藉由調整任一個或任意組合的冷凝壓力計P10的設定值來調整冷凝壓力使壓縮機運轉最適化。Please refer to FIG. 3 , which is a system schematic diagram of another embodiment of the refrigeration system with the function of judging the abnormal state of the device of the present invention. This embodiment is basically the same as the previous embodiment, except that the compressor 10 and the condenser 20 are respectively The two sets are arranged in parallel with each other, and the refrigeration system further includes three condensing pressure gauges P10, wherein the condensing pressure gauges P10 can be respectively arranged at the refrigerant outlet of each condenser and the parallel outlet of the refrigerant outlet pipeline, and the controller 70 can The compressor operation is optimized by adjusting the condensing pressure by adjusting the set value of any one or any combination of the condensing pressure gauge P10.

請參閱圖4,為判斷壓縮機10運轉於低負載狀態下,本發明冷凝壓力控制方法的步驟流程示意圖,同時元件標號請一併參照圖1至圖3所示,相同之處不再贅述。Please refer to FIG. 4 , which is a schematic diagram of the steps of the condensing pressure control method of the present invention to determine that the compressor 10 is operating under a low load state.

首先控制器70通過第一溫度計T10測量蒸發器40的出風口的第一溫度T1(步驟S1);控制器70通過第二溫度計T20測量膨脹閥30的冷媒出口的第二溫度T2(步驟S2);制器70通過第三溫度計T30測量冷凍系統環境的第三溫度T3(步驟S3);控制器70依據時間序列連續地記錄N筆第一溫度T1、N筆第二溫度T2與N筆第三溫度T3,並獲得N筆該第一溫度以及N筆該第三溫度之間的N筆溫度差(步驟S4)。First, the controller 70 measures the first temperature T1 of the air outlet of the evaporator 40 through the first thermometer T10 (step S1); the controller 70 measures the second temperature T2 of the refrigerant outlet of the expansion valve 30 through the second thermometer T20 (step S2) The controller 70 measures the third temperature T3 of the refrigerating system environment through the third thermometer T30 (step S3); the controller 70 continuously records N first temperature T1, N second temperature T2 and N third temperature according to the time series temperature T3, and obtain N temperature differences between N pieces of the first temperature and N pieces of the third temperature (step S4).

接著控制器70判斷冷媒溫度是否過高與製冷狀態是否過低以及第N筆的第三溫度T3是否小於第一環境溫預設值Tsetl(步驟S5~S7),如皆是,則控制器70判斷壓縮機運轉於低負載狀態並連續性地調降冷凝壓力,即控制器70連續性地調降冷凝壓力計P10的設定值(步驟S8)。Next, the controller 70 judges whether the temperature of the refrigerant is too high, whether the cooling state is too low, and whether the third temperature T3 of the Nth pen is less than the first ambient temperature preset value Tset1 (steps S5-S7), if both are, the controller 70 It is determined that the compressor is operating in a low load state and the condensing pressure is continuously lowered, that is, the controller 70 continuously lowers the set value of the condensing pressure gauge P10 (step S8).

請進一步參閱圖5,為判斷壓縮機運轉於高負載狀態下,本發明冷凝壓力控制方法的步驟流程示意圖。Please further refer to FIG. 5 , which is a schematic flowchart of the steps of the condensing pressure control method of the present invention for judging that the compressor is operating in a high-load state.

控制器70通過第二溫度計T20測量膨脹閥30的冷媒出口的第二溫度T2(步驟H1);控制器70通過第三溫度計T30測量冷凍系統環境的第三溫度T3(步驟H2);控制器70依據時間序列連續地記錄N筆第一溫度T1以及N筆第二溫度T2,並獲得N筆該第一溫度以及N筆該第二溫度之間的N筆溫度差(步驟H3)。The controller 70 measures the second temperature T2 of the refrigerant outlet of the expansion valve 30 through the second thermometer T20 (step H1); the controller 70 measures the third temperature T3 of the refrigeration system environment through the third thermometer T30 (step H2); the controller 70 Continuously record N first temperature T1 and N second temperature T2 according to time series, and obtain N temperature difference between N first temperature and N second temperature (step H3).

接著控制器70判斷冷媒溫度是否正常,控制器70依據累加值C與M之商值小於一第二閥值h即

Figure 02_image033
判斷冷媒溫度正常且該第三溫度大於第二環境溫預設值Tseth時(步驟H4~H5),該控制器70判斷壓縮機10為高負載狀態且控制器70連續性地升高冷凝器的冷凝壓力,即控制器70連續性地升高冷凝壓力計P10的設定值。(步驟H6)Next, the controller 70 determines whether the temperature of the refrigerant is normal. The controller 70 determines that the quotient of the accumulated value C and M is smaller than a second threshold h, namely
Figure 02_image033
When judging that the refrigerant temperature is normal and the third temperature is greater than the second ambient temperature preset value Tseth (steps H4-H5), the controller 70 judges that the compressor 10 is in a high load state and the controller 70 continuously increases the condenser Condensing pressure, that is, the controller 70 continuously increases the set value of the condensing pressure gauge P10. (step H6)

本發明利用控制器第一溫度T1、第二溫度T2與第三溫度T3進行運算判斷冷媒溫度狀態、冷凍系統製冷狀態等各類狀態,並結合第N筆的第三溫度T3的數值判斷壓縮機10運轉的負載狀況進而調整冷凝壓力計P10的壓力設定值使冷凝器的冷凝壓力改變,藉此達成最佳冷凝壓力之目的,確保蒸發器所控制之環境之溫度控制穩定性及節能。The present invention uses the first temperature T1, the second temperature T2 and the third temperature T3 of the controller to perform operations to determine various states such as the temperature state of the refrigerant and the refrigeration state of the refrigerating system, and combines the value of the third temperature T3 of the Nth pen to determine the compressor 10 The load condition of the operation and then adjust the pressure setting value of the condensing pressure gauge P10 to change the condensing pressure of the condenser, thereby achieving the purpose of the optimal condensing pressure, ensuring the temperature control stability and energy saving of the environment controlled by the evaporator.

以上所述,僅為本發明較佳具體實施例之詳細說明以及圖式,惟本發明之特徵並不侷限於此,並非用以限制本發明,本發明之所有範圍應以下述之申請專利範圍為準,凡合於本發明申請專利範圍之精神以及其類似變化之實施例,皆應包括於本發明之範疇中,任何熟悉該項技藝者在本發明之領域內,可輕易思及之變化或修飾皆可涵蓋在以下本案之專利範圍。The above descriptions are only detailed descriptions and drawings of the preferred embodiments of the present invention, but the features of the present invention are not limited thereto, and are not intended to limit the present invention. The entire scope of the present invention should be defined as the following claims All embodiments that conform to the spirit of the scope of the patent application of the present invention and similar variations thereof shall be included in the scope of the present invention. Any person familiar with the art in the field of the present invention can easily think of the variations. Or modifications can be covered by the following patent scope of this case.

10:壓縮機10: Compressor

20:冷凝器20: Condenser

21:冷凝風扇21: Condensing fan

30:膨脹閥30: Expansion valve

40:蒸發器40: Evaporator

50:風扇50: Fan

70:控制器70: Controller

T10:第一溫度計T10: First Thermometer

T20:第二溫度計T20: Second Thermometer

T30:第三溫度計T30: Third Thermometer

P10:冷凝壓力計P10: Condensation pressure gauge

Tsetl:第一環境溫預設值Tsetl: The first ambient temperature preset value

Tseth:第二環境溫預設值Tseth: The second ambient temperature preset value

S1~S8:步驟S1~S8: Steps

H1~H6:步驟H1~H6: Steps

圖1為本發明具有冷凝壓力控制方法的冷凍系統之一實施例的系統示意圖;1 is a system schematic diagram of an embodiment of a refrigeration system with a condensation pressure control method according to the present invention;

圖2為本發明具有冷凝壓力控制方法的冷凍系統之該實施例的架構示意圖;2 is a schematic structural diagram of the embodiment of the refrigeration system with the condensing pressure control method of the present invention;

圖3為本發明具有冷凝壓力控制方法的冷凍系統之另一實施例的系統示意圖FIG. 3 is a system schematic diagram of another embodiment of a refrigeration system with a condensing pressure control method according to the present invention.

圖4為判斷壓縮機運轉於低負載狀態下,本發明冷凝壓力控制方法的步驟流程圖。FIG. 4 is a flow chart showing the steps of the method for controlling the condensing pressure of the present invention when it is judged that the compressor is operating in a low load state.

圖5為判斷壓縮機運轉於高負載狀態下,本發明冷凝壓力控制方法的步驟流程圖。FIG. 5 is a flow chart showing the steps of the condensing pressure control method of the present invention for judging that the compressor is operating in a high load state.

10:壓縮機10: Compressor

20:冷凝器20: Condenser

21:冷凝風扇21: Condensing fan

30:膨脹閥30: Expansion valve

40:蒸發器40: Evaporator

50:風扇50: Fan

T10:第一溫度計T10: First Thermometer

T20:第二溫度計T20: Second Thermometer

T30:第三溫度計T30: Third Thermometer

P10:冷凝壓力計P10: Condensation pressure gauge

Claims (6)

一種冷凝壓力控制方法,應用於一冷凍系統,該冷凍系統包括一壓縮機、一冷凝器、一膨脹閥、一蒸發器以及一控制器,所述判斷方法包括: 測量該冷凝器的一冷凝壓力 測量該蒸發器的一出風口的一第一溫度; 測量該膨脹閥的一冷媒出口的一第二溫度; 測量該冷凍系統環境溫度的一第三溫度;以及 該控制器依據一時間序列連續地記錄N筆該第一溫度、N筆該第二溫度與N筆該第三溫度,並獲得N筆該第一溫度以及N筆該第三溫度之間的N筆溫度差; 其中,該控制器對N筆該溫度差進行常態運轉狀態運算,獲得一常態運轉參數;該控制器對N筆該溫度差進行序列抽樣M筆該溫度差進行暫態運轉狀態運算,獲得一暫態運轉參數; 其中,該控制器對N筆該第二溫度進行常態冷媒狀態運算,獲得一常態冷媒狀態參數;該控制器對N筆該第二溫度進行序列抽樣M筆該第二溫度進行暫態冷媒狀態運算,獲得一暫態冷媒狀態參數; 其中,該控制器依據該常態運轉參數以及該暫態運轉參數,判斷該冷凍系統的一製冷狀態是否過低;該控制器依據該常態冷媒狀態參數以及該暫態冷媒狀態參數判斷冷媒的一冷媒溫度是否過高,當該控制器判斷該製冷狀態過低及該冷媒溫度過高且第N筆的該第三溫度小於一第一環境溫預設值時,該控制器判斷該壓縮機運轉在低負載狀態,該控制器連續性地調降該冷凝壓力,直到該冷媒溫度過高狀態或該製冷狀態過低狀態不成立時,該控制器停止調降該冷凝壓力。A condensing pressure control method, applied to a refrigeration system, the refrigeration system includes a compressor, a condenser, an expansion valve, an evaporator and a controller, and the judgment method includes: Measure a condensing pressure of the condenser measuring a first temperature of an air outlet of the evaporator; measuring a second temperature of a refrigerant outlet of the expansion valve; a third temperature that measures the ambient temperature of the refrigeration system; and The controller continuously records N pens of the first temperature, N pens of the second temperature and N pens of the third temperature according to a time series, and obtains N pens of the first temperature and N pens of the third temperature pen temperature difference; Wherein, the controller performs a normal operation state operation on the N temperature differences to obtain a normal operation parameter; the controller performs sequential sampling on the N temperature differences and M performs a transient operation state operation on the temperature differences to obtain a temporary operation parameter. state operating parameters; Wherein, the controller performs a normal refrigerant state operation on the N second temperatures to obtain a normal refrigerant state parameter; the controller performs sequential sampling on the N second temperatures and M temporary refrigerant state operations on the second temperatures , obtain a transient refrigerant state parameter; Wherein, the controller judges whether a refrigeration state of the refrigeration system is too low according to the normal operation parameter and the transient operation parameter; the controller judges a refrigerant of the refrigerant according to the normal refrigerant state parameter and the transient refrigerant state parameter Whether the temperature is too high, when the controller determines that the cooling state is too low and the temperature of the refrigerant is too high, and the third temperature of the Nth pen is less than a first ambient temperature preset value, the controller determines that the compressor is running at In a low load state, the controller continuously reduces the condensing pressure, and stops reducing the condensing pressure until the refrigerant temperature is too high or the refrigeration state is too low. 如請求項1所述之冷凝壓力控制方法,更包括: 該控制器對N筆該溫度差進行一運轉狀態乖離運算,獲得一運轉狀態乖離參數;當該控制器判斷該暫態運轉參數小於該常態運轉參數以及該運轉狀態乖離參數微分之差值時,該控制器判斷該製冷狀態過低。The condensing pressure control method as claimed in claim 1, further comprising: The controller performs an operating state deviation calculation on the N temperature differences to obtain an operating state deviation parameter; when the controller judges that the transient operating parameter is less than the difference between the normal operating parameter and the differential of the operating state deviation parameter, The controller determines that the cooling state is too low. 如請求項2所述之冷凝壓力控制方法,更包括: 該控制器對N筆該第二溫度進行一冷媒狀態乖離運算,獲得該冷媒狀態乖離參數;當該控制器判斷該暫態冷媒狀態參數大於該常態冷媒狀態參數與該冷媒狀態乖離參數微分之差值時,該控制器判斷該冷媒溫度異常並對該冷媒溫度異常次數累加以獲得一累加值;其中,當該累加值與M之商值大於一第一閥值時,該控制器判斷該冷媒溫度過高。The condensing pressure control method as claimed in claim 2, further comprising: The controller performs a refrigerant state deviation operation on the N second temperatures to obtain the refrigerant state deviation parameter; when the controller determines that the transient refrigerant state parameter is greater than the difference between the normal refrigerant state parameter and the refrigerant state deviation parameter differential value, the controller judges that the temperature of the refrigerant is abnormal and accumulates the abnormal times of the temperature of the refrigerant to obtain an accumulated value; wherein, when the quotient of the accumulated value and M is greater than a first threshold, the controller judges that the refrigerant is abnormal Temperature is too high. 如請求項3所述之冷凝壓力控制方法,更包括: 當該累加值與M之商值小於一第二閥值且第N筆的該第三溫度大於一第二環境溫預設值時,該控制器判斷該壓縮機為高負載狀態,該控制器連續性地升高該冷凝壓力直到該累加值與M之商值大於一第二閥值或該第三溫度小於該第二環境溫預設值時,該控制器停止升高該冷凝壓力。The condensing pressure control method as claimed in claim 3, further comprising: When the quotient of the accumulated value and M is less than a second threshold and the third temperature of the Nth pen is greater than a second ambient temperature preset value, the controller determines that the compressor is in a high load state, and the controller Continuously increasing the condensing pressure until the quotient of the accumulated value and M is greater than a second threshold or the third temperature is less than the second ambient temperature preset value, the controller stops increasing the condensing pressure. 如請求項4所述之冷凝壓力控制方法,其中進行抽樣的M筆該第二溫度與M筆該溫度差之資料包含第N筆該第二溫度與第N筆該溫度差。The condensing pressure control method as claimed in claim 4, wherein the M data of the second temperature and the M data of the temperature difference including the Nth data of the second temperature and the Nth data of the temperature difference. 一種具有冷凝壓力調整功能的冷凍系統,包括: 一壓縮機; 一冷凝器,連接該壓縮機; 一膨脹閥,連接該冷凝器; 一蒸發器,連接該膨脹閥以及該壓縮機; 一冷凝壓力計,測量該冷凝器出口冷媒壓力; 一第一溫度計,測量該蒸發器的一出風口的一第一溫度; 一第二溫度計,測量該膨脹閥的一冷媒出口的一第二溫度; 一第三溫度計,測量所述冷凍系統環境溫度的一第三溫度值;以及 一控制器,電連接該冷凝器、該第一溫度計、該第二溫度計、該第三溫度計、冷凝壓力計以及該膨脹閥; 其中,該控制器執行如請求項1至5任一項的冷凝壓力調整方法。A refrigeration system with condensing pressure adjustment, comprising: a compressor; a condenser, connected to the compressor; an expansion valve, connected to the condenser; an evaporator, connected to the expansion valve and the compressor; A condensing pressure gauge to measure the refrigerant pressure at the outlet of the condenser; a first thermometer to measure a first temperature of an air outlet of the evaporator; a second thermometer for measuring a second temperature of a refrigerant outlet of the expansion valve; a third thermometer measuring a third temperature value of the ambient temperature of the refrigeration system; and a controller electrically connected to the condenser, the first thermometer, the second thermometer, the third thermometer, the condensation pressure gauge and the expansion valve; Wherein, the controller executes the condensing pressure adjustment method according to any one of claim items 1 to 5.
TW109121791A 2020-06-29 2020-06-29 Condensing pressure control method applied to refrigeration system and the refrigeration system TWI718075B (en)

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