TW202200685A - Polyester film for protecting polarizer, polarizer, and liquid crystal display device - Google Patents

Polyester film for protecting polarizer, polarizer, and liquid crystal display device Download PDF

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TW202200685A
TW202200685A TW110111789A TW110111789A TW202200685A TW 202200685 A TW202200685 A TW 202200685A TW 110111789 A TW110111789 A TW 110111789A TW 110111789 A TW110111789 A TW 110111789A TW 202200685 A TW202200685 A TW 202200685A
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polarizer
polyester film
film
liquid crystal
polarizing plate
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TW110111789A
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Chinese (zh)
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中瀨勝貴
藤田敦史
佐佐木靖
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日商東洋紡股份有限公司
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Publication of TW202200685A publication Critical patent/TW202200685A/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

Abstract

The present invention addresses the problem of providing a polyester film for protecting a polarizer that can suppress warpage of a liquid crystal panel, and also to provide a polarizer and a liquid crystal display device. The problem can be solved by a polyester film for protecting a polarizer that satisfies the following requirements (1) and (2). (1) A TD shrinkage stress F of the polyester film is 8-25 MPa (inclusive). (2) The ratio (F/HS) of the TD shrinkage stress F of the polyester film to a TD heat shrinkage rate HS caused by treatment of the polyester film at 80 DEG C for 30 minutes is 30-60 (MPa/%) (inclusive).

Description

偏光鏡保護用聚酯薄膜、偏光板及液晶顯示裝置Polyester film for polarizer protection, polarizing plate and liquid crystal display device

本發明關於一種偏光鏡保護用聚酯薄膜、偏光板及液晶顯示裝置。The present invention relates to a polarizer protective polyester film, a polarizer and a liquid crystal display device.

在液晶電視及個人電腦的液晶顯示器等用途,液晶顯示裝置的需求正擴大。通常,液晶顯示裝置係以利用玻璃基板夾入有透明電極、液晶層、彩色濾光片等的液晶單元,與設於其兩側的2片偏光板所構成;且各個偏光板成為利用2片光學薄膜(例如,偏光鏡保護薄膜及相位差薄膜)夾住了偏光鏡(亦稱偏光膜)的構成。The demand for liquid crystal display devices is expanding in applications such as liquid crystal televisions and liquid crystal displays for personal computers. Usually, a liquid crystal display device is composed of a liquid crystal cell in which a transparent electrode, a liquid crystal layer, a color filter, etc. are sandwiched by a glass substrate, and two polarizing plates provided on both sides of the liquid crystal cell; and each polarizing plate uses two polarizing plates. Optical films (eg, polarizer protective film and retardation film) sandwich the polarizer (also called polarizer film).

近年,已確認由於液晶電視畫面的大型化、薄型化而液晶面板變得翹曲、顯示不均之現象。例如,剛性會因使用在液晶面板之玻璃基板的厚度而變化,有因偏光鏡的微小收縮影響而液晶面板變得翹曲,變得顯示不均的情況。特別是,因液晶面板的進一步薄型化,在將玻璃基板的厚度作成了薄於0.7mm之情況來說,顯示不均的產生容易成為問題,而尋求其之改善。In recent years, it has been confirmed that liquid crystal panels are warped and display unevenness due to an increase in size and thickness of a liquid crystal television screen. For example, the rigidity varies depending on the thickness of the glass substrate used for the liquid crystal panel, and the liquid crystal panel may warp and display unevenness due to the influence of minute shrinkage of the polarizer. In particular, when the thickness of the glass substrate is made thinner than 0.7 mm due to further thinning of the liquid crystal panel, the occurrence of display unevenness is likely to be a problem, and improvement thereof has been sought.

於專利文獻1已提議一種方法,其藉由把積層於偏光鏡其中一面的偏光鏡保護用聚酯薄膜的收縮力設為特定範圍,而改善液晶面板的翹曲及顯示不均。 [先前技術文獻] [專利文獻]Patent Document 1 proposes a method of improving the warpage and display unevenness of a liquid crystal panel by setting the shrinkage force of the polarizer protective polyester film laminated on one side of the polarizer to a specific range. [Prior Art Literature] [Patent Literature]

專利文獻1:WO2019/054406Patent Document 1: WO2019/054406

[發明概要] [發明欲解決之課題][Summary of Invention] [The problem to be solved by the invention]

本發明人等發現到伴隨液晶面板的大型化及液晶單元之玻璃基板的薄型化,為了抑制液晶面板翹曲,必須增大偏光鏡保護用聚酯薄膜的收縮應力。 為了增大偏光鏡保護用聚酯薄膜的收縮應力,有效的一個對策係經由80℃/30分的處理所致的提高熱收縮率,但若將用有那般之經提高熱收縮率的偏光鏡保護用聚酯薄膜的液晶面板,長時間配置於高溫環境下,則特別在液晶面板係大型的情況來說,有在液晶面板產生翹曲的情況。The present inventors discovered that the shrinkage stress of the polyester film for polarizer protection must be increased in order to suppress the warpage of the liquid crystal panel with the increase in size of the liquid crystal panel and the thinning of the glass substrate of the liquid crystal cell. In order to increase the shrinkage stress of the polyester film for polarizer protection, an effective countermeasure is to increase the thermal shrinkage rate by processing at 80°C/30 minutes. When the liquid crystal panel of the polyester film for mirror protection is placed in a high temperature environment for a long time, especially when the liquid crystal panel is large, the liquid crystal panel may warp.

本發明係鑑於上述問題及狀況所作者,其主要的課題係在提供一種能夠抑制液晶面板翹曲的偏光鏡保護用聚酯薄膜、偏光板及液晶顯示裝置。特別是把課題設為,提供一種即便將液晶面板長時間放置於高溫的環境下的情況,亦能夠抑制液晶面板翹曲的偏光鏡保護用聚酯薄膜、偏光板及液晶顯示裝置。 [用以解決課題之手段]The present invention was made in view of the above-mentioned problems and circumstances, and its main subject is to provide a polarizer-protecting polyester film, a polarizing plate, and a liquid crystal display device capable of suppressing warpage of a liquid crystal panel. In particular, the subject is to provide a polarizer-protecting polyester film, a polarizing plate, and a liquid crystal display device capable of suppressing warpage of the liquid crystal panel even when the liquid crystal panel is left in a high-temperature environment for a long time. [means to solve the problem]

代表性的本發明係如以下。 第1項.一種偏光鏡保護用聚酯薄膜,其滿足下述要件(1)及(2): (1)前述聚酯薄膜之TD的收縮應力F為8MPa以上25MPa以下; (2)前述聚酯薄膜之TD的收縮應力F與前述聚酯薄膜經由80℃/30分的處理所致之TD之熱收縮率HS的比(F/HS)為30(MPa/%)以上60(MPa/%)以下。 第2項.如第1項記載之偏光鏡保護用聚酯薄膜,其進一步滿足下述(3)的要件: (3)前述聚酯薄膜的面內遲滯(retardation)為3000~30000nm。 第3項.如第1或2項記載之偏光鏡保護用聚酯薄膜,其進一步滿足下述(4)的要件: (4)前述聚酯薄膜的厚度為40~200μm。 第4項.如第1~3項中任一項記載之偏光鏡保護用聚酯薄膜,其中在與前述聚酯薄膜之與積層偏光鏡的面為相反側之面,具有硬塗層、抗反射層、低反射層、防眩層、或是抗反射防眩層。 第5項.一種偏光板,其於偏光鏡的其中一面,有積層有如第1~4項中任一項記載之偏光鏡保護用聚酯薄膜。 第6項.一種偏光板,其於偏光鏡的其中一面,有積層如第1~4項中任一項記載之偏光鏡保護用聚酯薄膜,且於偏光鏡的另一面未有積層薄膜。 第7項.一種偏光板,其於偏光鏡的其中一面,有積層如第1~4項中任一項記載之偏光鏡保護用聚酯薄膜,且於偏光鏡的另一面有積層塗布層。 第8項.如第7項記載之偏光板,其中前述塗布層係硬塗層或相位差膜。 第9項.一種液晶顯示裝置,包含如第5~8項中任一項記載之偏光板。 [發明之效果]Representative inventions are as follows. Item 1. A polarizer protective polyester film that satisfies the following requirements (1) and (2): (1) The shrinkage stress F of the TD of the aforementioned polyester film is not less than 8 MPa and not more than 25 MPa; (2) The ratio (F/HS) of the shrinkage stress F of the TD of the polyester film to the thermal shrinkage HS of the TD of the polyester film by the treatment at 80°C/30 minutes (F/HS) is 30 (MPa/%) or more 60 (MPa/%) or less. Item 2. The polarizer protective polyester film according to Item 1, which further satisfies the requirements of the following (3): (3) The in-plane retardation (retardation) of the said polyester film is 3000-30000 nm. Item 3. The polarizer protective polyester film according to Item 1 or 2, which further satisfies the requirements of the following (4): (4) The thickness of the said polyester film is 40-200 micrometers. Item 4. The polyester film for protecting polarizers according to any one of Items 1 to 3, wherein the polyester film has a hard coat layer, an anti-resistant coating on the surface opposite to the surface of the polyester film and the surface of the laminated polarizer. Reflective layer, low-reflection layer, anti-glare layer, or anti-reflection and anti-glare layer. Item 5. A polarizing plate comprising the polarizer protective polyester film according to any one of Items 1 to 4 laminated on one surface of a polarizer. Item 6. A polarizing plate, wherein the polarizer protective polyester film according to any one of Items 1 to 4 is laminated on one side of the polarizer, and no film is laminated on the other side of the polarizer. Item 7. A polarizing plate comprising the polarizer protective polyester film according to any one of Items 1 to 4 laminated on one side of the polarizer, and a coating layer laminated on the other side of the polarizer. Item 8. The polarizing plate according to Item 7, wherein the coating layer is a hard coat layer or a retardation film. Item 9. A liquid crystal display device comprising the polarizing plate according to any one of Items 5 to 8. [Effect of invention]

依據本發明,可提供一種能夠抑制液晶面板翹曲的偏光鏡保護薄膜、偏光板及液晶顯示裝置。特別是,即使把液晶面板長時間放置於高溫的環境下的情況,亦可提供一種能夠抑制液晶面板翹曲的偏光鏡保護用聚酯薄膜、偏光板及液晶顯示裝置。According to the present invention, it is possible to provide a polarizer protective film, a polarizer, and a liquid crystal display device capable of suppressing warpage of a liquid crystal panel. In particular, even when a liquid crystal panel is left in a high temperature environment for a long time, it is possible to provide a polarizer protective polyester film, a polarizer, and a liquid crystal display device capable of suppressing warpage of the liquid crystal panel.

[用以實施發明的形態][Form for carrying out the invention]

本發明之偏光鏡保護用聚酯薄膜係由聚酯薄膜構成,較佳為用以被積層於偏光鏡(例如:由聚乙烯醇及色素構成的薄膜)的至少其中一面而製作偏光板的偏光鏡保護薄膜。The polyester film for polarizer protection of the present invention is composed of a polyester film, preferably a polarizer used to be laminated on at least one side of a polarizer (for example, a film composed of polyvinyl alcohol and a pigment) to produce a polarizing plate mirror protective film.

本發明之偏光鏡保護用聚酯薄膜,較佳為聚酯薄膜之TD的收縮應力F之值為8MPa以上25MPa以下。若將收縮應力F的下限值設為8MPa以上,則能夠充分地降低液晶面板的翹曲。此外,若將收縮應力F的上限值設為25MPa以下,則亦能夠防止液晶面板在相反方向上翹回。因此,收縮應力F係以前述範圍為較佳。收縮應力F的下限,更佳為10MPa以上,進一步較佳為12MPa以上。收縮應力F的上限,更佳為23MPa以下,進一步較佳為20MPa以下。收縮應力F的範圍,更佳為10MPa以上23MPa以下,進一步較佳為12MPa以上20MPa以下。In the polyester film for protecting polarizers of the present invention, the value of shrinkage stress F of the TD of the polyester film is preferably 8 MPa or more and 25 MPa or less. When the lower limit of the shrinkage stress F is made 8 MPa or more, the warpage of the liquid crystal panel can be sufficiently reduced. In addition, if the upper limit of the shrinkage stress F is made 25 MPa or less, the liquid crystal panel can also be prevented from being warped in the opposite direction. Therefore, the shrinkage stress F is preferably within the aforementioned range. The lower limit of the shrinkage stress F is more preferably 10 MPa or more, and still more preferably 12 MPa or more. The upper limit of the shrinkage stress F is more preferably 23 MPa or less, and still more preferably 20 MPa or less. The range of the shrinkage stress F is more preferably 10 MPa or more and 23 MPa or less, and still more preferably 12 MPa or more and 20 MPa or less.

聚酯薄膜之MD的收縮應力Fv,通常,在製膜中實施了後述的微拉伸的情況,因卜瓦松(Poisson)收縮而在MD亦會產生應力,但較佳為大致1.8~2.2MPa左右的收縮應力。聚酯薄膜之MD的收縮應力Fv可透過MD的張力而任意地控制。The shrinkage stress Fv in the MD of the polyester film is generally in the case of microstretching, which will be described later, during film formation, and stress also occurs in the MD due to Poisson shrinkage, but it is preferably approximately 1.8 to 2.2 Shrinkage stress around MPa. The shrinkage stress Fv of the MD of the polyester film can be arbitrarily controlled by the tension of the MD.

TD的收縮應力F,及MD的收縮應力Fv,如於實施例詳述般,係透過TMA(熱機械分析)所計測。再者,所謂TD是橫向(Transverse Direction)的簡稱,在本說明書中來說、有時稱為寬度方向、橫向方向。所謂MD是機器方向(Machine Direction)的簡稱,在本說明書中來說,有時稱為薄膜流動方向、長邊方向、縱向方向。The shrinkage stress F in TD and the shrinkage stress Fv in MD are measured by TMA (thermomechanical analysis) as detailed in the examples. In addition, TD is an abbreviation for Transverse Direction, and in this specification, it may be referred to as a width direction or a lateral direction. MD is an abbreviation of Machine Direction, and in this specification, it may be referred to as a film flow direction, a longitudinal direction, or a longitudinal direction.

本發明之偏光鏡保護用聚酯薄膜,從更降低液晶面板翹曲,或抑制伴隨扭曲的捲曲(螺旋槳式捲曲(propeller curling))的觀點來看,聚酯薄膜之TD的收縮應力F,與聚酯薄膜之MD的收縮應力Fv的比(F/Fv)較佳為1.5以上15以下。前述比(F/Fv)的範圍,更佳為1.5以上12以下,進一步較佳為1.5以上10以下,進一步更佳為1.5以上8以下。In the polyester film for protecting polarizers of the present invention, from the viewpoint of further reducing the warpage of the liquid crystal panel or suppressing the curling (propeller curling) accompanying twisting, the shrinkage stress F of the TD of the polyester film is the same as The ratio (F/Fv) of the shrinkage stress Fv in the MD of the polyester film is preferably 1.5 or more and 15 or less. The range of the ratio (F/Fv) is more preferably 1.5 or more and 12 or less, more preferably 1.5 or more and 10 or less, and still more preferably 1.5 or more and 8 or less.

本發明之偏光鏡保護用聚酯薄膜,較佳為聚酯薄膜之TD的收縮應力F(MPa),與聚酯薄膜透過80℃,30分的處理所致之TD之熱收縮率HS(%)的比(F/HS)是30(MPa/%)以上60(MPa/%)以下。藉由將比(F/HS)設為前述範圍,當把將液晶面板長時間,放置於高溫環境下的情況亦變得能夠抑制液晶面板的翹曲。比(F/HS)更佳為35(MPa/%)以上55(MPa/%)以下。再者,若比(F/HS)的上限值為60(MPa/%)以下,則製膜穩定性提升,能夠進行更穩定的操作。The polyester film for protecting polarizers of the present invention is preferably the shrinkage stress F (MPa) of the TD of the polyester film, and the thermal shrinkage HS (%) of the TD caused by the polyester film passing through the treatment at 80° C. for 30 minutes. ) ratio (F/HS) is 30 (MPa/%) or more and 60 (MPa/%) or less. By setting the ratio (F/HS) in the aforementioned range, it becomes possible to suppress the warpage of the liquid crystal panel even when the liquid crystal panel is left in a high temperature environment for a long time. The ratio (F/HS) is more preferably 35 (MPa/%) or more and 55 (MPa/%) or less. In addition, when the upper limit of the ratio (F/HS) is 60 (MPa/%) or less, the film formation stability is improved, and a more stable operation can be performed.

本發明之偏光鏡保護用聚酯薄膜,較佳為聚酯薄膜透過80℃,30分的處理所致之TD之熱收縮率是0.1~5%。TD之熱收縮率的下限,較佳為0.1%以上,更佳為0.15%以上,最佳為0.2%以上。TD之熱收縮率的上限,較佳為5%以下,4.5%以下,4%以下,3%以下,或是2%以下,更佳為1.5%以下,進一步較佳為1%以下,特佳為0.7%以下,最佳為0.5%以下。TD之熱收縮率若為0.1%以上,則係容易沒有參差地控制熱收縮率。此外,TD之熱收縮率若為5%以下,則偏光鏡保護薄膜也不會有因背光的熱,在單向上熱收縮,而發生液晶面板翹曲的擔憂。The polyester film for protecting polarizers of the present invention preferably has a thermal shrinkage rate of 0.1-5% in TD caused by the treatment of the polyester film at 80° C. for 30 minutes. The lower limit of the thermal shrinkage rate in TD is preferably 0.1% or more, more preferably 0.15% or more, and most preferably 0.2% or more. The upper limit of the thermal shrinkage rate of TD is preferably 5% or less, 4.5% or less, 4% or less, 3% or less, or 2% or less, more preferably 1.5% or less, still more preferably 1% or less, particularly preferred 0.7% or less, preferably 0.5% or less. When the thermal shrinkage rate of TD is 0.1% or more, it becomes easy to control the thermal shrinkage rate without unevenness. In addition, if the thermal shrinkage rate of TD is 5% or less, the polarizer protective film will not be thermally shrunk in one direction due to the heat of the backlight, and the liquid crystal panel will not be warped.

TD之熱收縮率能夠利用於後述實施例採用的方法測定。The thermal contraction rate of TD can be measured by the method used in the Example mentioned later.

通常,液晶顯示裝置係被配置為2片偏光板成為正交尼科耳(crossed Nicol)的關係。若利用正交尼科耳關係來配置2片偏光板,則通常,光不通過2片偏光板。不過,因上述偏光鏡的收縮或是翹曲,結果完全的正交尼科耳的關係崩潰,有產生漏光之虞。從抑制漏光的觀點來看,偏光鏡保護薄膜熱收縮率成為最大的方向,與偏光鏡的透射軸形成的角度較小為較佳。Generally, a liquid crystal display device is arranged such that two polarizers are in a crossed Nicol relationship. When two polarizers are arranged using the crossed Nicols relationship, normally, light does not pass through the two polarizers. However, due to the shrinkage or warpage of the polarizer described above, the relationship of the complete crossed Nicols collapses as a result, and there is a possibility of light leakage. From the viewpoint of suppressing light leakage, it is preferable that the angle formed with the transmission axis of the polarizer is small in the direction in which the thermal shrinkage rate of the polarizer protective film becomes the largest.

本發明之偏光鏡保護用聚酯薄膜的厚度較佳為40~200μm。更佳為40~100μm,進一步較佳為40~80μm。厚度若為40μm以上,則不容易破裂,此外,也不容易成為因剛性不足所致的平面性不良。此外,厚度若為200μm以下,則薄膜在TD中的收縮應力的偏差小,且亦能夠抑制控制收縮應力需要的成本。厚度能夠利用在後述實施例採用的方法測定。It is preferable that the thickness of the polyester film for polarizer protection of this invention is 40-200 micrometers. More preferably, it is 40-100 micrometers, More preferably, it is 40-80 micrometers. When the thickness is 40 μm or more, cracks are unlikely to occur, and flatness failure due to insufficient rigidity is also unlikely to occur. In addition, when the thickness is 200 μm or less, the variation of the shrinkage stress in the TD of the film is small, and the cost required to control the shrinkage stress can also be suppressed. The thickness can be measured by the method employed in the examples described later.

本發明之偏光鏡保護用聚酯薄膜,從抑制在液晶顯示裝置的畫面上所觀察到的虹斑之觀點來看,面內遲滯較佳在特定範圍。面內遲滯的下限,較佳為3000nm以上、4000nm以上、5000nm以上、6000nm以上、7000nm以上、或是8000nm以上。面內遲滯的上限,較佳為30000nm以下,更佳為18000nm以下,進一步較佳為15000nm以下,進一步更佳為10000nm以下。特別是從薄膜化的觀點來看,面內遲滯較佳為低於10000nm,或是9000nm以下。The polyester film for protecting a polarizer of the present invention preferably has an in-plane retardation within a specific range from the viewpoint of suppressing rainbow unevenness observed on the screen of a liquid crystal display device. The lower limit of the in-plane hysteresis is preferably 3000 nm or more, 4000 nm or more, 5000 nm or more, 6000 nm or more, 7000 nm or more, or 8000 nm or more. The upper limit of the in-plane hysteresis is preferably 30000 nm or less, more preferably 18000 nm or less, still more preferably 15000 nm or less, and still more preferably 10000 nm or less. In particular, from the viewpoint of thinning, the in-plane retardation is preferably less than 10,000 nm or less than 9,000 nm.

聚酯薄膜的遲滯,亦能夠測定雙軸方向的折射率與厚度而求得,亦能夠使用KOBRA-21ADH(王子計測機器股份有限公司)等市售的自動雙折射測定裝置而求得。再者,折射率能夠透過阿貝折射計(Abbe’s refractomer)(測定波長589nm)而求得。The hysteresis of the polyester film can also be obtained by measuring the refractive index and thickness in the biaxial direction, and can also be obtained using a commercially available automatic birefringence measuring apparatus such as KOBRA-21ADH (Oji Scientific Instruments Co., Ltd.). In addition, the refractive index can be obtained by an Abbe's refractomer (measurement wavelength: 589 nm).

本發明之偏光鏡保護用聚酯薄膜係面內遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth)較佳為0.2以上,0.3以上,或是0.4以上,更佳為0.5以上,進一步較佳為0.6以上。上述面內遲滯與厚度方向遲滯的比(Re/Rth)越大,則雙折射的作用會越增加各向同性,而因觀察角度所致之虹狀色斑的產生有變得越不易產生的傾向。在完全單軸性(單軸對稱)薄膜來說,因上述面內遲滯與厚度方向遲滯的比(Re/Rth)成為2,而上述面內遲滯與厚度方向遲滯的比(Re/Rth)的上限較佳為2。較佳Re/Rth的上限係1.2以下。再者,厚度方向遲滯意指在將薄膜從厚度方向剖面觀看時的2個雙折射ΔNxz、ΔNyz分別乘以薄膜厚度d所獲得之值的平均。The ratio (Re/Rth) of the in-plane retardation (Re) to the thickness direction retardation (Rth) of the polyester film for protecting polarizers of the present invention is preferably 0.2 or more, 0.3 or more, or 0.4 or more, more preferably 0.5 or more , more preferably 0.6 or more. The greater the ratio (Re/Rth) of the above-mentioned in-plane retardation to thickness direction retardation, the more isotropic the birefringence will be, and the more difficult it is to produce rainbow-like color spots depending on the viewing angle. tendency. For a completely uniaxial (uniaxially symmetric) film, the ratio (Re/Rth) of the above-mentioned in-plane retardation to thickness direction retardation becomes 2, and the above-mentioned ratio of in-plane retardation to thickness direction retardation (Re/Rth) is The upper limit is preferably 2. The upper limit of Re/Rth is preferably 1.2 or less. In addition, the retardation in the thickness direction means the average of the values obtained by multiplying the two birefringences ΔNxz and ΔNyz by the film thickness d when the film is viewed in cross section in the thickness direction.

本發明之偏光鏡保護用聚酯薄膜,從更抑制虹狀色斑的觀點來看,聚酯薄膜的NZ係數較佳為2.5以下,更佳為2以下,進一步較佳為1.8以下,更進一步較佳為1.6以下。然後,在完全的單軸性(單軸對稱)薄膜來說,由於NZ係數成為1,因而NZ係數的下限為1。NZ係數越大,則與配向方向垂直之方向的機械強度有越提升的傾向。In the polyester film for protecting polarizers of the present invention, the NZ coefficient of the polyester film is preferably 2.5 or less, more preferably 2 or less, further preferably 1.8 or less, and still more preferably, from the viewpoint of further suppressing iridescent unevenness. Preferably it is 1.6 or less. Then, in a completely uniaxial (uniaxially symmetric) thin film, since the NZ coefficient becomes 1, the lower limit of the NZ coefficient is 1. The larger the NZ coefficient, the higher the mechanical strength in the direction perpendicular to the alignment direction tends to be.

NZ係數係以|Ny-Nz|/|Ny-Nx|所示,於此處Ny表示聚酯薄膜之慢軸方向的折射率,Nx表示與慢軸垂直之方向的折射率(快軸方向的折射率),Nz表示厚度方向的折射率。使用分子配向計(王子計測機器股份有限公司製,MOA-6004型分子配向計)而求得薄膜的配向軸,並藉由阿貝折射計(ATAGO公司製,NAR-4T,測定波長589nm)求得配向軸方向與垂直於其之方向之雙軸的折射率(Ny、Nx,惟Ny>Nx),及厚度方向的折射率(Nz)。將如此進行而求出的值代入至|Ny-Nz|/|Ny-Nx|而能夠求得NZ係數。The NZ coefficient is represented by |Ny-Nz|/|Ny-Nx|, where Ny represents the refractive index in the slow axis direction of the polyester film, and Nx represents the refractive index in the direction perpendicular to the slow axis (the refractive index in the fast axis direction). Refractive index), and Nz represents the refractive index in the thickness direction. The alignment axis of the thin film was obtained using a molecular alignment meter (MOA-6004 type molecular alignment meter, manufactured by Oji Scientific Instruments Co., Ltd.), and was determined by an Abbe refractometer (manufactured by ATAGO, NAR-4T, measurement wavelength: 589 nm). The refractive indices (Ny, Nx, but Ny>Nx) of the biaxial directions in the direction of the alignment axis and the direction perpendicular to it, and the refractive index (Nz) in the thickness direction are obtained. The NZ coefficient can be obtained by substituting the value obtained in this manner into |Ny-Nz|/|Ny-Nx|.

此外,本發明之偏光鏡保護用聚酯薄膜,從更抑制虹狀色斑的觀點來看,聚酯薄膜之Ny-Nx的值,較佳為0.05以上,更佳為0.07以上,進一步較佳為0.08以上,更進一步較佳為0.09以上,最佳為0.1以上。Ny-Nx的上限未被特別限制,但在聚對苯二甲酸乙二酯系薄膜的情況來說較佳為0.15左右。In addition, in the polyester film for protecting polarizers of the present invention, the Ny-Nx value of the polyester film is preferably 0.05 or more, more preferably 0.07 or more, and still more preferably, from the viewpoint of further suppressing iridescence. It is 0.08 or more, more preferably 0.09 or more, and most preferably 0.1 or more. The upper limit of Ny-Nx is not particularly limited, but is preferably about 0.15 in the case of a polyethylene terephthalate-based film.

本發明之偏光鏡保護用聚酯薄膜,可由任意的聚酯樹脂而獲得。聚酯樹脂的種類,不被特別限制,例如,能夠使用使得二羧酸成分與二醇成分縮合所獲得之任意的聚酯樹脂。The polarizer protective polyester film of the present invention can be obtained from any polyester resin. The kind of polyester resin is not particularly limited, and for example, any polyester resin obtained by condensing a dicarboxylic acid component and a diol component can be used.

就能夠使用於製造聚酯樹脂的二羧酸成分而言,例如,可列舉:對苯二甲酸、間苯二甲酸、鄰苯二甲酸、2,5-萘二甲酸、2,6-萘二甲酸、1,4-萘二甲酸、1,5-萘二甲酸、聯苯二甲酸、二苯氧基乙烷二甲酸、二苯基碸二甲酸、蒽二甲酸、1,3-環戊烷二甲酸、1,3-環己烷二甲酸、1,4-環己烷二甲酸、六氫對苯二甲酸、六氫間苯二甲酸、丙二酸、二甲基丙二酸、琥珀酸、3,3-二乙基琥珀酸、戊二酸、2,2-二甲基戊二酸、己二酸、2-甲基己二酸、三甲基己二酸、庚二酸、壬二酸、二聚酸、癸二酸、辛二酸、十二烷二甲酸等。As a dicarboxylic acid component which can be used for the manufacture of polyester resin, for example, terephthalic acid, isophthalic acid, phthalic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalene dicarboxylic acid can be mentioned. Formic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, biphenyl dicarboxylic acid, diphenoxyethane dicarboxylic acid, diphenyl ethylene dicarboxylic acid, anthracenedicarboxylic acid, 1,3-cyclopentane Dicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, malonic acid, dimethylmalonic acid, succinic acid , 3,3-diethylsuccinic acid, glutaric acid, 2,2-dimethylglutaric acid, adipic acid, 2-methyladipic acid, trimethyladipic acid, pimelic acid, nonanedioic acid Diacid, dimer acid, sebacic acid, suberic acid, dodecanedicarboxylic acid, etc.

就可使用於製造聚酯樹的二醇成分而言,可列舉,例如:乙二醇、丙二醇(propylene glycol)、六亞甲基二醇、新戊二醇、1,2-環己烷二甲醇、1,4-環己烷二甲醇、十亞甲基二醇、1,3-丙二醇(1,3-propane diol)、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、2,2-雙(4-羥基苯基)丙烷、雙(4-羥基苯基)碸等。The diol component that can be used for the production of polyester trees includes, for example, ethylene glycol, propylene glycol, hexamethylene glycol, neopentyl glycol, and 1,2-cyclohexanediol. Methanol, 1,4-cyclohexanedimethanol, decamethylene glycol, 1,3-propane diol, 1,4-butanediol, 1,5-pentanediol, 1 , 6-hexanediol, 2,2-bis (4-hydroxyphenyl) propane, bis (4-hydroxyphenyl) bismuth, etc.

構成聚酯樹脂之二羧酸成分與二醇成分,均能夠使用1種或是2種以上。就構成聚酯薄膜之合適的聚酯樹脂而言,可列舉,例如:聚對苯二甲酸乙二酯、聚對苯二甲酸丙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等,更佳可列舉:聚對苯二甲酸乙二酯及聚萘二甲酸乙二酯,但該等亦可進一步包含其它的共聚合成分。該等樹脂透明性優良,同時熱特性、機械特性亦優良。特別是聚對苯二甲酸乙二酯,因為可達成高彈性模數,此外,熱收縮率的控制亦相對容易因而為合適的素材。As for the dicarboxylic acid component and the diol component constituting the polyester resin, one type or two or more types can be used. Examples of suitable polyester resins constituting the polyester film include polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate. More preferable examples of ethylene terephthalate include polyethylene terephthalate and polyethylene naphthalate, but these may further include other copolymerization components. These resins are excellent in transparency, and are also excellent in thermal properties and mechanical properties. In particular, polyethylene terephthalate is a suitable material because it can achieve a high elastic modulus and is relatively easy to control the thermal shrinkage rate.

當需要高度地提高聚酯薄膜的熱收縮率的情況來說,理想的是添加共聚合成分而適度地降低結晶度。此外,由於對於玻璃轉移溫度附近以下的變形來說,彈性應變及永久應變的比例高,因此一般來說,要高度地提高熱收縮率係困難的。因此,因應需要而導入玻璃轉移溫度低的成分亦為較佳的實施形態。就玻璃轉移溫度低的成分而言,具體地說,可列舉:丙二醇、1,3-丙二醇等。When it is necessary to increase the thermal shrinkage rate of the polyester film to a high degree, it is desirable to appropriately lower the crystallinity by adding a copolymerization component. In addition, since the ratio of elastic strain and permanent strain is high for deformation at or below the glass transition temperature, it is generally difficult to increase the thermal shrinkage rate to a high degree. Therefore, it is also a preferable embodiment to introduce a component having a low glass transition temperature as needed. As a component with a low glass transition temperature, propylene glycol, 1, 3- propanediol, etc. are mentioned specifically,.

在偏光鏡保護用聚酯薄膜來說,為了使與偏光鏡的接著性良好,亦可施以電暈處理、塗覆處理或火焰處理等。The polyester film for polarizer protection may be subjected to corona treatment, coating treatment, flame treatment, or the like in order to obtain good adhesion to the polarizer.

(易接着層的賦予) 為了改良與硬塗層等機能層及偏光鏡的接著性,較佳為於聚酯薄膜的至少單面具有易接着層。這般之具有易接着層的聚酯薄膜,亦包含於本發明之偏光鏡保護用聚酯薄膜。 較佳為於聚酯薄膜的至少單面,具有以選自於由聚酯樹脂(包含共聚聚酯樹脂)、聚胺基甲酸酯樹脂、及聚丙烯酸樹脂構成之群組之至少1種作為主成分的易接着層。於此處,所謂「主成分」係稱構成易接着層之固形成分中為50質量%以上的成分。於易接着層的形成使用的塗布液,較佳為包含選自於由水溶性或是水分散性的共聚聚酯樹脂、聚丙烯酸樹脂、及聚胺基甲酸酯樹脂構成之群組之至少1種的水性塗布液。就該等塗布液而言,可列舉,例如:於日本專利第3567927號公報、日本專利第3589232號公報、日本專利第3589233號公報、日本專利第3900191號公報、日本專利第4150982號公報等所揭示的水溶性或是水分散性共聚聚酯樹脂溶液、丙烯酸樹脂溶液、聚胺基甲酸酯樹脂溶液等。(Improvement of the easy-bonding layer) In order to improve the adhesiveness with functional layers, such as a hard coat layer, and a polarizer, it is preferable to have an easy-adhesion layer on at least one side of a polyester film. Such a polyester film having an easily adhesive layer is also included in the polarizer protective polyester film of the present invention. Preferably, at least one side of the polyester film has at least one selected from the group consisting of polyester resins (including copolyester resins), polyurethane resins, and polyacrylic resins. The easy-bond layer of the main component. Here, the "main component" refers to a component that constitutes 50 mass % or more of the solid components constituting the easily bonding layer. The coating liquid used for the formation of the easily adhesive layer preferably contains at least one selected from the group consisting of water-soluble or water-dispersible copolyester resins, polyacrylic resins, and polyurethane resins 1 type of aqueous coating solution. Examples of such coating liquids include those disclosed in Japanese Patent No. 3567927, Japanese Patent No. 3589232, Japanese Patent No. 3589233, Japanese Patent No. 3900191, and Japanese Patent No. 4150982. Disclosed are water-soluble or water-dispersible copolyester resin solutions, acrylic resin solutions, polyurethane resin solutions, and the like.

易接着層,例如,能夠將前述塗布液塗布於未拉伸薄膜、或是縱向方向的單軸拉伸薄膜的單面或是兩面後,以100~150℃進行乾燥,並進一步於橫向方向上進行拉伸而獲得。最終的易接着層的塗布量(乾燥後的塗布量)係較佳管理為0.05~0.2g/m2 。塗布量若為0.05g/m2 以上,則所獲得之與偏光鏡的接著性係充分的。另一方面,若塗布量為0.2g/m2 以下,則耐黏連性(blocking resistance)會提升。當於聚酯薄膜的兩面設易接着層的情況,兩面之易接着層的塗布量,可相同亦可不同,能夠分別獨立在上述範圍內設定。For the easily bonding layer, for example, the aforementioned coating liquid can be applied to one side or both sides of an unstretched film or a uniaxially stretched film in the longitudinal direction, dried at 100 to 150° C., and further in the transverse direction. obtained by stretching. The coating amount of the final easily bonding layer (coating amount after drying) is preferably managed to be 0.05 to 0.2 g/m 2 . When the coating amount is 0.05 g/m 2 or more, the obtained adhesiveness to the polarizer is sufficient. On the other hand, when the coating amount is 0.2 g/m 2 or less, blocking resistance is improved. When the easy-bonding layers are provided on both sides of the polyester film, the coating amounts of the easily-bonding layers on both sides may be the same or different, and can be independently set within the above-mentioned ranges.

在易接着層來說,為了賦予易滑性較佳為添加粒子。粒子較佳使用平均粒徑為2μm以下的微粒子。粒子的平均粒徑若為2μm以下,則能夠抑制粒子的脫落。就使易接着層含有的粒子而言,可列舉,例如:氧化鈦、硫酸鋇、碳酸鈣、硫酸鈣、氧化矽、氧化鋁、滑石、高嶺土、黏土、磷酸鈣、雲母、鋰膨潤石(hectorite)、氧化鋯、氧化鎢、氟化鋰、氟化鈣等無機粒子、及苯乙烯系、丙烯酸系、三聚氰胺系、苯并胍胺系、矽酮系等有機聚合物系粒子等。該等可單獨添加至易接着層,亦可組合2種以上而添加。In the easily bonding layer, it is preferable to add particles in order to impart easy slipperiness. As the particles, fine particles having an average particle diameter of 2 μm or less are preferably used. When the average particle diameter of the particles is 2 μm or less, the dropping of the particles can be suppressed. Examples of particles to be contained in the easily bonding layer include titanium oxide, barium sulfate, calcium carbonate, calcium sulfate, silicon oxide, aluminum oxide, talc, kaolin, clay, calcium phosphate, mica, and hectorite. ), zirconia, tungsten oxide, lithium fluoride, calcium fluoride and other inorganic particles, and styrene-based, acrylic-based, melamine-based, benzoguanamine-based, silicone-based and other organic polymer-based particles, etc. These may be added to the easily bonding layer alone, or may be added in combination of two or more.

此外,就塗布塗布液的方法而言,能夠使用周知的方法。可列舉,例如:逆輥式塗布法、凹版式塗布法、吻合式塗布法、輥刷法、噴塗法、氣刀塗布法、繞線棒塗布法、管式刮刀(pipe doctor)法等,該等方法能夠以單獨或者組合而進行。In addition, a well-known method can be used for the method of apply|coating a coating liquid. For example, a reverse roll coating method, a gravure coating method, a coincident coating method, a roll brush method, a spray coating method, an air knife coating method, a wire bar coating method, a pipe doctor method, etc. are mentioned. and the like can be performed alone or in combination.

再者,上述粒子的平均粒徑之測定係利用下述方法進行。 把粒子利用掃描式電子顯微鏡(SEM)拍照照片,以最小的粒子1個的大小成為2~5mm的倍率,測定300~500個粒子的最大直徑(最分離之2點間的距離),並將其平均值設為平均粒徑。In addition, the measurement of the average particle diameter of the said particle|grains was performed by the following method. The particles are photographed with a scanning electron microscope (SEM), and the size of the smallest particle is set to a magnification of 2 to 5 mm, and the maximum diameter of 300 to 500 particles (the distance between the two most separated points) is measured. The average value thereof was taken as the average particle diameter.

(機能層的賦予) 本發明之偏光鏡保護用聚酯薄膜之在與積層偏光鏡的面為相反側之面,較佳為具有硬塗層、防眩層、抗反射層、低反射層(包含抗低反射層及低反射防眩層)、抗反射防眩層、抗靜電層等機能層。於該等機能層被積層在聚酯薄膜的狀態下,較佳為收縮應力F、及比(F/HS)有著前述條件。 使用有本發明之偏光鏡保護用聚酯薄膜的偏光板,由於理想的係在聚酯薄膜的熱收縮率殘留的狀態下與液晶單元的玻璃板被一體化,因此在賦予機能層的情況來說,理想的實施形態係將乾燥溫度設定得低,或利用UV照射或電子束照射等熱歷程小的方法來進行。此外,在聚酯薄膜的製膜步驟中賦予該等機能層一事,變得能夠不損及經提高之熱收縮率地將本發明之偏光板與液晶單元的玻璃板予以一體化,係更理想的實施形態。(The assignment of functional layers) The polarizer protective polyester film of the present invention preferably has a hard coat layer, an anti-glare layer, an anti-reflection layer, a low-reflection layer (including an anti-low-reflection layer and low-reflection anti-glare layer), anti-reflection anti-glare layer, anti-static layer and other functional layers. In the state where these functional layers are laminated on the polyester film, it is preferable that the shrinkage stress F and the ratio (F/HS) have the aforementioned conditions. The polarizing plate using the polyester film for protecting polarizers of the present invention is ideally integrated with the glass plate of the liquid crystal cell in a state where the thermal shrinkage of the polyester film remains. In other words, in an ideal embodiment, the drying temperature is set low, or a method with a small thermal history such as UV irradiation or electron beam irradiation is used. In addition, when these functional layers are provided in the film forming step of the polyester film, it becomes possible to integrate the polarizing plate of the present invention and the glass plate of the liquid crystal cell without impairing the increased thermal shrinkage rate, which is more desirable. implementation form.

(聚酯薄膜的製造方法) 聚酯薄膜能夠按照一般性聚酯薄膜的製造方法而製造。可列舉,例如:熔融聚酯樹脂,並將已被片狀地擠出成形之無配向聚酯在玻璃轉移溫度以上的溫度,利用輥的速度差而在縱向方向上進行拉伸之後透過拉幅機在橫向方向上進行拉伸,並施以熱處理(熱固定)的方法。聚酯薄膜可為單軸拉伸薄膜,亦可為雙軸拉伸薄膜,較佳為主要在橫向方向上強力拉伸過的單軸拉伸薄膜,亦可在與主拉伸方向為垂直方向上被稍加拉伸。(Manufacturing method of polyester film) The polyester film can be produced in accordance with a general polyester film production method. For example, a polyester resin is melted, and the non-oriented polyester that has been extruded into a sheet shape is stretched in the longitudinal direction at a temperature equal to or higher than the glass transition temperature by means of the speed difference of the rolls, and then passed through a tenter. The machine is stretched in the transverse direction and subjected to heat treatment (heat setting). The polyester film can be a uniaxially stretched film or a biaxially stretched film, preferably a uniaxially stretched film that has been strongly stretched mainly in the transverse direction, or a direction perpendicular to the main stretching direction. is slightly stretched.

若具體地說明聚酯薄膜的製膜條件,則縱拉伸溫度及橫拉伸溫度分別較佳為80~130℃,特佳為90~120℃。縱拉伸倍率較佳為1~3.5倍,特佳為1倍~3倍。此外,橫拉伸倍率較佳為2.5~6倍,特佳為3~5.5倍。為了將遲滯控制在上述範圍來說,較佳為控制縱拉伸倍率與橫拉伸倍率的比率。在接續的熱處理(熱固定)來說,處理溫度較佳為100~250℃,特佳為180~245℃。If the film forming conditions of the polyester film are specifically described, the longitudinal stretching temperature and the transverse stretching temperature are preferably 80 to 130°C, respectively, and particularly preferably 90 to 120°C. The longitudinal stretching ratio is preferably 1 to 3.5 times, particularly preferably 1 to 3 times. Further, the lateral draw ratio is preferably 2.5 to 6 times, particularly preferably 3 to 5.5 times. In order to control the hysteresis within the above-mentioned range, it is preferable to control the ratio of the longitudinal stretch ratio and the transverse stretch ratio. In the subsequent heat treatment (heat setting), the treatment temperature is preferably 100 to 250°C, particularly preferably 180 to 245°C.

較佳為經拉伸/熱固定區,而將薄膜引導至較設定溫度低於熱固定區的冷卻區,並在TD上進行微拉伸。能夠透過微拉伸時的溫度及微拉伸倍率,控制TD的收縮應力與熱收縮率的。透過提高微拉伸時的薄膜實際溫度,或者是透過增大TD微拉伸倍率,TD的收縮應力F有增大的傾向。此外,隨著微拉伸時薄膜實際溫度變低,F/HS有降低的傾向。由於將TD的收縮應力F、及TD的收縮應力F與TD之熱收縮率HS的比(F/HS)設為前述較佳的範圍,因此以下述式所示之TD微拉伸倍率較佳為1.5%~5%的範圍: TD微拉伸倍率=(微拉伸後的TD橫向寬度―微拉伸前的TD橫向寬度)/微拉伸前的TD橫向寬度。 此外,微拉伸結束時的薄膜實際溫度,較佳為大約120℃~150℃。薄膜的實際溫度能夠藉由來自前區的攜入熱量(伴隨流(accompanying flow))、或該區的溫度/風速/噴嘴配置等而控制。Preferably, the film is directed through the stretching/heat-setting zone to a cooling zone lower than the set temperature in the heat-setting zone and microstretched in TD. The shrinkage stress and thermal shrinkage rate of TD can be controlled through the temperature and microstretching ratio during microstretching. The shrinkage stress F in TD tends to increase by increasing the actual temperature of the film during microstretching or by increasing the TD microstretching ratio. In addition, F/HS tends to decrease as the actual temperature of the film becomes lower at the time of microstretching. Since the shrinkage stress F in TD and the ratio (F/HS) of the shrinkage stress F in TD to the thermal shrinkage rate HS in TD (F/HS) are set in the aforementioned preferable ranges, the TD micro-stretching ratio represented by the following formula is preferable For the range of 1.5% to 5%: TD micro-stretching ratio=(TD transverse width after micro-stretching-TD transverse width before micro-stretching)/TD transverse width before micro-stretching. In addition, the actual temperature of the film at the end of the microstretching is preferably about 120°C to 150°C. The actual temperature of the film can be controlled by the entrained heat from the front zone (accompanying flow), or the temperature/wind speed/nozzle configuration of the zone, etc.

本發明之偏光板,係本發明之偏光鏡保護用聚酯薄膜被積層在偏光鏡的至少其中一面。在偏光鏡的另一面,較佳為有積層TAC薄膜、丙烯酸薄膜、降莰烯(norbornene)薄膜等不具有雙折射性的薄膜。或者是,從薄型的觀點來看,在偏光鏡的另一面,未積層有任何薄膜的偏光板亦為較佳的態樣。此情況時,薄膜不積層於偏光鏡的另一面,但塗布層被積層於偏光鏡亦可。就塗布層而言,可為硬塗層等機能層,亦可為透過塗敷所形成的相位差膜。 再者,當把本發明之偏光鏡保護用聚酯薄膜以外之薄膜或塗布層積層於偏光鏡的情況,在與偏光鏡的透射軸平行的方向中之偏光鏡保護用聚酯薄膜以外之薄膜或塗布層的收縮應力,及在與偏光鏡的吸收軸平行的方向中之偏光鏡保護用聚酯薄膜以外之薄膜或塗布層的收縮應力,均係較佳為偏光鏡保護用聚酯薄膜之TD的收縮應力之值以下,更佳為偏光鏡保護用聚酯薄膜之MD的收縮應力之值以下。In the polarizing plate of the present invention, the polarizer protective polyester film of the present invention is laminated on at least one side of the polarizer. On the other side of the polarizer, a film having no birefringence, such as a laminated TAC film, an acrylic film, and a norbornene film, is preferably provided. Alternatively, from the viewpoint of thinness, a polarizing plate without any thin film laminated on the other side of the polarizer is also preferable. In this case, the film is not laminated on the other side of the polarizer, but the coating layer may be laminated on the polarizer. The coating layer may be a functional layer such as a hard coat layer or a retardation film formed by coating. Furthermore, when a film or coating other than the polarizer protective polyester film of the present invention is laminated on the polarizer, the film other than the polarizer protective polyester film in the direction parallel to the transmission axis of the polarizer Or the shrinkage stress of the coating layer, and the shrinkage stress of the film other than the polarizer protective polyester film or the coating layer in the direction parallel to the absorption axis of the polarizer, are preferably the polarizer protective polyester film. The value of shrinkage stress in TD is less than or equal to the value of shrinkage stress in MD of the polyester film for protecting polarizers, more preferably less than or equal to the value of shrinkage stress in MD.

此外,在與偏光鏡的透射軸平行的方向中之偏光鏡保護用聚酯薄膜以外之薄膜或塗布層的收縮力,及在與偏光鏡的吸收軸平行的方向中之偏光鏡保護用聚酯薄膜以外之薄膜或塗布層的收縮力,較佳為250N/m以下,進一步較佳為200N/m以下。針對偏光鏡保護用聚酯薄膜以外之薄膜及塗布層,評價對象之特定方向的收縮力(N/m)係定義為:薄膜或是塗布層的厚度(mm)×特定方向的彈性模數(N/mm2 )×經由80℃/30分的處理所致之特定方向的熱收縮率(%)÷100×1000。 再者,彈性模數是在25℃50RH%的環境靜置168小時後,按照JIS-K7244(DMS),使用Seiko Instruments公司製之動態黏彈性測定裝置(DMS6100)來進行評價。以拉伸模式、驅動頻率1Hz、卡盤(chuck)間距離5mm、升溫速度2℃/min的條件測定25℃~120℃的溫度依賴性,將30℃~100℃的儲存彈性模數的平均設為彈性模數。In addition, the shrinkage force of the film or coating layer other than the polarizer protective polyester film in the direction parallel to the transmission axis of the polarizer, and the polarizer protective polyester in the direction parallel to the absorption axis of the polarizer The shrinkage force of the film or coating layer other than the film is preferably 250 N/m or less, more preferably 200 N/m or less. For films and coating layers other than polyester films for protecting polarizers, the shrinkage force (N/m) in a specific direction of the evaluation object is defined as: the thickness of the film or coating layer (mm) × the elastic modulus in a specific direction ( N/mm 2 )×thermal shrinkage rate (%) in a specific direction by treatment at 80° C./30 minutes÷100×1000. In addition, the elastic modulus was evaluated using the dynamic viscoelasticity measuring apparatus (DMS6100) by Seiko Instruments company after standing for 168 hours in the environment of 25 degreeC 50RH% according to JIS-K7244 (DMS). The temperature dependence of 25°C to 120°C was measured under the conditions of tensile mode, driving frequency 1 Hz, distance between chucks 5 mm, and heating rate 2°C/min, and the average storage elastic modulus of 30°C to 100°C was calculated. Set to elastic modulus.

工業上來說,本發明之偏光板較佳是以輥對輥(roll-to-roll)的形式透過接著劑而積層偏光鏡的長條物與偏光鏡保護用聚酯薄膜的長條物。然後,偏光鏡通常是在縱向方向上被拉伸而製造,因此於MD具有吸收軸,且於TD具有透射軸。Industrially, the polarizing plate of the present invention is preferably a roll-to-roll (roll-to-roll) lamination of a long polarizer and a long polarizer protective polyester film through an adhesive. Then, the polarizer is usually manufactured by being stretched in the longitudinal direction, and thus has an absorption axis in MD and a transmission axis in TD.

在本發明之偏光板中,偏光鏡、與偏光鏡保護用聚酯薄膜較佳為係以使得偏光鏡的透射軸、與偏光鏡保護用聚酯薄膜的TD成為大致平行的方式被積層。於此處,大致平行係指偏光鏡的透射軸、與偏光鏡保護用聚酯薄膜的TD形成之角度,較佳為0°±15°以下,更佳為0°±10°以下,進一步較佳為0°±8°以下,進一步更佳為0°±5°以下,特佳為0°±3°以下,最佳為0°。In the polarizing plate of the present invention, the polarizer and the polarizer protective polyester film are preferably laminated so that the transmission axis of the polarizer and the TD of the polarizer protective polyester film are substantially parallel. Here, "substantially parallel" refers to the angle formed between the transmission axis of the polarizer and the TD of the polarizer protective polyester film, preferably 0°±15° or less, more preferably 0°±10° or less, and more preferably It is preferably 0°±8° or less, more preferably 0°±5° or less, particularly preferably 0°±3° or less, and most preferably 0°.

此外,在本發明之偏光板中,偏光鏡、與偏光鏡保護用聚酯薄膜,較佳係以使得偏光鏡的透射軸、與偏光鏡保護用聚酯薄膜的慢軸成為大致平行的方式被積層。於此處,大致平行係指偏光鏡的透射軸、與偏光鏡保護用聚酯薄膜的慢軸形成之角度,較佳為0°±15°以下,更佳為0°±10°以下,進一步較佳為0°±8°以下,進一步更佳為0°±5°以下,特佳為0°±3°以下,最佳為0°。Further, in the polarizing plate of the present invention, the polarizer and the polarizer-protecting polyester film are preferably arranged such that the transmission axis of the polarizer and the slow axis of the polarizer-protecting polyester film are substantially parallel to each other. Laminate. Here, substantially parallel refers to the angle formed by the transmission axis of the polarizer and the slow axis of the polarizer protective polyester film, preferably 0°±15° or less, more preferably 0°±10° or less, and further It is preferably 0°±8° or less, more preferably 0°±5° or less, particularly preferably 0°±3° or less, and most preferably 0°.

本發明之液晶顯示裝置,只要包含本發明之偏光板,未被特別限制,但通常,至少具有:背光光源,與被配置於2個偏光板之間的液晶單元。較佳係前述2個偏光板之中至少一方為本發明之偏光板,即,把本發明之偏光鏡保護用聚酯薄膜設為偏光鏡保護薄膜的偏光板。液晶顯示裝置亦可前述2個偏光板雙方為本發明之偏光板。The liquid crystal display device of the present invention is not particularly limited as long as it includes the polarizing plate of the present invention, but usually includes at least a backlight source and a liquid crystal cell arranged between two polarizing plates. Preferably, at least one of the two polarizing plates is a polarizing plate of the present invention, that is, a polarizing plate in which the polarizer protective polyester film of the present invention is used as a polarizer protective film. In the liquid crystal display device, both of the two polarizing plates may be polarizing plates of the present invention.

為液晶單元之構成構件之玻璃基板的厚度,較佳為0.7mm以下,更佳為0.6mm以下,進一步較佳為0.5mm以下,最佳為0.4mm以下。The thickness of the glass substrate which is a constituent member of the liquid crystal cell is preferably 0.7 mm or less, more preferably 0.6 mm or less, still more preferably 0.5 mm or less, and most preferably 0.4 mm or less.

本發明之偏光鏡保護用聚酯薄膜,在什麼樣尺寸的液晶顯示裝置也都能夠使用,但能夠使用於較佳為42吋以上,更佳為46吋以上,進一步較佳為50吋以上,進一步更佳為55吋以上,特佳為60吋以上的液晶顯示裝置。The polarizer protective polyester film of the present invention can be used in any size of liquid crystal display device, but can be used in preferably 42 inches or more, more preferably 46 inches or more, and further preferably 50 inches or more. More preferably, it is a liquid crystal display device of 55 inches or more, and particularly preferably a liquid crystal display device of 60 inches or more.

本發明之偏光鏡保護用聚酯薄膜,較佳為把視覺辨認側偏光板的偏光鏡設為起點而使用於視覺辨認側的偏光鏡保護薄膜的位置及/或是把光源側偏光板的偏光鏡設為起點而使用於光源側之偏光鏡保護薄膜的位置。The polarizer protective polyester film of the present invention is preferably used at the position of the polarizer protective film on the visual recognition side with the polarizer of the polarizer on the visual recognition side as the starting point and/or polarized light of the polarizer on the light source side The mirror is used as the starting point for the position of the polarizer protective film on the light source side.

通常,液晶顯示裝置係作成長方形的形狀(於液晶顯示裝置內所使用之2片偏光板亦為長方形),其中一方的偏光板係其長邊與吸收軸平行,另一方的偏光板係其長邊與透射軸平行,而被配置作成會成為吸收軸相互垂直的關係。然後,通常,具有偏光板的長邊與吸收軸平行之關係的偏光板係是被使用來作為液晶顯示裝置的視覺辨認側偏光板,而具有偏光板的長邊與透射軸平行之關係的偏光板是被使用來作為液晶顯示裝置的光源側偏光板。 收縮應力大的偏光鏡之吸收軸方向成為長邊之偏光板,有因收縮而變得容易產生捲曲之形狀因子的問題(捲曲一般來說容易在長邊方向上產生),或因液晶面板內之上下偏光板的非對稱構成所致之影響,而液晶面板在被正交尼科耳地配置的上下偏光板之偏光鏡透射軸成為長邊之偏光板側有變凸的傾向。 至少,從抑制液晶面板翹曲的觀點來看,較佳為使用本發明之偏光板作為具有偏光板的長邊與透射軸平行之關係的偏光板。此外,在具有偏光板的長邊與透射軸平行之關係的偏光板及具有偏光板的長邊與吸收軸平行之關係的偏光板雙方,使用本發明之偏光板亦為較佳。 [實施例]Usually, the liquid crystal display device is in the shape of a rectangle (the two polarizers used in the liquid crystal display device are also rectangular), one of the polarizers is parallel to the absorption axis, and the other polarizer is The sides are parallel to the transmission axis, and are arranged so that the absorption axes are perpendicular to each other. Then, in general, a polarizing plate having a relationship in which the long side of the polarizing plate is parallel to the absorption axis is used as a polarizing plate on the viewing side of a liquid crystal display device, and a polarizing plate having a relationship in which the long side of the polarizing plate is parallel to the transmission axis is used as a polarizing plate. The plate is a light source side polarizing plate used as a liquid crystal display device. The absorption axis direction of the polarizer with large shrinkage stress is the polarizer of the long side, and there is a problem of the shape factor that curls easily occur due to shrinkage (curl is generally easy to occur in the longitudinal direction), or because of the liquid crystal panel. Due to the influence of the asymmetric structure of the upper and lower polarizers, the liquid crystal panel tends to be convex on the polarizer side where the polarizer transmission axis of the upper and lower polarizers arranged in crossed Nicols becomes the long side. At least, from the viewpoint of suppressing warpage of the liquid crystal panel, it is preferable to use the polarizing plate of the present invention as a polarizing plate having a relationship in which the long side of the polarizing plate is parallel to the transmission axis. In addition, it is also preferable to use the polarizing plate of the present invention for both the polarizing plate having the long side of the polarizing plate parallel to the transmission axis and the polarizing plate having the long side of the polarizing plate parallel to the absorption axis. [Example]

以下,參照實施例而更具體地說明本發明,但本發明並非因下述實施例而受限制,在能夠適合本發明宗旨的範圍加以適宜變更而實施亦係可能的,且該等任一者均係包含於本發明的技術的範圍。Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited by the following examples, and may be implemented with appropriate modifications within the scope suitable for the gist of the present invention, and any of these All are included in the technical scope of the present invention.

(1)聚酯薄膜之MD、TD的收縮應力 在25℃/50RH%的環境下靜置168小時後,使用熱機械分析裝置(日立High Tech Science公司製,TMA7100)而進行了測定。將薄膜樣本設為寬度1mm、樣本長設為15mm,以極小負載19mN夾持,並以5℃/分從30℃升溫至260℃,並測定了收縮負載。從所獲得之收縮負載曲線,把在80℃至150℃為止出現的最大收縮負載除以初始剖面積,用作為收縮應力(MPa)。 再者,測定MD的收縮應力之際係設定使得薄膜樣本長與MD成為平行,測定TD的收縮應力之際是設定使得薄膜樣本長與TD成為平行。(1) Shrinkage stress of MD and TD of polyester film After standing for 168 hours in an environment of 25°C/50RH%, the measurement was performed using a thermomechanical analyzer (manufactured by Hitachi High Tech Science, TMA7100). The film sample was set to have a width of 1 mm and a sample length of 15 mm, was sandwiched with a minimum load of 19 mN, and was heated from 30° C. to 260° C. at 5° C./min, and the shrinkage load was measured. From the obtained shrinkage load curve, the maximum shrinkage load occurring up to 80°C to 150°C was divided by the initial cross-sectional area, and used as shrinkage stress (MPa). In addition, when measuring the shrinkage stress of MD, it was set so that the film sample length and MD might become parallel, and when measuring the shrinkage stress of TD, it set so that the film sample length might become parallel with TD.

(2)聚酯薄膜之TD的熱收縮率 將聚酯薄膜在25℃/50RH%的環境靜置168小時後,描繪直徑80mm的圓,使用影像尺寸測定器(KEYENCE公司製Image Measure IM6500),每1°地測定圓的直徑,用作為處理前的長度。其次,使用已設定於80℃的基爾烘箱(Gear oven)而進行30分鐘的熱處理,其後,在已被設定於室溫25℃的環境進行10分鐘冷卻之後利用與處理前同樣的方法每1°地進行評價,用作為處理後的長度。再者,上述處理是以偏光鏡保護用聚酯薄膜單一個體進行。(2) Thermal shrinkage rate of TD of polyester film After the polyester film was left to stand for 168 hours in an environment of 25°C/50RH%, a circle with a diameter of 80 mm was drawn, and the diameter of the circle was measured every 1° using an image sizer (Image Measure IM6500 manufactured by KEYENCE Corporation), which was used as a treatment. length before. Next, heat treatment was performed for 30 minutes using a Gear oven set at 80° C., and then cooled in an environment set at room temperature of 25° C. for 10 minutes by the same method as before the treatment. The evaluation was performed at 1° and used as the length after treatment. In addition, the said process is performed by the polyester film for polarizer protection individually.

將TD之處理前的長度、處理後的長度之值代入於以下的計算式,並求出了TD之熱收縮率。 熱收縮率=(處理前的長度-處理後的長度)/處理前的長度×100The value of the length before processing in TD and the length after processing was substituted into the following calculation formula, and the thermal shrinkage rate of TD was calculated|required. Thermal shrinkage = (length before treatment - length after treatment) / length before treatment × 100

(3)薄膜厚度 聚酯薄膜的厚度(mm)是在25℃50RH%的環境靜置168小時後,使用電測微計(Feinpruf公司製,Millitron 1245D)來測定,將單位換算為mm。(3) Film thickness The thickness (mm) of the polyester film was measured using an electric micrometer (Millitron 1245D, manufactured by Feinpruf Corporation) after standing in an environment of 25° C. 50 RH% for 168 hours, and the unit was converted into mm.

(4)液晶面板的翹曲 把在各實施例/比較例製作出的液晶面板在已設定於80℃、5%RH的基爾烘箱內,進行2小時的熱處理,其後,在已設定於室溫25℃50%RH的環境進行30分鐘冷卻之後,將凸側朝下而置於水平面,利用度量器具(measure)計測4個角落的高度,將最大值設為了翹曲量。如以下般進行而評價了翹曲量。再者,液晶面板是在利用角柱下支撐4個角落,並使面板在角柱之上成為水平的方式靜置了的狀態(即,4個角落以外,面板是浮起的狀態)進行了上述的熱處理及冷卻處理。 ○:0mm以上,且低於1.5mm ×:1.5mm以上(4) Warpage of the LCD panel The liquid crystal panels produced in the respective Examples/Comparative Examples were heat-treated for 2 hours in a Kiel oven set at 80°C and 5% RH, and then heated at room temperature of 25°C and 50% RH. After the environment was cooled for 30 minutes, the convex side was placed on a horizontal surface, and the heights of the four corners were measured with a measure, and the maximum value was defined as the amount of warpage. The warpage amount was evaluated as follows. In addition, the liquid crystal panel was carried out in a state where the four corners were supported by the corner posts, and the panel was placed horizontally above the corner posts (that is, the panel was in a floating state except for the four corners). Heat treatment and cooling treatment. ○: 0mm or more and less than 1.5mm ×: 1.5mm or more

(5)長時間/在高溫環境下配置後之液晶面板的翹曲 將於各實施例/比較例製作出之液晶面板在已設定於70℃,5%RH的基爾烘箱內,進行240小時的熱處理,其後,在已被設定於室溫25℃50%RH的環境中進行了30分鐘冷卻之後,將凸側朝下放置於水平面,利用度量器具計測4個角落的高度,並將最大值設為翹曲量。如以下般進行而評價了翹曲量。再者,液晶面板係在利用角柱下支撐4個角落,並使面板在角柱之上成為水平的方式靜置了的狀態(即,4個角落以外,面板是浮起的狀態)下進行了上述的熱處理及冷卻處理。 ○:0mm以上,且低於3.0mm ×:3.0mm以上(5) Warpage of LCD panel after long time/high temperature environment The liquid crystal panels produced in each Example/Comparative Example were subjected to heat treatment for 240 hours in a Kiel oven set at 70°C and 5% RH, and thereafter, were set at room temperature of 25°C and 50% RH. After cooling for 30 minutes in an environment of , the convex side was placed on a horizontal surface, and the height of the four corners was measured with a measuring instrument, and the maximum value was set as the amount of warpage. The warpage amount was evaluated as follows. In addition, the liquid crystal panel was carried out in a state where the four corners were supported by the corner posts, and the panel was placed horizontally above the corner posts (that is, the panel was in a floating state except for the four corners). heat treatment and cooling treatment. ○: 0mm or more and less than 3.0mm ×: 3.0mm or more

(6)聚酯薄膜的折射率及面內遲滯(Re) 面內遲滯係以薄膜上垂直之雙軸的折射率的各向異性(ΔNxy=|Nx-Ny|)與薄膜厚度d(nm)之積(ΔNxy×d)所定義的參數,係表示光學各向同性、各向異性的尺度。雙軸的折射率的各向異性(ΔNxy)係透過以下方法求出。使用分子配向計(王子計測機器股份有限公司製,MOA-6004型分子配向計),求得薄膜的慢軸方向,以使得慢軸方向與測定用樣本長邊成為平行的方式,切出4cm×2cm的長方形,並設為測定用樣本。針對該樣本,透過阿貝折射計(ATAGO公司製,NAR-4T,測定波長589nm)而求得垂直之雙軸的折射率(慢軸方向的折射率:Ny、與慢軸方向垂直之方向的折射率:Nx)、及厚度方向的折射率(Nz),並把前述雙軸的折射率差的絕對值(|Nx-Ny|)設為折射率的各向異性(ΔNxy)。薄膜的厚度d(nm)係使用電測微計(Feinpruf公司製,Millitron 1245D)而測定,將單位換算為nm。由折射率的各向異性(ΔNxy)與薄膜的厚度d(nm)的積(ΔNxy×d),求出面內遲滯(Re)。(6) Refractive index and in-plane retardation (Re) of polyester film The in-plane retardation is a parameter defined by the product (ΔNxy×d) of the refractive index anisotropy (ΔNxy=|Nx-Ny|) of the biaxial perpendicular to the film and the thickness d (nm) of the film (ΔNxy×d). isotropic and anisotropic scales. Biaxial refractive index anisotropy (ΔNxy) was obtained by the following method. Using a molecular orientation meter (MOA-6004 type molecular orientation meter, manufactured by Oji Scientific Instruments Co., Ltd.), the slow axis direction of the film was obtained, and a 4 cm × A 2 cm rectangle was used as a sample for measurement. For this sample, the refractive index of the perpendicular biaxial (refractive index in the slow axis direction: Ny, the refractive index in the direction perpendicular to the slow axis direction: Ny, and Refractive index: Nx), and the refractive index in the thickness direction (Nz), and the absolute value of the biaxial refractive index difference (|Nx-Ny|) was defined as the refractive index anisotropy (ΔNxy). The thickness d (nm) of the thin film was measured using an electric micrometer (Millitron 1245D manufactured by Feinpruf), and the unit was converted into nm. The in-plane retardation (Re) was obtained from the product (ΔNxy×d) of the anisotropy of the refractive index (ΔNxy) and the thickness d (nm) of the thin film.

(7)厚度方向遲滯(Rth) 所謂厚度方向遲滯,係表示從薄膜厚度方向剖面觀看時的2個雙折射ΔNxz(=|Nx-Nz|)、ΔNyz(=|Ny-Nz|)分別乘以薄膜厚度d所獲得之遲滯之平均的參數。利用與測定面內遲滯同樣的方法求得Nx、Ny、Nz與薄膜厚度d(nm),並算出(ΔNxz×d)與(ΔNyz×d)的平均值而求出厚度方向遲滯(Rth)。(7) Thickness direction hysteresis (Rth) The thickness-direction hysteresis refers to the average of the hysteresis obtained by multiplying the two birefringences ΔNxz (=|Nx-Nz|) and ΔNyz (=|Ny-Nz|) by the film thickness d when viewed from a cross-section in the thickness direction of the film. parameter. Nx, Ny, Nz and the film thickness d (nm) were obtained by the same method as the measurement of the in-plane hysteresis, and the average value of (ΔNxz×d) and (ΔNyz×d) was calculated to obtain the thickness direction hysteresis (Rth).

(製造例1-聚酯A) 升溫酯化反應罐並在到達200℃的時點,饋入86.4質量份對苯二甲酸及64.6質量份乙二醇,一邊攪拌一邊饋入作為觸媒之0.017質量份三氧化二銻、0.064質量份乙酸鎂4水合物、0.16質量份三乙胺。接下來,進行加壓升溫並在表壓0.34MPa、240℃的條件下進行加壓酯化反應之後,將酯化反應罐恢復至常壓,並添加0.014質量份磷酸。進一步,費15分升溫至260℃,並添加0.012質量份磷酸三甲酯。接著於15分後,利用高壓分散機進行分散處理,15分後,將所獲得之酯化反應產物輸送至聚縮反應罐,在280℃減壓下進行聚縮反應。(Production Example 1 - Polyester A) The temperature of the esterification reaction tank was heated and when it reached 200°C, 86.4 parts by mass of terephthalic acid and 64.6 parts by mass of ethylene glycol were fed, and 0.017 parts by mass of antimony trioxide and 0.064 parts by mass of antimony trioxide as catalysts were fed while stirring. Magnesium acetate tetrahydrate, 0.16 parts by mass of triethylamine. Next, after pressurizing and raising the temperature and performing the pressurized esterification reaction under the conditions of a gauge pressure of 0.34 MPa and 240° C., the esterification reaction tank was returned to normal pressure, and 0.014 parts by mass of phosphoric acid was added. Furthermore, the temperature was raised to 260° C. for 15 minutes, and 0.012 parts by mass of trimethyl phosphate was added. Then, after 15 minutes, dispersion treatment was performed with a high-pressure disperser, and after 15 minutes, the obtained esterification reaction product was transported to a polycondensation reaction tank, and a polycondensation reaction was performed under reduced pressure at 280°C.

聚縮反應結束後,以95%截留直徑為5μm之NASLON製過濾器進行過濾處理,從噴嘴擠出為股線(strand)狀,使用預先進行過過濾處理(孔徑:1μm以下)的冷卻水來使冷卻、固化,並切成粒料狀。所獲得之聚對苯二甲酸乙二酯樹脂(A)的固有黏度為0.62dl/g,實質上不含有非活性粒子及內部析出粒子。(以後簡稱為PET(A)。)After the completion of the polycondensation reaction, it was filtered with a NASLON filter with a 95% cut-off diameter of 5 μm, extruded from a nozzle into a strand shape, and cooled with cooling water that had previously been filtered (pore size: 1 μm or less). Allow to cool, solidify, and cut into pellets. The intrinsic viscosity of the obtained polyethylene terephthalate resin (A) was 0.62 dl/g, and inactive particles and internally precipitated particles were not substantially contained. (Hereinafter abbreviated to PET(A).)

(製造例2-聚酯B) 混合10質量份經使乾燥之紫外線吸收劑(2,2’-(1,4-伸苯基)雙(4H-3,1-苯并

Figure 110111789-A0304-12-0059-1
Figure 110111789-A0304-12-0000-4
(benzoxazin)-4-酮))、90質量份不含有粒子的PET(A)(固有黏度為0.62dl/g),並使用混煉擠出機,獲得了含有紫外線吸收劑的聚對苯二甲酸乙二酯樹脂(B)。(以後簡稱為PET(B)。)(Production Example 2-Polyester B) 10 parts by mass of the dried ultraviolet absorber (2,2'-(1,4-phenylene)bis(4H-3,1-benzone) was mixed
Figure 110111789-A0304-12-0059-1
Figure 110111789-A0304-12-0000-4
(benzoxazin)-4-one)), 90 parts by mass of particle-free PET (A) (intrinsic viscosity: 0.62 dl/g), and a kneading extruder was used to obtain a UV absorber-containing polyethylene terephthalate Ethylene formate resin (B). (Hereinafter abbreviated to PET(B).)

(製造例3-接著性改質塗布液的製備) 透過常用方法進行酯交換反應及聚縮反應,而製備作為二羧酸成分(相對於二羧酸成分整體)之46莫耳%對苯二甲酸、46莫耳%間苯二甲酸及8莫耳%間苯二甲酸-5-磺酸鈉、作為二醇成分(相對於二醇成分整體)之50莫耳%乙二醇及50莫耳%新戊二醇之組成的含有水分散性磺酸金屬鹽基的共聚聚酯樹脂。接著,混合51.4質量份水、38質量份異丙醇、5質量份正丁基溶纖劑(n-butyl cellosolve)、0.06質量份非離子系界面活性劑後,進行加熱攪拌,一旦到達77℃,添加5質量份上述含有水分散性磺酸金屬鹽基的共聚聚酯樹脂,持續攪拌至樹脂的結塊消失後,將樹脂水分散液冷卻至常溫,而獲得固體成分濃度5.0質量%之均勻的水分散性共聚聚酯樹脂液。進一步,使3質量份凝聚體氧化矽粒子(Fuji Silysia(股)公司製,Sylysia310)分散於50質量份水後,於99.46質量份上述水分散性共聚聚酯樹脂液中添加0.54質量份Sylysia310的水分散液,一邊攪拌一邊添加20質量份水而獲得接著性改質塗布液。(Production Example 3 - Preparation of Adhesive-Modifying Coating Liquid) Transesterification and polycondensation are carried out by common methods to prepare 46 mol% terephthalic acid, 46 mol% isophthalic acid and 8 mol% as dicarboxylic acid components (relative to the whole dicarboxylic acid component) Water-dispersible sulfonic acid containing % sodium isophthalate-5-sulfonate, 50 mol% ethylene glycol and 50 mol% neopentyl glycol as diol components (with respect to the entire diol component) Metal salt based copolyester resin. Next, after mixing 51.4 parts by mass of water, 38 parts by mass of isopropanol, 5 parts by mass of n-butyl cellosolve, and 0.06 parts by mass of a nonionic surfactant, heating and stirring were performed, and when the temperature reached 77° C., added 5 parts by mass of the above-mentioned water-dispersible sulfonic acid metal salt group-containing copolyester resin was continuously stirred until the agglomeration of the resin disappeared, and then the aqueous resin dispersion was cooled to room temperature to obtain uniform water with a solid content concentration of 5.0% by mass. Dispersible copolyester resin liquid. Further, after dispersing 3 parts by mass of aggregated silica particles (manufactured by Fuji Silysia Co., Ltd., Sylysia 310) in 50 parts by mass of water, 0.54 parts by mass of Sylysia 310 was added to 99.46 parts by mass of the above-mentioned water-dispersible copolyester resin liquid. To the aqueous dispersion, 20 parts by mass of water was added while stirring to obtain an adhesive modified coating liquid.

(實施例1) <偏光鏡保護用聚酯薄膜1的製造> 將作為基材薄膜中間層用原料之90質量份不含粒子的PET(A)樹脂粒料與10質量份含有紫外線吸收劑之PET(B)樹脂粒料,在135℃下進行6小時減壓乾燥(1Torr)之後,供給至擠出機2(中間層II層用),此外,藉由常用方法乾燥PET(A)而分別供給至擠出機1(外層I層及外層III層用),並在285℃下熔解。將該2種聚合物分別利用不銹鋼燒結體的濾材(標稱過濾精度10μm粒子95%截留)進行過濾,並在2種3層合流塊中積層,由噴頭作成片狀並擠出後,使用靜電施加澆鑄法捲繞至表面溫度30℃的澆鑄鼓輪(casting drum)並進行冷卻固化,作成未拉伸薄膜。此時,調整各擠出機的噴出量使得I層、II層、III層之厚度的比成為10:80:10。(Example 1) <Manufacture of polarizer protective polyester film 1> 90 parts by mass of PET (A) resin pellets containing no particles and 10 parts by mass of PET (B) resin pellets containing an ultraviolet absorber as raw materials for the intermediate layer of the base film were decompressed at 135° C. for 6 hours After drying (1 Torr), it was supplied to extruder 2 (for the intermediate layer II layer), and the PET (A) was dried by a conventional method and supplied to the extruder 1 (for outer layer I layer and outer layer III layer), respectively, and melted at 285°C. The two kinds of polymers were filtered using stainless steel sintered filter media (nominal filtration accuracy of 10 μm particles was 95% intercepted), and were layered in two kinds of three-layer confluence blocks. The casting method was applied and the film was wound up to a casting drum having a surface temperature of 30° C., and was cooled and solidified to prepare an unstretched film. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer would be 10:80:10.

接著,藉由逆輥法以使得乾燥後的塗布量成為0.08g/m2 的方式,將上述接著性改質塗布液塗布於該未拉伸PET薄膜的兩面後,並在80℃下乾燥20秒。Next, the adhesive modified coating liquid was applied to both sides of the unstretched PET film by the reverse roll method so that the coating weight after drying was 0.08 g/m 2 , and dried at 80° C. for 20 second.

將有形成此塗布層之未拉伸薄膜引導至拉幅拉伸機,並一邊利用夾具夾持薄膜的端部,一邊引導至溫度105℃的熱風區,並在TD上拉伸為4.0倍。其次,以溫度180℃,30秒進行熱處理,其後,引導至120℃的冷卻區,將薄膜在寬度方向上進行2.5%拉伸(微拉伸),其後,放開夾持著已冷卻至60℃的薄膜兩端部的夾具並以350N/m的張力來牽引,採取由薄膜厚度約80μm之單軸配向PET薄膜構成的巨型捲(jumbo roll),並將所獲得之巨型捲予以3等分而獲得3根切開捲(slit roll)(L(左側)、C(中央)、R(右側))。由位於R的切開捲獲得偏光鏡保護用聚酯薄膜1。以非接觸的輻射溫度計計測在前述寬度方向上2.5%拉伸結束時點之行進中的薄膜實際溫度時,係125℃左右。The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and was guided to a hot air zone with a temperature of 105° C. while holding the end of the film with a clip, and stretched 4.0 times in TD. Next, heat treatment was performed at a temperature of 180°C for 30 seconds, after that, the film was guided to a cooling zone of 120°C, and the film was stretched by 2.5% in the width direction (micro-stretching), and then the film was cooled by releasing the clamps. The clamps at both ends of the film to 60°C were pulled with a tension of 350 N/m, and a jumbo roll composed of a uniaxially oriented PET film with a film thickness of about 80 μm was taken, and the obtained jumbo roll was 3 Three slit rolls (L (left side), C (center), R (right side)) were obtained by equally dividing. The polarizer protective polyester film 1 was obtained from the slit roll at R. When measuring the actual temperature of the film in progress at the end of the 2.5% stretching in the width direction with a non-contact radiation thermometer, it was about 125°C.

<液晶面板的製作> 以使得偏光鏡的透射軸與偏光鏡保護用聚酯薄膜1的TD成為平行的方式將偏光鏡保護用聚酯薄膜1貼附至由PVA與碘與硼酸構成之偏光鏡的單側。此外,將TAC薄膜(富士薄膜(股)公司製,厚度80μm)貼附至偏光鏡的相反面,而製作光源側偏光板。<Production of liquid crystal panel> The polarizer protective polyester film 1 was attached to one side of a polarizer composed of PVA, iodine, and boric acid so that the transmission axis of the polarizer was parallel to the TD of the polarizer protective polyester film 1 . Further, a TAC film (manufactured by Fuji Film Co., Ltd., thickness 80 μm) was attached to the opposite surface of the polarizer to prepare a light source side polarizing plate.

從於液晶單元用有厚度0.4mm之玻璃基板的65吋尺寸之IPS型液晶電視取出了液晶面板。並從液晶面板剝下光源側偏光板,而以上述製作的光源側偏光板替代之,以使得偏光鏡的透射軸與剝下前之光源側偏光板之透射軸方向(與水平方向平行)一致的方式,透過PSA(壓敏接著劑)使其貼合於液晶單元,並製作出液晶面板。 再者,以使得偏光鏡保護用聚酯薄膜1與液晶單元係成為遠離側(相反側)的方式,使光源側偏光板貼合於液晶單元。此外,視覺辨認側偏光板係於偏光鏡的兩面積層有TAC薄膜者,並以偏光鏡的吸收軸方向成為與水平方向平行的方式被貼合於液晶單元。A liquid crystal panel was taken out from a 65-inch size IPS type liquid crystal television having a glass substrate with a thickness of 0.4 mm for a liquid crystal cell. And peel off the light source side polarizer from the liquid crystal panel, and replace it with the light source side polarizer made above, so that the transmission axis of the polarizer is consistent with the transmission axis direction (parallel to the horizontal direction) of the light source side polarizer before peeling off In the method of PSA (pressure sensitive adhesive), it is attached to the liquid crystal cell, and the liquid crystal panel is produced. Furthermore, the polarizing plate on the light source side is bonded to the liquid crystal cell so that the polarizer protective polyester film 1 and the liquid crystal cell are on the far side (opposite side). In addition, the polarizing plate on the visual recognition side is attached to the liquid crystal cell so that the absorption axis direction of the polarizer is parallel to the horizontal direction with the TAC film layered on both areas of the polarizer.

(實施例2) <偏光鏡保護用聚酯薄膜2的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理之後,引導至120℃的冷卻區,並將薄膜作成在寬度方向拉伸3.0%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜2。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜2以外,係與實施例1同樣地進行而製作出液晶面板。(Example 2) <Manufacture of polarizer protective polyester film 2> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was guided to a cooling zone of 120° C., and the film was stretched by 3.0% in the width direction. , was carried out in the same manner as the polyester film 1 for protecting a polarizer to obtain a polyester film 2 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 2 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(實施例3) <偏光鏡保護用聚酯薄膜3的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至120℃的冷卻區,並將薄膜作成在寬度方向拉伸3.5%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜3。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜3以外,係與實施例1同樣地進行而製作出液晶面板。(Example 3) <Manufacture of polarizer protective polyester film 3> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was guided to a cooling zone of 120° C., and the film was stretched by 3.5% in the width direction. , the polyester film 3 for protecting a polarizer was obtained in the same manner as the polyester film 1 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 3 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(實施例4) <偏光鏡保護用聚酯薄膜4的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至120℃的冷卻區,並將薄膜作成在寬度方向拉伸4.0%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜4。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜4以外,係與實施例1同樣地進行而製作出液晶面板。(Example 4) <Manufacture of polarizer protective polyester film 4> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was led to a cooling zone of 120° C., and the film was stretched by 4.0% in the width direction. , the polyester film 4 for protecting a polarizer was obtained in the same manner as the polyester film 1 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 4 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(實施例5) <偏光鏡保護用聚酯薄膜5的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至120℃的冷卻區,將薄膜作成在寬度方向拉伸4.5%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜5。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜5以外,係與實施例1同樣地進行而製作出液晶面板。(Example 5) <Manufacture of polarizer protective polyester film 5> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180°C for 30 seconds, the film was led to a cooling zone of 120°C, and the film was stretched by 4.5% in the width direction. It carried out similarly to the polyester film 1 for polarizer protection, and obtained the polyester film 5 for polarizer protection. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 5 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(比較例1) <偏光鏡保護用聚酯薄膜6的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至120℃的冷卻區,並將薄膜作成在寬度方向拉伸5.0%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜6。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜6以外,係與實施例1同樣地進行而製作出液晶面板。(Comparative Example 1) <Manufacture of polarizer protective polyester film 6> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was guided to a cooling zone of 120° C., and the film was stretched by 5.0% in the width direction. , the polyester film 6 for protecting a polarizer was obtained in the same manner as the polyester film 1 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 6 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(比較例2) <偏光鏡保護用聚酯薄膜7的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至100℃的冷卻區,並將薄膜作成在寬度方向拉伸1.0%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜7。利用非接觸的輻射溫度計計測在前述寬度方向上拉伸1.0%結束時點之行進中的薄膜實際溫度時,係115℃左右。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜7以外,係與實施例1同樣地進行而製作出液晶面板。(Comparative Example 2) <Manufacture of polarizer protective polyester film 7> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was guided to a cooling zone of 100° C., and the film was stretched by 1.0% in the width direction. , the polyester film 7 for protecting a polarizer was obtained in the same manner as the polyester film 1 for protecting a polarizer. When measuring the actual temperature of the film in progress at the time of completion of the 1.0% stretching in the width direction with a non-contact radiation thermometer, it was about 115°C. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 7 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(比較例3) <偏光鏡保護用聚酯薄膜8的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至100℃的冷卻區,並將薄膜作成在寬度方向拉伸1.5%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜8。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜8以外,係與實施例1同樣地進行而製作出液晶面板。(Comparative Example 3) <Manufacture of polarizer protective polyester film 8> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was led to a cooling zone of 100° C., and the film was stretched by 1.5% in the width direction. , the polyester film 8 for protecting a polarizer was obtained in the same manner as the polyester film 1 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 8 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(比較例4) <偏光鏡保護用聚酯薄膜9的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至100℃的冷卻區,並將薄膜作成在寬度方向拉伸2.0%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜9。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜9以外,係與實施例1同樣地進行而製作出液晶面板。(Comparative Example 4) <Manufacture of polarizer protective polyester film 9> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was guided to a cooling zone of 100° C., and the film was stretched by 2.0% in the width direction. , the polyester film 9 for protecting a polarizer was obtained in the same manner as the polyester film 1 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 9 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(比較例5) <偏光鏡保護用聚酯薄膜10的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至100℃的冷卻區,並將薄膜作成在寬度方向拉伸2.5%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜10。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜10以外,係與實施例1同樣地進行而製作出液晶面板。(Comparative Example 5) <Manufacture of the polyester film 10 for polarizer protection> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was guided to a cooling zone of 100° C., and the film was stretched by 2.5% in the width direction. , was carried out in the same manner as the polyester film 1 for protecting a polarizer to obtain a polyester film 10 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 10 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

(比較例6) <偏光鏡保護用聚酯薄膜11的製造> 在實施例1之偏光鏡保護用聚酯薄膜1的製膜中,除了以溫度180℃,30秒進行熱處理後,引導至100℃的冷卻區,並將薄膜作成在寬度方向拉伸3.5%以外,係與偏光鏡保護用聚酯薄膜1同樣地進行而獲得偏光鏡保護用聚酯薄膜11。 <液晶面板的製作> 在實施例1中,除了將偏光鏡保護用聚酯薄膜1替代為偏光鏡保護用聚酯薄膜11以外,係與實施例1同樣地進行而製作出液晶面板。(Comparative Example 6) <Manufacture of the polyester film 11 for polarizer protection> In the film formation of the polarizer protective polyester film 1 of Example 1, except that after heat treatment at a temperature of 180° C. for 30 seconds, the film was led to a cooling zone of 100° C., and the film was stretched by 3.5% in the width direction. , the polyester film 11 for protecting a polarizer was obtained in the same manner as the polyester film 1 for protecting a polarizer. <Production of liquid crystal panel> In Example 1, except having replaced the polyester film 1 for polarizer protection with the polyester film 11 for polarizer protection, it carried out similarly to Example 1, and produced the liquid crystal panel.

[表1]   偏光鏡保護薄膜           評價結果     厚度 (μm) 冷卻區 溫度(℃) Re (nm) TD方向的 收縮應力F (MPa) TD方向的 熱收縮率HS (%) F/HS (MPa/%) MD方向的 收縮應力Fv (MPa) 收縮應力比 F/Fv 液晶面板的翹曲 (80℃/2小時) 長時間/高溫環境下配置後的 液晶面板的翹曲 (70℃/240小時) 實施例1 80 120 8120 8.3 0.21 40 1.97 4.2 實施例2 80 120 8120 12.0 0.25 48 1.91 6.3 實施例3 80 120 8120 15.8 0.30 53 1.98 8.0 實施例4 80 120 8120 19.6 0.34 57 2.06 9.5 實施例5 80 120 8120 23.4 0.39 60 2.06 11.4 比較例1 80 120 8120 27.2 0.43 63 2.25 12.1 × - 比較例2 80 100 8120 3.7 0.20 19 2.02 1.8 × - 比較例3 80 100 8120 5.5 0.27 21 2.07 2.7 × - 比較例4 80 100 8120 7.3 0.33 22 1.89 3.9 × - 比較例5 80 100 8120 9.1 0.40 23 2.03 4.5 × 比較例6 80 100 8120 12.7 0.54 23 2.08 6.1 × [Table 1] Polarizer Protective Film Evaluation results Thickness (μm) Cooling zone temperature (℃) Re (nm) Shrinkage stress F in TD direction (MPa) Thermal shrinkage HS (%) in TD direction F/HS (MPa/%) Shrinkage stress in MD direction Fv (MPa) Shrinkage stress ratio F/Fv Warpage of LCD panel (80°C/2 hours) Warpage of LCD panels arranged in long-term/high-temperature environments (70°C/240 hours) Example 1 80 120 8120 8.3 0.21 40 1.97 4.2 Example 2 80 120 8120 12.0 0.25 48 1.91 6.3 Example 3 80 120 8120 15.8 0.30 53 1.98 8.0 Example 4 80 120 8120 19.6 0.34 57 2.06 9.5 Example 5 80 120 8120 23.4 0.39 60 2.06 11.4 Comparative Example 1 80 120 8120 27.2 0.43 63 2.25 12.1 × - Comparative Example 2 80 100 8120 3.7 0.20 19 2.02 1.8 × - Comparative Example 3 80 100 8120 5.5 0.27 twenty one 2.07 2.7 × - Comparative Example 4 80 100 8120 7.3 0.33 twenty two 1.89 3.9 × - Comparative Example 5 80 100 8120 9.1 0.40 twenty three 2.03 4.5 × Comparative Example 6 80 100 8120 12.7 0.54 twenty three 2.08 6.1 ×

由表1所示之結果,可確認與比較例的偏光板相比,使用了本發明之偏光鏡保護用聚酯薄膜的偏光板能夠抑制液晶面板翹曲。From the results shown in Table 1, it was confirmed that the polarizing plate using the polyester film for protecting a polarizer of the present invention can suppress the warpage of the liquid crystal panel compared to the polarizing plate of the comparative example.

在實施例1~5中,除了未使用TAC薄膜作為光源側偏光板的液晶單元側保護薄膜以外,係同樣進行而製作液晶面板。各實施例的液晶面板,在前述「液晶面板的翹曲」、「長時間/高溫環境下配置後的液晶面板的翹曲」之任一評價中均有獲得良好的結果(○)。 [產業上利用之可能性]In Examples 1 to 5, liquid crystal panels were produced in the same manner, except that the TAC film was not used as the protective film on the liquid crystal cell side of the light source side polarizing plate. The liquid crystal panels of the respective Examples obtained favorable results (○) in any of the evaluations of "warpage of liquid crystal panel" and "warpage of liquid crystal panel after placement in a long-term/high temperature environment". [Possibility of Industrial Use]

依據本發明的話,可提供一種能夠抑制液晶面板翹曲的偏光鏡保護用聚酯薄膜、偏光板及液晶顯示裝置。According to the present invention, it is possible to provide a polarizer protective polyester film, a polarizer, and a liquid crystal display device capable of suppressing warpage of a liquid crystal panel.

無。none.

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Claims (9)

一種偏光鏡保護用聚酯薄膜,其滿足下述要件(1)及(2): (1)該聚酯薄膜之TD的收縮應力F為8MPa以上25MPa以下; (2)該聚酯薄膜之TD的收縮應力F與該聚酯薄膜經由80℃/30分的處理所致之TD之熱收縮率HS的比(F/HS)為30(MPa/%)以上60(MPa/%)以下。A polarizer protective polyester film, which satisfies the following requirements (1) and (2): (1) The shrinkage stress F of the TD of the polyester film is not less than 8MPa and not more than 25MPa; (2) The ratio (F/HS) of the shrinkage stress F of the TD of the polyester film to the thermal shrinkage HS of the TD of the polyester film by the treatment at 80°C/30 minutes (F/HS) is 30 (MPa/%) or more 60 (MPa/%) or less. 如請求項1之偏光鏡保護用聚酯薄膜,其進一步滿足下述(3)的要件: (3)該聚酯薄膜的面內遲滯(retardation)為3000~30000nm。As claimed in claim 1, the polarizer protective polyester film further satisfies the requirements of the following (3): (3) The in-plane retardation (retardation) of this polyester film is 3000-30000 nm. 如請求項1或2之偏光鏡保護用聚酯薄膜,其進一步滿足下述(4)的要件: (4)該聚酯薄膜的厚度為40~200μm。As claimed in claim 1 or 2, the polarizer protective polyester film further satisfies the requirements of the following (4): (4) The thickness of the polyester film is 40 to 200 μm. 如請求項1至3中任一項之偏光鏡保護用聚酯薄膜,其中在該聚酯薄膜之與積層偏光鏡的面為相反側之面,具有硬塗層、抗反射層、低反射層、防眩層、或是抗反射防眩層。The polyester film for polarizer protection according to any one of claims 1 to 3, wherein the polyester film has a hard coat layer, an anti-reflection layer, and a low-reflection layer on the opposite side to the surface of the laminated polarizer. , anti-glare layer, or anti-reflection anti-glare layer. 一種偏光板,其於偏光鏡的其中一面,有積層如請求項1至4中任一項之偏光鏡保護用聚酯薄膜。A polarizing plate, wherein the polarizer protective polyester film according to any one of claims 1 to 4 is laminated on one side of the polarizer. 一種偏光板,其於偏光鏡的其中一面,有積層如請求項1至4中任一項之偏光鏡保護用聚酯薄膜,且於偏光鏡的另一面未有積層薄膜。A polarizing plate, which has the polarizer protective polyester film as claimed in any one of claims 1 to 4 laminated on one side of the polarizer, and has no laminated film on the other side of the polarizer. 一種偏光板,其於偏光鏡的其中一面,有積層如請求項1至4中任一項之偏光鏡保護用聚酯薄膜,且於偏光鏡的另一面有積層塗布層。A polarizing plate, one side of the polarizer is laminated with the polarizer protective polyester film as claimed in any one of claims 1 to 4, and the other side of the polarizer is provided with a laminated coating layer. 如請求項7之偏光板,其中該塗布層係硬塗層或相位差膜。The polarizing plate of claim 7, wherein the coating layer is a hard coat layer or a retardation film. 一種液晶顯示裝置,其包含如請求項5至8中任一項之偏光板。A liquid crystal display device comprising the polarizing plate according to any one of claims 5 to 8.
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