TW202144553A - Composite fixed-bed combustion and gasification assembly - Google Patents
Composite fixed-bed combustion and gasification assembly Download PDFInfo
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本發明是有關於一種固定床燃燒/氣化反應爐的設計,特別是指一種複合式之固定床燃燒/氣化反應總成。The present invention relates to the design of a fixed-bed combustion/gasification reactor, in particular to a composite fixed-bed combustion/gasification reaction assembly.
查,對於天然資源的有限與短缺,以及近年來因二氧化碳的大幅增加所產生的溫室效應,進而引起全球暖化現象等熱污染環境問題受到廣泛的重視,因此生質燃料的使用已被多國所重視與利用,而目前透過生質燃料轉換為生質能源使用是全球第四大能源,生質能源是一種再生能源且同樣與風能、太陽能一樣具有取之不盡、用之不竭的特性,並對環境友善,其僅次於石油、煤及天然氣,同時生質燃料泛指為由生物產生的有機物質,如廢棄的木材、林業廢棄物之木屑等,農作物或農業的廢棄物等,皆可獲得有效轉換為電與熱等可使用的能源。In recent years, the limitation and shortage of natural resources, as well as the greenhouse effect caused by the substantial increase in carbon dioxide in recent years, which has caused global warming and other thermal pollution environmental problems have received extensive attention. Therefore, the use of biomass fuel has been widely used in many countries. At present, the conversion of biomass fuel into biomass energy is the fourth largest energy source in the world. Biomass energy is a kind of renewable energy and is as inexhaustible and inexhaustible as wind energy and solar energy. Characteristic and friendly to the environment, it is second only to petroleum, coal and natural gas, and biomass fuel generally refers to organic substances produced by living things, such as waste wood, wood chips from forestry wastes, crops or agricultural wastes, etc. , can be effectively converted into electricity and heat and other usable energy.
因此,在利用生質發電系統部分,主要是採分批處理生質料,即首先將生質料進行碳化或氣化後以產生較高能量密度的生質燃料,再將生質燃料導到粉煤燃燒系統或渦輪燃燒系統進行燃燒,如此才能轉換為電與熱之能源供應使用;惟,由於生質燃料的來源不一、燃料特性不一致,且其熱值偏低,同時亦具有高水份含量的因素存在,因此在進行處理時,即是在特定場所通過一般大型固定式的反應爐進行燃燒,不但處理過程與時序受到限制外,且亦需針對所欲進行燃料的生質料進行運送與儲存維護的費用進行支出,同時於燃燒前該生質燃料亦必須先要進行熱處理,如此將會產生額外的能耗與費用,同時仍無法有效減少燃燒後所形成的灰燼,若與粉煤進行混合燃燒時,其必須先將生質燃料加以粉碎、研磨至最小,如此方能與該粉煤混合均勻以加速完全燃燒,但往往鑒於生質燃料常具有纖維,難以達到破碎處理,同時更因為生質燃料與化石燃料的燃燒特性不一,若以現有的反應爐進行混掺合而為一且一起進行燃燒時,常會因生質燃料的顆粒大小不同,而有燃燒不穩定與反應不完全的現象產生,且產生的電與熱能效果仍有限,實有待改善。Therefore, in the part of the biomass power generation system, it is mainly to use the biomass in batches, that is, first carbonize or gasify the biomass to generate biomass fuel with higher energy density, and then guide the biomass fuel to pulverized coal. Combustion system or turbine combustion system is used for combustion, so that it can be converted into energy supply of electricity and heat; however, due to the different sources of biomass fuel, the characteristics of fuel are inconsistent, and its calorific value is low, and it also has high water content. Therefore, when processing, it is burned in a general large-scale stationary reactor in a specific place, not only the processing process and timing are limited, but also the raw materials to be used for fuel must be transported and stored. The maintenance costs are paid, and the biomass fuel must also be heat treated before combustion, which will generate additional energy consumption and costs, and still cannot effectively reduce the ash formed after combustion. If it is mixed with pulverized coal When burning, the biomass fuel must be pulverized and ground to a minimum, so that it can be evenly mixed with the pulverized coal to accelerate the complete combustion. The combustion characteristics of biomass fuels and fossil fuels are different. If the existing reactors are mixed together and burned together, there will often be unstable combustion and incomplete reaction due to the different particle sizes of biomass fuels. The phenomenon occurs, and the effect of the generated electricity and heat energy is still limited, which needs to be improved.
因此,本發明之目的,是在提供一種複合式之固定床燃燒/氣化反應總成,藉由該反應爐具有複數個可供固態生質燃料之反應槽設置,可使生質燃料完全產生熱裂解燃燒反應, 大幅提升該反應爐之生質燃料的熱裂解與氣化效果,有效增進電與熱的轉換的燃燒效率。Therefore, the purpose of the present invention is to provide a composite fixed-bed combustion/gasification reaction assembly, by which the reactor has a plurality of reaction tanks for solid biomass fuel, so that biomass fuel can be completely produced The thermal cracking combustion reaction greatly improves the thermal cracking and gasification effect of the biomass fuel in the reactor, and effectively improves the combustion efficiency of the conversion of electricity and heat.
於是,本發明一種複合式之固定床燃燒/氣化反應總成,包括有反應爐、氣體供應裝置、能量集收裝置及廢料集收裝置;其中,該反應爐內分別形成有一反應室,一整流段,一位於該反應室與整流段間之加熱部,一設於該爐體一端且分別與該整流段與該廢料集收裝置連接之排灰部,至少一設於該爐體一側且與該整流段連通且與該氣體供應裝置連接之進氣口, 一相反該進氣口且設於該爐體另一側且與該反應室連通且與該能量集收裝置連接之氣體出口,以及複數個位於該反應室且設於該加熱部上並與該整流段連通之反應槽,而前述該反應槽恰可供該生質燃料置放,且通過該加熱部的加熱作用並於該反應槽內產生燃燒、氣化反應,且轉化為能源往該氣體出口移動輸出,並由該能量集收裝置予以集收有效提高熱能燃燒以及氣化之可燃產氣轉換為提供之電與熱之效能使用的需求,同時更可利用移動式之載體方式的配合,使得所進行生質燃料的燃燒、氣化轉化作業得以呈機動性處理,無需僅能限定在同一處場所進行而使處理時間過於冗長、並減少生質燃料與能源利用廠之間的運送與儲存維護的花費,即能馬上在現場直接處理之以不間斷方式進行生質燃料燃燒反應轉換為能源使用,同時再透過該等反應槽的設置,能得以有效使該生質燃料個別進行燃燒/氣化反應,並與輸入之氣態氧化劑產生高溫反應作用,而不會有反應不完全的情形產生,有效轉化為能源由該能量集收裝置予以集收,並轉換為提供之電與熱之效能使用的需求。Therefore, the present invention is a composite fixed-bed combustion/gasification reaction assembly, including a reaction furnace, a gas supply device, an energy collection device and a waste collection device; wherein, a reaction chamber is formed in the reaction furnace, and a Rectification section, a heating part located between the reaction chamber and the rectification section, an ash discharge part located at one end of the furnace body and connected to the rectification section and the waste collection device respectively, at least one is located on one side of the furnace body And the gas inlet communicated with the rectification section and connected with the gas supply device, on the other hand, the gas inlet is arranged on the other side of the furnace body and communicated with the reaction chamber and is connected with the energy collection device. The gas outlet , and a plurality of reaction tanks located in the reaction chamber and set on the heating part and communicated with the rectifying section, and the aforementioned reaction tank can just be used for the biomass fuel to be placed, and through the heating effect of the heating part and in Combustion and gasification reactions are generated in the reaction tank, and converted into energy, which is moved to the gas outlet, and collected by the energy collection device to effectively improve the combustion and gasification of thermal energy. The combustible gas is converted into electricity and heat. At the same time, the combination of mobile carriers can be used, so that the combustion and gasification of biomass fuel can be processed flexibly, and it is not necessary to limit the processing time to the same place. It is too tedious and reduces the cost of transportation and storage maintenance between the biomass fuel and the energy utilization plant, that is, it can be directly processed on-site immediately, and the biomass fuel combustion reaction is converted into energy use in an uninterrupted manner. The setting of the reaction tank can effectively make the biomass fuel carry out the combustion/gasification reaction individually, and produce a high-temperature reaction with the input gaseous oxidant, and there will be no incomplete reaction, and the energy can be effectively converted into energy by the energy The collection device collects and converts it into the demand for the efficient use of the electricity and heat provided.
圖1是本發明之一較佳實施例之示意圖。 圖2是該一較佳實施例之作動示意圖。 圖3及圖4是該一較佳實施例之局部構件作動示意圖。 圖5為本發明與傳統習知反應爐燃燒反應後之轉換灰燼比對圖。FIG. 1 is a schematic diagram of a preferred embodiment of the present invention. FIG. 2 is a schematic diagram of the operation of the preferred embodiment. FIG. 3 and FIG. 4 are schematic diagrams of the operation of the partial components of the preferred embodiment. FIG. 5 is a comparison diagram of the converted ash after the combustion reaction of the present invention and the conventional conventional reactor.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。The foregoing and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiments with reference to the drawings.
參閱圖1,本發明之一較佳實施例,本實施例複合式之固定床燃燒/氣化反應總成3包括有一反應爐31,以及分別與該反應爐31連接之一氣體供應裝置32、一能量集收裝置33及一廢料集收裝置34;其中,該反應爐31內分別形成有一反應室311,一整流段312,一位於該反應室311與整流段312間之加熱部313,一設於該反應爐31一端且與該整流段312連接之排灰部314,至少一設於該反應爐31一側且與該整流段312連通之進氣口315, 一相反該進氣口315且設於該反應爐31另一側並與該反應室311連通之氣體出口316,以及複數個位於該反應室311且設於該加熱部313上並與該整流段312連通之反應槽317,而前述該反應槽317恰可供一生質燃料a置放,且通過該加熱部313的加熱作用並於該反應槽317內產生燃燒/氣化,且轉化為能源往該氣體出口316移動輸出,而該進氣口315的設置數量可為二個設置,以下係以二個為例說明,同時該生質燃料a為一固態的生質碳、粉煤、生質料(如為木屑),或前述彼此等之混合構成群組中所選出之至少一種,並且可將該生質燃料a塑型為一柱體狀,同時在本實施例中為有效控制該整流段312內積存的灰燼順暢排放,特別於該整流段312與該排灰部314間設有一控制閥318,以及於該排灰部314一側連接有一導氣單元319,透過該控制閥318的控制可有效清除積存於該整流段312內的灰燼至該排灰部314處,且再透過該導氣單元319的出氣配合,得以輔助該排灰部314確實進行該灰燼向外排放。1, a preferred embodiment of the present invention, the composite fixed bed combustion/
另,該氣體供應裝置32與該進氣口315連接,且得以供應一氣態氧化劑並通過該進氣口315輸入,以使該氣態氧化劑衝往該反應槽處317以加速該生質燃料a的熱反應,而燃燒後之灰燼便會落入該整流段312集收,且前述該氣體供應裝置32所供應之氣態氧化劑可為氧氣、氮氣及氧氣/氮氣的混合,同時該氣體供應裝置32可依據反應模式的不同進行成份與比例的調整供應;至於,該能量集收裝置33與該氣體出口316連接,以針對該生質燃料a燃燒後轉化之能源進行集收;最後,該廢料集收裝置34與該排灰部連接,藉以針對該排灰部314所向外排放之灰燼進行集收;特別是,在本實施例中,該固定床燃燒/氣化反應總成3可根據安裝場所規劃所需,另備具有一載體4可供將該等反應爐31、氣體供應裝置32、能量集收裝置33及廢料集收裝置34設置於上,而該載體4為一可被移動之設置,以配合場所燃燒作業需求將其安裝設置在一固定場所呈定位設置,亦或可被移動至任一所需場所進行使用等不同形態的規劃設置,即如圖2所示。In addition, the
參閱圖2,在進行本實施例作業前,在一移動的載體4上分設有該反應爐31、氣體供應裝置32、能量集收裝置33及廢料集收裝置34等構件(圖中皆以簡圖表示),如此一來便能將該複合式之固定床燃燒/氣化反應總成3移動至任一場地直接馬上進行處理作業,當然亦可視需求而適當且機動性的進行多組該複合式之固定床燃燒/氣化反應總成3設置,以利同時大量進行燃燒/氣化反應轉換效率;是以,進行作業時,分別於該等反應槽317上一一放置欲進行燃燒/氣化之柱體狀的該生質燃料a,而後透過該加熱部313的加熱作用可使該每一反應槽317中之該生質燃料a產生燃燒/氣化反應,同時再利用與該進氣口315連接之該氣體供應裝置32,適當將氣態氧化劑輸入以使該氣態燃料於輸入過程中由該整流段312方向相對該等反應槽317處產生線切進氣式的反應輔助作用,使氧化劑可均勻分佈於該等反應槽317內,即如圖3所示,有效增進該反應室311內的高溫強度,以及加速該等反應槽317內之該生質燃料a的燃燒與氣化反應效率,因此,利用該反應室311具有多個該反應槽317的設置,能大幅提升放置於內之該每一生質燃料a自行個別進行燃燒/氣化與熱能釋放,倘若在燃燒過程當中偶發有其一該反應槽317產生異常,而使置於其中的該生質燃料a無法確實產生完全燃燒反應,有鑒於該等生質燃料a並未混合掺雜一起,因此位於該反應室311內之其他該等反應槽317內之該生質燃料a仍可持續進行反應作用而不會受到影響,且亦能有效完全產生燃燒或氣化的可燃產氣的熱能釋放,並經由該氣體出口316輸入且由該能量集收裝置33集收以進行轉換為可用之能源使用,而該生質燃料a經完全燃燒後所形成的灰燼便會落在該整流段312中進行集收,待反應作業完成後,透過該控制閥318的控制,使積存於該整流段312的灰燼落至該排灰部314,同時適當作動該氣體單元319輸入氣體之衝擊力作用,即如圖4所示,以協助該排灰部314將灰燼完全導入該廢料集收裝置34中統一集收,而後再針對異常且無法確實進行反應的該反應槽317進行處理;是以,利用該反應爐31內具有該等反應槽317的設置,能得以有效使該生質燃料a個別的進行燃燒/氣化反應,並與輸入之氣態氧化劑產生高溫反應作用,使所投入之該生質燃料a能有效且完全燃燒轉換為灰份,且不需再另外耗費能源進行處理,係有別於傳統習知單一反應爐所進行的反應作業,而僅有部份轉換為灰份而已,因此不會有反應不完全的情事產生,即如圖5所示,藉此得以有效轉化為能源由該能量集收裝置33予以集收,並轉換為提供之電與熱之效能使用的需求,因此無論該複合式之固定床燃燒/氣化反應總成3在安裝上是呈一固設方式設置,亦或透過一載體4的整合,以進行機動性的移動設置來進行燃燒/氣化反應作業,其都皆能達到有效轉化成可用之能源使用的效率。Referring to FIG. 2 , before the operation of this embodiment is carried out, components such as the
由上述之說明可知,本發明確實具有以下所列之優點與功效:As can be seen from the above description, the present invention does have the following advantages and effects:
1.本發明將所需進行燃燒轉換作業之設備整合成一移動的該載體4上,不但具有機動性外,同時可視需求而適當且機動性的進行多組該複合式之固定床燃燒/氣化反應總成3設置,如此一來便能將該複合式之固定床燃燒/氣化反應總成3移動至任一場地進行處理作業,以利同時大量提升進行燃燒/氣化反應的轉換效率。1. The present invention integrates the equipment required for the combustion conversion operation into a
2.接續前述,藉由位於該反應爐31內具有複數個位於該反應室311且設於該加熱部313上並與該整流段312連通之反應槽317設置,倘若有其一該反應槽317受到阻塞亦或生質燃料無法確實產生燃燒,其並不會使其他該反應槽317內之生質燃料的燃燒受到影響,亦能有效使該生質燃料a個別進行燃燒/氣化反應,並與輸入之氣態氧化劑產生高溫反應作用,而不會有反應不穩定與不完全的情事產生,有效提高燃燒/氣化反應效率,大大增進燃燒之熱能釋放與氣化之可燃產氣釋放,並轉換為提供之電與熱之效能使用的需求。2. Continuing the above, by being located in the
歸納前述,本發明主要利用該複合式之固定床燃燒/氣化反應總成具可機動性的移動進行生質燃料的燃燒/氣化轉換,同時更藉由該反應爐具有複數個可供固態生質燃料置放之反應槽設置,以及整流段線切式的進氣方式,能得以有效使該生質燃料個別進行燃燒/氣化反應,並與輸入之氣態氧化劑產生高溫反應作用,而不會有反應不完全的情事產生,故能大大增進燃燒之熱能與氣化之可燃產氣的釋放,加速該生質燃料的燃燒/氣化作用,以使該反應室內的熱能得以充分的傳遞,進而有效提高燃燒後產生之熱能及氣化後之可燃產氣得以有效全數輸出,並轉換為提供之電與熱之效能使用的需求,以有效進行轉化成可用之能源使用。Summarizing the foregoing, the present invention mainly utilizes the movable movement of the compound fixed-bed combustion/gasification reaction assembly to carry out the combustion/gasification conversion of biomass fuel, and at the same time, the reactor has a plurality of solid-state The setting of the reaction tank where the biomass fuel is placed, and the tangential air intake method of the rectification section can effectively make the biomass fuel undergo combustion/gasification reaction individually, and produce a high temperature reaction with the input gaseous oxidant, instead of There will be an incomplete reaction, so it can greatly enhance the release of the heat energy of combustion and the combustible gas produced by gasification, and accelerate the combustion/gasification of the biomass fuel, so that the heat energy in the reaction chamber can be fully transferred, Then, the heat energy generated after combustion and the combustible product gas after gasification can be effectively outputted and converted into the demand for efficient use of electricity and heat, so as to be effectively converted into usable energy for use.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above descriptions are only to illustrate the preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention. , shall still fall within the scope covered by the patent of the present invention.
(本發明) 3:複合式之固定床燃燒/氣化反應總成 31:反應爐 32:氣體供應裝置 33:能量集收裝置 34:廢料集收裝置 311:反應室 312:整流段 313:加熱部 314:排灰部 315:進氣口 316:氣體出口 317:反應槽 318:控制閥 319:導氣單元 a:生質燃料 4:載體(this invention) 3: Composite fixed bed combustion/gasification reaction assembly 31: Reactor 32: Gas supply device 33: Energy Harvesting Device 34: Waste collection device 311: Reaction Chamber 312: Rectifier section 313: Heating Department 314: Ash discharge department 315: Air intake 316: Gas outlet 317: Reaction tank 318: Control valve 319: Air guide unit a: Biofuel 4: Carrier
3:複合式之固定床燃燒/氣化反應總成3: Composite fixed bed combustion/gasification reaction assembly
31:反應爐31: Reactor
32:氣體供應裝置32: Gas supply device
33:能量集收裝置33: Energy Harvesting Device
34:廢料集收裝置34: Waste collection device
311:反應室311: Reaction Chamber
312:整流段312: Rectifier section
313:加熱部313: Heating Department
314:排灰部314: Ash discharge department
315:進氣口315: Air intake
316:氣體出口316: Gas outlet
317:反應槽317: Reaction tank
318:控制閥318: Control valve
319:導氣單元319: Air guide unit
a:生質燃料a: Biofuel
Claims (9)
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