TW202142633A - Coating compositions and methods of forming electronic devices - Google Patents

Coating compositions and methods of forming electronic devices Download PDF

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TW202142633A
TW202142633A TW110114750A TW110114750A TW202142633A TW 202142633 A TW202142633 A TW 202142633A TW 110114750 A TW110114750 A TW 110114750A TW 110114750 A TW110114750 A TW 110114750A TW 202142633 A TW202142633 A TW 202142633A
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Taiwan
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aromatic ring
layer
coating composition
group
formula
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TW110114750A
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Chinese (zh)
Inventor
劉盛
詹姆士F 卡麥隆
山田晉太郎
佑昇 柯
張可人
蘇珊M 科萊
崔莉
保羅J 拉博梅
德岩 王
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美商羅門哈斯電子材料有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/11Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/025Non-macromolecular photopolymerisable compounds having carbon-to-carbon triple bonds, e.g. acetylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/094Multilayer resist systems, e.g. planarising layers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C33/00Unsaturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
    • C07C33/28Alcohols containing only six-membered aromatic rings as cyclic part with unsaturation outside the aromatic rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C43/00Ethers; Compounds having groups, groups or groups
    • C07C43/02Ethers
    • C07C43/20Ethers having an ether-oxygen atom bound to a carbon atom of a six-membered aromatic ring
    • C07C43/205Ethers having an ether-oxygen atom bound to a carbon atom of a six-membered aromatic ring the aromatic ring being a non-condensed ring
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C43/00Ethers; Compounds having groups, groups or groups
    • C07C43/02Ethers
    • C07C43/257Ethers having an ether-oxygen atom bound to carbon atoms both belonging to six-membered aromatic rings
    • C07C43/263Ethers having an ether-oxygen atom bound to carbon atoms both belonging to six-membered aromatic rings the aromatic rings being non-condensed
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00Coating compositions based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • C09D4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/47Levelling agents
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/54Absorbers, e.g. of opaque materials
    • G03F1/56Organic absorbers, e.g. of photo-resists
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/68Preparation processes not covered by groups G03F1/20 - G03F1/50
    • G03F1/76Patterning of masks by imaging
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/091Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers characterised by antireflection means or light filtering or absorbing means, e.g. anti-halation, contrast enhancement
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/16Coating processes; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • G03F7/2002Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
    • G03F7/2014Contact or film exposure of light sensitive plates such as lithographic plates or circuit boards, e.g. in a vacuum frame
    • G03F7/2016Contact mask being integral part of the photosensitive element and subject to destructive removal during post-exposure processing
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/075Silicon-containing compounds
    • G03F7/0752Silicon-containing compounds in non photosensitive layers or as additives, e.g. for dry lithography

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Abstract

Coating compositions comprise: a curable compound comprising: a core chosen from a C6 carbocyclic aromatic ring, a C2‑5 heterocyclic aromatic ring, a C9-30 fused carbocyclic aromatic ring system, a C4‑30 fused heterocyclic aromatic ring system, C1‑20 aliphatic, and C3-20 cycloaliphatic, and three or more substituents of formula (1)
Figure 110114750-A0101-11-0002-2
wherein at least two substituents of formula (1) are attached to the aromatic core; and wherein: Ar1 is chosen from a C6 carbocyclic aromatic ring, a C2‑5 heterocyclic aromatic ring, a C9-30 fused carbocyclic aromatic ring system, and a C4‑30 fused heteroocyclic aromatic ring system; Z is a substituent independently chosen from OR1 , protected hydroxyl, carboxyl, protected carboxyl, SR1 , protected thiol, ‑O‑C(=O)-C1-6 alkyl, halogen, and NHR2 ; wherein each R1 is independently chosen from H, C1-10 alkyl, C2-10 unsaturated hydrocarbyl, and C5-30 aryl; each R2 is independently chosen from H, C1-10 alkyl, C2-10 unsaturated hydrocarbyl, C5-30 aryl, C(=O)-R1 , and S(=O)2 -R1 ;x is an integer from 1 to the total number of available aromatic ring atoms in Ar1 ; and * denotes the point of attachment to the core; provided that no substituents of formula (1) are in an ortho position to each other on the same aromatic ring of the core; a polymer; and one or more solvents, wherein the total solvent content is from 50 to 99 wt% based on the coating composition. Coated substrates formed with the coating compositions and methods of forming electronic devices using the compositions are also provided. The compositions, coated substrates and methods find particular applicability in the manufacture of semiconductor devices.

Description

塗層組成物及形成電子裝置之方法Coating composition and method of forming electronic device

本發明總體上關於電子裝置製造的領域,並且更具體地關於用於製造電子裝置如半導體裝置的塗層組成物的領域。The present invention relates generally to the field of electronic device manufacturing, and more specifically to the field of coating compositions for manufacturing electronic devices such as semiconductor devices.

在光刻製程中眾所周知的是,如果抗蝕劑圖案相對於其寬相對地高(高縱橫比),則由於來自所使用的顯影劑的表面張力,該抗蝕劑圖案可能塌陷。已經設計了多層抗蝕劑製程(如三層和四層製程),這可以在希望高縱橫比的情況下解決圖案塌陷這個問題。此類多層製程使用抗蝕劑頂層、一個或多個中間層、以及底部層(bottom layer)(或底層(underlayer))。在此類多層抗蝕劑製程中,將頂部光致抗蝕劑層成像並以典型的方式顯影以提供抗蝕劑圖案。然後典型地藉由蝕刻將圖案轉移到一個或多個中間層。選擇每個中間層,使得使用不同的蝕刻製程,例如不同的電漿蝕刻。最後,典型地藉由蝕刻將圖案轉移到底層。此類中間層可以由多種材料構成,然而底層材料典型地由高碳含量材料構成。選擇底層材料以提供所希望的減反射特性、平坦化特性、以及蝕刻選擇性。It is well known in the photolithography process that if the resist pattern is relatively high relative to its width (high aspect ratio), the resist pattern may collapse due to the surface tension from the developer used. Multi-layer resist processes (such as three-layer and four-layer processes) have been designed, which can solve the problem of pattern collapse when a high aspect ratio is desired. This type of multilayer process uses a top layer of resist, one or more intermediate layers, and a bottom layer (or underlayer). In such a multilayer resist process, the top photoresist layer is imaged and developed in a typical manner to provide a resist pattern. The pattern is then transferred to one or more intermediate layers, typically by etching. Each intermediate layer is selected so that a different etching process is used, such as different plasma etching. Finally, the pattern is transferred to the bottom layer, typically by etching. Such an intermediate layer can be composed of a variety of materials, but the bottom layer material is typically composed of a high carbon content material. The underlying material is selected to provide the desired anti-reflection characteristics, planarization characteristics, and etch selectivity.

用於底層形成的先前技術包括化學氣相沈積(CVD)碳以及經過溶液處理的高碳含量聚合物。CVD材料具有若干顯著的限制,包括高擁有成本、無法在基底上的形貌上形成平坦化層、以及在633 nm處用於圖案對準的高吸光度。出於該等原因,業界已經轉向作為底層的經過溶液處理的高碳含量材料。底層材料應理想地滿足以下特性:能夠藉由旋塗製程流延到基底上;在加熱時熱定形,具有低脫氣和昇華;可溶於良好設備相容性的常見處理溶劑中;具有適當的n和k值以結合當前使用的矽硬掩模和底部減反射(BARC)層起作用以賦予光致抗蝕劑成像必需的低反射率;直至 > 400°C係熱穩定的以便在隨後的製程(例如,CVD如氮氧化矽(SiON)CVD製程)期間不受損壞;以及抵抗被外塗覆的光致抗蝕劑或其他層中使用的常見溶劑剝離。Prior technologies used for underlayer formation include chemical vapor deposition (CVD) carbon and solution-processed high carbon content polymers. CVD materials have several significant limitations, including high cost of ownership, inability to form a planarization layer on the topography of the substrate, and high absorbance for pattern alignment at 633 nm. For these reasons, the industry has turned to solution-processed high-carbon content materials as the bottom layer. The underlying material should ideally meet the following characteristics: it can be cast onto the substrate by a spin coating process; it is heat-set when heated, with low outgassing and sublimation; it can be dissolved in common processing solvents with good equipment compatibility; The n and k values are combined with the currently used silicon hard mask and the bottom anti-reflective (BARC) layer to give the photoresist the necessary low reflectivity for imaging; it is thermally stable up to> 400°C for subsequent It is not damaged during the manufacturing process (for example, CVD such as silicon oxynitride (SiON) CVD process); and resists the removal of the photoresist or other common solvents used in the over-coated photoresist.

眾所周知的是,具有相對低分子量的材料具有相對低的黏度,並且可以流入基底中的形貌如通孔和溝槽中以提供平坦化層。底層材料必須能夠在最高達400°C的相對低脫氣情況下平坦化。對於用作高碳含量底層,希望任何組成物在加熱時被熱定形。美國專利案號9,581,905 B2揭露了具有下式的化合物

Figure 02_image003
其中R1 、R2 和R3 各自獨立地表示式RA -C≡C-RB -,其中RA 尤其可以是被羥基和芳基中的至少一種取代的芳基,並且RB 係單鍵或芳基,其中此類化合物可用於形成半導體裝置製造中的底層。然而,此類化合物在相對高溫度下固化。It is well known that materials with relatively low molecular weight have relatively low viscosity and can flow into topography in the substrate such as vias and trenches to provide a planarization layer. The underlying material must be able to be flattened with relatively low outgassing up to 400°C. For use as a high carbon content underlayer, it is desirable that any composition is heat set when heated. U.S. Patent No. 9,581,905 B2 discloses a compound having the formula
Figure 02_image003
Wherein R 1 , R 2 and R 3 each independently represent the formula R A -C≡CR B -, wherein R A may especially be an aryl group substituted by at least one of a hydroxyl group and an aryl group, and R B is a single bond or Aryl groups, where such compounds can be used to form the bottom layer in the manufacture of semiconductor devices. However, such compounds cure at relatively high temperatures.

在本領域中需要可用於形成電子裝置的塗層組成物、及使用此類組成物的方法,該組成物及該方法解決了與先前技術有關的一個或多個問題。There is a need in the art for coating compositions that can be used to form electronic devices, and methods for using such compositions, which solve one or more problems related to the prior art.

根據本發明之第一方面,提供了塗層組成物。該塗層組成物包含:第一可固化化合物,該第一可固化化合物包含:芳香族核,該芳香族核選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30稠合碳環芳香族環 系統、和C4-30稠合雜環芳香族環 系統;以及三個或更多個具有式 (1) 的取代基

Figure 02_image001
(1) 其中至少兩個具有式 (1) 的取代基附接到該芳香族核;並且其中:Ar1 選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30 稠合碳環芳香族環系統、和C4-30 稠合雜環芳香族環系統;Z係獨立地選自以下的取代基:OR1 、受保護的羥基、羧基、受保護的羧基、SR1 、受保護的巰基、-O-C(=O)-C1-6 烷基、鹵素、和NHR2 ;其中每個R1 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、和C5-30 芳基;每個R2 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、C5-30 芳基、C(=O)-R1 、和S(=O)2 -R1x 係1至Ar1 中可用芳香族環原子總數的整數;並且*指示與該核的附接點;前提係在該核的同一芳香族環上具有式 (1) 的取代基彼此不處於鄰位;聚合物;以及一種或多種溶劑,其中總溶劑含量係基於該塗層組成物的50至99 wt%。According to the first aspect of the present invention, a coating composition is provided. The coating composition includes: a first curable compound, the first curable compound includes: an aromatic nucleus, the aromatic nucleus is selected from C 6 carbocyclic aromatic ring, C 2-5 heterocyclic aromatic ring, C 9-30 condensed carbocyclic aromatic ring system, and C 4-30 condensed heterocyclic aromatic ring system; and three or more substituents having formula (1)
Figure 02_image001
(1) wherein at least two substituents having formula (1) are attached to the aromatic core; and wherein: Ar 1 is selected from C 6 carbocyclic aromatic ring, C 2-5 heterocyclic aromatic ring, C 9 -30 fused carbocyclic aromatic ring system, and C 4-30 fused heterocyclic aromatic ring system; Z is independently selected from the following substituents: OR 1 , protected hydroxyl, carboxy, protected carboxy , SR 1 , protected mercapto, -OC(=O)-C 1-6 alkyl, halogen, and NHR 2 ; wherein each R 1 is independently selected from H, C 1-10 alkyl, C 2- 10 unsaturated hydrocarbon groups, and C 5-30 aryl groups; each R 2 is independently selected from H, C 1-10 alkyl groups, C 2-10 unsaturated hydrocarbon groups, C 5-30 aryl groups, C(=O) -R 1 , and S(=O) 2 -R 1 ; x is an integer from 1 to the total number of aromatic ring atoms available in Ar 1 ; and * indicates the point of attachment to the nucleus; the premise is the same aromatic in the nucleus The substituents having formula (1) on the group ring are not in the ortho position to each other; polymers; and one or more solvents, wherein the total solvent content is based on 50 to 99 wt% of the coating composition.

根據本發明之另一方面,提供了經塗覆的基底。該經塗覆的基底包括:電子裝置基底;和在該電子裝置基底的表面上由如本文所述之塗層組成物形成的層。該層可以以一種或多種能力起作用,例如,作為光致抗蝕劑底層、平坦化層、間隙填充層、保護層、或其組合。According to another aspect of the present invention, a coated substrate is provided. The coated substrate includes: an electronic device substrate; and a layer formed of the coating composition as described herein on the surface of the electronic device substrate. The layer can function in one or more capabilities, for example, as a photoresist bottom layer, a planarization layer, a gap fill layer, a protective layer, or a combination thereof.

根據本發明之另一方面,提供了形成電子裝置的方法。該方法包括:(a) 提供電子裝置基底;(b) 在該電子裝置基底的表面上塗覆由如本文所述之塗層組成物的層;以及 (c) 將該可固化化合物的層固化以形成固化層。在該方法的另一個方面,該固化層係可用於圖案化製程的光致抗蝕劑底層。該方法進一步包括:(d) 在該底層上形成光致抗蝕劑層;(e) 將該光致抗蝕劑層以圖案方式暴露於活化輻射;(f) 使所暴露的光致抗蝕劑層顯影以在該光致抗蝕劑層中形成圖案;以及 (g) 將該圖案轉移到該底層上。在該方法的另一方面,可以在步驟 (d) 之前將含矽層、有機減反射塗層或其組合中的一個或多個塗覆在該底層上。在另一方面,在步驟 (f) 之後並且在步驟 (g) 之前,可以將該圖案轉移到該含矽層、該有機減反射塗層或其組合中的一個或多個上。在又另一方面,該方法可以進一步包括:(h) 將該圖案轉移到該圖案化的底層下方的該電子裝置基底的層上;以及 (i) 去除該圖案化的底層。According to another aspect of the present invention, a method of forming an electronic device is provided. The method includes: (a) providing an electronic device substrate; (b) coating a layer of the coating composition as described herein on the surface of the electronic device substrate; and (c) curing the layer of curable compound to A cured layer is formed. In another aspect of the method, the cured layer can be used as a photoresist bottom layer in a patterning process. The method further includes: (d) forming a photoresist layer on the bottom layer; (e) exposing the photoresist layer to activating radiation in a pattern; (f) making the exposed photoresist The agent layer is developed to form a pattern in the photoresist layer; and (g) the pattern is transferred to the bottom layer. In another aspect of the method, one or more of a silicon-containing layer, an organic anti-reflective coating, or a combination thereof may be coated on the bottom layer before step (d). On the other hand, after step (f) and before step (g), the pattern can be transferred to one or more of the silicon-containing layer, the organic anti-reflective coating, or a combination thereof. In yet another aspect, the method may further include: (h) transferring the pattern to a layer of the electronic device substrate below the patterned underlayer; and (i) removing the patterned underlayer.

將理解的是,當一個元件被稱為係「在」另一個元件「之上(on或over)」時,它可以與另一個元件或可能存在於其間的插入元件直接相鄰。相反,當一個元件被稱為係「直接在」另一個元件「之上」時,不存在插入元件。如本文所用,術語「和/或」包括一個或多個相關列出項的任何和全部組合。It will be understood that when an element is referred to as being "on or over" another element, it can be directly adjacent to another element or intervening elements that may be present therebetween. In contrast, when an element is said to be "directly on" another element, there is no intervening element. As used herein, the term "and/or" includes any and all combinations of one or more of the related listed items.

還將理解的是,儘管術語第一、第二、第三等可以在本文中用於描述不同元件、元件、區域、層和/或部分,但該等元件、元件、區域、層和/或部分不應被該等術語限制。該等術語僅用於區分一個元件、元件、區域、層或部分與另一個元件、元件、區域、層或部分。因此,以下討論的第一元件、元件、區域、層或部分可在不背離本發明傳授內容的情況下被稱為第二元件、元件、區域、層或部分。It will also be understood that although the terms first, second, third, etc. may be used herein to describe different elements, elements, regions, layers and/or sections, these elements, elements, regions, layers and/or Parts should not be restricted by these terms. These terms are only used to distinguish one element, element, region, layer or section from another element, element, region, layer or section. Therefore, the first element, element, region, layer or section discussed below may be referred to as a second element, element, region, layer or section without departing from the teachings of the present invention.

如本說明書通篇所使用的,除非上下文另有明確指示,否則以下縮寫應具有以下含義:°C = 攝氏度;g = 克;mg = 毫克;L = 升;mL = 毫升;Å = 埃;nm = 奈米;µm = 微米(micron)= 微米(micrometer);mm = 毫米;sec. = 秒;min. = 分鐘;hr. = 小時;DI = 去離子的;以及Da = 道耳頓。除非另外說明,否則「wt%」係指基於參考組成物的總重量的重量百分比。As used throughout this specification, unless the context clearly indicates otherwise, the following abbreviations shall have the following meanings: °C = degrees Celsius; g = grams; mg = milligrams; L = liters; mL = milliliters; Å = angstroms; nm = Nanometers; µm = micron = micrometer; mm = millimeters; sec. = seconds; min. = minutes; hr. = hours; DI = deionized; and Da = Dalton. Unless otherwise specified, "wt%" refers to a weight percentage based on the total weight of the reference composition.

除非另外指出,否則「脂肪族」、「芳香族」、「烷基」和「芳基」分別包括雜脂肪族、雜芳香族、雜烷基和雜芳基。術語「雜脂肪族」、「雜芳香族」、「雜烷基」、「雜芳基」等分別是指用一個或多個雜原子(如氮、氧、硫、磷或矽)替代基團內的一個或多個碳原子的脂肪族、芳香族、烷基和芳基,例如,如在醚或硫醚中。Unless otherwise indicated, "aliphatic," "aromatic," "alkyl," and "aryl" include heteroaliphatic, heteroaromatic, heteroalkyl, and heteroaryl, respectively. The terms "heteroaliphatic", "heteroaromatic", "heteroalkyl", "heteroaryl", etc. respectively refer to the substitution of one or more heteroatoms (such as nitrogen, oxygen, sulfur, phosphorus or silicon) Aliphatic, aromatic, alkyl and aryl groups of one or more carbon atoms within, for example, as in ethers or thioethers.

除非另外說明,否則「脂肪族」係指開鏈(直鏈、或支鏈)和環狀脂肪族。脂肪族結構可以是飽和的(例如,烷烴)或不飽和的(例如,烯烴或炔烴)。脂肪族係指脂肪族基團,並且包括脂肪族單價基團、二價基團、和更高價基團。除非另外指出,否則「脂肪族」包括「雜脂肪族」。在較佳的方面,脂肪族基團不包含雜原子。Unless otherwise specified, "aliphatic" refers to open-chain (straight or branched) and cyclic aliphatics. The aliphatic structure can be saturated (e.g., alkanes) or unsaturated (e.g., alkenes or alkynes). Aliphatic refers to aliphatic groups, and includes aliphatic monovalent groups, divalent groups, and higher valent groups. Unless otherwise indicated, "aliphatic" includes "heteroaliphatic". In a preferred aspect, the aliphatic group does not contain heteroatoms.

除非另外說明,否則「烷基」係指直鏈、支鏈和環狀烷基。如本文所用,「烷基」係指烷烴基團,並且包括烷烴單價基團、二價基團(伸烷基)、和更高價基團。除非另外指出,否則「烷基」包括「雜烷基」。在較佳的方面,烷基基團不包含雜原子。如果對於任何烷基或雜烷基沒有指示碳的數目,則預期係1-12個碳。Unless otherwise specified, "alkyl" refers to linear, branched, and cyclic alkyl groups. As used herein, "alkyl" refers to an alkane group, and includes alkane monovalent groups, divalent groups (alkylene groups), and higher valent groups. Unless otherwise indicated, "alkyl" includes "heteroalkyl". In a preferred aspect, the alkyl group does not contain heteroatoms. If the number of carbons is not indicated for any alkyl or heteroalkyl group, then 1-12 carbons are expected.

「芳香族」和「芳基」包括芳香族碳環以及芳香族雜環。術語「芳香族」和「芳基」係指芳香族基團,並且包括單價基團、二價基團(伸芳基)、和更高價基團。在較佳的方面,芳香族或芳基基團係芳香族碳環。"Aromatic" and "aryl" include aromatic carbocyclic and aromatic heterocyclic rings. The terms "aromatic" and "aryl" refer to aromatic groups, and include monovalent groups, divalent groups (arylene groups), and higher valence groups. In a preferred aspect, the aromatic or aryl group is an aromatic carbocyclic ring.

除非另外說明,否則「取代的」係指其一個或多個氫被一個或多個選自以下的取代基替代的部分:鹵素、C1-6 烷基、鹵代-C1-6 烷基、C1-6 烷氧基、鹵代-C1-6 烷氧基、苯基、和苯氧基,較佳的是選自鹵素、C1-6 烷基、鹵代-C1-4 烷基、C1-6 烷氧基、鹵代-C1 4 烷氧基、和苯基,並且更較佳的是選自鹵素、C1-6 烷基、C1-6 烷氧基、苯基、和苯氧基。除非另外說明,否則取代的部分較佳的是具有1至3個取代基、並且更較佳的是1或2個取代基。「鹵代(Halo)」係指氟、氯、溴和碘。Unless otherwise specified, "substituted" refers to a moiety whose one or more hydrogens are replaced by one or more substituents selected from the group consisting of halogen, C 1-6 alkyl, halo-C 1-6 alkyl , C 1-6 alkoxy, halo-C 1-6 alkoxy, phenyl, and phenoxy, preferably selected from halogen, C 1-6 alkyl, halo-C 1-4 Alkyl, C 1-6 alkoxy, halo-C 14 alkoxy, and phenyl, and more preferably selected from halogen, C 1-6 alkyl, C 1-6 alkoxy, Phenyl, and phenoxy. Unless otherwise specified, the substituted moiety preferably has 1 to 3 substituents, and more preferably 1 or 2 substituents. "Halo" refers to fluorine, chlorine, bromine and iodine.

術語「B-階段」係指特定的一種或多種化合物的部分固化的反應產物。如本文所用,「部分固化」係指呈低聚物形式並且可以進一步聚合或固化以形成較高分子量材料的反應產物,如當將塗層組成物塗覆在基底上並且固化以形成該組成物的層或膜時可用的反應產物。當將此種塗層組成物塗覆在基底上以形成膜時,此種部分固化的反應產物可以在隨後的加工步驟期間經歷進一步固化。The term "B-stage" refers to the partially cured reaction product of a specific compound or compounds. As used herein, "partially cured" refers to a reaction product that is in the form of an oligomer and can be further polymerized or cured to form a higher molecular weight material, such as when a coating composition is coated on a substrate and cured to form the composition The layer or film is the available reaction product. When such a coating composition is applied on a substrate to form a film, such a partially cured reaction product can undergo further curing during subsequent processing steps.

「低聚物(Oligomer和oligomeric)」係指包括少量(例如2至10個)總單元並且能夠進一步固化的低分子量聚合物。如本文所用,術語「聚合物」包括低聚物。術語「固化」意指增加材料的總分子量、去除增強溶解性的基團、或者既增加總分子量又去除增強溶解性的基團的任何過程,如聚合或縮合。「可固化」係指在某些條件下能夠被固化的任何材料。如本文所用,「間隙」係指在半導體基底上的旨在用間隙填充組成物填充的任何孔。"Oligomer (Oligomer and oligomeric)" refers to a low molecular weight polymer that includes a small amount (for example, 2 to 10) of total units and can be further cured. As used herein, the term "polymer" includes oligomers. The term "curing" means any process that increases the total molecular weight of the material, removes the solubility-enhancing group, or both increases the total molecular weight and removes the solubility-enhancing group, such as polymerization or condensation. "Curable" refers to any material that can be cured under certain conditions. As used herein, "gap" refers to any hole in a semiconductor substrate that is intended to be filled with a gap-filling composition.

冠詞「一個/種(a/an)」係指單數和複數。除非另外指出,否則所有量係重量百分比並且所有比率按重量計。所有數值範圍皆為包含端值的,並且可以按任何順序組合,除了顯然此類數值範圍被限制為加起來最高達100%的情況之外。The article "a/an" refers to both the singular and the plural. Unless otherwise indicated, all amounts are percentages by weight and all ratios are by weight. All numerical ranges are inclusive and can be combined in any order, except when it is obvious that such numerical ranges are limited to add up to a maximum of 100%.

本發明之塗層組成物包含可固化化合物,該可固化化合物包含:核,該核選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30稠合碳環芳香族環 系統、C4-30稠合雜環芳香族環 系統、C1-20 脂肪族、和C3-20 脂環族;以及三個或更多個具有式 (1) 的取代基

Figure 02_image001
(1) 其中至少兩個具有式 (1) 的取代基附接到該核;並且其中:Ar1 選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30 稠合碳環芳香族環系統、和C4-30 稠合雜環芳香族環系統;Z係獨立地選自以下的取代基:OR1 、受保護的羥基、羧基、受保護的羧基、SR1 、受保護的巰基、-O-C(=O)-C1-6 烷基、鹵素、和NHR2 ;其中每個R1 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、和C5-30 芳基;每個R2 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、C5-30 芳基、C(=O)-R1 、和S(=O)2 -R1x 係1至Ar1 中可用芳香族環原子總數的整數;並且*指示與該核的附接點;前提係在該核的同一芳香族環上具有式 (1) 的取代基彼此不處於鄰位。因此,與該核的同一芳香族環鍵合的具有式 (1) 的取代基將不與芳香族環的緊鄰的碳原子鍵合,例如在苯核的1位和2位處。The coating composition of the present invention comprises a curable compound, and the curable compound comprises: a core selected from the group consisting of a C 6 carbocyclic aromatic ring, a C 2-5 heterocyclic aromatic ring, and a C 9-30 condensed carbocyclic ring Aromatic ring system, C 4-30 condensed heterocyclic aromatic ring system, C 1-20 aliphatic, and C 3-20 alicyclic; and three or more substituents having formula (1)
Figure 02_image001
(1) wherein at least two substituents having formula (1) are attached to the core; and wherein: Ar 1 is selected from C 6 carbocyclic aromatic ring, C 2-5 heterocyclic aromatic ring, C 9-30 Condensed carbocyclic aromatic ring system, and C 4-30 condensed heterocyclic aromatic ring system; Z is independently selected from the following substituents: OR 1 , protected hydroxyl, carboxy, protected carboxy, SR 1. Protected mercapto, -OC(=O)-C 1-6 alkyl, halogen, and NHR 2 ; wherein each R 1 is independently selected from H, C 1-10 alkyl, C 2-10 Saturated hydrocarbon group, and C 5-30 aryl group; each R 2 is independently selected from H, C 1-10 alkyl group, C 2-10 unsaturated hydrocarbon group, C 5-30 aryl group, C(=O)-R 1 , and S(=O) 2 -R 1 ; x is an integer from 1 to the total number of aromatic ring atoms available in Ar 1 ; and * indicates the point of attachment to the nucleus; the premise is on the same aromatic ring of the nucleus The substituents having the formula (1) above are not in the ortho position to each other. Therefore, the substituents of formula (1) that are bonded to the same aromatic ring of the nucleus will not bond to the immediately adjacent carbon atoms of the aromatic ring, such as at the 1 and 2 positions of the benzene nucleus.

較佳的是,每個Z獨立地選自OR1 、受保護的羥基、羧基、受保護的羧基、SH、-O-C(=O)-C1-6 烷基、和NHR2 。更較佳的是,每個Z獨立地選自羥基、受保護的羥基、OCH2 C≡CH、羧基、受保護的羧基、和NHR2 ,又更較佳的是選自羥基、受保護的羥基、OCH2 C≡CH、羧基、和受保護的羧基,還更較佳的是選自羥基和受保護的羥基,並且最較佳的是選自羥基。每個R1 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、和C5-30 芳基,並且更較佳的是選自H、C1-10 烷基、C2-10 烯基、C2-10 炔基、和C5-30 芳基。在一個較佳的實施方式中,R1 係H。每個R2 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、C5-30 芳基、C(=O)-R1 、和S(=O)2 -R1 。較佳的是,R2 選自H、C1-10 -烷基、C2-10 -不飽和烴基、和C5-30 芳基,並且更較佳的是選自H、C1-10 -烷基、C2-10 -烯基和C2-10 -炔基。Preferably, each Z is independently selected from OR 1 , protected hydroxy, carboxy, protected carboxy, SH, -OC(=0)-C 1-6 alkyl, and NHR 2 . More preferably, each Z is independently selected from hydroxyl, protected hydroxyl, OCH 2 C≡CH, carboxy, protected carboxy, and NHR 2 , and more preferably, is selected from hydroxyl, protected Hydroxy, OCH 2 C≡CH, carboxy, and protected carboxy are still more preferably selected from hydroxyl and protected hydroxyl, and most preferably are selected from hydroxyl. Each R 1 is independently selected from H, C 1-10 alkyl, C 2-10 unsaturated hydrocarbon group, and C 5-30 aryl group, and is more preferably selected from H, C 1-10 alkyl, C 2-10 alkenyl, C 2-10 alkynyl, and C 5-30 aryl. In a preferred embodiment, R 1 is H. Each R 2 is independently selected from H, C 1-10 alkyl, C 2-10 unsaturated hydrocarbyl, C 5-30 aryl, C(=O)-R 1 , and S(=O) 2 -R 1 . Preferably, R 2 is selected from H, C 1-10 -alkyl, C 2-10 -unsaturated hydrocarbon group, and C 5-30 aryl group, and more preferably is selected from H, C 1-10 -Alkyl, C 2-10 -alkenyl and C 2-10 -alkynyl.

如本文所用,術語「核」係指其上附接有至少2個、並且較佳的是2至6個具有式 (1) 的部分的C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30稠合碳環芳香族環 系統、C4-30稠合雜環芳香族環 系統、C1-20 脂肪族、和C3-20 脂環族。應理解的是,在由其形成可固化化合物的化合物中,以下所述之核(例如,吡啶、苯…)被具有式 (1) 的取代基和如上所述之視需要的額外取代基取代。例如,以下化合物應理解為具有苯核和3個具有式 (1) 的取代基:

Figure 02_image005
As used herein, the term "core" refers to a C 6 carbocyclic aromatic ring, C 2-5 heterocyclic ring having a moiety of formula (1) attached thereto, and preferably 2 to 6 Aromatic ring, C 9-30 condensed carbocyclic aromatic ring system, C 4-30 condensed heterocyclic aromatic ring system, C 1-20 aliphatic, and C 3-20 alicyclic. It should be understood that, in the compound from which the curable compound is formed, the nucleus described below (for example, pyridine, benzene...) is substituted with a substituent of formula (1) and optional additional substituents as described above . For example, the following compounds should be understood as having a benzene nucleus and 3 substituents having formula (1):
Figure 02_image005
.

該核較佳的是係C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30稠合碳環芳香族環 系統、或C4-30稠合雜環芳香族環 系統。合適的芳香族核包括例如,選自以下的那些:吡啶、苯、萘、喹啉、異喹啉、咔唑、蒽、菲、芘、蔻、苯并菲、䓛(chrysene)、萉、苯并[a]蒽、二苯并[a,h]蒽、㗁唑、異㗁唑、噻唑、異噻唑、三唑、和苯并[a]芘,更較佳的是選自苯、萘、咔唑、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,並且還更較佳的是選自苯、萘、蒽、菲、芘、蔻、苯并菲、䓛、和萉。脂肪族核可以是取代或未取代的,直鏈、支鏈或環狀的,和飽和或不飽和的(烷烴、烯烴或炔烴)。合適的脂肪族核和雜脂肪族核包括例如,選自以下的那些:甲烷、乙烷、丙烷、丁烷、戊烷、己烷、庚烷、辛烷、壬烷、癸烷、甲基甲烷、二甲基甲烷、二甲醚、丁烯、丁炔、二甲基硫醚、三甲胺和四甲基矽烷、環丙烷、環丁烷、環戊烷、環己烷、環庚烷、環辛烷、環壬烷、環癸烷、環丙烯、環丁烯、環戊烯、環己烯、環庚烯、1,3-環己二烯、1,4-環己二烯、1,5-環辛二烯、降莰烯、金剛烷、四氫哌喃、四氫噻吩、吡咯啶、四氫-2H-哌喃、四氫-2H-噻喃、哌啶和二㗁𠮿。The nucleus is preferably a C 6 carbocyclic aromatic ring, a C 2-5 heterocyclic aromatic ring, a C 9-30 condensed carbocyclic aromatic ring system, or a C 4-30 condensed heterocyclic aromatic ring system. Suitable aromatic nuclei include, for example, those selected from the group consisting of pyridine, benzene, naphthalene, quinoline, isoquinoline, carbazole, anthracene, phenanthrene, pyrene, coronene, triphenylene, chrysene, vinegar, benzene And [a]anthracene, dibenzo[a,h]anthracene, azole, isoazole, thiazole, isothiazole, triazole, and benzo[a]pyrene, more preferably selected from benzene, naphthalene, Carbazole, anthracene, phenanthrene, pyrene, coronene, triphenanthrene, chrysene, anthracene, benzo[a]anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene, and more preferably It is selected from benzene, naphthalene, anthracene, phenanthrene, pyrene, coronene, triphenanthrene, chrysene, and vine. The aliphatic core can be substituted or unsubstituted, linear, branched or cyclic, and saturated or unsaturated (alkanes, alkenes or alkynes). Suitable aliphatic cores and heteroaliphatic cores include, for example, those selected from the group consisting of methane, ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane, methylmethane , Dimethyl methane, dimethyl ether, butene, butyne, dimethyl sulfide, trimethylamine and tetramethyl silane, cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, cyclo Octane, cyclononane, cyclodecane, cyclopropene, cyclobutene, cyclopentene, cyclohexene, cycloheptene, 1,3-cyclohexadiene, 1,4-cyclohexadiene, 1, 5-cyclooctadiene, norbornene, adamantane, tetrahydropiperan, tetrahydrothiophene, pyrrolidine, tetrahydro-2H-piperan, tetrahydro-2H-thiopyran, piperidine and dipyran.

在式 (1) 中,較佳的是,每個Ar1 獨立地選自吡啶、苯、萘、喹啉、異喹啉、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,更較佳的是選自苯、萘、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,並且甚至更較佳的是選自苯、萘、蒽、菲、芘、蔻、苯并菲、䓛、和萉。較佳的是,x = 1或2,並且更較佳的是x = 1。In formula (1), preferably, each Ar 1 is independently selected from the group consisting of pyridine, benzene, naphthalene, quinoline, isoquinoline, anthracene, phenanthrene, pyrene, coronene, triphenylene, phenanthrene, pyrene, benzene And [a]anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene, more preferably selected from the group consisting of benzene, naphthalene, anthracene, phenanthrene, pyrene, coronene, triphenylene, chrysene, anthracene , Benzo[a]anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene, and even more preferably selected from benzene, naphthalene, anthracene, phenanthrene, pyrene, coronene, triphenylene , Qi, and 萉. Preferably, x =1 or 2, and more preferably x =1.

該可固化化合物具有三個或更多個具有式 (1) 的取代基,其中兩個或多個具有式 (1) 的取代基直接附接到該核。進一步較佳的是,該可固化化合物具有附接到該核的2至4個具有式 (1) 的取代基,並且更較佳的是有附接到該核的3個具有式 (1) 的部分。一個或多個具有式 (1) 的取代基還可以存在於該可固化化合物中,但不直接附接到該核。該可固化化合物可以具有任何合適數目的具有式 (1) 的部分,如2至10、較佳的是2至8、更較佳的是2至6、並且甚至更較佳的是3或4。當該核包含芳香族環時,在該核的同一芳香族環上具有式 (1) 的取代基彼此不處於鄰位。The curable compound has three or more substituents having formula (1), of which two or more substituents having formula (1) are directly attached to the core. It is further preferred that the curable compound has 2 to 4 substituents having the formula (1) attached to the core, and more preferably 3 having the formula (1) attached to the core part. One or more substituents having formula (1) may also be present in the curable compound, but are not directly attached to the core. The curable compound may have any suitable number of moieties of formula (1), such as 2 to 10, preferably 2 to 8, more preferably 2 to 6, and even more preferably 3 or 4. . When the nucleus contains an aromatic ring, the substituents having the formula (1) on the same aromatic ring of the nucleus are not in the ortho position to each other.

本發明之塗層組成物中有用的可固化化合物較佳的是具有式 (2)

Figure 02_image007
(2) 其中:R0 係如上所述之核,並且選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30 稠合碳環芳香族環系統、C4-30 稠合雜環芳香族環系統、C1-20 脂肪族、和C3-20 脂環族;Ar1 、Ar2 、和Ar3 各自獨立地是芳香族基團,其獨立地選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30 稠合碳環芳香族環系統、和C4-30 稠合雜環芳香族環系統;Y係共價化學單鍵、二價連接基團、或三價連接基團;Z1 和Z2 獨立地選自OR1 、受保護的羥基、羧基、受保護的羧基、SR1 、受保護的巰基、-O-C(=O)-C1-6 -烷基、鹵素、和NHR2 ;每個R1 選自H、C1-10 烷基、C2-10 不飽和烴基、和C5-30 芳基;每個R2 選自H、C1-10 烷基、C2-10 不飽和烴基、C5-30 芳基、C(=O)-R1 、和S(=O)2 -R1x1 = 1至4;x2 = 1至4;y1 = 2至4;每個y2 = 0至4;y1 + 每個y2 ≥ 2;w = 0至2;並且z 等於0至2;其中當Y係共價化學單鍵或二價連接基團時,z = 1;並且當Y係三價連接基團時 z = 2。The curable compound useful in the coating composition of the present invention preferably has the formula (2)
Figure 02_image007
(2) Wherein: R 0 is the nucleus as described above, and is selected from C 6 carbocyclic aromatic ring, C 2-5 heterocyclic aromatic ring, C 9-30 condensed carbocyclic aromatic ring system, C 4 -30 fused heterocyclic aromatic ring system, C 1-20 aliphatic, and C 3-20 alicyclic; Ar 1 , Ar 2 , and Ar 3 are each independently an aromatic group, which is independently selected from C 6 carbocyclic aromatic ring, C 2-5 heterocyclic aromatic ring, C 9-30 fused carbocyclic aromatic ring system, and C 4-30 fused heterocyclic aromatic ring system; Y series covalent chemistry Single bond, divalent linking group, or trivalent linking group; Z 1 and Z 2 are independently selected from OR 1 , protected hydroxyl, carboxy, protected carboxy, SR 1 , protected sulfhydryl, -OC (=O)-C 1-6 -alkyl, halogen, and NHR 2 ; each R 1 is selected from H, C 1-10 alkyl, C 2-10 unsaturated hydrocarbon group, and C 5-30 aryl group; Each R 2 is selected from H, C 1-10 alkyl, C 2-10 unsaturated hydrocarbon group, C 5-30 aryl, C(=O)-R 1 , and S(=O) 2 -R 1 ; x1 = 1 to 4; x2 = 1 to 4; y1 = 2 to 4; each y2 = 0 to 4; y1 + each y2 ≥ 2; w = 0 to 2; and z is equal to 0 to 2; where Y When it is a covalent chemical single bond or a divalent linking group, z =1; and when Y is a trivalent linking group , z =2.

較佳的是,R0 係具有5至30個碳原子、並且更較佳的是5至20個碳原子的芳香族核。R0 的合適的芳香族核包括但不限於吡啶、苯、萘、喹啉、異喹啉、咔唑、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,較佳的是苯、萘、咔唑、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,並且更較佳的是苯、萘、蒽、菲、芘、蔻、苯并菲、䓛、和萉。合適的脂肪族核包括例如,選自以下的那些:甲烷、乙烷、丙烷、丁烷、戊烷、己烷、庚烷、辛烷、壬烷、癸烷、甲基甲烷、二甲基甲烷、二甲醚、丁烯、丁炔、二甲基硫醚、三甲胺、和四甲基矽烷。合適的脂環族核包括例如,選自以下的那些:環丙烷、環丁烷、環戊烷、環己烷、環庚烷、環辛烷、環壬烷、環癸烷、環丙烯、環丁烯、環戊烯、環己烯、環庚烯、1,3-環己二烯、1,4-環己二烯、1,5-環辛二烯、金剛烷、四氫哌喃、四氫噻吩、吡咯啶、四氫-2H-哌喃、四氫-2H-噻喃、哌啶和二㗁𠮿。Preferably, R 0 is an aromatic nucleus having 5 to 30 carbon atoms, and more preferably 5 to 20 carbon atoms. Suitable aromatic nuclei for R 0 include, but are not limited to, pyridine, benzene, naphthalene, quinoline, isoquinoline, carbazole, anthracene, phenanthrene, pyrene, coronene, triphenylene, chrysene, anthracene, benzo[a]anthracene A ]Anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene, and more preferably benzene, naphthalene, anthracene, phenanthrene, pyrene, coronene, triphenanthrene, phenanthrene, and anthracene. Suitable aliphatic nuclei include, for example, those selected from the group consisting of methane, ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane, methylmethane, dimethylmethane , Dimethyl ether, butene, butyne, dimethyl sulfide, trimethylamine, and tetramethylsilane. Suitable cycloaliphatic nuclei include, for example, those selected from the group consisting of cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, cyclononane, cyclodecane, cyclopropene, cyclopropane Butene, cyclopentene, cyclohexene, cycloheptene, 1,3-cyclohexadiene, 1,4-cyclohexadiene, 1,5-cyclooctadiene, adamantane, tetrahydropiperan, Tetrahydrothiophene, pyrrolidine, tetrahydro-2H-piperan, tetrahydro-2H-thiopyran, piperidine, and dipyridine.

Ar1 、Ar2 、和Ar3 較佳的是各自獨立地選自吡啶、苯、萘、喹啉、異喹啉、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,更較佳的是選自苯、萘、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,並且又更較佳的是選自苯、萘、蒽、菲、芘、蔻、苯并菲、䓛、和萉。進一步較佳的是,R0 選自吡啶、苯、萘、喹啉、異喹啉、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘,並且Ar1 、Ar2 、和Ar3 各自獨立地選自吡啶、苯、萘、喹啉、異喹啉、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘。較佳的是,Z1 和Z2 各自獨立地選自OR1 、受保護的羥基、羧基(C(=O)OH)、受保護的羧基、SH、氟、和NHR2 ,更較佳的是選自羥基(OH)、受保護的羥基、OCH2 C≡CH、C(=O)OH、受保護的羧基、和NHR2 ,又更較佳的是選自OH、受保護的羥基、OCH2 C≡CH、羧基、和受保護的羧基,並且還更較佳的是選自OH和受保護的羥基。每個R1 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、和C5-30 芳基,並且更較佳的是選自H、C1-10 -烷基、C2-10 -烯基、C2-10 -炔基、和C5-30 芳基。在一個較佳的實施方式中,R1 係H。較佳的是,R2 選自H、C1-10 -烷基、C2-10 -不飽和烴基、和C5-30 -芳基,並且更較佳的是選自H、C1-10 -烷基、C2-10 -烯基和C2-10 -炔基。較佳的是,每個Z1 係相同的。還較佳的是,每個Z2 係相同的。進一步較佳的是,Z1 = Z2 。較佳的是,x1x2 各自獨立地選自1至3,更較佳的是獨立地是1或2,並且又更較佳的是各自係1。較佳的是,每個y2 = 0至2。較佳的是,y1 + 每個y2 = 3至8、更較佳的是3至6、並且又更較佳的是3或4。較佳的是,w = 0至1。在一個較佳的實施方式中,當w = 0時,R0 和每個Ar1 都不是苯基。在一個較佳的實施方式中,Y係共價單鍵。在另一個較佳的實施方式中,Y係二價或三價連接基團。Y的示例性連接基團包括但不限於O、S、N(R3 ) r 、S(=O)2 、CR4 R5 、雙-醯亞胺部分、雙-醚醯亞胺部分、雙-酮醯亞胺部分、雙-苯并㗁唑部分、雙-苯并咪唑部分、和雙-苯并噻唑部分,其中r = 0或1,並且較佳的是Y的連接基團係O、N(R3 ) w 、和CR4 R5 。R3 係**-C(=O)-C5-30 -芳基或**-S(=O)2 -C5-30 -芳基,其中**係與N的附接點。R4 和R5 獨立地選自H、C1-10 -烷基和C5-10 -芳基,並且R4 和R4 可以與它們所附接的碳一起形成5員或6員環,該環可以與一個或多個芳香族環稠合。Ar 1 , Ar 2 , and Ar 3 are preferably each independently selected from pyridine, benzene, naphthalene, quinoline, isoquinoline, anthracene, phenanthrene, pyrene, coronene, triphenylene, phenanthrene, vine, benzo[ a]anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene, more preferably selected from the group consisting of benzene, naphthalene, anthracene, phenanthrene, pyrene, coronene, triphenanthrene, pyrene, vinegar, benzene And [a] anthracene, dibenzo [a, h] anthracene, and benzo [a] pyrene, and more preferably selected from benzene, naphthalene, anthracene, phenanthrene, pyrene, coronene, triphenylene, phenanthrene , And 萉. More preferably, R 0 is selected from the group consisting of pyridine, benzene, naphthalene, quinoline, isoquinoline, anthracene, phenanthrene, pyrene, coronene, triphenylphenanthrene, triphenylene, pyrene, benzo[a]anthracene, dibenzo[ a,h]anthracene, and benzo[a]pyrene, and Ar 1 , Ar 2 , and Ar 3 are each independently selected from pyridine, benzene, naphthalene, quinoline, isoquinoline, anthracene, phenanthrene, pyrene, coronene, Triphenanthrene, chrysene, anthracene, benzo[a]anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene. Preferably, Z 1 and Z 2 are each independently selected from OR 1 , protected hydroxy, carboxy (C(=O)OH), protected carboxy, SH, fluorine, and NHR 2 , more preferably Is selected from hydroxyl (OH), protected hydroxyl, OCH 2 C≡CH, C(=O)OH, protected carboxyl, and NHR 2 , and more preferably selected from OH, protected hydroxyl, OCH 2 C≡CH, a carboxyl group, and a protected carboxyl group, and still more preferably are selected from OH and a protected hydroxyl group. Each R 1 is independently selected from H, C 1-10 alkyl, C 2-10 unsaturated hydrocarbon group, and C 5-30 aryl, and is more preferably selected from H, C 1-10 -alkyl , C 2-10 -alkenyl, C 2-10 -alkynyl, and C 5-30 aryl. In a preferred embodiment, R 1 is H. Preferably, R 2 is selected from H, C 1-10 -alkyl, C 2-10 -unsaturated hydrocarbon group, and C 5-30 -aryl, and more preferably is selected from H, C 1- 10 -alkyl, C 2-10 -alkenyl and C 2-10 -alkynyl. Preferably, each Z 1 is the same. It is also preferred that each Z 2 is the same. More preferably, Z 1 = Z 2 . Preferably, x1 and x2 are each independently selected from 1 to 3, more preferably independently 1 or 2, and still more preferably each is 1. Preferably, each y2 =0 to 2. Preferably, y1 + each y2 = 3 to 8, more preferably 3 to 6, and still more preferably 3 or 4. Preferably, w =0 to 1. In a preferred embodiment, when w =0, R 0 and each Ar 1 are not phenyl groups. In a preferred embodiment, Y is a covalent single bond. In another preferred embodiment, Y is a divalent or trivalent linking group. Exemplary linking groups for Y include but are not limited to O, S, N(R 3 ) r , S(=0) 2 , CR 4 R 5 , bis-imine moiety, bis-etherimine moiety, bis -Ketoimid moiety, bis-benzoxazole moiety, bis-benzimidazole moiety, and bis-benzothiazole moiety, wherein r =0 or 1, and preferably the linking group of Y is O, N(R 3 ) w , and CR 4 R 5 . R 3 is **-C(=O)-C 5-30 -aryl or **-S(=O) 2 -C 5-30 -aryl, where ** is the attachment point to N. R 4 and R 5 are independently selected from H, C 1-10 -alkyl and C 5-10 -aryl, and R 4 and R 4 may form a 5-membered or 6-membered ring together with the carbon to which they are attached, The ring may be fused with one or more aromatic rings.

當Y = CR4 R5 時,一種合適的連接基團係具有以下式 (A) 的茀基部分

Figure 02_image009
(A) 其中*指示與R0 和Ar2 的附接點。合適的Y的雙-醯亞胺部分連接基團由式 (B) 和式 (C) 示出,其中Y1 係共價單鍵或C5-30 -伸芳基,其中*指示與R0 和Ar2 的附接點。合適的雙-醚醯亞胺部分和雙-酮醯亞胺部分係具有式 (C) 的那些,其中分別地,Y1 = O或-C(=O)-,並且其中*指示與R0 和Ar2 的附接點。合適的雙-苯并㗁唑、雙-苯并咪唑、和雙-苯并噻唑部分係具有式 (D) 的那些,其中分別地,G = O、NH、和S,並且其中Y2 係共價單鍵或C5-30 -伸芳基,並且其中*指示與R0 和Ar2 的附接點。
Figure 02_image011
(B)
Figure 02_image013
(C)
Figure 02_image015
(D)When Y = CR 4 R 5 , a suitable linking group has the stubby moiety of the following formula (A)
Figure 02_image009
(A) Where * indicates the attachment point with R 0 and Ar 2. Suitable bis-imine moiety linking groups of Y are shown by formula (B) and formula (C), wherein Y 1 is a covalent single bond or a C 5-30 -arylene group, where * indicates the same as R 0 And Ar 2 attachment point. Suitable bis-ether imine moieties and bis-keto imine moieties are those having the formula (C), wherein Y 1 = O or -C(=O)-, respectively, and wherein * indicates the same as R 0 And Ar 2 attachment point. Suitable bis-benzoxazole, bis-benzimidazole, and bis-benzothiazole moieties are those of formula (D), where G = O, NH, and S, respectively, and where Y 2 is a total Valence single bond or C 5-30 -aryl group, and where * indicates the point of attachment to R 0 and Ar 2.
Figure 02_image011
(B)
Figure 02_image013
(C)
Figure 02_image015
(D)

對於式 (1) 和 (2) 中的Z、Z1 和Z2 ,受保護的羧基係在某些條件下可裂解(可去保護)以產生羧基的任何基團。此類受保護的羧基可以藉由熱量、酸、鹼或其組合,較佳的是藉由熱量、酸或其組合,並且更較佳的是藉由熱量去保護。示例性受保護的羧基包括酯,如苄基酯和具有直接鍵合到酯基團的烷氧基氧上的季碳的酯。較佳的是,受保護的羧基係具有直接鍵合到酯基團的烷氧基氧上的季碳的酯,並且更較佳的是該酯具有式Y-C(O)-O-CR’R"R’”,其中Y係有機殘基,並且R’、R”和R"’各自獨立地選自C1 -10 烷基。較佳的受保護的羧基包括:三級丁酯;1-烷基環戊酯如1-甲基環戊酯和1-乙基環戊酯;2,3-二甲基-2-丁酯;3-甲基-3-戊酯;2,3,3-三甲基-3-丁酯;1,2-二甲基環戊酯;2,3,4-三甲基-3-戊酯;2,2,3,4,4-五甲基-3-戊酯;和金剛烷基酯如羥基金剛烷基酯和C1-12 烷基金剛烷基酯。上述受保護的羧基中的每一種可以藉由熱量、酸或鹼中的一種或多種去保護。較佳的是,使用熱量、酸或熱量和酸的組合,並且更較佳的是藉由熱量將受保護的羧基去保護。例如,該等受保護的羧基可以在 ≤ 4並且較佳的是 ≤ 1的pH下去保護。在此pH下,典型地將受保護的羧基加熱至例如90°C至110°C、並且較佳的是大約100°C的溫度以促進去保護。可替代地,當受保護的羧基係具有直接鍵合到酯基團的烷氧基氧上的叔碳的酯時,該受保護的羧基可以藉由加熱至合適的溫度去保護,該溫度如 ≥ 125°C、較佳的是125°C至250°C、並且更較佳的是150°C至250°C。此類受保護的羧基及其使用條件在本領域中是眾所周知的。例如,美國專利案號6,136,501揭露了具有直接鍵合到酯基團的烷氧基氧的季碳的各種酯基團。 For Z, Z 1 and Z 2 in formulas (1) and (2), the protected carboxyl group is any group that can be cleaved (deprotected) under certain conditions to produce a carboxyl group. Such protected carboxyl groups can be deprotected by heat, acid, base or a combination thereof, preferably by heat, acid or a combination thereof, and more preferably by heat. Exemplary protected carboxy groups include esters such as benzyl esters and esters with a quaternary carbon directly bonded to the alkoxy oxygen of the ester group. Preferably, the protected carboxyl group is an ester having a quaternary carbon directly bonded to the alkoxy oxygen of the ester group, and more preferably the ester has the formula YC(O)-O-CR'R "R '", wherein Y-based organic residue, and R', R "and R"'are each independently selected from C 1 - 10 alkyl. Preferred protected carboxyl groups include: tertiary butyl ester; 1-alkylcyclopentyl esters such as 1-methylcyclopentyl ester and 1-ethylcyclopentyl ester; 2,3-dimethyl-2-butyl ester ; 3-Methyl-3-pentyl ester; 2,3,3-trimethyl-3-butyl ester; 1,2-dimethylcyclopentyl ester; 2,3,4-trimethyl-3-pentyl ester Esters; 2,2,3,4,4-pentamethyl-3-pentyl ester; and adamantyl esters such as hydroxyadamantyl ester and C 1-12 alkyladamantyl ester. Each of the above-mentioned protected carboxyl groups can be deprotected by one or more of heat, acid or base. Preferably, heat, acid, or a combination of heat and acid is used, and more preferably, the protected carboxyl group is deprotected by heat. For example, the protected carboxyl groups can be deprotected at a pH ≤ 4 and preferably ≤ 1. At this pH, the protected carboxyl group is typically heated to a temperature of, for example, 90°C to 110°C, and preferably about 100°C, to promote deprotection. Alternatively, when the protected carboxyl group is an ester having a tertiary carbon directly bonded to the alkoxy oxygen of the ester group, the protected carboxyl group can be deprotected by heating to a suitable temperature, such as ≥ 125°C, preferably 125°C to 250°C, and more preferably 150°C to 250°C. Such protected carboxyl groups and their use conditions are well known in the art. For example, US Patent No. 6,136,501 discloses various ester groups with quaternary carbons of alkoxy oxygen directly bonded to the ester group.

對於式 (1) 和 (2) 中的Z、Z1 和Z2 ,合適的受保護的羥基係在某些條件下可裂解(可去保護)以產生羥基的任何基團。此類受保護的羥基可以藉由熱量、酸、鹼或其組合去保護。示例性受保護的羥基包括:醚,如甲氧基甲基醚、乙氧基乙基醚、2-甲氧基丙基醚、四氫哌喃基醚、三級丁基醚、烯丙基醚、苄基醚、三級丁基二甲基矽基醚、三級丁基二苯基矽基醚、丙酮化合物、和苯亞甲基縮醛;酯,如三甲基乙酸 酯和苯甲酸酯;以及碳酸酯,如碳酸三級丁酯。上述受保護的羥基中的每一種可以在酸性或鹼性條件下、並且較佳的是在酸性條件下去保護。更較佳的是,使用酸或酸和熱量的組合將受保護的羥基去保護。例如,該等受保護的羥基可以在 ≤ 4並且較佳的是 ≤ 1的pH下去保護。在此pH下,典型地將受保護的羥基加熱至例如90°C至110°C、並且較佳的是大約100°C的溫度以促進去保護。此類受保護的羥基及其使用條件在本領域中是眾所周知的。 For Z, Z 1 and Z 2 in formulas (1) and (2), a suitable protected hydroxyl group is any group that can be cleaved (deprotected) under certain conditions to produce a hydroxyl group. Such protected hydroxyl groups can be deprotected by heat, acid, base, or a combination thereof. Exemplary protected hydroxyl groups include: ethers such as methoxymethyl ether, ethoxyethyl ether, 2-methoxypropyl ether, tetrahydropiperanyl ether, tertiary butyl ether, allyl Ether, benzyl ether, tertiary butyl dimethyl silyl ether, tertiary butyl diphenyl silyl ether, acetonide, and benzyl acetal; esters such as trimethyl acetate and benzene Formate; and carbonates such as tertiary butyl carbonate. Each of the above-mentioned protected hydroxyl groups may be deprotected under acidic or basic conditions, and preferably under acidic conditions. More preferably, an acid or a combination of acid and heat is used to deprotect the protected hydroxyl group. For example, the protected hydroxyl groups can be deprotected at a pH ≤ 4 and preferably ≤ 1. At this pH, the protected hydroxyl group is typically heated to a temperature of, for example, 90°C to 110°C, and preferably about 100°C, to promote deprotection. Such protected hydroxyl groups and their use conditions are well known in the art.

對於式 (1) 和 (2) 中的Z、Z1 和Z2 ,合適的受保護的巰基係在某些條件下可裂解(可去保護)以產生巰基的任何基團。此類受保護的巰基可以藉由熱量、酸、鹼或其組合裂解。示例性受保護的巰基包括:醚,如甲氧基甲基硫醚、四氫哌喃基硫醚、三級丁基硫醚、烯丙基硫醚、苄基硫醚、三級丁基二甲基矽基硫醚、三級丁基二苯基矽基硫醚、硫代丙酮化合物、和苯亞甲基硫縮醛;硫酯,如三甲基乙酸 硫酯和苯甲酸硫酯;以及硫代碳酸酯,如硫代碳酸三級丁酯。上述受保護的巰基中的每一種可以在酸性或鹼性條件下、並且較佳的是在酸性條件下去保護。更較佳的是,使用酸或酸和熱量的組合將受保護的巰基去保護。例如,該等受保護的巰基可以在室溫下,例如當暴露於 ≤ 1的pH時去保護。在此pH下,典型地將受保護的巰基加熱至例如90°C至110°C、並且較佳的是大約100°C的溫度以促進去保護。此類受保護的巰基及其使用條件在本領域中是眾所周知的。 For Z, Z 1 and Z 2 in formulas (1) and (2), a suitable protected sulfhydryl group is any group that can be cleaved (deprotected) under certain conditions to produce a sulfhydryl group. Such protected sulfhydryl groups can be cleaved by heat, acid, base, or a combination thereof. Exemplary protected mercapto groups include: ethers such as methoxymethyl sulfide, tetrahydropiperanyl sulfide, tertiary butyl sulfide, allyl sulfide, benzyl sulfide, tertiary butyl disulfide Methylsilyl sulfide, tertiary butyl diphenylsilyl sulfide, thioacetone compound, and benzhydryl thioacetal; thioesters, such as trimethyl acetate thioester and benzoic acid thioester; and Thiocarbonates, such as tertiary butyl thiocarbonate. Each of the above-mentioned protected sulfhydryl groups may be deprotected under acidic or basic conditions, and preferably under acidic conditions. More preferably, an acid or a combination of acid and heat is used to deprotect the protected sulfhydryl group. For example, the protected sulfhydryl groups can be deprotected at room temperature, for example when exposed to a pH ≤1. At this pH, the protected sulfhydryl group is typically heated to a temperature of, for example, 90°C to 110°C, and preferably about 100°C, to promote deprotection. Such protected sulfhydryl groups and their use conditions are well known in the art.

該可固化化合物可以以基於塗層組成物的總固體的例如1至99 wt%、10至99 wt%、或50至90 wt%的寬範圍存在於塗層組成物中。可以希望的是,相對於組成物的總固體,該可固化化合物以相對較少的量,例如1至50 wt%或1至30 wt%存在。The curable compound may be present in the coating composition in a wide range of, for example, 1 to 99 wt%, 10 to 99 wt%, or 50 to 90 wt% based on the total solids of the coating composition. It may be desirable that the curable compound is present in a relatively small amount relative to the total solids of the composition, for example, 1 to 50 wt% or 1 to 30 wt%.

如上所述之可固化化合物可以由熟悉該項技術者使用已知的合成技術容易地製造。例如,該化合物可以藉由將反應物(例如芳基鹵化物或烷基鹵化物)與芳香族炔烴以及一種或多種合適的催化劑(如銅和鈀催化劑)、鹼和溶劑混合製備。溶劑典型地是有機溶劑,其例如選自甲苯、苯、四氫呋喃、二㗁𠮿、及其組合。反應在有效引起反應混合物中的反應物反應以形成可固化化合物的溫度和時間下進行。反應溫度典型地是0°C至200°C、較佳的是25°C至100°C。反應時間典型地是5分鐘至96小時、較佳的是2至24小時。產物化合物可以藉由本領域已知的技術(如柱層析法)純化。The curable compound as described above can be easily manufactured by those skilled in the art using known synthesis techniques. For example, the compound can be prepared by mixing reactants (such as aryl halides or alkyl halides) with aromatic alkynes and one or more suitable catalysts (such as copper and palladium catalysts), a base, and a solvent. The solvent is typically an organic solvent, which is, for example, selected from toluene, benzene, tetrahydrofuran, dioxane, and combinations thereof. The reaction is carried out at a temperature and time effective to cause the reactants in the reaction mixture to react to form a curable compound. The reaction temperature is typically 0°C to 200°C, preferably 25°C to 100°C. The reaction time is typically 5 minutes to 96 hours, preferably 2 to 24 hours. The product compound can be purified by techniques known in the art (such as column chromatography).

該塗層組成物進一步包含一種或多種聚合物。在塗層組成物中包含聚合物可以允許調整或改善組成物或由其形成的層的一種或多種特性,例如,平坦化性能、耐剝離性、蝕刻速率或塗覆品質。此類特性可以藉由選擇合適的聚合物和調整組成物中可固化化合物和聚合物的相對量來調節。合適的聚合物包括例如,選自以下的那些:丙烯酸酯、乙烯基芳香族聚合物、酚醛清漆、聚伸苯基(polyphenylenes)、聚伸芳基醚、聚醯亞胺、聚苯并㗁唑、聚苯并咪唑、聚苯并噻唑、聚喹㗁啉、聚醚碸、上述可固化化合物的B-階段反應產物、及其組合。聚合物較佳的是包含一種或多種官能基,其選自例如羥基、烷氧基、環氧基、烯基、炔基、羧酸、縮醛、縮酮、三級烷基酯和胺。在該等官能基中,環氧基係較佳的。合適的此類聚合物係已知的,並且可以由熟悉該項技術者使用已知的合成技術容易地製造。合適的聚合物例如在以下中描述:美國專利案號5349111 A、5965679 A、7303855 B2、7749681 B2、8674052 B2、9244353 B2、和9540476 B2;美國專利申請公開號2008/0160460 A1、2013/0171569 A1、2013/0280913 Al和2019/0146346 Al;DW Smith等人,Polyarylene Networks via Bergman Cyclopolymerization of Bis-ortho-diynyl Arenes [ 藉由雙鄰二炔芳烴的 Bergman 環聚合的聚伸芳基網路 ] , Adv. Funct. Mater.[先進功能材料] 2007, 17, 1237-1246;G. Maier,Polymers for Microelectronics [ 用於微電子學的聚合物 ] , Materials Today [今日材料], 第4卷, 第5期, 2001年9-10月, 22-33;以及PM Hergenrother,The Use, Design, Synthesis, and Properties of High Performance/High Temperature Polymers: an Overview [ 高性能 / 高溫聚合物的用途、設計、合成和特性:綜述 ] , High Performance Polymers [高性能聚合物], 15: 3-45, 2003, Sage Publications [塞奇出版社]。合適的聚合物包含例如,包含一種或多種以下單體的聚合單元的均聚物或共聚物,並且可以包含其他單體的聚合單元:

Figure 02_image017
Figure 02_image019
Figure 02_image021
Figure 02_image023
Figure 02_image025
Figure 02_image027
Figure 02_image029
。The coating composition further includes one or more polymers. The inclusion of a polymer in the coating composition may allow adjustment or improvement of one or more characteristics of the composition or the layer formed therefrom, for example, planarization performance, peel resistance, etching rate, or coating quality. Such characteristics can be adjusted by selecting a suitable polymer and adjusting the relative amounts of curable compound and polymer in the composition. Suitable polymers include, for example, those selected from acrylates, vinyl aromatic polymers, novolacs, polyphenylenes, polyarylene ethers, polyimines, polybenzoxazoles , Polybenzimidazole, polybenzothiazole, polyquinoline, polyether ether, B-stage reaction product of the above-mentioned curable compound, and combinations thereof. The polymer preferably contains one or more functional groups selected from, for example, hydroxyl, alkoxy, epoxy, alkenyl, alkynyl, carboxylic acid, acetal, ketal, tertiary alkyl ester and amine. Among these functional groups, epoxy groups are preferred. Suitable such polymers are known and can be easily manufactured by those skilled in the art using known synthesis techniques. Suitable polymers are described, for example, in the following: U.S. Patent Nos. 5349111 A, 5965679 A, 7303855 B2, 7749681 B2, 8674052 B2, 9244353 B2, and 9540476 B2; U.S. Patent Application Publication Nos. 2008/0160460 A1, 2013/0171569 A1 , 2013/0280913 Al and 2019/0146346 Al; DW Smith et al., Polyarylene Networks via Bergman Cyclopolymerization of Bis-ortho-diynyl Arenes [Polyarylene network via Bergman ring polymerization of di -ortho-diynyl arenes] , Adv .. Funct Mater [advanced materials] 2007, 17, 1237-1246;. . G Maier, polymers for Microelectronics [ polymers for microelectronics], materials today [materials today], Vol. 4, No. 5 , September-October 2001, 22-33; and PM Hergenrother, the use, design, synthesis, and properties of High Performance / High temperature polymers: uses an Overview [high performance / high temperature polymer, the design, synthesis and characterization : Review ] , High Performance Polymers [High Performance Polymers], 15: 3-45, 2003, Sage Publications [Sage Publications]. Suitable polymers include, for example, homopolymers or copolymers containing polymerized units of one or more of the following monomers, and may contain polymerized units of other monomers:
Figure 02_image017
Figure 02_image019
Figure 02_image021
Figure 02_image023
Figure 02_image025
Figure 02_image027
Figure 02_image029
.

合適的B-階段聚合物包含如上所述之可固化化合物的反應產物。因此,除了如上所述之可固化化合物之外,該塗層組成物可以包含存在於該組成物中的相同的可固化化合物或如上所述之不同的此種可固化化合物的B-階段反應產物。例如,B-階段反應產物可以是可固化化合物,該可固化化合物包含核,該核選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30稠合碳環芳香族環 系統、C4-30稠合雜環芳香族環 系統、C1-20 脂肪族、和C3-20 脂環族;以及兩個或更多個附接到該核的具有式 (B-1) 的取代基:

Figure 02_image031
(B-1) 其中,在式 (B-1) 中,Ar1 、Z、x和*係如上關於式 (1) 定義的,並且前提係在該核的同一芳香族環上具有式 (B-1) 的取代基彼此不處於鄰位。該可固化化合物的B-階段反應產物可以藉由熟悉該項技術者已知的方法來製備。例如,化合物的B-階段化可以藉由將化合物溶解在合適的溶劑中來進行,該溶劑具有比B-階段化溫度更高的沸點。合適的溶劑包括例如以下關於塗層組成物的溶劑組分所述之那些。可能希望使用與稍後用於塗層組成物相同的溶劑用以B-階段化。B-階段化溶劑較佳的是選自丙二醇甲醚、丙二醇乙醚、丙二醇單甲醚乙酸酯、乳酸乙酯、γ-丁內酯、羥基異丁酸甲酯、環己酮、及其組合。溶液被加熱至一定溫度持續有效引起化合物的部分聚合或縮合的時間,直至達到目標分子量(Mw)。以上化合物的B-階段反應產物典型地具有400至50,000 Da、更較佳的是400至5,000 Da的重量平均分子量(Mw)。B-階段化溫度典型地是50°C至250°C、較佳的是100°C至200°C。B-階段化時間典型地是5分鐘至96小時、較佳的是2至24小時。已知的用於形成B-階段聚合物的方法例如描述於美國專利案號5,854,302和So, Y.-H等人,Benzocyclobutene -based polymers for microelectronics [ 用於微電子學的基於苯并環丁烯的聚合物 ] , Chemical Innovation [化學創新], 第31卷, 第12期, 第40-47頁 (2001) 中。Suitable B-stage polymers include the reaction products of curable compounds as described above. Therefore, in addition to the curable compound as described above, the coating composition may contain the same curable compound present in the composition or a B-stage reaction product of such a different curable compound as described above . For example, the B-stage reaction product may be a curable compound containing a core selected from the group consisting of a C 6 carbocyclic aromatic ring, a C 2-5 heterocyclic aromatic ring, and a C 9-30 condensed carbocyclic ring Aromatic ring system, C 4-30 fused heterocyclic aromatic ring system, C 1-20 aliphatic, and C 3-20 alicyclic; and two or more attached to the nucleus having the formula ( Substituents of B-1):
Figure 02_image031
(B-1) Wherein, in formula (B-1), Ar 1 , Z, x and * are as defined above with respect to formula (1), and the premise is that the same aromatic ring of the nucleus has formula (B The substituents of -1) are not in the ortho position to each other. The B-stage reaction product of the curable compound can be prepared by a method known to those skilled in the art. For example, the B-staging of a compound can be performed by dissolving the compound in a suitable solvent that has a higher boiling point than the B-staging temperature. Suitable solvents include, for example, those described below with respect to the solvent component of the coating composition. It may be desirable to use the same solvent used for the coating composition later for B-staging. The B-staged solvent is preferably selected from propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol monomethyl ether acetate, ethyl lactate, γ-butyrolactone, methyl hydroxyisobutyrate, cyclohexanone, and combinations thereof . The solution is heated to a certain temperature for a time effective to cause partial polymerization or condensation of the compound until the target molecular weight (Mw) is reached. The B-stage reaction product of the above compound typically has a weight average molecular weight (Mw) of 400 to 50,000 Da, more preferably 400 to 5,000 Da. The B-stage temperature is typically 50°C to 250°C, preferably 100°C to 200°C. The B-staging time is typically 5 minutes to 96 hours, preferably 2 to 24 hours. B- known methods for forming the polymer phase, for example, described in U.S. Patent Nos 5,854,302 and So, Y.-H, et al., Benzocyclobutene -based polymers for microelectronics [for microelectronics based benzocyclobutene The polymer ] , Chemical Innovation, Vol. 31, No. 12, pp. 40-47 (2001).

一種或多種聚合物典型地單獨存在或以基於塗層組成物的總固體的例如1至99 wt%、更典型地5至90 wt%的量組合存在。One or more polymers are typically present alone or in combination in an amount of, for example, 1 to 99 wt%, more typically 5 to 90 wt%, based on the total solids of the coating composition.

該塗層組成物包含用於溶解組成物的組分並且促進其在基底上塗覆的一種或多種溶劑。較佳的是,一種或多種溶劑選自在電子裝置製造中常規使用的有機溶劑。合適的有機溶劑包括,但不限於;烴,如二甲苯、均三甲苯、異丙苯、和檸檬烯(limonene);酮,如環戊酮、環己酮(CHO)、甲基乙基酮、和甲基-2-正戊基酮;醇,如3-甲氧基丁醇、3-甲基-3-甲氧基丁醇、1-甲氧基-2-丙醇、和1-乙氧基-2-丙醇;醚,如丙二醇甲醚(PGME)、丙二醇乙醚(PGEE)、乙二醇單甲醚、丙二醇單乙醚、乙二醇單乙醚、丙二醇二甲醚、二乙二醇二甲醚、苯甲醚、和乙氧基苯;酯,如丙二醇單甲醚乙酸酯(PGMEA)、丙二醇單乙醚乙酸酯、乳酸乙酯(EL)、羥基異丁酸甲酯(HBM)、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸三級丁酯、丙酸三級丁酯、丙二醇單三級丁醚乙酸酯、丙酸苄酯、環狀或非環狀碳酸酯(如碳酸伸丙酯、碳酸二甲酯、碳酸伸乙酯和碳酸二苯酯);內酯,如γ-丁內酯(GBL);內醯胺,如N-甲基吡咯啶酮;以及前述的任何組合。在該等中,較佳的溶劑係PGME、PGEE、PGMEA、EL、HBM、CHO、GBL、及其組合。塗層組成物中的總溶劑含量(即,所有溶劑的累積溶劑含量)係基於塗層組成物的50至99 wt%、典型地80至99 wt%、並且更典型地90至99 wt%。所希望的溶劑含量將取決於例如所塗覆的底層的希望厚度和塗覆條件。The coating composition includes one or more solvents for dissolving the components of the composition and facilitating its coating on the substrate. Preferably, the one or more solvents are selected from organic solvents conventionally used in the manufacture of electronic devices. Suitable organic solvents include, but are not limited to; hydrocarbons, such as xylene, mesitylene, cumene, and limonene; ketones, such as cyclopentanone, cyclohexanone (CHO), methyl ethyl ketone, And methyl-2-n-pentyl ketone; alcohols such as 3-methoxybutanol, 3-methyl-3-methoxybutanol, 1-methoxy-2-propanol, and 1-ethyl Oxy-2-propanol; ethers, such as propylene glycol methyl ether (PGME), propylene glycol ethyl ether (PGEE), ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, diethylene glycol Dimethyl ether, anisole, and ethoxybenzene; esters such as propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, ethyl lactate (EL), methyl hydroxyisobutyrate (HBM ), ethyl pyruvate, butyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, tertiary butyl acetate, tertiary butyl propionate, propylene glycol mono tertiary butyl ether Acetate, benzyl propionate, cyclic or acyclic carbonates (such as propylene carbonate, dimethyl carbonate, ethylene carbonate, and diphenyl carbonate); lactones, such as γ-butyrolactone ( GBL); lactam, such as N-methylpyrrolidone; and any combination of the foregoing. Among them, the preferred solvents are PGME, PGEE, PGMEA, EL, HBM, CHO, GBL, and combinations thereof. The total solvent content (ie, the cumulative solvent content of all solvents) in the coating composition is based on 50 to 99 wt%, typically 80 to 99 wt%, and more typically 90 to 99 wt% of the coating composition. The desired solvent content will depend, for example, on the desired thickness of the applied base layer and the coating conditions.

本發明之塗層組成物可以視需要包含一種或多種單體,例如一種或多種含乙烯基的單體,其選自(甲基)丙烯酸酯單體和乙烯基芳香族單體。一種或多種單體可以包含選自例如以下的一種或多種官能基:羥基、烷氧基、環氧基、烯基、炔基、羧酸、縮醛、縮酮、三級烷基酯和胺。在該等官能基中,環氧基係特別較佳的。如果存在的話,此類添加劑單體可以以基於塗層組成物的總固體的如1至90 wt%的寬範圍存在於組成物中。The coating composition of the present invention may optionally contain one or more monomers, for example, one or more vinyl-containing monomers selected from (meth)acrylate monomers and vinyl aromatic monomers. The one or more monomers may contain one or more functional groups selected from, for example, hydroxyl, alkoxy, epoxy, alkenyl, alkynyl, carboxylic acid, acetal, ketal, tertiary alkyl ester, and amine . Among these functional groups, epoxy groups are particularly preferred. If present, such additive monomers may be present in the composition in a wide range such as 1 to 90 wt% based on the total solids of the coating composition.

本發明之塗層組成物還可以包含一種或多種典型地用於此類塗層的塗層添加劑,如固化劑、交聯劑、表面流平劑、流動添加劑等。此類視需要的添加劑的選擇以及它們的量完全在熟悉該項技術者的能力之內。如果在組成物中使用的話,則固化劑典型地以基於總固體的1至20 wt%、並且較佳的是1至3 wt%的量存在。如果使用的話,則交聯劑典型地以基於總固體的1至30 wt%、並且較佳的是3至10 wt%的量存在。如果使用的話,則表面流平劑典型地以基於總固體的0.01至5 wt%、並且較佳的是0.01至1 wt%的量使用。如果使用的話,則流動添加劑典型地以基於總固體的0.01至5 wt%、並且較佳的是0.01至3 wt%的量使用。此類視需要的添加劑的選擇以及它們的使用量在熟悉該項技術者的能力之內。The coating composition of the present invention may also contain one or more coating additives typically used in such coatings, such as curing agents, crosslinking agents, surface leveling agents, flow additives and the like. The selection of such optional additives and their amounts are completely within the capabilities of those skilled in the art. If used in the composition, the curing agent is typically present in an amount of 1 to 20 wt%, and preferably 1 to 3 wt% based on the total solids. If used, the crosslinking agent is typically present in an amount of 1 to 30 wt%, and preferably 3 to 10 wt%, based on total solids. If used, the surface leveling agent is typically used in an amount of 0.01 to 5 wt%, and preferably 0.01 to 1 wt%, based on the total solids. If used, the flow additive is typically used in an amount of 0.01 to 5 wt%, and preferably 0.01 to 3 wt%, based on total solids. The selection of such optional additives and their usage amount are within the ability of those familiar with the technology.

固化劑可以視需要用於塗層組成物以説明塗覆之後組成物的固化。固化劑係引起組成物在基底表面上固化的任何組分。較佳的固化劑係酸和熱酸產生劑。合適的酸包括,但不限於:芳基磺酸,如對-甲苯磺酸;烷基磺酸,如甲磺酸、乙磺酸、和丙磺酸;全氟烷基磺酸,如三氟甲磺酸;以及全氟芳基磺酸。熱酸產生劑係在暴露於熱時釋放酸的任何化合物。熱酸產生劑在本領域係眾所周知的並且通常是如從康涅狄格州諾沃克金氏工業公司(King Industries,Norwalk,Connecticut)可商購的。示例性熱酸產生劑包括但不限於胺封端的強酸,如胺封端的十二烷基苯磺酸。熟悉該項技術者還將理解的是,某些光酸產生劑能夠在加熱時釋放酸並且可以用作熱酸產生劑。The curing agent may be used in the coating composition as needed to illustrate the curing of the composition after coating. The curing agent is any component that causes the composition to cure on the surface of the substrate. Preferred curing agents are acids and thermal acid generators. Suitable acids include, but are not limited to: arylsulfonic acids, such as p-toluenesulfonic acid; alkylsulfonic acids, such as methanesulfonic acid, ethanesulfonic acid, and propanesulfonic acid; perfluoroalkylsulfonic acids, such as trifluoro Methanesulfonic acid; and perfluoroarylsulfonic acid. A thermal acid generator is any compound that releases acid when exposed to heat. Thermal acid generators are well known in the art and are generally commercially available as from King Industries, Norwalk, Connecticut. Exemplary thermal acid generators include, but are not limited to, amine-terminated strong acids, such as amine-terminated dodecylbenzene sulfonic acid. Those skilled in the art will also understand that certain photoacid generators can release acid when heated and can be used as thermal acid generators.

任何合適的交聯劑可以用於本發明之組成物,前提係此類交聯劑具有至少2個、並且較佳的是至少3個能夠在合適的條件下(如在酸性條件下)與本發明之芳香族樹脂反應產物反應的部分。示例性交聯劑包括但不限於酚醛清漆樹脂、含環氧基的化合物、三聚氰胺化合物、胍胺化合物、含異氰酸酯的化合物、苯并環丁烯等,並且較佳的是前述中具有2個或更多個、較佳的是3個或更多個、並且更較佳的是4個選自環氧基、羥甲基、C1 -C10 烷氧基甲基、以及C2 -C10 醯氧基甲基的取代基的任一項。合適的交聯劑在本領域中是眾所周知的,並且從多個來源可商購。合適的交聯劑的實例包括具有式 (3)、(4)、(5) 和 (6) 的那些:

Figure 02_image033
(3)
Figure 02_image035
(4)
Figure 02_image037
(5)
Figure 02_image039
(6)。Any suitable cross-linking agent can be used in the composition of the present invention, provided that such cross-linking agent has at least two, and preferably at least three, can interact with the present under suitable conditions (such as acidic conditions). The reaction part of the aromatic resin reaction product of the invention. Exemplary crosslinking agents include, but are not limited to, novolak resins, epoxy-containing compounds, melamine compounds, guanamine compounds, isocyanate-containing compounds, benzocyclobutene, etc., and preferably two or more of the foregoing Multiple, preferably 3 or more, and more preferably 4 are selected from epoxy, hydroxymethyl, C 1 -C 10 alkoxymethyl, and C 2 -C 10醯Any one of the substituents of oxymethyl. Suitable crosslinking agents are well known in the art and are commercially available from a variety of sources. Examples of suitable crosslinking agents include those of formula (3), (4), (5) and (6):
Figure 02_image033
(3)
Figure 02_image035
(4)
Figure 02_image037
(5)
Figure 02_image039
(6).

本發明之塗層組成物可以視需要包含一種或多種表面流平劑(或表面活性劑)。儘管可以使用任何合適的表面活性劑,但此類表面活性劑典型地是非離子的。示例性非離子表面活性劑係含有伸烷基氧基鍵聯(如伸乙基氧基、伸丙基氧基、或伸乙基氧基和伸丙基氧基鍵聯的組合)的那些。The coating composition of the present invention may optionally contain one or more surface leveling agents (or surfactants). Although any suitable surfactant can be used, such surfactants are typically nonionic. Exemplary nonionic surfactants are those containing alkyleneoxy linkages (such as ethyleneoxy, propyleneoxy, or a combination of ethyleneoxy and propyleneoxy linkages).

本發明之塗層組成物及由其形成的膜可以表現出良好的間隙填充、表面平坦化、耐溶劑剝離性和膜品質特性。本發明之組成物較佳的是基本上填充、並且更較佳的是完全填充半導體基底中的多個間隙。較佳的是,該間隙係基本上或完全無空隙的。The coating composition of the present invention and the film formed therefrom can exhibit good gap filling, surface flattening, solvent stripping resistance and film quality characteristics. The composition of the present invention preferably substantially fills, and more preferably completely fills, a plurality of gaps in the semiconductor substrate. Preferably, the gap is substantially or completely void-free.

在電子裝置製造中,根據方法可以形成由本文所述之塗層組成物形成的芳香族層,該方法包括:(a)   提供電子裝置基底;(b) 在該電子裝置基底的表面上塗覆由如本文所述之塗層組成物的層;以及 (c) 將該可固化化合物的層固化以形成固化層。該組成物可用於電子裝置製造中作為光致抗蝕劑底層、平坦化層、間隙填充層、或保護層中的一個或多個。In the manufacture of electronic devices, an aromatic layer formed of the coating composition described herein can be formed according to a method, which includes: (a) providing an electronic device substrate; (b) coating the surface of the electronic device substrate with The layer of the coating composition as described herein; and (c) curing the layer of the curable compound to form a cured layer. The composition can be used as one or more of a photoresist bottom layer, a planarization layer, a gap filling layer, or a protective layer in the manufacture of electronic devices.

在本發明之說明性方面,將描述使用本發明之塗層組成物的光致抗蝕劑底層的圖案化方法。該方法包括:(a) 提供電子裝置基底;(b) 在該電子裝置基底的表面上塗覆由如本文所述之塗層組成物的層;(c) 將該可固化化合物的層固化以形成底層;(d) 在該底層上形成光致抗蝕劑層;(e) 將該光致抗蝕劑層以圖案方式暴露於活化輻射;(f) 使所暴露的光致抗蝕劑層顯影以在該光致抗蝕劑層中形成圖案;以及 (g) 將該圖案轉移到該底層上。In an illustrative aspect of the present invention, a method for patterning a photoresist base layer using the coating composition of the present invention will be described. The method includes: (a) providing an electronic device substrate; (b) coating a layer of the coating composition as described herein on the surface of the electronic device substrate; (c) curing the layer of curable compound to form Bottom layer; (d) forming a photoresist layer on the bottom layer; (e) exposing the photoresist layer to activating radiation in a pattern; (f) developing the exposed photoresist layer To form a pattern in the photoresist layer; and (g) transfer the pattern to the bottom layer.

可以在其上塗覆塗層組成物的合適的基底包括電子裝置基底。多種多樣的電子裝置基底可以在本發明中使用,如:封裝基底,如多晶片模組;平板顯示器基底;積體電路基底;用於包括有機發光二極體(OLED)的發光二極體(LED)的基底;半導體晶圓;多晶矽基底;等,其中半導體晶圓係較佳的。此類基底典型地由矽、多晶矽、氧化矽、氮化矽、氮氧化矽、鍺化矽、砷化鎵、鋁、藍寶石、鎢、鈦、鈦-鎢、鎳、銅和金中的一種或多種構成。合適的基底可以呈晶圓的形式,如用於製造積體電路、光學感測器、平板顯示器、集成光學電路、和LED的那些。如本文所用,術語「半導體晶圓」旨在涵蓋「半導體基底」、「半導體裝置」以及用於各種互連水平的各種封裝物,包括單晶片晶圓、多晶片晶圓、用於各種水平的封裝物、或其他需要焊接連接的組件。此類基底可以是任何合適的尺寸。較佳的晶圓基底直徑係200 mm至300 mm,儘管根據本發明可以適當地使用具有更小和更大直徑的晶圓。如本文所用,術語「半導體基底」包括具有一個或多個層或結構的任何基底,該層或結構可以視需要包括半導體裝置的活性或可操作部分。半導體裝置係指半導體基底,在其上已經批量製造或正在批量製造至少一種微電子裝置。Suitable substrates on which the coating composition can be applied include electronic device substrates. A variety of electronic device substrates can be used in the present invention, such as: packaging substrates, such as multi-chip modules; flat panel display substrates; integrated circuit substrates; for light emitting diodes including organic light emitting diodes (OLED) ( LED) substrate; semiconductor wafer; polysilicon substrate; etc. Among them, semiconductor wafers are preferred. Such substrates are typically made of silicon, polysilicon, silicon oxide, silicon nitride, silicon oxynitride, silicon germanium, gallium arsenide, aluminum, sapphire, tungsten, titanium, titanium-tungsten, nickel, copper, and gold. Multiple composition. Suitable substrates may be in the form of wafers, such as those used in the manufacture of integrated circuits, optical sensors, flat panel displays, integrated optical circuits, and LEDs. As used herein, the term "semiconductor wafer" is intended to cover "semiconductor substrates", "semiconductor devices" and various packages for various interconnection levels, including single-chip wafers, multi-chip wafers, and Encapsulation, or other components that need to be soldered and connected. Such substrates can be of any suitable size. The preferred wafer base diameter is 200 mm to 300 mm, although wafers with smaller and larger diameters can be suitably used according to the present invention. As used herein, the term "semiconductor substrate" includes any substrate having one or more layers or structures, which may optionally include active or operable parts of a semiconductor device. A semiconductor device refers to a semiconductor substrate on which at least one microelectronic device has been mass-produced or is being mass-produced.

視需要,可以在塗覆本發明之塗層組成物之前,將黏合促進劑層施加到基底表面。如果黏合促進劑係希望的,可以使用用於聚合物膜的任何合適的黏合促進劑,如矽烷,較佳的是有機矽烷如三甲氧基乙烯基矽烷、三乙氧基乙烯基矽烷、六甲基二矽氮烷,或胺基矽烷偶合劑如γ-胺基丙基三乙氧基矽烷。特別合適的黏合促進劑包括從杜邦電子與圖像公司(DuPont Electronics & Imaging)(麻塞諸塞州瑪律堡(Marlborough, Massachusetts))可獲得的以AP 3000、AP 8000、和AP 9000S名稱出售的那些。If necessary, an adhesion promoter layer can be applied to the surface of the substrate before applying the coating composition of the present invention. If the adhesion promoter is desired, any suitable adhesion promoter for the polymer film can be used, such as silane, preferably organosilane such as trimethoxyvinylsilane, triethoxyvinylsilane, hexamethyl Disilazane, or aminosilane coupling agent such as γ-aminopropyltriethoxysilane. Particularly suitable adhesion promoters include those available from DuPont Electronics & Imaging (Marlborough, Massachusetts) sold under the names AP 3000, AP 8000, and AP 9000S Of those.

可以藉由任何合適的手段如旋塗、狹縫式模頭塗覆、刮塗、幕塗、輥塗、噴塗、浸塗等將本發明之塗層組成物塗覆在電子裝置基底上。在該等中,旋塗係較佳的。在典型的旋塗方法中,將本發明之組成物施加到以500至4000 rpm的速率旋轉的基底上持續15至90秒的時間段以在電子裝置基底上獲得希望的塗層組成物層。熟悉該項技術者將理解的是,塗層組成物層的高度可以藉由改變旋轉速度來調節。The coating composition of the present invention can be coated on the electronic device substrate by any suitable means such as spin coating, slot die coating, blade coating, curtain coating, roll coating, spray coating, dipping, etc. Among them, spin coating is preferable. In a typical spin coating method, the composition of the present invention is applied to a substrate rotating at a speed of 500 to 4000 rpm for a period of 15 to 90 seconds to obtain a desired coating composition layer on an electronic device substrate. Those skilled in the art will understand that the height of the coating composition layer can be adjusted by changing the rotation speed.

在塗層組成物層被塗覆到基底上之後,視需要在相對低的溫度下將其烘烤以從該層中去除任何有機溶劑和其他相對易揮發的組分。典型地,該基底在80°C至150°C的溫度下烘烤,儘管可以使用其他合適的溫度。烘烤時間典型地是10秒至10分鐘、並且較佳的是30秒至5分鐘,儘管可以使用更長或更短的時間。當基底係晶圓時,此烘烤步驟可以藉由在熱板上加熱該晶圓來進行。溶劑去除之後,獲得了在基底表面上的可固化化合物的層、膜或塗層。After the coating composition layer is applied to the substrate, it is baked at a relatively low temperature as necessary to remove any organic solvents and other relatively volatile components from the layer. Typically, the substrate is baked at a temperature of 80°C to 150°C, although other suitable temperatures can be used. The baking time is typically 10 seconds to 10 minutes, and preferably 30 seconds to 5 minutes, although longer or shorter times can be used. When the substrate is a wafer, this baking step can be performed by heating the wafer on a hot plate. After the solvent is removed, a layer, film or coating of the curable compound on the surface of the substrate is obtained.

然後在以下條件下將可固化化合物層充分固化以形成芳香族底層,該條件使得該膜不與隨後施加的塗層(例如光致抗蝕劑層或其他直接塗覆在芳香族底層上的層)互混,同時仍保持所希望的底層膜的減反射特性(n和k值)和蝕刻選擇性。底層可以在含氧氣氛(如空氣)中或在惰性氣氛(如氮氣)中、並且較佳的是在含氧氣氛中固化。此固化步驟較佳的是在熱板式設備上進行,儘管可以使用烘箱固化。典型地,此固化藉由在 ≥ 150°C、較佳的是 ≥ 170°C、並且更較佳的是 ≥ 200°C的固化溫度下加熱底層來進行。選擇的固化溫度和時間應足以固化芳香族底層。用於固化芳香族底層的合適的溫度範圍係150°C至400°C、較佳的是170°C至350°C、並且更較佳的是200°C至250°C。此固化步驟可以花費10秒至10分鐘、較佳的是1至3分鐘、並且更較佳的是1至2分鐘,儘管可以使用其他合適的時間。Then, the curable compound layer is fully cured to form an aromatic underlayer under the following conditions, and the conditions are such that the film does not interact with subsequently applied coatings (such as a photoresist layer or other layers directly coated on the aromatic underlayer). ) Are mixed with each other while still maintaining the desired anti-reflection characteristics (n and k values) and etching selectivity of the underlying film. The bottom layer can be cured in an oxygen-containing atmosphere (such as air) or in an inert atmosphere (such as nitrogen), and preferably in an oxygen-containing atmosphere. This curing step is preferably performed on hot plate equipment, although oven curing can be used. Typically, this curing is performed by heating the bottom layer at a curing temperature of ≥ 150°C, preferably ≥ 170°C, and more preferably ≥ 200°C. The curing temperature and time selected should be sufficient to cure the aromatic bottom layer. The suitable temperature range for curing the aromatic base layer is 150°C to 400°C, preferably 170°C to 350°C, and more preferably 200°C to 250°C. This curing step can take 10 seconds to 10 minutes, preferably 1 to 3 minutes, and more preferably 1 to 2 minutes, although other suitable times may be used.

如果固化步驟以使得溶劑和固化副產物的快速釋放不允許破壞底層膜品質的方式進行,則初始烘烤步驟可能不是必要的。例如,在相對低的溫度下開始並且然後逐漸增加至 ≥ 200°C的溫度的斜升式烘烤可以產生可接受的結果。在一些情況下,可以較佳的是使有多階段固化製程,例如兩階段製程,其中第一階段係小於150°C的較低烘烤溫度,並且第二階段係 ≥ 200°C的較高烘烤溫度。多階段固化製程可以促進預先存在的基底表面形貌的均勻填充和平坦化,例如溝槽和通孔的填充。If the curing step is performed in such a way that the rapid release of solvent and curing by-products does not allow damage to the quality of the underlying film, the initial baking step may not be necessary. For example, a ramp-up bake that starts at a relatively low temperature and then gradually increases to a temperature ≥ 200°C can produce acceptable results. In some cases, it may be better to have a multi-stage curing process, such as a two-stage process, where the first stage is a lower baking temperature of less than 150°C, and the second stage is a higher temperature of ≥ 200°C. Baking temperature. The multi-stage curing process can promote the uniform filling and planarization of the pre-existing substrate surface topography, such as the filling of trenches and vias.

在固化底層之後,可以將一個或多個處理層,如光致抗蝕劑、含矽層、硬掩膜層、底部減反射塗層(或BARC)層等塗覆在經固化的底層上。例如,可以將光致抗蝕劑直接塗覆(如藉由旋塗)在直接在樹脂底層上的含矽層或其他中間層的表面上,或者可替代地,該光致抗蝕劑可以直接塗覆在經固化的底層上。可以適當地使用多種多樣的光致抗蝕劑,如用於193 nm光刻的那些,如從杜邦電子與圖像公司(麻塞諸塞州瑪律堡)可獲得的以Epic™品牌出售的那些。合適的光致抗蝕劑可以是正型或負型的。塗覆之後,然後使用圖案化的活化輻射將光致抗蝕劑層成像(暴露),並且然後使用適當的顯影劑將暴露的光致抗蝕劑層顯影以提供圖案化的光致抗蝕劑層。本文提及的將光致抗蝕劑層暴露於有活化作用的輻射表明輻射能夠在光致抗蝕劑層中形成潛像。可以藉由具有光學不透明和光學透明區域的圖案化光掩模或藉由直接寫入將光致抗蝕劑層暴露於活化輻射。接下來,藉由適當的蝕刻技術將該圖案從光致抗蝕劑層轉移到底層。典型地,在此蝕刻步驟期間還將光致抗蝕劑去除。接下來,將圖案轉移到基底並且藉由本領域已知的適當的蝕刻技術(如藉由電漿蝕刻)將底層去除。在圖案化基底之後,使用常規技術將底層去除。然後根據常規的手段處理電子裝置基底。After curing the bottom layer, one or more processing layers, such as photoresist, silicon-containing layer, hard mask layer, bottom anti-reflective coating (or BARC) layer, etc., can be coated on the cured bottom layer. For example, the photoresist can be directly coated (such as by spin coating) on the surface of the silicon-containing layer or other intermediate layer directly on the resin bottom layer, or alternatively, the photoresist can be directly Coated on the cured bottom layer. A wide variety of photoresists can be used as appropriate, such as those used for 193 nm lithography, such as those available from DuPont Electronics and Imaging (Maruburg, Massachusetts) sold under the Epic™ brand Those ones. Suitable photoresists can be positive or negative. After coating, the photoresist layer is then imaged (exposed) using patterned activating radiation, and then the exposed photoresist layer is developed using a suitable developer to provide a patterned photoresist Floor. The exposure of the photoresist layer to activating radiation mentioned herein indicates that the radiation can form a latent image in the photoresist layer. The photoresist layer can be exposed to activating radiation by a patterned photomask with optically opaque and optically transparent regions or by direct writing. Next, the pattern is transferred from the photoresist layer to the bottom layer by a suitable etching technique. Typically, the photoresist is also removed during this etching step. Next, the pattern is transferred to the substrate and the bottom layer is removed by a suitable etching technique known in the art (such as by plasma etching). After patterning the substrate, the bottom layer is removed using conventional techniques. The electronic device substrate is then processed according to conventional means.

經固化的底層可以用作多層抗蝕劑製程的底部層。在此種製程中,將塗層組成物層塗覆在基底上並且如以上描述的固化。接下來,將一個或多個中間層塗覆在芳香族底層上。例如,可以將含矽層或硬掩膜層直接塗覆在芳香族底層上。可以藉由旋塗將示例性含矽層如矽-BARC沈積在底層上,隨後固化,或者可以藉由化學氣相沈積(CVD)將無機矽層如SiON或SiO沈積在底層上。可以使用任何合適的硬掩膜並且可以藉由任何合適的技術將其沈積在底層上,並且固化(適當時)。視需要,可以將有機BARC層直接置於含矽層或硬掩膜層上,並且適當地固化。接下來,將光致抗蝕劑(如在193 nm光刻中使用的那些)直接塗覆在含矽層上(在三層製程中)或直接塗覆在有機BARC層上(在四層製程中)。然後使用圖案化的活化輻射將光致抗蝕劑層成像(暴露),並且然後使用適當的顯影劑將暴露的光致抗蝕劑層顯影以提供圖案化的光致抗蝕劑層。接下來,藉由本領域已知的適當的蝕刻技術(如藉由電漿蝕刻)將圖案從光致抗蝕劑層轉移到直接在它下方的層。這產生了三層製程中的圖案化的含矽層和四層製程中的圖案化的有機BARC層。如果使用四層製程,則接下來使用適當的圖案轉移技術(如電漿蝕刻)將圖案從有機BARC層轉移到含矽層或硬掩膜層。在將含矽層或硬掩膜層圖案化之後,然後使用適當的蝕刻技術(如O2 或CF4 電漿)將芳香族底層圖案化。在芳香族底層的蝕刻期間,將任何剩餘的圖案化的光致抗蝕劑層和有機BARC層去除。接下來,如藉由適當的蝕刻技術將圖案轉移到基底,這還去除了任何剩餘的含矽層或硬掩膜層,隨後去除了任何剩餘的圖案化的芳香族底層,以提供圖案化的基底。The cured bottom layer can be used as the bottom layer of a multilayer resist process. In this process, a layer of the coating composition is applied to the substrate and cured as described above. Next, one or more intermediate layers are coated on the aromatic bottom layer. For example, a silicon-containing layer or a hard mask layer can be directly coated on the aromatic base layer. An exemplary silicon-containing layer such as silicon-BARC can be deposited on the bottom layer by spin coating and then cured, or an inorganic silicon layer such as SiON or SiO can be deposited on the bottom layer by chemical vapor deposition (CVD). Any suitable hard mask can be used and can be deposited on the bottom layer by any suitable technique and cured (where appropriate). If necessary, the organic BARC layer can be directly placed on the silicon-containing layer or the hard mask layer and cured appropriately. Next, the photoresist (such as those used in 193 nm lithography) is directly coated on the silicon-containing layer (in the three-layer process) or directly on the organic BARC layer (in the four-layer process) middle). The photoresist layer is then imaged (exposed) using patterned activating radiation, and the exposed photoresist layer is then developed using a suitable developer to provide a patterned photoresist layer. Next, the pattern is transferred from the photoresist layer to the layer directly below it by a suitable etching technique known in the art (such as by plasma etching). This produces a patterned silicon-containing layer in a three-layer process and a patterned organic BARC layer in a four-layer process. If a four-layer process is used, then an appropriate pattern transfer technique (such as plasma etching) is used to transfer the pattern from the organic BARC layer to the silicon-containing layer or hard mask layer. After patterning the silicon-containing layer or the hard mask layer, an appropriate etching technique (such as O 2 or CF 4 plasma) is then used to pattern the aromatic base layer. During the etching of the aromatic bottom layer, any remaining patterned photoresist layer and organic BARC layer are removed. Next, if the pattern is transferred to the substrate by an appropriate etching technique, this also removes any remaining silicon-containing layer or hard mask layer, and then removes any remaining patterned aromatic underlayer to provide a patterned Base.

本發明之經固化的底層還可以用於自對準雙圖案化製程。在此種製程中,較佳的是藉由旋塗將本發明之塗層組成物層塗覆在基底上。去除任何剩餘的有機溶劑並且將塗層組成物層固化以形成經固化的底層。將合適的中間層如含矽層塗覆在經固化的底層上。然後如藉由旋塗將合適的光致抗蝕劑層塗覆在中間層上。然後用活化輻射將光致抗蝕劑層以圖案方式成像(暴露),並且然後使用適當的顯影劑將暴露的光致抗蝕劑層顯影以提供圖案化的光致抗蝕劑層。接下來,藉由適當的蝕刻技術將圖案從光致抗蝕劑層轉移到中間層以及經固化的底層,以暴露基底的一部分。典型地,在此蝕刻步驟期間還將光致抗蝕劑去除。接下來,將共形含矽層置於圖案化的經固化的底層和基底的暴露部分之上。此類含矽層典型地是常規地藉由CVD沈積的無機矽層,如SiON或SiO2 。此類共形塗層在基底表面的暴露部分上以及在底層圖案上產生含矽層。也就是說,此種含矽層基本上覆蓋了圖案化底層的側面和頂部。接下來,將含矽層部分地蝕刻(修整)以使圖案化的聚伸芳基樹脂底層的頂表面和基底的一部分暴露。在此部分蝕刻步驟之後,基底上的圖案包含多個特徵,每個特徵包含固化底層的線或柱,其中含矽層直接與每個固化底層特徵的側邊相鄰,也稱為側壁間隔件。接下來,如藉由蝕刻去除經固化的底層,以使在經固化的底層圖案下方的基底表面暴露,並且在基底表面上提供圖案化的含矽層,其中與圖案化的經固化的底層相比,此類圖案化的含矽層係雙倍的(即,兩倍多的線和/或柱)。The cured bottom layer of the present invention can also be used in a self-aligned double patterning process. In this process, it is preferable to coat the coating composition layer of the present invention on the substrate by spin coating. Any remaining organic solvent is removed and the coating composition layer is cured to form a cured underlayer. A suitable intermediate layer, such as a silicon-containing layer, is coated on the cured bottom layer. Then, a suitable photoresist layer is coated on the intermediate layer, such as by spin coating. The photoresist layer is then patterned (exposed) with activating radiation, and then the exposed photoresist layer is developed using a suitable developer to provide a patterned photoresist layer. Next, the pattern is transferred from the photoresist layer to the intermediate layer and the cured bottom layer by a suitable etching technique to expose a part of the substrate. Typically, the photoresist is also removed during this etching step. Next, a conformal silicon-containing layer is placed on the patterned cured bottom layer and exposed portions of the substrate. Such a silicon-containing layer is typically an inorganic silicon layer conventionally deposited by CVD, such as SiON or SiO 2 . This type of conformal coating produces a silicon-containing layer on the exposed portion of the substrate surface and on the underlying pattern. In other words, this silicon-containing layer basically covers the sides and top of the patterned bottom layer. Next, the silicon-containing layer is partially etched (trimmed) to expose the top surface of the patterned polyarylene resin bottom layer and a part of the substrate. After this partial etching step, the pattern on the substrate contains multiple features, each feature contains a line or column for the cured bottom layer, where the silicon-containing layer is directly adjacent to the side of each cured bottom layer feature, also called sidewall spacers . Next, the cured bottom layer is removed by etching, so that the surface of the substrate under the cured bottom layer pattern is exposed, and a patterned silicon-containing layer is provided on the substrate surface, which is similar to the patterned cured bottom layer. Compared with this type of patterned silicon-containing layer is double (ie, twice as many lines and/or pillars).

除了它們在形成如上所述之光致抗蝕劑底層和圖案中使用之外,本發明之塗層組成物可用於在積體電路製造中形成平坦化層、間隙填充層和保護層。當用作此類層時,一個或多個插入材料層(如含矽層、其他芳香族樹脂層、硬掩膜層等)典型地存在於本發明之塗層組成物的經固化層與任何光致抗蝕劑層之間。典型地,將此類平坦化層、間隙填充層、和保護層最終圖案化。In addition to their use in forming the photoresist underlayer and pattern as described above, the coating composition of the present invention can be used to form a planarization layer, a gap filling layer and a protective layer in the manufacture of integrated circuits. When used as such a layer, one or more intervening material layers (such as silicon-containing layers, other aromatic resin layers, hard mask layers, etc.) are typically present in the cured layer of the coating composition of the present invention and any Between the photoresist layers. Typically, such a planarization layer, gap filling layer, and protective layer are finally patterned.

以下非限制性實例說明本發明。 實例 合成實例 合成實例AThe following non-limiting examples illustrate the invention. Example Synthesis Example Synthesis Example A

在室溫下將4-碘代苯基乙酸酯(24.75 g)、碘化亞銅(0.17 g)和三乙胺(27.32 g)添加到22.82 g的1,4-二㗁𠮿中。將反應混合物用氮氣吹掃1小時。將雙(三苯基膦)氯化鈀(II)(0.63 g)添加到反應混合物中,並且將混合物加熱至70°C。然後藉由注射泵將1,3,5-三乙炔苯(4.5 g)在經脫氣的1,4-二㗁𠮿(20 g)中的溶液緩慢添加到反應混合物中。完成添加之後,將反應混合物在70°C下在氮氣下攪拌過夜。反應完成之後,將反應混合物冷卻至室溫,並且將溶劑蒸發。將殘餘物用乙酸乙酯稀釋並且過濾以去除固體。將溶液蒸發,並且藉由柱層析法將殘餘物純化以得到淺黃色固體。然後在氮氣下將獲得的固體溶解在THF(38 g)中。添加氫氧化鋰一水合物(3.81 g)和水(16 g),並且將混合物在60°C下攪拌1小時。然後將混合物冷卻至室溫,並且將溶劑去除。將殘餘物用乙酸乙酯和水稀釋,並且然後用鹽酸處理直至水層的pH為1。分離有機相並且用乙酸乙酯萃取水相。將有機層合併,並且用水洗滌。在真空下將溶劑去除,並且藉由柱層析法將殘餘物純化以獲得呈淺黃色固體的1,3,5-三((4-羥基苯基)乙炔基)苯(7.7 g,61%產率)。反應在反應方案1中示出。

Figure 02_image041
合成實例BAdd 4-iodophenylacetate (24.75 g), cuprous iodide (0.17 g), and triethylamine (27.32 g) to 22.82 g of 1,4-Di㗁𠮿 at room temperature. The reaction mixture was purged with nitrogen for 1 hour. Bis(triphenylphosphine)palladium(II) chloride (0.63 g) was added to the reaction mixture, and the mixture was heated to 70°C. Then a solution of 1,3,5-triethynylbenzene (4.5 g) in degassed 1,4-diacetylene (20 g) was slowly added to the reaction mixture by means of a syringe pump. After the addition was complete, the reaction mixture was stirred at 70°C under nitrogen overnight. After the reaction was completed, the reaction mixture was cooled to room temperature, and the solvent was evaporated. The residue was diluted with ethyl acetate and filtered to remove solids. The solution was evaporated, and the residue was purified by column chromatography to obtain a pale yellow solid. The obtained solid was then dissolved in THF (38 g) under nitrogen. Lithium hydroxide monohydrate (3.81 g) and water (16 g) were added, and the mixture was stirred at 60°C for 1 hour. The mixture was then cooled to room temperature, and the solvent was removed. The residue was diluted with ethyl acetate and water, and then treated with hydrochloric acid until the pH of the aqueous layer was 1. The organic phase was separated and the aqueous phase was extracted with ethyl acetate. The organic layers were combined and washed with water. The solvent was removed under vacuum, and the residue was purified by column chromatography to obtain 1,3,5-tris((4-hydroxyphenyl)ethynyl)benzene (7.7 g, 61%) as a pale yellow solid Yield). The reaction is shown in Reaction Scheme 1.
Figure 02_image041
Synthesis Example B

在室溫下將5,5'-氧基雙(1,3-二溴苯)(3.61 g)、碘化亞銅(0.21 g)和三乙胺(3.42 g)添加到20 g的1,4-二㗁𠮿中。將反應混合物用氮氣吹掃1小時。將雙(三苯基膦)氯化鈀(II)(0.53 g)添加到反應混合物中,並且將混合物加熱至70°C。將4-乙炔基苯基乙酸酯(4.81 g)溶解在經脫氣的1,4-二㗁𠮿(17 g)中,並且然後藉由加料漏斗將溶液緩慢添加到反應混合物中。完成添加之後,將反應混合物在70°C下在氮氣下攪拌過夜。反應完成之後,將反應混合物冷卻至室溫、過濾,並且將溶劑蒸發。藉由層析法將殘餘物純化,以得到淺黃色固體。然後在氮氣下將此獲得的固體溶解在THF(40 g)中。添加氫氧化鋰一水合物(1.26 g)和水(10 g),並且將混合物在60°C下攪拌1小時。然後將反應混合物用乙酸乙酯稀釋,並且然後用鹽酸處理直至水層的pH為1。分離有機相並且用乙酸乙酯萃取水相。將有機層合併,並且用水洗滌。在真空下將溶劑去除,並且藉由柱層析法將殘餘物純化以得到呈淺黃色固體的5,5'-氧基雙(1,3-二((4-羥基苯基)乙炔基)苯)(3.1 g,65%產率)。反應在反應方案2中示出。

Figure 02_image043
合成實例CAdd 5,5'-oxybis(1,3-dibromobenzene) (3.61 g), cuprous iodide (0.21 g) and triethylamine (3.42 g) to 20 g of 1, 4- Two 㗁𠮿 in. The reaction mixture was purged with nitrogen for 1 hour. Bis(triphenylphosphine)palladium(II) chloride (0.53 g) was added to the reaction mixture, and the mixture was heated to 70°C. 4-ethynyl phenyl acetate (4.81 g) was dissolved in degassed 1,4-diacetyl (17 g), and then the solution was slowly added to the reaction mixture through an addition funnel. After the addition was complete, the reaction mixture was stirred at 70°C under nitrogen overnight. After the reaction was completed, the reaction mixture was cooled to room temperature, filtered, and the solvent was evaporated. The residue was purified by chromatography to obtain a pale yellow solid. The obtained solid was then dissolved in THF (40 g) under nitrogen. Lithium hydroxide monohydrate (1.26 g) and water (10 g) were added, and the mixture was stirred at 60°C for 1 hour. The reaction mixture was then diluted with ethyl acetate, and then treated with hydrochloric acid until the pH of the aqueous layer was 1. The organic phase was separated and the aqueous phase was extracted with ethyl acetate. The organic layers were combined and washed with water. The solvent was removed under vacuum, and the residue was purified by column chromatography to obtain 5,5'-oxybis(1,3-bis((4-hydroxyphenyl)ethynyl) as a pale yellow solid Benzene) (3.1 g, 65% yield). The reaction is shown in Reaction Scheme 2.
Figure 02_image043
Synthesis Example C

將在無水DMF(46 g)中的1,3,5-三((4-羥基苯基)乙炔基)苯(6.0 g)在室溫下攪拌15分鐘。將混合物加熱至30°C並且然後添加K2 CO3 (10.34 g)。將反應混合物加熱至50°C並且藉由加料漏斗逐滴添加8.63 g溴丙炔(80%,在甲苯中)溶液。將溫度在50°C下維持24小時。然後使反應混合物冷卻至室溫並且過濾以去除大部分的K2 CO3 。將有機物沈澱到2 L水中,並且在室溫下攪拌0.5小時。藉由過濾收集沈澱的聚合物以提供淺黃色固體產物(5.8 g,76%產率)。反應在反應方案3中示出。

Figure 02_image045
合成實例D1,3,5-tris((4-hydroxyphenyl)ethynyl)benzene (6.0 g) in dry DMF (46 g) was stirred at room temperature for 15 minutes. The mixture was heated to 30°C and then K 2 CO 3 (10.34 g) was added. The reaction mixture was heated to 50°C and a solution of 8.63 g bromopropyne (80% in toluene) was added dropwise via the addition funnel. Maintain the temperature at 50°C for 24 hours. The reaction mixture was then cooled to room temperature and filtered to remove most of the K 2 CO 3 . The organics were precipitated into 2 L of water and stirred at room temperature for 0.5 hours. The precipitated polymer was collected by filtration to provide a pale yellow solid product (5.8 g, 76% yield). The reaction is shown in Reaction Scheme 3.
Figure 02_image045
Synthesis example D

三頸50 mL圓底燒瓶配備有機械攪拌器、熱電偶套管和帶有氮氣入口的冷凝器。向燒瓶中裝入1-芘醇(10.0 g)、2-萘醛(7.2 g)和PGME(40 mL)。然後將反應混合物在氮氣下在室溫下攪拌。30分鐘後獲得澄清溶液,並且向反應混合物中添加甲磺酸(2.2 g)。將反應混合物加熱至120°C持續4小時以提供濃溶液。然後將反應混合物冷卻至室溫。將混合物添加到400 mL甲醇和水(v/v = 4/1)中,產生灰色沈澱物。用布氏漏斗過濾沈澱的樹脂,並且將其在70°C下真空乾燥,以得到呈灰色固體的樹脂(11.3 g,Mw = 1229)。反應在反應方案4中示出。

Figure 02_image047
合成實例EThe three-necked 50 mL round bottom flask is equipped with a mechanical stirrer, thermowell and condenser with nitrogen inlet. Fill the flask with 1-pyrenol (10.0 g), 2-naphthaldehyde (7.2 g) and PGME (40 mL). The reaction mixture was then stirred at room temperature under nitrogen. A clear solution was obtained after 30 minutes, and methanesulfonic acid (2.2 g) was added to the reaction mixture. The reaction mixture was heated to 120°C for 4 hours to provide a concentrated solution. The reaction mixture was then cooled to room temperature. The mixture was added to 400 mL methanol and water (v/v = 4/1), resulting in a gray precipitate. The precipitated resin was filtered with a Buchner funnel and dried under vacuum at 70° C. to obtain a gray solid resin (11.3 g, Mw = 1229). The reaction is shown in Reaction Scheme 4.
Figure 02_image047
Synthesis Example E

將1,3,5-三((4-羥基苯基)乙炔基)苯(50 g)、材料A和PGMEA(72 g)添加到250 mL圓底燒瓶中。向燒瓶中裝入氮氣,並且將反應混合物在室溫下攪拌直至所有固體溶解。然後將溶液加熱至140°C。將混合物冷卻至室溫並用PGMEA(45 g)稀釋。然後將所得溶液通過0.2微米PTFE過濾器過濾,產生B-階段材料E(Mw = 1550)。反應在反應方案5中示出。

Figure 02_image049
合成實例F1,3,5-Tris((4-hydroxyphenyl)ethynyl)benzene (50 g), material A, and PGMEA (72 g) were added to a 250 mL round bottom flask. Nitrogen was charged to the flask, and the reaction mixture was stirred at room temperature until all solids were dissolved. The solution was then heated to 140°C. The mixture was cooled to room temperature and diluted with PGMEA (45 g). The resulting solution was then filtered through a 0.2 micron PTFE filter to produce B-stage material E (Mw=1550). The reaction is shown in Reaction Scheme 5.
Figure 02_image049
Synthesis example F

將30.0 g 3,3′-(氧基二-1,4-伸苯基)雙(2,4,5-三苯基環戊二烯酮)、18.1 g 1,3,5-三(苯基乙炔基)苯和102.2 g γ-丁內酯的混合物在185°C加熱14小時。然後將反應冷卻至室溫並且用21.5 g GBL稀釋。將粗反應混合物添加到1.7 L的IPA/PGME的1 : 1混合物中,並且攪拌30分鐘。固體藉由真空過濾收集,並用IPA/PGME的1 : 1混合物洗滌。向該固體中添加0.4 L水,並且將漿料加熱至50°C並在50°C下攪拌30分鐘。藉由真空過濾將溫熱的漿料過濾。將濕濾餅在70°C下真空乾燥2天,產生聚合物(34.1 g,71%產率,Mw = 3588,PDI = 1.38)。反應在反應方案6中示出。

Figure 02_image051
底層組成物製備 實例1-26Combine 30.0 g 3,3′-(oxydi-1,4-phenylene) bis(2,4,5-triphenylcyclopentadienone), 18.1 g 1,3,5-tris(benzene A mixture of phenylethynyl)benzene and 102.2 g γ-butyrolactone was heated at 185°C for 14 hours. The reaction was then cooled to room temperature and diluted with 21.5 g GBL. The crude reaction mixture was added to 1.7 L of a 1:1 mixture of IPA/PGME and stirred for 30 minutes. The solid was collected by vacuum filtration and washed with a 1:1 mixture of IPA/PGME. 0.4 L of water was added to the solid, and the slurry was heated to 50°C and stirred at 50°C for 30 minutes. The warm slurry was filtered by vacuum filtration. The wet cake was vacuum dried at 70°C for 2 days, resulting in a polymer (34.1 g, 71% yield, Mw = 3588, PDI = 1.38). The reaction is shown in Reaction Scheme 6.
Figure 02_image051
Bottom composition preparation Examples 1-26

將如合成實例中製備的材料(包括任何添加的溶劑)添加到PGMEA/苯甲酸苄酯的混合物中(在添加聚合物和對比材料組成物之後按重量計97/3),以形成具有約5 wt%總固體的溶液。將其他組分(如果有的話)與溶液組合,以提供具有表1中所述之相對量的組分的底層組成物配製物。 [表1] 實例 底層組成物 可固化化合物 溶劑 聚合物 交聯劑 1 UC-1 A(1.485) PB(95.0) D(3.465) MF(0.05) 2 UC-2 A(0.925) PB(95.0) D(3.700) HM(0.375) 3 UC-3 B(0.925) PB(95.0) D(3.700) HM(0.375) 4 UC-4 A(0.925) PB(95.0) S275(3.7) HM(0.375) 5 UC-5 B(0.925) PB(95.0) S275(3.7) HM(0.375) 6 UC-6 A(1.0) PB(95.0) PHS(4.0) - 7 UC-7 A(0.925) PB(95.0) PHS(3.7) HM(0.375) 8 UC-8 A(1.0) PB(95.0) MA(4.0) - 9 UC-9 A(0.925) PB(95.0) GMA(3.7) HM(0.375) 10 UC-10 A(1.0) PB(95.0) GMA(4.0) - 11 UC-11 A(2.0) PB(95.0) GMA(3.0) - 12 UC-12 A(3.0) PB(95.0) GMA(2.0) - 13 UC-13 A(4.0) PB(95.0) GMA(1.0) - 14 UC-14 A(1.0) PB(95.0) E(4.0) - 15 UC-15 A(2.0) PB(95.0) E(3.0) - 16 UC-16 A(3.0) PB(95.0) E(2.0) - 17 UC-17 C(1.5) PB(95.0) F(3.5) - 18(對比) UC-18 - PB(95.0) D(4.95) MF(0.05) 19(對比) UC-19 - PB(95.0) D(4.625) HM(0.375) 20(對比) UC-20 - PB(95.0) S275(4.625) HM(0.375) 21(對比) UC-21 - PB(95.0) PHS(5.0) - 22(對比) UC-22 - PB(95.0) PHS(4.625) HM(0.375) 23(對比) UC-23 - PB(95.0) MA(5.0) - 24(對比) UC-24 - PB(95.0) GMA(4.625) HM(0.375) 25(對比) UC-25 - PB(95.0) GMA(5.0) - 26(對比) UC-26 - PB(95.0) F(5.0) - The material prepared as in the synthesis example (including any added solvents) was added to the mixture of PGMEA/benzyl benzoate (97/3 by weight after addition of the polymer and comparative material composition) to form a composition with about 5 wt% total solids solution. The other components, if any, were combined with the solution to provide a base composition formulation having the relative amounts of the components described in Table 1. [Table 1] Instance Bottom composition Curable compound Solvent polymer Crosslinking agent 1 UC-1 A (1.485) PB (95.0) D (3.465) MF (0.05) 2 UC-2 A (0.925) PB (95.0) D (3.700) HM (0.375) 3 UC-3 B (0.925) PB (95.0) D (3.700) HM (0.375) 4 UC-4 A (0.925) PB (95.0) S275 (3.7) HM (0.375) 5 UC-5 B (0.925) PB (95.0) S275 (3.7) HM (0.375) 6 UC-6 A (1.0) PB (95.0) PHS (4.0) - 7 UC-7 A (0.925) PB (95.0) PHS (3.7) HM (0.375) 8 UC-8 A (1.0) PB (95.0) MA (4.0) - 9 UC-9 A (0.925) PB (95.0) GMA (3.7) HM (0.375) 10 UC-10 A (1.0) PB (95.0) GMA (4.0) - 11 UC-11 A (2.0) PB (95.0) GMA (3.0) - 12 UC-12 A (3.0) PB (95.0) GMA (2.0) - 13 UC-13 A (4.0) PB (95.0) GMA (1.0) - 14 UC-14 A (1.0) PB (95.0) E (4.0) - 15 UC-15 A (2.0) PB (95.0) E (3.0) - 16 UC-16 A (3.0) PB (95.0) E (2.0) - 17 UC-17 C (1.5) PB (95.0) F (3.5) - 18 (comparison) UC-18 - PB (95.0) D (4.95) MF (0.05) 19 (comparison) UC-19 - PB (95.0) D (4.625) HM (0.375) 20 (contrast) UC-20 - PB (95.0) S275 (4.625) HM (0.375) 21 (comparison) UC-21 - PB (95.0) PHS (5.0) - 22 (comparative) UC-22 - PB (95.0) PHS (4.625) HM (0.375) 23 (comparison) UC-23 - PB (95.0) MA (5.0) - 24 (contrast) UC-24 - PB (95.0) GMA (4.625) HM (0.375) 25 (contrast) UC-25 - PB (95.0) GMA (5.0) - 26 (contrast) UC-26 - PB (95.0) F (5.0) -

*可固化化合物、聚合物和其他固體材料的含量不包括溶劑;GMA = 聚甲基丙烯酸縮水甘油酯(美源商事株式會社(Miwon Commercial Co., Ltd.));MF = MODAFLOW丙烯酸樹脂(荷蘭湛新公司(Allnex Netherlands B.V.));HM = 六(甲氧基甲基)三聚氰胺(日本氰特工業公司(Nihon Cytec Industries Inc.));S275 = 1-萘酚/甲醛酚醛清漆聚合物(群榮化學公司(Gun-Ei chemical));PHS =聚(4-羥基苯乙烯) Mw 5000(豐田津書美國公司(Toyota Tsusho America, Inc.));MA = 甲基丙烯酸羥乙酯/甲基丙烯酸甲酯40/60的共聚物(St. Jean光化學公司(St. Jean Photochemicals));PB = PGMEA/苯甲酸苄酯(在添加材料和對比材料組成物之後按重量計97/3);組分的數值係基於總底層組成物的wt%固體。 耐溶劑剝離性評價 實例1-26*The content of curable compounds, polymers and other solid materials does not include solvents; GMA = polyglycidyl methacrylate (Miwon Commercial Co., Ltd.); MF = MODAFLOW acrylic resin (Netherlands Allnex Netherlands BV); HM = hexa(methoxymethyl) melamine (Nihon Cytec Industries Inc.); S275 = 1-naphthol/formaldehyde novolac polymer (group Gun-Ei chemical; PHS = poly(4-hydroxystyrene) Mw 5000 (Toyota Tsusho America, Inc.); MA = hydroxyethyl methacrylate/methyl Copolymer of methyl acrylate 40/60 (St. Jean Photochemicals); PB = PGMEA/benzyl benzoate (97/3 by weight after addition of materials and comparative material composition); The component values are based on the wt% solids of the total bottom layer composition. Evaluation of Solvent Peeling Resistance Example 1-26

在ACT-8 Clean Track(東京電子公司(Tokyo Electron Co.))上以1500 rpm將每種組成物旋塗在相應的200 mm矽晶圓上,並且然後在表2中列出的溫度和時間下固化以形成膜。用Therma-Wave OptiProbe™度量工具測量初始膜厚度。然後將PGMEA去除劑施加於每一個膜持續90秒,隨後在105°C下剝離後烘烤持續60秒。再次測量每個膜的厚度,以確定膜厚度損失的量。在與PGMEA去除劑接觸之前和之後的膜厚度的差在表2中以晶圓上剩餘膜厚度的百分比(%剩餘膜)列出。此值指示聚合物層的交聯度。 [表2] 實例 底層組成物 固化溫度 / 時間 % 剩餘膜 1 UC-1 350°C/60 s > 99% 2 UC-2 300°C/60 s > 99% 3 UC-3 300°C/60 s > 99% 4 UC-4 240°C/60 s > 99% 5 UC-5 240°C/60 s > 99% 6 UC-6 300°C/60 s > 99% 7 UC-7 240°C/60 s > 99% 8 UC-8 300°C/60 s 95% 9 UC-9 240°C/60 s > 99% 10 UC-10 220°C/60 s > 99% 11 UC-11 220°C/60 s > 99% 12 UC-12 220°C/60 s > 99% 13 UC-13 220°C/60 s 86% 14 UC-14 220°C/60 s > 99% 15 UC-15 220°C/60 s > 99% 16 UC-16 220°C/60 s > 99% 17 UC-17 350°C/90 s > 99% 18(對比) UC-18 350°C/60 s 85% 19(對比) UC-19 300°C/60 s 64% 20(對比) UC-20 240°C/60 s > 99% 21(對比) UC-21 300°C/60 s 3% 22(對比) UC-22 240°C/60 s 89% 23(對比) UC-23 300°C/60 s 5% 24(對比) UC-24 240°C/60 s 4% 25(對比) UC-25 220°C/60 s < 5% 26(對比) UC-26 350°C/90 s < 10% 間隙填充和平坦化評價 實例27-41Each composition was spin-coated on the corresponding 200 mm silicon wafer at 1500 rpm on the ACT-8 Clean Track (Tokyo Electron Co.), and then the temperature and time listed in Table 2 Cure down to form a film. Use Therma-Wave OptiProbe™ metrology tool to measure the initial film thickness. Then the PGMEA remover was applied to each film for 90 seconds, followed by post-peeling at 105°C for 60 seconds. The thickness of each film was measured again to determine the amount of film thickness loss. The difference in film thickness before and after contact with the PGMEA remover is listed in Table 2 as a percentage of the remaining film thickness on the wafer (% remaining film). This value indicates the degree of crosslinking of the polymer layer. [Table 2] Instance Bottom composition Curing temperature / time % Remaining film 1 UC-1 350°C/60 s > 99% 2 UC-2 300°C/60 s > 99% 3 UC-3 300°C/60 s > 99% 4 UC-4 240°C/60 s > 99% 5 UC-5 240°C/60 s > 99% 6 UC-6 300°C/60 s > 99% 7 UC-7 240°C/60 s > 99% 8 UC-8 300°C/60 s 95% 9 UC-9 240°C/60 s > 99% 10 UC-10 220°C/60 s > 99% 11 UC-11 220°C/60 s > 99% 12 UC-12 220°C/60 s > 99% 13 UC-13 220°C/60 s 86% 14 UC-14 220°C/60 s > 99% 15 UC-15 220°C/60 s > 99% 16 UC-16 220°C/60 s > 99% 17 UC-17 350°C/90 s > 99% 18 (comparison) UC-18 350°C/60 s 85% 19 (comparison) UC-19 300°C/60 s 64% 20 (contrast) UC-20 240°C/60 s > 99% 21 (comparison) UC-21 300°C/60 s 3% 22 (comparative) UC-22 240°C/60 s 89% 23 (comparison) UC-23 300°C/60 s 5% 24 (contrast) UC-24 240°C/60 s 4% 25 (contrast) UC-25 220°C/60 s <5% 26 (contrast) UC-26 350°C/90 s < 10% Gap Filling and Flattening Evaluation Examples 27-41

使用具有各種圖案化特徵的300 mm矽晶圓來評價底層組成物的間隙填充和平坦化性能。在塗覆在晶圓上的100 nm厚的PECVD氧化矽層中形成該等特徵。在塗覆該等組成物之前,將晶圓在150°C下進行脫水烘烤60秒。用ACT-8 Clean Track(東京電子公司)以1300-1700 rpm將組成物各自塗覆在相應的晶圓上,以達到固化後的大約100 nm的目標膜厚度。藉由將晶圓置於熱板上在表3中的溫度和時間條件下將塗覆的組成物固化。截面圖像係在Hitachi High Technology S4800 CD-SEM上拍攝的。A 300 mm silicon wafer with various patterning features was used to evaluate the gap filling and planarization performance of the underlying composition. These features are formed in a 100 nm thick PECVD silicon oxide layer coated on the wafer. Before coating the composition, the wafer is dehydrated and baked at 150°C for 60 seconds. Using ACT-8 Clean Track (Tokyo Electronics Co., Ltd.), each composition was coated on the corresponding wafer at 1300-1700 rpm to achieve the target film thickness of approximately 100 nm after curing. The coated composition was cured under the temperature and time conditions in Table 3 by placing the wafer on a hot plate. The cross-sectional image was taken on Hitachi High Technology S4800 CD-SEM.

使用SEM圖像藉由目視檢查外塗覆有底層的45 nm 1 : 1(90 nm間距)線/間隔圖案來評價間隙填充性能。如果未觀察到空隙或氣泡,則認為間隙填充性能良好。使用外塗覆有底層的溝槽圖案(在3微米寬的線之間限定的2微米寬的間隔)來評價底層組成物的平坦化性能。KLA Tencor P-7觸針輪廓儀測量了底層的最大高度(在溝槽線圖案上)與最小高度(在溝槽間隔上)之間的高度差。具有260 Å或更小的高度差的底層被認為具有良好的平坦化並且具有大於260 Å的高度差的膜被認為具有差的平坦化。結果列於表3中。 [表3] 實例 底層組成物 固化溫度 / 時間 間隙填充 平坦化 27 UC-1 350°C/60 s. 良好 良好 28 UC-6 300°C/60 s. 良好 良好 29 UC-7 240°C/60 s. 良好 良好 30 UC-8 300°C/60 s. 良好 良好 31 UC-9 240°C/60 s. 良好 良好 32 UC-10 220°C/60 s. 良好 良好 33 UC-11 220°C/60 s. 良好 良好 34 UC-14 220°C/60 s. 良好 良好 35 UC-15 220°C/60 s. 良好 良好 36 UC-16 220°C/60 s. 良好 良好 37 UC-17 350°C/90 s. 良好 良好 38(對比) UC-18 350°C/60 s. 良好 39(對比) UC-19 300°C/60 s. 良好 40(對比) UC-20 240°C/60 s. 良好 41(對比) UC-26 350°C/90 s. 良好 塗覆品質 評價 實例42-63The SEM image was used to evaluate the gap filling performance by visually inspecting the 45 nm 1:1 (90 nm pitch) line/space pattern coated with the bottom layer. If no voids or bubbles are observed, it is considered that the gap filling performance is good. The bottom layer-coated groove pattern (2 μm-wide interval defined between 3 μm-wide lines) was used to evaluate the planarization performance of the bottom-layer composition. The KLA Tencor P-7 stylus profiler measures the height difference between the maximum height (on the groove line pattern) and the minimum height (on the groove interval) of the bottom layer. An underlayer with a height difference of 260 Å or less is considered to have good planarization and a film with a height difference of more than 260 Å is considered to have poor planarization. The results are listed in Table 3. [table 3] Instance Bottom composition Curing temperature / time Gap filling flattened 27 UC-1 350°C/60 s. good good 28 UC-6 300°C/60 s. good good 29 UC-7 240°C/60 s. good good 30 UC-8 300°C/60 s. good good 31 UC-9 240°C/60 s. good good 32 UC-10 220°C/60 s. good good 33 UC-11 220°C/60 s. good good 34 UC-14 220°C/60 s. good good 35 UC-15 220°C/60 s. good good 36 UC-16 220°C/60 s. good good 37 UC-17 350°C/90 s. good good 38 (contrast) UC-18 350°C/60 s. good Difference 39 (contrast) UC-19 300°C/60 s. good Difference 40 (contrast) UC-20 240°C/60 s. good Difference 41 (comparative) UC-26 350°C/90 s. good Difference Coating quality evaluation example 42-63

在ACT-8 Clean Track(東京電子公司)以1500 rpm將底層組成物各自旋塗在相應的200 mm矽晶圓上,並且然後在表4中的溫度和時間條件下固化以形成底層膜。藉由用肉眼和光學顯微鏡二者目視檢查膜來評價塗覆品質。如果觀察到任何條紋或脫濕,則判斷塗覆品質係差品質,並且在它們不存在的情況下,則係良好品質。結果在表4中報告。 [表4] 實例 底層 組成物 固化溫度 / 時間 塗覆品質 42 UC-1 350°C/60 s 良好 43 UC-2 300°C/60 s 良好 44 UC-3 300°C/60 s 良好 45 UC-4 240°C/60 s 良好 46 UC-5 240°C/60 s 良好 47 UC-6 300°C/60 s 良好 48 UC-7 240°C/60 s 良好 49 UC-8 300°C/60 s 良好 50 UC-9 240°C/60 s 良好 51 UC-14 220°C/60 s. 良好 52 UC-15 220°C/60 s. 良好 53 UC-16 220°C/60 s. 良好 54 UC-17 350°C/90 s 良好 55(對比) UC-18 350°C/60 s 良好 56(對比) UC-19 300°C/60 s 良好 57(對比) UC-20 240°C/60 s 良好 58(對比) UC-21 300°C/60 s 良好 59(對比) UC-22 240°C/60 s 良好 60(對比) UC-23 300°C/60 s 良好 61(對比) UC-24 240°C/60 s 良好 62(對比) UC-25 220°C/60 s 良好 63(對比) UC-26 350°C/90 s 良好 The bottom layer composition was spin-coated on a corresponding 200 mm silicon wafer at 1500 rpm on the ACT-8 Clean Track (Tokyo Electronics Co., Ltd.), and then cured under the temperature and time conditions in Table 4 to form a bottom layer film. The coating quality was evaluated by visually inspecting the film with both the naked eye and an optical microscope. If any streaks or dewetting are observed, the coating quality is judged to be of poor quality, and if they are not present, it is of good quality. The results are reported in Table 4. [Table 4] Instance Bottom composition Curing temperature / time Coating quality 42 UC-1 350°C/60 s good 43 UC-2 300°C/60 s good 44 UC-3 300°C/60 s good 45 UC-4 240°C/60 s good 46 UC-5 240°C/60 s good 47 UC-6 300°C/60 s good 48 UC-7 240°C/60 s good 49 UC-8 300°C/60 s good 50 UC-9 240°C/60 s good 51 UC-14 220°C/60 s. good 52 UC-15 220°C/60 s. good 53 UC-16 220°C/60 s. good 54 UC-17 350°C/90 s good 55 (contrast) UC-18 350°C/60 s good 56 (contrast) UC-19 300°C/60 s good 57 (contrast) UC-20 240°C/60 s good 58 (comparative) UC-21 300°C/60 s good 59 (contrast) UC-22 240°C/60 s good 60 (contrast) UC-23 300°C/60 s good 61 (comparative) UC-24 240°C/60 s good 62 (comparative) UC-25 220°C/60 s good 63 (comparative) UC-26 350°C/90 s good

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Claims (16)

一種塗層組成物,其包含: 第一可固化化合物,該第一可固化化合物包含:核,該核選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30稠合碳環芳香族環 系統、C4-30稠合雜環芳香族環 系統、C1-20 脂肪族、和C3-20 脂環族;以及三個或更多個具有式 (1) 的取代基
Figure 03_image001
(1) 其中至少兩個具有式 (1) 的取代基附接到該核;並且其中:Ar1 選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30 稠合碳環芳香族環系統、和C4-30 稠合雜環芳香族環系統;Z係獨立地選自以下的取代基:OR1 、受保護的羥基、羧基、受保護的羧基、SR1 、受保護的巰基、-O-C(=O)-C1-6 烷基、鹵素、和NHR2 ;其中每個R1 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、和C5-30 芳基;每個R2 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、C5-30 芳基、C(=O)-R1 、和S(=O)2 -R1x 係1至Ar1 中可用芳香族環原子總數的整數;並且*指示與該核的附接點;前提係在該核的同一芳香族環上具有式 (1) 的取代基彼此不處於鄰位; 聚合物;以及 一種或多種溶劑,其中總溶劑含量係基於該塗層組成物的50至99 wt%。
A coating composition comprising: a first curable compound, the first curable compound comprising: a core selected from the group consisting of a C 6 carbocyclic aromatic ring, a C 2-5 heterocyclic aromatic ring, and a C 9- 30 fused carbocyclic aromatic ring system, C 4-30 fused heterocyclic aromatic ring system, C 1-20 aliphatic, and C 3-20 alicyclic; and three or more of the formula (1 ) Substituents
Figure 03_image001
(1) wherein at least two substituents having formula (1) are attached to the core; and wherein: Ar 1 is selected from C 6 carbocyclic aromatic ring, C 2-5 heterocyclic aromatic ring, C 9-30 Condensed carbocyclic aromatic ring system, and C 4-30 condensed heterocyclic aromatic ring system; Z is independently selected from the following substituents: OR 1 , protected hydroxyl, carboxy, protected carboxy, SR 1. Protected mercapto, -OC(=O)-C 1-6 alkyl, halogen, and NHR 2 ; wherein each R 1 is independently selected from H, C 1-10 alkyl, C 2-10 Saturated hydrocarbon group, and C 5-30 aryl group; each R 2 is independently selected from H, C 1-10 alkyl group, C 2-10 unsaturated hydrocarbon group, C 5-30 aryl group, C(=O)-R 1 , and S(=O) 2 -R 1 ; x is an integer from 1 to the total number of aromatic ring atoms available in Ar 1 ; and * indicates the point of attachment to the nucleus; the premise is on the same aromatic ring of the nucleus The above substituents with formula (1) are not in the ortho position to each other; polymers; and one or more solvents, wherein the total solvent content is based on 50 to 99 wt% of the coating composition.
如請求項1所述之塗層組成物,其中,該聚合物選自丙烯酸酯、乙烯基芳香族聚合物、酚醛清漆、聚伸苯基、聚醯亞胺、聚苯并㗁唑、聚苯并咪唑、聚醚碸、及其組合。The coating composition according to claim 1, wherein the polymer is selected from the group consisting of acrylate, vinyl aromatic polymer, novolac, polyphenylene, polyimide, polybenzoxazole, and polyphenylene Bisimidazole, polyether stubble, and combinations thereof. 如請求項2所述之塗層組成物,其中,該聚合物選自丙烯酸酯、乙烯基芳香族聚合物、酚醛清漆、聚伸苯基、及其組合。The coating composition according to claim 2, wherein the polymer is selected from acrylate, vinyl aromatic polymer, novolac, polyphenylene, and combinations thereof. 如請求項1所述之塗層組成物,其中,該聚合物係第二可固化化合物的B-階段反應產物,該第二可固化化合物包含:核,該核選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30稠合碳環芳香族環 系統、C4-30稠合雜環芳香族環 系統、C1-20 脂肪族、和C3-20 脂環族;以及兩個或更多個附接到該核的具有式 (B-1) 的取代基:
Figure 03_image031
(B-1) 其中在式 (B-1) 中:Ar1 選自C6 碳環芳香族環、C2-5 雜環芳香族環、C9-30 稠合碳環芳香族環系統、和C4-30 稠合雜環芳香族環系統;Z係獨立地選自以下的取代基:OR1 、受保護的羥基、羧基、受保護的羧基、SR1 、受保護的巰基、-O-C(=O)-C1-6 烷基、鹵素、和NHR2 ;其中每個R1 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、和C5-30 芳基;每個R2 獨立地選自H、C1-10 烷基、C2-10 不飽和烴基、C5-30 芳基、C(=O)-R1 、和S(=O)2 -R1x 係1至Ar1 中可用芳香族環原子總數的整數;並且*指示與該核的附接點;前提係在該核的同一芳香族環上具有式 (B-1) 的取代基彼此不處於鄰位。
The coating composition according to claim 1, wherein the polymer is a B-stage reaction product of a second curable compound, and the second curable compound comprises: a core selected from the group consisting of C 6 carbocyclic aromatics Ring, C 2-5 heterocyclic aromatic ring, C 9-30 fused carbocyclic aromatic ring system, C 4-30 fused heterocyclic aromatic ring system, C 1-20 aliphatic, and C 3-20 Cycloaliphatic; and two or more substituents of formula (B-1) attached to the core:
Figure 03_image031
(B-1) Wherein in formula (B-1): Ar 1 is selected from C 6 carbocyclic aromatic ring, C 2-5 heterocyclic aromatic ring, C 9-30 condensed carbocyclic aromatic ring system, And C 4-30 fused heterocyclic aromatic ring system; Z is independently selected from the following substituents: OR 1 , protected hydroxyl, carboxy, protected carboxy, SR 1 , protected sulfhydryl, -OC (=O)-C 1-6 alkyl, halogen, and NHR 2 ; wherein each R 1 is independently selected from H, C 1-10 alkyl, C 2-10 unsaturated hydrocarbon group, and C 5-30 aromatic Group; each R 2 is independently selected from H, C 1-10 alkyl, C 2-10 unsaturated hydrocarbon group, C 5-30 aryl, C(=O)-R 1 , and S(=O) 2 -R 1 ; x is an integer from 1 to the total number of aromatic ring atoms available in Ar 1 ; and * indicates the point of attachment to the nucleus; the premise is that the nucleus has the formula (B-1) on the same aromatic ring The substituents are not in the ortho position to each other.
如請求項1至4中任一項所述之塗層組成物,其中,式 (1) 中的每個Z獨立地選自OR1 、受保護的羥基、羧基、受保護的羧基、SH、-O-C(=O)-C1-6 烷基、和NHR2The coating composition according to any one of claims 1 to 4, wherein each Z in formula (1) is independently selected from OR 1 , a protected hydroxyl group, a carboxyl group, a protected carboxyl group, SH, -OC(=O)-C 1-6 alkyl, and NHR 2 . 如請求項5所述之塗層組成物,其中,式 (1) 中的每個Z係羥基。The coating composition according to claim 5, wherein each Z in the formula (1) is a hydroxyl group. 如請求項1至6中任一項所述之塗層組成物,其中,該第一可固化化合物的核選自吡啶、苯、萘、喹啉、異喹啉、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘。The coating composition according to any one of claims 1 to 6, wherein the core of the first curable compound is selected from the group consisting of pyridine, benzene, naphthalene, quinoline, isoquinoline, anthracene, phenanthrene, pyrene, coronene , Benzophenanthrene, chrysene, anthracene, benzo[a]anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene. 如請求項1至7中任一項所述之塗層組成物,其中,式 (1) 中的每個Ar1 獨立地選自吡啶、苯、萘、喹啉、異喹啉、蒽、菲、芘、蔻、苯并菲、䓛、萉、苯并[a]蒽、二苯并[a,h]蒽、和苯并[a]芘。The coating composition according to any one of claims 1 to 7, wherein each Ar 1 in formula (1) is independently selected from pyridine, benzene, naphthalene, quinoline, isoquinoline, anthracene, phenanthrene , Pyrene, coronene, triphenanthrene, chrysene, anthracene, benzo[a]anthracene, dibenzo[a,h]anthracene, and benzo[a]pyrene. 如請求項1至8中任一項所述之塗層組成物,其進一步包含固化劑、表面流平劑、或流動添加劑。The coating composition according to any one of claims 1 to 8, which further comprises a curing agent, a surface leveling agent, or a flow additive. 如請求項1至9中任一項所述之塗層組成物,其進一步包含交聯劑,該交聯劑與該第一可固化化合物和該聚合物不同。The coating composition according to any one of claims 1 to 9, which further comprises a crosslinking agent which is different from the first curable compound and the polymer. 一種經塗覆的基底,其包括: 電子裝置基底;以及 在該電子裝置基底的表面上由如請求項1至10中任一項所述之塗層組成物形成的層。A coated substrate, which includes: Electronic device substrate; and A layer formed of the coating composition according to any one of claims 1 to 10 on the surface of the electronic device substrate. 一種形成電子裝置的方法,其包括: (a)   提供電子裝置基底; (b)   在該電子裝置基底的表面上塗覆如請求項1至10中任一項所述之塗層組成物的層;以及 (c)   將該可固化化合物的層固化以形成固化層。A method of forming an electronic device, which includes: (a) Provide electronic device substrate; (b) Coating the layer of the coating composition according to any one of claims 1 to 10 on the surface of the electronic device substrate; and (c) curing the layer of the curable compound to form a cured layer. 如請求項12所述之方法,其中,該固化層係光致抗蝕劑底層,該方法進一步包括: (d)   在該底層上形成光致抗蝕劑層; (e)   將該光致抗蝕劑層以圖案方式暴露於活化輻射; (f)    使所暴露的光致抗蝕劑層顯影以在該光致抗蝕劑層中形成圖案;以及 (g)   將該圖案轉移到該底層上。The method according to claim 12, wherein the cured layer is a photoresist bottom layer, and the method further comprises: (d) A photoresist layer is formed on the bottom layer; (e) Expose the photoresist layer to activating radiation in a pattern; (f) Develop the exposed photoresist layer to form a pattern in the photoresist layer; and (g) Transfer the pattern to the bottom layer. 如請求項13所述之方法,其進一步包括在步驟 (d) 之前將含矽層、有機減反射塗層或其組合中的一個或多個塗覆在該底層上。The method according to claim 13, further comprising coating one or more of a silicon-containing layer, an organic anti-reflection coating, or a combination thereof on the bottom layer before step (d). 如請求項14所述之方法,其進一步包括在步驟 (f) 之後並且在步驟 (g) 之前,將該圖案轉移到該含矽層、該有機減反射塗層或其組合中的一個或多個上。The method according to claim 14, further comprising, after step (f) and before step (g), transferring the pattern to one or more of the silicon-containing layer, the organic anti-reflective coating, or a combination thereof Up. 如請求項13至15中任一項所述之方法,其進一步包括: (h)   將該圖案轉移到該圖案化的底層下方的該電子裝置基底的層上;以及 (i)    去除該圖案化的底層。The method according to any one of claims 13 to 15, which further includes: (h) Transfer the pattern to the layer of the electronic device substrate under the patterned bottom layer; and (i) Remove the patterned bottom layer.
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