TW202142588A - Resin composition capable of obtaining a cured product having excellent impact resistance - Google Patents
Resin composition capable of obtaining a cured product having excellent impact resistance Download PDFInfo
- Publication number
- TW202142588A TW202142588A TW110109490A TW110109490A TW202142588A TW 202142588 A TW202142588 A TW 202142588A TW 110109490 A TW110109490 A TW 110109490A TW 110109490 A TW110109490 A TW 110109490A TW 202142588 A TW202142588 A TW 202142588A
- Authority
- TW
- Taiwan
- Prior art keywords
- resin composition
- epoxy resin
- mass
- manufactured
- resin
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/37—Thiols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4064—Curing agents not provided for by the groups C08G59/42 - C08G59/66 sulfur containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/66—Mercaptans
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/10—Metal compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0856—Iron
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2265—Oxides; Hydroxides of metals of iron
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/01—Magnetic additives
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Inorganic Chemistry (AREA)
- Epoxy Resins (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本發明有關包含磁性粉體之樹脂組成物。再者,本發明有關使用該樹脂組成物所得之硬化物、電子零件、含銣磁鐵之馬達等。The present invention relates to a resin composition containing magnetic powder. Furthermore, the present invention relates to hardened products, electronic parts, motors containing rubidium magnets, etc. obtained by using the resin composition.
具備永久磁鐵及磁軛之磁性電路的電子零件中,通常使用接著劑,因使用接著劑之電子零件中之磁通量洩漏,而有產生起因於磁性損失之馬達等之電子零件性能降低等之課題。In electronic parts with permanent magnets and magnetic circuits with magnetic yokes, adhesives are usually used. Because of the leakage of magnetic flux in the electronic parts using the adhesive, there is a problem that the performance of electronic parts such as motors due to magnetic loss is degraded.
對於此等課題,已知藉由於接著劑中添加磁性粉體使接著劑具有磁性,而抑制磁性電路上之接著部的磁性洩漏,並提高馬達等之電子零件之性能的技術(專利文獻1)。With regard to these issues, it is known that by adding magnetic powder to the adhesive to make the adhesive magnetic, it is known to suppress the magnetic leakage of the adhesive on the magnetic circuit and improve the performance of electronic parts such as motors (Patent Document 1) .
一般使用於相機模組等時,為了具有耐衝擊性較佳為低彈性之接著劑,但若於接著劑中填充磁性粉體,則接著劑之硬化物變硬,有彈性模數變高之傾向。 [先前技術文獻] [專利文獻]Generally used in camera modules, etc., in order to have impact resistance, an adhesive with low elasticity is preferred. However, if magnetic powder is filled in the adhesive, the cured product of the adhesive becomes harder and the elastic modulus becomes higher. tendency. [Prior Technical Literature] [Patent Literature]
[專利文獻1] 日本特開平1-289883號公報[Patent Document 1] Japanese Patent Application Laid-Open No. 1-289883
[發明欲解決之課題][The problem to be solved by the invention]
因此,本發明之課題在於提供包含磁性粉體之樹脂組成物,其可獲得耐衝擊性優異之硬化物。 [用以解決課題之手段]Therefore, the subject of the present invention is to provide a resin composition containing magnetic powder, which can obtain a cured product having excellent impact resistance. [Means to solve the problem]
為了達成本發明之課題,本發明人等進行積極檢討之結果,發現藉由使用包含硫醇化合物之樹脂組成物可解決本發明之課題,因而完成本發明。In order to achieve the subject of the present invention, the inventors of the present invention conducted active reviews and found that the subject of the present invention can be solved by using a resin composition containing a thiol compound, thus completing the present invention.
亦即,本發明包含以下內容。 [1] 一種樹脂組成物,其係包含(A)環氧樹脂、(B)硫醇化合物及(C)磁性粉體之樹脂組成物, 樹脂組成物之硬化物於25℃之彈性模數為500MPa以下,且 樹脂組成物之硬化物於25℃之斷裂點伸長度為30%以上。 [2] 如上述[1]之樹脂組成物,其中(A)成分之環氧當量為200g/eq.~1000g/eq.。 [3] 如上述[1]或[2]之樹脂組成物,其中(B)成分係2官能以上之硫醇化合物。 [4] 如上述[1]至[3]中任一項之樹脂組成物,其中(B)硫醇化合物之巰基總數相對於(A)環氧樹脂之環氧基總數之比(巰基/環氧基)為0.3~1.0。 [5] 如上述[1]至[4]中任一項之樹脂組成物,其中(C)成分之含量,於將樹脂組成物中之不揮發成分設為100質量%時,為40質量%~75質量%。 [6] 如上述[1]至[5]中任一項之樹脂組成物,其中進而包含潛在性硬化促進劑。 [7] 如上述[1]至[6]中任一項之樹脂組成物,其中(A)成分包含(A-1)含柔軟性骨架之環氧樹脂。 [8] 如上述[1]至[7]中任一項之樹脂組成物,其中基於示差掃描熱量測定之反應峰值溫度為100℃以下。 [9] 如上述[1]至[8]中任一項之樹脂組成物,其係使用作為接著劑。 [10] 如上述[9]之樹脂組成物,其係使用作為用以將作為被接著體之銣磁鐵予以接著之接著劑。 [11] 如上述[1]至[8]中任一項之樹脂組成物,其係使用作為密封材。 [12] 一種硬化物,其係如上述[1]至[11]中任一項之之樹脂組成物的硬化物。 [13] 一種含銣磁鐵之馬達,其包含如上述[12]之硬化物。 [14] 一種電子零件,其包含如上述[12]之硬化物。 [15] 一種電子零件,其包含含銣磁鐵之馬達及如上述[12]之硬化物。 [發明效果]That is, the present invention includes the following contents. [1] A resin composition comprising (A) epoxy resin, (B) thiol compound and (C) magnetic powder, The elastic modulus of the cured resin composition at 25°C is below 500MPa, and The elongation at the breaking point of the cured product of the resin composition at 25°C is more than 30%. [2] The resin composition of [1] above, wherein the epoxy equivalent of component (A) is 200 g/eq. to 1000 g/eq. [3] The resin composition according to [1] or [2] above, wherein the component (B) is a thiol compound having two or more functions. [4] The resin composition of any one of [1] to [3] above, wherein the ratio of the total number of mercapto groups of the (B) thiol compound to the total number of epoxy groups of the epoxy resin (A) (mercapto group/ring Oxy) is 0.3 to 1.0. [5] The resin composition of any one of [1] to [4] above, wherein the content of component (C) is 40% by mass when the non-volatile content in the resin composition is 100% by mass ~75% by mass. [6] The resin composition according to any one of [1] to [5] above, which further contains a latent hardening accelerator. [7] The resin composition according to any one of [1] to [6] above, wherein the component (A) contains (A-1) a flexible skeleton-containing epoxy resin. [8] The resin composition according to any one of [1] to [7] above, wherein the reaction peak temperature based on differential scanning calorimetry is 100° C. or less. [9] The resin composition of any one of [1] to [8] above, which is used as an adhesive. [10] The resin composition of [9] above, which is used as an adhesive for bonding the rubidium magnet as the adherend. [11] The resin composition according to any one of [1] to [8] above, which is used as a sealing material. [12] A cured product, which is a cured product of the resin composition of any one of [1] to [11] above. [13] A motor containing a rubidium magnet, which contains the hardened product as described in [12] above. [14] An electronic component comprising the hardened product as described in [12] above. [15] An electronic component comprising a motor containing a rubidium magnet and the hardened object as described in [12] above. [Effects of the invention]
依據本發明,可提供包含磁性粉體之樹脂組成物,其可獲得耐衝擊性優異之硬化物。According to the present invention, a resin composition containing magnetic powder can be provided, and a cured product having excellent impact resistance can be obtained.
以下以其較佳實施形態詳細說明本發明。但本發明並非限定於下述實施形態及例示物者,在不脫離本發明之申請專利範圍及其均等範圍之範圍內可實施任意變更。Hereinafter, the present invention will be described in detail with its preferred embodiments. However, the present invention is not limited to the following embodiments and exemplified materials, and arbitrary changes can be made without departing from the scope of the present invention and the scope of its equivalents.
<樹脂組成物> 本發明之樹脂組成物包含(A)環氧樹脂、(B)硫醇化合物及(C)磁性粉體。本發明之樹脂組成物之硬化物於25℃之彈性模數為500MPa以下。本發明之樹脂組成物之硬化物於25℃之斷裂點伸長度為30%以上。此等樹脂組成物之硬化物之耐衝擊性優異。<Resin composition> The resin composition of the present invention includes (A) epoxy resin, (B) thiol compound, and (C) magnetic powder. The elastic modulus of the cured resin composition of the present invention at 25°C is 500 MPa or less. The elongation at the breaking point of the cured product of the resin composition of the present invention at 25° C. is 30% or more. The hardened products of these resin compositions have excellent impact resistance.
本發明之樹脂組成物除了(A)環氧樹脂、(B)硫醇化合物及(C)磁性粉體以外,亦可進而包含(D)安定劑、(E)分散劑、(F)硬化促進劑、(G)有機填充材、(H)其他添加劑及(I)有機溶劑。以下針對樹脂組成物所含之各成分詳細說明。In addition to (A) epoxy resin, (B) thiol compound, and (C) magnetic powder, the resin composition of the present invention may further include (D) stabilizer, (E) dispersant, and (F) hardening promotion Agent, (G) organic filler, (H) other additives and (I) organic solvent. Hereinafter, each component contained in the resin composition will be described in detail.
<(A)環氧樹脂> 本發明之樹脂組成物包含(A)環氧樹脂。所謂(A)環氧樹脂意指具有環氧基之硬化性樹脂。<(A) Epoxy resin> The resin composition of the present invention contains (A) epoxy resin. The (A) epoxy resin means a curable resin having an epoxy group.
(A)環氧樹脂之環氧當量並未特別限定,但基於將彈性模數抑制為較低且提高斷裂點伸長度之觀點,較佳為50g/eq.以上,更佳為100g/eq.以上,又更佳為150g/eq.以上,再更佳為180g/eq.以上,特佳為200g/eq.以上。(A)環氧樹脂之環氧當量之上限並未特別限定,但基於作為接著劑或密封材使用之形態中,獲得更易處理之樹脂組成物之關點,較佳為5000g/eq.以下,更佳為2000g/eq.以下,又更佳為1000 g/eq.以下,再更佳為700g/eq.以下,特佳為500g/eq.以上。環氧當量係環氧基每1當量之樹脂質量。環氧當量可依據JIS K7236測定。(A) The epoxy equivalent of the epoxy resin is not particularly limited, but based on the viewpoint of suppressing the elastic modulus to be low and increasing the elongation at the breaking point, it is preferably 50g/eq. or more, more preferably 100g/eq. Above, it is more preferably 150 g/eq. or more, still more preferably 180 g/eq. or more, and particularly preferably 200 g/eq. or more. (A) The upper limit of the epoxy equivalent of the epoxy resin is not particularly limited, but it is preferably 5000 g/eq. or less based on the point of obtaining a resin composition that is easier to handle in the form used as an adhesive or sealing material. It is more preferably 2000 g/eq. or less, still more preferably 1000 g/eq. or less, still more preferably 700 g/eq. or less, particularly preferably 500 g/eq. or more. Epoxy equivalent is the mass of resin per equivalent of epoxy group. The epoxy equivalent can be measured in accordance with JIS K7236.
(A)環氧樹脂之重量平均分子量(Mw),較佳為100~5,000,更佳為250~3,000,又更佳為400~1,500。樹脂之重量平均分子量係以凝膠滲透層析(GPC)法作為聚苯乙烯換算之值而測定。(A) The weight average molecular weight (Mw) of the epoxy resin is preferably 100 to 5,000, more preferably 250 to 3,000, and still more preferably 400 to 1,500. The weight average molecular weight of the resin is measured by gel permeation chromatography (GPC) as a value in terms of polystyrene.
樹脂組成物之(A)環氧樹脂之含量並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為99質量%以下,更佳為90質量%以下,又更佳為80質量%以下,再更佳為65質量%以下,特佳為50質量%以下。樹脂組成物之(A)環氧樹脂之含量的下限並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為1質量%以上,更佳為5質量%以上,又更佳為10質量%以上,再更佳為20質量%以上,特佳為30質量%以上。一實施形態中,(A)環氧樹脂之含量可基於(B)硫醇化合物之含量或硫醇當量而設定。The content of (A) epoxy resin in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 99% by mass or less, and more preferably 90% by mass or less. It is still more preferably 80% by mass or less, still more preferably 65% by mass or less, and particularly preferably 50% by mass or less. The lower limit of the (A) epoxy resin content of the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 1% by mass or more, more preferably 5% by mass Above, it is more preferably 10% by mass or more, still more preferably 20% by mass or more, and particularly preferably 30% by mass or more. In one embodiment, the content of (A) epoxy resin can be set based on the content of (B) thiol compound or thiol equivalent.
<(A-1)含柔軟性骨架之環氧樹脂> 本發明中,基於將彈性模數抑制為較低且更提高斷裂點伸長度之觀點,(A)環氧樹脂較佳包含(A-1)含柔軟性骨架之環氧樹脂。所謂(A-1)含柔軟性骨架之環氧樹脂意指具有柔軟性骨架及環氧基之硬化性樹脂。此處中之柔軟性骨架可為主鏈係由選自6個以上(較佳8個以上)之碳原子及氧原子之骨架原子所成之飽和鏈狀骨架。(A-1)含柔軟性骨架之環氧樹脂較佳1分子中具有1~5個環氧基,更佳具有1~3個,特佳具有2個。(A-1)含柔軟性骨架之環氧樹脂亦可進而具有羥基、胺基等之官能基。<(A-1) Epoxy resin with flexible skeleton> In the present invention, based on the viewpoint of suppressing the elastic modulus to be lower and increasing the elongation at the breaking point, the (A) epoxy resin preferably includes (A-1) an epoxy resin containing a flexible skeleton. The so-called (A-1) epoxy resin containing a flexible skeleton means a curable resin having a flexible skeleton and an epoxy group. The flexible skeleton herein may be a saturated chain skeleton formed by skeleton atoms selected from 6 or more (preferably 8 or more) carbon atoms and oxygen atoms as the main chain. (A-1) The epoxy resin containing a flexible skeleton preferably has 1 to 5 epoxy groups per molecule, more preferably has 1 to 3, and particularly preferably has 2. (A-1) The epoxy resin containing a flexible skeleton may further have functional groups such as a hydroxyl group and an amino group.
作為(A-1)含柔軟性骨架之環氧樹脂舉例為例如(A-1-1)含柔軟性骨架之芳香族環氧樹脂(具有芳香環者)及(A-1-2)含柔軟性骨架之非芳香族環氧樹脂(不具有芳香環者)。(A-1)含柔軟性骨架之環氧樹脂可單獨使用1種,亦可以任意比率組合2種以上使用。Examples of (A-1) epoxy resins containing flexible skeletons are (A-1-1) aromatic epoxy resins containing flexible skeletons (those having aromatic rings) and (A-1-2) containing flexible Non-aromatic epoxy resin (without aromatic ring) with a sexual skeleton. (A-1) The epoxy resin containing a flexible skeleton can be used alone or in combination of two or more in any ratio.
(A-1-1)含柔軟性骨架之芳香族環氧樹脂係具有至少1個芳香族基(例如伸苯基等)與主鏈係由選自6個以上(較佳8個以上)之碳原子及氧原子之骨架原子所成之至少1個飽和鏈狀骨架之環氧樹脂。(A-1-1) Aromatic epoxy resin with flexible skeleton has at least one aromatic group (such as phenylene, etc.) and the main chain is selected from 6 or more (preferably 8 or more) An epoxy resin with at least one saturated chain skeleton formed by the skeleton atoms of carbon atoms and oxygen atoms.
作為(A-1-1)含柔軟性骨架之芳香族環氧樹脂舉例為例如含柔軟性骨架之改質雙酚型環氧樹脂、含柔軟性骨架之改質聯苯型環氧樹脂、含柔軟性骨架之改質酚醛清漆型環氧樹脂、含柔軟性骨架之改質酚芳烷基型環氧樹脂等,但並未特別限定。Examples of (A-1-1) aromatic epoxy resins containing flexible skeletons include modified bisphenol epoxy resins containing flexible skeletons, modified biphenyl epoxy resins containing flexible skeletons, and modified biphenyl epoxy resins containing flexible skeletons. Modified novolak type epoxy resin with flexible skeleton, modified phenol aralkyl type epoxy resin with flexible skeleton, etc., but not particularly limited.
含柔軟性骨架之改質雙酚型環氧樹脂具有例如雙酚A醚構造、雙酚AP醚構造、雙酚B醚構造、雙酚BP醚構造、雙酚C醚構造、雙酚E醚構造、雙酚F醚構造、雙酚TMC醚構造等之雙酚醚骨架。The modified bisphenol-type epoxy resin with a flexible skeleton has, for example, bisphenol A ether structure, bisphenol AP ether structure, bisphenol B ether structure, bisphenol BP ether structure, bisphenol C ether structure, and bisphenol E ether structure. , Bisphenol F ether structure, bisphenol TMC ether structure and other bisphenol ether skeletons.
(A-1-1)含柔軟性骨架之芳香族環氧樹脂可為例如以式(1)表示之環氧樹脂:(A-1-1) The aromatic epoxy resin containing a flexible skeleton can be, for example, an epoxy resin represented by formula (1):
[式中,R分別獨立表示單鍵、-CR1 2 -、-O-、-CO-、-S-、-SO-或-SO2 -,R1 分別獨立表示氫原子、烷基(較佳碳數為1~6)或芳基(較佳碳數為6~14),或鍵結於同一碳原子之2個R1 一起鍵結形成環烷環(較佳碳數為3~8),R2 分別獨立表示烷基(較佳碳數為1~6)或芳基(較佳碳數為6~14),X及Y分別獨立表示可具有羥基之伸烷基(較佳碳數為2~20,更佳碳數為2~10),a分別獨立表示0以上之整數,b分別獨立表示2以上之整數,c表示1以上之整數,d分別獨立表示0~3之整數]。[In the formula, R each independently represents a single bond, -CR 1 2 -, -O-, -CO-, -S-, -SO- or -SO 2 -, and R 1 each independently represents a hydrogen atom, an alkyl group (more Preferred carbon number is 1~6) or aryl group (preferably carbon number is 6~14), or 2 R 1 bonded to the same carbon atom are bonded together to form a cycloalkane ring (preferably carbon number is 3~8 ), R 2 each independently represents an alkyl group (preferably carbon number is 1 to 6) or an aryl group (preferably carbon number is 6 to 14), and X and Y each independently represent an alkylene group that may have a hydroxyl group (preferably carbon number The number is 2~20, preferably the carbon number is 2~10), a each independently represents an integer of 0 or more, b each independently represents an integer of 2 or more, c represents an integer of 1 or more, d each independently represents an integer of 0~3 ].
烷基係指直鏈、分支鏈及/或環狀之1價脂肪族飽和烴基。作為烷基舉例為例如甲基、乙基、丙基、異丙基、丁基、異丁基、第二丁基、第三丁基、戊基、異戊基、新戊基、第二戊基、第三戊基、環戊基、環己基等,較佳為甲基。芳基係指1價芳香族烴基。作為芳基舉例為例如苯基、1-萘基、2-萘基等,較佳為苯基。環烷環係指環狀之脂肪族飽和烴環。作為環烷環舉例為例如環戊烷環、環己烷環、環庚烷環、甲基環己烷環、二甲基環己烷環、三甲基環己烷環等。伸烷基意指直鏈或分支鏈之2價脂肪族飽和烴基。作為可具有羥基之伸烷基舉例為例如 -CH2 -CH2 -、-CH(CH3 )-、-CH2 -CH2 -CH2 -、-CH2 -CH(CH3 )-、-CH(CH3 )-CH2 -、-C(CH3 )2 -、-CH2 -CH2 -CH2 -CH2 -、-CH2 -CH2 -CH(CH3 )-、 -CH2 -CH(CH3 )-CH2 -、-CH(CH3 )-CH2 -CH2 -、-CH2 -C(CH3 )2 -、 -C(CH3 )2 -CH2 -、-CH2 -CH2 -CH2 -CH2 -CH2 -、-CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -、-CH2 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -CH(CH3 )-、 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -、 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -、 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -、 -CH2 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -CH(CH3 )-、 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -CH(CH3 )-CH2 -、-CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -、 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -CH2 -等之碳數2~ 10之伸烷基;-CH2 -CH(OH)-、-CH(OH)-CH2 -、-CH2 -CH(OH)-CH2 -、-CH(CH2 OH)-CH2 -、-CH2 -CH(CH2 OH)-、-CH2 -CH(CH2 OH)-CH2 -等之碳數2~10之羥基伸烷基。The alkyl group refers to a linear, branched, and/or cyclic monovalent aliphatic saturated hydrocarbon group. Examples of alkyl groups include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, second butyl, tertiary butyl, pentyl, isopentyl, neopentyl, and second pentyl. Group, tertiary pentyl group, cyclopentyl group, cyclohexyl group, etc., preferably methyl group. The aryl group refers to a monovalent aromatic hydrocarbon group. Examples of the aryl group include phenyl, 1-naphthyl, 2-naphthyl, etc., and phenyl is preferred. The cycloalkane ring refers to a cyclic aliphatic saturated hydrocarbon ring. Examples of the cycloalkane ring include a cyclopentane ring, a cyclohexane ring, a cycloheptane ring, a methylcyclohexane ring, a dimethylcyclohexane ring, and a trimethylcyclohexane ring. Alkylene means a linear or branched divalent aliphatic saturated hydrocarbon group. Examples of alkylene groups that may have a hydroxyl group are, for example, -CH 2 -CH 2 -, -CH(CH 3 )-, -CH 2 -CH 2 -CH 2 -, -CH 2 -CH(CH 3 )-,- CH(CH 3 )-CH 2 -, -C(CH 3 ) 2 -, -CH 2 -CH 2 -CH 2 -CH 2 -, -CH 2 -CH 2 -CH(CH 3 )-, -CH 2 -CH(CH 3 )-CH 2 -, -CH(CH 3 )-CH 2 -CH 2 -, -CH 2 -C(CH 3 ) 2 -, -C(CH 3 ) 2 -CH 2 -,- CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -, -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -, -CH 2 -CH(CH 3 )-CH 2 -CH (CH 3 )-CH 2 -CH(CH 3 )-, -CH(CH 3 )-CH 2 -CH(CH 3 )-CH 2 -CH(CH 3 )-CH 2 -, -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -, -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -, -CH 2 -CH(CH 3 )-CH 2 -CH(CH 3 )-CH 2 -CH(CH 3 )-CH 2 -CH(CH 3 )-, -CH(CH 3 )-CH 2 -CH(CH 3 )-CH 2- CH(CH 3 )-CH 2 -CH(CH 3 )-CH 2 -, -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -, -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -and other alkylene groups with 2 to 10 carbons; -CH 2 -CH(OH)- , -CH(OH)-CH 2 -, -CH 2 -CH(OH)-CH 2 -, -CH(CH 2 OH)-CH 2 -, -CH 2 -CH(CH 2 OH)-, -CH 2- CH(CH 2 OH)-CH 2 -and other hydroxyalkylene groups with carbon number 2-10.
式(1)中,R較佳分別獨立為-CR1 -。R1 較佳分別獨立為氫原子或烷基,更佳為氫原子或甲基。R2 較佳分別獨立為烷基。a較佳分別獨立為0~20之整數(0或1~20之整數),更佳為0~10之整數(0或1~10之整數)。b較佳分別獨立為3~20之整數,更佳為3~10之整數。c較佳為1~20之整數,更佳為1~10之整數,又更佳為1~8之整數。d較佳分別獨立為0或1,更佳為0。In formula (1), R is preferably -CR 1 -each independently. R 1 is preferably each independently a hydrogen atom or an alkyl group, more preferably a hydrogen atom or a methyl group. R 2 is preferably each independently an alkyl group. a is preferably independently an integer of 0-20 (0 or an integer of 1-20), and more preferably an integer of 0-10 (an integer of 0 or 1-10). b is preferably an integer of 3-20 independently, more preferably an integer of 3-10. c is preferably an integer of 1-20, more preferably an integer of 1-10, and still more preferably an integer of 1-8. d is preferably 0 or 1 independently, and more preferably 0.
作為(A-1-1)含柔軟性骨架之芳香族環氧樹脂之具體例舉例為式(1A)~(1G)表示之環氧樹脂。(A-1-1) Specific examples of the aromatic epoxy resin containing a flexible skeleton are epoxy resins represented by formulas (1A) to (1G).
[式中,R3 、R4 及R5 分別獨立表示氫原子或甲基,x表示1~10之整數,y分別獨立表示1~10之整數]。[In the formula, R 3 , R 4 and R 5 each independently represent a hydrogen atom or a methyl group, x represents an integer of 1-10, and y each independently represents an integer of 1-10].
(A-1-2)含柔軟性骨架之非芳香族環氧樹脂係以選自碳原子及氧原子之骨架原子所成之飽和脂肪族鏈作為基本骨架之環氧樹脂。作為含柔軟性骨架之芳香族環氧樹脂舉例為例如乙二醇二縮水甘油醚、1,4-丁二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚等之烷二醇二縮水甘油醚;聚乙二醇二縮水甘油醚、聚丙二醇二縮水甘油醚、聚丁二醇二縮水甘油醚等之聚烷二醇二縮水甘油醚等。(A-1-2) A non-aromatic epoxy resin with a flexible skeleton is an epoxy resin with a saturated aliphatic chain formed by skeleton atoms selected from carbon atoms and oxygen atoms as the basic skeleton. Examples of aromatic epoxy resins containing flexible skeletons include alkylene glycols such as ethylene glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, and 1,6-hexanediol diglycidyl ether. Diglycidyl ether; Polyalkylene glycol diglycidyl ether such as polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, polybutylene glycol diglycidyl ether, etc.
(A-1-2)含柔軟性骨架之非芳香族環氧樹脂可為例如以式(2)表示之環氧樹脂。(A-1-2) The non-aromatic epoxy resin containing a flexible skeleton may be, for example, an epoxy resin represented by formula (2).
[式中,Z分別獨立表示可具有羥基之伸烷基(較佳碳數為2~20,更佳碳數為2~10),e表示1以上之整數]。[In the formula, Z each independently represents an alkylene group which may have a hydroxyl group (preferably carbon number is 2-20, more preferably carbon number is 2-10), e represents an integer of 1 or more].
式(2)中,Z較佳分別獨立表示伸烷基(較佳碳數為2~20,更佳碳數為2~10)。e較佳為1~20之整數。In the formula (2), Z preferably independently represents an alkylene group (preferably, the carbon number is 2-20, more preferably the carbon number is 2-10). e is preferably an integer of 1-20.
作為(A-1)含柔軟性骨架之環氧樹脂之市售品,舉例為ADEKA公司製「EP-4000S」、「EP-4010S」(改質雙酚型環氧樹脂);三菱化學公司製「YL7175-500」、「YL7175-1000」、「YL7410」、「YX7105」(改質雙酚型環氧樹脂);DIC公司製「EXA-4850」、「EXA-4850-150」、「EXA-4816」、「EXA-4822」(改質雙酚型環氧樹脂);大阪氣體化學公司製「EG-280」;NAGASE CHEMTEX公司製「EX-830」(改質雙酚型環氧樹脂);三菱化學公司製「YX7400」(聚丁二醇二縮水甘油醚)等。(A-1) Commercial products of epoxy resins containing flexible skeletons, for example, "EP-4000S" and "EP-4010S" (modified bisphenol type epoxy resin) manufactured by ADEKA; manufactured by Mitsubishi Chemical Corporation "YL7175-500", "YL7175-1000", "YL7410", "YX7105" (modified bisphenol epoxy resin); "EXA-4850", "EXA-4850-150", "EXA- 4816", "EXA-4822" (modified bisphenol epoxy resin); "EG-280" manufactured by Osaka Gas Chemical Co., Ltd.; "EX-830" manufactured by NAGASE CHEMTEX (modified bisphenol epoxy resin); "YX7400" (polybutylene glycol diglycidyl ether) manufactured by Mitsubishi Chemical Corporation, etc.
(A-1)含柔軟性骨架之環氧樹脂之環氧當量並未特別限定,但較佳為50g/eq.以上,更佳為100g/eq.以上,又更佳為200g/eq.以上,再更佳為300g/eq.以上,特佳為400g/eq.以上。(A-1)含柔軟性骨架之環氧樹脂之環氧當量下限並未特別限定,但較佳為5000g/eq.以下,更佳為2000g/eq.以下,又更佳為1000g/eq.以下,再更佳為700g/eq.以下,特佳為500g/eq.以下。環氧當量係環氧基每1當量之樹脂質量,可依據JIS K7236測定。(A-1) The epoxy equivalent of the epoxy resin containing a flexible skeleton is not particularly limited, but it is preferably 50 g/eq. or more, more preferably 100 g/eq. or more, and even more preferably 200 g/eq. or more , More preferably more than 300g/eq., particularly preferably more than 400g/eq. (A-1) The lower limit of the epoxy equivalent of the epoxy resin containing the flexible skeleton is not particularly limited, but it is preferably 5000 g/eq. or less, more preferably 2000 g/eq. or less, and still more preferably 1000 g/eq. Hereinafter, it is more preferably 700 g/eq. or less, and particularly preferably 500 g/eq. or less. Epoxy equivalent is the mass of resin per equivalent of epoxy group and can be measured in accordance with JIS K7236.
(A-1)含柔軟性骨架之環氧樹脂之重量平均分子量(Mw),較佳為100~5,000,更佳為250~3,000,又更佳為400~1,500。樹脂之重量平均分子量可藉凝膠滲透層析(GPC)法以聚苯乙烯換算之值測定。(A-1) The weight average molecular weight (Mw) of the epoxy resin containing a flexible skeleton is preferably 100 to 5,000, more preferably 250 to 3,000, and still more preferably 400 to 1,500. The weight average molecular weight of the resin can be measured by gel permeation chromatography (GPC) method in terms of polystyrene.
樹脂組成物之(A-1)含柔軟性骨架之環氧樹脂之含量並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為70質量%以下,更佳為60質量%以下,又更佳為55質量%以下,再更佳為50質量%以下,特佳為45質量%以下。樹脂組成物之(A-1)含柔軟性骨架之環氧樹脂之含量的下限並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為0.1質量%以上,更佳為1質量%以上,又更佳為5質量%以上,再更佳為8質量%以上,特佳為10質量%以上。(A-1) The content of the epoxy resin containing the flexible skeleton of the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 70% by mass or less, and more It is preferably 60% by mass or less, more preferably 55% by mass or less, still more preferably 50% by mass or less, and particularly preferably 45% by mass or less. (A-1) The lower limit of the content of the flexible skeleton-containing epoxy resin in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 0.1% by mass or more , More preferably 1 mass% or more, still more preferably 5 mass% or more, still more preferably 8 mass% or more, particularly preferably 10 mass% or more.
<(A-2)其他任意之環氧樹脂> 本發明中,(A)環氧樹脂亦可包含(A-1)含柔軟性骨架之環氧樹脂以外之(A-2)其他任意環氧樹脂。<(A-2) Any other epoxy resin> In the present invention, the (A) epoxy resin may include (A-2) any other epoxy resins other than the (A-1) flexible skeleton-containing epoxy resin.
作為(A-2)其他任意之環氧樹脂舉例為例如聯二甲苯酚型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、二環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚酚醛清漆型環氧樹脂、酚酚醛清漆型環氧樹脂、第三丁基兒茶酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、縮水甘油胺型環氧樹脂、縮水甘油酯型環氧樹脂、甲酚酚醛清漆型環氧樹脂、酚芳烷基型環氧樹脂、聯苯型環氧樹脂、線狀脂肪族環氧樹脂、具有丁二烯構造之環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂、含螺環之環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、萘醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂、異氰脲酸酯型環氧樹脂、酚苯甲內醯胺(phenol-phthalimidine)型環氧樹脂、酚酚酞型環氧樹脂等。(A-2)其他任意之環氧樹脂可單獨使用1種,亦可組合2種以上使用。Examples of (A-2) other optional epoxy resins include, for example, bixylenol type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, and bisphenol AF type epoxy resin, dicyclopentadiene type epoxy resin, triphenol type epoxy resin, naphthol novolak type epoxy resin, phenol novolak type epoxy resin, tertiary butylcatechol type epoxy resin Resin, naphthalene type epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, glycidylamine type epoxy resin, glycidyl ester type epoxy resin, cresol novolak type epoxy resin, phenol aralkyl group Type epoxy resin, biphenyl type epoxy resin, linear aliphatic epoxy resin, epoxy resin with butadiene structure, alicyclic epoxy resin, heterocyclic epoxy resin, epoxy containing spiro ring Resin, cyclohexane type epoxy resin, cyclohexane dimethanol type epoxy resin, naphthyl ether type epoxy resin, trimethylol type epoxy resin, tetraphenylethane type epoxy resin, isocyanuric acid Ester type epoxy resin, phenol-phthalimidine type epoxy resin, phenol-phenolphthalimidine type epoxy resin, etc. (A-2) Any other epoxy resin can be used alone or in combination of two or more.
樹脂組成物較佳包含1分子中具有2個以上環氧基之環氧樹脂作為(A-2)其他任意之環氧樹脂。相對於(A-2)其他任意之環氧樹脂100質量%,1分子中具有2個以上環氧基之環氧樹脂之比率較佳為50質量%以上,更佳為60質量%以上,特佳為70質量%以上。The resin composition preferably contains an epoxy resin having two or more epoxy groups in one molecule as (A-2) other optional epoxy resins. Relative to (A-2) other arbitrary
(A-2)其他任意之環氧樹脂可分類為於溫度20℃為液狀之環氧樹脂(以下有時稱為「液狀環氧樹脂」)與於溫度20℃為固體狀之環氧樹脂(以下有時稱為「固體狀環氧樹脂」)。本發明之樹脂組成物中作為(A-2)其他任意之環氧樹脂,可僅包含液狀環氧樹脂或可僅包含固體狀環氧樹脂,或組合包含液狀環氧樹脂與固體狀環氧樹脂。(A-2) Other arbitrary epoxy resins can be classified into epoxy resins that are liquid at a temperature of 20°C (hereinafter sometimes referred to as "liquid epoxy resins") and epoxy resins that are solid at a temperature of 20°C Resin (hereinafter sometimes referred to as "solid epoxy resin"). The resin composition of the present invention as (A-2) other optional epoxy resins may include only liquid epoxy resin or solid epoxy resin, or a combination of liquid epoxy resin and solid epoxy resin. Oxy resin.
作為液狀環氧樹脂較佳為1分子中具有2個以上環氧基之液狀環氧樹脂。The liquid epoxy resin is preferably a liquid epoxy resin having two or more epoxy groups in one molecule.
作為液狀環氧樹脂舉例為雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AF型環氧樹脂、萘型環氧樹脂、縮水甘油酯型環氧樹脂、縮水甘油胺型環氧樹脂、酚酚醛清漆型環氧樹脂、具有酯骨架之脂環式環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂及具有丁二烯構造之環氧樹脂。Examples of liquid epoxy resins include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, naphthalene type epoxy resin, glycidyl ester type epoxy resin, and glycidylamine type epoxy resin. Epoxy resin, phenol novolac type epoxy resin, alicyclic epoxy resin with ester skeleton, cyclohexane type epoxy resin, cyclohexane dimethanol type epoxy resin and epoxy resin with butadiene structure .
作為液狀環氧樹脂之具體例舉例為DIC公司製之「HP4032」、「HP4032D」、「HP4032SS」(萘型環氧樹脂);三菱化學公司製之「828US」、「828EL」、「jER828EL」、「825」、「EPICOTE 828EL」(雙酚A型環氧樹脂);三菱化學公司製之「jER807」、「1750」(雙酚F型環氧樹脂);三菱化學公司製之「jER152」(酚酚醛清漆型環氧樹脂);三菱化學公司製之「630」、「630LSD」、「604」(縮水甘油胺型環氧樹脂);ADEKA公司製之「ED-523T」(縮水甘油醇型環氧樹脂);ADEKA公司製之「EP-3950L」、「EP-3980S」(縮水甘油胺型環氧樹脂);ADEKA公司製之「EP-4088S」(二環戊二烯型環氧樹脂);新日鐵住金化學公司製之「ZX1059」(雙酚A型環氧樹脂與雙酚F型環氧樹脂之混合品);NAGASE CHEMTEX公司製之「EX-721」(縮水甘油酯型環氧樹脂);DAICEL公司製之「CELOXIDE 2021P」(具有酯骨架之脂環式環氧樹脂);DAICEL公司製之「PB-3600」、日本曹達公司製之「JP-100」、「JP-200」(具有丁二烯構造之環氧樹脂);新日鐵住金化學公司製之「ZX1658」、「ZX1658GS」(液狀1,4-縮水甘油基環己烷型環氧樹脂)等。該等可單獨使用1種,或亦可組合2種以上使用。Specific examples of liquid epoxy resins include "HP4032", "HP4032D", and "HP4032SS" (naphthalene type epoxy resin) manufactured by DIC; "828US", "828EL", and "jER828EL" manufactured by Mitsubishi Chemical Corporation. , "825", "EPICOTE 828EL" (bisphenol A type epoxy resin); "jER807" and "1750" (bisphenol F type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER152" (made by Mitsubishi Chemical Corporation) Phenolic novolac type epoxy resin); "630", "630LSD", "604" (glycidylamine type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "ED-523T" (glycidyl alcohol type epoxy resin) manufactured by ADEKA Oxygen resin); "EP-3950L" and "EP-3980S" (glycidylamine epoxy resin) made by ADEKA; "EP-4088S" (dicyclopentadiene epoxy resin) made by ADEKA; "ZX1059" (a mixture of bisphenol A epoxy resin and bisphenol F epoxy resin) manufactured by Nippon Steel & Sumikin Chemical Co.; "EX-721" (glycidyl ester epoxy resin) manufactured by NAGASE CHEMTEX ); "CELOXIDE 2021P" (alicyclic epoxy resin with ester skeleton) manufactured by DAICEL; "PB-3600" manufactured by DAICEL, "JP-100" and "JP-200" manufactured by Soda Corporation of Japan ( Epoxy resin with butadiene structure); "ZX1658" and "ZX1658GS" (liquid 1,4-glycidyl cyclohexane epoxy resin) manufactured by Nippon Steel & Sumikin Chemical Co., Ltd. These can be used individually by 1 type or in combination of 2 or more types.
作為固體狀環氧樹脂,較佳為1分子中具有3個以上環氧基之固體狀環氧樹脂,更佳為1分子中具有3個以上環氧基之芳香族系固體狀環氧樹脂。The solid epoxy resin is preferably a solid epoxy resin having 3 or more epoxy groups in a molecule, and more preferably an aromatic solid epoxy resin having 3 or more epoxy groups in a molecule.
作為固體狀環氧樹脂,較佳為聯二甲酚型環氧樹脂、萘型環氧樹脂、萘型4官能環氧樹脂、萘酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、二環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚型環氧樹脂、聯苯型環氧樹脂、萘醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、雙酚AF型環氧樹脂、酚芳烷基型環氧樹脂、四苯基乙烷型環氧樹脂、酚苯甲內醯胺型環氧樹脂、酚酚酞型環氧樹脂。The solid epoxy resin is preferably a dixylenol type epoxy resin, a naphthalene type epoxy resin, a naphthalene type tetrafunctional epoxy resin, a naphthol novolak type epoxy resin, and a cresol novolak type epoxy resin. , Dicyclopentadiene type epoxy resin, triphenol type epoxy resin, naphthol type epoxy resin, biphenyl type epoxy resin, naphthyl ether type epoxy resin, anthracene type epoxy resin, bisphenol A type ring Oxygen resin, bisphenol AF type epoxy resin, phenol aralkyl type epoxy resin, tetraphenylethane type epoxy resin, phenol benzolamine type epoxy resin, phenol phenolphthalein type epoxy resin.
作為固體狀環氧樹脂之具體例列舉為DIC公司製之「HP4032H」(萘型環氧樹脂);DIC公司製之「HP-4700」、「HP-4710」(萘型4官能環氧樹脂);DIC公司製之「N-690」(甲酚酚醛清漆型環氧樹脂);DIC公司製之「N-695」(甲酚酚醛清漆型環氧樹脂);DIC公司製之「HP-7200」、「HP-7200HH」、「HP-7200H」、「HP-7200L」(二環戊二烯型環氧樹脂);DIC公司製之「EXA-7311」、「EXA-7311-G3」、「EXA-7311-G4」、「EXA-7311-G4S」、「HP6000」(萘醚型環氧樹脂);日本化藥公司製之「EPPN-502H」(三酚型環氧樹脂);日本化藥公司製之「NC7000L」(萘酚酚醛清漆環氧樹脂);日本化藥公司製之「NC3000H」、「NC3000」、「NC3000L」、「NC3000FH」、「NC3100」(聯苯型環氧樹脂);日鐵化學材料公司製之「ESN475V」(萘型環氧樹脂);日鐵化學材料公司製之「ESN485」(萘酚型環氧樹脂);日鐵化學材料公司製之「ESN375」(二羥基萘型環氧樹脂);三菱化學公司製之「YX4000H」、「YX4000」、「YX4000HK」、「YL7890」(聯二甲酚型環氧樹脂);三菱化學公司製之「YL6121」(聯苯型環氧樹脂);三菱化學公司製之「YX8800」(蒽型環氧樹脂);三菱化學公司製之「YX7700」(酚芳烷基型環氧樹脂);大阪氣體化學公司製之「PG-100」、「CG-500」;三菱化學公司製之「YL7760」(雙酚AF型環氧樹脂);三菱化學公司製之「YL7800」(茀型環氧樹脂);三菱化學公司製之「jER1010」(雙酚A型環氧樹脂);三菱化學公司製之「jER1031S」(四苯基乙烷型環氧樹脂);日本化藥公司製之「WHR991S」(酚苯甲內醯胺型環氧樹脂)等。該等可單獨使用1種,或亦可組合2種以上使用。Specific examples of solid epoxy resin include "HP4032H" (naphthalene type epoxy resin) manufactured by DIC; "HP-4700" and "HP-4710" (naphthalene type tetrafunctional epoxy resin) manufactured by DIC ; "N-690" (cresol novolac epoxy resin) made by DIC; "N-695" (cresol novolak epoxy resin) made by DIC; "HP-7200" made by DIC , "HP-7200HH", "HP-7200H", "HP-7200L" (dicyclopentadiene epoxy resin); "EXA-7311", "EXA-7311-G3", "EXA" manufactured by DIC -7311-G4", "EXA-7311-G4S", "HP6000" (naphthyl ether type epoxy resin); "EPPN-502H" (triphenol type epoxy resin) manufactured by Nippon Kayaku Corporation; Nippon Kayaku Corporation "NC7000L" (naphthol novolak epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; "NC3000H", "NC3000", "NC3000L", "NC3000FH", "NC3100" (biphenyl type epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; Japan "ESN475V" (naphthalene type epoxy resin) manufactured by Ferro Chemicals; "ESN485" (naphthol type epoxy resin) manufactured by Nippon Steel Chemical Materials Co., Ltd.; "ESN375" (dihydroxynaphthalene epoxy resin) manufactured by Nippon Steel Chemical Materials Co., Ltd. Type epoxy resin); "YX4000H", "YX4000", "YX4000HK", "YL7890" (dixylenol type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YL6121" (biphenyl type epoxy resin) manufactured by Mitsubishi Chemical Corporation Oxygen resin); "YX8800" (anthracene type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YX7700" (phenol aralkyl type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "PG-100" manufactured by Osaka Gas Chemical Corporation , "CG-500"; "YL7760" (bisphenol AF type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YL7800" (茀-type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER1010" manufactured by Mitsubishi Chemical Corporation ( Bisphenol A type epoxy resin); "jER1031S" (tetraphenylethane type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "WHR991S" (phenoxybenzamide type epoxy resin) manufactured by Nippon Kayaku Co., Ltd. Wait. These can be used individually by 1 type or in combination of 2 or more types.
(A-2)其他任意之環氧樹脂之環氧當量較佳為50g/eq.~5,000 g/eq.,更佳為60g/eq.~2,000g/eq.,又更佳為70g/eq.~1000g/eq.,再更佳為80g/eq.~500g/eq.。環氧當量係環氧基每1當量之樹脂質量。該環氧當量可根據JIS K7236測定。(A-2) The epoxy equivalent of any other epoxy resin is preferably 50g/eq.~5,000 g/eq., more preferably 60g/eq.~2,000g/eq., and still more preferably 70g/eq. .~1000g/eq., more preferably 80g/eq.~500g/eq. Epoxy equivalent is the mass of resin per equivalent of epoxy group. The epoxy equivalent can be measured in accordance with JIS K7236.
(A-2)其他任意之環氧樹脂之重量平均分子量(Mw),較佳為100~ 5,000,更佳為250~3,000,又更佳為400~1,500。樹脂之重量平均分子量係以凝膠滲透層析(GPC)法作為聚苯乙烯換算之值而測定。(A-2) The weight average molecular weight (Mw) of other arbitrary epoxy resins is preferably 100 to 5,000, more preferably 250 to 3,000, and still more preferably 400 to 1,500. The weight average molecular weight of the resin is measured by gel permeation chromatography (GPC) as a value in terms of polystyrene.
樹脂組成物中之(A-2)其他任意之環氧樹脂含量並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為50質量%以下,更佳為40質量%以下,又更佳為30質量%以下,更更佳為20質量%以下,特佳為15質量%以下。樹脂組成物中之(A-2)其他任意之環氧樹脂含量下限並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為例如0質量%以上,更佳為0.01質量%以上、0.1質量%以上、0.5質量%以上、1質量%以上、3質量%以上、5質量%以上等。The content of (A-2) other arbitrary epoxy resins in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 50% by mass or less, more preferably 40% by mass or less, more preferably 30% by mass or less, more preferably 20% by mass or less, particularly preferably 15% by mass or less. The lower limit of the content of (A-2) other arbitrary epoxy resins in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably, for example, 0% by mass or more, and more Preferably, it is 0.01 mass% or more, 0.1 mass% or more, 0.5 mass% or more, 1 mass% or more, 3 mass% or more, 5 mass% or more, etc.
樹脂組成物包含(A-2)其他任意之環氧樹脂時,樹脂組成物中之(A-2)其他任意之環氧樹脂相對於(A-1)含柔軟性骨架之環氧樹脂之質量比((A-2)/(A-1))較佳可為2以下,更佳為1.5以下,又更佳為1以下,特佳為0.7以下。When the resin composition contains (A-2) other optional epoxy resins, the mass of (A-2) other optional epoxy resins in the resin composition relative to (A-1) epoxy resin with flexible skeleton The ratio ((A-2)/(A-1)) may preferably be 2 or less, more preferably 1.5 or less, still more preferably 1 or less, particularly preferably 0.7 or less.
<(B)硫醇化合物> 本發明之樹脂組成物包含(B)硫醇化合物,對於(A)環氧樹脂使用(B)硫醇化合物作為硬化劑時,可於比較低溫硬化,可抑制磁力降低。<(B) Thiol compound> The resin composition of the present invention contains (B) a thiol compound, and when the (B) thiol compound is used as a curing agent for the (A) epoxy resin, it can be cured at a relatively low temperature and the reduction in magnetic force can be suppressed.
所謂(B)硫醇化合物意指具有巰基(-SH)之有機化合物,基於獲得優異環氧硬化性之觀點,較佳為2官能以上之硫醇化合物,基於更提高交聯密度之觀點,更佳為3官能以上之硫醇化合物。(B)硫醇化合物之說明中,顯示官能基數時,係以1分子中所含之巰基(-SH)之個數為基準。且此等硫醇化合物,基於提高反應性之觀點,較佳為1級及/或2級硫醇化合物。The so-called (B) thiol compound means an organic compound having a mercapto group (-SH). From the viewpoint of obtaining excellent epoxy curability, it is preferably a thiol compound with more than two functions, and from the viewpoint of increasing the crosslinking density. It is preferably a thiol compound with three or more functions. (B) In the description of the thiol compound, when the number of functional groups is displayed, the number of mercapto groups (-SH) contained in one molecule is used as a reference. In addition, these thiol compounds are preferably first- and/or second-tier thiol compounds from the viewpoint of improving reactivity.
(B)硫醇化合物中不僅包含飽和烴構造,亦包含不飽和烴構造。(B)硫醇化合物包含含有直鏈、分支鏈及/或環狀構造(例如異氰脲酸構造、甘脲構造、苯環構造等)者,但一實施形態中,基於更提高耐衝擊性之觀點,較佳包含不含環狀構造之硫醇化合物(由直鏈及/或分支鏈所成之不含環狀構造者)。(B)硫醇化合物可為非芳香族硫醇化合物(不含芳香環者),亦可為芳香族硫醇化合物(含芳香環者),但一實施形態中,基於更提高耐衝擊性之觀點,較佳為非芳香族硫醇化合物(不含芳香環者)。(B)硫醇化合物除了巰基以外,亦可具有羥基、羧基或胺基等之官能基,一實施形態中,較佳不具有該等官能基。(B) The thiol compound includes not only a saturated hydrocarbon structure but also an unsaturated hydrocarbon structure. (B) The thiol compound includes those containing linear, branched, and/or cyclic structures (for example, isocyanuric acid structure, glycoluril structure, benzene ring structure, etc.), but in one embodiment, it is based on more improved impact resistance From this point of view, it is preferable to include a thiol compound that does not contain a cyclic structure (a straight chain and/or branched chain that does not contain a cyclic structure). (B) The thiol compound may be a non-aromatic thiol compound (with no aromatic ring) or an aromatic thiol compound (with an aromatic ring). However, in one embodiment, it is based on the improvement of impact resistance. From a viewpoint, a non-aromatic thiol compound (one that does not contain an aromatic ring) is preferable. (B) The thiol compound may have functional groups such as a hydroxyl group, a carboxyl group, or an amino group in addition to a mercapto group. In one embodiment, it is preferable not to have these functional groups.
作為(B)硫醇化合物舉例為例如烴硫醇化合物、含醚構造之硫醇化合物、含硫醚構造之硫醇化合物、含胺之硫醇化合物、含醇之硫醇化合物、含羧酸酯構造之硫醇化合物、含異氰脲酸酯構造之硫醇化合物、含羧酸酯構造異氰脲酸酯構造之硫醇化合物、含甘脲構造之硫醇化合物等。(B)硫醇化合物可單獨使用1種,亦可以任意比組合2種以上使用。Examples of (B) thiol compounds include hydrocarbon thiol compounds, ether-containing thiol compounds, thioether-containing thiol compounds, amine-containing thiol compounds, alcohol-containing thiol compounds, and carboxylic acid esters. Structured thiol compound, isocyanurate structure-containing thiol compound, carboxylate structure-containing isocyanurate structure, thiol compound containing glycoluril structure, etc. (B) The thiol compound may be used individually by 1 type, and may be used in combination of 2 or more types at arbitrary ratios.
所謂烴硫醇化合物意指以烴為基本骨架之硫醇化合物,舉例為例如1,4-丁烷二硫醇、1,6-己烷二硫醇、1,8-辛烷二硫醇、1,10-癸烷二硫醇、2,2-二甲基-丙烷-1,3-二硫醇、1,4-環己烷二硫醇、1,2-環己烷二硫醇、間-二甲苯-α,α’-二硫醇、對-二甲苯-α,α’-二硫醇等之2官能烴硫醇化合物;2-巰基甲基-1,3-丙烷二硫醇、2-乙基-2-(巰基甲基)-1,3-丙烷二硫醇、2-巰基甲基-1,4-丁烷二硫醇、1,2,3-丙烷三硫醇等之3官能烴硫醇化合物;四(巰基甲基)甲烷、2,2-雙(巰基甲基)-1,3-丙烷二硫醇等之4官能之烴硫醇化合物等。The so-called hydrocarbon thiol compound means a thiol compound with a hydrocarbon as a basic skeleton, for example, 1,4-butane dithiol, 1,6-hexane dithiol, 1,8-octane dithiol, 1,10-decane dithiol, 2,2-dimethyl-propane-1,3-dithiol, 1,4-cyclohexane dithiol, 1,2-cyclohexane dithiol, 2-functional hydrocarbon thiol compounds such as m-xylene-α,α'-dithiol, p-xylene-α,α'-dithiol; 2-mercaptomethyl-1,3-propane dithiol , 2-Ethyl-2-(mercaptomethyl)-1,3-propane dithiol, 2-mercaptomethyl-1,4-butane dithiol, 1,2,3-propane trithiol, etc. The trifunctional hydrocarbon thiol compound; Tetra(mercaptomethyl)methane, 2,2-bis(mercaptomethyl)-1,3-propane dithiol and other tetrafunctional hydrocarbon thiol compounds.
所謂含醚構造之硫醇化合物意指具有醚構造之硫醇化合物,舉例為例如3,6-二氧雜-1,8-辛二硫醇、3,6,9-三氧雜十一烷-1,11-二硫醇、3,4-二甲氧基丁烷-1,2-二硫醇、2,3-二巰基丙基甲基醚、雙(2-巰基乙基)醚、雙[4-(2-巰基乙基氧基)苯基]甲烷、雙[4-(3-巰基丙基氧基)苯基]甲烷、2,2-雙[4-(2-巰基乙基氧基)苯基]丙烷、2,2-雙[4-(3-巰基丙基氧基)苯基]丙烷等之2官能之含醚構造之硫醇化合物;(2-巰基乙基)(2,3-二巰基丙基)醚、三羥甲基丙烷三(2-巰基乙基)醚、三羥甲基乙烷三(2-巰基乙基)醚、三羥甲基丙烷三(3-巰基丙基)醚、三羥甲基乙烷三(3-巰基丙基)醚、三羥甲基丙烷三(4-巰基丁基)醚、三羥甲基乙烷三(4-巰基丁基)醚、甘油三(3-巰基丙基)醚、甘油三(4-巰基丁基)醚、三羥甲基丙烷三(2-巰基丙基)醚、三羥甲基乙烷三(2-巰基丙基)醚、三羥甲基丙烷三(3-巰基丁基)醚、三羥甲基乙烷三(3-巰基丁基)醚、甘油三(2-巰基丙基)醚、甘油三(3-巰基丁基)醚等之3官能之含醚構造之硫醇化合物;雙(2,3-二巰基丙基)醚、季戊四醇四(2-巰基乙基)醚、季戊四醇四(3-巰基丙基)醚、季戊四醇四(4-巰基丁基)醚、季戊四醇四(2-巰基丙基)醚、季戊四醇四(3-巰基丁基)醚等之4官能之含醚構造之硫醇化合物;二季戊四醇六(3-巰基丙基)醚、二季戊四醇六(2-巰基丙基)醚等之5官能以上之多官能的含醚構造之硫醇化合物。The so-called thiol compound containing ether structure means a thiol compound having an ether structure, for example, 3,6-dioxa-1,8-octanedithiol, 3,6,9-trioxaundecane -1,11-dithiol, 3,4-dimethoxybutane-1,2-dithiol, 2,3-dimercaptopropyl methyl ether, bis(2-mercaptoethyl) ether, Bis[4-(2-mercaptoethyloxy)phenyl]methane, bis[4-(3-mercaptopropyloxy)phenyl]methane, 2,2-bis[4-(2-mercaptoethyl) (Oxy)phenyl]propane, 2,2-bis[4-(3-mercaptopropyloxy)phenyl]propane and other bifunctional ether-containing thiol compounds; (2-mercaptoethyl)( 2,3-Dimercaptopropyl) ether, trimethylolpropane tris(2-mercaptoethyl) ether, trimethylolethane tris(2-mercaptoethyl) ether, trimethylolpropane tris(3 -Mercaptopropyl) ether, trimethylolethane tris(3-mercaptopropyl) ether, trimethylolpropane tris(4-mercaptobutyl) ether, trimethylolethane tris(4-mercaptobutyl) Base) ether, glycerol tris(3-mercaptopropyl) ether, glycerol tris(4-mercaptobutyl) ether, trimethylolpropane tris(2-mercaptopropyl) ether, trimethylolethane tri(2 -Mercaptopropyl) ether, trimethylolpropane tris(3-mercaptobutyl) ether, trimethylolethane tris(3-mercaptobutyl) ether, glycerol tris(2-mercaptopropyl) ether, glycerin Tri-functional thiol compounds containing ether structure such as tris(3-mercaptobutyl) ether; bis(2,3-dimercaptopropyl) ether, pentaerythritol tetra(2-mercaptoethyl) ether, pentaerythritol tetra(3) -Mercaptopropyl) ether, pentaerythritol tetra(4-mercaptobutyl) ether, pentaerythritol tetra(2-mercaptopropyl) ether, pentaerythritol tetra(3-mercaptobutyl) ether and other 4-functional ether-containing mercaptans Compound; Dipentaerythritol hexa(3-mercaptopropyl) ether, dipentaerythritol hexa(2-mercaptopropyl) ether and other polyfunctional ether-containing thiol compounds with five or more functions.
所謂含硫醚構造之硫醇化合物意指具有硫醚構造之硫醇化合物,舉例為例如雙(2-巰基乙基)硫醚、3,6-二硫雜-1,8-辛二硫醇、3,6,9-三硫雜十一烷-1,11-二硫醇、1,4-二硫雜-2,5-二(甲烷硫醇)等之2官能之含硫醚構造之硫醇化合物;4-(2-巰基乙基)-3,6-二硫雜-1,8-辛二硫醇、4-巰基甲基-3,6-二硫雜-1,8-辛二硫醇等之3官能之含硫醚構造之硫醇化合物;1,2,6,7-四巰基-4-硫雜庚烷、4,7-雙(巰基甲基)-3,6,9-三硫雜十一烷-1,11-二硫醇、5,7-雙(巰基甲基)-3,6,9-三硫雜十一烷-1,11-二硫醇、2,6-雙(巰基甲基)-3,5-二硫雜庚烷-1,7-二硫醇、3,5-雙(巰基甲硫基)-2,6-二硫雜庚烷-1,7-二硫醇等之4官能之含硫醚構造之硫醇化合物;1,2,9,10-四巰基-6-巰基甲基-4,7-二硫雜癸烷、1,2,6,10,11-五巰基-4,8-二硫雜十一烷、1,2,9,13,14-五巰基-6-巰基甲基-4,7,11-三硫雜十四烷、1,2,6,10,14,15-六巰基-4,8,12-三硫雜十七烷等之5官能以上之多官能之含硫醚構造之硫醇化合物等。The so-called thiol compound containing a thioether structure means a thiol compound having a thioether structure, for example, bis(2-mercaptoethyl)sulfide, 3,6-dithia-1,8-octanedithiol , 3,6,9-trithiaundecane-1,11-dithiol, 1,4-dithia-2,5-bis(methanethiol) and other bifunctional thioether structures Thiol compound; 4-(2-mercaptoethyl)-3,6-dithia-1,8-octanedithiol, 4-mercaptomethyl-3,6-dithia-1,8-octane Dithiol and other trifunctional thiol compounds containing thioether structure; 1,2,6,7-tetramercapto-4-thiaheptane, 4,7-bis(mercaptomethyl)-3,6, 9-Trithiaundecane-1,11-dithiol, 5,7-bis(mercaptomethyl)-3,6,9-trithiaundecane-1,11-dithiol, 2 ,6-bis(mercaptomethyl)-3,5-dithiaheptane-1,7-dithiol, 3,5-bis(mercaptomethylthio)-2,6-dithiaheptane- 4-functional thioether-containing thiol compounds such as 1,7-dithiol; 1,2,9,10-tetramercapto-6-mercaptomethyl-4,7-dithiadecane, 1, 2,6,10,11-pentamercapto-4,8-dithiaundecane, 1,2,9,13,14-pentamercapto-6-mercaptomethyl-4,7,11-trithia Tetradecane, 1,2,6,10,14,15-hexamercapto-4,8,12-trithiaheptadecane and other polyfunctional thiol-containing thiol compounds with five functions or more.
所謂含胺之硫醇化合物意指具有胺構造(較佳為2級胺構造或3級胺構造)之硫醇化合物(進而亦可具有醚構造或硫醚構造),舉例為例如雙[4-(3-苯氧基-2-巰基丙胺基)苯基]甲烷、雙{4-[3-(4-甲基苯氧基)-2-巰基丙胺基]苯基}甲烷、1,4-雙(3-苯氧基-2-巰基丙胺基)苯等之2官能之含胺之硫醇化合物等。The so-called amine-containing thiol compound means a thiol compound having an amine structure (preferably a secondary amine structure or a tertiary amine structure) (and may further have an ether structure or a thioether structure), for example, bis[4- (3-phenoxy-2-mercaptopropylamino)phenyl]methane, bis{4-[3-(4-methylphenoxy)-2-mercaptopropylamino]phenyl)methane, 1,4- Bifunctional amine-containing thiol compounds such as bis(3-phenoxy-2-mercaptopropylamino)benzene, etc.
所謂含醇之硫醇化合物意指具有羥基之硫醇化合物(進而亦可具有醚構造或硫醚構造),舉例為例如1,3-二巰基-2-丙醇、2,3-二巰基-1-丙醇、2,2-雙(巰基甲基)-1,3-丙二醇等之2官能之含醇之硫醚化合物;季戊四醇三(3-巰基丙基)醚、3-巰基-2,2-雙(巰基甲基)-1-丙醇等之3官能之含醇之硫醇化合物等。The so-called alcohol-containing thiol compound means a thiol compound having a hydroxyl group (and may also have an ether structure or a thioether structure), for example, 1,3-dimercapto-2-propanol, 2,3-dimercapto- 2-functional alcohol-containing thioether compounds such as 1-propanol, 2,2-bis(mercaptomethyl)-1,3-propanediol; pentaerythritol tris(3-mercaptopropyl) ether, 3-mercapto-2, Trifunctional alcohol-containing thiol compounds such as 2-bis(mercaptomethyl)-1-propanol, etc.
所謂含羧酸酯之硫醇化合物意指具有羧酸酯構造之硫醇化合物(進而亦可具有醚構造或硫醚構造),舉例為例如琥珀酸雙(2-巰基乙基)酯、鄰苯二甲酸雙(2-巰基乙基)酯、鄰苯二甲酸雙(3-巰基丙基)酯、鄰苯二甲酸雙(4-巰基丁基)酯、乙二醇雙(巰基乙酸酯)、乙二醇雙(3-巰基丙酸酯)、乙二醇雙(4-巰基丁酸酯)、丙二醇雙(3-巰基丙酸酯)、丙二醇雙(4-巰基丁酸酯)、二乙二醇雙(3-巰基丙酸酯)、二乙二醇雙(4-巰基丁酸酯)、四乙二醇雙(3-巰基丙酸酯)、1,4-丁二醇雙(巰基乙酸酯)、1,4-丁二醇雙(3-巰基丙酸酯)、1,4-丁二醇雙(4-巰基丁酸酯)、1,8-辛二醇雙(3-巰基丙酸酯)、1,8-辛二醇雙(4-巰基丁酸酯)、鄰苯二甲酸雙(1-巰基乙基)酯、鄰苯二甲酸雙(2-巰基丙基)酯、鄰苯二甲酸雙(3-巰基丁基)酯、乙二醇雙(2-巰基丙酸酯)、乙二醇雙(3-巰基丁酸酯)、丙二醇雙(2-巰基丙酸酯)、丙二醇雙(3-巰基丁酸酯)、二乙二醇雙(2-巰基丙酸酯)、二乙二醇雙(3-巰基丁酸酯)、四乙二醇雙(2-巰基丙酸酯)、1,4-丁二醇雙(2-巰基丙酸酯)、1,4-丁二醇雙(3-巰基丁酸酯)、1,8-辛二醇雙(2-巰基丙酸酯)、1,8-辛二醇雙(3-巰基丁酸酯)等之2官能之含羧酸酯構造之硫醇化合物;硫代蘋果酸雙(2-巰基乙基)酯、三羥甲基丙烷三(巰基乙酸酯)、三羥甲基乙烷三(巰基乙酸酯)、三羥甲基丙烷三(3-巰基丙酸酯)、三羥甲基乙烷三(3-巰基丙酸酯)、三羥甲基丙烷三(4-巰基丁酸酯)、三羥甲基乙烷三(4-巰基丁酸酯)、甘油三(3-巰基丙酸酯)、甘油三(4-巰基丁酸酯)、三羥甲基丙烷三(2-巰基丙酸酯)、三羥甲基乙烷三(2-巰基丙酸酯)、三羥甲基丙烷三(3-巰基丁酸酯)、三羥甲基乙烷三(3-巰基丁酸酯)、甘油三(2-巰基丙酸酯)、甘油三(3-巰基丁酸酯)等之3官能之含羧酸酯構造之硫醇化合物;2,3-二巰基琥珀酸雙(2-巰基乙基)酯、季戊四醇四(巰基乙酸酯)、季戊四醇四(3-巰基丙酸酯)、季戊四醇四(4-巰基丁酸酯)、季戊四醇四(2-巰基丙酸酯)、季戊四醇四(3-巰基丁酸酯)等之4官能之含羧酸酯構造之硫醇化合物;二季戊四醇六(3-巰基丙酸酯)、二季戊四醇六(2-巰基丙酸酯)等之5官能以上之多官能之含羧酸酯構造之硫醇化合物。The so-called carboxylic acid ester-containing thiol compound means a thiol compound having a carboxylic acid ester structure (and may also have an ether structure or a thioether structure), for example, bis(2-mercaptoethyl) succinate, o-benzene Bis(2-mercaptoethyl) dicarboxylate, bis(3-mercaptopropyl) phthalate, bis(4-mercaptobutyl) phthalate, ethylene glycol bis(mercaptoacetate) , Ethylene glycol bis(3-mercaptopropionate), ethylene glycol bis(4-mercaptobutyrate), propylene glycol bis(3-mercaptopropionate), propylene glycol bis(4-mercaptobutyrate), two Ethylene glycol bis(3-mercaptopropionate), diethylene glycol bis(4-mercaptobutyrate), tetraethylene glycol bis(3-mercaptopropionate), 1,4-butanediol bis( Mercaptoacetate), 1,4-butanediol bis(3-mercaptopropionate), 1,4-butanediol bis(4-mercaptobutyrate), 1,8-octanediol bis(3 -Mercaptopropionate), 1,8-octanediol bis(4-mercaptobutyrate), phthalic acid bis(1-mercaptoethyl) ester, phthalic acid bis(2-mercaptopropyl) Esters, bis(3-mercaptobutyl) phthalate, ethylene glycol bis(2-mercaptopropionate), ethylene glycol bis(3-mercaptobutyrate), propylene glycol bis(2-mercaptopropionic acid) Ester), propylene glycol bis(3-mercaptobutyrate), diethylene glycol bis(2-mercaptopropionate), diethylene glycol bis(3-mercaptobutyrate), tetraethylene glycol bis(2- Mercaptopropionate), 1,4-butanediol bis(2-mercaptopropionate), 1,4-butanediol bis(3-mercaptobutyrate), 1,8-octanediol bis(2 -Mercaptopropionate), 1,8-octanediol bis(3-mercaptobutyrate) and other bifunctional thiol compounds containing carboxylic acid ester structure; thiomalic acid bis(2-mercaptoethyl) Ester, trimethylolpropane tris (thioglycolate), trimethylolethane tris (thioglycolate), trimethylolpropane tris (3-mercaptopropionate), trimethylolethane Tris(3-mercaptopropionate), trimethylolpropane tris(4-mercaptobutyrate), trimethylolethane tris(4-mercaptobutyrate), glycerol tris(3-mercaptopropionate) ), glycerol tris (4-mercaptobutyrate), trimethylolpropane tris (2-mercaptopropionate), trimethylolethane tris (2-mercaptopropionate), trimethylolpropane tris (3-Mercaptobutyrate), Trimethylolethane Tris (3-Mercaptobutyrate), Triglyceride (2-Mercaptopropionate), Triglyceride (3-Mercaptobutyrate), etc. The thiol compound containing carboxylic acid ester structure; 2,3-dimercaptosuccinate bis(2-mercaptoethyl) ester, pentaerythritol tetra (mercaptoacetate), pentaerythritol tetra (3-mercaptopropionate), pentaerythritol Tetra(4-mercaptobutyrate), pentaerythritol tetra(2-mercaptopropionate), pentaerythritol tetra(3-mercaptobutyrate) and other 4-functional thiol compounds containing carboxylate structure; dipentaerythritol hexa( 3-mercaptopropionate), dipentaerythritol hexa(2-mercaptopropionate) and other pentafunctional or more multifunctional thiol compounds containing carboxylic acid ester structure.
所謂含異氰脲酸酯構造之硫醇化合物意指具有異氰脲酸(亦即1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮)構造之硫醇化合物(進而亦可具有醚構造或硫醚構造),舉例為例如三(3-巰基丙基)異氰脲酸酯、三(2-巰基丙基)異氰脲酸酯、三(2-巰基乙基)異氰脲酸酯、三(4-巰基丁基)異氰脲酸酯等之3官能之含異氰脲酸酯構造之硫醇化合物等。The so-called thiol compound containing isocyanurate structure means the sulfur with the structure of isocyanuric acid (that is, 1,3,5-triazine-2,4,6(1H,3H,5H)-trione) Alcohol compounds (which may further have an ether structure or a thioether structure) are, for example, tris(3-mercaptopropyl) isocyanurate, tris(2-mercaptopropyl) isocyanurate, tris(2- Tri-functional thiol compounds containing isocyanurate structure such as mercaptoethyl) isocyanurate and tris(4-mercaptobutyl) isocyanurate.
所謂含羧酸酯構造異氰脲酸酯構造之硫醇化合物意指具有羧酸酯構造及異氰脲酸構造之硫醇化合物(進而亦可具有醚構造或硫醚構造),舉例為例如三[2-(3-巰基丙醯氧基)乙基]異氰脲酸酯、三[2-(4-巰基丁醯氧基)乙基]異氰脲酸酯、三[2-(2-巰基丙醯氧基)乙基]異氰脲酸酯、三[2-(3-巰基丁醯氧基)乙基]異氰脲酸酯等之3官能之含羧酸酯構造異氰脲酸酯構造之硫醇化合物等。The so-called thiol compound containing carboxylic acid ester structure and isocyanurate structure means a thiol compound having a carboxylic acid ester structure and an isocyanuric acid structure (and may further have an ether structure or a thioether structure), for example, three [2-(3-Mercaptopropanoxy)ethyl]isocyanurate, tris[2-(4-mercaptobutoxy)ethyl]isocyanurate, tris[2-(2- Mercaptopropionyloxy)ethyl]isocyanurate, tris[2-(3-mercaptobutyroxy)ethyl]isocyanurate and other trifunctional carboxylic acid ester structure isocyanuric acid Thiol compounds of ester structure, etc.
所謂含甘脲構造之硫醇化合物意指具有甘脲(亦即四氫咪唑并[4,5-d]咪唑-2,5(1H,3H)-二酮)構造之硫醇化合物,舉例為例如1,3-雙(2-巰基乙基)甘脲、1,3-雙(3-巰基丙基)甘脲、1,4-雙(2-巰基乙基)甘脲、1,4-雙(3-巰基丙基)甘脲、1,6-雙(2-巰基乙基)甘脲、1,6-雙(3-巰基丙基)甘脲等之2官能之含甘脲構造之硫醇化合物;1,3,4-三(2-巰基乙基)甘脲、1,3,4-三(3-巰基丙基)甘脲等之3官能之含甘脲構造之硫醇化合物;1,3,4,6-四(2-巰基乙基)甘脲、1,3,4,6-四(3-巰基丙基)甘脲等之4官能之含甘脲構造之硫醇化合物等。The so-called thiol compound containing glycoluril structure means a thiol compound having a glycoluril (ie tetrahydroimidazo[4,5-d]imidazole-2,5(1H,3H)-dione) structure, for example For example, 1,3-bis(2-mercaptoethyl) glycoluril, 1,3-bis(3-mercaptopropyl) glycoluril, 1,4-bis(2-mercaptoethyl) glycoluril, 1,4- Bis (3-mercaptopropyl) glycoluril, 1,6-bis(2-mercaptoethyl) glycoluril, 1,6-bis(3-mercaptopropyl) glycoluril and other bifunctional glycoluril structures Thiol compound; 1,3,4-tris (2-mercaptoethyl) glycoluril, 1,3,4-tris (3-mercaptopropyl) glycoluril, etc. tri-functional thiol compound containing glycoluril structure ; 1,3,4,6-Tetra (2-mercaptoethyl) glycoluril, 1,3,4,6-tetra(3-mercaptopropyl) glycoluril, etc. 4-functional thiol containing glycoluril structure Compound etc.
一實施形態中,基於更提高耐水解性之觀點,(B)硫醇化合物較佳為不含羧酸酯構造之硫醇化合物。In one embodiment, from the viewpoint of further improving hydrolysis resistance, (B) the thiol compound is preferably a thiol compound that does not contain a carboxylic acid ester structure.
一實施形態中,(B)硫醇化合物可為於25℃為固體狀之硫醇化合物,亦可為於25℃為液狀之硫醇化合物,但樹脂組成物作為密封劑或接著劑使用時,較佳為於25℃為液狀之硫醇化合物。In one embodiment, the (B) thiol compound may be a thiol compound that is solid at 25°C, or may be a thiol compound that is liquid at 25°C, but when the resin composition is used as a sealant or adhesive , Preferably a thiol compound that is liquid at 25°C.
(B)硫醇化合物之分子量並未特別限定,但較佳為200以上,更佳為250以上,又更佳為300以上,特佳為350以上。(B)硫醇化合物之分子量上限並未特別限定,但較佳為1,500以下,更佳為1,000以下,又更佳為800以下,特佳為700以下。(B) The molecular weight of the thiol compound is not particularly limited, but is preferably 200 or more, more preferably 250 or more, still more preferably 300 or more, particularly preferably 350 or more. (B) The upper limit of the molecular weight of the thiol compound is not particularly limited, but it is preferably 1,500 or less, more preferably 1,000 or less, still more preferably 800 or less, particularly preferably 700 or less.
(B)硫醇化合物之硫醇當量並未特別限定,但較佳為1000g/eq.以下,更佳為500g/eq.以下,又更佳為300g/eq.以下,再更佳為200g/eq.以下,特佳為150g/eq.以下。(B)硫醇化合物之硫醇當量下限並未特別限定,但較佳為50g/eq.以上,更佳為70g/eq.以上,又更佳為90g/eq.以上,再更佳為100g/eq.以上,特佳為110g/eq.以上。硫醇當量係巰基每1當量之硫醇化合物之質量。(B) The thiol equivalent of the thiol compound is not particularly limited, but it is preferably 1000 g/eq. or less, more preferably 500 g/eq. or less, still more preferably 300 g/eq. or less, and still more preferably 200 g/eq. eq. or less, particularly preferably 150g/eq. or less. (B) The lower limit of the thiol equivalent of the thiol compound is not particularly limited, but it is preferably 50 g/eq. or more, more preferably 70 g/eq. or more, still more preferably 90 g/eq. or more, and still more preferably 100 g /eq. or more, particularly preferably 110g/eq. or more. The thiol equivalent is the mass of the thiol compound per equivalent of the mercapto group.
樹脂組成物中之(B)硫醇化合物之巰基總數相對於(A)環氧樹脂之環氧基總數之比(巰基/環氧基)為0.1以上,更佳為0.3以上,又更佳為0.5以上,特佳為0.8以上。樹脂組成物中之(B)硫醇化合物之巰基總數相對於(A)環氧樹脂之環氧基總數之比(巰基/環氧基)之上限較佳為2.0以下,更佳為1.5以下,又更佳為1.2以下,特佳為1.0以下。The ratio of the total number of mercapto groups of (B) thiol compound to the total number of epoxy groups of (A) epoxy resin in the resin composition (mercapto group/epoxy group) is 0.1 or more, more preferably 0.3 or more, and still more preferably 0.5 or more, particularly preferably 0.8 or more. The upper limit of the ratio (mercapto group/epoxy group) of the total number of mercapto groups of the (B) thiol compound to the total number of epoxy groups of the (A) epoxy resin in the resin composition is preferably 2.0 or less, more preferably 1.5 or less, It is more preferably 1.2 or less, particularly preferably 1.0 or less.
樹脂組成物中之(B)硫醇化合物含量並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為50質量%以下,更佳為40質量%以下,又更佳為30質量%以下,再更佳為25質量%以下,特佳為20質量%以下。樹脂組成物中之(B)硫醇化合物含量下限並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為0.1質量%以上,更佳為1質量%以上,又更佳為2質量%以上,再更佳為5質量%以上,特佳為7質量%以上。一實施形態中,(B)硫醇化合物含量可基於(A)環氧樹脂之含量或環氧當量設定。The content of the (B) thiol compound in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 50% by mass or less, more preferably 40% by mass or less, It is more preferably 30% by mass or less, still more preferably 25% by mass or less, and particularly preferably 20% by mass or less. The lower limit of the content of the (B) thiol compound in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 0.1% by mass or more, more preferably 1% by mass or more , More preferably 2% by mass or more, still more preferably 5% by mass or more, and particularly preferably 7% by mass or more. In one embodiment, the content of (B) thiol compound can be set based on the content of (A) epoxy resin or epoxy equivalent.
樹脂組成物中之(B)硫醇化合物相對於(A)環氧樹脂之質量比((B)硫醇化合物/(A)環氧樹脂)並未特別限定,但較佳為0.1以上,更佳為0.15以上,又更佳為0.2以上,特佳為0.25以上。樹脂組成物中之(B)硫醇化合物相對於(A)環氧樹脂之質量比((B)硫醇化合物/(A)環氧樹脂)之上限並未特別限定,但較佳為1.5以下,更佳為1以下,又更佳為0.7以下,特佳為0.5以下。The mass ratio of (B) thiol compound to (A) epoxy resin in the resin composition ((B) thiol compound/(A) epoxy resin) is not particularly limited, but it is preferably 0.1 or more, more It is preferably 0.15 or more, more preferably 0.2 or more, and particularly preferably 0.25 or more. The upper limit of the mass ratio of (B) thiol compound to (A) epoxy resin ((B) thiol compound/(A) epoxy resin) in the resin composition is not particularly limited, but is preferably 1.5 or less , More preferably 1 or less, still more preferably 0.7 or less, particularly preferably 0.5 or less.
<(C)磁性粉體> 本發明之樹脂組成物包含(C)磁性粉體。藉由於本發明之樹脂組成物中含有(C)磁性粉體,可提高其硬化物之比透磁率。<(C) Magnetic powder> The resin composition of the present invention contains (C) magnetic powder. Since the resin composition of the present invention contains (C) magnetic powder, the specific permeability of the cured product can be increased.
(C)磁性粉體可為軟磁性粉體、硬磁性粉體之任一者,但基於顯著獲得本發明效果之觀點,較佳為軟磁性粉體。(C) The magnetic powder may be any of soft magnetic powder and hard magnetic powder, but from the viewpoint of remarkably obtaining the effect of the present invention, soft magnetic powder is preferred.
作為(C)磁性粉體可舉例為例如Fe-Mn系鐵氧體、Fe-Mn-Zn系鐵氧體、Mg-Zn系鐵氧體、Mn-Zn系鐵氧體、Mn-Mg系鐵氧體、Cu-Zn系鐵氧體、Mg-Mn-Sr系鐵氧體、Ni-Zn系鐵氧體、Ba-Zn系鐵氧體、Ba-Mg系鐵氧體、Ba-Ni系鐵氧體、Ba-Co系鐵氧體、Ba-Ni-Co系鐵氧體、Y系鐵氧體、氧化鐵粉(III)、四氧化三鐵等之氧化鐵粉;純鐵粉末;Fe-Si係合金粉末、Fe-Si-Al係合金粉末、Fe-Cr系合金粉末、Fe-Cr-Si系合金粉末、Fe-Ni-Cr系合金粉末、Fe-Cr-Al系合金粉末、Fe-Ni系合金粉末、Fe-Ni-Mo系合金粉末、Fe-Ni-Mo-Cu系合金粉末、Fe-Co系合金粉末或Fe-Ni-Co系合金反末等之鐵合金系金屬粉;Co基非晶質等之非晶質合金類等。(C)磁性粉體可單獨使用1種,或可併用2種以上。Examples of (C) magnetic powder include Fe-Mn ferrite, Fe-Mn-Zn ferrite, Mg-Zn ferrite, Mn-Zn ferrite, and Mn-Mg ferrite. Ferrite, Cu-Zn-based ferrite, Mg-Mn-Sr-based ferrite, Ni-Zn-based ferrite, Ba-Zn-based ferrite, Ba-Mg-based ferrite, Ba-Ni-based iron Ferrite, Ba-Co ferrite, Ba-Ni-Co ferrite, Y ferrite, iron oxide powder (III), iron oxide powder such as ferroferric oxide; pure iron powder; Fe- Si-based alloy powder, Fe-Si-Al-based alloy powder, Fe-Cr-based alloy powder, Fe-Cr-Si-based alloy powder, Fe-Ni-Cr-based alloy powder, Fe-Cr-Al-based alloy powder, Fe- Ni-based alloy powder, Fe-Ni-Mo-based alloy powder, Fe-Ni-Mo-Cu-based alloy powder, Fe-Co-based alloy powder, or Fe-Ni-Co-based alloy powder, such as ferroalloy metal powder; Co-based Amorphous alloys such as amorphous. (C) Magnetic powder may be used singly, or two or more of them may be used in combination.
其中,作為(C)磁性粉體較佳為選自氧化鐵粉及鐵合金系金屬粉之至少1種。作為氧化鐵粉較佳包含含有選自Ni、Cu、Mn及Zn之至少1種元素之鐵氧體,更佳為選自Fe-Mn系鐵氧體及Fe-Mn-Zn系鐵氧體之至少1種。且作為鐵合金系金屬粉較佳包含含有選自Si、Cr、Al、Ni及Co之至少1種之鐵合金系金屬粉。Among them, (C) the magnetic powder is preferably at least one selected from iron oxide powder and iron alloy metal powder. The iron oxide powder preferably contains a ferrite containing at least one element selected from the group consisting of Ni, Cu, Mn, and Zn, more preferably selected from the group consisting of Fe-Mn ferrite and Fe-Mn-Zn ferrite. At least one. In addition, as the iron alloy metal powder, it is preferable to include iron alloy metal powder containing at least one selected from Si, Cr, Al, Ni, and Co.
作為(C)磁性粉體可使用市售品,亦可併用2種以上。作為可使用之市售磁性粉體之具體例舉例為POWDER TECH公司製之「M05S」、「M05SWD」等之M系列;POWDER TECH公司製之「MZ05」;山陽特殊製鋼公司製「PST-S」;EPSON ATMIX公司製「AW2-08」、「AW2-08PF20F」、「AW2-08PF10F」、「AW2-08PF3F」、「Fe-3.5Si-4.5CrPF20F」、「Fe-50NiPF20F」、「Fe-80Ni-4MoPF20F」;JFE化學公司製「LD-M」、「LD-MH」、「KNI-106」、「KNI-106GSM」、「KNI-106GS」、「KNI-109」、「KNI-109GSM」、「KNI-109GS」;戶田工業公司製「KNS-415」、「BSF-547」、「BSF-029」、「BSN-125」、「BSN-125」、「BSN-714」、「BSN-828」、「S-1281」、「S-1641」、「S-1651」、「S-1470」、「S-1511」、「S-2430」;日本重化學工業公司製「JR09P2」;CIK NANOTEK公司製「Nanotek」;KINSEI MATEC公司製「JEMK-S」、「JEMK-H」;ALDRICH公司製「氧化釔鐵」等。(C) A commercially available product can be used as the magnetic powder, or two or more types can be used in combination. Examples of commercially available magnetic powders that can be used include M series such as "M05S" and "M05SWD" manufactured by POWDER TECH; "MZ05" manufactured by POWDER TECH; and "PST-S" manufactured by Sanyo Special Steel Co., Ltd. ; "AW2-08", "AW2-08PF20F", "AW2-08PF10F", "AW2-08PF3F", "Fe-3.5Si-4.5CrPF20F", "Fe-50NiPF20F", "Fe-80Ni- 4MoPF20F"; "LD-M", "LD-MH", "KNI-106", "KNI-106GSM", "KNI-106GS", "KNI-109", "KNI-109GSM", " KNI-109GS"; "KNS-415", "BSF-547", "BSF-029", "BSN-125", "BSN-125", "BSN-714", "BSN-828" manufactured by Toda Kogyo Co., Ltd. ", "S-1281", "S-1641", "S-1651", "S-1470", "S-1511", "S-2430"; "JR09P2" manufactured by Japan Heavy Chemical Industry Co., Ltd.; CIK NANOTEK "Nanotek" manufactured by the company; "JEMK-S" and "JEMK-H" manufactured by KINSEI MATEC; "Yttria Iron Oxide" manufactured by ALDRICH, etc.
(C)磁性粉體較佳為球狀。作為磁性粉體之長軸長度除以短軸長度之值(長寬比),較佳為2以下,更佳為1.5以下,又更佳為1.2以下。藉由使用球狀之磁性粉體,可減低磁性損失,且可獲得具有期望較佳黏度之樹脂組成物。(C) The magnetic powder is preferably spherical. As the value of the length of the major axis divided by the length of the minor axis (aspect ratio) of the magnetic powder, it is preferably 2 or less, more preferably 1.5 or less, and still more preferably 1.2 or less. By using spherical magnetic powder, the magnetic loss can be reduced, and a resin composition with the desired better viscosity can be obtained.
(C)磁性粉體之平均粒徑,基於提高比透磁率之觀點,較佳為0.01μm以上,更佳為0.5μm以上,又更佳為1μm以上。(C)磁性粉體之平均粒徑上限,較佳為10μm以下,更佳為9μm以下,又更佳為8μm以下。(C) The average particle diameter of the magnetic powder is preferably 0.01 μm or more, more preferably 0.5 μm or more, and still more preferably 1 μm or more from the viewpoint of increasing the specific permeability. (C) The upper limit of the average particle size of the magnetic powder is preferably 10 μm or less, more preferably 9 μm or less, and still more preferably 8 μm or less.
(C)磁性粉體之平均粒徑可藉由基於Mie散射理論之雷射繞射・散射法測定。具體而言,可利用雷射繞射式粒徑分佈測定裝置,以體積基準作成磁性粉體之粒徑分佈,以其中值徑作為平均粒徑而測定。測定樣品可較佳使用將磁性粉體以超音波分散於水中者。作為雷射繞射式粒徑分佈測定裝置可使用堀場製作所公司製之「LA-500」、島津製作所製「SALD-2200」等。(C) The average particle size of the magnetic powder can be measured by the laser diffraction and scattering method based on the Mie scattering theory. Specifically, a laser diffraction particle size distribution measuring device can be used to create the particle size distribution of the magnetic powder on a volume basis, and measure the median diameter as the average particle size. For the measurement sample, it is preferable to use a magnetic powder dispersed in water by ultrasonic waves. As a laser diffraction type particle size distribution measuring device, "LA-500" manufactured by Horiba Manufacturing Co., Ltd., "SALD-2200" manufactured by Shimadzu Manufacturing Co., Ltd., etc. can be used.
一實施形態中,基於調整樹脂組成物之黏度,進而提高耐濕性及分散性之觀點,(C)磁性粉體亦可經表面處理劑處理。作為表面處理劑舉例為例如乙烯基矽烷系偶合劑、(甲基)丙烯酸系偶合劑、含氟矽烷偶合劑、胺基矽烷系偶合劑、環氧矽烷系偶合劑、巰基矽烷系偶合劑、矽烷系偶合劑、烷氧基矽烷、有機矽氮烷化合物、鈦酸酯系偶合劑等。表面處理劑可單獨使用1種,亦可任意組合2種以上使用。In one embodiment, based on the viewpoint of adjusting the viscosity of the resin composition to improve moisture resistance and dispersibility, (C) the magnetic powder may also be treated with a surface treatment agent. Examples of surface treatment agents include vinyl silane coupling agents, (meth)acrylic coupling agents, fluorine-containing silane coupling agents, aminosilane coupling agents, epoxy silane coupling agents, mercaptosilane coupling agents, silanes Coupling agent, alkoxysilane, organosilazane compound, titanate coupling agent, etc. A surface treatment agent may be used individually by 1 type, and may be used in combination of 2 or more types arbitrarily.
作為表面處理劑之市售品列舉為例如信越化學工業公司製「KBM1003」(乙烯基三乙氧基矽烷)、信越化學工業公司製「KBM503」(3-甲基丙烯醯氧基丙基三乙氧基矽烷)、信越化學工業公司製「KBM403」(3-縮水甘油氧基丙基三甲氧基矽烷)、信越化學工業公司製「KBM803」(3-巰基丙基三甲氧基矽烷)、信越化學工業公司製「KBE903」(3-胺基丙基三乙氧基矽烷)、信越化學工業公司製「KBM573」(N-苯基-3-胺基丙基三甲氧基矽烷)、信越化學工業公司製「SZ-31」(六甲基二矽氮烷)、信越化學工業公司製「KBM103」(苯基三甲氧基矽烷)、信越化學工業公司製「KBM-4803」(長鏈環氧型矽烷偶合劑)、信越化學工業公司製「KBM-7103」(3,3,3-三氟丙基三甲氧基矽烷)等。Examples of commercially available products as surface treatment agents include "KBM1003" (vinyltriethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., and "KBM503" (3-methacryloxypropyltriethyl triethyl) manufactured by Shin-Etsu Chemical Co., Ltd. Oxysilane), "KBM403" (3-glycidoxypropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM803" (3-mercaptopropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., Shin-Etsu Chemical "KBE903" (3-aminopropyltriethoxysilane) manufactured by Kogyo Co., Ltd., "KBM573" (N-phenyl-3-aminopropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., Shin-Etsu Chemical Co., Ltd. "SZ-31" (hexamethyldisilazane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM103" (phenyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., and "KBM-4803" manufactured by Shin-Etsu Chemical Co., Ltd. (long-chain epoxy silane) Coupling agent), "KBM-7103" (3,3,3-trifluoropropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., etc.
利用表面處理劑之表面處理程度,基於提高(C)磁性粉體之分散性之觀點,較佳侷限於特定範圍。具體而言,(C)磁性粉體100質量份較佳以0.01質量份~5質量份之表面處理劑進行表面處理,較佳以0.05質量份~3質量份進行表面處理,更佳以0.1質量份~2質量份進行表面處理。The degree of surface treatment by the surface treatment agent is preferably limited to a specific range from the viewpoint of improving the dispersibility of the (C) magnetic powder. Specifically, (C) 100 parts by mass of the magnetic powder is preferably surface-treated with a surface treatment agent of 0.01 parts by mass to 5 parts by mass, preferably 0.05 parts by mass to 3 parts by mass, and more preferably 0.1 parts by mass Part~2 parts by mass for surface treatment.
(C)磁性粉體之含量(體積%),基於提高比透磁率及減低損失係數之觀點,將樹脂組成物中之不揮發成分設為100體積%時,較佳為0.1體積%以上,更佳為1體積%以上,又更佳為5體積%以上,再更佳為10體積%以上,特佳為14體積%以上。(C)磁性粉體之含量(體積%)上限並未特別限定,但一實施形態中,基於發揮作為膏狀之磁性接著劑之機能之觀點,將樹脂組成物中之不揮發成分設為100體積%時,較佳為85體積%以下,更佳為70體積%以下,又更佳為60體積%以下,再更佳為50體積%以下,特佳為40體積%以下。(C) The content (vol%) of the magnetic powder, based on the viewpoints of increasing the specific permeability and reducing the loss coefficient, when the non-volatile content in the resin composition is set to 100% by volume, it is preferably 0.1% by volume or more, more It is preferably 1 vol% or more, more preferably 5 vol% or more, still more preferably 10 vol% or more, and particularly preferably 14 vol% or more. (C) The upper limit of the content (vol%) of the magnetic powder is not particularly limited. However, in one embodiment, based on the viewpoint of exerting the function as a paste-like magnetic adhesive, the non-volatile content in the resin composition is set to 100 In the case of volume %, it is preferably 85 volume% or less, more preferably 70 volume% or less, still more preferably 60 volume% or less, still more preferably 50 volume% or less, particularly preferably 40 volume% or less.
(C)磁性粉體之含量(質量%),基於提高比透磁率及減低損失係數之觀點,將樹脂組成物中之不揮發成分設為100質量%時,較佳為5質量%以上,更佳為20質量%以上,又更佳為30質量%以上,再更佳為35質量%以上,特佳為40質量%以上。(C)磁性粉體之含量(質量%)上限並未特別限定,但一實施形態中,基於發揮作為膏狀之磁性接著劑之機能之觀點,將樹脂組成物中之不揮發成分設為100質量%時,較佳為90質量%以下,更佳為85質量%以下,又更佳為80質量%以下,再更佳為77質量%以下,特佳為75質量%以下。(C) The content (mass%) of the magnetic powder, based on the viewpoints of increasing the specific permeability and reducing the loss coefficient, when the non-volatile content in the resin composition is set to 100% by mass, it is preferably 5% by mass or more, more It is preferably 20% by mass or more, more preferably 30% by mass or more, still more preferably 35% by mass or more, and particularly preferably 40% by mass or more. (C) The upper limit of the content (% by mass) of the magnetic powder is not particularly limited, but in one embodiment, based on the viewpoint of exerting the function as a magnetic adhesive in the form of a paste, the non-volatile content in the resin composition is set to 100 In mass %, it is preferably 90% by mass or less, more preferably 85% by mass or less, still more preferably 80% by mass or less, still more preferably 77% by mass or less, particularly preferably 75% by mass or less.
<(D)安定劑> 本發明之樹脂組成物有包含(D)安定劑作為任意成分之情況。(D)安定劑具有提高樹脂組成物(特別是一液型之樹脂組成物)的保存安定性之機能。<(D) Stabilizer> The resin composition of the present invention may include (D) stabilizer as an optional component. (D) The stabilizer has the function of improving the storage stability of the resin composition (especially the one-component resin composition).
作為(D)安定劑舉例為例如硼酸酯化合物、鈦酸酯化合物、鋁酸酯化合物、鋯酸酯化合物、異氰酸酯化合物、羧酸、羧酸酐等。(D)安定劑可單獨使用1種,亦可以任意比率組合2種以上使用。Examples of (D) stabilizers include borate compounds, titanate compounds, aluminate compounds, zirconate compounds, isocyanate compounds, carboxylic acids, and carboxylic anhydrides. (D) The stabilizer may be used alone or in combination of two or more in any ratio.
作為硼酸酯化合物舉例為例如硼酸三甲酯、硼酸三乙酯、硼酸三丙酯、硼酸三異丙酯、硼酸三丁酯、硼酸三戊酯、硼酸三己酯、硼酸三環己酯、硼酸三(2-乙基己基)酯、硼酸三辛酯、硼酸三壬酯、硼酸三癸酯、硼酸三-十二烷酯、硼酸三-十六烷酯、硼酸三-十八烷酯等之硼酸三烷酯;硼酸三烯丙酯等之硼酸三烯基酯;硼酸三苯酯、硼酸三(2-甲基苯基)酯、硼酸三(3-甲基苯基)酯、硼酸三(4-甲基苯基)酯、硼酸三(2-乙基苯基)酯、硼酸三(3-乙基苯基)酯、硼酸三(4-乙基苯基)酯、硼酸三(3,5-二甲基苯基)酯、硼酸三(2,4-二甲基苯基)酯等之硼酸三芳酯;硼酸三苄酯等之硼酸三芳烷酯;三乙醇胺硼酸酯等之含胺基之硼酸酯等。Examples of borate compounds include, for example, trimethyl borate, triethyl borate, tripropyl borate, triisopropyl borate, tributyl borate, tripentyl borate, trihexyl borate, tricyclohexyl borate, Tris(2-ethylhexyl) borate, trioctyl borate, trinonyl borate, tridecyl borate, tri-dodecyl borate, trihexadecyl borate, trioctadecyl borate, etc. Trialkyl borate; Trienyl borate; Triphenyl borate, Tris(2-methylphenyl) borate, Tris(3-methylphenyl) borate, Trienyl borate, etc. (4-methylphenyl) ester, tris(2-ethylphenyl) borate, tris(3-ethylphenyl) borate, tris(4-ethylphenyl) borate, tris(3 ,5-Dimethylphenyl) ester, triaryl borate such as tris(2,4-dimethylphenyl) borate; triarylalkyl borate such as tribenzyl borate; triethanolamine borate, etc. Amino borate and so on.
作為鈦酸酯化合物舉例為例如鈦酸四乙酯、鈦酸四丙酯、鈦酸四異丙酯、鈦酸四丁酯、鈦酸四辛酯等。Examples of the titanate compound include tetraethyl titanate, tetrapropyl titanate, tetraisopropyl titanate, tetrabutyl titanate, tetraoctyl titanate, and the like.
作為鋁酸酯化合物舉例為例如鋁酸三乙酯、鋁酸三丙酯、鋁酸三異丙酯、鋁酸三丁酯、鋁酸三辛酯等。Examples of the aluminate compound include triethyl aluminate, tripropyl aluminate, triisopropyl aluminate, tributyl aluminate, trioctyl aluminate, and the like.
作為鋯酸酯化合物舉例為例如鋯酸四乙酯、鋯酸四丙酯、鋯酸四異丙酯、鋯酸四丁酯等。Examples of the zirconate compound include tetraethyl zirconate, tetrapropyl zirconate, tetraisopropyl zirconate, and tetrabutyl zirconate.
作為異氰酸酯化合物舉例為例如異氰酸正丁酯、異氰酸異丙酯、異氰酸2-氯乙酯、異氰酸苯酯、異氰酸對-氯苯酯、異氰酸苄酯、六亞甲基二異氰酸酯、異氰酸2-乙基苯酯、異氰酸2,6-二甲基苯酯、甲苯二異氰酸酯(例如2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯)、1,5-萘二異氰酸酯、二苯基甲烷-4,4’-二異氰酸酯、甲苯胺二異氰酸酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、對伸苯基二異氰酸酯、雙環庚烷三異氰酸酯等。Examples of isocyanate compounds include, for example, n-butyl isocyanate, isopropyl isocyanate, 2-chloroethyl isocyanate, phenyl isocyanate, p-chlorophenyl isocyanate, benzyl isocyanate, Hexamethylene diisocyanate, 2-ethylphenyl isocyanate, 2,6-dimethylphenyl isocyanate, toluene diisocyanate (e.g. 2,4-toluene diisocyanate, 2,6-toluene diisocyanate ), 1,5-naphthalene diisocyanate, diphenylmethane-4,4'-diisocyanate, toluidine diisocyanate, isophorone diisocyanate, xylene diisocyanate, p-phenylene diisocyanate, dicycloheptane Triisocyanate and so on.
作為羧酸舉例為例如甲酸、乙酸、丙酸、丁酸、己酸、辛酸等之飽和脂肪族單元酸;丙烯酸、甲基丙烯酸、巴豆酸等之不飽和脂肪族單元酸;乙醇酸、乳酸等之單鹼式含氧酸;乙二醛酸、葡萄酸等之脂肪族醛酸;草酸、丙二酸、琥珀酸、馬來酸等之脂肪族多元酸;苯甲酸、對-甲苯酸、苯基乙酸、桂皮酸、扁桃酸等之芳香族單元酸;鄰苯二甲酸、苯偏三甲酸等之芳香族多元酸;單氯乙酸、二氯乙酸等之鹵化脂肪酸等。Examples of carboxylic acids include saturated aliphatic monoacids such as formic acid, acetic acid, propionic acid, butyric acid, caproic acid, and caprylic acid; unsaturated aliphatic monoacids such as acrylic acid, methacrylic acid, and crotonic acid; glycolic acid, lactic acid, etc. Monobasic oxyacids; aliphatic aldehydes such as glyoxalic acid and glucic acid; aliphatic polybasic acids such as oxalic acid, malonic acid, succinic acid, and maleic acid; benzoic acid, p-toluic acid, benzene Aromatic monoacids such as acetic acid, cinnamic acid and mandelic acid; aromatic polybasic acids such as phthalic acid and trimellitic acid; halogenated fatty acids such as monochloroacetic acid and dichloroacetic acid.
作為羧酸酐舉例為例如琥珀酸酐、十二碳烯基琥珀酸酐、馬來酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐等之脂肪族多元酸酐等,鄰苯二甲酸酐、苯偏三甲酸酐、均苯四甲酸酐等之芳香族多元酸酐等。Examples of carboxylic acid anhydrides include aliphatic polybasic acid anhydrides such as succinic anhydride, dodecenyl succinic anhydride, maleic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, etc., phthalic anhydride, etc. Aromatic polybasic acid anhydrides such as acid anhydride, trimellitic anhydride, pyromellitic anhydride, etc.
樹脂組成物中之(D)安定劑含量並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為1質量%以下,更佳為0.5質量%以下,又更佳為0.3質量%以下。樹脂組成物中之(D)安定劑含量下限並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,可為例如0質量%以上,較佳為0.001質量%以上,較佳為0.01質量%以上,更佳為0.05質量%以上,又更佳為0.1質量%以上。The content of (D) stabilizer in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 1% by mass or less, more preferably 0.5% by mass or less, and More preferably, it is 0.3% by mass or less. The lower limit of the (D) stabilizer content in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it can be, for example, 0% by mass or more, preferably 0.001% by mass or more. It is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and still more preferably 0.1% by mass or more.
<(E)分散劑> 本發明之樹脂組成物有時包含(E)分散劑作為任意成分。<(E) Dispersant> The resin composition of the present invention may contain (E) a dispersant as an optional component.
作為(E)分散劑舉例為例如聚氧乙烯烷基醚磷酸等之磷酸酯系分散劑;聚氧乙烯烷基醚、聚氧乙烯烷基酯、聚氧乙烯山梨糖醇酐脂肪酸酯、聚氧乙烯烷基苯基醚、聚氧乙烯烷基胺、聚氧乙烯烷基醯胺等之聚氧烯系分散劑;乙炔二醇等之乙炔系分散劑;聚醚改質聚二甲基矽氧烷、聚醚改質矽氧烷、聚酯改質聚二甲基矽氧烷等之矽氧系分散劑;聚丙烯酸鈉、十二烷基苯磺酸鈉、月桂酸鈉、聚氧乙烯烷基醚硫酸銨、羧甲基纖維素鈉鹽等之陰離子性分散劑;含胺基之聚丙烯酸酯系樹脂、含胺基聚苯乙烯系樹脂等之陽離子性分散劑等。(E)分散劑可單獨使用1種,或可併用2種以上。Examples of (E) dispersants include phosphate ester-based dispersants such as polyoxyethylene alkyl ether phosphoric acid; polyoxyethylene alkyl ethers, polyoxyethylene alkyl esters, polyoxyethylene sorbitan fatty acid esters, and polyoxyethylene sorbitan fatty acid esters. Polyoxyalkylene-based dispersants such as oxyethylene alkyl phenyl ether, polyoxyethylene alkyl amine, polyoxyethylene alkyl amide, etc.; acetylene-based dispersants such as acetylene glycol; polyether modified polydimethyl siloxane Silicone-based dispersants for oxane, polyether modified siloxane, polyester modified polydimethylsiloxane, etc.; sodium polyacrylate, sodium dodecylbenzene sulfonate, sodium laurate, polyoxyethylene Anionic dispersants for alkyl ether ammonium sulfate, sodium carboxymethyl cellulose, etc.; cationic dispersants for polyacrylate resins containing amino groups, polystyrene resins containing amino groups, etc. (E) A dispersant may be used individually by 1 type, or may use 2 or more types together.
作為磷酸酯系分散劑之市售品,舉例為例如東邦化學工業公司製「PHOSPHANOL」系列之「RS-410」、「RS-610」、「RS-710」等。Examples of commercially available products of the phosphate-based dispersant include "RS-410", "RS-610", and "RS-710" of the "PHOSPHANOL" series manufactured by Toho Chemical Industry Co., Ltd.
作為聚氧烯系分散劑之市售品舉例為日油公司製「MALIALIM」系列之「AKM-0531」、「AFB-1521」、「SC-0505K」、「SC-1015F」及「SC-0708A」以及「HKM-50A」等。Examples of commercially available products as polyoxyalkylene-based dispersants are the "MALIALIM" series "AKM-0531", "AFB-1521", "SC-0505K", "SC-1015F" and "SC-0708A" manufactured by NOF Corporation "And "HKM-50A" etc.
作為乙炔二醇之市售品舉例為Air Products and Chemicals Inc.製「SURFYNOL」系列之「82」、「104」、「440」、「465」及「485」,以及「OLEFIN Y」等。Examples of commercially available products of acetylene glycol include "82", "104", "440", "465" and "485" of the "SURFYNOL" series manufactured by Air Products and Chemicals Inc., and "OLEFIN Y".
作為矽氧系分散劑之市售品舉例為BYK CHEMIE公司製「BYK347」、「BYK348」等。Examples of commercially available silica-based dispersants include "BYK347" and "BYK348" manufactured by BYK CHEMIE.
作為陰離子性分散劑之市售品舉例為味之素精密技術公司製「PN-411」、「PA-111」;LION公司製「A-550」、「PS-1900」等。Examples of commercially available products as anionic dispersants are "PN-411" and "PA-111" manufactured by Ajinomoto Precision Technology Co., Ltd.; "A-550" and "PS-1900" manufactured by LION Corporation.
作為陽離子性分散劑之市售品舉例為BYK CHEMIE公司製「161」、「162」、「164」、「182」、「2000」、「2001」;味之素精密技術公司製「PB-821」、「PB-822」、「PB-824」;日本ISP公司製「V-216」、「V-220」;LUBRIZOL公司製「SOLSPERSE 13940」、「SOLSPERSE 24000」、「SOLSPERSE 32000」等。Examples of commercially available products as cationic dispersants are "161", "162", "164", "182", "2000", and "2001" manufactured by BYK CHEMIE; "PB-821" manufactured by Ajinomoto Precision Technology Co., Ltd. ", "PB-822", "PB-824"; Japanese ISP company "V-216", "V-220"; LUBRIZOL company "SOLSPERSE 13940", "SOLSPERSE 24000", "SOLSPERSE 32000", etc.
樹脂組成物中之(E)分散劑之含量並未特別限定,將樹脂組成物中之不揮發成分設為100質量%之情況,較佳為1質量%以下,更佳為0.7質量%以下,又更佳為0.5質量%以下。樹脂組成物中之(E)分散劑之含量之下限並未特別限定,將樹脂組成物中之不揮發成分設為100質量%之情況,例如為0質量%以上、0.001質量%以上、0.01質量%以上,較佳為0.05質量%以上,更佳為0.1質量%以上,又更佳為0.2質量%以上。The content of the (E) dispersant in the resin composition is not particularly limited. When the non-volatile content in the resin composition is 100% by mass, it is preferably 1% by mass or less, more preferably 0.7% by mass or less, It is more preferably 0.5% by mass or less. The lower limit of the content of the (E) dispersant in the resin composition is not particularly limited. When the non-volatile content in the resin composition is 100% by mass, for example, 0% by mass or more, 0.001% by mass or more, or 0.01% by mass % Or more, preferably 0.05% by mass or more, more preferably 0.1% by mass or more, and still more preferably 0.2% by mass or more.
<(F)硬化促進劑> 本發明之樹脂組成物有時包含(F)硬化促進劑作為任意成分。<(F) Hardening accelerator> The resin composition of the present invention may contain (F) a hardening accelerator as an optional component.
作為(F)硬化促進劑較佳使用潛在性硬化促進劑。潛在性硬化促進劑尤其於設為一液型之樹脂組成物時為重要成分,具有於常溫(25℃)無助於(A)環氧樹脂硬化而於加熱時促進(A)環氧樹脂硬化之機能。(F)硬化促進劑可單獨使用1種,亦可以任意比率組合2種以上使用。(F) As the hardening accelerator, a latent hardening accelerator is preferably used. The latent hardening accelerator is an important component especially when it is a one-component resin composition. It does not contribute to the hardening of (A) epoxy resin at room temperature (25°C) but promotes the hardening of (A) epoxy resin when heated. The function. (F) A hardening accelerator may be used individually by 1 type, and may be used in combination of 2 or more types at arbitrary ratios.
潛在性硬化促進劑可為液狀潛在性硬化促進劑,亦可為固體分散型潛在性硬化促進劑,更佳為固體分散型潛在性硬化促進劑。The latent hardening accelerator may be a liquid latent hardening accelerator, or a solid dispersion type latent hardening accelerator, more preferably a solid dispersion type latent hardening accelerator.
所謂液狀潛在性硬化促進劑係於常溫(25℃)可溶於環氧樹脂之液體,藉由加熱可作為環氧樹脂之硬化促進劑發揮機能之化合物。作為液狀潛在性硬化促進劑舉例為例如離子液體,但不限定於該等。The so-called liquid latent hardening accelerator is a compound that is soluble in epoxy resin at room temperature (25°C) and can function as a hardening accelerator of epoxy resin by heating. Examples of liquid latent hardening accelerators include ionic liquids, but they are not limited to them.
且作為構成離子液體之陽離子舉例為例如咪唑鎓離子、哌啶鎓離子、吡咯啶鎓離子、吡唑鎓離子、胍鎓離子、吡啶鎓離子、該等之烴基(烷基、苯基、該等之組合等)取代體等之銨系陽離子;四烷基鏻離子等之鏻系陽離子;三烷基鋶離子等之鋶系陽離子等。Examples of cations constituting the ionic liquid include imidazolium ions, piperidinium ions, pyrrolidinium ions, pyrazolium ions, guanidinium ions, pyridinium ions, and such hydrocarbon groups (alkyl, phenyl, etc.) Combinations, etc.) Ammonium-based cations such as substituents; Phosphonium-based cations such as tetraalkylphosphonium ions; Phosphonium-based cations such as trialkylphosphonium ions, etc.
且構成離子液體之陰離子舉例為例如氟化物離子、氯化物離子、溴化物離子、碘化物離子等鹵化物系陰離子;甲烷磺酸離子等烷基硫酸系陰離子;三氟甲烷磺酸離子、六氟膦酸離子、三氟三(五氟乙基)膦酸離子、雙(三氟甲烷磺醯基)醯亞胺離子、三氟乙酸離子、四氟硼酸離子等含氟化合物系陰離子;酚離子、2-甲氧基酚離子、2,6-二-第三丁基酚離子等酚系陰離子;天門冬胺酸離子、榖胺酸離子等酸性胺基酸離子;甘胺酸離子、丙胺酸離子、苯基丙胺酸離子等中性胺基酸離子;N-苯甲醯基丙胺酸離子、N-乙醯基苯基丙胺酸離子、N-乙醯基甘胺酸離子、N-乙醯基甘胺酸離子等之N-醯基胺基酸離子;甲酸離子、乳酸離子、酒石酸離子、馬尿酸離子、N-甲基馬尿酸離子、苯甲酸離子等羧酸系陰離子。Examples of anions constituting the ionic liquid include halide anions such as fluoride ion, chloride ion, bromide ion, and iodide ion; alkylsulfuric acid anion such as methanesulfonate ion; trifluoromethanesulfonate ion, hexafluoromethane Phosphonic acid ion, trifluorotris(pentafluoroethyl)phosphonic acid ion, bis(trifluoromethanesulfonyl)imide ion, trifluoroacetic acid ion, tetrafluoroborate ion and other fluorine-containing compound anions; phenol ion, Phenolic anions such as 2-methoxyphenol ion and 2,6-di-tert-butylphenol ion; acidic amino acid ions such as aspartic acid ion and melanine ion; glycine ion and alanine ion , Phenylalanine ion and other neutral amino acid ions; N-phenylalanine ion, N-acetyl phenylalanine ion, N-acetylglycine ion, N-acetyl glycine ion N-amino acid ions such as glycine ion; carboxylic acid anions such as formic acid ion, lactic acid ion, tartrate ion, hippuric acid ion, N-methyl hippuric acid ion, and benzoic acid ion.
所謂固體分散型潛在性硬化促進劑係於常溫(25℃)不溶於環氧樹脂之固體,藉由加熱而可溶化於環氧樹脂中,可作為環氧樹脂之硬化促進劑發揮機能之化合物。The so-called solid dispersion type latent hardening accelerator is a solid that is insoluble in epoxy resin at room temperature (25°C), and is soluble in epoxy resin by heating, and is a compound that functions as a hardening accelerator of epoxy resin.
作為固體分散型潛在性硬化促進劑舉例為例如於常溫(25℃)為固體之咪唑化合物及固體分散型胺加成物系潛在性硬化促進劑,但不限定於該等。Examples of the solid dispersion type latent hardening accelerator include, for example, imidazole compounds that are solid at room temperature (25° C.) and solid dispersion type amine adduct type latent hardening accelerators, but are not limited to these.
作為於常溫(25℃)為固體之咪唑化合物之例,舉例為2-十七烷基咪唑、2-苯基-4,5-二羥基甲基咪唑、2-十一烷基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2-苯基-4-苄基-5-羥基甲基咪唑、2,4-二胺基-6-[2-(2-甲基-1-咪唑基)乙基]-1,3,5-三嗪、2,4-二胺基-6-[2-(2-甲基-1-咪唑基)乙基]-1,3,5-三嗪.異氰脲酸加成物、2-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑-苯偏三甲酸酯、1-氰基乙基-2-苯基咪唑-苯偏三甲酸酯、N-(2-甲基咪唑基-1-乙基)脲等,但不限於該等。Examples of imidazole compounds that are solid at room temperature (25°C) include 2-heptadecylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-undecylimidazole, 2- Phenyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4-benzyl-5-hydroxymethylimidazole, 2,4-diamino-6-[2-(2-methyl -1-imidazolyl)ethyl]-1,3,5-triazine, 2,4-diamino-6-[2-(2-methyl-1-imidazolyl)ethyl]-1,3 ,5-Triazine. Isocyanuric acid adduct, 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl -2-Methylimidazole-tricarboxylate, 1-cyanoethyl-2-phenylimidazole-tricarboxylate, N-(2-methylimidazolyl-1-ethyl)urea, etc., But it is not limited to this.
作為固體分散型胺加成物系潛在性硬化促進劑之較佳例舉例為選自胺化合物之環氧加成物、胺化合物之脲加成物及對環氧加成物之羥基加成反應異氰酸酯化合物所得之化合物所成之群之至少1種。Preferred examples of the solid dispersion type amine adduct series latent hardening accelerator are selected from epoxy adducts of amine compounds, urea adducts of amine compounds, and hydroxyl addition reaction to epoxy adducts At least one of the group of compounds obtained from the isocyanate compound.
作為胺化合物之環氧加成物之製造原料之一所使用之環氧化合物之例,舉例為例如雙酚A、雙酚F、兒茶酚、間苯二酚等之多元酚,或如甘油或聚乙二醇之多元醇與表氯醇反應所得之聚縮水甘油醚;如對-羥基苯甲酸、β-羥基萘甲酸之羥基羧酸與表氯醇反應所得之縮水甘油醚酯;如鄰苯二甲酸、對苯二甲酸之聚羧酸與表氯醇反應所得之聚縮水甘油酯;4,4’-二胺基二苯基甲烷或間-胺基酚等與表氯醇反應所得之縮水甘油胺化合物;環氧化酚酚醛清漆樹脂、環氧化甲酚酚醛清漆樹脂、環氧化聚烯烴等之多官能性環氧化合物或丁基縮水甘油醚、苯基縮水甘油醚、甲基丙烯酸縮水甘油酯等之單官能性環氧化合物;等,但不限定於該等。Examples of epoxy compounds used as one of the raw materials for the production of epoxy adducts of amine compounds are, for example, polyphenols such as bisphenol A, bisphenol F, catechol, resorcinol, or glycerin Or polyglycidyl ether obtained by reacting polyol of polyethylene glycol and epichlorohydrin; such as glycidyl ether ester obtained by reacting hydroxycarboxylic acid of p-hydroxybenzoic acid and β-hydroxynaphthoic acid with epichlorohydrin; such as o- Polyglycidyl ester obtained by reaction of polycarboxylic acid of phthalic acid and terephthalic acid with epichlorohydrin; obtained by reaction of 4,4'-diaminodiphenylmethane or meta-aminophenol with epichlorohydrin Glycidylamine compound; epoxidized phenol novolak resin, epoxidized cresol novolak resin, epoxidized polyolefin and other multifunctional epoxy compounds or butyl glycidyl ether, phenyl glycidyl ether, glycidyl methacrylate Monofunctional epoxy compounds such as esters; etc., but not limited to these.
作為固體分散型胺加成物系潛在性硬化促進劑之製造原料使用之胺化合物之例,只要為分子內具有1個以上能與環氧基加成反應之活性氫且至少於分子內具有1個以上選自由1級胺基、2級胺基及3級胺基中之官能基者即可。作為胺化合物,舉例為例如如二伸乙基三胺、三伸乙基四胺、正丙胺、2-羥基乙胺基丙胺、環己基胺及4,4’-二胺基-二環己基甲烷之脂肪族胺類,如4,4’-二胺基二苯基甲烷、2-甲基苯胺等之芳香族胺化合物;如2-乙基-4-甲基咪唑、2-乙基-4-甲基咪唑啉、2,4-二甲基咪唑啉、哌啶、哌嗪之含有氮雜環化合物等,但不限定於該等。An example of an amine compound used as a raw material for the production of a solid dispersion type amine adduct-based latent hardening accelerator, as long as it has at least one active hydrogen in the molecule that can react with epoxy groups and at least one in the molecule More than one functional group may be selected from the group consisting of a primary amino group, a secondary amino group, and a tertiary amino group. As the amine compound, for example, diethylenetriamine, triethylenetetramine, n-propylamine, 2-hydroxyethylaminopropylamine, cyclohexylamine, and 4,4'-diamino-dicyclohexylmethane Aliphatic amines, such as 4,4'-diaminodiphenylmethane, 2-methylaniline and other aromatic amine compounds; such as 2-ethyl-4-methylimidazole, 2-ethyl-4 -Nitrogen-containing heterocyclic compounds such as methylimidazoline, 2,4-dimethylimidazoline, piperidine, and piperazine, but are not limited to these.
又,其中尤其於分子內具有3級胺基之化合物係賦予具有優異硬化促進能之潛在性硬化促進劑之原料,作為此等化合物之例,舉例為如二甲胺基丙胺、二乙胺基丙胺、二正丙胺基丙胺、二丁胺基丙胺、二甲胺基乙胺、二乙胺基乙胺、N-甲基哌嗪等之胺化合物,及如2-甲基咪唑、2-乙基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑等之咪唑化合物之分子內具有3級胺基之1級或2級胺類;如2-二甲胺基乙醇、1-甲基-2-二甲胺基乙醇、1-苯氧基甲基-2-二甲胺基乙醇、2-二乙胺基乙醇、1-丁氧基甲基-2-二甲胺基乙醇、1-(2-羥基-3-苯氧基丙基)-2-甲基咪唑、1-(2-羥基-3-苯氧基丙基)-2-乙基-4-甲基咪唑、1-(2-羥基-3-丁氧基丙基)-2-甲基咪唑、1-(2-羥基-3-丁氧基丙基)-2-乙基-4-甲基咪唑啉、1-(2-羥基-3-苯氧基丙基)-2-苯基咪唑啉、1-(2-羥基-3-丁氧基丙基)-2-甲基咪唑啉、2-(二甲胺基甲基)苯酚、2,4,6-三(二甲胺基甲基)苯酚、N-β-羥基乙基嗎啉、2-二甲胺基乙烷硫醇、2-巰基吡啶、2-苯并咪唑、2-巰基苯并咪唑、2-巰基苯并噻唑、4-巰基吡啶、N,N-二甲基胺基苯甲酸、N,N-二甲基甘胺酸、菸鹼酸、異菸鹼酸、吡啶甲酸、N,N-二甲基甘胺酸醯肼、N,N-二甲基丙酸醯肼、菸鹼酸醯肼、異菸鹼酸醯肼等之分子內具有3級胺基之醇類,酚類、硫醇類、羧酸類及醯肼類等。In addition, compounds having tertiary amine groups in the molecule are the raw materials for imparting latent hardening accelerators with excellent hardening promoting ability. Examples of these compounds include dimethylaminopropylamine and diethylamino groups. Propylamine, di-n-propylaminopropylamine, dibutylaminopropylamine, dimethylaminoethylamine, diethylaminoethylamine, N-methylpiperazine and other amine compounds, and such as 2-methylimidazole, 2-ethyl Imidazole compounds such as 2-ethyl-4-methylimidazole, 2-phenylimidazole, etc., have first- or second-level amines with tertiary amino groups in the molecule; such as 2-dimethylaminoethanol, 1 -Methyl-2-dimethylaminoethanol, 1-phenoxymethyl-2-dimethylaminoethanol, 2-diethylaminoethanol, 1-butoxymethyl-2-dimethylaminoethanol Ethanol, 1-(2-hydroxy-3-phenoxypropyl)-2-methylimidazole, 1-(2-hydroxy-3-phenoxypropyl)-2-ethyl-4-methylimidazole , 1-(2-hydroxy-3-butoxypropyl)-2-methylimidazole, 1-(2-hydroxy-3-butoxypropyl)-2-ethyl-4-methylimidazoline , 1-(2-hydroxy-3-phenoxypropyl)-2-phenylimidazoline, 1-(2-hydroxy-3-butoxypropyl)-2-methylimidazoline, 2-( Dimethylaminomethyl)phenol, 2,4,6-tris(dimethylaminomethyl)phenol, N-β-hydroxyethylmorpholine, 2-dimethylaminoethanethiol, 2-mercapto Pyridine, 2-benzimidazole, 2-mercaptobenzimidazole, 2-mercaptobenzothiazole, 4-mercaptopyridine, N,N-dimethylaminobenzoic acid, N,N-dimethylglycine, Nicotinic acid, isonicotinic acid, picolinic acid, N,N-dimethylglycine hydrazine, N,N-dimethyl propionate hydrazine, nicotinic acid hydrazine, isonicotinic acid hydrazine, etc. Alcohols with tertiary amino groups in the molecule, phenols, mercaptans, carboxylic acids and hydrazines, etc.
使環氧化合物與胺化合物加成反應製造潛在性硬化促進劑時,亦可進而使分子內具有2個以上活性氫之活性氫化合物反應。作為此等活性氫化合物舉例為例如雙酚A、雙酚F、雙酚S、對苯二酚、兒茶酚、間苯二酚、聯苯三酚(pyrogallol)、酚酚醛清漆樹脂等之多元酚類、三羥甲基丙烷等之多元醇類、己二酸、鄰苯二甲酸等之多元羧酸類、1,2-二巰基乙烷、2-巰基乙醇、1-硫基-3-苯氧基-2-丙醇、巰基乙酸、胺基苯甲酸、乳酸等,但不限定於該等。When an epoxy compound and an amine compound are added to produce a latent hardening accelerator, it is also possible to further react an active hydrogen compound having two or more active hydrogens in the molecule. Examples of these active hydrogen compounds are, for example, bisphenol A, bisphenol F, bisphenol S, hydroquinone, catechol, resorcinol, pyrogallol (pyrogallol), phenol novolac resin, etc. Polyols such as phenols and trimethylolpropane, polycarboxylic acids such as adipic acid and phthalic acid, 1,2-dimercaptoethane, 2-mercaptoethanol, 1-thio-3-benzene Oxy-2-propanol, thioglycolic acid, aminobenzoic acid, lactic acid, etc., but not limited to these.
作為固體分散型胺加成物系潛在性硬化促進劑之製造原料使用之異氰酸酯化合物可使用例如異氰酸正丁酯、異氰酸異丙酯、異氰酸苯酯、異氰酸苄酯等之單官能異氰酸酯化合物;六亞甲基二異氰酸酯、甲苯二異氰酸酯、1,5-萘二異氰酸酯、二苯基甲烷-4,4’-二異氰酸酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、對伸苯基二異氰酸酯、1,3,6-六甲亞基三異氰酸酯、雙環庚烷三異氰酸酯等之多官能異氰酸酯化合物;進而,可使用由該等多官能異氰酸酯化合物與活性氫化合物反應所得之末端含異氰酸酯基之化合物等。作為該等末端具有異氰酸酯基之化合物之例舉例為藉由甲苯二異氰酸酯與三羥甲基丙烷反應而得之末端具有異氰酸酯基之加成化合物、甲苯二異氰酸酯與季戊四醇反應所得之末端具有異氰酸酯基之加成化合物,但不限定於該等。The isocyanate compound used as the raw material of the solid dispersion type amine adduct series latent hardening accelerator can be used, for example, n-butyl isocyanate, isopropyl isocyanate, phenyl isocyanate, benzyl isocyanate, etc. The monofunctional isocyanate compound; hexamethylene diisocyanate, toluene diisocyanate, 1,5-naphthalene diisocyanate, diphenylmethane-4,4'-diisocyanate, isophorone diisocyanate, xylene diisocyanate, Polyfunctional isocyanate compounds such as p-phenylene diisocyanate, 1,3,6-hexamethylene triisocyanate, and bicycloheptane triisocyanate; furthermore, the terminal obtained by reacting these polyfunctional isocyanate compounds with active hydrogen compounds can be used Compounds containing isocyanate groups, etc. Examples of the compounds having isocyanate groups at the ends are an addition compound having an isocyanate group at the end obtained by reacting toluene diisocyanate with trimethylolpropane, and an isocyanate group at the end obtained by reacting toluene diisocyanate with pentaerythritol. The addition compound is not limited to these.
又,作為固體分散型胺加成物系潛在性硬化促進劑之製造原料使用之脲化合物舉例為脲及硫脲,但不限定於該等。In addition, examples of urea compounds used as raw materials for the production of solid dispersion type amine adduct-based latent hardening accelerators are urea and thiourea, but are not limited to these.
固體分散型潛在性硬化促進劑可藉由例如將上述製造原料適當混合,自常溫至200℃之溫度反應後,冷卻固化後予以粉碎,或於甲基乙基酮、二噁烷、四氫呋喃等溶劑中反應,脫溶劑後,將固形分粉碎而容易地獲得。The solid dispersion type latent hardening accelerator can be prepared by appropriately mixing the above-mentioned manufacturing materials, reacting at room temperature to 200°C, cooling and solidifying and then pulverizing, or in solvents such as methyl ethyl ketone, dioxane, tetrahydrofuran, etc. After the middle reaction and solvent removal, the solid content is pulverized and easily obtained.
固體分散型胺加成物系潛在性硬化促進劑之市售品舉例為例如「AMICURE PN-FJ」(味之素精密技術公司製)、「AMICURE PN-23」(味之素精密技術公司製)、「AMICURE PN-H」(味之素精密技術公司製)、「HARDNER X-3661S」(ACR公司製)、「HARDNER X-3670S」(ACR公司製)、「FXR1081」(T&K TOKA公司製)、「FUJICURE FXR-1000」(T&K TOKA公司製)、「FUJICURE FXR-1030」(T&K TOKA公司製)、「NOVACURE HX-3721」(旭化成公司製)、「HX-3722」(旭化成公司製)、「NOVACURE HX-3742」(旭化成公司製)等。Examples of commercially available solid dispersion type amine adduct-based latent hardening accelerators are, for example, "AMICURE PN-FJ" (manufactured by Ajinomoto Precision Technology Co., Ltd.) and "AMICURE PN-23" (manufactured by Ajinomoto Precision Technology Co., Ltd.) ), "AMICURE PN-H" (manufactured by Ajinomoto Precision Technology Co., Ltd.), "HARDNER X-3661S" (manufactured by ACR Corporation), "HARDNER X-3670S" (manufactured by ACR Corporation), "FXR1081" (manufactured by T&K TOKA Corporation) ), "FUJICURE FXR-1000" (manufactured by T&K TOKA), "FUJICURE FXR-1030" (manufactured by T&K TOKA), "NOVACURE HX-3721" (manufactured by Asahi Kasei Corporation), "HX-3722" (manufactured by Asahi Kasei Corporation) , "NOVACURE HX-3742" (manufactured by Asahi Kasei Corporation), etc.
樹脂組成物中之(F)硬化促進劑之含量並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為20質量%以下,更佳為10質量%以下,又更佳為7質量%以下。樹脂組成物中之(F)硬化促進劑之含量下限並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,例如可為0質量%以上、0.01質量%以上、0.1質量%以上,較佳為0.5質量%以上,更佳為1質量%以上,又更佳為2質量%以上。The content of (F) hardening accelerator in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 20% by mass or less, more preferably 10% by mass or less , And more preferably 7 mass% or less. The lower limit of the content of (F) hardening accelerator in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, for example, it can be 0% by mass or more, 0.01% by mass or more, or 0.1 Mass% or more, preferably 0.5 mass% or more, more preferably 1 mass% or more, and still more preferably 2 mass% or more.
<(G)有機填充材> 本發明之樹脂組成物有時進而包含(G)有機填充材作為任意成分。<(G)Organic filler> The resin composition of the present invention may further include (G) an organic filler as an optional component.
(G)有機填充材係以粒子狀形態存在於樹脂組成物中。作為(G)有機填充材,基於顯著獲得本發明期望效果之觀點,較佳使用橡膠粒子。(G)有機填充材可單獨使用1種,亦可以任意比率組合2種以上使用。(G) The organic filler is present in the resin composition in the form of particles. As the (G) organic filler, rubber particles are preferably used from the viewpoint of remarkably obtaining the desired effect of the present invention. (G) The organic filler may be used alone or in combination of two or more in any ratio.
作為橡膠粒子所含之橡膠成分舉例為例如聚二甲基矽氧烷等之矽氧系彈性體;聚丁二烯、聚異戊二烯、聚氯丁二烯、乙烯-乙酸乙烯酯共聚物、苯乙烯-丁二烯共聚物、苯乙烯-異戊二烯共聚物、苯乙烯-異丁烯共聚物、丙烯腈-丁二烯共聚物、異戊二烯-異丁烯共聚物、異丁烯-丁二烯共聚物、乙烯-丙烯-二烯三元共聚物、乙烯-丙烯-丁烯三元共聚物等之烯烴系熱塑性彈性體;聚(甲基)丙烯酸丙酯、聚(甲基)丙烯酸丁酯、聚(甲基)丙烯酸環己酯、聚(甲基)丙烯酸辛酯等之丙烯酸系熱塑性彈性體等之熱塑性彈性體等。進而亦可於橡膠成分中混合聚有機矽氧烷橡膠等之矽氧系橡膠。橡膠粒子中所含之橡膠成分之玻璃轉移溫度為例如0℃以下,較佳為-10℃以下,更佳為-20℃以下,又更佳為-30℃以下。Examples of rubber components contained in rubber particles include silicone elastomers such as polydimethylsiloxane; polybutadiene, polyisoprene, polychloroprene, and ethylene-vinyl acetate copolymers. , Styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-isobutylene copolymer, acrylonitrile-butadiene copolymer, isoprene-isobutylene copolymer, isobutylene-butadiene Copolymers, ethylene-propylene-diene terpolymers, ethylene-propylene-butene terpolymers and other olefin-based thermoplastic elastomers; poly(meth)acrylate, poly(butyl)acrylate, Acrylic thermoplastic elastomers such as polycyclohexyl (meth)acrylate and polyoctyl (meth)acrylate, etc. Furthermore, silicone rubber such as polyorganosiloxane rubber may be mixed with the rubber component. The glass transition temperature of the rubber component contained in the rubber particles is, for example, 0°C or lower, preferably -10°C or lower, more preferably -20°C or lower, and still more preferably -30°C or lower.
基於顯著獲得本發明之期望效果之觀點,(G)有機填充材較佳為核-殼型橡膠粒子。所謂核-殼型橡膠粒子係由包含如上述舉例之橡膠成分之核粒子與被覆其之1層以上的殼部所成之粒子狀有機填充材。再者,核-殼型粒子較佳為由包含如上述舉例之橡膠成分之核粒子與使可與核粒子所含之橡膠成分共聚合之單體成分予以接枝共聚合之殼部所成之核-殼型接枝共聚物橡膠粒子。此處所謂核-殼型並非僅指僅核粒子與殼部必定可明確區別者,亦包含核粒子與殼部之邊界不清楚者,亦可為核粒子未被殼部完全被覆。From the viewpoint of remarkably obtaining the desired effect of the present invention, the (G) organic filler is preferably core-shell rubber particles. The so-called core-shell type rubber particles are particulate organic fillers composed of core particles containing the rubber components exemplified above and one or more shells covering them. Furthermore, the core-shell type particles are preferably composed of a core particle containing the rubber component as exemplified above and a shell part of which the monomer component copolymerizable with the rubber component contained in the core particle is grafted and copolymerized. Core-shell type graft copolymer rubber particles. The so-called core-shell type here does not only mean that only the core particle and the shell part must be clearly distinguishable, but also include those where the boundary between the core particle and the shell part is not clear, and it can also mean that the core particle is not completely covered by the shell part.
橡膠成分於核-殼型橡膠粒子中較佳含有40質量%以上,更佳含有50質量%以上,又更佳含有60質量%以上。橡膠成分於核-殼型橡膠粒子中之含量上限並未特別限定,但基於以殼部充分被覆核粒子之觀點,為例如95質量%以下,較佳為90質量%。The rubber component is preferably contained in the core-shell rubber particles by 40% by mass or more, more preferably by 50% by mass or more, and still more preferably by 60% by mass or more. The upper limit of the content of the rubber component in the core-shell rubber particles is not particularly limited, but based on the viewpoint that the shell portion sufficiently covers the core particles, it is, for example, 95% by mass or less, preferably 90% by mass.
形成核-殼型橡膠粒子之殼部的單體成分包含例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸縮水甘油酯等之(甲基)丙烯酸酯;(甲基)丙烯酸;N-甲基馬來醯亞胺、N-苯基馬來醯亞胺等之N-取代馬來醯亞胺;馬來醯亞胺;馬來酸、依康酸等之α,β-不飽和羧酸;苯乙烯、4-乙烯基甲苯、α-甲基苯乙烯等之芳香族乙烯基化合物;(甲基)丙烯腈等,其中較佳包含(甲基)丙烯酸酯,更佳包含(甲基)丙烯酸甲酯。The monomer components forming the shell part of the core-shell rubber particles include, for example, methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, cyclohexyl (meth)acrylate, ( (Meth)acrylates such as octyl meth)acrylate and glycidyl (meth)acrylate; (meth)acrylic acid; N-methylmaleimide, N-phenylmaleimide, etc. N-substituted maleimines; maleimines; α, β-unsaturated carboxylic acids such as maleic acid and itaconic acid; styrene, 4-vinyl toluene, α-methylstyrene, etc. The aromatic vinyl compound; (meth)acrylonitrile, etc., which preferably contains (meth)acrylate, and more preferably contains methyl (meth)acrylate.
作為核-殼型橡膠粒子之市售品舉例為例如CHEIL INDUSTRIES公司製之「CHT」;UMGABS公司製「B602」;陶氏化學日本公司製之「PARALOID EXL-2602」、「PARALOID EXL-2603」、「PARALOID EXL-2655」、「PARALOID EXL-2311」、「PARALOID-EXL2313」、「PARALOID EXL-2315」、「PARALOID KM-330」、「PARALOID KM-336P」、「PARALOID KCZ-201」、三菱縲縈公司製之「METABLEN C-223A」、「METABLEN E-901」、「METABLEN S-2001」、「METABLEN W-450A」、「METABLEN SRK-200」、KANEKA公司製之「KANEACE M-511」、「KANEACE M-600」、「KANEACE M-400」、「KANEACE M-580」、「KANEACE MR-01」等。Examples of commercially available products as core-shell rubber particles are "CHT" manufactured by CHEIL INDUSTRIES; "B602" manufactured by UMGABS; "PARALOID EXL-2602" and "PARALOID EXL-2603" manufactured by Dow Chemical Japan , "PARALOID EXL-2655", "PARALOID EXL-2311", "PARALOID-EXL2313", "PARALOID EXL-2315", "PARALOID KM-330", "PARALOID KM-336P", "PARALOID KCZ-201", Mitsubishi "METABLEN C-223A", "METABLEN E-901", "METABLEN S-2001", "METABLEN W-450A", "METABLEN SRK-200", and "KANEACE M-511" made by KANEKA , "KANEACE M-600", "KANEACE M-400", "KANEACE M-580", "KANEACE MR-01", etc.
(G)有機填充材亦可為(A)環氧樹脂中之分散物。(G)有機填充材之(A)環氧樹脂中之分散物,於(A)環氧樹脂中(G)有機填充材可以一次粒子之狀態分散。(G)有機填充材之(A)環氧樹脂中之分散物中,(G)有機填充材之含量較佳為10~40重量%。(G) The organic filler can also be a dispersion in (A) epoxy resin. (G) Dispersion in (A) epoxy resin of organic filler, (G) organic filler can be dispersed in the state of primary particles in (A) epoxy resin. (G) In the dispersion in (A) epoxy resin of organic filler, the content of (G) organic filler is preferably 10-40% by weight.
作為(G)有機填充材之(A)環氧樹脂中之分散物的市售品,舉例為例如作為橡膠狀核殼聚合物改質雙酚A型環氧樹脂而銷售之KANEKA公司製NANEACE「MX120」、「MX125」、「MX130」(含有25重量%之橡膠狀核殼聚合物(橡膠粒子殼為苯乙烯-丁二烯共聚物))、「MX960」、「MX965」(含有25重量%之由矽氧橡膠(橡膠粒子核為聚二甲基矽氧烷等)所成之橡膠狀核殼聚合物)、KUREHA TRADING公司製之「RKB-3040」(含29重量%之橡膠狀核殼聚合物(橡膠粒子核為丁二烯橡膠))、「RKB-3040H」(含25重量%之橡膠狀核殼聚合物(橡膠粒子核為丁二烯橡膠))等。As a commercially available product of the dispersion in (A) epoxy resin of (G) organic filler, for example, NANEACE manufactured by KANEKA is sold as a rubber-like core-shell polymer modified bisphenol A epoxy resin. MX120", "MX125", "MX130" (containing 25% by weight of rubber-like core-shell polymer (rubber particle shell is styrene-butadiene copolymer)), "MX960", "MX965" (containing 25% by weight It is a rubber-like core-shell polymer made of silicone rubber (rubber particle core is polydimethylsiloxane, etc.), "RKB-3040" manufactured by KUREHA TRADING (containing 29% by weight of rubber-like core-shell Polymer (Rubber particle core is butadiene rubber), "RKB-3040H" (containing 25% by weight of rubber-like core-shell polymer (Rubber particle core is butadiene rubber)), etc.
(G)有機填充材之平均粒徑(平均一次粒徑)並未特別限定,但較佳為20nm以上,更佳為30nm以上,又更佳為50nm以上。(G)有機填充材之平均粒徑(平均一次粒徑)之上限並未特別限定,但較佳為5,000nm以下,更佳為2,000nm以下,又更佳為1,000nm以下。(G)有機填充材之平均粒徑(平均一次粒徑)可使用ζ電位粒度分佈測定裝置等測定。(G) The average particle diameter (average primary particle diameter) of the organic filler is not particularly limited, but is preferably 20 nm or more, more preferably 30 nm or more, and still more preferably 50 nm or more. (G) The upper limit of the average particle diameter (average primary particle diameter) of the organic filler is not particularly limited, but it is preferably 5,000 nm or less, more preferably 2,000 nm or less, and still more preferably 1,000 nm or less. (G) The average particle size (average primary particle size) of the organic filler can be measured using a zeta potential particle size distribution measuring device or the like.
樹脂組成物中之(G)有機填充材之含量並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,較佳為20質量%以下,更佳為10質量%以下,又更佳為5質量%以下。樹脂組成物中之(G)有機填充材之含量下限並未特別限定,但將樹脂組成物中之不揮發成分設為100質量%時,例如可為0質量%以上、0.01質量%以上、0.1質量%以上、1質量%以上、1.5質量%以上。The content of (G) organic filler in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 20% by mass or less, more preferably 10% by mass or less , And more preferably 5% by mass or less. The lower limit of the content of (G) organic filler in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, for example, it can be 0% by mass or more, 0.01% by mass or more, or 0.1 Mass% or more, 1 mass% or more, 1.5 mass% or more.
<(H)其他添加劑> 本發明之樹脂組成物可進而包含任意添加劑作為不揮發性成分。作為此等添加劑舉例為例如酚系硬化劑、萘酚系硬化劑、酸酐系硬化劑、活性酯系硬化劑、苯并噁嗪系硬化劑、氰酸酯系硬化劑、碳二醯亞胺系硬化劑、咪唑系硬化劑等之硫醇化合物以外之硬化劑;苯氧樹脂、聚乙烯縮醛樹脂、聚烯烴樹脂、聚碸樹脂、聚醚碸樹脂、聚伸苯基醚樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚酯樹脂等之熱塑性樹脂;有機銅化合物、有機鋅化合物、有機鈷化合物等之有機金屬化合物;酞青藍、酞青綠、碘綠、重氮黃、結晶紫、氧化鈦、碳黑等之著色劑;對苯二酚、兒茶酚、聯苯三酚、吩噻嗪等之聚合抑制劑;矽氧烷等之調平劑;膨潤土、蒙脫石等之增黏劑;矽氧系消泡劑、丙烯酸系消泡劑、氟系消泡劑、乙烯基樹脂系消泡劑之消泡劑;苯并三唑系紫外線吸收劑等之紫外線吸收劑;脲矽烷等之接著性提升劑;矽烷偶合劑、三唑系密著性賦予劑、四唑系密著性賦予劑、三嗪系密著性賦予劑等之密著性賦予劑;受阻酚系抗氧化劑、受阻胺系抗氧化劑等之抗氧化劑;二苯基乙烯衍生物等之螢光增白劑;氟系界面活性劑、矽氧系界面活性劑等之界面活性劑;磷系難燃劑(例如磷酸酯化合物、磷腈化合物、膦酸化合物、紅磷)、氮系難燃劑(例如硫酸三聚氰胺)、鹵系難燃劑、無機系難燃劑(例如三氧化二銻)等之難燃劑等。添加劑可單獨使用1種,亦可以任意比率組合2種以上。(H)其他添加劑之含量若為熟知本技藝者則可適當設定。<(H) Other additives> The resin composition of the present invention may further contain optional additives as non-volatile components. Examples of such additives include, for example, phenolic hardeners, naphthol hardeners, acid anhydride hardeners, active ester hardeners, benzoxazine hardeners, cyanate ester hardeners, carbodiimide hardeners Hardeners other than thiol compounds such as hardeners and imidazole hardeners; phenoxy resins, polyvinyl acetal resins, polyolefin resins, polyether resins, polyether sulfide resins, polyphenylene ether resins, and polycarbonates Thermoplastic resins such as resins, polyetheretherketone resins, polyester resins; organic copper compounds, organic zinc compounds, organic cobalt compounds, and other organic metal compounds; phthalocyanine blue, phthalocyanine green, iodo green, diazonium yellow, crystal violet, Coloring agents for titanium oxide, carbon black, etc.; polymerization inhibitors for hydroquinone, catechol, biphenyl, phenothiazine, etc.; leveling agents for silicones, etc.; increase of bentonite, montmorillonite, etc. Adhesives; defoamers of silicone defoamers, acrylic defoamers, fluorine defoamers, and vinyl resin defoamers; UV absorbers such as benzotriazole UV absorbers; urea silane Adhesion enhancers such as silane coupling agents, triazole-based adhesion-imparting agents, tetrazole-based adhesion-imparting agents, triazine-based adhesion-imparting agents, etc.; hindered phenol-based antioxidants , Hindered amine-based antioxidants, etc.; fluorescent whitening agents such as diphenylethylene derivatives; fluorine-based surfactants, silicone-based surfactants, and other surfactants; phosphorus-based flame retardants (such as Phosphate ester compounds, phosphazene compounds, phosphonic acid compounds, red phosphorus), nitrogen-based flame retardants (e.g. melamine sulfate), halogen-based flame retardants, inorganic flame retardants (e.g. antimony trioxide), etc. Wait. An additive may be used individually by 1 type, and may combine 2 or more types in arbitrary ratios. (H) The content of other additives can be appropriately set if they are familiar with the art.
<(I)有機溶劑> 本發明之樹脂組成物除了上述不揮發性成分以外,有時進而含有任意有機溶劑作為揮發性成分。作為(I)有機溶劑只要為可溶解不揮發性成分之至少一部分,則可適當使用習知者,其種類並未特別限定。作為(I)有機溶劑舉例為例如丙酮、甲基乙基酮、甲基異丁基酮、環己酮等之酮溶劑;乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸異戊酯、丙酸甲酯、丙酸乙酯、γ-丁內酯等之酯系溶劑;四氫吡喃、四氫呋喃、1,4-二噁烷、二乙醚、二異丙醚、二丁醚、二苯醚等之醚系溶劑;甲醇、乙醇、丙醇、丁醇、乙二醇等之醇系溶劑;乙酸2-乙氧基乙酯、丙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、乙二醇乙酸酯、γ-丁內酯、甲氧基丙酸甲酯等之醚酯系溶劑;乳酸甲酯、乳酸乙酯、2-羥基異丁酸甲酯等之酯醇系溶劑;2-甲氧基丙醇、2-甲氧基乙醇、2-乙氧基乙醇、丙二醇單甲醚、二乙二醇單丁醚(丁基卡必醇)等之醚醇系溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮等之醯胺系溶劑;二甲基亞碸等之亞碸系溶劑;乙腈、丙腈等之腈系溶劑;己烷、環戊烷、環己烷、甲基環己烷等之脂肪族烴系溶劑;苯、甲苯、二甲苯、乙基苯、三甲基苯等之芳香族烴系溶劑等。(I)有機溶劑可單獨使用1種,亦可以任意比率組合2種以上使用。使用(I)有機溶劑時,可單獨使用1種,亦可以任意比率組合2種以上使用。(I)有機溶劑量越少越佳(例如將樹脂組成物中之不揮發成分設為100質量%時,為3質量%以下、1質量%以下、0.5質量%以下、0.1質量%以下、0.01質量%以下),特佳為不含(0質量%)。<(I) Organic solvent> In addition to the above-mentioned non-volatile components, the resin composition of the present invention may further contain any organic solvent as a volatile component. (I) As long as the organic solvent can dissolve at least a part of the non-volatile components, conventional ones can be suitably used, and the type is not particularly limited. Examples of (I) organic solvents include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc.; methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, acetic acid Ester solvents such as isoamyl ester, methyl propionate, ethyl propionate, γ-butyrolactone; tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl Ether solvents such as ether and diphenyl ether; alcohol solvents such as methanol, ethanol, propanol, butanol, ethylene glycol, etc.; 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, diethylene two Alcohol monoethyl ether acetate, ethylene glycol acetate, γ-butyrolactone, methyl methoxypropionate and other ether ester solvents; methyl lactate, ethyl lactate, methyl 2-hydroxyisobutyrate Ester alcohol solvents such as 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol), etc. Ether alcohol solvents; N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone and other amide solvents; dimethyl sulfide, etc. Subsoil solvents; nitrile solvents such as acetonitrile and propionitrile; aliphatic hydrocarbon solvents such as hexane, cyclopentane, cyclohexane, methylcyclohexane, etc.; benzene, toluene, xylene, ethylbenzene , Aromatic hydrocarbon solvents such as trimethylbenzene, etc. (I) An organic solvent may be used individually by 1 type, and may be used in combination of 2 or more types in arbitrary ratios. When (I) an organic solvent is used, one type may be used alone, or two or more types may be used in combination at any ratio. (I) The smaller the amount of organic solvent, the better (for example, when the non-volatile content in the resin composition is 100% by mass, it is 3% by mass or less, 1% by mass or less, 0.5% by mass or less, 0.1% by mass or less, 0.01 Mass% or less), particularly preferably not containing (0 mass%).
<樹脂組成物之製造方法> 本發明之樹脂組成物可藉由例如於任意調製容器中,將(A)環氧樹脂、(B)硫醇化合物、(C)磁性粉體、根據需要之(D)安定劑、根據需要之(E)分散劑、根據需要之(F)硬化促進劑、根據需要之(G)有機填充材、根據需要之(H)其他添加劑、及根據需要之(I)有機溶劑,依任意順序及/或一部分或全部同時添加混合而製造。又,添加混合各成分之過程中,可適當設定溫度,亦可暫時或始終加熱及/或冷卻。且添加混合各成分之過程中,亦可進行攪拌或振盪。且添加混合時或之後,亦可使用混合基等之攪拌裝置或振盪裝置將樹脂組成物攪拌或振盪而均一分散。又,與攪拌或振盪之同時,亦可於真空下等之低壓條件下進行脫泡。混合溫度例如可為10~40℃。混合時之攪拌速度可為例如100~10000rpm。混合時間可為例如10秒至10分鐘。<Manufacturing method of resin composition> The resin composition of the present invention can be prepared by, for example, mixing (A) epoxy resin, (B) thiol compound, (C) magnetic powder, (D) stabilizer as required, and as required (E) Dispersant, (F) hardening accelerator as required, (G) organic filler as required, (H) other additives as required, and (I) organic solvent as required, in any order and/ Or part or all of them are added and mixed at the same time to manufacture. In addition, in the process of adding and mixing each component, the temperature may be appropriately set, and heating and/or cooling may be temporarily or continuously. And during the process of adding and mixing the ingredients, stirring or shaking can also be carried out. In addition, during or after the addition and mixing, a stirring device or an oscillating device such as a mixing base may be used to stir or oscillate the resin composition to uniformly disperse it. In addition, while stirring or shaking, degassing can also be performed under low-pressure conditions such as vacuum. The mixing temperature may be 10-40°C, for example. The stirring speed during mixing can be, for example, 100 to 10000 rpm. The mixing time can be, for example, 10 seconds to 10 minutes.
<樹脂組成物之特性> 由於本發明之樹脂組成物包含(A)環氧樹脂、(B)硫醇化合物及(C)磁性粉體,樹脂組成物之硬化物於25℃之彈性模數為500MPa以下,且樹脂組成物之硬化物於25℃之斷裂點伸長度為30%以上,故可獲得耐衝擊性優異之硬化物。耐衝擊性例如可藉由下述試驗例5之方法評價。<Characteristics of resin composition> Since the resin composition of the present invention contains (A) epoxy resin, (B) thiol compound and (C) magnetic powder, the elastic modulus of the cured resin composition at 25°C is 500 MPa or less, and the resin composition The elongation at the breaking point of the cured product at 25°C is more than 30%, so a cured product with excellent impact resistance can be obtained. The impact resistance can be evaluated by the method of Test Example 5 below, for example.
本發明之樹脂組成物之硬化物於25℃之彈性模數為500MPa以下。一實施形態中,基於進一步提高耐衝擊性之觀點,本發明之樹脂組成物之硬化物於25℃之彈性模數較佳可為450MPa以下,400MPa以下,更佳為350MPa以下,300MPa以下,又更佳為250MPa以下,200MPa以下,特佳為150MPa以下,100MPa以下。彈性模數例如可藉由下述試驗例1之方法測定。又,關於彈性模數可藉由變更調配成分之選擇或其含量而控制於期望彈性模數。The elastic modulus of the cured resin composition of the present invention at 25°C is 500 MPa or less. In one embodiment, based on the viewpoint of further improving impact resistance, the elastic modulus of the cured resin composition of the present invention at 25° C. is preferably 450 MPa or less, 400 MPa or less, more preferably 350 MPa or less, 300 MPa or less, and It is more preferably 250 MPa or less and 200 MPa or less, and particularly preferably 150 MPa or less and 100 MPa or less. The modulus of elasticity can be measured, for example, by the method of Test Example 1 below. In addition, the elastic modulus can be controlled to a desired elastic modulus by changing the selection or content of the compounding ingredients.
本發明之樹脂組成物之硬化物於25℃之斷裂點伸長度為30%以上。一實施形態中,基於進一步提高耐衝擊性之觀點,本發明之樹脂組成物之硬化物於25℃之斷裂點伸長度較佳可為35%以上,40%以上,更佳為45%以上,50%以上,又更佳為55%以上,60%以上,特佳為65%以上,70%以上。斷裂點伸長度例如可藉由下述試驗例2之方法測定。又,關於斷裂點伸長度可藉由變更調配成分之選擇或其含量而控制於期望斷裂點伸長度。The elongation at the breaking point of the cured product of the resin composition of the present invention at 25° C. is 30% or more. In one embodiment, based on the viewpoint of further improving impact resistance, the elongation at break of the cured product of the resin composition of the present invention at 25°C is preferably 35% or more, 40% or more, and more preferably 45% or more. More than 50%, more preferably more than 55%, more than 60%, particularly preferably more than 65%, more than 70%. The elongation at the breaking point can be measured, for example, by the method of Test Example 2 below. In addition, the elongation at the breaking point can be controlled to the desired elongation at the breaking point by changing the selection of ingredients or their contents.
一實施形態中,本發明之樹脂組成物之硬化物於23℃之比透磁率(μ’)(測定頻率100MHz)較佳可為1以上,更佳為1.3以上,又更佳為1.6以上,特佳為2以上。比透磁率例如可藉由下述試驗例3之方法測定。In one embodiment, the specific permeability (μ') of the cured product of the resin composition of the present invention at 23°C (measurement frequency 100MHz) may preferably be 1 or more, more preferably 1.3 or more, and still more preferably 1.6 or more, Particularly preferably, it is 2 or more. The specific permeability can be measured, for example, by the method of Test Example 3 below.
一實施形態中,本發明之樹脂組成物於25℃之黏度並未特別限定,但較佳可為0.001Pa・s以上,更佳為0.01Pa・s以上,又更佳為0.1Pa・s以上,再更佳為1Pa・s以上,特佳為10Pa・s以上。本發明之樹脂組成物於25℃之黏度之下限並未特別限定,但較佳可為1000Pa・s以上,更佳為500Pa・s以上,又更佳為100Pa・s以上,特佳為50Pa・s以上。黏度例如可藉由下述試驗例4之方法測定。In one embodiment, the viscosity of the resin composition of the present invention at 25°C is not particularly limited, but it may preferably be 0.001 Pa·s or more, more preferably 0.01 Pa·s or more, and still more preferably 0.1 Pa·s or more , More preferably 1Pa·s or more, particularly preferably 10Pa·s or more. The lower limit of the viscosity of the resin composition of the present invention at 25°C is not particularly limited, but it is preferably 1000 Pa·s or more, more preferably 500 Pa·s or more, still more preferably 100 Pa·s or more, and particularly preferably 50 Pa·s s above. The viscosity can be measured by the method of Test Example 4 below, for example.
基於示差掃描熱量測定之反應峰值溫度較佳為150℃以下,140℃以下,更佳為130℃以下,120℃以下,又更佳為110℃以下,100℃以下,特佳為95℃以下,90℃以下,85℃以下或80℃以下。藉由為此等範圍,由於樹脂組成物可於比較低溫硬化,故可抑制磁力降低。作為反應峰值溫度之下限可為例如50℃以上等。此處,基於示差掃描熱量測定之反應峰值溫度係表示以5℃/分鐘之升溫速度,於25℃~300℃之溫度範圍進行示差掃描熱量測定時所得之示差掃描熱量曲線(DSC曲線)之位於最低溫測之峰頂的溫度。The peak temperature of the reaction based on differential scanning calorimetry is preferably 150°C or less, 140°C or less, more preferably 130°C or less, 120°C or less, still more preferably 110°C or less, 100°C or less, particularly preferably 95°C or less, Below 90℃, below 85℃ or below 80℃. With this range, since the resin composition can be cured at a relatively low temperature, the decrease in magnetic force can be suppressed. The lower limit of the reaction peak temperature may be, for example, 50°C or higher. Here, the reaction peak temperature based on differential scanning calorimetry means the position of the differential scanning calorimetry curve (DSC curve) obtained when performing differential scanning calorimetry at a temperature rise rate of 5°C/min in the temperature range of 25°C to 300°C The temperature at the top of the peak measured at the lowest temperature.
本發明之樹脂組成物之硬化溫度例如只要參考基於示差掃描熱量測定(DSC)之樹脂組成物的開始反應溫度或反應峰值溫度,設定於判斷為可使硬化反應充分進行之溫度即可。一實施形態中,由於本發明之樹脂組成物可於比較低溫硬化,故本發明之樹脂組成物之硬化溫度可為例如180℃以下,較佳150℃以下,140℃以下,更佳為130℃以下,120℃以下,又更佳為110℃以下,100℃以下,特佳為95℃以下,90℃以下。又為了更抑制磁力降低,硬化溫度為低的溫度較佳。作為硬化溫度之下限舉例為例如50℃以上,60℃以上,70℃以上等。上述硬化溫度下,硬化時間可設定於例如10分鐘以上,20分鐘以上等。硬化時間之上限可設定為60分鐘以下。The curing temperature of the resin composition of the present invention may be set at a temperature judged to allow the curing reaction to proceed sufficiently with reference to the reaction start temperature or the reaction peak temperature of the resin composition based on differential scanning calorimetry (DSC), for example. In one embodiment, since the resin composition of the present invention can be cured at a relatively low temperature, the curing temperature of the resin composition of the present invention can be, for example, 180°C or less, preferably 150°C or less, 140°C or less, more preferably 130°C Below, 120°C or less, more preferably 110°C or less, 100°C or less, and particularly preferably 95°C or less and 90°C or less. In order to further suppress the decrease in magnetic force, the hardening temperature is preferably a low temperature. As the lower limit of the curing temperature, for example, 50°C or higher, 60°C or higher, 70°C or higher, etc. are mentioned. At the above-mentioned curing temperature, the curing time can be set to, for example, 10 minutes or more, 20 minutes or more. The upper limit of the hardening time can be set to 60 minutes or less.
<樹脂組成物之用途> 本發明之樹脂組成物可使用於各種半導體裝置(例如電氣製品(例如電腦、行動電話、智慧型手機、平板型裝置、可穿戴裝置、數位相機、醫療機器及電視等)及交通工具(例如機車、汽車、電車、船舶及飛機等)等)中之各種電子零件,例如可適當地使用作為接著劑、注模劑、填縫劑;密封劑、纖維強化用樹脂、塗佈劑、塗料等,其中可特別適於使用作為接著劑或密封劑。<Use of resin composition> The resin composition of the present invention can be used in various semiconductor devices (such as electrical products (such as computers, mobile phones, smartphones, tablet devices, wearable devices, digital cameras, medical equipment, televisions, etc.) and vehicles (such as motorcycles). , Automobiles, trams, ships, airplanes, etc.), etc.), etc.), for example, can be suitably used as adhesives, injection molding agents, caulking agents; sealants, fiber-reinforced resins, coating agents, paints, etc., Among them, it is particularly suitable for use as an adhesive or a sealant.
尤其本發明之樹脂組成物由於可抑制磁鐵之磁性損失,故可適當地使用於搭載磁鐵之電子零件,例如適用於將作為被接著體之磁鐵予以接著之用途(尤其將作為被接著體之磁鐵與其他構件予以接著之用途);將磁鐵以外之構件彼此接著之用途(尤其將作為被接著體之磁鐵以外之構成構件彼此接著之用途);含磁鐵之零件搭載後之電子零件之接著步驟中之用途等。In particular, since the resin composition of the present invention can suppress the magnetic loss of the magnet, it can be suitably used for electronic parts equipped with magnets, for example, suitable for the application of bonding a magnet as a bonded body (especially as a magnet for bonded body The use of bonding with other components); the use of bonding components other than magnets (especially the use of bonding components other than the magnets to be bonded); in the bonding step of electronic parts after the parts containing magnets are mounted The purpose, etc.
此處磁鐵並未特別限定,但可為例如鐵氧體磁鐵、鋁鎳鈷合金磁鐵、稀土類磁鐵(尤其是銣磁鐵)等之習知永久磁鐵。且已知銣磁鐵若加熱則收縮,若冷卻則膨脹之傾向較強,但本發明之樹脂組成物於一實施形態中,由可具有對銣磁鐵之優異接著力,故特別適於用以將銣磁鐵接著之接著劑。The magnet here is not particularly limited, but it may be a conventional permanent magnet such as a ferrite magnet, an alnico magnet, a rare earth magnet (especially a rubidium magnet) and the like. Moreover, it is known that rubidium magnets shrink when heated, and expand when cooled. However, in one embodiment, the resin composition of the present invention has excellent adhesion to rubidium magnets, so it is particularly suitable for Adhesive for rubidium magnets.
作為搭載磁鐵之電子零件可為例如包含馬達尤其是含有銣磁鐵之馬達之電子零件。本發明之樹脂組成物可使用作為搭載有含銣磁鐵之馬達的電子零件用之接著劑,尤其是用以將含銣磁鐵之馬達中之磁鐵與框體接著之接著劑。The electronic component equipped with the magnet may be, for example, an electronic component including a motor, especially a motor including a rubidium magnet. The resin composition of the present invention can be used as an adhesive for electronic parts equipped with a motor containing a rubidium magnet, especially an adhesive for bonding a magnet in a motor containing a rubidium magnet to the frame.
本發明之樹脂組成物由於最終硬化而使用,故使用本發明之樹脂組成物之電子零件可包含本發明之樹脂組成物之硬化物,於特定之實施形態中,可包含含銣磁鐵之馬達及本發明之樹脂組成物之硬化物。且使用本發明之樹脂組成物之含銣磁鐵之馬達可包含本發明之樹脂組成物之硬化物。 [實施例]The resin composition of the present invention is used due to the final curing. Therefore, electronic parts using the resin composition of the present invention may include the cured product of the resin composition of the present invention. In a specific embodiment, it may include a motor containing a rubidium magnet and The cured product of the resin composition of the present invention. In addition, a motor containing a rubidium magnet using the resin composition of the present invention may include a hardened product of the resin composition of the present invention. [Example]
以下藉由實施例具體說明本發明。本發明並未限定於該等實施例。又以下中,表示量之「份」及「%」,於未另外明示之情況,分別意指「質量份」及「質量%」。特別是於無指定溫度時之溫度條件為室溫(25℃)。The following examples illustrate the present invention in detail. The present invention is not limited to these embodiments. In addition, in the following, the "parts" and "%" that indicate the quantity, unless otherwise specified, mean "parts by mass" and "% by mass" respectively. Especially when there is no specified temperature, the temperature condition is room temperature (25°C).
首先,以下述所示之表1的調配組成混合各成分,調製實施例1~11及比較例1~4之樹脂組成物。細節如以下。First, each component was mixed with the compounding composition of Table 1 shown below, and the resin composition of Examples 1-11 and Comparative Examples 1-4 was prepared. The details are as follows.
<實施例1> 於專用之塑膠容器中,量取含柔軟性骨架之環氧樹脂(DIC公司製「EXA-4850-150」,環氧當量450g/eq)60份、丁二烯橡膠粒子環氧樹脂中分散物(KUREHA TRADING公司製「RKB-3040H」,分散25%之雙酚A型/F型環氧樹脂(橡膠狀核殼聚合物(核為丁二烯橡膠)),環氧當量223g/eq)40份、含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」,三羥甲基丙烷三(3-巰基丙酸酯),硫醇當量140g/eq)39份、磁性粉體(POWDER TECH公司製之「M05SWD」)110份、安定劑(東京化成公司製「TEB」,硼酸三乙酯)0.8份、分散劑(日油公司製「SC-1015F」)1.1份、胺環氧加成物系硬化促進劑(味之素精密技術公司製「PN-FJ」)14份之各材料。<Example 1> In a special plastic container, measure 60 parts of epoxy resin containing a flexible skeleton ("EXA-4850-150" manufactured by DIC Corporation, epoxy equivalent 450g/eq), and the dispersion of butadiene rubber particles in the epoxy resin (KUREHA TRADING "RKB-3040H", dispersed 25% of bisphenol A type/F type epoxy resin (rubber-like core-shell polymer (core is butadiene rubber)), epoxy equivalent 223g/eq) 40 Parts, thiol compound containing carboxylic acid ester structure ("TMTP" manufactured by Yodo Chemical Industry Co., Ltd., trimethylolpropane tris(3-mercaptopropionate), thiol equivalent 140g/eq) 39 parts, magnetic powder ( "M05SWD" manufactured by POWDER TECH) 110 parts, stabilizer ("TEB" manufactured by Tokyo Kasei Co., Ltd., triethyl borate) 0.8 parts, dispersant ("SC-1015F" manufactured by NOF Corporation) 1.1 parts, amine epoxy Adduct series hardening accelerator ("PN-FJ" manufactured by Ajinomoto Precision Technology Co., Ltd.) each of 14 parts.
隨後使用自轉・公轉混合機AWATORY練太郎(THINKY公司製;ARE-310),於室溫25℃以2000rpm充分混合(以勺子確認磁性粉體充分分散混合。混合時間約30秒~約1分鐘),進而以共立精機公司製之自動公轉式攪拌脫泡機「HM-200W」於真空下(設定為壓力0),1000 rpm,2分鐘脫泡,獲得樹脂組成物。Then use the rotation and revolution mixer AWATORY Nentaro (manufactured by THINKY; ARE-310), and mix thoroughly at room temperature 25°C at 2000 rpm (use a spoon to confirm that the magnetic powder is fully dispersed and mixed. The mixing time is about 30 seconds to about 1 minute) , And then use the automatic revolution type stirring and degassing machine "HM-200W" manufactured by Kyoritsu Seiki Co., Ltd. to degas under vacuum (set to pressure 0), 1000 rpm, and 2 minutes to defoam to obtain a resin composition.
<實施例2> 除了替代含柔軟性骨架之環氧樹脂(DIC公司製「EXA-4850-150」)60份,而使用含柔軟性骨架之環氧樹脂(三菱化學公司製「YX-7400」,環氧當量440g/eq)60份,且含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)之使用量自39份變更為40份,磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為120份以外,與實施例1同樣獲得樹脂組成物。<Example 2> In addition to replacing 60 parts of epoxy resin with flexible skeleton ("EXA-4850-150" manufactured by DIC), epoxy resin with flexible skeleton ("YX-7400" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 440g) is used /eq) 60 parts of thiol compound containing carboxylic acid ester structure (“TMTP” manufactured by Yodo Chemical Industry Co., Ltd.) changed from 39 parts to 40 parts. Magnetic powder (“M05SWD” manufactured by POWDER TECH Co., Ltd.) Except having changed the usage amount from 110 parts to 120 parts, a resin composition was obtained in the same manner as in Example 1.
<實施例3> 除了含柔軟性骨架之環氧樹脂(DIC公司製「EXA-4850-150」)之使用量自60份變更為100份,不使用丁二烯橡膠粒子環氧樹脂中分散物(KUREHA TRADING公司製「RKB-3040H」)40份,含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)之使用量自39份變更為28份,磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為105份以外,與實施例1同樣獲得樹脂組成物。<Example 3> Except that the use amount of epoxy resin with flexible skeleton ("EXA-4850-150" manufactured by DIC Corporation) was changed from 60 parts to 100 parts, butadiene rubber particles epoxy resin dispersion (manufactured by KUREHA TRADING) was not used. "RKB-3040H") 40 parts, the use amount of thiol compound containing carboxylate structure ("TMTP" manufactured by Yodo Chemical Industry Co., Ltd.) changed from 39 parts to 28 parts, magnetic powder ("M05SWD" manufactured by POWDER TECH Co., Ltd.) Except that the usage amount of) was changed from 110 parts to 105 parts, a resin composition was obtained in the same manner as in Example 1.
<實施例4> 除了替代磁性粉體(POWDER TECH公司製「M05SWD」) 110份而使用磁性粉體(EPSON ATMIX公司製「AW2-08PF3F」)110份以外,與實施例1同樣獲得樹脂組成物。<Example 4> A resin composition was obtained in the same manner as in Example 1, except that 110 parts of magnetic powder (“AW2-08PF3F” produced by EPSON ATMIX) were used instead of 110 parts of magnetic powder (“M05SWD” manufactured by POWDER TECH).
<實施例5> 除了磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為155份以外,與實施例1同樣獲得樹脂組成物。<Example 5> A resin composition was obtained in the same manner as in Example 1, except that the amount of magnetic powder (“M05SWD” manufactured by POWDER TECH Co., Ltd.) was changed from 110 parts to 155 parts.
<實施例6> 除了磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為268份以外,與實施例1同樣獲得樹脂組成物。<Example 6> A resin composition was obtained in the same manner as in Example 1, except that the amount of magnetic powder (“M05SWD” manufactured by POWDER TECH Co., Ltd.) was changed from 110 parts to 268 parts.
<實施例7> 除了磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為416份以外,與實施例1同樣獲得樹脂組成物。<Example 7> A resin composition was obtained in the same manner as in Example 1, except that the amount of magnetic powder (“M05SWD” manufactured by POWDER TECH Co., Ltd.) was changed from 110 parts to 416 parts.
<實施例8> 除了替代含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)39份,而使用含異氰脲酸酯構造之硫醇化合物(味之素精密技術公司製「TMPIC」,異氰脲酸三(3-巰基丙基)酯,硫醇當量117g/eq)38份以外,與實施例1同樣獲得樹脂組成物。<Example 8> In addition to replacing 39 parts of thiol compounds containing carboxylic acid ester structure (“TMTP” manufactured by Yodo Chemical Industry Co., Ltd.), thiol compounds containing isocyanurate structure (“TMPIC” manufactured by Ajinomoto Precision Technology Co., Ltd., different A resin composition was obtained in the same manner as in Example 1 except that tris(3-mercaptopropyl)cyanurate had 38 parts of mercaptan equivalent 117 g/eq.
<實施例9> 除了替代含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)39份,而使用含羧酸酯構造之硫醇化合物(昭和電工公司製「PE-1」,季戊四醇四(3-巰基丁酸酯),硫醇當量136g/eq)33份以外,與實施例1同樣獲得樹脂組成物。<Example 9> In addition to replacing 39 parts of thiol compounds containing carboxylic acid ester structure (“TMTP” manufactured by Yodo Chemical Industry Co., Ltd.), thiol compounds containing carboxylic acid ester structure (“PE-1” manufactured by Showa Denko Corporation, pentaerythritol tetrakis (3 -Mercaptobutyrate), except that the mercaptan equivalent of 136 g/eq) was 33 parts, a resin composition was obtained in the same manner as in Example 1.
<實施例10> 除了替代分散劑(日油公司製「SC-1015F」)1.1份,而使用分散劑(味之素精密技術公司製「PB-821」)1.1份以外,與實施例1同樣獲得樹脂組成物。<Example 10> A resin composition was obtained in the same manner as in Example 1, except that 1.1 parts of a dispersant ("SC-1015F" manufactured by NOF Corporation) was used instead of 1.1 parts of a dispersant ("PB-821" manufactured by Ajinomoto Precision Technology Co., Ltd.).
<實施例11> 除了不使用分散劑(日油公司製「SC-1015F」)1.1份以外,與實施例1同樣獲得樹脂組成物。<Example 11> A resin composition was obtained in the same manner as in Example 1, except that 1.1 parts of a dispersant ("SC-1015F" manufactured by NOF Corporation) was not used.
<比較例1> 除了替代含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)39份,而使用多胺(T&K TOKA公司製「FXR-1081」)15份,磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為90份以外,與實施例1同樣獲得樹脂組成物。<Comparative example 1> In addition to substituting 39 parts of thiol compound containing carboxylic acid ester structure (“TMTP” manufactured by Yodo Chemical Industry Co., Ltd.), 15 parts of polyamine (“FXR-1081” manufactured by T&K TOKA Co., Ltd.) and magnetic powder (manufactured by POWDER TECH Co., Ltd.) are used. Except that the usage amount of "M05SWD") was changed from 110 parts to 90 parts, a resin composition was obtained in the same manner as in Example 1.
<比較例2> 除了替代含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)39份,而使用含烯丙基酚(明和化成公司製「MEH-8000H」,羥基當量141g/eq)39份,磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為111份,不使用安定劑(東京化成公司製「TEB」,硼酸三乙酯)0.8份及分散劑(日油公司製「SC-1015F」)1.1份,且替代胺環氧加成物系硬化促進劑(味之素精密技術公司製「PN-FJ」)14份而使用磷系硬化促進劑(北興化學公司製「TBP-DA」,四丁基鏻癸酸鹽)0.4份以外,與實施例1同樣獲得樹脂組成物。<Comparative example 2> In addition to substituting 39 parts of thiol compound containing carboxylate structure (“TMTP” manufactured by Yodo Chemical Industry Co., Ltd.), 39 parts containing allyl phenol (“MEH-8000H” manufactured by Meiwa Kasei Co., Ltd., hydroxyl equivalent weight 141g/eq) was used instead , The amount of magnetic powder (M05SWD made by POWDER TECH) has been changed from 110 parts to 111 parts without using stabilizer ("TEB" made by Tokyo Chemical Co., Ltd., triethyl borate) 0.8 part and dispersant (NOF Company’s "SC-1015F") 1.1 parts, and instead of 14 parts of amine epoxy adduct-based hardening accelerator (Ajinomoto Precision Technology Co.’s "PN-FJ") and using phosphorus-based hardening accelerator (Beixing Chemical Co., Ltd.) Except for making "TBP-DA", tetrabutylphosphonium decanoate) 0.4 part, a resin composition was obtained in the same manner as in Example 1.
<比較例3> 除了替代含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)39份,而使用酚酚醛清漆型氰酸酯(Ronza公司製「PT-30」,氰酸酯之官能基當量124g/eq)35份,磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為105份,不使用安定劑(東京化成公司製「TEB」,硼酸三乙酯)0.8份及分散劑(日油公司製「SC-1015F」)1.1份,且替代胺環氧加成物系硬化促進劑(味之素精密技術公司製「PN-FJ」)14份而使用金屬系硬化促進劑(東京化成公司製,乙醯丙酮錳(III)(三(2,4-戊二酸根)錳(III)))0.4份以外,與實施例1同樣獲得樹脂組成物。<Comparative example 3> In addition to replacing 39 parts of thiol compound containing carboxylic acid ester structure ("TMTP" manufactured by Yodo Chemical Industry Co., Ltd.), phenol novolac type cyanate ester ("PT-30" manufactured by Ronza Co., Ltd.) is used. The functional group equivalent of cyanate ester is 124g/eq) 35 parts, the use amount of magnetic powder ("M05SWD" manufactured by POWDER TECH) changed from 110 parts to 105 parts, without using stabilizer ("TEB" manufactured by Tokyo Kasei Co., Ltd., triethyl borate) 0.8 part And dispersant (NOF Corporation "SC-1015F") 1.1 parts, and instead of 14 parts of amine epoxy adduct hardening accelerator (Ajinomoto Precision Technology Co., Ltd. "PN-FJ"), using metal-based hardening A resin composition was obtained in the same manner as in Example 1, except that the accelerator (manufactured by Tokyo Kasei Co., Ltd., manganese acetonate (III) (tris(2,4-glutarate) manganese (III))) was 0.4 parts.
<比較例4> 除了不使用含羧酸酯構造之硫醇化合物(淀化學工業公司製「TMTP」)39份,磁性粉體(POWDER TECH公司製「M05SWD」)之使用量自110份變更為79份,不使用安定劑(東京化成公司製「TEB」,硼酸三乙酯)0.8份及分散劑(日油公司製「SC-1015F」)1.1份,且替代胺環氧加成物系硬化促進劑(味之素精密技術公司製「PN-FJ」)14份而使用磷系硬化促進劑(北興化學公司製「TBP-DA」,四丁基鏻癸酸鹽)2份以外,與實施例1同樣獲得樹脂組成物。<Comparative example 4> Except that 39 parts of thiol compound containing carboxylic acid ester structure (“TMTP” manufactured by Yodo Chemical Industry Co., Ltd.) is not used, the usage amount of magnetic powder (“M05SWD” manufactured by POWDER TECH Company) has been changed from 110 parts to 79 parts. Stabilizer ("TEB" manufactured by Tokyo Kasei Co., Ltd., triethyl borate) 0.8 parts and dispersant ("SC-1015F" manufactured by NOF Corporation) 1.1 parts, and replaced the amine epoxy adduct hardening accelerator (Mizano Resin was obtained in the same manner as in Example 1, except that 14 parts of "PN-FJ" manufactured by Sono Precision Technology Co., Ltd.) and 2 parts of a phosphorus-based hardening accelerator ("TBP-DA" manufactured by Beixing Chemical Co., Ltd., tetrabutylphosphonium caprate) were used Composition.
<試驗例1:彈性模數之測定> 將實施例及比較例所得之各樹脂組成物使用棒塗佈器塗佈於脫模PET膜(NS-80A:東麗公司製)上,分別加熱(設定於反應峰值溫度±30℃之硬化溫度且30分鐘以上之硬化時間(以下同):實施例1~11係於80℃歷時30分鐘,比較例1係於100℃歷時30分鐘,比較例2係於180℃歷時60分鐘,比較例3係於200℃歷時120分鐘,比較例4係於150℃歷時60分鐘),獲得硬化物。所得厚度為100μm之硬化物以啞鈴(商品名「SUPER DEMBBELL CUTTER(型式:SDMK-5889-01)」,Dumbbell公司製)衝打,製作拉伸強度測定用試驗片。自試驗片剝離PET膜。以溫度25℃、濕度50%、拉伸速度5mm/分鐘之條件,使用TENSILON萬能試驗機(ORIENTEC公司製,RTM-500)進行拉伸試驗,測定彈性模數(MPa)。<Test Example 1: Measurement of Elastic Modulus> Each resin composition obtained in the Examples and Comparative Examples was coated on a mold release PET film (NS-80A: Toray Co., Ltd.) using a bar coater, and heated separately (set at the curing temperature of the reaction peak temperature ± 30°C) And the curing time of more than 30 minutes (the same below): Examples 1 to 11 are at 80°C for 30 minutes, Comparative Example 1 is at 100°C for 30 minutes, and Comparative Example 2 is at 180°C for 60 minutes, Comparative Example 3 It was set at 200°C for 120 minutes, and Comparative Example 4 was set at 150°C for 60 minutes) to obtain a hardened product. The obtained cured product having a thickness of 100 μm was punched with dumbbells (trade name "SUPER DEMBBELL CUTTER (model: SDMK-5889-01)", manufactured by Dumbbell) to prepare test pieces for tensile strength measurement. The PET film was peeled from the test piece. Under the conditions of a temperature of 25° C., a humidity of 50%, and a tensile speed of 5 mm/min, a tensile test was performed using a TENSILON universal testing machine (manufactured by ORIENTEC, RTM-500) to measure the modulus of elasticity (MPa).
又,各實施例中,針對硬化前與硬化後,測定DSC(示差掃描熱量),確認於硬化後之硬化物中硬化前存在之硬化反應溫度之示差掃描熱量曲線(DSC曲線)之波峰(60℃~90℃附近之波峰)並未出現。DSC係使用示差掃描熱量計(DSC7000X,日立高科技公司製),以5℃/分鐘自25℃升溫至300℃而測定。實施例1~11均係反應峰值溫度為90℃以下。圖1係顯示實施例1所得之樹脂組成物之硬化前與硬化後之示差掃描熱量曲線(DSC曲線)之DSC圖譜。圖1中,實線表示硬化前,虛線表示硬化後。In addition, in each example, the DSC (Differential Scanning Calorie) was measured before and after curing to confirm the peak (60 The wave peak near ℃~90℃) did not appear. The DSC system uses a differential scanning calorimeter (DSC7000X, manufactured by Hitachi High-Technologies Corporation), and measures the temperature from 25°C to 300°C at 5°C/min. The peak reaction temperature of Examples 1 to 11 is below 90°C. Fig. 1 shows the DSC spectrum of the differential scanning calorimetry curve (DSC curve) of the resin composition obtained in Example 1 before and after curing. In Fig. 1, the solid line indicates before curing, and the broken line indicates after curing.
<試驗例2:斷裂點伸長度之測定> 將實施例及比較例所得之各樹脂組成物使用棒塗佈器塗佈於脫模PET膜(NS-80A:東麗公司製)上,分別加熱(實施例1~11係於80℃歷時30分鐘,比較例1係於100℃歷時30分鐘,比較例2係於180℃歷時60分鐘,比較例3係於200℃歷時120分鐘,比較例4係於150℃歷時60分鐘),獲得硬化物。所得厚度為100μm之硬化物以啞鈴(商品名「SUPER DEMBBELL CUTTER(型式:SDMK-5889-01)」,Dumbbell公司製)衝打,製作拉伸強度測定用試驗片。自試驗片剝離PET膜。以溫度25℃、濕度50%、拉伸速度5mm/分鐘之條件,使用TENSILON萬能試驗機(ORIENTEC公司製,RTM-500)進行拉伸試驗,測定斷裂點伸長度(%)。<Test Example 2: Measurement of Elongation at Breaking Point> The resin compositions obtained in the Examples and Comparative Examples were coated on a release PET film (NS-80A: manufactured by Toray) using a bar coater, and heated separately (Examples 1 to 11 were at 80°C for 30 (Comparative Example 1 was at 100°C for 30 minutes, Comparative Example 2 was at 180°C for 60 minutes, Comparative Example 3 was at 200°C for 120 minutes, and Comparative Example 4 was at 150°C for 60 minutes) to obtain a hardened product . The obtained cured product having a thickness of 100 μm was punched with dumbbells (trade name "SUPER DEMBBELL CUTTER (model: SDMK-5889-01)", manufactured by Dumbbell) to prepare test pieces for tensile strength measurement. The PET film was peeled from the test piece. Under the conditions of a temperature of 25°C, a humidity of 50%, and a tensile speed of 5 mm/min, a tensile test was performed using a TENSILON universal testing machine (manufactured by ORIENTEC, RTM-500), and the elongation at break (%) was measured.
<試驗例3:比透磁率之測定> 將實施例及比較例所得之各樹脂組成物使用棒塗佈器塗佈於脫模PET膜(NS-80A:東麗公司製)上,分別加熱(實施例1~11係於80℃歷時30分鐘,比較例1係於100℃歷時30分鐘,比較例2係於180℃歷時60分鐘,比較例3係於200℃歷時120分鐘,比較例4係於150℃歷時60分鐘),獲得硬化物。自試驗片剝離PET膜。所得厚度為400μm之硬化物切斷為寬10mm、長30mm之試驗片,製作測定用試驗片。該評價樣品使用安捷倫技術(Agilent Technologies公司製,「HP8362B」),以短路帶狀線法,將測定頻率設為0.1MHz至500MHz之範圍,於室溫23℃測定比透磁率(μ’)。下述表1所示之比透磁率係測定頻率為100MHz時之比透磁率(μ’)。<Test Example 3: Measurement of Specific Magnetic Permeability> The resin compositions obtained in the Examples and Comparative Examples were coated on a release PET film (NS-80A: manufactured by Toray) using a bar coater, and heated separately (Examples 1 to 11 were at 80°C for 30 (Comparative Example 1 was at 100°C for 30 minutes, Comparative Example 2 was at 180°C for 60 minutes, Comparative Example 3 was at 200°C for 120 minutes, and Comparative Example 4 was at 150°C for 60 minutes) to obtain a hardened product . The PET film was peeled from the test piece. The obtained cured product having a thickness of 400 μm was cut into test pieces of 10 mm in width and 30 mm in length to prepare test pieces for measurement. This evaluation sample used Agilent Technologies (manufactured by Agilent Technologies, "HP8362B"), and measured the specific permeability (μ') at a room temperature of 23°C using a short-circuit stripline method with a measurement frequency in the range of 0.1 MHz to 500 MHz. The specific permeability shown in Table 1 below is the specific permeability (μ') when the measured frequency is 100 MHz.
<試驗例4:黏度之測定> 將實施例及比較例所得之各樹脂組成物之溫度保持於25℃(±2℃),使用E型黏度計(東機產業公司製RE-85U,3°×R9,7轉子),以測定樣品0.22ml,旋轉數20rpm之測定條件測定黏度(Pa・s)。<Test Example 4: Measurement of Viscosity> The temperature of each resin composition obtained in the Examples and Comparative Examples was maintained at 25°C (±2°C), and the E-type viscometer (RE-85U manufactured by Toki Sangyo Co., Ltd., 3°×R9, 7 rotor) was used to measure The sample is 0.22ml, and the viscosity (Pa·s) is measured under the measuring condition of 20rpm.
<試驗例5:耐衝擊性之評價> 將切斷為60mm×100mm之厚4mm之氟橡膠版(AS ONE公司製)進一步對半切斷,於兩片中之一片的中心挖出10mm×80mm之長方形。對挖出之內側噴霧脫模劑DAIFREE(GA-9700,DAIKIN工業股份有限公司製),以硬化條件溫度加熱30分鐘。<Test Example 5: Evaluation of Impact Resistance> The fluororubber plate (manufactured by AS ONE) which was cut into 60mm×100mm with a thickness of 4mm was further cut in half, and a 10mm×80mm rectangle was dug out in the center of one of the two pieces. Spray release agent DAIFREE (GA-9700, manufactured by Daikin Industrial Co., Ltd.) on the inside of the excavated, and heat it for 30 minutes under hardening conditions.
自恆溫槽取出經加熱之氟橡膠版並冷卻後,重疊兩片氟橡膠版,以迴紋針固定周圍,於長方形之挖空處,流入實施例及比較例所得之各樹脂組成物以使表面成為平坦,分別加熱(實施例1~11係於80℃歷時30分鐘,比較例1係於100℃歷時30分鐘,比較例2與比較例3係於180℃歷時60分鐘,比較例4係於200℃歷時60分鐘)使之硬化。After taking out the heated fluororubber plate from the thermostat and cooling it, overlap two fluororubber plates, fix the surroundings with paper clips, and pour into each resin composition obtained in the examples and comparative examples to make the surface To become flat, heat separately (Examples 1-11 are at 80°C for 30 minutes, Comparative Example 1 is at 100°C for 30 minutes, Comparative Example 2 and Comparative Example 3 are at 180°C for 60 minutes, and Comparative Example 4 is at 200°C for 60 minutes) to harden it.
自恆溫槽取出並冷卻之後模框卸下硬化物,獲得10mm×80mm×4mm之試驗片。該試驗片以30mm插入艾式衝擊試驗機(ORIENTEC股份有限公司製)之固定部,距離固定部450mm之位置利用錘打擊,確認試驗片之破壞・未破壞。試驗片與衝擊試驗片固定部之間隙並未接著。且未對試驗片實施切口(凹口)。After being taken out from the constant temperature bath and cooled, the mold frame was removed from the hardened product, and a test piece of 10mm×80mm×4mm was obtained. The test piece was inserted into the fixed part of the Ai-type impact tester (manufactured by ORIENTEC Co., Ltd.) with a thickness of 30 mm, and a hammer was used at a distance of 450 mm from the fixed part to confirm that the test piece was damaged or undamaged. The gap between the test piece and the fixed part of the impact test piece is not connected. And the test piece was not cut (notch).
耐衝擊性試驗(N=3)之結果,於各次均未破壞時評價為「○」,經破壞時評價為「×」,作為最終判定,於3次中,3次均未破壞者記為「◎」,2次為未破壞者記為「○」,僅1次為未破壞者記為「△」,3次均破壞者記為「×」。The result of the impact resistance test (N=3) was evaluated as "○" when it was not broken in each time, and "×" when it was broken. As the final judgment, among the 3 times, the ones that were not broken in 3 times were recorded as "○". If it is "◎", if it is undamaged twice, it is recorded as "○", if it is undamaged only once, it is recorded as "△", and if it is destroyed all three times, it is recorded as "×".
實施例及比較例之樹脂組成物之不揮發成分及其使用量以及試驗例之測定結果及評價結果示於下述表1。The non-volatile components of the resin compositions of the examples and comparative examples and their usage amounts, as well as the measurement results and evaluation results of the test examples, are shown in Table 1 below.
<評價結果之探討> 由實施例1~11之樹脂組成物獲得耐衝擊性比比較例1~4之樹脂組成物更優異之硬化物。詳細而言,使用硫醇化合物之實施例1~11,彈性模數抑制為較低,顯示高的斷裂點伸長度,可知耐衝擊性優異。且利用其他硬化劑之比較例1~3或環氧樹脂之均聚合系之比較例4,彈性模數及斷裂點伸長度惡化,確認對於耐衝擊性並不有效。<Discussion on Evaluation Results> From the resin compositions of Examples 1 to 11, cured products with better impact resistance than the resin compositions of Comparative Examples 1 to 4 were obtained. Specifically, in Examples 1 to 11 using a thiol compound, the modulus of elasticity was suppressed to be low, and the elongation at breaking point was high, and it was found that the impact resistance was excellent. In addition, in Comparative Examples 1 to 3 using other hardeners or Comparative Example 4 of a homopolymerized epoxy resin system, the modulus of elasticity and the elongation at break were deteriorated, and it was confirmed that it was not effective for impact resistance.
[圖1]係顯示實施例1所得之樹脂組成物硬化前與硬化後之示差掃描熱量曲線(DSC曲線)之DSC圖譜。[Fig. 1] A DSC chart showing the differential scanning calorimetry curve (DSC curve) of the resin composition obtained in Example 1 before and after curing.
Claims (15)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020-052778 | 2020-03-24 | ||
JP2020052778A JP7415717B2 (en) | 2020-03-24 | 2020-03-24 | resin composition |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202142588A true TW202142588A (en) | 2021-11-16 |
Family
ID=77809202
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110109490A TW202142588A (en) | 2020-03-24 | 2021-03-17 | Resin composition capable of obtaining a cured product having excellent impact resistance |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP7415717B2 (en) |
KR (1) | KR20210119324A (en) |
CN (1) | CN113444340A (en) |
TW (1) | TW202142588A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7197047B1 (en) | 2022-05-27 | 2022-12-27 | 三菱瓦斯化学株式会社 | Resin compositions, cured products, sealing materials, adhesives, insulating materials, paints, prepregs, multilayer bodies, and fiber-reinforced composite materials |
JP2024125721A (en) * | 2023-03-06 | 2024-09-19 | 味の素株式会社 | Resin composition |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01289883A (en) | 1988-05-16 | 1989-11-21 | Seiko Epson Corp | Ferromagnetic adhesive |
JPH0722226A (en) * | 1993-07-02 | 1995-01-24 | Sumitomo Metal Mining Co Ltd | Resin bonded magnet, composition and production thereof |
JP5899443B2 (en) | 2012-07-03 | 2016-04-06 | パナソニックIpマネジメント株式会社 | Thermosetting adhesive for fixing silicon ingot, silicon ingot fixing method using the same, and silicon wafer manufacturing method |
JP6813313B2 (en) | 2016-09-09 | 2021-01-13 | 旭化成株式会社 | Thermosetting adhesive |
JP6983380B2 (en) | 2018-01-18 | 2021-12-17 | 味の素株式会社 | One-component resin composition |
JP7195055B2 (en) | 2018-03-15 | 2022-12-23 | 株式会社Adeka | Curable resin composition and adhesive using the same |
JP7210840B2 (en) | 2018-08-06 | 2023-01-24 | 株式会社レゾナック | Thermosetting composition for forming elastic resin, elastic resin, and semiconductor device |
-
2020
- 2020-03-24 JP JP2020052778A patent/JP7415717B2/en active Active
-
2021
- 2021-03-17 TW TW110109490A patent/TW202142588A/en unknown
- 2021-03-22 KR KR1020210036786A patent/KR20210119324A/en active Search and Examination
- 2021-03-23 CN CN202110305965.1A patent/CN113444340A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JP7415717B2 (en) | 2024-01-17 |
JP2021152108A (en) | 2021-09-30 |
CN113444340A (en) | 2021-09-28 |
KR20210119324A (en) | 2021-10-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10450407B2 (en) | Coated particles | |
KR102700771B1 (en) | One-component type resin composition | |
JP2009215368A (en) | One-pack epoxy resin composition and its use | |
TW202142588A (en) | Resin composition capable of obtaining a cured product having excellent impact resistance | |
JP2021031559A (en) | Epoxy resin composition | |
WO2021033329A1 (en) | Epoxy resin composition | |
JP5736122B2 (en) | Structural adhesive | |
US11441015B2 (en) | Coated particle | |
JP7426098B2 (en) | epoxy resin composition | |
TW202214737A (en) | Epoxy resin composition and the cured product thereof | |
JP2020164562A (en) | One-component resin composition | |
WO2014103652A1 (en) | Curable resin composition | |
JP2014173008A (en) | Curable resin composition | |
JP2021031666A (en) | Epoxy resin composition | |
JP2021091817A (en) | Epoxy resin composition | |
JP7217565B1 (en) | Resin compositions, adhesives, sealing materials, cured products, semiconductor devices and electronic components | |
JP2008088350A (en) | Liquid crystal sealant and liquid crystal display cell using the same | |
WO2023090389A1 (en) | Curing agent capable of improving preservability, method for producing same, and curable resin composition using same | |
JP2023059131A (en) | epoxy resin composition | |
WO2024090259A1 (en) | Resin composition, adhesive, sealing material, cured product, semiconductor device, and electronic component | |
TW202344552A (en) | Resin composition, adhesives or sealing material, cured product, semiconductor device and electronic part | |
CN115124813A (en) | Resin composition | |
WO2022185832A1 (en) | Curable resin composition | |
CN118725792A (en) | Composition, adhesive, cured product, and electronic component | |
JPWO2021033329A1 (en) | Epoxy resin composition |