TW202138433A - Polyimide film and laminate - Google Patents

Polyimide film and laminate Download PDF

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TW202138433A
TW202138433A TW110110295A TW110110295A TW202138433A TW 202138433 A TW202138433 A TW 202138433A TW 110110295 A TW110110295 A TW 110110295A TW 110110295 A TW110110295 A TW 110110295A TW 202138433 A TW202138433 A TW 202138433A
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polyimide film
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村谷孝博
星野舜
大東葵
三田寺淳
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日商三菱瓦斯化學股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
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    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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    • H01ELECTRIC ELEMENTS
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    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors

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  • Laminated Bodies (AREA)

Abstract

A polyimide film formed from a polyimide resin, wherein the radius of curvature R when laminated onto a silicon substrate of thickness 520 µm is greater than 20 m.

Description

聚醯亞胺薄膜及疊層體Polyimide film and laminate

本發明關於聚醯亞胺薄膜及疊層體。The present invention relates to polyimide films and laminates.

在電氣及電子零件等的領域中,為了器件之輕量化、撓性化,期望將玻璃基板等替換成塑膠基板。 尤其電子電路基板會經過用以作成多晶矽膜、或氧化銦錫(ITO)膜等金屬氧化膜、半導體膜之濺鍍步驟、蝕刻步驟等各種步驟而在基板上製作目的之電子電路。因此,塑膠基板會要求耐熱性。 適合作為如此的塑膠基板之聚醯亞胺薄膜的研究正在進行,針對將聚醯亞胺薄膜使用作為電子電路基板的疊層體也正在進行開發。In the fields of electrical and electronic parts, in order to reduce the weight and flexibility of devices, it is desired to replace glass substrates with plastic substrates. In particular, electronic circuit substrates undergo various steps such as sputtering steps and etching steps for forming polysilicon films, metal oxide films such as indium tin oxide (ITO) films, semiconductor films, etc., to produce a desired electronic circuit on the substrate. Therefore, the plastic substrate requires heat resistance. Research on polyimide films suitable as such plastic substrates is ongoing, and development is also ongoing for laminates that use polyimide films as electronic circuit substrates.

例如,專利文獻1揭示為了獲得可對應於基板翹曲、照明試驗、白濁試驗、熱循環試驗之撓性顯示器,而包含含有以胺基苯甲酸胺基苯酯作為構成成分之聚醯亞胺的聚醯亞胺薄膜層、及形成於聚醯亞胺薄膜層上之低溫多晶矽TFT層的撓性顯示器。 又,專利文獻2揭示為了獲得翹曲受抑制之聚醯亞胺疊層體,而具有邊搬運長條狀支持體邊於支持體上形成聚醯亞胺層之步驟,且將聚醯亞胺層與支持體的拉伸彈性模量、支持體的厚度、支持體的破壞韌性值設定在特定值之聚醯亞胺疊層體之製造方法。 [先前技術文獻] [專利文獻]For example, Patent Document 1 discloses that in order to obtain a flexible display that can respond to substrate warpage, lighting test, white turbidity test, and thermal cycle test, it contains a polyimide containing aminophenyl aminobenzoate as a constituent component. A flexible display with a polyimide film layer and a low-temperature polysilicon TFT layer formed on the polyimide film layer. In addition, Patent Document 2 discloses that in order to obtain a polyimide laminate with suppressed warpage, a step of forming a polyimide layer on the support while conveying the long support, and the polyimide A method for manufacturing a polyimide laminate in which the tensile elastic modulus of the layer and the support, the thickness of the support, and the fracture toughness of the support are set to specific values. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開2019-070811號公報 [專利文獻2]日本特開2019-182974號公報[Patent Document 1] Japanese Patent Application Publication No. 2019-070811 [Patent Document 2] Japanese Patent Application Publication No. 2019-182974

[發明所欲解決之課題][The problem to be solved by the invention]

在於聚醯亞胺薄膜上製作目的之電子電路的製程中,為了確保聚醯亞胺薄膜的平坦性,而有將聚醯亞胺薄膜黏合於玻璃板等硬支持體上來進行加工之方法。此時,玻璃基板翹曲的話,會於製造電子電路的製程致生困擾。又,形成有電子電路的聚醯亞胺薄膜,需要在其製程後從支持體剝離的步驟,而在剝離後聚醯亞胺薄膜捲曲的話,會於其後製造圖像顯示裝置的製程致生困擾。 無論前述專利文獻1及2皆未針對翹曲進行探討,依專利文獻1揭示之方法,係限定聚醯亞胺的分子結構,依前述專利文獻2揭示之方法,為了搬運長條輥狀的支持體而無法使用玻璃基板等。 因此,要求尤其在製造製程中較少翹曲、捲曲之聚醯亞胺薄膜、以及使用了較少翹曲之聚醯亞胺薄膜的疊層體。In order to ensure the flatness of the polyimide film in the manufacturing process of the electronic circuit for the purpose of making the polyimide film, there is a method of processing the polyimide film by bonding the polyimide film to a hard support such as a glass plate. At this time, if the glass substrate is warped, it will cause troubles in the manufacturing process of electronic circuits. In addition, the polyimide film on which the electronic circuit is formed requires a step of peeling from the support after the manufacturing process. If the polyimide film is curled after peeling, the subsequent manufacturing process of the image display device will result. Troubled. Neither the aforementioned Patent Documents 1 and 2 discuss warpage. According to the method disclosed in Patent Document 1, the molecular structure of polyimide is limited. According to the method disclosed in Patent Document 2, the method disclosed in the aforementioned Patent Document 2 is used to transport a long roll of support. It is not possible to use glass substrates and the like. Therefore, a polyimide film with less warpage and curling during the manufacturing process, and a laminate using the polyimide film with less warpage are required.

本發明係鑑於如此的狀況而成,旨在提供在製程中較少翹曲、捲曲之聚醯亞胺薄膜及翹曲較少的疊層體。 [解決課題之手段]The present invention is made in view of such a situation, and aims to provide a polyimide film with less warpage and curling during the manufacturing process and a laminate with less warpage. [Means to solve the problem]

本發明人們發現藉由使用曲率半徑為特定值的聚醯亞胺,可解決上述課題。本發明係根據如此的見解乃至完成。The inventors of the present invention have found that the above-mentioned problems can be solved by using polyimide whose radius of curvature is a specific value. The present invention has been completed based on such findings.

亦即,本發明關於如下。 <1>一種聚醯亞胺薄膜,係由聚醯亞胺樹脂構成,其中, 下式(1)表示之疊層於厚度520μm之矽基板上時的曲率半徑R比20m大。 [數1]

Figure 02_image001
式(1)中,C(Pa・m2 )表示利用下式(2)求得之常數,S(Pa)表示聚醯亞胺薄膜的應力,t(m)表示聚醯亞胺薄膜的厚度。 [數2]
Figure 02_image003
式(2)中,E表示作為基板之矽(100)的楊氏模量(Pa),ν表示作為基板之矽(100)的泊松比(Poisson’s ratio),h表示矽基板的厚度(m)。 <2>一種疊層體,係將如上述<1>所記載之聚醯亞胺薄膜疊層於玻璃基板或矽基板上而成。 <3>如上述<2>所記載之疊層體,其中,於前述聚醯亞胺薄膜上更疊層有金屬膜或半導體膜。 <4>如上述<3>所記載之疊層體,其中,前述半導體膜係選自於由氧化銦錫、非晶矽、銦-鎵-鋅氧化物及低溫多晶矽構成之群組中之至少1種。 <5>如上述<2>~<4>中任一項所記載之疊層體,其中,前述玻璃基板與前述聚醯亞胺薄膜之間或前述矽基板與前述聚醯亞胺薄膜之間具有犧牲層。 <6>一種聚醯亞胺薄膜之製造方法,具有下列步驟:將疊層於厚度520μm之矽基板而得之聚醯亞胺薄膜的應力S(Pa)及該聚醯亞胺薄膜的厚度t(m)調整為符合下式(3)。 [數3]
Figure 02_image005
式(3)中,C(Pa・m2 )表示利用下式(2)求得之常數。 [數4]
Figure 02_image003
式(2)中,E表示作為基板之矽(100)的楊氏模量(Pa),ν表示作為基板之矽(100)的泊松比,h表示矽基板的厚度(m)。 <7>一種疊層體之製造方法,包含下列步驟:將如上述<1>所記載之聚醯亞胺薄膜或利用如上述<6>所記載之製造方法得到的聚醯亞胺薄膜疊層於玻璃基板或矽基板上。 <8>一種導電性薄膜,係從如上述<2>~<5>中任一項所記載之疊層體或利用如上述<7>所記載之製造方法得到的疊層體剝離去除玻璃基板或矽基板而得。 [發明之效果]That is, the present invention relates to the following. <1> A polyimide film made of polyimide resin, wherein the radius of curvature R when the following formula (1) is laminated on a silicon substrate with a thickness of 520 μm is greater than 20 m. [Number 1]
Figure 02_image001
In the formula (1), C(Pa・m 2 ) represents the constant obtained by the following formula (2), S(Pa) represents the stress of the polyimide film, and t(m) represents the thickness of the polyimide film . [Number 2]
Figure 02_image003
In formula (2), E represents the Young's modulus (Pa) of the silicon (100) as the substrate, ν represents the Poisson's ratio (Poisson's ratio) of the silicon (100) as the substrate, and h represents the thickness of the silicon substrate (m ). <2> A laminated body formed by laminating the polyimide film described in the above <1> on a glass substrate or a silicon substrate. <3> The laminate as described in the above <2>, wherein a metal film or a semiconductor film is further laminated on the polyimide film. <4> The laminate as described in the above <3>, wherein the semiconductor film is at least selected from the group consisting of indium tin oxide, amorphous silicon, indium-gallium-zinc oxide, and low-temperature polysilicon 1 kind. <5> The laminate according to any one of the above <2> to <4>, wherein between the glass substrate and the polyimide film or between the silicon substrate and the polyimide film With sacrificial layer. <6> A manufacturing method of a polyimide film, which has the following steps: the stress S (Pa) of the polyimide film obtained by laminating a silicon substrate with a thickness of 520 μm and the thickness t of the polyimide film (m) is adjusted to conform to the following formula (3). [Number 3]
Figure 02_image005
In the formula (3), C(Pa・m 2 ) represents the constant obtained by the following formula (2). [Number 4]
Figure 02_image003
In the formula (2), E represents the Young's modulus (Pa) of the silicon (100) as the substrate, ν represents the Poisson's ratio of the silicon (100) as the substrate, and h represents the thickness (m) of the silicon substrate. <7> A method of manufacturing a laminate, comprising the following steps: laminating the polyimide film as described in the above <1> or the polyimide film obtained by the manufacturing method as described in the above <6> On glass substrate or silicon substrate. <8> A conductive film, which is peeled and removed from the laminated body as described in any one of the above <2> to <5> or the laminated body obtained by the manufacturing method as described in the above <7> Or derived from a silicon substrate. [Effects of Invention]

根據本發明,可提供在製程中較少翹曲、捲曲之聚醯亞胺薄膜、及翹曲較少的疊層體。According to the present invention, it is possible to provide a polyimide film with less warpage and curl during the manufacturing process, and a laminate with less warpage.

以下,針對本發明之一實施形態進行說明。本發明之內容並不限於如下說明的實施形態。 另外,本說明書中,關於數值之記載的「A~B」之用語,意指「A以上且B以下」(A<B的情況)或「A以下且B以上」(A>B的情況)。又,本發明中,理想的態樣之組合為更理想的態樣。Hereinafter, an embodiment of the present invention will be described. The content of the present invention is not limited to the embodiments described below. In addition, in this manual, the terms "A to B" in the description of numerical values mean "A and B or more" (A<B) or "A or B and B or more" (A>B) . Furthermore, in the present invention, a combination of ideal aspects is a more ideal aspect.

[聚醯亞胺薄膜] 本發明之聚醯亞胺薄膜,係由聚醯亞胺樹脂構成,其中,下式(1)表示之疊層於厚度520μm之矽基板時的曲率半徑R比20m大。 [數5]

Figure 02_image001
式(1)中,C(Pa・m2 )表示利用下式(2)求得之常數,S(Pa)表示聚醯亞胺薄膜的應力,t(m)表示聚醯亞胺薄膜的厚度。 [數6]
Figure 02_image003
式(2)中,E表示作為基板之矽(100)的楊氏模量(Pa),ν表示作為基板之矽(100)的泊松比,h表示矽基板的厚度(m)。[Polyimide film] The polyimide film of the present invention is composed of polyimide resin, wherein the radius of curvature R when the following formula (1) is laminated on a silicon substrate with a thickness of 520 μm is greater than 20 m . [Number 5]
Figure 02_image001
In the formula (1), C(Pa・m 2 ) represents the constant obtained by the following formula (2), S(Pa) represents the stress of the polyimide film, and t(m) represents the thickness of the polyimide film . [Number 6]
Figure 02_image003
In the formula (2), E represents the Young's modulus (Pa) of the silicon (100) as the substrate, ν represents the Poisson's ratio of the silicon (100) as the substrate, and h represents the thickness (m) of the silicon substrate.

以往,關於聚醯亞胺薄膜的翹曲、捲曲、以及將聚醯亞胺薄膜疊層而得之疊層體的翹曲,大多利用構成聚醯亞胺薄膜之聚醯亞胺樹脂的線熱膨脹係數(CTE)來判斷,並實施設計CTE小的樹脂。但是,會發生實際的翹曲、捲曲之現象和CTE之值不一致的情況。又,特別要求抑制在從支持體剝離時的製程中之翹曲、捲曲。對於該情況,本發明人們發現,藉由滿足前述條件,可獲得尤其在製程中較少翹曲、捲曲之聚醯亞胺薄膜、以及使用了該聚醯亞胺薄膜之翹曲較少的疊層體。In the past, the warpage and curling of polyimide films, and the warpage of laminates obtained by laminating polyimide films, have mostly used the linear thermal expansion of the polyimide resin constituting the polyimide film. Coefficient (CTE) to judge, and implement the design of the resin with a small CTE. However, the actual warpage, curling phenomenon and the value of CTE may not be consistent. In addition, it is particularly required to suppress warpage and curling during the process of peeling from the support. In this case, the present inventors found that by satisfying the aforementioned conditions, a polyimide film with less warpage and curling during the manufacturing process can be obtained, and a laminate with less warpage using the polyimide film can be obtained. Layer body.

本發明之聚醯亞胺薄膜係以下式(1)表示之疊層於厚度520μm之矽基板時的曲率半徑R比20m大者。 [數7]

Figure 02_image001
The polyimide film of the present invention has a radius of curvature R greater than 20 m when the polyimide film represented by the following formula (1) is laminated on a silicon substrate with a thickness of 520 μm. [Number 7]
Figure 02_image001

式(1)中,C(單位:Pa・m2 )表示利用下式(2)求得之常數。S(單位:Pa)表示聚醯亞胺薄膜的應力,t(單位:m)表示聚醯亞胺薄膜的厚度。In the formula (1), C (unit: Pa・m 2 ) represents a constant obtained by the following formula (2). S (unit: Pa) represents the stress of the polyimide film, and t (unit: m) represents the thickness of the polyimide film.

[數8]

Figure 02_image003
[Number 8]
Figure 02_image003

式(2)中,E表示作為基板之矽(100)的楊氏模量(單位:Pa),ν表示作為基板之矽(100)的泊松比,h表示矽基板的厚度(單位:m)。 E係作為基板之矽(100)的楊氏模量,為130GPa。ν表示作為基板之矽(100)的泊松比,為0.28。 E/(1-ν)係基板的雙軸彈性係數,在矽(100)基板的情況,為1.805×1011 Pa。另外,(100)面表示所謂米勒指數(Miller index)。 又,h係矽基板的厚度(單位:m),在厚度520μm之矽基板的情況,常數C為8134。In formula (2), E represents the Young's modulus (unit: Pa) of silicon (100) as the substrate, ν represents the Poisson's ratio of silicon (100) as the substrate, and h represents the thickness of the silicon substrate (unit: m ). E is the Young's modulus of silicon (100) as the substrate, which is 130 GPa. ν represents the Poisson's ratio of silicon (100) as the substrate, which is 0.28. E/(1-ν) is the biaxial elastic modulus of the substrate. In the case of a silicon (100) substrate, it is 1.805×10 11 Pa. In addition, the (100) plane represents the so-called Miller index. In addition, h is the thickness of the silicon substrate (unit: m). In the case of a silicon substrate with a thickness of 520 μm, the constant C is 8134.

對應於前述式(1)中的S之聚醯亞胺薄膜的應力宜為42MPa以下,為40MPa以下更佳,為30MPa以下再更佳。下限值並無限制,且對應於前述式(1)中的S之聚醯亞胺薄膜的應力為0MPa以上。本段落為了方便,將106 Pa以MPa表示。 聚醯亞胺薄膜的應力即使聚醯亞胺樹脂的組成相同,仍會依其製法、厚度等而變化。例如,取決於是否有延伸所為之配向等。因此,將聚醯亞胺薄膜使用於後述導電性薄膜等之製造時,在設定前述式(1)中的S(聚醯亞胺薄膜的應力)、t(聚醯亞胺薄膜的厚度)之際,宜以和實際製造所使用者為同等的條件來實施。The stress of the polyimide film corresponding to S in the aforementioned formula (1) is preferably 42 MPa or less, more preferably 40 MPa or less, and even more preferably 30 MPa or less. The lower limit is not limited, and the stress of the polyimide film corresponding to S in the aforementioned formula (1) is 0 MPa or more. For convenience in this paragraph, 10 6 Pa is expressed in MPa. The stress of the polyimide film will vary depending on the manufacturing method, thickness, etc. even if the composition of the polyimide resin is the same. For example, it depends on the orientation of the extension. Therefore, when the polyimide film is used in the production of conductive films, etc. described later, the S (stress of the polyimide film) and t (thickness of the polyimide film) in the aforementioned formula (1) are set Actually, it should be implemented under the same conditions as those of the actual manufacturer.

對應於前述式(1)中的t之聚醯亞胺薄膜的厚度宜為1~20μm,為3~15μm更佳,為5~10μm再更佳。本段落為了方便,將10-6 m以μm表示。聚醯亞胺薄膜的厚度在此範圍內的話,聚醯亞胺薄膜不會在電子器件製造中受到損壞,電子器件之製造較容易,且在電子器件製造後可從玻璃基板或矽基板安定地剝離。另外,聚醯亞胺薄膜的薄膜厚度可使用測微計等進行物理上的測定,也可使用雷射顯微鏡等進行光學觀察,並測定薄膜頂面與和基板之接觸面的高度來求得。The thickness of the polyimide film corresponding to t in the aforementioned formula (1) is preferably 1-20 μm, more preferably 3-15 μm, and even more preferably 5-10 μm. For convenience in this paragraph, 10 -6 m is expressed in μm. If the thickness of the polyimide film is within this range, the polyimide film will not be damaged in the manufacture of electronic devices, and the manufacture of electronic devices is easier, and it can be stabilized from glass substrates or silicon substrates after the manufacture of electronic devices. Peel off. In addition, the film thickness of the polyimide film can be determined by physical measurement using a micrometer or the like, or optical observation using a laser microscope, etc., and measuring the height of the top surface of the film and the contact surface with the substrate.

考量上述觀點,前述S與t之理想的組合,在S為30×106 ~42×106 Pa時,宜為t係1×10-6 ~10×10-6 m之組合,為t係1×10-6 ~8×10-6 m之組合更佳,為t係1×10-6 ~5×10-6 m之組合再更佳。又,在S為0×106 ~30×106 Pa時,宜為t係5×10-6 ~20×10-6 m之組合,為t係5×10-6 ~15×10-6 m之組合更佳,為t係5×10-6 ~10×10-6 m之組合再更佳。Considering the above point of view, the ideal combination of S and t mentioned above, when S is 30×10 6 ~42×10 6 Pa, it should be t series 1×10 -6 ~10×10 -6 m combination, which is t series The combination of 1×10 -6 ~8×10 -6 m is more preferable, and the combination of t series 1×10 -6 ~5×10 -6 m is even more preferable. In addition, when S is 0×10 6 ~30×10 6 Pa, the combination of t series 5×10 -6 ~20×10 -6 m is suitable, and t series 5×10 -6 ~15×10 -6 The combination of m is more preferable, and the combination of t is 5×10 -6 ~10×10 -6 m is even more preferable.

如上所述,本發明之聚醯亞胺薄膜考慮減少在製程中之翹曲、捲曲,同樣考慮減少疊層體之翹曲的觀點,前述式(1)表示之疊層於厚度520μm之矽基板時的曲率半徑R為比20m(公尺)大者,宜為40m以上,為70m以上更佳。上限並無限制,考慮使聚醯亞胺薄膜之製膜及其後的加工製程更容易之觀點,宜為1000m以下,為500m以下更佳,為300m以下再更佳。 聚醯亞胺薄膜之疊層於厚度520μm之矽基板時的曲率半徑R為前述範圍時,在製程中的基板之翹曲小,且從基板剝離後之聚醯亞胺薄膜的翹曲量亦小,故較理想。As mentioned above, the polyimide film of the present invention is considered to reduce the warpage and curling in the manufacturing process, and also from the viewpoint of reducing the warpage of the laminated body, the aforementioned formula (1) is laminated on a silicon substrate with a thickness of 520μm The radius of curvature R at this time is larger than 20m (meters), preferably 40m or more, and more preferably 70m or more. The upper limit is not limited. In consideration of making the film formation of the polyimide film and the subsequent processing process easier, it is preferably less than 1000m, more preferably less than 500m, and even more preferably less than 300m. When the radius of curvature R of the polyimide film laminated on a silicon substrate with a thickness of 520 μm is in the aforementioned range, the warpage of the substrate during the process is small, and the warpage of the polyimide film after peeling from the substrate is also Small, so ideal.

(聚醯亞胺薄膜的特性) 本發明中之聚醯亞胺薄膜具有的理想物性值如下所述。(Characteristics of polyimide film) The ideal physical properties of the polyimide film of the present invention are as follows.

全光線透射率在製成厚度10μm之薄膜時,宜為88%以上,為88.5%以上更佳,為89%以上再更佳。黃色指數(YI)在製成厚度10μm之薄膜時,宜為4.0以下,為2.5以下更佳,為2.0以下再更佳。全光線透射率或黃色指數落在這些範圍內的話,適合作為撓性電子器件用之樹脂基板。When the total light transmittance is made into a film with a thickness of 10 μm, it is preferably 88% or more, more preferably 88.5% or more, and even more preferably 89% or more. When the yellow index (YI) is made into a film with a thickness of 10 μm, it is preferably 4.0 or less, more preferably 2.5 or less, and even more preferably 2.0 or less. If the total light transmittance or yellow index falls within these ranges, it is suitable as a resin substrate for flexible electronic devices.

霧度在製成厚度10μm之薄膜時,宜為2.0%以下,為0.6%以下更佳,為0.4%以下再更佳。霧度落在此範圍內的話,適合作為撓性電子器件用之樹脂基板。When the haze is made into a film with a thickness of 10 μm, it is preferably 2.0% or less, more preferably 0.6% or less, and even more preferably 0.4% or less. If the haze falls within this range, it is suitable as a resin substrate for flexible electronic devices.

(聚醯亞胺樹脂) 本發明之聚醯亞胺薄膜係由聚醯亞胺樹脂構成。 構成本發明之聚醯亞胺薄膜的聚醯亞胺樹脂,具有來自四羧酸二酐之構成單元A及來自二胺之構成單元B。 另外,於下例示可使用於本發明之聚醯亞胺樹脂的理想例,但本發明不限於此。(Polyimide resin) The polyimide film of the present invention is composed of polyimide resin. The polyimide resin constituting the polyimide film of the present invention has a structural unit A derived from tetracarboxylic dianhydride and a structural unit B derived from diamine. In addition, ideal examples of the polyimide resin that can be used in the present invention are illustrated below, but the present invention is not limited to this.

[構成單元A] 構成單元A係聚醯亞胺樹脂中所佔之來自四羧酸二酐之構成單元。 構成單元A若為來自四羧酸二酐之構成單元則無限制,以下針對理想構成單元及其組合進行說明。[Construction Unit A] The structural unit A is a structural unit derived from tetracarboxylic dianhydride which is occupied in the polyimide resin. The structural unit A is not limited as long as it is a structural unit derived from tetracarboxylic dianhydride, and the ideal structural unit and its combination will be described below.

構成單元A宜包含選自於由來自脂環族四羧酸二酐之構成單元(A1)及來自後述通式(a2)表示之化合物之構成單元(A2)構成之群組中之至少1種構成單元,包含構成單元(A1)更佳。包含構成單元(A1)及構成單元(A2)之兩者再更佳。The constituent unit A preferably contains at least one selected from the group consisting of the constituent unit (A1) derived from alicyclic tetracarboxylic dianhydride and the constituent unit (A2) derived from the compound represented by the general formula (a2) described later The structural unit, preferably including the structural unit (A1). It is even more preferable to include both of the structural unit (A1) and the structural unit (A2).

構成單元A藉由包含來自脂環族四羧酸二酐之構成單元(A1),可使薄膜之無色透明性與光學各向同性改善。 前述脂環族四羧酸二酐宜為選自於由1,2,4,5-環己烷四甲酸二酐、降莰烷-2-螺-α-環戊酮-α’-螺-2’’-降莰烷-5,5’’,6,6’’-四甲酸二酐、1,2,3,4-環丁烷四甲酸二酐、1,2,4,5-環戊烷四甲酸二酐、雙環[2.2.2]辛-7-烯-2,3,5,6-四甲酸二酐、及二環己基四甲酸二酐等脂環族四羧酸二酐構成之群組中之至少1種。 其中,如下所列舉之1,2,4,5-環己烷四甲酸二酐、降莰烷-2-螺-α-環戊酮-α’-螺-2’’-降莰烷-5,5’’,6,6’’-四甲酸二酐更佳。The constituent unit A includes the constituent unit (A1) derived from alicyclic tetracarboxylic dianhydride, so that the colorless transparency and optical isotropy of the film can be improved. The aforementioned alicyclic tetracarboxylic dianhydride is preferably selected from 1,2,4,5-cyclohexanetetracarboxylic dianhydride, norbornane-2-spiro-α-cyclopentanone-α'-spiro- 2``-norbornane-5,5'',6,6''-tetracarboxylic dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,4,5-ring Consisting of alicyclic tetracarboxylic dianhydride such as pentanetetracarboxylic dianhydride, bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, and dicyclohexyltetracarboxylic dianhydride At least 1 in the group. Among them, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, norbornane-2-spiro-α-cyclopentanone-α'-spiro-2''-norbornane-5 as listed below ,5'',6,6''-tetracarboxylic dianhydride is more preferred.

構成單元(A1)宜包含選自於由來自下式(a11)表示之化合物之構成單元(A11)及來自下式(a12)表示之化合物之構成單元(A12)構成之群組中之至少1種構成單元,包含來自下式(a11)表示之化合物之構成單元(A11)更佳。The structural unit (A1) preferably contains at least 1 selected from the group consisting of the structural unit (A11) derived from the compound represented by the following formula (a11) and the structural unit (A12) derived from the compound represented by the following formula (a12) It is more preferable that the structural unit includes the structural unit (A11) derived from the compound represented by the following formula (a11).

[化1]

Figure 02_image009
[化1]
Figure 02_image009

式(a11)表示之化合物為降莰烷-2-螺-α-環戊酮-α’-螺-2’’-降莰烷-5,5’’,6,6’’-四甲酸二酐(CpODA)。構成單元A藉由包含構成單元(A11),則薄膜之無色透明性會更為改善。The compound represented by formula (a11) is norbornane-2-spiro-α-cyclopentanone-α'-spiro-2''-norbornane-5,5'',6,6''-tetracarboxylic acid two Anhydride (CpODA). By including the constituent unit (A11) in the constituent unit A, the colorlessness and transparency of the film will be more improved.

式(a12)表示之化合物為1,2,4,5-環己烷四甲酸二酐(HPMDA)。 構成單元(A1)藉由包含構成單元(A12),可使薄膜之無色透明性與光學各向同性改善。The compound represented by formula (a12) is 1,2,4,5-cyclohexanetetracarboxylic dianhydride (HPMDA). The constituent unit (A1) includes the constituent unit (A12) to improve the colorless transparency and optical isotropy of the film.

構成單元A也可包含構成單元(A11)及構成單元(A12)之兩者,但宜為包含構成單元(A11)或構成單元(A12)中之任一者,為包含構成單元(A11)更佳。The structural unit A may also include both the structural unit (A11) and the structural unit (A12), but preferably includes either the structural unit (A11) or the structural unit (A12), and the structural unit (A11) is more preferably included. good.

構成單元(A2)為來自下述通式(a2)表示之化合物之構成單元。The structural unit (A2) is a structural unit derived from a compound represented by the following general formula (a2).

[化2]

Figure 02_image011
[化2]
Figure 02_image011

式(a2)中,L為單鍵或二價連結基。前述二價連結基宜為經取代或無取代之伸烷基,為-CR1 R2 -(在此,R1 及R2 分別獨立地為氫原子或經取代或無取代之烷基、或R1 及R2 互相鍵結而形成環)更佳。 L宜為選自於由單鍵、下式(L1)表示之基、下式(L2)表示之基、及下式(L3)表示之基構成之群組中之1種。另外下式(L1)、下式(L2)及下式(L3)中,*表示和芳香環之鍵結部位。In formula (a2), L is a single bond or a divalent linking group. The aforementioned divalent linking group is preferably a substituted or unsubstituted alkylene group, which is -CR 1 R 2- (here, R 1 and R 2 are each independently a hydrogen atom or a substituted or unsubstituted alkyl group, or It is more preferable that R 1 and R 2 are bonded to each other to form a ring). L is preferably one selected from the group consisting of a single bond, a group represented by the following formula (L1), a group represented by the following formula (L2), and a group represented by the following formula (L3). In addition, in the following formula (L1), the following formula (L2), and the following formula (L3), * represents the bonding site with the aromatic ring.

[化3]

Figure 02_image013
[化3]
Figure 02_image013

構成單元(A2)宜為選自於由來自下式(a21)表示之化合物之構成單元(A21)、來自下式(a22)表示之化合物之構成單元(A22)、來自下式(a23)表示之化合物之構成單元(A23)、及來自下式(a24)表示之化合物之構成單元(A24)構成之群組中之至少1種,為選自於由來自下式(a21)表示之化合物之構成單元(A21)及來自下式(a22)表示之化合物之構成單元(A22)構成之群組中之至少1種更佳,為來自下式(a21)表示之化合物之構成單元(A21)再更佳。The structural unit (A2) is preferably selected from the structural unit (A21) from the compound represented by the following formula (a21), the structural unit (A22) from the compound represented by the following formula (a22), and the structural unit (A22) from the compound represented by the following formula (a23) At least one of the group consisting of the constituent unit (A23) of the compound and the constituent unit (A24) from the compound represented by the following formula (a24) is selected from the group consisting of the compound represented by the following formula (a21) At least one of the structural unit (A21) and the structural unit (A22) from the compound represented by the following formula (a22) is more preferably at least one of the group consisting of the structural unit (A21) derived from the compound represented by the following formula (a21) Better.

[化4]

Figure 02_image015
[化4]
Figure 02_image015

式(a21)表示之化合物為聯苯四甲酸二酐(BPDA),其具體例可列舉:下式(a21s)表示之3,3’,4,4’-聯苯四甲酸二酐(s-BPDA)、下式(a21a)表示之2,3,3’,4’-聯苯四甲酸二酐(a-BPDA)、下式(a21i)表示之2,2’,3,3’-聯苯四甲酸二酐(i-BPDA)。The compound represented by the formula (a21) is biphenyltetracarboxylic dianhydride (BPDA), and specific examples thereof can be cited: 3,3',4,4'-biphenyltetracarboxylic dianhydride (s- BPDA), 2,3,3',4'-biphenyltetracarboxylic dianhydride (a-BPDA) represented by the following formula (a21a), 2,2',3,3'-linked represented by the following formula (a21i) Pyromellitic dianhydride (i-BPDA).

[化5]

Figure 02_image017
[化5]
Figure 02_image017

式(a22)表示之化合物為9,9’-雙(3,4-二羧基苯基)茀二酐(BPAF)。 式(a23)表示之化合物為4,4’-(六氟亞異丙基)二鄰苯二甲酸酐(6FDA)。 式(a24)表示之化合物為4,4’-氧二鄰苯二甲酸酐(ODPA)。The compound represented by the formula (a22) is 9,9'-bis(3,4-dicarboxyphenyl) dianhydride (BPAF). The compound represented by formula (a23) is 4,4'-(hexafluoroisopropylidene) diphthalic anhydride (6FDA). The compound represented by formula (a24) is 4,4'-oxydiphthalic anhydride (ODPA).

構成單元A包含選自於由構成單元(A1)及構成單元(A2)構成之群組中之至少1種時,構成單元A中的構成單元(A1)及構成單元(A2)的合計含有比率宜為50莫耳%以上,為55莫耳%以上更佳,為60莫耳%以上再更佳,為80莫耳%以上又更佳,為90莫耳%以上再更佳,為95莫耳%以上又更佳。構成單元(A1)及構成單元(A2)的合計含有比率之上限值並無特別限制,且為100莫耳%以下。構成單元A也可僅由構成單元(A1)及構成單元(A2)構成。When structural unit A contains at least one selected from the group consisting of structural unit (A1) and structural unit (A2), the total content ratio of structural unit (A1) and structural unit (A2) in structural unit A Preferably it is more than 50 mol%, more preferably more than 55 mol%, more preferably more than 60 mol%, more preferably more than 80 mol%, more preferably more than 90 mol%, more preferably more than 95 mol% Ear% or more is better. The upper limit of the total content ratio of the structural unit (A1) and the structural unit (A2) is not particularly limited, and is 100 mol% or less. The structural unit A may consist of only the structural unit (A1) and the structural unit (A2).

構成單元A包含構成單元(A1)及構成單元(A2)時,構成單元(A1)及構成單元(A2)的莫耳比[(A1)/(A2)]宜為10/90~95/5,為40/60~90/10更佳,為50/50~85/15再更佳。When structural unit A includes structural unit (A1) and structural unit (A2), the molar ratio [(A1)/(A2)] of structural unit (A1) and structural unit (A2) should be 10/90~95/5 , More preferably 40/60~90/10, even more preferably 50/50~85/15.

構成單元A也可包含構成單元(A1)及構成單元(A2)以外的構成單元。提供如此的構成單元之四羧酸二酐並無特別限制,可列舉:均苯四甲酸二酐、3,3’,4,4’-二苯基碸四甲酸二酐、3,3’,4,4’-二苯甲酮四甲酸二酐、2,2’,3,3’-二苯甲酮四甲酸二酐、3,3’,4,4’-聯苯四甲酸二酐、2,3,3’,4’-聯苯四甲酸二酐、2,2’,3,3’-聯苯四甲酸二酐等芳香族四羧酸二酐;以及1,2,3,4-丁烷四甲酸二酐等脂肪族四羧酸二酐。 另外,本說明書中,芳香族四羧酸二酐意指含有1個以上之芳香環的四羧酸二酐,脂環族四羧酸二酐意指含有1個以上之脂環且不含芳香環的四羧酸二酐,脂肪族四羧酸二酐意指不含芳香環也不含脂環的四羧酸二酐。 任意地含於構成單元A中之構成單元可為1種,也可為2種以上。The structural unit A may include structural units other than the structural unit (A1) and the structural unit (A2). The tetracarboxylic dianhydride providing such a structural unit is not particularly limited, and examples include: pyromellitic dianhydride, 3,3',4,4'-diphenyl tetracarboxylic dianhydride, 3,3', 4,4'-benzophenone tetracarboxylic dianhydride, 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, Aromatic tetracarboxylic dianhydrides such as 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride; and 1,2,3,4 -Aliphatic tetracarboxylic dianhydrides such as butane tetracarboxylic dianhydride. In addition, in this specification, aromatic tetracarboxylic dianhydride means tetracarboxylic dianhydride containing more than one aromatic ring, and alicyclic tetracarboxylic dianhydride refers to containing more than one alicyclic ring and no aromatic Cyclic tetracarboxylic dianhydride and aliphatic tetracarboxylic dianhydride mean tetracarboxylic dianhydride that does not contain an aromatic ring or an alicyclic ring. The structural unit optionally contained in the structural unit A may be one type or two or more types.

[構成單元B] 構成單元B係聚醯亞胺樹脂中所佔之來自二胺之構成單元。 構成單元B若為來自二胺之構成單元則無限制,以下針對理想構成單元及其組合進行說明。[Construction Unit B] The structural unit B is a structural unit derived from a diamine which is accounted for in the polyimide resin. The structural unit B is not limited as long as it is a structural unit derived from a diamine, and the ideal structural unit and its combination are described below.

構成單元B宜包含選自於由來自含氟芳香族二胺之構成單元(B1)、來自後述式(b2)表示之化合物之構成單元(B2)、來自後述式(b3)表示之化合物之構成單元(B3)、來自後述式(b4)表示之化合物之構成單元(B4)、來自後述式(b5)表示之化合物之構成單元(B5)、來自後述式(b6)表示之化合物之構成單元(B6)、及來自後述通式(b7)表示之化合物之構成單元(B7)構成之群組中之至少1種構成單元,包含選自於由構成單元(B1)及構成單元(B2)構成之群組中之至少1種構成單元更佳,包含構成單元(B1)再更佳。 包含構成單元(B1)時,宜包含選自於由構成單元(B2)及構成單元(B7)構成之群組中之至少1種構成單元,包含構成單元(B7)更佳。The constituent unit B preferably includes a constituent selected from the constituent unit (B1) derived from the fluorine-containing aromatic diamine, the constituent unit (B2) derived from the compound represented by the following formula (b2), and the composition derived from the compound represented by the following formula (b3) Unit (B3), structural unit (B4) derived from the compound represented by formula (b4) described below, structural unit (B5) derived from the compound represented by formula (b5) described below, structural unit (B5) derived from the compound represented by formula (b6) described below B6), and at least one structural unit from the group consisting of the structural unit (B7) of the compound represented by the general formula (b7) described below, including those selected from the group consisting of the structural unit (B1) and the structural unit (B2) It is more preferable to include at least one type of structural unit in the group, and it is even more preferable to include the structural unit (B1). When the structural unit (B1) is included, it is preferable to include at least one structural unit selected from the group consisting of the structural unit (B2) and the structural unit (B7), and it is more preferable to include the structural unit (B7).

構成單元(B1)為來自含氟芳香族二胺之構成單元(B1),宜為來自下述通式(b11)表示之化合物之構成單元(B11)。The structural unit (B1) is a structural unit (B1) derived from a fluorine-containing aromatic diamine, and is preferably a structural unit (B11) derived from a compound represented by the following general formula (b11).

[化6]

Figure 02_image019
[化6]
Figure 02_image019

式(b11)中,X為單鍵或氧原子。In the formula (b11), X is a single bond or an oxygen atom.

前述構成單元(B11)宜包含選自於由來自下式(b111)表示之化合物之構成單元(B111)及來自下式(b112)表示之化合物之構成單元(B112)構成之群組中之至少1種構成單元,包含來自下式(b111)表示之化合物之構成單元(B111)更佳。The aforementioned structural unit (B11) preferably contains at least one selected from the group consisting of the structural unit (B111) derived from the compound represented by the following formula (b111) and the structural unit (B112) derived from the compound represented by the following formula (b112) One type of structural unit preferably includes a structural unit (B111) derived from the compound represented by the following formula (b111).

[化7]

Figure 02_image021
[化7]
Figure 02_image021

式(b111)表示之化合物為2,2’-雙(三氟甲基)-4,4’-二胺基二苯基醚(6FODA)。The compound represented by the formula (b111) is 2,2'-bis(trifluoromethyl)-4,4'-diaminodiphenyl ether (6FODA).

式(b112)表示之化合物為2,2’-雙(三氟甲基)聯苯胺(TFMB)。The compound represented by the formula (b112) is 2,2'-bis(trifluoromethyl)benzidine (TFMB).

構成單元B中的構成單元(B1)的比率宜為20莫耳%以上,為50莫耳%以上更佳,為80莫耳%以上再更佳。上限值並無特別限制,即構成單元B中的構成單元(B1)的比率為100莫耳%以下。The ratio of the structural unit (B1) in the structural unit B is preferably 20 mol% or more, more preferably 50 mol% or more, and even more preferably 80 mol% or more. The upper limit is not particularly limited, that is, the ratio of the structural unit (B1) in the structural unit B is 100 mol% or less.

構成單元B包含構成單元(B1)時,也可和後述構成單元合併使用。 構成單元B包含構成單元(B1)中之構成單元(B111)時,宜包含構成單元(B7)。構成單元B包含構成單元(B111)及構成單元(B7)時,構成單元(B1)及構成單元(B7)的莫耳比[(B1)/(B7)]宜為90/10~99/1,為95/5~98/2更佳。When the structural unit B includes the structural unit (B1), it can also be used in combination with the structural unit described later. When the structural unit B includes the structural unit (B111) in the structural unit (B1), it is preferable to include the structural unit (B7). When structural unit B includes structural unit (B111) and structural unit (B7), the molar ratio of structural unit (B1) and structural unit (B7) [(B1)/(B7)] should be 90/10 to 99/1 , More preferably 95/5~98/2.

構成單元(B2)為來自下式(b2)表示之化合物之構成單元。The structural unit (B2) is a structural unit derived from the compound represented by the following formula (b2).

[化8]

Figure 02_image023
[化8]
Figure 02_image023

上述式(b2)中,R分別獨立地選自於由氫原子、氟原子、及碳數1~5之烷基構成之群組中,宜為選自於由氫原子、氟原子、及甲基構成之群組中,為氫原子更佳。 上述式(b2)表示之化合物可列舉:9,9-雙(4-胺基苯基)茀(BAFL)、9,9-雙(3-氟-4-胺基苯基)茀、及9,9-雙(3-甲基-4-胺基苯基)茀等,宜為選自於由這3種化合物構成之群組中之至少1種,考慮耐熱性之觀點,為9,9-雙(4-胺基苯基)茀更佳。In the above formula (b2), R is independently selected from the group consisting of a hydrogen atom, a fluorine atom, and an alkyl group having 1 to 5 carbon atoms, and is preferably selected from the group consisting of a hydrogen atom, a fluorine atom, and a methyl group. In the group composed of radicals, a hydrogen atom is more preferable. The compound represented by the above formula (b2) may include: 9,9-bis(4-aminophenyl) fluoride (BAFL), 9,9-bis(3-fluoro-4-aminophenyl) fluorine, and 9 , 9-bis(3-methyl-4-aminophenyl) sulfonate, etc., preferably at least one selected from the group consisting of these three compounds, considering the heat resistance point of view, it is 9,9 -Bis(4-aminophenyl) pyridium is more preferred.

構成單元B中之構成單元(B2)的比率宜為40莫耳%以上。上限值並無特別限制,即構成單元B中之構成單元(B2)的比率為100莫耳%以下。The ratio of the constituent unit (B2) in the constituent unit B is preferably 40 mol% or more. The upper limit is not particularly limited, that is, the ratio of the structural unit (B2) in the structural unit B is 100 mol% or less.

構成單元B包含構成單元(B2)時,也可和其它構成單元合併使用。 構成單元B包含構成單元(B2)中之來自9,9-雙(4-胺基苯基)茀之構成單元時,宜包含前述構成單元(B112)。構成單元B包含來自9,9-雙(4-胺基苯基)茀之構成單元及構成單元(B112)時,構成單元(B112)宜以60莫耳%以下之條件來包含。When the structural unit B includes the structural unit (B2), it can also be used in combination with other structural units. When the structural unit B contains the structural unit derived from 9,9-bis(4-aminophenyl) sulfide in the structural unit (B2), it is preferable to contain the aforementioned structural unit (B112). When the structural unit B contains the structural unit derived from 9,9-bis(4-aminophenyl) sulfide and the structural unit (B112), the structural unit (B112) is preferably contained on the condition of 60 mol% or less.

構成單元(B3)為來自下式(b3)表示之化合物之構成單元。The structural unit (B3) is a structural unit derived from the compound represented by the following formula (b3).

[化9]

Figure 02_image025
[化9]
Figure 02_image025

式(b3)表示之化合物為雙(胺基甲基)環己烷(BAC),其具體例可列舉:下式(b3a)表示之1,3-雙(胺基甲基)環己烷(1,3-BAC)、下式(b3b)表示之1,4-雙(胺基甲基)環己烷(1,4-BAC)。The compound represented by the formula (b3) is bis(aminomethyl)cyclohexane (BAC), and specific examples thereof include: 1,3-bis(aminomethyl)cyclohexane represented by the following formula (b3a) ( 1,3-BAC), 1,4-bis(aminomethyl)cyclohexane (1,4-BAC) represented by the following formula (b3b).

[化10]

Figure 02_image027
式(b3)表示之化合物的順式:反式比,考慮耐有機溶劑性、耐熱性等之觀點,宜為0:100~80:20,為0.1:99.9~70:30更佳,為0.5:99.5~60:40再更佳,為1:99~20:80又更佳。[化10]
Figure 02_image027
The cis:trans ratio of the compound represented by formula (b3), considering organic solvent resistance, heat resistance, etc., is preferably 0:100 to 80:20, more preferably 0.1:99.9 to 70:30, and is 0.5 :99.5~60:40 is even more preferable, and 1:99~20:80 is even more preferable.

構成單元(B4)為來自下式(b4)表示之化合物之構成單元。The structural unit (B4) is a structural unit derived from the compound represented by the following formula (b4).

[化11]

Figure 02_image029
[化11]
Figure 02_image029

式(b4)表示之化合物可列舉:下式(b41)表示之化合物(亦即4,4’-二胺基二苯基碸(4,4’-DDS))及下式(b42)表示之化合物(亦即3,3’-二胺基二苯基碸(3,3’-DDS))等。The compounds represented by the formula (b4) include: compounds represented by the following formula (b41) (that is, 4,4'-diaminodiphenyl sulfide (4,4'-DDS)) and those represented by the following formula (b42) Compounds (ie 3,3'-diaminodiphenyl sulfonium (3,3'-DDS)) and the like.

[化12]

Figure 02_image031
[化12]
Figure 02_image031

構成單元(B4)宜為選自於由來自式(b41)表示之化合物之構成單元(B41)及來自式(b42)表示之化合物之構成單元(B42)構成之群組中之至少1種。 構成單元(B4)可僅為構成單元(B41),也可僅為構成單元(B42),或也可為構成單元(B41)與構成單元(B42)之組合。The structural unit (B4) is preferably at least one selected from the group consisting of the structural unit (B41) derived from the compound represented by the formula (b41) and the structural unit (B42) derived from the compound represented by the formula (b42). The constitution unit (B4) may be only the constitution unit (B41), may be only the constitution unit (B42), or may be a combination of the constitution unit (B41) and the constitution unit (B42).

構成單元(B5)為來自下式(b5)表示之化合物之構成單元。The structural unit (B5) is a structural unit derived from the compound represented by the following formula (b5).

[化13]

Figure 02_image033
[化13]
Figure 02_image033

式(b5)表示之化合物為1,5-二胺基萘(DAN)。The compound represented by formula (b5) is 1,5-diaminonaphthalene (DAN).

構成單元(B6)為來自下式(b6)表示之化合物之構成單元。The structural unit (B6) is a structural unit derived from the compound represented by the following formula (b6).

[化14]

Figure 02_image035
[化14]
Figure 02_image035

式(b6)表示之化合物為4,4’-二胺基苯甲醯苯胺。The compound represented by the formula (b6) is 4,4'-diaminobenzaniline.

構成單元(B7)為來自下述通式(b7)表示之化合物之構成單元。構成單元(B7)宜和其它構成單元組合使用,和選自於由構成單元(B1)~(B6)構成之群組中之至少1種組合使用更佳,和構成單元(B1)組合使用再更佳。The structural unit (B7) is a structural unit derived from a compound represented by the following general formula (b7). The structural unit (B7) is preferably used in combination with other structural units, and at least one selected from the group consisting of structural units (B1) to (B6) is more preferably used in combination, and the structural unit (B1) should be used in combination. Better.

構成單元B中之構成單元(B7)的比率宜為1~10莫耳%,為2~5莫耳%更佳。The ratio of the constituent unit (B7) in the constituent unit B is preferably 1-10 mol%, more preferably 2-5 mol%.

[化15]

Figure 02_image037
[化15]
Figure 02_image037

式(b7)中,Z1 及Z2 分別獨立地表示也可含有氧原子之2價脂肪族基、或2價芳香族基,R1 及R2 分別獨立地表示1價芳香族基或1價脂肪族基,R3 及R4 分別獨立地表示1價脂肪族基,R5 及R6 分別獨立地表示1價脂肪族基或1價芳香族基,m及n分別獨立地表示1以上之整數,m與n之和表示2~1000之整數。 另外,式(b7)中,[ ]內所記載的2種以上之不同的重複單元無關乎[ ]之順序,也可分別以無規狀、交替狀或嵌段狀中之任一形態及順序來重複。In formula (b7), Z 1 and Z 2 each independently represent a divalent aliphatic group or a divalent aromatic group that may also contain an oxygen atom, and R 1 and R 2 each independently represent a monovalent aromatic group or 1 R 3 and R 4 each independently represent a monovalent aliphatic group, R 5 and R 6 each independently represent a monovalent aliphatic group or a monovalent aromatic group, and m and n each independently represent 1 or more The sum of m and n represents an integer ranging from 2 to 1000. In addition, in formula (b7), the two or more different repeating units described in [] are not related to the order of [], and may be in any of random, alternating, or block shapes and order. To repeat.

式(b7)中,Z1 及Z2 中的2價脂肪族基或2價芳香族基也可經氟原子取代。2價脂肪族基可列舉:碳數1~20之2價飽和或不飽和之脂肪族基、含有氧原子之脂肪族基。2價脂肪族基的碳數宜為3~20。 2價飽和脂肪族基可列舉碳數1~20之伸烷基,可例示例如:亞甲基、伸乙基、伸丙基、三亞甲基、四亞甲基、六亞甲基、八亞甲基、十亞甲基、十二亞甲基等。 2價不飽和脂肪族基可列舉碳數2~20之伸烯基,可例示例如:伸乙烯基、伸丙烯基、末端具有不飽和雙鍵之伸烯基。 含有氧原子之脂肪族基可列舉:伸烷基氧基、具有醚鍵之脂肪族基。 伸烷基氧基可例示:丙烯氧基、三亞甲基氧基等。 2價芳香族基可例示:碳數6~20之伸芳基、碳數7~20之伸芳烷基等。Z1 及Z2 中的碳數6~20之伸芳基的具體例可列舉:鄰伸苯基、間伸苯基、對伸苯基、4,4’-伸聯苯基、2,6-伸萘基等。 Z1 及Z2 尤其宜為三亞甲基、對伸苯基,為三亞甲基更佳。In the formula (b7), the divalent aliphatic group or the divalent aromatic group in Z 1 and Z 2 may be substituted with a fluorine atom. Examples of the divalent aliphatic group include a divalent saturated or unsaturated aliphatic group having 1 to 20 carbon atoms, and an aliphatic group containing an oxygen atom. The carbon number of the divalent aliphatic group is preferably 3-20. Examples of the divalent saturated aliphatic group include alkylene groups with 1 to 20 carbon atoms, such as methylene, ethylene, propylene, trimethylene, tetramethylene, hexamethylene, and octamethylene. Methyl, decamethylene, dodecamethylene, etc. Examples of the divalent unsaturated aliphatic group include alkenylene groups having 2 to 20 carbon atoms, such as vinylene groups, propenylene groups, and alkenylene groups having an unsaturated double bond at the end. The aliphatic group containing an oxygen atom includes an alkyleneoxy group and an aliphatic group having an ether bond. The alkyleneoxy group can be exemplified by propyleneoxy group, trimethyleneoxy group, and the like. The divalent aromatic group can be exemplified by an arylene group having 6 to 20 carbon atoms, an aralkylene group having 7 to 20 carbon atoms, and the like. Specific examples of the arylene group having 6 to 20 carbon atoms in Z 1 and Z 2 include: o-phenylene, meta-phenylene, p-phenylene, 4,4'-biphenylene, 2,6 -Naphthyl and so on. Z 1 and Z 2 are particularly preferably trimethylene and p-phenylene, and more preferably trimethylene.

式(b7)中,R1 ~R6 中的1價脂肪族基可列舉1價飽和或不飽和脂肪族基。1價飽和脂肪族基可列舉碳數1~22之烷基,可例示例如:甲基、乙基、丙基等。1價不飽和脂肪族基可列舉碳數2~22之烯基,可例示例如:乙烯基、丙烯基等。這些基也可經氟原子取代。 式(b7)之R1 、R2 、R5 及R6 中的1價芳香族基可例示:碳數6~20之芳基、碳數7~30且經烷基取代之芳基、碳數7~30之芳烷基等。1價芳香族基宜為芳基,為苯基更佳。 R1 及R2 中之至少一者宜為1價芳香族基,R1 及R2 皆為1價芳香族基更佳,R1 及R2 皆為苯基再更佳。 R3 及R4 宜為碳數1~6之烷基,為甲基更佳。 R5 及R6 宜為1價脂肪族基,為甲基更佳。In the formula (b7), examples of the monovalent aliphatic group in R 1 to R 6 include a monovalent saturated or unsaturated aliphatic group. Examples of the monovalent saturated aliphatic group include alkyl groups having 1 to 22 carbon atoms, and examples thereof include methyl, ethyl, and propyl. Examples of the monovalent unsaturated aliphatic group include alkenyl groups having 2 to 22 carbon atoms, and examples thereof include vinyl groups and propenyl groups. These groups may also be substituted by fluorine atoms. The monovalent aromatic group in R 1 , R 2 , R 5 and R 6 of the formula (b7) can be exemplified: an aryl group having 6 to 20 carbons, an aryl group substituted with an alkyl group having 7 to 30 carbons, and carbon Aralkyl group of 7 to 30, etc. The monovalent aromatic group is preferably an aryl group, more preferably a phenyl group. In R 1 and R 2 is suitably at least one of a monovalent aromatic group, R 1 and R 2 are both a divalent aromatic group more preferably, R 1 and R 2 are both phenyl and still more preferably. R 3 and R 4 are preferably an alkyl group having 1 to 6 carbon atoms, more preferably a methyl group. R 5 and R 6 are preferably monovalent aliphatic groups, more preferably methyl.

如上所述,上述通式(b7)表示之化合物之中,宜為下式(b71)表示之化合物。As described above, among the compounds represented by the above general formula (b7), the compound represented by the following formula (b71) is preferred.

[化16]

Figure 02_image039
式(b71)中,m及n分別和式(b7)中之m及n同義,理想的範圍亦為同樣。[化16]
Figure 02_image039
In formula (b71), m and n are synonymous with m and n in formula (b7), respectively, and the ideal range is also the same.

式(b7)及式(b71)中的m表示鍵結有至少1個1價芳香族基的矽氧烷單元之重複數,式(b7)及式(b71)中的n表示鍵結有1價脂肪族基的矽氧烷單元之重複數。 式(b7)及式(b71)中的m及n分別獨立地表示1以上之整數,m及n的和(m+n)表示2~1000之整數。m及n的和宜表示3~500之整數,為3~100更佳,為3~50之整數再更佳。 式(b7)及式(b71)中的m/n之比宜為5/95~50/50,為10/90~40/60更佳,為20/80~30/70再更佳。In formula (b7) and formula (b71), m represents the repeating number of siloxane units bonded with at least one monovalent aromatic group, and n in formula (b7) and formula (b71) represents bonding with 1 The repeating number of the siloxane unit of the valence aliphatic group. M and n in formula (b7) and formula (b71) each independently represent an integer of 1 or more, and the sum (m+n) of m and n represents an integer of 2 to 1000. The sum of m and n preferably represents an integer of 3 to 500, more preferably 3 to 100, and even more preferably an integer of 3 to 50. The ratio of m/n in formula (b7) and formula (b71) is preferably 5/95-50/50, more preferably 10/90-40/60, and even more preferably 20/80-30/70.

式(b7)表示之化合物的官能基當量(胺當量)宜為150~5,000g/mol,為400~4,000g/mol更佳,為500~3,000g/mol再更佳。 另外,官能基當量意指相當於每1莫耳官能基(胺基)之式(b7)表示之化合物的質量。The functional group equivalent (amine equivalent) of the compound represented by the formula (b7) is preferably 150 to 5,000 g/mol, more preferably 400 to 4,000 g/mol, and even more preferably 500 to 3,000 g/mol. In addition, the functional group equivalent means the mass of the compound represented by formula (b7) per mole of functional group (amine group).

上述通式(b7)表示之化合物之中,能以市售品形式取得者可列舉:信越化學工業股份有限公司製之「X-22-9409」、「X-22-1660B」、「X-22-161A」、「X-22-161B」等。Among the compounds represented by the above general formula (b7), those that can be obtained in the form of commercially available products include: "X-22-9409", "X-22-1660B", and "X- 22-161A", "X-22-161B", etc.

構成單元B藉由包含構成單元(B7),可使薄膜之無色透明性、光學各向同性及柔軟性改善。The constituent unit B includes the constituent unit (B7) to improve the colorlessness, transparency, optical isotropy, and flexibility of the film.

構成單元B也可包含構成單元(B1)~(B7)以外的構成單元。提供如此的構成單元之二胺並無特別限制,可列舉:1,4-伸苯基二胺、對苯二甲胺、2,2’-二甲基聯苯-4,4’-二胺、4,4’-二胺基二苯甲烷、2,2-雙(4-胺基苯基)六氟丙烷、3,4’-二胺基二苯基醚、1-(4-胺基苯基)-2,3-二氫-1,3,3-三甲基-1H-茚-5-胺、N,N’-雙(4-胺基苯基)對苯二甲醯胺、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、1,4-雙(4-胺基苯氧基)苯等芳香族二胺;脂環族二胺;以及乙二胺及六亞甲二胺等脂肪族二胺。 另外,本說明書中,芳香族二胺意指含有1個以上之芳香環的二胺,脂環族二胺意指含有1個以上之脂環且不含芳香環的二胺,脂肪族二胺意指不含芳香環也不含脂環的二胺。 任意地含於構成單元B中之構成單元可為1種,也可為2種以上。The structural unit B may include structural units other than the structural units (B1) to (B7). The diamine that provides such a structural unit is not particularly limited, and examples include 1,4-phenylene diamine, p-xylylenediamine, 2,2'-dimethylbiphenyl-4,4'-diamine , 4,4'-diaminodiphenylmethane, 2,2-bis(4-aminophenyl)hexafluoropropane, 3,4'-diaminodiphenyl ether, 1-(4-amino) Phenyl)-2,3-dihydro-1,3,3-trimethyl-1H-indene-5-amine, N,N'-bis(4-aminophenyl)p-xylylenedimethamide, Aromatic diamines such as 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane and 1,4-bis(4-aminophenoxy)benzene; alicyclic diamines; and ethyl Aliphatic diamines such as diamine and hexamethylene diamine. In addition, in this specification, aromatic diamine means diamine containing more than one aromatic ring, alicyclic diamine means diamine containing more than one alicyclic ring and no aromatic ring, aliphatic diamine It means a diamine that does not contain aromatic or alicyclic rings. The structural unit optionally contained in the structural unit B may be one type or two or more types.

(聚醯亞胺樹脂之製造方法) 本發明之聚醯亞胺樹脂可藉由使上述作為提供構成單元A之化合物之四羧酸成分、與上述作為提供構成單元B之化合物之二胺成分進行反應來製造。(Manufacturing method of polyimide resin) The polyimide resin of the present invention can be produced by reacting the above-mentioned tetracarboxylic acid component as the compound providing the structural unit A with the above-mentioned diamine component as the compound providing the structural unit B.

提供構成單元A之化合物可列舉已於前述[構成單元A]之欄目中說明的式(a11)表示之化合物、式(a12)表示之化合物、式(a2)表示之化合物,但不限於此,在可提供相同構成單元之範圍內,也可為其衍生物。該衍生物可列舉對應於前述各式表示之四羧酸二酐的四羧酸、及該四羧酸之烷基酯。它們之中,宜為前述各式表示之四羧酸二酐。The compound providing the constituent unit A may include the compound represented by the formula (a11), the compound represented by the formula (a12), and the compound represented by the formula (a2) described in the column of [Constructive Unit A], but it is not limited thereto. In the range where the same structural unit can be provided, derivatives thereof may also be used. Examples of the derivative include tetracarboxylic acid corresponding to the tetracarboxylic dianhydride represented by the aforementioned formulas, and alkyl esters of the tetracarboxylic acid. Among them, tetracarboxylic dianhydride represented by the aforementioned formulas is preferred.

四羧酸成分也可包含提供構成單元(A1)之化合物及提供構成單元(A2)之化合物以外的任意化合物。 如此的任意化合物可列舉:上述芳香族四羧酸二酐、脂環族四羧酸二酐、及脂肪族四羧酸二酐、以及它們的衍生物(四羧酸、四羧酸的烷基酯等)。 任意地含於四羧酸成分中之化合物可為1種,也可為2種以上。The tetracarboxylic acid component may include any compound other than the compound providing the structural unit (A1) and the compound providing the structural unit (A2). Such optional compounds include: the above-mentioned aromatic tetracarboxylic dianhydrides, alicyclic tetracarboxylic dianhydrides, and aliphatic tetracarboxylic dianhydrides, and their derivatives (tetracarboxylic acid, alkyl group of tetracarboxylic acid) Esters, etc.). The compound optionally contained in the tetracarboxylic acid component may be one type or two or more types.

提供構成單元B之化合物可列舉已於前述[構成單元B]之欄目中說明的式(b11)表示之化合物、式(b2)表示之化合物、式(b3)表示之化合物、式(b4)表示之化合物、式(b5)表示之化合物、式(b6)表示之化合物、及式(b7)表示之化合物,但不限於此,在可提供相同構成單元之範圍內,也可為其衍生物。該衍生物可列舉對應於前述各式表示之化合物的二異氰酸酯。它們之中,宜為前述各式表示之化合物(亦即二胺)。The compound that provides the constituent unit B includes the compound represented by the formula (b11), the compound represented by the formula (b2), the compound represented by the formula (b3), and the compound represented by the formula (b4) described in the column of the aforementioned [Constructive Unit B] The compound, the compound represented by the formula (b5), the compound represented by the formula (b6), and the compound represented by the formula (b7), but not limited to these, may also be derivatives thereof within the range that the same structural unit can be provided. Examples of the derivatives include diisocyanates corresponding to the compounds represented by the aforementioned formulas. Among them, the compounds represented by the aforementioned formulas (that is, diamines) are preferable.

二胺成分也可包含提供前述構成單元(B1)~(B7)之化合物以外的任意化合物。 如此的任意化合物可列舉:上述芳香族二胺、脂環族二胺、及脂肪族二胺、以及它們的衍生物(二異氰酸酯等)。 任意地含於二胺成分中之化合物可為1種,也可為2種以上。The diamine component may include any compound other than the compound that provides the aforementioned structural units (B1) to (B7). Examples of such optional compounds include the above-mentioned aromatic diamines, alicyclic diamines, and aliphatic diamines, and their derivatives (diisocyanates, etc.). The compound optionally contained in the diamine component may be one type or two or more types.

使用於聚醯亞胺樹脂之製造的四羧酸成分及二胺成分的進料量比宜為相對於四羧酸成分1莫耳,二胺成分為0.9~1.1莫耳。The feed ratio of the tetracarboxylic acid component and the diamine component used in the production of the polyimide resin is preferably 1 mol relative to the tetracarboxylic acid component, and the diamine component is preferably 0.9 to 1.1 mol.

又,聚醯亞胺樹脂之製造中,除了使用前述四羧酸成分及二胺成分之外,也可使用末端封端劑。末端封端劑宜為單胺類或二羧酸類。所導入之末端封端劑的進料量相對於四羧酸成分1莫耳,宜為0.0001~0.1莫耳,為0.001~0.06莫耳特佳。單胺類末端封端劑推薦例如:甲胺、乙胺、丙胺、丁胺、苄胺、4-甲基苄胺、4-乙基苄胺、4-十二烷基苄胺、3-甲基苄胺、3-乙基苄胺、苯胺、3-甲基苯胺、4-甲基苯胺等。它們之中,可理想地使用苄胺、苯胺。二羧酸類末端封端劑宜為二羧酸類,且其一部分也可予以閉環。推薦例如:鄰苯二甲酸、鄰苯二甲酸酐、4-氯鄰苯二甲酸、四氟鄰苯二甲酸、2,3-二苯甲酮二甲酸、3,4-二苯甲酮二甲酸、環戊烷-1,2-二甲酸、4-環己烯-1,2-二甲酸等。它們之中,可理想地使用鄰苯二甲酸、鄰苯二甲酸酐。In addition, in the production of the polyimide resin, in addition to the aforementioned tetracarboxylic acid component and diamine component, a terminal blocking agent can also be used. The terminal blocking agent is preferably monoamine or dicarboxylic acid. The feed amount of the introduced end-capping agent is preferably 0.0001 to 0.1 mol, preferably 0.001 to 0.06 mol, relative to 1 mol of the tetracarboxylic acid component. Recommended monoamine end-capping agents such as methylamine, ethylamine, propylamine, butylamine, benzylamine, 4-methylbenzylamine, 4-ethylbenzylamine, 4-dodecylbenzylamine, 3-methylamine Benzylamine, 3-ethylbenzylamine, aniline, 3-methylaniline, 4-methylaniline, etc. Among them, benzylamine and aniline can be preferably used. The dicarboxylic acid end-capping agent is preferably a dicarboxylic acid, and a part of it may be ring closed. Recommended examples: phthalic acid, phthalic anhydride, 4-chlorophthalic acid, tetrafluorophthalic acid, 2,3-benzophenone dicarboxylic acid, 3,4-benzophenone dicarboxylic acid , Cyclopentane-1,2-dicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, etc. Among them, phthalic acid and phthalic anhydride can be preferably used.

使前述四羧酸成分與二胺成分進行反應的方法並無特別限制,可使用公知的方法。 具體的反應方法可列舉:(1)將四羧酸成分、二胺成分、及反應溶劑進料於反應器中,於10~110℃攪拌0.5~30小時,其後進行昇溫來實施醯亞胺化反應之方法、(2)將二胺成分及反應溶劑進料於反應器中並使其溶解後,進料四羧酸成分,因應需要於10~110℃攪拌0.5~30小時,其後進行昇溫來實施醯亞胺化反應之方法、(3)將四羧酸成分、二胺成分、及反應溶劑進料於反應器中,立刻進行昇溫來實施醯亞胺化反應之方法等。The method of reacting the said tetracarboxylic-acid component and diamine component is not specifically limited, A well-known method can be used. Specific reaction methods include: (1) The tetracarboxylic acid component, the diamine component, and the reaction solvent are fed into the reactor, stirred at 10 to 110°C for 0.5 to 30 hours, and then the temperature is raised to implement the imine The method of chemical reaction, (2) After the diamine component and the reaction solvent are fed into the reactor and dissolved, the tetracarboxylic acid component is fed, and the mixture is stirred at 10 to 110°C for 0.5 to 30 hours, and then carried out. The method of carrying out the imidization reaction by raising the temperature, (3) the method of feeding the tetracarboxylic acid component, the diamine component, and the reaction solvent into the reactor, and immediately raising the temperature to carry out the imidization reaction, etc.

聚醯亞胺樹脂之製造所使用的反應溶劑,若為不妨礙醯亞胺化反應而可溶解生成的聚醯亞胺樹脂者即可。可列舉例如:非質子性溶劑、酚系溶劑、醚系溶劑、碳酸酯系溶劑等。The reaction solvent used in the production of the polyimide resin may be one that can dissolve the produced polyimide resin without hindering the imidization reaction. Examples include aprotic solvents, phenolic solvents, ether solvents, carbonate solvents, and the like.

非質子性溶劑的具體例可列舉:N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮、N-甲基己內醯胺、1,3-二甲基咪唑啶酮、四甲基脲等醯胺系溶劑;γ-丁內酯、γ-戊內酯等內酯系溶劑;六甲基磷醯胺、六甲基膦三醯胺等含磷系醯胺系溶劑;二甲基碸、二甲基亞碸、環丁碸等含硫系溶劑;丙酮、環己酮、甲基環己酮等酮系溶劑;甲吡啶、吡啶等胺系溶劑;乙酸(2-甲氧基-1-甲基乙基)酯等酯系溶劑等。Specific examples of aprotic solvents include: N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactone Amine solvents such as amine, 1,3-dimethylimidazolidinone and tetramethylurea; lactone solvents such as γ-butyrolactone and γ-valerolactone; hexamethylphosphamide, hexamethyl Phosphorus-containing amine-based solvents such as phosphine triamide; sulfur-containing solvents such as dimethyl sulfide, dimethyl sulfide, and cyclobutane; ketone-based solvents such as acetone, cyclohexanone, and methyl cyclohexanone; Amine solvents such as pyridine and pyridine; ester solvents such as (2-methoxy-1-methylethyl) acetate, etc.

酚系溶劑的具體例可列舉:苯酚、鄰甲酚、間甲酚、對甲酚、2,3-二甲酚、2,4-二甲酚、2,5-二甲酚、2,6-二甲酚、3,4-二甲酚、3,5-二甲酚等。 醚系溶劑的具體例可列舉:1,2-二甲氧基乙烷、雙(2-甲氧基乙基)醚、1,2-雙(2-甲氧基乙氧基)乙烷、雙[2-(2-甲氧基乙氧基)乙基]醚、四氫呋喃、1,4-二㗁烷等。 又,碳酸酯系溶劑的具體例可列舉:碳酸二乙酯、碳酸甲乙酯、碳酸伸乙酯、碳酸伸丙酯等。 上述反應溶劑之中,宜為醯胺系溶劑或內酯系溶劑。又,上述反應溶劑可單獨使用或也可將2種以上混合使用。Specific examples of phenolic solvents include: phenol, o-cresol, m-cresol, p-cresol, 2,3-xylenol, 2,4-xylenol, 2,5-xylenol, 2,6 -Xylenol, 3,4-xylenol, 3,5-xylenol, etc. Specific examples of ether solvents include: 1,2-dimethoxyethane, bis(2-methoxyethyl)ether, 1,2-bis(2-methoxyethoxy)ethane, Bis[2-(2-methoxyethoxy)ethyl]ether, tetrahydrofuran, 1,4-dioxane and the like. In addition, specific examples of carbonate-based solvents include diethyl carbonate, ethyl methyl carbonate, ethylene carbonate, propylene carbonate, and the like. Among the above-mentioned reaction solvents, an amide-based solvent or a lactone-based solvent is preferable. Moreover, the said reaction solvent may be used individually or in mixture of 2 or more types.

醯亞胺化反應宜使用迪安-斯塔克(Dean-Stark)裝置等,邊將製造時所生成的水去除邊實施反應。藉由實施如此的操作,可使聚合度及醯亞胺化率更為上昇。It is preferable to use a Dean-Stark apparatus or the like for the imidization reaction, and the reaction is carried out while removing water generated during production. By performing such an operation, the degree of polymerization and the rate of imidization can be further increased.

上述醯亞胺化反應中可使用公知的醯亞胺化觸媒。醯亞胺化觸媒可列舉鹼觸媒或酸觸媒。 鹼觸媒可列舉:吡啶、喹啉、異喹啉、α-甲吡啶、β-甲吡啶、2,4-二甲基吡啶、2,6-二甲基吡啶、三甲胺、三乙胺、三丙胺、三丁胺、三伸乙二胺、咪唑、N,N-二甲基苯胺、N,N-二乙苯胺等有機鹼觸媒;氫氧化鉀、或氫氧化鈉、碳酸鉀、碳酸鈉、碳酸氫鉀、碳酸氫鈉等無機鹼觸媒。 又,酸觸媒可列舉:巴豆酸、丙烯酸、反式-3-己烯酸、桂皮酸、苯甲酸、甲基苯甲酸、羥基苯甲酸、對苯二甲酸、苯磺酸、對甲苯磺酸、萘磺酸等。上述醯亞胺化觸媒可單獨使用或也可將2種以上組合使用。 上述之中,考慮操作性的觀點,宜使用鹼觸媒,使用有機鹼觸媒更佳,使用三乙胺、三伸乙二胺再更佳,使用三乙胺特佳。A well-known imidation catalyst can be used for the said imidation reaction. Examples of the imidization catalyst include alkali catalysts and acid catalysts. Examples of base catalysts include pyridine, quinoline, isoquinoline, α-picoline, β-picoline, 2,4-lutidine, 2,6-lutidine, trimethylamine, triethylamine, Tripropylamine, tributylamine, triethylenediamine, imidazole, N,N-dimethylaniline, N,N-diethylaniline and other organic base catalysts; potassium hydroxide, or sodium hydroxide, potassium carbonate, carbonic acid Inorganic alkali catalysts such as sodium, potassium bicarbonate and sodium bicarbonate. Also, acid catalysts include crotonic acid, acrylic acid, trans-3-hexenoic acid, cinnamic acid, benzoic acid, methylbenzoic acid, hydroxybenzoic acid, terephthalic acid, benzenesulfonic acid, and p-toluenesulfonic acid. , Naphthalenesulfonic acid, etc. The above-mentioned imidization catalyst may be used alone or in combination of two or more kinds. Among the above, considering the operability, it is preferable to use an alkali catalyst, more preferably an organic alkali catalyst, more preferably triethylamine and triethylenediamine, and particularly preferably triethylamine.

醯亞胺化反應的溫度,考慮反應率及凝膠化等之抑制的觀點,宜為120~250℃,為160~200℃更佳。又,反應時間在生成水之餾出開始後,宜為0.5~10小時。The temperature of the imidization reaction is preferably 120 to 250°C, and more preferably 160 to 200°C, in consideration of the reaction rate and the inhibition of gelation. In addition, the reaction time is preferably 0.5 to 10 hours after the start of the distillation of the produced water.

醯亞胺化反應時的固體成分濃度宜為30~60質量%,為35~58質量%更佳,為40~56質量%特佳。醯亞胺化反應時的固體成分濃度落在此範圍內的話,醯亞胺化反應會良好地進行,且容易去除反應時所生成的水,故可使聚合度及醯亞胺化率上昇。 惟,醯亞胺化反應時的固體成分濃度係基於添加至反應系內的四羧酸成分、反應系內的二胺成分、及反應溶劑的質量,並由下式計算而得的值。 醯亞胺化反應時的固體成分濃度(質量%)=(四羧酸成分及二胺成分的合計質量)/(四羧酸成分、二胺成分、及反應溶劑的合計質量)×100The solid content concentration during the imidization reaction is preferably 30 to 60% by mass, more preferably 35 to 58% by mass, and particularly preferably 40 to 56% by mass. If the solid content concentration during the imidization reaction falls within this range, the imidization reaction proceeds well, and the water generated during the reaction is easily removed, so the polymerization degree and the imidization rate can be increased. However, the solid content concentration during the imidization reaction is a value calculated from the following formula based on the mass of the tetracarboxylic acid component added to the reaction system, the diamine component in the reaction system, and the reaction solvent. Solid content concentration during the imidization reaction (mass%) = (total mass of tetracarboxylic acid component and diamine component)/(total mass of tetracarboxylic acid component, diamine component, and reaction solvent)×100

(聚醯亞胺樹脂的特性) 本發明中之構成聚醯亞胺薄膜的聚醯亞胺樹脂之玻璃轉移溫度(Tg)宜為230℃以上,為250℃以上更佳,為270℃以上再更佳。此外,將聚醯亞胺薄膜使用作為TFT用之基板時,為400℃以上再更佳,為430℃以上又更佳。落在此範圍內的話,製作觸控感測器基板時、或製作TFT時的耐熱性良好。(Characteristics of polyimide resin) The glass transition temperature (Tg) of the polyimide resin constituting the polyimide film in the present invention is preferably 230°C or higher, more preferably 250°C or higher, and even more preferably 270°C or higher. In addition, when the polyimide film is used as a substrate for TFT, it is more preferably 400°C or higher, and even more preferably 430°C or higher. If it falls within this range, the heat resistance when manufacturing the touch sensor substrate or when manufacturing the TFT is good.

[聚醯亞胺薄膜之製造方法] 本發明之聚醯亞胺薄膜之製造方法並無特別限制,若選擇得到的聚醯亞胺薄膜係由聚醯亞胺樹脂構成的聚醯亞胺薄膜,且為下式(1)表示之疊層於厚度520μm之矽基板時的曲率半徑R比20m大者之製造方法即可。 [數9]

Figure 02_image001
式(1)中,C(Pa・m2 )表示利用下式(2)求得之常數,S(Pa)表示聚醯亞胺薄膜的應力,t(m)表示聚醯亞胺薄膜的厚度。 [數10]
Figure 02_image003
式(2)中,E表示作為基板之矽(100)的楊氏模量(Pa),ν表示作為基板之矽(100)的泊松比,h表示矽基板的厚度(m)。[Method for producing polyimide film] The method for producing polyimide film of the present invention is not particularly limited. If the obtained polyimide film is selected to be a polyimide film composed of polyimide resin, And it is only required to be a method of manufacturing a method in which the radius of curvature R when laminated on a silicon substrate with a thickness of 520 μm, represented by the following formula (1), is greater than 20 m. [Number 9]
Figure 02_image001
In the formula (1), C(Pa・m 2 ) represents the constant obtained by the following formula (2), S(Pa) represents the stress of the polyimide film, and t(m) represents the thickness of the polyimide film . [Number 10]
Figure 02_image003
In the formula (2), E represents the Young's modulus (Pa) of the silicon (100) as the substrate, ν represents the Poisson's ratio of the silicon (100) as the substrate, and h represents the thickness (m) of the silicon substrate.

為了獲得如此的聚醯亞胺薄膜,本發明之聚醯亞胺薄膜之製造方法宜具有將疊層於厚度520μm之矽基板而得之聚醯亞胺薄膜的應力S(Pa)及該聚醯亞胺薄膜的厚度t(m)調整為符合下式(3)之步驟。 [數11]

Figure 02_image005
式(3)中,C(Pa・m2 )表示利用下式(2)求得之常數。 [數12]
Figure 02_image003
式(2)中,E表示作為基板之矽(100)的楊氏模量(Pa),ν表示作為基板之矽(100)的泊松比,h表示矽基板的厚度(m)。In order to obtain such a polyimide film, the manufacturing method of the polyimide film of the present invention preferably has the stress S (Pa) of the polyimide film obtained by laminating a silicon substrate with a thickness of 520 μm and the polyimide film. The thickness t(m) of the imine film is adjusted to conform to the step of the following formula (3). [Number 11]
Figure 02_image005
In the formula (3), C(Pa・m 2 ) represents the constant obtained by the following formula (2). [Number 12]
Figure 02_image003
In the formula (2), E represents the Young's modulus (Pa) of the silicon (100) as the substrate, ν represents the Poisson's ratio of the silicon (100) as the substrate, and h represents the thickness (m) of the silicon substrate.

如前所述,聚醯亞胺薄膜的應力S即使聚醯亞胺樹脂的組成相同,有時仍會依其製法等而變化。因此,宜具有將疊層於厚度520μm之矽基板而得之聚醯亞胺薄膜的應力S及該聚醯亞胺薄膜的厚度t調整為符合前述式(3)之步驟,該步驟宜調整成以和實際製造所使用者為同等的條件來製造薄膜。 具體而言,係在測定製作成任意的厚度之聚醯亞胺薄膜的應力後,調整聚醯亞胺薄膜的厚度,並調整聚醯亞胺薄膜的應力S及該聚醯亞胺薄膜的厚度t使其符合前述式(3)之步驟較理想。 另一方面,考量其用途等而必須將聚醯亞胺薄膜的厚度值設定在特定範圍內時,該步驟為事先選擇已知不同的厚度的薄膜的應力之聚醯亞胺樹脂,並將聚醯亞胺薄膜的厚度調整為前述特定範圍內,再調整聚醯亞胺薄膜的應力S及該聚醯亞胺薄膜的厚度t使其符合前述式(3)之步驟較理想。As mentioned above, the stress S of the polyimide film may vary depending on the manufacturing method and the like even if the composition of the polyimide resin is the same. Therefore, it is advisable to have a step of adjusting the stress S of the polyimide film and the thickness t of the polyimide film laminated on a silicon substrate with a thickness of 520 μm to conform to the aforementioned formula (3), and this step should be adjusted to The film is manufactured under the same conditions as the actual manufacturing user. Specifically, after measuring the stress of a polyimide film made to an arbitrary thickness, the thickness of the polyimide film is adjusted, and the stress S of the polyimide film and the thickness of the polyimide film are adjusted It is ideal to make t conform to the steps of the aforementioned formula (3). On the other hand, when the thickness of the polyimide film must be set within a specific range in consideration of its use, etc., this step is to select a polyimide resin with a known stress of the film of different thickness in advance, and combine the polyimide resin The thickness of the polyimide film is adjusted to be within the aforementioned specific range, and the stress S of the polyimide film and the thickness t of the polyimide film are adjusted to meet the steps of the aforementioned formula (3).

<使用了聚醯亞胺清漆的聚醯亞胺薄膜之製造> 具體的聚醯亞胺薄膜之製造方法可列舉例如:將聚醯亞胺清漆塗佈於玻璃板、金屬板、塑膠等平滑的支持體上,或成形成薄膜狀後,利用加熱將該清漆中所含的反應溶劑、稀釋溶劑等有機溶劑去除之方法等。<Production of polyimide film using polyimide varnish> Specific methods for producing polyimide films include, for example, coating the polyimide varnish on a smooth support such as glass plates, metal plates, plastics, etc., or after forming into a thin film, heating the varnish Methods for removing organic solvents such as reaction solvents and diluting solvents.

清漆的塗佈方法可列舉:旋塗、縫塗、刀塗等公知的塗佈方法。其中,考慮控制分子間配向並改善耐藥品性、減少干涉斑紋、作業性之觀點,縫塗較理想。 利用加熱去除清漆中所含的有機溶劑之方法,宜為在大氣壓下或減壓下以150℃以下的溫度使有機溶劑蒸發並成為無黏性後,於所使用的有機溶劑之沸點以上的溫度(宜為200~500℃,但並非特別限制)進行乾燥。乾燥環境之壓力為減壓、常壓、加壓中任一皆可。理想為於常壓或減壓之空氣環境下或常壓或減壓之氧濃度為100ppm以下之氮氣環境下,宜為常壓或減壓之氧濃度為10ppm以下之氮氣環境下進行乾燥。Examples of the coating method of the varnish include well-known coating methods such as spin coating, slit coating, and knife coating. Among them, considering the viewpoints of controlling the intermolecular alignment, improving chemical resistance, reducing interference patterns, and workability, stitch coating is ideal. The method of using heating to remove the organic solvent contained in the varnish is preferably at a temperature above the boiling point of the organic solvent used after the organic solvent is evaporated and becomes non-viscous at a temperature of 150°C or less under atmospheric pressure or reduced pressure (It is preferably 200-500°C, but not particularly limited) for drying. The pressure of the dry environment can be any of reduced pressure, normal pressure, and increased pressure. It is ideal to perform drying under normal pressure or reduced pressure air environment or normal pressure or reduced pressure oxygen concentration below 100 ppm nitrogen environment, preferably normal pressure or reduced pressure oxygen concentration below 10 ppm nitrogen environment.

聚醯亞胺薄膜之製造所使用的聚醯亞胺清漆,係將聚醯亞胺樹脂溶解於有機溶劑而成者。亦即,聚醯亞胺清漆含有聚醯亞胺樹脂及有機溶劑,且該聚醯亞胺樹脂溶解於該有機溶劑中。 有機溶劑若為會溶解聚醯亞胺樹脂者即可,並無特別限制,宜將上述作為聚醯亞胺樹脂之製造所使用的反應溶劑之化合物予以單獨使用或將2種以上混合使用。 聚醯亞胺清漆可為利用聚合法而得的聚醯亞胺樹脂溶解於反應溶劑中之聚醯亞胺溶液本身,或也可為對該聚醯亞胺溶液進一步追加稀釋溶劑而成者。The polyimide varnish used in the production of the polyimide film is made by dissolving polyimide resin in an organic solvent. That is, the polyimide varnish contains a polyimide resin and an organic solvent, and the polyimide resin is dissolved in the organic solvent. The organic solvent is not particularly limited as long as it can dissolve the polyimide resin, and the above-mentioned compound as the reaction solvent used in the production of the polyimide resin is preferably used alone or in combination of two or more. The polyimide varnish may be the polyimide solution itself in which the polyimide resin obtained by the polymerization method is dissolved in the reaction solvent, or it may be obtained by further adding a diluting solvent to the polyimide solution.

上述聚醯亞胺樹脂具有溶劑溶解性,故可製成在室溫安定的高濃度之清漆。聚醯亞胺清漆宜含有聚醯亞胺樹脂2~40質量%,含有3~30質量%含更佳。聚醯亞胺清漆的黏度宜為0.1~200Pa・s,為0.3~100Pa・s更佳,為1~100Pa・s再更佳。聚醯亞胺清漆的黏度係使用E型黏度計於25℃測定的值。 又,聚醯亞胺清漆在不損及聚醯亞胺薄膜所要求的特性之範圍內,也可含有無機填料、促黏劑、剝離劑、阻燃劑、紫外線安定劑、界面活性劑、整平劑、消泡劑、螢光增白劑、交聯劑、聚合起始劑、感光劑等各種添加劑。 聚醯亞胺清漆之製造方法並無特別限制,可使用公知的方法。The above polyimide resin has solvent solubility, so it can be made into a high-concentration varnish that is stable at room temperature. The polyimide varnish preferably contains 2-40% by mass of polyimide resin, and more preferably contains 3-30% by mass. The viscosity of the polyimide varnish is preferably 0.1~200Pa・s, more preferably 0.3~100Pa・s, and even more preferably 1~100Pa・s. The viscosity of the polyimide varnish is a value measured at 25°C using an E-type viscometer. In addition, the polyimide varnish may contain inorganic fillers, adhesion promoters, release agents, flame retardants, ultraviolet stabilizers, surfactants, and stabilizers within the range that does not impair the properties required by the polyimide film. Various additives such as leveling agent, defoaming agent, fluorescent whitening agent, crosslinking agent, polymerization initiator, sensitizer, etc. The manufacturing method of polyimide varnish is not specifically limited, A well-known method can be used.

<使用了聚醯胺酸清漆及醯亞胺-醯胺酸共聚物之清漆的聚醯亞胺薄膜之製造> 聚醯亞胺薄膜也可使用將聚醯胺酸溶解於有機溶劑而成的聚醯胺酸清漆來製造。 前述聚醯胺酸清漆所含的聚醯胺酸宜為聚醯亞胺樹脂的前驅物。聚醯亞胺樹脂的前驅物即聚醯胺酸,係上述四羧酸成分與上述二胺成分之加成聚合反應的產物。藉由使這些聚醯胺酸進行醯亞胺化(脫水閉環),可獲得最終產物即聚醯亞胺樹脂。<Manufacturing of polyimide film using polyimide varnish and varnish of polyimide-glycine copolymer> The polyimide film can also be produced using a polyimide varnish obtained by dissolving polyimide in an organic solvent. The polyamide contained in the aforementioned polyamide varnish is preferably a precursor of the polyimide resin. The precursor of the polyimide resin, polyamide acid, is the product of the addition polymerization reaction of the above-mentioned tetracarboxylic acid component and the above-mentioned diamine component. By subjecting these polyimide acids to imidization (dehydration and ring closure), a polyimide resin, which is the final product, can be obtained.

此外,也可使用醯亞胺-醯胺酸共聚物之清漆,該醯亞胺-醯胺酸共聚物係利用階段性地添加四羧酸成分、二胺成分來使其階段性地醯亞胺化之方法等而使其一部分醯亞胺化而成。藉由使用如此的共聚物之清漆,可兼顧清漆的安定性及樹脂的反應性。In addition, a varnish of an amide-amide acid copolymer can also be used. The amide-amide acid copolymer is made by adding a tetracarboxylic acid component and a diamine component step by step to make it stepwise. The method of chemical conversion, etc., and a part of it is formed by imidization. By using such a copolymer varnish, the stability of the varnish and the reactivity of the resin can be balanced.

前述聚醯胺酸清漆及醯亞胺-醯胺酸共聚物之清漆所含的有機溶劑,可使用聚醯亞胺清漆所含的有機溶劑。 本發明中,聚醯胺酸清漆可為使四羧酸成分與二胺成分在反應溶劑中進行加成聚合反應而得的聚醯胺酸溶液本身,或也可為對該聚醯胺酸溶液進一步追加稀釋溶劑而成者。As the organic solvent contained in the aforementioned polyimide varnish and the varnish of the imine-amine acid copolymer, the organic solvent contained in the polyimide varnish can be used. In the present invention, the polyamide varnish may be the polyamide solution itself obtained by the addition polymerization reaction of the tetracarboxylic acid component and the diamine component in the reaction solvent, or it may be the polyamide acid solution It is made by adding further dilution solvent.

使用聚醯胺酸清漆或醯亞胺-醯胺酸共聚物之清漆來製造聚醯亞胺薄膜之方法並無特別限制,可使用公知的方法。例如,可藉由將聚醯胺酸清漆或醯亞胺-醯胺酸共聚物之清漆塗佈於玻璃板、金屬板、塑膠等平滑的支持體上,或成形成薄膜狀,並利用加熱將該清漆中所含的反應溶劑、稀釋溶劑等有機溶劑去除來獲得聚醯胺酸薄膜或醯亞胺-醯胺酸共聚物薄膜,再利用加熱使該聚醯胺酸薄膜中之聚醯胺酸進行醯亞胺化,以製造聚醯亞胺薄膜。 使聚醯胺酸清漆或醯亞胺-醯胺酸共聚物之清漆乾燥來獲得聚醯胺酸薄膜或醯亞胺-醯胺酸共聚物薄膜時的加熱溫度宜為50~120℃。利用加熱使聚醯胺酸部分進行醯亞胺化時的加熱溫度宜為200~400℃。 另外,醯亞胺化之方法不限於熱醯亞胺化,也可使用化學醯亞胺化。There are no particular limitations on the method of using a polyimide varnish or a varnish of an imine-amine acid copolymer to produce a polyimide film, and a known method can be used. For example, polyamide varnish or varnish of imine-amide copolymer can be coated on a smooth support such as glass plate, metal plate, plastic, etc., or formed into a film, and heated Organic solvents such as reaction solvent and dilution solvent contained in the varnish are removed to obtain a polyamide acid film or an imine-amide acid copolymer film, and then heating is used to make the polyamide acid in the polyamide acid film Carry out imidization to produce polyimide film. The heating temperature when drying the polyamide varnish or the varnish of the imine-amide acid copolymer to obtain the polyamide acid film or the imine-amide acid copolymer film is preferably 50 to 120°C. The heating temperature when the polyamide part is imidized by heating is preferably 200 to 400°C. In addition, the method of imidization is not limited to thermal imidization, and chemical imidization can also be used.

[疊層體及疊層體之製造方法] 本發明之疊層體係於玻璃基板或矽基板上疊層有前述聚醯亞胺薄膜。本發明之疊層體宜於玻璃基板或矽基板上黏合有聚醯亞胺薄膜。 前述聚醯亞胺薄膜係直接黏合於玻璃基板或矽基板上,或為了在製程後輕易地剝離而在前述玻璃基板或矽基板與前述聚醯亞胺薄膜之間具有犧牲層、剝離層、黏接層更佳,具有犧牲層再更佳。 又,本發明之疊層體可利用任何方法來製造,但宜利用如下方法來製造。 亦即,本發明之疊層體之製造方法宜包含將前述[聚醯亞胺薄膜]之欄目中說明的聚醯亞胺薄膜、或利用前述[聚醯亞胺薄膜之製造方法]之欄目中說明的聚醯亞胺薄膜之製造方法得到的聚醯亞胺薄膜疊層於玻璃基板或矽基板上之步驟。[Laminated body and manufacturing method of laminated body] In the laminated system of the present invention, the aforementioned polyimide film is laminated on a glass substrate or a silicon substrate. The laminated body of the present invention is suitable for bonding a polyimide film on a glass substrate or a silicon substrate. The aforementioned polyimide film is directly adhered to the glass substrate or silicon substrate, or in order to be easily peeled off after the manufacturing process, there is a sacrificial layer, peeling layer, and adhesive layer between the aforementioned glass substrate or silicon substrate and the aforementioned polyimide film. The junction layer is better, and the sacrificial layer is even better. In addition, the laminate of the present invention can be manufactured by any method, but it is preferably manufactured by the following method. That is, the manufacturing method of the laminated body of the present invention preferably includes the polyimide film described in the section of [Polyimide film], or the use of the section of [Production method of polyimide film] The step of laminating the polyimide film obtained by the manufacturing method of the polyimide film on a glass substrate or a silicon substrate.

(玻璃基板或矽基板) 玻璃基板或矽基板並無特別限制,若具有在製造以聚醯亞胺薄膜作為基板之電子器件(導電性薄膜)時可載持聚醯亞胺薄膜之程度的強度即可。針對玻璃的種類亦無特別限制,可利用無鹼玻璃(硼矽酸玻璃)、鹼玻璃、鈉玻璃、無螢光玻璃、磷酸系玻璃、硼酸系玻璃、石英等。 為使和聚醯亞胺薄膜之黏合性良好,玻璃基板或矽基板之頂面的平坦性宜高。具體而言,表面粗糙度Rmax宜為10μm以下,Rmax為1μm以下更佳。(Glass substrate or silicon substrate) The glass substrate or the silicon substrate is not particularly limited, as long as it has the strength to support the polyimide film when manufacturing an electronic device (conductive film) using the polyimide film as the substrate. There is no particular limitation on the type of glass, and alkali-free glass (borosilicate glass), alkali glass, soda glass, non-fluorescent glass, phosphoric acid glass, boric acid glass, quartz, etc. can be used. In order to achieve good adhesion with the polyimide film, the flatness of the top surface of the glass substrate or silicon substrate should be high. Specifically, the surface roughness Rmax is preferably 10 μm or less, and Rmax is more preferably 1 μm or less.

(犧牲層) 如前所述,本發明之疊層體宜在前述玻璃基板與前述聚醯亞胺薄膜之間或前述矽基板與前述聚醯亞胺薄膜之間具有犧牲層。 聚醯亞胺薄膜的剝離有如下之方法:獲得包含聚醯亞胺/支持體之結構體,其後藉由從支持體側照射雷射來對聚醯亞胺樹脂界面進行剝蝕(ablation)加工,藉此剝離聚醯亞胺樹脂。此時,在聚醯亞胺薄膜與玻璃基板間宜使用犧牲層。雷射的種類有固體(YAG)雷射、氣體(UV準分子)雷射,可使用308nm等頻譜。犧牲層宜以非晶矽、鈦膜或鋁膜形成。犧牲層可吸收幾乎絕大部分的雷射光,故非晶矽能因雷射光照射而放熱,並利用該熱而結晶化使體積膨脹。其結果,可獲得聚醯亞胺薄膜從犧牲層部分地剝離之低黏合狀態,而變得輕易剝離,故較理想。 犧牲層可由鈦(Ti)、鋁(Al)等金屬膜形成,也可由非晶矽(a-Si)膜等形成。以金屬膜構成犧牲層時,例如,宜使用濺鍍法以厚度成為100~500nm的方式形成。以a-Si膜構成犧牲層時,例如,宜使用CVD法、濺鍍法以厚度成為100~500nm的方式形成。落在該範圍的話,可使用雷射輕易地剝離聚醯亞胺薄膜,故較理想。(Sacrificial layer) As mentioned above, the laminate of the present invention preferably has a sacrificial layer between the glass substrate and the polyimide film or between the silicon substrate and the polyimide film. The method of peeling off the polyimide film is as follows: a structure containing polyimide/support is obtained, and then the polyimide resin interface is ablated by irradiating a laser from the support side. , Thereby peeling off the polyimide resin. At this time, it is preferable to use a sacrificial layer between the polyimide film and the glass substrate. The types of lasers include solid (YAG) lasers, gas (UV excimer) lasers, and can use spectrums such as 308nm. The sacrificial layer is preferably formed of amorphous silicon, titanium film or aluminum film. The sacrificial layer can absorb almost most of the laser light, so the amorphous silicon can radiate heat due to the laser light irradiation, and use the heat to crystallize and expand the volume. As a result, a low adhesion state in which the polyimide film is partially peeled from the sacrificial layer can be obtained, and the peeling becomes easy, which is preferable. The sacrificial layer may be formed of a metal film such as titanium (Ti) and aluminum (Al), or may be formed of an amorphous silicon (a-Si) film or the like. When the sacrificial layer is composed of a metal film, for example, it is preferable to form it so as to have a thickness of 100 to 500 nm by using a sputtering method. When the sacrificial layer is composed of an a-Si film, for example, it is preferable to form the sacrificial layer in a thickness of 100 to 500 nm by using a CVD method or a sputtering method. If it falls within this range, a laser can be used to easily peel off the polyimide film, which is ideal.

(金屬膜或半導體膜) 本發明之疊層體宜在聚醯亞胺薄膜上更疊層有金屬膜或半導體膜。藉由在聚醯亞胺薄膜上疊層金屬膜或半導體膜,可在聚醯亞胺薄膜上製作目的為觸控感測器、OLED等之電子器件(導電性薄膜)。 金屬膜的理想具體例可列舉:銅網、銀網等。 半導體膜的理想具體例可列舉選自於由氧化銦錫(ITO)、非晶矽、銦-鎵-鋅氧化物(IGZO)及低溫多晶矽(LTPS)構成之群組中之至少1種。 也可在這些金屬膜或半導體膜之上更疊層其它金屬膜或半導體膜。 金屬膜或半導體膜的厚度並無特別限制,宜為10~400nm,為20~200nm更佳,為30~150nm再更佳。(Metal film or semiconductor film) The laminate of the present invention is preferably further laminated with a metal film or a semiconductor film on the polyimide film. By laminating a metal film or a semiconductor film on the polyimide film, electronic devices (conductive films) such as touch sensors and OLEDs can be fabricated on the polyimide film. Preferable specific examples of the metal film include copper mesh, silver mesh, and the like. A desirable specific example of the semiconductor film can include at least one selected from the group consisting of indium tin oxide (ITO), amorphous silicon, indium-gallium-zinc oxide (IGZO), and low-temperature polysilicon (LTPS). It is also possible to laminate other metal films or semiconductor films on these metal films or semiconductor films. The thickness of the metal film or semiconductor film is not particularly limited, and is preferably 10 to 400 nm, more preferably 20 to 200 nm, and even more preferably 30 to 150 nm.

[導電性薄膜] 可藉由從疊層有金屬膜或半導體膜之前述疊層體剝離去除玻璃基板或矽基板來獲得導電性薄膜。亦即,本發明之導電性薄膜係從前述[疊層體及疊層體之製造方法]之欄目中說明的疊層體或利用疊層體之製造方法得到的疊層體剝離去除玻璃基板或矽基板而得。 可在聚醯亞胺薄膜上疊層金屬膜或半導體膜而製成導電性薄膜後,立刻將玻璃基板或矽基板剝離來獲得導電性薄膜,也能以疊層體的狀態進行保存,並因應需要將玻璃基板或矽基板剝離來獲得導電性薄膜。藉由以疊層體的狀態進行保存,會改善導電性薄膜在運送時的操作性,故較理想。[Conductive film] A conductive thin film can be obtained by peeling and removing a glass substrate or a silicon substrate from the aforementioned laminate on which a metal film or a semiconductor film is laminated. That is, the conductive film of the present invention is peeled and removed from the laminated body described in the section of the aforementioned [Laminated body and the manufacturing method of the laminated body] or the laminated body obtained by the method of manufacturing the laminated body. Derived from silicon substrate. A conductive film can be made by laminating a metal film or a semiconductor film on a polyimide film, and then peeling off the glass substrate or silicon substrate immediately to obtain a conductive film. It can also be stored in a laminated state and respond accordingly. It is necessary to peel off the glass substrate or the silicon substrate to obtain a conductive film. By storing in the state of a laminate, the operability of the conductive film during transportation is improved, which is preferable.

從疊層體剝離去除玻璃基板或矽基板之方法並無特別限制,就本發明之疊層體而言,從玻璃基板或矽基板可輕易且安定地剝離聚醯亞胺薄膜,故可機械性地剝離而非實施雷射照射。 [實施例]The method of peeling and removing the glass substrate or the silicon substrate from the laminated body is not particularly limited. For the laminated body of the present invention, the polyimide film can be easily and stably peeled from the glass substrate or the silicon substrate, so it can be mechanically Ground peeling instead of laser irradiation. [Example]

以下利用實施例具體地說明本發明。惟,本發明不受這些實施例任何限制。Hereinafter, the present invention will be specifically explained using examples. However, the present invention is not limited in any way by these embodiments.

[物性測定、薄膜評價] 實施例及比較例中,各物性的測定及薄膜的評價係利用如下所示之方法來實施。 (1)薄膜厚度(t) 薄膜厚度使用雷射顯微鏡(KEYENCE股份有限公司製)進行測定。[Physical property measurement, film evaluation] In the examples and comparative examples, the measurement of each physical property and the evaluation of the film were implemented by the methods shown below. (1) Film thickness (t) The film thickness was measured using a laser microscope (manufactured by KEYENCE Co., Ltd.).

(2)玻璃轉移溫度(Tg) 使用熱機械性分析裝置「TMA/SS6100」(Hitachi High-Tech Science股份有限公司製),於拉伸模式下以樣本尺寸2mm×20mm、荷重0.1N、昇溫速度10℃/min之條件,昇溫至足以去除殘留應力的溫度來將殘留應力去除,其後冷卻至室溫。其後,以和前述用以去除殘留應力之處理相同的條件實施試驗片延伸性的測定,並求出觀察到延伸性的反曲點時之溫度作為玻璃轉移溫度。(2) Glass transition temperature (Tg) Using the thermomechanical analysis device "TMA/SS6100" (manufactured by Hitachi High-Tech Science Co., Ltd.), the temperature was raised to the temperature in the tensile mode under the conditions of a sample size of 2mm×20mm, a load of 0.1N, and a heating rate of 10°C/min. The temperature is sufficient to remove the residual stress to remove the residual stress, and then it is cooled to room temperature. Thereafter, the measurement of the extensibility of the test piece was carried out under the same conditions as the above-mentioned treatment for removing the residual stress, and the temperature at which the inflection point of the extensibility was observed was determined as the glass transition temperature.

(3)全光線透射率、黃色指數(YI) 全光線透射率及YI係依據JIS K7105:1981,使用色彩-濁度同時測定器「COH400」(日本電色工業股份有限公司製)進行測定。(3) Total light transmittance, yellow index (YI) The total light transmittance and YI are measured in accordance with JIS K7105:1981, using a color-turbidity simultaneous measuring device "COH400" (manufactured by Nippon Denshoku Industries Co., Ltd.).

(4)霧度(Haze) 測定係依據JIS K7361-1:1997,使用日本電色工業股份有限公司製之色彩-濁度同時測定器「COH7700」來實施。(4) Haze The measurement was performed in accordance with JIS K7361-1: 1997, using a color-turbidity simultaneous measuring device "COH7700" manufactured by Nippon Denshoku Industries Co., Ltd.

(5)線熱膨脹係數(CTE) 使用Hitachi High-Tech Science股份有限公司製之熱機械性分析裝置「TMA/SS6100」,於拉伸模式下以樣本尺寸2mm×20mm、荷重0.1N、昇溫速度10℃/min之條件實施TMA測定,求出100~200℃或100~350℃之CTE。表中表示各測定溫度範圍(100~200℃或100~350℃)。(5) Coefficient of linear thermal expansion (CTE) Using the thermomechanical analysis device "TMA/SS6100" manufactured by Hitachi High-Tech Science Co., Ltd., the TMA measurement was carried out under the conditions of a sample size of 2mm×20mm, a load of 0.1N, and a heating rate of 10°C/min in the tensile mode. Calculate the CTE at 100~200℃ or 100~350℃. The table shows each measurement temperature range (100 to 200°C or 100 to 350°C).

(6)應力(S) 使用KLA-Tencor公司製之殘留應力測定裝置「FLX-2320」,求出聚醯亞胺薄膜的應力。測定中使用事先已測定好空白值的厚度520μm之直徑4英寸的矽晶圓(矽基板)。於該矽晶圓上,以各實施例及比較例的條件塗佈各製造例得到的清漆,並以各實施例及比較例的條件進行加熱處理,製作疊層有聚醯亞胺薄膜之矽晶圓,並供於測定。(6) Stress (S) The residual stress measuring device "FLX-2320" manufactured by KLA-Tencor was used to obtain the stress of the polyimide film. For the measurement, a silicon wafer (silicon substrate) with a thickness of 520 μm and a diameter of 4 inches with a blank value measured in advance was used. On the silicon wafer, the varnish obtained in each manufacturing example was coated under the conditions of each embodiment and comparative example, and heat treatment was performed under the conditions of each embodiment and comparative example to produce silicon laminated with polyimide film Wafer, and available for measurement.

(7)薄膜翹曲量 於無鹼玻璃AN100(厚度0.7mm,大小10cm×10cm,AGC股份有限公司製)上,以各實施例及比較例的條件塗佈各製造例得到的清漆,並以各實施例及比較例的條件進行加熱處理,製作疊層有聚醯亞胺薄膜之玻璃。於該聚醯亞胺薄膜上,貼附作為薄膜翹曲量測定用支持體之設有丙烯酸系黏著劑的聚酯薄膜(品級TM3075T,厚度75μm,Sun A. Kaken股份有限公司製)後,使用美工刀對聚醯亞胺-聚酯疊層物切出8cm×8cm大小之切口,並從玻璃將聚醯亞胺-聚酯疊層薄膜剝離。將剝離的薄膜置於平台上,用尺測定薄膜之4個角距平台的距離,求出翹曲量的最小值及最大值。任一值皆為愈小則薄膜之翹曲愈小且為良好。另外,由於實施例及比較例使用的聚醯亞胺薄膜薄而不易操作,故使用聚酯薄膜作為支持體來評價聚醯亞胺薄膜的翹曲量。將測定值的上限定為10cm,超過上限者於表中以「>10」表示。(7) Film warpage On the alkali-free glass AN100 (thickness 0.7mm, size 10cm×10cm, manufactured by AGC Co., Ltd.), the varnish obtained in each production example was coated under the conditions of each example and comparative example, and the varnish of each example and comparative example Condition heat treatment to produce glass laminated with polyimide film. On the polyimide film, a polyester film (grade TM3075T, thickness 75μm, manufactured by Sun A. Kaken Co., Ltd.) provided with an acrylic adhesive as a support for measuring the amount of film warpage was attached to the polyimide film. Use a utility knife to cut an 8cm×8cm size cut on the polyimide-polyester laminate, and peel off the polyimide-polyester laminate film from the glass. Place the peeled film on the platform, measure the distance between the four corners of the film and the platform with a ruler, and find the minimum and maximum values of warpage. The smaller the value of any value, the smaller the warpage of the film and the better it is. In addition, since the polyimide films used in the examples and comparative examples were thin and difficult to handle, a polyester film was used as a support to evaluate the amount of warpage of the polyimide film. The upper limit of the measured value is 10cm, and those exceeding the upper limit are indicated as ">10" in the table.

(8)疊層體翹曲量 於無鹼玻璃AN100(厚度0.5mm,大小15cm×15cm,AGC股份有限公司製)上,以各實施例及比較例的條件塗佈各製造例得到的清漆,並以各實施例及比較例的條件進行加熱處理,製作疊層有聚醯亞胺薄膜之疊層體。將該疊層體置於平台,使用間隙計測定疊層體端部與平台的距離。評價該距離作為疊層體翹曲量。疊層體翹曲量之值愈小則疊層體之翹曲愈小且為良好。(8) Warpage of laminated body On the alkali-free glass AN100 (thickness 0.5mm, size 15cm×15cm, manufactured by AGC Co., Ltd.), the varnish obtained in each production example was coated under the conditions of each example and comparative example, and the varnish of each example and comparative example Under the conditions, heat treatment is performed to produce a laminate with polyimide film laminated. The laminated body was placed on a platform, and the distance between the end of the laminated body and the platform was measured using a gap meter. This distance was evaluated as the amount of warpage of the laminate. The smaller the value of the warpage of the laminated body, the smaller the warpage of the laminated body and the better.

[原料] 製造例所使用的四羧酸成分及二胺成分、其它成分以及它們的縮寫如下所述。 <四羧酸成分> CpODA:降莰烷-2-螺-α-環戊酮-α’-螺-2’’-降莰烷-5,5’’,6,6’’-四甲酸二酐(JX Energy股份有限公司製) s-BPDA:3,3’,4,4’-聯苯四甲酸二酐(三菱化學股份有限公司製) BPAF:9,9’-雙(3,4-二羧基苯基)茀二酐 <二胺成分> 6FODA:2,2’-雙(三氟甲基)-4,4’-二胺基二苯基醚(ChinaTech (Tianjin) Chemical Co., Ltd. 製) X-22-1660B-3:兩末端胺基改性矽油(信越化學工業股份有限公司製(官能基當量:2200g/mol)) BAFL:9,9-雙(4-胺基苯基)茀 TFMB:2,2’-雙(三氟甲基)聯苯胺 <其它> GBL:γ-丁內酯(三菱化學股份有限公司製) TEA:三乙胺(關東化學股份有限公司製) NMP:N-甲基-2-吡咯啶酮(三菱化學股份有限公司製)[raw material] The tetracarboxylic acid component, diamine component, other components, and their abbreviations used in the production examples are as follows. <Tetracarboxylic acid component> CpODA: Norbornane-2-spiro-α-cyclopentanone-α'-spiro-2''-norbornane-5,5'',6,6''-tetracarboxylic dianhydride (JX Energy Co., Ltd. Company) s-BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride (manufactured by Mitsubishi Chemical Corporation) BPAF: 9,9'-bis(3,4-dicarboxyphenyl) dianhydride <Diamine component> 6FODA: 2,2'-bis(trifluoromethyl)-4,4'-diaminodiphenyl ether (manufactured by ChinaTech (Tianjin) Chemical Co., Ltd.) X-22-1660B-3: Amino modified silicone oil at both ends (manufactured by Shin-Etsu Chemical Co., Ltd. (functional group equivalent: 2200 g/mol)) BAFL: 9,9-bis(4-aminophenyl)sulfonate TFMB: 2,2’-bis(trifluoromethyl)benzidine <Other> GBL: γ-butyrolactone (manufactured by Mitsubishi Chemical Corporation) TEA: Triethylamine (manufactured by Kanto Chemical Co., Ltd.) NMP: N-methyl-2-pyrrolidone (manufactured by Mitsubishi Chemical Corporation)

[清漆之製造] 製造例1 於具備不鏽鋼製半月型攪拌葉片、氮氣導入管、安裝有冷卻管之迪安-斯塔克裝置、溫度計、玻璃製端蓋的500mL之5口圓底燒瓶中,投入26.953g(0.0802莫耳)之6FODA及56.000g之NMP,於系內溫度70℃、氮氣環境下,以轉速200rpm攪拌獲得溶液。 於該溶液中,一次性地添加19.231g(0.050莫耳)之CpODA、及14.000g之NMP後,投入作為醯亞胺化觸媒之0.253g之TEA,以加熱包(mantle heater)進行加熱,歷時約20分鐘將反應系內溫度提昇至190℃。收集餾出的成分,配合黏度上昇調整轉速同時保持反應系內溫度於190℃回流1小時。其後,添加85.806g之NMP,將反應系內溫度冷卻至50℃,獲得含有具醯亞胺重複構成單元之寡聚物的溶液。 於得到的溶液中,一次性地添加9.814g(0.033莫耳)之s-BPDA、及7.527g之NMP,並於50℃攪拌5小時。其後,添加100.000g之NMP並使其均勻化後,投入已於16.667g之NMP中溶解有14.002g(0.003莫耳)之X-22-1660B-3而成的混合液,再攪拌約1小時,獲得固體成分濃度約20質量%之醯亞胺-醯胺酸共聚物的清漆。[Manufacturing of Varnish] Manufacturing example 1 Put 26.953 g (0.0802 mol) into a 500 mL 5-neck round bottom flask equipped with stainless steel half-moon stirring blades, nitrogen introduction tube, Dean-Stark device with cooling tube, thermometer, and glass end cap. The 6FODA and 56.000g of NMP were stirred at a rotation speed of 200rpm under a system internal temperature of 70°C under a nitrogen environment to obtain a solution. In this solution, 19.231g (0.050 mol) of CpODA and 14.000g of NMP were added all at once, then 0.253g of TEA as an imidization catalyst was put in, and it was heated with a mantle heater. It took about 20 minutes to raise the temperature in the reaction system to 190°C. The distilled components were collected, and the rotation speed was adjusted to increase the viscosity while maintaining the internal temperature of the reaction system at 190°C and refluxing for 1 hour. After that, 85.806 g of NMP was added, and the temperature in the reaction system was cooled to 50° C. to obtain a solution containing an oligomer having repeating structural units of imine. To the obtained solution, 9.814 g (0.033 mol) of s-BPDA and 7.527 g of NMP were added all at once, and stirred at 50°C for 5 hours. Then, after adding 100.000 g of NMP and homogenizing it, put in a mixed solution in which 14.002 g (0.003 mol) of X-22-1660B-3 was dissolved in 16.667 g of NMP, and then stirred for about 1 Within hours, a varnish of an imine-amic acid copolymer with a solid content concentration of about 20% by mass was obtained.

製造例2 於具備不鏽鋼製半月型攪拌葉片、氮氣導入管、安裝有冷卻管之迪安-斯塔克裝置、溫度計、玻璃製端蓋的500mL之5口圓底燒瓶中,投入26.227g(0.0780莫耳)之6FODA及109.317g之NMP,於系內溫度50℃、氮氣環境下,以轉速200rpm攪拌獲得溶液。 於該溶液中,一次性地投入23.536g(0.0800莫耳)之s-BPDA、及27.329g之NMP,利用加熱包保持在50℃之狀態下攪拌7小時。 其後,添加83.66g之NMP並使其均勻化後,添加已溶解於13.940g之NMP之8.800g(0.0020莫耳)之X-22-1660B-3(官能基當量2200g/mol)。其後,昇溫至80℃攪拌1小時後回復到室溫,獲得固體成分濃度20質量%的聚醯胺酸清漆。Manufacturing example 2 Put 26.227g (0.0780 mol) in a 500mL 5-neck round bottom flask equipped with stainless steel half-moon stirring blades, nitrogen introduction tube, Dean-Stark device with cooling tube, thermometer, and glass end cap. The 6FODA and 109.317g of NMP were stirred at a rotation speed of 200 rpm under a nitrogen environment at an internal temperature of 50°C to obtain a solution. Into this solution, 23.536g (0.0800 mol) of s-BPDA and 27.329g of NMP were put into this solution at once, and the mixture was stirred for 7 hours while keeping the temperature at 50°C with a heating pack. Then, after adding 83.66 g of NMP and homogenizing it, 8.800 g (0.0020 mol) of X-22-1660B-3 (functional group equivalent of 2200 g/mol) dissolved in 13.940 g of NMP was added. After that, the temperature was raised to 80° C. and the mixture was stirred for 1 hour and then returned to room temperature to obtain a polyamide varnish having a solid content of 20% by mass.

製造例3 於具備不鏽鋼製半月型攪拌葉片、氮氣導入管、安裝有冷卻管之迪安-斯塔克裝置、溫度計、玻璃製端蓋的500mL之5口圓底燒瓶中,投入25.503g(0.073莫耳)之BAFL及100.113g之GBL,於系內溫度70℃、氮氣環境下,以轉速200rpm攪拌獲得溶液。 於該溶液中投入28.130g(0.073莫耳)之CpODA及25.028g之GBL,再添加作為醯亞胺化觸媒之0.370g之TEA。以加熱包進行加熱,歷時約30分鐘將反應系內溫度提昇至190℃。收集餾出的成分同時攪拌5小時。 其後,以固體成分濃度成為10質量%的方式添加GBL,將溫度冷卻至100℃後,攪拌約1小時使其均勻化,獲得聚醯亞胺清漆。Manufacturing example 3 Put 25.503 g (0.073 mol) into a 500 mL 5-neck round bottom flask equipped with stainless steel half-moon stirring blades, nitrogen introduction tube, Dean-Stark device with cooling tube, thermometer, and glass end cap. The BAFL and 100.113g GBL were stirred at a rotation speed of 200rpm under a nitrogen environment at an internal temperature of 70°C to obtain a solution. Put 28.130 g (0.073 mol) of CpODA and 25.028 g of GBL into this solution, and then add 0.370 g of TEA as an imidization catalyst. Heating was carried out with a heating bag, and the temperature in the reaction system was raised to 190°C over about 30 minutes. The distilled components were collected while stirring for 5 hours. Then, GBL was added so that the solid content concentration might become 10 mass %, and after cooling the temperature to 100 degreeC, it stirred for about 1 hour and made it homogenized, and the polyimide varnish was obtained.

製造例4 於具備不鏽鋼製半月型攪拌葉片、氮氣導入管、安裝有冷卻管之迪安-斯塔克裝置、溫度計、玻璃製端蓋的500mL之5口圓底燒瓶中,投入10.956g(0.034莫耳)之TFMB、9.766g(0.028莫耳)之BAFL及70.182g之GBL,於系內溫度70℃、氮氣環境下,以轉速200rpm攪拌獲得溶液。 於該溶液中投入12.253g(0.031莫耳)之CpODA、14.262g(0.031莫耳)之BPAF及17.546g之GBL,再添加作為醯亞胺化觸媒之3.142g之TEA、0.035g之三伸乙二胺。以加熱包進行加熱,歷時約30分鐘將反應系內溫度提昇至190℃。收集餾出的成分同時攪拌5小時。 其後,以固體成分濃度成為10質量%的方式添加GBL,將溫度冷卻至100℃後,攪拌約1小時使其均勻化,獲得聚醯亞胺清漆。Manufacturing example 4 Put 10.956 g (0.034 mol) in a 500 mL 5-neck round bottom flask equipped with stainless steel half-moon stirring blades, nitrogen introduction tube, Dean-Stark device with cooling tube, thermometer, and glass end cap. TFMB, 9.766g (0.028 mol) of BAFL and 70.182g of GBL were stirred at a system internal temperature of 70°C and a nitrogen environment at 200 rpm to obtain a solution. Put 12.253g (0.031 mol) of CpODA, 14.262g (0.031 mol) of BPAF, and 17.546g of GBL into the solution, and then add 3.142g of TEA as an imidization catalyst and 0.035g of triple extension Ethylenediamine. Heating was carried out with a heating bag, and the temperature in the reaction system was raised to 190°C over about 30 minutes. The distilled components were collected while stirring for 5 hours. Then, GBL was added so that the solid content concentration might become 10 mass %, and after cooling the temperature to 100 degreeC, it stirred for about 1 hour and made it homogenized, and the polyimide varnish was obtained.

[聚醯亞胺薄膜之製造] 實施例1 利用旋塗將製造例1得到的清漆塗佈到玻璃基板(無鹼玻璃AN100,厚度0.7mm)上,以加熱板於80℃保持20分鐘,其後,在氮氣環境下,於熱風乾燥機中以350℃加熱30分鐘,使溶劑蒸發並使其硬化,於玻璃基板上形成聚醯亞胺薄膜。 剝離聚醯亞胺薄膜並實施各物性之測定。結果如表1所示。測定得到的聚醯亞胺薄膜之薄膜翹曲量。結果如表2所示。 又,將玻璃基板替換成使用矽晶圓,並同樣地製作聚醯亞胺薄膜,使聚醯亞胺薄膜疊層於矽晶圓上,並測定應力S。曲率半徑R如表2所示。[Manufacturing of Polyimide Film] Example 1 The varnish obtained in Manufacturing Example 1 was coated on a glass substrate (alkali-free glass AN100, thickness 0.7mm) by spin coating, and kept at 80°C on a hot plate for 20 minutes, and then in a hot air dryer under a nitrogen atmosphere Heat at 350°C for 30 minutes to evaporate and harden the solvent to form a polyimide film on the glass substrate. The polyimide film was peeled off and the physical properties were measured. The results are shown in Table 1. The amount of film warpage of the obtained polyimide film was measured. The results are shown in Table 2. In addition, the glass substrate was replaced with a silicon wafer, a polyimide film was produced in the same way, the polyimide film was laminated on the silicon wafer, and the stress S was measured. The radius of curvature R is shown in Table 2.

實施例2 利用旋塗將製造例2得到的清漆塗佈到玻璃基板(無鹼玻璃AN100,厚度0.7mm)上,以加熱板於80℃保持20分鐘,其後,在空氣環境下,於熱風乾燥機中以260℃加熱60分鐘,使溶劑蒸發並使其硬化,於玻璃基板上形成聚醯亞胺薄膜。 剝離聚醯亞胺薄膜並實施各物性之測定。結果如表1所示。測定得到的聚醯亞胺薄膜之薄膜翹曲量。結果如表2所示。 又,將玻璃基板替換成使用矽晶圓,並同樣地製作聚醯亞胺薄膜,使聚醯亞胺薄膜疊層於矽晶圓上,並測定應力S。曲率半徑R如表2所示。Example 2 The varnish obtained in Manufacturing Example 2 was coated on a glass substrate (alkali-free glass AN100, thickness 0.7mm) by spin coating, and kept on a hot plate at 80°C for 20 minutes. After that, in a hot air dryer in an air environment Heat at 260°C for 60 minutes to evaporate and harden the solvent to form a polyimide film on the glass substrate. The polyimide film was peeled off and the physical properties were measured. The results are shown in Table 1. The amount of film warpage of the obtained polyimide film was measured. The results are shown in Table 2. In addition, the glass substrate was replaced with a silicon wafer, a polyimide film was produced in the same way, the polyimide film was laminated on the silicon wafer, and the stress S was measured. The radius of curvature R is shown in Table 2.

比較例1 利用旋塗將製造例3得到的清漆塗佈到玻璃基板(無鹼玻璃AN100,厚度0.7mm)上,以加熱板於80℃保持20分鐘,其後,在氮氣環境下,於熱風乾燥機中以400℃加熱30分鐘,使溶劑蒸發並使其硬化,於玻璃基板上形成聚醯亞胺薄膜。 剝離聚醯亞胺薄膜並實施各物性之測定。結果如表1所示。測定得到的聚醯亞胺薄膜之薄膜翹曲量。結果如表2所示。 又,將玻璃基板替換成使用矽晶圓,並同樣地製作聚醯亞胺薄膜,使聚醯亞胺薄膜疊層於矽晶圓上,並測定應力S。曲率半徑R如表2所示。Comparative example 1 The varnish obtained in Manufacturing Example 3 was coated on a glass substrate (alkali-free glass AN100, thickness 0.7mm) by spin coating, and held on a hot plate at 80°C for 20 minutes. After that, in a hot air dryer under a nitrogen atmosphere Heat at 400°C for 30 minutes to evaporate and harden the solvent to form a polyimide film on the glass substrate. The polyimide film was peeled off and the physical properties were measured. The results are shown in Table 1. The amount of film warpage of the obtained polyimide film was measured. The results are shown in Table 2. In addition, the glass substrate was replaced with a silicon wafer, a polyimide film was produced in the same way, the polyimide film was laminated on the silicon wafer, and the stress S was measured. The radius of curvature R is shown in Table 2.

[疊層體之製造] 實施例3~5及比較例2 利用旋塗將製造例4得到的清漆塗佈於玻璃基板(無鹼玻璃AN100,厚度0.5mm)上,並將塗佈量以4個階段進行變換,以加熱板於80℃乾燥20分鐘。其後,在氮氣環境下,於熱風乾燥機中以400℃加熱30分鐘,使溶劑蒸發並使其硬化,於玻璃基板上形成厚度不同的4種聚醯亞胺薄膜,獲得於玻璃基板上疊層有聚醯亞胺薄膜之疊層體。 剝離聚醯亞胺薄膜並實施各物性之測定。關於厚度7.4μm之薄膜(實施例3),其結果如表1所示。測定得到的各疊層體之疊層體翹曲量。結果如表3所示。 又,將玻璃基板替換成使用矽晶圓,並同樣地以4階段變換塗佈量,製作和前述實施例及比較例相同厚度的聚醯亞胺薄膜,使聚醯亞胺薄膜疊層於矽晶圓上,並測定應力S。曲率半徑R如表3所示。[Manufacturing of laminated body] Examples 3 to 5 and Comparative Example 2 The varnish obtained in Production Example 4 was coated on a glass substrate (alkali-free glass AN100, thickness 0.5 mm) by spin coating, and the coating amount was changed in 4 steps, and dried on a hot plate at 80° C. for 20 minutes. After that, in a nitrogen atmosphere, heated in a hot air dryer at 400°C for 30 minutes to evaporate and harden the solvent to form 4 types of polyimide films with different thicknesses on the glass substrate to obtain a laminate on the glass substrate. The layer has a laminate of polyimide film. The polyimide film was peeled off and the physical properties were measured. The results are shown in Table 1 for a film with a thickness of 7.4 μm (Example 3). The amount of warpage of each laminate obtained was measured. The results are shown in Table 3. In addition, the glass substrate was replaced with a silicon wafer, and the coating amount was changed in four steps in the same manner to produce a polyimide film with the same thickness as the previous examples and comparative examples, and the polyimide film was laminated on the silicon. On the wafer, and measure the stress S. The radius of curvature R is shown in Table 3.

[表1]   實施例1 實施例2 比較例1 實施例3 清漆之製造 製造例1 製造例2 製造例3 製造例4 薄膜厚度 μm 10.0 9.2 10.0 7.4 Tg 320 259 480 440 全光線透射率 % 91 90 91 91 YI   1.9 4.2 1.3 1.8 霧度   0.1 0.1 0.5 0.5 CTE 100-200℃ ppm/℃ 34 44 53 - CTE 100-350℃ ppm/℃ - - - 25 [Table 1] Example 1 Example 2 Comparative example 1 Example 3 Manufacture of varnish Manufacturing example 1 Manufacturing example 2 Manufacturing example 3 Manufacturing example 4 membrane thickness μm 10.0 9.2 10.0 7.4 Tg °C 320 259 480 440 Total light transmittance % 91 90 91 91 YI 1.9 4.2 1.3 1.8 Haze 0.1 0.1 0.5 0.5 CTE 100-200℃ ppm/℃ 34 44 53 - CTE 100-350℃ ppm/℃ - - - 25

[表2]   實施例1 實施例2 比較例1 式(1)中的各值 t ×10-6 m 10.0 9.2 10.0 S ×106 Pa 20.2 18.1 43.7 R m 40 49 19 CTE 100-200℃ ppm/℃ 34 65 53 薄膜翹曲量 最小值 cm 2.5 1.5 >10 最大值 cm 4.0 3.5 >10 [Table 2] Example 1 Example 2 Comparative example 1 Each value in formula (1) t ×10 -6 m 10.0 9.2 10.0 S ×10 6 Pa 20.2 18.1 43.7 R m 40 49 19 CTE 100-200℃ ppm/℃ 34 65 53 Film warpage Minimum cm 2.5 1.5 >10 Maximum value cm 4.0 3.5 >10

[表3]   實施例3 實施例4 實施例5 比較例2 式(1)中的各值 t ×10-6 m 7.4 3 2.1 12 S ×106 Pa 41 36 40 38 R m 27 75 97 18 CTE 100-350℃ ppm/℃ 25 25 25 25 疊層體翹曲量 最大值 mm 0.21 0.09 0.06 0.35 [table 3] Example 3 Example 4 Example 5 Comparative example 2 Each value in formula (1) t ×10 -6 m 7.4 3 2.1 12 S ×10 6 Pa 41 36 40 38 R m 27 75 97 18 CTE 100-350℃ ppm/℃ 25 25 25 25 Warpage of laminated body Maximum value mm 0.21 0.09 0.06 0.35

由表2及表3之結果可知,實施例之聚醯亞胺薄膜及疊層體,無論CTE之值,皆為翹曲量小且翹曲、捲曲少。From the results of Table 2 and Table 3, it can be seen that the polyimide films and laminates of the examples have a small amount of warpage and warpage and curl regardless of the value of CTE.

Claims (8)

一種聚醯亞胺薄膜,係由聚醯亞胺樹脂構成,其中, 下式(1)表示之疊層於厚度520μm之矽基板上時的曲率半徑R比20m大;
Figure 03_image001
式(1)中,C(Pa・m2 )表示利用下式(2)求得之常數,S(Pa)表示聚醯亞胺薄膜的應力,t(m)表示聚醯亞胺薄膜的厚度;
Figure 03_image003
式(2)中,E表示作為基板之矽(100)的楊氏模量(Pa),ν表示作為基板之矽(100)的泊松比(Poisson’s ratio),h表示矽基板的厚度(m)。
A polyimide film is composed of polyimide resin, wherein the radius of curvature R when the following formula (1) is laminated on a silicon substrate with a thickness of 520 μm is greater than 20 m;
Figure 03_image001
In the formula (1), C(Pa・m 2 ) represents the constant obtained by the following formula (2), S(Pa) represents the stress of the polyimide film, and t(m) represents the thickness of the polyimide film ;
Figure 03_image003
In formula (2), E represents the Young's modulus (Pa) of the silicon (100) as the substrate, ν represents the Poisson's ratio (Poisson's ratio) of the silicon (100) as the substrate, and h represents the thickness of the silicon substrate (m ).
一種疊層體,係將如請求項1之聚醯亞胺薄膜疊層於玻璃基板或矽基板上而成。A laminated body is formed by laminating the polyimide film of claim 1 on a glass substrate or a silicon substrate. 如請求項2之疊層體,其中,於該聚醯亞胺薄膜上更疊層有金屬膜或半導體膜。The laminate of claim 2, wherein a metal film or a semiconductor film is further laminated on the polyimide film. 如請求項3之疊層體,其中,該半導體膜係選自於由氧化銦錫、非晶矽、銦-鎵-鋅氧化物及低溫多晶矽構成之群組中之至少1種。The laminate of claim 3, wherein the semiconductor film is at least one selected from the group consisting of indium tin oxide, amorphous silicon, indium-gallium-zinc oxide, and low-temperature polysilicon. 如請求項2至4中任一項之疊層體,其中,該玻璃基板與該聚醯亞胺薄膜之間或該矽基板與該聚醯亞胺薄膜之間具有犧牲層。The laminate according to any one of claims 2 to 4, wherein a sacrificial layer is provided between the glass substrate and the polyimide film or between the silicon substrate and the polyimide film. 一種聚醯亞胺薄膜之製造方法,具有下列步驟:將疊層於厚度520μm之矽基板而得之聚醯亞胺薄膜的應力S(Pa)及該聚醯亞胺薄膜的厚度t(m)調整為符合下式(3);
Figure 03_image005
式(3)中,C(Pa・m2 )表示利用下式(2)求得之常數;
Figure 03_image003
式(2)中,E表示作為基板之矽(100)的楊氏模量(Pa),ν表示作為基板之矽(100)的泊松比,h表示矽基板的厚度(m)。
A manufacturing method of a polyimide film has the following steps: the stress S (Pa) of the polyimide film obtained by laminating a silicon substrate with a thickness of 520 μm and the thickness t (m) of the polyimide film Adjust to meet the following formula (3);
Figure 03_image005
In formula (3), C(Pa・m 2 ) represents the constant obtained by the following formula (2);
Figure 03_image003
In the formula (2), E represents the Young's modulus (Pa) of the silicon (100) as the substrate, ν represents the Poisson's ratio of the silicon (100) as the substrate, and h represents the thickness (m) of the silicon substrate.
一種疊層體之製造方法,包含下列步驟:將如請求項1之聚醯亞胺薄膜或利用如請求項6之聚醯亞胺薄膜之製造方法得到的聚醯亞胺薄膜疊層於玻璃基板或矽基板上。A method of manufacturing a laminate, comprising the following steps: laminating the polyimide film of claim 1 or the polyimide film obtained by the method of manufacturing the polyimide film of claim 6 on a glass substrate Or on a silicon substrate. 一種導電性薄膜,係從如請求項2至5中任一項之疊層體或利用如請求項7之疊層體之製造方法得到的疊層體剝離去除玻璃基板或矽基板而得。A conductive thin film obtained by peeling and removing a glass substrate or a silicon substrate from the laminated body according to any one of claims 2 to 5 or the laminated body obtained by the method for manufacturing the laminated body according to claim 7.
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