TW202138407A - Graft modified product, adhesive, compatibilizer, and laminate - Google Patents
Graft modified product, adhesive, compatibilizer, and laminate Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/26—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/06—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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Abstract
Description
本發明一實施形態係關於接枝改質體、接著劑、相容化劑或積層體。One embodiment of the present invention relates to a graft-modified body, an adhesive, a compatibilizer, or a laminate.
聚乙烯、聚丙烯等聚烯烴因為其機械強度、剛性、耐熱性、耐藥性、耐油性、透明性以及低溫下的耐衝擊性等均優異,因而利用該等特性,廣泛使用為薄膜、薄片、瓶罐等的包裝材料與被覆材料,或是使用為壁紙等裝飾材料。Polyolefins such as polyethylene and polypropylene have excellent mechanical strength, rigidity, heat resistance, chemical resistance, oil resistance, transparency, and impact resistance at low temperatures. Therefore, they are widely used as films and sheets by taking advantage of these properties. Packaging materials and coating materials such as bottles, cans, etc., or used as decorative materials such as wallpaper.
但是,因為聚烯烴的分子中不含極性基,因而欠缺與聚酯、聚苯硫醚、聚醯胺、聚縮醛、聚碳酸酯、聚丙烯酸酯等極性樹脂間之相容性;以及與例如:金屬、玻璃、紙、或上述極性樹脂等間之接著性,因而被僅侷限於與該等材料混摻使用或積層使用。However, because polyolefin molecules do not contain polar groups, they lack compatibility with polar resins such as polyester, polyphenylene sulfide, polyamide, polyacetal, polycarbonate, and polyacrylate; and For example, the adhesion between metal, glass, paper, or the above-mentioned polar resins, etc., is therefore limited to mixing with these materials or layering.
為解決此種問題,習知廣泛採行在聚烯烴上接枝含極性基單體,而提升上述相容性與接著性的方法。例如一般廣泛採行使聚烯烴接枝(甲基)丙烯酸環氧丙酯等的方法等(例如專利文獻1)。 [先前技術文獻] [專利文獻]In order to solve this problem, conventional methods have been widely adopted to graft monomers containing polar groups on polyolefins to improve the above-mentioned compatibility and adhesion. For example, a method of grafting polyolefin with glycidyl (meth)acrylate or the like is generally widely adopted (for example, Patent Document 1). [Prior Technical Literature] [Patent Literature]
專利文獻1:日本專利特開平6-145260號公報Patent Document 1: Japanese Patent Laid-Open No. 6-145260
(發明所欲解決之問題)(The problem to be solved by the invention)
依上述專利文獻1所記載之方法等獲得的改質聚烯烴,雖上述相容性與接著性可獲一定程度之改良,但該相容性與接著性尚嫌不足,且(甲基)丙烯酸環氧丙酯會有誘突變性的可能性,在處置上必需特別留意,特別在熔融狀態進行接枝時具有需要操作環境之對策等問題。The modified polyolefin obtained by the method described in the above-mentioned
本發明一實施形態在於提供:使用對人體等的負荷少、安全性高的單體,可形成對聚酯、聚苯硫醚等具極性基之基材之接著性優異的層,且與上述極性樹脂間之相容性優異的接枝改質體。 (解決問題之技術手段)An embodiment of the present invention is to provide: using a monomer with a low load on the human body and the like and with high safety, it is possible to form a layer with excellent adhesion to a substrate having a polar group such as polyester and polyphenylene sulfide, and is compatible with the above A grafted modified body with excellent compatibility between polar resins. (Technical means to solve the problem)
本發明人等進行深入鑽研,結果發現若依照下述構成例,便可解決上述課題。本發明的構成例係如下所述。The inventors of the present invention conducted intensive studies and found that the above-mentioned problems can be solved by following the following configuration examples. The configuration example of the present invention is as follows.
[1]一種接枝改質體,係從乙烯系聚合體及丙烯系聚合體中選擇至少1種基質聚合物,利用下式(1)所示之環氧單體進行接枝改質所得者。[1] A graft-modified product, which is obtained by selecting at least one matrix polymer from ethylene-based polymer and propylene-based polymer, and graft-modifying the epoxy monomer represented by the following formula (1) .
[化1] [式(1)中,R係氫原子或甲基;X係-O-或單鍵;n係0~3之整數。][化1] [In formula (1), R is a hydrogen atom or a methyl group; X is -O- or a single bond; n is an integer of 0-3. ]
[2]一種接著劑,係含有[1]所記載的接枝改質體。 [3]一種相容化劑,係含有[1]所記載的接枝改質體。[2] An adhesive containing the graft-modified body described in [1]. [3] A compatibilizer containing the graft-modified body described in [1].
[4]一種積層體,係包含有:含[1]所記載之接枝改質體的層(A)、與基材層(B)。 [5]如[4]所記載的積層體,其中,上述基材層(B)係具極性基之層。 [6]如[5]所記載的積層體,其中,上述極性基係羧基或羥基。 (對照先前技術之功效)[4] A layered product comprising: a layer (A) containing the graft-modified body described in [1], and a base layer (B). [5] The layered product according to [4], wherein the base material layer (B) is a layer having a polar group. [6] The layered product according to [5], wherein the polar group is a carboxyl group or a hydroxyl group. (Compared to the effect of the previous technology)
根據本發明之一實施形態,可提供:使用對人體等的負荷少、安全性高的單體,可形成對聚酯、聚苯硫醚等具極性基基材之接著性優異的層,且與上述極性樹脂間之相容性優異的接枝改質體。According to an embodiment of the present invention, it is possible to provide a layer with a low load on the human body and the like and high safety to form a layer with excellent adhesion to substrates with polar groups such as polyester and polyphenylene sulfide, and A graft-modified body with excellent compatibility with the above-mentioned polar resins.
《接枝改質體》 本發明之一實施形態的接枝改質體(以下亦稱「本改質體」),係從乙烯系聚合體及丙烯系聚合體中選擇之至少1種基質聚合物,利用下式(1)所示之環氧單體進行的接枝改質體。 本改質體可謂係由從乙烯系聚合體及丙烯系聚合體中選擇之至少1種基質聚合物,利用下式(1)所示之環氧單體進行接枝改質的接枝改質體,亦可謂含有:從乙烯系聚合體及丙烯系聚合體中選擇之至少1種基質聚合物部分、與由下式(1)所示之環氧單體所衍生之接枝部分的接枝改質體。"Grafting Modified Body" The grafted modified body of one embodiment of the present invention (hereinafter also referred to as "this modified body") is at least one matrix polymer selected from ethylene-based polymers and propylene-based polymers, using the following formula (1 ) A grafted modification of the epoxy monomer shown in. This modified body can be said to be a graft modification in which at least one matrix polymer selected from an ethylene-based polymer and a propylene-based polymer is graft-modified by the epoxy monomer represented by the following formula (1) It can also be said that it contains at least one matrix polymer part selected from ethylene-based polymer and propylene-based polymer, and a grafted part derived from the epoxy monomer represented by the following formula (1) Modified body.
根據本改質體,即便使用對人體等的負荷少、安全性高的單體,仍可形成對聚酯、聚苯硫醚等具極性基基材呈接著性優異之層,本改質體與例如:聚酯、聚苯硫醚、聚醯胺、聚縮醛、聚碳酸酯、聚丙烯酸酯等極性樹脂間之相容性優異。 因為(甲基)丙烯酸環氧丙酯係具有酯鍵,因而極性較下式(1)所示環氧單體高,利用(甲基)丙烯酸環氧丙酯進行的接枝改質體,可認為對聚酯、聚苯硫醚等具極性基基材的接著性、以及與上述極性樹脂間之相容性均優異,但本改質體相較於利用(甲基)丙烯酸環氧丙酯進行的接枝改質體,對聚酯、聚苯硫醚等具極性基基材的接著性、以及與上述極性樹脂間之相容性明顯更為優異。 再者,本改質體相較於例如利用(甲基)丙烯酸環氧丙酯進行的接枝改質體,其保存安定性更為優異。 另外,因為本改質體並非乙烯、丙烯等單體與上述環氧單體的嵌段共聚合體或無規共聚合體,而是屬於接枝改質體,故可達上述效果。According to this modified body, even if a monomer with low load on the human body is used and high safety, a layer with excellent adhesion to substrates with polar groups such as polyester and polyphenylene sulfide can be formed. This modified body It has excellent compatibility with polar resins such as polyester, polyphenylene sulfide, polyamide, polyacetal, polycarbonate, and polyacrylate. Because the glycidyl (meth)acrylate has an ester bond, it has higher polarity than the epoxy monomer represented by the following formula (1). The grafted modified body using glycidyl (meth)acrylate can It is considered that the adhesion to polar base substrates such as polyester and polyphenylene sulfide and the compatibility with the above-mentioned polar resins are excellent, but this modified body is better than using glycidyl (meth)acrylate The grafted modified body has significantly better adhesion to substrates with polar groups such as polyester and polyphenylene sulfide, and compatibility with the above-mentioned polar resins. Furthermore, the present modified body has better storage stability than a grafted modified body using, for example, glycidyl (meth)acrylate. In addition, because the modified body is not a block copolymer or random copolymer of monomers such as ethylene and propylene and the above-mentioned epoxy monomer, but is a grafted modified body, the above effects can be achieved.
本改質體的接枝率,從本改質體的合成容易性、以及可輕易獲得上述相容性與接著性更優異之接枝改質體等觀點,較佳係0.1~10質量%、更佳係0.1~5質量%。 上述接枝率係指接枝改質體中由環氧單體衍生的構造之質量,利用1 H-NMR測定(具體係利用下述實施例所記載之方法)便可求得。The grafting rate of the present modified body, from the viewpoints of the ease of synthesis of the present modified body, and the ease of obtaining a grafted modified body with more excellent compatibility and adhesion, is preferably 0.1-10% by mass, More preferably, it is 0.1 to 5% by mass. The above-mentioned grafting rate refers to the quality of the structure derived from the epoxy monomer in the grafted modified product, and can be obtained by 1 H-NMR measurement (specifically, using the method described in the following examples).
<環氧單體> 上述基質聚合物進行接枝改質時所使用的環氧單體係下式(1)所示之化合物。 上述基質聚合物進行接枝改質時所使用的環氧單體係可為2種以上,但通常僅為1種。<Epoxy monomer> The epoxy monomer system used for graft modification of the above-mentioned matrix polymer is a compound represented by the following formula (1). The epoxy monomer system used for graft modification of the above-mentioned matrix polymer may be two or more types, but usually only one type.
[化2] [化2]
式(1)中,R係氫原子或甲基,就從可輕易獲得高接枝率的本改質體等觀點,較佳係氫原子。 式(1)中,X係-O-或單鍵,就從表現低接枝率、良好相容性,且可輕易形成低接枝率、良好接著性之層等觀點,較佳係單鍵。 式(1)中,n係0~3的整數,就從表現低接枝率、良好相容性,且可輕易形成低接枝率、良好接著性之層等觀點,較佳係0~2的整數、更佳係0或1。In the formula (1), R is a hydrogen atom or a methyl group. From the viewpoint of easily obtaining the present modified body with a high grafting rate, it is preferably a hydrogen atom. In formula (1), X is -O- or a single bond. From the viewpoints of low grafting rate, good compatibility, and easy formation of a layer with low grafting rate and good adhesion, the single bond is preferred . In formula (1), n is an integer of 0~3. From the viewpoint of low grafting rate, good compatibility, and easy formation of a layer with low grafting rate and good adhesion, it is preferably 0~2 The integer of is more preferably 0 or 1.
上述環氧單體的具體例係可舉例如:乙烯基苯基環氧乙烷(VPO)、異丙烯基苯基環氧乙烷、乙烯基苯基環氧丙醚(VPGE)、異丙烯基苯基環氧丙醚(IPPGE)、乙烯基苯基甲基環氧乙烷、乙烯基苯基乙基環氧乙烷、乙烯基苯基丙基環氧乙烷,該等之中,就從呈高反應性等觀點,較佳係VPO、VPGE、IPPGE,更佳係VPO、IPPGE,特佳係VPO。Specific examples of the above-mentioned epoxy monomers include, for example, vinyl phenyl oxirane (VPO), isopropenyl phenyl oxirane, vinyl phenyl oxirane (VPGE), isopropenyl Phenyl propylene oxide (IPPGE), vinyl phenyl methyl oxirane, vinyl phenyl ethyl oxirane, vinyl phenyl propyl oxirane, among these, from In terms of high reactivity, VPO, VPGE, and IPPGE are preferred, VPO and IPPGE are more preferred, and VPO is particularly preferred.
<基質聚合物> 利用上述環氧單體進行接枝改質前的基質聚合物,係從乙烯系聚合體及丙烯系聚合體中選擇之至少1種的聚合物。 上述基質聚合物係可為2種以上,但通常僅為1種。<Matrix polymer> The matrix polymer before graft modification with the above-mentioned epoxy monomer is a polymer of at least one selected from an ethylene-based polymer and a propylene-based polymer. The above-mentioned matrix polymer system may be two or more types, but usually only one type.
上述基質聚合物的重量平均分子量(Mw)並無特別的限制,就從本改質體的合成容易性等觀點,較佳係100,000以上、更佳係150,000以上,且,較佳係500,000以下、更佳係400,000以下。 上述基質聚合物的數量平均分子量(Mn)亦無特別的限制,就從同樣的理由,較佳係40,000以上、更佳係50,000以上,且,較佳係80,000以下、更佳係70,000以下。 上述基質聚合物的分子量分佈(Mw/Mn)亦無特別的限制,較佳係1.5以上、更佳係2.0以上,且,較佳係5.0以下、更佳係4.0以下。The weight average molecular weight (Mw) of the matrix polymer is not particularly limited. From the viewpoint of ease of synthesis of the present modified body, etc., it is preferably 100,000 or more, more preferably 150,000 or more, and more preferably 500,000 or less, More preferably, it is below 400,000. The number average molecular weight (Mn) of the matrix polymer is also not particularly limited. For the same reason, it is preferably 40,000 or more, more preferably 50,000 or more, and more preferably 80,000 or less, and more preferably 70,000 or less. The molecular weight distribution (Mw/Mn) of the aforementioned matrix polymer is also not particularly limited, and is preferably 1.5 or more, more preferably 2.0 or more, and preferably 5.0 or less, more preferably 4.0 or less.
上述Mw與Mn係使用東曹(股)製的HLC-8321 GPC/HT型 凝膠滲透色層分析儀(GPC),並依照以下條件所測定的值。 分離管柱:TSKgel GMH6-HT(2支)與GMH6-HTL(2支)(均係7.5mmI.D.×30cm、東曹(股)製) 管柱溫度:140℃ 移動相:鄰二氯苯(含有0.025%二丁基羥甲苯(BHT)) 展開速度:1.0mL/分 試料濃度:0.1%(w/v) 試料注入量:0.4mL 檢測器:示差折射儀 裝置校正:使用單分散聚苯乙烯(東曹(股)製、#3std set)The above-mentioned Mw and Mn are values measured using Tosoh Corporation's HLC-8321 GPC/HT Gel Permeation Chromatography Analyzer (GPC) under the following conditions. Separation column: TSKgel GMH6-HT (2) and GMH6-HTL (2) (both are 7.5mmI.D.×30cm, manufactured by Tosoh Corporation) Column temperature: 140℃ Mobile phase: o-dichlorobenzene (containing 0.025% dibutylhydroxytoluene (BHT)) Expansion speed: 1.0mL/min Sample concentration: 0.1%(w/v) Sample injection volume: 0.4mL Detector: Differential refractometer Device calibration: Monodisperse polystyrene (manufactured by Tosoh Co., Ltd., #3std set) is used
上述基質聚合物係可利用習知公知方法進行合成,又,亦可使用市售物。 上述習知公知之方法並無特別的限制,可例如:使用含過渡金屬之配位聚合觸媒系的方法,具體係可舉例如:在氯化鎂載持型鈦觸媒、含有可溶性釩化合物與烷基鹵化鋁類化合物的釩系觸媒、或含有二茂金屬化合物與有機鋁氧化合物的二茂金屬觸媒存在下,使乙烯或丙烯、與視需要的後述共聚單體進行(共)聚合而合成的方法。The above-mentioned matrix polymer system can be synthesized by a conventionally known method, and a commercially available product can also be used. The above-mentioned conventional and well-known methods are not particularly limited. For example, a method using a coordination polymerization catalyst system containing a transition metal can be used. Specific examples include: a magnesium chloride-supported titanium catalyst, containing a soluble vanadium compound and alkane In the presence of a vanadium-based catalyst based on aluminum halide compounds, or a metallocene catalyst containing a metallocene compound and an organoaluminum oxy compound, (co)polymerizes ethylene or propylene, and optionally a comonomer described later The method of synthesis.
[乙烯系聚合體] 上述乙烯系聚合體係在屬於該聚合體中由乙烯所衍生之構成單元含量達50質量%以上的聚合體之前提下,其餘並無特別的限制,可為乙烯的單聚體、亦可為乙烯與共聚單體的共聚合體。於共聚合體的情況,就構造而言並無特別的限制。[Ethylene polymer] The above-mentioned ethylene-based polymerization system is mentioned before it belongs to a polymer with a content of more than 50% by mass of structural units derived from ethylene. The rest is not particularly limited, and it may be a monomer of ethylene or ethylene. Copolymer with comonomer. In the case of copolymers, there is no particular limitation in terms of structure.
上述共聚單體係可舉例如:從丙烯、碳數4~20之α-烯烴及共軛多烯中選擇至少1種單體,該等之中較佳係丙烯、碳數4~20之α-烯烴。 上述碳數4~20之α-烯烴係可為直鏈狀、亦可為分支狀,可舉例如:1-丁烯、2-丁烯、1-戊烯、3-甲基-1-丁烯、1-己烯、4-甲基-1-戊烯、3-甲基-1-戊烯、1-辛烯、1-癸烯、1-十二碳烯、1-十四碳烯、1-十六碳烯、1-十八碳烯、1-廿碳烯。 上述乙烯系聚合體中由上述共聚單體所衍生之構成單元的含量,就從顆粒、粉末不會出現結塊情形、處置容易等觀點,較佳係50質量%以下、更佳係30質量%以下、特佳係20質量%以下。另外,由丙烯所衍生之構成單元之含量為50質量%的乙烯系聚合體,在本明細書中稱為「乙烯系聚合體」。The above-mentioned copolymerization monomer system may include, for example, selecting at least one monomer from propylene, α-olefin with 4 to 20 carbons, and conjugated polyene. Among them, propylene and α with 4 to 20 carbons are preferred. -Olefins. The above-mentioned α-olefins with 4 to 20 carbon atoms may be linear or branched, for example: 1-butene, 2-butene, 1-pentene, 3-methyl-1-butene Ene, 1-hexene, 4-methyl-1-pentene, 3-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene , 1-hexadecene, 1-octadecene, 1-eicosene. The content of the structural unit derived from the comonomer in the ethylene-based polymer is preferably 50% by mass or less, and more preferably 30% by mass, from the viewpoints of preventing agglomeration of particles and powders and easy handling. Less than 20% by mass, especially good. In addition, an ethylene-based polymer having a content of 50% by mass of structural units derived from propylene is referred to as an "ethylene-based polymer" in this specification.
[丙烯系聚合體] 上述丙烯系聚合體係在屬於該聚合體中由丙烯所衍生之構成單元含量達50質量%以上的聚合體之前提下,其餘並無特別的限制,可為丙烯的單聚體、亦可為丙烯與共聚單體的共聚合體。該等(共)聚合體的構造並無特別的限制。[Propylene-based polymer] The above-mentioned propylene-based polymerization system is mentioned before it belongs to the polymer with a content of more than 50% by mass of structural units derived from propylene. The rest is not particularly limited, and it may be a monomer of propylene or propylene. Copolymer with comonomer. The structure of these (co)polymers is not particularly limited.
上述共聚單體係可例如從乙烯、碳數4~20之α-烯烴及共軛多烯中選擇至少1種的單體,該等之中較佳係乙烯、碳數4~20之α-烯烴。 上述碳數4~20之α-烯烴係可例如與就乙烯系聚合體所列舉碳數4~20之α-烯烴為同樣的α-烯烴等。 上述丙烯系聚合體中由上述共聚單體所衍生之構成單元的含量,就從顆粒、粉末不會出現結塊情形、處置容易等觀點,較佳係50質量%以下、更佳係30質量%以下、特佳係20質量%以下。The above-mentioned copolymerization monomer system can select at least one monomer from ethylene, α-olefin with 4 to 20 carbons, and conjugated polyene, among which ethylene and α-olefin with 4 to 20 carbons are preferred. Olefins. The above-mentioned α-olefin having 4 to 20 carbon atoms may be the same α-olefin as the α-olefin having 4 to 20 carbon atoms exemplified for the ethylene-based polymer. The content of the structural unit derived from the comonomer in the propylene-based polymer is preferably 50% by mass or less, and more preferably 30% by mass, from the viewpoints of preventing agglomeration of particles and powders and easy handling. Less than 20% by mass, especially good.
<本改質體之合成方法> 本改質體的合成方法並無特別的限制,在可獲得由上述基質聚合物利用上述環氧單體進行接枝改質的接枝改質體之前提下,其餘並無特別的限制,就從可輕易合成本改質體等觀點,較佳係在上述基質聚合物已溶解或已分散於溶劑中的溶液、更佳係由上述基質聚合物溶解於有機溶劑中的溶液中,添加自由基起始劑及上述環氧單體,使之進行反應(接枝反應)的方法。另外,當具有能使基質聚合物均質地進行流動之攪拌能力的反應裝置時,亦可不使用溶劑。根據以上方法,因為會引發接枝聚合,故可獲得接枝改質體。<The synthesis method of this modified body> The synthesis method of the present modified body is not particularly limited. It is mentioned before the grafted modified body that is grafted and modified by the above-mentioned matrix polymer and the above-mentioned epoxy monomer can be obtained, and the rest is not particularly limited. From the viewpoint of easy synthesis of the modified body, etc., it is preferable to add free radicals to a solution in which the matrix polymer has been dissolved or dispersed in a solvent, and more preferably, a solution in which the matrix polymer is dissolved in an organic solvent. A method of reacting the initiator and the above-mentioned epoxy monomer (grafting reaction). In addition, when it has a reaction device capable of stirring the matrix polymer homogeneously, the solvent may not be used. According to the above method, since graft polymerization is initiated, a graft-modified body can be obtained.
上述接枝反應時所使用之環氧單體的使用量,就從可輕易獲得接枝率在上述範圍內的本改質體、能抑制環氧單體自體之聚合體(以下亦稱為「非接枝化聚合物」)生成等觀點,相對於基質聚合物1莫耳,較佳係10~1000莫耳、更佳係10~800莫耳。The amount of epoxy monomer used in the above-mentioned grafting reaction can be easily obtained from the present modified body with the grafting rate within the above-mentioned range, and the polymer capable of inhibiting the self-organization of the epoxy monomer (hereinafter also referred to as From the viewpoint of formation of "non-grafted polymer"), relative to 1 mol of the matrix polymer, it is preferably 10 to 1000 mol, more preferably 10 to 800 mol.
上述自由基起始劑係可例如:有機過氧化物、偶氮化合物。具體係可舉例如:過氧化苯甲醯、過氧化二氯苯甲醯、過氧化二異丙苯、過氧化二第三丁基、2,5-二甲基-2,5-二(過氧化苯甲酸酯)己炔-3、1,4-雙(過氧化第三丁基異丙基)苯、過氧化月桂醯、過氧化醋酸第三丁酯、2,5-二甲基-2,5-二-(過氧化第三丁基)己炔-3、2,5-二甲基-2,5-二(過氧化第三丁基)己烷、過氧化苯甲酸第三丁酯、過氧化醋酸第三丁基苯酯、過氧化異丁酸第三丁酯、過氧化第二辛酸第三丁酯、過氧化三甲基乙酸第三丁酯、過氧化三甲基乙酸異丙苯酯(Cumyl perpivalate)、醋酸過氧化第三丁基二乙酯等有機過氧化物;偶氮雙異丁腈、偶氮異丁酸二甲酯等偶氮化合物。該等之中,較佳係過氧化二異丙苯、過氧化二第三丁基、2,5-二甲基-2,5-二(過氧化第三丁基)己炔-3、2,5-二甲基-2,5-二(過氧化第三丁基)己烷、1,4-雙(過氧化第三丁基異丙基)苯等過氧化物。The above-mentioned radical initiator system may be, for example, organic peroxides and azo compounds. Specific systems can include, for example: benzyl peroxide, dichlorobenzyl peroxide, dicumyl peroxide, di-tertiary butyl peroxide, 2,5-dimethyl-2,5-bis(over Oxidized benzoate) hexyne-3, 1,4-bis(tert-butyl isopropyl peroxide) benzene, laurel peroxide, tert-butyl peroxyacetate, 2,5-dimethyl- 2,5-Di-(tertiary butyl peroxide) hexyne-3, 2,5-dimethyl-2,5-bis(tertiary butyl peroxide) hexane, tertiary butyl peroxide Ester, tertiary butyl phenyl peroxyacetate, tertiary butyl peroxy isobutyrate, tertiary butyl peroxy second caprylate, tertiary butyl peroxy trimethylacetate, trimethyl peroxyacetate iso Organic peroxides such as Cumyl perpivalate and tert-butyl diethyl acetate; Azo compounds such as azobisisobutyronitrile and dimethyl azoisobutyrate. Among these, dicumyl peroxide, di-tertiary butyl peroxide, 2,5-dimethyl-2,5-bis(tertiary butyl peroxide) hexyne-3, 2 are preferred. Peroxides such as ,5-dimethyl-2,5-bis(tertiary butyl peroxide) hexane and 1,4-bis(tertiary butyl isopropyl peroxide) benzene.
上述接枝反應時所使用之自由基起始劑的使用量,就從可效率佳地引發接枝反應、可輕易獲得接枝率在上述範圍內的本改質體等觀點,相對於環氧單體1莫耳,較佳係0.01莫耳以上、更佳係0.05莫耳以上,又,較佳係0.5莫耳以下、更佳係0.3莫耳以下。The amount of the radical initiator used in the above grafting reaction is based on the viewpoints that the grafting reaction can be initiated efficiently and the present modified body with the grafting rate within the above range can be easily obtained. The monomer is 1 mol, preferably 0.01 mol or more, more preferably 0.05 mol or more, more preferably 0.5 mol or less, more preferably 0.3 mol or less.
上述有機溶劑較佳為不會明顯抑制上述環氧單體的接枝反應,且為在進行接枝反應的溫度區域中與基質聚合物具親和性的有機溶劑。此種有機溶劑的具體例係可舉例如:苯、甲苯、二甲苯等芳香族烴系溶劑;戊烷、己烷、庚烷、辛烷、壬烷、癸烷等脂肪族烴系溶劑;環己烷、甲基環己烷、十氫化萘等脂環族烴系溶劑;氯苯、二氯苯、三氯苯、二氯甲烷、氯仿、四氯化碳、四氯乙烯等氯化烴系溶劑;甲醇、乙醇、正丙醇、異丙醇、正丁醇、第二丁醇、第三丁醇等醇系溶劑;丙酮、甲乙酮、甲基異丁酮等酮系溶劑;醋酸乙酯、酞酸二甲酯等酯系溶劑;二甲醚、二乙醚、二正戊醚、四氫呋喃、二氧基茴香醚等醚系溶劑。又,亦可將水使用為溶劑,再施行懸浮聚合、乳化聚合。該等溶劑係可單獨使用1種、亦可使用2種以上。藉由使用該等溶劑,便可使反應液呈均勻相,故較佳,但亦可成為不均勻的複數相。The organic solvent is preferably an organic solvent that does not significantly inhibit the graft reaction of the epoxy monomer and has an affinity for the matrix polymer in the temperature range where the graft reaction proceeds. Specific examples of such organic solvents include, for example, aromatic hydrocarbon solvents such as benzene, toluene, and xylene; aliphatic hydrocarbon solvents such as pentane, hexane, heptane, octane, nonane, and decane; Alicyclic hydrocarbon solvents such as hexane, methylcyclohexane, and decalin; chlorinated hydrocarbons such as chlorobenzene, dichlorobenzene, trichlorobenzene, methylene chloride, chloroform, carbon tetrachloride, and tetrachloroethylene Solvents; alcoholic solvents such as methanol, ethanol, n-propanol, isopropanol, n-butanol, second butanol, and tertiary butanol; ketone solvents such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ethyl acetate, Ester solvents such as dimethyl phthalate; ether solvents such as dimethyl ether, diethyl ether, di-n-amyl ether, tetrahydrofuran, and dioxyanisole. In addition, water may be used as a solvent, and suspension polymerization or emulsion polymerization may be performed. These solvent systems may be used individually by 1 type, and may use 2 or more types. By using these solvents, the reaction liquid can be made into a homogeneous phase, which is preferable, but it can also be a heterogeneous plural phase.
因為含有基質聚合物的溶液係在可均質攪拌的區域進行接枝反應,因而該溶液中的基質聚合物濃度通常設定為50~500g/L,就從可輕易達成高接枝率等觀點,較佳係200~500g/L。Because the solution containing the matrix polymer undergoes the grafting reaction in a homogeneously stirred area, the concentration of the matrix polymer in the solution is usually set to 50~500g/L. From the viewpoint of easily achieving a high grafting rate, it is more The best series is 200~500g/L.
自由基起始劑與環氧單體係藉由統括地添加於含基質聚合物溶液(或基質聚合物自體)中,而開始進行接枝反應,但就從可輕易達成高接枝率等觀點,較佳係歷時0.5~5小時左右的時間逐次添加進行接枝反應。The free radical initiator and epoxy monosystem are collectively added to the matrix-containing polymer solution (or the matrix polymer itself) to start the grafting reaction, but it is easy to achieve high grafting rate, etc. From a viewpoint, it is preferable to add the grafting reaction gradually over a period of about 0.5 to 5 hours.
上述接枝反應較佳係在通常60~200℃溫度、較佳100~160℃溫度下,進行通常2~10小時、較佳3~8小時。The above-mentioned grafting reaction is preferably carried out at a temperature of usually 60 to 200°C, preferably 100 to 160°C, for usually 2 to 10 hours, preferably 3 to 8 hours.
利用上述接枝反應獲得的本改質體,亦可將所使用的溶劑、未反應的自由基起始劑、環氧化合物、副產的非接枝化聚合物等,視需要組合例如:過濾、離心分離、再沉澱操作及/或洗淨等,利用公知方法施行精製/離析。 此情況,就從可輕易獲得上述相容性與接著性更優異的本改質體等觀點,較佳為依本改質體中所含非接枝化聚合物的含量成為較佳5質量%以下、更佳2質量%以下的方式施行精製/離析。The modified body obtained by the above-mentioned grafting reaction can also be used in combination with solvents, unreacted radical initiators, epoxy compounds, by-product non-grafted polymers, etc., as required, for example: filtration , Centrifugal separation, re-precipitation operations and/or washing, etc., are refined/isolated using well-known methods. In this case, from the viewpoint of easily obtaining the present modified body with more excellent compatibility and adhesion, etc., it is preferable that the content of the non-grafted polymer contained in the present modified body is preferably 5% by mass. Below, preferably 2% by mass or less, refining/segregating is performed.
<本改質體的用途> 因為本改質體在與例如:聚酯、聚苯硫醚、聚醯胺、聚縮醛、聚碳酸酯、聚丙烯酸酯等極性樹脂、烯烴系聚合體間之相容性優異,因而亦可有效使用為含有該等極性樹脂、烯烴系聚合體的組成物之相容化劑;且因為與金屬、玻璃、紙、或上述極性樹脂、烯烴系聚合體等間之接著性優異,故可有效使用為對含有該等的基材之接著劑;更因對烯烴系聚合體的分散性優異,故亦可與烯烴系聚合體混合,使用為烯烴系樹脂組成物等。該烯烴系樹脂組成物除可使用於接著劑(包含壓敏接著劑在內)、相容化劑之外,尚亦可使用於例如:印刷油墨、塗料。<Use of this modified body> Because this modified body has excellent compatibility with polar resins such as polyester, polyphenylene sulfide, polyamide, polyacetal, polycarbonate, polyacrylate, and olefin polymers, it can also be used Effectively used as a compatibilizer for compositions containing such polar resins and olefin polymers; and because of its excellent adhesion with metals, glass, paper, or the above polar resins, olefin polymers, etc., it is effective It is used as an adhesive to substrates containing these; and because it has excellent dispersibility to olefin-based polymers, it can also be mixed with olefin-based polymers and used as olefin-based resin compositions. The olefin-based resin composition can be used in adhesives (including pressure-sensitive adhesives) and compatibilizers, and can also be used in, for example, printing inks and coatings.
上述烯烴系聚合體係在以烯烴為主體的聚合體前提下,其餘並無特別的限制,可使用各種公知之烯烴系聚合體。具體係可舉例如:乙烯、丙烯、1-丁烯、1-己烯、4-甲基-1-戊烯、1-辛烯等α-烯烴的單獨或共聚合體[例如:高壓法低密度聚乙烯、線性低密度聚乙烯(LLDPE)、中密度聚乙烯、高密度聚乙烯、聚丙烯、聚-1-丁烯、聚-4-甲基-1-戊烯、乙烯-α-烯烴共聚合體(例如:低結晶性或非晶性乙烯-丙烯無規共聚合體、乙烯-1-丁烯無規共聚合體)、丙烯・α-烯烴共聚合體(例如:丙烯・1-丁烯無規共聚合體)]、乙烯-醋酸乙烯酯共聚合體(EVA)、乙烯-(甲基)丙烯酸共聚合體或其金屬鹽、乙烯-環狀烯烴共聚合體、以及該等(共)聚合體經利用順丁烯二酸、矽烷化合物等極性化合物施行接枝改質的聚合體。The above-mentioned olefin-based polymerization system is based on an olefin-based polymer, and the rest is not particularly limited, and various well-known olefin-based polymers can be used. Specific examples include: ethylene, propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, 1-octene and other α-olefins alone or copolymers [for example: high pressure method low density Polyethylene, linear low density polyethylene (LLDPE), medium density polyethylene, high density polyethylene, polypropylene, poly-1-butene, poly-4-methyl-1-pentene, ethylene-α-olefin copolymer Combinations (e.g., low crystalline or amorphous ethylene-propylene random copolymers, ethylene-1-butene random copolymers), propylene and α-olefin copolymers (e.g., propylene and 1-butene random copolymers) Combination)], ethylene-vinyl acetate copolymer (EVA), ethylene-(meth)acrylic acid copolymer or its metal salt, ethylene-cyclic olefin copolymer, and these (co)polymers after the use of butene A polymer in which polar compounds such as diacids and silane compounds are graft-modified.
上述烯烴系樹脂組成物中的本改質體含量並無特別的限制,就從成形加工性、接著能力的控制性、經濟性等觀點,通常係1質量%以上、較佳係5質量%以上,又,通常係30質量%以下、較佳係15質量%以下。The content of the modified body in the above-mentioned olefin resin composition is not particularly limited. From the viewpoints of molding processability, controllability of bonding ability, economic efficiency, etc., it is usually 1% by mass or more, preferably 5% by mass or more. In addition, it is usually 30% by mass or less, preferably 15% by mass or less.
當將本改質體、上述烯烴系樹脂組成物使用於各種用途時,在不致損及本發明效果之範圍內,視需要亦可在本改質體、上述烯烴系樹脂組成物中,摻合各種添加劑。 該添加劑係可舉例如:軟化劑、安定劑、填充劑、抗氧化劑、結晶核劑、蠟、增黏劑、機械安定性賦予劑、均塗劑、潤濕劑、造膜助劑、交聯劑、防腐劑、防鏽劑、顏料、填充劑、分散劑、防凍劑、消泡劑、賦黏劑、其他的熱可塑性聚合體、水、有機溶劑,該等分別可單獨使用1種、亦可使用2種以上。When the modified body and the above-mentioned olefin-based resin composition are used in various applications, they may be blended with the modified body and the above-mentioned olefin-based resin composition as necessary within a range that does not impair the effects of the present invention. Various additives. The additives may include, for example, softeners, stabilizers, fillers, antioxidants, crystal nucleating agents, waxes, tackifiers, mechanical stability imparting agents, leveling agents, wetting agents, film forming aids, and crosslinking Agents, preservatives, rust inhibitors, pigments, fillers, dispersants, antifreezes, defoamers, tackifiers, other thermoplastic polymers, water, and organic solvents, each of which can be used alone or one Two or more types can be used.
《接著劑》 本改質體的上述用途中,因為對聚酯、聚苯硫醚的接著性優異,因而就從更加發揮本發明之效果等觀點,本改質體較佳為使用為對聚酯、聚苯硫醚(含有該等之層)的接著劑。"Adhesive" Among the above-mentioned uses of the present modified body, since it has excellent adhesion to polyester and polyphenylene sulfide, from the viewpoint of further exerting the effects of the present invention, the present modified body is preferably used as p-polyester and polyphenylene sulfide. Adhesive for thioether (containing these layers).
本發明之一實施形態的接著劑係在含有上述本改質體之前提下,其餘並無特別的限制,該接著劑中所含的本改質體係可為1種、亦可為2種以上。上述接著劑係可僅由本改質體構成的接著劑,亦可分別含有前述烯烴系聚合體、添加劑中之1種或2種以上。 上述接著劑中的上述本改質體含量並無特別的限制,通常係5~100質量%、較佳係10~100質量%。The adhesive of one embodiment of the present invention is provided before containing the above-mentioned modified body, and the rest is not particularly limited. The modified system contained in the adhesive may be one type or two or more types. . The above-mentioned adhesive system may consist of only the adhesive of the present modified body, or may contain one or more of the above-mentioned olefin polymer and additives, respectively. The content of the modified body in the adhesive is not particularly limited, and is usually 5-100% by mass, preferably 10-100% by mass.
上述接著劑係可使用為各種形態,例如:水分散型接著劑、有機溶劑型接著劑、熱熔膠型接著劑。The above-mentioned adhesive system can be used in various forms, such as a water-dispersed adhesive, an organic solvent-based adhesive, and a hot-melt adhesive.
上述接著劑的接著對象係可舉例如:金屬(薄膜);玻璃;木材;紙;布;聚酯、聚苯硫醚、聚醯胺、聚縮醛、聚碳酸酯、聚丙烯酸酯、聚烯烴、聚苯乙烯、橡膠、該等以外的工程塑膠等含有熱可塑性樹脂、熱硬化性樹脂的層、或由該等構成的層。Examples of the bonding object of the above-mentioned adhesive include: metal (film); glass; wood; paper; cloth; polyester, polyphenylene sulfide, polyamide, polyacetal, polycarbonate, polyacrylate, and polyolefin , Polystyrene, rubber, engineering plastics other than these, such as layers containing thermoplastic resins, thermosetting resins, or layers composed of these.
《相容化劑》 再者,本改質體的上述用途中,因為本改質體係具有對由環氧基所構成之極性樹脂的相容性(特別係與具活性氫基之極性樹脂的反應性)、以及與由含乙烯系聚合體或丙烯系聚合體之主鏈骨架所構成之烯烴系聚合體間的相容性,故亦較佳為使用為極性樹脂(特別係具活性氫基之極性樹脂)與烯烴系聚合體的相容化劑。由含有極性樹脂、烯烴系聚合體、以及該等相容化劑之本改質體的相容組成物所獲得之成形體,利用本改質體可提升該極性樹脂、與烯烴系聚合體間之相容性,藉此判斷可成為耐衝擊性等機械物性優異、且具平滑表面的成形體。"Compatibilizer" Furthermore, in the above-mentioned use of the modified body, because the modified system has compatibility with polar resins composed of epoxy groups (especially reactivity with polar resins with active hydrogen groups), and with Compatibility between olefin-based polymers composed of the main chain skeleton of ethylene-based polymers or propylene-based polymers, so it is also preferable to use polar resins (especially polar resins with active hydrogen groups) and olefins Department of polymer compatibilizer. A molded body obtained from a compatible composition of this modified body containing a polar resin, an olefin-based polymer, and these compatibilizing agents. The modified body can improve the relationship between the polar resin and the olefin-based polymer. Based on the compatibility, it can be judged that it can be a molded body with excellent mechanical properties such as impact resistance and a smooth surface.
上述相容組成物所使用的本改質體係可僅為1種、亦可為2種以上。 再者,上述相容組成物分別亦可含有前述添加劑中之1種或2種以上。 上述相容組成物中的本改質體含量並無特別的限制,通常係1質量%以上、較佳係2質量%以上、更佳係3質量%以上,又,通常係30質量%以下、較佳係25質量%以下、更佳係20質量%以下。The present modification system used in the above-mentioned compatible composition may be only one type or two or more types. In addition, the above-mentioned compatible composition may each contain one or two or more of the above-mentioned additives. The content of the modified body in the above-mentioned compatible composition is not particularly limited, and is usually 1% by mass or more, preferably 2% by mass or more, more preferably 3% by mass or more, and usually 30% by mass or less, It is preferably 25% by mass or less, and more preferably 20% by mass or less.
上述相容組成物所使用的極性樹脂並無特別的限制,較佳係具有極性的工程塑膠,更佳例係可舉例如:聚酯(例:PET、PBT、聚乳酸(PLA))、聚醯胺、聚苯硫醚(PPS)、乙烯-乙烯醇共聚合體(EVOH)。 上述活性氫基係可舉例如:羧基、羥基、胺基、硫醇基等。 上述相容組成物中的烯烴系聚合體含量並無特別的限制,通常係20質量%以上、較佳係25質量%以上、更佳係30質量%以上,又,通常係98質量%以下、較佳係90質量%以下、更佳係80質量%以下。 上述相容組成物所使用的極性樹脂係可僅為1種、亦可達2種以上。The polar resin used in the above-mentioned compatible composition is not particularly limited. It is preferably an engineering plastic with polarity, and more preferable examples include polyester (e.g., PET, PBT, polylactic acid (PLA)), poly Amide, polyphenylene sulfide (PPS), ethylene-vinyl alcohol copolymer (EVOH). Examples of the above-mentioned active hydrogen group include a carboxyl group, a hydroxyl group, an amino group, and a thiol group. The content of the olefin polymer in the above-mentioned compatible composition is not particularly limited, and is usually 20% by mass or more, preferably 25% by mass or more, more preferably 30% by mass or more, and usually 98% by mass or less, It is preferably 90% by mass or less, and more preferably 80% by mass or less. The polar resin system used in the above-mentioned compatible composition may be only one type or two or more types.
上述相容組成物所使用的烯烴系聚合體係可僅為1種、亦可達2種以上。具體例係可例如與在本改質體用途中所記載之烯烴系聚合體為同樣的聚合體。 上述相容組成物中的烯烴系聚合體含量並無特別的限制,通常係1質量%以上、較佳係5質量%以上、更佳係10質量%以上,又,通常係80質量%以下、較佳係60質量%以下、更佳係50質量%以下。The olefin-based polymerization system used in the above-mentioned compatible composition may be only one type or two or more types. The specific example may be, for example, the same polymer as the olefin polymer described in the use of the modified product. The content of the olefin polymer in the above-mentioned compatible composition is not particularly limited, and is usually 1% by mass or more, preferably 5% by mass or more, more preferably 10% by mass or more, and usually 80% by mass or less, It is preferably 60% by mass or less, and more preferably 50% by mass or less.
《積層體》 本發明一實施形態的積層體係在設有:含上述本改質體之層(A)、與基材層(B)之前提下,其餘並無特別的限制,該層(A)亦可含有2層以上,該基材層(B)亦可含有2層以上。當含有2層以上的層(A)時,該等層係可為相同的層、亦可為不同的層。又,當含有2層以上的基材層(B)時,該等層亦同樣地可為相同的層、亦可為不同的層。 上述積層體較佳係含有層(A)與基材層(B)的積層體、或依序與含有基材層(B)、層(A)及基材層(B)的積層體。"Layered Body" The layered system of one embodiment of the present invention is provided with: the layer (A) containing the above-mentioned modified body, and the base material layer (B). The rest is not particularly limited, and the layer (A) may also contain Two or more layers, and this base material layer (B) may contain two or more layers. When two or more layers (A) are contained, these layer systems may be the same layer or different layers. In addition, when two or more base material layers (B) are contained, these layers may be the same layer or different layers in the same manner. The above-mentioned laminate is preferably a laminate including a layer (A) and a base layer (B), or a laminate including a base layer (B), a layer (A), and a base layer (B) in this order.
上述層(A)係使用上述本改質體或上述接著劑便可獲得。該層(A)中有含本改質體之事,可利用紅外分光分析進行判斷。The above-mentioned layer (A) can be obtained by using the above-mentioned modified body or the above-mentioned adhesive. This layer (A) contains the modified substance, which can be judged by infrared spectroscopy analysis.
上述層(A)的厚度並無特別的限制,可配合積層體的用途再行適當選擇,較佳係2~1000μm。 再者,上述基材層(B)的厚度並無特別的限制,可配合積層體的用途再行適當選擇,較佳係2~1000μm。The thickness of the above-mentioned layer (A) is not particularly limited, and can be appropriately selected according to the use of the laminate, and is preferably 2 to 1000 μm. Furthermore, the thickness of the above-mentioned base material layer (B) is not particularly limited, and can be appropriately selected according to the use of the laminate, and is preferably 2 to 1000 μm.
上述基材層(B)係可舉例如:金屬(薄膜);玻璃;木材;紙;布;聚酯、聚苯硫醚、聚醯胺、聚縮醛、聚碳酸酯、聚丙烯酸酯、聚烯烴、聚苯乙烯、橡膠、該等以外的工程塑膠等由熱可塑性樹脂、熱硬化性樹脂構成的層。The above-mentioned base material layer (B) may be, for example, metal (film); glass; wood; paper; cloth; polyester, polyphenylene sulfide, polyamide, polyacetal, polycarbonate, polyacrylate, poly A layer made of thermoplastic resin or thermosetting resin, such as olefin, polystyrene, rubber, and engineering plastics other than these.
上述熱可塑性樹脂係各種公知的熱可塑性樹脂,例如:聚烯烴(例如:聚乙烯、聚丙烯、聚-4-甲基-1-戊烯、聚丁烯)、聚酯(例如:聚對苯二甲酸乙二酯(PET)、聚對苯二甲酸丁二酯(PBT)、聚萘二甲酸乙二酯)、聚苯硫醚、聚醯胺(例如:尼龍-6、尼龍-66、聚間二甲苯己二醯胺)、聚氯乙烯、聚偏二氯乙烯、聚甲基丙烯酸甲酯、聚醋酸乙烯酯、聚醯亞胺、乙烯-醋酸乙烯酯共聚合體或其皂化物、聚乙烯醇、聚丙烯腈、聚碳酸酯、聚苯乙烯、乙烯-(甲基)丙烯酸共聚合體或其金屬鹽(離子聚合物)、熱可塑性聚胺甲酸乙酯、生物分解性塑膠(例如:聚乳酸等脂肪族系聚酯)。The above-mentioned thermoplastic resins are various well-known thermoplastic resins, such as polyolefins (e.g., polyethylene, polypropylene, poly-4-methyl-1-pentene, polybutene), polyesters (e.g., poly-p-phenylene) Ethylene dicarboxylate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate), polyphenylene sulfide, polyamide (for example: nylon-6, nylon-66, poly M-xylene hexadiamide), polyvinyl chloride, polyvinylidene chloride, polymethyl methacrylate, polyvinyl acetate, polyimide, ethylene-vinyl acetate copolymer or its saponified product, polyethylene Alcohol, polyacrylonitrile, polycarbonate, polystyrene, ethylene-(meth)acrylic acid copolymer or its metal salt (ionic polymer), thermoplastic polyurethane, biodegradable plastic (e.g., polylactic acid) And other aliphatic polyesters).
上述熱硬化性樹脂係各種公知的熱硬化性樹脂,例如:環氧樹脂、不飽和聚酯樹脂、酚樹脂、脲・三聚氰胺樹脂、聚胺酯樹脂、聚矽氧樹脂、聚醯亞胺。The above-mentioned thermosetting resins are various well-known thermosetting resins, such as epoxy resins, unsaturated polyester resins, phenol resins, urea/melamine resins, polyurethane resins, silicone resins, and polyimides.
上述基材層(B)較佳係具極性基的層。 若使用此種基材層(B),因為上述本改質體中的環氧基會與該基材層(B)中的極性基產生反應形成鍵結的狀態,故更加提升上述層(A)與上述基材層(B)的接著性。此情況,上述層(A)中不僅本改質體,亦含有由本改質體的環氧基與基材層(B)的極性基進行反應之狀態。The above-mentioned base material layer (B) is preferably a layer having a polar group. If such a base material layer (B) is used, since the epoxy groups in the above-mentioned modified body react with the polar groups in the base material layer (B) to form a bonded state, the above-mentioned layer (A) ) Adhesion to the above-mentioned base material layer (B). In this case, the above-mentioned layer (A) contains not only the present modified body, but also a state in which the epoxy group of the present modified body reacts with the polar group of the base layer (B).
上述極性基係可舉例如:羧基、羥基、胺基、酯基、羰基。該等之中,就從與環氧基之反應性優異等觀點,較佳係羧基、羥基。上述基材層(B)亦可含有2種以上的極性基。 例如聚酯通常係末端具有羧基、羥基。又,聚苯硫醚通常係末端具有羧基。玻璃、金屬亦係通常具有羥基。Examples of the polar group system include a carboxyl group, a hydroxyl group, an amino group, an ester group, and a carbonyl group. Among these, from the viewpoint of excellent reactivity with an epoxy group, etc., a carboxyl group and a hydroxyl group are preferred. The said base material layer (B) may contain 2 or more types of polar groups. For example, polyester usually has a carboxyl group and a hydroxyl group at the terminal. Moreover, polyphenylene sulfide usually has a carboxyl group at the terminal. Glass and metals also usually have hydroxyl groups.
上述熱可塑性樹脂、熱硬化性樹脂,在不致損及本發明效果之範圍內,視需要亦可含有通常添加於樹脂中,例如:酚系抗氧化劑、磷系抗氧化劑、硫系抗氧化劑、金屬化合物、高級脂肪酸的金屬鹽等添加劑。The above-mentioned thermoplastic resins and thermosetting resins, within the range that does not impair the effects of the present invention, may be added to resins as needed, such as: phenol-based antioxidants, phosphorus-based antioxidants, sulfur-based antioxidants, and metals Compounds, metal salts of higher fatty acids and other additives.
上述積層體並不僅侷限於積層薄膜(薄片)狀,亦可為中空容器、杯子、盤子等各種公知形狀。The above-mentioned laminate is not limited to a laminate film (sheet) shape, and may have various well-known shapes such as a hollow container, a cup, and a plate.
上述積層體的製造方法係依照最終製品的形狀、大小、要求物性等而有所差異,並無特別的限制,例如以下方法: (1)將預先成形的層(A)及基材層(B)中之至少其中一層,在會熔融的溫度以上之溫度,使用軋延輥成形機、壓縮成形機等施行熱熔接的方法。 (2)將預先成形的層(A)或基材層(B),熱熔接於經擠出成形、軋延成形所形成的其他層上之方法。 (3)當基材層(B)係使用含熱可塑性樹脂的層時,利用多層擠出成形機同時擠出成形層(A)與基材層(B),而熱熔接(共擠出成形)的方法。 (4)當基材層(B)係使用含熱可塑性樹脂的層時,將熔融的層(A)形成材料、與熔融的基材層(B)形成材料,依錯開射出的時序射出於模具內(例如:2層射出成形、三明治射出成形)之方法。The manufacturing method of the above-mentioned laminated body varies according to the shape, size, and required physical properties of the final product, and there is no special limitation. For example, the following method: (1) At least one of the pre-formed layer (A) and the base layer (B) is thermally welded at a temperature higher than the melting temperature using a roll forming machine, a compression forming machine, or the like. (2) A method of thermally fusing the pre-formed layer (A) or the substrate layer (B) to other layers formed by extrusion and rolling. (3) When the base layer (B) is a layer containing a thermoplastic resin, the molding layer (A) and the base layer (B) are simultaneously extruded using a multi-layer extrusion molding machine, and thermally fused (co-extrusion molding) )Methods. (4) When the base layer (B) is a layer containing a thermoplastic resin, the molten layer (A) forming material and the molten base layer (B) forming material are shot out of the mold at staggered injection timings Internal (for example: 2-layer injection molding, sandwich injection molding) method.
因為上述積層體設有含上述本改質體的層(A),因而層間接著性優異,且即使積層體依例如230~250℃的高溫施行加熱處理,仍可獲得層間接著力不易降低的積層體。 [實施例]Since the above-mentioned laminate is provided with the layer (A) containing the above-mentioned modified body, the layer adhesion is excellent, and even if the laminate is subjected to heat treatment at a high temperature of, for example, 230 to 250°C, it is possible to obtain a laminate whose layer adhesion is not easily reduced body. [Example]
以下,針對本發明利用實施例進行說明,惟本發明並不僅侷限於該等實施例。Hereinafter, the present invention will be described using embodiments, but the present invention is not limited to these embodiments.
<接枝率之測定方法> 接枝率係使用Bruker BioSpin(股)製、AVANCEIIIcryo-500型核磁共振裝置(500MHz),在測定溶劑:1,1,2,2-四氯乙烷-d2、測定溫度:120℃、光譜帶寬:20ppm、脈衝重複時間:7.0秒、脈衝寬:5.00μsec(45°脈衝)的測定條件下,測定1 H-NMR質譜,藉由測定已接枝的環氧單體或順丁烯二酸酐量,而計算出接枝率。<Method for measuring the grafting rate> The grafting rate was measured using the AVANCEIIIcryo-500 nuclear magnetic resonance device (500MHz) manufactured by Bruker BioSpin Co., Ltd., and the measuring solvent: 1,1,2,2-tetrachloroethane-d2, Measuring temperature: 120℃, spectral bandwidth: 20ppm, pulse repetition time: 7.0 seconds, pulse width: 5.00μsec (45° pulse), measure 1 H-NMR mass spectrum, by measuring the grafted epoxy monomer The amount of body or maleic anhydride is calculated, and the grafting rate is calculated.
[實施例1] 在1L玻璃容器中裝入:LLDPE(基質聚合物、共聚單體種:1-己烯、共聚單體量:1.6質量%、Mw:164,000、Mn:63,000、Mw/Mn:2.60)25.0g、及甲苯150mL,容器經氮置換後再密閉。然後,將容器之內溫升溫至140℃,在維持該溫度狀態下,將已溶解乙烯基苯基環氧乙烷(VPO)4.11g的甲苯溶液50mL、及已溶解過氧化二異丙苯(DCP)0.6g的甲苯溶液50mL,使用雙錨葉片,一邊依攪拌速度400rpm進行攪拌,一邊歷時2小時進料。在進一步攪拌2小時後,進料甲苯250mL而稀釋反應液。 將容器內溫冷卻至50℃,經脫壓後取出反應液,在反應液中添加400mL四氫呋喃,攪拌10分鐘。然後,過濾反應液,分離為固形份與濾液。所獲得之固形份利用400mL四氫呋喃施行2次洗淨,且利用400mL丙酮施行1次洗淨,再利用70℃真空乾燥機進行10小時乾燥,而獲得接枝聚合物(P-1)。接枝聚合物(P-1)的產量係25.34g(質量增加量:0.34g)。又,接枝率係1.7質量%。[Example 1] Put in a 1L glass container: LLDPE (matrix polymer, comonomer species: 1-hexene, comonomer amount: 1.6% by mass, Mw: 164,000, Mn: 63,000, Mw/Mn: 2.60) 25.0 g, And 150 mL of toluene, and the container is sealed after nitrogen replacement. Then, the internal temperature of the container was increased to 140°C, and while maintaining the temperature, 50 mL of a toluene solution in which 4.11 g of vinyl phenyl oxirane (VPO) had been dissolved, and the dissolved dicumyl peroxide ( DCP) 0.6g of toluene solution 50mL, using double-anchor blades, while stirring at a stirring speed of 400rpm, while feeding for 2 hours. After further stirring for 2 hours, 250 mL of toluene was fed to dilute the reaction liquid. The internal temperature of the vessel was cooled to 50°C, the reaction solution was taken out after depressurization, 400 mL of tetrahydrofuran was added to the reaction solution, and the mixture was stirred for 10 minutes. Then, the reaction liquid was filtered and separated into a solid part and a filtrate. The obtained solid content was washed twice with 400 mL of tetrahydrofuran, and washed once with 400 mL of acetone, and then dried with a 70°C vacuum dryer for 10 hours to obtain a graft polymer (P-1). The yield of the graft polymer (P-1) was 25.34 g (mass increase amount: 0.34 g). In addition, the grafting rate was 1.7% by mass.
[實施例2] 除取代VPO,改為使用乙烯基苯基環氧丙醚(VPGE)4.08g之外,其餘均依照與實施例1同樣地合成接枝聚合物(P-2)。接枝聚合物(P-2)的產量係25.30g(質量增加量:0.30g)。又,接枝率係1.5質量%。[Example 2] The graft polymer (P-2) was synthesized in the same manner as in Example 1, except that 4.08 g of vinyl phenyl glycidyl ether (VPGE) was used instead of VPO. The yield of the graft polymer (P-2) was 25.30 g (mass increase amount: 0.30 g). In addition, the grafting rate was 1.5% by mass.
[實施例3] 除取代VPO,改為使用異丙烯基苯基環氧丙醚(IPPGE)3.25g之外,其餘均依照與實施例1同樣地合成接枝聚合物(P-3)。接枝聚合物(P-3)的接枝率係0.4質量%。[Example 3] The graft polymer (P-3) was synthesized in the same manner as in Example 1, except that 3.25 g of isopropenyl phenyl glycidyl ether (IPPGE) was used instead of VPO. The graft rate of the graft polymer (P-3) was 0.4% by mass.
[比較例1] 在500mL玻璃容器中,裝入與實施例1所使用之LLDPE同樣的LLDPE(基質聚合物)25.0g、及二甲苯110mL,容器經氮置換後再密閉。然後,將容器之內溫升溫至120℃,在容器內裝入甲基丙烯酸環氧丙酯(GMA)4.69g,接著歷時10分鐘滴下溶解於二甲苯10mL中的過氧化單碳酸第三丁基異丙酯(PERBUTYL I、日油(股)製)0.39g,使用雙錨葉片,依攪拌速度400rpm攪拌3小時。然後,添加二甲苯250mL,再度升溫至120℃後,將容器之內溫徐緩冷卻至50℃。然後,取出反應液,在所獲得之反應液中添加400mL丙酮,攪拌10分鐘。然後,過濾反應液,分離為固形份與濾液。將所獲得之固形份利用400mL丙酮施行2次洗淨,再利用70℃之真空乾燥機進行10小時乾燥,而獲得接枝聚合物(P-4)。接枝聚合物(P-4)的產量係25.95g(質量增加量:0.95g)。又,接枝率係2.4質量%。[Comparative Example 1] In a 500 mL glass container, 25.0 g of LLDPE (matrix polymer), which is the same as the LLDPE used in Example 1, and 110 mL of xylene were charged, and the container was sealed with nitrogen after replacement. Then, the internal temperature of the container was raised to 120°C, 4.69 g of glycidyl methacrylate (GMA) was placed in the container, and then the tertiary butyl peroxymonocarbonate dissolved in 10 mL of xylene was dropped over 10 minutes 0.39 g of isopropyl ester (PERBUTYL I, manufactured by NOF Corporation) was stirred for 3 hours at a stirring speed of 400 rpm using a double-anchor blade. Then, 250 mL of xylene was added, and after raising the temperature to 120°C again, the internal temperature of the container was gradually cooled to 50°C. Then, the reaction solution was taken out, 400 mL of acetone was added to the obtained reaction solution, and the mixture was stirred for 10 minutes. Then, the reaction liquid was filtered and separated into a solid part and a filtrate. The obtained solid content was washed twice with 400 mL of acetone, and then dried with a vacuum dryer at 70° C. for 10 hours to obtain a graft polymer (P-4). The yield of the graft polymer (P-4) was 25.95 g (mass increase: 0.95 g). In addition, the grafting rate was 2.4% by mass.
[比較例2] 在比較例1中,除取代甲基丙烯酸環氧丙酯(GMA)4.69g,改為使用順丁烯二酸酐(MAH)3.4g之外,其餘均依照與比較例1同樣地獲得接枝聚合物(P-5)。接枝聚合物(P-5)的產量係25.56g(質量增加量:0.56g)。又,接枝率係1.8質量%。[Comparative Example 2] In Comparative Example 1, except that 4.69 g of glycidyl methacrylate (GMA) was substituted and 3.4 g of maleic anhydride (MAH) was used instead, the graft polymerization was obtained in the same manner as in Comparative Example 1.物(P-5). The yield of the graft polymer (P-5) was 25.56 g (mass increase: 0.56 g). In addition, the grafting rate was 1.8% by mass.
[表1]
<接著評價> ・衝壓薄片之製作 分別將實施例1與比較例1所獲得之接枝聚合物,依溫度180℃、壓力4MPa、餘熱時間5分鐘、加壓時間3分鐘的條件施行衝壓成形,然後利用設定20℃的衝壓成形機施行急冷,而製作厚500μm、長80mm、寬80mm的衝壓薄片。另外,此處為利用下述T型剝離測定剝離強度,形成盡量增厚的厚衝壓薄片。<Continue to evaluate> ・Making of stamping sheet The graft polymers obtained in Example 1 and Comparative Example 1 were subjected to press forming under the conditions of temperature 180°C, pressure 4MPa, residual heat time of 5 minutes, and press time of 3 minutes, and then used a press forming machine set at 20°C Rapid cooling was performed to produce a stamped sheet with a thickness of 500 μm, a length of 80 mm, and a width of 80 mm. In addition, here, the peel strength was measured by the following T-type peeling to form a thick stamped sheet that was as thick as possible.
・積層體之製作 基材層係使用厚50μm、長80mm、寬80mm的聚對苯二甲酸乙二酯(PET)薄片(製品名:LUMIRROR T60、東麗(股)製)。 依序重疊PET薄片、衝壓薄片及PET薄片,再將由該等重疊者利用鐵氟龍片夾置,利用衝壓板(下)溫度設定為230℃、衝壓板(上)溫度設定為230℃~250℃的熱封口機,施行5秒鐘熱封,而製作由3層構成的積層體。・Production of laminated body The base material layer used a polyethylene terephthalate (PET) sheet (product name: LUMIRROR T60, manufactured by Toray Co., Ltd.) with a thickness of 50 μm, a length of 80 mm, and a width of 80 mm. Stack the PET flakes, stamped flakes and PET flakes in sequence, and then sandwich the overlapped ones with Teflon sheets, set the temperature of the stamping plate (bottom) to 230℃, and the temperature of stamping plate (top) to 230℃~250 A heat sealer at ℃ performs heat sealing for 5 seconds to produce a laminated body composed of three layers.
・剝離試驗 針對依上述所獲得之積層體,將上側PET薄片(鄰接衝壓板(上)的PET薄片)與衝壓薄片,依剝離環境溫度23℃、剝離速度300mm/分、剝離寬度15mm的條件施行T型剝離,測定該PET薄片與衝壓薄片的剝離強度,計算出其平均值(n=5)。結果如表2與圖1所示。・Peel test For the laminate obtained as described above, the upper PET sheet (the PET sheet adjacent to the punching plate (upper)) and the punched sheet were subjected to T-type peeling under the conditions of peeling environment temperature of 23°C, peeling speed of 300mm/min, and peeling width of 15mm. Measure the peel strength of the PET sheet and the punched sheet, and calculate the average value (n=5). The results are shown in Table 2 and Figure 1.
[表2]
[實施例4] 將聚對苯二甲酸乙二酯(PET、三井化学(股)製、J005)75質量份、LLDPE(共聚單體種:1-己烯、共聚單體量:1.6質量%、Mw:164,000、Mn:63,000、Mw/Mn:2.60)20質量份、以及實施例1所獲得之接枝聚合物(P-1)5質量份,依以下條件施行熔融混練,而製作PET/LLDPE樹脂組成物。[Example 4] Polyethylene terephthalate (PET, manufactured by Mitsui Chemicals Co., Ltd., J005) 75 parts by mass, LLDPE (comonomer species: 1-hexene, comonomer amount: 1.6% by mass, Mw: 164,000, Mn: 63,000, Mw/Mn: 2.60) 20 parts by mass, and 5 parts by mass of the graft polymer (P-1) obtained in Example 1 were melt-kneaded under the following conditions to produce a PET/LLDPE resin composition.
・熔融混練條件 混練機:東洋精機(股)製實驗塑膠撞擊研磨機(雙軸批次式熔融混練裝置) 混練溫度:260℃ 螺桿轉數:100rpm 混練時間:5分鐘 樹脂量:30g・Melt kneading conditions Kneading machine: Experimental plastic impact grinder manufactured by Toyo Seiki Co., Ltd. (two-shaft batch type melting and kneading device) Mixing temperature: 260℃ Screw revolution: 100rpm Mixing time: 5 minutes Resin amount: 30g
針對所獲得之PET/LLDPE樹脂組成物,利用穿透式電子顯微鏡(TEM、日立高科技(股)製、穿透式電子顯微鏡H-7650)進行觀察,結果在屬於海相的PET中分散有島相之LLDPE。 計測TEM観察影像中的各島相面積,求取各島相換算為正圓時的各島相直徑,將該等的平均值設為島相粒徑。結果如表3所示。The obtained PET/LLDPE resin composition was observed with a transmission electron microscope (TEM, Hitachi High-Tech Co., Ltd., transmission electron microscope H-7650), and it was found that there are islands scattered in the PET belonging to the marine phase. Relative to LLDPE. The area of each island phase in the TEM observation image is measured, the diameter of each island phase when each island phase is converted to a perfect circle is calculated, and the average value of these is defined as the island phase particle size. The results are shown in Table 3.
[比較例3] 在實施例4中,除取代接枝聚合物(P-1),改為使用比較例2所獲得之接枝聚合物(P-5)之外,其餘均依照與實施例4同樣地製作PET/LLDPE樹脂組成物,測定島相粒徑。結果如表3所示。[Comparative Example 3] In Example 4, except that the graft polymer (P-1) was substituted and the graft polymer (P-5) obtained in Comparative Example 2 was used instead, PET was produced in the same manner as in Example 4. /LLDPE resin composition, the island phase particle size is measured. The results are shown in Table 3.
[比較例4] 在實施例4中,除未使用接枝聚合物(P-1)之外,其餘均依照與實施例4同樣地製作PET/LLDPE樹脂組成物,測定島相粒徑。結果如表3所示。[Comparative Example 4] In Example 4, except that the graft polymer (P-1) was not used, the PET/LLDPE resin composition was produced in the same manner as in Example 4, and the island phase particle size was measured. The results are shown in Table 3.
[表3]
使用接枝聚合物(P-1)時,LLDPE的島相粒徑較使用接枝聚合物(P-5)的情況小、與未使用接枝聚合物的情況。此現象可認為係利用接枝聚合物(P-1)而提升PET與LLDPE之相容性所致。When the graft polymer (P-1) is used, the island phase particle size of LLDPE is smaller than when the graft polymer (P-5) is used, and the case where the graft polymer is not used. This phenomenon can be thought to be caused by the use of grafted polymer (P-1) to improve the compatibility of PET and LLDPE.
圖1係下述實施例的接著評價結果圖。Fig. 1 is a graph of subsequent evaluation results of the following examples.
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