TW202136712A - Micro-displacement measurement device - Google Patents

Abstract

A grating measuring module includes a light source, a collimation device, a first grating, a second grating, and an image sensing chip. The first grating is arranged on an optical path of the collimation device and the second grating is arranged on an optical path from of the first grating. Each of the two gratings comprises a first pattern and a plurality of second patterns locating at the sides of the first pattern. The first and second gratings can each be attached to an object which may be displaced in relation to another object, so allowing light of a certain pattern to pass depending on the magnitude of the displacement grating. An image sensing chip arranged on an optical path from the second grating receives light emitted from the light source and forms an image from which displacement can be calculated and displayed.

Description

Micro displacement measuring device

The present invention relates to the technical field of optical measurement, in particular to a micro-displacement measuring device.

The grating ruler is used to detect the coordinates of the tool and the workpiece. It is commonly used in CNC machine tools to observe whether there is an error in the cutting tool, so as to achieve a compensation effect for compensating the movement error of the tool. Therefore, the grating ruler is used in various precision machining machine tools. It has been widely used. The traditional grating ruler is a method in which the light emitted by the light source passes through the main and auxiliary gratings and is received by the photodetector. The light detector is then used to convert the light and dark changes of the moiré fringe generated when the main and auxiliary gratings move into current changes. The data processing unit converts the change of the current into a digital current to calculate the displacement. Because the photodetector is susceptible to interference from electromagnetic waves when receiving the optical signal, measurement errors are caused.

In view of this, it is necessary to provide a micro-displacement measuring device that can solve the above technical problems.

A micro-displacement measuring device includes a grating ruler, an image processing unit and a data processing unit. The grating ruler includes a light source and a collimating device, a main grating, a sub-grating, and an image sensing chip sequentially arranged on the light path of the light source; The main grating and the sub-grating respectively include a first pattern and a plurality of second patterns located on the left and right sides of the first pattern. One of the main grating and the sub-grating can move relative to the other. The light energy emitted by the light source can form an image on the image sensor chip after passing through the collimating device, the main grating and the sub-grating, the image processing unit is used to process the image, and the data The processing unit is configured to calculate the displacement according to the processing result of the image processing unit.

In a preferred embodiment, the distance between the first pattern and the adjacent second pattern is equal to the distance between every two adjacent second patterns.

In a preferred embodiment, the first pattern and the second pattern together serve as a pattern portion, and the interval between the first pattern and the second pattern and the interval between adjacent second patterns are The blank part, one of the pattern part and the blank part can transmit light, and the other can not transmit light.

In a preferred embodiment, the first pattern and the second pattern are grooves of different shapes formed on the main grating and the secondary grating.

In a preferred embodiment, the first pattern is a diamond-shaped groove, and the second pattern is a square groove.

In a preferred embodiment, the first pattern and the second pattern are formed by coating black paint on the surface of the grating.

In a preferred embodiment, the grating ruler further includes a printed circuit board, and the printed circuit board includes a first circuit board, a second circuit board, and a flexible circuit board vertically connected to the first circuit board and the second circuit board. The connecting portion and the extension portion connected with the first circuit board, the first circuit board and the second circuit board are arranged directly opposite, the image sensor chip is arranged on the first circuit board, and the light source is arranged On the second circuit board, the extension portion is provided with an electrical connector.

In a preferred embodiment, the grating ruler further includes a base, the base includes an upper surface, a lower surface, a front side surface connecting the upper surface and the lower surface, and a left side surface connecting the upper surface and the lower surface And on the right side, the upper surface faces the lower surface and is recessed to form a receiving groove, the front side surface is opened to form a through hole, the through hole communicates with the receiving groove, and the first circuit board is disposed in the receiving groove , The extension part protrudes from the through hole to the outside of the receiving groove; the base further includes a slot, the slot extends from the left side to the right side, the main grating and the auxiliary grating Both are inserted from the slot, and both ends of the main grating and the sub-grating are located outside the slot.

In a preferred embodiment, the grating ruler further includes a middle frame arranged on the base, and the middle frame includes a first surface, a second surface opposite to the first surface, and a second surface protruding from the second surface. The boss on the surface, the middle frame is provided with a strip groove located on one side of the boss, a step part and a light hole at the center of the step part are formed in the center of the boss, and the light hole includes a bearing platform , The collimating device is arranged on the bearing platform; the flexible connecting portion passes through the strip groove so that the second circuit board and the boss are arranged at intervals, and the light beam emitted by the light source It can be transmitted to the image sensor chip through the light-through hole, and then be sensed by the image sensor chip.

In a preferred embodiment, the grating ruler further includes a cover, the cover includes a bottom surface facing the middle frame, the bottom surface is recessed with a recess, and the cover is disposed on the middle frame. , The second circuit board is accommodated in the recess.

Compared with the prior art, the micro-displacement measuring device provided by the present invention enables the light emitted by the light source to pass through the collimating device, the main grating and the sub-grating to form an image on the image sensor chip, and then use all The image processing unit is used for processing the image, and the data processing unit is used for calculating the displacement according to the result of the processing by the image processing unit. In this way, there is no need to set a light detector to receive the bright and dark stripes, which overcomes the interference of electromagnetic waves on the signal, and improves the accuracy of micro-displacement measurement.

In the following description, many specific details are set forth in order to fully understand the present invention. The described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention.

In the following, the micro-displacement measuring device 200 provided by the present invention will be further described in detail with reference to the accompanying drawings and embodiments.

Please refer to FIGS. 1-4, which are a micro-displacement measuring device 200 provided by the present invention. The micro-displacement measuring device 200 includes a grating ruler 100, an image processing unit 110 and a data processing unit 120. The image processing unit 110 and the data processing unit 120 may be integrated on a circuit board included in the grating ruler 100 or may be located outside the grating ruler 100.

Referring to FIGS. 4 and 7, the grating ruler 100 includes a light source 10, a collimating device 20, a main grating 30, a sub-grating 40, and an image sensor chip 50 which are sequentially arranged on the optical path of the light source 10.

The light source 10 may be a light emitting diode or a laser diode. In this embodiment, since the collimation of the beam emitted by the laser diode is relatively high, the laser diode (LD) is selected.

The collimating device 20 is a lens, an optical fiber, or a light pipe.

6 and 7, the main grating 30 and the sub-grating 40 respectively include a first pattern 31 and a plurality of second patterns 33 located on the left and right sides of the first pattern 31, the main grating 30 and the One of the sub-gratings 40 can move relative to the other. That is, the main grating 30 can be fixed and the sub-grating 40 can move relative to the main grating 30, or the sub-grating 40 can be fixed and the main grating 30 can be moved.

It can be understood that when the secondary grating 40 moves, only the first pattern 31 may be formed on the secondary grating 40.

The light emitted by the light source 10 can form an image on the image sensor chip 50 after passing through the collimating device 20, the main grating 30 and the sub-grating 40. The image processing unit 110 is used for processing the image, and the data processing unit 120 is used for calculating the displacement according to the processing result of the image processing unit 110.

Referring to FIG. 8, the distance L1 between the first pattern 31 and the adjacent second pattern 33 is equal to the distance L2 between every two adjacent second patterns 33. For example, the pitch can be set to 0.01 microns.

Please refer to FIG. 6, taking the main grating 30 as an example, the first pattern 31 and the second pattern 33 collectively serve as the pattern portion 310. The interval between the first pattern 31 and the second pattern 33 and the interval between adjacent second patterns 33 are blank portions 320. One of the pattern portion 310 and the blank portion 320 can transmit light, and the other can not transmit light. That is, when the pattern portion 310 transmits light, the blank portion 320 does not transmit light. When the pattern portion 310 does not transmit light, the blank portion 320 is set to transmit light. In the present embodiment, the pattern part 310 is made opaque. The sub-grating 40 is also set in the same manner as the main grating 30. This is to form a color difference, so that an easily recognizable image of the pattern portion 310 is formed on the image sensor wafer 50. For example, the first pattern 31 and the second pattern 33 are formed by coating the surfaces of the main grating 30 and the sub-grating 40 with black paint. The blank portion 320 is transparent. It can be understood that when only the first pattern 31 is provided on the main grating 30 and the sub-grating 40, then all areas except the first pattern 31 are defined as the blank portion 320.

In this embodiment, the first pattern 31 and the second pattern 33 are grooves of different shapes formed on the main grating 30 and the secondary grating 40. When the first pattern 31 and the second pattern 33 are grooves, the black paint is formed on the bottom surface of the grooves by printing.

The first pattern 31 is any one of a diamond-shaped groove, a trapezoidal groove, a triangular groove or a circular groove, and the second pattern 33 is one of a square groove or a circular groove. In this embodiment, the first pattern 31 is a diamond-shaped groove, and the length of the diagonal line of the diamond-shaped groove can be set to 0.012 micrometers. The second pattern 33 is a square groove. The side length of the square groove can be set to 0.01 microns.

In this embodiment, the grating ruler 100 further includes a printed circuit board 60. 4 and 5, the printed circuit board 60 includes a first circuit board 62, a second circuit board 64, and a flexible connecting portion 66 vertically connected to the first circuit board 62 and the second circuit board 64 And an extension 68 connected to the first circuit board 62, the first circuit board 62 and the second circuit board 64 are arranged opposite to each other, the image sensor chip 50 is arranged on the first circuit board 62, The light source 10 is disposed on the second circuit board 64, and the extension portion 68 is provided with an electrical connector 680. The electrical connector 680 is used to implement signal transmission between the grating ruler 100 and an external electronic device.

In this embodiment, the grating ruler 100 further includes a base 70 that includes an upper surface 71, a lower surface 72, a front side surface 73 connecting the upper surface 71 and the lower surface 72, and connecting the upper surface 71 and the lower surface 72. The surface 71, the left side 74 and the right side 75 of the lower surface 72. The upper surface 71 is recessed toward the lower surface 72 to form a receiving groove 701, the front side surface 73 is opened to form a through hole 703, the through hole 703 communicates with the receiving groove 701, and the first circuit board 62 is disposed at the Mentioned holding tank 701. Please refer to FIG. 1 and FIG. 2, when the printed circuit board 60 is disposed on the base 70, the extension portion 68 extends from the through hole 703 to the outside of the receiving groove 701. The base 70 further includes a slot 705 extending from the left side 74 to the right side 75, the main grating 30 and the sub-grating 40 are inserted from the slot 705 and the main grating Both ends of the grating 30 and the secondary grating 40 are located outside the slot 705. The sub-grating 40 can be fixed in position with the slot 705, and the main grating 30 can move relative to the sub-grating 40. Of course, the main grating 30 and the sub-grating 40 can also be fixed to two relatively moving Objects.

In this embodiment, the grating ruler 100 further includes a middle frame 80 disposed on the base 70, and the middle frame 80 includes a first surface 81 facing the base 70 and an angle opposite to the first surface 81. A second surface 83 and a boss 85 protruding from the second surface 83, the middle frame 80 is provided with a strip groove 87 on one side of the boss 85, and a step is formed in the center of the boss 85 89 and a light-passing hole 890 located in the center of the step portion 89, and the light-passing hole 890 includes a carrying platform 892. The collimating device 20 is disposed on the carrying platform 892; the flexible connecting portion 66 passes through the strip groove 87 so that the second circuit board 64 and the second surface 83 are spaced apart, The light source 10 is disposed on the second circuit board 64 and located on the step portion 89, so that the light beam emitted by the light source 10 can be transmitted to the image sensor chip 50 through the light-passing hole 890, and then Images are formed on the image sensor chip 50.

In this embodiment, the grating ruler 100 further includes a cover 90. 5, the cover 90 includes a bottom surface 92 facing the middle frame 80, the bottom surface 92 is recessed with a recess 920, the cover 90 is disposed on the middle frame 80, and the first The two circuit boards 64 are received in the recess 920.

1, a display screen 130 may be embedded in the cover 90, and the displacement processed by the data processing unit 120 is transmitted to the display screen 130 through electrical connection or wireless transmission. The display screen 130 It is used to display the displacement calculated by the data processing unit 120, thereby facilitating the reading of the displacement value from the display screen 130.

In summary, the micro-displacement measuring device 200 provided by the present invention includes the main grating 30 and the sub-grating 40. When in use, the main grating 30 and the sub-grating 40 are respectively fixed on two relatively moving parts. When the grating 30 moves relative to the sub-grating 40, the light emitted by the light source 10 can form an image on the image sensor chip 50 after passing through the collimating device 20, the main grating 30 and the sub-grating 40. At the initial position, the first pattern 31 of the primary grating 30 and the first pattern 31 of the secondary grating 40 are aligned, as shown in the P1 image of FIG. 8. When the main grating 30 and the sub-grating are displaced, the first pattern 31 of the main grating 30 and the first pattern 31 of the sub-grating 40 will be staggered. As shown in the P2 image of FIG. 8, the first pattern 31 of the main grating 30 The distance from the first pattern 31 of the sub-grating 40 represents the displacement that occurs, and the sum of all the second patterns 33 and all the spaces between the two first patterns 31 is the displacement. Among them, in order to clearly show the first pattern 31 and the second pattern 33 in the two images in FIG. 8, pixel points in the image are omitted. In fact, both images are covered with pixel points. The data processing unit 120 establishes a proportional relationship between image pixels and patterns, and the image processing unit 110 can determine the first pattern 31 of the primary grating 30 and the first pattern 31 of the secondary grating 40 in the image. How many pixels are included between the patterns 31, so that the number of pixels between the first pattern 31 of the main grating 30 and the first pattern 31 of the secondary grating 40 can be obtained, and the data processing unit 120 is used for processing according to the image The number of pixels processed by the unit 110 calculates the displacement, and displays the displacement on the display screen 130. In this way, there is no need to set a light detector to receive the bright and dark stripes, which overcomes the interference of electromagnetic waves on the signal, and improves the accuracy of micro-displacement measurement.

It can be understood that the above embodiments are only used to illustrate the present invention, and are not used to limit the present invention. For those of ordinary skill in the art, various other corresponding changes and modifications made according to the technical concept of the present invention fall within the protection scope of the claims of the present invention.

200: Micro displacement measuring device 100: grating ruler 110: image processing unit 120: data processing unit 10: light source 20: Collimation device 30: Main grating 40: Sub-grating 50: Image sensor chip 31: The first pattern 33: The second pattern L1, L2: Spacing 310: Pattern Department 320: blank part 60: printed circuit board 62: The first circuit board 64: second circuit board 66: Connection 68: Extension 680: electrical connector 70: base 71: upper surface 72: lower surface 73: front surface 74: left side 75: right side 701: holding tank 703: Through hole 703: Slot 80: middle frame 81: The first surface 83: second surface 85: boss 87: Strip Groove 89: Step 890: Clear hole 892: Carrier 90: Lid 92: bottom surface 920: recess 130: display P1, P2: image

FIG. 1 is a schematic diagram of a module of a micro-displacement measuring device provided by the present invention.

Fig. 2 is an overall structure diagram of a grating ruler included in the micro-displacement measuring device provided in Fig. 1.

Fig. 3 is a partial exploded view of the grating ruler provided in Fig. 2.

Fig. 4 is an exploded view of the grating ruler provided in Fig. 2.

FIG. 5 is a schematic diagram of the exploded view of the grating ruler provided in FIG. 4 after being turned 180 degrees.

Fig. 6 is a structural diagram of a main grating included in the grating ruler provided in Fig. 2.

Fig. 7 is a cross-sectional view of the grating ruler provided in Fig. 2 along the direction VII-VII.

Figure 8 is the principle diagram of measuring displacement with grating ruler.

10: light source

20: Collimation device

30: Main grating

40: Sub-grating

50: Image sensor chip

31: The first pattern

33: The second pattern

60: printed circuit board

62: The first circuit board

70: base

80: middle frame

89: Step

890: Clear hole

892: Carrier

920: recess

Claims (10)

A micro-displacement measuring device, including a grating ruler, an image processing unit, and a data processing unit, wherein the grating ruler includes a light source, a collimating device, a main grating, a sub-grating, and an image sensing chip sequentially arranged on the light path of the light source The main grating and the sub-grating respectively include a first pattern and a plurality of second patterns located on the left and right sides of the first pattern, one of the main grating and the sub-grating can move relative to the other , The light energy emitted by the light source can form an image on the image sensor chip after passing through the collimating device, the main grating and the sub-grating, and the image processing unit is used to process the image, so The data processing unit is used to calculate the displacement according to the processing result of the image processing unit. The micro-displacement measuring device according to claim 1, wherein the distance between the first pattern and the adjacent second pattern is equal to the distance between every two adjacent second patterns. The micro-displacement measuring device according to claim 2, wherein the first pattern and the second pattern collectively serve as a pattern portion, and the interval between the first pattern and the second pattern and the adjacent first pattern The space between the two patterns is a blank part, and one of the pattern part and the blank part can transmit light, and the other can not transmit light. The micro-displacement measuring device according to claim 3, wherein the first pattern and the second pattern are grooves of different shapes formed on the main grating and the secondary grating. The micro-displacement measuring device according to claim 4, wherein the first pattern is any one of a rhombus groove, a trapezoidal groove, a triangular groove, a pentagonal groove or a circular groove, and the second pattern It is either a square groove or a round groove. The micro-displacement measuring device according to claim 4, wherein the first pattern and the second pattern are formed by coating the surface of the first grating or the second grating with black paint. The micro-displacement measuring device according to claim 1, wherein the grating ruler further includes a printed circuit board, and the printed circuit board includes a first circuit board, a second circuit board, and vertically connecting the first circuit board and the first circuit board. The flexible connecting portion of the second circuit board and the extension portion connected to the first circuit board, the first circuit board and the second circuit board are arranged directly opposite, and the image sensor chip is arranged on the first circuit board. The circuit board, the light source is arranged on the second circuit board, and the extension portion is provided with an electrical connector. The micro-displacement measuring device according to claim 7, wherein the grating ruler further includes a base, the base includes an upper surface, a lower surface, a front side surface connecting the upper surface and the lower surface, and the upper surface Surface, left side and right side of the lower surface, the upper surface facing the lower surface is recessed to form a receiving groove, the front side surface is opened to form a through hole, the through hole communicates with the receiving groove, the first line The board is disposed in the receiving groove, and the extension portion extends from the through hole to the outside of the receiving groove; the base further includes a slot extending through from the left side to the right side, the The main grating and the sub-grating are both inserted from the slot, and both ends of the main grating and the sub-grating are located outside the slot. The micro-displacement measuring device according to claim 8, wherein the grating ruler further comprises a middle frame arranged on the base, the middle frame comprising a first surface, a second surface opposite to the first surface, and A boss protruding from the second surface, the middle frame is provided with a strip groove on one side of the boss, a step part and a light hole at the center of the boss are formed in the center of the boss, so The light-passing hole includes a bearing platform, and the collimating device is arranged on the bearing platform; the flexible connecting portion passes through the strip groove to space the second circuit board from the second surface The light source is arranged on the second circuit board and is located on the step part, and the light beam emitted by the light source is imaged on the image sensor chip through the light through hole. The micro-displacement measuring device according to claim 9, further comprising a cover, the cover includes a bottom surface facing the middle frame, the bottom surface is recessed with a concave portion, and the cover is disposed on the bottom surface. In the middle frame, the second circuit board is accommodated in the recess.

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