TW202136447A - Adhesive sheet - Google Patents
Adhesive sheet Download PDFInfo
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- TW202136447A TW202136447A TW109144196A TW109144196A TW202136447A TW 202136447 A TW202136447 A TW 202136447A TW 109144196 A TW109144196 A TW 109144196A TW 109144196 A TW109144196 A TW 109144196A TW 202136447 A TW202136447 A TW 202136447A
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- adhesive layer
- adhesive sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明為關於黏著薄片。The present invention relates to adhesive sheets.
在光學構件或電子構件的製造步驟中,於加工、組裝、檢査、運輸等之際,為了防止表面的受傷,一般而言會貼上表面保護薄膜。如此般的表面保護薄膜,在無需表面保護之時間點,將從光學構件或電子構件上被剝離。In the manufacturing steps of optical or electronic components, in order to prevent surface damage during processing, assembly, inspection, transportation, etc., a surface protective film is generally attached. Such a surface protection film will be peeled from the optical component or the electronic component at the time when the surface protection is not required.
在如此般的被貼上表面保護薄膜的光學構件或電子構件中,若如上述般地欲將表面保護薄膜予以剝離之際,重要的是:僅在該表面保護薄膜與光學構件或電子構件之界面能夠順利地進行剝離。In such an optical component or electronic component to which a surface protection film is attached, when the surface protection film is to be peeled off as described above, it is important that only between the surface protection film and the optical component or electronic component The interface can be peeled off smoothly.
然而,當光學構件或電子構件具備薄玻璃或阻障薄膜等的易破損的構件時,在欲將已貼上的表面保護薄膜剝離時,會有因為剝離力而造成該易破損的構件破損之狀況。即使是使用以往的具備輕剝離性的表面保護薄膜之情形,亦會有破損之狀況。However, when optical components or electronic components are equipped with easily breakable components such as thin glass or barrier film, when trying to peel off the surface protection film that has been attached, the easily damaged components may be damaged due to the peeling force. situation. Even in the case of using a conventional surface protective film with light peeling properties, it may be damaged.
作為解決該等課題的技術手段,已提案了各種的黏著薄片。 專利文獻1揭示一種黏著薄片,具有由黏著劑組成物形成的黏著劑,該黏著劑組成物包含基礎聚合物與聚矽氧系添加劑及/或氟系添加劑,並將該黏著薄片作為具備超輕剝離性的表面保護薄膜使用。As technical means to solve these problems, various adhesive sheets have been proposed. Patent Document 1 discloses an adhesive sheet having an adhesive formed of an adhesive composition, the adhesive composition including a base polymer and a silicone-based additive and/or a fluorine-based additive, and the adhesive sheet is provided with ultra-lightweight Use peelable surface protection film.
另外,專利文獻2、3記載了具有高黏著力與剝離性的電子零件加工用黏著膠帶。具體而言揭示一種黏著膠帶,其中,接著劑層由內層與外層的二層構造所構成,內層含有藉由刺激而產生氣體的氣體產生劑,外層含有以藉由光及/或熱的刺激來進行交聯的硬化性黏著劑。 [先前技術文獻] [專利文獻]In addition, Patent Documents 2 and 3 describe adhesive tapes for processing electronic parts having high adhesiveness and releasability. Specifically, an adhesive tape is disclosed, in which the adhesive layer is composed of a two-layer structure of an inner layer and an outer layer, the inner layer contains a gas generating agent that generates gas by stimulation, and the outer layer contains a A sclerosing adhesive that is irritated for cross-linking. [Prior technical literature] [Patent literature]
[專利文獻1]日本特開2017-160422號公報 [專利文獻2]日本特開2010-202833號公報 [專利文獻3]日本特開2019-70104號公報[Patent Document 1] Japanese Patent Application Publication No. 2017-160422 [Patent Document 2] Japanese Patent Application Publication No. 2010-202833 [Patent Document 3] Japanese Patent Application Publication No. 2019-70104
[發明所欲解決之課題][The problem to be solved by the invention]
近年,OLED(Organic Light Emitting Diode)進行著薄膜化,於該製造步驟中使用黏著薄片來作為氣體阻障層的保護薄膜。氣體阻障層為物理特性非常脆弱之物,若因為錯位等而陷入必須重貼黏著薄片之狀況的話,於黏著薄片的剝離時具有會使氣體阻障層損傷之問題。In recent years, OLED (Organic Light Emitting Diode) has been thinned. In this manufacturing step, an adhesive sheet is used as a protective film for the gas barrier layer. The gas barrier layer is a very fragile physical property. If the adhesive sheet must be re-attached due to misalignment, there is a problem that the gas barrier layer will be damaged when the adhesive sheet is peeled off.
另外,於指定的加工結束後,在將黏著薄片從氣體阻障層上剝離之際,若使用以往的黏著薄片的話,由於剝離力過強,而亦具有使氣體阻障層損傷之問題。In addition, when the adhesive sheet is peeled from the gas barrier layer after the specified processing is completed, if the conventional adhesive sheet is used, the peeling force is too strong, and there is also a problem of damaging the gas barrier layer.
本發明為有鑑於上述情事而完成之發明,課題為提供一種黏著薄片,即使是陷入必須對於物理特性為脆弱的被黏著體進行重貼之狀況,亦能夠以不使被黏著體損傷之方式來進行剝離。進一步,課題為提供一種黏著薄片,在無需表面保護之際,以藉由光照射則能夠使黏著力大幅度地降低,並能夠容易地從脆弱的被黏著體上剝離。 [解決課題之手段]The present invention is an invention made in view of the above-mentioned circumstances. The subject is to provide an adhesive sheet that can be used without damaging the adherend even if it is in a situation where it is necessary to reattach the adherend whose physical properties are fragile. Perform peeling. Furthermore, the problem is to provide an adhesive sheet that can significantly reduce the adhesive force by light irradiation when surface protection is not required, and can be easily peeled off from a fragile adherend. [Means to solve the problem]
即,作為本發明的一樣態的黏著薄片為關於下述之事項。 [1]. 一種黏著薄片,其特徵在於, 具備:基材、第一黏著劑層與第二黏著劑層, 於前述基材上依序積層前述第一黏著劑層與前述第二黏著劑層, 前述第一黏著劑層含有交聯樹脂(A)與藉由光照射來產生氣體的氣體產生劑(B), 前述第二黏著劑層含有胺基甲酸酯(urethane)樹脂(D), 前述交聯樹脂(A)為含有複數官能基的樹脂(A-1)與硬化劑(A-2)之反應物, 前述胺基甲酸酯樹脂(D)為胺基甲酸酯預聚物(D-1)與硬化劑(D-2)之反應物。 [2]. 如[1]記載之黏著薄片,其中,前述第二黏著劑層進而含有:含有多官能乙烯性不飽和基的化合物(E)與光聚合起始劑(F)。 [3]. 如[1]或[2]記載之黏著薄片,其中,前述胺基甲酸酯預聚物(D-1)為多元醇與聚異氰酸酯之反應物。 [4]. 如[3]記載之黏著薄片,其中,前述多元醇為1分子中具有2個以上的羥基的多元醇, 前述聚異氰酸酯為1分子中具有2個或3個的異氰酸酯基的聚異氰酸酯。 [5]. 如[1]~[4]中任一項記載之黏著薄片,其中,前述第二黏著劑層進而含有:含有氟的化合物(G)。 [6]. 如[1]~[5]中任一項記載之黏著薄片,其中,前述第二黏著劑層進而含有:羧酸酯(H)。 [7]. 如[1]~[6]中任一項記載之黏著薄片,其中,前述樹脂(A-1)為含有羥基的(甲基)丙烯酸樹脂。 [8]. 如[7]記載之黏著薄片,其中,前述含有羥基的(甲基)丙烯酸樹脂的全構成單位中,包含0.5~20質量%的來自含有羥基的(甲基)丙烯酸酯的構成單位。 [9]. 如[7]或[8]記載之黏著薄片,其中,前述含有羥基的(甲基)丙烯酸樹脂的玻璃轉移溫度(Tg)為-60~-10℃。 [10]. 如[1]~[9]中任一項記載之黏著薄片,其中,前述第一黏著劑層進而含有:光增感劑(C)。 [11]. 如[1]~[10]中任一項記載之黏著薄片,其中,以下述條件測量得到的剝離力為3.0N/25mm以下, 測量條件: 樣品尺寸:長25mm×寬100mm;被黏著體:玻璃;測量溫度:25℃;剝離速度:2400mm/min;測量模式:180°剝離。 [12]. 一種OLED之製造方法,包含: 將如[1]~[11]中任一項記載之黏著薄片貼附於OLED的氣體阻障層之步驟與 在作業結束後以照射光來使前述黏著薄片從前述氣體阻障層上剝離之步驟。 [發明的效果]That is, the adhesive sheet of the same aspect of the present invention relates to the following matters. [1]. An adhesive sheet, characterized in that it has: a substrate, a first adhesive layer, and a second adhesive layer, and the first adhesive layer and the second adhesive layer are sequentially laminated on the substrate The aforementioned first adhesive layer contains a crosslinked resin (A) and a gas generator (B) that generates gas by light irradiation, and The aforementioned second adhesive layer contains a urethane resin (D), The aforementioned crosslinked resin (A) is a reaction product of a resin (A-1) containing multiple functional groups and a hardener (A-2), and the aforementioned urethane resin (D) is a urethane prepolymer (D-1) Reactant with hardener (D-2). [2]. The adhesive sheet as described in [1], wherein the second adhesive layer further contains a multifunctional ethylenically unsaturated group-containing compound (E) and a photopolymerization initiator (F). [3]. The adhesive sheet as described in [1] or [2], wherein the aforementioned urethane prepolymer (D-1) is a reaction product of polyol and polyisocyanate. [4]. The adhesive sheet as described in [3], wherein the aforementioned polyol is a polyol having two or more hydroxyl groups in one molecule, and the aforementioned polyisocyanate is a polyol having two or three isocyanate groups in one molecule. Isocyanate. [5]. The adhesive sheet as described in any one of [1] to [4], wherein the second adhesive layer further contains a fluorine-containing compound (G). [6]. The adhesive sheet as described in any one of [1] to [5], wherein the second adhesive layer further contains a carboxylic acid ester (H). [7]. The adhesive sheet as described in any one of [1] to [6], wherein the aforementioned resin (A-1) is a (meth)acrylic resin containing a hydroxyl group. [8]. The adhesive sheet as described in [7], wherein the total constituent unit of the hydroxyl-containing (meth)acrylic resin contains 0.5-20% by mass derived from the hydroxyl-containing (meth)acrylate unit. [9]. The adhesive sheet as described in [7] or [8], wherein the glass transition temperature (Tg) of the hydroxyl-containing (meth)acrylic resin is -60~-10°C. [10]. The adhesive sheet as described in any one of [1] to [9], wherein the first adhesive layer further contains a photosensitizer (C). [11]. The adhesive sheet as described in any one of [1] to [10], wherein the peel force measured under the following conditions is 3.0N/25mm or less, and the measurement conditions are: sample size: length 25mm×width 100mm; Adhesive body: glass; measuring temperature: 25℃; peeling speed: 2400mm/min; measuring mode: 180° peeling. [12]. A manufacturing method of OLED, including: the steps of attaching the adhesive sheet as described in any one of [1]~[11] to the gas barrier layer of the OLED, and using light to irradiate the The step of peeling the adhesive sheet from the gas barrier layer. [Effects of the invention]
本發明的黏著薄片為藉由使第二黏著劑層密著於被黏著體,而可對於被黏著體得到一定的黏著力,在經過加工作業等的指定的步驟之期間,能夠良好地保護被黏著體的表面。在前述指定的步驟結束後,藉由對於黏著薄片進行光照射,則能夠容易地從被黏著體上剝離。進一步,即使是未進行光照射之狀態下,黏著力亦為充分地低,而即使是產生必須對於被黏著體進行重貼之狀況,亦能夠以不使被黏著體損傷之方式來進行重貼。The adhesive sheet of the present invention can obtain a certain adhesive force to the adherend by making the second adhesive layer adhere to the adherend, and can well protect the adherend during the specified steps such as processing operations. The surface of the adhesive. After the above-specified steps are completed, the adhesive sheet can be easily peeled off from the adherend by irradiating the adhesive sheet with light. Furthermore, the adhesive force is sufficiently low even when the light is not irradiated, and even if it is necessary to reattach the adherend, it can be reattached without damaging the adherend. .
[實施發明之最佳形態][Best form to implement the invention]
以下對於本發明的黏著薄片進行詳細說明。尚,本發明並非僅限定於以下所示的實施形態者。 本實施形態的黏著薄片具備:基材、第一黏著劑層與第二黏著劑層,於基材上依序積層第一黏著劑層與第二黏著劑層。Hereinafter, the adhesive sheet of the present invention will be described in detail. However, the present invention is not limited to the embodiments shown below. The adhesive sheet of this embodiment includes a substrate, a first adhesive layer, and a second adhesive layer, and the first adhesive layer and the second adhesive layer are sequentially laminated on the substrate.
(基材) 本實施形態的黏著薄片具有薄片狀的基材。作為基材之材料,能夠適當地選擇習知的材料來使用。由於對黏著薄片之光照射為自基材側來進行,故作為基材較佳為使用由透明的樹脂材料所成之樹脂薄片。(Substrate) The adhesive sheet of this embodiment has a sheet-like substrate. As the material of the base material, conventional materials can be appropriately selected and used. Since light irradiation to the adhesive sheet is performed from the substrate side, it is preferable to use a resin sheet made of a transparent resin material as the substrate.
作為樹脂材料,可舉出:聚乙烯(PE)、聚丙烯(PP)等的聚烯烴;聚對苯二甲酸乙二酯(PET)、聚對苯二甲酸丁二酯(PBT)、聚萘二甲酸乙二酯等的聚酯;聚氯乙烯(PVC);聚醯亞胺(PI);聚苯硫醚(PPS);乙烯-乙酸乙烯酯(EVA);聚四氟乙烯(PTFE)等。該等的樹脂材料之中,特別是為了得到具有適度可撓性的黏著薄片,較佳為使用選自PE、PP、PET之1種以上。使用作為基材的樹脂材料,可僅為1種,亦可混合2種以上來使用。Examples of resin materials include polyolefins such as polyethylene (PE) and polypropylene (PP); polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polynaphthalene Polyesters such as ethylene dicarboxylate; polyvinyl chloride (PVC); polyimide (PI); polyphenylene sulfide (PPS); ethylene-vinyl acetate (EVA); polytetrafluoroethylene (PTFE), etc. . Among these resin materials, in order to obtain an adhesive sheet having moderate flexibility, it is preferable to use one or more selected from PE, PP, and PET. The resin material used as the base material may be only one type, or two or more types may be mixed and used.
若使用樹脂薄片來作為基材時,樹脂薄片可為單層,亦可為二層以上的多層構造(例如三層構造)。在具有多層構造的樹脂薄片中,構成各層的樹脂材料可為僅含單獨1種的樹脂材料,亦可為含2種以上的樹脂材料。When a resin sheet is used as the base material, the resin sheet may be a single layer or a multilayer structure of two or more layers (for example, a three-layer structure). In the resin sheet having a multilayer structure, the resin material constituting each layer may be a resin material containing only one type, or may contain two or more types of resin materials.
若使用樹脂薄片來作為基材時,可適當採用以往習知的薄片成形方法(例如擠壓成形、T模具成形、吹塑成形等,或單軸或雙軸延伸成形等)來進行製造。When a resin sheet is used as the base material, it can be manufactured by appropriately using conventionally known sheet forming methods (for example, extrusion molding, T-die molding, blow molding, etc., or uniaxial or biaxial stretching molding, etc.).
可對應於黏著薄片之用途、基材的材料等而適當選擇基材的厚度。若使用樹脂薄片來作為基材時,基材的厚度較佳為10~1000μm,又較佳為50~300μm。若基材的厚度為10μm以上時,則黏著薄片的剛性(強度)會變高。因此,將黏著薄片貼附於被黏著體時,有難以於黏著薄片產生縐摺、難以於黏著薄片與被黏著體之間產生浮起之傾向。又,若基材的厚度為10μm以上,貼附於被黏著體的黏著薄片則可容易從被黏著體上剝離,而使得作業性(操作性、處理性)變良好。若基材的厚度為1000μm以下,黏著薄片將具有適度柔軟性,而作業性會變得良好。The thickness of the substrate can be appropriately selected in accordance with the application of the adhesive sheet, the material of the substrate, and the like. When a resin sheet is used as the substrate, the thickness of the substrate is preferably 10 to 1000 μm, and more preferably 50 to 300 μm. If the thickness of the substrate is 10 μm or more, the rigidity (strength) of the adhesive sheet will increase. Therefore, when the adhesive sheet is attached to the adherend, there is a tendency that it is difficult to crease the adhesive sheet, and it is difficult to float between the adhesive sheet and the adherend. In addition, if the thickness of the base material is 10 μm or more, the adhesive sheet attached to the adherend can be easily peeled from the adherend, and the workability (handling, handling) becomes better. If the thickness of the substrate is 1000 μm or less, the adhesive sheet will have moderate flexibility and workability will become better.
於基材的第一黏著劑層側的面,為了提高基材與第一黏著劑層之接著性,亦可施以表面處理。 作為表面處理,可舉例如電暈放電處理、酸處理、紫外線照射處理、電漿處理、底塗劑(primer)塗覆等。In order to improve the adhesion between the substrate and the first adhesive layer, surface treatment may be applied to the surface of the substrate on the side of the first adhesive layer. The surface treatment includes, for example, corona discharge treatment, acid treatment, ultraviolet irradiation treatment, plasma treatment, primer coating, and the like.
(第一黏著劑層) 本實施形態的黏著薄片於基材上具有第一黏著劑層。第一黏著劑層含有交聯樹脂(A)與藉由光照射來產生氣體的氣體產生劑(B)。前述交聯樹脂(A)為含有官能基的樹脂(A-1)與硬化劑(A-2)之反應物。不僅交聯樹脂(A)及氣體產生劑(B),第一黏著劑層亦可進而含有光增感劑(C)。另外,前述含有官能基的樹脂(A-1)較佳為含有羥基的(甲基)丙烯酸樹脂。(First adhesive layer) The adhesive sheet of this embodiment has a first adhesive layer on the substrate. The first adhesive layer contains a crosslinked resin (A) and a gas generating agent (B) that generates gas by light irradiation. The aforementioned crosslinked resin (A) is a reaction product of a functional group-containing resin (A-1) and a hardener (A-2). Not only the crosslinked resin (A) and the gas generating agent (B), but the first adhesive layer may further contain a photosensitizer (C). In addition, the aforementioned functional group-containing resin (A-1) is preferably a hydroxyl group-containing (meth)acrylic resin.
第一黏著劑層的厚度較佳設為1~100μm,又較佳設為5~80μm,更佳設為10~70μm。第一黏著劑層的厚度亦可為40~65μm。若第一黏著劑層的厚度為1μm以上時,第一黏著劑層的厚度的均勻性會變得良好。另一方面,若第一黏著劑層的厚度為100μm以下時,在使用溶劑來形成第一黏著劑層之情形時,由於能夠容易地去除溶劑,故為較佳。The thickness of the first adhesive layer is preferably set to 1-100 μm, more preferably 5 to 80 μm, more preferably 10 to 70 μm. The thickness of the first adhesive layer may also be 40-65 μm. If the thickness of the first adhesive layer is 1 μm or more, the uniformity of the thickness of the first adhesive layer becomes good. On the other hand, if the thickness of the first adhesive layer is 100 μm or less, when a solvent is used to form the first adhesive layer, since the solvent can be easily removed, it is preferable.
「交聯樹脂(A)」 交聯樹脂(A)為含有複數官能基的樹脂(A-1)(以下亦稱為「含有官能基的樹脂(A-1)」)與硬化劑(A-2)之反應物。前述交聯樹脂(A)較佳為含有官能基的樹脂(A-1)與硬化劑(A-2)之硬化物。作為前述官能基,可舉出羥基、羧基或環氧基等,其中較佳為羥基。"Crosslinked resin (A)" "Crosslinked resin (A) is a resin containing multiple functional groups (A-1) (hereinafter also referred to as "functional group-containing resin (A-1)") and a hardener (A- 2) The reactant. The aforementioned crosslinked resin (A) is preferably a cured product of a functional group-containing resin (A-1) and a curing agent (A-2). As said functional group, a hydroxyl group, a carboxyl group, an epoxy group, etc. are mentioned, Among them, a hydroxyl group is preferable.
「含有官能基的樹脂(A-1)」 作為含有官能基的樹脂(A-1),只要是具有複數個官能基的樹脂即可並未特別限定,但較佳為包含(甲基)丙烯酸樹脂,且該(甲基)丙烯酸樹脂包含來自含有官能基的單體的構成單位。特別是,以包含(甲基)丙烯酸樹脂,且該(甲基)丙烯酸樹脂包含來自含有羥基的(甲基)丙烯酸酯的構成單位為較佳。本說明書中,所謂的「(甲基)丙烯酸樹脂」,係指具有60莫耳%以上的來自(甲基)丙烯酸單體的構成單位的樹脂。 含有官能基的樹脂(A-1)的玻璃轉移溫度(Tg)較佳為 -80~0℃,又較佳為-70~-5℃,更佳為-60~-10℃。玻璃轉移溫度(Tg)亦可為-60~-35℃。若含有官能基的樹脂(A-1)的玻璃轉移溫度(Tg)為-80℃以上時,第一黏著劑層與第二黏著劑層之間的密著性會變得更進一步良好。另外,若含有官能基的樹脂(A-1)的玻璃轉移溫度(Tg)為0℃以下時,在第一黏著劑層與第二黏著劑層之界面則不易引起剝離。"Resin containing functional groups (A-1)" "Resin containing functional groups (A-1) is not particularly limited as long as it has a plurality of functional groups, but preferably contains (meth)acrylic acid A resin, and this (meth)acrylic resin contains the structural unit derived from the monomer containing a functional group. In particular, it is preferable to include a (meth)acrylic resin, and that the (meth)acrylic resin includes a structural unit derived from a (meth)acrylate containing a hydroxyl group. In this specification, the "(meth)acrylic resin" refers to a resin having 60 mol% or more of a structural unit derived from a (meth)acrylic monomer. The glass transition temperature (Tg) of the functional group-containing resin (A-1) is preferably -80~0°C, more preferably -70~-5°C, more preferably -60~-10°C. The glass transition temperature (Tg) can also be -60~-35℃. If the glass transition temperature (Tg) of the functional group-containing resin (A-1) is -80°C or higher, the adhesiveness between the first adhesive layer and the second adhesive layer becomes even better. In addition, if the glass transition temperature (Tg) of the functional group-containing resin (A-1) is 0°C or less, it is difficult to cause peeling at the interface between the first adhesive layer and the second adhesive layer.
含有官能基的樹脂(A-1)的玻璃轉移溫度(Tg)係指藉由以下方法求出者。 採取10mg的含有官能基的樹脂(A-1)來作為樣品。使用示差掃描熱量計(DSC),以10℃/分鐘之升溫速度使樣品溫度自-80℃變化至200℃,進行示差掃描熱量測量,將所觀察到的玻璃轉移所致之吸熱開始溫度作為Tg。尚,若觀察到2個Tg時,係2個Tg的平均值。The glass transition temperature (Tg) of the functional group-containing resin (A-1) is determined by the following method. 10 mg of functional group-containing resin (A-1) was taken as a sample. Use a differential scanning calorimeter (DSC) to change the sample temperature from -80°C to 200°C at a heating rate of 10°C/min. Perform differential scanning calorimeter measurement, and use the observed start temperature of endothermic glass transition as Tg . However, if two Tgs are observed, it is the average of the two Tgs.
含有官能基的樹脂(A-1)的重量平均分子量較佳為10萬~200萬,又較佳為20萬~150萬,更佳為30萬~100萬。含有官能基的樹脂(A-1)的重量平均分子量亦可為40~60萬。若含有官能基的樹脂(A-1)的重量平均分子量為10萬以上時,則不易引起第一黏著劑層的凝集破壞。若交聯樹脂(A)的重量平均分子量為200萬以下時,含有官能基的樹脂(A-1)之黏度不會變得過高,於形成第一黏著劑層時的作業性為良好。The weight average molecular weight of the functional group-containing resin (A-1) is preferably 100,000 to 2 million, more preferably 200,000 to 1.5 million, and more preferably 300,000 to 1 million. The weight average molecular weight of the functional group-containing resin (A-1) may be 400,000 to 600,000. If the weight average molecular weight of the functional group-containing resin (A-1) is 100,000 or more, it is difficult to cause aggregation failure of the first adhesive layer. When the weight average molecular weight of the crosslinked resin (A) is 2 million or less, the viscosity of the functional group-containing resin (A-1) will not become too high, and the workability when forming the first adhesive layer is good.
含有官能基的樹脂(A-1)的重量平均分子量係使用凝膠滲透層析儀(昭和電工股份有限公司製,Shodex(註冊商標)GPC-101),依據下述條件於常溫測量,並以聚苯乙烯換算而算出。 管柱:昭和電工股份有限公司製,Shodex(註冊商標)LF-804 管柱溫度:40℃ 樣品:樹脂之0.2質量%四氫呋喃溶液 流量:1ml/分鐘 溶離液:四氫呋喃The weight average molecular weight of the functional group-containing resin (A-1) was measured at room temperature using a gel permeation chromatograph (manufactured by Showa Denko Co., Ltd., Shodex (registered trademark) GPC-101), and measured at room temperature under the following conditions Calculated by polystyrene conversion. Column: Shodex (registered trademark) LF-804, manufactured by Showa Denko Corporation, Column temperature: 40°C Sample: 0.2% by mass resin in tetrahydrofuran solution Flow rate: 1ml/min Dissolving liquid: tetrahydrofuran
作為含有官能基的樹脂(A-1),可舉例如(甲基)丙烯酸樹脂、橡膠、胺基甲酸酯樹脂、聚矽氧樹脂等。該等之中,就作為黏著劑的物性及經濟性之觀點而言,較佳為使用(甲基)丙烯酸樹脂來作為含有官能基的樹脂(A-1)。 本實施形態中所謂的「(甲基) 丙烯酸」,係指選自「甲基丙烯酸」及「丙烯酸」之1種以上。Examples of the functional group-containing resin (A-1) include (meth)acrylic resins, rubbers, urethane resins, and silicone resins. Among them, it is preferable to use (meth)acrylic resin as the functional group-containing resin (A-1) from the viewpoint of physical properties and economic efficiency as an adhesive. "(Meth)acrylic acid" in this embodiment refers to one or more selected from "methacrylic acid" and "acrylic acid".
含有官能基的樹脂(A-1)中的來自含有官能基的單體的構成單位之比例,在全構成單位中,較佳為0.5~20質量%,又較佳為1~15質量%。若上述比例為0.5質量%以上時,含有官能基的樹脂(A-1)將充分含有與硬化劑(A-2)反應的來自含有官能基的單體的構成單位。其結果,於剝離黏著薄片之際,不易引起在第一黏著劑層內部的凝集破壞。來自含有官能基的單體的構成單位之比例,在全構成單位中若為20質量%以下時,不易因為與硬化劑之反應而造成黏著力之降低,可得到與基材及第二黏著劑層之黏著力為良好的第一黏著劑層。The ratio of the structural unit derived from the functional group-containing monomer in the functional group-containing resin (A-1) is preferably 0.5 to 20% by mass, and more preferably 1 to 15% by mass in the total structural unit. When the above-mentioned ratio is 0.5% by mass or more, the functional group-containing resin (A-1) will sufficiently contain the structural unit derived from the functional group-containing monomer that reacts with the curing agent (A-2). As a result, when the adhesive sheet is peeled off, it is difficult to cause agglomeration failure inside the first adhesive layer. If the ratio of the structural unit derived from the functional group-containing monomer is 20% by mass or less in the total structural unit, the adhesive force is less likely to decrease due to the reaction with the hardener, and the substrate and the second adhesive can be obtained The adhesion of the layer is a good first adhesive layer.
「硬化劑(A-2)」 作為硬化劑(A-2),只要是具有2個以上的對於羥基、羧基或環氧基具反應性的官能基的硬化劑即可並未特別限定,且不限制與其他的官能基之反應。 硬化劑(A-2)為藉由與含有官能基的樹脂(A-1)的官能基進行反應來使其交聯,而提升第一黏著劑層的凝集力。硬化反應係藉由將第一黏著劑層加熱之方式來進行。如後述般,將第一黏著劑組成物塗佈至基材後,以兼具乾燥的加熱來使其硬化亦可。硬化反應之溫度會依所使用的硬化劑(A-2)、及與該硬化劑反應的官能基的種類、第一黏著劑層的厚度而不同,較佳為30~60℃。反應時間(加熱時間)較佳為24小時~120小時。 作為硬化劑(A-2),能夠使用聚異氰酸酯化合物、聚縮水甘油化合物等。"Hardening agent (A-2)" "As the hardening agent (A-2), it is not particularly limited as long as it has two or more functional groups reactive with hydroxyl, carboxyl or epoxy groups, and The reaction with other functional groups is not restricted. The hardener (A-2) reacts with the functional group of the functional group-containing resin (A-1) to make it crosslink, thereby enhancing the cohesive force of the first adhesive layer. The hardening reaction is performed by heating the first adhesive layer. As will be described later, after the first adhesive composition is applied to the substrate, it may be cured by heating combined with drying. The temperature of the hardening reaction will vary depending on the hardening agent (A-2) used, the type of functional group that reacts with the hardening agent, and the thickness of the first adhesive layer, and it is preferably 30-60°C. The reaction time (heating time) is preferably 24 hours to 120 hours. As the hardener (A-2), a polyisocyanate compound, a polyglycidyl compound, etc. can be used.
作為聚異氰酸酯化合物,可舉例如2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、氫化甲苯二異氰酸酯、1,3-二甲苯二異氰酸酯、1,4-二甲苯二異氰酸酯、二苯基甲烷-4,4-二異氰酸酯、異佛酮二異氰酸酯、1,3-雙(異氰酸基甲基)環己烷、四甲基二甲苯二異氰酸酯、1,5-萘二異氰酸酯、三羥甲基丙烷的甲苯二異氰酸酯加成物、三羥甲基丙烷的二甲苯二異氰酸酯加成物、三苯基甲烷三異氰酸酯、亞甲基雙(4-苯基甲烷)三異氰酸酯、六亞甲基二異氰酸酯三聚物、異佛酮二異氰酸酯三聚物等。Examples of polyisocyanate compounds include 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, hydrogenated toluene diisocyanate, 1,3-xylene diisocyanate, 1,4-xylene diisocyanate, and diphenyl Methane-4,4-diisocyanate, isophorone diisocyanate, 1,3-bis(isocyanatomethyl)cyclohexane, tetramethylxylene diisocyanate, 1,5-naphthalene diisocyanate, trihydroxy Toluene diisocyanate adduct of methylpropane, xylene diisocyanate adduct of trimethylolpropane, triphenylmethane triisocyanate, methylene bis(4-phenylmethane) triisocyanate, hexamethylene Diisocyanate trimer, isophorone diisocyanate trimer, etc.
作為聚縮水甘油化合物,可舉例如雙酚A・環氧氯丙烷型的環氧樹脂、乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、甘油二縮水甘油醚、甘油三縮水甘油醚、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、山梨糖醇聚縮水甘油醚、聚甘油聚縮水甘油醚、季戊四醇聚縮水甘油基赤藻糖醇、二酸甘油酯聚縮水甘油醚等。Examples of polyglycidyl compounds include bisphenol A and epichlorohydrin type epoxy resins, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerol diglycidyl ether, and glycerol triglycidyl. Ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythritol polyglycidyl erythritol, two Acid glyceride, polyglycidyl ether, etc.
該等的硬化劑(A-2)可單獨使用,亦可組合2種以上來使用。 若作為含有官能基的樹脂(A-1)為使用含有羥基的樹脂時,就與羥基之反應性之觀點而言,作為硬化劑(A-2)較佳為使用聚異氰酸酯化合物。These curing agents (A-2) may be used alone or in combination of two or more kinds. When the functional group-containing resin (A-1) is a resin containing a hydroxyl group, from the viewpoint of reactivity with the hydroxyl group, a polyisocyanate compound is preferably used as the curing agent (A-2).
相對於含有官能基的樹脂(A-1)100質量份,硬化劑(A-2)的含有量較佳為0.05~10質量份,又較佳為0.1~5質量份,更佳為0.5~3質量份。若硬化劑(A-2)的含有量為0.05質量份以上時,將可使交聯樹脂(A)充分地形成三次元交聯構造。若硬化劑(A-2)的含有量為10質量份以下時,將成為與基材及第二黏著劑層之黏著力為良好的第一黏著劑層。The content of the hardener (A-2) is preferably 0.05-10 parts by mass relative to 100 parts by mass of the resin (A-1) containing functional groups, more preferably 0.1-5 parts by mass, more preferably 0.5~ 3 parts by mass. When the content of the curing agent (A-2) is 0.05 parts by mass or more, the crosslinked resin (A) can sufficiently form a three-dimensional crosslinked structure. When the content of the curing agent (A-2) is 10 parts by mass or less, it will become a first adhesive layer with good adhesion to the base material and the second adhesive layer.
相對於含有官能基的樹脂(A-1)所具有的羥基、羧基或環氧基之總量,硬化劑(A-2)中所包含的官能基之總量較佳以成為0.01~300莫耳%,又較佳以成為0.1~200莫耳%之方式,來使用硬化劑(A-2)的含有量。若硬化劑(A-2)中所包含的官能基之總量為0.01莫耳%以上時,將可得到充分的凝集力。若硬化劑(A-2)中所包含的官能基之總量為300莫耳%以下時,即使是在第一黏著劑層中殘留未反應的硬化劑(A-2)亦不會產生不良影響。The total amount of functional groups contained in the curing agent (A-2) is preferably 0.01 to 300 moles relative to the total amount of hydroxyl, carboxyl or epoxy groups contained in the functional group-containing resin (A-1) Ear%, it is more preferable to use the content of the hardening agent (A-2) so that it becomes 0.1 to 200 mol%. If the total amount of the functional groups contained in the curing agent (A-2) is 0.01 mol% or more, sufficient cohesive force can be obtained. If the total amount of functional groups contained in the curing agent (A-2) is 300 mol% or less, even if the unreacted curing agent (A-2) remains in the first adhesive layer, it will not cause defects Influence.
(含有官能基的樹脂(A-1)之製造方法) 可藉由例如將包含(甲基)丙烯酸單體的原料單體以習知的聚合方法進行共聚合,而可得到含有官能基的樹脂(A-1)。含有官能基的樹脂(A-1)的原料單體,可為單獨包含僅1種單體的原料單體,亦可為包含2種以上的單體的原料單體。 作為將原料單體進行聚合的聚合方法,可舉例如溶液聚合法、乳化聚合法、塊狀聚合法、懸浮聚合法、交替共聚合法等。該等之中,就於聚合後所得到的(甲基)丙烯酸樹脂之透明性及成本之觀點來說,較佳為使用溶液聚合法。(Method for manufacturing functional group-containing resin (A-1)) The functional group-containing resin can be obtained by, for example, copolymerizing raw material monomers containing (meth)acrylic monomers by a conventional polymerization method (A-1). The raw material monomer of the functional group-containing resin (A-1) may be a raw material monomer containing only one type of monomer alone, or may be a raw material monomer containing two or more types of monomers. As a polymerization method for polymerizing raw material monomers, for example, a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, a suspension polymerization method, an alternating copolymerization method, etc. may be mentioned. Among them, from the viewpoint of transparency and cost of the (meth)acrylic resin obtained after polymerization, it is preferable to use a solution polymerization method.
作為含有官能基的樹脂(A-1)的原料單體來使用的(甲基)丙烯酸單體之方面,可舉出(甲基)丙烯酸單體、(甲基)丙烯醯胺單體等。作為(甲基)丙烯酸單體,可舉例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯等的(甲基)丙烯酸烷基酯;(甲基)丙烯酸環己酯、(甲基)丙烯酸異冰片酯等的含有環式烴基的(甲基)丙烯酸酯;(甲基)丙烯酸苄酯、(甲基)丙烯酸苯氧基乙酯等的含有芳香族基的(甲基)丙烯酸酯;(甲基)丙烯酸;(甲基)丙烯酸四氫糠酯;(甲基)丙烯酸縮水甘油酯等的含有縮水甘油基的(甲基)丙烯酸酯;(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸4-羥基丁酯等的含有羥基的(甲基)丙烯酸酯等。Examples of the (meth)acrylic monomer used as a raw material monomer of the functional group-containing resin (A-1) include (meth)acrylic monomers, (meth)acrylamide monomers, and the like. Examples of (meth)acrylic monomers include methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, etc. Alkyl (meth)acrylate; (meth)acrylates containing cyclic hydrocarbon groups such as cyclohexyl (meth)acrylate and isobornyl (meth)acrylate; benzyl (meth)acrylate, (meth)acrylate (Meth)acrylates containing aromatic groups such as phenoxyethyl acrylate; (meth)acrylic acid; tetrahydrofurfuryl (meth)acrylate; glycidyl (meth)acrylate, etc. Glyceryl (meth)acrylates; (meth)acrylates containing hydroxyl groups such as 2-hydroxyethyl (meth)acrylate and 4-hydroxybutyl (meth)acrylate.
作為(甲基)丙烯醯胺單體,可舉例如N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-羥基乙基(甲基)丙烯醯胺、(甲基)丙烯醯胺等。As the (meth)acrylamide monomer, for example, N,N-dimethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N-isopropyl( (Meth)acrylamide, N-hydroxyethyl (meth)acrylamide, (meth)acrylamide, etc.
作為含有官能基的樹脂(A-1)的原料單體,亦可與(甲基)丙烯酸單體一起使用N-乙烯基吡咯啶酮、N-乙烯基己內醯胺、N-乙烯基乙醯胺、N-丙烯醯基嗎福林、丙烯腈等。As a raw material monomer for the functional group-containing resin (A-1), N-vinylpyrrolidone, N-vinylcaprolactone, and N-vinylethyl can also be used together with (meth)acrylic monomers. Amide, N-acrylomethrin, acrylonitrile, etc.
由於可得到與基材及第二黏著劑層之黏著力為良好的第一黏著劑層,作為含有官能基的樹脂(A-1)的原料單體,特以使用選自(甲基)丙烯酸烷基酯、(甲基)丙烯酸、含有羥基的(甲基)丙烯酸酯、(甲基)丙烯醯胺單體之1種以上為較佳,又較佳為使用選自(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸4-羥基丁酯、N-羥基乙基(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺之1種以上。Since the first adhesive layer with good adhesion to the substrate and the second adhesive layer can be obtained, as the raw material monomer of the functional group-containing resin (A-1), selected from (meth)acrylic acid is specially used One or more of alkyl ester, (meth)acrylic acid, hydroxyl-containing (meth)acrylate, and (meth)acrylamide monomers are preferred, and it is also preferred to use methyl (meth)acrylate Ester, ethyl (meth)acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, (meth)acrylic acid, 2-hydroxyethyl (meth)acrylate, (meth)acrylate One or more of 4-hydroxybutyl acrylate, N-hydroxyethyl (meth)acrylamide, and N,N-dimethyl (meth)acrylamide.
交聯樹脂(A)為含有官能基的樹脂(A-1)與硬化劑(A-2)之反應物,含有官能基的樹脂(A-1)的原料單體中包含含有官能基的單體。作為含有官能基的單體中所包含的官能基,可舉出羥基、羧基、環氧基等。該等的官能基之中,由於與硬化劑之反應性為高,故特以羥基為佳。 具體而言,作為含有官能基的單體,能夠使用選自由(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸4-羥基丁酯等的含有羥基的(甲基)丙烯酸酯、(甲基)丙烯酸、(甲基)丙烯酸縮水甘油酯等的含有縮水甘油基的(甲基)丙烯酸酯所成之群中之1種或2種以上。The cross-linked resin (A) is a reaction product of the functional group-containing resin (A-1) and the curing agent (A-2). The functional group-containing resin (A-1) has a raw material monomer containing a functional group-containing monomer body. Examples of the functional group contained in the functional group-containing monomer include a hydroxyl group, a carboxyl group, and an epoxy group. Among these functional groups, since the reactivity with the hardener is high, the hydroxyl group is particularly preferred. Specifically, as the functional group-containing monomer, hydroxyl-containing (meth)acrylate selected from 2-hydroxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, etc., (meth)acrylate, ( One or more of the group of glycidyl group-containing (meth)acrylates such as meth)acrylic acid and glycidyl (meth)acrylate.
含有官能基的樹脂(A-1)的原料單體中的含有官能基的單體的含有量較佳為0.5~20質量%,又較佳為1~15質量%。換言之,含有官能基的樹脂(A-1)較佳包含0.5~20質量%的來自含有官能基的單體的構成單位。若原料單體中的含有官能基的單體的含有量為0.5質量%以上時,則來自含有官能基的單體的官能基與硬化劑(A-2)反應,而能得到具有充分的凝集力的第一黏著劑層。若原料單體中的含有官能基的單體的含有量為20質量%以下時,則由於含有官能基的單體與硬化劑(A-2)之反應,而使得第一黏著劑層的黏著力不易降低,並可得到與基材及第二黏著劑層之密著性為良好的第一黏著劑層。The content of the functional group-containing monomer in the raw material monomer of the functional group-containing resin (A-1) is preferably 0.5 to 20% by mass, and more preferably 1 to 15% by mass. In other words, the functional group-containing resin (A-1) preferably contains 0.5 to 20% by mass of structural units derived from the functional group-containing monomer. If the content of the functional group-containing monomer in the raw material monomer is 0.5% by mass or more, the functional group derived from the functional group-containing monomer reacts with the curing agent (A-2), and sufficient aggregation can be obtained. Strong first adhesive layer. If the content of the functional group-containing monomer in the raw material monomer is 20% by mass or less, the reaction between the functional group-containing monomer and the curing agent (A-2) will cause the adhesion of the first adhesive layer The strength is not easy to decrease, and the first adhesive layer with good adhesion to the substrate and the second adhesive layer can be obtained.
若以溶液聚合法來製造作為含有官能基的樹脂(A-1)使用的(甲基)丙烯酸樹脂時,根據需要與原料單體一起使用聚合起始劑及/或溶劑。 作為聚合起始劑並未特別限定,可從習知者中適當選擇使用。作為聚合起始劑,可舉例如2,2’-偶氮雙(異丁腈)、2,2’-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2’-偶氮雙(2-甲基丁腈)、1,1’-偶氮雙(環己烷-1-甲腈)、2,2’-偶氮雙(2,4,4-三甲基戊烷)、2,2’-偶氮雙(2-甲基丙酸)二甲酯等的偶氮系聚合起始劑;苯甲醯過氧化物、第三丁基過氧化氫、二-第三丁基過氧化物、第三丁基過氧苯甲酸酯、二枯基過氧化物、1,1-雙(第三丁基過氧基)3,3,5-三甲基環己烷、1,1-雙(第三丁基過氧基)環十二烷等的過氧化物系聚合起始劑等的油溶性聚合起始劑。 該等的聚合起始劑可單獨使用,亦可組合2種以上來使用。When the (meth)acrylic resin used as the functional group-containing resin (A-1) is produced by the solution polymerization method, a polymerization initiator and/or a solvent are used together with the raw material monomers as necessary. The polymerization initiator is not particularly limited, and it can be appropriately selected and used from among those skilled in the art. As the polymerization initiator, for example, 2,2'-azobis(isobutyronitrile), 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2 ,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2-methylbutyronitrile), 1,1'-azobis(cyclohexane-1 -Carboxonitrile), 2,2'-azobis(2,4,4-trimethylpentane), 2,2'-azobis(2-methylpropionic acid) dimethyl and other azo System polymerization initiator; Benzoyl peroxide, tertiary butyl hydroperoxide, di-tertiary butyl peroxide, tertiary butyl peroxy benzoate, dicumyl peroxide, 1 ,1-bis(tert-butylperoxy)3,3,5-trimethylcyclohexane, 1,1-bis(tert-butylperoxy)cyclododecane and other peroxide systems Oil-soluble polymerization initiators such as polymerization initiators. These polymerization initiators may be used alone or in combination of two or more kinds.
相對於含有官能基的樹脂(A-1)的原料單體100質量份,聚合起始劑的使用量較佳為0.01~5質量份,又較佳為0.05~4質量份,更佳為0.1~2質量份。The amount of the polymerization initiator used is preferably 0.01 to 5 parts by mass, more preferably 0.05 to 4 parts by mass, more preferably 0.1 to 100 parts by mass of the raw material monomer of the functional group-containing resin (A-1) ~2 parts by mass.
作為溶劑,可使用一般的各種溶劑。作為溶劑可舉例如乙酸乙酯、乙酸正丙酯、乙酸正丁酯等的酯類;甲苯、苯等的芳香族烴類;正己烷、正庚烷等的脂肪族烴類;環己烷、甲基環己烷等的脂環式烴類;甲基乙基酮、甲基異丁基酮等的酮類等的有機溶劑。 該等的溶劑可單獨使用,亦可組合2種以上來使用。As the solvent, various general solvents can be used. Examples of solvents include esters such as ethyl acetate, n-propyl acetate, and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; cyclohexane, Alicyclic hydrocarbons such as methylcyclohexane; organic solvents such as ketones such as methyl ethyl ketone and methyl isobutyl ketone. These solvents can be used alone or in combination of two or more kinds.
「氣體產生劑(B)」 第一黏著劑層中所包含的氣體產生劑(B)為藉由光照射來產生氣體。 作為氣體產生劑(B)並未特別限定,能夠適合使用例如偶氮化合物、疊氮化合物等。偶氮化合物及疊氮化合物為藉由光、熱等的刺激而產生氮氣。"Gas generating agent (B)" "The gas generating agent (B) contained in the first adhesive layer generates gas by light irradiation. The gas generating agent (B) is not particularly limited, and, for example, azo compounds, azide compounds, etc. can be suitably used. Azo compounds and azide compounds generate nitrogen gas by stimulation of light, heat, and the like.
作為偶氮化合物,可舉例如2,2’-偶氮雙(異丁腈)、1,1’-偶氮雙(環己烷-1-甲腈)、2,2’-偶氮雙(2-甲基丙酸)二甲酯、2,2’-偶氮雙(N-環己基-2-甲基丙醯胺)、2,2’-偶氮雙(N-丁基-2-甲基丙醯胺)、2,2’-偶氮雙[2-甲基-N-(2-羥基乙基)丙醯胺]、2,2’-偶氮雙[N-(2-丙烯基)-2-甲基丙醯胺]、2,2’-偶氮雙[2-(2-咪唑啉-2-基)丙烷]二氯化氫、2,2’-偶氮雙[2-(2-咪唑啉-2-基)丙烷]、2,2’-偶氮雙(2-甲基丙脒)二氯化氫、2,2’-偶氮雙{2-[N-(2-羧基乙基)脒]丙烷}等。As the azo compound, for example, 2,2'-azobis(isobutyronitrile), 1,1'-azobis(cyclohexane-1-carbonitrile), 2,2'-azobis( 2-methylpropionic acid) dimethyl ester, 2,2'-azobis(N-cyclohexyl-2-methylpropionamide), 2,2'-azobis(N-butyl-2- Methylpropionamide), 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)propionamide], 2,2'-azobis[N-(2-propylene Yl)-2-methylpropanamide], 2,2'-azobis[2-(2-imidazolin-2-yl)propane]hydrogen dichloride, 2,2'-azobis[2-( 2-imidazolin-2-yl)propane], 2,2'-azobis(2-methylpropionamidine) hydrogen dichloride, 2,2'-azobis{2-[N-(2-carboxyethyl Base) amidine] propane} and so on.
該等的偶氮化合物中,特別是就化合物的穩定性之觀點而言,較佳為使用選自1,1’-偶氮雙(環己烷-1-甲腈)、2,2’-偶氮雙(N-環己基-2-甲基丙醯胺)、2,2’-偶氮雙(N-丁基-2-甲基丙醯胺)、2,2’-偶氮雙[2-甲基-N-(2-羥基乙基)丙醯胺]、2,2’-偶氮雙[N-(2-丙烯基)-2-甲基丙醯胺]之1種或2種以上。Among these azo compounds, it is preferable to use 1,1'-azobis(cyclohexane-1-carbonitrile) and 2,2'- from the viewpoint of the stability of the compound. Azobis(N-cyclohexyl-2-methylpropanamide), 2,2'-azobis(N-butyl-2-methylpropanamide), 2,2'-azobis[ 1 or 2 of 2-methyl-N-(2-hydroxyethyl)propanamide], 2,2'-azobis[N-(2-propenyl)-2-methylpropanamide] More than species.
作為疊氮化合物,可舉例如3-疊氮甲基-3-甲基氧雜環丁烷、對苯二甲醯基疊氮、p-tert-丁基苯醯疊氮、使3-疊氮甲基-3-甲基氧雜環丁烷開環聚合而得到的縮水甘油基疊氮聚合物等的具有疊氮基的聚合物等。 該等的疊氮化合物之中,就與(甲基)丙烯酸樹脂之相溶性之觀點而言,較佳為使用縮水甘油基疊氮聚合物。As the azide compound, for example, 3-azidomethyl-3-methyloxetane, p-phthaloyl azide, p-tert-butyl benzoyl azide, 3-azide A polymer having an azide group, such as a glycidyl azide polymer obtained by ring-opening polymerization of methyl-3-methyloxetane. Among these azide compounds, from the viewpoint of compatibility with (meth)acrylic resins, it is preferable to use a glycidyl azide polymer.
相對於含有官能基的樹脂(A-1)100質量份,第一黏著劑層中的氣體產生劑(B)的含有量較佳為5~50質量份,又較佳為8~40質量份,更佳為9~25質量份。若氣體產生劑(B)的含有量為5質量份以上時,則藉由對黏著薄片照射光而能產生充分量的氣體。其結果,於第二黏著劑層表面中形成的凹凸的面積比例將變得充分大,使得第二黏著劑層的表面與被黏著體之接觸面積大幅降低,而成為能夠更容易剝離被黏著體的黏著薄片。若氣體產生劑(B)的含有量為50質量份以下時,則可防止在第一黏著劑層中的氣體產生劑(B)的析出。The content of the gas generating agent (B) in the first adhesive layer is preferably 5-50 parts by mass, and more preferably 8-40 parts by mass relative to 100 parts by mass of the functional group-containing resin (A-1) , More preferably 9-25 parts by mass. When the content of the gas generating agent (B) is 5 parts by mass or more, a sufficient amount of gas can be generated by irradiating the adhesive sheet with light. As a result, the area ratio of the unevenness formed on the surface of the second adhesive layer will become sufficiently large, so that the contact area between the surface of the second adhesive layer and the adherend is greatly reduced, making it easier to peel off the adherend Of adhesive flakes. When the content of the gas generating agent (B) is 50 parts by mass or less, the precipitation of the gas generating agent (B) in the first adhesive layer can be prevented.
「光增感劑(C)」 第一黏著劑層亦可含有光增感劑(C)。光增感劑(C)具有放大光對氣體產生劑(B)之刺激之效果。因此,藉由使第一黏著劑層含有光增感劑(C),可使自氣體產生劑(B)釋出氣體時所用之光照射量減少,或可使波長領域更廣的光作為照射之光來使用。"Photosensitizer (C)" The first adhesive layer may also contain a photosensitizer (C). The photosensitizer (C) has the effect of amplifying the light stimulating the gas generating agent (B). Therefore, by making the first adhesive layer contain the photosensitizer (C), the amount of light used when the gas is released from the gas generating agent (B) can be reduced, or light with a wider wavelength range can be used as irradiation Light to use.
作為光增感劑(C)並未特別限定,可使用習知的光增感劑。 作為光增感劑可舉例如噻噸酮化合物及蒽化合物等。 作為噻噸酮化合物之具體例,可舉出噻噸酮、2-氯噻噸酮、2-異丙基噻噸酮及2,4-二乙基噻噸酮等。The photosensitizer (C) is not particularly limited, and conventional photosensitizers can be used. Examples of photosensitizers include thioxanthone compounds and anthracene compounds. As specific examples of the thioxanthone compound, thioxanthone, 2-chlorothioxanthone, 2-isopropylthioxanthone, 2,4-diethylthioxanthone, etc. can be cited.
作為蒽化合物之具體例,可舉出9,10-二甲氧基蒽、9,10-二乙氧基蒽、9,10-二丁氧基蒽、9,10-二苄氧基蒽、9,10-二-α-甲基苄氧基蒽、9,10-二(辛醯氧基)蒽、9,10-二(2-羥基乙氧基)蒽、9,10-二(縮水甘油氧基)蒽、9,10-二(2-乙烯氧基乙氧基)蒽、9,10-二(對-環氧基苯基甲氧基)蒽、2-乙基-9,10-二(對-環氧基苯基甲氧基)蒽、9,10-二(對-乙烯基苯基甲氧基)蒽等。Specific examples of the anthracene compound include 9,10-dimethoxyanthracene, 9,10-diethoxyanthracene, 9,10-dibutoxyanthracene, 9,10-dibenzyloxyanthracene, 9,10-bis-α-methylbenzyloxyanthracene, 9,10-bis(octyloxy)anthracene, 9,10-bis(2-hydroxyethoxy)anthracene, 9,10-bis(shrinkage) Glyceryloxy)anthracene, 9,10-bis(2-vinyloxyethoxy)anthracene, 9,10-bis(p-epoxyphenylmethoxy)anthracene, 2-ethyl-9,10 -Bis(p-epoxyphenylmethoxy)anthracene, 9,10-bis(p-vinylphenylmethoxy)anthracene, etc.
該等的光增感劑(C)中,特以使用(甲基)丙烯酸樹脂來作為含有官能基的樹脂(A-1)時,就與(甲基)丙烯酸樹脂之相溶性之觀點而言,較佳為使用選自2-異丙基噻噸酮、2,4-二乙基噻噸酮、9,10-二丁氧基蒽、9,10-二(辛醯氧基)蒽、9,10-二(2-羥基乙氧基)蒽之1種或2種以上。Among these photosensitizers (C), when a (meth)acrylic resin is used as the functional group-containing resin (A-1), from the viewpoint of compatibility with the (meth)acrylic resin , Preferably selected from 2-isopropylthioxanthone, 2,4-diethylthioxanthone, 9,10-dibutoxyanthracene, 9,10-bis(octyloxy)anthracene, One or more of 9,10-bis(2-hydroxyethoxy)anthracene.
相對於含有官能基的樹脂(A-1)100質量份,光增感劑(C)的含有量較佳為0.03~5質量份,又較佳為0.05~3質量份,更佳為0.1~2質量份。若光增感劑(C)的含有量為0.03質量份以上時,將能得到充分的增感效果。另外,若光增感劑(C)的含有量為5質量份以下時,則可於第一黏著劑層中,使光增感劑(C)與含有官能基的樹脂(A-1)均勻地分散。 氣體產生劑(B)與光增感劑(C)之質量比(氣體產生劑(B):光增感劑(C))較佳為200:1~1:1,又較佳為100:1~5:1,更佳為30:1~8:1。若質量比為前述範圍時,即使是對黏著薄片之光照射量為少量,亦可有效率地自氣體產生劑(B)來產生氣體。The content of the photosensitizer (C) is preferably 0.03 to 5 parts by mass, more preferably 0.05 to 3 parts by mass, more preferably 0.1 to 100 parts by mass relative to 100 parts by mass of the functional group-containing resin (A-1) 2 parts by mass. When the content of the photosensitizer (C) is 0.03 parts by mass or more, a sufficient sensitization effect can be obtained. In addition, when the content of the photosensitizer (C) is 5 parts by mass or less, the photosensitizer (C) and the functional group-containing resin (A-1) can be made uniform in the first adhesive layer To disperse. The mass ratio of gas generator (B) to photosensitizer (C) (gas generator (B): photosensitizer (C)) is preferably 200:1 to 1:1, and more preferably 100: 1~5:1, more preferably 30:1~8:1. If the mass ratio is in the aforementioned range, even if the amount of light irradiated to the adhesive sheet is small, gas can be efficiently generated from the gas generating agent (B).
(第二黏著劑層) 本實施形態的黏著薄片,於第一黏著劑層之與基材相反側之面上具有第二黏著劑層。第二黏著劑層含有胺基甲酸酯樹脂(D)。前述胺基甲酸酯樹脂(D)為胺基甲酸酯預聚物(D-1)與硬化劑(D-2)之反應物。第二黏著劑層亦可進而含有:含有多官能乙烯性不飽和基的化合物(E)及光聚合起始劑(F)。亦可進而含有:含有氟的化合物(G)及/或羧酸酯(H),來作為任意成分。(Second Adhesive Layer) The adhesive sheet of this embodiment has a second adhesive layer on the surface of the first adhesive layer opposite to the substrate. The second adhesive layer contains urethane resin (D). The aforementioned urethane resin (D) is a reaction product of a urethane prepolymer (D-1) and a hardener (D-2). The second adhesive layer may further contain a polyfunctional ethylenically unsaturated group-containing compound (E) and a photopolymerization initiator (F). It may further contain a fluorine-containing compound (G) and/or carboxylic acid ester (H) as an optional component.
第二黏著劑層的厚度較佳設為1~50μm,又較佳設為2~40μm,更佳設為5~20μm。若第二黏著劑層的厚度為1μm以上時,可使第二黏著劑層的厚度的均勻性成為良好。另一方面,若第二黏著劑層的厚度為50μm以下時,於使用溶劑來形成第二黏著劑層之情形時,可容易去除溶劑,故較佳。 另外,第二黏著劑層的厚度,較佳為比第一黏著劑層的厚度薄。此情形時,藉由對於黏著薄片進行光照射,而可更容易地在第二黏著劑層表面形成凹凸。The thickness of the second adhesive layer is preferably 1-50 μm, more preferably 2-40 μm, more preferably 5-20 μm. If the thickness of the second adhesive layer is 1 μm or more, the uniformity of the thickness of the second adhesive layer can be made good. On the other hand, if the thickness of the second adhesive layer is 50 μm or less, when a solvent is used to form the second adhesive layer, the solvent can be easily removed, which is preferable. In addition, the thickness of the second adhesive layer is preferably thinner than the thickness of the first adhesive layer. In this case, by irradiating light on the adhesive sheet, it is easier to form irregularities on the surface of the second adhesive layer.
「胺基甲酸酯樹脂(D)」 胺基甲酸酯樹脂(D)為胺基甲酸酯預聚物(D-1)與硬化劑(D-2)之反應物。胺基甲酸酯樹脂(D)較佳為胺基甲酸酯預聚物(D-1)與硬化劑(D-2)之硬化物。前述胺基甲酸酯預聚物(D-1)較佳為多元醇與聚異氰酸酯之反應物。"Urethane resin (D)" "Urethane resin (D) is a reaction product of urethane prepolymer (D-1) and hardener (D-2). The urethane resin (D) is preferably a cured product of a urethane prepolymer (D-1) and a curing agent (D-2). The aforementioned urethane prepolymer (D-1) is preferably a reaction product of a polyol and a polyisocyanate.
「胺基甲酸酯預聚物(D-1)」 胺基甲酸酯預聚物(D-1)為多元醇與聚異氰酸酯之反應物,且意指可能變換成為下述般的胺基甲酸酯樹脂的胺基甲酸酯樹脂:即,在兩者的反應為進行至一半狀態的胺基甲酸酯樹脂,進而使其進行聚合或交聯而得到胺基甲酸酯樹脂。例如藉由使胺基甲酸酯預聚物具有複數羥基或異氰酸酯基,則可能變換成為進而使其進行聚合或交聯而得到胺基甲酸酯樹脂。"Urethane prepolymer (D-1)" "Urethane prepolymer (D-1) is a reaction product of polyol and polyisocyanate, and means that it can be transformed into the following amino groups The urethane resin of the formate resin: That is, the urethane resin in which the reaction between the two is half-progressed, and the urethane resin is further polymerized or crosslinked to obtain the urethane resin. For example, by making the urethane prepolymer have a plurality of hydroxyl groups or isocyanate groups, it may be converted to and then polymerized or crosslinked to obtain a urethane resin.
胺基甲酸酯預聚物(D-1)的重量平均分子量較佳為1萬~50萬,又較佳為2~40萬,更佳為5~30萬。若胺基甲酸酯預聚物(D-1)的重量平均分子量為1萬以上時,將黏著薄片貼附於被黏著體後使其剝離時,第二黏著劑層不易殘留在被黏著體上。若胺基甲酸酯預聚物(D-1)的重量平均分子量為50萬以下時,胺基甲酸酯預聚物(D-1)的黏度不會變得過高,而作業性為良好。 胺基甲酸酯預聚物(D-1)的重量平均分子量,可與含有官能基的樹脂(A-1)以相同的條件來進行測量。The weight average molecular weight of the urethane prepolymer (D-1) is preferably 10,000 to 500,000, more preferably 20,000 to 400,000, more preferably 50,000 to 300,000. If the weight average molecular weight of the urethane prepolymer (D-1) is 10,000 or more, when the adhesive sheet is attached to the adherend and then peeled off, the second adhesive layer is not likely to remain on the adherend superior. If the weight average molecular weight of the urethane prepolymer (D-1) is less than 500,000, the viscosity of the urethane prepolymer (D-1) will not become too high, and the workability will be good. The weight average molecular weight of the urethane prepolymer (D-1) can be measured under the same conditions as the functional group-containing resin (A-1).
作為生成胺基甲酸酯預聚物(D-1)的原料的多元醇,只要是1分子中具有2個以上羥基的多元醇即可,並未特別限定。可舉例如聚氧伸烷基多元醇、聚酯多元醇。前述聚氧伸烷基多元醇,較佳可舉出具有碳數2~4的伸烷基鏈的聚氧伸烷基多元醇。具體而言,可舉出聚氧乙烯多元醇、聚氧丙烯多元醇、聚氧丁烯多元醇等。另外,亦可使用2種以上的伸烷基多元醇的共聚物,亦可使用2種以上的聚氧伸烷基多元醇的混合物。前述聚酯多元醇,可舉出藉由下述羧酸(二元酸)中的1種類或複數種類、與下述多元醇中的1種類或複數種類的縮合反應而得到的聚酯多元醇。作為前述羧酸(二元酸),可舉例如琥珀酸、己二酸、癸二酸、二聚物酸、馬來酸酐、鄰苯二甲酸酐、間苯二甲酸、對苯二甲酸酸等。作為前述多元醇,可舉出乙二醇、丙二醇、二乙二醇、新戊二醇、三羥甲基丙烷、甘油等。另外,作為前述聚酯多元醇,亦可舉例如將ε-己內酯與多元醇開環聚合而得到般的聚己內酯類等。作為前述聚己內酯類,亦可舉例如將四亞甲基碳酸酯、六亞甲基碳酸酯等的1種類或複數種類與多元醇開環聚合而得到般的聚己內酯多元醇。The polyol used as a raw material for producing the urethane prepolymer (D-1) is not particularly limited as long as it is a polyol having two or more hydroxyl groups in one molecule. Examples include polyoxyalkylene polyols and polyester polyols. The aforementioned polyoxyalkylene polyol preferably includes a polyoxyalkylene polyol having an alkylene chain having 2 to 4 carbon atoms. Specifically, polyoxyethylene polyol, polyoxypropylene polyol, polyoxybutylene polyol, etc. are mentioned. In addition, copolymers of two or more types of alkylene polyols may also be used, and mixtures of two or more types of polyoxyalkylene polyols may also be used. The aforementioned polyester polyols include polyester polyols obtained by condensation reaction of one or more of the following carboxylic acids (dibasic acids) and one or more of the following polyols . Examples of the carboxylic acid (dibasic acid) include succinic acid, adipic acid, sebacic acid, dimer acid, maleic anhydride, phthalic anhydride, isophthalic acid, terephthalic acid, etc. . As said polyhydric alcohol, ethylene glycol, propylene glycol, diethylene glycol, neopentyl glycol, trimethylol propane, glycerol, etc. are mentioned. In addition, examples of the polyester polyol include polycaprolactones obtained by ring-opening polymerization of ε-caprolactone and a polyol. Examples of the polycaprolactones include polycaprolactone polyols that are obtained by ring-opening polymerization of one or more types of tetramethylene carbonate and hexamethylene carbonate with polyols.
作為生成胺基甲酸酯預聚物(D-1)的原料的多元醇,另外亦可使用乙二醇、1,4-丁二醇、丁基乙基戊二醇、新戊二醇等的二醇類;及甘油、三羥甲基丙烷、季戊四醇等的多元醇。另外,亦可將伸乙二胺(ethylenediamine)、N-胺基乙基乙醇胺、異佛酮二胺、二甲苯二胺等的多價胺類取代為多元醇的一部分而併用。As the polyol used as the raw material for the urethane prepolymer (D-1), ethylene glycol, 1,4-butanediol, butylethylpentanediol, neopentyl glycol, etc. can also be used Diols; and polyhydric alcohols such as glycerin, trimethylolpropane, and pentaerythritol. In addition, polyvalent amines such as ethylenediamine, N-aminoethylethanolamine, isophorone diamine, and xylene diamine may be substituted for a part of polyol and used in combination.
該等之中,作為多元醇以3官能以上的多元醇為較佳,以使用3官能以上的聚氧伸烷基多元醇或聚酯多元醇為又較佳。Among these, as the polyol, a trifunctional or higher polyol is preferable, and a trifunctional or higher polyoxyalkylene polyol or a polyester polyol is more preferable.
生成胺基甲酸酯預聚物(D-1)的原料的多元醇的數量平均分子量較佳為500~15000,又較佳為800~10000。若數量平均分子量為500以上時,黏著薄片將具有充分的剝離力。若數量平均分子量為15000以下時,於胺基甲酸酯預聚物(D-1)中會充分形成胺基甲酸酯鍵,故第二黏著劑層的凝集力將為提升。The number average molecular weight of the polyol used as the raw material for the urethane prepolymer (D-1) is preferably 500 to 15,000, and more preferably 800 to 10,000. If the number average molecular weight is 500 or more, the adhesive sheet will have sufficient peeling force. If the number average molecular weight is 15,000 or less, urethane bonds will be sufficiently formed in the urethane prepolymer (D-1), so the cohesive force of the second adhesive layer will increase.
作為生成胺基甲酸酯預聚物(D-1)的原料的聚異氰酸酯,只要是1分子中具有2個以上異氰酸酯基的聚異氰酸酯即可,並未特別限定。具體而言,可舉出甲苯二異氰酸酯及該氫化物、二甲苯二異氰酸酯及該氫化物、二苯基甲烷二異氰酸酯及該氫化物、1,5-伸萘基二異氰酸酯及該氫化物、六亞甲基二異氰酸酯、三甲基六亞甲基二異氰酸酯、四甲基二甲苯二異氰酸酯、異佛酮二異氰酸酯、4,4’-二環己基二異氰酸酯、1,3-雙(異氰酸酯甲基)環己烷、降莰烷二異氰酸酯等的二異氰酸酯。該等係可單獨使用,或可組合2種類以上來使用。其中,就耐光性、反應性的控制之觀點而言,以六亞甲基二異氰酸酯、異佛酮二異氰酸酯、二苯基甲烷二異氰酸酯及該氫化物為較佳。The polyisocyanate used as a raw material for generating the urethane prepolymer (D-1) is not particularly limited as long as it is a polyisocyanate having two or more isocyanate groups in one molecule. Specifically, toluene diisocyanate and the hydride, xylene diisocyanate and the hydride, diphenylmethane diisocyanate and the hydride, 1,5-naphthylene diisocyanate and the hydride, six Methylene diisocyanate, trimethylhexamethylene diisocyanate, tetramethylxylene diisocyanate, isophorone diisocyanate, 4,4'-dicyclohexyl diisocyanate, 1,3-bis(isocyanate methyl ) Diisocyanates such as cyclohexane and norbornane diisocyanate. These systems can be used alone or in combination of two or more types. Among them, from the viewpoint of control of light resistance and reactivity, hexamethylene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, and the hydrogenated compound are preferred.
前述多元醇的使用量並未特別限定,在胺基甲酸酯預聚物(D-1)中,例如為30~98質量%,較佳為40~95質量%。前述聚異氰酸酯的使用量並未特別限定,在胺基甲酸酯預聚物(D-1)中,例如為1~20質量%,較佳為2~15質量%。The usage amount of the aforementioned polyol is not particularly limited, but in the urethane prepolymer (D-1), it is, for example, 30 to 98% by mass, and preferably 40 to 95% by mass. The amount of the polyisocyanate used is not particularly limited, but in the urethane prepolymer (D-1), it is, for example, 1 to 20% by mass, and preferably 2 to 15% by mass.
聚異氰酸酯所具有的異氰酸酯基之總量有時會少於多元醇所具有的羥基之總量。此情形時,作為胺基甲酸酯預聚物(D-1)會成為具有羥基的化合物,故以組合聚異氰酸酯化合物或聚縮水甘油化合物來作為硬化劑(D-2)即可。另一方面,聚異氰酸酯所具有的異氰酸酯基之總量有時會多於多元醇所具有的羥基之總量。此情形時,作為胺基甲酸酯預聚物(D-1)會成為具有異氰酸酯基的化合物,故以組合多元醇化合物來作為硬化劑(D-2)即可。The total amount of isocyanate groups of the polyisocyanate may be less than the total amount of hydroxyl groups of the polyol. In this case, since the urethane prepolymer (D-1) becomes a compound having a hydroxyl group, a combination of a polyisocyanate compound or a polyglycidyl compound may be used as the curing agent (D-2). On the other hand, the total amount of isocyanate groups of the polyisocyanate may be more than the total amount of hydroxyl groups of the polyol. In this case, as the urethane prepolymer (D-1) becomes a compound having an isocyanate group, it is sufficient to combine a polyol compound as the hardener (D-2).
(胺基甲酸酯預聚物(D-1)之製造方法) 胺基甲酸酯預聚物(D-1)之製造係在惰性的有機溶劑的存在下,使用胺基甲酸酯化觸媒,使前述多元醇與前述聚異氰酸酯通常以30~100℃反應1~5小時左右來進行。作為胺基甲酸酯預聚物(D-1)的原料的多元醇及聚異氰酸酯,可分別單獨使用1種類,或可併用2種類以上來使用。(Manufacturing method of urethane prepolymer (D-1)) The urethane prepolymer (D-1) is produced by using urethane in the presence of an inert organic solvent The catalyst is usually carried out by reacting the polyol and the polyisocyanate at 30 to 100°C for about 1 to 5 hours. The polyol and polyisocyanate which are the raw materials of the urethane prepolymer (D-1) may be used individually by 1 type, respectively, or may use 2 or more types together.
作為胺基甲酸酯化觸媒,可舉例如三級胺系化合物、有機金屬系化合物等的習知的胺基甲酸酯化觸媒。 作為前述三級胺系化合物,可舉例如三乙基胺、三伸乙二胺、1,8-二氮雜雙環(5,4,0)-十一烯-7(DBU)等。Examples of the urethane catalyst include conventional urethane catalysts such as tertiary amine compounds and organometallic compounds. As the aforementioned tertiary amine compound, for example, triethylamine, triethylenediamine, 1,8-diazabicyclo(5,4,0)-undecene-7 (DBU), etc. may be mentioned.
作為前述有機金屬系化合物,可舉出錫系化合物、非錫系化合物。作為前述錫系化合物,可舉例如二馬來酸二丁基錫、二月桂酸二丁基錫、二乙酸二丁基錫、二辛基氧化錫、二月桂酸二辛基錫、2-乙基己酸錫等。作為前述非錫系化合物,可舉例如二丁基二氯化鈦、鈦酸四丁酯等的鈦系;油酸鉛、2-乙基己酸鉛、苯甲酸鉛、環烷酸鉛等的鉛系;2-乙基己酸鐵、乙醯丙酮鐵等的鐵系;苯甲酸鈷、2-乙基己酸鈷等的鈷系;環烷酸鋅、2-乙基己酸鋅等的鋅系;環烷酸鋯等。其中,較佳為使用二月桂酸二丁基錫、2-乙基己酸錫、二月桂酸二辛基錫等。Examples of the aforementioned organometallic compound include tin-based compounds and non-tin-based compounds. Examples of the tin-based compound include dibutyl tin dimaleate, dibutyl tin dilaurate, dibutyl tin diacetate, dioctyl tin oxide, dioctyl tin dilaurate, tin 2-ethylhexanoate, and the like. As the aforementioned non-tin-based compounds, for example, titanium-based dibutyl titanium dichloride, tetrabutyl titanate, etc.; lead oleate, lead 2-ethylhexanoate, lead benzoate, lead naphthenate, etc. Lead series; iron series such as iron 2-ethylhexanoate and iron acetone; cobalt series such as cobalt benzoate and cobalt 2-ethylhexanoate; zinc naphthenate, zinc 2-ethylhexanoate, etc. Zinc series; zirconium naphthenate, etc. Among them, dibutyltin dilaurate, tin 2-ethylhexanoate, dioctyltin dilaurate, and the like are preferably used.
前述有機溶劑並未特別限定,可使用習知的有機溶劑。可舉例如甲基乙基酮、丙酮、甲基異丁基酮等的酮溶劑、乙酸乙酯、乙酸正丁酯、乙酸異丁酯等的酯溶劑、甲苯、二甲苯等的烴溶劑等。就聚胺基甲酸酯多元醇的溶解性、溶劑的沸點等之觀點而言,以甲苯為特佳。The aforementioned organic solvent is not particularly limited, and conventional organic solvents can be used. Examples include ketone solvents such as methyl ethyl ketone, acetone, and methyl isobutyl ketone, ester solvents such as ethyl acetate, n-butyl acetate, and isobutyl acetate, and hydrocarbon solvents such as toluene and xylene. From the viewpoints of the solubility of the polyurethane polyol and the boiling point of the solvent, toluene is particularly preferred.
「硬化劑(D-2)」 硬化劑(D-2)係因應於胺基甲酸酯預聚物(D-1)中殘留的官能基的種類,而分為聚異氰酸酯化合物、聚縮水甘油化合物、多元醇化合物等來使用。例如當胺基甲酸酯預聚物(D-1)具有殘留的羥基時,將具2個以上對於羥基具有反應性的官能基的化合物使用作為硬化劑(D-2)。具體而言係使用聚異氰酸酯化合物或聚縮水甘油化合物。相同地,當胺基甲酸酯預聚物(D-1)具有殘留的異氰酸酯基時,將具2個以上對於異氰酸酯基具有反應性的官能基的化合物使用作為硬化劑(D-2)。具體而言係使用多元醇化合物。"Hardener (D-2)" "Hardener (D-2) is classified into polyisocyanate compound and polyglycidol according to the types of functional groups remaining in the urethane prepolymer (D-1) Compounds, polyol compounds, etc. are used. For example, when the urethane prepolymer (D-1) has a residual hydroxyl group, a compound having two or more functional groups reactive with the hydroxyl group is used as the hardener (D-2). Specifically, a polyisocyanate compound or a polyglycidyl compound is used. Similarly, when the urethane prepolymer (D-1) has a residual isocyanate group, a compound having two or more functional groups reactive with the isocyanate group is used as the hardener (D-2). Specifically, a polyol compound is used.
作為聚異氰酸酯化合物及聚縮水甘油化合物,可使用與作為前述的硬化劑(A-2)所列舉者為相同的化合物。其中,就反應性之觀點而言,以使用聚異氰酸酯化合物為較佳,以使用三羥甲基丙烷的甲苯二異氰酸酯加成物、六亞甲基二異氰酸酯三聚物、異佛酮二異氰酸酯三聚物為又較佳。As the polyisocyanate compound and the polyglycidyl compound, the same compounds as those exemplified as the aforementioned curing agent (A-2) can be used. Among them, from the viewpoint of reactivity, the use of polyisocyanate compounds is preferred, and the use of toluene diisocyanate adducts of trimethylolpropane, hexamethylene diisocyanate trimers, and isophorone diisocyanate tripolymers are preferred. Polymers are more preferred.
作為多元醇化合物,可使用與作為生成胺基甲酸酯預聚物(D-1)的原料的多元醇所列舉者為相同的化合物。As the polyol compound, the same compounds as those exemplified as the polyol used as the raw material for producing the urethane prepolymer (D-1) can be used.
硬化劑(D-2)係藉由與胺基甲酸酯預聚物(D-1)中殘留的官能基反應並進行交聯,而使得第二黏著劑層的凝集力提升。硬化反應係藉由將第二黏著劑層加熱之方式來進行。如後述般,將第二黏著劑組成物塗佈至剝離薄膜後,以兼具乾燥的加熱來使其硬化亦可。硬化反應之溫度會依所使用的硬化劑及與該硬化劑反應的官能基的種類、第一黏著劑層的厚度而不同,較佳為30~60℃。反應時間(加熱時間)較佳為24小時~120小時。The hardener (D-2) reacts with the functional groups remaining in the urethane prepolymer (D-1) and is cross-linked to increase the cohesive force of the second adhesive layer. The hardening reaction is performed by heating the second adhesive layer. As described later, after the second adhesive composition is applied to the release film, it may be cured by heating with both drying. The temperature of the curing reaction will vary depending on the type of curing agent used, the type of functional group that reacts with the curing agent, and the thickness of the first adhesive layer, and it is preferably 30-60°C. The reaction time (heating time) is preferably 24 hours to 120 hours.
相對於胺基甲酸酯預聚物(D-1)100質量份,硬化劑(D-2)的含有量較佳為0.1~30質量份,又較佳為1~20質量份,更佳為5~15質量份。若硬化劑(D-2)的含有量為0.1質量份以上時, 將可使胺基甲酸酯樹脂(D)充分地形成交聯構造。若硬化劑(D-2)的含有量為30質量份以下時,將成為與第一黏著劑層及被黏著體之黏著力為良好的第二黏著劑層。Relative to 100 parts by mass of the urethane prepolymer (D-1), the content of the hardener (D-2) is preferably 0.1-30 parts by mass, more preferably 1-20 parts by mass, and more preferably It is 5 to 15 parts by mass. When the content of the curing agent (D-2) is 0.1 parts by mass or more, the urethane resin (D) can be sufficiently formed into a cross-linked structure. If the content of the curing agent (D-2) is 30 parts by mass or less, it will become a second adhesive layer with good adhesion to the first adhesive layer and the adherend.
相對於胺基甲酸酯預聚物(D-1)所具有的羥基或異氰酸酯基之總量,硬化劑(D-2)中所包含的官能基之總量較佳以成為0.01~300莫耳%,又較佳以成為0.1~200莫耳%之方式,來使用硬化劑(D-2)的含有量。若硬化劑(D-2)中所包含的官能基之總量為0.01莫耳%以上時,將可得到充分的凝集力。若硬化劑(D-2)中所包含的官能基之總量為300莫耳%以下時,即使是在第二黏著劑層中殘留未反應的硬化劑(D-2)亦不會產生不良影響。The total amount of functional groups contained in the hardener (D-2) is preferably 0.01 to 300 moles relative to the total amount of hydroxyl groups or isocyanate groups contained in the urethane prepolymer (D-1). Ear%, it is more preferable to use the content of the hardening agent (D-2) so that it becomes 0.1 to 200 mol%. If the total amount of the functional groups contained in the curing agent (D-2) is 0.01 mol% or more, sufficient cohesive force can be obtained. If the total amount of functional groups contained in the curing agent (D-2) is 300 mol% or less, even if the unreacted curing agent (D-2) remains in the second adhesive layer, it will not cause defects Influence.
「含有多官能乙烯性不飽和基的化合物(E)」 第二黏著劑層係可包含含有多官能乙烯性不飽和基的化合物(E)。含有多官能乙烯性不飽和基的化合物(E),只要是具有至少2個(甲基)丙烯醯基氧基、乙烯基等的乙烯性不飽和基的單體或寡聚物即可,並未特別限定。"Multifunctional ethylenically unsaturated group-containing compound (E)" "The second adhesive layer system may include a multifunctional ethylenically unsaturated group-containing compound (E). The compound (E) containing a multifunctional ethylenically unsaturated group may be a monomer or oligomer having at least two ethylenically unsaturated groups such as (meth)acryloxy and vinyl groups, and It is not particularly limited.
作為具有至少2個乙烯性不飽和基的單體,係意指數量平均分子量未滿1000的化合物。可舉例如1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、新戊二醇己二酸酯的二(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇二(甲基)丙烯酸酯、二環戊基二(甲基)丙烯酸酯、己內酯改質二環戊烯二(甲基)丙烯酸酯、二(甲基)丙烯醯氧基乙基異氰酸酯、烯丙基化環己基二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、二羥甲基雙環戊烷二(甲基)丙烯酸酯、環氧乙烷改質六氫鄰苯二甲酸二(甲基)丙烯酸酯、新戊二醇改質三羥甲基丙烷二(甲基)丙烯酸酯、異氰脲酸環氧乙烷改質三丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、環氧丙烷改質三羥甲基丙烷三(甲基)丙烯酸酯、參(甲基)丙烯醯氧基乙基異氰酸酯、二甘油四(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、丙酸改質二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、己內酯改質二季戊四醇六(甲基)丙烯酸酯等。該等係可單獨使用,或可合併2種以上來使用。其中,就高的硬化性之觀點而言,以三羥甲基丙烷三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等為較佳。As a monomer having at least two ethylenically unsaturated groups, it means a compound having a number average molecular weight of less than 1,000. For example, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, neopentyl glycol hexane Di(meth)acrylate of diacid ester, hydroxytrimethylacetate neopentyl glycol di(meth)acrylate, dicyclopentyl di(meth)acrylate, caprolactone modified dicyclopentene Di(meth)acrylate, di(meth)acryloyloxyethyl isocyanate, allylated cyclohexyl di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, two Hydroxymethyl dicyclopentane di(meth)acrylate, ethylene oxide modified hexahydrophthalate di(meth)acrylate, neopentyl glycol modified trimethylolpropane di(methyl) Acrylate, isocyanuric acid and ethylene oxide modified triacrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, propylene oxide modified trimethylolpropane three (Meth)acrylate, ginseng (meth)acryloyloxyethyl isocyanate, diglycerol tetra(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, propylene Acid-modified dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, caprolactone modified dipentaerythritol hexa(meth)acrylate, etc. These systems can be used alone, or two or more of them can be used in combination. Among them, from the viewpoint of high curability, trimethylolpropane tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, and the like are preferred.
作為具有至少2個乙烯性不飽和基的寡聚物,係意指數量平均分子量為1000以上的化合物。可舉例如聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚四亞甲基二醇二(甲基)丙烯酸酯、雙酚A環氧乙烷改質二(甲基)丙烯酸酯、雙酚A環氧丙烷改質二(甲基)丙烯酸酯、烷二醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、乙氧基化異氰脲酸三丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯、環氧基(甲基)丙烯酸酯、丁二烯(甲基)丙烯酸酯、異戊二烯(甲基)丙烯酸酯等。該等係可單獨使用,或可合併2種以上來使用。其中,就取得容易之觀點而言,以胺基甲酸酯(甲基)丙烯酸酯、環氧基(甲基)丙烯酸酯等為較佳。As an oligomer having at least two ethylenically unsaturated groups, it means a compound having a number average molecular weight of 1,000 or more. For example, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, polytetramethylene glycol di(meth)acrylate, bisphenol A ethylene oxide modified two (Meth) acrylate, bisphenol A propylene oxide modified di(meth)acrylate, alkanediol di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, ethoxy Alkylated isocyanuric acid triacrylate, pentaerythritol tri(meth)acrylate, urethane (meth)acrylate, epoxy (meth)acrylate, butadiene (meth)acrylate , Isoprene (meth)acrylate, etc. These systems can be used alone, or two or more of them can be used in combination. Among them, from the viewpoint of ease of acquisition, urethane (meth)acrylate, epoxy (meth)acrylate, and the like are preferred.
含有多官能乙烯性不飽和基的化合物(E)的含有量係取決於含有多官能乙烯性不飽和基的化合物(E)的分子量或官能基數等而有所不同。相對於胺基甲酸酯預聚物(D-1)100質量份,含有多官能乙烯性不飽和基的化合物(E)的含有量較佳為1~150質量份,又較佳為5~100質量份,更佳為10~50質量份。若含有多官能乙烯性不飽和基的化合物(E)的含有量為1質量份以上時,黏著薄片將具有充分的剝離強度,於光照射後從被黏著體上剝離之際,不會使得被黏著體破損而可容易地剝離。若含有多官能乙烯性不飽和基的化合物(E)的含有量為150質量份以下時,即使是將黏著薄片重貼於被黏著體之際,亦不會使被黏著體破損,而可從被黏著體上來剝離黏著薄片。The content of the polyfunctional ethylenically unsaturated group-containing compound (E) varies depending on the molecular weight of the polyfunctional ethylenically unsaturated group-containing compound (E), the number of functional groups, and the like. The content of the polyfunctional ethylenically unsaturated group-containing compound (E) is preferably 1 to 150 parts by mass, and more preferably 5 to 100 parts by mass relative to 100 parts by mass of the urethane prepolymer (D-1) 100 parts by mass, more preferably 10-50 parts by mass. If the content of the polyfunctional ethylenically unsaturated group-containing compound (E) is 1 part by mass or more, the adhesive sheet will have sufficient peel strength, and will not cause damage when peeling from the adherend after light irradiation. The adhesive body is broken and can be easily peeled off. If the content of the polyfunctional ethylenically unsaturated group-containing compound (E) is 150 parts by mass or less, even when the adhesive sheet is reattached to the adherend, the adherend will not be damaged, and it can be removed from Peel the adhesive sheet on the adherend.
「光聚合起始劑(F)」 第二黏著劑層係可含有光聚合起始劑(F)。作為光聚合起始劑(F),可使用例如羰基系光聚合起始劑、硫醚系光聚合起始劑、醯基膦氧化物類、醌系光聚合起始劑、磺醯氯(sulfochloride)系光聚合起始劑、噻噸酮系光聚合起始劑等。"Photopolymerization initiator (F)" "The second adhesive layer system may contain a photopolymerization initiator (F). As the photopolymerization initiator (F), for example, carbonyl-based photopolymerization initiators, thioether-based photopolymerization initiators, phosphine oxides, quinone-based photopolymerization initiators, sulfochloride )-Based photopolymerization initiator, thioxanthone-based photopolymerization initiator, etc.
作為羰基系光聚合起始劑,可舉例如二苯甲酮、二苯基乙二酮(benzil)、苯偶姻、ω-溴苯乙酮、氯丙酮、苯乙酮、2,2-二乙氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、p-二甲基胺基苯乙酮、p-二甲基胺基苯丙酮、2-氯二苯甲酮、4,4’-二氯二苯甲酮、4,4’-雙二乙基胺基二苯甲酮、米其勒酮、苯偶姻甲基醚、苯偶姻異丁基醚、苯偶姻-n-丁基醚、苄基甲基縮酮、1-羥基環己基苯基酮、2-羥基-2-甲基-1-苯基-丙烷-1-酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、甲基苯甲醯基甲酸酯、2,2-二乙氧基苯乙酮、4-N,N’-二甲基苯乙酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉代丙烷-1-酮等。As the carbonyl-based photopolymerization initiator, for example, benzophenone, benzil, benzoin, ω-bromoacetophenone, chloroacetone, acetophenone, 2,2-bis Ethoxyacetophenone, 2,2-Dimethoxy-2-phenylacetophenone, p-dimethylaminoacetophenone, p-dimethylaminopropiophenone, 2-chlorodiphenyl Methyl ketone, 4,4'-dichlorobenzophenone, 4,4'-bisdiethylaminobenzophenone, Michele ketone, benzoin methyl ether, benzoin isobutyl ether , Benzoin-n-butyl ether, benzyl methyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 1-( 4-isopropylphenyl)-2-hydroxy-2-methylpropane-1-one, methylbenzylcarboxylate, 2,2-diethoxyacetophenone, 4-N,N '-Dimethylacetophenone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropan-1-one, etc.
作為硫醚系光聚合起始劑,可舉例如二苯基二硫醚、二苄基二硫醚(dibenzyl disulfide)、四乙基秋蘭姆二硫醚(tetraethylthiuram disulfide)、四甲基銨單硫醚等。 作為醯基膦氧化物類,可舉例如2,4,6-三甲基苯甲醯基二苯基膦氧化物、2,4,6-三甲基苯甲醯基苯基乙氧基膦氧化物等。As the thioether-based photopolymerization initiator, for example, diphenyl disulfide, dibenzyl disulfide (dibenzyl disulfide), tetraethylthiuram disulfide (tetraethylthiuram disulfide), tetramethylammonium monosulfide Sulfide etc. Examples of the phosphine oxides include 2,4,6-trimethylbenzyldiphenylphosphine oxide and 2,4,6-trimethylbenzylphenylethoxyphosphine. Oxide etc.
作為醌系光聚合起始劑,可舉例如苯醌、蒽醌等。 作為噻噸酮系光聚合起始劑,可舉例如噻噸酮、2-氯噻噸酮、2-甲基噻噸酮等的噻噸酮系光聚合起始劑等。Examples of the quinone-based photopolymerization initiator include benzoquinone and anthraquinone. As the thioxanthone-based photopolymerization initiator, for example, thioxanthone-based photopolymerization initiators such as thioxanthone, 2-chlorothioxanthone, and 2-methylthioxanthone.
該等的光聚合起始劑(F)係可單獨使用僅只1種,或可併用2種以上。該等的光聚合起始劑(F)之中,特別是就對於有機溶劑、胺基甲酸酯預聚物(D-1)的溶解性之觀點而言,以使用1-羥基環己基苯基酮及/或2,4,6-三甲基苯甲醯基二苯基膦氧化物為較佳。Only one type of these photopolymerization initiators (F) may be used alone, or two or more types may be used in combination. Among these photopolymerization initiators (F), especially from the viewpoint of solubility in organic solvents and urethane prepolymers (D-1), 1-hydroxycyclohexylbenzene is used. Cycloketone and/or 2,4,6-trimethylbenzyldiphenylphosphine oxide are preferred.
相對於含有多官能乙烯性不飽和基的化合物(E)100質量份,光聚合起始劑(F)的含有量較佳為0.1~10質量份,又較佳為1~8質量份。若光聚合起始劑(F)的含有量為0.1質量份以上時,藉由光照射,第二黏著劑層會以充分快的硬化速度來硬化之同時,照射光後的第二黏著劑層的黏著力亦會變得充分地小,故為較佳。若光聚合起始劑(F)的含有量為10質量份以下時,將黏著薄片貼附於被黏著體後使其剝離時,第二黏著劑層不易殘留在被黏著體上。另外,即使光聚合起始劑的含有量為超過10質量份,亦未見到與光聚合起始劑之含有量相符之效果。The content of the photopolymerization initiator (F) is preferably 0.1 to 10 parts by mass, and more preferably 1 to 8 parts by mass relative to 100 parts by mass of the compound (E) containing a polyfunctional ethylenically unsaturated group. If the content of the photopolymerization initiator (F) is 0.1 parts by mass or more, the second adhesive layer will be cured at a sufficiently fast curing speed by light irradiation. At the same time, the second adhesive layer after light irradiation The adhesive force will also become sufficiently small, so it is better. When the content of the photopolymerization initiator (F) is 10 parts by mass or less, when the adhesive sheet is attached to the adherend and then peeled off, the second adhesive layer is unlikely to remain on the adherend. In addition, even if the content of the photopolymerization initiator exceeds 10 parts by mass, no effect corresponding to the content of the photopolymerization initiator is seen.
「含有氟的化合物(G)」 第二黏著劑層係可包含含有氟的化合物(G)。含有氟的化合物(G)只要是具有氟的化合物即可,並未特別限定。藉由包含含有氟的化合物(G),會使黏著薄片的積層性(濕潤性)、去泡性(容易除去貼合時夾入的氣泡)、易剝離性得到提升。 作為含有氟的化合物(G)的例子,可舉出含有氟烷基及/或氟苯基的脂肪族烴類、芳香族烴類、醚類、胺基類、酯類、醯胺類、胺基甲酸酯類、脲類。氟烷基為氟甲基、二氟甲基、三氟甲基、五氟乙基等的氫原子被氟原子取代而成的取代基。氟苯基為氟苯基、二氟苯基、五氟苯基等的氫原子被氟原子取代而成的取代基。"Fluorine-containing compound (G)" "The second adhesive layer may include a fluorine-containing compound (G). The fluorine-containing compound (G) is not particularly limited as long as it is a compound having fluorine. The inclusion of the fluorine-containing compound (G) improves the layering properties (wetting properties), defoaming properties (easy removal of bubbles trapped during bonding), and easy peeling properties of the adhesive sheet. Examples of the fluorine-containing compound (G) include aliphatic hydrocarbons, aromatic hydrocarbons, ethers, amines, esters, amines, and amines containing fluoroalkyl groups and/or fluorophenyl groups. Carboxylic acid esters, ureas. The fluoroalkyl group is a substituent in which a hydrogen atom such as a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, or a pentafluoroethyl group is replaced by a fluorine atom. The fluorophenyl group is a substituent in which a hydrogen atom such as a fluorophenyl group, a difluorophenyl group, and a pentafluorophenyl group is replaced by a fluorine atom.
作為含有氟的化合物(G)亦可使用市售品。作為具體例,可舉例如DIC(股)製的Megaface series的調平劑(「Megaface F-477」、「Megaface F-552」、「Megaface F-553」、「Megaface F-554」、「Megaface F-555」、「Megaface RS-75」、「Megaface F-556」、「Megaface F-558」、「Megaface F-570」、「Megaface RS-55」、「Megaface RS-56」、「Megaface RS-76-NS」、「Megaface RS-78」、「Megaface RS-90」等)。 該等的含有氟的化合物(G)係可單獨使用僅只1種,或可併用2種以上。Commercial products can also be used as the fluorine-containing compound (G). As a specific example, for example, DIC (stock) Megaface series leveling agent ("Megaface F-477", "Megaface F-552", "Megaface F-553", "Megaface F-554", "Megaface F-555", "Megaface RS-75", "Megaface F-556", "Megaface F-558", "Megaface F-570", "Megaface RS-55", "Megaface RS-56", "Megaface RS -76-NS", "Megaface RS-78", "Megaface RS-90", etc.). These fluorine-containing compounds (G) may be used alone as only one type, or two or more types may be used in combination.
相對於胺基甲酸酯預聚物(D-1)100質量份,含有氟的化合物(G)的含有量較佳為0.001~5質量份,又較佳為0.01~3質量份,更佳為0.1~2質量份。若含有氟的化合物(G)的含有量為0.001質量份以上時,會使黏著薄片的積層性(濕潤性)、去泡性(容易除去貼合時夾入的氣泡)、易剝離性得到提升。若含有氟的化合物(G)的含有量為5質量份以下時,將黏著薄片貼附於被黏著體後使其剝離時,可抑制含有氟的化合物(G)對於被黏著體的殘留。另外,即使是使用超過5質量份的含有氟的化合物(G),亦未見到與含有量相符之效果。The content of the fluorine-containing compound (G) relative to 100 parts by mass of the urethane prepolymer (D-1) is preferably 0.001 to 5 parts by mass, more preferably 0.01 to 3 parts by mass, and more preferably It is 0.1 to 2 parts by mass. If the content of the fluorine-containing compound (G) is 0.001 parts by mass or more, the layering properties (wetting properties), defoaming properties (easy removal of bubbles trapped during lamination), and easy peeling properties of the adhesive sheet will be improved . When the content of the fluorine-containing compound (G) is 5 parts by mass or less, when the adhesive sheet is attached to the adherend and then peeled off, the fluorine-containing compound (G) can be prevented from remaining on the adherend. In addition, even if more than 5 parts by mass of the fluorine-containing compound (G) was used, the effect corresponding to the content was not seen.
「羧酸酯(H)」 第二黏著劑層係可含有羧酸酯(H)。羧酸酯(H),只要是羧酸與醇的酯化合物即可並未特別限定。作為該較佳的例子,可舉出碳數8~18的脂肪酸與碳數18以下的直鏈狀或分支狀烷基醇的酯、具有碳數6~16的直鏈狀飽和烴基的多元酸與碳數18以下的直鏈狀或分支狀烷基醇的酯、碳數14~18的不飽和脂肪酸與多元醇的酯、具有分支狀烴基的酸與多元醇的酯等。"Carboxylic acid ester (H)" "The second adhesive layer system may contain carboxylic acid ester (H)." The carboxylic acid ester (H) is not particularly limited as long as it is an ester compound of carboxylic acid and alcohol. As such preferable examples, esters of fatty acids with 8 to 18 carbons and linear or branched alkyl alcohols with 18 or less carbons, and polybasic acids with linear saturated hydrocarbon groups with 6 to 16 carbons are mentioned. Esters with linear or branched alkyl alcohols having 18 or less carbon atoms, esters of unsaturated fatty acids having 14 to 18 carbon atoms and polyhydric alcohols, esters of acids having branched hydrocarbon groups and polyhydric alcohols, etc.
作為碳數8~18的脂肪酸,可舉出辛酸、癸酸、月桂酸、肉豆蔻酸、棕櫚酸、硬脂酸等。其中,就揮發性之觀點而言,以碳數10~18的脂肪酸為較佳,以碳數16~18的脂肪酸為又較佳,以硬脂酸為特佳。 作為具有碳數6~16的直鏈狀飽和烴基的多元酸,可舉出辛二酸、癸二酸、十六烷二酸、十八烷二酸等。Examples of fatty acids having 8 to 18 carbon atoms include caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, and stearic acid. Among them, from the viewpoint of volatility, fatty acids with 10 to 18 carbon atoms are preferred, fatty acids with 16 to 18 carbon atoms are more preferred, and stearic acid is particularly preferred. As the polybasic acid having a linear saturated hydrocarbon group with 6 to 16 carbon atoms, suberic acid, sebacic acid, hexadecanedioic acid, octadecanedioic acid, etc. may be mentioned.
作為碳數為18以下的直鏈狀或分支狀烷基醇,可舉出甲醇、乙醇、異丙醇、己醇、2-乙基己醇、癸醇、十八烷醇等。其中,就沸點之觀點而言,以碳數2~12的烷基醇為較佳,以碳數4~10的烷基醇為又較佳,以己醇、2-乙基己醇為特佳。Examples of linear or branched alkyl alcohols having 18 or less carbon atoms include methanol, ethanol, isopropanol, hexanol, 2-ethylhexanol, decanol, stearyl alcohol, and the like. Among them, from the viewpoint of boiling point, alkyl alcohols with 2 to 12 carbons are preferred, alkyl alcohols with 4 to 10 carbons are more preferred, and hexanol and 2-ethylhexanol are particularly preferred. good.
作為碳數14~18的不飽和脂肪酸,可舉出油酸、亞麻油酸、次亞麻油酸等。 作為具有分支狀烴基的酸,可舉出乙基己酸、新癸酸等。 作為多元醇,可舉出乙二醇、甘油、三羥甲基丙烷、季戊四醇等。Examples of unsaturated fatty acids having 14 to 18 carbon atoms include oleic acid, linoleic acid, and hypolinoleic acid. As the acid having a branched hydrocarbon group, ethylhexanoic acid, neodecanoic acid, and the like can be cited. As polyhydric alcohols, ethylene glycol, glycerin, trimethylolpropane, pentaerythritol, etc. can be mentioned.
羧酸酯(H)之具體例,可舉出肉豆蔻酸異丙酯、肉豆蔻酸辛基十二烷基酯、硬脂酸甲酯、肉豆蔻酸肉豆蔻基酯、硬脂酸2-乙基己酯、乙基己酸十六烷基酯、棕櫚酸異丙酯、棕櫚酸2-乙基己酯、三乙基己酸等。該等係可單獨使用,或可合併2種以上來使用。Specific examples of the carboxylic acid ester (H) include isopropyl myristate, octyl dodecyl myristate, methyl stearate, myristyl myristate, 2-ethyl stearate Hexyl hexyl ester, cetyl ethylhexanoate, isopropyl palmitate, 2-ethylhexyl palmitate, triethylhexanoic acid, etc. These systems can be used alone, or two or more of them can be used in combination.
相對於胺基甲酸酯預聚物(D-1)100質量份,羧酸酯(H)的含有量較佳為0.5~30質量份,又較佳為3~20質量份,更佳為5~15質量份。若羧酸酯(H)的含有量為0.5質量份以上時,會使黏著薄片的積層性(濕潤性)、去泡性(容易除去貼合時夾入的氣泡)、易剝離性得到提升。若羧酸酯(H)的含有量為30質量份以下時,將黏著薄片貼附於被黏著體後使其剝離時,可抑制羧酸酯(H)對於被黏著體的殘留。另外,即使是超過30質量份的羧酸酯(H),亦未見到與含有量相符之效果。Relative to 100 parts by mass of the urethane prepolymer (D-1), the content of the carboxylate (H) is preferably 0.5-30 parts by mass, more preferably 3-20 parts by mass, and more preferably 5-15 parts by mass. When the content of the carboxylic acid ester (H) is 0.5 parts by mass or more, the layering properties (wettability), defoaming properties (easy removal of bubbles trapped during bonding), and easy peeling properties of the adhesive sheet will be improved. When the content of the carboxylate (H) is 30 parts by mass or less, when the adhesive sheet is attached to the adherend and then peeled off, the carboxylate (H) can be prevented from remaining on the adherend. In addition, even if it is more than 30 parts by mass of the carboxylic acid ester (H), the effect corresponding to the content is not seen.
(剝離薄片) 本實施形態的黏著薄片,可於第二黏著劑層之與第一黏著劑層相反側之面上具有剝離薄片(分隔板(separator))。藉由具有剝離薄片,將能夠保護黏著薄片的黏著面(第二黏著劑層的表面)直到接著於被黏著體為止。另外,當使用黏著薄片時,可將剝離薄片剝下使第二黏著劑層(貼付面)露出,而可效率良好地進行壓黏至被黏著體的作業。 作為剝離薄片的材料,可適當選擇習知的材料。例如,作為剝離薄片的材料,可使用當作為基材來使用的樹脂薄片。(Release sheet) "The adhesive sheet of this embodiment" may have a release sheet (separator) on the surface of the second adhesive layer opposite to the first adhesive layer. By having the release sheet, the adhesive surface (the surface of the second adhesive layer) of the adhesive sheet can be protected until it is attached to the adherend. In addition, when an adhesive sheet is used, the release sheet can be peeled off to expose the second adhesive layer (attachment surface), and the work of pressure-bonding to the adherend can be performed efficiently. As the material of the release sheet, conventional materials can be appropriately selected. For example, as the material of the release sheet, a resin sheet used as a base material can be used.
剝離薄片的厚度係可因應於黏著薄片的用途、剝離薄片的材料等來進行適當選擇。若使用樹脂薄片作為剝離薄片時,剝離薄片的厚度係以例如5~300μm為較佳,又較佳為10~200μm,更佳為25~100μm。The thickness of the release sheet can be appropriately selected according to the application of the adhesive sheet, the material of the release sheet, and the like. When a resin sheet is used as the release sheet, the thickness of the release sheet is preferably, for example, 5 to 300 μm, more preferably 10 to 200 μm, and more preferably 25 to 100 μm.
因應所需,可使用以往習知的聚矽氧系、長鏈烷基系、氟系等的剝離劑,來對於剝離薄片的剝離面(與第二黏著劑層相接並配置的面)施予剝離處理。 另外,若將黏著薄片捲取成輥狀並使用作為黏著膠帶時,可對於基材之與第一黏著劑層為相反側之面施予剝離處理。此情形時,基材將兼具剝離薄片的機能。According to the needs, conventionally known release agents such as silicone, long-chain alkyl, fluorine, etc. can be used to apply the release surface of the release sheet (the surface that is in contact with the second adhesive layer). To be peeled off. In addition, if the adhesive sheet is wound into a roll and used as an adhesive tape, peeling treatment can be applied to the surface of the substrate opposite to the first adhesive layer. In this case, the substrate will have the function of peeling off the sheet.
(黏著薄片之製造方法) 可藉由例如以下所表示的方法來製造本實施形態的黏著薄片。 首先,準備用來形成第一黏著劑層的第一黏著劑組成物。使用以往習知的方法,藉由將含有官能基的樹脂(A-1)、硬化劑(A-2)、氣體產生劑(B)及因應所需所含有的光增感劑(C)進行混合並攪拌,來製造第一黏著劑組成物。以黏度調整為目的,第一黏著劑組成物可因應所需而含有稀釋溶劑。作為稀釋溶劑,可直接使用用於製造含有官能基的樹脂(A-1)之際的溶劑。(Method of Manufacturing Adhesive Sheet) "The adhesive sheet of this embodiment can be manufactured by, for example, the method shown below." First, prepare the first adhesive composition used to form the first adhesive layer. Using a conventional method, the resin (A-1) containing functional groups, the hardener (A-2), the gas generating agent (B), and the photosensitizer (C) contained in accordance with the requirements are used. Mix and stir to manufacture the first adhesive composition. For the purpose of viscosity adjustment, the first adhesive composition may contain a diluting solvent as needed. As the dilution solvent, the solvent used for the production of the functional group-containing resin (A-1) can be used as it is.
接下來,將第一黏著劑組成物塗佈至基材上並進行加熱乾燥來形成第一黏著劑層。以對於硬化反應之進行而言為較佳的溫度與時間下,來進行加熱乾燥。作為第一黏著劑組成物的塗佈方法係可使用習知的方法。具體而言可舉出使用塗抹器及慣用的塗佈機的例如凹版輥塗佈機、逆向輥塗佈機、接觸輥塗佈機、浸沾輥塗佈機、棒塗佈機、刀片塗佈機、噴霧塗佈機、柯馬(comma)塗佈機、直接塗佈機等來進行塗佈的方法。Next, the first adhesive composition is coated on the substrate and heated and dried to form the first adhesive layer. The heating and drying are performed at a temperature and time that are preferable for the progress of the hardening reaction. As the coating method of the first adhesive composition, a known method can be used. Specifically, for example, a gravure roll coater, a reverse roll coater, a touch roll coater, a dip roll coater, a bar coater, and a blade coater using an applicator and a conventional coater can be mentioned. Coating machine, spray coater, comma coater, direct coater, etc.
接下來,準備用來形成第二黏著劑層的第二黏著劑組成物。使用以往習知的方法,藉由將胺基甲酸酯預聚物(D-1)、硬化劑(D-2)、因應所需所含有的含有多官能乙烯性不飽和基的化合物(E)、光聚合起始劑(F)、含有氟的化合物(G)及羧酸酯(H)進行混合並攪拌,來製造第二黏著劑組成物。以黏度調整為目的,與第一黏著劑組成物為相同地,第二黏著劑組成物可因應所需而含有稀釋溶劑。作為稀釋溶劑可直接使用用於製造胺基甲酸酯預聚物(D-1)之際的溶劑。Next, the second adhesive composition for forming the second adhesive layer is prepared. Using the conventional method, by combining the urethane prepolymer (D-1), the hardener (D-2), and the polyfunctional ethylenically unsaturated group-containing compound (E ), the photopolymerization initiator (F), the fluorine-containing compound (G), and the carboxylic acid ester (H) are mixed and stirred to produce a second adhesive composition. For the purpose of viscosity adjustment, similar to the first adhesive composition, the second adhesive composition may contain a diluting solvent as needed. As the dilution solvent, the solvent used in the production of the urethane prepolymer (D-1) can be used as it is.
接下來,將第二黏著劑組成物塗佈至剝離薄片上的剝離面並進行加熱乾燥來形成第二黏著劑層。以對於硬化反應之進行而言為較佳的溫度與時間下,來進行加熱乾燥。作為第二黏著劑組成物的塗佈方法,可從作為第一黏著劑組成物的塗佈方法所使用的方法中適當地選擇來使用。Next, the second adhesive composition is applied to the release surface on the release sheet and heated and dried to form a second adhesive layer. The heating and drying are performed at a temperature and time that are preferable for the progress of the hardening reaction. As the coating method of the second adhesive composition, it is possible to appropriately select and use it from the methods used as the coating method of the first adhesive composition.
接下來,將第一黏著劑層與第二黏著劑層對向貼合。具體而言,將基材側朝下設置之第一黏著劑層上積層將剝離薄片側朝上之第二黏著劑層並貼合。藉此獲得黏著薄片。 本實施形態的黏著薄片亦可藉由沖壓法等作成對應於被黏著體形狀的特定形狀。 又,本實施形態的黏著薄片亦可藉由捲取切斷,作成輥狀的黏著膠帶使用。Next, the first adhesive layer and the second adhesive layer are bonded together facing each other. Specifically, the first adhesive layer with the substrate side facing down is laminated, and the second adhesive layer with the sheet side facing up is peeled off and attached. Thereby, an adhesive sheet is obtained. The adhesive sheet of this embodiment can also be formed into a specific shape corresponding to the shape of the adherend by a punching method or the like. In addition, the adhesive sheet of this embodiment can also be cut by winding and used as a roll-shaped adhesive tape.
本實施形態的黏著薄片,剝離力較佳為3.0N/25mm以下,又較佳為0.01~1N/25mm,更佳為0.05~0.25N/25mm。若剝離力為3.0N/25mm以下時,即使是陷入必須重貼至脆弱的被黏著體之狀況,亦不會損傷被黏著體。In the adhesive sheet of this embodiment, the peeling force is preferably 3.0N/25mm or less, more preferably 0.01~1N/25mm, more preferably 0.05~0.25N/25mm. If the peeling force is 3.0N/25mm or less, even if it is in a situation where it must be reattached to the fragile adherend, the adherend will not be damaged.
黏著薄片的剝離力係依下述條件來進行測量。 將黏著薄片裁切成25mm×100mm的尺寸來作為樣品,並貼附於被黏著體的玻璃上,以25℃的條件下、2400mm/min的剝離速度進行180°剝離。 即,測量條件: 樣品尺寸:長25mm×寬100mm;被黏著體:玻璃;測量溫度:25℃;剝離速度:2400mm/min;測量模式:180°剝離。 另外,於光照射後,黏著薄片的剝離力係以光照射前的10分之1以下為較佳,以50分之1以下為又較佳,剝離力以實質為0N/25mm為更佳。The peel force of the adhesive sheet was measured under the following conditions. The adhesive sheet was cut into a size of 25mm×100mm as a sample, and attached to the glass of the adherend, and peeled at 180° at a peeling speed of 2400mm/min at 25°C. That is, the measurement conditions: Sample size: length 25mm×width 100mm; adherend: glass; measurement temperature: 25°C; peeling speed: 2400mm/min; measurement mode: 180° peeling. In addition, after light irradiation, the peeling force of the adhesive sheet is preferably less than 1/10 of that before light irradiation, more preferably less than 50%, and the peeling force is more preferably 0N/25mm.
(黏著薄片的使用方法) 若黏著薄片具有剝離薄片時,使用時將剝離薄片剝除使第二黏著劑層(貼附面)露出。其次,將露出的第二黏著劑層與被黏著體(OLED之類的電子零件)對向配置並壓黏。藉此將黏著薄片與被黏著體密著。以該狀態,進行例如被黏著體之切斷步驟。接著,於不需要黏著薄片之階段,較佳為自基材側對黏著薄片照射光而使黏著薄片的黏著力降低,而將黏著薄片從被黏著體上剝離。(How to use the adhesive sheet) "If the adhesive sheet has a release sheet, peel off the release sheet during use to expose the second adhesive layer (attachment surface). Secondly, the exposed second adhesive layer and the adherend (electronic parts such as OLED) are arranged oppositely and pressure-bonded. In this way, the adhesive sheet and the adherend are closely adhered. In this state, for example, the cutting step of the adherend is performed. Then, at a stage where the adhesive sheet is not required, it is preferable to irradiate the adhesive sheet with light from the substrate side to reduce the adhesive force of the adhesive sheet and peel the adhesive sheet from the adherend.
作為對於黏著薄片照射的光係以使用紫外線(UV)為較佳。作為進行UV照射之際所使用的光源,可舉例如LED燈、高壓水銀燈、超高壓水銀燈碳弧光燈、氙燈、金屬鹵素燈、化學燈、黑光燈等。以使用LED燈、高壓水銀燈或金屬鹵素燈為較佳。As the light system irradiated to the adhesive sheet, it is preferable to use ultraviolet (UV). Examples of the light source used for UV irradiation include LED lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, carbon arc lamps, xenon lamps, metal halide lamps, chemical lamps, black light lamps, and the like. It is better to use LED lamps, high-pressure mercury lamps or metal halide lamps.
對於黏著薄片的UV的照射量,若使用LED燈、高壓水銀燈或金屬鹵素燈時,以500~10000mJ/cm2 為較佳,以1000~5000mJ/cm2 為又較佳。若照射黏著薄片的UV照射量為500mJ/cm2 以上時,可充分得到藉由UV照射而使黏著薄片的黏著力降低之效果。具體而言,以充分快的硬化速度使第二黏著劑層進行光硬化而使彈性率上升,使第二黏著劑層對於被黏著體的黏著力充分變小。又,藉由UV照射而加熱第二黏著劑層,使第二黏著劑層充分軟化。另一方面,在第一黏著劑層中,從氣體產生劑(B)產生充分量的氣體。其結果,軟化的第二黏著劑層的表面被推向上,而在第二黏著劑層的表面容易形成凹凸。即使將對於黏著薄片照射的UV照射量設為10000mJ/cm2 以上,亦無法得到與其相符的使第二黏著劑層的黏著力降低之效果。For the UV radiation of the adhesive sheet, if an LED lamp, a high-pressure mercury lamp or a metal halide lamp is used, 500~10000mJ/cm 2 is preferred, and 1000~5000mJ/cm 2 is even more preferred. If the UV irradiation amount of the adhesive sheet is 500mJ/cm 2 or more, the effect of reducing the adhesive force of the adhesive sheet by UV irradiation can be sufficiently obtained. Specifically, the second adhesive layer is photocured at a sufficiently fast curing speed to increase the elastic modulus, and the adhesive force of the second adhesive layer to the adherend is sufficiently reduced. In addition, the second adhesive layer is heated by UV irradiation to fully soften the second adhesive layer. On the other hand, in the first adhesive layer, a sufficient amount of gas is generated from the gas generating agent (B). As a result, the surface of the softened second adhesive layer is pushed up, and unevenness is easily formed on the surface of the second adhesive layer. Even if the amount of UV irradiation applied to the adhesive sheet is set to 10000 mJ/cm 2 or more, the effect of reducing the adhesive force of the second adhesive layer in accordance therewith cannot be obtained.
本實施形態的黏著薄片係於基材上依序積層第一黏著劑層與第二黏著劑層,其中,該第一黏著劑層至少含有交聯樹脂(A)與藉由光照射來產生氣體的氣體產生劑(B),該第二黏著劑層至少含有胺基甲酸酯樹脂(D)。因此,藉由使第二黏著劑層與被黏著體密著,而可得到對於被黏著體的黏著力。又,藉由對於與被黏著體密著的黏著薄片照射光,而降低對於被黏著體的黏著力。因此,本實施形態的黏著薄片係藉由照射光而可容易地從被黏著體上剝離。In the adhesive sheet of this embodiment, a first adhesive layer and a second adhesive layer are sequentially laminated on a substrate, wherein the first adhesive layer contains at least a crosslinked resin (A) and gas generated by light irradiation The second adhesive layer contains at least a urethane resin (D). Therefore, by making the second adhesive layer adhere to the adherend, the adhesive force to the adherend can be obtained. In addition, by irradiating light on the adhesive sheet that is in close contact with the adherend, the adhesive force to the adherend is reduced. Therefore, the adhesive sheet of this embodiment can be easily peeled from the adherend by irradiating light.
本實施形態的黏著薄片係可適合使用於加工OLED等的脆弱的電子製品的步驟中。 本實施形態的黏著薄片係以一定的黏著力貼附於脆弱的電子製品上,即使是在暫時步驟中貼附於電子製品的狀態下,亦可以不損傷電子製品之程度之力來剝離。另外,作業結束後,藉由照射UV,可以不對電子製品施加力的情形下而自然地剝離。 基於該等的情形,藉由使用本實施形態的黏著薄片,將能夠以高產率來生產OLED等的脆弱的電子製品。 例如使用本實施形態的黏著薄片來製造OLED之方法,包含下述的步驟:將本實施形態的黏著薄片貼附於OLED的氣體阻障層的步驟;與於作業結束後照射光,將前述黏著薄片從前述氣體阻障層上剝離的步驟。 [實施例]The adhesive sheet of this embodiment can be suitably used in the process of processing fragile electronic products such as OLED. The adhesive sheet of this embodiment is attached to the fragile electronic product with a certain adhesive force. Even if it is attached to the electronic product in a temporary step, it can be peeled off without damaging the electronic product. In addition, after the end of the work, by irradiating UV, it can be peeled off naturally without applying force to the electronic product. Based on these circumstances, by using the adhesive sheet of this embodiment, it is possible to produce fragile electronic products such as OLED with high yield. For example, the method of manufacturing OLED using the adhesive sheet of this embodiment includes the following steps: attaching the adhesive sheet of this embodiment to the gas barrier layer of the OLED; The step of peeling the sheet from the aforementioned gas barrier layer. [Examples]
以下,藉由實施例及比較例進一步地具體說明本發明。尚,本發明並非僅限定於以下的實施例。 以下記述中之「%」、「份」,只要未特別指明,則為質量基準。 藉由以下所示之方法,製造含有羥基的(甲基)丙烯酸樹脂(A-11)~(A-13)、及胺基甲酸酯預聚物(D-11)~(D-13)。Hereinafter, the present invention will be further explained in detail with examples and comparative examples. However, the present invention is not limited to the following examples. The "%" and "parts" in the following description, unless otherwise specified, are the quality standards. By the method shown below, hydroxyl-containing (meth)acrylic resins (A-11) to (A-13) and urethane prepolymers (D-11) to (D-13) are produced .
(合成例1) <含有羥基的(甲基)丙烯酸樹脂(A-11)> 於具備攪拌機、溫度調節器、回流冷卻器、滴加漏斗、溫度計的反應裝置中,饋入表1所示之種類及比例(質量份)的聚合性單體與作為溶劑的乙酸乙酯100質量份。開始加熱回流後,添加作為聚合起始劑的V-601(Fujifilm Wako Pure Chemical Industries製)0.1質量份,於乙酸乙酯回流溫度反應3小時。之後,添加將偶氮雙異丁腈0.2質量份溶解於乙酸乙酯15質量份者,於回流溫度進一步反應4小時。最後添加乙酸乙酯70質量份,藉此得到固形分35%的含有羥基的(甲基)丙烯酸樹脂(A-11)溶液。所謂的固形分,係指去除溶劑的含有量後的殘留成分對含有羥基的(甲基)丙烯酸樹脂(A-11)溶液之比例(質量%),藉由以下之方法所求得之值。(Synthesis Example 1) <(Meth)acrylic resin containing hydroxyl group (A-11)> In a reaction device equipped with a stirrer, a temperature regulator, a reflux cooler, a dropping funnel, and a thermometer, the following are shown in Table 1. Type and ratio (parts by mass) of polymerizable monomers and 100 parts by mass of ethyl acetate as a solvent. After heating and refluxing was started, 0.1 parts by mass of V-601 (manufactured by Fujifilm Wako Pure Chemical Industries) was added as a polymerization initiator, and the mixture was reacted at the reflux temperature of ethyl acetate for 3 hours. After that, 0.2 parts by mass of azobisisobutyronitrile dissolved in 15 parts by mass of ethyl acetate was added, and the reaction was further performed at the reflux temperature for 4 hours. Finally, 70 parts by mass of ethyl acetate was added to obtain a 35% hydroxyl-containing (meth)acrylic resin (A-11) solution with a solid content of 35%. The so-called solid content refers to the ratio (mass%) of the residual component after removing the solvent content to the hydroxyl group-containing (meth)acrylic resin (A-11) solution (mass%), which is obtained by the following method.
(合成例2~3) <含有羥基的(甲基)丙烯酸樹脂(A-12)、(A-13)> 除了使用表1所示之種類及比例(質量份)的聚合性單體以外,藉與含有羥基的(甲基)丙烯酸樹脂(A-11)溶液同樣方法,而得到固形分35%的含有羥基的(甲基)丙烯酸樹脂(A-12)、(A-13)溶液。(Synthesis examples 2~3) <Hydroxy-containing (meth)acrylic resin (A-12), (A-13)> Except for using polymerizable monomers of the type and ratio (parts by mass) shown in Table 1, By the same method as the hydroxyl-containing (meth)acrylic resin (A-11) solution, a 35% hydroxyl-containing (meth)acrylic resin (A-12), (A-13) solution with a solid content of 35% was obtained.
(合成例4) <胺基甲酸酯預聚物(D-11)> 於具備攪拌機、溫度調節器、回流冷卻器、滴加漏斗、溫度計的反應裝置中,饋入表2所示之種類及比例(質量份)的多元醇、表2所示之種類及比例(質量份)的聚異氰酸酯、甲苯30質量份、及二月桂酸二辛基錫0.1質量份,一邊攪拌一邊以65℃~75℃使其反應6小時。最後添加甲苯12質量份,藉此得到固形分70%的胺基甲酸酯預聚物(D-11)溶液。(Synthesis example 4) <Urethane prepolymer (D-11)> In a reaction device equipped with a stirrer, a temperature regulator, a reflux cooler, a dropping funnel, and a thermometer, the types shown in Table 2 are fed And the ratio (parts by mass) of polyol, the type and ratio (parts by mass) shown in Table 2 polyisocyanate, 30 parts by mass of toluene, and 0.1 parts by mass of dioctyltin dilaurate, stir at 65°C~ It was allowed to react at 75°C for 6 hours. Finally, 12 parts by mass of toluene was added to obtain a urethane prepolymer (D-11) solution with a solid content of 70%.
(合成例5~6) <胺基甲酸酯預聚物(D-12)、(D-13)> 除了使用表2所示之種類及比例(質量份)的聚合性單體以外,藉與胺基甲酸酯預聚物(D-11)溶液同樣方法,而得到固形分70%的胺基甲酸酯預聚物(D-12)、(D-13)溶液。(Synthesis examples 5~6) <Urethane prepolymers (D-12), (D-13)> Except for using polymerizable monomers of the type and ratio (parts by mass) shown in Table 2, borrow In the same way as the urethane prepolymer (D-11) solution, a solution of the urethane prepolymer (D-12) and (D-13) with a solid content of 70% was obtained.
表1中記載之聚合性單體係使用下述所示之化合物。 二甲基丙烯醯胺 KJ化學股份有限公司製 丙烯酸丁酯 東亞合成股份有限公司製 丙烯酸2-乙基己酯 東亞合成股份有限公司製 丙烯酸甲酯 東亞合成股份有限公司製 丙烯酸2-羥基乙酯 大阪有機化學工業股份有限公司製 丙烯酸4-羥基丁酯 大阪有機化學工業股份有限公司製 丙烯酸 日本觸媒股份有限公司製The polymerizable single systems described in Table 1 used the compounds shown below. Dimethacrylamide, manufactured by KJ Chemical Co., Ltd., butyl acrylate, manufactured by Toagosei Co., Ltd., 2-ethylhexyl acrylate, manufactured by Toagosei Co., Ltd., manufactured by Toagosei Co., Ltd., manufactured by Toagosei Co., Ltd., manufactured by Toagosei Co., Ltd., 2-hydroxyethyl acrylate, Osaka Made by Organic Chemical Industry Co., Ltd. 4-Hydroxybutyl Acrylate Made by Osaka Organic Chemical Industry Co., Ltd. Made Acrylic Acid Made by Nippon Shokubai Co., Ltd.
表2中記載之原料係使用下述所示之化合物。 多元醇 甘油的環氧丙烷及環氧乙烷加成物(LION公司製,數量平均分子量2000) 多元醇 聚己內酯多元醇(Perstoop公司製,製品名:Capa、數量平均分子量2000) 聚異氰酸酯 Duranate D101(旭化成化學股份有限公司製,) 聚異氰酸酯 Duranate A201H(旭化成化學股份有限公司製,)The raw materials described in Table 2 used the following compounds. Polyol Propylene oxide and ethylene oxide adducts of glycerin (manufactured by Lion, number average molecular weight 2000) polyol Polycaprolactone polyol (manufactured by Perstoop, product name: Capa, number average molecular weight 2000) polyisocyanate Duranate D101 (manufactured by Asahi Kasei Chemical Co., Ltd.) Polyisocyanate Duranate A201H (manufactured by Asahi Kasei Chemical Co., Ltd.)
表1及表2中記載的以合成例1~3得到的樹脂(A-11)~(A-13)、及以合成例4~6得到的(D-11)~(D-13)的重量平均分子量(Mw)、玻璃轉移溫度(Tg)、固形分係藉由以下所示之方法測量。將該結果表示於表1及表2。The resins (A-11) to (A-13) obtained in Synthesis Examples 1 to 3 and (D-11) to (D-13) obtained in Synthesis Examples 4 to 6 described in Table 1 and Table 2 The weight average molecular weight (Mw), glass transition temperature (Tg), and solid content are measured by the methods shown below. The results are shown in Table 1 and Table 2.
<重量平均分子量(Mw)> 使用凝膠滲透層析儀(昭和電工股份有限公司製,Shodex(註冊商標)GPC-101),依據下述條件於常溫測量,並以聚苯乙烯換算而算出。 管柱:昭和電工股份有限公司製,Shodex(註冊商標)LF-804 管柱溫度:40℃ 樣品:樹脂之0.2質量%四氫呋喃溶液 流量:1ml/分鐘 溶離液:四氫呋喃<Weight average molecular weight (Mw)> Using a gel permeation chromatograph (manufactured by Showa Denko Co., Ltd., Shodex (registered trademark) GPC-101), it was measured at room temperature under the following conditions and calculated in terms of polystyrene. Column: manufactured by Showa Denko Corporation, Shodex (registered trademark) LF-804 Column temperature: 40°C Sample: 0.2% by mass of resin in tetrahydrofuran solution Flow rate: 1 ml/min Dissolving solution: tetrahydrofuran
<玻璃轉移溫度(Tg)> 使用示差掃描熱量計(Hitachi High-Tech Science股份有限公司製,DSC7000X)來進行測量。 具體而言係從含有羥基的(甲基)丙烯酸樹脂(A-11)~(A-13)溶液中分別採取1g,以100℃使其乾燥10分鐘乾燥,來使作為溶劑的乙酸乙酯揮發,而作為固形分。從分別的固形分中各採取10mg。又,使用示差掃描熱量計(DSC),以10℃/分鐘的昇溫速度,使樣品之溫度從-80℃變化至200℃來進行示差掃描熱量測量,並將觀察到因玻璃轉移所致之吸熱開始溫度設為玻璃轉移溫度(Tg)。尚,當觀察到2個Tg時,設為2個Tg的平均值。<Glass transition temperature (Tg)> Measured using a differential scanning calorimeter (manufactured by Hitachi High-Tech Science Co., Ltd., DSC7000X). Specifically, 1g is taken from the (meth)acrylic resin (A-11)~(A-13) solution containing hydroxyl groups, and dried at 100°C for 10 minutes to volatilize ethyl acetate as the solvent , And as a solid point. Take 10 mg from each solid fraction. In addition, a differential scanning calorimeter (DSC) was used to change the temperature of the sample from -80°C to 200°C at a heating rate of 10°C/min to perform differential scanning calorimeter measurement, and the endotherm due to glass transfer was observed The starting temperature is the glass transition temperature (Tg). However, when two Tgs are observed, it is set as the average value of the two Tgs.
<固形分> 分別秤量以合成例1~3所得到的含有羥基的(甲基)丙烯酸樹脂(A-11)~(A-13)、以合成例4~6所得到的胺基甲酸酯預聚物(D-11)~(D-13)2g,將此者以110℃進行乾燥5小時後,再次進行秤量。又,使用乾燥前的質量與乾燥後的質量,並由下述的公式來求出。 尚,含有羥基的(甲基)丙烯酸樹脂(A-11)~(A-13)、胺基甲酸酯預聚物(D-11)~(D-13)中的固形分係視為全部是共聚物。固形分(質量%)=[A/B]×100 A:乾燥後的質量 B:乾燥前的質量<Solid content> Weigh the hydroxyl-containing (meth)acrylic resins (A-11) to (A-13) obtained in Synthesis Examples 1 to 3 and the urethanes obtained in Synthesis Examples 4 to 6 respectively. Prepolymers (D-11) to (D-13) 2g, dried at 110°C for 5 hours, and weighed again. In addition, using the mass before drying and the mass after drying, it is calculated by the following formula. Still, the solid content of hydroxyl-containing (meth)acrylic resins (A-11)~(A-13) and urethane prepolymers (D-11)~(D-13) are regarded as all It is a copolymer. Solid content (mass%)=[A/B]×100 A: mass after drying B: mass before drying
(實施例1~3) 「第一黏著劑組成物(a1)~(a3)之製造」 在活性線被遮斷的室內的塑膠製容器中,依表3表示的比例,加入分別為285.7質量份的以合成例1~3所得到的含有羥基的(甲基)丙烯酸樹脂(A-11)~(A-13)的溶液(作為固形分為100質量份)、1質量份的硬化劑(A-2)、氣體產生劑(B)及光增感劑(C),進行攪拌來製造第一黏著劑組成物(a1)~(a3)。(Examples 1 to 3) "Manufacturing of the first adhesive composition (a1) to (a3)" In the indoor plastic container where the active line is blocked, add 285.7 mass according to the ratio shown in Table 3 Parts of a solution of hydroxyl-containing (meth)acrylic resins (A-11) to (A-13) obtained in Synthesis Examples 1 to 3 (as a solid content of 100 parts by mass), and 1 part by mass of hardener ( A-2), the gas generating agent (B) and the photosensitizer (C) are stirred to produce the first adhesive composition (a1) to (a3).
表3中記載之下述代號係下述所示之化合物。 「Coronate(註冊商標)L-45E」三羥甲基丙烷的甲苯二異氰酸酯加成物的45%乙酸乙酯溶液Nippon Polyurethane Industry股份有限公司製 「V-40」1,1’-偶氮雙(環己烷-1-甲腈)Fujifilm Wako Pure Chemical Industries股份有限公司製 「VAm-110」2,2’-偶氮雙(N-丁基-2-甲基丙醯胺)Fujifilm Wako Pure Chemical Industries股份有限公司製 「GAP-5003」縮水甘油基疊氮聚合物 日油股份有限公司製 「UVS-1331」9,10-二丁氧基蒽 川崎化成工業公司製,Anthracure(註冊商標)UVS-1331The following codes described in Table 3 are the compounds shown below. "Coronate (registered trademark) L-45E" 45% ethyl acetate solution of toluene diisocyanate adduct of trimethylolpropane made by Nippon Polyurethane Industry Co., Ltd. "V-40" 1,1'-azobis( Cyclohexane-1-carbonitrile) ``VAm-110'' 2,2'-azobis(N-butyl-2-methylpropanamide) manufactured by Fujifilm Wako Pure Chemical Industries Co., Ltd. Fujifilm Wako Pure Chemical Industries "GAP-5003" glycidyl azide polymer manufactured by a company limited by shares manufactured by NOF Corporation "UVS-1331" 9,10-dibutoxyanthracene manufactured by Kawasaki Chemical Industry Co., Ltd., Anthracure (registered trademark) UVS-1331
(實施例4~8、比較例1~2) 「第二黏著劑組成物(b1)~(b7)之製造」 在活性線被遮斷的室內的塑膠製容器中,依表4表示的比例,加入以合成例4所得到的胺基甲酸酯聚合物(D-11)、以合成例5所得到的胺基甲酸酯聚合物(D-12)、以合成例6所得到的胺基甲酸酯聚合物(D-13)、含有羥基的(甲基)丙烯酸樹脂(A-11)、及含有羥基的(甲基)丙烯酸樹脂(A-12)中之任1種;硬化劑(D-2)、含有多官能乙烯性不飽和基的化合物(E)、光聚合起始劑(F)、含有氟的化合物(G)、羧酸酯(H),進行攪拌來製造第二黏著劑組成物(b1)~(b7)。(Examples 4 to 8, Comparative Examples 1 to 2) "Manufacturing of the second adhesive composition (b1) to (b7)" "In a plastic container in a room where the active line is blocked, the ratio shown in Table 4 , Add the urethane polymer (D-11) obtained in Synthesis Example 4, the urethane polymer (D-12) obtained in Synthesis Example 5, and the amine obtained in Synthesis Example 6 Any one of base format polymer (D-13), hydroxyl-containing (meth)acrylic resin (A-11), and hydroxyl-containing (meth)acrylic resin (A-12); hardener (D-2), polyfunctional ethylenically unsaturated group-containing compound (E), photopolymerization initiator (F), fluorine-containing compound (G), carboxylate (H), and stir to produce the second Adhesive composition (b1)~(b7).
表4中記載之下述代號係下述所示之化合物。 「Coronate(註冊商標)L-45E」三羥甲基丙烷的甲苯二異氰酸酯加成物的45%乙酸乙酯溶液 Nippon Polyurethane Industry股份有限公司製 「Art Resin UN-3320HS」胺基甲酸酯丙烯酸酯 根上工業股份有限公司製 「L-TPO」2,4,6-三甲基苯甲醯基-二苯基-膦氧化物 BASF公司製 「Megaface (註冊商標)RS-56」含氟化合物 DIC股份有限公司製 「Megaface (註冊商標)F-571」含氟化合物 DIC股份有限公司製The following codes described in Table 4 are the compounds shown below. "Coronate (registered trademark) L-45E" 45% ethyl acetate solution of toluene diisocyanate adduct of trimethylolpropane "Art Resin UN-3320HS" urethane acrylate made by Nippon Polyurethane Industry Co., Ltd. ``L-TPO'' 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide manufactured by Neshang Industrial Co., Ltd. ``Megaface (registered trademark) RS-56'' fluorine-containing compound manufactured by BASF Corporation DIC shares Manufactured by a limited company "Megaface (registered trademark) F-571" fluorinated compound manufactured by DIC Co., Ltd.
表3及表4中的含有羥基的(甲基)丙烯酸樹脂(A-11)~(A-13)、胺基甲酸酯預聚物(D-11)~(D-13)的數值係作為樹脂溶液的含有量(質量份)。另外,括弧內記載的數值係作為固形分的含有羥基的(甲基)丙烯酸樹脂(A-11)~(A-13)、胺基甲酸酯預聚物(D-11)~(D-13)的淨重的含有量(質量份)。The numerical system of hydroxyl-containing (meth)acrylic resins (A-11) to (A-13) and urethane prepolymers (D-11) to (D-13) in Tables 3 and 4 As the content (parts by mass) of the resin solution. In addition, the numerical values in parentheses refer to hydroxyl-containing (meth)acrylic resins (A-11) to (A-13) and urethane prepolymers (D-11) to (D- 13) The content of the net weight (parts by mass).
接下來,使用表3表示的第一黏著劑組成物(a1)~(a3)及表4表示的第二黏著劑組成物(b1)~(b7),藉由以下表示的方法來製造實施例9~18、比較例3~8的黏著薄片。Next, using the first adhesive composition (a1) to (a3) shown in Table 3 and the second adhesive composition (b1) to (b7) shown in Table 4, the examples were produced by the method shown below 9-18. Adhesive sheets of Comparative Examples 3-8.
(實施例9) <第一黏著劑層之製造> 使用塗抹器,以加熱乾燥後的膜厚成為60μm之方式,將第一黏著劑組成物(a1)塗覆在基材的處理面側。前述基材係由施予電暈放電處理過的厚度50μm的聚對苯二甲酸乙二酯(PET)薄片所成者。將包含第一黏著劑組成物(a1)層的薄片,以80℃進行加熱乾燥2分鐘使其硬化而形成第一黏著劑層。尚,第一黏著劑層的膜厚係藉由使用膜厚計來測量貼附在第一黏著劑層上的PET薄片的厚度後,減去PET薄片與基材的厚度而求出。(Example 9) <Manufacturing of the first adhesive layer> Using an applicator, the first adhesive composition (a1) was coated on the processing surface side of the substrate so that the film thickness after heating and drying became 60 μm. The aforementioned substrate is made of a polyethylene terephthalate (PET) sheet with a thickness of 50 μm that has been subjected to corona discharge treatment. The sheet containing the layer of the first adhesive composition (a1) was heated and dried at 80°C for 2 minutes to be cured to form the first adhesive layer. The film thickness of the first adhesive layer is determined by measuring the thickness of the PET sheet attached to the first adhesive layer using a film thickness meter, and then subtracting the thickness of the PET sheet and the base material.
<第二黏著劑層之製造> 使用塗抹器,以加熱乾燥後的膜厚成為15μm之方式,將第二黏著劑組成物(b1)塗覆在剝離薄片的塗佈面。前述剝離薄片係由塗佈有剝離劑的厚度75μm的聚對苯二甲酸乙二酯(PET)薄片所成者。將包含第二黏著劑組成物(b1)的層的薄片,以100℃進行加熱乾燥2分鐘使其硬化來形成第二黏著劑層。尚,第二黏著劑層的膜厚係藉由使用膜厚計來測量貼附在第二黏著劑層上的PET薄片的厚度後,減去PET薄片與剝離薄片的厚度而求出。<Manufacturing of the second adhesive layer> Using an applicator, apply the second adhesive composition (b1) on the coating surface of the release sheet so that the film thickness after heating and drying becomes 15 μm. The aforementioned release sheet is composed of a 75 μm-thick polyethylene terephthalate (PET) sheet coated with a release agent. The sheet containing the layer of the second adhesive composition (b1) was heated and dried at 100°C for 2 minutes to be cured to form a second adhesive layer. The film thickness of the second adhesive layer is determined by measuring the thickness of the PET sheet attached to the second adhesive layer using a film thickness meter, and then subtracting the thickness of the PET sheet and the release sheet.
<黏著薄片之製造> 將第一黏著劑層與第二黏著劑層對向配置,並藉由從剝離薄片之上使用1kg的橡膠輥(寬:約25cm)往返一次來進行貼合,得到於基材上依序積層第一黏著劑層、第二黏著劑層及剝離薄片的黏著薄片。<Manufacturing of Adhesive Sheet> The first adhesive layer and the second adhesive layer are arranged opposite to each other, and a 1kg rubber roller (width: about 25cm) is used from the top of the peeling sheet to reciprocate for bonding. The result is The first adhesive layer, the second adhesive layer and the adhesive sheet of the release sheet are sequentially laminated on the substrate.
(實施例10~18、比較例3~8) 除了使用表5及表6表示的第一黏著劑組成物來形成表3表示的膜厚的第一黏著劑層,與使用表5及表6表示的第二黏著劑組成物來形成表4表示的膜厚的第二黏著劑層以外,藉與實施例9同樣方法來製作實施例10~18、比較例3~8的黏著薄片。(Examples 10 to 18, Comparative Examples 3 to 8) Except that the first adhesive composition shown in Table 5 and Table 6 was used to form the first adhesive layer with the film thickness shown in Table 3, and the use of Table 5 and Table 6 Except that the second adhesive composition shown forms the second adhesive layer with the film thickness shown in Table 4, the adhesive sheets of Examples 10 to 18 and Comparative Examples 3 to 8 were produced in the same manner as in Example 9.
接下來,對於實施9~18、比較例3~8的黏著薄片,分別藉由以下表示的方法來製作試片,並評估UV照射前的剝離力、UV照射後的剝離性。將該結果表示於表5及表6。Next, for the adhesive sheets of Examples 9 to 18 and Comparative Examples 3 to 8, test pieces were prepared by the methods shown below, respectively, and the peeling force before UV irradiation and the peeling properties after UV irradiation were evaluated. The results are shown in Table 5 and Table 6.
(試片的作製方法) 將黏著薄片裁切成長25mm、寬100mm的大小,將剝離薄片剝下來使第二黏著劑層露出。接下來,以露出的第二黏著劑層(測量面)與玻璃板相接之方式,將黏著薄片貼付於玻璃板,並使用2kg的橡膠輥(寬:約50mm)往返1次,來製成UV照射前樣品。 另外,使用紫外線照射裝置(Eyegraphics公司製,LED燈(365nm)),以UV照度150mW/cm2 、UV照射量3000mJ/cm2 的條件,對於UV照射前樣品的基材側進行UV照射,來製成UV照射後樣品。(Method for manufacturing test piece) The adhesive sheet was cut into a size of 25 mm in length and 100 mm in width, and the peeling sheet was peeled off to expose the second adhesive layer. Next, attach the adhesive sheet to the glass plate so that the exposed second adhesive layer (measurement surface) is in contact with the glass plate, and use a 2kg rubber roller (width: about 50mm) to make a round trip. Sample before UV irradiation. In addition, an ultraviolet irradiation device (manufactured by Eyegraphics, LED lamp (365nm)) was used to perform UV irradiation on the substrate side of the sample before UV irradiation under the conditions of UV illuminance 150mW/cm 2 and UV irradiation amount 3000mJ/cm 2 Prepare samples after UV irradiation.
(UV照射前的剝離力的評估) 以25℃、濕度50%RH的環境下,將UV照射前樣品放置24小時。之後,根據JIS Z0237,使用剝離試驗機(協和界面科學公司製),以剝離速度2400mm/min來進行180°方向的拉伸試驗,並測量玻璃板與黏著薄片間的剝離力(N/25mm)。將該結果表示於表5及表6。(Evaluation of peel strength before UV irradiation) Place the sample before UV irradiation for 24 hours in an environment of 25°C and humidity 50%RH. Then, in accordance with JIS Z0237, a peeling tester (manufactured by Kyowa Interface Science Co., Ltd.) was used to perform a 180° tensile test at a peeling speed of 2400mm/min, and the peeling force between the glass plate and the adhesive sheet (N/25mm) was measured . The results are shown in Table 5 and Table 6.
(UV照射後的剝離性的評估) 對於UV照射後的樣品,依據以下的基準來評估黏著薄片的剝離性。 「評估基準」 ○:在黏著薄片為下之狀態下拉起玻璃板時,黏著薄片從玻璃板上剝離。 △:在黏著薄片為下之狀態下拉起玻璃板並施加振動時會剝離。 × :即使是在黏著薄片為下之狀態下拉起玻璃板並施加振動,黏著薄片仍未從玻璃板上剝離。(Evaluation of peelability after UV irradiation) For samples after UV irradiation, the peelability of the adhesive sheet was evaluated based on the following criteria. "Evaluation Criteria" ○: When the glass plate is pulled up while the adhesive sheet is down, the adhesive sheet peels off from the glass plate. △: The glass plate will peel off when the adhesive sheet is pulled down and vibration is applied. ×: Even if the glass plate is pulled up and vibration is applied while the adhesive sheet is under the state, the adhesive sheet still does not peel off from the glass plate.
如表5所表示般,實施例9~實施例18的黏著薄片,於UV照射前的剝離力為0.2N/25mm以下,故UV照射前的剝離力為充分低者。另外,實施例9~實施例18的黏著薄片,於UV照射後在黏著薄片為下之狀態下拉起玻璃板時,所有的黏著薄片從玻璃板上剝離。As shown in Table 5, the peeling force of the adhesive sheets of Examples 9 to 18 before UV irradiation was 0.2N/25mm or less, so the peeling force before UV irradiation was sufficiently low. In addition, for the adhesive sheets of Examples 9 to 18, when the glass plate was pulled up with the adhesive sheet in the down state after UV irradiation, all the adhesive sheets peeled off from the glass plate.
相較於此,如表6所表示般,使用(甲基)丙烯酸樹脂來作為第二黏著劑層的比較例3~8,UV照射前的剝離力為4.0N/25mm以上,故與實施例9~實施例18的黏著薄片相較下,UV照射前的剝離力為高。In contrast, as shown in Table 6, in Comparative Examples 3 to 8, using (meth)acrylic resin as the second adhesive layer, the peeling force before UV irradiation was 4.0N/25mm or more, so it is similar to the examples. Compared with the adhesive sheets of Examples 9 to 18, the peeling force before UV irradiation was higher.
另外,比較例3、5、7,於UV照射後即使是在黏著薄片為下之狀態下拉起玻璃板,黏著薄片仍未從玻璃板上剝離。In addition, in Comparative Examples 3, 5, and 7, even if the glass plate was pulled up with the adhesive sheet under the UV irradiation, the adhesive sheet did not peel off from the glass plate.
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW109144196A TW202136447A (en) | 2019-12-19 | 2020-12-15 | Adhesive sheet |
Country Status (2)
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TW (1) | TW202136447A (en) |
WO (1) | WO2021125153A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI834405B (en) * | 2022-12-01 | 2024-03-01 | 財團法人工業技術研究院 | Double-sided adhesive and multilayer structure |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117616094A (en) * | 2021-07-12 | 2024-02-27 | 积水化学工业株式会社 | Adhesive tape laminate, microfluidic chip, and microfluidic device |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003342540A (en) * | 2002-05-28 | 2003-12-03 | Asahi Kasei Corp | Adhesive sheet for semiconductor processing use |
WO2004083330A1 (en) * | 2003-03-17 | 2004-09-30 | Lintec Corporation | Pressure-sensitive adhesive sheet for protecting surface and method for production thereof |
JP2010202833A (en) * | 2009-03-05 | 2010-09-16 | Sekisui Chem Co Ltd | Adhesive tape for processing electronic element |
JP6036674B2 (en) * | 2013-12-20 | 2016-11-30 | 王子ホールディングス株式会社 | Double-sided pressure-sensitive adhesive sheet, double-sided pressure-sensitive adhesive sheet with release sheet, method for producing the same, and transparent laminate |
JP2016050245A (en) * | 2014-08-29 | 2016-04-11 | 日立化成株式会社 | Adhesive sheet for image display device, adhesive sheet member for image display device, method for manufacturing image display device, and image display device |
JP7088736B2 (en) * | 2017-10-06 | 2022-06-21 | 積水化学工業株式会社 | Surface protection film |
-
2020
- 2020-12-15 WO PCT/JP2020/046649 patent/WO2021125153A1/en active Application Filing
- 2020-12-15 TW TW109144196A patent/TW202136447A/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI834405B (en) * | 2022-12-01 | 2024-03-01 | 財團法人工業技術研究院 | Double-sided adhesive and multilayer structure |
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WO2021125153A1 (en) | 2021-06-24 |
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