TW202135429A - Motor stator wiring structure including a motor stator which is formed by arranging a plurality of stator modules in a radial manner - Google Patents

Motor stator wiring structure including a motor stator which is formed by arranging a plurality of stator modules in a radial manner Download PDF

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TW202135429A
TW202135429A TW109107795A TW109107795A TW202135429A TW 202135429 A TW202135429 A TW 202135429A TW 109107795 A TW109107795 A TW 109107795A TW 109107795 A TW109107795 A TW 109107795A TW 202135429 A TW202135429 A TW 202135429A
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metal plate
motor stator
outlet
metal plates
iron core
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TW109107795A
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Chinese (zh)
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TWI722823B (en
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姜宗佑
利朝凱
林桓槶
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士林電機廠股份有限公司
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Publication of TW202135429A publication Critical patent/TW202135429A/en

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Abstract

A motor stator wiring structure includes a motor stator, which is formed by arranging a plurality of stator modules in a radial manner, the stator modules including an iron core, wherein the iron core is provided with two wire wheel stands, the wire wheel stands being located at upper and lower ends of the iron core, the iron core being provided with a coil formed by winding a specific number of turns of conducting wires, the coil being preserved with two sections of specific lengths in front and rear to form two leading-out portions; and a wire tying module arranged on the motor stators, including a wire tying base on which a plurality of first metal plates, a plurality of second metal plates, and a plurality of third metal plates are arranged, the wire tying base being provided with a plurality of insulation sheets located among the first metal plates, the second metal plates and the third metal plates, a plurality of pairs of three-phase electric wires being arranged as spanning over the second metal plates and the third metal plates, a plurality of terminals being provided on the three-phase electric wires to respectively combine at top ends of all the pairs of three-phase electric wires to form an electric path.

Description

馬達定子接線結構 Motor stator wiring structure

本發明係關於一種馬達定子,尤指一種馬達定子接線結構。 The invention relates to a motor stator, in particular to a motor stator wiring structure.

馬達種類可分為單相馬達以及三相馬達,其中三相馬達的運作原理是線圈繞組通電後會形成旋轉磁場,旋轉磁場會帶動馬達,使轉子輸出產生轉速與扭矩。 Motor types can be divided into single-phase motors and three-phase motors. The operating principle of a three-phase motor is that a rotating magnetic field will be formed after the coil winding is energized. The rotating magnetic field will drive the motor, causing the rotor to output rotational speed and torque.

如圖1所示,為習知技術的立體圖。一馬達定子30包含有多數個定子組件31,定子組件31具有一鐵心32及兩線輪架33,鐵心32上纏繞特定匝數的導電線材以構成一線圈34,馬達定子30在通電後,線圈34會產生磁場;其中線圈34上還具有兩引出部341,為將線圈34預留前後兩段特定長度而形成,馬達接線時會將各線圈34之引出部341作焊接,以完成接線作業,但這樣會導致馬達定子30組裝過程複雜,並且大幅增加錯誤率。 As shown in Figure 1, it is a perspective view of the conventional technology. A motor stator 30 includes a plurality of stator assemblies 31. The stator assembly 31 has an iron core 32 and two reels 33. The iron core 32 is wound with a specific number of conductive wires to form a coil 34. After the motor stator 30 is energized, the coil 34 generates a magnetic field; the coil 34 also has two lead-out portions 341, which are formed to reserve two specific lengths of the coil 34 before and after the coil 34. When the motor is connected, the lead-out portions 341 of each coil 34 are welded to complete the wiring operation. However, this will cause the assembly process of the motor stator 30 to be complicated and greatly increase the error rate.

綜合以上原因,使得習知技術仍存在有改良的空間,本發明人有鑑於此,乃積極研究,加以多年從事相關產品研發之經驗,並經不斷試驗及改良,終於發展出本發明。 Based on the above reasons, there is still room for improvement in the conventional technology. In view of this, the inventors have actively researched, combined with years of experience in related product research and development, and after continuous testing and improvement, finally developed the present invention.

本發明之主要目的在於提供一種馬達定子接線結構,能夠增加馬達組裝便利性,以及降低習知技術直接接線的錯誤率。 The main purpose of the present invention is to provide a motor stator wiring structure that can increase the convenience of motor assembly and reduce the error rate of direct wiring in the prior art.

為了達成上述之目的,本發明係提供一種馬達定子接線結 構,包括有一馬達定子,該馬達定子是由多數個定子組件以放射狀方式排列設置而構成,該定子組件包含有一鐵心,該鐵心上設置有兩線輪架,該線輪架位於該鐵心的上下兩端,該鐵心上具有以纏繞特定匝數的導電線材所構成之一線圈,該線圈預留前後兩段特定長度形成有兩引出部。 In order to achieve the above objective, the present invention provides a motor stator wiring junction The structure includes a motor stator, the motor stator is composed of a plurality of stator assemblies arranged in a radial manner, the stator assembly includes an iron core, the iron core is provided with two reels, the reel is located on the core At the upper and lower ends, the core is provided with a coil formed by winding a specific number of conductive wires, and the coil reserves two specific lengths at the front and rear to form two lead-out parts.

一結線組件裝設於該馬達定子上,包含有一結線座,該結線座上設置有複數第一金屬板、複數第二金屬板及複數第三金屬板,該第一金屬板上具有複數個第一出線孔,該第二金屬板上具有複數個第二出線孔,該第三金屬板上具有複數個第三出線孔,該結線座上設置有複數絕緣片,位於該第一金屬板、該第二金屬板與該第三金屬板之間,該第二金屬板與該第三金屬板上跨接設置有複數對三相電線,該三相電線上具有複數端子,分別結合於各對該三相電線的頂端,以形成電氣路徑。 A wiring assembly is installed on the motor stator and includes a wiring base. The wiring base is provided with a plurality of first metal plates, a plurality of second metal plates, and a plurality of third metal plates. The first metal plate has a plurality of first metal plates. An outlet hole, the second metal plate has a plurality of second outlet holes, the third metal plate has a plurality of third outlet holes, and a plurality of insulating sheets are arranged on the connecting seat, which are located on the first metal A plurality of pairs of three-phase wires are arranged across the second metal plate and the third metal plate between the second metal plate and the third metal plate. The top ends of the three-phase wires are each formed to form an electrical path.

各該線圈之引出部分別穿入該第一金屬板之第一出線孔、該第二金屬板之第二出線孔與該第三金屬板之第三出線孔,再來以焊接的方式將該第一金屬板、該第二金屬板與該第三金屬板固定。 The lead part of each coil penetrates the first outlet hole of the first metal plate, the second outlet hole of the second metal plate and the third outlet hole of the third metal plate respectively, and then welded Way to fix the first metal plate, the second metal plate and the third metal plate.

在本發明的另一實施例中,該第一金屬板上具有複數個第一出線槽,該第二金屬板上具有複數個第二出線槽,該第三金屬板上具有複數個第三出線槽。 In another embodiment of the present invention, the first metal plate has a plurality of first outlet grooves, the second metal plate has a plurality of second outlet grooves, and the third metal plate has a plurality of first outlet grooves. Three outlet ducts.

各該線圈之引出部分別穿入該第一金屬板之第一出線槽、該第二金屬板之第二出線槽與該第三金屬板之第三出線槽,再來以焊接的方式將該第一金屬板、該第二金屬板與該第三金屬板固定。 The lead part of each coil penetrates into the first outlet groove of the first metal plate, the second outlet groove of the second metal plate and the third outlet groove of the third metal plate respectively, and then welded Way to fix the first metal plate, the second metal plate and the third metal plate.

為讓本發明之目的、特徵和優點能使該領域具有通常知識者更易理解,下文舉一較佳實施例,並配合所附圖式,作詳細說明如下。 In order to make the purpose, features and advantages of the present invention easier to understand by those with ordinary knowledge in the field, a preferred embodiment is given below in conjunction with the accompanying drawings and described in detail as follows.

(本發明) (this invention)

10:馬達定子 10: Motor stator

11:定子組件 11: Stator assembly

12:鐵心 12: iron core

13:線輪架 13: Reel stand

14:線圈 14: Coil

141:引出部 141: Leading Department

20:結線組件 20: Connection components

21:結線座 21: Knot seat

22:第一金屬板 22: The first metal plate

221:第一出線孔 221: The first outlet hole

222:第一出線槽 222: first outlet slot

23:第二金屬板 23: second metal plate

231:第二出線孔 231: second outlet hole

232:第二出線槽 232: second outlet slot

24:第三金屬板 24: third metal plate

241:第三出線孔 241: third outlet hole

242:第三出線槽 242: third outlet slot

25:複數絕緣片 25: Plural insulating sheets

26:三相電線 26: Three-phase wire

27:端子 27: Terminal

(習知技術) (Related Technology)

30:馬達定子 30: Motor stator

31:定子組件 31: Stator assembly

32:鐵心 32: iron core

33:線輪架 33: Reel stand

34:線圈 34: Coil

341:引出部 341: Leading Department

圖1為習知技術的立體圖。 Figure 1 is a perspective view of the conventional technology.

圖2為本發明馬達定子接線結構的立體圖。 Figure 2 is a perspective view of the motor stator wiring structure of the present invention.

圖3為本發明馬達定子接線結構的立體分解圖。 Figure 3 is a three-dimensional exploded view of the motor stator wiring structure of the present invention.

圖4為本發明馬達定子接線結構之結線組件的立體分解圖。 4 is a perspective exploded view of the wiring assembly of the motor stator wiring structure of the present invention.

圖5為本發明馬達定子接線結構的另一實施例之結線組件的立體分解圖。 Fig. 5 is a perspective exploded view of the wiring assembly of another embodiment of the motor stator wiring structure of the present invention.

請參閱圖2至圖4所示,圖2為本發明馬達定子接線結構的立體圖,圖3為本發明馬達定子接線結構的立體分解圖,圖4為本發明馬達定子接線結構之結線組件的立體分解圖。本發明係關於一種馬達定子接線結構,包括有一馬達定子10,該馬達定子10是由多數個定子組件11以放射狀方式排列設置而構成,該定子組件11包含有一鐵心12,該鐵心12上設置有兩線輪架13,該線輪架13位於該鐵心12的上下兩端,該鐵心12上具有以纏繞特定匝數的導電線材所構成之一線圈14,該線圈14預留前後兩段特定長度形成有兩引出部141。 Please refer to Figures 2 to 4. Figure 2 is a perspective view of the motor stator wiring structure of the present invention, Figure 3 is a perspective exploded view of the motor stator wiring structure of the present invention, and Figure 4 is a perspective view of the wiring assembly of the motor stator wiring structure of the present invention Exploded view. The present invention relates to a motor stator wiring structure, including a motor stator 10, the motor stator 10 is composed of a plurality of stator assemblies 11 arranged in a radial manner, the stator assembly 11 includes an iron core 12 arranged on the iron core 12 There are two reel frames 13, which are located at the upper and lower ends of the iron core 12. The iron core 12 has a coil 14 formed by winding a specific number of conductive wires. The coil 14 is reserved for two specific Two lead portions 141 are formed in the length.

一結線組件20裝設於該馬達定子10上,包含有一結線座21,該結線座21上設置有複數第一金屬板22、複數第二金屬板23及複數第三金屬板24,該第一金屬板22上具有複數個第一出線孔221,該第二金屬板23上具有複數個第二出線孔231,該第三金屬板24上具有複數個第三出線孔241,該結線座21上設置有複數絕緣片25,位於該第一金屬板22、該第二金 屬板23與該第三金屬板24之間,該第二金屬板23與該第三金屬板24上跨接設置有複數對三相電線26,該三相電線26上具有複數端子27,分別結合於各對該三相電線26的頂端,以形成電氣路徑。 A wiring assembly 20 is installed on the motor stator 10 and includes a wiring base 21. The wiring base 21 is provided with a plurality of first metal plates 22, a plurality of second metal plates 23, and a plurality of third metal plates 24. The metal plate 22 has a plurality of first outlet holes 221, the second metal plate 23 has a plurality of second outlet holes 231, and the third metal plate 24 has a plurality of third outlet holes 241. The seat 21 is provided with a plurality of insulating sheets 25, which are located on the first metal plate 22, the second metal plate Between the belonging plate 23 and the third metal plate 24, the second metal plate 23 and the third metal plate 24 are bridged with a plurality of pairs of three-phase wires 26, and the three-phase wires 26 have a plurality of terminals 27, respectively It is combined with the top end of each of the three-phase wires 26 to form an electrical path.

各該線圈14之引出部141分別穿入該第一金屬板22之第一出線孔221、該第二金屬板23之第二出線孔231與該第三金屬板24之第三出線孔241,再來以焊接的方式將該第一金屬板22、該第二金屬板23與該第三金屬板24固定。 The lead portion 141 of each coil 14 penetrates the first outlet hole 221 of the first metal plate 22, the second outlet hole 231 of the second metal plate 23, and the third outlet of the third metal plate 24, respectively. The hole 241 is then used to fix the first metal plate 22, the second metal plate 23 and the third metal plate 24 by welding.

請參閱圖5所示,圖5為本發明馬達定子接線結構的另一實施例之結線組件的立體分解圖。根據本發明的另一實施例,該第一金屬板22上具有複數個第一出線槽222,該第二金屬板23上具有複數個第二出線槽232,該第三金屬板24上具有複數個第三出線槽242。 Please refer to FIG. 5, which is a perspective exploded view of the wiring assembly of another embodiment of the motor stator wiring structure of the present invention. According to another embodiment of the present invention, the first metal plate 22 has a plurality of first outlet grooves 222, the second metal plate 23 has a plurality of second outlet grooves 232, and the third metal plate 24 has There are a plurality of third outlet slots 242.

各該線圈14之引出部141分別穿入該第一金屬板22之第一出線槽222、該第二金屬板23之第二出線槽232與該第三金屬板24之第三出線槽242,再來以焊接的方式將該第一金屬板22、該第二金屬板23與該第三金屬板24固定。 The lead-out portion 141 of each coil 14 penetrates into the first outlet groove 222 of the first metal plate 22, the second outlet groove 232 of the second metal plate 23, and the third outlet groove of the third metal plate 24, respectively. The groove 242 is then used to fix the first metal plate 22, the second metal plate 23 and the third metal plate 24 by welding.

藉由上述的構成,本發明馬達定子接線結構,能夠增加馬達組裝便利性,以及降低習知技術直接接線的錯誤率。 With the above configuration, the motor stator wiring structure of the present invention can increase the convenience of motor assembly and reduce the error rate of direct wiring in the prior art.

雖然本發明已以較佳實施例揭露如上,然其並非用於限定本發明,任何熟習此技術者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above in the preferred embodiment, it is not intended to limit the present invention. Anyone familiar with this technology can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be subject to the scope of the attached patent application.

10:馬達定子 10: Motor stator

11:定子組件 11: Stator assembly

12:鐵心 12: iron core

13:線輪架 13: Reel stand

14:線圈 14: Coil

141:引出部 141: Leading Department

20:結線組件 20: Connection components

21:結線座 21: Knot seat

23:第二金屬板 23: second metal plate

24:第三金屬板 24: third metal plate

25:複數絕緣片 25: Plural insulating sheets

26:三相電線 26: Three-phase wire

27:端子 27: Terminal

Claims (2)

一種馬達定子接線結構,包括有: A motor stator wiring structure includes: 一馬達定子,該馬達定子是由多數個定子組件以放射狀方式排列設置而構成,該定子組件包含有一鐵心,該鐵心上設置有兩線輪架,該線輪架位於該鐵心的上下兩端,該鐵心上具有以纏繞特定匝數的導電線材所構成之一線圈,該線圈預留前後兩段特定長度形成有兩引出部;及 A motor stator, the motor stator is composed of a plurality of stator assemblies arranged in a radial manner, the stator assembly includes an iron core, the iron core is provided with two reels, the reels are located at the upper and lower ends of the iron core , The iron core has a coil formed by winding a specific number of conductive wires, and the coil reserves two specific lengths before and after the coil is formed with two lead-out parts; and 一結線組件,裝設於該馬達定子上,包含有一結線座,該結線座上設置有複數第一金屬板、複數第二金屬板及複數第三金屬板,該第一金屬板上具有複數個第一出線孔,該第二金屬板上具有複數個第二出線孔,該第三金屬板上具有複數個第三出線孔,該結線座上設置有複數絕緣片,位於該第一金屬板、該第二金屬板與該第三金屬板之間,該第二金屬板與該第三金屬板上跨接設置有複數對三相電線,該三相電線上具有複數端子,分別結合於各對該三相電線的頂端,以形成電氣路徑;各該線圈之引出部分別穿入該第一金屬板之第一出線孔、該第二金屬板之第二出線孔與該第三金屬板之第三出線孔。 A wiring assembly is installed on the motor stator and includes a wiring base. The wiring base is provided with a plurality of first metal plates, a plurality of second metal plates, and a plurality of third metal plates. The first metal plate has a plurality of The first outlet hole, the second metal plate has a plurality of second outlet holes, the third metal plate has a plurality of third outlet holes, and a plurality of insulating sheets are arranged on the connecting seat, which is located on the first Between the metal plate, the second metal plate and the third metal plate, a plurality of pairs of three-phase wires are set across the second metal plate and the third metal plate. At the top of each of the three-phase wires to form an electrical path; the lead part of each coil penetrates the first outlet hole of the first metal plate, the second outlet hole of the second metal plate, and the first 3. The third outlet hole of the metal plate. 如請求項1所述之馬達定子接線結構,其中該第一金屬板上具有複數個第一出線槽,該第二金屬板上具有複數個第二出線槽,該第三金屬板上具有複數個第三出線槽;各該線圈之引出部分別穿入該第一金屬板之第一出線槽、該第二金屬板之第二出線槽與該第三金屬板之第三出線槽。 The motor stator wiring structure according to claim 1, wherein the first metal plate has a plurality of first outlet grooves, the second metal plate has a plurality of second outlet grooves, and the third metal plate has A plurality of third outlet grooves; the lead parts of each coil respectively penetrate the first outlet groove of the first metal plate, the second outlet groove of the second metal plate, and the third outlet of the third metal plate Trunking.
TW109107795A 2020-03-10 2020-03-10 Motor stator wiring structure TWI722823B (en)

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CN110098685B (en) * 2015-02-27 2021-11-30 博泽沃尔兹堡汽车零部件有限公司 Stator assembly for an electric motor
DE112018000698T5 (en) * 2017-02-06 2019-10-17 Nidec Corporation Stator manufacturing process and engine
TWI636640B (en) * 2017-12-26 2018-09-21 群光電能科技股份有限公司 Fixing device for junction wires of stator of motor
TWI689157B (en) * 2018-04-19 2020-03-21 建準電機工業股份有限公司 Three-phase motor and stator thereof
TWM587851U (en) * 2019-04-26 2019-12-11 士林電機廠股份有限公司 Motor stator wiring structure

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