TW202131602A - Permanent magnet motor capable of reducing torque ripple and increasing output torque to improve performance and stability of permanent magnet motor - Google Patents
Permanent magnet motor capable of reducing torque ripple and increasing output torque to improve performance and stability of permanent magnet motor Download PDFInfo
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本發明係關於一種馬達,尤指一種永磁馬達。 The present invention relates to a motor, especially a permanent magnet motor.
內藏式永磁馬達(Interior Permanent magnet Motor)具有高功率密度、高效率等諸多優點,因為其轉子的凸極效應(saliency)使得除了馬達本身的電磁轉矩(Electromagnetic Torque)之外,還可額外獲得磁阻轉矩(Reluctance Torque)。故在高轉速區域的應用範圍,比一般表面貼磁型的馬達(Surface Permanent magnet Motor)具有更佳寬廣的工作區間,目前已被廣泛地應用於各領域中。而影響內藏式永磁馬達輸出特性的主要因素之一,在於內藏式永磁馬達轉子的設計。 The interior permanent magnet motor (Interior Permanent Magnet Motor) has many advantages such as high power density and high efficiency, because the saliency of the rotor makes it not only the Electromagnetic Torque of the motor itself, but also Additional reluctance torque (Reluctance Torque) is obtained. Therefore, the application range in the high-speed region has a better and wider working range than the general surface permanent magnet motor, and it has been widely used in various fields at present. One of the main factors affecting the output characteristics of the built-in permanent magnet motor is the design of the built-in permanent magnet motor rotor.
其中轉子直軸(Direct axis)電感與交軸(Quadrature axis)電感比值為凸極比(saliency ratio),當凸極比越大時,可獲得更大的磁阻轉矩。而當內藏式永磁馬達中的機構尺寸設計不良時,會造成輸出轉矩的波動,而產生較大的轉矩漣波(Torque Ripple)導致發生嚴重的震動與噪音。故如何改良內藏式永磁馬達的結構設計,在提升輸出轉矩的過程中同時兼具令轉矩的波動減少,有效抑制振動與噪音,並且平順穩定的輸出轉矩,是需深入研究的課題。 The ratio of the rotor direct axis inductance to the quadrature axis inductance is the saliency ratio. When the saliency ratio is greater, a greater reluctance torque can be obtained. When the size of the mechanism in the built-in permanent magnet motor is poorly designed, it will cause the output torque to fluctuate, and a large Torque Ripple will result in severe vibration and noise. Therefore, how to improve the structural design of the built-in permanent magnet motor, while increasing the output torque at the same time, reduce the torque fluctuation, effectively suppress vibration and noise, and smooth and stable output torque, which requires in-depth research. Subject.
本發明人有鑑於此,乃積極研究,加以多年從事相關產品研發之經驗,並經不斷試驗及改良,終於發展出本發明。 In view of this, the inventors have actively researched, combined with years of experience in related product research and development, and after continuous experiments and improvements, finally developed the present invention.
有鑑於前述習知技術的問題點,本發明係提供一種永磁馬達,包括有一定子及一轉子,該轉子裝設於該定子中,並且該轉子能夠相對於該定子作旋轉,其中該轉子包含有一本體,該本體的外側形成有一外周面,該外周面與該定子之間具有一氣隙;該本體上嵌設有多數個第一磁鐵、多數個第二磁鐵及多數個第三磁鐵,是以放射狀設置排列於該本體上,該第二磁鐵與該第三磁鐵對稱放置於該第一磁鐵的兩側,並且該第一磁鐵位於該本體之外周面與該第二磁鐵、該第三磁鐵之間。 In view of the aforementioned problems of the prior art, the present invention provides a permanent magnet motor, including a stator and a rotor, the rotor is installed in the stator, and the rotor can rotate relative to the stator, wherein the rotor It includes a body, an outer peripheral surface is formed on the outside of the body, and an air gap is formed between the outer peripheral surface and the stator; the body is embedded with a plurality of first magnets, a plurality of second magnets, and a plurality of third magnets. Are arranged on the main body in a radial arrangement, the second magnet and the third magnet are symmetrically placed on both sides of the first magnet, and the first magnet is located on the outer peripheral surface of the main body and the second magnet, the third magnet Between magnets.
在本發明中,該氣隙非為固定大小,其具有最大氣隙與最小氣隙,並且最大氣隙為最小氣隙的2~6倍。 In the present invention, the air gap is not a fixed size, it has a maximum air gap and a minimum air gap, and the maximum air gap is 2-6 times the minimum air gap.
在本發明中,該第二磁鐵與該第三磁鐵之間具有一夾角,該夾角為100~120度。 In the present invention, there is an included angle between the second magnet and the third magnet, and the included angle is 100 to 120 degrees.
在本發明中,該第一磁鐵於該轉子的徑向方向具有一第一厚度,該第二磁鐵於該轉子的徑向方向具有一第二厚度,該第三磁鐵於該轉子的徑向方向具有一第三厚度,並且該第二厚度與該第三厚度皆大於或等於該第一厚度。 In the present invention, the first magnet has a first thickness in the radial direction of the rotor, the second magnet has a second thickness in the radial direction of the rotor, and the third magnet has a thickness in the radial direction of the rotor. It has a third thickness, and both the second thickness and the third thickness are greater than or equal to the first thickness.
在本發明中,該第一磁鐵於該第一厚度的垂直方向具有一第一寬度,該第二磁鐵於該第二厚度的垂直方向具有一第二寬度,該第三磁鐵於該第三厚度的垂直方向具有一第三寬度,並且該第二寬度與該第三寬度皆大於或等於該第一寬度。 In the present invention, the first magnet has a first width in a direction perpendicular to the first thickness, the second magnet has a second width in a direction perpendicular to the second thickness, and the third magnet has a width in a direction perpendicular to the third thickness. The vertical direction of has a third width, and the second width and the third width are both greater than or equal to the first width.
在本發明中,該本體之外周面與該第一磁鐵之間具有一第一間距,該第一磁鐵與該第二磁鐵、該第三磁鐵之間具有一第二間距,該第 二磁鐵與該第三磁鐵兩者之間具有一第三間距,並且該第三間距小於該第一厚度。 In the present invention, there is a first distance between the outer peripheral surface of the body and the first magnet, and there is a second distance between the first magnet and the second magnet and the third magnet. There is a third distance between the two magnets and the third magnet, and the third distance is smaller than the first thickness.
為讓本發明之目的、特徵和優點能使該領域具有通常知識者更易理解,下文舉一較佳實施例,並配合所附圖式,作詳細說明如下。 In order to make the purpose, features and advantages of the present invention easier to understand by those with ordinary knowledge in the field, a preferred embodiment is given below in conjunction with the accompanying drawings and described in detail as follows.
10:定子 10: Stator
20:轉子 20: Rotor
21:本體 21: body
211:外周面 211: Outer peripheral surface
30:第一磁鐵 30: The first magnet
31:第二磁鐵 31: The second magnet
32:第三磁鐵 32: The third magnet
gap:氣隙 gap: air gap
Theta:夾角 Theta: included angle
T1:第一厚度 T1: first thickness
T2:第二厚度 T2: second thickness
T3:第三厚度 T3: third thickness
W1:第一寬度 W1: first width
W2:第二寬度 W2: second width
W3:第三寬度 W3: third width
D1:第一間距 D1: First pitch
D2:第二間距 D2: second spacing
D3:第三間距 D3: third spacing
圖1為本發明永磁馬達的結構示意圖。 Fig. 1 is a schematic diagram of the structure of the permanent magnet motor of the present invention.
圖2為本發明永磁馬達的局部結構放大示意圖。 Figure 2 is an enlarged schematic diagram of a partial structure of the permanent magnet motor of the present invention.
圖3為本發明永磁馬達的第一間距為氣隙的3~8倍時,第二間距與第一厚度在不同比值下的轉矩漣波示意圖。 FIG. 3 is a schematic diagram of torque ripple of the permanent magnet motor of the present invention when the first pitch is 3 to 8 times the air gap, and the second pitch and the first thickness are at different ratios.
圖4為本發明永磁馬達的第一間距為氣隙的3~8倍時,第二間距與第一厚度在不同比值下的輸出轉矩示意圖。 4 is a schematic diagram of output torque at different ratios between the second distance and the first thickness when the first distance of the permanent magnet motor of the present invention is 3 to 8 times the air gap.
請參閱圖1至圖2所示,圖1為本發明永磁馬達的結構示意圖,圖2為本發明永磁馬達的局部結構放大示意圖。本發明係關於一種永磁馬達,包括有一定子10及一轉子20,該轉子20裝設於該定子10中,並且該轉子20能夠相對於該定子10作旋轉,其中該轉子20包含有一本體21,該本體21的外側形成有一外周面211,該外周面211與該定子10之間具有一氣隙gap。
Please refer to FIGS. 1 to 2. FIG. 1 is a schematic diagram of the structure of a permanent magnet motor of the present invention, and FIG. 2 is an enlarged schematic view of a partial structure of the permanent magnet motor of the present invention. The present invention relates to a permanent magnet motor, including a
該本體21上嵌設有多數個第一磁鐵30、多數個第二磁鐵31及多數個第三磁鐵32,是以放射狀設置排列於該本體21上,該第二磁鐵31與該第三磁鐵32對稱放置於該第一磁鐵30的兩側,並且該第一磁鐵30位於
該本體21之外周面211與該第二磁鐵31、該第三磁鐵32之間。
The
根據本發明的實施例,該氣隙gap非為固定大小,其具有最大氣隙與最小氣隙,並且最大氣隙為最小氣隙的2~6倍。 According to an embodiment of the present invention, the air gap gap is not a fixed size, it has a maximum air gap and a minimum air gap, and the maximum air gap is 2-6 times the minimum air gap.
根據本發明的實施例,該第二磁鐵31與該第三磁鐵32之間具有一夾角Theta,該夾角Theta為100~120度。
According to the embodiment of the present invention, there is an included angle Theta between the
接續上述,在最佳實施例中,該夾角Theta為105度。 Following the above, in the preferred embodiment, the included angle Theta is 105 degrees.
根據本發明的實施例,該第一磁鐵30於該轉子20的徑向方向具有一第一厚度T1,該第二磁鐵31於該轉子20的徑向方向具有一第二厚度T2,該第三磁鐵32於該轉子20的徑向方向具有一第三厚度T3,並且該第二厚度T2與該第三厚度T3皆大於或等於該第一厚度T1。
According to an embodiment of the present invention, the
接續上述,在最佳實施例中,該轉子20之本體21的直徑為95mm,該第一厚度T1為3.5mm,該第二厚度T2為3.5mm,該第三厚度T3為3.5mm,前述該第二厚度T2與該第三厚度T3可以大於或等於該第一厚度T1。
Following the above, in the preferred embodiment, the diameter of the
根據本發明的實施例,該第一磁鐵30於該第一厚度T1的垂直方向具有一第一寬度W1,該第二磁鐵31於該第二厚度T2的垂直方向具有一第二寬度W2,該第三磁鐵32於該第三厚度T3的垂直方向具有一第三寬度W3,並且該第二寬度W2與該第三寬度W3皆大於或等於該第一寬度W1。
According to an embodiment of the present invention, the
接續上述,在最佳實施例中,該第一寬度W1為14mm,該第二寬度W2為14mm,該第三寬度W3為14mm,前述該第二寬度W2與該第三寬度W3可以大於或等於該第一寬度W1。 Following the above, in the preferred embodiment, the first width W1 is 14mm, the second width W2 is 14mm, and the third width W3 is 14mm. The aforementioned second width W2 and the third width W3 may be greater than or equal to The first width W1.
根據本發明的實施例,該本體21之外周面211與該第一磁鐵30之間具有一第一間距D1,該第一磁鐵30與該第二磁鐵31、該第三磁鐵32
之間具有一第二間距D2,該第二磁鐵31與該第三磁鐵32兩者之間具有一第三間距D3,並且該第三間距D3小於該第一厚度T1。
According to the embodiment of the present invention, there is a first distance D1 between the outer
圖3為本發明永磁馬達的第一間距為氣隙的3~8倍時,第二間距與第一厚度在不同比值下的轉矩漣波示意圖。為了分析該第一間距D1與該氣隙gap的比值(D1/gap),以及該第二間距D2與該第一厚度T1的比值(D2/T1),對於永磁馬達的轉矩漣波的影響,在模擬分析中,以該第一間距D1與該第二間距D2的值為可變數,來觀察其對於永磁馬達輸出性能的影響。經模擬分析後發現,當該第一間距D1與該氣隙gap的比值大於4時(即D1/gap=5以上),永磁馬達會產生較大的轉矩漣波,並且在圖3的區域A當中,具有最小的轉矩漣波,其轉矩漣波小於3%。由前述分析結果可以知道,當該第一間距D1為該氣隙gap的3~4倍時,以及該第二間距D2為該第一厚度T1的2.4~2.6倍時,能夠降低永磁馬達的轉矩漣波。 FIG. 3 is a schematic diagram of torque ripple of the permanent magnet motor of the present invention when the first pitch is 3 to 8 times the air gap, and the second pitch and the first thickness are at different ratios. In order to analyze the ratio of the first distance D1 to the air gap gap (D1/gap), and the ratio of the second distance D2 to the first thickness T1 (D2/T1), the torque ripple of the permanent magnet motor Influence, in the simulation analysis, the value of the first distance D1 and the second distance D2 is a variable number to observe its influence on the output performance of the permanent magnet motor. After simulation analysis, it is found that when the ratio of the first distance D1 to the air gap gap is greater than 4 (that is, D1/gap=5 or more), the permanent magnet motor will produce a larger torque ripple, and in Fig. 3 Region A has the smallest torque ripple, and its torque ripple is less than 3%. It can be known from the foregoing analysis results that when the first distance D1 is 3 to 4 times the air gap gap, and the second distance D2 is 2.4 to 2.6 times the first thickness T1, the permanent magnet motor can be reduced Torque ripple.
圖4為本發明永磁馬達的第一間距為氣隙的3~8倍時,第二間距與第一厚度在不同比值下的輸出轉矩示意圖。接續圖3的分析結果,在圖4的區域B當中,其輸出轉矩較其他的輸出轉矩能夠提升3~5%。因此可以知道,當該第一間距D1為該氣隙gap的3~4倍時,以及該第二間距D2為該第一厚度T1的2.4~2.6倍時,能夠提升永磁馬達的輸出轉矩。 4 is a schematic diagram of output torque at different ratios between the second distance and the first thickness when the first distance of the permanent magnet motor of the present invention is 3 to 8 times the air gap. Following the analysis result of Fig. 3, in the area B of Fig. 4, the output torque can be increased by 3~5% compared with other output torques. Therefore, it can be known that when the first distance D1 is 3 to 4 times of the air gap gap, and the second distance D2 is 2.4 to 2.6 times of the first thickness T1, the output torque of the permanent magnet motor can be improved. .
綜上所述,當該第一間距D1為該氣隙gap的3~4倍,以及該第二間距D2為該第一厚度T1的2.4~2.6倍時,能夠降低轉矩漣波的產生,可以使扭力平順,並且能夠提升輸出轉矩,藉此改善永磁馬達的性能與穩定性。 In summary, when the first distance D1 is 3 to 4 times the air gap gap, and the second distance D2 is 2.4 to 2.6 times the first thickness T1, the generation of torque ripple can be reduced. It can smooth the torque and increase the output torque, thereby improving the performance and stability of the permanent magnet motor.
雖然本發明已以較佳實施例揭露如上,然其並非用於限定 本發明,任何熟習此技術者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above in a preferred embodiment, it is not intended to limit The present invention, anyone who is familiar with this technology, can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the appended patent scope.
10:定子 10: Stator
20:轉子 20: Rotor
21:本體 21: body
211:外周面 211: Outer peripheral surface
30:第一磁鐵 30: The first magnet
31:第二磁鐵 31: The second magnet
32:第三磁鐵 32: The third magnet
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