TW202128389A - Moulding method and apparatus - Google Patents

Moulding method and apparatus Download PDF

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Publication number
TW202128389A
TW202128389A TW109142217A TW109142217A TW202128389A TW 202128389 A TW202128389 A TW 202128389A TW 109142217 A TW109142217 A TW 109142217A TW 109142217 A TW109142217 A TW 109142217A TW 202128389 A TW202128389 A TW 202128389A
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Taiwan
Prior art keywords
dose
mold
molded product
compression molding
lateral
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TW109142217A
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Chinese (zh)
Inventor
大衛 潘納利
史戴芬諾 伯加米
里卡多 潘卡斯泰利
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義大利商沙克米機械商業合作艾莫勒精簡公司
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Publication of TW202128389A publication Critical patent/TW202128389A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/04Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
    • B29C2043/043Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds rotating on their own axis without linear displacement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C2043/3602Moulds for making articles of definite length, i.e. discrete articles with means for positioning, fastening or clamping the material to be formed or preforms inside the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • B29C2043/5046Removing moulded articles using vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • B29C2043/5053Removing moulded articles using pressurised gas, e.g. air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • B29C2043/5084Removing moulded articles using rotary devices, e.g. turntables or carousels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/26Sealing devices, e.g. packaging for pistons or pipe joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/56Stoppers or lids for bottles, jars, or the like, e.g. closures
    • B29L2031/565Stoppers or lids for bottles, jars, or the like, e.g. closures for containers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A compression moulding method and apparatus are described, wherein a dose of plastics is deposited on a bottom portion of a first lower half-mould where the dose is laterally contained by lateral containment means comprising at least three elongated elements projecting from the bottom and arranged along a circumference, afterwards the dose is compression-moulded between the first half-mould and one second upper half-mould, with the lateral containment means entering the bottom of the first half-mould, by a retractable sliding movement, such to allow compressing the dose

Description

模製方法及設備Molding method and equipment

本發明係關於一種壓縮模製方法及設備,尤其用於模製一定劑量之塑膠。The present invention relates to a compression molding method and equipment, especially for molding a certain dose of plastic.

具體言之,但非排他地,本發明可用於模製由塑膠製成的且可用作例如封閉容器用帽蓋(諸如金屬帽蓋)內部墊片之扁平狀物件(例如圓盤狀),尤其是具有相對較小厚度及重量之物件。Specifically, but not exclusively, the present invention can be used to mold flat objects (e.g., disc-shaped) made of plastic that can be used as internal gaskets for caps (e.g., metal caps) for closing containers, Especially for objects with relatively small thickness and weight.

專利公開案US 2004/130068 A1揭示一種壓縮模具,其中一劑量之塑膠首先沈積在支撐件上在距陰半模具之底部某一距離處,該支撐件由界定劑量之三個基點之三個銷形成,接著,藉助於銷滑動且可下沈穿透底部內部之事實,在壓縮開始前一刻或在開始壓縮時,該劑量之塑膠被釋放在陰半模具之底部上。Patent Publication US 2004/130068 A1 discloses a compression mold in which a dose of plastic is first deposited on a support at a distance from the bottom of the female mold half. The support is composed of three pins defining the three base points of the dose. Formation, and then, with the help of the fact that the pin slides and sinks through the inside of the bottom, the dose of plastic is released on the bottom of the female mold half immediately before the compression starts or when the compression starts.

專利公開案EP 2 889 116 A1、US 2010/084788 A1及US 2011/018166 A1中之每一者揭示請求項1之前言。Each of the patent publication EP 2 889 116 A1, US 2010/084788 A1, and US 2011/018166 A1 discloses the preamble of claim 1.

與至少一劑量之塑膠之壓縮模製相關的先前技術存在的問題是,難以確保在壓縮劑量之前劑量在模具中精確且正確的定位,同時還可以獲得相對較高的生產率。The problem with the prior art related to compression molding of at least one dose of plastic is that it is difficult to ensure that the dose is accurately and correctly positioned in the mold before the dose is compressed, and at the same time, relatively high productivity can be obtained.

本發明之目標為提供一種能夠解決先前技術之前述問題的方法及/或設備。The objective of the present invention is to provide a method and/or device that can solve the aforementioned problems of the prior art.

目標為提供一種對將一劑量之塑膠沈積在壓縮模具中之問題的替代解決方案。The goal is to provide an alternative solution to the problem of depositing a dose of plastic in a compression mold.

目標為允許將一劑量之塑膠快速地且在精確定位之情況下沈積在壓縮模具中。The goal is to allow a dose of plastic to be deposited in a compression mold quickly and accurately.

優點為以可靠及常規方式將一劑量之塑膠沈積在所要位置中。The advantage is that a dose of plastic is deposited in the desired location in a reliable and conventional manner.

優點為製造一種用於壓縮模製塑膠之容易且簡單構造之設備。The advantage is to manufacture a device with easy and simple structure for compression molding plastic.

優點為允許將模製產品自模具簡單且安全地轉移,其中壓縮朝向其中可進一步處理產品之一或多個區域進行。The advantage is that it allows simple and safe transfer of the molded product from the mold, wherein the compression is performed toward one or more areas in which the product can be further processed.

優點為保證模製物件之容易處理,在打開壓縮模具之後可由形成模具自身之半模具中之一者固持及移動模製物件。The advantage is to ensure the easy handling of the molded object. After the compression mold is opened, the molded object can be held and moved by one of the mold halves forming the mold itself.

優點為即使在尤其輕的產品之情況下及/或在相對較小厚度之情況下仍確保模製產品能轉移離開壓縮模具。The advantage is to ensure that the molded product can be transferred out of the compression mold even in the case of particularly light products and/or in the case of relatively small thicknesses.

此類目標及優點及其他目標及優點藉由根據以下所報告之申請專利範圍中之一或多者的方法及/或設備獲得。Such goals and advantages and other goals and advantages are obtained by methods and/or devices according to one or more of the scope of patent applications reported below.

在一實例中,一種模製方法包含以下步驟:將至少一劑量之塑膠沈積在第一半模具之底部部分上,其中沈積在底部部分上之劑量由自底部突出之側向圍阻構件側向地圍阻,以及在第一半模具與第二半模具之間模製劑量,其中側向圍阻構件例如藉由可回縮的滑動移動進入第一半模具之底部,以便允許劑量之壓縮。In one example, a molding method includes the following steps: depositing at least one dose of plastic on the bottom part of the first half of the mold, wherein the dose deposited on the bottom part is laterally directed by the lateral enclosing member protruding from the bottom Ground containment, and the amount of the modulus between the first mold half and the second mold half, wherein the lateral containment member moves into the bottom of the first mold half, for example by retractable sliding movement, so as to allow the compression of the dose.

在側向圍阻構件處於自身自第一半模具之底部突出的凸出位置時,該側向圍阻構件可經組態以便操作為止擋構件,該止擋構件在劑量沈積在第一半模具之底部上時阻止由施加至劑量之慣性力引起的劑量在底部上之移動。詳言之,此類移動可具有在平行於第一半模具之底部之方向上的至少一個運動組件。詳言之,此類慣性力可包含在劑量沈積在第一半模具之底部上時由該劑量所進行的旋轉移動引起的離心力。When the lateral containment member is in its protruding position protruding from the bottom of the first mold half, the lateral containment member can be configured to operate the stop member, which is deposited on the first mold half when the dose is The movement of the dose on the bottom caused by the inertial force applied to the dose is prevented when it is on the bottom. In detail, such movement may have at least one movement component in a direction parallel to the bottom of the first mold half. In detail, such inertial force may include the centrifugal force caused by the rotational movement of the dose when the dose is deposited on the bottom of the first mold half.

參考所附圖式,尤其適用於模製一定劑量之塑膠的壓縮模製設備作為一個整體由1指示。模製設備1可尤其用於模製由塑膠製成的且如在特定實例中可用作封閉容器用帽蓋(例如金屬帽蓋)內部墊片之諸如圓盤狀物件的扁平狀物件(具有相對較小厚度及/或尤其輕)。With reference to the drawings, the compression molding equipment especially suitable for molding a certain dose of plastic is indicated by 1 as a whole. The molding apparatus 1 can be used in particular to mold flat objects (having Relatively small thickness and/or particularly light).

詳言之,模製設備1可包含至少一個壓縮模具,該壓縮模具具有至少一個第一半模具2及至少一個第二半模具3,該等半模具在其之間協作以界定用於壓縮模製至少一劑量D之塑膠的成形空腔。詳言之,第一半模具2及第二半模具3可分別包含下部半模具及上部半模具。詳言之,第一半模具2及第二半模具3可分別包含在其之間協作之至少一個沖模及一個衝頭。In detail, the molding apparatus 1 may include at least one compression mold having at least one first mold half 2 and at least one second mold half 3, the mold halves cooperating therebetween to define a compression mold Prepare at least one dose of D plastic shaped cavity. In detail, the first mold half 2 and the second mold half 3 may include a lower mold half and an upper mold half, respectively. In detail, the first mold half 2 and the second mold half 3 may respectively include at least one die and one punch cooperating therebetween.

詳言之,模製設備1可包含沈積構件,該構件用於將至少一劑量之塑膠沈積在第一半模具2中以使得稍後在閉合模具組態中(參見圖5)在界定於第一半模具2與第二半模具3之間的成形空腔中壓縮劑量。詳言之,用於沈積之構件可包含用於擠出塑膠之構件,諸如擠出噴嘴,具備經組態以將一定劑量之塑膠與塑膠之擠壓機流分開之分開構件(例如定期打開及閉合擠出噴嘴之可移動元件)。用於沈積之構件可包含例如已知類型之擠出構件及/或已知類型之分開構件。In detail, the molding apparatus 1 may include a deposition member for depositing at least one dose of plastic in the first mold half 2 so that later in the closed mold configuration (see FIG. 5), it is defined in the first half of the mold. A dose is compressed in the forming cavity between the mold half 2 and the second mold half 3. In detail, the member used for deposition may include a member used to extrude plastic, such as an extrusion nozzle, with a separate member configured to separate a certain dose of plastic from the plastic extruder flow (such as regular opening and Close the movable element of the extrusion nozzle). The member used for deposition may include, for example, an extruded member of a known type and/or a separate member of a known type.

詳言之(參見圖10),用於沈積之構件可包含插入旋轉料架A,該插入旋轉料架可圍繞豎直旋轉軸線旋轉且包含複數個拾取裝置(彼此成角度地間隔開地配置在插入旋轉料架A上,且其中圓周軌跡在圖中示意性地由a指示),該等拾取裝置中之每一者自擠出構件拾取一劑量材料以將其稍後留給壓縮模製構件。詳言之,壓縮模製構件可包含模製旋轉料架B,該模製旋轉料架可圍繞豎直旋轉軸線旋轉且包含複數個模製設備1(彼此成角度地間隔開地配置在模製旋轉料架上,且其中圓周軌跡在圖中由b示意性地指示),該等模製設備中之每一者包含第一半模具2及第二半模具3。插入旋轉料架A之拾取裝置經組態以將一定劑量之塑膠釋放且插入至模製旋轉料架B之模製設備1中。In detail (see Figure 10), the member used for deposition may include an inserted rotating material rack A that can rotate around a vertical rotation axis and includes a plurality of pick-up devices (arranged at angularly spaced apart from each other) Inserted on the rotating material rack A, and where the circumferential track is schematically indicated by a in the figure), each of the pickup devices picks up a dose of material from the extrusion member to leave it to the compression molding member later . In detail, the compression molding member may include a molding rotary rack B that can rotate about a vertical rotation axis and includes a plurality of molding devices 1 (arranged at an angle spaced apart from each other in the molding On the rotating rack, and where the circumferential track is schematically indicated by b in the figure), each of the molding equipment includes a first half mold 2 and a second half mold 3. The pick-up device inserted into the rotary rack A is configured to release a certain dose of plastic and insert it into the molding equipment 1 of the molded rotary rack B.

詳言之,每一個模製設備1可包含側向圍阻構件4,該側向圍阻構件經組態以採取至少一個凸出位置(參見圖2、圖4及圖6)及至少一個凹陷位置(參見圖5),在該凸出位置中,該側向圍阻構件突出至第一半模具2之底部5之外以便定界底部部分,在該凹陷位置中,該側向圍阻構件進入底部5以便允許壓縮底部5上的劑量D,該底部在下部定界成形空腔。詳言之,側向圍阻構件4可經組態以採取至少一個凸出位置,在該凸出位置中,該側向圍阻構件突出至第一半模具2之底部5之外且內部位於距底部5自身之周邊邊緣一距離處,其中在橫向於側向圍阻構件4之突出之方向的方向上考慮此距離。詳言之,在凸出位置中,側向圍阻構件4可遠離底部之中心。詳言之,在凸出位置中,側向圍阻構件4可遠離底部之外圍。詳言之,在凸出位置中,側向圍阻構件4可自中心底部部分及自外圍底部部分兩者露出一段高度。在側向圍阻構件自底部5凸出之凸出位置中,側向圍阻構件4配置在底部5自身上方(在此底部內部)。In detail, each molding device 1 may include a lateral containment member 4 configured to adopt at least one protruding position (see Figures 2, 4 and 6) and at least one recess Position (see Figure 5), in the protruding position, the lateral containment member protrudes beyond the bottom 5 of the first half mold 2 to delimit the bottom portion, in the recessed position, the lateral containment member The bottom 5 is entered in order to allow compression of the dose D on the bottom 5, which delimits a cavity in the lower part. In detail, the lateral containment member 4 can be configured to adopt at least one protruding position, in which the lateral containment member protrudes beyond the bottom 5 of the first half mold 2 and is located inside A distance from the peripheral edge of the bottom 5 itself, where this distance is considered in the direction transverse to the direction in which the lateral enclosing member 4 protrudes. In detail, in the protruding position, the lateral containment member 4 can be far away from the center of the bottom. In detail, in the protruding position, the lateral containment member 4 can be far away from the periphery of the bottom. In detail, in the protruding position, the lateral containment member 4 can be exposed to a certain height from both the central bottom part and the peripheral bottom part. In the protruding position where the lateral containment member protrudes from the bottom 5, the lateral containment member 4 is arranged above the bottom 5 itself (inside the bottom).

詳言之,側向圍阻構件4可包含沿著縱向方向(平行於模具軸線及/或打開及閉合半模具之方向,如在此實例中)延伸之至少一個,或兩個,或多於兩個細長元件。詳言之,細長元件可彼此間隔開以便定界劑量D所沈積在的底部部分。詳言之,細長元件可在其之間平行。詳言之(參見圖2),在橫向於細長元件之縱向方向的方向上考慮,藉由用於沈積之構件沈積的劑量D之最大大小可低於細長元件之間的最小距離,使得沈積在底部部分上之劑量配置在細長元件之間。詳言之,在其他實例中(參見圖11),在橫向於細長元件之縱向方向的方向上考慮,藉由用於沈積之構件沈積的劑量D之最大尺寸可高於兩個細長元件之間的最小距離,使得沈積在底部部分上且歸因於慣性力而可能經推動以在底部上移動的劑量由兩個細長元件阻止。In detail, the lateral containment member 4 may include at least one, or two, or more than one extending along the longitudinal direction (parallel to the mold axis and/or the direction of opening and closing the mold halves, as in this example) Two slender elements. In detail, the elongated elements may be spaced apart from each other in order to delimit the bottom portion where the dose D is deposited. In detail, the elongated elements may be parallel between them. In detail (see Figure 2), considering the direction transverse to the longitudinal direction of the elongated element, the maximum size of the dose D deposited by the member for deposition can be lower than the minimum distance between the elongated elements, so that the deposition is The dose on the bottom part is arranged between the elongated elements. In detail, in other examples (see FIG. 11), considering in the direction transverse to the longitudinal direction of the elongated element, the maximum size of the dose D deposited by the member for deposition can be higher than between the two elongated elements The minimum distance of, so that the dose deposited on the bottom part and possibly pushed to move on the bottom due to inertial force is stopped by the two elongated elements.

細長元件可配置在底部5上,使得在該等細長元件處於凸出位置時,細長元件中之至少一者或至少兩者可充當用於阻止劑量D之運動的構件,該劑量一旦沈積在底部5上,就可受到趨向於根據至少部分地平行於底部5之運動方向移動該劑量的慣性力。The elongated elements can be arranged on the bottom 5 so that when the elongated elements are in the protruding position, at least one or at least both of the elongated elements can act as a member for preventing the movement of the dose D, once the dose is deposited on the bottom 5, it can be subjected to inertial forces that tend to move the dose according to the direction of movement at least partially parallel to the bottom 5.

詳言之,側向圍阻構件4可包含沿圓周配置之至少三個細長元件(彼此之間平行)(如在圖1A至圖1E之實例中),藉此沈積在底部部分上之劑量D可被細長元件集合包圍。詳言之,側向圍阻構件4可包含彼此等角度地間隔開配置之細長元件。In detail, the lateral containment member 4 may include at least three elongated elements (parallel to each other) arranged along the circumference (as in the example of FIGS. 1A to 1E), whereby the dose D deposited on the bottom portion Can be surrounded by a collection of elongated elements. In detail, the lateral enclosing member 4 may include elongated elements that are equiangularly spaced apart from each other.

詳言之,在其他實例中,側向圍阻構件4可包含僅兩個細長元件,或四個或更多個細長元件,該等細長元件例如沿著具有高於劑量D之直徑的直徑之圓周配置,使得劑量D可沈積在成形空腔之底部上且其中由細長元件側向地圍阻。In detail, in other examples, the lateral containment member 4 may include only two elongated elements, or four or more elongated elements, for example along a diameter having a diameter higher than the dose D The circumferential configuration allows the dose D to be deposited on the bottom of the shaped cavity and is laterally enclosed by the elongated element.

詳言之(參見圖11),側向圍阻構件4可包含至少一個或至少兩個細長元件(例如在其之間平行),該等細長元件相對於壓縮模具之軸線中心以偏離中心或不對稱方式配置,以便形成與劑量D在成形空腔內部之移動相抵的側向對接或止擋構件。In detail (see Figure 11), the lateral containment member 4 may include at least one or at least two elongated elements (for example, parallel between them), which are off-center or not with respect to the axis of the compression mold. It is arranged in a symmetrical manner so as to form a lateral abutment or stop member that resists the movement of the dose D inside the forming cavity.

詳言之,此類移動可藉由劑量上所產生之力之組合(例如歸因於與劑量相互作用之各種裝置之動力學及運動學)來產生。In particular, such movement can be produced by a combination of forces generated on the dose (for example, due to the dynamics and kinematics of the various devices interacting with the dose).

在此等力當中,可以非限制性方式提及由用於傳送或插入劑量的旋轉料架所產生之離心力,及/或劑量由用於傳送或插入之旋轉料架轉移至模製旋轉料架中之成形空腔所借助的力,及/或由劑量施加在其接觸之所有表面上的黏著力,及/或由模製旋轉料架所產生之離心力,及/或由劑量積聚之彈力等等。Among these forces, the centrifugal force generated by the rotating rack for conveying or inserting doses can be mentioned in a non-limiting manner, and/or the dose is transferred from the rotating rack for conveying or inserting to the molded rotating rack The force with which the cavity is formed, and/or the adhesive force exerted by the dose on all surfaces in contact with it, and/or the centrifugal force generated by the molded rotating rack, and/or the elastic force accumulated by the dose, etc. Wait.

此等力及/或其他可能力中之一或多者之組合將在劑量上產生至少一主要運動之方向,該方向將受到側向反襯或側向止擋構件之阻礙,如所見,該側向反襯或側向止擋構件可包含(詳言之)至少一個或至少兩個細長元件。側向反襯或止擋構件經組態以便阻止歸因於作用於劑量D之力之組合而引起的尤其在底部5上(即,在大體上平行於底部5之方向上)的劑量D之運動。The combination of one or more of these forces and/or other possible abilities will produce at least one main direction of movement on the dose, which will be hindered by the lateral contrast or lateral stop member, as seen, the side The counter or side stop member may comprise (in detail) at least one or at least two elongated elements. The lateral contrast or stop member is configured to prevent movement of the dose D due to the combination of forces acting on the dose D, especially on the bottom 5 (ie in a direction substantially parallel to the bottom 5) .

參考圖11之實例,側向圍阻構件4包含兩個細長元件,該等細長元件配置在彼此相隔一定角距離處(其中角之頂點可為成形空腔之幾何中心),該角距離低於180°,或低於90°,或低於60°。Referring to the example of FIG. 11, the lateral containment member 4 includes two elongated elements, which are arranged at a certain angular distance from each other (the apex of the corner may be the geometric center of the forming cavity), and the angular distance is lower than 180°, or less than 90°, or less than 60°.

在此情況下,細長元件藉由作用於劑量D之產生的力F側向地阻止由插入旋轉料架A定位在底部5上之劑量D,使得細長元件配置在成形空腔之底部5上,如朝向產生的力F之方向偏離中心,以阻止在底部5上之劑量D運動,如在特定實例中,運動可包含至少徑向分量及至少切向分量。詳言之,兩個細長元件可彼此並排配置在模製旋轉料架B之成形空腔之底部5上以形成傾斜地配置之障壁,該障壁抵制具有至少徑向分量及至少切向分量之劑量D之移動。In this case, the elongated element laterally prevents the dose D positioned on the bottom 5 by inserting the rotating material rack A by the force F generated by acting on the dose D, so that the elongated element is arranged on the bottom 5 of the shaped cavity, For example, the direction of the force F generated is off-center to prevent the movement of the dose D on the bottom 5, as in a specific example, the movement may include at least a radial component and at least a tangential component. In detail, two elongated elements can be arranged side by side on the bottom 5 of the molding cavity of the moulded rotating pallet B to form an obliquely arranged barrier which resists the dose D having at least a radial component and at least a tangential component.之mobile.

在此等特定實例中,側向圍阻構件4包含呈銷或桿之形式的細長元件。詳言之,在其他實例中,圖中未示,側向圍阻構件可包含呈不同於銷之形狀(例如,呈平板之形狀,或圓形區段之形狀,或按角度接合之若干對壁等等)的一個,或兩個,或三個或多於三個細長元件。In these specific examples, the lateral containment member 4 comprises an elongated element in the form of a pin or rod. In detail, in other examples, not shown in the figure, the lateral containment member may include a shape other than a pin (for example, the shape of a flat plate, or the shape of a circular section, or a number of pairs joined at an angle. Wall, etc.) one, or two, or three or more elongated elements.

如在本文所說明之特定實例中,側向圍阻構件4可設定成在第一半模具2之底部5內部進行可回縮移動,尤其藉由配置在第一半模具2之底部5上的滑動孔內部之軸向滑動。As in the specific example described herein, the lateral enclosing member 4 can be set to move retractably inside the bottom 5 of the first mold half 2, especially by being disposed on the bottom 5 of the first mold half 2 Axial sliding inside the sliding hole.

詳言之,側向圍阻構件4可由支撐元件6支撐,該支撐元件軸向地滑動且配置在下部定界壓縮成形空腔之第一半模具2之底部5下方。In detail, the lateral enclosing member 4 may be supported by a supporting element 6 which slides axially and is arranged under the bottom 5 of the first half mold 2 delimiting the compression molding cavity in the lower part.

詳言之,側向圍阻構件4可固定至第一半模具2之環形部分7,該環形部分包圍第一半模具2之底部5且可在平行於由第一半模具2及第二半模具3形成之模具之打開及閉合方向的方向上軸向地滑動。如在此實例中,環形部分7可固定至側向圍阻構件4之支撐元件6。在閉合模具(參見圖4及圖5)之步驟期間,第一半模具2之滑動環形部分7與第二半模具3之環形部分8接觸並相互作用,藉此第一半模具2之滑動環形部分7可相對第一半模具2之底部5朝下滑動(參考圖4及圖5),使得側向圍阻構件4可進行該側向圍阻構件下沈至第一模具2之底部5下方從而穿透底部5自身且離開成形空腔以用於自由壓縮劑量D之可回縮移動。In detail, the lateral enclosing member 4 can be fixed to the annular portion 7 of the first mold half 2, which surrounds the bottom 5 of the first mold half 2 and can be parallel to the first mold half 2 and the second half mold. The mold 3 slides axially in the direction of the opening and closing directions of the mold formed by the mold 3. As in this example, the annular portion 7 can be fixed to the supporting element 6 of the lateral containment member 4. During the step of closing the mold (see Figures 4 and 5), the sliding ring portion 7 of the first mold half 2 contacts and interacts with the ring portion 8 of the second mold half 3, whereby the sliding ring portion of the first mold half 2 The part 7 can slide downward relative to the bottom 5 of the first mold half 2 (refer to Figures 4 and 5), so that the lateral containment member 4 can sink the lateral containment member to the bottom 5 of the first mold 2 Thereby, it penetrates the bottom 5 itself and leaves the shaped cavity for the retractable movement of the freely compressed dose D.

詳言之,第一半模具2可包含彈性構件9(例如配置在第一半模具2之滑動環形部分7與支撐部分10之間),該彈性構件經組態以施加與可回縮移動相抵之力,即趨向於使側向圍阻構件4朝向凸出位置(在此情況下,朝上)移動之力。In detail, the first mold half 2 may include an elastic member 9 (for example, disposed between the sliding ring portion 7 and the supporting portion 10 of the first mold half 2), the elastic member is configured to resist the retractable movement. The force is the force that tends to move the lateral enclosing member 4 toward the protruding position (in this case, upward).

用於沈積劑量D之塑膠的構件經組態以將劑量D沈積在底部部分上(參見圖2或圖11),使得沈積在底部部分上之劑量D由側向圍阻構件4側向地圍阻且因此固持在所要位置中。The plastic member for depositing the dose D is configured to deposit the dose D on the bottom part (see FIG. 2 or FIG. 11), so that the dose D deposited on the bottom part is laterally enclosed by the lateral containment member 4 Block and therefore hold in the desired position.

詳言之,側向圍阻構件4可經組態以在沈積構件將劑量D沈積在底部部分上使得沈積在底部部分上之劑量D由側向圍阻構件4側向地圍阻時採取凸出位置,且在壓縮劑量D時採取凹陷位置。In detail, the lateral containment member 4 can be configured to be convex when the deposition member deposits the dose D on the bottom portion so that the dose D deposited on the bottom portion is laterally contained by the lateral containment member 4 When the dose D is compressed, a recessed position is adopted.

詳言之,側向圍阻構件4可包含兩個細長元件,該等細長元件以低於劑量D之橫向尺寸的距離彼此並排配置,以形成抵制力F(如上所述,可由作用於劑量D之較大力產生的力)的障壁,該力施加至劑量D且趨向於在底部5上移動劑量D。在其中插入旋轉料架A將劑量D轉移至模製旋轉料架B的特定實例(圖11)中,兩個細長元件配置成相對於旋轉料架A及B之圓周軌跡且相對於模製旋轉料架B之徑向方向兩者偏離中心。In detail, the lateral containment member 4 may include two elongated elements, which are arranged side by side at a distance lower than the lateral dimension of the dose D to form a resisting force F (as described above, it may act on the dose D The force generated by the larger force) is applied to the dose D and tends to move the dose D on the bottom 5. In the specific example (Figure 11) where the rotating material holder A is inserted to transfer the dose D to the moulded rotating material holder B (Figure 11), two elongated elements are arranged to rotate relative to the circular trajectory of the rotating material holders A and B and relative to the moulding The radial direction of the material rack B is off-center.

詳言之,成形空腔可設定成使得模製產品G(參見圖7至圖9)包含至少一個底切(undercut)表面11,其中「底切」意欲參考模具打開及/或閉合方向。詳言之,底切表面11可與第二半模具3之至少一個對向表面(counter-surface)接合。詳言之,模製產品G可包含底切表面11之至少一個側向凸出及/或至少一個側向凹陷,且該至少一個側向凸出及/或至少一個側向凹陷由第二半模具3之至少一個對應凹陷及/或至少一個對應凸出形成。In detail, the forming cavity can be set such that the molded product G (see FIGS. 7-9) includes at least one undercut surface 11, where the “undercut” is intended to refer to the mold opening and/or closing direction. In detail, the undercut surface 11 may be engaged with at least one counter-surface of the second half-mold 3. In detail, the molded product G may include at least one lateral projection and/or at least one lateral depression of the undercut surface 11, and the at least one lateral projection and/or at least one lateral depression is formed by the second half At least one corresponding depression and/or at least one corresponding protrusion of the mold 3 is formed.

詳言之,底切表面11可經組態以使得在第一半模具2及第二半模具3在模具打開方向上移動遠離彼此時,模製產品G保持與第二半模具3接合(參見圖7)。詳言之,底切表面11可配置在模製產品G之外圍邊緣上。In detail, the undercut surface 11 may be configured so that when the first mold half 2 and the second mold half 3 move away from each other in the mold opening direction, the molded product G remains engaged with the second mold half 3 (see Figure 7). In detail, the undercut surface 11 may be arranged on the peripheral edge of the molded product G.

詳言之,成形空腔可設定成使得模製產品G包含與底切表面11相對且大體上對稱之第二表面,其中「對稱」意欲參考與模具打開及/或閉合方向正交的平面。詳言之,底切表面11及與底切表面11相對之前述第二表面可包含向相反方向傾斜的兩個漸縮表面(例如,截錐)。In detail, the forming cavity can be set such that the molded product G includes a second surface that is opposite to the undercut surface 11 and is substantially symmetrical, where "symmetry" is intended to refer to a plane orthogonal to the mold opening and/or closing direction. In detail, the undercut surface 11 and the aforementioned second surface opposite to the undercut surface 11 may include two tapered surfaces (for example, truncated cones) inclined in opposite directions.

在本文所描述之特定實例中,側向圍阻構件4藉助於軸向滑動,尤其是穿過在第一半模具之底部5上製成的孔,而採取凹陷位置。在其他未說明之實例中,有可能設想能夠藉由其他類型之移動(諸如旋轉或平移及旋轉之組合移動)而採取凹陷位置及/或能夠採取可回縮凹陷位置的側向圍阻構件,例如能夠退回至成形空腔之底部上的外殼中之側向圍阻構件。In the specific example described herein, the lateral containment member 4 adopts a recessed position by means of axial sliding, in particular through a hole made in the bottom 5 of the first mold half. In other unexplained examples, it is possible to envisage a lateral containment member that can adopt a recessed position and/or can adopt a retractable recessed position by other types of movement (such as rotation or a combined movement of translation and rotation), For example, it can be retracted to the lateral containment member in the shell on the bottom of the shaped cavity.

模製設備1可藉由其操作而實施壓縮模製方法,該壓縮模製方法詳言之可包含以下步驟:將側向圍阻構件4定位在凸出位置中(圖6),其中側向圍阻構件4自第一半模具2之底部5突出,以便定界第一半模具2之底部的一部分。The molding apparatus 1 can implement a compression molding method by its operation. In detail, the compression molding method may include the following steps: Position the lateral containment member 4 in a protruding position (FIG. 6), where the lateral The enclosing member 4 protrudes from the bottom 5 of the first mold half 2 so as to delimit a part of the bottom of the first mold half 2.

詳言之,壓縮模製方法可包含以下步驟:在側向圍阻構件4處於凸出位置(圖2或圖11)時,將至少一劑量D之塑膠沈積在前述底部部分上,使得沈積在底部部分上之劑量D由側向圍阻構件4側向地圍阻且固持在底部部分上。In detail, the compression molding method may include the following steps: when the lateral containment member 4 is in the protruding position (FIG. 2 or FIG. 11), at least one dose D of plastic is deposited on the aforementioned bottom part so that it is deposited on The dose D on the bottom part is laterally blocked by the lateral blocking member 4 and held on the bottom part.

詳言之,沈積在前述底部部分上之劑量D可藉由側向圍阻構件4配置在定界空間內部(配置在細長元件之間或被細長元件包圍),及/或劑量D可藉由用作止擋構件之側向圍阻構件4側向地阻止。In detail, the dose D deposited on the aforementioned bottom portion can be arranged inside the delimited space (arranged between or surrounded by the elongated elements) by the lateral enclosing member 4, and/or the dose D can be arranged by The lateral enclosing member 4 serving as a stop member stops laterally.

詳言之,壓縮模製方法可包含在將劑量D沈積在底部5上之步驟之後的以下步驟:將側向圍阻構件4定位在凹陷位置中,其中側向圍阻構件4進入第一半模具之底部5,以便允許劑量之壓縮。圖4展示與第二半模具3之環形部分8接觸並相互作用的第一半模具2之環形部分7,其判定側向圍阻構件4自凸出位置(圖4)至凹陷位置(圖5)之可回縮移動。In detail, the compression molding method may include the following steps after the step of depositing the dose D on the bottom 5: positioning the lateral containment member 4 in the recessed position, wherein the lateral containment member 4 enters the first half The bottom 5 of the mold to allow compression of the dose. Figure 4 shows the annular part 7 of the first mould half 2 which is in contact with and interacts with the annular part 8 of the second mould half 3. ) It can be retracted and moved.

詳言之,壓縮模製方法可包含以下步驟:在界定在第一半模具2與第二半模具3之間的成形空腔中模製劑量D(圖5),以獲得模製產品G,其中側向圍阻構件4處於凹陷位置。In detail, the compression molding method may include the following steps: in the forming cavity defined between the first half-mold 2 and the second half-mold 3, the mold agent amount D (FIG. 5), to obtain a molded product G, The lateral enclosing member 4 is in a recessed position.

在第一半模具2及第二半模具3在閉合位置(圖5)中(其中劑量D在成形空腔中經壓縮以形成模製產品G)時,側向圍阻構件4處於凹陷位置,藉此大體上,側向圍阻構件4之上部末端非常接近第一半模具2之底部表面5,即與成形空腔之下部表面相抵,以便在底部5上提供連續性且不會不利地干擾成形。When the first mold half 2 and the second mold half 3 are in the closed position (Figure 5) (where the dose D is compressed in the forming cavity to form a molded product G), the lateral containment member 4 is in a recessed position, Thereby, in general, the upper end of the lateral containment member 4 is very close to the bottom surface 5 of the first half-mold 2, that is, it abuts the lower surface of the forming cavity, so as to provide continuity on the bottom 5 without adversely interfering Shaped.

詳言之,壓縮模製方法可包含在模製之步驟之後的以下步驟:打開模具(與第一半模具2相關的圖6及與第二半模具3相關的圖7),即在模具打開方向上使第一半模具2及第二半模具3移動遠離彼此。詳言之,有可能藉助於模製產品G包含與第二半模具3之對向表面接合的底切表面11之事實,使得在移動遠離之步驟期間模製產品G保持接合至第二半模具3(圖7)。如上所述,底切表面11可配置在模製產品G之外圍邊緣上,甚至其他位置係有可能的。In detail, the compression molding method may include the following steps after the step of molding: opening the mold (Figure 6 related to the first half mold 2 and Figure 7 related to the second half mold 3), that is, when the mold is opened The first mold half 2 and the second mold half 3 are moved away from each other in the direction. In detail, it is possible by virtue of the fact that the molded product G includes an undercut surface 11 that engages with the opposing surface of the second mold half 3, so that the molded product G remains coupled to the second mold half during the step of moving away 3 (Figure 7). As mentioned above, the undercut surface 11 can be arranged on the peripheral edge of the molded product G, and even other positions are possible.

詳言之,壓縮模製方法可包含在打開模具或使半模具2及3移動遠離彼此之步驟之後的以下步驟:藉助於能夠使底切表面11脫離之分離力將模製產品G自第二半模具3移出。In detail, the compression molding method may include the following steps after the step of opening the mold or moving the mold halves 2 and 3 away from each other: the molded product G is separated from the second The mold half 3 is removed.

詳言之,此類分離力可藉由第二半模具3之兩個部分之間的(尤其環形部分8及中心部分12的(參見自圖7至圖8之通路))相對移動而產生,其中詳言之,中心部分12可包含具有橫向於模具軸線之表面且在模製步驟期間壓縮材料的衝頭部分。實務上,在特定實例中,前述相對移動藉由中心部分12之下降移動而進行。In detail, this type of separation force can be generated by the relative movement between the two parts of the second mold half 3 (especially the annular part 8 and the central part 12 (see the passage from Figures 7 to 8)). Specifically, the central portion 12 may include a punch portion having a surface transverse to the mold axis and compressing the material during the molding step. In practice, in a specific example, the aforementioned relative movement is performed by the downward movement of the central portion 12.

詳言之,此類分離力可另外或替代地藉由第二半模具3之環形部分8與中心部分12之間的前述相對移動自對準模製產品G之例如經壓縮之空氣射流的流體射流(fluid jet)產生,該經壓縮之空氣射流通過配置在第二半模具3中的迴路且結束於配置在第二半模具3之壁上的出口構件,在模具閉合時,該出口構件定界成形空腔。詳言之,此類出口構件可進一步具有成形空腔之通風口的功能。In detail, this type of separation force can additionally or alternatively be used to self-align the fluid of the molded product G, such as a compressed air jet, by the aforementioned relative movement between the annular portion 8 and the central portion 12 of the second mold half 3 A fluid jet is generated. The compressed air jet passes through a circuit configured in the second mold half 3 and ends at an outlet member configured on the wall of the second mold half 3. When the mold is closed, the outlet member is fixed Circle forming a cavity. In detail, such an outlet member may further have the function of a vent forming a cavity.

詳言之,此類出口及/或通風口構件可包含在中心部分12或衝頭部分之外部表面上形成的至少一個空隙(環狀)(例如中心部分12與環形部分8之間的空隙)。詳言之,此類出口及/或通風口空隙可具有等於或低於0.02公釐之尺寸。In detail, such an outlet and/or vent member may include at least one gap (annular) formed on the outer surface of the central portion 12 or the punch portion (for example, the gap between the central portion 12 and the annular portion 8) . In detail, such an outlet and/or vent gap may have a size equal to or less than 0.02 mm.

如上所述,模製產品G可包含與底切表面11相對且類似之第二表面,其中詳言之,底切表面11及第二相對表面可包含向相反方向傾斜的兩個漸縮表面(例如截錐)(參見例如圖9),以便提供模製產品G之某一總體對稱特徵。兩個漸縮表面可為凸面的,諸如在圖9之實例中。As described above, the molded product G may include a second surface that is opposite and similar to the undercut surface 11. In detail, the undercut surface 11 and the second opposing surface may include two tapered surfaces inclined in opposite directions ( For example, truncated cone) (see, for example, Figure 9), in order to provide a certain overall symmetry feature of the molded product G. The two tapered surfaces may be convex, such as in the example of FIG. 9.

在圖10中展示可製成之模製產品G之六個不同實例,其中自圖10之頂部朝下,模製產品G之外圍邊緣包含:(i)一系列交替之隆起及凹陷,諸如鋸齒狀或滾花,(ii)具有對稱及弧形邊緣的環形凹口,(iii)在非平面但彎曲之圓盤狀模製產品上的兩個凸面截錐表面,(iv)兩個凹面截錐表面,(v)中間環形凸出,(vi)中間環形凹陷。Figure 10 shows six different examples of molded product G that can be made, where from the top of Figure 10 downwards, the peripheral edge of the molded product G includes: (i) a series of alternating ridges and depressions, such as serrations Shaped or knurled, (ii) annular recesses with symmetrical and curved edges, (iii) two convex truncated cone surfaces on non-planar but curved disc-shaped molded products, (iv) two concave truncated surfaces Cone surface, (v) the middle ring is convex, (vi) the middle ring is concave.

詳言之,模製設備1可包含用於將模製產品G自壓縮模具輸送至以下一或多個操作性區域之輸送裝置。詳言之(參見圖12及圖13),輸送裝置可包含第一轉移旋轉料架13,該第一轉移旋轉料架圍繞豎直旋轉軸線旋轉且拾取由模製設備1釋放之模製產品G。詳言之,第一轉移旋轉料架13可具備第一固持及抽吸構件,該第一固持及抽吸構件藉由抽吸壓力而固持模製產品G。在特定實例中,模製產品G由模製設備1在自上方朝下之方向上釋放,並且第一抽吸固持構件在模製產品G之下側上產生抽吸壓力。詳言之,第一抽吸固持構件可包含至少一個本體14,該至少一個本體具有藉助於至少部分地在第一轉移旋轉料架13內部之流體迴路連接至真空產生構件以在置放模製產品G(由模製設備1釋放)之平面上產生抽吸壓力的複數個孔口或孔(成角度地間隔開地配置在第一轉移旋轉料架13上)。詳言之,本體14上之孔口或孔可佈置成與真空產生構件連通,每次限於所關注之角形區段。In detail, the molding equipment 1 may include a conveying device for conveying the molded product G from the compression mold to the following one or more operational areas. In detail (see FIGS. 12 and 13), the conveying device may include a first transfer rotating material rack 13, which rotates around a vertical rotation axis and picks up the molded product G released by the molding equipment 1 . In detail, the first transfer rotating material rack 13 may be provided with a first holding and suction member that holds the molded product G by suction pressure. In a specific example, the molded product G is released by the molding apparatus 1 in a downward direction from above, and the first suction holding member generates suction pressure on the lower side of the molded product G. In detail, the first suction holding member may include at least one body 14 having at least partly connected to the vacuum generating member by means of a fluid circuit at least partially inside the first transfer carousel 13 to be molded during placement A plurality of orifices or holes (arranged angularly and spaced apart on the first transfer rotating material rack 13) generating suction pressure on the plane of the product G (released by the molding device 1). In detail, the orifices or holes on the body 14 may be arranged to communicate with the vacuum generating member, each time being limited to the angular section of interest.

詳言之,輸送裝置可包含第二轉移旋轉料架15,該第二轉移旋轉料架圍繞豎直旋轉軸線旋轉且拾取由第一轉移旋轉料架13釋放之模製產品G。詳言之,第二轉移旋轉料架15可具備第二固持及抽吸構件,該第二固持及抽吸構件藉由抽吸壓力而固持模製產品G。在特定實例中,模製產品G由第一轉移旋轉料架13在自底部朝上之方向上釋放,並且第二抽吸固持構件在模製產品G之上側上產生抽吸壓力。詳言之,第二抽吸固持構件可經組態以自上方(即其上側上)固持模製產品G。詳言之,第二抽吸固持構件包含本體16,該本體具有藉由至少部分地在轉移旋轉料架15內部之流體迴路連接至真空產生構件以在模製產品G之上側上產生抽吸壓力的複數個孔口或孔(成角度地間隔開地配置在第二轉移旋轉料架15上)。詳言之,本體16上之孔口或孔可置成與真空產生構件連通,每次限於所關注之角形區段。In detail, the conveying device may include a second transfer rotating material rack 15 that rotates around a vertical rotation axis and picks up the molded product G released by the first transfer rotating material rack 13. In detail, the second transfer rotating material rack 15 may be provided with a second holding and suction member that holds the molded product G by suction pressure. In a specific example, the molded product G is released by the first transfer rotating rack 13 in an upward direction from the bottom, and the second suction and holding member generates suction pressure on the upper side of the molded product G. In detail, the second suction holding member may be configured to hold the molded product G from above (ie, on its upper side). In detail, the second suction holding member includes a body 16 having a vacuum generating member connected to a vacuum generating member by a fluid circuit at least partly inside the transfer carousel 15 to generate a suction pressure on the upper side of the molded product G A plurality of orifices or holes (arranged angularly and spaced apart on the second transfer rotating material rack 15). In detail, the orifices or holes on the body 16 can be placed in communication with the vacuum generating member, each time being limited to the angular section of interest.

詳言之,輸送裝置可包含自第二轉移旋轉料架15拾取模製產品G之抽吸輸送機17(例如線性)。在特定實例中,模製產品G由第二轉移旋轉料架15在自上方朝下之方向上釋放,並且抽吸輸送機17在模製產品G之下側上產生抽吸壓力。輸送機17可包含例如在模製產品G之下側上產生抽吸壓力的抽吸輸送帶。In detail, the conveying device may include a suction conveyor 17 (for example, linear) that picks up the molded product G from the second transfer rotating material rack 15. In a specific example, the molded product G is released by the second transfer rotary rack 15 in a downward direction from above, and the suction conveyor 17 generates suction pressure on the lower side of the molded product G. The conveyor 17 may include, for example, a suction conveyor belt that generates suction pressure on the lower side of the molded product G.

1:壓縮模製設備 2:第一半模具 3:第二半模具 4:側向圍阻構件 5:底部 6:支撐元件 7:環形部分 8:環形部分 9:彈性構件 10:支撐部分 11:底切表面 12:中心部分 13:轉移旋轉料架 14:本體 15:第二轉移旋轉料架 16:本體 17:輸送機 A:插入旋轉料架 B:模製旋轉料架 D:塑膠之劑量 F:產生的力 G:模製產品1: Compression molding equipment 2: The first half mold 3: The second half mold 4: Lateral containment member 5: bottom 6: Supporting element 7: Ring part 8: Ring part 9: Elastic member 10: Support part 11: Undercut surface 12: Central part 13: Transfer the rotating rack 14: body 15: The second transfer rotating rack 16: body 17: Conveyor A: Insert the rotating rack B: Molded rotating rack D: Dose of plastic F: Force generated G: Molded product

參考展示一些非限制性具體實例的所附圖式將更好理解及實施本發明,在圖式中: [圖1A]至[圖1E]為按序列展示根據本發明之壓縮模製方法之五個步驟的五個截面; [圖2]展示圖1A之放大細節,其中呈現壓縮模具之下部半模具之一部分; [圖3]展示圖1A之放大細節,其中呈現壓縮模具之上部半模具之一部分; [圖4]展示包括劑量之壓縮成形區域的圖1C之放大細節; [圖5]展示包括劑量之壓縮成形區域的圖1C之放大細節; [圖6]展示圖1D之放大細節,其中呈現壓縮模具之下部半模具之一部分; [圖7]展示圖1D之放大細節,其中呈現壓縮模具之上部半模具之一部分; [圖8]展示圖1E之放大細節,其中呈現壓縮模具之上部半模具之一部分; [圖9]展示藉由圖1A至圖1E之壓縮模製方法獲得的模製產品; [圖10]展示可藉由根據本發明之壓縮模製方法獲得的模製產品之一些實例; [圖11]為具有插入旋轉料架之模製設備的俯視平面示意圖,該插入旋轉料架將劑量插入至包括圖1A至圖1E之模製設備之模製旋轉料架中; [圖12]為輸送裝置之部分截面的豎直立面側視圖,該輸送裝置將模製產品自圖11之模製旋轉料架轉移至其中可進一步處理該等模製產品之區域; [圖13]為圖12之輸送裝置的俯視平面視圖。The present invention will be better understood and implemented by referring to the attached drawings showing some non-limiting specific examples. In the drawings: [FIG. 1A] to [FIG. 1E] are five sections showing the five steps of the compression molding method according to the present invention in sequence; [Figure 2] Shows the enlarged detail of Figure 1A, showing a part of the lower half of the compression mold; [Figure 3] Shows the enlarged detail of Figure 1A, showing a part of the upper half of the compression mold; [Figure 4] An enlarged detail of Figure 1C showing the compression-formed area including the dose; [Fig. 5] An enlarged detail of Fig. 1C showing the compression-formed area including the dose; [Figure 6] Shows the enlarged detail of Figure 1D, showing a part of the lower half of the compression mold; [Figure 7] Shows the enlarged detail of Figure 1D, showing a part of the upper half of the compression mold; [Figure 8] Shows the enlarged detail of Figure 1E, showing a part of the upper half of the compression mold; [Fig. 9] Shows the molded product obtained by the compression molding method of Fig. 1A to Fig. 1E; [FIG. 10] Shows some examples of molded products that can be obtained by the compression molding method according to the present invention; [FIG. 11] is a schematic top plan view of the molding equipment with inserting the rotating material rack, which inserts the dose into the molding rotating material rack including the molding equipment of FIG. 1A to FIG. 1E; [Figure 12] is a partial cross-sectional vertical elevational side view of the conveying device that transfers the molded products from the molding rotating rack of Fig. 11 to the area where the molded products can be further processed; [Fig. 13] is a top plan view of the conveying device of Fig. 12.

2:第一半模具 2: The first half mold

4:側向圍阻構件 4: Lateral containment member

5:底部 5: bottom

6:支撐元件 6: Supporting element

7:環形部分 7: Ring part

9:彈性構件 9: Elastic member

10:支撐部分 10: Support part

D:塑膠之劑量 D: Dose of plastic

Claims (20)

一種壓縮模製方法,其包含以下步驟: 提供包含至少一個第一半模具(2)及至少一個第二半模具(3)的一壓縮模具; 將側向圍阻構件(4)定位在一凸出位置,在該凸出位置中,該側向圍阻構件自該第一半模具(2)之一底部(5)突出; 將至少一劑量(D)之塑膠沈積在該底部(5)上,其中該側向圍阻構件(4)處於一凸出位置,使得沈積在該底部(5)上之該劑量(D)至少部分地由該側向圍阻構件(4)側向地圍阻; 在該第一半模具(2)與該第二半模具(3)之間的一成形空腔中模製該劑量(D)以獲得一模製產品(G); 其特徵在於,在該沈積步驟之後,包含以下步驟:將該側向圍阻構件(4)定位在一凹陷位置,在該凹陷位置中,該側向圍阻構件進入該第一半模具(2)之該底部(5)以便允許壓縮該劑量(D),該模製該劑量(D)之步驟是在該側向圍阻構件(4)處於該凹陷位置的情況下進行的。A compression molding method, which includes the following steps: Providing a compression mold including at least one first mold half (2) and at least one second mold half (3); Positioning the lateral enclosing member (4) at a protruding position, in which the lateral enclosing member protrudes from a bottom (5) of the first half-mold (2); At least one dose (D) of plastic is deposited on the bottom (5), wherein the lateral blocking member (4) is in a protruding position, so that the dose (D) deposited on the bottom (5) is at least Partially enclosed laterally by the lateral enclosing member (4); Molding the dose (D) in a shaped cavity between the first half-mold (2) and the second half-mold (3) to obtain a molded product (G); It is characterized in that, after the deposition step, it includes the following steps: positioning the lateral containment member (4) in a recessed position, in which the lateral containment member enters the first half-mold (2) The bottom part (5) of) is to allow compression of the dose (D), and the step of molding the dose (D) is performed with the lateral blocking member (4) in the recessed position. 如請求項1之壓縮模製方法,其中該側向圍阻構件(4)包含在一縱向方向上延伸的彼此間隔開的複數個細長元件。Such as the compression molding method of claim 1, wherein the lateral enclosing member (4) comprises a plurality of elongated elements spaced apart from each other extending in a longitudinal direction. 如請求項1之壓縮模製方法,其中該側向圍阻構件(4)在該凸出位置中阻止該劑量(D)之一移動,趨向於在該底部(5)上移動該劑量(D)之一力作用於該劑量上。The compression molding method of claim 1, wherein the lateral containment member (4) prevents one of the doses (D) from moving in the protruding position, and tends to move the dose (D) on the bottom (5) ) A force acts on the dose. 如請求項3之壓縮模製方法,其中該側向圍阻構件(4)包含至少兩個細長元件,該等細長元件在該凸出位置中協作以阻止該劑量(D)在至少部分地平行於該底部(5)之一方向上的該移動。Such as the compression molding method of claim 3, wherein the lateral containment member (4) comprises at least two elongated elements that cooperate in the protruding position to prevent the dose (D) from being at least partially parallel The movement in one direction of the bottom (5). 如請求項4之壓縮模製方法,其中該兩個細長元件彼此並排配置以形成一障壁,該障壁抵制趨向於在該底部(5)上移動該劑量(D)之該力。The compression molding method of claim 4, wherein the two elongated elements are arranged side by side with each other to form a barrier that resists the force that tends to move the dose (D) on the bottom (5). 如請求項1之壓縮模製方法,其中該側向圍阻構件(4)包含以圓周方式配置之至少三個細長元件,使得沈積在該底部(5)上之該劑量(D)被該等細長元件包圍。The compression molding method of claim 1, wherein the lateral containment member (4) includes at least three elongated elements arranged in a circumferential manner, so that the dose (D) deposited on the bottom (5) is Surrounded by elongated elements. 如請求項1之壓縮模製方法,其中該將該側向圍阻構件(4)定位在一凹陷位置之步驟包含該側向圍阻構件(4)下沈至該底部(5)下方從而穿透該底部自身之一移動。Such as the compression molding method of claim 1, wherein the step of positioning the lateral enclosing member (4) in a recessed position includes sinking the lateral enclosing member (4) below the bottom (5) to penetrate Move through one of the bottom itself. 如請求項1之壓縮模製方法,其包含在該模製步驟之後將該第一半模具及第二半模具(2及3)在一模具打開方向上移動遠離彼此之步驟,其中在該移動遠離之步驟期間,該模製產品(G)保持接合至該第二半模具(3),此係由於該模製產品(G)包含與該第二半模具(3)之至少一個對向表面接合的至少一個底切表面(11),其中「底切」意欲參考該模具打開方向。Such as the compression molding method of claim 1, which includes a step of moving the first mold half and the second mold half (2 and 3) away from each other in a mold opening direction after the molding step, wherein During the step of moving away, the molded product (G) remains joined to the second mold half (3) because the molded product (G) contains at least one facing surface with the second mold half (3) At least one undercut surface (11) to be joined, wherein the "undercut" is intended to refer to the opening direction of the mold. 如請求項8之壓縮模製方法,其中該底切表面(11)配置在該模製產品(G)之一外圍邊緣上。Such as the compression molding method of claim 8, wherein the undercut surface (11) is arranged on a peripheral edge of the molded product (G). 如請求項8之壓縮模製方法,其包含在該移動遠離之步驟之後藉助於能夠使該底切表面(11)脫離之一分離力將該模製產品(G)自該第二半模具(3)移出之步驟,其中該分離力係藉由該第二半模具(3)之一環形部分(8)與一中心部分(12)之間的一相對移動產生及/或藉由對準該模製產品(3)之一流體射流產生。Such as the compression molding method of claim 8, which comprises after the step of moving away, the molded product (G) is removed from the second mold half ( 3) The step of removing, wherein the separating force is generated by a relative movement between an annular portion (8) and a central portion (12) of the second mold half (3) and/or by aligning the A fluid jet of one of the molded products (3) is generated. 如請求項8之壓縮模製方法,其中該模製產品(G)包含與該底切表面(11)相對且大體上對稱之一第二表面,其中「對稱」意欲參考與該模具打開方向正交之一平面。Such as the compression molding method of claim 8, wherein the molded product (G) includes a second surface that is opposite to the undercut surface (11) and is substantially symmetrical, wherein "symmetrical" means to refer to the opening direction of the mold. Intersect a plane. 如請求項11之壓縮模製方法,其中該底切表面(11)及該第二表面包含向相反方向傾斜的兩個漸縮表面,例如截錐。Such as the compression molding method of claim 11, wherein the undercut surface (11) and the second surface include two tapered surfaces inclined in opposite directions, such as truncated cones. 如請求項1之壓縮模製方法,其包含在該模製該劑量(D)以獲得一模製產品(G)之步驟之後的以下步驟: 將該模製產品(G)自該壓縮模具轉移至第一抽吸輸送構件(13),該第一抽吸輸送構件在該模製產品(G)之一下側上產生一抽吸壓力; 將該模製產品(G)自該第一抽吸輸送構件(13)轉移至第二抽吸輸送構件(15),該第二抽吸輸送構件在該模製產品(G)之一上側上產生一抽吸壓力;以及 將該模製產品(G)自該第二抽吸輸送構件(15)轉移至第三抽吸輸送構件(17),該第三抽吸輸送構件在該模製產品(G)之該下側上產生一抽吸壓力。Such as the compression molding method of claim 1, which includes the following steps after the step of molding the dose (D) to obtain a molded product (G): Transferring the molded product (G) from the compression mold to the first suction and conveying member (13), which generates a suction pressure on a lower side of the molded product (G); Transfer the molded product (G) from the first suction and conveyance member (13) to the second suction and conveyance member (15), which is on one of the upper sides of the molded product (G) Generate a suction pressure; and Transfer the molded product (G) from the second suction and conveyance member (15) to the third suction and conveyance member (17), which is on the lower side of the molded product (G) There is a suction pressure on it. 一種壓縮模製設備(1),其包含: 至少一個第一半模具(2)及至少一個第二半模具(3),其彼此協作以界定用於壓縮模製至少一劑量(D)之塑膠的一成形空腔; 側向圍阻構件(4),其經組態以採取至少一個凸出位置及至少一個凹陷位置,在該至少一個凸出位置中,該側向圍阻構件自該第一半模具(2)之一底部(5)凸出,在該至少一個凹陷位置中,該側向圍阻構件進入該底部(5)以允許壓縮該底部(5)上之該劑量(D); 用於沈積之構件,其用於在該底部(5)上沈積至少一劑量(D)之塑膠,使得該劑量(D)隨後在該第一半模具(2)與該第二半模具(3)之間的該成形空腔中被壓縮; 該側向圍阻構件(4)經組態以在該用於沈積之構件將該劑量(D)沈積在該底部(5)上時採取該凸出位置,使得沈積在該底部(5)上之該劑量(D)由該側向圍阻構件(4)側向地圍阻,且在壓縮該劑量(D)時採取該凹陷位置。A compression molding equipment (1), which includes: At least one first mold half (2) and at least one second mold half (3), which cooperate with each other to define a molding cavity for compression molding at least one dose (D) of plastic; A lateral containment member (4), which is configured to adopt at least one protruding position and at least one recessed position, in the at least one protruding position, the lateral containment member is removed from the first mold half (2) A bottom (5) protrudes, and in the at least one recessed position, the lateral containment member enters the bottom (5) to allow compression of the dose (D) on the bottom (5); A member for deposition, which is used to deposit at least one dose (D) of plastic on the bottom (5), so that the dose (D) is subsequently in the first mold half (2) and the second mold half (3) ) Is compressed in the forming cavity; The lateral containment member (4) is configured to adopt the protruding position when the member for deposition deposits the dose (D) on the bottom (5) so that it is deposited on the bottom (5) The dose (D) is laterally blocked by the lateral blocking member (4), and the recessed position is adopted when the dose (D) is compressed. 如請求項14之壓縮模製設備,其中該側向圍阻構件(4)包含在一縱向方向上延伸的彼此間隔開的複數個細長元件;詳言之,該複數個細長元件包含至少三個細長圓周配置之元件,從而沈積在該底部(5)上之該劑量(D)被該等細長元件包圍。Such as the compression molding equipment of claim 14, wherein the lateral enclosing member (4) includes a plurality of elongated elements spaced apart from each other extending in a longitudinal direction; in detail, the plurality of elongated elements include at least three The elongated circumferentially arranged elements, so that the dose (D) deposited on the bottom (5) is surrounded by the elongated elements. 如請求項15之壓縮模製設備,其中在橫向於該縱向方向之一方向上考慮,藉由該用於沈積之構件沈積之該劑量(D)的一最大尺寸小於該等細長元件之間的一最小距離,使得沈積在該底部(5)上之該劑量(D)配置在該等細長元件之間。The compression molding apparatus of claim 15, wherein in consideration of a direction transverse to the longitudinal direction, a maximum dimension of the dose (D) deposited by the member for deposition is smaller than the one between the elongated elements The minimum distance is such that the dose (D) deposited on the bottom (5) is arranged between the elongated elements. 如請求項14之壓縮模製設備,其中該成形空腔經組態以使得該模製產品(G)包含與該第二半模具(3)之至少一個對向表面接合的至少一個底切表面(11),其中「底切」意欲參考一模具打開方向,使得在該第一半模具(2)及該第二半模具(3)在該模具打開方向上移動遠離彼此時,該模製產品(G)保持與該第二半模具(3)接合;詳言之,該底切表面(11)配置在該模製產品(G)之一外圍邊緣上。The compression molding apparatus of claim 14, wherein the shaped cavity is configured such that the molded product (G) includes at least one undercut surface that engages with at least one opposing surface of the second mold half (3) (11), where the "undercut" is intended to refer to a mold opening direction, so that when the first mold half (2) and the second mold half (3) move away from each other in the mold opening direction, the molded product (G) Keep engaged with the second mold half (3); in detail, the undercut surface (11) is arranged on a peripheral edge of the molded product (G). 如請求項14之壓縮模製設備,其中該側向圍阻構件(4)經組態以便能夠在該底部(5)內部進行一可回縮移動。Such as the compression molding equipment of claim 14, wherein the lateral containment member (4) is configured so as to be able to perform a retractable movement inside the bottom (5). 如請求項14之壓縮模製設備,其中該側向圍阻構件(4)經組態以便藉助於穿過在該底部(5)中製成之一或多個孔之一軸向滑動而採取回縮位置。Such as the compression molding apparatus of claim 14, wherein the lateral containment member (4) is configured to adopt axial sliding through one of one or more holes made in the bottom (5) Retracted position. 如請求項14之壓縮模製設備,其與一傳送裝置組合,該傳送裝置包含: 第一抽吸輸送構件(13),其在該模製產品(G)之一下側上產生一抽吸壓力且經組態以自該設備之壓縮模具接收該模製產品(G); 第二抽吸輸送構件(15),其在該模製產品(G)之一上側上產生一抽吸壓力且經組態以自該第一抽吸輸送構件(13)接收該模製產品(G);以及 第三抽吸輸送構件(17),其在該模製產品(G)之該下側上產生一抽吸壓力且經組態以自該第二抽吸輸送構件(15)接收該模製產品(G)。Such as the compression molding equipment of claim 14, which is combined with a transmission device, and the transmission device includes: A first suction conveying member (13) that generates a suction pressure on one of the lower sides of the molded product (G) and is configured to receive the molded product (G) from the compression mold of the device; The second suction conveying member (15), which generates a suction pressure on one of the upper sides of the molded product (G) and is configured to receive the molded product (13) from the first suction conveying member (13) G); and A third suction and conveying member (17) that generates a suction pressure on the lower side of the molded product (G) and is configured to receive the molded product from the second suction and conveying member (15) (G).
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