TW202128389A - Moulding method and apparatus - Google Patents
Moulding method and apparatus Download PDFInfo
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- TW202128389A TW202128389A TW109142217A TW109142217A TW202128389A TW 202128389 A TW202128389 A TW 202128389A TW 109142217 A TW109142217 A TW 109142217A TW 109142217 A TW109142217 A TW 109142217A TW 202128389 A TW202128389 A TW 202128389A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
- B29C2043/043—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds rotating on their own axis without linear displacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C2043/3602—Moulds for making articles of definite length, i.e. discrete articles with means for positioning, fastening or clamping the material to be formed or preforms inside the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
- B29C2043/5046—Removing moulded articles using vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
- B29C2043/5053—Removing moulded articles using pressurised gas, e.g. air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
- B29C2043/5084—Removing moulded articles using rotary devices, e.g. turntables or carousels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/56—Stoppers or lids for bottles, jars, or the like, e.g. closures
- B29L2031/565—Stoppers or lids for bottles, jars, or the like, e.g. closures for containers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
本發明係關於一種壓縮模製方法及設備,尤其用於模製一定劑量之塑膠。The present invention relates to a compression molding method and equipment, especially for molding a certain dose of plastic.
具體言之,但非排他地,本發明可用於模製由塑膠製成的且可用作例如封閉容器用帽蓋(諸如金屬帽蓋)內部墊片之扁平狀物件(例如圓盤狀),尤其是具有相對較小厚度及重量之物件。Specifically, but not exclusively, the present invention can be used to mold flat objects (e.g., disc-shaped) made of plastic that can be used as internal gaskets for caps (e.g., metal caps) for closing containers, Especially for objects with relatively small thickness and weight.
專利公開案US 2004/130068 A1揭示一種壓縮模具,其中一劑量之塑膠首先沈積在支撐件上在距陰半模具之底部某一距離處,該支撐件由界定劑量之三個基點之三個銷形成,接著,藉助於銷滑動且可下沈穿透底部內部之事實,在壓縮開始前一刻或在開始壓縮時,該劑量之塑膠被釋放在陰半模具之底部上。Patent Publication US 2004/130068 A1 discloses a compression mold in which a dose of plastic is first deposited on a support at a distance from the bottom of the female mold half. The support is composed of three pins defining the three base points of the dose. Formation, and then, with the help of the fact that the pin slides and sinks through the inside of the bottom, the dose of plastic is released on the bottom of the female mold half immediately before the compression starts or when the compression starts.
專利公開案EP 2 889 116 A1、US 2010/084788 A1及US 2011/018166 A1中之每一者揭示請求項1之前言。Each of the
與至少一劑量之塑膠之壓縮模製相關的先前技術存在的問題是,難以確保在壓縮劑量之前劑量在模具中精確且正確的定位,同時還可以獲得相對較高的生產率。The problem with the prior art related to compression molding of at least one dose of plastic is that it is difficult to ensure that the dose is accurately and correctly positioned in the mold before the dose is compressed, and at the same time, relatively high productivity can be obtained.
本發明之目標為提供一種能夠解決先前技術之前述問題的方法及/或設備。The objective of the present invention is to provide a method and/or device that can solve the aforementioned problems of the prior art.
目標為提供一種對將一劑量之塑膠沈積在壓縮模具中之問題的替代解決方案。The goal is to provide an alternative solution to the problem of depositing a dose of plastic in a compression mold.
目標為允許將一劑量之塑膠快速地且在精確定位之情況下沈積在壓縮模具中。The goal is to allow a dose of plastic to be deposited in a compression mold quickly and accurately.
優點為以可靠及常規方式將一劑量之塑膠沈積在所要位置中。The advantage is that a dose of plastic is deposited in the desired location in a reliable and conventional manner.
優點為製造一種用於壓縮模製塑膠之容易且簡單構造之設備。The advantage is to manufacture a device with easy and simple structure for compression molding plastic.
優點為允許將模製產品自模具簡單且安全地轉移,其中壓縮朝向其中可進一步處理產品之一或多個區域進行。The advantage is that it allows simple and safe transfer of the molded product from the mold, wherein the compression is performed toward one or more areas in which the product can be further processed.
優點為保證模製物件之容易處理,在打開壓縮模具之後可由形成模具自身之半模具中之一者固持及移動模製物件。The advantage is to ensure the easy handling of the molded object. After the compression mold is opened, the molded object can be held and moved by one of the mold halves forming the mold itself.
優點為即使在尤其輕的產品之情況下及/或在相對較小厚度之情況下仍確保模製產品能轉移離開壓縮模具。The advantage is to ensure that the molded product can be transferred out of the compression mold even in the case of particularly light products and/or in the case of relatively small thicknesses.
此類目標及優點及其他目標及優點藉由根據以下所報告之申請專利範圍中之一或多者的方法及/或設備獲得。Such goals and advantages and other goals and advantages are obtained by methods and/or devices according to one or more of the scope of patent applications reported below.
在一實例中,一種模製方法包含以下步驟:將至少一劑量之塑膠沈積在第一半模具之底部部分上,其中沈積在底部部分上之劑量由自底部突出之側向圍阻構件側向地圍阻,以及在第一半模具與第二半模具之間模製劑量,其中側向圍阻構件例如藉由可回縮的滑動移動進入第一半模具之底部,以便允許劑量之壓縮。In one example, a molding method includes the following steps: depositing at least one dose of plastic on the bottom part of the first half of the mold, wherein the dose deposited on the bottom part is laterally directed by the lateral enclosing member protruding from the bottom Ground containment, and the amount of the modulus between the first mold half and the second mold half, wherein the lateral containment member moves into the bottom of the first mold half, for example by retractable sliding movement, so as to allow the compression of the dose.
在側向圍阻構件處於自身自第一半模具之底部突出的凸出位置時,該側向圍阻構件可經組態以便操作為止擋構件,該止擋構件在劑量沈積在第一半模具之底部上時阻止由施加至劑量之慣性力引起的劑量在底部上之移動。詳言之,此類移動可具有在平行於第一半模具之底部之方向上的至少一個運動組件。詳言之,此類慣性力可包含在劑量沈積在第一半模具之底部上時由該劑量所進行的旋轉移動引起的離心力。When the lateral containment member is in its protruding position protruding from the bottom of the first mold half, the lateral containment member can be configured to operate the stop member, which is deposited on the first mold half when the dose is The movement of the dose on the bottom caused by the inertial force applied to the dose is prevented when it is on the bottom. In detail, such movement may have at least one movement component in a direction parallel to the bottom of the first mold half. In detail, such inertial force may include the centrifugal force caused by the rotational movement of the dose when the dose is deposited on the bottom of the first mold half.
參考所附圖式,尤其適用於模製一定劑量之塑膠的壓縮模製設備作為一個整體由1指示。模製設備1可尤其用於模製由塑膠製成的且如在特定實例中可用作封閉容器用帽蓋(例如金屬帽蓋)內部墊片之諸如圓盤狀物件的扁平狀物件(具有相對較小厚度及/或尤其輕)。With reference to the drawings, the compression molding equipment especially suitable for molding a certain dose of plastic is indicated by 1 as a whole. The
詳言之,模製設備1可包含至少一個壓縮模具,該壓縮模具具有至少一個第一半模具2及至少一個第二半模具3,該等半模具在其之間協作以界定用於壓縮模製至少一劑量D之塑膠的成形空腔。詳言之,第一半模具2及第二半模具3可分別包含下部半模具及上部半模具。詳言之,第一半模具2及第二半模具3可分別包含在其之間協作之至少一個沖模及一個衝頭。In detail, the
詳言之,模製設備1可包含沈積構件,該構件用於將至少一劑量之塑膠沈積在第一半模具2中以使得稍後在閉合模具組態中(參見圖5)在界定於第一半模具2與第二半模具3之間的成形空腔中壓縮劑量。詳言之,用於沈積之構件可包含用於擠出塑膠之構件,諸如擠出噴嘴,具備經組態以將一定劑量之塑膠與塑膠之擠壓機流分開之分開構件(例如定期打開及閉合擠出噴嘴之可移動元件)。用於沈積之構件可包含例如已知類型之擠出構件及/或已知類型之分開構件。In detail, the
詳言之(參見圖10),用於沈積之構件可包含插入旋轉料架A,該插入旋轉料架可圍繞豎直旋轉軸線旋轉且包含複數個拾取裝置(彼此成角度地間隔開地配置在插入旋轉料架A上,且其中圓周軌跡在圖中示意性地由a指示),該等拾取裝置中之每一者自擠出構件拾取一劑量材料以將其稍後留給壓縮模製構件。詳言之,壓縮模製構件可包含模製旋轉料架B,該模製旋轉料架可圍繞豎直旋轉軸線旋轉且包含複數個模製設備1(彼此成角度地間隔開地配置在模製旋轉料架上,且其中圓周軌跡在圖中由b示意性地指示),該等模製設備中之每一者包含第一半模具2及第二半模具3。插入旋轉料架A之拾取裝置經組態以將一定劑量之塑膠釋放且插入至模製旋轉料架B之模製設備1中。In detail (see Figure 10), the member used for deposition may include an inserted rotating material rack A that can rotate around a vertical rotation axis and includes a plurality of pick-up devices (arranged at angularly spaced apart from each other) Inserted on the rotating material rack A, and where the circumferential track is schematically indicated by a in the figure), each of the pickup devices picks up a dose of material from the extrusion member to leave it to the compression molding member later . In detail, the compression molding member may include a molding rotary rack B that can rotate about a vertical rotation axis and includes a plurality of molding devices 1 (arranged at an angle spaced apart from each other in the molding On the rotating rack, and where the circumferential track is schematically indicated by b in the figure), each of the molding equipment includes a
詳言之,每一個模製設備1可包含側向圍阻構件4,該側向圍阻構件經組態以採取至少一個凸出位置(參見圖2、圖4及圖6)及至少一個凹陷位置(參見圖5),在該凸出位置中,該側向圍阻構件突出至第一半模具2之底部5之外以便定界底部部分,在該凹陷位置中,該側向圍阻構件進入底部5以便允許壓縮底部5上的劑量D,該底部在下部定界成形空腔。詳言之,側向圍阻構件4可經組態以採取至少一個凸出位置,在該凸出位置中,該側向圍阻構件突出至第一半模具2之底部5之外且內部位於距底部5自身之周邊邊緣一距離處,其中在橫向於側向圍阻構件4之突出之方向的方向上考慮此距離。詳言之,在凸出位置中,側向圍阻構件4可遠離底部之中心。詳言之,在凸出位置中,側向圍阻構件4可遠離底部之外圍。詳言之,在凸出位置中,側向圍阻構件4可自中心底部部分及自外圍底部部分兩者露出一段高度。在側向圍阻構件自底部5凸出之凸出位置中,側向圍阻構件4配置在底部5自身上方(在此底部內部)。In detail, each
詳言之,側向圍阻構件4可包含沿著縱向方向(平行於模具軸線及/或打開及閉合半模具之方向,如在此實例中)延伸之至少一個,或兩個,或多於兩個細長元件。詳言之,細長元件可彼此間隔開以便定界劑量D所沈積在的底部部分。詳言之,細長元件可在其之間平行。詳言之(參見圖2),在橫向於細長元件之縱向方向的方向上考慮,藉由用於沈積之構件沈積的劑量D之最大大小可低於細長元件之間的最小距離,使得沈積在底部部分上之劑量配置在細長元件之間。詳言之,在其他實例中(參見圖11),在橫向於細長元件之縱向方向的方向上考慮,藉由用於沈積之構件沈積的劑量D之最大尺寸可高於兩個細長元件之間的最小距離,使得沈積在底部部分上且歸因於慣性力而可能經推動以在底部上移動的劑量由兩個細長元件阻止。In detail, the
細長元件可配置在底部5上,使得在該等細長元件處於凸出位置時,細長元件中之至少一者或至少兩者可充當用於阻止劑量D之運動的構件,該劑量一旦沈積在底部5上,就可受到趨向於根據至少部分地平行於底部5之運動方向移動該劑量的慣性力。The elongated elements can be arranged on the
詳言之,側向圍阻構件4可包含沿圓周配置之至少三個細長元件(彼此之間平行)(如在圖1A至圖1E之實例中),藉此沈積在底部部分上之劑量D可被細長元件集合包圍。詳言之,側向圍阻構件4可包含彼此等角度地間隔開配置之細長元件。In detail, the
詳言之,在其他實例中,側向圍阻構件4可包含僅兩個細長元件,或四個或更多個細長元件,該等細長元件例如沿著具有高於劑量D之直徑的直徑之圓周配置,使得劑量D可沈積在成形空腔之底部上且其中由細長元件側向地圍阻。In detail, in other examples, the
詳言之(參見圖11),側向圍阻構件4可包含至少一個或至少兩個細長元件(例如在其之間平行),該等細長元件相對於壓縮模具之軸線中心以偏離中心或不對稱方式配置,以便形成與劑量D在成形空腔內部之移動相抵的側向對接或止擋構件。In detail (see Figure 11), the
詳言之,此類移動可藉由劑量上所產生之力之組合(例如歸因於與劑量相互作用之各種裝置之動力學及運動學)來產生。In particular, such movement can be produced by a combination of forces generated on the dose (for example, due to the dynamics and kinematics of the various devices interacting with the dose).
在此等力當中,可以非限制性方式提及由用於傳送或插入劑量的旋轉料架所產生之離心力,及/或劑量由用於傳送或插入之旋轉料架轉移至模製旋轉料架中之成形空腔所借助的力,及/或由劑量施加在其接觸之所有表面上的黏著力,及/或由模製旋轉料架所產生之離心力,及/或由劑量積聚之彈力等等。Among these forces, the centrifugal force generated by the rotating rack for conveying or inserting doses can be mentioned in a non-limiting manner, and/or the dose is transferred from the rotating rack for conveying or inserting to the molded rotating rack The force with which the cavity is formed, and/or the adhesive force exerted by the dose on all surfaces in contact with it, and/or the centrifugal force generated by the molded rotating rack, and/or the elastic force accumulated by the dose, etc. Wait.
此等力及/或其他可能力中之一或多者之組合將在劑量上產生至少一主要運動之方向,該方向將受到側向反襯或側向止擋構件之阻礙,如所見,該側向反襯或側向止擋構件可包含(詳言之)至少一個或至少兩個細長元件。側向反襯或止擋構件經組態以便阻止歸因於作用於劑量D之力之組合而引起的尤其在底部5上(即,在大體上平行於底部5之方向上)的劑量D之運動。The combination of one or more of these forces and/or other possible abilities will produce at least one main direction of movement on the dose, which will be hindered by the lateral contrast or lateral stop member, as seen, the side The counter or side stop member may comprise (in detail) at least one or at least two elongated elements. The lateral contrast or stop member is configured to prevent movement of the dose D due to the combination of forces acting on the dose D, especially on the bottom 5 (ie in a direction substantially parallel to the bottom 5) .
參考圖11之實例,側向圍阻構件4包含兩個細長元件,該等細長元件配置在彼此相隔一定角距離處(其中角之頂點可為成形空腔之幾何中心),該角距離低於180°,或低於90°,或低於60°。Referring to the example of FIG. 11, the
在此情況下,細長元件藉由作用於劑量D之產生的力F側向地阻止由插入旋轉料架A定位在底部5上之劑量D,使得細長元件配置在成形空腔之底部5上,如朝向產生的力F之方向偏離中心,以阻止在底部5上之劑量D運動,如在特定實例中,運動可包含至少徑向分量及至少切向分量。詳言之,兩個細長元件可彼此並排配置在模製旋轉料架B之成形空腔之底部5上以形成傾斜地配置之障壁,該障壁抵制具有至少徑向分量及至少切向分量之劑量D之移動。In this case, the elongated element laterally prevents the dose D positioned on the
在此等特定實例中,側向圍阻構件4包含呈銷或桿之形式的細長元件。詳言之,在其他實例中,圖中未示,側向圍阻構件可包含呈不同於銷之形狀(例如,呈平板之形狀,或圓形區段之形狀,或按角度接合之若干對壁等等)的一個,或兩個,或三個或多於三個細長元件。In these specific examples, the
如在本文所說明之特定實例中,側向圍阻構件4可設定成在第一半模具2之底部5內部進行可回縮移動,尤其藉由配置在第一半模具2之底部5上的滑動孔內部之軸向滑動。As in the specific example described herein, the lateral enclosing
詳言之,側向圍阻構件4可由支撐元件6支撐,該支撐元件軸向地滑動且配置在下部定界壓縮成形空腔之第一半模具2之底部5下方。In detail, the lateral enclosing
詳言之,側向圍阻構件4可固定至第一半模具2之環形部分7,該環形部分包圍第一半模具2之底部5且可在平行於由第一半模具2及第二半模具3形成之模具之打開及閉合方向的方向上軸向地滑動。如在此實例中,環形部分7可固定至側向圍阻構件4之支撐元件6。在閉合模具(參見圖4及圖5)之步驟期間,第一半模具2之滑動環形部分7與第二半模具3之環形部分8接觸並相互作用,藉此第一半模具2之滑動環形部分7可相對第一半模具2之底部5朝下滑動(參考圖4及圖5),使得側向圍阻構件4可進行該側向圍阻構件下沈至第一模具2之底部5下方從而穿透底部5自身且離開成形空腔以用於自由壓縮劑量D之可回縮移動。In detail, the
詳言之,第一半模具2可包含彈性構件9(例如配置在第一半模具2之滑動環形部分7與支撐部分10之間),該彈性構件經組態以施加與可回縮移動相抵之力,即趨向於使側向圍阻構件4朝向凸出位置(在此情況下,朝上)移動之力。In detail, the
用於沈積劑量D之塑膠的構件經組態以將劑量D沈積在底部部分上(參見圖2或圖11),使得沈積在底部部分上之劑量D由側向圍阻構件4側向地圍阻且因此固持在所要位置中。The plastic member for depositing the dose D is configured to deposit the dose D on the bottom part (see FIG. 2 or FIG. 11), so that the dose D deposited on the bottom part is laterally enclosed by the
詳言之,側向圍阻構件4可經組態以在沈積構件將劑量D沈積在底部部分上使得沈積在底部部分上之劑量D由側向圍阻構件4側向地圍阻時採取凸出位置,且在壓縮劑量D時採取凹陷位置。In detail, the
詳言之,側向圍阻構件4可包含兩個細長元件,該等細長元件以低於劑量D之橫向尺寸的距離彼此並排配置,以形成抵制力F(如上所述,可由作用於劑量D之較大力產生的力)的障壁,該力施加至劑量D且趨向於在底部5上移動劑量D。在其中插入旋轉料架A將劑量D轉移至模製旋轉料架B的特定實例(圖11)中,兩個細長元件配置成相對於旋轉料架A及B之圓周軌跡且相對於模製旋轉料架B之徑向方向兩者偏離中心。In detail, the
詳言之,成形空腔可設定成使得模製產品G(參見圖7至圖9)包含至少一個底切(undercut)表面11,其中「底切」意欲參考模具打開及/或閉合方向。詳言之,底切表面11可與第二半模具3之至少一個對向表面(counter-surface)接合。詳言之,模製產品G可包含底切表面11之至少一個側向凸出及/或至少一個側向凹陷,且該至少一個側向凸出及/或至少一個側向凹陷由第二半模具3之至少一個對應凹陷及/或至少一個對應凸出形成。In detail, the forming cavity can be set such that the molded product G (see FIGS. 7-9) includes at least one undercut
詳言之,底切表面11可經組態以使得在第一半模具2及第二半模具3在模具打開方向上移動遠離彼此時,模製產品G保持與第二半模具3接合(參見圖7)。詳言之,底切表面11可配置在模製產品G之外圍邊緣上。In detail, the undercut
詳言之,成形空腔可設定成使得模製產品G包含與底切表面11相對且大體上對稱之第二表面,其中「對稱」意欲參考與模具打開及/或閉合方向正交的平面。詳言之,底切表面11及與底切表面11相對之前述第二表面可包含向相反方向傾斜的兩個漸縮表面(例如,截錐)。In detail, the forming cavity can be set such that the molded product G includes a second surface that is opposite to the undercut
在本文所描述之特定實例中,側向圍阻構件4藉助於軸向滑動,尤其是穿過在第一半模具之底部5上製成的孔,而採取凹陷位置。在其他未說明之實例中,有可能設想能夠藉由其他類型之移動(諸如旋轉或平移及旋轉之組合移動)而採取凹陷位置及/或能夠採取可回縮凹陷位置的側向圍阻構件,例如能夠退回至成形空腔之底部上的外殼中之側向圍阻構件。In the specific example described herein, the
模製設備1可藉由其操作而實施壓縮模製方法,該壓縮模製方法詳言之可包含以下步驟:將側向圍阻構件4定位在凸出位置中(圖6),其中側向圍阻構件4自第一半模具2之底部5突出,以便定界第一半模具2之底部的一部分。The
詳言之,壓縮模製方法可包含以下步驟:在側向圍阻構件4處於凸出位置(圖2或圖11)時,將至少一劑量D之塑膠沈積在前述底部部分上,使得沈積在底部部分上之劑量D由側向圍阻構件4側向地圍阻且固持在底部部分上。In detail, the compression molding method may include the following steps: when the
詳言之,沈積在前述底部部分上之劑量D可藉由側向圍阻構件4配置在定界空間內部(配置在細長元件之間或被細長元件包圍),及/或劑量D可藉由用作止擋構件之側向圍阻構件4側向地阻止。In detail, the dose D deposited on the aforementioned bottom portion can be arranged inside the delimited space (arranged between or surrounded by the elongated elements) by the
詳言之,壓縮模製方法可包含在將劑量D沈積在底部5上之步驟之後的以下步驟:將側向圍阻構件4定位在凹陷位置中,其中側向圍阻構件4進入第一半模具之底部5,以便允許劑量之壓縮。圖4展示與第二半模具3之環形部分8接觸並相互作用的第一半模具2之環形部分7,其判定側向圍阻構件4自凸出位置(圖4)至凹陷位置(圖5)之可回縮移動。In detail, the compression molding method may include the following steps after the step of depositing the dose D on the bottom 5: positioning the
詳言之,壓縮模製方法可包含以下步驟:在界定在第一半模具2與第二半模具3之間的成形空腔中模製劑量D(圖5),以獲得模製產品G,其中側向圍阻構件4處於凹陷位置。In detail, the compression molding method may include the following steps: in the forming cavity defined between the first half-
在第一半模具2及第二半模具3在閉合位置(圖5)中(其中劑量D在成形空腔中經壓縮以形成模製產品G)時,側向圍阻構件4處於凹陷位置,藉此大體上,側向圍阻構件4之上部末端非常接近第一半模具2之底部表面5,即與成形空腔之下部表面相抵,以便在底部5上提供連續性且不會不利地干擾成形。When the
詳言之,壓縮模製方法可包含在模製之步驟之後的以下步驟:打開模具(與第一半模具2相關的圖6及與第二半模具3相關的圖7),即在模具打開方向上使第一半模具2及第二半模具3移動遠離彼此。詳言之,有可能藉助於模製產品G包含與第二半模具3之對向表面接合的底切表面11之事實,使得在移動遠離之步驟期間模製產品G保持接合至第二半模具3(圖7)。如上所述,底切表面11可配置在模製產品G之外圍邊緣上,甚至其他位置係有可能的。In detail, the compression molding method may include the following steps after the step of molding: opening the mold (Figure 6 related to the
詳言之,壓縮模製方法可包含在打開模具或使半模具2及3移動遠離彼此之步驟之後的以下步驟:藉助於能夠使底切表面11脫離之分離力將模製產品G自第二半模具3移出。In detail, the compression molding method may include the following steps after the step of opening the mold or moving the
詳言之,此類分離力可藉由第二半模具3之兩個部分之間的(尤其環形部分8及中心部分12的(參見自圖7至圖8之通路))相對移動而產生,其中詳言之,中心部分12可包含具有橫向於模具軸線之表面且在模製步驟期間壓縮材料的衝頭部分。實務上,在特定實例中,前述相對移動藉由中心部分12之下降移動而進行。In detail, this type of separation force can be generated by the relative movement between the two parts of the second mold half 3 (especially the
詳言之,此類分離力可另外或替代地藉由第二半模具3之環形部分8與中心部分12之間的前述相對移動自對準模製產品G之例如經壓縮之空氣射流的流體射流(fluid jet)產生,該經壓縮之空氣射流通過配置在第二半模具3中的迴路且結束於配置在第二半模具3之壁上的出口構件,在模具閉合時,該出口構件定界成形空腔。詳言之,此類出口構件可進一步具有成形空腔之通風口的功能。In detail, this type of separation force can additionally or alternatively be used to self-align the fluid of the molded product G, such as a compressed air jet, by the aforementioned relative movement between the
詳言之,此類出口及/或通風口構件可包含在中心部分12或衝頭部分之外部表面上形成的至少一個空隙(環狀)(例如中心部分12與環形部分8之間的空隙)。詳言之,此類出口及/或通風口空隙可具有等於或低於0.02公釐之尺寸。In detail, such an outlet and/or vent member may include at least one gap (annular) formed on the outer surface of the
如上所述,模製產品G可包含與底切表面11相對且類似之第二表面,其中詳言之,底切表面11及第二相對表面可包含向相反方向傾斜的兩個漸縮表面(例如截錐)(參見例如圖9),以便提供模製產品G之某一總體對稱特徵。兩個漸縮表面可為凸面的,諸如在圖9之實例中。As described above, the molded product G may include a second surface that is opposite and similar to the undercut
在圖10中展示可製成之模製產品G之六個不同實例,其中自圖10之頂部朝下,模製產品G之外圍邊緣包含:(i)一系列交替之隆起及凹陷,諸如鋸齒狀或滾花,(ii)具有對稱及弧形邊緣的環形凹口,(iii)在非平面但彎曲之圓盤狀模製產品上的兩個凸面截錐表面,(iv)兩個凹面截錐表面,(v)中間環形凸出,(vi)中間環形凹陷。Figure 10 shows six different examples of molded product G that can be made, where from the top of Figure 10 downwards, the peripheral edge of the molded product G includes: (i) a series of alternating ridges and depressions, such as serrations Shaped or knurled, (ii) annular recesses with symmetrical and curved edges, (iii) two convex truncated cone surfaces on non-planar but curved disc-shaped molded products, (iv) two concave truncated surfaces Cone surface, (v) the middle ring is convex, (vi) the middle ring is concave.
詳言之,模製設備1可包含用於將模製產品G自壓縮模具輸送至以下一或多個操作性區域之輸送裝置。詳言之(參見圖12及圖13),輸送裝置可包含第一轉移旋轉料架13,該第一轉移旋轉料架圍繞豎直旋轉軸線旋轉且拾取由模製設備1釋放之模製產品G。詳言之,第一轉移旋轉料架13可具備第一固持及抽吸構件,該第一固持及抽吸構件藉由抽吸壓力而固持模製產品G。在特定實例中,模製產品G由模製設備1在自上方朝下之方向上釋放,並且第一抽吸固持構件在模製產品G之下側上產生抽吸壓力。詳言之,第一抽吸固持構件可包含至少一個本體14,該至少一個本體具有藉助於至少部分地在第一轉移旋轉料架13內部之流體迴路連接至真空產生構件以在置放模製產品G(由模製設備1釋放)之平面上產生抽吸壓力的複數個孔口或孔(成角度地間隔開地配置在第一轉移旋轉料架13上)。詳言之,本體14上之孔口或孔可佈置成與真空產生構件連通,每次限於所關注之角形區段。In detail, the
詳言之,輸送裝置可包含第二轉移旋轉料架15,該第二轉移旋轉料架圍繞豎直旋轉軸線旋轉且拾取由第一轉移旋轉料架13釋放之模製產品G。詳言之,第二轉移旋轉料架15可具備第二固持及抽吸構件,該第二固持及抽吸構件藉由抽吸壓力而固持模製產品G。在特定實例中,模製產品G由第一轉移旋轉料架13在自底部朝上之方向上釋放,並且第二抽吸固持構件在模製產品G之上側上產生抽吸壓力。詳言之,第二抽吸固持構件可經組態以自上方(即其上側上)固持模製產品G。詳言之,第二抽吸固持構件包含本體16,該本體具有藉由至少部分地在轉移旋轉料架15內部之流體迴路連接至真空產生構件以在模製產品G之上側上產生抽吸壓力的複數個孔口或孔(成角度地間隔開地配置在第二轉移旋轉料架15上)。詳言之,本體16上之孔口或孔可置成與真空產生構件連通,每次限於所關注之角形區段。In detail, the conveying device may include a second transfer rotating
詳言之,輸送裝置可包含自第二轉移旋轉料架15拾取模製產品G之抽吸輸送機17(例如線性)。在特定實例中,模製產品G由第二轉移旋轉料架15在自上方朝下之方向上釋放,並且抽吸輸送機17在模製產品G之下側上產生抽吸壓力。輸送機17可包含例如在模製產品G之下側上產生抽吸壓力的抽吸輸送帶。In detail, the conveying device may include a suction conveyor 17 (for example, linear) that picks up the molded product G from the second transfer rotating
1:壓縮模製設備 2:第一半模具 3:第二半模具 4:側向圍阻構件 5:底部 6:支撐元件 7:環形部分 8:環形部分 9:彈性構件 10:支撐部分 11:底切表面 12:中心部分 13:轉移旋轉料架 14:本體 15:第二轉移旋轉料架 16:本體 17:輸送機 A:插入旋轉料架 B:模製旋轉料架 D:塑膠之劑量 F:產生的力 G:模製產品1: Compression molding equipment 2: The first half mold 3: The second half mold 4: Lateral containment member 5: bottom 6: Supporting element 7: Ring part 8: Ring part 9: Elastic member 10: Support part 11: Undercut surface 12: Central part 13: Transfer the rotating rack 14: body 15: The second transfer rotating rack 16: body 17: Conveyor A: Insert the rotating rack B: Molded rotating rack D: Dose of plastic F: Force generated G: Molded product
參考展示一些非限制性具體實例的所附圖式將更好理解及實施本發明,在圖式中: [圖1A]至[圖1E]為按序列展示根據本發明之壓縮模製方法之五個步驟的五個截面; [圖2]展示圖1A之放大細節,其中呈現壓縮模具之下部半模具之一部分; [圖3]展示圖1A之放大細節,其中呈現壓縮模具之上部半模具之一部分; [圖4]展示包括劑量之壓縮成形區域的圖1C之放大細節; [圖5]展示包括劑量之壓縮成形區域的圖1C之放大細節; [圖6]展示圖1D之放大細節,其中呈現壓縮模具之下部半模具之一部分; [圖7]展示圖1D之放大細節,其中呈現壓縮模具之上部半模具之一部分; [圖8]展示圖1E之放大細節,其中呈現壓縮模具之上部半模具之一部分; [圖9]展示藉由圖1A至圖1E之壓縮模製方法獲得的模製產品; [圖10]展示可藉由根據本發明之壓縮模製方法獲得的模製產品之一些實例; [圖11]為具有插入旋轉料架之模製設備的俯視平面示意圖,該插入旋轉料架將劑量插入至包括圖1A至圖1E之模製設備之模製旋轉料架中; [圖12]為輸送裝置之部分截面的豎直立面側視圖,該輸送裝置將模製產品自圖11之模製旋轉料架轉移至其中可進一步處理該等模製產品之區域; [圖13]為圖12之輸送裝置的俯視平面視圖。The present invention will be better understood and implemented by referring to the attached drawings showing some non-limiting specific examples. In the drawings: [FIG. 1A] to [FIG. 1E] are five sections showing the five steps of the compression molding method according to the present invention in sequence; [Figure 2] Shows the enlarged detail of Figure 1A, showing a part of the lower half of the compression mold; [Figure 3] Shows the enlarged detail of Figure 1A, showing a part of the upper half of the compression mold; [Figure 4] An enlarged detail of Figure 1C showing the compression-formed area including the dose; [Fig. 5] An enlarged detail of Fig. 1C showing the compression-formed area including the dose; [Figure 6] Shows the enlarged detail of Figure 1D, showing a part of the lower half of the compression mold; [Figure 7] Shows the enlarged detail of Figure 1D, showing a part of the upper half of the compression mold; [Figure 8] Shows the enlarged detail of Figure 1E, showing a part of the upper half of the compression mold; [Fig. 9] Shows the molded product obtained by the compression molding method of Fig. 1A to Fig. 1E; [FIG. 10] Shows some examples of molded products that can be obtained by the compression molding method according to the present invention; [FIG. 11] is a schematic top plan view of the molding equipment with inserting the rotating material rack, which inserts the dose into the molding rotating material rack including the molding equipment of FIG. 1A to FIG. 1E; [Figure 12] is a partial cross-sectional vertical elevational side view of the conveying device that transfers the molded products from the molding rotating rack of Fig. 11 to the area where the molded products can be further processed; [Fig. 13] is a top plan view of the conveying device of Fig. 12.
2:第一半模具 2: The first half mold
4:側向圍阻構件 4: Lateral containment member
5:底部 5: bottom
6:支撐元件 6: Supporting element
7:環形部分 7: Ring part
9:彈性構件 9: Elastic member
10:支撐部分 10: Support part
D:塑膠之劑量 D: Dose of plastic
Claims (20)
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IT102019000023139A IT201900023139A1 (en) | 2019-12-05 | 2019-12-05 | METHOD AND MOLDING APPARATUS |
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CN (1) | CN114423580A (en) |
IT (1) | IT201900023139A1 (en) |
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JPH0636818U (en) * | 1992-10-26 | 1994-05-17 | 河西工業株式会社 | Mold for press molding |
JPH0948044A (en) * | 1995-08-07 | 1997-02-18 | Dainippon Toryo Co Ltd | Mold for in-mold-coating molding and method for in-mold-coating |
EP1243393A1 (en) | 2001-03-19 | 2002-09-25 | Oberburg Engineering Ag | Process for compression moulding thermoplastics |
ITRE20050090A1 (en) * | 2005-07-22 | 2007-01-23 | Sacmi | MOLD FOR COMPRESSION FORMING OF A CAPSULE WITH HINGED LID |
ITMO20070399A1 (en) * | 2007-12-20 | 2009-06-21 | Sacmi | EQUIPMENT AND METHODS |
MX340059B (en) * | 2011-08-30 | 2016-06-23 | Johnson Controls Tech Co | Manufacturing a vehicle trim component via compression and injection molding. |
FR3015923B1 (en) * | 2013-12-31 | 2016-02-05 | Plastic Omnium Cie | COMPRESSION MOLDING METHOD WITH STOP ASSEMBLY |
ES2666572T3 (en) * | 2013-12-31 | 2018-05-07 | Tetra Laval Holdings & Finance S.A. | An apparatus and a method form opening devices in a sheet packaging material for packaging food products that can be poured |
CN106103033B (en) * | 2014-04-23 | 2019-02-15 | 萨克米伊莫拉机械合作社合作公司 | The method and apparatus for being used to form the object with cup shaped body |
KR102381689B1 (en) * | 2015-01-30 | 2022-04-01 | 사크미 코오퍼레이티바 메카니치 이몰라 쏘시에타 코오퍼레이티바 | Compression mold |
ITUA20161676A1 (en) * | 2016-03-15 | 2017-09-15 | Sacmi | Method and tool for assembling a female mold, and female mold arrangement. |
JP6745645B2 (en) * | 2016-05-25 | 2020-08-26 | オリンパス株式会社 | Insert molding method |
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WO2021111268A1 (en) | 2021-06-10 |
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