TW202126725A - Polyimide precursor composition and use thereof - Google Patents
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本發明係關於一種聚醯亞胺(polyimide,PI)前驅物組合物、包含該聚醯亞胺前驅物組合物之乾膜,以及由該聚醯亞胺前驅物組合物所製得之聚醯亞胺膜。The present invention relates to a polyimide (PI) precursor composition, a dry film containing the polyimide precursor composition, and a polyimide prepared from the polyimide precursor composition Imine film.
聚醯亞胺由於具有優異的熱安定性及良好的機械、電氣及化學性質,一直是高性能高分子材料的首選。聚醯亞胺於積體電路工業、電子構裝、漆包線、印刷電路板、感測元件、分離膜及結構材料等應用上扮演著關鍵性材料的角色。Polyimide has always been the first choice for high-performance polymer materials due to its excellent thermal stability and good mechanical, electrical and chemical properties. Polyimide plays a key role in applications such as the integrated circuit industry, electronic assembly, enameled wire, printed circuit boards, sensing components, separation membranes and structural materials.
就印刷電路板而言,近年來由於電子產品強調輕、薄、短、小,各種電子零組件之尺寸也必須跟著越做越小,在這種發展趨勢下,具有輕、薄及耐高溫等特性並可大量生產的軟性印刷電路板(flexible printed circuit,FPC),便有了更多的發展空間。軟性印刷電路板係廣泛應用於3C產品、光學鏡頭模組、LCD模組及太陽能電池等產品,目前熱門的電子產品如行動電話、液晶顯示器及有機發光二極體等都可見到軟性印刷電路板的蹤跡。As far as printed circuit boards are concerned, in recent years, as electronic products emphasize lightness, thinness, shortness, and smallness, the size of various electronic components must also be made smaller and smaller. Under this development trend, they are light, thin and resistant to high temperatures. Flexible printed circuit boards (FPC), which have characteristics and can be mass-produced, have more room for development. Flexible printed circuit boards are widely used in products such as 3C products, optical lens modules, LCD modules and solar cells. At present, popular electronic products such as mobile phones, liquid crystal displays and organic light-emitting diodes can all be seen in flexible printed circuit boards. Of the trail.
軟性印刷電路板係將線路及其他電子元件佈置可撓性基板上而得,相較於使用傳統矽基板或玻璃基板之印刷電路板具有較佳的可撓性,因此又可稱為軟板。軟板表面上通常會加上一層覆蓋膜(coverlay),可作為絕緣保護層,來保護軟板表面之銅製線路並增加線路耐彎折能力,因此,覆蓋膜材料必須具備較佳的耐化性、耐熱性、尺寸安定性、絕緣特性及耐彎折能力。Flexible printed circuit boards are made by arranging circuits and other electronic components on flexible substrates. Compared with printed circuit boards using traditional silicon substrates or glass substrates, they have better flexibility, so they can also be called flexible boards. A coverlay is usually added on the surface of the soft board, which can be used as an insulating protective layer to protect the copper circuit on the surface of the soft board and increase the circuit's bending resistance. Therefore, the coverlay material must have better chemical resistance , Heat resistance, dimensional stability, insulation properties and bending resistance.
聚醯亞胺雖符合前述特性,但是聚醯亞胺一般係通過在高溫下加熱聚醯亞胺前驅物(如醯胺酸酯寡聚物)使其充分聚合並環化成具足夠分子量的聚醯亞胺,以使所得之聚醯亞胺具備良好的熱安定性及良好的機械、電氣及化學性質。然而,當應用於覆蓋膜時,由於軟性印刷電路板上已配置線路及各種電子元件,無法承受高溫製程,使得傳統的聚醯亞胺材料在覆蓋膜元件的應用受到限制;此外,一般聚醯亞胺具有優異機械性質(如剛性),往往導致其耐彎折能力不佳,致使覆蓋膜在彎折後斷裂,造成露銅產生線路腐蝕氧化。Although polyimine meets the aforementioned characteristics, polyimine is generally made by heating polyimine precursors (such as amide ester oligomers) at high temperatures to fully polymerize and cyclize into polyimides with sufficient molecular weight. Imine, so that the obtained polyimine has good thermal stability and good mechanical, electrical and chemical properties. However, when applied to cover film, because the flexible printed circuit board has already configured circuits and various electronic components, it cannot withstand high-temperature manufacturing processes, which limits the application of traditional polyimide materials in cover film elements; in addition, generally polyimide Imine has excellent mechanical properties (such as rigidity), which often leads to poor bending resistance, causing the cover film to break after bending, causing corrosion and oxidation of the exposed copper.
有鑑於此,技術領域中持續需要開發適用於低溫環化製程,且能獲得良好物性之聚醯亞胺材料。In view of this, there is a continuing need in the technical field to develop polyimide materials that are suitable for low-temperature cyclization processes and can obtain good physical properties.
本發明之一目的在於提供一種新穎之聚醯亞胺前驅物組合物,其包含式(1)之醯胺酸酯寡聚物:(1) 其中 X具有式(1-a)之重複單元, Y具有式(1-b)之重複單元, m1 是0至100的整數; m2 是1至100的整數; m3 是1至100的整數; Rx 各自獨立為H、C1 -C14 烷基、或含乙烯系不飽和基的基團; R各自獨立為C1 -C14 烷基、C6 -C14 芳基或芳烷基、或含乙烯系不飽和基的基團; G各自獨立為四價有機基團; P1 各自獨立為二價有機基團,其包含選自(i)式(A)之二價矽氧烷有機基團、(ii)C2 -C14 伸烷基團、(iii)式(B)之二價基團及其組合所組成之群之基團:(A)(B) 其中R6 '各自獨立為H、C1 -C4 烷基、或苯基,k可相同或不相同且為大於0的整數,r為大於0的整數,且f為大於0的整數; P2 各自獨立為二價有機基團,其限制條件為P2 不是(i)式(A)之二價矽氧烷有機基團、(ii)C2 -C14 伸烷基團或(iii)式(B)之二價基團;且 其中以P1 和P2 基團之總莫耳數計,(i)、(ii)、(iii)及其組合之總含量為0.5莫耳%至30莫耳%。One object of the present invention is to provide a novel polyimide precursor composition, which comprises the amide ester oligomer of formula (1): (1) where X has formula (1-a) The repeating unit, Y has the formula (1-b) M 1 is an integer from 0 to 100; m 2 is an integer from 1 to 100; m 3 is an integer from 1 to 100; R x is each independently H, C 1 -C 14 alkyl, or vinyl-containing An unsaturated group; R each independently is a C 1 -C 14 alkyl group, a C 6 -C 14 aryl group or an aralkyl group, or a group containing an ethylenically unsaturated group; G each independently is a tetravalent organic group Group; P 1 is each independently a divalent organic group, which includes a divalent siloxane organic group selected from the group consisting of (i) formula (A), (ii) C 2 -C 14 alkylene group, (iii) The group consisting of the divalent group of formula (B) and its combination: (A) (B) where R 6 'is each independently H, C 1 -C 4 alkyl, or phenyl, k may be the same or different and is an integer greater than 0, r is an integer greater than 0, and f is greater than 0 Integer; P 2 is each independently a divalent organic group, and its restriction is that P 2 is not (i) a divalent siloxane organic group of formula (A), (ii) a C 2 -C 14 alkylene group or (iii) The divalent group of formula (B); and the total content of (i), (ii), (iii) and their combination is 0.5 moles based on the total moles of P 1 and P 2 groups Ear% to 30 mol%.
本發明之另一目的在於提供一種包含上述聚醯亞胺前驅物組合物之乾膜。Another object of the present invention is to provide a dry film containing the above-mentioned polyimide precursor composition.
本發明之另一目的在於提供一種由上述聚醯亞胺前驅物組合物所製得之聚醯亞胺膜。Another object of the present invention is to provide a polyimide film prepared from the above polyimide precursor composition.
為使本發明的上述目的、技術特徵及優點能更明顯易懂,下文係以部分具體實施例進行詳細說明。In order to make the above objectives, technical features, and advantages of the present invention more obvious and understandable, some specific embodiments are described below in detail.
為便於理解本文所陳述的揭示內容,茲於下文中定義若干術語。In order to facilitate the understanding of the disclosure stated in this article, a number of terms are defined below.
術語"Tg "係玻璃轉換溫度(glass transition temperature)之簡稱。The term "T g " is an abbreviation for glass transition temperature.
術語"CTE"係熱膨脹係數(coefficient of thermal expansion)之簡稱。The term "CTE" is an abbreviation for coefficient of thermal expansion.
術語"約"意謂如由一般熟習此項技術者所測定之特定值的可接受誤差,誤差範圍視如何量測或測定該值而定。The term "about" means the acceptable error of a specific value as measured by a person familiar with the art, and the range of error depends on how the value is measured or measured.
在本發明中,術語"烷基"係指飽和直鏈或支鏈烴基,較佳具有1至14個碳原子,更佳具有1至6個或1至4個碳原子;其實例包括(但不限於):甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基、戊基、己基及其類似基團。除非特別指明,在本發明中,"烷基"可經取代或未經取代。取代基例如但不限於:鹵素、羥基、-CN、C6 -C14 芳基、5或6員含氮雜環基等。In the present invention, the term "alkyl" refers to a saturated linear or branched hydrocarbon group, preferably having 1 to 14 carbon atoms, more preferably 1 to 6 or 1 to 4 carbon atoms; examples thereof include (but Not limited to): methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tertiary butyl, pentyl, hexyl and similar groups. Unless otherwise specified, in the present invention, "alkyl" may be substituted or unsubstituted. Substituents such as, but not limited to: halo, hydroxy, -CN, C 6 -C 14 aryl group, a 5- or 6-membered nitrogen-containing heterocyclic group.
在本發明中,術語"烯基"係指具有至少一個碳-碳雙鍵之不飽和直鏈或支鏈烴基,較佳具有2至10個碳原子,更佳具有3至8個碳原子;其實例包括(但不限於):乙烯基、丙烯基、甲基丙烯基、異丙烯基、戊烯基、己烯基、庚烯基、1-丙烯基、2-丁烯基、2-甲基-2-丁烯基及其類似基團。In the present invention, the term "alkenyl" refers to an unsaturated linear or branched hydrocarbon group having at least one carbon-carbon double bond, preferably having 2 to 10 carbon atoms, more preferably having 3 to 8 carbon atoms; Examples include (but are not limited to): vinyl, propenyl, methpropenyl, isopropenyl, pentenyl, hexenyl, heptenyl, 1-propenyl, 2-butenyl, 2-methyl Group-2-butenyl and similar groups.
在本發明中,術語"芳基"係指例如含有6至14個碳原子之單環、雙環或三環芳族碳環基,其實例包括(但不限於):苯基、茚基、萘基、芴基、蒽基、菲基及其類似基團。除非特別指明,在本發明中,"芳基"可經取代或未經取代。取代基例如但不限於:鹵素、羥基、-NO2 、烷基等。In the present invention, the term "aryl" refers to, for example, a monocyclic, bicyclic or tricyclic aromatic carbocyclic group containing 6 to 14 carbon atoms, examples of which include (but are not limited to): phenyl, indenyl, naphthalene Group, fluorenyl, anthracenyl, phenanthryl and similar groups. Unless otherwise specified, in the present invention, "aryl" may be substituted or unsubstituted. Substituents include, but are not limited to: halogen, hydroxyl, -NO 2 , alkyl and the like.
在本發明中,術語"芳烷基"係指由芳基及烷基所構成之基團,該基團可經由烷基或芳基與其他基團鍵結;其實例包括(但不限於):3-甲基苯基、4-甲基苯基及其類似基團。除非特別指明,該"芳基"部分及該"烷基"部分可經取代或未經取代,取代基如上所述。In the present invention, the term "aralkyl" refers to a group composed of an aryl group and an alkyl group, and the group can be bonded to other groups via an alkyl group or an aryl group; examples thereof include (but are not limited to) : 3-methylphenyl, 4-methylphenyl and similar groups. Unless otherwise specified, the "aryl" part and the "alkyl" part may be substituted or unsubstituted, and the substituents are as described above.
在本發明中,術語"鹵烷基"係指經鹵素取代之烷基,其中"鹵素"意謂氟、氯、溴或碘。In the present invention, the term "haloalkyl" refers to an alkyl substituted by halogen, where "halogen" means fluorine, chlorine, bromine or iodine.
在本發明中,術語"烷氧基"係指-O-烷基,其實例包括(但不限於):甲氧基、乙氧基、丙氧基、異丙氧基、正丁氧基、異丁氧基、第三丁氧基、戊氧基、己氧基及其類似基團。除非特別指明,該"烷基"部分可經取代或未經取代,取代基如上所述。In the present invention, the term "alkoxy" refers to -O-alkyl, examples of which include (but are not limited to): methoxy, ethoxy, propoxy, isopropoxy, n-butoxy, Isobutoxy, tertiary butoxy, pentoxy, hexyloxy and similar groups. Unless otherwise specified, the "alkyl" moiety may be substituted or unsubstituted, and the substituents are as described above.
在本發明中,術語"雜環基"係指由碳原子及至少一個選自N、O或S之雜原子所組成之飽和、部分飽和(例如以字首二氫、三氫、四氫、六氫等命名者)或不飽和之3至14員環基,較佳為4至10員環基,更佳為5或6員環基;較佳具有1至4個雜原子,更佳具有1至3個雜原子。該雜環基可為單環、雙環或三環形環系統,其包含稠合環(例如與另一雜環或另一芳族碳環一起形成之稠合環)。除非特別指明,在本發明中,"雜環基"可經取代或未經取代。取代基例如但不限於:鹵素、羥基、側氧基(oxo)、烷基、羥烷基、-NO2 等。In the present invention, the term "heterocyclic group" refers to a saturated or partially saturated (for example, with the prefix dihydro, trihydro, tetrahydro, Hexahydro and other names) or unsaturated 3 to 14 membered ring group, preferably 4 to 10 membered ring group, more preferably 5 or 6 membered ring group; preferably 1 to 4 heteroatoms, more preferably 1 to 3 heteroatoms. The heterocyclic group may be a monocyclic, bicyclic, or tricyclic ring system, which includes a fused ring (for example, a fused ring formed with another heterocyclic ring or another aromatic carbocyclic ring). Unless otherwise specified, in the present invention, the "heterocyclic group" may be substituted or unsubstituted. Substituents include, but are not limited to, halogen, hydroxyl, oxo, alkyl, hydroxyalkyl, -NO 2 and the like.
在本發明中,術語"含氮雜環基"係指至少一個環碳原子被N原子置換之3至14員雜環基,較佳為4至10員含氮雜環基,更佳5或6員含氮雜環基。其實例包含但不限於:吡咯基(pyrrolyl)、咪唑基(imidazolyl)、吡唑基(pyrazolyl)、嘧啶基(pyrimidinyl)、噻唑基(thiazolyl)、吡啶基(pyridyl)、吲哚基(indolyl)、異吲哚基(isoindolyl)、苯并咪唑(benzimidazolyl)、苯并噻唑基(benzothiazolyl)、喹啉基(quinolyl)、異喹啉基(isoquinolyl)等。除非特別指明,在本發明中,"含氮雜環基"可經取代或未經取代。取代基例如但不限於:鹵素、羥基、側氧基(oxo)、烷基、羥烷基、-NO2 等。In the present invention, the term "nitrogen-containing heterocyclic group" refers to a 3- to 14-membered heterocyclic group in which at least one ring carbon atom is replaced by a N atom, preferably a 4- to 10-membered nitrogen-containing heterocyclic group, more preferably 5 or 6-membered nitrogen-containing heterocyclic group. Examples include but are not limited to: pyrrolyl, imidazolyl, pyrazolyl, pyrimidinyl, thiazolyl, pyridyl, indolyl , Isoindolyl, benzimidazolyl, benzothiazolyl, quinolyl, isoquinolyl, etc. Unless otherwise specified, in the present invention, the "nitrogen-containing heterocyclic group" may be substituted or unsubstituted. Substituents include, but are not limited to, halogen, hydroxyl, oxo, alkyl, hydroxyalkyl, -NO 2 and the like.
在本發明中,術語"含氧雜環基"係指至少一個環碳原子被O原子置換之3至14員雜環基,較佳為4至10員含氧雜環基,更佳為為5或6員含氧雜環基。其實例包含但不限於:呋喃基、吡喃基、四氫呋喃基、四氫吡喃基、二苯并吡喃基等。除非特別指明,在本發明中,"含氧雜環基"可經取代或未經取代。取代基例如但不限於:鹵素、羥基、側氧基(oxo)、烷基、羥烷基、-NO2 等。In the present invention, the term "oxygen-containing heterocyclic group" refers to a 3- to 14-membered heterocyclic group in which at least one ring carbon atom is replaced by an O atom, preferably a 4- to 10-membered oxygen-containing heterocyclic group, more preferably A 5- or 6-membered oxygen-containing heterocyclic group. Examples thereof include, but are not limited to: furanyl, pyranyl, tetrahydrofuranyl, tetrahydropyranyl, dibenzopyranyl and the like. Unless otherwise specified, in the present invention, the "oxygen-containing heterocyclic group" may be substituted or unsubstituted. Substituents include, but are not limited to, halogen, hydroxyl, oxo, alkyl, hydroxyalkyl, -NO 2 and the like.
本說明書所揭示之本發明的每個態樣及每個實施例可與所有其他本發明態樣及實施例個別地進行組合,涵蓋所有可能的組合。Each aspect and each embodiment of the present invention disclosed in this specification can be individually combined with all other aspects and embodiments of the present invention, covering all possible combinations.
I. 聚醯亞胺前驅物組合物 1. 式 (1) 之醯胺酸酯寡聚物 (1) 其中: X具有式(1-a)之重複單元, Y具有式(1-b)之重複單元, m1 是0至100的整數,例如,0、1、2、3、4、5、7、10、20、30、40、50、60、70、80、90或100; m2 是1至100的整數,例如,1、2、3、4、5、7、10、20、30、40、50、60、70、80、90或100; m3 是1至100的整數,例如,1、2、3、4、5、7、10、20、30、40、50、60、70、80、90或100; Rx 各自獨立為H、C1 -C14 烷基、或含乙烯系不飽和基的基團; R各自獨立為C1 -C14 烷基、C6 -C14 芳基或芳烷基、或含乙烯系不飽和基的基團; G各自獨立為四價有機基團; P1 各自獨立為二價有機基團,其包含(i)式(A)之二價矽氧烷有機基團、(ii)C2 -C14 伸烷基團、(iii)式(B)之基團及其組合:(A)(B) 其中R6 '各自獨立為H、C1 -C4 烷基、或苯基,k可相同或不相同且為大於0的整數,r為大於0的整數,且f為大於0的整數; P2 各自獨立為二價有機基團,其限制條件為P2 不是(i)式(A)之二價矽氧烷有機基團、(ii)C2 -C14 伸烷基團或(iii)式(B)之二價基團;且 其中以P1 和P2 基團之總莫耳數計,(i)、(ii)、(iii)及其組合之總含量為0.5莫耳%至20莫耳%,例如:0.5莫耳%、1莫耳%、3莫耳%、5莫耳%、8莫耳%、10莫耳%、12莫耳%、15莫耳%、18莫耳%、20莫耳%,較佳為1莫耳%至15莫耳%,更佳為2莫耳%至10莫耳%。若(i)、(ii)、(iii)及其組合之總含量過高,將導致所得聚醯亞胺過軟、機械性質不佳、耐熱性較差、熱膨脹係數過高;若(i)、(ii)、(iii)及其組合之總含量過低,將導致所得聚醯亞胺過硬、耐彎折性不佳、玻璃轉換溫度過高、熱膨脹係數過低等等。 I. Polyimide precursor composition 1. The urethane oligomer of formula (1) (1) Where: X has the formula (1-a) The repeating unit, Y has the formula (1-b) M 1 is an integer from 0 to 100, for example, 0, 1, 2, 3, 4, 5, 7, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100; m 2 is an integer from 1 to 100, for example, 1, 2, 3, 4, 5, 7, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100; m 3 is an integer from 1 to 100 , For example, 1, 2, 3, 4, 5, 7, 10 , 20 , 30, 40, 50, 60, 70, 80, 90 or 100; R x is each independently H, C 1 -C 14 alkyl, Or an ethylenically unsaturated group-containing group; R is each independently a C 1 -C 14 alkyl group, a C 6 -C 14 aryl group or an aralkyl group, or an ethylenically unsaturated group-containing group; G is each independently A tetravalent organic group; P 1 is each independently a divalent organic group, which includes (i) a divalent siloxane organic group of formula (A), (ii) a C 2 -C 14 alkylene group, ( iii) The group and combination of formula (B): (A) (B) where R 6 'is each independently H, C 1 -C 4 alkyl, or phenyl, k may be the same or different and is an integer greater than 0, r is an integer greater than 0, and f is greater than 0 Integer; P 2 is each independently a divalent organic group, and its restriction is that P 2 is not (i) a divalent siloxane organic group of formula (A), (ii) a C 2 -C 14 alkylene group or (iii) The divalent group of formula (B); and the total content of (i), (ii), (iii) and their combination is 0.5 moles based on the total moles of P 1 and P 2 groups Ear% to 20 mol%, for example: 0.5 mol%, 1 mol%, 3 mol%, 5 mol%, 8 mol%, 10 mol%, 12 mol%, 15 mol%, 18 mol%, 20 mol%, preferably 1 mol% to 15 mol%, more preferably 2 mol% to 10 mol%. If the total content of (i), (ii), (iii) and their combination is too high, the resulting polyimide will be too soft, poor mechanical properties, poor heat resistance, and too high thermal expansion coefficient; if (i), If the total content of (ii), (iii) and their combination is too low, the resulting polyimide will be too hard, poorly resistant to bending, too high glass transition temperature, too low thermal expansion coefficient and so on.
上述"C1 -C14 烷基"可為直鏈或支鏈,較佳可為甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基、正戊基、異戊基、己基、庚基或辛基。The above-mentioned "C 1 -C 14 alkyl group" may be linear or branched, preferably methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tertiary butyl, n-propyl Pentyl, isopentyl, hexyl, heptyl, or octyl.
上述"含乙烯系不飽和基的基團"係指含有至少一個C=C鍵結之基團,其可在照光時進行交聯反應。當寡聚物結構中之R或Rx 選用具有乙烯系不飽和基之基團時,可使寡聚物具感光性。"含乙烯系不飽和基的基團"較佳係選自以下群組:乙烯基、丙烯基、甲基丙烯基、正丁烯基、異丁烯基、乙烯基苯基、丙烯基苯基、丙烯氧基甲基、丙烯氧基乙基、丙烯氧基丙基、丙烯氧基丁基、丙烯氧基戊基、丙烯氧基己基、甲基丙烯氧基甲基、甲基丙烯氧基乙基、甲基丙烯氧基丙基、甲基丙烯氧基丁基、甲基丙烯氧基戊基、甲基丙烯氧基己基及具下式(C)之基團:(C) 其中R7 係伸苯基、C1 -C8 伸烷基、C2 -C8 伸烯基、C3 -C8 伸環烷基、C1 -C8 羥伸烷基或,其中n'為1至4之整數,且R8 係H或C1 -C4 烷基。The above-mentioned "ethylenically unsaturated group-containing group" refers to a group containing at least one C=C bond, which can undergo a crosslinking reaction when exposed to light. When R or R x in the oligomer structure is selected as a group with an ethylenically unsaturated group, the oligomer can be made photosensitive. The "group containing an ethylenically unsaturated group" is preferably selected from the following group: vinyl, propenyl, methpropenyl, n-butenyl, isobutenyl, vinyl phenyl, propenyl phenyl, propylene Oxymethyl, propyleneoxyethyl, propyleneoxypropyl, propyleneoxybutyl, propyleneoxypentyl, propyleneoxyhexyl, methacryloxymethyl, methacryloxyethyl, Methacryloxypropyl, methacryloxybutyl, methacryloxypentyl, methacryloxyhexyl and groups with the following formula (C): (C) wherein R 7 is phenylene, C 1 -C 8 alkylene, C 2 -C 8 alkenylene, C 3 -C 8 cycloalkylene, C 1 -C 8 hydroxyalkylene or , Where n'is an integer from 1 to 4, and R 8 is H or C 1 -C 4 alkyl.
根據本發明之一些實施態樣,m1 是0至50的整數,m2 是1至50的整數且m3 是1至50的整數。According to some embodiments of the present invention, m 1 is an integer from 0 to 50, m 2 is an integer from 1 to 50, and m 3 is an integer from 1 to 50.
根據本發明之一些實施態樣,m1 、m2 、m3 的總和為2至100,例如可為2、3、4、5、6、8、10、15、20、25、30、40、50、60、70、80、90或100,較佳為3至50,更佳為8至25。若m1 、m2 、m3 的總和太大,則所得醯胺酸酯寡聚物之分子量過大,將會具有黏度高而不利塗佈及溶解度不佳而不利顯影製程之缺點。According to some embodiments of the present invention , the sum of m 1 , m 2 , and m 3 is 2 to 100, for example, it can be 2, 3, 4, 5, 6, 8, 10, 15, 20, 25, 30, 40 , 50, 60, 70, 80, 90 or 100, preferably 3-50, more preferably 8-25. If the sum of m 1 , m 2 , and m 3 is too large, the molecular weight of the obtained urethane oligomer will be too large, which will have the disadvantages of high viscosity and poor solubility, which is not conducive to the development process.
根據本發明之一些實施態樣,m1 與m3 之和與m2 之比例介於約0.1至約0.5,較佳介於約0.2至約0.4,更佳介於約0.25至約0.33。According to some embodiments of the present invention, the ratio of the sum of m 1 and m 3 to m 2 ranges from about 0.1 to about 0.5, preferably from about 0.2 to about 0.4, more preferably from about 0.25 to about 0.33.
根據本發明之一些實施態樣,k為2至5之間的整數,例如可為2、3、4或5。According to some embodiments of the present invention, k is an integer between 2 and 5, and may be 2, 3, 4, or 5, for example.
根據本發明之一些實施態樣,r為1至60之間的整數,例如可為1、2、5、10、12、20、30、40、50或60,較佳為1至12之間的整數。According to some embodiments of the present invention, r is an integer between 1 and 60, for example, it can be 1, 2, 5, 10, 12, 20, 30, 40, 50 or 60, preferably between 1 and 12. Integer.
根據本發明之一些實施態樣,f為1至60之間的整數,例如可為1、2、3、5、10、12、20、30、40、50或60,較佳為1至12之間的整數。According to some embodiments of the present invention, f is an integer between 1 and 60, for example, it can be 1, 2, 3, 5, 10, 12, 20, 30, 40, 50, or 60, preferably 1 to 12. Integer between.
根據本發明之一些實施態樣,(i)之式(A)基團係選自由以下各者組成之群:、、、、及其組合; 其中r之定義如本文先前所述。According to some embodiments of the present invention, the group of formula (A) of (i) is selected from the group consisting of: , , , , And combinations thereof; wherein r is defined as previously described herein.
根據本發明之一些實施態樣,(i)之式(A)基團較佳為:或。According to some embodiments of the present invention, the group of formula (A) of (i) is preferably: or .
根據本發明之一些實施態樣,(ii)之C2 -C14 伸烷基團係選自由以下各者組成之群:、、、、、及其組合。According to some embodiments of the present invention, the C 2 -C 14 alkylene group of (ii) is selected from the group consisting of: , , , , , And combinations thereof.
根據本發明之一些實施態樣,(iii)之式(B)基團較佳為:、、、及其組合。According to some embodiments of the present invention, the group of formula (B) in (iii) is preferably: , , , And combinations thereof.
根據本發明之一些實施態樣,P1 進一步包含各自獨立的二價芳香基團或二價雜環基團。According to some embodiments of the present invention, P 1 further includes a divalent aromatic group or a divalent heterocyclic group independently of each other.
前述二價芳香基團或二價雜環基團較佳選自由以下各者組成之群: 、及其組合;其中, R9 各自獨立為H、C1 -C4 烷基、C1 -C4 全氟烷基、C1 -C4 烷氧基、鹵素、-OH、-COOH、-NH2 、或-SH; a與b各自獨立為0至4之整數;及 R10 為共價鍵或選自由以下所組成之群組之基團: -O-、-S-、-CH2 -、-S(O)2 -、、、-C(CF3 )2 -、-C(O)-、-C(CH3 )2 -、-CONH-、、、及;其中, c與d各自獨立為0至20之整數; R9 與a如前所述;及 R12 為-S(O)2 -、-C(O)-、共價鍵、C1 -C4 烷基或C1 -C4 全氟烷基。The aforementioned divalent aromatic group or divalent heterocyclic group is preferably selected from the group consisting of: , And combinations thereof; wherein R 9 is each independently H, C 1 -C 4 alkyl, C 1 -C 4 perfluoroalkyl, C 1 -C 4 alkoxy, halogen, -OH, -COOH,- NH 2 , or -SH; a and b are each independently an integer from 0 to 4; and R 10 is a covalent bond or a group selected from the group consisting of: -O-, -S-, -CH 2 -, -S(O) 2 -, , , -C(CF 3 ) 2 -, -C(O)-, -C(CH 3 ) 2 -, -CONH-, , , and ; Wherein, c and d are each independently an integer from 0 to 20; R 9 and a are as described above; and R 12 is -S(O) 2 -, -C(O)-, covalent bond, C 1- C 4 alkyl or C 1 -C 4 perfluoroalkyl.
前述二價芳香基團或二價雜環基團更佳選自由以下各者組成之群: ;其中, a各自獨立為0至4之整數;及 Z各自獨立為H、甲基、三氟甲基或鹵素。The aforementioned divalent aromatic group or divalent heterocyclic group is more preferably selected from the group consisting of: ; Wherein, a is each independently an integer from 0 to 4; and Z is each independently H, methyl, trifluoromethyl or halogen.
根據本發明之另一些實施態樣,二價芳香基團或二價雜環基團選自由以下各者組成之群: According to other embodiments of the present invention, the divalent aromatic group or the divalent heterocyclic group is selected from the group consisting of:
根據本發明之一些實施態樣,P2 包含各自獨立的二價芳香基團或二價雜環基團,該二價芳香基團或二價雜環基團之定義及實施態樣係如本文先前所述。According to some embodiments of the present invention, P 2 includes each independent divalent aromatic group or divalent heterocyclic group, and the definition and implementation aspects of the divalent aromatic group or divalent heterocyclic group are as described herein As mentioned earlier.
根據本發明之一些實施態樣,G係選自由以下各者組成之群: 、及; 其中X各自獨立為H、鹵素、C1 -C4 全氟烷基或C1 -C4 烷基,且A及B每次出現係各自獨立為共價鍵、未經取代或經一或多個選自羥基及C1 -C4 烷基之基團取代的C1 -C4 伸烷基、C1 -C4 全氟伸烷基、C1 -C4 伸烷氧基、伸矽烷基、-O-、-S-、-C(O)-、-OC(O)-、-S(O)2 -、-C(=O)O-(C1 -C4 伸烷基)-OC(=O)-、-CONH-、苯、聯苯或,其中K為-O-、-S(O)2 -、C1 -C4 伸烷基或C1 -C4 全氟伸烷基,且其中r為1至60之整數,例如可為1、2、5、10、12、20、30、40、50或60,較佳為1至12之間的整數。According to some embodiments of the present invention, the G system is selected from the group consisting of: , and ; Wherein X is each independently H, halogen, C 1 -C 4 perfluoroalkyl or C 1 -C 4 alkyl, and each occurrence of A and B is each independently a covalent bond, unsubstituted or through one or C 1 -C 4 alkylene, C 1 -C 4 perfluoroalkylene, C 1 -C 4 alkoxy, silylene substituted by a plurality of groups selected from hydroxyl and C 1 -C 4 alkyl Base, -O-, -S-, -C(O)-, -OC(O)-, -S(O) 2 -, -C(=O)O-(C 1 -C 4 alkylene) -OC(=O)-, -CONH-, benzene, biphenyl or , Wherein K is -O-, -S(O) 2 -, C 1 -C 4 alkylene or C 1 -C 4 perfluoroalkylene, and wherein r is an integer from 1 to 60, for example, 1 , 2, 5, 10, 12, 20, 30, 40, 50 or 60, preferably an integer between 1-12.
G較佳係選自由以下各者組成之群: ; 其中Z各自獨立為H、甲基、三氟甲基或鹵素。G is preferably selected from the group consisting of: ; Wherein Z is each independently H, methyl, trifluoromethyl or halogen.
根據本發明之一些實施態樣,R各自獨立選自以下群組:、、、、、、、、、、、、、、及其組合。According to some embodiments of the present invention, each R is independently selected from the following group: , , , , , , , , , , , , , , And combinations thereof.
根據本發明之一些實施態樣,Rx 各自獨立為H、甲基、乙基、丙基、丁基、甲基丙烯酸-2-羥基丙酯基、甲基丙烯酸乙酯基、丙烯酸乙酯基、丙烯基、甲基丙烯基、正丁烯基或異丁烯基。Rx 較佳各自獨立為H或選自由以下各者組成之群:、、、、。According to some embodiments of the present invention, R x is each independently H, methyl, ethyl, propyl, butyl, 2-hydroxypropyl methacrylate, ethyl methacrylate, ethyl acrylate , Propenyl, methpropenyl, n-butenyl or isobutenyl. R x is preferably each independently H or selected from the group consisting of: , , , , .
本發明式(1)之醯胺酸酯寡聚物為嵌段形式,亦即如式(1)所示,X及Y單元係以嵌段方式存在於寡聚物中,依序形成。The amide acid ester oligomer of formula (1) of the present invention is in block form, that is, as shown in formula (1), X and Y units are present in the oligomer in a block manner and are formed in sequence .
本發明之式(1)之醯胺酸酯寡聚物的聚合方法可為本發明所屬技術領域中具有通常知識者所熟知之任何適合方式。舉例言之(但不以此為限),在本發明之一些實施態樣中,本發明之醯胺酸酯寡聚物係嵌段共聚物,其聚合方法可包含下列步驟: (a) 使一具下式(3)之二酸酐與具羥基之化合物(R-OH)在溶劑中進行等莫耳反應,形成具下式(4)之中間物; (b) 於步驟(a)產物中添加具式H2 N-P1 -NH2 之二胺化合物,形成式(5)之中間物且留下些許H2 N-P1 -NH2 於步驟(c)中進行反應;(5) (c) 於步驟(b)產物中添加過量具式(3)之二酸酐,形成式(6)之中間物;(6) 各式(6)之中間物可能具有不同之m1 ,m1 定義如上所述。 (d) 於步驟(c)產物中添加具式H2 N-P2 -NH2 之二胺化合物,形成式(7)之聚醯亞胺前驅物;(7) 於此步驟中,所加入之H2 N-P2 -NH2 二胺化合物會與來自步驟(c)的剩餘二酸酐反應生成包含P2 基團之聚合嵌段,隨後步驟(c)所得之含有P1 基團之中間物接枝於該聚合嵌段之兩側(由於兩端可能含有不同數目的重複單元,故標示為m1 及m3 作區別,m3 至少為1); (e) 視情況添加帶有可感光聚合基團(R*)之單體或可酯化酸根之單體,例如乙烯醚類丙烯酸酯(vinyl ether acrylate)或甲醯胺縮醛類(formamide acetal),進行反應,將部分或全部-OH取代為-ORx 。The polymerization method of the urethane oligomer of formula (1) of the present invention can be any suitable method well known to those having ordinary knowledge in the technical field of the present invention. For example (but not limited to this), in some embodiments of the present invention, the polymerization method of the amide ester oligomer-based block copolymer of the present invention may include the following steps: (a) A dianhydride of the following formula (3) and a compound having a hydroxyl group (R-OH) undergo an isomolar reaction in a solvent to form an intermediate of the following formula (4); (b) Add a diamine compound of formula H 2 NP 1 -NH 2 to the product of step (a) to form an intermediate of formula (5) and leave some H 2 NP 1 -NH 2 in step (c) React (5) (c) Add excess dianhydride of formula (3) to the product of step (b) to form an intermediate of formula (6); (6) The intermediates of formula (6) may have different m 1 , and m 1 is defined as described above. (d) Adding a diamine compound of formula H 2 NP 2 -NH 2 to the product of step (c) to form a polyimide precursor of formula (7); (7) In this step, the added H 2 NP 2 -NH 2 diamine compound will react with the remaining dianhydride from step (c) to form a polymer block containing P 2 groups, and then the result of step (c) The intermediates containing P 1 groups are grafted on both sides of the polymer block (because the two ends may contain different numbers of repeating units, they are marked as m 1 and m 3 for distinction, and m 3 is at least 1); ( e) Optionally add monomers with photopolymerizable groups (R*) or monomers that can be esterified, such as vinyl ether acrylate or formamide acetal , Proceed with the reaction, and replace part or all of -OH with -OR x .
本發明之式(1)之醯胺酸酯寡聚物具有兩種或以上不同結構的嵌段,本案發明人發現,藉由導入由特定單元組成之二種不同嵌段,可使醯胺酸酯寡聚物在較低的溫度下(例如≤260o C)環化、聚合,所得聚醯亞胺不但保有良好的剛性、耐熱性及抗形變性且可耐彎折。不受理論限制,發明人認為此可能源自以下原因:第一,X單元所構成之嵌段(又稱為軟段)因含有(i)、(ii)、(iii)或其組合之基團咸信具有較低的Tg ,因此,透過軟段在較低的溫度下軟化之特性可提升醯胺酸酯寡聚物的流動性,增加其與二胺化合物碰撞機率而促進反應,從而在較低溫度下便能形成具足夠分子量的聚醯亞胺,軟段亦提供所製得之聚醯亞胺較佳之韌性、伸長率及耐彎折性;此外,咸信軟段係使聚醯亞胺具有良好韌性及耐彎折性之原因。第二,Y單元所構成之嵌段(又稱為硬段)咸信具有較高之Tg ,因此能提供聚醯亞胺良好之剛性、耐熱性與抗形變性。根據本發明之實施例及比較例,無規共聚化合物無法顯現上述特性。The amide acid ester oligomer of formula (1) of the present invention has two or more blocks with different structures. The inventors of the present invention found that by introducing two different blocks composed of specific units, the amide acid The ester oligomer is cyclized and polymerized at a lower temperature (for example, ≤260 o C), and the obtained polyimide not only maintains good rigidity, heat resistance and deformation resistance, but also can be flexed. Without being limited by theory, the inventor believes that this may be due to the following reasons: First, the block composed of X units (also called soft segment) contains bases of (i), (ii), (iii) or a combination thereof. Tuan Xian believes that it has a lower T g , therefore, through the soft segment softening at a lower temperature, the fluidity of the amide ester oligomer can be improved, and the collision probability with the diamine compound can be increased to promote the reaction, thereby A polyimide with sufficient molecular weight can be formed at a lower temperature, and the soft segment also provides better toughness, elongation and bending resistance of the polyimide; in addition, it is believed that the soft segment makes the polyimide The reason for its good toughness and bending resistance. Second, the block composed of Y units (also called hard segment) is believed to have a high T g , so it can provide polyimide with good rigidity, heat resistance and deformation resistance. According to the examples and comparative examples of the present invention, the random copolymer compound cannot exhibit the above-mentioned characteristics.
2. 二胺化合物 除式(1)之醯胺酸酯寡聚物外,本發明之聚醯亞胺前驅物組合物可另包含二胺化合物,二胺化合物可與式(1)之醯胺酸酯寡聚物聚合以提升分子量,其種類可為本發明所屬技術領域中具有通常知識者所熟知之任何適當二胺化合物。 2. Diamine compound In addition to the amide ester oligomer of formula (1), the polyimide precursor composition of the present invention may additionally contain a diamine compound, which can be combined with the amide compound of formula (1) The acid ester oligomer is polymerized to increase the molecular weight, and the type can be any suitable diamine compound known to those with ordinary knowledge in the technical field of the present invention.
根據本發明一些實施態樣,二胺化合物具有下式(2)之結構: D-NH-P’-NH-D (2) 其中 P’各自獨立為二價有機基團,例如本文先前所定義之二價芳香基團或二價雜環基團; D各自獨立為H、未經取代或經一或多個選自C6 -C14 芳基及含氮雜環基之基團取代之C1 -C8 烷基、未經取代或經一或多個選自C1 -C8 烷基、C1 -C8 羥烷基、側氧基及-NO2 之基團取代的含氧雜環基、未經取代或經一或多個選自側氧基、C1 -C8 烷基及-NO2 之基團取代的含氮雜環基、、或; R1 為H、未經取代或經一或多個選自C1 -C8 烷基及C1 -C8 鹵烷基之基團取代之C6 -C14 芳基、含氮雜環基、C4 -C10 環烷基、未經取代之C1 -C8 烷基或C1 -C8 烷氧基或經一或多個選自C6 -C14 芳基、含氮雜環基、-S-R4 、及-CN之基團取代之C1 -C8 烷基或C1 -C8 烷氧基、C1 -C8 鹵烷基、C1 -C8 鹵烷氧基、或-NR5 R6 ; R13 為、、-OR15 或C1 -C10 烷氧基; R4 、R5 及R6 可相同或不相同且各自獨立為H、未經取代或經一或多個C6 -C14 芳基取代之C1 -C8 烷基或C1 -C8 烷氧基、未經取代或經一或多個選自C1 -C8 烷基及–NO2 之基團取代之C6 -C14 芳基或C6 -C14 芳氧基、或含氮雜環基; R14 為(甲基)丙烯醯氧基; R15 為C4 -C10 環烷基或含氧雜環基;及 t為1至20的整數,較佳為1至10的整數,更佳為1至5的整數。According to some embodiments of the present invention, the diamine compound has a structure of the following formula (2): D-NH-P'-NH-D (2) wherein P'is each independently a divalent organic group, for example, as previously defined herein A divalent aromatic group or a divalent heterocyclic group; D is each independently H, unsubstituted or C substituted with one or more groups selected from C 6 -C 14 aryl and nitrogen-containing heterocyclic groups 1 -C 8 alkyl, unsubstituted or substituted by one or more groups selected from C 1 -C 8 alkyl, C 1 -C 8 hydroxyalkyl, pendant oxy and -NO 2 Cyclic group, unsubstituted or nitrogen-containing heterocyclic group substituted with one or more groups selected from pendant oxy groups, C 1 -C 8 alkyl groups and -NO 2, ,or ; R 1 is H, unsubstituted or substituted by one or more groups selected from C 1 -C 8 alkyl and C 1 -C 8 haloalkyl, C 6 -C 14 aryl, nitrogen-containing heterocycle Group, C 4 -C 10 cycloalkyl, unsubstituted C 1 -C 8 alkyl or C 1 -C 8 alkoxy or one or more selected from C 6 -C 14 aryl, nitrogen-containing hetero Ring group, -SR 4 , C 1 -C 8 alkyl or C 1 -C 8 alkoxy, C 1 -C 8 haloalkyl, C 1 -C 8 haloalkoxy, or -NR 5 R 6 substituted by the group of -CN ; R 13 is , , -OR 15 or C 1 -C 10 alkoxy; R 4 , R 5 and R 6 may be the same or different and are each independently H, unsubstituted or substituted with one or more C 6 -C 14 aryl groups C 1 -C 8 alkyl or C 1 -C 8 alkoxy, unsubstituted or C 6 -C 14 substituted with one or more groups selected from C 1 -C 8 alkyl and -NO 2 Aryl or C 6 -C 14 aryloxy or nitrogen-containing heterocyclic group; R 14 is (meth)acryloyloxy; R 15 is C 4 -C 10 cycloalkyl or oxygen-containing heterocyclic group; and t is an integer from 1 to 20, preferably an integer from 1 to 10, more preferably an integer from 1 to 5.
在本發明之聚醯亞胺前驅物組合物中,式(1)之醯胺酸酯寡聚物之總莫耳數與二胺化合物之總莫耳數比,並無特殊限制,例如可介於0.8:1至1.2:1之範圍內,較佳介於0.9:1至1.1:1之範圍內。In the polyimide precursor composition of the present invention, the ratio of the total moles of the amide ester oligomer of formula (1) to the total moles of the diamine compound is not particularly limited. For example, it can be adjusted It is in the range of 0.8:1 to 1.2:1, preferably in the range of 0.9:1 to 1.1:1.
根據本發明之一些實施態樣,可使用不為H的基團D對式(2)之二胺化合物之末端胺基進行改質,提供暫時性保護,可避免式(2)之二胺化合物與脫水劑或式(1)醯胺酸脂寡聚物之主鏈進行反應。經改質後之式(2)之二胺化合物,在室溫下或甚至50°C至90°C之較高溫下,具有較低的反應活性,因此不會與醯胺酸酯寡聚物上的主鏈反應,故可提高儲存穩定性。According to some embodiments of the present invention, the terminal amine group of the diamine compound of formula (2) can be modified by using the group D which is not H to provide temporary protection and avoid the diamine compound of formula (2) React with dehydrating agent or the main chain of formula (1) amide acid ester oligomer. The modified diamine compound of formula (2) has lower reactivity at room temperature or even higher temperatures from 50°C to 90°C, so it will not interact with amide oligomers The main chain reaction on it can improve storage stability.
根據本發明之一些實施態樣,可以加熱方式脫除前述提供暫時性保護用的基團D,在此等實施態樣中,當溫度升高時(例如,升溫至90°C至170°C),基團D將會脫除而還原成-NH2 ,亦即形成式NH2 -P’-NH2 之二胺化合物。隨後,此二胺化合物可與式(1)之醯胺酸酯寡聚物所具有之反應性基團(例如羧酸基或酯基)反應成更大分子量的高分子,以提供具優異熱性質、機械性質及拉伸性質之聚醯亞胺。According to some embodiments of the present invention, the aforementioned group D for providing temporary protection can be removed by heating. In these embodiments, when the temperature is increased (for example, the temperature is increased to 90°C to 170°C). ), the group D will be removed and reduced to -NH 2 , that is, a diamine compound of the formula NH 2 -P'-NH 2 is formed. Subsequently, the diamine compound can react with the reactive group (such as carboxylic acid group or ester group) possessed by the amide acid ester oligomer of formula (1) to form a higher molecular weight polymer to provide excellent thermal Polyimide with properties, mechanical properties and tensile properties.
根據本發明之一些實施態樣,除以加熱方式脫除基團D以外,亦可依基團D之特性(例如,易於酸性環境或易於鹼性環境下脫除),於組合物中添加光酸產生劑或光鹼產生劑。光酸產生劑或光鹼產生劑可於照光後分解釋出酸性或鹼性化合物。因此,當組合物中含有光酸產生劑或光鹼產生劑時,可藉由照光而製造一酸性或鹼性環境,藉此脫除對應之基團D。光酸產生劑或光鹼產生劑之種類及用量無特別限制。According to some embodiments of the present invention, in addition to removing the group D by heating, it is also possible to add light to the composition according to the characteristics of the group D (for example, easy to remove in an acidic environment or easy to remove in an alkaline environment). Acid generator or photobase generator. The photoacid generator or photobase generator can separate acidic or basic compounds after exposure to light. Therefore, when a photoacid generator or a photobase generator is contained in the composition, an acidic or alkaline environment can be created by illumination, thereby removing the corresponding group D. The type and amount of photoacid generator or photobase generator are not particularly limited.
上述可提供暫時性保護之經改質式(2)二胺化合物之製備及使用方法,係如美國專利公開號US 2018/0148541 A1所揭示,該專利申請案全文併入本案作為參考。The method for preparing and using the modified diamine compound of formula (2), which can provide temporary protection, is as disclosed in US Patent Publication No. US 2018/0148541 A1, which is incorporated in this case by reference in its entirety.
3. 溶劑及添加劑 本發明之聚醯亞胺前驅物組合物進一步包含溶劑,以利於合成式(1)之醯胺酸酯寡聚物或式(2)之二胺化合物,或增加組合物之流平性,使其易於塗佈。上述溶劑可為本發明所屬領域中具有通常知識者所熟知之任何適當溶劑,其含量並無特殊限制。 3. Solvents and additives The polyimide precursor composition of the present invention further includes a solvent to facilitate the synthesis of the amide ester oligomer of formula (1) or the diamine compound of formula (2), or to increase the composition Leveling, making it easy to coat. The above-mentioned solvent can be any suitable solvent well known to those with ordinary knowledge in the field of the present invention, and the content thereof is not particularly limited.
根據本發明之一些實施態樣,溶劑係選自:二甲基亞碸、二乙基亞碸、四氫呋喃、二噁烷、二氧戊環、環丙二醇甲醚、四乙二醇二甲醚、γ-丁內酯、二甲苯、甲苯、六甲基鄰醯胺、丙二醇甲醚醋酸酯、、、及其混合物所組成之群組;其中: R1 ''各自獨立為H、C1 -C20 烷基、C2 -C20 烯基或C2 -C20 炔基; R7 ''為H或C1 -C3 烷基; R2 ''為H、C1 -C15 烷基或C4 -C8 環烷基; R3 ''及R4 ''各自獨立為C1 -C10 烷基,或R3 ''及R4 ''與其所連接之氮原子一起形成5至6員雜環; R6 ''為C1 -C15 烷基、C2 -C20 烯基或C4 -C8 環烷基。According to some embodiments of the present invention, the solvent is selected from: dimethyl sulfoxide, diethyl sulfoxide, tetrahydrofuran, dioxane, dioxolane, cyclopropylene glycol methyl ether, tetraethylene glycol dimethyl ether, γ-butyrolactone, xylene, toluene, hexamethyl phthalamide, propylene glycol methyl ether acetate, , , And a group consisting of a mixture thereof; wherein: R 1 '' is independently H, C 1 -C 20 alkyl, C 2 -C 20 alkenyl or C 2 -C 20 alkynyl; R 7 '' is H Or C 1 -C 3 alkyl; R 2 '' is H, C 1 -C 15 alkyl or C 4 -C 8 cycloalkyl; R 3 '' and R 4 '' are each independently C 1 -C 10 Alkyl group, or R 3 ” and R 4” together with the nitrogen atom to which they are connected, form a 5- to 6-membered heterocyclic ring; R 6 ” is C 1 -C 15 alkyl, C 2 -C 20 alkenyl or C 4 -C 8 cycloalkyl.
上述具結構之溶劑之實例,包含但不限於:N,N-二甲基甲醯胺(N,N-dimethylformamide,DMF)、N,N-二乙基甲醯胺(N,N-diethylformamide,DEF)、N,N-二甲基乙醯胺(N,N-dimethylacetamide,DMAc)、N,N-二乙基乙醯胺(N,N-diethylacetamide,DEAc)、或N,N-二甲基癸醯胺(N,N-dimethylcapramide,DMC)。The above tools Examples of structural solvents include but are not limited to: N,N-dimethylformamide (DMF), N,N-diethylformamide (DEF) , N,N-dimethylacetamide (N,N-dimethylacetamide, DMAc), N,N-diethylacetamide (N,N-diethylacetamide, DEAc), or N,N-dimethylacetamide N,N-dimethylcapramide (DMC).
上述具結構之溶劑之實例,包含但不限於:N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)、N-乙烯基-2-吡咯烷酮(N-vinyl-2-pyrrolidone,NVP)、N-乙基-2-吡咯烷酮(N-ethyl-2-pyrrolidone,NEP)、或N-辛基-2-吡咯烷酮(N-octyl-2-pyrrolidone,NOP)。The above tools Examples of structural solvents include but are not limited to: N-methyl-2-pyrrolidone (NMP), N-vinyl-2-pyrrolidone (NVP) , N-ethyl-2-pyrrolidone (N-ethyl-2-pyrrolidone, NEP), or N-octyl-2-pyrrolidone (N-octyl-2-pyrrolidone, NOP).
本發明之聚醯亞胺前驅物組合物可視需要(例如,應用於感光型覆蓋膜或其他需感光型聚醯亞胺之製程時)包含光起始劑。上述光起始劑係用來經光照射以產生自由基,透過自由基之傳遞來引發聚合反應。適用於本發明之光起始劑並無特殊限制,例如但不限於,選自由以下所組成之群組:二苯甲酮、二苯乙醇酮、2-羥基-2-甲基-1-苯丙酮、2,2-二甲氧基-1,2-二苯基乙-1-酮、1-羥基-環己基-苯基酮、2,4,6-三甲基苯甲醯基二苯基膦氧化物、肟酯及其組合。光起始劑之含量係本發明所屬技術領域中具有通常知識者可經由例行實驗調整者。根據本發明之一實施態樣,光起始劑之含量基於組合物固形份總重量計,係介於約0.5至約5重量份之範圍。The polyimide precursor composition of the present invention may optionally contain a photoinitiator (for example, when applied to a photosensitive cover film or other processes requiring photosensitive polyimide). The above-mentioned photoinitiator is used to generate free radicals by light irradiation, and initiate the polymerization reaction through the transfer of free radicals. The photoinitiator suitable for the present invention is not particularly limited, for example, but not limited to, selected from the group consisting of benzophenone, benzophenone, 2-hydroxy-2-methyl-1-benzene Acetone, 2,2-Dimethoxy-1,2-diphenylethan-1-one, 1-hydroxy-cyclohexyl-phenylketone, 2,4,6-trimethylbenzyldiphenyl Phosphine oxides, oxime esters, and combinations thereof. The content of the photoinitiator can be adjusted by a person with ordinary knowledge in the technical field of the present invention through routine experiments. According to an embodiment of the present invention, the content of the photoinitiator is in the range of about 0.5 to about 5 parts by weight based on the total weight of the solid content of the composition.
本發明之聚醯亞胺前驅物組合物可視需要包含其他本發明所屬技術領域中具有通常知識者已知可用於製備聚醯亞胺之添加劑,舉例言之(但不限於):顏料、整平劑、消泡劑、偶合劑、脫水劑、熱鹼產生劑、光鹼產生劑、光酸產生劑、銅密著促進劑、閉環促進劑、催化劑、及共起始劑等。上述添加劑之含量亦為本發明所屬技術領域中具有通常知識者可經由例行實驗調整者。The polyimide precursor composition of the present invention may optionally contain other additives known to those with ordinary knowledge in the technical field of the present invention that can be used to prepare polyimine, such as (but not limited to): pigments, leveling Agents, defoamers, coupling agents, dehydrating agents, thermal base generators, photo base generators, photo acid generators, copper adhesion promoters, closed ring promoters, catalysts, and co-initiators, etc. The content of the above-mentioned additives can also be adjusted by a person with ordinary knowledge in the technical field of the present invention through routine experiments.
可用於本發明之偶合劑可選自由以下所組成之群組(但不限於):3-胺基丙基三甲氧基矽烷(APrTMOS)、3-三胺基丙基三乙氧基矽烷(APrTEOS)、3-胺基苯基三甲氧基矽烷(APTMOS)、3-胺基苯基三乙氧基矽烷(APTEOS)及其組合。The coupling agent that can be used in the present invention can be selected from the following group (but not limited to): 3-aminopropyltrimethoxysilane (APrTMOS), 3-triaminopropyltriethoxysilane (APrTEOS) ), 3-aminophenyltrimethoxysilane (APTMOS), 3-aminophenyltriethoxysilane (APTEOS) and combinations thereof.
可用於本發明之密著促進劑係可選自由以下所組成之群組(但不限於):咪唑系化合物(imidazole)、吡啶系化合物(pyridine)、三唑系化合物(triazole)及其組合。當密著促進劑存在時,以100重量份式(1)之醯胺酸酯寡聚物計,該密著促進劑之用量為約0.1至約2重量份。The adhesion promoter that can be used in the present invention can be selected from the group consisting of (but not limited to) the following: imidazole, pyridine, triazole, and combinations thereof. When the adhesion promoter is present, the amount of the adhesion promoter is about 0.1 to about 2 parts by weight based on 100 parts by weight of the oligomer of formula (1).
可用於本發明之熱鹼產生劑可選自由以下所組成之群組:、、、、、、、、、、Yθ 、Yθ 、Yθ 、Yθ 、Yθ 、及其組合, 其中Yθ 為陰離子基團。The thermal alkali generator that can be used in the present invention can be selected from the group consisting of: , , , , , , , , , , Y θ , Y θ , Y θ , Y θ , Y θ , and combinations thereof, wherein Y θ is an anionic group.
4. 聚醯亞胺前驅物組合物 本發明之聚醯亞胺前驅物組合物,以聚醯亞胺前驅物組合物之總重量計,該式(1)之醯胺酸酯寡聚物之含量為約5wt%至約95wt%,較佳為10wt%至約60wt%,其餘部分為二胺化合物、溶劑及/或添加劑。 4. Polyimine precursor composition The polyimine precursor composition of the present invention, based on the total weight of the polyimine precursor composition, of the formula (1) of the amide ester oligomer The content is about 5 wt% to about 95 wt%, preferably 10 wt% to about 60 wt%, and the remainder is diamine compound, solvent and/or additives.
本發明之聚醯亞胺前驅物組合物可為感光性或非感光性,較佳為感光性聚醯亞胺前驅物組合物。使用感光性聚醯亞胺前驅物組合物可藉由曝光顯影製程製備覆蓋膜。The polyimide precursor composition of the present invention may be photosensitive or non-photosensitive, and is preferably a photosensitive polyimide precursor composition. The photosensitive polyimide precursor composition can be used to prepare a cover film through an exposure and development process.
根據本發明之一些實施態樣,本發明之感光性聚醯亞胺前驅物組合物含有具感光性聚醯亞胺前驅物組合物,例如,可在式(1)之醯胺酸酯寡聚物加入具有乙烯系不飽和基之基團的R或Rx 基團,或者利用加入光酸產生劑、光鹼產生劑來感光。According to some embodiments of the present invention, the photosensitive polyimine precursor composition of the present invention contains a photosensitive polyimine precursor composition, for example, the amide ester oligomer of formula (1) Add the R or R x group of the ethylenically unsaturated group to the compound, or add a photoacid generator or a photobase generator for photosensitivity.
II. 含聚醯亞胺前驅物組合物之乾膜 本發明另提供一種包含前述聚醯亞胺前驅物組合物之乾膜。 II. Dry film containing polyimine precursor composition The present invention also provides a dry film containing the aforementioned polyimine precursor composition.
本發明之乾膜包含支撐基材和位於該支撐基材上的樹脂層,其中該樹脂層包含前述聚醯亞胺前驅物組合物。The dry film of the present invention comprises a supporting substrate and a resin layer on the supporting substrate, wherein the resin layer comprises the aforementioned polyimide precursor composition.
上述樹脂層所含之溶劑含量以該樹脂層總重量計為至少5wt%、至少6wt%、至少7wt%或至少10wt%,較佳介於15wt%至70wt%之間,更佳介於30wt%至65wt%之間,尤佳介於40wt%至60wt%之間。溶劑含量過低時,可能致使特定單體析出,影響曝光解析度(在有感光的情況下)且會影響後續貼合製程,嚴重者可能致使無法貼合;溶劑含量過高時,可能會溢膠、影響膜厚均勻度,且有表面沾黏問題。上述溶劑之種類係如本文先前所述。The solvent content in the resin layer is at least 5wt%, at least 6wt%, at least 7wt%, or at least 10wt% based on the total weight of the resin layer, preferably between 15wt% and 70wt%, more preferably between 30wt% and 65wt% %, preferably between 40wt% and 60wt%. When the solvent content is too low, it may cause the precipitation of specific monomers, affect the exposure resolution (in the case of photosensitivity) and affect the subsequent bonding process. In severe cases, the bonding may not be possible; when the solvent content is too high, it may overflow Glue, affect the uniformity of film thickness, and have surface sticking problems. The types of the above-mentioned solvents are as previously described herein.
上述支撐基材,可為任何本發明所屬技術領域具有通常知識者所已知者,例如玻璃或塑膠。上述塑膠基材並無特殊限制,其例如但不限於:聚酯樹脂(polyester resin),如聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)或聚萘二甲酸乙二酯(polyethylene naphthalate,PEN);聚甲基丙烯酸酯樹脂(polymethacrylate resin),如聚甲基丙烯酸甲酯(polymethyl methacrylate,PMMA);聚醯亞胺樹脂(polyimide resin);聚苯乙烯樹脂(polystyrene resin);聚環烯烴樹脂(polycycloolefin resin);聚烯烴樹脂(polycycloolefin resin);聚碳酸酯樹脂(polycarbonate resin);聚胺基甲酸酯樹脂(polyurethane resin);三醋酸纖維素(triacetate cellulose,TAC);或彼等之混合物。較佳為聚對苯二甲酸乙二酯、聚甲基丙烯酸甲酯、聚環烯烴樹脂、三醋酸纖維素或其混合物,更佳為聚對苯二甲酸乙二酯。支撐基材之厚度通常取決於所欲得電子產品的需求,其較佳介於約16µm至約250µm之間。The above-mentioned supporting substrate may be any known to those having ordinary knowledge in the technical field of the present invention, such as glass or plastic. The above-mentioned plastic substrate is not particularly limited, and it is for example but not limited to: polyester resin, such as polyethylene terephthalate (PET) or polyethylene naphthalate (polyethylene naphthalate, PEN); polymethacrylate resin (polymethacrylate resin), such as polymethyl methacrylate (PMMA); polyimide resin (polyimide resin); polystyrene resin (polystyrene resin); polycycloolefin Polycycloolefin resin; polycycloolefin resin; polycarbonate resin; polyurethane resin; triacetate cellulose (TAC); or others mixture. Preferably it is polyethylene terephthalate, polymethyl methacrylate, polycycloolefin resin, cellulose triacetate or a mixture thereof, and more preferably polyethylene terephthalate. The thickness of the support substrate generally depends on the requirements of the desired electronic product, and it is preferably between about 16 μm and about 250 μm.
根據本發明之一些實施態樣,該支撐基材與樹脂層貼合之面具有0至5µm之平均表面粗糙度(Ra)。可使用3D干涉儀或原子力顯微鏡測得待測表面之中心線平均表面粗糙度。According to some embodiments of the present invention, the surface on which the support substrate is bonded to the resin layer has an average surface roughness (Ra) of 0 to 5 μm. The average surface roughness of the center line of the surface to be measured can be measured using a 3D interferometer or an atomic force microscope.
本發明之乾膜可藉由例如下列步驟製備: (1) 準備聚醯亞胺前驅物組合物,包含式(1)之醯胺酸酯寡聚物、式(2)之二胺及視需要之溶劑/添加物; (2) 將步驟(1)之聚醯亞胺前驅物組合物塗佈於支撐基材上,形成一包含支撐基材和樹脂層之乾膜半成品; (3) 將乾膜半成品送入烘烤爐,加熱乾燥移除溶劑,藉此調整樹脂層中之溶劑含量;及 (4) 視需要於樹脂層上施加一保護膜。The dry film of the present invention can be prepared by, for example, the following steps: (1) Prepare a polyimide precursor composition, including the amide ester oligomer of formula (1), the diamine of formula (2) and solvents/additives as needed; (2) Coating the polyimide precursor composition of step (1) on the supporting substrate to form a dry film semi-finished product including the supporting substrate and the resin layer; (3) Send the dry film semi-finished product to the baking oven, heat and dry to remove the solvent, thereby adjusting the solvent content in the resin layer; and (4) If necessary, apply a protective film on the resin layer.
上述步驟(1)中之溶劑可在製備式(1)之醯胺酸酯寡聚物或製備式(2)之二胺時添加以利於上述化合物之合成;或於製備完成後添加,以調整聚醯亞胺前驅物組合物之操作性,使其利於後續塗佈。The solvent in the above step (1) can be added during the preparation of the amide oligomer of the formula (1) or the diamine of the formula (2) to facilitate the synthesis of the above compounds; or after the preparation is completed, to adjust The operability of the polyimide precursor composition makes it convenient for subsequent coating.
當乾膜壓合至如軟性印刷電路板之基板時,在貼合過程中,氣體常殘存於乾膜之樹脂層與欲壓合之基板之間,並在壓合後留下氣泡。氣泡之存在將使得乾膜品質異常並影響電路板性能。因此,在貼合時一般係使用真空壓膜設備將空氣排出。When the dry film is laminated to a substrate such as a flexible printed circuit board, during the lamination process, gas often remains between the resin layer of the dry film and the substrate to be laminated, and bubbles are left after the lamination. The existence of air bubbles will make the quality of the dry film abnormal and affect the performance of the circuit board. Therefore, vacuum laminating equipment is generally used to exhaust air during lamination.
然而,由於真空壓膜設備成本昂貴,同時貼合的操作過程中僅能採取單片壓合的操作模式(sheet by sheet),無法達到卷對卷(roll-to-roll)的生產模式。因此,在本發明之一較佳實施態樣中,可在步驟(3)中,藉由控制加熱時間及溫度(例如以介於80°C至250°C間之一適合溫度,歷時30秒至10分鐘進行加熱乾燥),調整乾膜半成品中之溶劑含量,例如,使溶劑以至少5wt%、至少6wt%、至少7wt%或至少10wt%之量(以該樹脂層總重量計)存在,藉此使該乾膜具有溶泡效果(bubble-dissolving effect),能在壓合過程之後,視需要施以高壓(4~10kgf/cm2 ),讓基板與乾膜間之空氣溶入乾膜的溶劑中,解決乾膜在軟性印刷電路板壓合製程中所產生的氣泡問題,而不須使用真空壓膜設備。另外,本發明之乾膜具有吸水性,且縱使在水存在下其性質相對穩定,且表面不沾黏,轉印能力佳,且由其固化所製得之聚醯亞胺具有良好的物性,亦可應用於濕式壓合。However, due to the high cost of vacuum laminating equipment, and the laminating operation can only adopt a sheet by sheet operation mode, which cannot achieve a roll-to-roll production mode. Therefore, in a preferred embodiment of the present invention, in step (3), the heating time and temperature can be controlled (for example, at a suitable temperature between 80°C and 250°C for 30 seconds). Heat and dry until 10 minutes), adjust the solvent content in the dry film semi-finished product, for example, make the solvent exist in an amount of at least 5wt%, at least 6wt%, at least 7wt% or at least 10wt% (based on the total weight of the resin layer), In this way, the dry film has a bubble-dissolving effect. After the pressing process, high pressure (4~10kgf/cm 2 ) can be applied as needed to allow the air between the substrate and the dry film to dissolve into the dry film. Among the solvents, it can solve the air bubble problem generated by the dry film in the flexible printed circuit board pressing process, without the use of vacuum film pressing equipment. In addition, the dry film of the present invention has water absorption, and its properties are relatively stable even in the presence of water, and the surface is not sticky, has good transfer ability, and the polyimide obtained by curing has good physical properties. It can also be applied to wet pressing.
上述步驟(4)的保護膜,例如但不限於:聚酯樹脂,如聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯;聚甲基丙烯酸酯樹脂,如聚甲基丙烯酸甲酯;聚醯亞胺樹脂;聚苯乙烯樹脂;聚環烯烴樹脂;聚烯烴樹脂;聚碳酸酯樹脂;聚胺基甲酸酯樹脂;三醋酸纖維素;或彼等之混合物。較佳為聚對苯二甲酸乙二酯、聚甲基丙烯酸甲酯、聚環烯烴樹脂、三醋酸纖維素或其混合物,更佳為聚對苯二甲酸乙二酯。The protective film of the above step (4), for example, but not limited to: polyester resin, such as polyethylene terephthalate or polyethylene naphthalate; polymethacrylate resin, such as polymethyl methacrylate ; Polyimide resin; Polystyrene resin; Polycyclic olefin resin; Polyolefin resin; Polycarbonate resin; Polyurethane resin; Triacetate cellulose; or their mixture. Preferably it is polyethylene terephthalate, polymethyl methacrylate, polycycloolefin resin, cellulose triacetate or a mixture thereof, and more preferably polyethylene terephthalate.
本發明之乾膜適用於印刷電路板或用於半導體封裝表面,作為覆蓋膜,其具有絕緣性,可保護線路以避免線路氧化及焊接短路之優異效能。本發明之乾膜亦適用作半導體之介電層。The dry film of the present invention is suitable for printed circuit boards or used on the surface of semiconductor packaging. As a covering film, it has insulation properties and can protect circuits from oxidation and soldering short circuits. The dry film of the present invention is also suitable for use as a dielectric layer of a semiconductor.
根據本發明之較佳實施態樣,本發明之乾膜含有具感光性的聚醯亞胺前驅物組合物。本發明含有感光性聚醯亞胺前驅物組合物之乾膜,具有高解析度、顯影速度快、耐電解電鍍性、耐高溫性及耐高濕性等特性,適用作為半導體、主被動及光電元件的絕緣材料或覆蓋膜。According to a preferred embodiment of the present invention, the dry film of the present invention contains a photosensitive polyimide precursor composition. The dry film of the present invention containing photosensitive polyimide precursor composition has the characteristics of high resolution, fast developing speed, resistance to electroplating, high temperature resistance and high humidity resistance, and is suitable for use as semiconductors, active passives, and optoelectronics. The insulating material or cover film of the component.
此外,由於式(1)之醯胺酸酯寡聚物具有兩個或以上不同結構的嵌段(亦即,軟段及硬段),因此可使用較低加熱便能藉由軟段提升流動性,進而使醯胺酸酯寡聚物與二胺化合物碰撞機率提高而進行環化聚合反應,而使得可以在較低的溫度下(例如≤260o C)形成具足夠分子量的聚醯亞胺。因此,本發明之乾膜特別適用於軟性印刷電路板所使用的覆蓋膜,可有效解決先前技術之問題,且所得覆蓋膜具有良好韌性、伸長率、耐彎折性、剛性、耐熱性及抗形變性等優點。In addition, since the urethane oligomer of formula (1) has two or more blocks with different structures (ie, soft segment and hard segment), the flow can be improved by the soft segment with lower heating. In turn, the collision probability of the amide acid ester oligomer and the diamine compound is increased to carry out the cyclization polymerization reaction, so that the polyimide with sufficient molecular weight can be formed at a lower temperature (for example, ≤260 o C) . Therefore, the dry film of the present invention is particularly suitable for covering films used in flexible printed circuit boards, which can effectively solve the problems of the prior art, and the obtained covering film has good toughness, elongation, bending resistance, rigidity, heat resistance and resistance. Deformability and other advantages.
III. 聚醯亞胺膜 本發明另提供一種由前述聚醯亞胺前驅物組合物所製成之聚醯亞胺膜。 III. Polyimide film The present invention also provides a polyimide film made from the aforementioned polyimide precursor composition.
根據本發明之一些實施態樣,本發明之聚醯亞胺膜具有一低於340o C的玻璃轉換溫度,較佳介於250o C至340o C之間,例如但不限於250o C、260o C、270o C、280o C、290o C、300o C、310o C、320o C、330o C或340o C。According to aspects of some embodiments of the present invention, the polyimide film of the present invention has a glass transition temperature lower than 340 o C, preferably between 250 o C to 340 o C, such as, but not limited to 250 o C, 260 o C, 270 o C, 280 o C, 290 o C, 300 o C, 310 o C, 320 o C, 330 o C or 340 o C.
根據本發明之一些實施態樣,X單元包含衍生自長鏈二胺單體和芳香族二胺單體之聚合單元。According to some embodiments of the present invention, the X unit includes polymerized units derived from long-chain diamine monomers and aromatic diamine monomers.
前述長鏈二胺單體係指主鏈具有至少四個相接之原子且主鏈上不含芳香基的二胺單體,包含以下:(2-a)、(2-b)、(2-c)、或其組合, 其中R6 '各自獨立為H、C1 -C4 烷基、或苯基,k可相同或不相同且為大於0的整數,r為大於0的整數,R2 '為C2 -C14 伸烷基團,且f為大於0的整數。k、r及f之實施態樣係如本文先前所述。The aforementioned long-chain diamine single system refers to a diamine monomer with at least four adjacent atoms in the main chain and no aromatic group on the main chain, including the following: (2-a), (2-b), (2-c), or a combination thereof, wherein R 6 ′ is each independently H, C 1 -C 4 alkyl, or phenyl, k may be the same or different and is an integer greater than 0, and r is an integer greater than 0 , R 2 ′ is a C 2 -C 14 alkylene group, and f is an integer greater than 0. The implementation aspects of k, r and f are as previously described herein.
根據本發明之一些實施態樣,前述長鏈二胺單體之含量,以X單元所含二胺單體總莫耳數計,為約2莫耳%至約100莫耳%,例如可為約2莫耳%、約4莫耳%、約5莫耳%、約8莫耳%、約10莫耳%、約20莫耳%、約30莫耳%、約40莫耳%、約50莫耳%、約60莫耳%、約70莫耳%、約80莫耳%、約90莫耳%或約100莫耳%,較佳為約4莫耳%至約60莫耳%,更佳為約5莫耳%至約40莫耳%。According to some embodiments of the present invention, the content of the aforementioned long-chain diamine monomers, based on the total moles of diamine monomers contained in the X unit, is about 2 mol% to about 100 mol%, for example, About 2 mol%, about 4 mol%, about 5 mol%, about 8 mol%, about 10 mol%, about 20 mol%, about 30 mol%, about 40 mol%, about 50 Mol%, about 60 mol%, about 70 mol%, about 80 mol%, about 90 mol% or about 100 mol%, preferably about 4 mol% to about 60 mol%, more Preferably, it is about 5 mol% to about 40 mol%.
根據本發明之一些實施態樣,Y單元包含衍生自以下單體之聚合單元:或其組合, 其中a、b、c、d、R9 及R10 之定義及實施態樣係如本文先前所述。According to some embodiments of the present invention, the Y unit includes polymerized units derived from the following monomers: Or a combination thereof, wherein the definitions and implementation aspects of a, b, c, d, R 9 and R 10 are as previously described herein.
根據本發明之較佳實施態樣,該Y單元不包含衍生自長鏈二胺單體之聚合單元。According to a preferred embodiment of the present invention, the Y unit does not include polymerized units derived from long-chain diamine monomers.
根據本發明之一些實施態樣,聚醯亞胺膜具有約2ppm/o C至約55ppm/o C之熱膨脹係數(CTE),例如具有約2ppm/o C、約5ppm/o C、約10ppm/o C、約20ppm/o C、約30ppm/o C、約40ppm/o C、約50ppm/o C或約55ppm/o C之熱膨脹係數。About 2ppm / o C to embodiments according to some aspects, polyimide film of the present invention is approximately 55ppm / o C the coefficient of thermal expansion (the CTE of), for example of about 2ppm / o C, from about 5ppm / o C, from about 10ppm / o C, from about 20ppm / o C, from about 30ppm / o C, from about 40ppm / o C, from about 50ppm / o C or from about 55ppm / o C the coefficient of thermal expansion.
本發明之聚醯亞胺膜之製備可直接將上述之聚醯亞胺前驅物組合物塗佈於基材上,烘烤後移除部分溶劑並進行曝光顯影,之後加熱移除剩餘溶劑並使二胺化合物與醯胺酸酯寡聚物反應聚合成聚醯亞胺,製得聚醯亞胺膜。The preparation of the polyimide film of the present invention can directly coat the above-mentioned polyimide precursor composition on the substrate, after baking, remove part of the solvent and carry out exposure and development, and then heat to remove the remaining solvent and make The diamine compound reacts with the amide acid ester oligomer to polymerize to form a polyimide to prepare a polyimide film.
上述之加熱溫度及時間並無特殊限制,可視需要調整。加熱步驟可以單階段或多階段進行。在本發明之一具體實施例中,係使用兩段式加熱法,第一階段係於70至170o C之溫度範圍持續加熱5至100分鐘,第二階段於170至260o C之溫度範圍持續加熱60至240分鐘。There are no special restrictions on the heating temperature and time mentioned above, and can be adjusted as needed. The heating step can be performed in a single stage or in multiple stages. In an embodiment of the present invention, a two-stage heating method is used. The first stage is continuous heating at a temperature range of 70 to 170 o C for 5 to 100 minutes, and the second stage is heated at a temperature range of 170 to 260 o C. Continue heating for 60 to 240 minutes.
本發明之聚醯亞胺膜可應用於電子元件,其中該電子元件為軟性印刷電路板、半導體元件、主被動元件、顯示器元件或觸控面板。The polyimide film of the present invention can be applied to electronic components, wherein the electronic components are flexible printed circuit boards, semiconductor components, active and passive components, display components or touch panels.
總體而言,本發明之聚醯亞胺前驅物組合物具有可低溫環化之特性,且環化後之聚醯亞胺具有良好的物性、耐曲折性、機械強度、耐熱性、抗形變性等,適合作為覆蓋膜、介電層使用。In general, the polyimide precursor composition of the present invention has the characteristics of low-temperature cyclization, and the cyclized polyimide has good physical properties, tortuosity resistance, mechanical strength, heat resistance, and deformation resistance. It is suitable for use as a cover film and a dielectric layer.
以下實例係例舉說明本發明之實施態樣,以及闡釋本發明之技術特徵,並非用來限制本發明之保護範疇。任何熟悉此技術者可輕易完成之改變或均等性之安排均屬於本發明所主張之範圍,本發明之權利保護範圍應以所附之申請專利範圍為準。The following examples illustrate the implementation of the present invention and explain the technical features of the present invention, and are not intended to limit the scope of protection of the present invention. Any change or equivalence arrangement that can be easily accomplished by a person familiar with this technology belongs to the scope of the present invention, and the scope of protection of the rights of the present invention shall be subject to the scope of the attached patent application.
實施例 以下實施例中所提及的縮寫定義如下: H-PAM: P-PAM: Examples The abbreviations mentioned in the following examples are defined as follows: H-PAM: P-PAM:
製備例 1 (1.11 mol% H-PAM) 將5.88克(0.02莫耳)的3,3',4,4'-聯苯四甲酸二酐(3,3',4,4'-biphenyltetracarboxylic dianhydride,簡稱BPDA)溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的丙烯酸2-羥基乙酯(2-hydroxyethyl acrylate,簡稱HEA),在50°C下攪拌反應2個小時。其後,將0.497克(0.002莫耳)的H-PAM和11.61克(0.058莫耳)的4,4'-二胺基二苯醚(4,4'-oxydianiline,簡稱ODA)加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的對苯二胺(p-phenylenediamine,簡稱pPDA),待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-01,固含量約30wt%。 Preparation Example 1 (1.11 mol% H-PAM) 5.88 grams (0.02 mol) of 3,3',4,4'-biphenyltetracarboxylic dianhydride (3,3',4,4'-biphenyltetracarboxylic dianhydride, BPDA for short) was dissolved in 160 grams of NMP, and 2.32 grams (0.02 mol) of 2-hydroxyethyl acrylate (HEA for short) was slowly dripped in, and the reaction was stirred at 50°C for 2 hours. Thereafter, 0.497 g (0.002 mol) of H-PAM and 11.61 g (0.058 mol) of 4,4'-diaminodiphenyl ether (4,4'-oxydianiline, ODA) were added to the solution , Stir and react at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of p-phenylenediamine (pPDA). After it is completely dissolved, stir and react at 50°C for 6 hours to obtain the polymer precursor glue PAA- 01, the solid content is about 30wt%.
製備例 2 (3.33 mol% H-PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將1.491克(0.006莫耳)的H-PAM和10.81克(0.054莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-02,固含量約30wt%。 Preparation Example 2 (3.33 mol% H-PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drop 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2 Hours. Thereafter, 1.491 g (0.006 mol) of H-PAM and 10.81 g (0.054 mol) of ODA were added to the solution, and the reaction was stirred at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-02 with a solid content of about 30wt%.
製備例 3 (5.56 mol% H-PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將2.485克(0.01莫耳)的H-PAM和10.01克(0.05莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-03,固含量約30wt%。 Preparation Example 3 (5.56 mol% H-PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drop 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2. Hours. Thereafter, 2.485 g (0.01 mol) of H-PAM and 10.01 g (0.05 mol) of ODA were added to the solution, and the reaction was stirred at 50° C. for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-03 with a solid content of about 30wt%.
製備例 4 (8.89 mol% H -PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將3.976克(0.016莫耳)的H-PAM和8.81克(0.044莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-04,固含量約30wt%。 Preparation Example 4 (8.89 mol% H- PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drop 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2. Hours. Thereafter, 3.976 g (0.016 mol) of H-PAM and 8.81 g (0.044 mol) of ODA were added to the solution, and the reaction was stirred at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, stir and react at 50°C for 6 hours to obtain the polymer precursor glue PAA-04 with a solid content of about 30wt%.
製備例 5 (11.1 mol% H-PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將4.97克(0.02莫耳)的H-PAM和8.00克(0.04莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-05,固含量約30wt%。 Preparation Example 5 (11.1 mol% H-PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drop 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2 Hours. Thereafter, 4.97 g (0.02 mol) of H-PAM and 8.00 g (0.04 mol) of ODA were added to the solution, and the reaction was stirred at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-05 with a solid content of about 30wt%.
製備例 6 (15.6 mol% H-PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將6.96克(0.028莫耳)的H-PAM和6.41克(0.032莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-06,固含量約30wt%。 Preparation Example 6 (15.6 mol% H-PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drop 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2 Hours. Thereafter, 6.96 g (0.028 mol) of H-PAM and 6.41 g (0.032 mol) of ODA were added to the solution, and the reaction was stirred at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-06 with a solid content of about 30wt%.
製備例 7 (3.33 mol% P-PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將3.00克(0.006莫耳)的P-PAM和10.81克(0.054莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-7,固含量約30wt%。 Preparation Example 7 (3.33 mol% P-PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drop 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2 Hours. Thereafter, 3.00 g (0.006 mol) of P-PAM and 10.81 g (0.054 mol) of ODA were added to the solution, and the reaction was stirred at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-7 with a solid content of about 30wt%.
製備例 8 (3.33 mol% 1,4- 丁二胺 ) 同製備例4的方法,唯將H-PAM改為0.53g(0.006莫耳)的1,4-丁二胺(1,4-diaminobutane),其餘條件皆相同,反應後可得聚合物前驅物之膠液PAA-8,固含量約30wt%。 Preparation Example 8 (3.33 mol% 1,4 -butanediamine ) Same as Preparation Example 4, except that H-PAM is changed to 0.53g (0.006 mol) of 1,4-diaminobutane, and the other conditions are the same. After the reaction, the polymer precursor can be obtained. The glue liquid PAA-8, the solid content is about 30wt%.
製備例 9 (3.33 mol% 1,6- 己二胺 ) 同製備例4的方法,唯將H-PAM改為0.70g(0.006莫耳)的1,6-己二胺(1,6-diaminohexane),其餘條件皆相同,反應後可得聚合物前驅物之膠液PAA-9,固含量約30wt%。 Preparation Example 9 (3.33 mol% 1,6- hexanediamine ) Same as Preparation Example 4, except that H-PAM is changed to 0.70g (0.006 mol) of 1,6-diaminohexane, other conditions are the same, and the polymer precursor can be obtained after the reaction The glue liquid PAA-9, the solid content is about 30wt%.
製備例 10 (3.33 mol% 1,8- 二胺基 -3,6- 二氧辛烷 (EO-1)) (EO-1) 同製備例4的方法,唯將H-PAM改為0.89g(0.006莫耳)的1,8-二胺基-3,6-二氧辛烷(1,8-diamino-3,6-dioxaoctane),其餘條件皆相同,反應後可得聚合物前驅物之膠液PAA-10,固含量約30wt%。 Preparation Example 10 (3.33 mol% 1,8 -diamino- 3,6- dioxoctane (EO-1)) (EO-1) Same as Preparation Example 4, except that H-PAM is changed to 0.89g (0.006 mol) of 1,8-diamino-3,6-dioxoctane (1,8-diamino- 3,6-dioxaoctane), other conditions are the same, after the reaction, the polymer precursor glue PAA-10 can be obtained, and the solid content is about 30wt%.
製備例 11 (3.33 mol% 雙 [2-(2- 氨基乙氧基 ) 乙基 ] 醚 (EO-2)) (EO-2) 同製備例4的方法,唯將H-PAM改為1.15g(0.006莫耳)的雙[2-(2-氨基乙氧基)乙基]醚(bis[2-(2-aminoethoxy)ethyl]ether),其餘條件皆相同,反應後可得聚合物前驅物之膠液PAA-11,固含量約30wt%。 Preparation Example 11 (3.33 mol% bis [2-(2 -aminoethoxy ) ethyl ] ether (EO-2)) (EO-2) Same as Preparation Example 4, except that H-PAM was changed to 1.15g (0.006 mol) of bis[2-(2-aminoethoxy)ethyl]ether (bis[2-(2 -aminoethoxy)ethyl]ether), the other conditions are the same, after the reaction, the glue solution PAA-11 of the polymer precursor can be obtained, and the solid content is about 30wt%.
製備例 12 ( 無 (i) 、 (ii) 或 (iii) 成分 ) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將12.01克(0.06莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-12,固含量約30wt%。 Preparation Example 12 ( without ingredients (i) , (ii) or (iii) ) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drip 2.32 g (0.02 mol) of HEA, The reaction was stirred at 50°C for 2 hours. Thereafter, 12.01 g (0.06 mol) of ODA was added to the solution, and the reaction was stirred at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-12 with a solid content of about 30wt%.
製備例 13 (0.22 mol% H-PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將0.099克(0.0004莫耳)的H-PAM和11.93克(0.0596莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-13,固含量約30wt%。 Preparation Example 13 (0.22 mol% H-PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drop 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2 Hours. Thereafter, 0.099 g (0.0004 mol) of H-PAM and 11.93 g (0.0596 mol) of ODA were added to the solution, and the reaction was stirred at 50° C. for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, stir and react at 50°C for 6 hours to obtain the polymer precursor glue PAA-13 with a solid content of about 30wt%.
製備例 14 (21.1 mol% H-PAM) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將9.443克(0.038莫耳)的H-PAM和4.4克(0.022莫耳)的ODA加至溶液中,在50°C下攪拌反應1個小時。隨後加入52.96克(0.18莫耳)的BPDA在50°C下攪拌反應1個小時。再加入12.97克(0.12莫耳)的pPDA,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-14,固含量約30wt%。 Preparation Example 14 (21.1 mol% H-PAM) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, slowly drip 2.32 g (0.02 mol) of HEA, and stir at 50°C for reaction 2 Hours. Thereafter, 9.443 g (0.038 mol) of H-PAM and 4.4 g (0.022 mol) of ODA were added to the solution, and the reaction was stirred at 50°C for 1 hour. Subsequently, 52.96 g (0.18 mol) of BPDA was added and the reaction was stirred at 50°C for 1 hour. Then add 12.97 g (0.12 mol) of pPDA, and after it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-14 with a solid content of about 30wt%.
製備例 15 (3.33 mol% H-PAM 無規寡聚物 ) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將1.496克(0.006莫耳)的H-PAM和10.81克(0.054莫耳)的ODA和12.97克(0.12莫耳)的pPDA和52.96克(0.18莫耳)的BPDA加至溶液中,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-15,固含量約30wt%。 Preparation Example 15 (3.33 mol% H-PAM random oligomer ) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, and slowly drop 2.32 g (0.02 mol) of HEA at 50° The reaction was stirred at C for 2 hours. Thereafter, 1.496 g (0.006 mol) of H-PAM and 10.81 g (0.054 mol) of ODA, 12.97 g (0.12 mol) of pPDA and 52.96 g (0.18 mol) of BPDA were added to the solution, After it is completely dissolved, the reaction is stirred at 50°C for 6 hours to obtain the polymer precursor glue PAA-15 with a solid content of about 30wt%.
製備例 16 (11.1 mol% H-PAM 無規寡聚物 ) 將5.88克(0.02莫耳)的BPDA溶於160克的NMP中,緩慢滴入2.32克(0.02莫耳)的HEA,在50°C下攪拌反應2個小時。其後,將4.97克(0.02莫耳)的H-PAM和8.00克(0.04莫耳)的ODA和12.97克(0.12莫耳)的pPDA和52.96克(0.18莫耳)的BPDA加至溶液中,待完全溶解後,在50°C下攪拌反應6個小時,可得聚合物前驅物之膠液PAA-16,固含量約30wt%。 Preparation Example 16 (11.1 mol% H-PAM random oligomer ) Dissolve 5.88 g (0.02 mol) of BPDA in 160 g of NMP, and slowly drop 2.32 g (0.02 mol) of HEA at 50° The reaction was stirred at C for 2 hours. Thereafter, 4.97 g (0.02 mol) of H-PAM and 8.00 g (0.04 mol) of ODA, 12.97 g (0.12 mol) of pPDA and 52.96 g (0.18 mol) of BPDA were added to the solution, After it is completely dissolved, it is stirred and reacted at 50°C for 6 hours to obtain the polymer precursor glue PAA-16 with a solid content of about 30wt%.
< 二胺化合物製備 > 製備例 DA-1 ( 製備式 (2) 之二胺, D 為 , P’ 為 ) 將10.814克(0.1莫耳)的pPDA加至甲苯溶劑中,在攪拌的過程中緩慢加入42.006克(0.2莫耳)的三氟醋酸酐(trifluoroacetic acid anhydride,簡稱TFAA),在50ºC下攪拌反應1個小時後即可得DA-1,分子量300.16g/mol。 < Preparation of Diamine Compound > Preparation Example DA-1 ( Preparation of diamine of formula (2) , D is , P 'is ) Add 10.814 g (0.1 mol) of pPDA to the toluene solvent, slowly add 42.006 g (0.2 mol) of trifluoroacetic acid anhydride (TFAA) during the stirring process, and stir at 50ºC for reaction DA-1 can be obtained after 1 hour, with a molecular weight of 300.16g/mol.
製備例 DA-2 ( 製備式 (2) 之二胺, D 為 , P’ 為 ) 將10.814克(0.1莫耳)的pPDA放置於反應器中,在攪拌的過程中加入43.650克(0.2莫耳)的二碳酸二叔丁酯(di-tert-butyl dicarbonate,簡稱Boc2O),在50ºC下攪拌反應1個小時後即可得DA-2,分子量308.38g/mol。 Preparation Example DA-2 ( Preparation of diamine of formula (2) , D is , P 'is ) Place 10.814 grams (0.1 mol) of pPDA in the reactor, and add 43.650 grams (0.2 mol) of di-tert-butyl dicarbonate (Boc2O) during the stirring process. After stirring and reacting at 50ºC for 1 hour, DA-2 can be obtained, with a molecular weight of 308.38g/mol.
< 聚醯亞胺前驅物組合物與乾膜製備 > 實施例 1-1 (1.11 mol% H-PAM) 取100克之膠液PAA-01,加入6克之二胺DA-1,混合均勻後再加入30克之溶劑N,N-二甲基癸醯胺(N,N-dimethylcapramide, DMC)、及2克之光起始劑(Ciba,Irgacure OXE-01),製得聚醯亞胺前驅物組合物PAA-C1。 將上述製備之聚醯亞胺前驅物組合物PAA-C1以刮刀均勻塗佈在平滑PET膜(Mitsubishi Plastic,R310)上,以熱風循環烘箱在95°C下烘烤5分鐘,得到聚醯亞胺前驅組合物乾膜DF-1(膜厚約40μm,溶劑含量約50wt%)。 < Polyimine precursor composition and dry film preparation > Example 1-1 (1.11 mol% H-PAM) Take 100 grams of glue PAA-01, add 6 grams of diamine DA-1, mix well and then add 30 grams of solvent N,N-dimethylcapramide (DMC) and 2 grams of photoinitiator (Ciba, Irgacure OXE-01) to prepare polyimide precursor composition PAA -C1. The polyimide precursor composition PAA-C1 prepared above was uniformly coated on a smooth PET film (Mitsubishi Plastic, R310) with a doctor blade, and baked in a hot air circulation oven at 95°C for 5 minutes to obtain polyimide Amine precursor composition dry film DF-1 (the film thickness is about 40 μm, the solvent content is about 50 wt%).
實施例 1-2 (3.33 mol% H-PAM) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-02,製得聚醯亞胺前驅物組合物PAA-C2及聚醯亞胺前驅組合物乾膜DF-2(膜厚約40μm,溶劑含量約50wt%)。 Example 1-2 (3.33 mol% H-PAM) is the same as the method of Example 1-1, except that the glue PAA-01 is changed to PAA-02 to prepare the polyimide precursor composition PAA-C2 and polyimide A dry film of the imine precursor composition DF-2 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
實施例 1-3 (5.56 mol% H-PAM) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-03,製得聚醯亞胺前驅物組合物PAA-C3及聚醯亞胺前驅組合物乾膜DF-3(膜厚約40μm,溶劑含量約50wt%)。 Example 1-3 (5.56 mol% H-PAM) is the same as that of Example 1-1, except that the glue PAA-01 is changed to PAA-03 to prepare the polyimide precursor composition PAA-C3 and polyimide A dry film of the imine precursor composition DF-3 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
實施例 1-4 (8.89 mol% H -PAM ) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-04,製得聚醯亞胺前驅物組合物PAA-C4及聚醯亞胺前驅組合物乾膜DF-4(膜厚約40μm,溶劑含量約50wt%)。 Example 1-4 (8.89 mol% H- PAM ) The same method as in Example 1-1, except that the glue PAA-01 was changed to PAA-04, the polyimide precursor composition PAA-C4 and polyimide were prepared. A dry film of the imine precursor composition DF-4 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
實施例 1-5 (11.11mol% H-PAM) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-05,製得聚醯亞胺前驅物組合物PAA-C5及聚醯亞胺前驅組合物乾膜DF-5(膜厚約40μm,溶劑含量約50wt%)。 Example 1-5 (11.11mol% H-PAM) is the same as Example 1-1, except that the glue PAA-01 is changed to PAA-05 to prepare the polyimide precursor composition PAA-C5 and polyimide The dry film of the imine precursor composition is DF-5 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
實施例 1-6 (15.6 mol% H-PAM) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-06,製得聚醯亞胺前驅物組合物PAA-C6及聚醯亞胺前驅組合物乾膜DF-6(膜厚約40μm,溶劑含量約50wt%)。 Example 1-6 (15.6 mol% H-PAM) is the same as the method of Example 1-1, except that the glue PAA-01 is changed to PAA-06 to prepare the polyimide precursor composition PAA-C6 and polyimide The dry film of the imine precursor composition is DF-6 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
實施例 1-7 (3.33 mol% P-PAM) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-7,製得聚醯亞胺前驅物組合物PAA-C7及聚醯亞胺前驅組合物乾膜DF-7(膜厚約40μm,溶劑含量約50wt%)。 Example 1-7 (3.33 mol% P-PAM) is the same as the method of Example 1-1, except that the glue PAA-01 is changed to PAA-7 to prepare the polyimide precursor composition PAA-C7 and polyimide The dry film of the imine precursor composition is DF-7 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
實施例 1-8 (3.33 mol% 1,4- 丁二胺 ) 同實施例1之方法,唯將膠液PAA-01改為PAA-8,製得聚醯亞胺前驅物組合物PAA-C8及聚醯亞胺前驅組合物乾膜DF-8(膜厚約40μm,溶劑含量約50wt%)。 Example 1-8 (3.33 mol% 1,4 -butanediamine ) is the same as the method of Example 1, except that the glue PAA-01 is changed to PAA-8 to prepare the polyimide precursor composition PAA-C8 And polyimide precursor composition dry film DF-8 (the film thickness is about 40μm, the solvent content is about 50wt%).
實施例 1-9 (3.33 mol% 1,6- 己二胺 ) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-9,製得聚醯亞胺前驅物組合物PAA-C9及聚醯亞胺前驅組合物乾膜DF-9(膜厚約40μm,溶劑含量約50wt%)。 Example 1-9 (3.33 mol% 1,6 -hexamethylenediamine ) is the same as Example 1-1, except that the glue PAA-01 is changed to PAA-9 to prepare the polyimide precursor composition PAA -C9 and polyimide precursor composition dry film DF-9 (the film thickness is about 40μm, the solvent content is about 50wt%).
實施例 1-10 (3.33 mol% 1,8- 二胺基 -3,6- 二氧辛烷 (EO-1)) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-10,製得聚醯亞胺前驅物組合物PAA-C10及聚醯亞胺前驅組合物乾膜DF-10(膜厚約40μm,溶劑含量約50wt%)。 Example 1-10 (3.33 mol% 1,8 -diamino- 3,6- dioxoctane (EO-1)) is the same as the method of Example 1-1, except that the glue PAA-01 is changed to PAA -10, prepared polyimide precursor composition PAA-C10 and polyimide precursor composition dry film DF-10 (the film thickness is about 40 μm, the solvent content is about 50 wt%).
實施例 1-11 (3.33 mol% 雙 [2-(2- 氨基乙氧基 ) 乙基 ] 醚 (EO-2)) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-11,製得聚醯亞胺前驅物組合物PAA-C11及聚醯亞胺前驅組合物乾膜DF-11(膜厚約40μm,溶劑含量約50wt%)。 Example 1-11 (3.33 mol% bis [2-(2 -aminoethoxy ) ethyl ] ether (EO-2)) is the same as the method of Example 1-1, except that the glue PAA-01 is changed to PAA -11, the polyimide precursor composition PAA-C11 and the polyimide precursor composition dry film DF-11 (the film thickness is about 40 μm, the solvent content is about 50 wt%) are prepared.
比較例 1-12 ( 無 (i) 、 (ii) 或 (iii) 成分 ) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-12,製得聚醯亞胺前驅物組合物PAA-C12及聚醯亞胺前驅組合物乾膜DF-12(膜厚約40μm,溶劑含量約50wt%)。 Comparative Examples 1-12 (no (i), (ii) or (iii) component) of the same method of Example 1-1 embodiment, only the glue to PAA-01 PAA-12, to prepare polyimide precursor Composition PAA-C12 and polyimide precursor composition dry film DF-12 (the film thickness is about 40μm, the solvent content is about 50wt%).
比較例 1-13 (0.22 mol% H-PAM) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-13,製得聚醯亞胺前驅物組合物PAA-C13及聚醯亞胺前驅組合物乾膜DF-13(膜厚約40μm,溶劑含量約50wt%)。 Comparative Example 1-13 (0.22 mol% H-PAM) was the same as the method of Example 1-1, except that the glue PAA-01 was changed to PAA-13 to obtain the polyimide precursor composition PAA-C13 and polyimide The dry film of the imine precursor composition is DF-13 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
比較例 1-14 (21.1 mol% H-PAM) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-14,製得聚醯亞胺前驅物組合物PAA-C14及聚醯亞胺前驅組合物乾膜DF-14(膜厚約40μm,溶劑含量約50wt%)。 Comparative Example 1-14 (21.1 mol% H-PAM) was the same as the method of Example 1-1, except that the glue PAA-01 was changed to PAA-14 to obtain the polyimide precursor composition PAA-C14 and polyimide The dry film of the imine precursor composition is DF-14 (the film thickness is about 40 μm, and the solvent content is about 50 wt%).
比較例 1-15 (3.33 mol% H-PAM 無規寡聚物 ) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-15,製得聚醯亞胺前驅物組合物PAA-C15及聚醯亞胺前驅組合物乾膜DF-15(膜厚約40μm,溶劑含量約50wt%)。 Comparative Example 1-15 (3.33 mol% H-PAM random oligomer ) was the same as the method of Example 1-1, except that the glue PAA-01 was changed to PAA-15 to prepare the polyimide precursor composition PAA-C15 and polyimide precursor composition dry film DF-15 (the film thickness is about 40μm, the solvent content is about 50wt%).
比較例 1-16 (11.1 mol% H-PAM 無規寡聚物 ) 同實施例1-1之方法,唯將膠液PAA-01改為PAA-16,製得聚醯亞胺前驅物組合物PAA-C16及聚醯亞胺前驅組合物乾膜DF-16(膜厚約40μm,溶劑含量約50wt%)。 Comparative Example 1-16 (11.1 mol% H-PAM random oligomer ) was the same as the method of Example 1-1, except that the glue solution PAA-01 was changed to PAA-16 to prepare a polyimide precursor composition PAA-C16 and polyimide precursor composition dry film DF-16 (the film thickness is about 40μm, the solvent content is about 50wt%).
實施例 1-17(3.33 mol% H-PAM) 同實施例1-4之方法,唯將二胺DA-1改為6.16克之二胺DA-2,製得聚醯亞胺前驅物組合物PAA-C17及聚醯亞胺前驅組合物乾膜DF-17(膜厚約40μm,溶劑含量約50wt%)。 Example 1-17 (3.33 mol% H-PAM) is the same as the method of Example 1-4, except that the diamine DA-1 is changed to 6.16 grams of diamine DA-2 to prepare the polyimide precursor composition PAA -C17 and polyimide precursor composition dry film DF-17 (the film thickness is about 40μm, the solvent content is about 50wt%).
< 聚醯亞胺膜之製備 > 將實施例與比較例之乾膜以樹脂層之面與已製作線路的軟性銅箔基板(新揚公司製,L/S=1/0.5mm & 0.5/1mm)進行濕式壓合,之後以UV曝光機進行曝光約200~600mJ/cm2 ,去除乾膜上之PET膜;接著使用烘箱,以70~90°C的溫度範圍持續烘烤30分鐘,之後以1wt%濃度的K2 CO3 水溶液進行圖案顯影。最後在氮氣烘箱進行烘烤:第一段在35分鐘之內由室溫升至170°C,並在170°C固定烘烤60分鐘;第二段為170°C升至260°C,並在260°C固定烘烤120分鐘,製得塗在銅箔基板上的聚醯亞胺膜。 < Preparation of polyimide film > The dry film of the example and the comparative example is used on the surface of the resin layer and the flexible copper foil substrate (manufactured by Xinyang Co., Ltd., L/S=1/0.5mm & 0.5/1mm) ) Perform wet pressing, and then use a UV exposure machine to expose about 200-600mJ/cm 2 to remove the PET film on the dry film; then use an oven to bake at a temperature of 70-90°C for 30 minutes, and then Pattern development was performed with a K 2 CO 3 aqueous solution with a concentration of 1 wt%. Finally, it is baked in a nitrogen oven: the first stage is raised from room temperature to 170°C within 35 minutes, and fixed at 170°C for 60 minutes; the second stage is 170°C to 260°C, and Fixed baking at 260°C for 120 minutes to prepare a polyimide film coated on a copper foil substrate.
測試方式 玻璃轉換溫度 (Tg ) 量測: 將塗在銅箔基板上的聚醯亞胺膜蝕刻將銅箔基板去除後即可得到聚醯亞胺膜。 以動態機械分析儀(DMA,德州儀器公司的TA Q400儀器)量測去除銅箔基板之後的聚醯亞胺膜的Tg 資料。量測範圍為0至500°C,升溫速度為10°C/分。 Test method Glass transition temperature (T g ) measurement: the polyimide film coated on the copper foil substrate is etched and the copper foil substrate is removed to obtain the polyimide film. A dynamic mechanical analyzer (DMA, TA Q400 instrument of Texas Instruments) was used to measure the T g data of the polyimide film after removing the copper foil substrate. The measurement range is 0 to 500°C, and the heating rate is 10°C/min.
熱膨脹係數 (CTE) 量測: 以熱機械分析儀(TMA,德州儀器公司的TA Q400儀器)量測去除銅箔基板之後的聚醯亞胺膜的熱膨脹係數資料。量測範圍為0至500°C,升溫速度為10°C/分。 Coefficient of Thermal Expansion (CTE) measurement: Use a thermomechanical analyzer (TMA, TA Q400 instrument of Texas Instruments) to measure the thermal expansion coefficient of the polyimide film after removing the copper foil substrate. The measurement range is 0 to 500°C, and the heating rate is 10°C/min.
抗張強度量測: 抗張強度(tensile strength)是依據IPC-TM-650(2.4.18.3)方法,使用設備為萬能拉力機(instron-3342),測量去除銅箔基板之後的聚醯亞胺膜的抗張強度。 Tensile strength measurement: Tensile strength is based on the IPC-TM-650 (2.4.18.3) method, using the universal tensile machine (instron-3342) to measure the polyimide after removing the copper foil substrate The tensile strength of the film.
伸長率測試: 伸長率(elongation)是依據IPC-TM-650(2.4.18.3)方法,使用設備為萬能拉力機(instron-3342),測量去除銅箔基板之後的聚醯亞胺膜的伸長率。 Elongation test: elongation is based on the IPC-TM-650 (2.4.18.3) method, using the universal tensile machine (instron-3342) to measure the elongation of the polyimide film after removing the copper foil substrate .
彎折測試:
圖1為塗佈有聚醯亞胺膜的銅箔基板之示意圖,由下至上依序為基板10、銅線路20及覆蓋膜30,虛線為彎折時易斷裂之處。
沿著銅線和聚醯亞胺層的切面處(即圖1所示虛線位置)進行彎折測試,將其彎折180度並反覆彎折,直至使用光學顯微鏡觀察,發現該處銅線外露即表示聚醯亞胺層裂開,記錄彎折次數。 Bending test: FIG. 1 is a schematic diagram of a copper foil substrate coated with a polyimide film. From bottom to top, the
熱裂解測試: 以熱重分析儀(TMA,德州儀器公司的TA Q5000儀器)量測去除銅箔基板之後的聚醯亞胺膜的Td5% 資料。量測範圍為0至600°C,升溫速度為10°C/分。 Thermal cracking test: Measure the T d5% data of the polyimide film after removing the copper foil substrate with a thermogravimetric analyzer (TMA, TA Q5000 instrument of Texas Instruments). The measurement range is 0 to 600°C, and the heating rate is 10°C/min.
耐燃測試: 採用可燃性UL94標準,測試去除銅箔基板之後的聚醯亞胺膜耐燃性,並以UL94標阻燃等級(由低至高):VTM-2、VTM-1、VTM-0標記其耐燃性。 Flame resistance test: Use the flammability UL94 standard to test the flame resistance of the polyimide film after removing the copper foil substrate, and mark it with UL94 standard flame retardant grade (from low to high): VTM-2, VTM-1, VTM-0 Flame resistance.
< 測試結果 >
各實施例與比較例相關測試結果如表1至表4所示:
表1
由結果可知,實施例1-1至1-11及1-17之P1 包含選自(i)式(A)之二價矽氧烷有機基團、(ii)C2 -C14 伸烷基團、(iii)式(B)之二價基團及其組合所組成之群之基團,且以P1 和P2 基團之總莫耳數計,其含量佔0.5莫耳%至20莫耳%;該等聚醯亞胺前驅物組合物可在≤260o C之溫度下聚合、環化成聚醯亞胺,所製得之聚醯亞胺耐彎折性優異,且保有與比較例可相比之剛性、伸長率、耐熱性、抗形變性等特性。It can be seen from the results that P 1 of Examples 1-1 to 1-11 and 1-17 contains a divalent siloxane organic group selected from the group consisting of (i) formula (A), and (ii) C 2 -C 14 alkylene Group, (iii) a group consisting of a divalent group of formula (B) and a combination thereof, and based on the total number of moles of P 1 and P 2 groups, its content accounts for 0.5 mole% to 20 mol%; these polyimide precursor compositions can be polymerized and cyclized into polyimine at a temperature of ≤260 o C. The prepared polyimine has excellent bending resistance and maintains The comparative examples have comparable rigidity, elongation, heat resistance, deformation resistance and other properties.
相較之下,比較例1-12至1-16,其包含的(i)、(ii)、(iii)之總含量不足或過高,或其是無規寡聚物,所得聚醯亞胺膜無法滿足所需: 1. 比較例1-12及比較例1-13中(i)、(ii)、(iii)之總含量不足,導致所得聚醯亞胺膜較硬、耐彎折性不佳、玻璃轉換溫度高達約350o C以上,且熱膨脹係數亦過低。 2. 比較例1-14中(i)、(ii)、(iii)之總含量過高,導致所得聚醯亞胺膜較軟、所得聚醯亞胺膜過軟而機械性質不佳(抗張強度較低且伸長率過大)、耐熱性較差(Td5% 較低)、熱膨脹係數過高、易因受熱而變形或產生翹曲。 3. 比較例1-15及比較例1-16雖含有適當量之(i)、(ii)、(iii),但其呈無規分布、不具有軟段及硬段之別、玻璃轉換溫度高達約350o C以上、且耐彎折性不佳。In contrast, in Comparative Examples 1-12 to 1-16, the total content of (i), (ii), and (iii) contained in them is insufficient or too high, or they are random oligomers, and the resulting polyamide The amine film cannot meet the requirements: 1. The total content of (i), (ii) and (iii) in Comparative Examples 1-12 and 1-13 is insufficient, resulting in the obtained polyimide film being hard and resistant to bending Poor performance, the glass transition temperature is as high as 350 o C or more, and the coefficient of thermal expansion is too low. 2. The total content of (i), (ii), and (iii) in Comparative Examples 1-14 is too high, resulting in the resulting polyimide film being softer, and the resulting polyimide film being too soft and poor in mechanical properties (resistant to Low tensile strength and excessive elongation), poor heat resistance ( low T d5% ), high thermal expansion coefficient, and easy deformation or warpage due to heat. 3. Although Comparative Example 1-15 and Comparative Example 1-16 contain appropriate amounts of (i), (ii), (iii), they are randomly distributed and have no difference between soft and hard segments, and glass transition temperature The temperature is higher than about 350 o C, and the bending resistance is not good.
10:基板 20:銅線路 30:覆蓋膜10: substrate 20: Copper circuit 30: Cover film
圖1為塗佈有聚醯亞胺膜的銅箔基板之示意圖,由下至上依序為基板10、銅線路20及覆蓋膜30,虛線為彎折時易斷裂處。FIG. 1 is a schematic diagram of a copper foil substrate coated with a polyimide film. From bottom to top, the
10:基板10: substrate
20:銅線路20: Copper circuit
30:覆蓋膜30: Cover film
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