TW202124788A - Sn-based plated steel sheet wherein the depth position A where the Mn element concentration is the largest is located on the surface side of the film layer relative to the depth position B where the Zr element concentration is the largest - Google Patents
Sn-based plated steel sheet wherein the depth position A where the Mn element concentration is the largest is located on the surface side of the film layer relative to the depth position B where the Zr element concentration is the largest Download PDFInfo
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Abstract
Description
本發明關於一種Sn系鍍敷鋼板。The present invention relates to a Sn-based plated steel sheet.
錫(Sn)系鍍敷鋼板通稱為「馬口鐵」,廣泛使用於飲料罐或食物罐等罐用途等。這是因為Sn對人體安全且為外觀優美之金屬之故。該Sn系鍍敷鋼板主要藉由電鍍法製造。這是因為為了將較高價金屬Sn之使用量控制在最小限度,使用電鍍法較熔融鍍敷法有利之故。Sn系鍍敷鋼板於鍍敷後、或利用鍍敷後之加熱熔融處理賦與優美之金屬光澤後,多藉由使用有6價鉻酸鹽溶液之鉻酸鹽處理(電解處理、浸漬處理等),於Sn系鍍敷層上施加鉻酸鹽皮膜。該鉻酸鹽皮膜之效果為藉由抑制Sn系鍍敷層表面之氧化來防止外觀的黃變、防止塗裝後使用情況下因錫氧化物的內聚破壞造成塗膜密著性劣化、提升耐硫化黑變性等。Tin (Sn)-based plated steel sheets are commonly referred to as "tinplate" and are widely used for beverage cans or food cans. This is because Sn is safe to the human body and is a beautiful-looking metal. This Sn-based plated steel sheet is mainly manufactured by an electroplating method. This is because the electroplating method is more advantageous than the hot-dip plating method in order to minimize the use amount of the higher-priced metal Sn. Sn-based plated steel sheets are usually treated with chromate (electrolytic treatment, immersion treatment, etc.) using a hexavalent chromate solution after plating or after the heating and melting treatment after plating is used to impart a beautiful metallic luster. ), apply a chromate film on the Sn-based plating layer. The effect of the chromate film is to prevent the yellowing of the appearance by suppressing the oxidation of the surface of the Sn-based plating layer, and to prevent the deterioration and improvement of the adhesion of the coating film due to the cohesive destruction of tin oxide in the use after coating. Resistance to sulfide blackening, etc.
另一方面,近年來,因注重環境及安全之意識高漲,不僅要求最終產品中不含6價鉻,亦要求不進行鉻酸鹽處理。然而,如上述,無鉻酸鹽皮膜之Sn系鍍敷鋼板因錫氧化物之成長將造成外觀黃變、塗膜密著性下降、或耐硫化黑變性下降。On the other hand, in recent years, due to the increasing awareness of environmental and safety concerns, not only the final product is required to be free of hexavalent chromium, but also chromate treatment is not required. However, as mentioned above, Sn-based plated steel sheets with no chromate film will cause yellowing of the appearance, decreased adhesion of the coating film, or decreased resistance to sulfide blackening due to the growth of tin oxide.
因此,針對施行有取代鉻酸鹽皮膜之皮膜處理的Sn系鍍敷鋼板,有人提出了幾個提案。Therefore, several proposals have been made for Sn-based plated steel sheets that have been treated with a coating instead of the chromate coating.
例如,以下專利文獻1中提出了一種藉由使用含有磷酸離子與矽烷偶合劑之化學轉化處理液的處理,形成含有P與Si之化學轉化皮膜的錫系鍍敷鋼板。For example, the following
以下專利文獻2中提出了一種具化學轉化處理皮膜及與矽烷偶合劑之反應物層的錫鍍敷鋼板,該化學轉化處理皮膜含有Al、P、及選自於由Ni、Co及Cu中之至少1種。The following Patent Document 2 proposes a tin-plated steel sheet with a chemical conversion treatment film and a reactant layer with a silane coupling agent. The chemical conversion treatment film contains Al, P, and selected from Ni, Co, and Cu. At least one.
以下專利文獻3中提出了一種於Sn鍍敷上重層鍍敷Zn後,加熱至Zn單獨鍍敷層實質上消失的Sn鍍敷鋼板之製造方法。The following Patent Document 3 proposes a method of manufacturing a Sn-plated steel sheet in which after heavy-layer plating of Zn on Sn plating, it is heated until the Zn single-plated layer substantially disappears.
以下個別於專利文獻4中提出了一種於包含Sn之表面處理層上賦與Zr皮膜的容器用鋼板;以下專利文獻5中提出了一種具Zr化合物皮膜層之容器用鋼板。The following patent document 4 individually proposes a steel sheet for a container with a Zr coating on a surface treatment layer containing Sn; the following
以下專利文獻6中提出了一種具基底Ni層、島狀Sn鍍敷層、包含氧化錫及磷酸錫之化學轉化處理層、及含Zr之皮膜層的容器用鋼板。The following Patent Document 6 proposes a steel sheet for a container having a base Ni layer, an island-shaped Sn plating layer, a chemical conversion treatment layer containing tin oxide and tin phosphate, and a Zr-containing coating layer.
以下專利文獻7中提出了一種於錫鍍敷層表面上具含錫氧化物、及Zr、Ti及P之皮膜的容器用鋼板。專利文獻7中亦提出了於形成皮膜時,亦可實施交互進行陰極電解處理與陽極電解處理之交替電解。 先前技術文獻 專利文獻The following Patent Document 7 proposes a steel sheet for a container having a tin-containing oxide and a coating film of Zr, Ti, and P on the surface of a tin plating layer. Patent Document 7 also proposes that alternate electrolysis in which cathode electrolysis treatment and anodic electrolysis treatment are alternately performed when forming a film is also proposed. Prior art literature Patent literature
專利文獻1:日本專利特開2004-060052號公報 專利文獻2:日本專利特開2011-174172號公報 專利文獻3:日本專利特開昭63-290292號公報 專利文獻4:日本專利特開2007-284789號公報 專利文獻5:日本專利特開2010-013728號公報 專利文獻6:日本專利特開2009-249691號公報 專利文獻7:國際公開第2015/001598號 非專利文獻Patent Document 1: Japanese Patent Laid-Open No. 2004-060052 Patent Document 2: Japanese Patent Laid-Open No. 2011-174172 Patent Document 3: Japanese Patent Laid-Open No. 63-290292 Patent Document 4: Japanese Patent Laid-Open No. 2007-284789 Patent Document 5: Japanese Patent Laid-Open No. 2010-013728 Patent Document 6: Japanese Patent Laid-Open No. 2009-249691 Patent Document 7: International Publication No. 2015/001598 Non-patent literature
非專利文獻1:日本表面科學會編,「表面分析化學圖書X射線光電子光譜法」,丸善出版股份有限公司,1998年7月,P.83。Non-Patent Document 1: Japanese Society of Surface Science, "Surface Analytical Chemistry Book X-ray Photoelectron Spectroscopy", Maruzen Publishing Co., Ltd., July 1998, P.83.
發明概要 發明欲解決之課題Summary of the invention The problem to be solved by the invention
然而,前述專利文獻1至專利文獻7提出之Sn系鍍敷鋼板及其製造方法中,無法充分地抑制錫氧化物隨時間經過之成長,對耐黃變性、塗膜密著性及耐硫化黑變性仍有改善的空間。However, the Sn-based plated steel sheets proposed in
於是,本發明有鑑於前述問題而完成者,本發明目的為不需進行以往之鉻酸鹽處理,即可提供一種耐黃變性、塗膜密著性及耐硫化黑變性優異的Sn系鍍敷鋼板。 用以解決課題之手段Therefore, the present invention has been completed in view of the aforementioned problems. The object of the present invention is to provide a Sn-based plating with excellent yellowing resistance, coating film adhesion, and sulfide blackening resistance without the need for conventional chromate treatment. Steel plate. Means to solve the problem
為解決前述課題,本發明人等致力研究之結果,發現藉於Sn系鍍敷鋼板表面形成含有鋯氧化物與錳氧化物之皮膜層,即可不進行鉻酸鹽處理地實現耐黃變性、塗膜密著性及耐硫化黑變更優異的Sn系鍍敷鋼板。 依據前述觀察所得知識而完成之本發明要旨如下述。In order to solve the aforementioned problems, the inventors of the present invention have worked hard as a result of research and found that by forming a film layer containing zirconium oxide and manganese oxide on the surface of a Sn-based plated steel sheet, it is possible to achieve yellowing resistance and coating without chromate treatment. Sn-based plated steel sheet with excellent film adhesion and resistance to sulfide black change. The gist of the present invention completed based on the foregoing observational knowledge is as follows.
(1)一種Sn系鍍敷鋼板,具有:鋼板;位於前述鋼板之至少一面上的Sn系鍍敷層;及位於前述Sn系鍍敷層上之皮膜層;前述Sn系鍍敷層以金屬Sn換算計每單面含有0.10g/m2 以上且15.00g/m2 以下之Sn;前述皮膜層含有鋯氧化物及錳氧化物;前述皮膜層中前述鋯氧化物之含量以金屬Zr換算計為每單面0.20mg/m2 以上且50.00mg/m2 以下;相對於前述鋯氧化物之金屬Zr換算的含量,前述皮膜層中前述錳氧化物之金屬Mn換算的含量以質量基準計為0.01倍以上且0.50倍以下;於利用X射線光電子光譜法之深度方向元素分析中,作為前述錳氧化物存在之Mn元素濃度最大的深度位置A,較作為前述鋯氧化物存在之Zr元素濃度最大的深度位置B位於前述皮膜層之表面側,且前述深度位置A與前述深度位置B間之深度方向距離為2nm以上。 (2)如(1)之Sn系鍍敷鋼板,其中前述皮膜層表面中,前述利用X射線光電子光譜法之深度方向元素分析中前述鋯氧化物的質量,為前述利用X射線光電子光譜法之深度方向元素分析中前述錳氧化物質量的0.01倍以下。 (3)如(1)或(2)之Sn系鍍敷鋼板,其中前述深度位置A與前述深度位置B間之深度方向距離為4nm以上。 (4)如(1)至(3)中任1者之Sn系鍍敷鋼板,其中前述皮膜層中前述鋯氧化物之含量,以金屬Zr換算計為每單面1.00mg/m2 以上且30.00mg/m2 以下。 (5)如(1)至(4)中任1者之Sn系鍍敷鋼板,其中前述皮膜層中前述鋯氧化物之含量,以金屬Zr換算計為每單面2.00mg/m2 以上且10.00mg/m2 以下。 (6)如(1)至(5)中任1者之Sn系鍍敷鋼板,其中相對於前述鋯氧化物之金屬Zr換算的含量,前述皮膜層中前述錳氧化物之金屬Mn換算的含量以質量基準計為0.05倍以上且0.40倍以下。 (7)如(1)至(6)中任1者之Sn系鍍敷鋼板,其中相對於前述鋯氧化物之金屬Zr換算的含量,前述皮膜層中前述錳氧化物之金屬Mn換算的含量以質量基準計為0.10倍以上且0.20倍以下。 發明效果(1) A Sn-based plated steel sheet comprising: a steel sheet; a Sn-based plating layer on at least one surface of the aforementioned steel sheet; and a film layer on the aforementioned Sn-based plating layer; the aforementioned Sn-based plating layer is made of metal Sn In conversion, each single side contains 0.10 g/m 2 or more and 15.00 g/m 2 or less of Sn; the coating layer contains zirconium oxide and manganese oxide; the content of the zirconium oxide in the coating layer is converted to metal Zr 0.20 mg/m 2 or more and 50.00 mg/m 2 or less per single side; relative to the content of the metal Zr of the zirconium oxide, the content of the metal Mn of the manganese oxide in the film layer is 0.01 on a mass basis Times or more and 0.50 times or less; in the depth-direction elemental analysis by X-ray photoelectron spectroscopy, the depth position A where the concentration of Mn element existing as the aforementioned manganese oxide is the largest is higher than the position A where the concentration of Zr element existing as the aforementioned zirconium oxide is the largest The depth position B is located on the surface side of the film layer, and the depth direction distance between the depth position A and the depth position B is 2 nm or more. (2) The Sn-based plated steel sheet according to (1), wherein on the surface of the coating layer, the mass of the zirconium oxide in the elemental analysis in the depth direction by X-ray photoelectron spectroscopy is the quality of the aforementioned zirconium oxide by X-ray photoelectron spectroscopy. 0.01 times or less the mass of the aforementioned manganese oxide in the elemental analysis in the depth direction. (3) The Sn-based plated steel sheet according to (1) or (2), wherein the depth direction distance between the aforementioned depth position A and the aforementioned depth position B is 4 nm or more. (4) The Sn-based plated steel sheet according to any one of (1) to (3), wherein the content of the zirconium oxide in the coating layer is 1.00 mg/m 2 or more per side in terms of metal Zr and 30.00mg/m 2 or less. (5) The Sn-based plated steel sheet according to any one of (1) to (4), wherein the content of the zirconium oxide in the coating layer is 2.00 mg/m 2 or more per single side in terms of metal Zr. 10.00mg/m 2 or less. (6) The Sn-based plated steel sheet according to any one of (1) to (5), wherein the content of the metal Zr of the aforementioned zirconium oxide is converted to the content of the metal Mn of the aforementioned manganese oxide in the coating layer It is 0.05 times or more and 0.40 times or less on a mass basis. (7) The Sn-based plated steel sheet according to any one of (1) to (6), wherein the content of the metal Zr of the aforementioned zirconium oxide is converted to the content of the metal Mn of the aforementioned manganese oxide in the coating layer It is 0.10 times or more and 0.20 times or less on a mass basis. Invention effect
如以上說明,依據本發明則不需進行以往之鉻酸鹽處理,即可提供一種耐黃變性、塗膜密著性及耐硫化黑變性優異的Sn系鍍敷鋼板。As explained above, according to the present invention, it is possible to provide a Sn-based plated steel sheet having excellent yellowing resistance, coating film adhesion, and sulfide blackening resistance without performing conventional chromate treatment.
用以實施發明之形態The form used to implement the invention
以下,詳細地說明本發明之較佳實施形態。 再者,本說明書中,「步驟」之用語不僅指獨立之步驟,於無法明確地與其他步驟區別的情況下,只要能達成該步驟所期之目的,就包含於本用語中。本說明書中,「鋼板」之用語意指形成Sn系鍍敷層及皮膜層之對象的母材鋼板(即鍍敷基板)。Hereinafter, preferred embodiments of the present invention will be described in detail. Furthermore, in this specification, the term "step" not only refers to an independent step, but in the case that it cannot be clearly distinguished from other steps, as long as the intended purpose of the step can be achieved, it is included in this term. In this specification, the term "steel plate" means a base material steel plate (ie, a plated substrate) that is a target for forming the Sn-based plating layer and the coating layer.
又,以下說明之本發明為關於廣泛使用於飲料罐或食物罐等罐用途等的Sn系鍍敷鋼板。更詳而言之,有關於不需進行以往之鉻酸鹽處理,即可提供一種耐黃變性、塗膜密著性及耐硫化黑變性更優異的Sn系鍍敷鋼板。In addition, the present invention described below relates to a Sn-based plated steel sheet widely used in can applications such as beverage cans and food cans. More specifically, it relates to the provision of a Sn-based plated steel sheet with more excellent yellowing resistance, coating film adhesion, and sulfide blackening resistance without the need for conventional chromate treatment.
>1.Sn系鍍敷鋼板> 首先,一面參照圖1一面說明本實施形態Sn系鍍敷鋼板。圖1係示意性顯示本實施形態Sn系鍍敷鋼板結構之一例的說明圖。>1.Sn series plated steel sheet> First, the Sn-based plated steel sheet of this embodiment will be described with reference to FIG. 1. Fig. 1 is an explanatory diagram schematically showing an example of the structure of the Sn-based plated steel sheet of the present embodiment.
如圖1示意性地顯示,本實施形態Sn系鍍敷鋼板1具有鋼板(母材鋼板)10、位於鋼板10之至少一面上的Sn系鍍敷層20、及位於Sn系鍍敷層20上之皮膜層30。Sn系鍍敷層20以金屬Sn換算計每單面含有0.10g/m2
以上且15.00g/m2
以下之Sn;皮膜層30含有鋯氧化物及錳氧化物;皮膜層30中鋯氧化物之含量以金屬Zr換算計為每單面0.20mg/m2
以上且50.00mg/m2
以下;相對於鋯氧化物之金屬Zr換算的含量,皮膜層30中錳氧化物之金屬Mn換算的含量以質量基準計為0.01倍以上且0.50倍以下;於利用X射線光電子光譜法之深度方向元素分析中,作為錳氧化物存在之Mn元素濃度最大的深度位置A,較作為鋯氧化物存在之Zr元素濃度最大的深度位置B位於皮膜層之表面側,且深度位置A與深度位置B間之深度方向距離為2nm以上。As shown schematically in FIG. 1, the Sn-based
(1.1鋼板)
作為本實施形態Sn系鍍敷鋼板1之母材使用的鋼板10並未特別限定,只要為一般容器用之Sn系鍍敷鋼板所使用的鋼板的話,即可使用任意。如此之鋼板10可舉低碳鋼或極低碳鋼等為例。(1.1 steel plate)
The
(1.2 Sn系鍍敷層20)
於如前述鋼板10之至少單面施行Sn系鍍敷,生成Sn系鍍敷層20。藉由如此之Sn系鍍敷層20,鋼板10之耐蝕性提升。再者,本說明書中「Sn系鍍敷層」不僅為利用金屬Sn之鍍敷,亦包含含有金屬Sn與金屬Fe之合金、金屬Ni、或金屬Sn以外之微量元素及雜質之至少一者的Sn系鍍敷層。(1.2 Sn-based plating layer 20)
Sn-based plating is performed on at least one side of the
本實施形態之Sn系鍍敷層20中,每單面Sn含量之金屬Sn量(即金屬Sn換算量)為0.10g/m2
以上且15.00g/m2
以下。Sn系鍍敷層20每單面之含量以金屬Sn量計小於0.10g/m2
的情況,耐蝕性差而不佳。以每單面Sn之含量以金屬Sn量計1.0g/m2
以上為佳。另一方面,Sn系鍍敷層20每單面之含量以金屬Sn量計超過15.00g/m2
的情況,因金屬Sn達成之耐蝕性提升效果充足,再增加的話由經濟觀點來看不佳。又,亦有塗膜密著性下降的傾向。以每單面Sn之含量以金屬Sn量計13.00g/m2
以下為佳。In the Sn-based
此處,Sn系鍍敷層之金屬Sn量(即Sn系鍍敷層每單面之Sn含量)為例如,藉由JIS G 3303記載之電解法、或螢光X射線法測定的值。抑或,例如,以下方法亦可求出Sn系鍍敷層中之金屬Sn量。準備未形成皮膜層之試驗片。將該試驗片浸漬於10%硝酸後,溶解Sn系鍍敷層,藉由ICP發射分析法(高頻感應耦合電漿光發射光譜法)並使用例如,Agilent Technologies公司製799ce(載體氣體使用Ar)作為裝置,求出所得溶解液中之Sn。並且,依據分析所得之強度信號、由已知濃度之溶液做成的校準曲線、及試驗片之Sn系鍍敷層的形成面積,可求得金屬Sn量。抑或,於形成有皮膜層之試驗片的情況,以使用有GDS(輝光放電光發射光譜法)之校準曲線法可求得金屬Sn量,其方法例如下述。使用已知金屬Sn量之鍍敷試樣(基準試樣),並藉由GDS預先求出基準試樣中金屬Sn與強度信號及濺射(sputter)速度的關係,製作校準曲線。以該校準曲線為基準,由金屬Sn量未知之試驗片的強度信號、濺射速度可求得金屬Sn之量。此處,於自表面朝深度方向上分析Sn系鍍敷鋼板之際,將自Zr強度信號為Zr強度信號最大值之1/2的深度,至Fe強度信號為Fe強度信號最大值之1/2的深度的部分定義為Sn系鍍敷層。由測定精度及迅速性之觀點來看,工業上以利用螢光X射線法測定為佳。Here, the amount of metal Sn of the Sn-based plating layer (that is, the Sn content per side of the Sn-based plating layer) is, for example, a value measured by the electrolytic method described in JIS G 3303 or the fluorescent X-ray method. Or, for example, the following method can also obtain the amount of metallic Sn in the Sn-based plating layer. Prepare a test piece with no film layer formed. After the test piece was immersed in 10% nitric acid, the Sn-based plating layer was dissolved and analyzed by ICP emission analysis (High Frequency Inductively Coupled Plasma Optical Emission Spectroscopy) using, for example, 799ce manufactured by Agilent Technologies (Ar ) As a device, determine the Sn in the obtained solution. In addition, the amount of metallic Sn can be obtained based on the intensity signal obtained by the analysis, the calibration curve made from the solution of known concentration, and the formation area of the Sn-based plating layer of the test piece. Alternatively, in the case of a test piece with a coating layer formed, the amount of metal Sn can be obtained by the calibration curve method using GDS (glow discharge light emission spectroscopy), for example, the method is as follows. Using a plated sample (reference sample) with a known amount of metal Sn, the relationship between the metal Sn in the reference sample and the intensity signal and sputtering rate was calculated in advance by GDS to create a calibration curve. Based on the calibration curve, the amount of metal Sn can be obtained from the intensity signal of the test piece with unknown amount of metal Sn and the sputtering speed. Here, when analyzing the Sn-based plated steel sheet from the surface to the depth direction, the depth from the Zr intensity signal to the depth of 1/2 of the maximum value of the Zr intensity signal to the Fe intensity signal is 1/ of the maximum value of the Fe intensity signal The depth of 2 is defined as the Sn-based plating layer. From the viewpoint of measurement accuracy and rapidity, it is better to use the fluorescent X-ray method in the industry.
(1.3皮膜層30)
如上述,於Sn系鍍敷層20上形成含有鋯氧化物與錳氧化物之皮膜層30。本實施形態Sn系鍍敷鋼板1藉於Sn系鍍敷層20表面具有皮膜層30,該皮膜層30以後述量之關係共存有如前述之鋯氧化物與錳氧化物,可更提升耐黃變性、塗膜密著性及耐硫化黑變性。再者,僅有鋯氧化物或錳氧化物之皮膜層無法充分地改善耐黃變性、塗膜密著性及耐硫化黑變性。該理由尚未確定,但經由本發明人等之詳細調查有以下的了解。(1.3 Coating layer 30)
As described above, the
於以往之Sn系鍍敷層表面存在錫氧化物,錫氧化物量將隨時間經過增加,使耐黃變性或塗膜密著性下降,又耐硫化黑變性亦下降。There is tin oxide on the surface of the conventional Sn-based plating layer, and the amount of tin oxide will increase over time, which will reduce the yellowing resistance or the adhesion of the coating film, and the resistance to sulfide blackening will also decrease.
於Sn系鍍敷層表面存在未包含錳氧化物而包含鋯氧化物之皮膜的情況,藉由鋯氧化物層本身之障壁特性,有抑制錫氧化物隨時間經過而增加之速度的傾向。然而,製造步驟上,具鋯氧化物之皮膜層中因錫氧化物包含不均質皮膜,故氧及硫透過存在於脆弱之錫氧化物的細微裂痕部分到達了Sn系鍍敷表面,造成錫氧化物及硫化錫逐漸增加。In the case of a film that does not contain manganese oxide but contains zirconium oxide on the surface of the Sn-based plating layer, the barrier properties of the zirconium oxide layer itself tend to suppress the rate of increase of tin oxide over time. However, in the manufacturing process, since tin oxide contains a heterogeneous film in the zirconium oxide coating layer, oxygen and sulfur reach the Sn-based plating surface through the fine cracks existing in the fragile tin oxide, causing tin oxidation. Substances and tin sulfide gradually increase.
另一方面,Sn系鍍敷層表面存在未包含鋯氧化物而包含錳氧化物之皮膜的情況,因錳氧化物與Sn系鍍敷之密著性不充分,故塗膜密著性下降。On the other hand, the surface of the Sn-based plating layer may contain a film containing no zirconium oxide but manganese oxide, and the adhesion of the manganese oxide to the Sn-based plating is insufficient, so the adhesion of the coating film is reduced.
然而,於Sn系鍍敷層20表面存在包含鋯氧化物與錳氧化物兩者之皮膜層30的情況,皮膜層30中所含之錫氧化物藉由錳氧化物還原,使錫氧化物減少。此外,錳氧化物成為更高氧化數之氧化物,藉此形成障壁特性高之皮膜,抑制氧及硫之透過,降低錫氧化物及硫化錫之生成。結果,耐黃變性或塗膜密著性提升,且耐硫化黑變性亦提升。However, if there is a
為實現上述效果,皮膜層30中需要以每單面金屬Zr量計0.20mg/m2
以上且50.00mg/m2
以下之鋯氧化物。鋯氧化物之含量以金屬Zr量計小於0.20mg/m2
的情況下,鋯氧化物之障壁特性不充分,耐黃變性、塗膜密著性、耐硫化黑變性未提升。每單面鋯氧化物之含量以金屬Zr量計以1.00mg/m2
以上為佳,以2.00mg/m2
以上較佳。另一方面,每單面鋯氧化物之含量以金屬Zr量計超過50.00mg/m2
的情況下,因鋯氧化物過剩,故造成塗膜密著性劣化。每單面鋯氧化物之含量以金屬Zr量計以30.00mg/m2
以下為佳,以10.00mg/m2
以下較佳。In order to achieve the above effect, zirconium oxide of 0.20 mg/m 2 or more and 50.00 mg/m 2 or less per metal Zr amount per one side is required in the
又,為實現上述效果需更滿足以下條件,相對於鋯氧化物之金屬Zr換算的含量,皮膜層30中錳氧化物之金屬Mn換算的含量以質量基準計為0.01倍以上且0.50倍以下。相對於鋯氧化物之金屬Zr換算的含量,每單面錳氧化物之量以金屬Mn量計不滿1/100的情況下,皮膜中所含之錫氧化物的還原、及錳氧化物之更加氧化不充分,無法充分地提升耐黃變性或塗膜密著性、耐硫化黑變性。相對於鋯氧化物之金屬Zr換算的含量,皮膜層30中錳氧化物之金屬Mn換算的含量以質量基準計以0.05倍以上為佳,以0.10倍以上較佳。另一方面,相對於鋯氧化物之金屬Zr換算的含量,每單面錳氧化物之量以金屬Mn量計超過1/2的情況下,因錳氧化物過剩,變得容易脆化,導致塗膜密著性差。相對於鋯氧化物之金屬Zr換算的含量,皮膜層30中錳氧化物之金屬Mn換算的含量以質量基準計以0.40倍以下為佳,以0.20倍以下較佳。In order to achieve the above effects, the following conditions must be satisfied. The content of the manganese oxide in the
又,皮膜層30中,錳氧化物需於皮膜層30之表面側濃化(即,皮膜層30表面附近之錳氧化物濃度較皮膜層30與Sn系鍍敷層20界面附近之錳氧化物濃度大)。In addition, in the
藉此,因可充分地發揮利用錳氧化物產生之障壁效應,故耐黃變性、耐硫化黑變性、塗裝後耐蝕性更加提升。又,因皮膜層30與Sn系鍍敷層20界面中之錳氧化物量少,故塗膜密著性亦更加提升。As a result, since the barrier effect produced by manganese oxide can be fully utilized, the yellowing resistance, the sulfide blackening resistance, and the corrosion resistance after painting are further improved. In addition, since the amount of manganese oxide in the interface between the
如此狀態,具體而言,例如,於深度方向上藉由X射線光電子光譜法(XPS)分析皮膜層30之際,作為錳氧化物存在之Mn元素濃度最大的深度位置A(換言之,Mn元素之檢測強度最大的位置),較作為鋯氧化物存在之Zr元素濃度最大的深度位置B(換言之,Zr元素之檢測強度最大的位置)位於皮膜層30之表面側,且深度位置A與深度位置B間之深度方向距離需為2nm以上。In this state, specifically, for example, when the
圖2係顯示本實施形態Sn系鍍敷鋼板1之Sn系鍍敷層20及皮膜層30之厚度方向(深度方向)元素濃度輪廓之一例的圖。圖2所示之元素濃度輪廓藉由XPS深度方向之分析,測定自皮膜層30表面經Sn系鍍敷層20至鋼板10表面的元素濃度分布。圖2中,橫軸之「濺射深度」0之位置為皮膜層30之表面。圖2中「濺射深度」之值與「深度位置」同義。2 is a diagram showing an example of the element concentration profile in the thickness direction (depth direction) of the Sn-based
圖2所示之例中,深度位置A為濺射深度0nm之位置,深度位置B為濺射深度4.0nm之位置。若以該圖2之例說明圖1,則深度位置A位於皮膜層30之表面(圖1中皮膜層30之上面),深度位置B位於自皮膜層30表面朝深度方向上距離4nm處(圖1中自皮膜層30上面朝下方距離4nm處)。即,圖2所示之例中,深度方向A與B間之距離為4nm。In the example shown in FIG. 2, the depth position A is a position where the sputtering depth is 0 nm, and the depth position B is a position where the sputtering depth is 4.0 nm. If FIG. 1 is described with the example of FIG. 2, the depth position A is located on the surface of the coating layer 30 (above the
此時,通常,於含有鋯氧化物與錳氧化物之皮膜層30表面側,以質量基準計,存在較鋯氧化物多之錳氧化物。該等深度方向A與B之深度位置距離2nm以上即意指皮膜層30表面側中錳氧化物較鋯氧化物濃化。因此,皮膜層30表面中已濃化之錳氧化物成為更高氧化數的氧化物,藉此成為障壁特性高之皮膜。因由該錳氧化物所構成之皮膜將抑制氧及硫的穿透,故可抑制Sn系鍍敷層中錫氧化物及硫化錫之生成。因此,可提升Sn系鍍敷層之耐黃變性或塗膜密著性,並提升耐硫化黑變性。At this time, usually, on the surface side of the
再者,作為錳氧化物存在之Mn元素濃度最大的深度位置A,以與作為鋯氧化物存在之Zr元素濃度最大的深度位置B相距4nm以上地位於皮膜層表面側為佳。藉使該等深度位置距離為4nm以上,皮膜層30表面之錳氧化物的濃化變得更顯著,由錳氧化物所構成之皮膜將更加發揮障壁機能。此處,深度位置之間隔距離的上限值並未特別規定,以越遠越佳,但實質之上限值為15nm左右。Furthermore, the depth position A where the concentration of the Mn element existing as a manganese oxide is the largest is preferably located on the surface side of the coating layer at a distance of 4 nm or more from the depth position B where the concentration of the Zr element existing as the zirconium oxide is the largest. If the distance between these depth positions is 4 nm or more, the concentration of manganese oxide on the surface of the
藉由自表面側利用X射線光電子光譜法(XPS)分析皮膜層30,可特定及定量皮膜層30中鋯氧化物及錳氧化物之分布。具體而言,藉由X射線光電子光譜法所得之元素濃度輪廓中,依據較金屬Zr之鍵能的峰值位置位於高能量側並相距3.0eV以上且4.0eV以下的Zr 3d5/2之鍵能峰值,來特定皮膜層30中之鋯氧化物。又,藉由X射線光電子光譜法所得之元素濃度輪廓中,依據較金屬Mn之鍵能的峰值位置於高能量側並相距1.5eV以上且3.5eV以下存在的Mn 2p3/2之鍵能峰值,特定皮膜層30中之錳氧化物。By analyzing the
再者,前述Zr 3d2/5或Mn 2p3/2表示Zr或Mn中電子之能階,可與例如,非專利文獻1中P.83記載之Sn中電子之能階的表現同樣地解釋。Furthermore, the aforementioned Zr 3d2/5 or Mn 2p3/2 represents the energy level of electrons in Zr or Mn, which can be explained in the same way as the behavior of electrons in Sn described in P.83 in
此處,藉由上述測定方法,只要測定出與鋯氧化物相關之「較金屬Zr之鍵能的峰值位置位於高能量側並距離3.0eV以上且4.0eV以下的Zr 3d5/2之鍵能峰值」、及與錳氧化物相關之「較金屬Mn之鍵能的峰值位置於高能量側距離1.5eV以上且3.5eV以下存在的Mn 2p3/2之鍵能峰值」的話,皮膜層30中亦可包含其他結構之鋯氧化物或錳氧化物,抑或氧化物以外之化合物。Here, according to the above-mentioned measurement method, it is only necessary to measure the bond energy peak of Zr 3d5/2, which is located on the higher energy side than the metal Zr bond energy peak position related to zirconium oxide and is at a distance of 3.0 eV or more and 4.0 eV or less. "" and "The bond energy peak of Mn 2p3/2 that exists at a distance of 1.5 eV or more and 3.5 eV or less from the high energy side relative to metal Mn relative to manganese oxide", the
如圖2所示,可知本實施形態Sn系鍍敷鋼板1於包含金屬Sn之Sn系鍍敷層20表面存在共存有鋯氧化物與錳氧化物之皮膜層30。As shown in FIG. 2, it can be seen that the Sn-based plated
再者,含有鋯氧化物與錳氧化物之皮膜層30可為兩者之混合狀態或氧化物之固溶體,其存在狀態不拘。又,皮膜層30中亦可包含如Fe、Ni、Cr、Ca、Na、Mg、Al、Si等任何元素。Furthermore, the
皮膜層30中氧化物含量(金屬Zr量)及錳氧化物含量(金屬Mn量)為將本實施形態Sn系鍍敷鋼板1,例如,浸漬於氟酸與硫酸等酸性溶液後溶解,將所得之溶解液藉由感應耦合電漿(Inductively Coupled Plasma:ICP)發射分析法等化學分析測定的值。抑或,皮膜層30中鋯氧化物含量(金屬Zr量)及錳氧化物含量(金屬Mn量)亦可藉由螢光X射線測定。由測定精度及迅速性之觀點來看,工業上以利用螢光X射線法測定為佳。The oxide content (metal Zr content) and the manganese oxide content (metal Mn content) in the
以上說明之本實施形態Sn系鍍敷鋼板1於Sn系鍍敷層20上具有含有預定量之鋯氧化物及錳氧化物的皮膜層30。並且,皮膜層20中錳氧化物含量相對於鋯氧化物含量於預定量之範圍內,甚至,利用XPS之深度方向元素分析中,作為錳氧化物存在之Mn元素濃度最大的深度位置A,較作為鋯氧化物存在之Zr元素濃度最大的深度位置B位於皮膜層30之表面側,且深度位置A與深度位置B間之深度方向距離為2nm以上。因此,錳氧化物還原存在皮膜層30附近之錫氧化物,減少錫氧化物,另一方面,藉使錳氧化物成為更高氧化數之氧化物,形成障壁特性高之皮膜,抑制氧及硫的穿透。並且,隨著皮膜層30中利用鋯氧化物之障壁特性,減少錫氧化物及硫化錫之生成,提升耐黃變性或塗膜密著性,亦提升耐硫化黑變性。The Sn-based plated
又,本實施形態Sn系鍍敷鋼板1可於如前述之具Sn系鍍敷層20及皮膜層30的Sn系鍍敷鋼板表面形成眾所皆知的皮膜。該皮膜之例可舉利用P系化合物、Al系化合物等之各種化學轉化處理皮膜為例。但,本實施形態Sn系鍍敷鋼板1以未施行鉻酸鹽處理為佳。因此,本實施形態Sn系鍍敷鋼板1以不具有鉻酸鹽層為佳。In addition, the Sn-based plated
此外,雖說明了僅於單面具有Sn系鍍敷層20之Sn系鍍敷鋼板1,但本發明並未受其所限定。例如,Sn系鍍敷鋼板1亦可於兩面具有Sn系鍍敷層20。此時,亦可僅於至少一面之Sn系鍍敷層20上具有上述皮膜層30。又,Sn系鍍敷鋼板1亦可於一面具有Sn系鍍敷層20,另一面具有Sn系鍍敷層20以外之各種皮膜。In addition, although the Sn-based plated
>2. Sn系鍍敷鋼板之製造方法> 本實施形態Sn系鍍敷鋼板可藉由任何方法製造,例如,可藉由以下說明之Sn系鍍敷鋼板之製造方法製造。>2. Manufacturing method of Sn series plated steel sheet> The Sn-based plated steel sheet of the present embodiment can be manufactured by any method. For example, it can be manufactured by the method of manufacturing the Sn-based plated steel sheet described below.
本實施形態Sn系鍍敷鋼板1之製造方法具有:於鋼板10之至少一表面上形成Sn系鍍敷層20之步驟,與於Sn系鍍敷層20上形成含有鋯氧化物及錳氧化物之皮膜層30的步驟。以下,詳細地進行說明。The manufacturing method of the Sn-based plated
(2.1鋼板之準備)
首先,準備作為Sn系鍍敷鋼板1母材之鋼板10。使用之鋼板的製造方法或材質並未特別規定,可使用例如,鑄造後經熱軋延、酸洗、冷軋延、退火、調質軋延等步驟者。(2.1 Preparation of steel plate)
First, the
(2.2 Sn系鍍敷層之形成) 接著,於鋼板之至少一表面上形成Sn系鍍敷層(Sn鍍敷)。於鋼板表面施行Sn系鍍敷之方法並未特別規定,但以眾所皆知的電鍍法為佳,電鍍法可利用例如,使用已知的電鍍馬口鐵浴、鹵素浴、鹼浴等之電解法。再者,亦可使用藉將鋼板浸漬於熔融後之Sn,進行Sn系鍍敷之熔融法。(2.2 Formation of Sn plating layer) Next, a Sn-based plating layer (Sn plating) is formed on at least one surface of the steel sheet. The method of applying Sn-based plating on the surface of the steel sheet is not specifically specified, but the well-known plating method is preferred. The plating method can be used, for example, electroplating using known electroplating tinplate baths, halogen baths, alkaline baths, etc. . Furthermore, a melting method in which Sn-based plating is performed by immersing a steel sheet in molten Sn can also be used.
又,Sn系鍍敷後,亦可施行將具Sn系鍍敷層之鋼板加熱至Sn熔點之231.9℃以上的加熱熔融處理。藉由該加熱熔融處理,Sn系鍍敷層表面將更顯現出光澤,且Sn系鍍敷層與鋼板之間形成Sn與Fe之合金層,耐蝕性或密著性更為提升。In addition, after Sn-based plating, a heat-melting treatment of heating the steel sheet with the Sn-based plating layer to 231.9°C or higher, which is the melting point of Sn, may also be performed. Through the heating and melting treatment, the surface of the Sn-based plating layer will show more gloss, and an alloy layer of Sn and Fe is formed between the Sn-based plating layer and the steel sheet, and the corrosion resistance or adhesion is improved.
(2.3皮膜層之形成) 接著,於Sn系鍍敷層表面之至少一部分形成含有鋯氧化物與錳氧化物之皮膜層。藉此,可得本實施形態Sn系鍍敷鋼板。(2.3 Formation of Coating Layer) Next, a coating layer containing zirconium oxide and manganese oxide is formed on at least a part of the surface of the Sn-based plating layer. Thereby, a Sn-based plated steel sheet of this embodiment can be obtained.
含有鋯氧化物與錳氧化物之皮膜層可藉由進行以下處理而形成於Sn系鍍敷層表面,將Sn系鍍敷鋼板浸漬於包含鋯離子及錳離子之浸漬浴中的處理、或於包含鋯離子及錳離子之陰極電解液中進行陰極電解處理。但,浸漬處理中藉由蝕刻作為基底之Sn系鍍敷層表面,形成含有鋯氧化物與錳氧化物之皮膜層。因此,Sn系鍍敷層之附著量容易變得不均勻,又,處理時間亦延長,故不利於工業生產。另一方面,陰極電解處理中,利用強制之電荷移動及鋼板界面產生之氫的表面清淨化與利用pH上升之附著促進效果互相作用,可得均勻之皮膜。此外,藉於陰極電解液中共存硝酸離子與銨離子,該陰極電解處理可為數秒至數十秒左右之短時間處理。因此,陰極電解處理於工業上極為有利。The coating layer containing zirconium oxide and manganese oxide can be formed on the surface of the Sn-based plating layer by performing the following treatments: immersing the Sn-based plated steel sheet in an immersion bath containing zirconium ions and manganese ions, or Cathodic electrolysis is performed in a catholyte containing zirconium ions and manganese ions. However, during the immersion treatment, a coating layer containing zirconium oxide and manganese oxide is formed by etching the surface of the Sn-based plating layer as the base. Therefore, the adhesion amount of the Sn-based plating layer tends to become uneven, and the processing time is also prolonged, which is not conducive to industrial production. On the other hand, in cathodic electrolysis, the surface cleaning by forced charge transfer and the hydrogen generated at the steel plate interface interacts with the adhesion promotion effect by pH increase, and a uniform film can be obtained. In addition, by coexisting nitrate ions and ammonium ions in the catholyte, the cathodic electrolysis treatment can be a short time treatment of several seconds to several tens of seconds. Therefore, the cathodic electrolysis treatment is extremely advantageous in industry.
因此,含有鋯氧化物與錳氧化物之皮膜層的形成以利用陰極電解處理的方法為佳。Therefore, the formation of the film layer containing zirconium oxide and manganese oxide is preferably by the method of cathodic electrolysis.
實施陰極電解處理之陰極電解液中鋯離子的濃度,可視生產設備、生產速度(能力)等適當地調整。例如,鋯離子濃度以100ppm以上且4000ppm以下為佳。錳離子濃度以為鋯離子濃度之0.07倍以上且2.50倍以下為佳。藉將錳離子濃度設於前述範圍內,使鋯氧化物(金屬Zr)之附著量於上述範圍內地形成皮膜層,藉此,錳氧化物(金屬Mn)之附著量亦於上述範圍內。The concentration of zirconium ions in the catholyte for cathodic electrolysis can be appropriately adjusted depending on the production equipment, production speed (capacity), etc. For example, the zirconium ion concentration is preferably 100 ppm or more and 4000 ppm or less. The manganese ion concentration is preferably 0.07 times or more and 2.50 times or less of the zirconium ion concentration. By setting the manganese ion concentration within the aforementioned range, a coating layer is formed such that the adhesion amount of zirconium oxide (metal Zr) is within the aforementioned range, whereby the adhesion amount of manganese oxide (metal Mn) is also within the aforementioned range.
又,包含鋯離子與錳離子之溶液中,亦可含有氟離子、銨離子、硝酸離子、硫酸離子、氯化物離子等其他成分。In addition, the solution containing zirconium ions and manganese ions may contain other components such as fluoride ions, ammonium ions, nitrate ions, sulfate ions, and chloride ions.
陰極電解液中鋯離子之供給源可使用例如,如H2 ZrF6 之鋯錯合物。如前述之Zr錯合物中的Zr藉由陰極電極界面中pH之上升成為Zr4+ 而存在於陰極電解液中。如此之鋯離子於陰極電解液中更加反應,成為鋯氧化物。錳離子之供給源可舉硫酸錳或硝酸錳、氯化錳等為例。For the supply source of zirconium ions in the catholyte, for example, zirconium complexes such as H 2 ZrF 6 can be used. As mentioned above, Zr in the Zr complexes becomes Zr 4+ and exists in the catholyte by increasing the pH at the cathode electrode interface. Such zirconium ions react more in the catholyte and become zirconium oxide. The supply source of manganese ions can be manganese sulfate, manganese nitrate, manganese chloride, etc. as examples.
又,陰極電解處理之際的陰極電解液溶劑可使用例如,蒸餾水等水。但,溶劑可未規定為蒸餾水等水,可視溶解之物質、形成方法等適當地選擇。In addition, as the catholyte solvent during the cathodic electrolysis treatment, water such as distilled water can be used, for example. However, the solvent may not be specified as water such as distilled water, and it may be appropriately selected depending on the substance to be dissolved, the formation method, and the like.
再者,為了調整陰極電解液之pH或提升電解效率,亦可於陰極電解液中添加例如硝酸、氨水等。Furthermore, in order to adjust the pH of the catholyte or improve the efficiency of electrolysis, it is also possible to add, for example, nitric acid, ammonia, etc. to the catholyte.
此處,陰極電解處理之際的陰極電解液之液溫並未特別規定,但以例如,設為10℃以上且50℃以下之範圍為佳。藉於50℃以下進行陰極電解,可形成由非常細小之粒子形成的細密且均勻之皮膜層組織。另一方面,液溫小於10℃的情況,皮膜之形成效率差,於夏季等外部氣溫高的情況需冷卻溶液,不僅未具經濟性,亦有因該陰極電解液之組成造成耐硫化黑變性下降的情況。又,液溫超過50℃的情況,藉由該陰極電解液之組成形成的皮膜不均勻,將產生缺陷、裂痕、微裂等,不易形成細密之皮膜,有成為腐蝕等起點的情況。Here, the temperature of the catholyte at the time of cathodic electrolysis is not particularly specified, but it is preferably set to a range of 10°C or more and 50°C or less, for example. By performing cathodic electrolysis below 50°C, a fine and uniform film layer structure formed of very fine particles can be formed. On the other hand, when the liquid temperature is less than 10°C, the film formation efficiency is poor, and it is necessary to cool the solution in the case of high outside temperature such as summer. Not only is it not economical, but the composition of the catholyte also causes sulfide blackening resistance. Declining situation. In addition, when the liquid temperature exceeds 50°C, the film formed by the composition of the catholyte is not uniform, causing defects, cracks, microcracks, etc., and it is difficult to form a fine film, which may become a starting point for corrosion.
又,陰極電解液之pH並未特別限定,但以3.0以上且5.0以下為佳。若pH小於3.0的話,有因陰極電解處理之其他條件造成皮膜生成效率下降的情況,若pH超過5.0的話,有因陰極電解液之組成造成陰極電解液中大量地產生沉澱,連續生產性差。In addition, the pH of the catholyte is not particularly limited, but it is preferably 3.0 or more and 5.0 or less. If the pH is less than 3.0, the film formation efficiency may decrease due to other conditions of the cathodic electrolysis treatment. If the pH exceeds 5.0, a large amount of precipitation may occur in the catholyte due to the composition of the catholyte, resulting in poor continuous productivity.
又,陰極電解處理之際的電流密度以設為例如,0.05A/dm2 以上且50.00A/dm2以下為佳。電流密度小於0.05A/dm2 的情況,有因陰極電解處理之其他條件導致皮膜形成效率下降,成為稀薄之皮膜,耐黃變性及耐硫化黑變性下降的情況。電流密度超過50.00A/dm2 的情況,有因陰極電解處理之其他條件造成氫產生過剩,形成粗大之鋯氧化物及錳氧化物,耐黃變性及塗膜密著性、耐硫化黑變性差的情況。較佳之電流密度範圍為1.00A/dm2 以上且10.00A/dm2 以下。In addition, the current density during the cathodic electrolysis treatment is preferably set to, for example, 0.05 A/dm 2 or more and 50.00 A/dm 2 or less. When the current density is less than 0.05 A/dm 2 , the film formation efficiency may decrease due to other conditions of the cathodic electrolysis treatment, resulting in a thin film, and the yellowing resistance and sulfide black resistance may decrease. When the current density exceeds 50.00A/dm 2 , there may be excessive hydrogen generation due to other conditions of cathodic electrolysis treatment, forming coarse zirconium oxide and manganese oxide, and poor yellowing resistance, coating film adhesion, and sulfide black resistance. Case. The preferred current density range is 1.00 A/dm 2 or more and 10.00 A/dm 2 or less.
再者,於形成皮膜層之際,陰極電解處理的時間並未特別限定。可相對於所期之皮膜層中鋯氧化物的含量(金屬Zr量),視電流密度適當地調整陰極電解處理時間。又,陰極電解處理之際的電流形態,可為連續通電或斷續通電。In addition, when forming the film layer, the time of the cathodic electrolysis treatment is not particularly limited. Relative to the desired content of zirconium oxide in the coating layer (amount of metal Zr), the cathodic electrolysis treatment time can be appropriately adjusted depending on the current density. In addition, the current pattern during the cathodic electrolysis treatment may be continuous or intermittent energization.
又,於深度方向上藉由X射線光電子光譜法分析皮膜層之際,為使錳氧化物之檢測強度最大的峰值位置,較鋯氧化物之檢測強度最大的峰值位置存在於前述皮膜層之表層側,並距離2nm以上,陰極電解處理後需進行利用浸漬處理或噴霧處理之水洗2~10秒鐘。Moreover, when analyzing the coating layer in the depth direction by X-ray photoelectron spectroscopy, in order to maximize the peak position of the detection intensity of manganese oxide, the peak position of the maximum detection intensity of the zirconium oxide exists on the surface layer of the coating layer. Side, and the distance is more than 2nm, after the cathodic electrolysis treatment, water washing by immersion treatment or spray treatment is required for 2~10 seconds.
藉由該水洗,錳氧化物之檢測強度最大的峰值位置,較鋯氧化物之檢測強度最大的峰值位置容易存在於皮膜層之表面側。推測該機制為藉由充分地水洗去除陰極電解後低pH之陰極電解液,抑制皮膜層表面析出之Mn氧化物溶解於附著在皮膜層的陰極電解液。又,推測藉由水洗有去除附著在皮膜層表面之鋯氧化物的效果。若水洗時間小於2秒的話,不能充分地使Mn於皮膜層表面濃化將。另一方面,若水洗時間超過10秒的話,Mn之表層濃化充分,僅使工業生產上之生產性下降。By this water washing, the peak position of the maximum detection intensity of manganese oxide is more likely to exist on the surface side of the coating layer than the peak position of the maximum detection intensity of zirconium oxide. This mechanism is presumed to be that the low-pH catholyte solution after cathodic electrolysis is removed by sufficient water washing to suppress the Mn oxide deposited on the surface of the coating layer from dissolving in the catholyte solution adhering to the coating layer. In addition, it is estimated that washing with water has the effect of removing the zirconium oxide adhering to the surface of the coating layer. If the washing time is less than 2 seconds, Mn cannot be sufficiently concentrated on the surface of the coating layer. On the other hand, if the washing time exceeds 10 seconds, the surface layer of Mn is sufficiently concentrated, which only reduces the productivity in industrial production.
再者,前述水洗時間以3秒以上為佳,以4秒以上較佳。藉使水洗時間為3秒以上,可更確實地使作為錳氧化物存在之Mn元素濃度最大的深度位置A,與作為鋯氧化物存在之Zr元素濃度最大的深度位置B間隔2nm以上。又,藉使水洗時間為4秒以上,可不使良率下降地,更確實地使作為錳氧化物存在之Mn元素濃度最大的深度位置A,與作為鋯氧化物存在之Zr元素濃度最大的深度位置B間隔4nm以上。Furthermore, the aforementioned washing time is preferably 3 seconds or more, and more preferably 4 seconds or more. If the water washing time is 3 seconds or more, the depth position A where the concentration of the Mn element existing as a manganese oxide is maximized can be more reliably separated from the depth position B where the concentration of the Zr element existing as a zirconium oxide is the largest by 2 nm or more. Moreover, if the washing time is 4 seconds or more, the depth position A at which the concentration of Mn element existing as manganese oxide is the largest and the depth at which the concentration of Zr element existing as zirconium oxide is the largest without lowering the yield can be more reliably made The positions B are separated by 4 nm or more.
又,水洗時間以8秒以下為佳,以6秒以下特佳。藉使水洗時間為8秒以下,可更確實地使作為錳氧化物存在之Mn元素濃度最大的深度位置A,與作為鋯氧化物存在之Zr元素濃度最大的深度位置B間隔2nm以上。又,藉使水洗時間為6秒以下,可不使良率下降地,使作為錳氧化物存在之Mn元素濃度最大的深度位置A,與作為鋯氧化物存在之Zr元素濃度最大的深度位置B間隔4nm。In addition, the washing time is preferably 8 seconds or less, and particularly preferably 6 seconds or less. If the water washing time is 8 seconds or less, the depth position A where the concentration of the Mn element existing as a manganese oxide is maximized can be more reliably separated from the depth position B where the concentration of the Zr element existing as a zirconium oxide is the largest by 2 nm or more. In addition, if the washing time is 6 seconds or less, the depth position A where the concentration of Mn element present as manganese oxide is maximized can be separated from the depth position B where the concentration of Zr element present as zirconium oxide is maximized without lowering the yield. 4nm.
以上,說明藉由一階段之陰極電解處理或浸漬處理形成皮膜層的方法。然而,本發明中,皮膜層之形成方法並未僅限定為前述方法,以藉由多階段之陰極電解處理形成皮膜層為佳。In the above, the method of forming the film layer by one-stage cathodic electrolysis treatment or immersion treatment has been described. However, in the present invention, the method for forming the coating layer is not limited to the aforementioned method, and it is preferable to form the coating layer by a multi-stage cathodic electrolysis process.
例如,本步驟中,以具有以下處理為佳,(a)第1處理,將Sn系鍍敷鋼板浸漬於包含鋯離子之第1浴中、或於第1浴中對Sn系鍍敷鋼板進行陰極電解處理,接著,(b)第2處理,將Sn系鍍敷鋼板浸漬於包含錳離子之第2浴中、或於第2浴中對Sn系鍍敷鋼板進行陰極電解處理。For example, in this step, it is preferable to have the following treatments. (a) The first treatment is to immerse the Sn-based plated steel sheet in a first bath containing zirconium ions, or to perform the Sn-based plated steel sheet in the first bath Cathodic electrolysis treatment, followed by (b) second treatment, is to immerse the Sn-based plated steel sheet in a second bath containing manganese ions, or subject the Sn-based plated steel sheet to cathodic electrolysis in the second bath.
藉此,可實現於深度方向上藉由X射線光電子光譜法分析皮膜層之際,表面中相對於錳氧化物之鋯氧化物的存在比率以質量基準計為0~0.01之皮膜層。即,第1處理中,於Sn系鍍敷層附近形成以鋯氧化物為主體之層,更於第2處理中,於以鋯氧化物作為主體之層上,可形成以錳氧化物作為主體之層。皮膜層因成為積層有包含鋯氧化物之膜與包含錳氧化物之膜的組成,故可防止皮膜層表面之鋯氧化物的生成,而成為被由錳氧化物所構成之障壁特性高之皮膜包覆的組成。即,皮膜層中,鋯氧化物及錳氧化物之濃度梯度於厚度方向上產生。因此,藉由組合如前述之第1處理及第2處理,於含有鋯氧化物與錳氧化物之皮膜層中,可形成自皮膜層表面側依序存在大量錳氧化物、鋯氧化物的皮膜層。Thereby, when the coating layer is analyzed by X-ray photoelectron spectroscopy in the depth direction, a coating layer with the ratio of the zirconium oxide relative to the manganese oxide in the surface being 0 to 0.01 on a mass basis can be realized. That is, in the first treatment, a layer mainly composed of zirconium oxide is formed near the Sn-based plating layer, and in the second treatment, a layer mainly composed of zirconium oxide can be formed with manganese oxide as the main body的层。 The layer. Since the coating layer is composed of a layer of a film containing zirconium oxide and a film containing manganese oxide, the formation of zirconium oxide on the surface of the coating layer can be prevented, and a coating made of manganese oxide with high barrier properties The composition of the cladding. That is, in the coating layer, the concentration gradient of zirconium oxide and manganese oxide is generated in the thickness direction. Therefore, by combining the above-mentioned first treatment and second treatment, in the coating layer containing zirconium oxide and manganese oxide, a large amount of manganese oxide and zirconium oxide can be formed in order from the surface side of the coating layer. Floor.
又,藉以多次階段地進行如此之陰極電解處理,皮膜層成為積層有包含鋯氧化物之膜與包含錳氧化物之膜的組成。因此,皮膜層之厚度方向中,可更確實地使作為錳氧化物存在之Mn元素濃度最大的深度位置A,與作為鋯氧化物存在之Zr元素濃度最大的深度位置B間隔4nm以上。In addition, by performing such cathodic electrolysis in multiple stages, the coating layer has a composition in which a film containing zirconium oxide and a film containing manganese oxide are laminated. Therefore, in the thickness direction of the coating layer, the depth position A where the concentration of the Mn element existing as a manganese oxide is the largest can be more reliably separated from the depth position B where the concentration of the Zr element existing as a zirconium oxide is the largest by 4 nm or more.
第1處理中,使用之包含鋯離子之第1浴(第1陰極電解液)中的鋯離子濃度,可視生產設備、生產速度(能力)等適當地調整。例如,鋯離子濃度以100ppm以上且4000ppm以下為佳。In the first treatment, the concentration of zirconium ions in the first bath (first catholyte) containing zirconium ions used can be appropriately adjusted depending on production equipment, production speed (capacity), and the like. For example, the zirconium ion concentration is preferably 100 ppm or more and 4000 ppm or less.
又,為提高形成之皮膜層中鋯氧化物的濃度,第1浴以不含錳離子、或錳離子含量少為佳。具體而言,第1浴中之錳離子濃度以10ppm以下為佳。In addition, in order to increase the concentration of zirconium oxide in the formed coating layer, it is preferable that the first bath does not contain manganese ions or has a low content of manganese ions. Specifically, the manganese ion concentration in the first bath is preferably 10 ppm or less.
第1浴之其他成分、或第1處理之各種條件,因可與上述陰極電解處理相同,故省略說明。The other components of the first bath or the various conditions of the first treatment can be the same as the cathodic electrolysis treatment described above, so the description is omitted.
第2處理中,使用之包含錳離子之第2浴(第2陰極電解液)中的錳離子濃度,可視生產設備、生產速度(能力)等適當地調整。錳離子濃度以30ppm以上且10000ppm以下為佳。In the second treatment, the concentration of manganese ions in the second bath containing manganese ions (second catholyte) used can be appropriately adjusted depending on production equipment, production speed (capacity), and the like. The manganese ion concentration is preferably 30 ppm or more and 10,000 ppm or less.
又,為提高形成之皮膜層中錳氧化物的濃度,第2浴以不含錳離子、或鋯離子含量少為佳。具體而言,第2浴中之鋯離子濃度以100ppm以下為佳。In addition, in order to increase the concentration of manganese oxide in the formed coating layer, it is preferable that the second bath does not contain manganese ions or has a low content of zirconium ions. Specifically, the zirconium ion concentration in the second bath is preferably 100 ppm or less.
第2浴之其他成分、或第2處理之各種條件,因可與上述陰極電解處理相同,故省略說明。又,第1處理與第2處理後亦可分別進行水洗處理。The other components of the second bath or the various conditions of the second treatment can be the same as the cathodic electrolysis treatment described above, so the description is omitted. In addition, after the first treatment and the second treatment, the water washing treatment may be performed separately.
如以上地可製造本實施形態Sn系鍍敷鋼板。再者,前述各步驟後,亦可適當地進行已知之處理,例如洗淨等。 [實施例]As described above, the Sn-based plated steel sheet of the present embodiment can be manufactured. Furthermore, after the aforementioned steps, known treatments, such as washing, can also be appropriately carried out. [Example]
接著,一面顯示實施例,一面具體地說明本發明之Sn系鍍敷鋼板。再者,以下所示之實施例僅為本發明之Sn系鍍敷鋼板之一例,本發明之Sn系鍍敷鋼板並未受下述例所限定。Next, while showing examples, the Sn-based plated steel sheet of the present invention will be specifically explained. In addition, the examples shown below are only an example of the Sn-based plated steel sheet of the present invention, and the Sn-based plated steel sheet of the present invention is not limited by the following examples.
>1.試驗材之製作方法> 說明試驗材之標準製作方法。再者,依據該試驗材之製作方法製作後述各例之試驗材。>1. Method of making test materials> Explain the standard production method of test materials. In addition, the test materials of each example described later were made according to the method of making the test materials.
首先,對板厚0.2mm之低碳冷軋鋼板進行作為前處理之電解鹼脫脂、水洗、浸漬稀硫酸酸洗、水洗後,使用酚磺酸浴施行電鍍Sn系,更於之後進行加熱熔融處理。經由該等處理,於鋼板兩面形成Sn系鍍敷層。Sn系鍍敷層之附著量以每單面約2.8g/m2 為標準。藉由改變通電時間來調整Sn系鍍敷層之附著量。First, the low-carbon cold-rolled steel sheet with a thickness of 0.2mm is subjected to electrolytic alkali degreasing, water washing, immersion in dilute sulfuric acid pickling, and water washing as pretreatments, and then electroplating Sn series using a phenol sulfonic acid bath, and then heat melting treatment . Through these treatments, Sn-based plating layers are formed on both sides of the steel sheet. The adhesion amount of the Sn-based plating layer is about 2.8g/m 2 per single side as the standard. Adjust the adhesion amount of the Sn-based plating layer by changing the energization time.
接著,將形成有Sn系鍍敷層之鋼板於包含氟化鋯與硝酸錳之水溶液(陰極電解液)中陰極電解處理,於Sn系鍍敷層表面形成包含鋯氧化物與錳氧化物之皮膜層。調整陰極電解液之液溫為35℃,且陰極電解液之pH為3.0以上且5.0以下,並視所期之皮膜層中的鋯氧化物含量(金屬Zr量)適當調整陰極電解處理的電流密度及陰極電解處理時間。Next, the steel sheet on which the Sn-based plating layer is formed is treated by cathodic electrolysis in an aqueous solution (catholyte) containing zirconium fluoride and manganese nitrate to form a film containing zirconium oxide and manganese oxide on the surface of the Sn-based plating layer Floor. Adjust the temperature of the catholyte to 35°C, and the pH of the catholyte to be above 3.0 and below 5.0, and adjust the current density of the catholyte treatment appropriately according to the zirconium oxide content (metal Zr amount) in the desired coating layer And cathodic electrolysis treatment time.
>2.評價方法> 對如此製作之Sn系鍍敷鋼板進行以下所示之各種評價。>2. Evaluation method> The Sn-based plated steel sheet produced in this manner was subjected to various evaluations shown below.
[Sn系鍍敷層每單面之附著量(Sn系鍍敷層之金屬Sn量)] 如以下測定Sn系鍍敷層每單面之附著量(Sn系鍍敷層之金屬Sn量)。準備金屬Sn含量為已知的多數片附Sn系鍍敷層之鋼板的試驗片。接著,事前對各試驗片藉由螢光X射線分析裝置(Rigaku公司製ZSX Primus),自試驗片之Sn系鍍敷層表面測定來自金屬Sn的螢光X射線強度。並且,準備顯示測定後之螢光X射線強度與金屬Sn量之關係的校準曲線。然後,去除作為測定對象之Sn系鍍敷鋼板的皮膜層,準備未形成有皮膜層且露出有Sn系鍍敷層之試驗片。藉由螢光X射線裝置對該露出有Sn系鍍敷層之表面,測定來自金屬Sn之螢光X射線強度。藉由利用所得之螢光X射線強度與預先準備之校準曲線,算出Sn系鍍敷層每單面之附著量(即金屬Sn之含量)。[The amount of adhesion per side of the Sn-based plating layer (the amount of metal Sn in the Sn-based plating layer)] The adhesion amount per single side of the Sn-based plating layer (the amount of metal Sn in the Sn-based plating layer) is measured as follows. A test piece of a steel plate with a Sn-based plating layer with a large number of known metal Sn content was prepared. Next, the fluorescent X-ray intensity of metal Sn was measured from the surface of the Sn-based plating layer of the test piece by a fluorescent X-ray analyzer (ZSX Primus manufactured by Rigaku Corporation) on each test piece in advance. In addition, a calibration curve showing the relationship between the measured fluorescent X-ray intensity and the amount of metallic Sn is prepared. Then, the coating layer of the Sn-based plated steel sheet to be measured was removed, and a test piece in which the coating layer was not formed and the Sn-based plating layer was exposed was prepared. The fluorescent X-ray intensity of metal Sn is measured on the surface where the Sn-based plating layer is exposed by a fluorescent X-ray device. By using the obtained fluorescent X-ray intensity and the calibration curve prepared in advance, the adhesion amount per single side of the Sn-based plating layer (that is, the metal Sn content) is calculated.
再者,測定條件設為X射線源Rh、管電壓50kV、管電流60mA、色散結晶LiF1、測定直徑30mm。In addition, the measurement conditions were X-ray source Rh, tube voltage of 50 kV, tube current of 60 mA, dispersive crystal LiF1, and measurement diameter of 30 mm.
[皮膜層中鋯與錳之存在形態] 為確認皮膜層中之Zr及Mn分別作為鋯氧化物、錳氧化物存在,對皮膜層表面實施利用XPS(ULVAC-PHI製PHI Quantera SXM)之測定,調查皮膜層中鋯氧化物之Zr 3d5/2、及Mn 2p3/2之鍵能的峰值位置。測定條件設為:X射線源mono-AlKα線(hν=1466.6eV、100.8W)、X射線直徑100μmφ、檢測深度數nm(掠出角45°)、分析範圍1400×100μm。並且,若Zr 3d5/2之鍵能的峰值位置較金屬Zr之鍵能的峰值位置(=484.9eV)位於高能量側並相距3.0eV以上且4.0eV以下位置的話,定義為存在作為氧化物之鋯。又,Mn 2p3/2之鍵能的峰值位置較金屬Mn之鍵能的峰值位置位於高能量側並相距1.5eV以上且3.5eV以下的話,則定義為存在作為氧化物之錳。[The existence of zirconium and manganese in the coating] In order to confirm the presence of Zr and Mn in the coating layer as zirconium oxide and manganese oxide, respectively, XPS (PHI Quantera SXM manufactured by ULVAC-PHI) was performed on the surface of the coating layer to investigate Zr 3d5/ of the zirconium oxide in the coating layer. 2. And the peak position of the bond energy of Mn 2p3/2. The measurement conditions were as follows: X-ray source mono-AlKα line (hν=1466.6eV, 100.8W), X-ray diameter 100μmφ, detection depth several nm (grazing angle 45°), analysis range 1400×100μm. In addition, if the peak position of the bond energy of Zr 3d5/2 is on the higher energy side than the peak position of the bond energy of metal Zr (=484.9eV) and the distance is 3.0eV or more and 4.0eV or less, it is defined as the presence of oxides zirconium. In addition, if the peak position of the bond energy of Mn 2p3/2 is on the higher energy side than the peak position of the bond energy of metal Mn and is 1.5 eV or more and 3.5 eV or less, it is defined as the presence of manganese as an oxide.
[皮膜層鋯氧化物之含量(金屬Zr量)] 依據Sn系鍍敷層每單面之附著量(Sn系鍍敷層之金屬Sn量)的測定方法測定皮膜層中鋯氧化物之含量(金屬Zr量)。即,準備作為測定對象之Sn系鍍敷鋼板的試驗片。於該試驗片之皮膜層表面藉由螢光X射線分析裝置(Rigaku公司製ZSX Primus),測定來自金屬Zr之螢光X射線強度。藉由利用所得之螢光X射線強度與預先準備之與金屬Zr相關的校準曲線,算出皮膜層中鋯氧化物之含量(金屬Zr量)。[Content of zirconium oxide in coating layer (amount of metal Zr)] The content of zirconium oxide (amount of metal Zr) in the coating layer was measured according to the method for measuring the amount of adhesion per single side of the Sn-based plating layer (the amount of metal Sn in the Sn-based plating layer). That is, a test piece of the Sn-based plated steel sheet to be measured is prepared. On the surface of the coating layer of the test piece, the fluorescence X-ray intensity from the metal Zr was measured with a fluorescent X-ray analyzer (ZSX Primus manufactured by Rigaku Corporation). The content of zirconium oxide in the coating layer (amount of metal Zr) is calculated by using the obtained fluorescent X-ray intensity and a calibration curve related to metal Zr prepared in advance.
[皮膜層錳氧化物之含量(金屬Mn量)] 依據Sn系鍍敷層每單面之附著量(Sn系鍍敷層之金屬Sn量)的測定方法測定皮膜層中錳氧化物之含量(金屬Mn量)。即,準備作為測定對象之Sn系鍍敷鋼板的試驗片。於該試驗片之皮膜層表面藉由螢光X射線分析裝置(Rigaku公司製ZSX Primus),測定來自金屬Mn之螢光X射線強度。藉由利用所得之螢光X射線強度與預先準備之與金屬Zr相關的校準曲線,算出皮膜層中錳氧化物之含量(金屬Mn量)。[The content of manganese oxide in the coating layer (amount of metal Mn)] The content of manganese oxide (metal Mn content) in the coating layer was measured according to the method of measuring the amount of adhesion per single side of the Sn-based plating layer (the amount of metal Sn in the Sn-based plating layer). That is, a test piece of the Sn-based plated steel sheet to be measured is prepared. On the surface of the coating layer of the test piece, the fluorescence X-ray intensity derived from metal Mn was measured with a fluorescent X-ray analyzer (ZSX Primus manufactured by Rigaku Corporation). The content of manganese oxide (metal Mn content) in the coating layer is calculated by using the obtained fluorescent X-ray intensity and a calibration curve related to metal Zr prepared in advance.
[鋯氧化物與錳氧化物於皮膜層中之分布] 藉由XPS(ULVAC-PHI製PHI Quantera SXM)測定鋯氧化物與錳氧化物於皮膜層中之分布。具體而言,準備作為測定對象之Sn系鍍敷鋼板的試驗片。自該試驗片之皮膜層表面,實施利用XPS(ULVAC-PHI製PHI Quantera SXM)的厚度方向(深度方向)分析,作為錫氧化物存在之Sn、作為金屬Sn存在之Sn、作為鋯氧化物存在之Zr、作為金屬Zr存在之Zr、作為錳氧化物存在之Mn、作為金屬Mn存在之Mn,以各元素濃度之合計為100%地求出各氧化物及金屬元素錳氧化物的元素濃度。[Distribution of zirconium oxide and manganese oxide in the film layer] The distribution of zirconium oxide and manganese oxide in the coating layer was measured by XPS (PHI Quantera SXM manufactured by ULVAC-PHI). Specifically, a test piece of a Sn-based plated steel sheet to be measured is prepared. From the surface of the film layer of the test piece, the thickness direction (depth direction) analysis using XPS (PHI Quantera SXM manufactured by ULVAC-PHI) was performed, and Sn existed as tin oxide, Sn existed as metal Sn, and existed as zirconium oxide. Calculate the element concentration of each oxide and the metal element manganese oxide with the sum of the element concentrations of Zr, Zr as metal Zr, Mn as manganese oxide and Mn as metal Mn.
再者,測定條件設為X射線源mono-AlKα線(hν=1466.6eV、100.8W)、X射線直徑100μmφ、檢測深度數nm(掠出角45°)、分析範圍1400×100μm、電子槍1.0V,20μA、濺射條件Ar+、加速電壓1kV、濺射速度1.5nm/min(SiO2 換算值)。前述XPS測定中,將錳氧化物之檢測強度最大的峰值位置較鋯氧化物之檢測強度最大的峰值位置靠近皮膜層表面側4nm以上存在的情況記為「A」、將靠近皮膜層表面側2nm以上,小於4nm存在的情況記為「B」、都不是的情況設為「C」。Furthermore, the measurement conditions were set as X-ray source mono-AlKα line (hν=1466.6eV, 100.8W), X-ray diameter 100μmφ, detection depth several nm (grazing angle 45°), analysis range 1400×100μm, electron gun 1.0V , 20μA, sputtering conditions Ar+, acceleration voltage 1kV, sputtering speed 1.5nm/min (SiO 2 conversion value). In the aforementioned XPS measurement, the peak position of the highest detection intensity of manganese oxide is 4nm or more closer to the surface of the coating layer than the peak position of the highest detection intensity of zirconium oxide is marked as "A", and the peak position is 2nm closer to the surface of the coating layer In the above, the case of less than 4nm is marked as "B", and the case of none is marked as "C".
[耐黃變性] 將Sn系鍍敷鋼板之試驗材置入保持在40℃、相對溼度80%之恆溫恆溼槽中4週,進行溼潤試驗,求出溼潤試驗前後之色差b*值的變化量△b*後評價。若△b*為1以下設為「A」、超過1且2以下設為「B」、超過2且3以下設為「C」、若超過3則設為「NG」。將評價「A」、「B」及「C」設為合格。b*使用市售之色差計SUGA測試機製SC-GV5測定。b*之測定條件為光源C、全反射、測定直徑30mm。[Yellowing resistance] Place the test material of the Sn-based plated steel sheet in a constant temperature and humidity bath maintained at 40°C and a relative humidity of 80% for 4 weeks, perform a wetness test, and obtain the amount of change △b* of the color difference b* value before and after the wetness test Evaluation. If △b* is 1 or less, it is set to "A", more than 1 and 2 or less is set to "B", more than 2 and 3 or less is set to "C", and if it exceeds 3, it is set to "NG". Set the evaluations "A", "B" and "C" to pass. b*Measured using the commercially available color difference meter SUGA test mechanism SC-GV5. The measurement conditions for b* are light source C, total reflection, and measurement diameter of 30 mm.
[塗膜密著性] 如以下地評價塗膜密著性。 將Sn系鍍敷鋼板之試驗材以[耐黃變性]記載之方法溼潤試驗後,於表面塗布以乾燥質量計7g/m2 之市售罐用環氧樹脂塗料,以200℃焙燒10分鐘,置於室溫24小時。之後,對所得之Sn系鍍敷鋼板,刮出網格狀之到達鋼板表面的刮痕(間隔3mm縱橫各7條之刮痕),藉對該部位之膠帶剝離試驗來評價。若貼附膠帶部位之塗膜未完全剝離的話設為「A」,於網格傷痕部周圍發現塗膜剝離的話設為「B」,於網格方格內發現塗膜剝離的話設為「NG」。將評價「A」及「B」設為合格。[Coating film adhesion] The coating film adhesion was evaluated as follows. The Sn-based plated steel sheet of the test material plating to [Yellowing Resistance] After the wet test methods described, was coated on the dry mass 7g / m 2 of the tank with a commercially available epoxy resin coating, baked at 200 ℃ 10 minutes. Leave at room temperature for 24 hours. After that, the obtained Sn-based plated steel sheet was scratched out of grid-like scratches (7 scratches each at 3 mm in the vertical and horizontal directions) that reached the surface of the steel plate, and evaluated by a tape peeling test on the part. If the coating film is not completely peeled off at the area where the tape is attached, set it as "A". If peeling of the film is found around the scratches on the mesh, set it as "B". If peeling of the film is found in the grid square, set it as "NG"". Set the evaluation "A" and "B" to pass.
[耐硫化黑變性] 如以下地評價耐硫化黑變性。 於以前述[耐黃變性]記載之方法製作及溼潤試驗後的Sn系鍍敷鋼板之試驗材表面,塗布以乾燥質量計7g/m2 之市售罐用環氧樹脂塗料後,以200℃焙燒10分鐘,置於室溫24小時。之後,將所得之Sn系鍍敷鋼板切斷成預定尺寸,浸漬於由0.3%之磷酸二氫鈉、0.7%之磷酸氫鈉、0.6%之L-半胱胺酸鹽酸鹽所構成之水溶液中,於密封容器中進行121℃.60分的蒸餾處理,由試驗後之外觀進行評價。若試驗前後完全未發現外觀變化的話設為「A」,發現些微(10%以下)黑變設為「B」,於試驗面超過10%之區域發現黑變則設為「NG」。將評價「A」、「B」設為合格。[Sulfur blackening resistance] The sulfide blackening resistance was evaluated as follows. The surface of the test material of the Sn-based plated steel sheet produced by the method described in the aforementioned [Yellowing resistance] and after the wet test was coated with a commercial epoxy resin coating of 7g/m 2 in dry mass for cans, and then heated at 200°C Roast for 10 minutes and place at room temperature for 24 hours. After that, the obtained Sn-based plated steel sheet was cut into a predetermined size and immersed in an aqueous solution composed of 0.3% sodium dihydrogen phosphate, 0.7% sodium hydrogen phosphate, and 0.6% L-cysteine hydrochloride In, 121 ℃ in a sealed container. The 60-minute distillation treatment was evaluated from the appearance after the test. If there is no change in appearance before and after the test, set it as "A", if a slight (10% or less) blackening is found, set it as "B", and if blackening is found in an area exceeding 10% of the test surface, set it as "NG". Set the evaluations "A" and "B" as pass.
[塗裝後耐蝕性] 如以下地評價塗裝後耐蝕性。 於以前述[耐黃變性]記載之方法製作及溼潤試驗後的Sn系鍍敷鋼板之試驗材表面,塗布以乾燥質量計7g/m2 之市售罐用環氧樹脂塗料後,以200℃焙燒10分鐘,置於室溫24小時。之後,將所得之Sn系鍍敷鋼板切斷成預定尺寸,以60℃浸漬於市售之番茄汁7天後,以目視評價有無產生生鏽。若完全未發現生鏽的話設為「A」,以試驗面全體10%以下之面積率計發現生鏽設為「B」,以試驗面全體超過10%之面積率發現生鏽則設為「NG」。將評價「A」及「B」設為合格。[Corrosion resistance after painting] The corrosion resistance after painting was evaluated as follows. The surface of the test material of the Sn-based plated steel sheet produced by the method described in the aforementioned [Yellowing resistance] and after the wet test was coated with a commercial epoxy resin coating of 7g/m 2 in dry mass for cans, and then heated at 200°C Roast for 10 minutes and place at room temperature for 24 hours. After that, the obtained Sn-based plated steel sheet was cut into a predetermined size and immersed in commercially available tomato juice at 60°C for 7 days, and then the presence or absence of rust was visually evaluated. If rust is not found at all, set it as "A", if rust is found to be less than 10% of the total area of the test surface, set it as "B", and if rust is found to be greater than 10% of the entire test surface, set it as "NG". Set the evaluation "A" and "B" to pass.
>3.實施例1> 依據前述>1.試驗材之製作方法>記載之方法,改變鋯氧化物與錳氧化物之附著量,並製造Sn系鍍敷鋼板。>3. Example 1> According to the method described in the above>1. Preparation method of test material>, the adhesion amount of zirconium oxide and manganese oxide was changed, and Sn-based plated steel sheet was manufactured.
由眾所皆知的電鍍馬口鐵浴藉由電解法製作Sn鍍敷。改變電解時之通電量,使Sn附著量於0.05g/m2 以上且20g/m2 之範圍內。又,製作經實施Sn鍍敷後之加熱熔融處理的試驗片與未實施之試驗片兩者。The well-known electroplating tinplate bath produces Sn plating by electrolysis. Change the amount of energization during electrolysis, so that the amount of Sn deposited is above 0.05g/m 2 and within the range of 20g/m 2. In addition, both the test piece subjected to the heating and melting treatment after Sn plating and the unimplemented test piece were produced.
於Sn鍍敷表面形成包含鋯氧化物與錳氧化物之皮膜時,於鋯離子濃度50ppm以上且5000ppm以下、錳離子濃度3.5ppm以上且12500ppm以下的水溶液中陰極電解Sn系鍍敷鋼板,於Sn系鍍敷鋼板上形成包含各種鋯氧化物與錳氧化物之皮膜層。形成皮膜之前述處理液的pH設為3.8、液溫設為35℃,適當地變更通電量。又,於1~10秒鐘之間改變陰極電解處理後的浸漬水洗時間。When forming a film containing zirconium oxide and manganese oxide on the surface of Sn plating, cathodic electrolysis of Sn-based plated steel sheet in an aqueous solution with a zirconium ion concentration of 50 ppm or more and 5000 ppm or less, and a manganese ion concentration of 3.5 ppm or more and 12500 ppm or less. A coating layer containing various zirconium oxides and manganese oxides is formed on the plated steel sheet. The pH of the aforementioned treatment liquid for forming the film was set to 3.8, and the liquid temperature was set to 35°C, and the amount of energization was appropriately changed. In addition, the immersion water washing time after the cathodic electrolysis treatment was changed from 1 to 10 seconds.
藉由以上,得到改變有鋯氧化物與錳氧化物之附著量的A1~A25及a1~a7之Sn系鍍敷鋼板之試驗片。再者,任一試驗片中,皮膜中所含之鋯及錳均經XPS確認分別為本發明規定之鋯氧化物、錳氧化物。 表1顯示對前述試驗片進行之各種性能的評價結果。Through the above, a test piece of Sn-based plated steel sheet of A1 to A25 and a1 to a7 with the adhesion amount of zirconium oxide and manganese oxide changed was obtained. Furthermore, in any test piece, the zirconium and manganese contained in the film were confirmed by XPS to be respectively the zirconium oxide and manganese oxide specified in the present invention. Table 1 shows the results of various performance evaluations performed on the aforementioned test pieces.
[表1] [Table 1]
由前述表1可知,本發明A1~A25之Sn系鍍敷鋼板的性能均良好。特別是,Sn鍍敷附著量、Zr氧化物量、錳氧化物量為較佳範圍的情況下,性能更為優異。另一方面,可知比較例a1~a7之耐黃變性、塗膜密著性、耐硫化黑變性、塗裝後耐蝕性的任一者差。It can be seen from the foregoing Table 1 that the performance of the Sn-based plated steel sheets of the present invention A1 to A25 are all good. In particular, when the amount of Sn plating adhesion, the amount of Zr oxide, and the amount of manganese oxide are in a preferable range, the performance is more excellent. On the other hand, it can be seen that Comparative Examples a1 to a7 are inferior in any of yellowing resistance, coating film adhesion, sulfide blackening resistance, and corrosion resistance after painting.
>4.實施例2> 接著,依據前述>1.試驗材之製作方法>記載的方法,改變鋯氧化物與錳氧化物於皮膜層中之分布,並製作Sn系鍍敷鋼板。>4. Example 2> Next, according to the method described in >1. Preparation method of test material>, the distribution of zirconium oxide and manganese oxide in the coating layer was changed, and a Sn-based plated steel sheet was produced.
由眾所皆知的電鍍馬口鐵浴藉由電解法使Sn附著量為2.8g/m2 地製作Sn鍍敷。The well-known electroplating tinplate bath produces Sn plating with an electrolytic method so that the adhesion amount of Sn is 2.8 g/m 2.
之後,於不含錳離子但含鋯離子之水溶液中將Sn系鍍敷鋼板陰極電解(第1處理)後,以以下表2所示之水洗時間水洗,再於不含鋯離子但含錳離子之水溶液中陰極電解(第2處理),製作試驗片B1~B6。又,與實施例1同樣地,於包含鋯離子及錳離子之水溶液中陰極電解,並以以下表2所示之水洗時間水洗,製作試驗片B7。After that, the Sn-based plated steel sheet was cathodicly electrolyzed in an aqueous solution containing no manganese ions but containing zirconium ions (first treatment), and then washed with water for the washing time shown in Table 2 below, and then after no zirconium ions but containing manganese ions Cathodic electrolysis in the aqueous solution (the second treatment) to produce test pieces B1 to B6. In addition, in the same manner as in Example 1, cathodic electrolysis was carried out in an aqueous solution containing zirconium ions and manganese ions, and washed with water for the washing time shown in Table 2 below to prepare test piece B7.
藉由以上,得到改變有鋯氧化物與錳氧化物於皮膜層中之分布的B1~B7之Sn系鍍敷鋼板之試驗片。Through the above, a test piece of B1-B7 Sn-based plated steel sheet with a change in the distribution of zirconium oxide and manganese oxide in the coating layer was obtained.
藉由XPS(ULVAC-PHI製PHI Quantera SXM)測定製成之試驗片中鋯氧化物與錳氧化物於皮膜層中的分布。具體而言,準備作為測定對象之Sn系鍍敷鋼板之試驗片。自該試驗片之皮膜層表面,實施利用XPS(ULVAC-PHI製PHI Quantera SXM)之厚度方向(深度方向)分析,作為錫氧化物存在之Sn、作為金屬Sn存在之Sn、作為鋯氧化物存在之Zr、作為金屬Zr存在之Zr、作為錳氧化物存在之Mn、作為金屬Mn存在之Mn,以各元素濃度之合計為100%地求出各氧化物及金屬元素錳氧化物的元素濃度。The distribution of zirconium oxide and manganese oxide in the film layer in the prepared test piece was measured by XPS (PHI Quantera SXM manufactured by ULVAC-PHI). Specifically, a test piece of a Sn-based plated steel sheet to be measured is prepared. From the surface of the film layer of the test piece, the thickness direction (depth direction) analysis using XPS (PHI Quantera SXM manufactured by ULVAC-PHI) was performed, and Sn existed as tin oxide, Sn existed as metal Sn, and existed as zirconium oxide. Calculate the element concentration of each oxide and the metal element manganese oxide with the sum of the element concentrations of Zr, Zr as metal Zr, Mn as manganese oxide and Mn as metal Mn.
前述XPS測定中,將錳氧化物之檢測強度最大的峰值位置較鋯氧化物之檢測強度最大的峰值位置靠近皮膜層表面側4nm以上存在的情況記為「A」、將靠近皮膜層表面側2nm以上,小於4nm存在的情況記為「B」、都不是的情況設為「C」。In the aforementioned XPS measurement, the peak position of the highest detection intensity of manganese oxide is 4nm or more closer to the surface of the coating layer than the peak position of the highest detection intensity of zirconium oxide is marked as "A", and the peak position is 2nm closer to the surface of the coating layer In the above, the case of less than 4nm is marked as "B", and the case of none is marked as "C".
此外,將相對於最表層之前述錳氧化物的前述鋯氧化物之存在比率,以質量基準計為0~0.01的情況設為「A」、不是的情況設為「B」。In addition, the ratio of the abundance of the zirconium oxide with respect to the manganese oxide of the outermost layer is set to "A" when it is 0 to 0.01 on a mass basis, and it is set to "B" when it is not.
又,測定條件設為X射線源mono-AlKα線(hν=1466.6eV、100.8W)、X射線直徑100μmφ、檢測深度數nm(掠出角45°)、分析範圍1400×100μm、電子槍1.0V,20μA、濺射條件Ar+、加速電壓1kV、濺射速度1.5nm/min(SiO2 換算值)。 表2顯示對前述試驗片進行之各種性能的評價結果。In addition, the measurement conditions are as follows: X-ray source mono-AlKα line (hν=1466.6eV, 100.8W), X-ray diameter 100μmφ, detection depth several nm (grazing angle 45°), analysis range 1400×100μm, electron gun 1.0V, 20μA, sputtering conditions Ar+, acceleration voltage 1kV, sputtering speed 1.5nm/min (SiO 2 conversion value). Table 2 shows the results of various performance evaluations performed on the aforementioned test pieces.
[表2] [Table 2]
由前述表2可知,藉由2次陰極電解處理形成有皮膜層的情況(B1~B6),較藉由1次陰極電解處理形成有皮膜層的情況(B7),耐黃變性、塗膜密著性、耐硫化黑變性、塗裝後耐蝕性良好。From Table 2 above, it can be seen that the case where the coating layer is formed by two cathodic electrolysis treatments (B1~B6) is more resistant to yellowing and the coating film is denser than the case where the coating layer is formed by one cathodic electrolysis treatment (B7). Adhesion, resistance to sulfide blackening, and good corrosion resistance after painting.
以上,詳細地說明本發明之較佳實施形態,但本發明並未受該例所限定。只要為本發明所屬技術領域中具通常知識者,於專利請求範圍所記載之技術思想範疇內可思及之各種變更例或修正例均為明瞭,亦可知該等理應屬於本發明之技術範圍。 產業上之可利用性The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited by this example. As long as it is a person with ordinary knowledge in the technical field to which the present invention belongs, various changes or amendments that can be thought of within the scope of the technical ideas described in the scope of the patent claim are clear, and they can also be known that they should belong to the technical scope of the present invention. Industrial availability
如以上,本發明之Sn系鍍敷鋼板不需以往之鉻酸鹽處理,且耐黃變性、塗膜密著性及耐硫化黑變性優異,可作為友善環境之罐用材料,廣泛地使用於食物罐、飲料罐等,產業上之利用價值極高。As mentioned above, the Sn-based plated steel sheet of the present invention does not require the conventional chromate treatment, and has excellent yellowing resistance, coating film adhesion, and sulfide blackening resistance. It can be used as an environment-friendly can material and is widely used in Food cans, beverage cans, etc., have extremely high industrial use value.
1:Sn系鍍敷鋼板 10:鋼板 20:Sn系鍍敷層 30:皮膜層1: Sn series plated steel sheet 10: Steel plate 20: Sn-based plating layer 30: Coating layer
圖1係示意性顯示本發明一實施形態Sn系鍍敷鋼板結構之一例的說明圖。 圖2係本發明一實施形態Sn系鍍敷鋼板之Sn系鍍敷層及皮膜層藉由X射線光電子光譜法測定之厚度方向(深度方向)元素濃度輪廓的一例。Fig. 1 is an explanatory diagram schematically showing an example of the structure of a Sn-based plated steel sheet according to an embodiment of the present invention. Fig. 2 is an example of the element concentration profile in the thickness direction (depth direction) measured by X-ray photoelectron spectroscopy of the Sn-based plating layer and the coating layer of the Sn-based plated steel sheet according to an embodiment of the present invention.
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