TW202122460A - Methacrylate polyphenyl ether as well as preparation method and application thereof - Google Patents

Methacrylate polyphenyl ether as well as preparation method and application thereof Download PDF

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TW202122460A
TW202122460A TW109105944A TW109105944A TW202122460A TW 202122460 A TW202122460 A TW 202122460A TW 109105944 A TW109105944 A TW 109105944A TW 109105944 A TW109105944 A TW 109105944A TW 202122460 A TW202122460 A TW 202122460A
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polyphenylene ether
methacrylate
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chemical formula
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TWI727670B (en
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鄭煇穎
江勝宗
林仁宗
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大陸商珠海宏昌電子材料有限公司
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Abstract

The invention provides methacrylate polyphenyl ether as well as a preparation method and application thereof, and relates to the technical field of polymer synthesis. The methacrylate polyphenyl etherhas a structure as shown in a formula I. The methacrylate polyphenyl ether derivative has the characteristics of small molecular weight, good distributivity and high solvent selectivity, is applied to a resin composition and is prepared into a laminated board, and has the advantages of good heat resistance, stable structure, good toughness and the like.

Description

甲基丙烯酸酯聚苯醚及其製備方法和應用Methacrylate polyphenylene ether and its preparation method and application

本發明涉及高分子合成技術領域,特別是涉及一種甲基丙烯酸酯聚苯醚及其製備方法和應用。The invention relates to the technical field of polymer synthesis, in particular to a methacrylate polyphenylene ether and a preparation method and application thereof.

聚苯醚是一類性能優異的工程塑料,其中以2,6-二甲基苯酚為原料經過氧化聚合得到的聚合物是具有代表性的一種。聚苯醚在美國稱為PPO,在日本稱為PPE,其分子量一般為30000-50000。聚苯醚樹脂具有耐水解、絕緣、阻燃、介電常數(dielectric constant,Dk)低、耗散因數(dissipation factor,Df)低等特性,被廣泛應用於汽車、電子電器、線纜線材、印刷電路板、積體電路板等領域。Polyphenylene ether is a class of engineering plastics with excellent performance. Among them, the polymer obtained by oxidative polymerization using 2,6-dimethylphenol as a raw material is a representative one. Polyphenylene ether is called PPO in the United States and PPE in Japan, and its molecular weight is generally 30,000 to 50,000. Polyphenylene ether resin has the characteristics of hydrolysis resistance, insulation, flame retardancy, low dielectric constant (Dk), low dissipation factor (dissipation factor, Df), etc., and is widely used in automobiles, electronic appliances, cable, wire, etc. Printed circuit boards, integrated circuit boards and other fields.

但是,現有的聚苯醚樹脂在應用時仍然存在一些不足,例如:製作印製電路基材時耐熱性不足,製作PCB基材時玻璃化溫度低於浸焊溫度,在200 ℃以上加工容易發生變形;與電路銅箔等材質的附著能力有限,容易發生脫落;分子量較大,與其它原料搭配使用時限制多。這些不足限制了聚苯醚樹脂在工業上的進一步應用。However, the existing polyphenylene ether resins still have some shortcomings in application, such as: insufficient heat resistance when making printed circuit substrates, and the glass transition temperature of PCB substrates is lower than the dip soldering temperature, and processing is likely to occur above 200 ℃ Deformation; limited adhesion to circuit copper foil and other materials, easy to fall off; large molecular weight, more restrictions when used with other materials. These shortcomings limit the further application of polyphenylene ether resin in industry.

基於此,有必要針對現有的聚苯醚樹脂耐熱性不足的問題,提供一種甲基丙烯酸酯聚苯醚,具有分子量小、分佈性好、溶劑選擇性高的優勢。Based on this, it is necessary to solve the problem of insufficient heat resistance of existing polyphenylene ether resins and provide a methacrylate polyphenylene ether with the advantages of small molecular weight, good distribution and high solvent selectivity.

一種甲基丙烯酸酯聚苯醚,其結構如下化學式(I)所示:

Figure 02_image001
化學式(I)A methacrylate polyphenylene ether whose structure is shown in the following chemical formula (I):
Figure 02_image001
Chemical formula (I)

其中,m+n=5~50,數均分子量Mn為1000~6000;R為環烷基或非對稱支鏈烷基,所述環烷基為環戊基、環己基、環庚基、3-甲基環己基、3-甲基環庚基或3,5-二甲基環己基,所述非對稱支鏈烷基為甲基乙基、甲基丙基、乙基丙基、甲基丁基或乙基丁基。Wherein, m+n=5~50, the number average molecular weight Mn is 1000~6000; R is a cycloalkyl group or an asymmetric branched chain alkyl group, and the cycloalkyl group is cyclopentyl, cyclohexyl, cycloheptyl, 3 -Methylcyclohexyl, 3-methylcycloheptyl or 3,5-dimethylcyclohexyl, the asymmetric branched alkyl group is methylethyl, methylpropyl, ethylpropyl, methyl Butyl or ethylbutyl.

上述甲基丙烯酸酯聚苯醚,分子量較小,且具有分佈性好、溶劑選擇性高的優點;應用於塑膠組合物,具有耐熱性好、結構穩定性好、韌性佳、溶劑選擇性高及聚合分子量小且分佈性佳等優點。The above-mentioned methacrylate polyphenylene ether has the advantages of small molecular weight, good distribution and high solvent selectivity; applied to plastic compositions, it has good heat resistance, good structural stability, good toughness, and high solvent selectivity. The polymer has the advantages of small molecular weight and good distribution.

其中,R為非對稱支鏈烷基和環烷基的聚苯醚或甲基丙烯酸酯聚苯醚,相比於R為對稱支鏈烷基的產品性能更佳。更進一步地,R為環烷基的聚苯醚或甲基丙烯酸酯聚苯醚的產品性能最佳。Among them, polyphenylene ether or methacrylate polyphenylene ether in which R is an asymmetric branched chain alkyl group and cycloalkyl group has better performance than products in which R is a symmetric branched chain alkyl group. Furthermore, the product performance of polyphenylene ether or methacrylate polyphenylene ether with R being a cycloalkyl group is the best.

優選地,R為環烷基,數均分子量Mn為2700~3200。Preferably, R is a cycloalkyl group, and the number average molecular weight Mn is 2700-3200.

在其中一個實施例中,R為環己基,數均分子量Mn為2700~3100。In one of the embodiments, R is cyclohexyl, and the number average molecular weight Mn is 2700-3100.

在其中一個實施例中,R為環戊基,數均分子量Mn為2700~3100。In one of the embodiments, R is cyclopentyl, and the number average molecular weight Mn is 2700-3100.

在其中一個實施例中,R為甲基乙基,數均分子量Mn為2800~3200。In one of the embodiments, R is methyl ethyl, and the number average molecular weight Mn is 2800-3200.

本發明一方面還提供一種上述甲基丙烯酸酯聚苯醚的製備方法,包括以下步驟:One aspect of the present invention also provides a method for preparing the above-mentioned methacrylate polyphenylene ether, which includes the following steps:

取代反應:將甲苯、三乙胺、甲基丙烯醯氯、聚苯醚混合,加熱,反應,即得甲基丙烯酸酯聚苯醚。Substitution reaction: mixing toluene, triethylamine, methacrylic acid chloride, and polyphenylene ether, heating and reacting to obtain methacrylate polyphenylene ether.

在其中一個實施例中,所述加熱溫度為40~60 ℃,反應時間為6~8小時。In one of the embodiments, the heating temperature is 40-60°C, and the reaction time is 6-8 hours.

在其中一個實施例中,所述取代反應步驟後還包括以下步驟:In one of the embodiments, the following steps are further included after the substitution reaction step:

中和:加酸中和;優選地,加鹽酸中和;Neutralization: neutralization by adding acid; preferably, neutralization by adding hydrochloric acid;

析出:加入甲苯進行萃取,保留甲苯層,加入甲醇析出固體,真空乾燥,即得精製的甲基丙烯酸酯聚苯醚;優選地,乾燥溫度為120 ℃。Precipitation: adding toluene for extraction, retaining the toluene layer, adding methanol to precipitate a solid, and vacuum drying to obtain refined methacrylate polyphenylene ether; preferably, the drying temperature is 120°C.

合成甲基丙烯酸酯聚苯醚的反應式如下所示:

Figure 02_image003
The reaction formula for synthesizing methacrylate polyphenylene ether is as follows:
Figure 02_image003

在其中一個實施例中,所述聚苯醚的結構如下化學式(II)所示:

Figure 02_image005
化學式(II)In one of the embodiments, the structure of the polyphenylene ether is shown in the following chemical formula (II):
Figure 02_image005
Chemical formula (II)

優選地,所述聚苯醚的分子量為2700~3200。該分子量的聚苯醚各方面性能更佳。Preferably, the molecular weight of the polyphenylene ether is 2700-3200. The polyphenylene ether of this molecular weight has better performance in all aspects.

在其中一個實施例中,所述聚苯醚通過以下方法製備得到:In one of the embodiments, the polyphenylene ether is prepared by the following method:

製備中間體:將硫酸、脫水劑、2,6-二甲基苯酚、含有二氯甲烷(CH2 Cl2 )的正己烷(Hexane)混合,加入烷酮,控制反應溫度為65~75 ℃,反應20~28小時,加鹼中和,加入二氯甲烷(CH2 Cl2 )進行萃取,加入正己烷(Hexane)析出固體,即得精製的聚苯醚中間體。所述烷酮選自:環戊酮、環己酮、環庚酮、3-甲基環己酮、3-甲基環庚酮、3,5-二甲基環己酮、甲基乙酮、甲基丙酮、乙基丙酮、丙基丙酮、甲基丁酮或、乙基丁酮中的一種。優選地,脫水劑為硫酸鎂。Preparation of intermediates: mix sulfuric acid, dehydrating agent, 2,6-dimethylphenol, and n-hexane (Hexane) containing dichloromethane (CH 2 Cl 2 ), add alkanone, and control the reaction temperature to 65~75 ℃, React for 20-28 hours, add alkali to neutralize, add dichloromethane (CH 2 Cl 2 ) for extraction, add n-hexane (Hexane) to precipitate a solid, that is, a refined polyphenylene ether intermediate is obtained. The alkanone is selected from: cyclopentanone, cyclohexanone, cycloheptanone, 3-methylcyclohexanone, 3-methylcycloheptanone, 3,5-dimethylcyclohexanone, methyl ethyl ketone , Methyl acetone, ethyl acetone, propyl acetone, methyl butanone or, one of ethyl butanone. Preferably, the dehydrating agent is magnesium sulfate.

反應:將甲苯、金屬催化劑、三乙胺和上述聚苯醚中間體混合,得預反應液;將2,6-二甲基苯酚溶解於甲苯中,得2,6-二甲基苯酚溶液;在通氧條件下,將2,6-二甲基苯酚溶液加入預反應液中,反應6~8h,即得聚苯醚。優選地,配製2,6-二甲基苯酚溶液所用的2,6-二甲基苯酚和甲苯摩爾比為(3~16):1。優選地,金屬催化劑為氯化銅(CuCl2 )。Reaction: mixing toluene, metal catalyst, triethylamine and the above polyphenylene ether intermediate to obtain a pre-reaction solution; dissolving 2,6-dimethylphenol in toluene to obtain a 2,6-dimethylphenol solution; Under oxygen conditions, add the 2,6-dimethylphenol solution to the pre-reaction solution and react for 6-8 hours to obtain polyphenylene ether. Preferably, the molar ratio of 2,6-dimethylphenol to toluene used in the preparation of the 2,6-dimethylphenol solution is (3-16):1. Preferably, the metal catalyst is copper chloride (CuCl 2 ).

在其中一個實施例中,聚苯醚製備方法中的反應步驟後還包括以下步驟:In one of the embodiments, the reaction step in the preparation method of polyphenylene ether further includes the following steps:

除雜:加入EDTA水溶液吸附金屬催化劑,20~30 ℃混合8~12小時,加熱至50-60 ℃,混合1-3小時,分層,保留甲苯溶液層。Removal of impurities: add EDTA aqueous solution to adsorb the metal catalyst, mix at 20-30 ℃ for 8-12 hours, heat to 50-60 ℃, mix for 1-3 hours, separate into layers, and retain the toluene solution layer.

中和:加酸中和,混合20~40分鐘,分層,保留甲苯溶液層。優選地,所述酸為鹽酸。Neutralization: Add acid to neutralize, mix for 20-40 minutes, separate into layers, and retain the toluene solution layer. Preferably, the acid is hydrochloric acid.

析出:將甲醇與甲苯溶液層混合,在3000~4000 rpm轉速下攪拌,產物快速析出。Precipitation: Mix methanol and toluene solution layer, stirring at 3000~4000 rpm, the product precipitates quickly.

乾燥:過濾,將固體產物放置於75~85 ℃下真空乾燥14~18小時。Drying: filter and place the solid product at 75~85 ℃ for vacuum drying for 14~18 hours.

其中,聚苯醚中間體的結構如下化學式(III)所示:

Figure 02_image007
化學式(III);Among them, the structure of the polyphenylene ether intermediate is shown in the following chemical formula (III):
Figure 02_image007
Chemical formula (III);

R為環烷基或非對稱支鏈烷基;所述環烷基為環戊基、環己基、環庚基、3-甲基環己基、3-甲基環庚基或3,5-二甲基環己基;所述非對稱支鏈烷基為甲基乙基、甲基丙基、乙基丙基、丙基丙基、甲基丁基或乙基丁基。R is cycloalkyl or asymmetric branched alkyl; said cycloalkyl is cyclopentyl, cyclohexyl, cycloheptyl, 3-methylcyclohexyl, 3-methylcycloheptyl or 3,5-di Methyl cyclohexyl; the asymmetric branched alkyl group is methyl ethyl, methyl propyl, ethyl propyl, propyl propyl, methyl butyl or ethyl butyl.

合成聚苯醚反應式如下所示:

Figure 02_image009
The reaction formula for the synthesis of polyphenylene ether is as follows:
Figure 02_image009

本發明一方面還提供一種上述甲基丙烯酸酯聚苯醚在製備環氧樹脂和積層板中的應用。In one aspect, the present invention also provides an application of the above methacrylate polyphenylene ether in the preparation of epoxy resins and laminates.

與現有技術相比,本發明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本發明的甲基丙烯酸酯聚苯醚,分子量較小,且具有分佈性好、溶劑選擇性高的優點;應用於塑膠組合物,具有耐熱性好、結構穩定性好、韌性佳、溶劑選擇性高及聚合分子量小且分佈性佳等優點。The methacrylate polyphenylene ether of the present invention has the advantages of small molecular weight, good distribution and high solvent selectivity; applied to plastic compositions, it has good heat resistance, good structural stability, good toughness, and solvent selectivity. High, low polymer molecular weight and good distribution.

為了便於理解本發明,以下將給出較佳實施例對本發明進行更全面的描述。但是,本發明可以以許多不同的形式來實現,並不限於本文所描述的實施例。相反地,提供這些實施例的目的是使對本發明的公開內容的理解更加透徹全面。In order to facilitate the understanding of the present invention, preferred embodiments are given below to describe the present invention more fully. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

除非另有定義,本文所使用的所有的技術和科學術語與屬於本發明的技術領域的技術人員通常理解的含義相同。本文中在本發明的說明書中所使用的術語只是為了描述具體的實施例的目的,不是旨在於限制本發明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention.

以下實施例、對照例和應用實施例中涉及的測試方法和儀器如下:The test methods and instruments involved in the following examples, comparative examples and application examples are as follows:

(1)核磁共振(nuclear magnetic resonance,NMR)分析:Varian公司的核磁共振光譜儀(型號:Mercury-VX200 MHz)。(1) Nuclear magnetic resonance (NMR) analysis: Varian's nuclear magnetic resonance spectrometer (model: Mercury-VX200 MHz).

(2)紅外光譜分析:Bio-RAD公司的紅外光譜儀(型號:FTS-3000)。(2) Infrared spectrum analysis: Infrared spectrometer from Bio-RAD (model: FTS-3000).

(3)差示掃描量熱(differential scanning calorimetry,DSC)分析:Perkin-Elmer公司之差示掃描量熱儀(型號:DSC 7)。(3) Differential scanning calorimetry (DSC) analysis: Perkin-Elmer's differential scanning calorimetry (model: DSC 7).

(4)膠體色層(gel permeation chromatography,GPC)分析:Waters公司的膠體色層分析儀(型號:waters 600)。(4) Gel permeation chromatography (GPC) analysis: Waters Colloidal Chromatography Analyzer (model: waters 600).

(5)玻璃轉移溫度測試:利用動態機械分析儀(dynamic mechanical analyzer,DMA)測量玻璃轉移溫度(Tg)。玻璃轉移溫度的測試規範採用電子電路互聯與封裝學會(The Institute for Interconnecting and Packaging Electronic Circuits,IPC)IPC-TM-650.2.4.25C及24C號檢測方法。(5) Glass transition temperature test: Use a dynamic mechanical analyzer (DMA) to measure the glass transition temperature (Tg). The test specification for the glass transition temperature adopts the IPC-TM-650.2.4.25C and 24C test methods of The Institute for Interconnecting and Packaging Electronic Circuits (IPC).

(6)介電常數和散逸因數測量:根據ASTM D150規範,在工作頻率1兆赫茲(GHz)下,計算介電常數(dielectric constant,Dk)和散逸因數(dissipation factor,Df)。(6) Dielectric constant and dissipation factor measurement: According to ASTM D150, the dielectric constant (Dk) and dissipation factor (Df) are calculated at a working frequency of 1 MHz (GHz).

(7)吸水性測試:進行高壓鍋蒸煮試驗(pressure cooker test,PCT)試驗,將積層板置於壓力容器中,在121 ℃、飽和濕度(100%R.H.)及2大氣壓的環境下2小時,測試積層板的耐高濕能力。(7) Water absorption test: Carry out pressure cooker test (PCT) test, put the laminate in a pressure vessel, and test for 2 hours at 121 ℃, saturated humidity (100%RH) and 2 atmospheres. The high humidity resistance of the laminated board.

(8)288 ℃耐焊錫耐熱性測試:將中經過PCT壓力鍋蒸煮2小時的試片浸入288 ℃焊錫爐,記錄試片爆板分層所需時間。(8) 288 ℃ solder resistance and heat resistance test: immerse the test piece that has been steamed in a PCT pressure cooker for 2 hours into a 288 ℃ soldering furnace, and record the time required for the test piece to burst and delamination.

(9)熱膨脹係數測試及Z軸方向膨脹率:以TA instrument公司機型TA 2940的熱膨脹分析儀測量,測量溫度為50 ℃~260 ℃,升溫速率為5 ℃/min,測樣品3×3 mm2 大小的層板樣品厚度方向(Z軸方向)的熱膨脹係數及Z軸方向膨脹率。(9) Thermal expansion coefficient test and Z-axis expansion rate: measured by TA 2940 thermal expansion analyzer of TA Instrument company, measuring temperature is 50 ℃ ~ 260 ℃, heating rate is 5 ℃/min, measuring sample 3×3 mm Thermal expansion coefficient and Z-axis expansion coefficient in the thickness direction (Z-axis direction) of laminate samples of 2 sizes.

(10)熱分解溫度測試:利用熱重分析儀(thermogravimetric analyzer,TGA)測量與初期品質相比,當品質減少5%時的溫度,即為熱分解溫度。(10) Thermal decomposition temperature test: Use a thermogravimetric analyzer (TGA) to measure the temperature when the quality is reduced by 5% compared with the initial quality, which is the thermal decomposition temperature.

(11)韌性測試:將積層板平放於平面治具上,以十字型金屬治具垂直與積層板表面接觸,再施與垂直壓力,後移除該十字治具,觀察積層板上十字形狀痕跡,檢視該積層板表面,無白色折紋發生則判定為佳,略顯白紋為一般,發生裂紋或斷裂者為劣。(11) Toughness test: Lay the laminated board flat on a flat jig, use a cross-shaped metal jig to vertically contact the surface of the laminated board, and then apply vertical pressure, then remove the cross jig and observe the cross shape of the laminated board For traces, check the surface of the laminate. If there is no white wrinkles, it is judged as good, slightly white lines are normal, and those with cracks or breaks are considered bad.

實施例1Example 1

一種甲基丙烯酸酯聚苯醚,通過以下方法製備得到:A methacrylate polyphenylene ether prepared by the following method:

在500 mL三頸圓底燒瓶中依次加入100 g R為環己基的聚苯醚和300 g甲苯,室溫(約20 ℃)下進行攪拌,攪拌時間約30分鐘。待聚苯醚溶解後,將17.33 g 甲基丙烯醯氯預溶於52 g甲苯中攪勻(摩爾比為8:1),加入至上述燒瓶中,繼續反應30分鐘。接著將25.18 g三乙胺(三乙胺與甲基丙烯醯氯的摩爾比為1.5:1)預溶於75.5 g甲苯中攪勻,再分批加入至上述燒瓶中。加熱至50 ℃,攪拌5小時,結束反應。加鹽酸中和,加甲醇萃取,保留甲苯層,加入甲醇析出固體,過濾,將固體進行真空乾燥,得到90 g淡灰色粉末。In a 500 mL three-necked round bottom flask, 100 g of polyphenylene ether with cyclohexyl R and 300 g of toluene were sequentially added, and stirred at room temperature (about 20 ℃) for about 30 minutes. After the polyphenylene ether is dissolved, 17.33 g of methacrylic acid chloride is pre-dissolved in 52 g of toluene and stirred evenly (molar ratio is 8:1), added to the above flask, and the reaction is continued for 30 minutes. Then 25.18 g of triethylamine (the molar ratio of triethylamine to methacrylic acid chloride is 1.5:1) was pre-dissolved in 75.5 g of toluene, stirred evenly, and then added to the above flask in batches. Heat to 50°C and stir for 5 hours to complete the reaction. Add hydrochloric acid for neutralization, add methanol for extraction, save the toluene layer, add methanol to precipitate a solid, filter, and vacuum dry the solid to obtain 90 g of light gray powder.

所得甲基丙烯酸酯聚苯醚的結構如下化學式(IV):

Figure 02_image011
化學式(IV)The structure of the obtained methacrylate polyphenylene ether is as follows:
Figure 02_image011
Chemical formula (IV)

其中,m+n= 20~24,數均分子量Mn=2800~3200。Among them, m+n=20~24, and the number average molecular weight Mn=2800~3200.

該R為環己基的聚苯醚通過以下方法製備得到:The polyphenylene ether in which R is a cyclohexyl group is prepared by the following method:

製備中間體:控制回流冷凝溫度為0 ℃,在1000 mL四口瓶中加入600 mL含有二氯甲烷(CH2 Cl2 )的正己烷(Hexane)、0.8 g硫酸與2 g脫水劑硫酸鎂,加入57.3 g 2,6-二甲基苯酚,再分批次加入 9.2 g環己酮,控制反應溫度為70 ℃,反應24小時,得到初產物。向初產物中加入碳酸氫鈉水溶液進行中和,加入二氯甲烷(CH2 Cl2 )進行萃取,加入正己烷(Hexane)析出固體,制得18.1 g精製產物。Preparation of intermediate: control the reflux condensation temperature to 0 ℃, add 600 mL of Hexane containing dichloromethane (CH 2 Cl 2 ), 0.8 g sulfuric acid and 2 g dehydrating agent magnesium sulfate into a 1000 mL four-neck flask, Add 57.3 g of 2,6-dimethylphenol, and then add 9.2 g of cyclohexanone in batches, control the reaction temperature to 70° C., and react for 24 hours to obtain the initial product. To the initial product, an aqueous solution of sodium bicarbonate was added for neutralization, dichloromethane (CH 2 Cl 2 ) was added for extraction, and n-hexane (Hexane) was added to precipitate a solid, and 18.1 g of refined product was obtained.

反應:取一5 L四頸圓底瓶,控制攪拌轉速為150~200 rpm,加入1.3 L甲苯、30 g 氯化銅(CuCl2 )、120 g 三乙胺(Tri-ethylamine),持續通入氧氣,加入280 g上述聚苯醚中間體待完全溶解;將800 g 2,6-二甲基苯酚溶於1L 甲苯中,將2,6-二甲基苯酚溶液加入四頸圓底瓶中,繼續攪拌7小時,攪拌後停止通氧。將以上反應溶液轉移至12 L圓底瓶中,加入820 mL 0.1N EDTA水溶液,室溫下攪拌6小時,加熱至50~60 ℃,繼續攪拌2小時。收集甲苯溶液層,將10 L甲醇加入甲苯溶液層,快速攪拌,析出大量沉澱,室溫下持續攪拌至少1小時,然後將沉澱產物過濾後,在真空烘箱烘乾(80 ℃,16小時),得到850~950 g淡灰色粉末。Reaction: Take a 5 L four-neck round bottom flask, control the stirring speed at 150~200 rpm, add 1.3 L toluene, 30 g copper chloride (CuCl 2 ), 120 g tri-ethylamine (Tri-ethylamine), and continue to pass in Oxygen, add 280 g of the above polyphenylene ether intermediate to completely dissolve; dissolve 800 g of 2,6-dimethylphenol in 1L of toluene, add the 2,6-dimethylphenol solution into a four-necked round bottom bottle, Stirring was continued for 7 hours, and oxygen flow was stopped after stirring. Transfer the above reaction solution to a 12 L round bottom flask, add 820 mL 0.1N EDTA aqueous solution, stir at room temperature for 6 hours, heat to 50-60 ℃, and continue to stir for 2 hours. Collect the toluene solution layer, add 10 L of methanol to the toluene solution layer, stir quickly to precipitate a large amount of precipitation, continue stirring at room temperature for at least 1 hour, and then filter the precipitated product and dry it in a vacuum oven (80 ℃, 16 hours), Obtain 850~950 g of light gray powder.

上述聚苯醚中間體的結構如化學式(V)所示:

Figure 02_image013
化學式(V)The structure of the above-mentioned polyphenylene ether intermediate is shown in the chemical formula (V):
Figure 02_image013
Chemical formula (V)

上述聚苯醚的結構如化學式(VI)所示:

Figure 02_image015
化學式(VI)The structure of the above polyphenylene ether is shown in the chemical formula (VI):
Figure 02_image015
Chemical formula (VI)

化學式(V)中所示聚苯醚中間體的氫譜、碳譜和紅外光譜結果如圖1-3所示;經測試,該化合物熔點為202.23 ℃。化學式(VI)中所示聚苯醚的紅外光譜如圖4所示。化學式(VI)中所示甲基丙烯酸酯聚苯醚的紅外光譜如圖5所示。經檢測,聚苯醚和甲基丙烯酸酯聚苯醚對於苯類、酮類及醯胺、吡啶等有很好的溶解性。The hydrogen spectrum, carbon spectrum and infrared spectrum results of the polyphenylene ether intermediate shown in chemical formula (V) are shown in Figures 1-3; after testing, the compound has a melting point of 202.23°C. The infrared spectrum of the polyphenylene ether shown in the chemical formula (VI) is shown in FIG. 4. The infrared spectrum of the methacrylate polyphenylene ether shown in the chemical formula (VI) is shown in FIG. 5. After testing, polyphenylene ether and methacrylate polyphenylene ether have good solubility for benzene, ketones, amide, pyridine, etc.

實施例2Example 2

一種甲基丙烯酸酯聚苯醚,與實施例1的區別在於,將9.2 g環己酮替換為7.8 g環戊酮,相應地R為環戊基,最終得到84 g淡灰色粉末,m+n= 20~23,數均分子量Mn=2800~3100。A methacrylate polyphenylene ether. The difference from Example 1 is that 9.2 g of cyclohexanone is replaced with 7.8 g of cyclopentanone, correspondingly R is cyclopentyl, and finally 84 g of light gray powder is obtained, m+n = 20~23, number average molecular weight Mn=2800~3100.

該甲基丙烯酸酯聚苯醚的結構如下化學式(VII):

Figure 02_image017
化學式(VII)The structure of the methacrylate polyphenylene ether is as follows:
Figure 02_image017
Chemical formula (VII)

製備過程中涉及的聚苯醚中間體的結構如化學式(VIII)所示:

Figure 02_image019
化學式(VIII)The structure of the polyphenylene ether intermediate involved in the preparation process is shown in the chemical formula (VIII):
Figure 02_image019
Chemical formula (VIII)

製備過程中涉及的聚苯醚的結構如化學式(IX)所示:

Figure 02_image021
化學式(IX)The structure of the polyphenylene ether involved in the preparation process is shown in the chemical formula (IX):
Figure 02_image021
Chemical formula (IX)

化學式(VIII)中所示聚苯醚中間體的氫譜、碳譜和紅外光譜結果如圖6-8所示;經測試,該化合物熔點為176.4 ℃。化學式(IX)中所示聚苯醚的紅外光譜如圖9所示。化學式(VII)中所示甲基丙烯酸酯聚苯醚的紅外光譜如圖10所示。經檢測,聚苯醚和甲基丙烯酸酯聚苯醚對於苯類、酮類及醯胺、吡啶等有很好的溶解性。The results of hydrogen spectrum, carbon spectrum and infrared spectrum of the polyphenylene ether intermediate shown in chemical formula (VIII) are shown in Figures 6-8; after testing, the compound has a melting point of 176.4°C. The infrared spectrum of the polyphenylene ether shown in the chemical formula (IX) is shown in FIG. 9. The infrared spectrum of the methacrylate polyphenylene ether shown in the chemical formula (VII) is shown in FIG. 10. After testing, polyphenylene ether and methacrylate polyphenylene ether have good solubility for benzene, ketones, amide, pyridine, etc.

實施例3Example 3

一種甲基丙烯酸酯聚苯醚,與實施例1的區別在於,將9.2 g環己酮替換為8.8 g甲基乙酮,相應地R為甲基乙基,最終得到88 g淡灰色粉末,m+n= 20~23,數均分子量Mn=2700~3100。A methacrylate polyphenylene ether. The difference from Example 1 is that 9.2 g of cyclohexanone is replaced with 8.8 g of methyl ethyl ketone, correspondingly R is methyl ethyl, and 88 g of light gray powder is finally obtained, m +n= 20~23, number average molecular weight Mn=2700~3100.

該甲基丙烯酸酯聚苯醚的結構如下化學式(X):

Figure 02_image023
化學式(X)The structure of the methacrylate polyphenylene ether is as follows chemical formula (X):
Figure 02_image023
Chemical formula (X)

製備過程中涉及的聚苯醚中間體的結構如化學式(XI)所示:

Figure 02_image025
化學式(XI)The structure of the polyphenylene ether intermediate involved in the preparation process is shown in the chemical formula (XI):
Figure 02_image025
Chemical formula (XI)

製備過程中涉及的聚苯醚的結構如化學式(XII)所示:

Figure 02_image027
化學式(XII)The structure of the polyphenylene ether involved in the preparation process is shown in the chemical formula (XII):
Figure 02_image027
Chemical formula (XII)

經檢測,聚苯醚和甲基丙烯酸酯聚苯醚對於苯類、酮類及醯胺、吡啶等有很好的溶解性。After testing, polyphenylene ether and methacrylate polyphenylene ether have good solubility for benzene, ketones, amide, pyridine, etc.

實施例4Example 4

一種甲基丙烯酸酯聚苯醚,與實施例1的區別在於,製備聚苯醚時2,6-二甲基苯酚的用量為500 g。得到的甲基丙烯酸酯聚苯醚分子量為1500~2000。A methacrylate polyphenylene ether, which is different from Example 1 in that the amount of 2,6-dimethylphenol used when preparing the polyphenylene ether is 500 g. The molecular weight of the obtained methacrylate polyphenylene ether is 1500-2000.

實施例5Example 5

一種甲基丙烯酸酯聚苯醚,與實施例1的區別在於,製備聚苯醚時2,6-二甲基苯酚的用量為1200 g。得到的甲基丙烯酸酯聚苯醚分子量為4800~6000。A methacrylate polyphenylene ether, which is different from Example 1 in that the amount of 2,6-dimethylphenol used in the preparation of the polyphenylene ether is 1200 g. The molecular weight of the obtained methacrylate polyphenylene ether is 4800~6000.

對照例1Comparative example 1

一種甲基丙烯酸酯聚苯醚,與實施例1的區別在於,甲基丙烯醯氯用量改為10 g,最終得到85 g淡灰色粉末。A methacrylate polyphenylene ether. The difference from Example 1 is that the amount of methacrylic acid chloride is changed to 10 g, and 85 g of light gray powder is finally obtained.

經GPC檢測,圖譜中同時存在大量高峰值,該高峰值為如化學式(V)所示的苯醚中間體的指數。Detected by GPC, there are a large number of high peaks in the spectrum at the same time, and the peak value is the index of the phenyl ether intermediate shown in the chemical formula (V).

應用實施例Application Examples

於室溫下向攪拌器中加入高溴環氧樹脂(Hexion 523)、雙酚A型氰酸酯(日本三菱瓦斯)、實施例1的甲基丙烯酸酯聚苯醚、硬化劑二胺基二苯基碸、硬化促進劑2-甲基咪唑及環己酮,以上各原料的重量份數如表1所示,使用攪拌器混合2~4小時,即得樹脂組合物R1。採用類似的方法制得樹脂組合物R2-R5。Add high bromine epoxy resin (Hexion 523), bisphenol A cyanate (Mitsubishi Gas), the methacrylate polyphenylene ether of Example 1, and the hardener diamino two into the agitator at room temperature. Phenyl sulphur, hardening accelerator 2-methylimidazole and cyclohexanone, the parts by weight of the above raw materials are as shown in Table 1, and mixed with a stirrer for 2 to 4 hours to obtain the resin composition R1. A similar method is used to prepare the resin composition R2-R5.

隨後利用輥式塗布機,將樹脂組合物R1塗布在7628玻璃纖維布上,樹脂組合物與玻璃纖維布的重量比為43%,塗布完成後在170~180 ℃下加熱乾燥2-5分鐘,制得出半硬化狀態的預浸材。將八片預浸材層合,並在其兩側的最外層各層合一張1盎司的銅箔,進行熱壓,熱壓條件為:以2.0 ℃/min的升溫速度升溫至200 ℃,在200 ℃下,以全壓25 kg/cm2 (初壓12 kg/cm2 )的壓力熱壓90分鐘,制得積層板A1。採用相同的方法制得積層板A2-A5。Then use a roll coater to coat the resin composition R1 on the 7628 glass fiber cloth. The weight ratio of the resin composition to the glass fiber cloth is 43%. After the coating is completed, heat and dry it at 170~180 ℃ for 2-5 minutes. Prepare a semi-hardened prepreg. Laminate eight pieces of prepreg, and laminate a 1-ounce copper foil on each of the outermost layers on both sides, and perform hot pressing. The hot pressing conditions are: heating up to 200 ℃ at a heating rate of 2.0 ℃/min. At 200 ℃, heat pressing at a total pressure of 25 kg/cm 2 (initial pressure of 12 kg/cm 2 ) for 90 minutes to obtain a laminated board A1. Laminated boards A2-A5 were prepared using the same method.

所得積層板A1-A5的玻璃轉移溫度(Tg)、介電常數、散逸因數、吸水性、熱膨脹係數、Z軸方向膨脹率、熱分解溫度、韌性等分析結果如表2所示。 [表1] 樹脂組合物的原料及配比   氰酸脂樹脂 四溴環氧樹脂 甲基丙烯酸酯聚苯醚 硬化劑 2-甲基咪唑 環己酮 A1 A2 A3 A4 A5 樹脂組合物R1 150 100 30 / / / / 25 0.1 200 樹脂組合物R2 150 100 / 30 / / / 25 0.1 200 樹脂組合物R3 150 100 / / 30 / / 25 0.1 200 樹脂組合物R4 150 100 / / / 30 / 25 0.1 200 樹脂組合物R5 150 100 / / / / 30 25 0.1 200 [表2] 積層板的性能   玻璃轉移溫度(Tg)(℃) 介電常數(Dk) (1兆赫茲) 散逸因數(Df) (1兆赫茲) 吸水性 (%) 熱膨脹係數 (ppm/℃) Z軸方向膨脹(%) 熱分解溫度 (℃) 韌性 積層板A1 198 3.45 0.0045 0.21 40 2.3 396 積層板A2 195 3.49 0.0043 0.23 49 2.6 394 積層板A3 193 3.48 0.0042 0.23 52 2.7 392 積層板A4 190 3.89 0.0051 0.23 55 2.8 392 積層板A5 196 3.4 0.041 0.22 59 3.3 395 一般 Table 2 shows the analysis results of the glass transition temperature (Tg), dielectric constant, dissipation factor, water absorption, thermal expansion coefficient, Z-axis expansion rate, thermal decomposition temperature, and toughness of the obtained laminates A1-A5. [Table 1] Raw materials and ratio of resin composition Cyanate resin Tetrabromo epoxy resin Methacrylate polyphenylene ether hardener 2-methylimidazole Cyclohexanone A1 A2 A3 A4 A5 Resin composition R1 150 100 30 / / / / 25 0.1 200 Resin composition R2 150 100 / 30 / / / 25 0.1 200 Resin composition R3 150 100 / / 30 / / 25 0.1 200 Resin composition R4 150 100 / / / 30 / 25 0.1 200 Resin composition R5 150 100 / / / / 30 25 0.1 200 [Table 2] Performance of laminated board Glass transition temperature (Tg) (℃) Dielectric constant (Dk) (1 MHz) Dissipation factor (Df) (1 MHz) Water absorption (%) Coefficient of thermal expansion (ppm/℃) Z-axis direction expansion (%) Thermal decomposition temperature (℃) toughness Laminated board A1 198 3.45 0.0045 0.21 40 2.3 396 good Laminated board A2 195 3.49 0.0043 0.23 49 2.6 394 good Laminated board A3 193 3.48 0.0042 0.23 52 2.7 392 good Laminated board A4 190 3.89 0.0051 0.23 55 2.8 392 good Laminated board A5 196 3.4 0.041 0.22 59 3.3 395 general

從表2可知,採用本發明的甲基丙烯酸酯聚苯醚所制得的積層板,具有優異的耐熱性、吸水性及電氣特性(低Dk及Df)。積層板A1和A2中甲基丙烯酸酯聚苯醚的R為環烷基,其整體性能相比於A3更好。積層板R4採用較低聚合量的聚苯醚單元,因此在介電常數與散佚因數表現上略高於積層板R1。而積層板R5採用較高聚合量的聚苯醚單元,雖然在介電常數與散佚因數相對較佳於R1,但因為較高聚合量的聚苯醚單元,相對膠連密度低,會略影響結構性,在吸水性雖低的優點, 與熱分解溫度上稍差於R1。It can be seen from Table 2 that the laminated board prepared by using the methacrylate polyphenylene ether of the present invention has excellent heat resistance, water absorption and electrical properties (low Dk and Df). The R of the methacrylate polyphenylene ether in the laminates A1 and A2 is a cycloalkyl group, and its overall performance is better than that of A3. Laminated board R4 uses polyphenylene ether units with a lower polymerization content, so it is slightly higher than laminated board R1 in terms of dielectric constant and dispersion factor. The laminated board R5 uses a higher polymerized polyphenylene ether unit, although the dielectric constant and dispersion factor are relatively better than R1, but because the higher polymerized polyphenylene ether unit has a lower relative glue density, it will be slightly Affects the structure, the advantage of low water absorption, and the thermal decomposition temperature is slightly worse than R1.

以上所述實施例的各技術特徵可以進行任意的組合,為使描述簡潔,未對上述實施例中的各個技術特徵所有可能的組合都進行描述,然而,只要這些技術特徵的組合不存在矛盾,都應當認為是本說明書記載的範圍。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.

以上所述實施例僅表達了本發明的幾種實施方式,其描述較為具體和詳細,但並不能因此而理解為對發明專利範圍的限制。應當指出的是,對於本領域的普通技術人員來說,在不脫離本發明構思的前提下,還可以做出若干變形和改進,這些都屬於本發明的保護範圍。因此,本發明專利的保護範圍應以所附權利要求為准。The above-mentioned embodiments only express several implementation modes of the present invention, and their description is relatively specific and detailed, but they should not be understood as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

圖1為實施例1中聚苯醚中間體的氫譜圖; 圖2為實施例1中聚苯醚中間體的碳譜圖; 圖3為實施例1中聚苯醚中間體的紅外光譜圖; 圖4為實施例1中聚苯醚的紅外光譜圖; 圖5為實施例1中甲基丙烯酸酯聚苯醚的紅外光譜圖; 圖6為實施例2中聚苯醚中間體的氫譜圖; 圖7為實施例2中聚苯醚中間體的碳譜圖; 圖8為實施例2中聚苯醚中間體的紅外光譜圖; 圖9為實施例2中聚苯醚的紅外光譜圖; 圖10為實施例2中甲基丙烯酸酯聚苯醚的紅外光譜圖。Figure 1 is a hydrogen spectrum of the polyphenylene ether intermediate in Example 1; Figure 2 is a carbon spectrum of the polyphenylene ether intermediate in Example 1; Figure 3 is an infrared spectrogram of the polyphenylene ether intermediate in Example 1; Figure 4 is an infrared spectrogram of polyphenylene ether in Example 1; Figure 5 is an infrared spectrogram of methacrylate polyphenylene ether in Example 1; Figure 6 is a hydrogen spectrum of the polyphenylene ether intermediate in Example 2; Figure 7 is a carbon spectrum of the polyphenylene ether intermediate in Example 2; Figure 8 is an infrared spectrogram of the polyphenylene ether intermediate in Example 2; Figure 9 is an infrared spectrogram of polyphenylene ether in Example 2; FIG. 10 is an infrared spectrum diagram of methacrylate polyphenylene ether in Example 2. FIG.

Figure 109105944-A0101-11-0001-1
Figure 109105944-A0101-11-0001-1

Claims (10)

一種甲基丙烯酸酯聚苯醚,其特徵在於,其結構如下化學式(I)所示:
Figure 03_image001
化學式(I) 其中,m+n=5~50,數均分子量Mn為1000~6000;R為環烷基或非對稱支鏈烷基,所述環烷基為環戊基、環己基、環庚基、3-甲基環己基、3-甲基環庚基或3,5-二甲基環己基,所述非對稱支鏈烷基為甲基乙基、甲基丙基、乙基丙基、甲基丁基或乙基丁基。
A methacrylate polyphenylene ether, characterized in that its structure is shown in the following chemical formula (I):
Figure 03_image001
Chemical formula (I) where m+n=5-50, the number-average molecular weight Mn is 1000-6000; R is a cycloalkyl group or an asymmetric branched chain alkyl group, and the cycloalkyl group is a cyclopentyl group, a cyclohexyl group, and a cycloalkyl group. Heptyl, 3-methylcyclohexyl, 3-methylcycloheptyl or 3,5-dimethylcyclohexyl, the asymmetric branched alkyl group is methyl ethyl, methyl propyl, ethyl propyl Group, methylbutyl or ethylbutyl.
如請求項1所述之甲基丙烯酸酯聚苯醚,其特徵在於,R為環烷基,數均分子量Mn為2700~3200。The methacrylate polyphenylene ether according to claim 1, wherein R is a cycloalkyl group, and the number average molecular weight Mn is 2700-3200. 如請求項2所述之甲基丙烯酸酯聚苯醚,其特徵在於,R為環己基,數均分子量Mn為2700~3100。The methacrylate polyphenylene ether according to claim 2, wherein R is a cyclohexyl group, and the number average molecular weight Mn is 2700-3100. 如請求項2所述之甲基丙烯酸酯聚苯醚,其特徵在於,R為環戊基,數均分子量Mn為2700~3100。The methacrylate polyphenylene ether according to claim 2, wherein R is cyclopentyl and the number average molecular weight Mn is 2700-3100. 一種請求項1~4任一項所述之甲基丙烯酸酯聚苯醚的製備方法,其特徵在於,包括以下步驟: 取代反應:將甲苯、三乙胺、甲基丙烯醯氯、聚苯醚混合,加熱,反應,即得甲基丙烯酸酯聚苯醚。A method for preparing methacrylate polyphenylene ether according to any one of claims 1 to 4, characterized in that it comprises the following steps: Substitution reaction: mixing toluene, triethylamine, methacrylic acid chloride, and polyphenylene ether, heating and reacting to obtain methacrylate polyphenylene ether. 如請求項5所述之製備方法,其特徵在於,所述加熱溫度為40~60 ℃,反應時間為6~8小時。The preparation method according to claim 5, wherein the heating temperature is 40-60°C, and the reaction time is 6-8 hours. 如請求項5或6所述之製備方法,其特徵在於,所述取代反應步驟後還包括以下步驟: 中和:加酸中和; 析出:加入甲苯進行萃取,保留甲苯層,加入甲醇析出固體,真空乾燥,即得精製的甲基丙烯酸酯聚苯醚。The preparation method according to claim 5 or 6, characterized in that, after the substitution reaction step, it further comprises the following steps: Neutralization: Add acid to neutralize; Precipitation: adding toluene for extraction, keeping the toluene layer, adding methanol to precipitate a solid, and vacuum drying to obtain refined methacrylate polyphenylene ether. 如請求項5所述的製備方法,其特徵在於,所述聚苯醚的結構如下化學式(II)所示:
Figure 03_image005
化學式(II)。
The preparation method according to claim 5, wherein the structure of the polyphenylene ether is shown in the following chemical formula (II):
Figure 03_image005
Chemical formula (II).
如請求項8所述之製備方法,其特徵在於,所述聚苯醚通過以下方法製備得到: 製備中間體:將硫酸、脫水劑、2,6-二甲基苯酚、含有二氯甲烷(CH2 Cl2 )的正己烷(Hexane)混合,加入烷酮,控制反應溫度為65~75 ℃,反應20~28小時,加鹼中和,加入二氯甲烷(CH2 Cl2 )進行萃取,加入正己烷(Hexane)析出固體,即得精製的聚苯醚中間體;所述烷酮選自:環戊酮、環己酮、環庚酮、3-甲基環己酮、3-甲基環庚酮、3,5-二甲基環己酮、甲基乙酮、甲基丙酮、乙基丙酮、丙基丙酮、甲基丁酮或、乙基丁酮中的一種; 反應:將甲苯、金屬催化劑、三乙胺和上述聚苯醚中間體混合,得預反應液;將2,6-二甲基苯酚溶解於甲苯中,得2,6-二甲基苯酚溶液;在通氧條件下,將2,6-二甲基苯酚溶液加入預反應液中,反應,即得聚苯醚。The preparation method according to claim 8, characterized in that the polyphenylene ether is prepared by the following method: preparation intermediate: sulfuric acid, dehydrating agent, 2,6-dimethylphenol, containing dichloromethane (CH 2 Cl 2 ) mixed with Hexane, add alkanone, control the reaction temperature to 65~75 ℃, react for 20~28 hours, add alkali to neutralize, add dichloromethane (CH 2 Cl 2 ) for extraction, add Hexane precipitates solids to obtain refined polyphenylene ether intermediates; the alkanone is selected from cyclopentanone, cyclohexanone, cycloheptanone, 3-methylcyclohexanone, and 3-methylcyclohexanone. One of heptanone, 3,5-dimethylcyclohexanone, methyl ethyl ketone, methyl acetone, ethyl acetone, propyl acetone, methyl butanone or ethyl butanone; reaction: toluene, The metal catalyst, triethylamine and the above-mentioned polyphenylene ether intermediate are mixed to obtain a pre-reaction liquid; 2,6-dimethylphenol is dissolved in toluene to obtain a 2,6-dimethylphenol solution; under oxygen conditions , Add the 2,6-dimethylphenol solution to the pre-reaction solution and react to obtain polyphenylene ether. 一種請求項1~4任一項所述之甲基丙烯酸酯聚苯醚在製備環氧樹脂和積層板中的應用。An application of the methacrylate polyphenylene ether described in any one of claims 1 to 4 in the preparation of epoxy resins and laminates.
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