TW202120631A - Powder coating composition and liquid coating composition comprising fluororesin useful in baking, coating and coated body comprising the powder coating composition or the liquid coating composition comprising fluororesin useful in baking - Google Patents

Powder coating composition and liquid coating composition comprising fluororesin useful in baking, coating and coated body comprising the powder coating composition or the liquid coating composition comprising fluororesin useful in baking Download PDF

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TW202120631A
TW202120631A TW108143782A TW108143782A TW202120631A TW 202120631 A TW202120631 A TW 202120631A TW 108143782 A TW108143782 A TW 108143782A TW 108143782 A TW108143782 A TW 108143782A TW 202120631 A TW202120631 A TW 202120631A
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coating composition
fluororesin
powder coating
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pcp
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TWI802770B (en
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福村直己
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日商日本氟素工業股份有限公司
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Abstract

The problems to be solved by the present invention are to obtain a powder coating composition useful in baking that has excellent corrosion resistance and processability, and simultaneously has the property of high durability and chemical resistance, as well as to form a good lining film without causing defects such as cracks, and a liquid coating composition useful in baking; and to obtain a coating containing the powder coating composition useful in baking or the liquid coating composition useful in baking, and a coated body. A powder coating composition useful in baking comprises a fluororesin. In the fluororesin, least one kind of porous coordination polymer (PCP) / metal organic structure (MOF) formed by coordinating an organic ligand and a central metal, is dispersed.

Description

含有氟樹脂之燒附用之粉體塗料組成物及液狀塗料組成物、含有該燒附用之粉體塗料組成物或液狀塗料組成物之被膜以及被膜體Powder coating composition and liquid coating composition for firing containing fluororesin, film and film body containing the powder coating composition or liquid coating composition for firing

本發明係關於一種含有氟樹脂的燒附用之粉體塗料組成物及液狀塗料組成物、含有該燒附用之粉體塗料組成物或液狀塗料組成物的被膜、以及被膜體。更詳細而言,本發明係關於一種含有分散有有機配位子與中心金屬配位鍵結而成的多孔性配位高分子(PCP)/金屬有機構造體(MOF)之氟樹脂的燒附用之粉體塗料組成物及液狀塗料組成物、含有該燒附用之粉體塗料組成物或液狀塗料組成物之被膜、以及被膜體。The present invention relates to a powder coating composition and liquid coating composition for sintering containing fluororesin, a coating film containing the powder coating composition or liquid coating composition for sintering, and a coating body. In more detail, the present invention relates to a fluororesin containing a porous coordination polymer (PCP)/metal organic structure (MOF) in which organic ligands are dispersed and coordinately bonded to a central metal. The powder coating composition and the liquid coating composition, the coating film containing the powder coating composition or the liquid coating composition for burning, and the coating body.

氟樹脂係耐熱性、耐蝕性、撥水性、防污性、潤滑性、耐摩擦性等皆優異,可使用來做為由金屬等構成的基材之襯裏被膜。Fluororesin-based resins are excellent in heat resistance, corrosion resistance, water repellency, antifouling properties, lubricity, friction resistance, etc., and can be used as a lining film for a substrate made of metal or the like.

例如,專利文獻1揭示一種用以形成由已對於氟酸提高耐蝕性的氟樹脂構成之襯裏被膜的機器。專利文獻1揭示一種為了提高對於氟酸之耐蝕性而在氟樹脂粉體塗料混合填料,而得到緩和該収縮応力、耐久性高的襯裏被膜。For example, Patent Document 1 discloses a machine for forming a lining film made of a fluororesin that has improved corrosion resistance to hydrofluoric acid. Patent Document 1 discloses that a fluororesin powder coating material is mixed with a filler in order to improve the corrosion resistance to hydrofluoric acid to obtain a lining film that alleviates the shrinkage force and has high durability.

〔專利文獻1〕特開平11-241045號公報[Patent Document 1] Japanese Patent Laid-Open No. 11-241045

〔發明所欲解決之課題〕[Problems to be solved by the invention]

然而,如專利文獻1所示,藉由使用填料,來提高襯裏被膜的對於藥液等之浸透性。由於襯裏被膜之浸透性提高,因而產生襯裏被膜成為容易腐蝕的狀態之問題。即,襯裏被膜的耐蝕性變低。又,由於使用填料,因而也會產生襯裏被膜之加工性降低之問題。However, as shown in Patent Document 1, the use of fillers improves the permeability of the lining film to chemical liquids and the like. Since the permeability of the lining film is improved, there is a problem that the lining film becomes easily corroded. That is, the corrosion resistance of the lining film becomes low. In addition, due to the use of fillers, the processability of the lining film is also reduced.

本發明係有鑑於上述問題而完成者,所欲解決之課題係在於:得到具有優異的耐蝕性・加工性,並且同時具有耐久性・耐藥品性高之性質;形成不產生裂縫等之不合適的良好之襯裏被膜的燒附用之粉體塗料組成物及液狀塗料組成物、含有該燒附用之粉體塗料組成物或液狀塗料組成物之被膜、以及被膜體。 〔用以解決課題之手段〕The present invention was completed in view of the above-mentioned problems. The problem to be solved is to obtain excellent corrosion resistance and workability, and at the same time have high durability and chemical resistance properties; the formation does not cause cracks, etc. The powder coating composition and liquid coating composition for burning of the good lining film, the film containing the powder coating composition or liquid coating composition for burning, and the film body. 〔Means to solve the problem〕

本發明之含有氟樹脂的燒附用之粉體塗料組成物係關於一種含有氟樹脂的燒附用之粉體塗料組成物,該氟樹脂係分散有有機配位子與中心金屬配位鍵結而成之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。The powder coating composition for sintering containing fluororesin of the present invention relates to a powder coating composition for sintering containing fluororesin, and the fluororesin is dispersed with organic ligands to coordinately bond with the central metal The resulting porous coordination polymer (PCP)/metal organic structure (MOF).

粉體塗料,藉由使用熱可塑性的樹脂,因而能夠使用溶劑不溶之樹脂,能夠得到耐溶劑性高的被膜。Powder coatings use thermoplastic resins, so solvent-insoluble resins can be used, and a coating film with high solvent resistance can be obtained.

前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)係粉末狀,藉由熱重量差分熱分析(TG-DTA)測定的空氣中條件下200℃起至分解5%溫度為比前述氟樹脂的熔點還更高溫;且相對於前述燒附用之粉體塗料組成物全體而言,摻混有0.02重量%~20.00重量%。The aforementioned porous coordination polymer (PCP)/metal organic structure (MOF) is in powder form, measured by thermogravimetric differential thermal analysis (TG-DTA) under air conditions from 200°C to 5% decomposition temperature. The melting point of the aforementioned fluororesin is even higher; and it is blended at 0.02% by weight to 20.00% by weight relative to the entire powder coating composition for baking.

前述氟樹脂係熱可塑性,對於極性溶劑及非極性溶劑中任一種溶劑皆為不溶,而且,相對於前述燒附用之粉體塗料組成物全體而言,摻混有70.00重量%~99.98重量%。The aforementioned fluororesin-based thermoplastic is insoluble in either of polar solvents and non-polar solvents, and is blended at 70.00% to 99.98% by weight relative to the entire powder coating composition for baking. .

根據本發明之燒附用之粉體塗料組成物,能夠提供一種具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性,能夠形成不會產生裂縫等之不合適的良好之襯裏被膜的燒附用之粉體塗料組成物。According to the powder coating composition for sintering of the present invention, it is possible to provide an unsuitable and good lining film that has excellent durability, chemical resistance, penetration resistance, and corrosion resistance, and can be formed without cracks. The powder coating composition used for burning.

相對於燒附用之粉體塗料組成物全體而言,在前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)的摻混量不足之情況下,就不能夠得到所期望的充分耐久性、耐藥品性、耐蝕性等。又,摻混量為過量的情況下,則在基材上不能夠良好地被膜化。Compared with the entire powder coating composition for sintering, if the blending amount of the porous coordination polymer (PCP)/metal organic structure (MOF) is insufficient, the desired result cannot be obtained. Sufficient durability, chemical resistance, corrosion resistance, etc. In addition, when the blending amount is excessive, it will not be possible to form a good film on the substrate.

相對於燒附用之粉體塗料組成物全體而言,前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)的摻混量較佳為0.10重量%~5.50重量%。The blending amount of the porous coordination polymer (PCP)/metal organic structure (MOF) is preferably 0.10% by weight to 5.50% by weight relative to the entire powder coating composition for sintering.

前述中心金屬係以從Al3 、Co3 、Co2 、Ni2 、Ni 、Cu2 、Cu 、Zn2 、Fe3 、Fe2 、Ti3 、、及Zr4 構成群組中選取的1種以上的金屬離子存在;前述金屬離子較佳為與前述有機配位子配位鍵結而存在於前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)中。The aforementioned central metal system is selected from Al 3 + , Co 3 + , Co 2 + , Ni 2 + , Ni + , Cu 2 + , Cu + , Zn 2 + , Fe 3 + , Fe 2 + , Ti 3 + , and One or more metal ions selected from the Zr 4 + constituent group are present; the aforementioned metal ions are preferably coordinately bonded to the aforementioned organic ligands and are present in the aforementioned porous coordination polymer (PCP)/metal organic structure Body (MOF).

根據本發明之構成,能夠得到金屬離子的價數不同之細孔構造變化,能夠按照需要調製耐久性、耐藥品性、耐蝕性、耐熱性等。According to the configuration of the present invention, it is possible to obtain changes in the pore structure with different valences of metal ions, and it is possible to prepare durability, chemical resistance, corrosion resistance, heat resistance, etc. as required.

前述中心金屬的至少1個係擔持1個以上之陰離子;前述中心金屬較佳為與前述有機配位子配位鍵結而存在於前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)中。At least one of the aforementioned central metal supports more than one anion; the aforementioned central metal is preferably coordinately bonded to the aforementioned organic ligand and exists in the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF).

根據本發明之構成,由於組裝持有細孔構造的高分子構造,可防止、遅延致使降低被膜的耐久性之成分的浸透,因而,能夠得到可提供具有優異的耐久性之襯裏被膜的燒附用之粉體塗料組成物。According to the structure of the present invention, since the polymer structure having a pore structure is assembled, the permeation of components that reduce the durability of the film can be prevented and extended, and therefore, it is possible to obtain a sintered film that can provide a lining film with excellent durability. Powder coating composition used.

前述陰離子較佳為含有從OH 、CO3 2 、及O2 構成群組中選取的1種以上之陰離子。Preferably, the anionic containing from OH -, CO 3 2 -, and O 2 - group constituting the selected one or more types of anions.

根據本發明之構成,因OH 、CO3 2 、O2 與藥品相互作用,能夠得到可對於被膜提供比較優異的耐蝕性、耐藥品性的燒附用之粉體塗料組成物。The configuration of the present invention, due to OH -, CO 3 2 -, O 2 - and drug interactions, can be obtained provides excellent corrosion resistance to the comparative film, with chemical resistance of the baked powder coating compositions.

前述中心金屬的至少1個較佳為與前述陰離子一起形成氧代構造。At least one of the aforementioned central metals preferably forms an oxo structure together with the aforementioned anion.

根據本發明之構成,因氧代構造與藥品相互作用,能夠得到可對於被膜提供優異的耐蝕性、耐藥品性的燒附用之粉體塗料組成物。According to the structure of the present invention, due to the interaction between the oxo structure and the chemical, it is possible to obtain a powder coating composition for sintering that can provide excellent corrosion resistance and chemical resistance to the film.

前述有機配位子較佳為含有從1,4-苯二甲酸、1,3,5-苯三羧酸、4,4’-聯吡啶、咪唑、1,3,5-叁(4-羧苯基)苯、富馬酸、對苯二甲酸、及馬來酸構成群組中選取的1種以上之有機配位子。The aforementioned organic ligands preferably contain 1,4-phthalic acid, 1,3,5-benzenetricarboxylic acid, 4,4'-bipyridine, imidazole, 1,3,5-tris(4-carboxylic acid) Phenyl) benzene, fumaric acid, terephthalic acid, and maleic acid constitute more than one organic ligand selected from the group.

根據本發明之構成,由於組裝具有細孔構造的高分子構造,可防止、遅延產生降低被膜的耐久性之成分的浸透,能夠得到具有優異的耐久性之襯裏被膜。又,調製有機配位子的摻混量,能夠得到具有各種的高分子構造之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。According to the constitution of the present invention, by assembling a polymer structure having a pore structure, the permeation of components that reduce the durability of the film can be prevented and spread, and a lining film having excellent durability can be obtained. In addition, by adjusting the blending amount of organic ligands, porous coordination polymers (PCP)/metal organic structures (MOF) with various polymer structures can be obtained.

在本發明的1個實施形態中,藉由前述多孔性配位高分子(PCP)/金屬有機構造體(MOF),燒附用之粉體塗料組成物為一種可賦與吸附氣體的特性之物。In one embodiment of the present invention, by the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF), the powder coating composition for burning is a characteristic that can impart adsorbed gas Things.

前述氣體可以是一種至少含有氯化氫的腐蝕性氣體。The aforementioned gas may be a corrosive gas containing at least hydrogen chloride.

氟樹脂由於是具有氣體之透過性,在氟樹脂的襯裏被膜之基材為與氣體具有反応性的情況等之下,不能夠具備充分的耐蝕性。多孔性配位高分子(PCP)/金屬有機構造體(MOF)由於吸附氣體,因而能夠減低氟樹脂的襯裏被膜之氣體透過性、並能夠提高耐蝕性。Since fluororesin has gas permeability, it cannot have sufficient corrosion resistance when the base material of the fluororesin lining film is reactive with gas. Porous coordination polymer (PCP)/metal organic structure (MOF) absorbs gas, so it can reduce the gas permeability of the fluororesin lining film and improve the corrosion resistance.

氟樹脂雖然是可透過腐蝕氣體,有時會產生皮膜的密合性不合適的情況,然而,由於多孔性配位高分子(PCP)/金屬有機構造體(MOF)吸附氣體,因而,能夠提供一種可形成具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性之襯裏被膜的燒附用之粉體塗料組成物。Although fluororesin is permeable to corrosive gas, the adhesion of the film may be inappropriate. However, because the porous coordination polymer (PCP)/metal organic structure (MOF) adsorbs the gas, it can provide A powder coating composition that can form a lining film with excellent durability, chemical resistance, penetration resistance, and corrosion resistance.

前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)較佳為細孔的開孔面積是0.15nm2 ~7.00nm2The porous coordination polymer (PCP)/metal organic structure (MOF) preferably has a pore area of 0.15 nm 2 to 7.00 nm 2 .

在細孔的開孔面積為小於0.15nm2 的情況下,不能夠吸附分子量大的氣體分子。細孔的開孔面積為大於7.00nm2 時,則因毛管凝縮的效果就會衰減、吸附氣體的特性就會減低。When the open area of the pores is less than 0.15 nm 2 , gas molecules with a large molecular weight cannot be adsorbed. When the pore area of the pore is larger than 7.00nm 2 , the effect of capillary condensation will be attenuated and the gas adsorption characteristics will be reduced.

前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)較佳為具有大於900.00m3 /g的比表面積(BET比表面積)。The aforementioned porous coordination polymer (PCP)/metal organic structure (MOF) preferably has a specific surface area (BET specific surface area) greater than 900.00 m 3 /g.

由於比表面積(BET比表面積)大於900.00m3 /g,因而氣體的吸附量增加,並能夠得到更優異的耐久性、耐藥品性、耐浸透性、及耐蝕性。Since the specific surface area (BET specific surface area) is greater than 900.00 m 3 /g, the amount of gas adsorption increases, and more excellent durability, chemical resistance, penetration resistance, and corrosion resistance can be obtained.

本發明之1個實施形態中,一種含有氟樹脂的燒附用之粉體塗料組成物,其係含有具有疏水性的1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)、具有親水性的1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。In one embodiment of the present invention, a powder coating composition for sintering containing fluororesin, which contains at least one porous coordination polymer (PCP)/metal organic structure ( MOF), one or more porous coordination polymers (PCP)/metal organic structures (MOF) with hydrophilic properties.

多孔性配位高分子(PCP)/金屬有機構造體(MOF)之基於該性質而能夠吸附的物質是不同的。由於含有疏水性的多孔性配位高分子(PCP)/金屬有機構造體(MOF)、及親水性之多孔性配位高分子(PCP)/金屬有機構造體(MOF)之兩者,能夠吸附的物質之種類變多,因而,能夠得到更優異的耐久性、耐藥品性、耐浸透性、及耐蝕性。Porous coordination polymers (PCP)/metal organic structures (MOF) are different based on the properties that can be adsorbed. As it contains both hydrophobic porous coordination polymer (PCP)/metal organic structure (MOF) and hydrophilic porous coordination polymer (PCP)/metal organic structure (MOF), it can adsorb There are more types of substances, and therefore, more excellent durability, chemical resistance, penetration resistance, and corrosion resistance can be obtained.

前述氟樹脂的摻混量較佳為相對於燒附用之粉體塗料組成物全體而言為75.00重量%~90.00重量%。The blending amount of the aforementioned fluororesin is preferably 75.00% by weight to 90.00% by weight with respect to the entire powder coating composition for baking.

藉由將氟樹脂的摻混量設為75.00重量%~90.00重量%,能夠提供一種密合力高、含有足夠量的多孔性配位高分子(PCP)/金屬有機構造體(MOF)、可形成具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性之襯裏被膜的燒附用之粉體塗料組成物。By setting the blending amount of the fluororesin to 75.00% by weight to 90.00% by weight, it is possible to provide a porous coordination polymer (PCP)/metal organic structure (MOF) with high adhesion and sufficient content, which can be formed A powder coating composition for the burning of lining films with excellent durability, chemical resistance, penetration resistance, and corrosion resistance.

前述氟樹脂較佳為從PFA、FEP、ETFE、PCTFE、及ECTFE構成群組中選取的1種以上之氟樹脂。The aforementioned fluororesin is preferably one or more fluororesins selected from the group consisting of PFA, FEP, ETFE, PCTFE, and ECTFE.

根據本發明之構成,能夠得到一種可提供具有優異的耐久性之襯裏被膜的燒附用之粉體塗料組成物。According to the constitution of the present invention, it is possible to obtain a powder coating composition for sintering which can provide a lining film having excellent durability.

也可以更進一步地含有從PPS、PEEK、及PES構成群組中選取的1種以上之添加物。It may further contain one or more additives selected from the group consisting of PPS, PEEK, and PES.

根據本發明之構成,能夠得到具有優異的耐久性之襯裏被膜。According to the structure of the present invention, a lining film having excellent durability can be obtained.

在本發明之1個實施形態中,一種在溶劑中分散有上述之類的燒附用之粉體塗料組成物而成的燒附用之液狀塗料組成物。In one embodiment of the present invention, a liquid paint composition for burning in which the above-mentioned powder paint composition for burning is dispersed in a solvent.

根據本發明之構成,由於燒附用之粉體塗料組成物分散於溶劑中,所以,以粉體塗料組成物能夠在難以塗裝的基材上進行塗裝。According to the structure of the present invention, since the powder coating composition for burning is dispersed in the solvent, the powder coating composition can be coated on a substrate that is difficult to coat.

本發明的被膜係一種含有如上述之類的氟樹脂的燒附用之粉體塗料組成物或燒附用之液狀塗料組成物的被膜。The coating film of the present invention is a coating film containing a powder coating composition for firing or a liquid coating composition for firing a fluororesin as described above.

根據本發明之構成,由於含有如上述之類的氟樹脂,因而,能夠得到具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性之襯裏被膜。According to the structure of the present invention, since the fluororesin as described above is contained, it is possible to obtain a lining film having excellent durability, chemical resistance, penetration resistance, and corrosion resistance.

在本發明之1個實施形態中,被膜係具有40μm~5000μm的膜厚。In one embodiment of the present invention, the film system has a film thickness of 40 μm to 5000 μm.

在被膜的膜厚不足的情況下,就不能夠得到耐久性、耐藥品性、耐浸透性、及耐蝕性。在膜厚過大的情況下,會因在被膜中之發泡、被膜表面產生龜裂、凹凸等而有喪失平滑性之虞。When the film thickness of the film is insufficient, durability, chemical resistance, penetration resistance, and corrosion resistance cannot be obtained. If the film thickness is too large, there is a risk of loss of smoothness due to foaming in the film, cracks, irregularities, etc. on the surface of the film.

本發明之1個實施形態有關的被膜體係具有基材、形成於前述基材的表面上之基底層、形成於前述基底層上之1層或複數層的氟樹脂被膜層之被膜體,其中前述氟樹脂被膜層係如上述之類的被膜。The coating system according to one embodiment of the present invention includes a substrate, a base layer formed on the surface of the substrate, and a coating body of one or more fluororesin coating layers formed on the base layer, wherein The fluororesin coating layer is a coating film as described above.

根據本發明之構成,由於含有如上述之類的氟樹脂,所以,能夠得到具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性之被膜體。 〔發明效果〕According to the structure of the present invention, since the fluororesin as described above is contained, it is possible to obtain a coated body having excellent durability, chemical resistance, penetration resistance, and corrosion resistance. [Effects of the invention]

根據本發明之含有氟樹脂的燒附用之粉體塗料組成物及液狀塗料組成物、含有該燒附用之粉體塗料組成物或液狀塗料組成物的被膜、以及被膜體,則能夠提供一種具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性,形成不產生裂縫等之不合適的良好之襯裏被膜的燒附用之粉體塗料組成物及液狀塗料組成物、含有該燒附用之粉體塗料組成物或液狀塗料組成物之被膜、以及被膜體。According to the powder coating composition and liquid coating composition for baking containing fluororesin of the present invention, the coating film containing the powder coating composition or liquid coating composition for baking, and the coating body can be To provide a powder coating composition and a liquid coating composition that have excellent durability, chemical resistance, penetration resistance, and corrosion resistance, and form an inappropriate and good lining film without cracks. The coating film and the coating body containing the powder coating composition or the liquid coating composition for burning.

多孔性配位高分子(Porous Coordination polymer;PCP)係以具有中心金屬為與有機配位子配位鍵結而形成的多孔性構造之錯體化學為基礎的材料。多孔性配位高分子(PCP)係持有中心金屬與有機配位子連續地配位鍵結而在内部具有空間(細孔)的結晶性之立體的高分子構造。Porous Coordination Polymer (PCP) is a material based on complex chemistry with a porous structure formed by coordinated bonding of a central metal with an organic ligand. The porous coordination polymer (PCP) is a crystalline three-dimensional polymer structure that has a central metal and an organic ligand that are continuously coordinated and bonded, and has spaces (pores) inside.

又,多孔性配位高分子(PCP)也稱為金屬有機構造體(Metal Organic Framework;MOF)。此等之化合物群雖然是具有例如多孔性金屬錯體等之數個別稱;然而,在本說明書中統一表記稱為「多孔性配位高分子(PCP)/金屬有機構造體(MOF)」。從而,本案發明不應被理解為:沒有意圖包括以多孔性金屬錯體等之別稱表記的該等化合物群。In addition, the porous coordination polymer (PCP) is also called a metal organic structure (Metal "Organic" Framework; MOF). Although these compound groups are individual names having, for example, porous metal complexes, etc., however, they are collectively referred to as "Porous Coordination Polymer (PCP)/Metal Organic Structure (MOF)" in this specification. Therefore, the present invention should not be understood as: it is not intended to include these compound groups represented by other names such as porous metal complexes.

另外,在本說明書中,在單純地記載為「塗料組成物」的情況下,它是指本發明有關之含有氟樹脂的燒附用之粉體塗料組成物、及燒附用之液狀塗料組成物的事物。In addition, in this specification, when it is simply described as "paint composition", it refers to the fluororesin-containing powder paint composition for burning and the liquid paint for burning according to the present invention Things that make up a thing.

在本說明書中,「被膜」係指含有至少1層的本發明之塗料組成物經被膜化之被膜層的單層或複層之氟樹脂襯裏被膜。亦即,本說明書中之「被膜」係包括具有至少1層的本發明之塗料組成物經被膜化之被膜層、及一般的塗料組成物經被膜化之被膜層的複層之氟樹脂襯裏被膜。In this specification, "film" refers to a single-layer or multi-layer fluororesin lining film containing at least one layer of the coating composition of the present invention that has been coated. That is, the "film" in this specification includes a fluororesin lining film that has at least one layer of the coating composition of the present invention that is coated, and the coating layer of a general coating composition that is coated. .

在本說明書中,「被膜體」係指基材、基材上之基底層、基底層上之被膜形成層狀構造之物。In this specification, "coated body" refers to a substrate, a base layer on the substrate, and a film on the base layer to form a layered structure.

另外,本發明之被膜所具有的效果及特徵、本發明之被膜體也是同樣地解釋為具有彼等之物。In addition, the effects and characteristics of the film of the present invention and the film body of the present invention are also interpreted as having them in the same way.

以下,針對本發明有關的塗料組成物及其被膜、以及其被膜體之實施形態進行説明。Hereinafter, embodiments of the coating composition, its coating film, and its coating body related to the present invention will be described.

<塗料組成物> 本實施形態有關的含有氟樹脂的塗料組成物係含有分散有有機配位子與中心金屬配位鍵結而成的多孔性配位高分子(PCP)/金屬有機構造體(MOF)之氟樹脂的塗料組成物。在此處,塗料組成物係包括1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。<Paint composition> The fluororesin-containing coating composition according to this embodiment contains a fluororesin in which a porous coordination polymer (PCP)/metal organic structure (MOF) formed by a coordination bond between an organic ligand and a central metal is dispersed The coating composition. Here, the coating composition system includes more than one porous coordination polymer (PCP)/metal organic structure (MOF).

多孔性配位高分子(PCP)/金屬有機構造體(MOF)係具有持有細孔構造之高分子構造,由於它是用以防止、遅延產生被膜之耐久性減低的成分之浸透,可視為能夠實現具有優異的耐久性之被膜。Porous coordination polymer (PCP)/metal organic structure (MOF) is a polymer structure with a pore structure. Because it is used to prevent and spread the penetration of components that reduce the durability of the film, it can be regarded as A film with excellent durability can be realized.

成為被膜之耐久性減低的原因之成分係液體及/或氣體(氣體)。亦即,塗料組成物係因多孔性配位高分子(PCP)/金屬有機構造體(MOF)而可賦與吸附液體及/或氣體(氣體)的特性。The component that causes the decrease in the durability of the film is liquid and/or gas (gas). That is, the coating composition system can be endowed with the characteristic of adsorbing liquid and/or gas (gas) due to the porous coordination polymer (PCP)/metal organic structure (MOF).

被吸附的氣體雖然是沒有限定,然而,舉例來說,其可以是例如硫化氫、亞硫酸、亞硝酸、氯、溴化氫、氯化氫、醋酸、丙烯酸等之有機酸、胺、氨等之鹼性氣體等。Although the adsorbed gas is not limited, for example, it can be organic acids such as hydrogen sulfide, sulfurous acid, nitrous acid, chlorine, hydrogen bromide, hydrogen chloride, acetic acid, acrylic acid, etc., and alkalis such as amines and ammonia. Sexual gas and so on.

氟樹脂由於具有氣體之透過性,因而,被膜之基材有可能會與氣體具有反応性而腐蝕。多孔性配位高分子(PCP)/金屬有機構造體(MOF)由於吸附氣體,因而,能夠減低被膜之氣體透過性,並抑制被膜之密合性降低、基材之腐蝕。Because fluororesin has gas permeability, the base material of the film may be reactive with gas and corrode. Porous coordination polymer (PCP)/metal organic structure (MOF) absorbs gas, so it can reduce the gas permeability of the film, and inhibit the adhesion of the film and the corrosion of the substrate.

為了在氟樹脂中均一地分散多孔性配位高分子(PCP)/金屬有機構造體(MOF),則多孔性配位高分子(PCP)/金屬有機構造體(MOF)是粉末狀。為了形成諸如此類的形態,較佳為使用球磨機等來混合氟樹脂與多孔性配位高分子(PCP)/金屬有機構造體(MOF)。In order to uniformly disperse the porous coordination polymer (PCP)/metal organic structure (MOF) in the fluororesin, the porous coordination polymer (PCP)/metal organic structure (MOF) is in powder form. In order to form such a form, it is preferable to use a ball mill or the like to mix the fluororesin and the porous coordination polymer (PCP)/metal organic structure (MOF).

本實施形態有關的塗料組成物之多孔性配位高分子(PCP)/金屬有機構造體(MOF)的摻混量,相對於塗料組成物全體而言為0.02重量%~20.00重量%。更佳者是多孔性配位高分子(PCP)/金屬有機構造體(MOF)的摻混量相對於塗料組成物全體而言為0.04重量%以上。又,更理想者是多孔性配位高分子(PCP)/金屬有機構造體(MOF)之摻混量相對於塗料組成物全體而言為19.00重量%以下。在多孔性配位高分子(PCP)/金屬有機構造體(MOF)之摻混量不足的情況下,不能夠得到所期望的充分之耐久性、耐藥品性、耐蝕性等。又,在摻混量過大的情況下,基材上不能良好地被膜化。The blending amount of the porous coordination polymer (PCP)/metal organic structure (MOF) of the coating composition according to this embodiment is 0.02% by weight to 20.00% by weight relative to the entire coating composition. More preferably, the blending amount of the porous coordination polymer (PCP)/metal organic structure (MOF) is 0.04% by weight or more with respect to the entire coating composition. Furthermore, it is more desirable that the blending amount of the porous coordination polymer (PCP)/metal organic structure (MOF) is 19.00% by weight or less with respect to the entire coating composition. When the blending amount of the porous coordination polymer (PCP)/metal organic structure (MOF) is insufficient, the desired and sufficient durability, chemical resistance, and corrosion resistance cannot be obtained. Moreover, when the blending amount is too large, the substrate cannot be formed into a film satisfactorily.

本實施形態有關的塗料組成物中所摻混的多孔性配位高分子(PCP)/金屬有機構造體(MOF)係以熱量重量差分熱分析(TG-DTA)測定的在空氣中條件下200℃起至分解5%的溫度為比主劑之氟樹脂的熔點還更高溫。The porous coordination polymer (PCP)/metal organic structure (MOF) blended in the coating composition of this embodiment is measured by thermal gravimetric differential thermal analysis (TG-DTA) under air conditions. The temperature from ℃ to 5% decomposition is higher than the melting point of the main agent fluororesin.

藉由使多孔性配位高分子(PCP)/金屬有機構造體(MOF)具有該性質,因而,在燒成塗料組成物而形成被膜之際,多孔性配位高分子(PCP)/金屬有機構造體(MOF)不被分解,所以,被膜能夠具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性。又,暴露於高溫之使用條件下,被膜也不會有損害耐久性、耐藥品性、耐浸透性、及耐蝕性之虞。By making the porous coordination polymer (PCP)/metal organic structure (MOF) have this property, when the coating composition is fired to form a film, the porous coordination polymer (PCP)/metal organic The structure (MOF) is not decomposed, so the film can have excellent durability, chemical resistance, penetration resistance, and corrosion resistance. In addition, there is no risk of impairing durability, chemical resistance, penetration resistance, and corrosion resistance of the coating film when exposed to high temperature use conditions.

多孔性配位高分子(PCP)/金屬有機構造體(MOF)之中心金屬可以是含有Li、Be、Mg、Al、Ca、Sc、Ti、Mn、Fe、Co、Ni、Cu、Zn、Sr、Y、Zr、Mo、Ru、Rh、Pd、Pb、In、W、Re、Pt、或鑔系元素等之金屬離子。又,此等金屬離子可以是只含有1種,也可以是含有2種以上的複數種。The core metal of porous coordination polymer (PCP)/metal organic structure (MOF) can contain Li, Be, Mg, Al, Ca, Sc, Ti, Mn, Fe, Co, Ni, Cu, Zn, Sr , Y, Zr, Mo, Ru, Rh, Pd, Pb, In, W, Re, Pt, or metal ions such as cationic elements. Moreover, these metal ions may contain only 1 type, and may contain 2 or more types of multiple types.

藉此,金屬之種類及/或金屬離子的價數是不同的,因而,可改變多孔性配位高分子(PCP)/金屬有機構造體(MOF)的構造;亦可改變耐久性、耐藥品性、耐蝕性、耐熱性等之化學質。所以,能夠按照用途來調整耐久性、耐藥品性、耐蝕性、耐熱性等。In this way, the type of metal and/or the valence of the metal ion are different. Therefore, the structure of the porous coordination polymer (PCP)/metal organic structure (MOF) can be changed; the durability and chemical resistance can also be changed Chemical properties such as resistance, corrosion resistance, and heat resistance. Therefore, durability, chemical resistance, corrosion resistance, heat resistance, etc. can be adjusted according to the application.

又,從可得到更為優異的耐久性、耐藥品性、耐蝕性、耐熱性的觀點來看,較佳者為含有從Al3 、Co3 、Co2 、Ni2 、Ni 、Cu2 、Cu 、Zn2 、Fe3 、Fe2 、Ti3 、及Zr4 構成群組中選取的1種以上之金屬離子。In addition, from the viewpoint of obtaining more excellent durability, chemical resistance, corrosion resistance, and heat resistance, it is preferable to contain Al 3 + , Co 3 + , Co 2 + , Ni 2 + , Ni + , Cu 2 , Cu , Zn 2 , Fe 3 , Fe 2 , Ti 3 , and Zr 4 constitute one or more metal ions selected from the group.

中心金屬之至少1個係擔持1以上之陰離子,中心金屬可以是與前述有機配位子配位鍵結而存在於前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)中。At least one of the central metal is an anion that supports more than one, and the central metal can be coordinately bonded to the aforementioned organic ligand and exist in the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF) .

例如,在使用羧酸做為配位子的情況下,由於脱質子化而以-CO2 之形態配位於金屬,因而全體只有中心金屬之金屬離子與配位子成為中性,在内部形成細孔。另一方面,如4,4’-聯吡啶之中性狀態下配位於金屬陽離子的配位子,由於保有形成多孔性配位高分子(PCP)/金屬有機構造體(MOF)以後之電氣的中性,因而,多孔性配位高分子(PCP)/金屬有機構造體(MOF)之骨架為帶正電,用以補償它之陰離子則進入到内部。For example, when a carboxylic acid is used as a ligand, it is coordinated to the metal in the form of -CO 2 - due to deprotonation. Therefore, only the metal ion of the central metal and the ligand become neutral and form internally. Pores. On the other hand, such as 4,4'-bipyridine in the neutral state of the ligand coordinated to the metal cation, due to the formation of porous coordination polymer (PCP) / metal organic structure (MOF) after the electrical Neutral, therefore, the framework of the porous coordination polymer (PCP)/metal organic structure (MOF) is positively charged, and the anions used to compensate for it enter the interior.

陰離子可以是包括F 、Cl 、Br 、I 、H 、O2 、O2 2 、S2 、N3 、CN 、OH 、HCO3 、CH3 COO 、H(COO)2 、(COO)2 2 、CO3 2 、HS 、HSO4 、SO4 2 、SO3 2 、S2 O3 2 、SCN 、NCS 、NO3 、NO2 、ONO 、ClO 、ClO2 、ClO3 、ClO4 、H2 PO4 、HPO4 2 等之陰離子。又,此等之陰離子可以是只含有1種,也可以是含有2種以上之複數種。The anion can include F , Cl , Br , I , H , O 2 , O 2 2 , S 2 , N 3 , CN , OH , HCO 3 , CH 3 COO , H(COO) 2 , (COO) 2 2 , CO 3 2 , HS , HSO 4 , SO 4 2 , SO 3 2 , S 2 O 3 2 , SCN , NCS , NO 3 , NO 2 , ONO , ClO , ClO 2 , ClO 3 , ClO 4 , H 2 PO 4 , HPO 4 2 and other anions. In addition, these anions may contain only one type, or may contain two or more types of multiple types.

從得到更為優異的耐久性、耐藥品性、耐蝕性、耐熱性之觀點來看,較佳者為陰離子含有從OH 、CO3 2 、及O2 構成群組中選取的1種以上的陰離子。From the viewpoint of obtaining more excellent durability, chemical resistance, corrosion resistance, and heat resistance, it is preferable that the anion contains one selected from the group consisting of OH , CO 3 2 , and O 2 The above anions.

此外,中心金屬之至少1個較佳為與前述陰離子一起形成氧代構造。氧代構造會與藥品相互作用,能夠得到可提供耐蝕性、耐藥品性皆優異的被膜之塗料組成物。In addition, at least one of the central metals preferably forms an oxo structure together with the aforementioned anion. The oxo structure interacts with chemicals, and a coating composition that can provide a coating film with excellent corrosion resistance and chemical resistance can be obtained.

有機配位子可以包括:1,4-苯二甲酸、1,3,5-苯三羧酸、4,4’-聯吡啶、咪唑、1,3,5-参(4-羧苯基)苯、富馬酸、馬來酸、5-氰基-1,3-苯二甲酸、9,10-蒽二羧酸、2,2’-二胺基-4,4’-苯乙烯二羧酸、2,5-二胺基對苯二甲酸、2,2’-二硝基-4,4’-苯乙烯二羧酸、2,5-二羥基對苯二甲酸、3,3’,5,5’-四羧基二苯基甲烷、1,2,4,5-肆(4-羧苯基)苯、對苯二甲酸、4,4’,4’-s-三吖啶-2,4,6-甲苯醯基-三安息香酸、1,3,5-参(4’-羧基[1,1’-聯苯]-4-基)苯、三甲酸、2,6-萘二羧酸、2-羥基對苯二甲酸、聯苯基-3,3’,5,5’-四羧酸、聯苯基-3,4’,5-三羧酸、5-溴異酞酸、丙二酸、2-甲基咪唑、5-氰基-1,3-苯二甲酸、2-胺基對苯二甲酸、1,2-二(4-吡啶)乙烯、4,4’-乙烯二吡啶、2,3-吡嗪二羧酸、1,4-二氮雜聯環[2.2.2]辛烷、3,5-吡啶二羧酸、trans,trans-粘康酸、5-硝基異酞酸、5-甲基異酞酸、2-羥基對苯二甲酸、4,4’-聯苯基二羧酸、三甲酸等之有機配位子。又,此等之有機配位子可以是只含有1種;也可以是含有2種以上之複數種。Organic ligands can include: 1,4-phthalic acid, 1,3,5-benzenetricarboxylic acid, 4,4'-bipyridine, imidazole, 1,3,5-ginseng (4-carboxyphenyl) Benzene, fumaric acid, maleic acid, 5-cyano-1,3-phthalic acid, 9,10-anthracene dicarboxylic acid, 2,2'-diamino-4,4'-styrene dicarboxylic acid Acid, 2,5-diaminoterephthalic acid, 2,2'-dinitro-4,4'-styrene dicarboxylic acid, 2,5-dihydroxyterephthalic acid, 3,3', 5,5'-tetracarboxydiphenylmethane, 1,2,4,5-tetrakis (4-carboxyphenyl)benzene, terephthalic acid, 4,4',4'-s-triacridine-2 ,4,6-tolyl-tribenzoic acid, 1,3,5-ginseng (4'-carboxy[1,1'-biphenyl]-4-yl)benzene, tricarboxylic acid, 2,6-naphthalene Carboxylic acid, 2-hydroxyterephthalic acid, biphenyl-3,3',5,5'-tetracarboxylic acid, biphenyl-3,4',5-tricarboxylic acid, 5-bromoisophthalic acid , Malonic acid, 2-Methylimidazole, 5-cyano-1,3-phthalic acid, 2-aminoterephthalic acid, 1,2-bis(4-pyridine)ethylene, 4,4'- Ethylene dipyridine, 2,3-pyrazine dicarboxylic acid, 1,4-diazepine ring [2.2.2] octane, 3,5-pyridine dicarboxylic acid, trans, trans-muconic acid, 5- Nitroisophthalic acid, 5-methylisophthalic acid, 2-hydroxyterephthalic acid, 4,4'-biphenyldicarboxylic acid, tricarboxylic acid and other organic ligands. In addition, these organic ligands may contain only one species, or they may contain two or more species.

又,從得到更為優異的耐久性、耐藥品性、耐蝕性、耐熱性之觀點來看,有機配位子較佳者為含有從1,4-苯二甲酸、1,3,5-苯三羧酸、4,4’-聯吡啶、咪唑、1,3,5-参(4-羧苯基)苯、富馬酸、對苯二甲酸、及馬來酸構成群組中選取的1種以上之有機配位子。In addition, from the viewpoint of obtaining more excellent durability, chemical resistance, corrosion resistance, and heat resistance, the organic ligand preferably contains 1,4-phthalic acid, 1,3,5-benzene Tricarboxylic acid, 4,4'-bipyridine, imidazole, 1,3,5-ginseng (4-carboxyphenyl)benzene, fumaric acid, terephthalic acid, and maleic acid are selected from the group 1 More than species of organic ligands.

多孔性配位高分子(PCP)/金屬有機構造體(MOF)較佳者是細孔的開口面積為0.15nm2 ~7.00nm2The porous coordination polymer (PCP)/metal organic structure (MOF) preferably has an opening area of 0.15 nm 2 to 7.00 nm 2 .

在細孔的開孔面積小於0.15nm2 的情況下,就不能夠吸附分子量大的氣體分子。在細孔的開孔面積大於7.00nm2 時,則基於毛管凝縮的效果會衰減,吸附氣體的特性會減低。When the open area of the pores is less than 0.15 nm 2 , gas molecules with a large molecular weight cannot be adsorbed. When the pore area of the pore is larger than 7.00nm 2 , the effect based on capillary condensation will be attenuated and the gas adsorption characteristics will be reduced.

多孔性配位高分子(PCP)/金屬有機構造體(MOF)較佳者係具有大於900.00m3 /g的比表面積(BET比表面積)。Preferably, the porous coordination polymer (PCP)/metal organic structure (MOF) has a specific surface area (BET specific surface area) greater than 900.00 m 3 /g.

藉由使比表面積(BET比表面積)大於900.00m3 /g,能夠得到氣體的吸附量增加、更為優異的耐久性、耐藥品性、耐浸透性、及耐蝕性。By making the specific surface area (BET specific surface area) greater than 900.00 m 3 /g, it is possible to obtain an increase in the amount of gas adsorption, better durability, chemical resistance, penetration resistance, and corrosion resistance.

多孔性配位高分子(PCP)/金屬有機構造體(MOF)係具有來自構成之中心金屬及有機配位子的性質。例如,熱傳導性及介電特性等係來自中心金屬而隨之變化。疏水性/親水性等係來自有機配位子而隨之變化。因此,可以配合適用被膜或被膜體的環境條件來選取中心金屬及有機配位子。Porous coordination polymers (PCP)/metal organic structures (MOF) have properties derived from the central metal and organic ligands of the composition. For example, thermal conductivity and dielectric properties are derived from the central metal and change accordingly. Hydrophobicity/hydrophilicity etc. are derived from organic ligands and change accordingly. Therefore, the central metal and organic ligands can be selected according to the environmental conditions of the applicable film or the film body.

塗料組成物可以是摻混有複數個種類之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。如上述,多孔性配位高分子(PCP)/金屬有機構造體(MOF)係隨著中心金屬及有機配位子之不同,性質亦隨之不同。藉由摻混性質不同的複數個種類之多孔性配位高分子(PCP)/金屬有機構造體(MOF),則就能夠賦與塗料組成物、及被膜各種的性質。The coating composition may be a porous coordination polymer (PCP)/metal organic structure (MOF) blended with multiple types. As mentioned above, the properties of the porous coordination polymer (PCP)/metal organic structure (MOF) are different depending on the central metal and organic ligand. By blending multiple types of porous coordination polymers (PCP)/metal organic structures (MOF) with different properties, various properties of the coating composition and film can be imparted.

摻混複數個種類之多孔性配位高分子(PCP)/金屬有機構造體(MOF)的一例子,舉例來說,例如,塗料組成物可以是含有:具有疏水性的1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)、及具有親水性的1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。An example of blending multiple types of porous coordination polymers (PCP)/metal organic structures (MOF), for example, for example, the coating composition may contain: more than one type of porous Coordination polymer (PCP)/metal organic structure (MOF), and one or more hydrophilic porous coordination polymer (PCP)/metal organic structure (MOF).

藉由含有疏水性的多孔性配位高分子(PCP)/金屬有機構造體(MOF)、及親水性的多孔性配位高分子(PCP)/金屬有機構造體(MOF)之兩者,能夠得到可吸附的物質種類增多、更為優異的耐久性、耐藥品性、耐浸透性、及耐蝕性。By containing both hydrophobic porous coordination polymer (PCP)/metal organic structure (MOF) and hydrophilic porous coordination polymer (PCP)/metal organic structure (MOF), it can An increase in the types of adsorbable substances, better durability, chemical resistance, penetration resistance, and corrosion resistance are obtained.

本實施形態有關的塗料組成物中所含有的氟樹脂係熱可塑性,對於極性溶劑及非極性溶劑中之任一種溶劑皆為不溶。The fluororesin-based thermoplastic contained in the coating composition according to this embodiment is insoluble in either a polar solvent or a non-polar solvent.

極性溶劑的1例子,舉例來說,例如,其可以是水、甲酸、醋酸、甲醇、乙醇、丙醇、異丙醇、n-丁醇、丙酮、醋酸乙酯等。非極性溶劑的1例子,舉例來說,例如,其可以是苯、甲苯、己烷、二乙基醚、二氯甲烷等。One example of the polar solvent, for example, it may be water, formic acid, acetic acid, methanol, ethanol, propanol, isopropanol, n-butanol, acetone, ethyl acetate, etc. One example of the non-polar solvent, for example, it may be benzene, toluene, hexane, diethyl ether, dichloromethane and the like.

本發明之對象的氟樹脂由於是對於極性溶劑及非極性溶劑中之任一種的溶劑皆為不溶,因而,能夠提供可形成耐藥品性、及耐溶劑性に優異的被膜之塗料組成物。The fluororesin that is the subject of the present invention is insoluble in either polar solvents or non-polar solvents. Therefore, it is possible to provide a coating composition capable of forming a coating film with excellent chemical resistance and solvent resistance.

氟樹脂之相對於塗料組成物全體的摻混量係70.00重量%~99.98重量%。較佳者為73.00重量%~96.00重量%。更佳者為75.00重量%~90.00重量%。The blending amount of the fluororesin with respect to the entire coating composition is 70.00% by weight to 99.98% by weight. Preferably, it is 73.00% by weight to 96.00% by weight. More preferably, it is 75.00% by weight to 90.00% by weight.

氟樹脂的摻混量為小於70.00重量%時,在形成被膜之時會產生發生裂縫等之不合適情況。又,藉由使此類的氟樹脂成為上限値,則能夠使之含有足夠量的多孔性配位高分子(PCP)/金屬有機構造體(MOF)。When the blending amount of the fluororesin is less than 70.00% by weight, inadequacy such as cracks may occur when the film is formed. In addition, by making such a fluororesin the upper limit value, it is possible to make it contain a sufficient amount of porous coordination polymer (PCP)/metal organic structure (MOF).

氟樹脂較佳為含有從PFA(四氟乙烯-全氟烷基乙烯基醚共聚物)、FEP(四氟乙烯-六氟丙烯共聚物)、ETFE(四氟乙烯-乙烯共聚物)、PCTFE(聚氯三氟乙烯共聚物)、及ECTFE(氯代三氟乙烯-乙烯共聚物)構成群組中選取的1種以上之氟樹脂。The fluororesin preferably contains PFA (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer), FEP (tetrafluoroethylene-hexafluoropropylene copolymer), ETFE (tetrafluoroethylene-ethylene copolymer), PCTFE ( Polychlorotrifluoroethylene copolymer) and ECTFE (chlorotrifluoroethylene-ethylene copolymer) constitute more than one fluororesin selected in the group.

此等之氟樹脂為熱可塑性,對於極性溶劑及非極性溶劑中之任一種的溶劑皆為不溶。因此,藉由使用含有此等之氟樹脂的1種或複數種之粉體塗料,能夠得到具有優異的耐久性之襯裏被膜。These fluororesins are thermoplastic and are insoluble in either polar solvents or non-polar solvents. Therefore, by using one or more types of powder coatings containing these fluororesins, it is possible to obtain a lining film having excellent durability.

也可以是更進一步地含有從PPS(聚苯硫醚)、PEEK(聚醚醚酮)、及PES(聚醚碸)構成群組中選取的1種以上之添加物。It may further contain one or more additives selected from the group consisting of PPS (polyphenylene sulfide), PEEK (polyether ether ketone), and PES (polyether sulfide).

藉由使用含有此等之添加物的1種或複數種之粉體塗料,能夠得到具有優異的耐久性之襯裏被膜。By using one or more powder coatings containing these additives, a lining film with excellent durability can be obtained.

塗料組成物係一種經由燒附(燒成工程)來形成皮膜用之塗料組成物。The coating composition is a coating composition for forming a film through firing (firing process).

塗料組成物係能夠以粉體塗料的形態來提供者。以粉體塗料之形態提供的塗料組成物係不含有溶劑。由於是形成為粉體塗料之形態,因而被膜之膜厚就變得容易調整了。The paint composition can be provided in the form of powder paint. The paint composition system provided in the form of powder paint does not contain solvents. Since it is formed in the form of a powder coating, the film thickness of the film becomes easy to adjust.

又,塗料組成物係不一定要限定為粉體塗料組成物之形態。按照情況而定,對於溶劑而言,粉體塗料組成物也可以是經以界面活性劑等所分散的燒附用之液狀塗料組成物。In addition, the coating composition system does not have to be limited to the form of the powder coating composition. Depending on the situation, as for the solvent, the powder coating composition may be a liquid coating composition for baking dispersed with a surfactant or the like.

溶劑可以使用極性溶劑或非極性溶劑中之任何者。做為溶劑,雖然是沒有限定,然而,可以是使用水、醇類(甲醇、乙醇、丙醇、異丙醇或、n-丁醇等)、酮類(丙酮等)、芳香族化合物(苯或、甲苯等)等。As the solvent, either a polar solvent or a non-polar solvent can be used. As a solvent, although it is not limited, water, alcohols (methanol, ethanol, propanol, isopropanol, or n-butanol, etc.), ketones (acetone, etc.), aromatic compounds (benzene, etc.) can be used. Or, toluene, etc.) and so on.

在液體塗料組成物的形態之情況下,與粉體塗料組成物的形態比較之下,氟樹脂、多孔性配位高分子(PCP)/金屬有機構造體(MOF)及其他的添加物之粒徑係具有較微小的粒徑。就粒徑而言,雖然是沒有限定,舉例來說,例如,其可以是0.01μm~50μm左右的粒徑。氟樹脂可以使用預先將0.2μm左右的粒子分散於以水為主體的液體中而成之分散體,亦被稱為分散液。In the case of the form of the liquid coating composition, compared with the form of the powder coating composition, particles of fluororesin, porous coordination polymer (PCP)/metal organic structure (MOF) and other additives The diameter system has a relatively small particle size. Although the particle size is not limited, for example, it may be a particle size of about 0.01 μm to 50 μm. For the fluororesin, a dispersion prepared by pre-dispersing particles of about 0.2 μm in a liquid mainly composed of water can be used, which is also called a dispersion.

<皮膜、及皮膜體> 其次,説明本實施形態有關的被膜之形成方法,同時一併說明具有該被膜之被膜體。<The film, and the film body> Next, the method of forming the film according to this embodiment will be described, and the film body having the film will also be described.

本實施形態有關的襯裏被膜係使用含有如上述之類的氟樹脂的塗料組成物隔著基底層而形成於基材上。The lining film system according to this embodiment is formed on the substrate via the base layer using a coating composition containing a fluororesin as described above.

圖1係在基材(1)上隔著基底層(2)而形成被膜(襯裏被膜)(3)的被膜體(10)之斷面圖。Fig. 1 is a cross-sectional view of a film body (10) in which a film (liner film) (3) is formed on a substrate (1) with a base layer (2) interposed therebetween.

基材(1)雖然是沒有特別地限定,然而,在對於基材(1)上形成基底層(2)及被膜(3)之際,在經過燒附工程的情況下,較佳者為使用可耐燒附時之熱的金屬、玻璃、陶瓷等。此等之中,金屬因可得到高耐蝕性,所以較佳。Although the base material (1) is not particularly limited, when the base layer (2) and the coating film (3) are formed on the base material (1), it is better to use after the sintering process Metal, glass, ceramics, etc. that can withstand the heat of burning. Among these, metals are preferred because they can obtain high corrosion resistance.

又,基材(1)也可以是為了提高與基底層(2)之附著性而預先經實施表面處理(噴砂處理、鍍敷、矽烷耦合處理等)者。In addition, the base material (1) may be one that has been subjected to surface treatment (sandblasting, plating, silane coupling treatment, etc.) in advance in order to improve adhesion to the base layer (2).

基材(1)上係形成基底層(2)。藉由在基材(1)上形成基底層(2),能夠提高基材(1)與被膜(3)之附著性。具體而言,藉由將基底層(2)之原料塗布於基材(1)上,按照需要而進行乾燥或燒附來形成基底層(2)。A base layer (2) is formed on the substrate (1). By forming the base layer (2) on the substrate (1), the adhesion between the substrate (1) and the film (3) can be improved. Specifically, the base layer (2) is formed by coating the raw material of the base layer (2) on the base material (1), and drying or firing as necessary.

基底層(2)雖然是沒有特別限定,然而,較佳者為含有氟樹脂與鉻酸之物、或含有樹脂與有機鈦酸酯之物Although the base layer (2) is not particularly limited, it is preferably one containing fluororesin and chromic acid, or one containing resin and organic titanate

形成基底層(2)以後,使用本實施形態的塗料組成物在底層(2)上形成膜(3)。After the base layer (2) is formed, the coating composition of this embodiment is used to form a film (3) on the base layer (2).

可以全面使用本實施形態之塗料組成物,也可以一部分的層使用本實施形態的塗料組成物,其他的部分使用一般的塗料組成物。本實施形態的塗料組成物構成的膜厚之比率雖然是沒有特別地限定,然而,相對於全體膜厚而言合適者為5%~100%。The coating composition of this embodiment may be used all over, or the coating composition of this embodiment may be used for some layers, and a general coating composition may be used for the other parts. Although the ratio of the film thickness comprised by the coating composition of this embodiment is not specifically limited, it is 5%-100% with respect to the whole film thickness suitably.

以靜電粉體塗裝將本實施形態的塗料組成物或一般的塗料組成物塗布於基底層(2),經由反復操作燒附作業可形成1層或複數層的被膜(3)。The coating composition of this embodiment or a general coating composition is applied to the base layer (2) by electrostatic powder coating, and a coating film (3) of one layer or multiple layers can be formed by repeated firing operations.

所形成的被膜(3)之膜厚較佳為40μm~5000μm。在被膜(3)之膜厚不足的情況下,不能夠得到耐久性、耐藥品性、耐浸透性、及耐蝕性。在膜厚過大的情況下,則會因被膜(3)中之發泡、被膜表面之產生龜裂、凹凸等而有喪失平滑性之虞。The thickness of the formed film (3) is preferably 40 μm to 5000 μm. When the film thickness of the coating (3) is insufficient, durability, chemical resistance, penetration resistance, and corrosion resistance cannot be obtained. If the film thickness is too large, there is a risk of loss of smoothness due to foaming in the film (3), cracks, unevenness on the surface of the film, etc.

又,塗料組成物之混合雖然是隨著混合條件而不同,然而,為了防止多孔性配位高分子(PCP)/金屬有機構造體(MOF)之不均勻存在或固結殘留,較佳為以球磨機等而充分地混合。較合適者為:製作高濃度分散的母料,將它以亨歇爾混合機等混合成適當的濃度。In addition, although the mixing of the coating composition differs depending on the mixing conditions, in order to prevent the uneven existence of the porous coordination polymer (PCP)/metal organic structure (MOF) or the residual consolidation, it is preferable to Ball mill, etc. and mix thoroughly. The more suitable one is to make a high-concentration dispersed masterbatch, and mix it with a Henschel mixer to obtain an appropriate concentration.

又,基底層(2)及被膜(3)的燒附條件,舉例來說,可以是例如在300℃~450℃的溫度下燒附5~180分鐘的條件,然而並沒有特別地限定。燒附可以是使用例如電氣爐來進行。In addition, the firing conditions of the base layer (2) and the coating (3) may be, for example, conditions of firing at a temperature of 300°C to 450°C for 5 to 180 minutes, but are not particularly limited. Burning can be performed using, for example, an electric furnace.

經過諸如此類的工程,能夠得到一種具有基材(1)、形成於基材(1)的表面上之基底層(2)、形成於基底層(2)上之由1層或複數層的被膜(3)構成的氟樹脂被膜層的被膜體(10)。 〔實施例〕After such a process, a substrate (1), a base layer (2) formed on the surface of the base material (1), and a film (1 or more layers) formed on the base layer (2) can be obtained. 3) The coating body (10) of the fluororesin coating layer formed. [Example]

以下,藉由例示用以評價本發明有關的塗料組成物、被膜及其被膜體之實施例,以讓本發明之效果更為明確。Hereinafter, examples for evaluating the coating composition, film, and film body of the present invention are illustrated to make the effect of the present invention more clear.

但是,應當理解的是本發明並非限定於下述之實施例所例示的態樣而已。However, it should be understood that the present invention is not limited to the aspects exemplified in the following Examples.

在以下的實施例中,多孔性配位高分子(PCP)/金屬有機構造體(MOF)係使用具有與MIL-100(Fe)同樣的構造之AP004(株式會社Atomis製)、具有與Al(OH)(fumarate)同樣的構造之AP006(株式會社Atomis製)、及具有與Zr6 O4 (OH)4 (fumarate)同樣的構造之MOF801(Zr)(GS Alliance 株式會社製)。另外,AP004的配位子係1,3,5-苯三羧酸;AP006的配位子係富馬酸;MOF801(Zr)的配位子係富馬酸。In the following examples, the porous coordination polymer (PCP)/metal organic structure (MOF) used AP004 (manufactured by Atomis Co., Ltd.), which has the same structure as MIL-100 (Fe), and has the same structure as Al ( OH) (fumarate) AP006 (manufactured by Atomis Co., Ltd.) and MOF801 (Zr) (manufactured by GS Alliance Co., Ltd.) with the same structure as Zr 6 O 4 (OH) 4 (fumarate). In addition, the ligand of AP004 is 1,3,5-benzenetricarboxylic acid; the ligand of AP006 is fumaric acid; the ligand of MOF801 (Zr) is fumaric acid.

圖2係例示AP004、AP006、及MOF801(Zr)的X線繞射圖案。Figure 2 illustrates the X-ray diffraction patterns of AP004, AP006, and MOF801 (Zr).

<實施例1> 多孔性配位高分子(PCP)/金屬有機構造體(MOF)及氟樹脂之熱重量差分熱分析<Example 1> Thermogravimetric differential thermal analysis of porous coordination polymer (PCP)/metal organic structure (MOF) and fluororesin

對於實施例所使用的多孔性配位高分子(PCP)/金屬有機構造體(MOF)及氟樹脂實施熱重量差分熱分析(TG-DTA)。The porous coordination polymer (PCP)/metal organic structure (MOF) and fluororesin used in the examples were subjected to thermogravimetric differential thermal analysis (TG-DTA).

實施熱重量差分熱分析(TG-DTA)的多孔性配位高分子(PCP)/金屬有機構造體(MOF)及氟樹脂為如以下所示。The porous coordination polymer (PCP)/metal organic structure (MOF) and fluororesin that were subjected to thermogravimetric differential thermal analysis (TG-DTA) are as follows.

・多孔性配位高分子(PCP)/金屬有機構造體(MOF) (a-i)AP004(株式會社Atomis製PCP/MOF MIL-100(Fe) Fe3 (O)(OH)(C9 H3 O62 ;細孔徑:2.4~2.9nm ;細孔之開孔面積: 4.52nm2 ~6.60nm2 ;BET比表面積:1700~2000m3 /g) (a-ii)AP006(株式會社 Atomis 製;PCP/MOF Al(OH)(fumarate)=Al(OH)(C4 H2 O4 );細孔為菱形之 0.57nm×0.60nm;細孔之開孔面積:0.17nm2 BET比表面積:900~2000m3 /g) (a-iii)MOF801(Zr)(GS Alliance 株式會社製PCP/MOF Zr6 O4 (OH)4 (fumarate)=Zr6 O4 (OH)4 (C4 H2 O46 ・Porous coordination polymer (PCP)/metal organic structure (MOF) (a-i) AP004 (PCP/MOF MIL-100 (Fe) Fe 3 (O) (OH) (C 9 H) manufactured by Atomis Co., Ltd. 3 O 6 ) 2 ; pore diameter: 2.4~2.9nm; pore area: 4.52nm 2 ~6.60nm 2 ; BET specific surface area: 1700~2000m 3 /g) (a-ii) AP006 (Atomis Co., Ltd. PCP/MOF Al(OH)(fumarate)=Al(OH)(C 4 H 2 O 4 ); The pores are rhombus 0.57nm×0.60nm; the open area of the pores: 0.17nm 2 BET specific surface area : 900~2000m 3 /g) (a-iii) MOF801 (Zr) (PCP/MOF manufactured by GS Alliance Co., Ltd.) Zr 6 O 4 (OH) 4 (fumarate) = Zr 6 O 4 (OH) 4 (C 4 H 2 O 4 ) 6

・氟樹脂 (b-i)MJ-501(三井杜邦氟化學品株式會社製PFA粉體塗料;含有85%的PFA、10%的玻璃碎片、5%的PPS) (b-ii)MJ-624(三井・Kemers 氟製品株式會社製PFA粉體塗料; 含有85%的PFA、15%的SiC填料)・Fluorine resin (B-i) MJ-501 (PFA powder coating made by Mitsui DuPont Fluorochemicals Co., Ltd.; contains 85% PFA, 10% glass fragments, and 5% PPS) (B-ii) MJ-624 (PFA powder coating made by Mitsui Kemers Fluorine Products Co., Ltd.; "Contains 85% PFA and 15% SiC filler)

將AP004、AP006、及MOF801(Zr)之熱重量差分熱分析(TG-DTA)結果表示於圖3。又,將MJ-501、及MJ-624之熱重量差分熱分析(TG-DTA)結果表示於圖4。The thermogravimetric differential thermal analysis (TG-DTA) results of AP004, AP006, and MOF801 (Zr) are shown in Figure 3. In addition, the results of thermogravimetric differential thermal analysis (TG-DTA) of MJ-501 and MJ-624 are shown in FIG. 4.

如圖3所示,AP004、AP006、及MOF801(Zr)之空氣中的從約200℃至分解5%的溫度係分別為326.44℃、367.83℃及242.66℃。As shown in Fig. 3, the air temperature of AP004, AP006, and MOF801 (Zr) from about 200°C to 5% decomposition is 326.44°C, 367.83°C and 242.66°C, respectively.

又,如圖4所示,MJ-501為308.45℃;MJ-624為307.26℃;可見到融解溫度之高峰。Also, as shown in Figure 4, MJ-501 is 308.45°C; MJ-624 is 307.26°C; the melting temperature peak can be seen.

從而,AP004、及AP006之從200℃起至分解5%的溫度為高於MJ-501及MJ-624者。另一方面,MOF801(Zr)之從200℃起至分解5%的溫度係低於MJ-501、及MJ-624。 <實施例2> 塗料組成物之摻混Therefore, the temperature from 200°C to 5% of AP004 and AP006 is higher than that of MJ-501 and MJ-624. On the other hand, the temperature of MOF801 (Zr) from 200°C to 5% decomposition is lower than that of MJ-501 and MJ-624. <Example 2> Blending of paint composition

按照表1、表2、及表3的摻混例及比較摻混例來摻混粉體塗料組成物。另外,表1、表2、及表3之(a-i)、(a-ii)、(a-iii)、(b-i)、及(b-ii)係與實施例1中經實施熱重量差分熱分析(TG-DTA)的多孔性配位高分子(PCP)/金屬有機構造體(MOF)、及氟樹脂相同。又,(b-i)MJ-501及(b-ii)MJ-624中之任一者皆是熱可塑性,相對於極性溶劑、及非極性溶劑中之任一種的溶劑皆為不溶。The powder coating composition was blended in accordance with the blending examples and comparative blending examples of Table 1, Table 2, and Table 3. In addition, (a-i), (a-ii), (a-iii), (b-i), and (b-ii) of Table 1, Table 2, and Table 3 are the same as those implemented in Example 1. Thermogravimetric differential thermal analysis (TG-DTA) has the same porous coordination polymer (PCP)/metal organic structure (MOF) and fluororesin. In addition, either of (b-i) MJ-501 and (b-ii) MJ-624 is thermoplastic, and is insoluble in either a polar solvent or a non-polar solvent.

(摻混例) 按照表1及表2來摻混與摻混例有關的塗料組成物。(Example of blending) According to Table 1 and Table 2, the coating composition related to the blending example was blended.

按照表1所示的摻混量來摻混而得到摻混例1。摻混表1中之(a-i)及(b-i),於球磨機混合2日,而得到可通過300μm篩孔之篩的摻混例1。Blending was performed according to the blending amount shown in Table 1, and blending example 1 was obtained. The (a-i) and (b-i) in Table 1 were blended and mixed in a ball mill for 2 days to obtain Blending Example 1 that can pass through a 300 μm mesh sieve.

摻混例2、及摻混例3係按照表1之摻混量,分別將摻混例1與MJ-501以混合機混合2分鐘而得。Blending Example 2 and Blending Example 3 were obtained by mixing Blending Example 1 and MJ-501 with a mixer for 2 minutes according to the blending amounts in Table 1.

按照表2所示之摻混量來摻混而得到摻混例4。摻混表1中之(a-ii)、(b-ii)及(c-i),於球磨機中混合2日而得到可通過300μm篩孔之篩的摻混例4。Blending was performed in accordance with the blending amount shown in Table 2, and blending example 4 was obtained. The (a-ii), (b-ii) and (c-i) in Table 1 were blended and mixed in a ball mill for 2 days to obtain Blending Example 4 that can pass through a sieve of 300 μm mesh.

摻混例5係按照表2之摻混量,將摻混例4與(b-ii)MJ-624及(c-i)以混合機混合2分鐘而得。Blending Example 5 is obtained by mixing Blending Example 4 with (b-ii) MJ-624 and (c-i) in a mixer for 2 minutes according to the blending amount in Table 2.

按照表2所示之摻混量來摻混而得到摻混例6。摻混表1中之(a-iii)及(b-i),以球磨機混合2日而得到可通過300μm篩孔之篩的摻混例6。Blending was performed according to the blending amount shown in Table 2 to obtain Blending Example 6. (A-iii) and (b-i) in Table 1 were blended and mixed with a ball mill for 2 days to obtain Blending Example 6 that can pass through a sieve of 300 μm mesh.

摻混例7係按照表2之摻混量,將摻混例6與MJ-501以混合機混合2分鐘而得。Blending Example 7 is obtained by mixing Blending Example 6 and MJ-501 with a mixer for 2 minutes according to the blending amount in Table 2.

表1及表2中之(c-i)係表示PPS(聚苯硫醚)之雷頓(Ryton) V-1(雪弗龍菲利浦化學株式會社)。(C-i) in Table 1 and Table 2 represents Ryton   V-1 (Chevron Philips Chemical Co., Ltd.) of PPS (polyphenylene sulfide).

表1及表2中之(A)係表示塗料組成物中之多孔性配位高分子(PCP)/金屬有機構造體(MOF)的摻混量;(B)係表示塗料組成物中之氟樹脂的摻混量。(A) in Table 1 and Table 2 represents the blending amount of porous coordination polymer (PCP)/metal organic structure (MOF) in the coating composition; (B) represents the fluorine in the coating composition The blending amount of the resin.

(比較摻混例) 按照表3來摻混而得到比較摻混例有關的塗料組成物。(Comparative blending example) The coating composition related to the comparative blending example was obtained by blending according to Table 3.

如表3所示,依照原樣使用(b-i)來做為比較摻混例1。As shown in Table 3, (b-i) was used as it is as Comparative Blending Example 1.

按照如表3所示之摻混量來摻混而得到比較摻混例2。摻混表3中之(b-ii)及(c-i)以混合機混合2分鐘而得到比較摻混例2。The blending was performed according to the blending amount shown in Table 3 to obtain Comparative Blending Example 2. Blending (b-ii) and (c-i) in Table 3 was mixed with a mixer for 2 minutes to obtain Comparative Blending Example 2.

按照如表3所示之摻混量來摻混而得到比較摻混例3。摻混表3中之(a-i)及(b-i)以球磨機混合2日而得到可通過300μm篩孔之篩的比較摻混例3。The blending was performed according to the blending amount shown in Table 3 to obtain Comparative Blending Example 3. Blending (a-i) and (b-i) in Table 3 were mixed with a ball mill for 2 days to obtain a comparative blending example 3 that can pass through a sieve of 300 μm mesh.

表3中之(c-i)係表示PPS(聚苯硫醚)之雷頓(Ryton) V-1(雪弗龍菲利浦化學株式會社)。(C-i) in Table 3 represents Ryton  V-1 (Chevron Philips Chemical Co., Ltd.) of PPS (polyphenylene sulfide).

表3中之(A)係表示比較摻混例有關的塗料組成物中之多孔性配位高分子(PCP)/金屬有機構造體(MOF)的摻混量;(B)係表示比較摻混例有關的塗料組成物中之氟樹脂的摻混量。(A) in Table 3 represents the blending amount of the porous coordination polymer (PCP)/metal organic structure (MOF) in the coating composition related to the comparative blending example; (B) represents the comparative blending Example of the blending amount of fluororesin in the coating composition.

〔表1〕 摻混量(重量%) 摻混例1 摻混例2 摻混例3 (a-i) AP004 5.00 (a-ii) AP006 (a-iii) MOF801(Zr) (b-i) MJ-501 95.00 80.00 98.00 (b-ii) MJ-624 (c-i) 雷頓(Ryton) V-1 (d-i) 摻混例1 20.00 2.00 (d-ii) 摻混例4 (d-iii) 摻混例6 (A) PCP/MOF之含有量 5.00 1.00 0.10 (B) 氟樹脂 80.75 84.15 84.92 〔Table 1〕 Blending amount (wt%) Blending example 1 Blending example 2 Blending example 3 (ai) AP004 5.00 (a-ii) AP006 (a-iii) MOF801(Zr) (bi) MJ-501 95.00 80.00 98.00 (b-ii) MJ-624 (ci) Ryton V-1 (di) Blending example 1 20.00 2.00 (d-ii) Blending example 4 (d-iii) Blending example 6 (A) PCP/MOF content 5.00 1.00 0.10 (B) Fluorine resin 80.75 84.15 84.92

〔表2〕 摻混量(重量%) 摻混例4 摻混例5 摻混例6 摻混例7 (a-i) AP004 (a-ii) AP006 5.00 (a-iii) MOF801(Zr) 5.00 (b-i) MJ-501 95.00 98.00 (b-ii) MJ-624 90.25 76.00 (c-i) 雷頓(Ryton) V-1 4.75 4.00 (d-i) 摻混例1 (d-ii) 摻混例4 20.00 (d-iii) 摻混例6 2.00 (A) PCP/MOF之含有量 5.00 1.00 5.00 0.10 (B) 氟樹脂 76.71 79.94 80.75 84.92 〔Table 2〕 Blending amount (wt%) Blending example 4 Blending example 5 Blending example 6 Blending example 7 (ai) AP004 (a-ii) AP006 5.00 (a-iii) MOF801(Zr) 5.00 (bi) MJ-501 95.00 98.00 (b-ii) MJ-624 90.25 76.00 (ci) Ryton V-1 4.75 4.00 (di) Blending example 1 (d-ii) Blending example 4 20.00 (d-iii) Blending example 6 2.00 (A) PCP/MOF content 5.00 1.00 5.00 0.10 (B) Fluorine resin 76.71 79.94 80.75 84.92

〔表3〕 摻混量(重量%) 比較 摻混例1 比較摻混例2 比較摻混例3 (a-i) AP004 20.00 (b-i) MJ-501 100.00 80.00 (b-ii) MJ-624 95.00 (c-i) 雷頓(Ryton) V-1 5.00 (A) PCP/MOF之含有量 0.00 0.00 20.00 (B) 氟樹脂 85.00 80.75 68.00 〔table 3〕 Blending amount (wt%) Comparative blending example 1 Comparative blending example 2 Comparative blending example 3 (ai) AP004 20.00 (bi) MJ-501 100.00 80.00 (b-ii) MJ-624 95.00 (ci) Ryton V-1 5.00 (A) PCP/MOF content 0.00 0.00 20.00 (B) Fluorine resin 85.00 80.75 68.00

<實施例3> 被膜體之形成<Example 3> Envelope formation

為了形成具有使用實施例1之摻混例、及比較摻混例的被膜之被膜體。首先,於基材上進行噴砂處理而形成基底層。基材係使用SUS304(厚度:6mm、邊長:200mm)。In order to form a coating body having a coating film using the blending example of Example 1 and the comparative blending example. First, sandblasting is performed on the substrate to form a base layer. The base material is SUS304 (thickness: 6mm, side length: 200mm).

基底層係將下述(1)與(2)以重量比3:1進行混合,於400℃進行60分鐘燒附處理而形成的。 (1)850-G314(凱默斯株式會社製、PTFE含有基底液) (2)850-G7799(凱默斯株式會社製、鉻酸含有基底液)The base layer is formed by mixing the following (1) and (2) at a weight ratio of 3:1, and performing a sintering treatment at 400°C for 60 minutes. (1) 850-G314 (made by Chemos Co., Ltd., PTFE-containing base fluid) (2) 850-G7799 (made by Chemos Co., Ltd., chromic acid-containing base liquid)

以下,更進一步地詳細說明實施例3有關的被膜(襯裏被膜層)。Hereinafter, the film (lining film layer) related to Example 3 will be described in further detail.

使用摻混例1~3、5或7,如下述表4所示,分別形成在基底層上具有試驗例1~5之被膜的被膜體。又,使用比較摻混例1~3,如表5所示,分別形成具有比較例1~3之被膜的被膜體。另外,試驗例1~5、及比較例1~3之被膜體之任一者皆反復進行:以靜電粉體塗裝法塗布摻混例或比較摻混例有關的塗料組成物,於350℃燒附60分鐘之工程來形成400μm的被膜全體之膜厚。Using Blending Examples 1 to 3, 5, or 7, as shown in Table 4 below, a coating body having the coatings of Test Examples 1 to 5 on the base layer was formed, respectively. In addition, using Comparative Blending Examples 1 to 3, as shown in Table 5, coating bodies having the coating films of Comparative Examples 1 to 3 were formed, respectively. In addition, any of the coating bodies of Test Examples 1 to 5 and Comparative Examples 1 to 3 were repeated: the coating composition related to the blending example or the comparative blending example was coated by electrostatic powder coating method at 350°C A process of sintering for 60 minutes to form an overall film thickness of 400μm.

〔表4〕   試驗例1 試驗例2 試驗例3 試驗例4 試驗例5 下層 比較摻混例1 65μm 比較摻混例1 90μm 摻混例3 400μm 比較摻混例2 65μm 摻混例7 400μm 中間層 摻混例1 40μm 摻混例2 50μm 摻混例5 100μm 上層 比較摻混例1 295μm 比較摻混例1 260μm 比較摻混例2 235μm 全體膜厚 400μm 400μm 400μm 400μm 400μm 基材係SUS304;基底層係850-G314與850-G7799以3:1混合而成。〔Table 4〕 Test example 1 Test example 2 Test example 3 Test example 4 Test Example 5 Lower level Comparative blending example 1 65μm Comparative blending example 1 90μm Blending example 3 400μm Comparative blending example 2 65μm Blending example 7 400μm middle layer Blending example 1 40μm Blending example 2 50μm Blending example 5 100μm upper layer Comparative blending example 1 295μm Comparative blending example 1 260μm Comparative blending example 2 235μm Overall film thickness 400μm 400μm 400μm 400μm 400μm The base material is SUS304; the base layer is a 3:1 mixture of 850-G314 and 850-G7799.

〔表5〕   比較例1 比較例2 比較例3 下層 比較摻混例1 400μm 比較摻混例2 400μm 比較摻混例3 400μm 中間層 上層 全體膜厚 400μm 400μm 400μm 備考     被膜之表面發生裂縫,不能夠形成良好的被膜。 基材係SUS304;基底層係850-G314與850-G7799以3:1混合而成。〔table 5〕 Comparative example 1 Comparative example 2 Comparative example 3 Lower level Comparative blending example 1 400μm Comparative blending example 2 400μm Comparative blending example 3 400μm middle layer upper layer Overall film thickness 400μm 400μm 400μm Preparation Cracks occurred on the surface of the film, and a good film could not be formed. The base material is SUS304; the base layer is a 3:1 mixture of 850-G314 and 850-G7799.

圖28係表示表面發生裂縫的比較例3。圖29係表示圖28之一部分放大的比較例3之表面。比較例3有關的被膜體,相對於塗料組成物全體而言,所摻混的氟樹脂之摻混量為如68.00重量%之少量;如圖28及29所示,被膜之表面發生多數之裂縫而不能夠形成良好的被膜。Fig. 28 shows Comparative Example 3 in which cracks occurred on the surface. Fig. 29 shows the surface of Comparative Example 3 in which a part of Fig. 28 is enlarged. In the coating body of Comparative Example 3, the blending amount of the fluororesin blended relative to the entire coating composition is as small as 68.00% by weight; as shown in Figures 28 and 29, many cracks occur on the surface of the coating. It cannot form a good film.

<實施例4> 耐蝕試驗<Example 4> Corrosion resistance test

對於所製作成的試驗例1~5及比較例1~2有關的被膜體,以襯裏試驗機LA-15型(株式會社山崎精機研究所製)進行耐蝕試驗。另外,比較例3係如上述之實施例2所示,由於在被膜之表面發生了裂縫,因而無法實施耐蝕試驗。The coating bodies related to the prepared Test Examples 1 to 5 and Comparative Examples 1 to 2 were subjected to a corrosion resistance test using a lining tester LA-15 type (manufactured by Yamazaki Seiki Laboratory Co., Ltd.). In addition, in Comparative Example 3, as shown in the above-mentioned Example 2, since cracks occurred on the surface of the film, the corrosion resistance test could not be carried out.

耐蝕試驗係如圖5所示,在山崎式襯裏試驗機LA-15中,將上記試驗例1~5、及比較例1~2之下半部浸泡於鹽酸中,加以密閉使上半部暴露於揮發的鹽酸中。The corrosion resistance test system is shown in Figure 5. In the Yamazaki-type lining tester LA-15, the lower half of the above test examples 1 to 5 and comparative examples 1 to 2 are immersed in hydrochloric acid and sealed to expose the upper half In volatile hydrochloric acid.

試驗條件為條件1:設定在99.8℃之溫度條件下、5%鹽酸中進行4週、及條件2:設定在80℃之溫度條件下、35%鹽酸中進行4週。對於試驗例1~3、及比較例1一併進行條件1及條件2的耐蝕試驗。在試驗例4、5、及比較例2中只進行條件1的耐蝕試驗。The test conditions were condition 1: set at 99.8°C for 4 weeks in 5% hydrochloric acid, and condition 2: set at 80°C for 4 weeks in 35% hydrochloric acid. For Test Examples 1 to 3 and Comparative Example 1, the corrosion resistance tests of Condition 1 and Condition 2 were carried out together. In Test Examples 4, 5, and Comparative Example 2, only the corrosion resistance test of Condition 1 was performed.

(試驗項目) 具體而言,條件1及條件2一併進行下述(1)~(5)之5個項目的評價。(Pilot projects) Specifically, condition 1 and condition 2 were evaluated in the following five items (1) to (5).

(1)初期密合力 對於暴露於鹽酸以前之襯裏被膜,藉由在5mm寬度之範圍內進行JIS K 5400所規定的剝離強度試驗,來評價與基材間之初期密合力。然後,與比較例1或2同樣之値者表記為○;在超過的情況則表記為◎;在低於的情況則表記為△;當該値為一半以下之情況則表記為×。但是,在被膜為破斷的情況,由於是與膜厚之厚度相關而與値無關則表記為○。又,在表6~8中記載具體的密合力,在確認襯裏被膜有破斷的情況則記載為「被膜破斷」。另外,如圖5之E所示,藉由對於未浸泡於鹽酸的部分進行剝離強度試驗,來評價與基材間之初期密合力。(1) Initial adhesion For the lining film before exposure to hydrochloric acid, the initial adhesion with the substrate was evaluated by conducting a peel strength test specified in JIS "K" 5400 within a width of 5 mm. Then, the same value as in Comparative Example 1 or 2 is expressed as ○; when it exceeds, it is expressed as ◎; when it is lower than, it is expressed as △; when the value is less than half, it is expressed as x. However, when the film is broken, since it is related to the thickness of the film and has nothing to do with the value, it is expressed as ○. In addition, the specific adhesion strength is described in Tables 6 to 8, and when it is confirmed that the lining film is broken, it is described as "film breakage". In addition, as shown in E of FIG. 5, the initial adhesion strength with the base material was evaluated by performing a peel strength test on the part not immersed in hydrochloric acid.

(2)到發生水泡(膨脹)為止之時間 測定直到發生水泡為止的時間。本試驗係每經過1週即停止試驗,分解來確認被膜,以週為單位來表記水泡之發生。與比較例1或2同樣之値則表記為○;在超過的情況則表記為◎;在低於的情況則表記為△;當値為一半以下之情況則表記為×。(2) Time until blisters (expansion) occur Measure the time until blisters occur. This test system stops the test every 1 week, decomposes to confirm the film, and counts the occurrence of blisters on a weekly basis. The same value as in Comparative Example 1 or 2 is expressed as ○; when it exceeds, it is expressed as ◎; when it is lower than, it is expressed as △; when the value is less than half, it is expressed as ×.

(3)經過4週以後之水泡(膨脹)的最大直徑 測定經過4週以後之水泡的最大直徑。與比較例1或2同樣之値則表記為○;在小於的情況則表記為◎;當大於情況則表記為△;當値為一倍以上之情況則表記為×。35%鹽酸條件由於是以平面狀隆起於被膜所以不列入計算。(3) The maximum diameter of blisters (expanded) after 4 weeks Measure the maximum diameter of the blisters after 4 weeks. The same value as in Comparative Example 1 or 2 is expressed as ○; when it is less than, it is expressed as ◎; when it is greater than, it is expressed as △; when the value is more than one time, it is expressed as ×. The 35% hydrochloric acid condition is not included in the calculation because it is raised in a flat shape on the envelope.

(4)經過4週以後之水泡(膨脹)的面積比例 測定經過4週以後之水泡的面積,並計算水泡發生面積在試驗面積中所占之比例。與比較例1或2同樣之値則表記為○;當小於的情況則表記為◎;當大於的情況則表記為△;當値為一倍以上之情況則表記為×。大致密集發生的水泡或面狀隆起於被膜的部分不是各個膨脹之面積的合計量來計算,而是以該範圍設定為水泡之面積來計算。(4) Area ratio of blisters (expansion) after 4 weeks Measure the area of blisters after 4 weeks, and calculate the proportion of the area of blisters in the test area. The same value as in Comparative Example 1 or 2 is expressed as ○; when it is less than, it is expressed as ◎; when it is greater than, it is expressed as △; when the value is more than one time, it is expressed as ×. The blister or the area where the surface-like swelling occurs on the film is not calculated by the total amount of each swelling area, but is calculated by setting the range as the area of the blister.

(5)經過4週以後之密合力 藉由 JIS K 5400所規定之剝離強度試驗,來評價經過4週以後之與基材間之密合力。又,最低値為與比較例1或2幾乎同樣之値則表記為○;當超過的情況則表記為◎;明顯低於的情況則表記為△;當値為一半以下之情況則表記為×。另外,被膜由於是分為氣相部分與液相部分,因而分別地測定密合力;在表6~8之經過4週以後之密合力的欄位上,上半段是記載關於氣相之密合力;下半段是記載關於液相之密合力。又,在表6~8中係記載剝離強度試驗之測定値(N/5mm);在確認被膜為破斷的情況則記載為「被膜破斷」。又,密合力為0之位置係在氣液界面的情況下,液相側則記載該測定方向長度,設為比較對象。另外,如圖5所示,在左右測定2次,A及B為氣相部分、C及D為液相部分。將2次測定之數値彙整記載於表6~8中。(5) Close force after 4 weeks The peel strength test specified in JIS K 5400 is used to evaluate the adhesion to the substrate after 4 weeks. In addition, if the lowest value is almost the same as that of Comparative Example 1 or 2, it is indicated as ○; when it exceeds, it is indicated as ◎; when it is significantly lower, it is indicated as △; when the value is less than half, it is indicated as × . In addition, since the film is divided into a gas phase part and a liquid phase part, the adhesion force is measured separately; in the column of the adhesion force after 4 weeks in Tables 6 to 8, the upper half is the description of the gas phase density. Resultant force; the lower half is a record about the adhesive force of the liquid phase. In addition, in Tables 6 to 8, the measured value (N/5mm) of the peel strength test is described; when it is confirmed that the film is broken, it is described as "film breaking". In addition, when the position where the adhesion force is 0 is at the gas-liquid interface, the length in the measurement direction is described on the liquid phase side, which is used as a comparison target. In addition, as shown in FIG. 5, the measurement was performed twice on the left and right, and A and B were gas phase parts, and C and D were liquid phase parts. The numerical values of the 2 measurements are summarized in Tables 6-8.

(試驗結果) 如上述之實施例2及3的記載所示,試驗例1~3、5及比較例1係摻混MJ-501來做為氟樹脂。另一方面,試驗例4及比較例2係摻混MJ-624來做為氟樹脂。從而,試驗例1~3、5及比較例1之結果、與試驗例4及比較例2係分別記載於不同的表中。(test results) As shown in the description of Examples 2 and 3 above, Test Examples 1 to 3, 5 and Comparative Example 1 were blended with MJ-501 as a fluororesin. On the other hand, Test Example 4 and Comparative Example 2 were blended with MJ-624 as a fluororesin. Therefore, the results of Test Examples 1 to 3, 5 and Comparative Example 1 and Test Example 4 and Comparative Example 2 are described in separate tables, respectively.

對於耐蝕試驗的評價結果:5%鹽酸條件下之試驗例1~3、5及比較例1係記載於表6;5%鹽酸條件下之試驗例4及比較例2係記載於表7;35%鹽酸條件下之試驗例1~3及比較例1係記於表8。The evaluation results of the corrosion resistance test: Test Examples 1 to 3, 5 and Comparative Example 1 under 5% hydrochloric acid conditions are described in Table 6; Test Example 4 and Comparative Example 2 under 5% hydrochloric acid conditions are described in Table 7; 35 Test Examples 1 to 3 and Comparative Example 1 under the condition of% hydrochloric acid are shown in Table 8.

〔表6〕 條件1:99.8℃、5%鹽酸條件;氟樹脂MJ-501摻混   試驗例1 試驗例2 試驗例3 試驗例5 比較例1 初期密合力 (N/5mm) >25.0 (被膜破斷)  ○ >28.9 (被膜破斷) ○ >28.6 (被膜破斷) ○ >27.4 (被膜破斷)  ○ >24.3 (被膜破斷) 水泡發生之時間 (週) 2   ◎ 1   ○ 1   ○ 1   ○ 1 4週以後之最大水泡直徑 (mm) 5   ◎ 6   ◎ 4   ◎ 8   ○~△ 7 4週以後之水泡發生面積 (%) 67.48   ◎ 46.95   ◎ 31.71   ◎ 60.98   ◎ 72.36 4週以後之密合力(氣相) (N/5mm) 12.3~28.2 (被膜破斷) ◎ 6.8~23.6 (被膜破斷) ◎ 11.9~28.7 (被膜破斷) ◎ 6.3~17.7   ◎ 3.0~17.2 4週以後之密合力(液相) (N/5mm) 7.5~27.8   ◎ 3.3~28.3 (被膜破斷) ◎ 9.8~28.3 (被膜破斷) ◎ 3.9~24.9   ◎ 3.1~23.3 [Table 6] Condition 1: 99.8℃, 5% hydrochloric acid conditions; fluororesin MJ-501 blending Test example 1 Test example 2 Test example 3 Test Example 5 Comparative example 1 Initial adhesion force (N/5mm) >25.0 (Broken film) ○ >28.9 (Broken film) ○ >28.6 (Broken film) ○ >27.4 (Broken film) ○ >24.3 (Broken film) Time to blisters (weeks) 2 ◎ 1 ○ 1 ○ 1 ○ 1 Maximum blister diameter after 4 weeks (mm) 5 ◎ 6 ◎ 4 ◎ 8 ○~△ 7 Area of blisters occurring after 4 weeks (%) 67.48 ◎ 46.95 ◎ 31.71 ◎ 60.98 ◎ 72.36 Adhesion force (gas phase) after 4 weeks (N/5mm) 12.3~28.2 (The film is broken) ◎ 6.8~23.6 (The film is broken) ◎ 11.9~28.7 (The film is broken) ◎ 6.3~17.7 ◎ 3.0~17.2 Adhesion after 4 weeks (liquid phase) (N/5mm) 7.5~27.8 ◎ 3.3~28.3 (The film is broken) ◎ 9.8~28.3 (The film is broken) ◎ 3.9~24.9 ◎ 3.1~23.3

〔表7〕 條件1:99.8℃、5%鹽酸條件;氟樹脂MJ-624摻混   試驗例4 比較例2 初期密合力 (N/5mm) >17.8 ○ >17.5 水泡發生之時間 (週) 1 ○ 1 ○ 4週以後之最大水泡直徑 (mm) 3 ◎ 5 4週以後之水泡發生面積 (%) 42.28 ◎ 46.95   4週間後之密合力(氣相) (N/5mm) >21.6 ○ >24.6 4週間後之密合力(液相) (N/5mm) 9.2~21.7 (被膜破斷) ◎ 5.2~21.8 (被膜破斷) [Table 7] Condition 1: 99.8℃, 5% hydrochloric acid conditions; fluororesin MJ-624 blending Test example 4 Comparative example 2 Initial adhesion force (N/5mm) >17.8 ○ >17.5 Time to blisters (weeks) 1 ○ 1 ○ Maximum blister diameter after 4 weeks (mm) 3 ◎ 5 Area of blisters occurring after 4 weeks (%) 42.28 ◎ 46.95 Adhesion force (gas phase) after 4 weeks (N/5mm) >21.6 ○ >24.6 Adhesion after 4 weeks (liquid phase) (N/5mm) 9.2~21.7 (The film is broken) ◎ 5.2~21.8 (Broken film)

〔表8〕 條件2:80℃、35%鹽酸條件 氟樹脂MJ-501摻混   試驗例1 試驗例2 試驗例3 比較例1 初期密合力 (N/5mm) >24.8 (被膜破斷)  ○ >28.3 (被膜破斷) ○ >27.4 (被膜破斷) ○ >22.8 (被膜破斷) 水泡發生之時間 (週) 2   ○ 2   ○ 3   ◎ 2 4週以後之最大水泡直徑 (mm) 3   ○ 2   ◎ 1   ◎ 3 4週以後之水泡發生面積 (%) 63.41   ◎ 21.06   ◎ 14.63   ◎ 68.29 4週以後之密合力(氣相) (N/5mm) 0~19.2   ◎ 0.1~9.6   ○~△ 0.1~13.3   ○ 0~13.6 4週以後之密合力(液相) (N/5mm) 0~23.5 (氣液界面17mm 密合力0) ◎ 0~8.4 (氣液界面 密合力0無) ○ 0.1~6.0 (氣液界面 密合力0無) ○ 0~10.6 (氣液界面25mm 密合力0) [Table 8] Condition 2: 80℃, 35% hydrochloric acid condition Fluorine resin MJ-501 blending Test example 1 Test example 2 Test example 3 Comparative example 1 Initial adhesion force (N/5mm) >24.8 (Broken film) ○ >28.3 (The membrane is broken) ○ >27.4 (Broken film) ○ >22.8 (capsule broken) Time to blisters (weeks) 2 ○ 2 ○ 3 ◎ 2 Maximum blister diameter after 4 weeks (mm) 3 ○ 2 ◎ 1 ◎ 3 Area of blisters occurring after 4 weeks (%) 63.41 ◎ 21.06 ◎ 14.63 ◎ 68.29 Adhesion force (gas phase) after 4 weeks (N/5mm) 0~19.2 ◎ 0.1~9.6 ○~△ 0.1~13.3 ○ 0~13.6 Adhesion after 4 weeks (liquid phase) (N/5mm) 0~23.5 (The gas-liquid interface is 17mm, the adhesion force is 0) ◎ 0~8.4 (The gas-liquid interface adhesion force is 0 none) ○ 0.1~6.0 (zero adhesion of gas-liquid interface) ○ 0~10.6 (The gas-liquid interface is 25mm, the adhesion force is 0)

如表6及8、以及圖6~11、16、17及20~27所示,與未摻混多孔性配位高分子(PCP)/金屬有機構造體(MOF)的比較例1相比之下,可以確認:摻混有AP004的試驗例1~3在耐蝕試驗後之水泡發生較少,殘留密合力也較高的結果。As shown in Tables 6 and 8, and Figures 6 to 11, 16, 17, and 20 to 27, compared with Comparative Example 1 where the porous coordination polymer (PCP)/metal organic structure (MOF) is not blended Below, it can be confirmed that Test Examples 1 to 3 in which AP004 was blended had fewer blisters after the corrosion resistance test, and the result was that the residual adhesive force was also higher.

如表7、以及圖12、13、18及19所示,與未摻混多孔性配位高分子(PCP)/金屬有機構造體(MOF)的比較例2相比之下,可以確認:摻混有AP006的試驗例4在耐蝕試驗後之水泡發生較少,殘留密合力也較高的結果。As shown in Table 7 and Figures 12, 13, 18 and 19, compared with Comparative Example 2 where the porous coordination polymer (PCP)/metal organic structure (MOF) is not blended, it can be confirmed that: In Test Example 4 mixed with AP006, less blisters occurred after the corrosion resistance test, and the residual adhesion force was also higher.

如表6、以及圖14~17所示,與比較例1比較之下,可以確認:摻混有MOF801(Zr)的試驗例5也是顯示出足夠的殘留密合力。As shown in Table 6 and FIGS. 14 to 17, compared with Comparative Example 1, it was confirmed that Test Example 5 in which MOF801 (Zr) was blended also showed sufficient residual adhesion.

又,從試驗例5、與試驗例1~4之結果來看,由於在氟樹脂中摻混有在空氣中條件下從200℃起至分解5%的溫度為比氟樹脂之熔點還更高溫之多孔性配位高分子(PCP)/金屬有機構造體(MOF),所以可以明白能夠得到一種具有顯著優異的耐久性、耐藥品性、耐浸透性、及耐蝕性之被膜。In addition, from the results of Test Example 5 and Test Examples 1 to 4, the temperature from 200°C to 5% decomposing in air is higher than the melting point of the fluororesin due to the blending of fluororesin. The porous coordination polymer (PCP)/metal organic structure (MOF), so it can be understood that a film with remarkably excellent durability, chemical resistance, penetration resistance, and corrosion resistance can be obtained.

又,在氣相中之試驗例也是得到殘留密合力高的結果來看,可判斷為多孔性配位高分子(PCP)/金屬有機構造體(MOF)吸附了揮發的氯化氫氣體。因此,可以明白:多孔性配位高分子(PCP)/金屬有機構造體(MOF)吸附氣體而能夠抑制基材之腐蝕。In addition, in the test example in the gas phase, the residual adhesion force is high, and it can be judged that the porous coordination polymer (PCP)/metal organic structure (MOF) has adsorbed the volatilized hydrogen chloride gas. Therefore, it can be understood that the porous coordination polymer (PCP)/metal organic structure (MOF) adsorbs gas and can suppress the corrosion of the substrate.

此等之效果,可以判斷是由於基底層之上方具有摻混有多孔性配位高分子(PCP)/金屬有機構造體(MOF)的層,所以能夠賦與提高耐蝕性能。These effects can be judged to be due to the porous coordination polymer (PCP)/metal organic structure (MOF) layer mixed with the porous coordination polymer (PCP)/metal organic structure (MOF) above the base layer, so it can impart improved corrosion resistance.

因此,本發明有關的塗料組成物及該被膜、以及該被膜體係可不產生裂縫等之不合適而形成被膜化,並顯示優異的耐久性、耐藥品性、耐浸透性、及耐蝕性,可以說是具有效用之物。 〔產業利用可能性〕Therefore, the coating composition, the coating film, and the coating system related to the present invention can be formed into a film without causing cracks and other improperities, and exhibit excellent durability, chemical resistance, penetration resistance, and corrosion resistance. It can be said that It is something that has utility. 〔Possibility of industrial use〕

本發明有關的含有氟樹脂的燒附用之粉體塗料組成物及液狀塗料組成物、含有該燒附用之粉體塗料組成物或液狀塗料組成物之被膜、以及被膜體係不產生裂縫等之不合適而形成被膜化,能夠非常適合於利用在必須要具有優異的耐久性、耐藥品性、耐浸透性、及耐蝕性之機器(例如,雖然不限定,然而例如化學工廠裝置、半導體製造裝置、調理機器等)。The fluororesin-containing powder coating composition and liquid coating composition for burning of the present invention, the coating film containing the powder coating composition or liquid coating composition for burning, and the coating system do not produce cracks It is not suitable to form a film and can be very suitable for use in equipment that must have excellent durability, chemical resistance, penetration resistance, and corrosion resistance (for example, although not limited, such as chemical plant equipment, semiconductor Manufacturing equipment, conditioning machines, etc.).

1:基材 2:基底層 3:被膜(襯裏被膜) 10:被膜體1: Substrate 2: basal layer 3: Film (lining film) 10: Encapsular body

圖1為本發明之實施形態有關的被膜體之構造斷面圖。 圖2係顯示AP004、AP006、及MOF801(Zr)之X線繞射圖案。 圖3係顯示AP004、AP006、及MOF801(Zr)之熱重量差分熱分析(TG-DTA)的測定結果。 圖4係顯示MJ-501、及MJ-624之熱重量差分熱分析(TG-DTA)的測定結果。 圖5係顯示本發明之實施形態有關的被膜體之耐蝕測試時的樣子。 圖6係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例1。 圖7係顯示99.8℃之溫度條件下、於於5%鹽酸中浸漬4週以後之試驗例1的密合力測定之結果。 圖8係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例2。 圖9係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例2的密合力測定之結果。 圖10係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例3。 圖11係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例3的密合力測定之結果。 圖12係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例4。 圖13係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例4的密合力測定之結果。 圖14係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例5。 圖15係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之試驗例5的密合力測定之結果。 圖16係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之比較例1。 圖17係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之比較例1的密合力測定之結果。 圖18係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之比較例2。 圖19係顯示99.8℃之溫度條件下、於5%鹽酸中浸漬4週以後之比較例2的密合力測定之結果。 圖20係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之試驗例1。 圖21係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之試驗例1的密合力測定之結果。 圖22係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之試驗例2。 圖23係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之試驗例2的密合力測定之結果。 圖24係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之試驗例3。 圖25係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之試驗例3的密合力測定之結果。 圖26係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之比較例1。 圖27係顯示80℃之溫度條件下、35%鹽酸中浸漬4週以後之比較例1的密合力測定之結果。 圖28係顯示表面發生裂縫的比較例3。 圖29係顯示圖28之一部分放大的比較例3之表面。Fig. 1 is a cross-sectional view of the structure of the coating body according to the embodiment of the present invention. Figure 2 shows the X-ray diffraction patterns of AP004, AP006, and MOF801 (Zr). Figure 3 shows the measurement results of thermogravimetric differential thermal analysis (TG-DTA) of AP004, AP006, and MOF801 (Zr). Figure 4 shows the measurement results of thermogravimetric differential thermal analysis (TG-DTA) of MJ-501 and MJ-624. Fig. 5 shows the state of the coating body during the corrosion resistance test according to the embodiment of the present invention. Figure 6 shows Test Example 1 after being immersed in 5% hydrochloric acid for 4 weeks at a temperature of 99.8°C. Fig. 7 shows the results of the adhesion measurement of Test Example 1 after being immersed in 5% hydrochloric acid for 4 weeks under the temperature condition of 99.8°C. Figure 8 shows Test Example 2 after being immersed in 5% hydrochloric acid for 4 weeks at a temperature of 99.8°C. Fig. 9 shows the results of the adhesion measurement of Test Example 2 after immersion in 5% hydrochloric acid for 4 weeks under the temperature condition of 99.8°C. Figure 10 shows Test Example 3 after being immersed in 5% hydrochloric acid for 4 weeks at a temperature of 99.8°C. Fig. 11 shows the results of the adhesion measurement of Test Example 3 after immersing in 5% hydrochloric acid for 4 weeks under the temperature condition of 99.8°C. Figure 12 shows Test Example 4 after being immersed in 5% hydrochloric acid for 4 weeks at a temperature of 99.8°C. Fig. 13 shows the results of the adhesion measurement of Test Example 4 after immersing in 5% hydrochloric acid for 4 weeks under the temperature condition of 99.8°C. Figure 14 shows Test Example 5 after being immersed in 5% hydrochloric acid for 4 weeks at a temperature of 99.8°C. Fig. 15 shows the results of the adhesion measurement of Test Example 5 after being immersed in 5% hydrochloric acid for 4 weeks under the temperature condition of 99.8°C. Figure 16 shows Comparative Example 1 after being immersed in 5% hydrochloric acid for 4 weeks at a temperature of 99.8°C. Fig. 17 shows the results of the adhesion measurement of Comparative Example 1 after being immersed in 5% hydrochloric acid for 4 weeks under the temperature condition of 99.8°C. Figure 18 shows Comparative Example 2 after being immersed in 5% hydrochloric acid for 4 weeks at a temperature of 99.8°C. Figure 19 shows the results of the adhesion measurement of Comparative Example 2 after being immersed in 5% hydrochloric acid for 4 weeks under the temperature condition of 99.8°C. Fig. 20 shows Test Example 1 after immersing in 35% hydrochloric acid for 4 weeks at a temperature of 80°C. Fig. 21 shows the results of the adhesion measurement of Test Example 1 after immersing in 35% hydrochloric acid for 4 weeks under the temperature condition of 80°C. Fig. 22 shows Test Example 2 after immersing in 35% hydrochloric acid for 4 weeks at a temperature of 80°C. Fig. 23 shows the results of the adhesion measurement of Test Example 2 after immersing in 35% hydrochloric acid for 4 weeks under the temperature condition of 80°C. Fig. 24 shows Test Example 3 after 4 weeks of immersion in 35% hydrochloric acid at a temperature of 80°C. Figure 25 shows the results of the adhesion measurement of Test Example 3 after immersing in 35% hydrochloric acid for 4 weeks under the temperature condition of 80°C. Fig. 26 shows Comparative Example 1 after immersing in 35% hydrochloric acid for 4 weeks at a temperature of 80°C. Fig. 27 shows the results of the adhesion measurement of Comparative Example 1 after immersing in 35% hydrochloric acid for 4 weeks under the temperature condition of 80°C. Fig. 28 shows Comparative Example 3 where cracks occurred on the surface. Fig. 29 shows a part of the surface of Comparative Example 3 of Fig. 28 enlarged.

1:基材1: Substrate

2:基底層2: basal layer

3:被膜(襯裏被膜)3: Film (lining film)

10:被膜體10: Encapsular body

Claims (22)

一種燒附用之粉體塗料組成物,其係含有氟樹脂,該氟樹脂分散有有機配位子與中心金屬配位鍵結形成的1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。A powder coating composition for sintering, which contains fluororesin dispersed with more than one type of porous coordination polymer (PCP)/metal formed by coordination bonding between organic ligands and central metal Organic structure (MOF). 如請求項1所記載之燒附用之粉體塗料組成物,其中前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)係粉末狀; 經由熱重量差分熱分析(TG-DTA)所測定的空氣中條件下之200℃起至5%分解溫度為比前述氟樹脂的熔點還更高溫;且 相對於前述塗料組成物全體而言,摻混0.02重量%~20.00重量%。The powder coating composition for burning as described in claim 1, wherein the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF) is in powder form; The decomposition temperature from 200°C to 5% under air conditions measured by thermogravimetric differential thermal analysis (TG-DTA) is higher than the melting point of the aforementioned fluororesin; and With respect to the entire coating composition described above, 0.02% by weight to 20.00% by weight are blended. 如請求項1所記載之燒附用之粉體塗料組成物,其中前述氟樹脂係熱可塑性; 相對於極性溶劑及非極性溶劑中任一者之溶劑而言是不溶的;而且 相對於前述塗料組成物全體而言摻混70.00重量%~99.98重量%。The powder coating composition for burning as described in claim 1, wherein the aforementioned fluororesin is thermoplastic; It is insoluble with respect to any one of a polar solvent and a non-polar solvent; and It is blended in 70.00% by weight to 99.98% by weight with respect to the entire coating composition. 如請求項1所記載之燒附用之粉體塗料組成物,其中相對於塗料組成物全體而言,前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)的摻混量為 0.10重量%~5.50重量%。The powder coating composition for burning as described in claim 1, wherein the blending amount of the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF) relative to the entire coating composition is 0.10% by weight to 5.50% by weight. 如請求項1所記載之燒附用之粉體塗料組成物,其中前述中心金屬係以從Al3 、Co3 、Co2 、Ni2 、Ni 、Cu2 、Cu 、Zn2 、Fe3 、Fe2 、Ti3 、、及Zr4 構成群組中所選取的1種以上之金屬離子存在; 前述金屬離子係與前述有機配位子配位鍵結而存在於前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)中。The powder coating composition for burning as described in claim 1, wherein the aforementioned central metal is selected from Al 3 + , Co 3 + , Co 2 + , Ni 2 + , Ni + , Cu 2 + , Cu + , One or more metal ions selected from the group consisting of Zn 2 + , Fe 3 + , Fe 2 + , Ti 3 + , and Zr 4 + exist; the aforementioned metal ions are coordinately bonded to the aforementioned organic ligands And it exists in the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF). 如請求項1所記載之燒附用之粉體塗料組成物,其中前述中心金屬的至少1個係擔持1個以上的陰離子; 前述中心金屬係與前述有機配位子配位鍵結而存在於前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)中。The powder coating composition for burning as described in claim 1, wherein at least one of the aforementioned central metals supports more than one anion; The aforementioned central metal system is coordinately bonded to the aforementioned organic ligand and is present in the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF). 如請求項6所記載之燒附用之粉體塗料組成物,其中前述陰離子係包括從OH 、CO3 2 、及O2 構成群組中選取的1種以上之陰離子。As described in the requested item 6 burning powder coating compositions with the attachment, wherein the anionic comprises from OH -, CO 3 2 -, and O 2 - anions least one of the group selected. 如請求項6所記載之燒附用之粉體塗料組成物,其中前述中心金屬之至少1個係形成前述陰離子及氧代構造。The powder coating composition for burning as described in claim 6, wherein at least one of the aforementioned central metal forms the aforementioned anion and oxo structure. 如請求項1所記載之燒附用之粉體塗料組成物,其中前述有機配位子係包括從1,4-苯二甲酸、1,3,5-苯三羧酸、4,4’-聯吡啶、咪唑、1,3,5-参(4-羧苯基)苯、富馬酸、對苯二甲酸、及馬來酸構成群組中選取的1種以上之有機配位子。The powder coating composition for burning as described in claim 1, wherein the aforementioned organic ligands include 1,4-phthalic acid, 1,3,5-benzenetricarboxylic acid, 4,4'- Bipyridine, imidazole, 1,3,5-ginseng (4-carboxyphenyl)benzene, fumaric acid, terephthalic acid, and maleic acid constitute more than one organic ligand selected from the group. 如請求項1所記載之燒附用之粉體塗料組成物,其中藉由前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)可賦與吸附氣體的特性。The powder coating composition for burning as described in claim 1, wherein the porous coordination polymer (PCP)/metal organic structure (MOF) can be given the characteristic of adsorbing gas. 如請求項10所記載之燒附用之粉體塗料組成物,其中前述氣體係至少含有氯化氫之腐蝕性氣體。The powder coating composition for burning as described in claim 10, wherein the gas system contains at least a corrosive gas of hydrogen chloride. 如請求項1所記載之燒附用之粉體塗料組成物,其中前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)之細孔的開孔面積為0.15nm2 ~7.00nm2The powder coating composition for burning as described in claim 1, wherein the open area of the pores of the porous coordination polymer (PCP)/metal organic structure (MOF) is 0.15nm 2 ~7.00nm 2 . 如請求項1所記載之燒附用之粉體塗料組成物,其中前述多孔性配位高分子(PCP)/金屬有機構造體(MOF)係具有大於900.00m3 /g的比表面積(BET比表面積)。The powder coating composition for burning as described in claim 1, wherein the aforementioned porous coordination polymer (PCP)/metal organic structure (MOF) has a specific surface area (BET ratio ) greater than 900.00m 3 /g Surface area). 如請求項1所記載之燒附用之粉體塗料組成物,其中包括具有疏水性的1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)、以及 具有親水性的1種以上之多孔性配位高分子(PCP)/金屬有機構造體(MOF)。The powder coating composition for burning as described in claim 1, which includes one or more porous coordination polymers (PCP)/metal organic structures (MOF) with hydrophobic properties, and One or more porous coordination polymers (PCP)/metal organic structures (MOF) with hydrophilic properties. 如請求項1所記載之燒附用之粉體塗料組成物,其中相對於塗料組成物全體而言,前述氟樹脂的摻混量為75.00重量%~90.00重量%。The powder coating composition for baking as described in claim 1, wherein the blending amount of the fluororesin is 75.00% by weight to 90.00% by weight relative to the entire coating composition. 如請求項1所記載之燒附用之粉體塗料組成物,其中前述氟樹脂係包括從PFA、FEP、ETFE、PCTFE、及ECTFE構成群組中選取的1種以上之氟樹脂。The powder coating composition for baking as described in claim 1, wherein the fluororesin includes at least one fluororesin selected from the group consisting of PFA, FEP, ETFE, PCTFE, and ECTFE. 如請求項1所記載之燒附用之粉體塗料組成物,其中更進一步包括從PPS、PEEK、及PES構成群組中選取的1種以上之添加物。The powder coating composition for burning as described in claim 1, which further includes one or more additives selected from the group consisting of PPS, PEEK, and PES. 一種燒附用之液狀塗料組成物,其係在溶劑中分散如請求項1所記載之燒附用之粉體塗料組成物而成。A liquid coating composition for burning, which is formed by dispersing the powder coating composition for burning as described in claim 1 in a solvent. 一種被膜,其係包括如請求項1至18中任一1項所記載之燒附用之粉體塗料組成物、或燒附用之液狀塗料組成物。A coating film comprising the powder coating composition for burning or the liquid coating composition for burning as described in any one of claims 1 to 18. 如請求項19所記載之被膜,其係具有40μm~5000μm的膜厚。The film described in claim 19 has a film thickness of 40 μm to 5000 μm. 一種被膜體,其係具有基材、形成在前述基材的表面上之基底層、形成在前述基底層上之1層或複數層的氟樹脂被膜層之被膜體;其中 前述氟樹脂被膜層係如請求項19所記載之被膜。A coated body having a substrate, a base layer formed on the surface of the aforementioned substrate, and one or more fluororesin coating layers formed on the aforementioned base layer; wherein The aforementioned fluororesin coating layer is the coating described in claim 19. 一種被膜體,其係具有基材、形成於前述基材的表面上之基底層、形成於前述基底層上之1層或複數層的氟樹脂被膜層之被膜體, 前述氟樹脂被膜層係如請求項20所記載之被膜。A coating body comprising a substrate, a base layer formed on the surface of the substrate, and one or more fluororesin coating layers formed on the base layer, The aforementioned fluororesin coating layer is the coating described in claim 20.
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