TW202110530A - Rotor for mixing comprising a shaft body and a cover - Google Patents
Rotor for mixing comprising a shaft body and a cover Download PDFInfo
- Publication number
- TW202110530A TW202110530A TW108131924A TW108131924A TW202110530A TW 202110530 A TW202110530 A TW 202110530A TW 108131924 A TW108131924 A TW 108131924A TW 108131924 A TW108131924 A TW 108131924A TW 202110530 A TW202110530 A TW 202110530A
- Authority
- TW
- Taiwan
- Prior art keywords
- channel
- passage
- wing
- axial
- shaft
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
- B29B7/125—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft having a casing closely surrounding the rotor, e.g. for masticating rubber ; Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
本發明是有關於混煉橡膠或塑膠材料等的混煉機(萬馬力)或混合機(利拿)用轉子,尤其是有關於其冷卻構造。 The present invention relates to a rotor for a mixer (10,000 horsepower) or a mixer (Lina) for kneading rubber or plastic materials, etc., and particularly relates to its cooling structure.
為了提高橡膠製品的使用性能、改進其加工性,在橡膠原料的備置上,是會在生膠中加入各種配合劑,並以混練機將其混合製成混練膠;這種混練機(混合器)包括一對轉子,兩轉子表面具有相對互補形狀的翼部而於一混合室內彼此相反地旋轉;在混練過程中,因施予生膠等材料強大的剪斷應力來進行混煉,因此混煉過程在此應力及摩擦力的影響下將會產生熱能,此等熱能的發熱現象會使得橡膠的溫度變得過高,嚴重時,膠料會出現焦燒狀況而使得膠料可塑度降低,或,膠料表面和內部會生成大小不等的熟膠粒,而至使設備負荷增大,因此,混煉過程中充分的冷卻實施成為必需的要件。 In order to improve the use performance of rubber products and improve its processability, in the preparation of rubber raw materials, various compounding agents are added to the raw rubber and mixed with a kneader to make a rubber compound; this type of kneader (mixer) ) Includes a pair of rotors. The surfaces of the two rotors have wings of relatively complementary shapes and rotate opposite to each other in a mixing chamber; during the mixing process, the mixing is carried out due to the strong shear stress of the raw rubber and other materials, so the mixing process Under the influence of this stress and friction, heat energy will be generated. The heating phenomenon of this heat energy will cause the temperature of the rubber to become too high. In severe cases, the rubber will scorch and reduce the plasticity of the rubber, or, The surface and inside of the rubber compound will generate cooked rubber particles of different sizes, which will increase the load of the equipment. Therefore, sufficient cooling during the mixing process becomes a necessary element.
就冷卻的實施方式上,除了使混合室的壁面中可具有循環的冷卻水道外,轉子通常是中空的並且是具有水冷實施的;這種現有技術的轉子實施例可見於美國專利號No.4,834,543「Optimized four-wing,non-intermeshing rotors for synchronous drive at optimum phase relation in internal batch mixing machines」案、中國大陸CN101774232B「密煉機切線型轉子的新型冷卻結構」發明案、日本特開2005-059528「混練用」 公開案,以及,中華民國發明第I579038號「混鍊機之攪拌軸冷卻裝置」專利案。 In terms of cooling implementation, in addition to allowing circulating cooling water channels in the wall of the mixing chamber, the rotor is usually hollow and is implemented with water cooling; this prior art rotor embodiment can be seen in US Patent No. 4,834,543 "Optimized four-wing, non-intermeshing rotors for synchronous drive at optimum phase relation in internal batch mixing machines", China CN101774232B "New cooling structure for internal mixer tangent rotors" invention case, Japanese Patent Publication 2005-059528" For mixing The publication case and the patent case of the Republic of China Invention No. I579038 "Agitating Shaft Cooling Device for Chain Mixer"
這些轉子的設計是由大型鑄件製成,並且具有在其中心軸向延伸提供液態冷卻媒體流動的腔室,該腔室有延伸構成在該翼部內部並且具有一開口端,而在提供一管體同軸心的設置伸入該腔室內實施後,該管體內部將構成一進水通路,而該腔室與管體外部至該開口將構成一出水通路,冷卻媒體由該管體進入該腔室內並由開口端流出進行冷卻循環實施,以降低轉子本體溫度。 These rotors are designed to be made of large castings, and have a cavity extending axially in the center to provide a flow of liquid cooling medium. The cavity is extended inside the wing and has an open end, and a tube is provided. After the body is arranged coaxially into the cavity, the inside of the tube body will form a water inlet channel, and the chamber and the outside of the tube body to the opening will form a water outlet channel, and the cooling medium enters the cavity from the tube body The cooling cycle is implemented indoors and flows out from the open end to reduce the temperature of the rotor body.
而在該翼部的構成結構上,如日本特開2005-059528號「混練用」公開案與中華民國發明第I579038號「混鍊機之攪拌軸冷卻裝置」專利案所揭示的另一種設計上,其轉子可由一套管鑄件焊設在一具腔室之軸桿的外表面所構成,該各翼部構成在該套管的外表面且具有一中空空間的設計,該中空空間提供冷卻媒體的流動,而該中空空間與腔室間更包括了二循環通道以提供冷卻媒體由腔室內經循環通道進出該中空空間循環流動。 In terms of the structure of the wing, such as Japanese Patent Publication No. 2005-059528 "For Mixing According to another design disclosed in the Republic of China Invention No. I579038 "Stirring Shaft Cooling Device for Chain Mixer", the rotor can be welded on the outer surface of a shaft with a cavity by a set of pipe castings. The wing portions are formed on the outer surface of the sleeve and have a hollow space design, the hollow space provides the flow of the cooling medium, and the hollow space and the chamber further include two circulation channels to provide the cooling medium The cavity flows in and out of the hollow space through the circulation channel and circulates.
就轉子之腔室或翼部之中空空間本身因其結構設計之關係而呈為一不規則的空間體態,所以冷卻媒體在其中流動時是會有紊流的產生而影響其流動性,所以在此先天環境特徵因素下,冷卻媒體的循環效果本身即存在有效率不佳的缺點問題;而以上所描述的各種類型的混練轉子的冷卻設計皆脫離不了與腔室同心設置之管體此一結構特徵的實施,然而此等的設計方式將使得構成進水通路的管體涵蓋在溫度較高的出水通路之中,如此使得進入管體內之冷卻媒體將會先行被管體外部的環境溫度影響 而提高了其實施溫度,使得熱交換降溫效果較差,縱使增加冷卻媒體的輸入壓力(增加流速),但由於上述紊流的產生使得以加壓方式來提高循環效率的效果有限,且如果翼部的焊接處有裂縫產生時,冷卻媒體的高壓實施會加速裂縫的擴大並產生洩漏,洩漏的冷卻媒體將污染混合材料;習知轉子的冷卻設計是有冷卻效果不佳的缺點存在,實需要改進轉子設計,提高轉子的冷卻實施效果,且期許具有組裝及拆卸上的便利性。 The cavity of the rotor or the hollow space of the wing itself is an irregular space due to its structural design. Therefore, when the cooling medium flows in it, there will be turbulence that affects its fluidity. Under this inherent environmental characteristics, the circulation effect of the cooling medium itself has the disadvantage of poor efficiency; and the cooling design of the various types of mixing rotors described above cannot be separated from the structure of the tube body arranged concentrically with the chamber The implementation of features, however, these design methods will make the pipe that constitutes the water inlet passage be covered in the higher temperature outlet water passage, so that the cooling medium entering the pipe body will be firstly affected by the ambient temperature outside the pipe body However, increasing its implementation temperature makes the heat exchange cooling effect poor. Even if the input pressure of the cooling medium is increased (increase the flow rate), the effect of increasing the circulation efficiency by pressurization is limited due to the generation of turbulence, and if the wing When there are cracks in the welded joints, the high-pressure implementation of the cooling medium will accelerate the expansion of the cracks and cause leakage. The leaked cooling medium will contaminate the mixed material; the cooling design of the conventional rotor has the disadvantage of poor cooling effect, and it needs to be improved. The rotor design improves the cooling effect of the rotor, and it is expected to have the convenience of assembly and disassembly.
緣此,本發明之主要目的在提供一種混煉用轉子,該混煉用轉子具有較佳的冷卻循環構造且具備有組裝以及維修作業上的便利實施者。 For this reason, the main purpose of the present invention is to provide a kneading rotor which has a better cooling cycle structure and is equipped with convenient implementers in assembly and maintenance operations.
本發明之混煉用轉子包含一軸體以及一封蓋。該軸體具有在一軸向所區隔開的一第一軸端與一第二軸端以及構成在該第一、第二軸端間的一中間段,該中間段的外表面具有至少一第一翼部,該第一翼部為一中空體而具有一流動空間,該軸體之第一軸端包括一側端面,該側端面具有向該第二軸端延伸形成的至少一軸向通道以及至少一冷卻通道,該軸向通道鄰靠該軸體中心軸,該冷卻通道與其相對應之一第一翼部的流動空間之間具有一第一分流通道,該流動空間與該相對應之軸向通道間具有一第一分岐通道;該封蓋具有將與該側端面接合的一內端面以及與該內端面在一軸向所區隔開的一外端面,該內端面與該外端面間具有與該軸體之中心軸同軸設置的一穿孔,該穿孔具有鄰近該內端面的一前段以及鄰近該外端面的一後段,該內端面具有相對一冷卻通道且連通於該穿孔後段間的至少一引道;該封蓋更包括一樞設於該穿孔的一延伸管,該延伸管具有構成在 其管徑的一通道以及在其軸向所區隔開的一第一端與一第二端,該第一端密封樞接於該穿孔之前段而該第二端延伸構成於該外端面,該延伸管與該後段間構成有一流動空間。 The rotor for mixing of the present invention includes a shaft and a cover. The shaft body has a first shaft end and a second shaft end separated in an axial direction, and an intermediate section formed between the first and second shaft ends. The outer surface of the intermediate section has at least one The first wing portion is a hollow body and has a flow space. The first shaft end of the shaft body includes a side end surface, and the side end surface has at least one axial direction extending toward the second shaft end. A channel and at least one cooling channel, the axial channel is adjacent to the central axis of the shaft, a first branch channel is provided between the cooling channel and the flow space of a first wing corresponding to the flow space There is a first branching channel between the axial channels; the cover has an inner end surface to be joined with the side end surface and an outer end surface spaced apart from the inner end surface in an axial direction, the inner end surface and the outer end surface Between the end faces there is a through hole arranged coaxially with the central axis of the shaft, the through hole having a front section adjacent to the inner end face and a rear section adjacent to the outer end face, the inner end face having an opposite cooling channel and communicating between the back section of the perforation At least one approach; the cover further includes an extension tube pivoted in the perforation, the extension tube having a structure formed in A channel of the pipe diameter and a first end and a second end separated in the axial direction, the first end is sealed and pivotally connected to the front section of the perforation, and the second end extends on the outer end surface, A flow space is formed between the extension pipe and the rear section.
在一實施例中,二第一翼部環設分佈於該軸體中間段的外表面,二冷卻通道各相對一對應之第一翼部而由該側端面向該第二軸端延伸分佈,各冷卻通道與其相對之第一翼部的流動空間之間各具有一第一分流通道,該各第一翼部之流動空間與該軸向通道間各具有一第一分岐通道;該封蓋之內端面在相對各冷卻通道具有各連通於該穿孔後段的二引道。 In an embodiment, two first wing portions are arranged around the outer surface of the middle section of the shaft body, and the two cooling channels are respectively opposed to a corresponding first wing portion and extend from the side end to the second shaft end. There is a first branching channel between each cooling channel and the flow space of the opposite first wing part, and there is a first branching channel between the flow space of each first wing part and the axial channel; The inner end surface has two approach passages connected to the rear section of the perforation relative to each cooling passage.
在一較佳之實施例中,該軸體之側端面包括二軸向通道以及二冷卻通道,該二軸向通道於該軸體心軸位置相對分佈,且各軸向通道於該側端面構成一開口,各冷卻通道與其相對應之一第一翼部的流動空間之間具有一第一分流通道,該各軸向通道與其相對應之第一翼部的流動空間之間具有一第一分岐通道;該封蓋穿孔之前段孔徑為容納含括該二軸向通道之開口。 In a preferred embodiment, the side end surface of the shaft body includes two axial passages and two cooling passages, the two axial passages are relatively distributed at the position of the shaft mandrel, and each axial passage forms an end surface on the side end surface. An opening, a first branching channel is provided between each cooling channel and the flow space of a corresponding first wing, and a first branching channel is provided between each axial channel and the flow space of the corresponding first wing ; The aperture before the cap perforation is to accommodate the opening containing the two axial channels.
在一實施例中,該軸體中間段的外表面更包括與該第一翼部在一軸向所區隔分佈的至少一第二翼部,該第二翼部為一中空體而具有一流動空間,該冷卻通道與該第二翼部流動空間之間具有一第二分流通道,該軸向通道與該第二翼部流動空間之間具有一第二分岐通道。 In an embodiment, the outer surface of the middle section of the shaft body further includes at least one second wing portion spaced apart from the first wing portion in an axial direction, and the second wing portion is a hollow body and has a In the flow space, there is a second branching passage between the cooling passage and the second wing flow space, and a second branching passage is provided between the axial passage and the second wing flow space.
較佳者,該封蓋之引道具有由該內端面橫向延伸的一橫向段以及由該橫向段縱向延伸至該後段的一縱向段。 Preferably, the approach path of the cover has a transverse section extending transversely from the inner end surface and a longitudinal section extending longitudinally from the transverse section to the rear section.
在一實施例中,該橫向段為形成在該封蓋內端面的一環槽所構成。 In one embodiment, the transverse section is formed by a ring groove formed on the inner end surface of the cover.
較佳者,該穿孔之前段具有一軸封環,該軸封環密封該延伸管之外表面。。 Preferably, the section before the perforation has a shaft sealing ring, and the shaft sealing ring seals the outer surface of the extension tube. .
較佳者,該穿孔為一階梯狀孔,該前段為一小徑段而該後段為一大徑段。 Preferably, the perforation is a stepped hole, the front section is a small diameter section and the rear section is a large diameter section.
在一實施例中,該延伸管第一端之外表面具有在其徑向所延伸設置的一環肋,該環肋活動密封於該軸向通道之內表面。 In one embodiment, the outer surface of the first end of the extension tube has a ring rib extending in the radial direction, and the ring rib is movably sealed to the inner surface of the axial passage.
在另一較佳實施例中,該軸體更包括一管體,該第一翼部係構成在該管體之外表面,該管體之軸向具有可與該軸體中間段套接配合之一套接孔,該套接孔的內表面具有螺旋螺進在該套接孔的軸向長度間的至少一槽道,該槽道通過該第一翼部之流動空間,該第一分流通道連通於該槽道與該冷卻通道之間,該第一分岐通道連通於該槽道與該軸向通道之間。 In another preferred embodiment, the shaft body further includes a tube body, the first wing portion is formed on the outer surface of the tube body, and the axial direction of the tube body is capable of being sleeved and matched with the middle section of the shaft body. The socket hole, the inner surface of the socket hole has at least one channel screwed into the axial length of the socket hole, the channel passes through the flow space of the first wing part, and the first shunt The channel is connected between the channel and the cooling channel, and the first branch channel is connected between the channel and the axial channel.
以下,針對於本發明實施形態的混煉用轉子參照圖式加以說明。 Hereinafter, the kneading rotor according to the embodiment of the present invention will be described with reference to the drawings.
10‧‧‧混煉用轉子 10‧‧‧Rotor for mixing
20‧‧‧軸體 20‧‧‧Axis
21‧‧‧冷卻通道 21‧‧‧Cooling channel
212‧‧‧第一分流通道 212‧‧‧The first shunt channel
214‧‧‧第一分岐通道 214‧‧‧The first branch channel
216‧‧‧第二分流通道 216‧‧‧Second shunt channel
218‧‧‧第二分岐通道 218‧‧‧Second bifurcation channel
22‧‧‧第一軸端 22‧‧‧First shaft end
222‧‧‧側端面 222‧‧‧Side end surface
24‧‧‧第二軸端 24‧‧‧Second shaft end
26‧‧‧中間段 26‧‧‧Middle section
28‧‧‧軸向通道 28‧‧‧Axial channel
282‧‧‧開口 282‧‧‧Open
30‧‧‧迴轉接頭 30‧‧‧Rotary joint
32‧‧‧端口 32‧‧‧Port
34‧‧‧第一通路 34‧‧‧First Path
36‧‧‧第二通路 36‧‧‧Second Path
38‧‧‧端蓋 38‧‧‧end cap
40‧‧‧封蓋 40‧‧‧Cover
41‧‧‧環槽 41‧‧‧Ring groove
42‧‧‧內端面 42‧‧‧Inner end face
423‧‧‧流動空間 423‧‧‧Mobile Space
44‧‧‧外端面 44‧‧‧Outer face
46‧‧‧穿孔 46‧‧‧Perforation
462‧‧‧前段 462‧‧‧Front section
464‧‧‧後段 464‧‧‧Back
466‧‧‧外接口 466‧‧‧External interface
48‧‧‧引道 48‧‧‧ Approach
482‧‧‧橫向段 482‧‧‧horizontal section
484‧‧‧縱向段 484‧‧‧Longitudinal section
62‧‧‧第一翼部 62‧‧‧First Wing
622‧‧‧第一端 622‧‧‧First end
624‧‧‧第二端 624‧‧‧Second end
626‧‧‧流動空間 626‧‧‧Mobile Space
64‧‧‧第二翼部 64‧‧‧Second Wing
642‧‧‧第一端 642‧‧‧First end
644‧‧‧第二端 644‧‧‧Second end
646‧‧‧流動空間 646‧‧‧Mobile Space
66‧‧‧管體 66‧‧‧Tube body
662‧‧‧套接孔 662‧‧‧Socket hole
664‧‧‧槽道 664‧‧‧Slot
80‧‧‧延伸管 80‧‧‧Extension tube
81‧‧‧環肋 81‧‧‧Ring rib
812‧‧‧軸封件 812‧‧‧Shaft seal
82‧‧‧通道 82‧‧‧Channel
84‧‧‧第一端 84‧‧‧First end
86‧‧‧第二端 86‧‧‧Second end
88‧‧‧軸封環 88‧‧‧Shaft seal ring
圖1係本發明之混煉用轉子的元件分解示意圖。 Fig. 1 is an exploded schematic view of the components of the rotor for mixing of the present invention.
圖2顯示本發明混煉用轉子中之軸體結構分解示意圖。 Figure 2 shows an exploded schematic diagram of the shaft structure of the rotor for mixing of the present invention.
圖3顯示本發明混煉用轉子中之封蓋的一立體剖視圖。 Fig. 3 shows a perspective cross-sectional view of the cover in the rotor for mixing of the present invention.
圖4係本發明之混煉用轉子的組合剖視圖。 Fig. 4 is a combined cross-sectional view of the rotor for kneading of the present invention.
圖5顯示圖4之部分的放大圖。 Fig. 5 shows an enlarged view of the part of Fig. 4.
圖6係本發明中軸體之翼部構成在一管體的另一實施例之元件分解示意圖。 Fig. 6 is an exploded view of another embodiment in which the wings of the shaft body of the present invention constitute a tube body.
圖7顯示圖4之軸體在剖去部分管體之立體剖視圖。 Fig. 7 shows a perspective cross-sectional view of the shaft body of Fig. 4 with a part of the tube body cut away.
圖8係本發明混煉用轉子的另一實施例組合剖視示意圖。 Fig. 8 is a schematic cross-sectional view of another embodiment of the rotor for mixing of the present invention.
圖9顯示圖6之部分的放大圖。 Fig. 9 shows an enlarged view of the part of Fig. 6;
圖10顯示本發明混煉用轉子中之封蓋的另一實施例立體剖視圖。 Fig. 10 shows a perspective cross-sectional view of another embodiment of the cover in the rotor for mixing of the present invention.
現將僅為例子但非用以限制的具體實施例,並參照所附圖式就本發明之較佳內容說明如下:如圖1至圖5所示,本發明的混煉用轉子10是可藉由未於圖示之馬達等的驅動源驅使下轉動,二混煉用轉子10可相互水平設置在一混煉室中且互相地朝向相反方向旋轉進行混煉作業。
The specific embodiments are only examples but not intended to limit, and with reference to the accompanying drawings, the preferred content of the present invention is described as follows: As shown in Figures 1 to 5, the
本發明之混煉用轉子10包括一軸體20以及一封蓋40所構成,該軸體20具有在一軸向所區隔開的一第一軸端22與一第二軸端24以及構成在該第一、第二軸端22、24間的一中間段26,該第一軸端22與第二軸端24具有同心設置的外軸面,而該第一軸端22與第二軸端24將套設有軸承而架設於一混合室中以使該軸體20可轉動實施;該軸體20中間段26的外表面具有至少一第一翼部62或包含至少一第二翼部64,該第一翼部62與該第二翼部64在一軸向之橫向相隔設置且螺進延伸分佈在該中間段26的外表面,該第一翼部62依其螺進方向而相對區隔成有一第一端622以及一第二端624,該第二翼部64依其螺進方向而相對區隔成有一第一端642以及一第二端644;數第一翼部62係可等角環設在該中間段26的外表面,圖中,二第一翼部62係依其軸向所區隔且等角環設在該中間段26的外表面,而與該第一翼部62設置數量配合設置的數第二翼部64亦依其軸向所區隔且等角環設在該中間段26的外表面。
The
該第一翼部62與該第二翼部64為一中空體而使該第一翼部62與第二翼部64各具有一流動空間626、646,基本上,該第一翼部62與該第二翼部64為先預鑄完成後再焊設於該軸體20中間段26的外表面。
The
而關於混煉用轉子10所具有之第一翼部62或第二翼部64的配置設計上,其因混煉效率等因素而有不同配置數量、配置位置或不同螺進角度...等設計,本說明書中所舉例說明之第一翼部62與第二翼部64之配置位置及數量僅為便於說明本發明的一較佳實施例,並非限制本發明就第一翼部62或第二翼部64的設置數量、配置位置等作可能的變化實施,本發明的範圍是由所附的申請專利範圍界定。
Regarding the arrangement design of the
在一較佳實施利中,該軸體20的第一軸端22具有一側端面222,該側端面222具有向第二軸端24延伸設置的至少一軸向通道28,該軸向通道28鄰進該軸體20之中心軸位置處,該軸向通道28於該側端面222形成一開口282,在圖1之實施例中,該軸向通道28與軸體20之中心軸同軸設置;該軸體20之第一軸端22更包括由該側端面222向第二軸端24延伸設置的至少一冷卻通道21,該冷卻通道21在該軸體20之徑向與該軸向通道28相互區隔而水平橫向延伸設置;圖中,可配合第一或第二翼部62、64的設置數量而具有二冷卻通道21,該各冷卻通道21更包括在一縱向形成在該冷卻通道21與相對之第一翼部62第二端624之流動空間626間的一第一分流通道212,以及,在一縱向構成在該軸向通道28與該相對第一翼部62第一端622之流動空間626間的一第一分岐通道214。
In a preferred embodiment, the
而就該第二翼部64,該各冷卻通道21更包括在一縱向形成在該冷卻通道21與相對之第二翼部64第二端644之流動空間646間的一第二分
流通道216,以及,在一縱向構成在該軸向通道28與該相對第二翼部64第一端642之流動空間646間的一第二分岐通道218。
Regarding the
該冷卻通道21可提供冷卻媒體流動的一進入端,而該軸向通道28可構成冷卻媒體流動的一流出端;冷卻媒體由該冷卻通道21進入混煉用轉子10內部,由第一分流通道212、第二分流通道216流入了一相對的第一翼部62與第二翼部64之流動空間626、646中,並由相對的第一分岐通道214、第二分岐通道218流至該軸向通道28而由軸向通道28之開口282輸出,藉以對該混煉用轉子10之第一、第二翼部62、64進行循環冷卻之實施;在本發明中,冷卻通道21與該軸向通道28在分隔設置的技術特徵實施下,冷卻媒體可直接進入到所需實施之流動空間626、646中進行熱交換作用,使得本發明能具有較佳的降溫效果。
The cooling
在圖3、圖5所示,該封蓋40將接合遮蔽於該軸體20第一軸端22之側端面222,該封蓋40具有與該側端面222接合的一內端面42以及與該內端面42在一軸向所區隔開的一外端面44,該內端面42與該外端面44間具有貫穿其間且相對該軸向通道28所設置的一階梯狀之穿孔46,基本上,該穿孔46相對該軸體20之中心軸同軸設置;該階梯狀穿孔46之孔徑在鄰近該內端面42端為構成一小徑之前段462,而鄰近該外端面44端為構成一大徑之後段464,該後段464於該外端面44構成一外接口466,於圖4所示,該穿孔外接口466與軸體20之中心軸同軸設置;配合該冷卻通道21的設置數量,該封蓋40之內端面42在相對於該軸體20側端面222之冷卻通道21位置處,具有連通於該穿孔46後段464的至少一引道48,就圖中所示者,該引道48包括由該內端面42橫向延伸的一橫向段482以及由該橫向段482縱向延伸至該後段464的一縱向
段484。
As shown in FIGS. 3 and 5, the
該封蓋40更包括可相對該穿孔46活動樞設的一延伸管80,該延伸管80具有構成在其管徑的一通道82以及活動樞設並密封接合在該穿孔46前段462的一第一端84與延伸遠離該第一端84且構成在該外接口466外側的一第二端86,該第二端86與該外接口466同軸心設置,該延伸管80之外表面與該後段464間將構成有一流動空間423;就圖式中所揭示的一較佳實施方式上,該延伸管80之第一端84與該前段462孔壁間套設有一軸封環88,該軸封環88密封了該延伸管80外表面與該前段462孔壁間的軸向間隙,並使該延伸管80相對該穿孔46呈可轉動活動的樞設狀態。
The
就圖式中所揭示的一較佳實施例中,該延伸管80之第一端84延伸至該軸向通道28內,該第一端84之外表面具有一在其徑向所延伸設置的一環肋81,該環肋81的外表面具有軸封件812以密封該軸向通道28內壁與該延伸管80外部間的通道。
In a preferred embodiment disclosed in the drawings, the
而就該封蓋40的實施上,該封蓋40之外接口466與該延伸管80之第二端86提供有一雙迴路迴轉接頭30(旋轉接頭)之銜接,雙迴路迴轉接頭30為一習知構件物,迴轉接頭為一種旋轉的機械密封裝置,是將介質由固定供應管路輸入到旋轉滾筒中的過渡部件,而雙迴路迴轉接頭30是在一端口32具備了有第一通路34及第二通路36的雙迴路實施,圖中,該迴轉接頭30可配合一端蓋38鎖合封閉於該封蓋40穿孔46之外接口466處,而該延伸管80的第二端86連接該迴轉接頭30的一內部通路,就圖式中之實施表現,該封蓋40之外接口466(後段464之流動空間423)連通了該迴轉接頭30的第一通路34,該延伸管80之通道82連通了該迴轉接頭30的第二通路36。
Regarding the implementation of the
於本發明混煉用轉子10的構置上,該封蓋40之內端面42接合遮蔽於該軸體20第一軸端22之側端面222,封蓋40之引道48對位於一相對之冷卻通道21,該冷卻通道21與該引道48構成一連通之通路;該封蓋40穿孔46之前段462相對連通於該軸向通道28,相對的,該延伸管80之通道82連通於該軸向通道28而構成一連通之通路;另就延伸管80可具有該環肋81的設計下,該延伸管80之第一端84可活動接合於該軸向通道28內,該環肋81亦輔助了該延伸管80之通道82與軸向通道28間的通路連通狀態。
In the structure of the
基於本發明中之封蓋40的設置實施上,其可達到將兩水平設置的冷卻通道21與軸向通道28在同一軸向進行輸入、輸出的實施設置;雖就該延伸管80是有部份管體同心設置在該封蓋40之後段464中,似有進入後段464流動空間423之冷卻媒體會與處於延伸管80通道82中之回程冷卻媒體產生熱交換效應的影響,然而藉由封蓋40的結構實施下,該後段464的實施長度將可有效的予以縮減實施,其所降低的接觸面積是可減低熱交換效應對進入之冷卻媒體的實施溫度值產生較大的變化,進而影響對混煉用轉子10的冷卻循環效果。
Based on the installation and implementation of the
就實施上,冷卻媒體由迴轉接頭30之第一通路34經由其端口32進入該封蓋40後段464與該延伸管80間的流動空間423,而進入流動空間423之冷卻媒體再由該引道48通往至該冷卻通道21,如上述,冷卻媒體由該冷卻通道21進入混煉用轉子10內部,由第一分流通道212、第二分流通道216流入該第一翼部62與第二翼部64之流動空間626、646中,並由第一分岐通道214、第二分岐通道218流動至該軸向通道28中,而與該軸向通道28連通之延伸管80的通道82將引導循環後的冷卻媒體由該迴轉接頭30之第二通路36輸
出,形成一冷卻循環實施。
In terms of implementation, the cooling medium enters the
雖就流體管路的管線配管技術是可以完成在同一軸向作同軸輸出,然,就本發明就該封蓋40的設置上,其除了能夠構成該混煉用轉子10安裝時的一軸承固定座外,其是具有組裝上的便利性而可簡化配管作業上的繁雜程序,亦可對日後的維修作業提供便捷的拆卸實施。
Although the pipeline piping technology of the fluid pipeline can be completed in the same axial direction for coaxial output, however, with regard to the arrangement of the
而就第一翼部62或第二翼部64的配置實施上,本發明亦可如中華民國發明第I579038號「混鍊機之攪拌軸冷卻裝置」專利案所揭示之方式,為使第一翼部62或第二翼部64於一管狀體上鑄造構成,於後,將該管狀體與該軸體20焊接固定後構成一混煉用轉子。如圖6、圖7所示,該數第一翼部62與數第二翼部64為與一管體66一體鑄造構成,為了表現該第一翼部62與數第二翼部64可有不同的排列方式,圖中以不同於圖1的排列方式表現之;該軸體20更可包括一管體66,二第一翼部62環設在該管體66的一端,而二第二翼部64係環設在該管體66軸向的相對端,如上述說明者,該管體66亦可不具有該第二翼部64的設置;該管體66具有可與該軸體20之中間段26套接配合之套接孔662,該套接孔662在套接於該軸體20後予以焊接固定,該各第一翼部62與各第二翼部64具有構成在該套接孔662間的一流動空間626、646,且該套接孔662的內表面具有連通於各流動空間626、646之間的一槽道664,如圖式之一較佳實施利中,該槽道664為螺旋螺進在該套接孔662的軸向長度距離之間,就該套接孔662中之槽道664的設置下,冷卻媒體可對該管體66在其軸向之一距離間進行冷卻循環之實施;該軸體20之側端面222除具有該一軸向通道28外,可以一冷卻通道21與該軸向通道28水平延伸設置,而一第一分流通道212於該管體66之一端連通於該冷卻通道21與一第一
翼部62之流動空間626或該槽道664之間,而一第一分岐通道214於該管體66的軸向另一端連通於該軸向通道28與該第二翼部64之流動空間646(無第二翼部64實施時,為在一軸向間隔距離之第一翼部62的流動空間626)或該槽道664之間;該第一分流通道212與該第一分岐通道214在該管體66一軸向距離分隔設置下,冷卻媒體由該冷卻通道21經該第一分流通道212進入該管體66與該軸體20間之流動空間626或槽道664中,冷卻媒體再藉由螺旋螺進之槽道664流經各流動空間626、646後,由該第一分岐通道214引流至該軸向通道28流出而完成一冷卻循環實施。
Regarding the configuration of the
就上述本發明之技術特徵,另一較佳之實施例特徵中,二軸向通道28延伸構置在該軸體20之側端面222,請參閱圖8及圖9所示,為了顯現冷卻媒體的流動路徑,圖8與圖9僅表現二第一翼部62的實施,且並將螺進實施之第一翼部62在一直線展開表現,而軸向通道28、冷卻通道21以及第一分流通道212與第一分岐通道214亦在一剖面端面表現之;於圖8及圖9圖式中,該軸體20的側端面222具有向第二軸端24延伸設置的二軸向通道28,該二軸向通道28依該軸體20之心軸相對而相鄰設置,該二軸向通道28於該側端面222各形成有一開口282;該軸體20之第一軸端22更包括由該側端面222向第二軸端24延伸設置的二冷卻通道21,各冷卻通道21相對應一軸向通道28在該軸體20之徑向間遠離區隔設置;一軸向通道28與一相對應之冷卻通道21以及一相對應第一翼部62之流動空間626間構成一冷卻媒體循環通路,如圖式,一冷卻通道21與其相對應之一第一翼部62的流動空間626間具有一該第一分流通道212,而該流動空間626與一其對應之軸向通道28間具有一該第一分岐通道214;而與軸體20相對之封蓋40的結構特徵變化上,該穿孔46之前
段462之孔徑容納含括該二軸向通道28之開口282,而該延伸管80之第一端8係延伸密封接合而樞設在該穿孔46之前段462孔徑中。
Regarding the above-mentioned technical features of the present invention, in another preferred embodiment, the two
於實施上,冷卻媒體由迴轉接頭30之第一通路34經由其端口32進入該封蓋40後段464與該延伸管80間的流動空間423,而進入流動空間423之冷卻媒體再由該引道48通往至各冷卻通道21,冷卻媒體由各冷卻通道21進入混煉用轉子10內部,各冷卻通道21經由與其連通之第一分流通道212流入相對應之第一翼部62的流動空間626中,而該流動空間626與其相對應之軸向通道28間的第一分岐通道214將使冷卻媒體流向至該軸向通道28,而與該軸向通道28連通之延伸管80的通道82將引導循環後的冷卻媒體由該迴轉接頭30之第二通路36輸出,使得二第一翼部62的流動空間626各自形成一冷卻循環實施。
In practice, the cooling medium enters the
上述就冷卻媒體的循環流動方向僅為說明熱交換冷卻循環的過程,其並非限制冷卻媒體流動方向的唯一方式,就該冷卻媒體了循環路徑亦可由軸向通道28流入而由冷卻通道21流出。
The above description of the circulating flow direction of the cooling medium is only for explaining the process of the heat exchange cooling cycle, and it is not the only way to restrict the flow direction of the cooling medium. The circulation path of the cooling medium can also flow in from the
基於上述封蓋40的實施優點,在一可行的實施例中,該封蓋40之引道48中的橫向段482是可由一構成在該內端面42的一環槽41所構成,而該縱向段482構成在該環槽41與該後段464之間,如圖10所示。
Based on the above-mentioned implementation advantages of the
以上所述為本發明之較佳實施例之詳細說明與圖式,並非用來限制本發明,本發明之所有範圍應以下述之專利範圍為準,凡專利範圍之精神與其類似變化之實施例與近似結構,皆應包含於本發明之中。 The above are detailed descriptions and drawings of the preferred embodiments of the present invention, and are not intended to limit the present invention. All the scope of the present invention should be subject to the following patent scope, and the spirit of the patent scope and similarly modified embodiments Both and similar structures should be included in the present invention.
10‧‧‧混煉用轉子 10‧‧‧Rotor for mixing
20‧‧‧軸體 20‧‧‧Axis
21‧‧‧冷卻通道 21‧‧‧Cooling channel
212‧‧‧第一分流通道 212‧‧‧The first shunt channel
214‧‧‧第一分岐通道 214‧‧‧The first branch channel
216‧‧‧第二分流通道 216‧‧‧Second shunt channel
218‧‧‧第二分岐通道 218‧‧‧Second bifurcation channel
22‧‧‧第一軸端 22‧‧‧First shaft end
24‧‧‧第二軸端 24‧‧‧Second shaft end
26‧‧‧中間段 26‧‧‧Middle section
28‧‧‧軸向通道 28‧‧‧Axial channel
30‧‧‧迴轉接頭 30‧‧‧Rotary joint
32‧‧‧端口 32‧‧‧Port
34‧‧‧第一通路 34‧‧‧First Path
36‧‧‧第二通路 36‧‧‧Second Path
40‧‧‧封蓋 40‧‧‧Cover
423‧‧‧流動空間 423‧‧‧Mobile Space
46‧‧‧穿孔 46‧‧‧Perforation
462‧‧‧前段 462‧‧‧Front section
464‧‧‧後段 464‧‧‧Back
48‧‧‧引道 48‧‧‧ Approach
62‧‧‧第一翼部 62‧‧‧First Wing
622‧‧‧第一端 622‧‧‧First end
624‧‧‧第二端 624‧‧‧Second end
626‧‧‧流動空間 626‧‧‧Mobile Space
642‧‧‧第一端 642‧‧‧First end
644‧‧‧第二端 644‧‧‧Second end
646‧‧‧流動空間 646‧‧‧Mobile Space
80‧‧‧延伸管 80‧‧‧Extension tube
81‧‧‧環肋 81‧‧‧Ring rib
82‧‧‧通道 82‧‧‧Channel
84‧‧‧第一端 84‧‧‧First end
86‧‧‧第二端 86‧‧‧Second end
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108131924A TWI696491B (en) | 2019-09-04 | 2019-09-04 | Rotor for mixing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108131924A TWI696491B (en) | 2019-09-04 | 2019-09-04 | Rotor for mixing |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI696491B TWI696491B (en) | 2020-06-21 |
TW202110530A true TW202110530A (en) | 2021-03-16 |
Family
ID=72176208
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108131924A TWI696491B (en) | 2019-09-04 | 2019-09-04 | Rotor for mixing |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI696491B (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5705715B2 (en) * | 2011-12-06 | 2015-04-22 | 三菱重工マシナリーテクノロジー株式会社 | Kneading rotor and kneading machine |
JP5797121B2 (en) * | 2012-01-25 | 2015-10-21 | 三菱重工マシナリーテクノロジー株式会社 | Kneading rotor, kneading machine, and manufacturing method of kneading rotor |
US9643338B2 (en) * | 2012-12-06 | 2017-05-09 | Hexpol Holding Inc. | Dynamic cooling |
AT519978B1 (en) * | 2017-12-19 | 2018-12-15 | Sonderhoff Eng Gmbh | Device for producing plastic parts |
-
2019
- 2019-09-04 TW TW108131924A patent/TWI696491B/en active
Also Published As
Publication number | Publication date |
---|---|
TWI696491B (en) | 2020-06-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109184823B (en) | Steam turbine with steam supplementing structure and operation method thereof | |
JPH07224766A (en) | Cooling device for magnetic coupling of pump | |
WO2022016950A1 (en) | Electric motor and centrifugal air compressor | |
WO2016058454A1 (en) | Coolant or heating liquid circulation system of cantilever-type centrifugal pump | |
CN110061586B (en) | Phase-change heat dissipation motor shell and motor using same | |
CN105749774B (en) | A kind of pipe-line mixer | |
CA2837665C (en) | Universal joint with cooling system | |
TW202110530A (en) | Rotor for mixing comprising a shaft body and a cover | |
CN104863972A (en) | Dynamic seal axial circulating cooling structure of rotary blowout preventer | |
CN106040374B (en) | Stirring ball mill | |
CN106122037B (en) | A kind of cooling device of high-temperature pump suspension body | |
CN206746341U (en) | A kind of drilling fluid blending device | |
WO2018184327A1 (en) | Motor cooling system | |
TWM591885U (en) | Mixing rotor | |
CN205817455U (en) | A kind of heat insulation cooling body of electric mainshaft bearing seat | |
CN215176827U (en) | Stirring assembly for paddle dryer | |
CN214353428U (en) | A raw material mixing device for film production | |
CN209440591U (en) | The convertible mixer of engagement type | |
CN209494598U (en) | A kind of steam turbine with filling structure | |
CN204805626U (en) | Tap of leading structure of constant temperature and leading structure of utilization constant temperature | |
CN208881113U (en) | A kind of rotary waterway | |
CN114307836B (en) | Circulation cooling method and cooling system for stirrer | |
CN216677778U (en) | Circulating cooling system of stirring machine | |
US3596712A (en) | Mixing machine rotor | |
CN109109289A (en) | A kind of rotary waterway |