TW202107844A - Bonded body and acoustic wave device - Google Patents
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Classifications
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02543—Characteristics of substrate, e.g. cutting angles
- H03H9/02574—Characteristics of substrate, e.g. cutting angles of combined substrates, multilayered substrates, piezoelectrical layers on not-piezoelectrical substrate
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/07—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base
- H10N30/072—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base by laminating or bonding of piezoelectric or electrostrictive bodies
- H10N30/073—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base by laminating or bonding of piezoelectric or electrostrictive bodies by fusion of metals or by adhesives
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Surface Acoustic Wave Elements And Circuit Networks Thereof (AREA)
Abstract
Description
本發明係關於一種壓電性材料基板與支持基板之接合體及彈性波元件。The present invention relates to a joint body of a piezoelectric material substrate and a supporting substrate, and an elastic wave element.
過去,已知具有可作為使用在行動電話等之濾波元件或振盪器而作用的彈性表面波裝置、利用壓電薄膜之藍姆波(Lamb wave)元件或薄膜共振器(FBAR:Film Bulk Acoustic Resonator)等彈性波裝置。作為此等彈性波裝置,已知一種裝置,將支持基板與傳播彈性表面波之壓電基板貼合,於壓電基板的表面設置可激發彈性表面波之梳齒狀電極。如此地,藉由將具有較壓電基板更小的熱膨脹係數之支持基板貼附於壓電基板,而抑制溫度改變時之壓電基板的尺寸變化,抑制作為彈性表面波裝置之頻率特性的變化。In the past, it has been known to have surface acoustic wave devices that can function as filter elements or oscillators used in mobile phones, Lamb wave elements using piezoelectric films, or thin film resonators (FBAR: Film Bulk Acoustic Resonator). ) And other elastic wave devices. As these elastic wave devices, there is known a device in which a support substrate is bonded to a piezoelectric substrate that propagates a surface acoustic wave, and comb-shaped electrodes that can excite the surface acoustic wave are provided on the surface of the piezoelectric substrate. In this way, by attaching a support substrate with a smaller thermal expansion coefficient than the piezoelectric substrate to the piezoelectric substrate, the dimensional change of the piezoelectric substrate when the temperature changes is suppressed, and the change in the frequency characteristics of the surface acoustic wave device is suppressed .
已知一種方法,在將壓電基板與矽基板接合時,於壓電基板表面形成氧化矽膜,隔著氧化矽膜將壓電基板與矽基板直接接合(專利文獻1)。在此一接合時,對氧化矽膜表面與矽基板表面照射電漿束而使表面活性化,進行直接接合(電漿活性化法)。A known method is to form a silicon oxide film on the surface of the piezoelectric substrate when bonding a piezoelectric substrate and a silicon substrate, and directly bond the piezoelectric substrate and the silicon substrate via the silicon oxide film (Patent Document 1). In this bonding, the surface of the silicon oxide film and the surface of the silicon substrate are irradiated with a plasma beam to activate the surface and perform direct bonding (plasma activation method).
此外,已知所謂FAB(Fast Atom Beam, 快速原子束)方式之直接接合法(專利文獻2)。此一方法,在常溫對各接合面照射中性原子束而使各接合面活性化,予以直接接合。In addition, a direct bonding method of the so-called FAB (Fast Atom Beam) method is known (Patent Document 2). In this method, each bonding surface is irradiated with a neutral atom beam at room temperature to activate each bonding surface, and direct bonding is performed.
此外,前人提出一種方法:於壓電性單晶基板與支持基板間,設置由Ta2 O5 等構成之中間層,藉由對中間層與支持基板分別照射中性射束而使表面活性化,予以直接接合(專利文獻3)。In addition, the predecessors proposed a method: between the piezoelectric single crystal substrate and the support substrate, an intermediate layer made of Ta 2 O 5 or the like is provided, and the intermediate layer and the support substrate are irradiated with a neutral beam to make the surface active. It can be bonded directly (Patent Document 3).
在專利文獻4提出一種構造:於支持基板與壓電性材料基板之間,設置有將SiO2
層、Ta2
O5
層堆疊複數層的多層膜。
[習知技術文獻]
[專利文獻]
專利文獻1:美國專利第7213314B2號 專利文獻2:日本特開第2014-086400號 專利文獻3:WO 2017/163722 A1 專利文獻4:WO 2018/154950 A1Patent Document 1: US Patent No. 7213314B2 Patent Document 2: Japanese Patent Application Publication No. 2014-086400 Patent Document 3: WO 2017/163722 A1 Patent Document 4: WO 2018/154950 A1
[本發明所欲解決的問題][Problems to be solved by the present invention]
專利文獻3之彈性波元件,在用於中頻率(用於0.7~3.5GHz的4G等)時觀察到Q值等特性之改善。然而,在用於高頻率(用於3.5~6GHz的5G等)時,得知Q值之改善微小。The elastic wave element of
此外,如同專利文獻4所記載,在將SiO2
/Ta2
O5
的多層膜插入至支持基板與壓電性材料基板之間的彈性波元件,藉由多層膜反射從壓電性材料基板朝向支持基板漏洩之彈性波,追求降低損耗。然而,在用於高頻率(用於3.5~6GHz的5G等)時,已發現即便為此等彈性波元件,Q值之改善仍並非必然足夠。In addition, as described in
本發明之課題在於提供一種接合體,可使彈性波元件的Q值改善。 [解決問題之技術手段]The subject of the present invention is to provide a bonded body that can improve the Q value of an acoustic wave device. [Technical means to solve the problem]
本發明係關於一種接合體,具備: 支持基板、 壓電性材料基板、以及 該支持基板與該壓電性材料基板之間的多層膜, 其特徵在於: 該多層膜,具備將具有SiOx 之組成的第一層、及由金屬氧化物構成的第二層交互疊層之構造,SiOx 中的x具有較2更大之值。The present invention relates to a bonded body comprising: a support substrate, a piezoelectric material substrate, and a multilayer film between the support substrate and the piezoelectric material substrate. The multilayer film is characterized in that: the multilayer film has SiO x In the structure where the first layer composed of the composition and the second layer composed of metal oxide are alternately laminated, x in SiO x has a value greater than 2.
本發明係關於一種彈性波元件,其特徵為具備: 該接合體、以及 設置於該壓電性材料基板上之電極。 [本發明之效果]The present invention relates to an elastic wave element, which is characterized by having: The junction body, and An electrode arranged on the piezoelectric material substrate. [Effects of the invention]
本案發明人,檢討如同專利文獻4所記載,將SiO2
/Ta2
O5
的多層膜插入至支持基板與壓電性材料基板之間的彈性波元件中,在用於高頻率(用於3.5~6GHz的5G等)時,Q值之改善並非必然足夠的理由。其結果,推測係因適合用於中頻率(4G等)之多層膜品質,與適合用於更高頻率(5G等)之多層膜品質不同,而在高頻範圍難以獲得期望的Q值。The inventor of the present case reviewed that as described in
本案發明人,依據此等推測,思及將構成構成多層膜的第一層之矽氧化物,變更為富氧的組成之方法,實際試作此等接合體及使用該接合體之彈性波元件。其結果,發現Q值進一步改善。尤其是,發現在高頻帶(5G帶)中,仍可獲得高的Q值,進而達成本發明。Based on these assumptions, the inventor of the present case considered a method of changing the silicon oxide constituting the first layer of the multilayer film to an oxygen-rich composition, and actually tried out these joints and acoustic wave devices using the joints. As a result, it was found that the Q value was further improved. In particular, it is found that in the high frequency band (5G band), a high Q value can still be obtained, and thus the invention is achieved.
以下,適宜參考圖式,並詳細地說明本發明。
如圖1(a)所示,壓電性材料基板1具有一對表面1a與1b。於其一方之表面1a,形成多層膜2。在本例中,多層膜2,係藉由在壓電性材料基板1上交互地設置第一層2a與第二層2b而獲得。Hereinafter, referring to the drawings as appropriate, the present invention will be described in detail.
As shown in Fig. 1(a), the
如圖1(b)所示,可於多層膜2之表面3,進一步設置接合層4。此一情況,如圖1(c)所示,對接合層4之表面,如同箭頭A般地照射中性射束,而可將接合層4之表面活性化,使其成為活性化面5。As shown in Fig. 1(b), a
另一方面,如圖2(a)所示,對支持基板6之表面,如同箭頭B般地照射中性射束,將支持基板6之表面活性化,使其成為活性化面6a。接著,如圖2(b)所示,使接合層4之活性化面5與支持基板6之活性化面6a直接接觸,施加壓力,藉以如圖2(b)所示地獲得接合體9。箭頭C為接合邊界。On the other hand, as shown in FIG. 2(a), the surface of the
較佳實施形態中,將接合體9的壓電性材料基板1之表面1b進一步研磨加工,如圖3(a)所示地使壓電性材料基板1A的厚度減小,獲得接合體9A。1c為研磨面。在圖3(b),於壓電性材料基板1A之研磨面1c上形成既定電極11,藉以製作彈性波元件10A。In a preferred embodiment, the
較佳實施形態中,於支持基板6上亦設置接合層14,將其活性化面12與多層膜上的接合層4直接接合。藉此,可獲得如圖4(a)所示之接合體9B。以箭頭C顯示接合邊界。如圖4(b)所示,藉由在此接合體的壓電性材料基板1A上設置電極11,而可獲得彈性波元件10B。In a preferred embodiment, a
此外,較佳實施形態中,將支持基板與多層膜直接接合。藉此,可獲得如圖5(a)所示之接合體9C。以箭頭C顯示接合邊界。如圖5(b)所示,藉由在此接合體的壓電性材料基板1A上設置電極11,而可獲得彈性波元件10C。In addition, in a preferred embodiment, the support substrate and the multilayer film are directly bonded. Thereby, a bonded
本發明中,設置於支持基板與壓電性材料基板之間的多層膜,具備將具有SiOx 之組成(x較2更大)的第一層、及由金屬氧化物構成的第二層交互疊層之構造。In the present invention, the multilayer film provided between the support substrate and the piezoelectric material substrate has a first layer composed of SiO x (x greater than 2) and a second layer composed of metal oxide. Laminated structure.
亦即,於構成第一層的SiOx 中,具有x較2更大之富氧組成。藉由使x較2更大,而在應用於彈性波元件之情況,Q值變高。從此一觀點來看,x宜為2.03以上,更宜為2.05以上,進一步宜為2.10以上。此外,若x超過2.50,則Q值反而降低,故宜使其為2.50以下,但宜為2.45以下,更宜為2.40以下。That is, the SiO x constituting the first layer has an oxygen-rich composition with x larger than 2. By making x larger than 2, when applied to an elastic wave device, the Q value becomes higher. From this point of view, x is preferably 2.03 or more, more preferably 2.05 or more, and further preferably 2.10 or more. In addition, if x exceeds 2.50, the Q value will decrease instead, so it is better to be 2.50 or less, but it is preferably 2.45 or less, and more preferably 2.40 or less.
構成第二層的金屬氧化物,並未特別限定,但宜為從由鉭、鉿、鋯、鈦及鎂構成的群組中選出之一種以上的金屬氧化物,特別宜為鉭氧化物、鉿氧化物、鋯氧化物。此等金屬氧化物之組成並未特別限定,但特別宜為Ta2 Oy (4.5≦y≦5),HfOz 及ZrOz (1.8≦z≦2)。The metal oxide constituting the second layer is not particularly limited, but it is preferably one or more metal oxides selected from the group consisting of tantalum, hafnium, zirconium, titanium and magnesium, and particularly preferably tantalum oxide and hafnium Oxide, zirconium oxide. The composition of these metal oxides is not particularly limited, but particularly preferably Ta 2 O y (4.5≦y≦5), HfO z and ZrO z (1.8≦z≦2).
構成多層膜的各層之組成,如同下述地測定。 以實施多層成膜之條件,在Si基板上以150nm之厚度實施變更成膜條件的單層成膜。其後,藉由拉塞福背向散射(Rutherford Backscattering Spectrometry)法,以National Electrostatics Corporation製之Pelletron 3SDH取得RBS光譜,藉由理論計算而從求出的光譜算出。SiOx之情況,藉由下述測定條件實施。 入射離子:4 He++ 入射能量:2300keV 入射角:0deg 散射角:160及120deg 試樣電流:7nA 束徑:2mmΦ 面內旋轉:無 照射量:60μCThe composition of each layer constituting the multilayer film is measured as follows. Under the conditions for multi-layer film formation, single-layer film formation with a thickness of 150 nm was performed on the Si substrate with the film formation conditions changed. Then, by Rutherford Backscattering Spectrometry (Rutherford Backscattering Spectrometry) method, the RBS spectrum was obtained with Pelletron 3SDH manufactured by National Electrostatics Corporation, and it was calculated from the obtained spectrum by theoretical calculation. In the case of SiOx, it was implemented under the following measurement conditions. Incident ion: 4 He ++ Incident energy: 2300keV Incident angle: 0deg Scattering angle: 160 and 120deg Sample current: 7nA Beam diameter: 2mmΦ In-plane rotation: No irradiation: 60μC
多層膜的各層之成膜方法並未限定,可例示濺鍍(sputtering)法、化學氣相沉積法(CVD)、蒸鍍。此處,特別宜為使濺鍍靶材為Si、Ta、Hf、Zr之反應性濺鍍時,調整在腔室內流通的氧氣量,藉而可控制各層之氧比率。The method of forming the layers of the multilayer film is not limited, and examples include sputtering, chemical vapor deposition (CVD), and vapor deposition. Here, it is particularly suitable to adjust the amount of oxygen circulating in the chamber when the sputtering target is Si, Ta, Hf, and Zr in reactive sputtering, so that the oxygen ratio of each layer can be controlled.
構成多層膜的各層之具體製造條件依腔室規格而異,故可適宜選擇,但較佳例子中,使總壓力為0.28~0.34Pa,使氧分壓為1.2×10- 3 ~5.7×10- 2 Pa,使成膜溫度為常溫至200℃之間。Specific manufacturing conditions of the respective layers constituting the multilayer film according to the specifications of the chamber, it can be appropriately selected, but the preferred example, the total pressure is 0.28 ~ 0.34Pa, oxygen partial pressure was 1.2 × 10 - 3 ~ 5.7 × 10 - 2 Pa, the deposition temperature is between room temperature to 200 ℃.
本發明中,於壓電性材料基板與支持基板之間,設置將第一層與第二層交互疊層而構成的多層膜。此外,宜使第一層之層數、第二層之層數,分別為二層以上。然則,即便第一層、第二層之各層數過多,作用效果仍無大幅改變,故從此一觀點來看,第一層、第二層之總數宜分別為10層以下。In the present invention, a multilayer film formed by alternately laminating the first layer and the second layer is provided between the piezoelectric material substrate and the supporting substrate. In addition, it is preferable that the number of layers of the first layer and the number of layers of the second layer be two or more respectively. However, even if the number of layers of the first layer and the second layer is too large, the effect will not change significantly. Therefore, from this point of view, the total number of the first layer and the second layer should be 10 or less respectively.
較佳實施形態中,於壓電性材料基板與支持基板之間,可設置一層或複數層接合層。作為此等接合層之材質,可例示以下材質。 Si( 1 - v ) Ov 、Ta2 O5 、Al2 O3 、Nb2 O5 、TiO2 。In a preferred embodiment, one or more bonding layers may be provided between the piezoelectric material substrate and the supporting substrate. As the material of these bonding layers, the following materials can be exemplified. Si ( 1 - v ) O v , Ta 2 O 5 , Al 2 O 3 , Nb 2 O 5 , TiO 2 .
進一步,較佳實施形態中,設置於支持基板與壓電性材料基板之間的該接合層,具有Si( 1 - v ) Ov (0.008≦v≦0.408)之組成。Further, in a preferred embodiment, the bonding layer provided between the support substrate and the piezoelectric material substrate has a composition of Si ( 1 - v ) O v (0.008≦v≦0.408).
此一組成,相較於SiO2 (與v=0.667對應),係將氧比率相當地減低之組成。藉由進一步夾設由此等組成的矽氧化物Si( 1 - v ) Ov 構成之接合層,而可進一步提高接合層的絕緣性。 Compared with SiO 2 (corresponding to v=0.667), this composition is a composition that considerably reduces the oxygen ratio. By further interposing the bonding layer composed of silicon oxide Si ( 1 - v ) O v composed of this, the insulation of the bonding layer can be further improved.
在構成各接合層的Si( 1 - v ) Ov 之組成中,若v未滿0.008,則接合層的電阻變低。因此,宜使v為0.008以上,更宜為0.010以上,特別宜為0.020以上,更特別宜為0.024以上。此外,藉由使v為0.408以下,進一步改善接合強度,故宜使v為0.408以下,更宜為0.225以下。In the composition of Si ( 1 - v ) O v constituting each bonding layer, if v is less than 0.008, the resistance of the bonding layer becomes low. Therefore, v is preferably 0.008 or more, more preferably 0.010 or more, particularly preferably 0.020 or more, and even more preferably 0.024 or more. In addition, by setting v to 0.408 or less, the bonding strength is further improved. Therefore, v is preferably 0.408 or less, and more preferably 0.225 or less.
各接合層之厚度,並未特別限定,但從製造成本的觀點來看,宜為0.01~10μm,更宜為0.01~0.5μm。The thickness of each bonding layer is not particularly limited, but from the viewpoint of manufacturing cost, it is preferably 0.01 to 10 μm, and more preferably 0.01 to 0.5 μm.
各接合層之成膜方法並未限定,可例示濺鍍(sputtering)法、化學氣相沉積法(CVD)、蒸鍍。此處,特別宜為使濺鍍靶材為Si之反應性濺鍍時,調整在腔室內流通的氧氣量,藉而可控制各接合層之氧比率(v)。The film formation method of each bonding layer is not limited, and sputtering, chemical vapor deposition (CVD), and vapor deposition can be exemplified. Here, it is particularly suitable to adjust the amount of oxygen circulating in the chamber when the sputtering target material is Si reactive sputtering, so that the oxygen ratio (v) of each bonding layer can be controlled.
各接合層之具體製造條件依腔室規格而異,故可適宜選擇,但較佳例子中,使總壓力為0.28~0.34Pa,使氧分壓為1.2×10- 3 ~5.7×10- 2 Pa,使成膜溫度為常溫。此外,作為Si靶材,可例示摻B之Si。 藉由EDS,以下述條件測定接合層之氧濃度。 測定裝置: 利用元素分析裝置(日本電子 JEM-ARM200F)施行元素分析。 測定條件: 對薄片化之試樣,藉由FIB(聚焦離子束)法以加速電壓200kV觀察。The specific manufacturing conditions of each bonding layer vary depending on the chamber specifications, so it can be selected appropriately, but in a preferred example, the total pressure is 0.28~0.34Pa, and the oxygen partial pressure is 1.2×10 - 3 ~5.7×10 - 2 Pa, the film forming temperature is set to normal temperature. In addition, as the Si target, B-doped Si can be exemplified. By EDS, the oxygen concentration of the bonding layer was measured under the following conditions. Measuring device: Elemental analysis is performed using an elemental analysis device (JEOL JEM-ARM200F). Measurement conditions: Observe the thinned sample by FIB (focused ion beam) method at an accelerating voltage of 200kV.
本發明中,支持基板,可由單結晶構成,亦可由多結晶構成。支持基板的材質,宜從由矽、SiAlON(矽鋁氮氧化物)、藍寶石、堇青石、富鋁紅柱石及氧化鋁構成的群組中選出。氧化鋁宜為透光性氧化鋁。In the present invention, the supporting substrate may be composed of a single crystal or may be composed of a polycrystal. The material of the support substrate should be selected from the group consisting of silicon, SiAlON (silica aluminum oxynitride), sapphire, cordierite, mullite and alumina. The alumina is preferably transparent alumina.
矽,可為單晶矽,亦可為多晶矽,或為高電阻矽亦可。Silicon may be monocrystalline silicon, polycrystalline silicon, or high-resistance silicon.
SiAlON,為將氮化矽與氧化鋁之混合物燒結而獲得的陶瓷,具有如下組成。 Si6 - w Alw Ow N8 - w 亦即,SiAlON,具有在氮化矽中混合氧化鋁之組成,w表示氧化鋁之混合比率。w更宜為0.5以上。此外,w更宜為4.0以下。SiAlON, a ceramic obtained by sintering a mixture of silicon nitride and alumina, has the following composition. Si 6 - w Al w O w N 8 - w, that is, SiAlON, has a composition in which alumina is mixed with silicon nitride, and w represents the mixing ratio of alumina. More preferably, w is 0.5 or more. In addition, w is more preferably 4.0 or less.
藍寶石為具有Al2 O3 之組成的單結晶,氧化鋁為具有Al2 O3 之組成的多結晶。堇青石為具有2MgO・2Al2 O3 ・5SiO2 之組成的陶瓷。富鋁紅柱石為具有3Al2 O3 ・2SiO2 ~2Al2 O3 ・SiO2 的範圍之組成的陶瓷。Sapphire is a single crystal with the composition of Al 2 O 3 , and alumina is a polycrystal with the composition of Al 2 O 3. Cordierite is a ceramic with a composition of 2MgO·2Al 2 O 3 ·5SiO 2. The mullite is a ceramic having a composition in the range of 3Al 2 O 3 ·2SiO 2 to 2Al 2 O 3 ·SiO 2.
壓電性材料基板的材質,若具有所需之壓電性即無限定,但宜為具有LiAO3 之組成的單結晶。此處,A係從由鈮及鉭構成的群組中選出之一種以上的元素。因此,LiAO3 ,可為鈮酸鋰,亦可為鉭酸鋰,或為鈮酸鋰-鉭酸鋰固溶體亦可。The material of the piezoelectric material substrate is not limited as long as it has the required piezoelectricity, but it is preferably a single crystal with the composition of LiAO 3. Here, A is one or more elements selected from the group consisting of niobium and tantalum. Therefore, LiAO 3 may be lithium niobate, lithium tantalate, or a lithium niobate-lithium tantalate solid solution.
以下,對本發明之各構成要素進一步地說明。 本發明之接合體的用途並未特別限定,例如可適宜應用在彈性波元件或光學元件。 作為彈性波元件,已知有彈性表面波裝置、藍姆波元件、薄膜共振器(FBAR)等。例如,彈性表面波裝置,於壓電性材料基板之表面,設置有激發彈性表面波之輸入側的IDT(Interdigital Transducer, 數位間轉換器)電極(梳齒狀電極,亦稱作竹簾狀電極)、及接收彈性表面波之輸出側的IDT電極。若對輸入側的IDT電極施加高頻訊號,則於電極間產生電場,激發彈性表面波而在壓電性材料基板上傳播。而後,可從設置於傳播方向之輸出側的IDT電極,將傳播之彈性表面波作為電訊號取出。Hereinafter, each component of the present invention will be further explained. The application of the bonded body of the present invention is not particularly limited, and for example, it can be suitably applied to an elastic wave device or an optical device. As the acoustic wave device, a surface acoustic wave device, a Lamb wave device, a thin film resonator (FBAR), and the like are known. For example, in a surface acoustic wave device, on the surface of a piezoelectric material substrate, an IDT (Interdigital Transducer) electrode (comb-shaped electrode, also called a bamboo curtain electrode) that excites the input side of the surface acoustic wave is provided ), and the IDT electrode on the output side that receives the surface elastic wave. If a high-frequency signal is applied to the IDT electrode on the input side, an electric field is generated between the electrodes to excite the surface acoustic wave and propagate on the piezoelectric material substrate. Then, the propagated surface acoustic wave can be taken out as an electrical signal from the IDT electrode arranged on the output side of the propagation direction.
於壓電性材料基板之底面,亦可具有金屬膜。金屬膜,在製造藍姆波元件作為彈性波裝置時,發揮使壓電性材料基板之背面附近的機電耦合係數增大之作用。此一情況,藍姆波元件,於壓電性材料基板之表面形成梳齒狀電極,藉由設置在支持基板的孔洞而成為使壓電性材料基板之金屬膜露出的構造。作為此金屬膜的材質,例如可列舉鋁、鋁合金、銅、金等。另,製造藍姆波元件之情況,亦可使用具備底面不具有金屬膜之壓電性材料層的複合基板。There may also be a metal film on the bottom surface of the piezoelectric material substrate. The metal film plays a role in increasing the electromechanical coupling coefficient near the back surface of the piezoelectric material substrate when manufacturing the Lamb wave element as an elastic wave device. In this case, the Lamb wave element has comb-shaped electrodes formed on the surface of the piezoelectric material substrate, and has a structure in which the metal film of the piezoelectric material substrate is exposed by the holes provided in the support substrate. As a material of this metal film, aluminum, aluminum alloy, copper, gold, etc. are mentioned, for example. In addition, in the case of manufacturing a Lamb wave element, a composite substrate provided with a piezoelectric material layer without a metal film on the bottom surface can also be used.
此外,於壓電性材料基板之底面,亦可具有金屬膜與絕緣膜。金屬膜,在製造薄膜共振器作為彈性波裝置時,發揮電極之作用。此一情況,薄膜共振器,於壓電性材料基板之表背面形成電極,藉由將絕緣膜打洞而成為使壓電性材料基板之金屬膜露出的構造。作為此等金屬膜的材質,例如可列舉鉬、釕、鎢、鉻、鋁等。此外,作為絕緣膜的材質,例如可列舉二氧化矽、磷矽玻璃、硼磷矽玻璃等。In addition, a metal film and an insulating film may also be provided on the bottom surface of the piezoelectric material substrate. The metal film functions as an electrode when manufacturing a thin-film resonator as an elastic wave device. In this case, the thin-film resonator has electrodes formed on the front and back surfaces of the piezoelectric material substrate, and the insulating film is punched to form a structure in which the metal film of the piezoelectric material substrate is exposed. Examples of the material of these metal films include molybdenum, ruthenium, tungsten, chromium, and aluminum. In addition, examples of the material of the insulating film include silicon dioxide, phosphosilicate glass, and borophosphosilicate glass.
此外,作為光學元件,可例示光切換元件、波長轉換元件、光調變元件。此外,可於壓電性材料基板中形成周期性極化反轉構造。In addition, as an optical element, an optical switching element, a wavelength conversion element, and an optical modulation element can be exemplified. In addition, a periodic polarization inversion structure can be formed in the piezoelectric material substrate.
本發明之對象為彈性波元件,在壓電性材料基板的材質為鉭酸鋰之情況,使用以彈性表面波的傳播方向即X軸為中心,從Y軸往Z軸旋轉123~133°(例如128°)的方向者,由於其傳播損耗小故適宜。 此外,在壓電性材料基板由鈮酸鋰構成之情況,使用以彈性表面波的傳播方向即X軸為中心,從Y軸往Z軸旋轉86~94°(例如90°)的方向者,由於其傳播損耗小故適宜。進一步,壓電性材料基板之尺寸,並未特別限定,但例如直徑為50~150mm、厚度為0.2~60μm。The object of the present invention is an elastic wave device. When the piezoelectric material substrate is made of lithium tantalate, the X-axis, which is the propagation direction of the surface acoustic wave, is used as the center, and the rotation is 123 to 133° from the Y-axis to the Z-axis ( For example, the direction of 128°) is suitable because of its small propagation loss. In addition, when the piezoelectric material substrate is made of lithium niobate, use the X-axis which is the propagation direction of the surface acoustic wave as the center, and the direction rotated 86-94° (for example, 90°) from the Y-axis to the Z-axis, It is suitable because of its small propagation loss. Furthermore, the size of the piezoelectric material substrate is not particularly limited, but, for example, the diameter is 50 to 150 mm and the thickness is 0.2 to 60 μm.
為了獲得本發明之接合體,宜為下述方法。 首先,將應接合之表面(多層膜之表面、接合層之表面、壓電性材料基板之表面、支持基板之表面)平坦化而獲得平坦面。此處,各表面之平坦化的方法,具有拋光(lap)研磨、化學機械研磨加工(Chemical Mechanical Polishing, CMP)等。此外,平坦面,宜為Ra≦1nm,更宜為0.3nm以下。In order to obtain the joined body of the present invention, the following method is preferable. First, the surfaces to be bonded (the surface of the multilayer film, the surface of the bonding layer, the surface of the piezoelectric material substrate, the surface of the support substrate) are flattened to obtain a flat surface. Here, methods for flattening each surface include lap polishing, chemical mechanical polishing (CMP), and the like. In addition, the flat surface is preferably Ra≦1nm, more preferably 0.3nm or less.
接著,為了將研磨劑的殘渣與加工變質層除去,而清洗各接合層之各表面。清洗表面的方法,具有濕式清洗、乾式清洗、刷擦清洗等,但為了簡便且有效率地獲得乾淨表面,宜為刷擦清洗。此時,特別宜在使用SUNWASH LH540作為清洗液後,使用丙酮與IPA之混合溶液藉由刷擦清洗機予以清洗。Next, in order to remove the residue of the abrasive and the process-deteriorated layer, each surface of each bonding layer is cleaned. The surface cleaning methods include wet cleaning, dry cleaning, brush cleaning, etc. However, in order to obtain a clean surface easily and efficiently, brush cleaning is preferred. At this time, it is particularly suitable to use a mixed solution of acetone and IPA after using SUNWASH LH540 as a cleaning solution by scrubbing a cleaning machine.
接著,藉由對各接合面照射中性射束,而將各接合面活性化。
在施行中性射束所進行之表面活性化時,宜使用如專利文獻2記載的裝置產生中性射束,予以照射。亦即,作為射束源,使用鞍形場型之高速原子束源。而後,將惰性氣體導入至腔室,從直流電源往電極施加高電壓。藉此,藉由在電極(正極)與框體(負極)之間產生的鞍形場型之電場,使電子e運動,產生惰性氣體的原子與離子之射束。到達至柵極(grid)之射束中的離子束,受到柵極中和,故中性原子之射束從高速原子束源射出。構成射束之原子種,宜為惰性氣體(氬、氮等)。
宜使射束照射所進行的活性化時之電壓為0.5~2.0kV,宜使電流為50~200mA。Next, by irradiating each bonding surface with a neutral beam, each bonding surface is activated.
When performing surface activation by a neutral beam, it is preferable to use a device as described in
接著,在真空環境氣體下,使活性化的接合面彼此接觸,予以接合。此時的溫度為常溫,具體而言宜為40℃以下,更宜為30℃以下。此外,接合時的溫度,特別宜為20℃以上、25℃以下。接合時的壓力,宜為100~20000N。 [實施例]Next, in a vacuum atmosphere, the activated joint surfaces are brought into contact with each other to be joined. The temperature at this time is normal temperature, specifically, it is preferably 40°C or lower, and more preferably 30°C or lower. In addition, the temperature at the time of bonding is particularly preferably 20°C or more and 25°C or less. The pressure during joining should preferably be 100 to 20000N. [Example]
(實驗A)
參考圖1~圖3並藉由所說明之方法,試作出彈性表面波元件。
具體而言,將具備OF(Orientation Flat, 定向平面)部,直徑4英吋、厚度250μm之鉭酸鋰基板(LT基板),作為壓電性材料基板1使用。LT基板,利用使彈性表面波(SAW)的傳播方向為X,切出角旋轉Y切割基板,即128°Y切割X傳播LT基板。壓電性材料基板1之表面1a,先鏡面研磨至算術平均粗糙度Ra成為0.3nm。而Ra,係以原子力顯微鏡(Atomic Force Microscope, AFM)在10μm×10μm之視野測定。(Experiment A)
With reference to Figures 1 to 3 and by the method described, try to make a surface acoustic wave device.
Specifically, a lithium tantalate substrate (LT substrate) having an OF (Orientation Flat) portion, a diameter of 4 inches and a thickness of 250 μm, is used as the
接著,於壓電性材料基板1上,藉由濺鍍法,將第一層2a及第二層2b交互地形成各2層(合計4層),獲得多層膜2。然則,如表1所示地改變構成第一層的SiOx之組成。使第二層之組成為鉿氧化物HfO2
。使第一層之厚度、第二層之厚度,分別為150nm。第一層、第二層之各成膜方法如同前述。此外,各組成,係藉由變更環境氣體中的氧比率而調節。Next, on the
接著,於多層膜2上,作為接合層4,將Si( 1 - x )
Ox
(x=0.10)(50nm)成膜。具體而言,利用直流濺鍍法,於靶材使用摻硼之Si。此外,作為氧源,導入氧氣。此時,藉由調節氧氣導入量,而調節腔室內之環境氣體的總壓力與氧分壓。接合層4之表面的算術平均粗糙度Ra為0.2~0.6nm。接著,將接合層4予以化學機械研磨加工,使膜厚為80~190nm,使Ra為0.08~0.4nm。Next, on the
另一方面,作為支持基板6,準備具備定向平面(OF)部,直徑4英吋、厚度500μm之由矽構成的支持基板6。藉由化學機械研磨加工,將支持基板6之表面精加工,算術平均粗糙度Ra成為0.2nm。On the other hand, as the supporting
接著,對接合層4之表面及支持基板6即Si基板表面照射中性射束,將表面活性化而直接接合。
具體而言,清洗接合層4之表面與支持基板6之表面,去除髒污後,導入至真空腔室。抽真空至10- 6
Pa範圍後,對各表面照射高速原子束(加速電壓1kV、Ar流量27sccm)120秒。而後,使接合層4之射束照射面(活性化面)與支持基板6之活性化面接觸後,以10000N加壓2分鐘而將其等接合。接著,將獲得的各例之接合體以100℃加熱20小時。Next, the surface of the
接著,將壓電性材料基板1之表面研削及研磨,使其厚度從初始的250μm成為1μm。接著,形成測定用電極圖案,獲得彈性表面波元件。而後,分別測定在頻率5.5GHz的Q值,於表1顯示。Next, the surface of the
然則,如同下述地測定Q值。 於晶圓上製作表面彈性波共振器,利用網路分析儀測定頻率特性。從藉此獲得之頻率特性,算出共振頻率fr 、及其半值寬Δfr ,求出fr /Δfr ,藉以獲得Q值。However, the Q value is measured as follows. Fabricate a surface elastic wave resonator on a wafer, and use a network analyzer to measure the frequency characteristics. From the frequency characteristics obtained by this, the resonance frequency fr and its half-value width Δf r are calculated, and fr /Δf r is calculated to obtain the Q value.
【表1】
如表1所示,在比較例1、2,使x=1.88、1.97,但皆成為同程度的Q值。 另一方面,在實施例1、2、3、4、5,使x=2.01、2.05、2.13、2.21、2.45,但與比較例1相較Q值大幅改善。 在比較例3,x=2.52,但與比較例1相較,Q值劣化。此一情況,認為膜密度降低。As shown in Table 1, in Comparative Examples 1 and 2, x=1.88 and 1.97, but all have the same Q value. On the other hand, in Examples 1, 2, 3, 4, and 5, x=2.01, 2.05, 2.13, 2.21, and 2.45 were set, but the Q value was significantly improved compared to Comparative Example 1. In Comparative Example 3, x=2.52, but compared with Comparative Example 1, the Q value deteriorated. In this case, it is considered that the film density is reduced.
(實驗B) 於實驗A中,將第二層的材質,由鉿氧化物變更為鉭氧化物Ta2 O5 。使第一層的材質即SiOx之組成,與實驗A相同。而後,對獲得之元件測定Q值後,獲得與實驗A同樣的結果。(Experiment B) In experiment A, the material of the second layer was changed from hafnium oxide to tantalum oxide Ta 2 O 5 . Make the material of the first layer, the composition of SiOx, the same as experiment A. Then, after measuring the Q value of the obtained element, the same result as experiment A was obtained.
(實驗C) 於實驗A中,將第二層的材質,由鉿氧化物變更為鋯氧化物(ZrO2 )。使第一層的材質即SiOx之組成,與實驗A相同。而後,對獲得之元件測定Q值後,獲得與實驗A同樣的結果。(Experiment C) In experiment A, the material of the second layer was changed from hafnium oxide to zirconium oxide (ZrO 2 ). Make the material of the first layer, the composition of SiOx, the same as experiment A. Then, after measuring the Q value of the obtained element, the same result as experiment A was obtained.
1,1A:壓電性材料基板
1a,1b,3:表面
1c:研磨面
2:多層膜
2a:第一層
2b:第二層
4,14:接合層
6:支持基板
5,6a,12:活性化面
9,9A,9B,9C:接合體
10A,10B,10C:彈性波元件
11:電極
A,B:中性射束
C:接合邊界1,1A:
圖1(a)顯示於壓電性材料基板1上設置有多層膜2的狀態,圖1(b)顯示於多層膜2上設置有接合層4的狀態,圖1(c)顯示將接合層4之表面活性化的狀態。
圖2(a)顯示將支持基板6之表面活性化的狀態,圖2(b)顯示支持基板與壓電性材料基板之接合體9。
圖3(a)顯示藉由將接合體9A之壓電性材料基板1A加工而使其減薄的狀態,圖3(b)顯示於接合體9A設置有電極的狀態。
圖4(a)顯示將設置於多層膜上的接合層4、與設置於支持基板6上的接合層14直接接合所獲得之接合體9B,圖4(b)顯示於接合體9B的壓電性材料基板1A上設置電極11所獲得之彈性波元件10B。
圖5(a)顯示將多層膜2與支持基板6直接接合所獲得之接合體9C,圖5(b)顯示於接合體9C之壓電性材料基板1A上設置有電極的狀態。Fig. 1(a) shows the state where the
1A:壓電性材料基板 1A: Piezoelectric material substrate
1a:表面 1a: surface
1c:研磨面 1c: Grinding surface
2:多層膜 2: Multilayer film
2a:第一層 2a: first layer
2b:第二層 2b: second layer
4:接合層 4: Bonding layer
6:支持基板 6: Support substrate
5,6a:活性化面 5, 6a: activated surface
9A:接合體 9A: Joint
10A:彈性波元件 10A: Elastic wave element
11:電極 11: Electrode
C:接合邊界 C: Joint boundary
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