TW202102741A - High-speed high-precision single-bundle fiber impregnation machine capable of greatly increasing the productivity of impregnation gluing operation - Google Patents
High-speed high-precision single-bundle fiber impregnation machine capable of greatly increasing the productivity of impregnation gluing operation Download PDFInfo
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- TW202102741A TW202102741A TW108124522A TW108124522A TW202102741A TW 202102741 A TW202102741 A TW 202102741A TW 108124522 A TW108124522 A TW 108124522A TW 108124522 A TW108124522 A TW 108124522A TW 202102741 A TW202102741 A TW 202102741A
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本發明係有關於一種單束纖維浸膠結構,尤指一種以額定膠量進行含浸上膠之高速高精度單束纖維含浸機。 The invention relates to a single-fiber impregnation structure, in particular to a high-speed and high-precision single-fiber impregnation machine for impregnation and sizing with a rated amount of glue.
按,習知之一種布料浸膠裝置,如其係中國大陸於2018年11月16日所核准公告號第208104754號之「一種新型排布機浸膠裝置」,其主要包含有進紗輥、出紗輥、浸膠輥和膠槽,還包括可調式刮膠輥和壓膠輥,所述浸膠輥設置於膠槽上端,其中浸膠輥外接動力裝置使浸膠輥可繞中心軸旋轉,所述進紗輥、可調式刮膠輥和壓膠輥設置於浸膠輥的一側,其中可調式刮膠輥和壓膠輥與浸膠輥邊沿之間的距離小於進紗輥與浸膠輥邊沿之間的距離,其中壓膠輥設置於可調式刮膠輥上端,所述出紗輥設置於浸膠輥的另一側。詳觀上述習知結構不難發覺其尚存有些許不足之處,主要原因係歸如下:該排布與膠的溫差過大,於互相接觸時會造成膠溫快速下降,使會影響膠的流動性與附著性,造成浸膠量不足與無法提高上膠速度之缺點,另一方面,該可調式刮膠輥雖然可以對浸膠輥進行刮膠,但由於膠本身具有高黏度,實際上當進紗速度或浸膠輥轉速接近30m/min時,膠會對可調式刮膠輥形成巨大阻力,因此會形成波浪狀溢膠(可調式刮膠輥跳動)之情況,導致上膠量不均勻與加工速度無法提升之技術問題點,再者,膠接觸排布與脫離浸膠輥時皆會立即降溫,使膠僅浸透於排布表面,排布內部無浸膠,進而降低其浸膠品質。 Press, a conventional fabric dipping device, such as "a new type of arranging machine dipping device" approved by the Chinese mainland on November 16, 2018, Announcement No. 208104754, which mainly includes a yarn inlet roller and a yarn outlet The roller, the dipping roller and the glue tank also include an adjustable squeegee roller and a rubber pressure roller. The dipping roller is arranged at the upper end of the glue tank, and the dipping roller is connected with an external power device so that the dipping roller can rotate around the central axis. The yarn feed roller, the adjustable rubber squeegee roller and the rubber roller are arranged on one side of the dipping roller, and the distance between the adjustable rubber squeegee roller and the rubber roller and the edge of the dipping roller is smaller than that between the yarn feed roller and the rubber dipping roller. The distance between the edges, wherein the pressure rubber roller is arranged at the upper end of the adjustable rubber doctor roller, and the yarn delivery roller is arranged on the other side of the rubber dipping roller. Looking at the above-mentioned conventional structure, it is not difficult to find that there are still some shortcomings. The main reasons are as follows: the temperature difference between the arrangement and the glue is too large, which will cause the glue temperature to drop rapidly when they contact each other, which will affect the flow of the glue. The adhesiveness and adhesion result in the shortcomings of insufficient dipping amount and the inability to increase the gluing speed. On the other hand, although the adjustable squeegee roller can squeegee the dipping roller, it is actually used as the glue because of its high viscosity. When the yarn speed or the speed of the dipping roller is close to 30m/min, the glue will form a huge resistance to the adjustable squeegee roller, so it will form a wavy overflow of glue (adjustable squeegee roller bounce), resulting in uneven glue amount and The technical problem that the processing speed cannot be increased. Moreover, the temperature of the glue is immediately cooled when it touches the arrangement and when it leaves the dipping roller, so that the glue only penetrates the arrangement surface, and there is no dipping inside the arrangement, thereby reducing its dipping quality.
有鑑於此,本發明人於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventor of the present invention has been engaged in the manufacturing, development and design of related products for many years. Aiming at the above-mentioned goals, after detailed design and careful evaluation, the present invention is truly practical.
本發明所欲解決之技術問題在於針對現有技術存在的上述缺失,提供一種高速高精度單束纖維含浸機。 The technical problem to be solved by the present invention is to provide a high-speed and high-precision single-fiber impregnation machine for the above-mentioned defects in the prior art.
一含浸輪組包括有一含浸滾輪、一樹脂槽、一前導引輪及一後導引輪,該含浸滾輪表面凹設有複數個導紗溝,上述導紗溝呈同圓周與同深度的沿著該含浸滾輪之軸心環設,該前導引輪與該後導引輪平行的設置於該含浸滾輪的兩側,又該樹脂槽提供樹脂之容置與加熱液化,且該含浸滾輪下緣表面與導紗溝浸泡於該樹脂槽之樹脂液體內,又該含浸滾輪的轉動方向為該含浸滾輪上緣表面形成有該前導引輪向該後導引輪方向的轉動,一第一刮刀設置於該含浸滾輪與該前導引輪之間,且該第一刮刀形成有一刮刀平面,而該刮刀平面用於刮除該含浸滾輪表面黏附的大量樹脂液體,一第二刮刀設置於該含浸滾輪與該前導引輪之間,且該第二刮刀相對該第一刮刀較遠離該樹脂槽,又該第二刮刀形成有一刮刀邊緣,且該刮刀邊緣凸設有複數個凸部,又該第二刮刀以該凸部插入該含浸滾輪之導紗溝內,而該凸部用於高精度控制該導紗溝的樹脂量。 An impregnation wheel set includes an impregnation roller, a resin tank, a front guide wheel and a rear guide wheel. The surface of the impregnation roller is recessed with a plurality of yarn guide grooves, and the yarn guide grooves are along the same circumference and depth. It is arranged around the axis of the impregnated roller, the front guide wheel and the rear guide wheel are arranged on both sides of the impregnated roller in parallel, and the resin tank provides resin accommodation and heating and liquefaction, and the impregnated roller is under The edge surface and the yarn guide groove are immersed in the resin liquid in the resin tank, and the rotation direction of the impregnated roller is that the upper edge surface of the impregnated roller is formed with the rotation of the front guide wheel to the rear guide wheel, a first A squeegee is arranged between the impregnated roller and the front guide wheel, and the first squeegee forms a squeegee plane, and the squeegee plane is used to scrape a large amount of resin liquid adhered to the surface of the impregnated roller, and a second squeegee is arranged on the Between the impregnated roller and the front guide wheel, and the second scraper is farther away from the resin tank than the first scraper, and the second scraper is formed with a scraper edge, and the scraper edge is protruding with a plurality of protrusions, and The second scraper is inserted into the yarn guide groove of the impregnated roller with the convex part, and the convex part is used for high-precision control of the resin amount of the yarn guide groove.
其中,該第一刮刀之刮刀平面抵觸於該含浸滾輪表面,且該第二刮刀之刮刀邊緣與該含浸滾輪之間形成有適當間隙。 Wherein, the scraper plane of the first scraper abuts against the surface of the impregnated roller, and an appropriate gap is formed between the scraper edge of the second scraper and the impregnated roller.
其中,該第一刮刀之刮刀平面與該含浸滾輪之間形成有適當間隙,且該第二刮刀之刮刀邊緣抵觸於該含浸滾輪表面。 Wherein, an appropriate gap is formed between the blade plane of the first blade and the impregnated roller, and the blade edge of the second blade abuts against the surface of the impregnated roller.
其中,該含浸滾輪之導紗溝與該第二刮刀之凸部互相對應呈方溝狀、半圓溝狀或三角尖溝狀。 Wherein, the yarn guide groove of the impregnated roller and the convex part of the second scraper correspond to each other in a square groove shape, a semicircular groove shape or a triangular pointed groove shape.
其中,該第一刮刀與該第二刮刀皆為具彈性材料所製成。 Wherein, the first scraper and the second scraper are made of elastic materials.
其中更包括有一浸透加熱箱,該浸透加熱箱設置於該後導引輪一端,且該浸透加熱箱內呈平行且不同平面的裝設有複數個轉折滾輪,又該浸透加熱箱內固定有至少一加熱器,且該浸透加熱箱構成該加熱器加熱時的均熱空間。 It further includes a soaking heating box, the soaking heating box is arranged at one end of the rear guide wheel, and a plurality of turning rollers are installed in parallel and in different planes in the soaking heating box, and the soaking heating box is fixed with at least A heater, and the soaking heating box constitutes a soaking space when the heater is heated.
其中,上述轉折滾輪皆裝設於一高度調整器上。 Among them, the above-mentioned turning rollers are all installed on a height adjuster.
其中更包括有一纖維升溫箱,該纖維升溫箱設置於該前導引輪一端,且該纖維升溫箱內呈平行且不同平面的裝設有複數個轉向滾輪,又該纖維升溫箱內固定有至少一升溫器,且該纖維升溫箱構成該升溫器加熱時的均熱空間。 It further includes a fiber heating box, the fiber heating box is arranged at one end of the front guide wheel, and a plurality of turning rollers are installed in parallel and different planes in the fiber heating box, and the fiber heating box is fixed with at least A temperature riser, and the fiber heating box constitutes a soaking space when the temperature riser is heated.
其中更包括有一纖維捲輪組,該纖維捲輪組具有複數個放紗捲輪與複數個收紗捲輪,上述放紗捲輪與上述收紗捲輪之間皆單獨捲繞有一單束纖維,且該單束纖維依順序捲繞於該放紗捲輪、該轉向滾輪、該前導引輪、該導紗溝、該後導引輪、該轉折滾輪及該收紗捲輪,而該單束纖維以該纖維捲輪組控制的由該前導引輪向該後導引輪方向捲繞。 It also includes a fiber reel group, the fiber reel group has a plurality of yarn release reels and a plurality of yarn take-up reels, a single bundle of fiber is separately wound between the yarn release reel and the yarn take-up reel. , And the single fiber bundle is wound on the yarn release reel, the steering roller, the front guide wheel, the yarn guide groove, the rear guide wheel, the turning roller and the yarn take-up reel in sequence, and the A single fiber bundle is wound in the direction of the rear guide wheel by the front guide wheel controlled by the fiber winding wheel group.
其中,該樹脂槽之樹脂液體溫度高於該纖維升溫箱內溫度,且該浸透加熱箱內溫度高於該樹脂槽之樹脂液體溫度。 Wherein, the temperature of the resin liquid in the resin tank is higher than the temperature in the fiber heating tank, and the temperature in the permeation heating tank is higher than the temperature of the resin liquid in the resin tank.
本發明的第一主要目的在於,該前導引輪與該後導引輪下壓該單束纖維於該含浸滾輪的上方,讓該單束纖維滑過於該含浸滾輪位於上方的該導紗溝,該含浸滾輪下方浸泡於該樹脂槽內,透過該含浸滾輪的旋 轉將樹脂液體帶向位於該含浸滾輪上端,即能達到浸膠效果,又該第一刮刀設於該含浸滾輪與該前導引輪之間,並以該第一刮刀之刮刀平面刮除該含浸滾輪表面上的大量樹脂液體,藉此有效的減少樹脂黏附量,另該第二刮刀設於該第一刮刀上方,且該第二刮刀之凸部穿設於上述導紗溝內,利用該第二刮刀將該導紗溝內的樹脂液體部分刮除,即能高精度的控制該導紗溝內的膠量,使該單束纖維之收放捲速度與該含浸滾輪轉旋在高速下能保持穩定之膠量,藉此達到該單束纖維之高速與高精度的含浸上膠效果,俾以大幅提升含浸上膠作業之產量與浸膠品質。 The first main purpose of the present invention is that the front guide wheel and the rear guide wheel press the single fiber bundle above the impregnated roller, so that the single fiber slips over the yarn guide groove on which the impregnated roller is located. , The lower part of the impregnated roller is immersed in the resin tank, and the impregnated roller rotates The resin liquid is brought to the upper end of the impregnated roller to achieve the effect of dipping. The first scraper is arranged between the impregnated roller and the front guide wheel, and the scraper plane of the first scraper is used to scrape the A large amount of resin liquid on the surface of the roller is impregnated, thereby effectively reducing the amount of resin adhesion. In addition, the second scraper is arranged above the first scraper, and the convex part of the second scraper penetrates the yarn guide groove, and the The second scraper scrapes off the resin liquid in the yarn guide groove, which can control the amount of glue in the yarn guide groove with high precision, so that the winding and unwinding speed of the single fiber and the impregnation roller can rotate at high speed. It can maintain a stable amount of glue, so as to achieve the high-speed and high-precision impregnation sizing effect of the single fiber, so as to greatly improve the output and dipping quality of the impregnation sizing operation.
本發明的第二主要目的在於,該第一刮刀之刮刀平面抵觸於該含浸滾輪表面,且該第二刮刀之刮刀邊緣與該含浸滾輪之間形成有適當間隙,此時該第一刮刀能完全刮除該含浸滾輪表面之樹脂液體,令該第二刮刀之刮刀邊緣不需抵觸該含浸滾輪表面,能有效的減少該第二刮刀的磨耗,並能提高該第二刮刀的刮膠精度,亦能調整為該第一刮刀之刮刀平面與該含浸滾輪之間形成有適當間隙,且該第二刮刀之刮刀邊緣抵觸於該含浸滾輪表面,該第一刮刀刮除後仍於該含浸滾輪表面留有薄膜狀之樹脂液體,再透過該第二刮刀之刮刀邊緣完全刮除該含浸滾輪表面殘膠,藉此能有效的分配該第一刮刀與該第二刮刀的刮膠阻力,俾以提高該單束纖維之收放捲速度與該含浸滾輪的旋轉速度。 The second main purpose of the present invention is that the blade plane of the first blade abuts against the surface of the impregnated roller, and an appropriate gap is formed between the blade edge of the second blade and the impregnated roller, so that the first blade can completely Scrape the resin liquid on the surface of the impregnated roller, so that the edge of the blade of the second scraper does not need to interfere with the surface of the impregnated roller, which can effectively reduce the abrasion of the second scraper and improve the precision of the second scraper. It can be adjusted so that a proper gap is formed between the blade plane of the first blade and the impregnated roller, and the blade edge of the second blade abuts against the surface of the impregnated roller, and the first blade remains on the surface of the impregnated roller after scraping. The film-like resin liquid is then completely scraped off the surface of the impregnated roller by the scraper edge of the second scraper, thereby effectively distributing the scraping resistance of the first scraper and the second scraper, so as to improve the The winding and unwinding speed of a single fiber and the rotation speed of the impregnated roller.
本發明的第三主要目的在於,該單束纖維於浸膠後進入該浸透加熱箱內,並呈轉折狀的捲繞穿過上述轉折滾輪,使該單束纖維停留於該浸透加熱箱內的時間增加,並透過該加熱器進行均溫加熱,藉此能保持樹脂液體之流動浸透性,進而延長樹脂液體對該單束纖維的浸透時間,使 該單束纖維內外的含膠量能均勻一致,俾以提高其浸膠良率與品質。 The third main purpose of the present invention is that the single fiber bundle enters the soaking heating box after being dipped, and is wound in a turning shape through the turning roller, so that the single fiber bundle stays in the soaking heating box. The time is increased, and the heater is uniformly heated to maintain the flow and permeability of the resin liquid, thereby prolonging the soaking time of the resin liquid to the single fiber, so that The glue content inside and outside the single fiber can be uniform, so as to improve its dipping yield and quality.
本發明的第四主要目的在於,該單束纖維浸膠前進入該纖維升溫箱內,並呈轉折狀的捲繞穿過上述轉向滾輪,使該單束纖維停留於該纖維升溫箱內的時間增加,並透過該升溫器進行均溫加熱,藉此對該單束纖維進行預熱,透過預熱後能降低該單束纖維與樹脂液體之間的溫差,使該單束纖維接觸樹脂液體時不會降低該樹脂液體之流動性與附著性。 The fourth main purpose of the present invention is that the single fiber bundle enters the fiber heating box before dipping, and is wound in a turning shape through the turning roller, so that the single fiber bundle stays in the fiber heating box for time Increase, and perform uniform temperature heating through the temperature riser, thereby preheating the single fiber. After preheating, the temperature difference between the single fiber and the resin liquid can be reduced, so that when the single fiber is in contact with the resin liquid Will not reduce the fluidity and adhesion of the resin liquid.
其他目的、優點和本發明的新穎特性將從以下詳細的描述與相關的附圖更加顯明。 Other purposes, advantages and novel features of the present invention will be more apparent from the following detailed description and related drawings.
10‧‧‧含浸輪組 10‧‧‧Impregnated wheels
11‧‧‧含浸滾輪 11‧‧‧Impregnated roller
111‧‧‧導紗溝 111‧‧‧Yarn guide groove
12‧‧‧樹脂槽 12‧‧‧Resin tank
13‧‧‧前導引輪 13‧‧‧Front guide wheel
14‧‧‧後導引輪 14‧‧‧Rear guide wheel
20‧‧‧第一刮刀 20‧‧‧First scraper
21‧‧‧刮刀平面 21‧‧‧Scraper plane
30‧‧‧第二刮刀 30‧‧‧Second scraper
31‧‧‧刮刀邊緣 31‧‧‧Scraper edge
32‧‧‧凸部 32‧‧‧Protrusion
40‧‧‧浸透加熱箱 40‧‧‧Saturated heating box
41‧‧‧轉折滾輪 41‧‧‧Turning roller
42‧‧‧加熱器 42‧‧‧Heater
43‧‧‧高度調整器 43‧‧‧Height Adjuster
50‧‧‧纖維升溫箱 50‧‧‧Fiber heating box
51‧‧‧轉向滾輪 51‧‧‧Steering wheel
52‧‧‧升溫器 52‧‧‧Temperature Warmer
60‧‧‧纖維捲輪組 60‧‧‧Fiber reel
61‧‧‧放紗捲輪 61‧‧‧Yarn release reel
62‧‧‧收紗捲輪 62‧‧‧Take-up reel
63‧‧‧單束纖維 63‧‧‧Single fiber
(D1)(D2)‧‧‧適當間隙 (D1)(D2)‧‧‧Appropriate clearance
第1圖係本發明之立體示意圖。 Figure 1 is a perspective view of the present invention.
第2圖係本發明含浸輪組之立體示意圖。 Figure 2 is a three-dimensional schematic diagram of the impregnated wheel set of the present invention.
第3圖係本發明含浸滾輪之剖視圖。 Figure 3 is a cross-sectional view of the impregnated roller of the present invention.
第4圖係本發明調整轉折滾輪位置之示意圖。 Figure 4 is a schematic diagram of adjusting the position of the turning roller according to the present invention.
第5圖係本發明第一刮刀與含浸滾輪間具間隙之立體圖。 Figure 5 is a perspective view of the gap between the first scraper and the impregnated roller of the present invention.
第6圖係本發明第二刮刀與含浸滾輪間具間隙之立體圖。 Figure 6 is a perspective view of the gap between the second scraper and the impregnated roller of the present invention.
第7圖係本發明第一刮刀與含浸滾輪間具間隙之示意圖。 Figure 7 is a schematic diagram of the gap between the first scraper and the impregnated roller of the present invention.
第8圖係本發明第二刮刀與含浸滾輪間具間隙之示意圖。 Figure 8 is a schematic diagram of the gap between the second scraper and the impregnated roller of the present invention.
第9圖係本發明導紗溝呈半圓槽狀之示意圖。 Figure 9 is a schematic diagram of the present invention showing that the yarn guide groove is in the shape of a semicircular groove.
第10圖係本發明導紗溝呈三角尖槽狀之示意圖。 Figure 10 is a schematic diagram of the yarn guide groove of the present invention in the shape of a triangular pointed groove.
為使 貴審查委員對本發明之目的、特徵及功效能夠有更進 一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如後: In order to enable your reviewer to further improve the purpose, features and effects of the present invention For a step-by-step understanding and understanding, please cooperate with [Schematic Description] as detailed below:
先請由第1圖連續至第3圖所示觀之,一種高速高精度單束纖維含浸機,其包括有:一含浸輪組10、一第一刮刀20、一第二刮刀30、一浸透加熱箱40、一纖維升溫箱50及一纖維捲輪組60,一含浸輪組10包括有一含浸滾輪11、一樹脂槽12、一前導引輪13及一後導引輪14,該含浸滾輪11表面凹設有複數個導紗溝111,上述導紗溝111呈同圓周與同深度的沿著該含浸滾輪11之軸心環設,該前導引輪13與該後導引輪14平行的設置於該含浸滾輪11的兩側,又該樹脂槽12提供樹脂之容置與加熱液化,所使用樹脂可為環氧樹脂(Epoxy)、不飽和聚酯樹脂(Unsaturated Polyester Resin)或熱塑性塑料(thermoplastic),而該含浸滾輪11下緣表面與導紗溝111浸泡於該樹脂槽12之樹脂液體內,又該含浸滾輪11的轉動方向為該含浸滾輪11上緣表面形成有該前導引輪13向該後導引輪14方向的轉動,一第一刮刀20設置於該含浸滾輪11與該前導引輪13之間,且該第一刮刀20形成有一刮刀平面21,而該刮刀平面21用於刮除該含浸滾輪11表面黏附的大量樹脂液體,一第二刮刀30設置於該含浸滾輪11與該前導引輪13之間,且該第二刮刀30相對該第一刮刀20較遠離該樹脂槽12,又該第二刮刀30形成有一刮刀邊緣31,且該刮刀邊緣31凸設有複數個凸部32,又該第二刮刀30以該凸部32插入該含浸滾輪11之導紗溝111內,而該凸部32用於高精度控制該導紗溝111的樹脂量,第一刮刀20與該第二刮刀30皆為具彈性材料所製成,藉此能有效對該含浸滾輪11表面形成防刮傷效果,一浸透加熱箱40設置於該後導引輪14一端,且該浸透加熱箱40內呈平行且不同平面的裝設有複數個轉折滾輪41,又該浸透加熱箱40內固定有至少一加熱器
42,且該浸透加熱箱40構成該加熱器42加熱時的均熱空間,一纖維升溫箱50設置於該前導引輪13一端,且該纖維升溫箱50內呈平行且不同平面的裝設有複數個轉向滾輪51,又該纖維升溫箱50內固定有至少一升溫器52,且該纖維升溫箱50構成該升溫器52加熱時的均熱空間,一纖維捲輪組60具有複數個放紗捲輪61與複數個收紗捲輪62,上述放紗捲輪61與上述收紗捲輪62之間皆單獨捲繞有一單束纖維63,且該單束纖維63依順序捲繞於該放紗捲輪61、該轉向滾輪51、該前導引輪13、該導紗溝111、該後導引輪14、該轉折滾輪41及該收紗捲輪62,而該單束纖維63以該纖維捲輪組60控制的由該前導引輪13向該後導引輪14方向捲繞。
First, please continue from Figure 1 to Figure 3, a high-speed and high-precision single fiber impregnation machine, which includes: an impregnation wheel set 10, a
其實際使用情況,先請由第1、2、3圖所示觀之,該纖維捲輪組60以該放紗捲輪61與該收紗捲輪62形成該單束纖維63兩端的一放一收,使該單束纖維63能依序捲繞於該放紗捲輪61、該轉向滾輪51、該前導引輪13、該導紗溝111、該後導引輪14、該轉折滾輪41及該收紗捲輪62,藉此形成該單束纖維63的高速放紗與捲收,其速度為30m/min至50m/min,該單束纖維63浸膠前進入該纖維升溫箱50內,並呈轉折狀的捲繞穿過上述轉向滾輪51,使該單束纖維63停留於該纖維升溫箱50內的時間增加,並透過該升溫器52進行均溫加熱,藉此對該單束纖維63進行預熱,透過預熱後能降低該單束纖維63與樹脂液體之間的溫差,使該單束纖維63接觸樹脂液體時不會降低該樹脂液體之流動性與附著性,又該含浸輪組10以該含浸滾輪11的旋轉黏附該樹脂槽12內之樹脂液體,讓由該前導引輪13與該後導引輪14帶動滑過該導紗溝111之單束纖維63能浸黏樹脂液體,其中,該含浸滾輪11與該單束纖維63是以相同方向轉動與移動,又該單束纖維63
於浸膠後進入該浸透加熱箱40內,並呈轉折狀的捲繞穿過上述轉折滾輪41,使該單束纖維63停留於該浸透加熱箱40內的時間增加,並透過該加熱器42進行均溫加熱,藉此能保持樹脂液體之流動浸透性,進而延長樹脂液體對該單束纖維63的浸透時間,使該單束纖維63內外的含膠量能均勻一致,俾以提高其浸膠良率與品質,再參閱第4圖所示,上述轉折滾輪41皆裝設於一高度調整器43上,透過該高度調整器43能形成該轉折滾輪41的上下位移,進而改變該單束纖維63停留於該浸透加熱箱40內之時間,因此在不影響收放捲速度之情況下,達到調整浸透時間之實用功能,另值得注意的是該樹脂槽12之樹脂液體溫度高於該纖維升溫箱50內溫度,且該浸透加熱箱40內溫度高於該樹脂槽12之樹脂液體溫度,據此兼具降低耗能與提高浸膠效率,最後由該收紗捲輪62捲收冷卻後之單束纖維63,即能完成單束纖維63之含浸上膠作業。
The actual use situation, please first observe from the figures 1, 2 and 3, the
再進一步說明該含浸輪組10之使用功效,再請由第1、2、3圖所示觀之,該單束纖維63進入該含浸輪組10時,利用該前導引輪13與該後導引輪14下壓該單束纖維63於該含浸滾輪11的上方,讓該單束纖維63滑過於該含浸滾輪11位於上方的該導紗溝111,另外,該樹脂槽12以熱油加熱樹脂形成液態,且該含浸滾輪11下方浸泡於該樹脂槽12內,透過該含浸滾輪11的旋轉將樹脂液體帶向位於該含浸滾輪11上端,即能達到浸膠效果,又該第一刮刀20設於該含浸滾輪11與該前導引輪13之間,並以該第一刮刀20之刮刀平面21刮除該含浸滾輪11表面上的大量樹脂液體,藉此有效的減少樹脂黏附量,另該第二刮刀30設於該第一刮刀20上方,且該第二刮刀30之凸部32穿設於上述導紗溝111內,利用該第二刮刀30
將該導紗溝111內的樹脂液體部分刮除,即能高精度的控制該導紗溝111內的膠量,使該單束纖維63之收放捲速度與該含浸滾輪11轉旋在高速(30m/min至50m/min)下能保持穩定之膠量,藉此達到該單束纖維63之高速與高精度的含浸上膠效果,俾以大幅提升含浸上膠作業之產量與浸膠品質,再請配合第5、7圖所示觀之,該第一刮刀20之刮刀平面21抵觸於該含浸滾輪11表面,且該第二刮刀30之刮刀邊緣31與該含浸滾輪11之間形成有適當間隙D1,此時該第一刮刀20能完全刮除該含浸滾輪11表面之樹脂液體,令該第二刮刀30之刮刀邊緣31不需抵觸該含浸滾輪11表面,能有效的減少該第二刮刀30的磨耗,並能提高該第二刮刀30的刮膠精度,另請配合第6、8圖所示觀之,該第一刮刀20之刮刀平面21與該含浸滾輪11之間形成有適當間隙D2,且該第二刮刀30之刮刀邊緣31抵觸於該含浸滾輪11表面,該第一刮刀20刮除後仍於該含浸滾輪11表面留有薄膜狀之樹脂液體,再透過該第二刮刀30之刮刀邊緣31完全刮除該含浸滾輪11表面殘膠,藉此能有效的分配該第一刮刀20與該第二刮刀30的刮膠阻力,俾以提高該單束纖維63之收放捲速度與該含浸滾輪11的旋轉速度,另一方面,透過該第一刮刀20與該第二刮刀30之相對位置的調整配合,能達到調整該第二刮刀30之凸部32穿入該導紗溝111之深度,進而有效的調整該導紗溝111之含膠量,再者,如第8、9、10圖所示,該含浸滾輪11之導紗溝111與該第二刮刀30之凸部32互相對應呈方溝狀、半圓溝狀或三角尖溝狀,該導紗溝111與該凸部32呈方溝狀能於刮除後留下長方形帶狀之樹脂液體,同理半圓溝狀能形成圓弧帶狀之樹脂液體,以及三角尖溝狀能形成V字帶狀之樹脂液體,藉此配合不同形狀或直徑大小之單束纖維63,利用該導紗
溝111與該凸部32之變化而提高其適用性。
To further explain the use effect of the impregnated wheel set 10, please observe from Figures 1, 2, and 3. When the
綜上所述,本發明確實已達突破性之結構設計,而具有改良之發明內容,同時又能夠達到產業上之利用性與進步性,且本發明未見於任何刊物,亦具新穎性,當符合專利法相關法條之規定,爰依法提出發明專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。 In summary, the present invention has indeed achieved a breakthrough structural design, and has an improved content of the invention. At the same time, it can achieve industrial applicability and progress. Moreover, the present invention has not been seen in any publications, and it is also novel. In accordance with the relevant provisions of the Patent Law, Yan filed an application for a patent for invention in accordance with the law, and I implore the review committee of the Jun Bureau to grant a legal patent right. I really pray.
唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明實施之範圍;即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 Only the above is only a preferred embodiment of the present invention, and should not be used to limit the scope of implementation of the present invention; that is, all equal changes and modifications made in accordance with the scope of the patent application of the present invention shall still belong to the present invention. Covered by the patent.
10‧‧‧含浸輪組 10‧‧‧Impregnated wheels
11‧‧‧含浸滾輪 11‧‧‧Impregnated roller
111‧‧‧導紗溝 111‧‧‧Yarn guide groove
12‧‧‧樹脂槽 12‧‧‧Resin tank
13‧‧‧前導引輪 13‧‧‧Front guide wheel
14‧‧‧後導引輪 14‧‧‧Rear guide wheel
20‧‧‧第一刮刀 20‧‧‧First scraper
21‧‧‧刮刀平面 21‧‧‧Scraper plane
30‧‧‧第二刮刀 30‧‧‧Second scraper
31‧‧‧刮刀邊緣 31‧‧‧Scraper edge
32‧‧‧凸部 32‧‧‧Protrusion
63‧‧‧單束纖維 63‧‧‧Single fiber
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