TW202045239A - Device and method to disperse sorbent particles in a flue gas duct - Google Patents

Device and method to disperse sorbent particles in a flue gas duct Download PDF

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TW202045239A
TW202045239A TW109111845A TW109111845A TW202045239A TW 202045239 A TW202045239 A TW 202045239A TW 109111845 A TW109111845 A TW 109111845A TW 109111845 A TW109111845 A TW 109111845A TW 202045239 A TW202045239 A TW 202045239A
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absorbent
exhaust gas
nozzle
absorbent injection
outlet
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大衛 里昂
二世 賴瑞 R 吉柏森
查德 梅茲
馬丁 A 狄倫
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比利時商耐斯赤理查發展公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/06Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
    • B01D53/10Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds with dispersed adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/508Sulfur oxides by treating the gases with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30Injector mixers
    • B01F25/31Injector mixers in conduits or tubes through which the main component flows
    • B01F25/313Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit
    • B01F25/3133Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit characterised by the specific design of the injector
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/0075Nozzle arrangements in gas streams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/003Arrangements of devices for treating smoke or fumes for supplying chemicals to fumes, e.g. using injection devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/304Alkali metal compounds of sodium
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2251/00Reactants
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    • B01D2251/602Oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D2251/604Hydroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D2251/60Inorganic bases or salts
    • B01D2251/606Carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/106Silica or silicates
    • B01D2253/11Clays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/112Metals or metal compounds not provided for in B01D2253/104 or B01D2253/106
    • B01D2253/1124Metal oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/20Halogens or halogen compounds
    • B01D2257/204Inorganic halogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/30Sulfur compounds
    • B01D2257/302Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D2257/60Heavy metals or heavy metal compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
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    • B01D2258/0283Flue gases
    • B01D2258/0291Flue gases from waste incineration plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/08Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/08Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • B05B7/0807Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
    • B05B7/0861Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with one single jet constituted by a liquid or a mixture containing a liquid and several gas jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/144Arrangements for supplying particulate material the means for supplying particulate material comprising moving mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1481Spray pistols or apparatus for discharging particulate material
    • B05B7/1486Spray pistols or apparatus for discharging particulate material for spraying particulate material in dry state
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2215/00Preventing emissions
    • F23J2215/20Sulfur; Compounds thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2215/00Preventing emissions
    • F23J2215/30Halogen; Compounds thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2215/00Preventing emissions
    • F23J2215/60Heavy metals; Compounds thereof

Abstract

A sorbent dispersion method and device for reducing the amount of noxious compounds in effluent gas streams from industrial processes. Exhaust gases pass through an exhaust duct (107) where they are contacted with a sorbent composition which injected into the exhaust gas stream through an injector device. The injector device has a central passageway (101) through which the sorbent composition is conveyed by positive air pressure. At least one nozzle (108) is mounted about the exterior of the injector device and is arranged at an impingement angle with respect to a centerline (106) of the injector device to more fully effect dispersion of the sorbent particles within the exhaust gas stream.

Description

於煙道氣導管中分散吸收粒子之裝置及方法Device and method for dispersing and absorbing particles in flue gas duct

本發明概言之係關於吸收劑注入總成及用於將吸收劑注入廢氣導管中用於減少來自工業製程、能量產生及諸如此類之排出氣體物流中有害化合物之量的方法。The present invention generally relates to absorbent injection assemblies and methods for injecting absorbent into exhaust gas ducts for reducing the amount of harmful compounds in exhaust gas streams from industrial processes, energy production, and the like.

眾所周知,工業製程及能量產生中之燃料燃燒產生許多潛在污染物,包括飛灰及酸性氣體。需要使該等污染物至大氣中之釋放最小化。在將氣體排放至周圍空氣中之前減少排出氣體中之酸性氣體含量係減少空氣污染之一種途徑。具體而言,減少該等排出氣體之SO2 、SO3 、H2 SO4 、HCl、HF等含量以及重金屬(例如Sb、As、Be、Cr、Mn、Hg、Se等)含量提供許多優點,例如減少難看的氣體羽流,減少腐蝕性副產物及減少有害人類暴露之風險。該等問題普遍存在之一個領域係燃煤發電廠領域,其產生大量SO2 及/或SO3 。亦存在涉及形成含有酸性氣體之氣態排出物之其他工業製程,包括例如硫酸廠及其他工業化學工廠、廢物焚化爐、非燃煤發電廠(例如燃油發電廠)、大型柴油發電機、鍋爐、磚及陶瓷爐以及石灰及水泥窯操作。As we all know, fuel combustion in industrial processes and energy production produces many potential pollutants, including fly ash and acid gases. The release of these pollutants into the atmosphere needs to be minimized. Reducing the acid gas content in the exhaust gas before it is discharged into the surrounding air is a way to reduce air pollution. Specifically, reducing the contents of SO 2 , SO 3 , H 2 SO 4 , HCl, HF, etc. and heavy metals (such as Sb, As, Be, Cr, Mn, Hg, Se, etc.) of the exhaust gases provides many advantages. Such as reducing unsightly gas plumes, reducing corrosive by-products and reducing the risk of harmful human exposure. One area where these problems are common is the area of coal-fired power plants, which generates a large amount of SO 2 and/or SO 3 . There are also other industrial processes involving the formation of gaseous emissions containing acid gases, including, for example, sulfuric acid plants and other industrial chemical plants, waste incinerators, non-coal-fired power plants (such as oil-fired power plants), large diesel generators, boilers, and bricks. And ceramic furnace and lime and cement kiln operation.

此一般類型之各種燃燒系統的共同元件包括燃燒室及位於燃燒室中用於點燃燃料之燃燒器。將燃料(例如煤或生物質)進給至燃燒室,在燃燒室中燃料被迅速點燃並穩定於燃燒器上。燃料中所包括之許多前面提及之不期望組分中之任一者(例如,酸性組分或金屬組分)均可經由離開廢氣煙囪之煙道氣進入環境,且可導致不期望結果。The common elements of various combustion systems of this general type include a combustion chamber and a burner located in the combustion chamber for igniting fuel. Fuel (such as coal or biomass) is fed to the combustion chamber, where the fuel is quickly ignited and stabilized on the burner. Any of many of the aforementioned undesirable components included in the fuel (for example, acidic components or metal components) can enter the environment through the flue gas exiting the exhaust stack, and can cause undesirable results.

現有技術充滿了各種煙道氣脫硫(「FGD」)方法,該等方法經開發用於減少排出氣體中酸性氣體之量,特別地關於前述SO2 、SO3 及/或H2 SO4 。常用方法係使用乾燥鹼性吸收劑,例如熟石灰,即Ca(OH)2 ,其中將吸收劑引入所關注特定工業製程之廢氣導管中。來自該工業製程之煙道氣穿過廢氣導管,在廢氣導管中與吸收劑反應。吸收劑與酸性化合物之所得反應形成顆粒固體,例如,CaSO3 或CaSO4 。該等固體反應產物可隨後在下游袋濾室或其他收集系統中去除。The prior art is full of various flue gas desulfurization ("FGD") methods that have been developed to reduce the amount of acid gas in the exhaust gas, particularly with regard to the aforementioned SO 2 , SO 3 and/or H 2 SO 4 . A common method is to use a dry alkaline absorbent, such as slaked lime, namely Ca(OH) 2 , where the absorbent is introduced into the exhaust gas duct of the particular industrial process of interest. The flue gas from this industrial process passes through the exhaust gas duct and reacts with the absorbent in the exhaust gas duct. The resulting reaction of the absorbent with the acidic compound forms a particulate solid, for example, CaSO 3 or CaSO 4 . These solid reaction products can then be removed in a downstream baghouse or other collection system.

現有技術已教示,可藉由在自各別出口噴射於導管中之前,將吸收劑與大量補充空氣(例如,約2000 scfm)在裝置內組合來達成於吸收劑注入系統中所注入乾燥粉末之經改良分散及均勻性。然而,存在與使用極高周邊空氣流速相關之缺點,在一些情形中,甚至干擾用於處理煙道氣之設施的整體操作。The prior art has taught that it can be achieved by combining the absorbent with a large amount of supplemental air (for example, about 2000 scfm) in the device before spraying into the catheter from the respective outlets to achieve the dry powder injected into the absorbent injection system. Improve dispersion and uniformity. However, there are disadvantages associated with the use of extremely high ambient air velocities and, in some cases, even interfere with the overall operation of the facility for processing flue gas.

本發明方法以易於執行且成本有效、但並不需要如過去有時所使用的那樣使用大量補充空氣之方式為工業中之該等及其他長期需求提供一種解決方案。The method of the present invention provides a solution to these and other long-term needs in the industry in a way that is easy to implement and cost effective, but does not require the use of large amounts of makeup air as sometimes used in the past.

本發明係關於用於減少燃煤發電廠產生之排出氣體(例如,煙道氣)之酸性氣體含量之經改良裝備及方法,其使用吸收劑組合物(例如熟石灰),其中達成吸收粒子之經增加分散。顆粒之此增加分散減少排出氣體分子擴散至吸收劑表面之平均自由行程,由此增加製程之整體效率。The present invention relates to an improved equipment and method for reducing the acid gas content of exhaust gas (e.g., flue gas) produced by coal-fired power plants. It uses an absorbent composition (e.g. slaked lime), which achieves the effect of absorbing particles Increase dispersion. This increased dispersion of particles reduces the mean free path of the exhaust gas molecules diffusing to the surface of the absorbent, thereby increasing the overall efficiency of the process.

因此,本發明之裝置及使用該裝置之方法的主要目的係將充分分散之乾粉末(例如熟石灰、粉狀活性炭、各種黏土及其他改質或未改質礦物、天然鹼、碳酸氫鈉等)引入至工業製程之廢氣導管中,以整治一或多種來自燃燒煙霧之污染物,包括酸性氣體(例如SO2 、SO3 、HCl、HF等)及重金屬(例如Sb、As、Be、Cr、Mn、Hg、Se等)。如將在下文書面描述中更全面地闡述,本發明之裝置及方法可設計成以切向(邊到邊)分散及橫向(深度)滲透至導管中二者提供污染減輕吸收劑,以提供吸收劑與製程氣體及目標污染物之經增強均勻性。Therefore, the main purpose of the device of the present invention and the method of using the device is to fully disperse dry powder (such as slaked lime, powdered activated carbon, various clays and other modified or unmodified minerals, trona, sodium bicarbonate, etc.) Introduced into exhaust gas ducts of industrial processes to treat one or more pollutants from combustion smoke, including acid gases (such as SO 2 , SO 3 , HCl, HF, etc.) and heavy metals (such as Sb, As, Be, Cr, Mn) , Hg, Se, etc.). As will be explained more fully in the written description below, the device and method of the present invention can be designed to provide both tangential (edge-to-edge) dispersion and lateral (depth) penetration into the catheter to provide a pollution-reducing absorbent to provide absorption Enhance the uniformity of reagents and process gases and target pollutants.

根據本發明之原理,顯示用於減少穿過導管之排出混合物中之有害化合物(例如但不限於酸性氣體)之方法,該導管具有界定排出氣體通過之流動路徑之內壁。根據該方法,將吸收劑組合物(例如但不限於熟石灰)引入至特別設計之吸收劑分散裝置,在本文中亦稱為吸收劑注入總成。According to the principles of the present invention, a method for reducing harmful compounds (such as but not limited to acid gases) in the exhaust mixture passing through a conduit having an inner wall defining a flow path through which the exhaust gas passes is shown. According to this method, an absorbent composition (such as but not limited to slaked lime) is introduced into a specially designed absorbent dispersion device, which is also referred to herein as an absorbent injection assembly.

本揭示內容闡述用於將吸收劑注入至廢氣導管中之吸收劑注入總成,該吸收劑注入總成包含:吸收劑注入管,其具有帶有縱軸之內孔、入口及出口,該出口特別地經構形成定位於廢氣導管內,該吸收劑注入管經構形為用於藉由載氣輸送吸收劑穿過其中,以便將吸收劑注入廢氣導管中,使得吸收劑流以平行於吸收劑注入管之縱軸的軸向分量離開出口;及至少一個噴嘴,其藉由以下耦合至分散氣體(例如空氣)之供應管線:具體而言經構形以耦合至分散氣體供應管線之入口及設置於吸收劑注入管之出口附近之出口,該噴嘴經定向朝向吸收劑注入管之縱軸,以便將分散氣體流投射至離開吸收劑注入管之出口的吸收劑流上,其中吸收劑注入總成有效提供於廢氣導管內吸收劑之經增加分散。The present disclosure describes an absorbent injection assembly for injecting absorbent into an exhaust gas duct. The absorbent injection assembly includes: an absorbent injection pipe having an inner hole with a longitudinal axis, an inlet and an outlet, the outlet Particularly configured and positioned in the exhaust gas duct, the absorbent injection tube is configured to transport the absorbent through it by a carrier gas so as to inject the absorbent into the exhaust gas duct so that the absorbent flow is parallel to the absorption The axial component of the longitudinal axis of the agent injection pipe leaves the outlet; and at least one nozzle, which is coupled to the supply line of the dispersed gas (such as air) by the following: specifically configured to be coupled to the inlet of the dispersed gas supply line and The outlet is arranged near the outlet of the absorbent injection pipe, and the nozzle is oriented toward the longitudinal axis of the absorbent injection pipe to project the dispersed gas flow onto the absorbent flow leaving the outlet of the absorbent injection pipe, wherein the absorbent The result is an increased dispersion of the absorbent provided in the exhaust gas duct.

如下文更詳細闡述,此一吸收劑注入總成允許於廢氣導管內吸收劑之經增加分散。具體而言,藉由自吸收劑注入管噴射吸收劑物流之後,該吸收劑物流與分散氣體(例如空氣)發生碰撞,吸收劑物流之粒子進一步散開,由此達成更大分散,且進而減少排出氣體分子擴散至吸收劑表面之平均自由行程。As explained in more detail below, this absorbent injection assembly allows for increased dispersion of the absorbent in the exhaust duct. Specifically, by injecting the absorbent stream from the absorbent injection pipe, the absorbent stream collides with the dispersed gas (for example, air), and the particles of the absorbent stream are further dispersed, thereby achieving greater dispersion and reducing discharge The mean free path for gas molecules to diffuse to the surface of the absorbent.

在吸收劑注入總成之實施例中,噴嘴固定至吸收劑注入管。In the embodiment of the absorbent injection assembly, the nozzle is fixed to the absorbent injection tube.

在吸收劑注入總成之另一實施例中,噴嘴與吸收劑注入管間隔開。In another embodiment of the absorbent injection assembly, the nozzle is spaced apart from the absorbent injection tube.

在吸收劑注入總成之另一實施例中,噴嘴固定於環繞吸收劑注入管之套管上且包含自連接至空氣供應管線之第一末端延伸至形成出口之至少第二末端之孔。In another embodiment of the absorbent injection assembly, the nozzle is fixed on the sleeve surrounding the absorbent injection tube and includes a hole extending from the first end connected to the air supply line to at least the second end forming the outlet.

在吸收劑注入總成之另一實施例中,吸收劑注入管由套管環繞,該套管與吸收劑注入管之外壁形成環形室,其中,其中該套管攜載至少一個連接至環形室之噴嘴,且環形室連接至空氣供應管線。In another embodiment of the absorbent injection assembly, the absorbent injection tube is surrounded by a sleeve, and the sleeve and the outer wall of the absorbent injection tube form an annular chamber, wherein the sleeve carries at least one connected to the annular chamber The nozzle, and the annular chamber is connected to the air supply line.

在吸收劑注入裝置之較佳實施例中,圍繞吸收劑注入管之出口提供至少兩個噴嘴。In a preferred embodiment of the absorbent injection device, at least two nozzles are provided around the outlet of the absorbent injection pipe.

在吸收劑注入管之另一實施例中,攜載複數個噴嘴之圓形導管環繞吸收劑注入管,該導管連接至空氣供應管線。In another embodiment of the absorbent injection tube, a circular tube carrying a plurality of nozzles surrounds the absorbent injection tube, and the tube is connected to the air supply line.

一種較佳吸收劑注入裝置包括複數個經特別配置及定向之空氣噴嘴或注入器,其圍繞習用乾式吸收劑噴槍安裝並自其向外延伸。如上文已預先闡述,噴槍具有用於輸送吸收劑之中心通道。將吸收劑(例如但不限於熟石灰)藉助載氣物流引入至噴槍之中心通道。注入器或噴嘴係彎曲管道,其具有外表面及內部通道或孔。注入器中之每一者亦具有入口端及用作空氣噴嘴之出口端。熟習此項技術者將理解,可使用各種其他噴嘴構形,噴嘴或噴入器具有任何其他形狀,條件係空氣噴嘴之出口朝向噴槍之軸向中心線成特別地包含在0到120度之間之角度。噴嘴可經由毗鄰噴槍運行之中心空氣管線彼此連通,該中心空氣管線連接至壓縮空氣源。取決於角度定向,注入器相對於位於中心之噴槍的特定配置可提供切向(邊到邊)分散以及橫向(在深度上)分散。將吸收劑自噴槍之中心通道排放至導管以與在廢氣導管中輸送之廢氣的污染物反應,由此減少排出氣體中有害組分之濃度。A preferred absorbent injection device includes a plurality of specially configured and oriented air nozzles or injectors, which are installed around and extend from a conventional dry absorbent spray gun. As previously explained above, the spray gun has a central channel for delivery of absorbent. The absorbent (such as but not limited to slaked lime) is introduced into the central channel of the spray gun by means of a carrier gas stream. The injector or nozzle is a curved pipe that has an outer surface and an inner channel or hole. Each of the injectors also has an inlet end and an outlet end used as an air nozzle. Those skilled in the art will understand that various other nozzle configurations can be used. The nozzle or injector has any other shape, provided that the outlet of the air nozzle faces the axial centerline of the spray gun and is specifically contained between 0 and 120 degrees. The angle. The nozzles can communicate with each other via a central air line running adjacent to the spray gun, which is connected to a compressed air source. Depending on the angular orientation, the specific configuration of the injector relative to the spray gun located in the center can provide tangential (side-to-side) dispersion as well as lateral (in depth) dispersion. The absorbent is discharged from the central channel of the spray gun to the duct to react with the pollutants of the exhaust gas conveyed in the exhaust duct, thereby reducing the concentration of harmful components in the exhaust gas.

期望將吸收劑注入導管中之載氣速度維持在合理速度。高速度可因碰撞粒子而導致壁堆積。出於此原因,增加載氣之流速以改良吸收劑於廢氣導管中之分散並非期望選項。根據本發明,吸收劑係藉由流過至少一個配置在吸收劑注入管出口附近之噴嘴的分散氣體而分散於廢氣導管中,而不需要過快的載氣速度。It is desirable to maintain the carrier gas velocity of the absorbent into the catheter at a reasonable velocity. High velocities can cause wall buildup due to colliding particles. For this reason, increasing the flow rate of the carrier gas to improve the dispersion of the absorbent in the exhaust gas duct is not a desired option. According to the present invention, the absorbent is dispersed in the exhaust gas conduit by the dispersion gas flowing through at least one nozzle arranged near the outlet of the absorbent injection pipe, without the need for excessively fast carrier gas velocity.

為進一步解釋,現有技術已教示,可藉由在自各別出口噴射於廢氣導管中之前,將吸收劑與大量補充空氣(~2000 scfm)於吸收劑注入噴槍內組合來達成所注入乾燥粉末之經改良分散及均勻性。然而,本發明方法藉由在吸收劑物流自噴槍中噴射之後利用相對較低體積(即,< 400 scfm)之壓縮空氣碰撞來達成經改良吸收劑分散。在正常FGT操作條件下,將吸收劑粉末以1至20,000磅/小時之質量流速供應至裝置之噴槍組件。同時,將以1至400 scfm供應並加壓至0.5至200 psig之壓縮空氣遞送至吸收劑注入管之中心空氣管線。來自空氣噴嘴且指向排出吸收劑物流處之所得碰撞空氣(在本揭示內容中亦稱為分散氣體)增加吸收粒子之分散,由此增加由所注入乾燥粉末佔據之導管內總體積。因此,增加排出氣體對顆粒吸收劑之暴露,從而改良使用顆粒吸收劑自廢氣中去除污染物之製程的總體性能。增加吸收劑分散允許進一步滲透至導管中並改良污染物減輕及/或中和。For further explanation, the prior art has taught that the absorbent can be combined with a large amount of make-up air (~2000 scfm) in the absorbent injection spray gun to achieve the dry powder injection before spraying into the exhaust gas duct from separate outlets. Improve dispersion and uniformity. However, the method of the present invention achieves improved absorbent dispersion by using a relatively low volume (ie, <400 scfm) compressed air collision after the absorbent stream is sprayed from the spray gun. Under normal FGT operating conditions, the absorbent powder is supplied to the spray gun assembly of the device at a mass flow rate of 1 to 20,000 lb/h. At the same time, compressed air supplied at 1 to 400 scfm and pressurized to 0.5 to 200 psig is delivered to the central air line of the absorbent injection pipe. The resulting collision air (also referred to as dispersion gas in this disclosure) from the air nozzle and directed toward the discharge absorbent stream increases the dispersion of the absorbing particles, thereby increasing the total volume in the duct occupied by the injected dry powder. Therefore, the exposure of the exhaust gas to the particulate absorbent is increased, thereby improving the overall performance of the process of using the particulate absorbent to remove pollutants from the exhaust gas. Increased absorbent dispersion allows further penetration into the catheter and improves contaminant mitigation and/or neutralization.

在一種構形中,用於實踐本發明方法之裝置包含(1) 長度6至240英吋且內徑1至10英吋之圓柱形乾燥吸收劑噴槍,及(2) 長度0.25至6英吋且內徑0.1至2英吋之多達20個可更換圓柱形空氣噴嘴(注入器)。該等空氣噴嘴之出口朝向噴槍之軸向中心成0至120度之角度。噴嘴經由毗鄰噴槍運行之中心空氣管線彼此連通,該中心空氣管線連接至壓縮空氣源。In one configuration, the device for practicing the method of the present invention includes (1) a cylindrical dry absorbent spray gun with a length of 6 to 240 inches and an inner diameter of 1 to 10 inches, and (2) a length of 0.25 to 6 inches And as many as 20 replaceable cylindrical air nozzles (injectors) with an inner diameter of 0.1 to 2 inches. The outlets of the air nozzles form an angle of 0 to 120 degrees toward the axial center of the spray gun. The nozzles communicate with each other via a central air line running adjacent to the spray gun, which is connected to a compressed air source.

存在關於上文所提及本發明態樣所指出之特徵之各種改進形式。其他特徵亦可併入上文所提及態樣中。該等改進形式及額外特徵可個別地或以任一組合存在。舉例而言,下文關於所圖解說明之本發明實施例中之任一者所論述之各種特徵可單獨或以任一組合併入至上文所闡述本發明態樣中之任一者中。There are various improvements with respect to the features indicated in the above-mentioned aspects of the invention. Other features can also be incorporated into the aspects mentioned above. These improved forms and additional features can exist individually or in any combination. For example, the various features discussed below in relation to any of the illustrated embodiments of the invention may be incorporated into any of the aspects of the invention set forth above, individually or in any combination.

本發明提供滿足上述目標之經改良吸收劑注入器系統(亦稱為吸收劑注入總成)。參考在隨附圖式中圖解說明且在以下說明中詳述之非限制性實施例,更全面地解釋本文所述之發明及其各種特徵及有利細節。省略對熟知組件及製程及製造技術之描述,以免不必要地混淆本發明之工作原理。本文中使用之實例僅意欲促進對可實踐本文本發明之方式的理解,且進一步使熟習此項技術者能夠實踐本發明。因此,實例不應解釋為限制所主張發明之範圍。The present invention provides an improved absorbent injector system (also referred to as an absorbent injection assembly) that meets the above objectives. With reference to the non-limiting examples illustrated in the accompanying drawings and detailed in the following description, the invention described herein and its various features and advantageous details are explained more fully. The descriptions of well-known components and manufacturing processes and manufacturing techniques are omitted so as not to unnecessarily obscure the working principle of the present invention. The examples used herein are only intended to promote the understanding of the ways in which the invention of this text can be practiced, and to further enable those skilled in the art to practice the invention. Therefore, the examples should not be construed as limiting the scope of the claimed invention.

首先轉向圖4,其顯示作為本發明方法之目標的吸收劑注入系統之簡化示意圖。注入系統包括噴槍11 (亦稱為吸收劑注入管),其安裝於用於輸送來自工業或能量製程之廢氣之類型的廢氣導管15之側壁13中。該製程可為例如燃煤發電廠,該等發電廠通常產生大量SO2 及/或SO3 。然而,許多其他類型之工業製程亦涉及含有酸性氣體之氣態排出物之形成,包括例如先前提及之硫酸廠及其他工業化學工廠、廢物焚化爐、非燃煤發電廠(例如燃油發電廠)、大型柴油發電機、鍋爐、磚及陶瓷爐以及石灰和水泥窯操作。Turning first to Figure 4, which shows a simplified schematic diagram of the absorbent injection system that is the target of the method of the present invention. The injection system includes a spray gun 11 (also called an absorbent injection pipe), which is installed in the side wall 13 of an exhaust gas duct 15 of the type used for conveying exhaust gas from an industrial or energy process. The process can be, for example, coal-fired power plants, which generally produce large amounts of SO 2 and/or SO 3 . However, many other types of industrial processes also involve the formation of gaseous emissions containing acid gases, including, for example, the previously mentioned sulfuric acid plants and other industrial chemical plants, waste incinerators, non-coal-fired power plants (such as oil-fired power plants), Operation of large diesel generators, boilers, brick and ceramic furnaces, and lime and cement kilns.

根據本發明方法處理之排出氣體物流可包括任何數量之酸性化合物,例如SO2 、SO3 、H2 SO4 、HCl及/或HF。而且,該等氣體在處理之前的濃度可為約50 ppm至約3000 ppm之數量級,但該等濃度對本發明沒有限制。導管中排出氣體之溫度通常將在約250°F至約800°F (約121℃至約427℃)之範圍內,此僅作為實例。在其他應用中,例如在爐內吸收劑注入(FSI)之情形中,可設想高達約2200°F之溫度。 The exhaust gas stream processed in accordance with the method of the present invention may include any number of acidic compounds, such as SO 2 , SO 3 , H 2 SO 4 , HCl and/or HF. Moreover, the concentration of these gases before treatment may be on the order of about 50 ppm to about 3000 ppm, but these concentrations are not limited to the present invention. The temperature of the exhaust gas in the duct will generally be in the range of about 250°F to about 800°F (about 121°C to about 427°C), this is just an example. In other applications, such as in the case of furnace absorbent injection (FSI), temperatures up to about 2200°F can be envisaged.

本發明之吸收劑注入系統中可利用任何數量之吸收劑組合物(包括其組合)。該等材料包括例如熟石灰、生石灰粉、粉狀活性碳、黏土及其他改質或未改質礦物質、天然鹼及碳酸氫鈉。在此一般情形中,氧化鈣CaO通常稱為「生石灰」,而氫氧化鈣Ca(OH)2 稱為「熟石灰」,二者有時非正式地稱為「石灰」。生石灰通常呈塊狀或卵石狀之形式,但其亦可為粉末。乾燥熟石灰通常為粉末。在本發明之意義中,「粉末」意指實質上由低於約2 mm、具體而言低於1 mm或甚至低於500 µm且特別地高於0.1 µm、具體而言0.5 µm之粒子構成之固體。Any number of absorbent compositions (including combinations thereof) can be used in the absorbent injection system of the present invention. Such materials include, for example, slaked lime, quicklime powder, powdered activated carbon, clay and other modified or unmodified minerals, trona and sodium bicarbonate. In this general case, calcium oxide CaO is usually called "quicklime", and calcium hydroxide Ca(OH) 2 is called "slaked lime", and both are sometimes informally called "lime". Quicklime is usually in the form of lumps or pebble, but it can also be powder. Dry hydrated lime is usually powder. In the meaning of the present invention, "powder" means substantially composed of particles below about 2 mm, specifically below 1 mm or even below 500 µm and especially above 0.1 µm, specifically 0.5 µm之Solid.

尤佳吸收劑組合物係粉末狀熟石灰。然而,如所提及,亦可利用其他化合物,例如鈉之碳酸鹽或碳酸氫鹽或用於消除二氧雜環己烯、呋喃及/或重金屬(包括汞)之化合物,例如含有層狀矽酸鹽之彼等,例如海泡石或合樂石或等效物。粉末狀熟石灰(如本文所用,亦稱為消石灰)將理解為意指主要由Ca(OH)2 (即氫氧化鈣)組成之一組固體粒子。A particularly preferred absorbent composition is powdered slaked lime. However, as mentioned, other compounds can also be used, such as sodium carbonate or bicarbonate or compounds used to eliminate dioxene, furan and/or heavy metals (including mercury), such as layered silicon Salts of them, such as sepiolite or aloroxite or equivalent. Powdered slaked lime (also called slaked lime as used herein) will be understood to mean a group of solid particles consisting mainly of Ca(OH) 2 (ie calcium hydroxide).

許多適宜吸收劑組合物係在市場上購得。舉例而言,上述類型之產品係自Lhoist North America (5600 Clearfork Main Street, Fort Worth, Tex. 76109)或自世界各地之Lhoist Operations購得。一種此類產品係作為「SORBACAL ® SP」購得。此吸收劑組合物具有以下產品特徵:高於90%之純度(Ca(OH)2 之含量);多於18 m2 /g之BET比表面積;多於0.10 cm3 /g之總孔體積(90-1000埃);及包含在5 μm與15 μm間之範圍內的d50Many suitable absorbent compositions are commercially available. For example, the above types of products are purchased from Lhoist North America (5600 Clearfork Main Street, Fort Worth, Tex. 76109) or from Lhoist Operations around the world. One such product is purchased as "SORBACAL ® SP". This absorbent composition has the following product characteristics: purity higher than 90% (content of Ca(OH) 2 ); BET specific surface area higher than 18 m 2 /g; total pore volume higher than 0.10 cm 3 /g ( 90-1000 Angstroms); and d 50 included in the range between 5 μm and 15 μm.

熟石灰或其他吸收劑可儲存於散裝石灰儲存倉中,且可例如藉由可變旋轉氣塞轉移至氣動輸送管線中。在使用多個注入單元之情況中(即,多個吸收劑注入總成配置在廢氣導管之不同位置處),可藉由使用一或多個管線分流器將氣動輸送吸收劑管線分成複數個吸收劑進給器管線。每一吸收劑進給器管線與各別吸收劑注入管或噴槍流體連通。在本發明方法中所用用於噴嘴之空氣供應管線亦可包含主要輸送管線,該主要輸送管線分成複數個空氣進給器管線。每一空氣進給器管線與各別吸收劑注入總成之一或多個噴嘴流體連通。Hydrated lime or other absorbents can be stored in bulk lime storage bins, and can be transferred to a pneumatic conveying line, for example, by a variable rotating air lock. In the case of using multiple injection units (that is, multiple absorbent injection assemblies are arranged at different positions of the exhaust gas duct), the pneumatic transport absorbent pipeline can be divided into multiple absorption pipelines by using one or more pipeline splitters. Agent feeder pipeline. Each absorbent feeder line is in fluid communication with a respective absorbent injection pipe or spray gun. The air supply line for the nozzle used in the method of the present invention may also include a main conveying line divided into a plurality of air feeder lines. Each air feeder line is in fluid communication with one or more nozzles of a respective absorbent injection assembly.

如本文先前技術部分中簡單討論,上述一般類型之吸收劑注入製程在實際操作中在運輸流速、注入流速及粉末狀化合物在廢氣導管中之徑向分散方面提出許多挑戰。舉例而言,將粉末(吸收劑組合物)注入廢氣導管應在大於廢氣導管中存在之煙道氣之壓力之壓力下實施,以防止粉末在其中分散不良,且在某些情況下聚集在導管之壁上。然而,太大的壓力可導致諸如運輸管道中粉末之摩擦/磨損及/或堵塞之問題,且當粉末含有消石灰時,後一種現象亦可導致石灰粉末之碳酸化。As briefly discussed in the previous technical section of this article, the above-mentioned general type of absorbent injection process poses many challenges in actual operation in terms of transportation flow rate, injection flow rate, and radial dispersion of powdered compounds in exhaust gas ducts. For example, the injection of powder (absorbent composition) into the exhaust gas duct should be carried out at a pressure greater than the pressure of the flue gas existing in the exhaust duct to prevent the powder from being poorly dispersed therein, and in some cases gathering in the duct On the wall. However, too much pressure can cause problems such as friction/wear and/or blockage of the powder in the transportation pipeline, and when the powder contains slaked lime, the latter phenomenon can also cause the carbonation of the lime powder.

另外,為使處理最有效,粉末狀吸收劑應均勻地分散於廢氣導管之整個橫截面上(相對於廢氣導管中之煙道氣流),以允許均勻且有效的消除氣態污染物。此分散取決於多種因素,例如導管之大小及穿過導管之氣體流速。為克服與吸收劑之有效分散相關之問題,許多現有技術系統已利用「滲透噴嘴」或「噴槍」,如其在工業中經常被提及。該等「噴槍」滲透廢氣導管之側壁且因此完全受到煙道氣流之影響。具體而言,現有技術使用「成型噴槍」以大量運輸空氣。In addition, for the most effective treatment, the powdered absorbent should be evenly dispersed over the entire cross section of the exhaust gas duct (relative to the flue gas flow in the exhaust duct) to allow uniform and effective elimination of gaseous pollutants. This dispersion depends on many factors, such as the size of the conduit and the gas flow rate through the conduit. In order to overcome the problems related to the effective dispersion of absorbents, many prior art systems have utilized "osmotic nozzles" or "spray guns", as they are often mentioned in the industry. These "spray guns" penetrate the side wall of the exhaust gas duct and are therefore completely affected by the flue gas flow. Specifically, the prior art uses "forming spray guns" to transport large amounts of air.

然而,即使使用該等「滲透噴嘴」或「噴槍」,在實踐中亦存在某些問題。舉例而言,期望噴槍設計在構造上必須相對簡單,且仍堅固以足以抵抗其在廢氣導管中所暴露之溫度及酸度條件。在噴槍需要頻繁更換之情形中,操作成本增加,此乃因可能需要停止相關爐,有時達幾天。當該等爐在燃燒期間不能迅速並容易地達到其平衡時,在爐每次停止後重新開始燃燒以更換滲透噴嘴係存在問題的。However, even if these "permeable nozzles" or "spray guns" are used, there are still some problems in practice. For example, it is desirable that the spray gun design must be relatively simple in construction and still strong enough to withstand the temperature and acidity conditions it is exposed to in the exhaust duct. In situations where the spray gun needs to be replaced frequently, the operating costs increase because the related furnace may need to be stopped, sometimes for several days. When these furnaces cannot reach their equilibrium quickly and easily during combustion, it is problematic to restart combustion to replace the permeation nozzle every time the furnace is stopped.

對於本發明之目的而言,最重要的係,儘管先前在工業中使用之「滲透噴嘴」允許粉末在廢氣導管中一定程度之分散,但「滲透噴嘴」未能達成顆粒吸收劑在廢氣導管中之優良分散且因此缺乏最大效率。For the purpose of the present invention, the most important thing is that although the "permeable nozzle" previously used in the industry allows the powder to be dispersed in the exhaust duct to a certain extent, the "permeable nozzle" fails to achieve the particle absorbent in the exhaust duct. Its excellent dispersion and therefore lack of maximum efficiency.

由於噴槍型注入系統之問題,亦已開發某些「無噴槍」系統。然而,該等「無噴槍」注入系統需要先前所討論之極高周邊空氣流速。如已提及,該等流速通常係不期望的且甚至可干擾用於處理煙道氣之設施的整體操作。舉例而言,與煙道氣之流量相比,在如此高之周邊空氣流量下,添加至煙道氣之空氣量係不可忽略的,且尤其導致該等煙道氣之不期望冷卻,由此降低爐之整體能量性能。此一裝置亦具有增加位於該裝置下游之煙道氣之總流速及氧濃度之效應,由此迫使操作者相應地修改用於處理煙道氣之管線。Due to the problems of the spray gun type injection system, some "no spray gun" systems have also been developed. However, these "no spray gun" injection systems require the extremely high ambient air velocity discussed earlier. As already mentioned, these flow rates are often undesirable and can even interfere with the overall operation of the facility for flue gas treatment. For example, compared with the flue gas flow rate, at such a high ambient air flow rate, the amount of air added to the flue gas is not negligible, and in particular leads to undesired cooling of the flue gas, thereby Reduce the overall energy performance of the furnace. This device also has the effect of increasing the total flow rate and oxygen concentration of the flue gas downstream of the device, thereby forcing the operator to modify the pipeline for flue gas treatment accordingly.

本發明方法之目的係藉助使用經改良「噴槍」注入器型裝置來克服與現有技術吸收劑注入系統相關之上述類型的問題,該裝置在吸收劑物流自噴槍噴射之後藉由使該吸收劑物流與相對較低體積(˂ 400 scfm)且相對較高壓力之空氣(例如,0.5至200 psig、在欲進一步闡述之一種情形中75 psig壓縮空氣)發生碰撞來達成經改良之吸收劑分散。在本發明之經改良噴槍設計中使用之噴嘴配置與吸收劑物流發生碰撞以使吸收劑之粒子進一步散開,由此達成更大分散,且進而獲得更大的與排出氣體接觸的表面積。The purpose of the method of the present invention is to overcome the above-mentioned types of problems associated with prior art absorbent injection systems by using an improved "spray gun" injector type device, which allows the absorbent stream to be sprayed from the spray gun by making the absorbent stream Collisions with relatively low volume (˂ 400 scfm) and relatively high pressure air (for example, 0.5 to 200 psig, 75 psig compressed air in one case to be further elaborated) to achieve improved absorbent dispersion. The nozzle configuration used in the improved spray gun design of the present invention collides with the absorbent stream to further disperse the particles of the absorbent, thereby achieving greater dispersion and thereby obtaining a greater surface area in contact with the exhaust gas.

圖4係以本發明之經改良吸收劑注入器裝置或吸收劑注入總成為特徵之吸收劑注入器系統之簡化示意圖。如圖4中所示,注入器之一部分(在此情形中噴槍11)延伸穿過廢氣導管壁13。注入器延伸至導管中之距離應經選擇以使得吸收劑在導管中均勻分佈,且可端視許多系統因素而變,包括導管之大小、各別排出氣體及吸收劑流量。此距離可為(例如)大約4至5英尺。導管15界定排出氣體離開工業製程之流動路徑(通常在圖4中之17處),如先前所述。導管15在圖4中表示為矩形橫截面,但熟習此項技術者可容易地調適吸收劑注入總成以與具有另一橫截面形狀(例如圓形橫截面)之導管相匹配。Figure 4 is a simplified schematic diagram of an absorbent injector system featuring the improved absorbent injector device or absorbent injection of the present invention. As shown in FIG. 4, a part of the injector (in this case the spray gun 11) extends through the exhaust gas duct wall 13. The distance the injector extends into the duct should be selected so that the absorbent is evenly distributed in the duct, and can vary depending on many system factors, including the size of the duct, individual exhaust gases, and absorbent flow rate. This distance can be, for example, about 4 to 5 feet. The conduit 15 defines the flow path of the exhaust gas leaving the industrial process (usually at 17 in Figure 4), as previously described. The catheter 15 is shown as a rectangular cross-section in FIG. 4, but those skilled in the art can easily adapt the absorbent injection assembly to match a catheter having another cross-sectional shape (for example, a circular cross-section).

本發明經改良吸收劑注入器裝置之第一型式之透視圖顯示於圖1。注入器包括噴槍11,該噴槍包含具有入口19、出口21、外部23及內部25之圓柱形管,該內部包含用於吸收劑注入器之中心通道並界定噴槍11之軸向中心線27。前述吸收劑組合物(例如熟石灰)藉由加壓載氣輸送穿過吸收劑噴槍之內部,此係業內慣例。A perspective view of the first version of the improved absorbent injector device of the present invention is shown in FIG. 1. The injector includes a spray gun 11 including a cylindrical tube having an inlet 19, an outlet 21, an outer 23 and an inner 25, the inner containing a central channel for the absorbent injector and defining an axial centerline 27 of the spray gun 11. The aforementioned absorbent composition (such as slaked lime) is transported through the inside of the absorbent spray gun by pressurized carrier gas, which is a practice in the industry.

亦如圖1及2顯示,兩個彎曲注入器管道或彎曲噴嘴29、31圍繞吸收劑噴槍11之外部並在大體平行於軸向中心線27之縱向方向上延伸達其各別長度之主要部分(圖2中之「l」),在彎曲末端區域中終止(圖2中之「e」)。彎曲注入器管道各自具有入口33、35、中心孔37、39及出口41、43,用於分配壓縮空氣。如關於圖2將瞭解,彎曲噴嘴29、31以在多數情形中可在約0度至約120度範圍內之預選角度成角度朝向吸收劑噴槍11之軸向中心線27。在圖2中所示之實例中,兩個噴嘴29、31恰好指向中心線27並指向彼此,形成0度角,由此噴嘴直接彼此碰撞。然而,應瞭解,噴嘴29、31之出口41、43亦可相對於中心軸27在一個方向或另一方向上定向,以相對於中心軸27提供切向或部分切向空氣流,並由此進入吸收劑穿過噴槍之中心通道(圖1中之25)之流動路徑。亦應注意,噴嘴之彎曲形狀對於本發明並無限制性且可提供不同形狀之其他噴嘴,只要該等噴嘴之出口指向噴槍11之投射縱軸27即可。As also shown in Figures 1 and 2, two curved injector pipes or curved nozzles 29, 31 surround the outside of the absorbent spray gun 11 and extend in the longitudinal direction substantially parallel to the axial centerline 27 for the main part of their respective lengths ("L" in Figure 2), terminating in the curved end region ("e" in Figure 2). The curved injector pipes each have inlets 33, 35, central holes 37, 39, and outlets 41, 43 for distributing compressed air. As will be understood in relation to FIG. 2, the curved nozzles 29, 31 are angled toward the axial centerline 27 of the absorbent spray gun 11 at a preselected angle that can be in the range of about 0 degrees to about 120 degrees in most cases. In the example shown in FIG. 2, the two nozzles 29, 31 point exactly to the center line 27 and point to each other, forming an angle of 0 degrees, whereby the nozzles directly collide with each other. However, it should be understood that the outlets 41, 43 of the nozzles 29, 31 can also be oriented in one direction or the other relative to the central axis 27 to provide a tangential or partially tangential air flow relative to the central axis 27, and enter therefrom. The absorbent passes through the flow path of the center channel (25 in Figure 1) of the spray gun. It should also be noted that the curved shape of the nozzle is not restrictive to the present invention and other nozzles of different shapes can be provided, as long as the outlets of the nozzles point to the longitudinal axis 27 of the spray gun 11.

空氣噴嘴29、31中之每一者與空氣供應管線(例如,圖2中之管線45)連通,該空氣供應管線進而與壓縮空氣源(未顯示)連通。彎曲注入器管道或彎曲噴嘴29、31之配置使得自其出口41、43排放之空氣分散於離開吸收劑噴槍11之中心通道(圖1中之25)之吸收劑的流動路徑中。自注入器之出口端排放並進入導管內部(圖4中之17)之吸收劑組合物與廢氣中之酸性氣體或其他有害化合物反應,由此減少排出物流中酸性氣體或該等有害化合物之濃度。如上文所討論,吸收劑組合物可選自(例如)由以下組成之群:熟石灰、生石灰粉、粉狀活性碳、黏土及其他改質或未改質礦物質、天然鹼、及碳酸氫鈉或其混合物。Each of the air nozzles 29, 31 communicates with an air supply line (for example, the line 45 in FIG. 2), which in turn communicates with a compressed air source (not shown). The curved injector pipes or curved nozzles 29, 31 are arranged so that the air discharged from the outlets 41, 43 is dispersed in the flow path of the absorbent leaving the central channel of the absorbent spray gun 11 (25 in Figure 1). The absorbent composition discharged from the outlet end of the injector and entering the inside of the duct (17 in Figure 4) reacts with the acid gas or other harmful compounds in the exhaust gas, thereby reducing the concentration of acid gas or these harmful compounds in the exhaust stream . As discussed above, the absorbent composition may be selected from, for example, the group consisting of hydrated lime, quicklime powder, powdered activated carbon, clay and other modified or unmodified minerals, trona, and sodium bicarbonate Or a mixture thereof.

對於典型設備而言,吸收劑組合物通常將具有在約1至20,000 lb/hr範圍內之質量流速。對於典型工業設備而言,在吸收劑噴槍之中心通道中之吸收劑組合物通常將經受在約5至500 scfm範圍內之壓縮空氣流速及在約0.5至200 psig範圍內之壓縮空氣壓力。For typical equipment, the absorbent composition will generally have a mass flow rate in the range of about 1 to 20,000 lb/hr. For typical industrial equipment, the absorbent composition in the central channel of the absorbent spray gun will generally withstand a compressed air flow rate in the range of about 5 to 500 scfm and a compressed air pressure in the range of about 0.5 to 200 psig.

自圖1及2將瞭解,本發明注入器裝置之第一型式具有自共用歧管47延伸之彎曲噴嘴29、31。圖2中之虛線顯示在歧管47中接合至共用空氣供應管線45之管道的孔37、39。噴嘴29、31可壓接配合於歧管之孔37、39內或藉由焊接或螺紋固定至孔37、39。然而,如圖3中所示,並非嚴格要求存在歧管。在圖3中所示之注入器裝置型式中,存在四個彎曲管道49、51、53、55,其圍繞圓柱形噴槍57等距地間隔開。管道藉由共用管子部分59接合,該共用管子部分進而與空氣供應管線61連通。As will be understood from FIGS. 1 and 2, the first version of the injector device of the present invention has curved nozzles 29, 31 extending from a common manifold 47. The dotted lines in FIG. 2 show the holes 37 and 39 in the manifold 47 that are joined to the pipes of the common air supply line 45. The nozzles 29 and 31 can be press-fitted into the holes 37 and 39 of the manifold or fixed to the holes 37 and 39 by welding or screwing. However, as shown in Figure 3, the presence of a manifold is not strictly required. In the type of injector device shown in FIG. 3, there are four curved pipes 49, 51, 53, 55, which are equally spaced around the cylindrical spray gun 57. The pipes are joined by a common pipe part 59 which in turn communicates with the air supply line 61.

彎曲管道49、51、53、55藉由定位焊接或藉由任何其他便利方式附接至噴槍體57。彎曲管道之材料可為強度足以承受導管17中之廢氣環境的任何金屬。The bent pipes 49, 51, 53, 55 are attached to the spray gun body 57 by positioning welding or by any other convenient means. The material of the curved pipe can be any metal strong enough to withstand the exhaust gas environment in the duct 17.

在本揭示內容中所呈現吸收劑注入總成之任一實施例中,用於吸收劑注入總成之噴嘴、噴槍、歧管或任何其他部分之材料通常應耐受其所用環境中之腐蝕,且特別地應在暴露於酸性氣體時耐受腐蝕。適宜之構造材料包括例如能夠可靠地承受廢氣導管環境內使用之溫度及壓力的任何材料,例如,金屬,例如碳鋼、不銹鋼或黃銅。In any of the embodiments of the absorbent injection assembly presented in this disclosure, the nozzle, spray gun, manifold or any other part of the material used for the absorbent injection assembly should generally be resistant to corrosion in the environment in which it is used. And in particular, it should be resistant to corrosion when exposed to acid gases. Suitable construction materials include, for example, any material that can reliably withstand the temperature and pressure used in the exhaust gas duct environment, such as metal, such as carbon steel, stainless steel, or brass.

在一個情形中,彎曲管道及空氣供應管線係自316級不銹鋼管製成。所選特定材料之最高溫度額定值應高達約1200°F。在一種設備中,吸收劑噴槍具有長度在6至240英吋之範圍內且內徑在1至6英吋之範圍內之圓柱形體。儘管為便於說明圖1及2中僅顯示兩個注入器管道,但應理解可存在更多管道,例如四個等距地間隔開之管道。在一些設備中,可圍繞圓柱形吸收劑噴槍體安裝多達約20個可更換彎曲注入器管道,該等彎曲注入器管道具有在約0.25至6英吋範圍內之長度及在約0.1至2英吋範圍內之內徑。在一些情形中,可期望暫時或永久地蓋住注入器管道之所選出口,從而進一步調整所達成之碰撞角。In one case, the curved pipe and air supply line were made from 316 grade stainless steel pipe. The maximum temperature rating of the particular material selected should be as high as approximately 1200°F. In one device, the absorbent spray gun has a cylindrical body with a length in the range of 6 to 240 inches and an inner diameter in the range of 1 to 6 inches. Although only two injector pipes are shown in Figures 1 and 2 for ease of illustration, it should be understood that there may be more pipes, such as four equally spaced pipes. In some equipment, up to about 20 replaceable curved injector pipes can be installed around the cylindrical absorbent spray gun body. The curved injector pipes have a length in the range of about 0.25 to 6 inches and a length of about 0.1 to 2 inches. Inner diameter within inches. In some cases, it may be desirable to temporarily or permanently cover the selected outlet of the injector tube to further adjust the collision angle achieved.

自圖1-3將瞭解,彎曲管道及空氣出口(例如圖2中之出口41、43)之特定角度配置決定所達成之分散類型。因此,在噴嘴以0度角定向之情形中,其將直接彼此碰撞。然而,其他角度定向(即,大於0度角)將導致自其出口排放之空氣相對於離開吸收劑噴槍之中心通道的吸收劑組合物沿切向、邊到邊方向徑向地分散進入導管。空氣噴嘴之特定配置使碰撞空氣以特定之所選角度指向排出吸收劑物流,由此允許進一步滲透廢氣導管並改良污染物減輕及中和。It will be understood from Figures 1-3 that the specific angle configuration of the curved pipes and the air outlets (such as the outlets 41 and 43 in Figure 2) determines the type of dispersion achieved. Therefore, in the case where the nozzles are oriented at an angle of 0 degrees, they will directly collide with each other. However, other angular orientations (ie, angles greater than 0 degrees) will cause the air discharged from its outlet to disperse radially into the duct in a tangential, edge-to-edge direction relative to the absorbent composition leaving the central channel of the absorbent spray gun. The specific configuration of the air nozzles directs the collision air to the exhaust absorbent stream at a specific selected angle, thereby allowing further penetration of the exhaust gas duct and improved pollutant reduction and neutralization.

載氣在噴槍內部中之流速及引入至廢氣導管之吸收劑的量可端視多種系統因素而變,該等因素包括(例如)欲處理廢氣之通量、其中酸性氣體之濃度、所處理氣體之目標酸性氣體濃度、吸收劑類型、吸收劑滯留時間及諸如此類。同樣,用於將吸收劑(例如熟石灰)供應至廢氣導管之吸收劑注入總成之數量可端視氣體導管之大小而變。吸收劑注入總成之數量應經選擇以允許吸收劑充分接觸廢氣導管中之所有酸性氣體及/或有害化合物,以由此中和酸性氣體及/或捕獲其他有害化合物,例如重金屬、汞及/或二氧雜環己烯。除導管之大小以外,所用吸收劑注入總成之數量亦可取決於諸如煙道氣溫度、酸性氣體含量及廢氣在廢氣導管內之滯留時間等因素。The flow rate of the carrier gas in the spray gun and the amount of absorbent introduced into the exhaust gas duct can vary depending on various system factors, including, for example, the flux of the exhaust gas to be treated, the concentration of acid gas therein, and the gas to be treated The target acid gas concentration, absorbent type, absorbent retention time and the like. Similarly, the number of absorbent injection assemblies used to supply absorbent (such as slaked lime) to the exhaust gas duct can vary depending on the size of the gas duct. The amount of absorbent injected into the assembly should be selected to allow the absorbent to fully contact all acid gases and/or harmful compounds in the exhaust gas duct, thereby neutralizing acid gases and/or capturing other harmful compounds, such as heavy metals, mercury and/ Or dioxane. In addition to the size of the duct, the amount of absorbent injection assembly used can also depend on factors such as flue gas temperature, acid gas content and the residence time of the exhaust gas in the exhaust duct.

如先前技術部分中所討論,可在許多工業製程中形成經處理以降低其污染物含量之排出氣體。排出氣體可為在(例如)以下各項之操作中產生之氣體:廢物焚化爐、硫酸廠、非燃煤發電廠(例如燃油發電廠)、大型柴油發電機、鍋爐、窯爐(磚或陶瓷)或窯(石灰或水泥)。本發明之吸收劑注入總成特別適用於處理燃煤發電期間產生之煙道氣。在燃煤發電廠中,吸收劑(例如熟石灰)引入其中之廢氣導管可為鍋爐排導氣管、任何催化過程(例如,選擇性催化還原)下游之導管、靜電除塵器上游之一或多個預熱廢氣導管。另一選擇,吸收劑可在其他製程點添加。如本文所用,片語「廢氣導管」及「排出氣體」不應限於任何特定製程或任何特定製程點。此外,術語「導管」不應限於任何特定導管形狀或輸送裝備之任何特定類型。在一些實施例中,吸收劑(例如熟石灰)可直接添加至一或多個單元操作或添加至單元操作本身之排放部分(例如空氣預熱器)。As discussed in the previous technical section, exhaust gases that are treated to reduce their pollutant content can be formed in many industrial processes. Exhaust gas can be the gas produced in the operation of (for example) the following: waste incinerators, sulfuric acid plants, non-coal-fired power plants (such as oil-fired power plants), large diesel generators, boilers, kilns (bricks or ceramics) ) Or kiln (lime or cement). The absorbent injection assembly of the present invention is particularly suitable for treating flue gas generated during coal-fired power generation. In coal-fired power plants, the exhaust gas duct into which the absorbent (such as slaked lime) is introduced can be a boiler exhaust duct, a duct downstream of any catalytic process (such as selective catalytic reduction), one or more of the upstream of the electrostatic precipitator. Hot exhaust gas duct. Alternatively, the absorbent can be added at other processing points. As used herein, the phrases "exhaust gas duct" and "exhaust gas" should not be limited to any specific process or any specific process point. In addition, the term "catheter" should not be limited to any specific catheter shape or any specific type of delivery equipment. In some embodiments, the absorbent (e.g., slaked lime) can be added directly to one or more unit operations or to the discharge part of the unit operation itself (e.g., air preheater).

圖5A及5B表示以下各項之吸收劑分散之相片比較:(A) 不存在碰撞空氣之情形;及(B) 當將25 scfm加壓至75 psig之空氣供應至本發明方法之注入器裝置的空氣噴嘴時。此試驗中所用之吸收劑係熟石灰。下文所示之結果係使用以下獲得:(1) 圖1及2中所示之注入裝置;(2) 高溫照相機,及(3) 即時煙道氣分析儀。注入裝置係安裝於8 x 8英尺矩形導管之埠中,該矩形導管維持溫度超過520°F之> 220,000 scfm廢氣。在該裝置下游大約300英尺處係煙道氣分析儀,其記錄溫度及氣體組成。高溫照相機係定位於注入器裝置之10英尺內。相片顯示正常羽流(A)與經改質羽流(B)之比較,其中經改質羽流之大小增加並展開。因此,吸收劑在一定體積中具有較好分散以捕獲酸性氣體或其他有害化合物。Figures 5A and 5B show the comparison of the following photos of absorbent dispersion: (A) there is no collision with air; and (B) when 25 scfm pressurized to 75 psig air is supplied to the injector device of the method of the present invention When the air nozzle. The absorbent used in this test is hydrated lime. The results shown below were obtained using the following: (1) the injection device shown in Figures 1 and 2; (2) a high temperature camera, and (3) an instant flue gas analyzer. The injection device is installed in the port of an 8 x 8 foot rectangular duct that maintains> 220,000 scfm exhaust gas at a temperature exceeding 520°F. Approximately 300 feet downstream of the device is a flue gas analyzer, which records temperature and gas composition. The high temperature camera is positioned within 10 feet of the injector device. The photo shows a comparison of a normal plume (A) and a modified plume (B), where the size of the modified plume increases and expands. Therefore, the absorbent has better dispersion in a certain volume to capture acid gases or other harmful compounds.

初始,在沒有吸收劑之情況下記錄煙道氣組成數據最少30分鐘。此後不久,藉助噴槍以5 – 500 scfm之輸送空氣之體積流速供應1000 lb /hr之熟石灰。記錄煙道氣組成最少30分鐘,並捕獲導管內影像(圖5A)。在第二步驟之後,藉助噴槍供應25 scfm之75 psig壓縮空氣(在下表1中稱為補充空氣)。記錄數據30分鐘並捕獲導管內影像(圖5B)。Initially, the flue gas composition data should be recorded for a minimum of 30 minutes without absorbent. Soon after that, the spray gun was used to supply 1000 lb/hr of hydrated lime at a volume flow rate of 5-500 scfm of conveying air. Record the flue gas composition for a minimum of 30 minutes, and capture the image inside the duct (Figure 5A). After the second step, 75 psig compressed air of 25 scfm (referred to as makeup air in Table 1 below) was supplied by means of a spray gun. Record data for 30 minutes and capture intra-catheter images (Figure 5B).

下表1中之結果證實,利用5 – 500 scfm之輸送空氣之體積流速以1000 lb /hr供應之熟石灰使SO2 之濃度有效降低32%。此外,由碰撞空氣提供之吸收劑羽流長度之31%改良導致SO2 濃度之額外18%降低。 1 吸收劑質量流量 (lbs/hr) 補充空氣體積流量 (scfm) 補充空氣壓力 (psig) 吸收劑羽流長度 ( 英吋 ) 時間平均之 SO2 濃度 (ppm) 0 0 0 0 311 1000 0 0 13 211 1000 25 75 17 174 The results in Table 1 below confirm that the use of 5-500 scfm of transport air volume flow rate and 1000 lb/hr of hydrated lime can effectively reduce the SO 2 concentration by 32%. In addition, the 31% improvement in the length of the absorbent plume provided by the collision air resulted in an additional 18% reduction in the SO 2 concentration. Table 1 : Absorbent mass flow (lbs/hr) Supplementary air volume flow (scfm) Supplementary air pressure (psig) Absorbent plume length ( inch ) Time average SO 2 concentration (ppm) 0 0 0 0 311 1000 0 0 13 211 1000 25 75 17 174

根據本發明精神之吸收劑注入總成之其他實施例呈現於本文下文中。Other embodiments of the absorbent injection assembly according to the spirit of the present invention are presented below.

根據本發明吸收劑注入總成之實施例示意性呈現於圖6中。吸收劑注入總成提供至廢氣導管107且包含攜載吸收劑注入管101及配置於距吸收劑注入管較近距離處之噴嘴108之凸緣111。凸緣111封閉沿廢氣導管107設置之開口,並藉助諸如螺釘或螺紋及O形環(未顯示)之適當固定方式固定至廢氣導管,以提供密封緊固。吸收劑注入管101具有圍繞縱軸106發展之孔102、連接至進給管線105之入口103,該進給管線由載氣(例如空氣)供應且本身連接至輸送螺桿115,該輸送螺桿將粉末狀吸收劑提供至進給管線105,使得吸收劑藉由載氣輸送相繼穿過進給管線105、吸收劑注入管101及吸收劑注入管101之出口104進入廢氣導管之內部。An embodiment of the absorbent injection assembly according to the present invention is schematically shown in FIG. 6. The absorbent injection assembly is provided to the exhaust gas duct 107 and includes a flange 111 carrying an absorbent injection pipe 101 and a nozzle 108 arranged at a relatively short distance from the absorbent injection pipe. The flange 111 closes the opening provided along the exhaust gas duct 107, and is fixed to the exhaust gas duct by a suitable fixing means such as screws or threads and O-rings (not shown) to provide sealing and fastening. The absorbent injection pipe 101 has a hole 102 developed around the longitudinal axis 106, and an inlet 103 connected to a feed line 105, which is supplied by a carrier gas (e.g. air) and is itself connected to a conveying screw 115, which conveys the powder The absorbent is supplied to the feed line 105, so that the absorbent passes through the feed line 105, the absorbent injection pipe 101 and the outlet 104 of the absorbent injection pipe 101 successively into the interior of the exhaust gas conduit by carrier gas transportation.

噴嘴108及吸收劑注入管101藉由焊接或壓接配合或藉由適當螺紋及O形環固定至凸緣111,以提供密封緊固。吸收劑注入管101及噴嘴108亦可延伸穿過凸緣。噴嘴108連接至分散氣體供應管線109,該分散氣體供應管線較佳為空氣供應管線。噴嘴108、特別地其出口110指向吸收劑注入管之縱軸116且可相對於該縱軸形成包含在0°與120°之間之角度。複數個噴嘴可配置於凸緣上且可連接至各別空氣供應管線或至連接至空氣供應管線之單一歧管。穿過噴嘴並指向由載氣攜載並注入至廢氣導管中之吸收劑流106的分散氣體流提供吸收粒子在廢氣導管內之分散,此增加吸收粒子與廢氣相互作用之機率。The nozzle 108 and the absorbent injection tube 101 are fixed to the flange 111 by welding or press-fitting or by appropriate threads and O-rings to provide sealing and fastening. The absorbent injection pipe 101 and the nozzle 108 may also extend through the flange. The nozzle 108 is connected to a dispersion gas supply line 109, which is preferably an air supply line. The nozzle 108, particularly its outlet 110, points to the longitudinal axis 116 of the absorbent injection tube and can form an angle comprised between 0° and 120° with respect to the longitudinal axis. A plurality of nozzles can be arranged on the flange and can be connected to individual air supply lines or to a single manifold connected to the air supply line. The dispersed gas flow passing through the nozzle and directed to the absorbent stream 106 carried by the carrier gas and injected into the exhaust gas conduit provides dispersion of the absorption particles in the exhaust gas conduit, which increases the probability of the absorption particles interacting with the exhaust gas.

本發明吸收劑注入總成之另一實施例係結合圖7闡述。吸收劑注入總成與相對於圖6所呈現總成之不同之處在於,噴嘴108係抵靠吸收劑注入管配置。噴嘴108可焊接至吸收劑注入管101。Another embodiment of the absorbent injection assembly of the present invention is described with reference to FIG. 7. The difference between the absorbent injection assembly and the assembly shown in FIG. 6 is that the nozzle 108 is arranged against the absorbent injection tube. The nozzle 108 may be welded to the absorbent injection pipe 101.

本發明吸收劑注入總成之另一實施例係結合圖8闡述。吸收劑注入總成提供至廢氣導管107且包含攜載吸收劑注入管101、噴嘴108及套管112之凸緣111,該套管具有環繞吸收劑注入管101以形成環形室113之端壁114。凸緣111封閉沿廢氣導管107設置之開口,並藉由諸如螺釘或螺紋及O形環(未顯示)之適當固定方式固定至廢氣導管,以提供密封緊固。凸緣111在與套管112之端壁114之相對端處進一步封閉環形室113。環形室連接至噴嘴108及空氣供應管線109。較佳地,複數個噴嘴108配置於套管112之端壁114上,由此環形室113用作將空氣自單一空氣供應管線109提供應複數個噴嘴108之歧管。噴嘴可藉由焊接或較佳藉由壓接配合或藉由適當螺紋及O形環緊固至套管,使得其可卸下並更換。此一總成構造允許更容易地機械加工總成之分離件並且更容易更換磨損件。或者,端壁114可機械加工於吸收劑注入管之外壁上,而非機械加工於套管之內壁上。Another embodiment of the absorbent injection assembly of the present invention is described with reference to FIG. 8. The absorbent injection assembly is provided to the exhaust gas duct 107 and includes a flange 111 carrying an absorbent injection tube 101, a nozzle 108, and a sleeve 112 having an end wall 114 surrounding the absorbent injection tube 101 to form an annular chamber 113 . The flange 111 closes the opening provided along the exhaust gas duct 107, and is fixed to the exhaust gas duct by a suitable fixing means such as screws or threads and O-rings (not shown) to provide sealing and fastening. The flange 111 further closes the annular chamber 113 at the end opposite to the end wall 114 of the sleeve 112. The annular chamber is connected to the nozzle 108 and the air supply line 109. Preferably, a plurality of nozzles 108 are arranged on the end wall 114 of the sleeve 112, whereby the annular chamber 113 is used as a manifold for supplying air from a single air supply line 109 to the plurality of nozzles 108. The nozzle can be fastened to the sleeve by welding or preferably by press fit or by suitable threads and O-rings so that it can be removed and replaced. This assembly structure allows easier machining of separate parts of the assembly and easier replacement of wear parts. Alternatively, the end wall 114 may be machined on the outer wall of the absorbent injection tube instead of being machined on the inner wall of the sleeve.

吸收劑注入管101具有圍繞縱軸106發展之孔102、連接至進給管線105之入口103,該進給管線由載氣供應並連接至輸送螺桿115,該輸送螺桿將粉末狀吸收劑提供至進給管線105,使得吸收劑藉由載氣輸送相繼穿過進給管線105、吸收劑注入管101及吸收劑注入管101之出口104進入廢氣導管之內部。吸收劑注入管101藉由焊接或壓接配合或藉由適當螺紋及O形環固定至凸緣111,以提供密封緊固。吸收劑注入管101亦可延伸穿過凸緣。噴嘴108指向吸收劑注入管之縱軸106且可相對於該縱軸形成包含在0°與120°之間之角度。穿過噴嘴並指向由載氣攜載並注入至廢氣導管中之吸收劑流106的分散氣體流提供吸收粒子在廢氣導管內之分散,此增加吸收粒子與廢氣相互作用之機率。The absorbent injection pipe 101 has a hole 102 developed around a longitudinal axis 106, and an inlet 103 connected to a feed line 105, which is supplied by a carrier gas and is connected to a conveying screw 115, which supplies the powdered absorbent to The feed line 105 allows the absorbent to pass through the feed line 105, the absorbent injection pipe 101 and the outlet 104 of the absorbent injection pipe 101 successively into the interior of the exhaust gas duct by carrier gas transportation. The absorbent injection tube 101 is fixed to the flange 111 by welding or press fitting or by appropriate threads and O-rings to provide sealing and fastening. The absorbent injection tube 101 may also extend through the flange. The nozzle 108 points to the longitudinal axis 106 of the absorbent injection tube and may form an angle comprised between 0° and 120° with respect to the longitudinal axis. The dispersed gas flow passing through the nozzle and directed to the absorbent stream 106 carried by the carrier gas and injected into the exhaust gas conduit provides dispersion of the absorption particles in the exhaust gas conduit, which increases the probability of the absorption particles interacting with the exhaust gas.

本發明吸收劑注入總成之另一實施例係結合圖9闡述。吸收劑注入總成提供至廢氣導管107且包含攜載吸收劑注入管101、噴嘴108及套管112之凸緣111,該套管環繞吸收劑注入管101且具有固定至吸收劑注入管之外壁以形成環形室113之兩個相對端壁114、117。凸緣111封閉沿廢氣導管107設置之開口,並藉由諸如螺釘或螺紋及O形環(未顯示)之適當固定方式固定至廢氣導管,以提供密封緊固。環形室連接至空氣供應管線109,該空氣供應管線穿過凸緣111並在噴嘴108中終止。較佳地,複數個噴嘴108圍繞吸收劑注入管之出口104配置於套管112之端壁114上,且環形室113具有將空氣自單一空氣供應管線109提供應複數個噴嘴108之歧管的作用。噴嘴可藉由焊接或較佳藉由壓接配合或藉由適當螺紋及O形環緊固至套管,使得其可卸下並更換。此一總成構造允許更容易地機械加工總成之分離件並且更容易更換磨損件。Another embodiment of the absorbent injection assembly of the present invention is described with reference to FIG. 9. The absorbent injection assembly is provided to the exhaust gas duct 107 and includes a flange 111 carrying an absorbent injection pipe 101, a nozzle 108, and a sleeve 112, which surrounds the absorbent injection pipe 101 and has an outer wall fixed to the absorbent injection pipe To form two opposite end walls 114 and 117 of the annular chamber 113. The flange 111 closes the opening provided along the exhaust gas duct 107, and is fixed to the exhaust gas duct by a suitable fixing means such as screws or threads and O-rings (not shown) to provide sealing and fastening. The annular chamber is connected to an air supply line 109 which passes through the flange 111 and terminates in the nozzle 108. Preferably, a plurality of nozzles 108 are arranged on the end wall 114 of the sleeve 112 around the outlet 104 of the absorbent injection pipe, and the annular chamber 113 has a manifold for supplying air from a single air supply line 109 to the plurality of nozzles 108 effect. The nozzle can be fastened to the sleeve by welding or preferably by press fit or by suitable threads and O-rings so that it can be removed and replaced. This assembly structure allows easier machining of separate parts of the assembly and easier replacement of wear parts.

在此實施例中,套管112並未沿吸收劑注入管之全長在廢氣導管內延伸。此一具有較短長度之套管減少製造套管所需之金屬量,且亦減小由套管112及吸收劑注入管101之外壁所形成室113之體積。或者,相對端壁114、117可機械加工於吸收劑注入管上,而非機械加工於套管之內壁上。In this embodiment, the sleeve 112 does not extend in the exhaust gas duct along the entire length of the absorbent injection pipe. This sleeve with a shorter length reduces the amount of metal required to manufacture the sleeve, and also reduces the volume of the chamber 113 formed by the outer wall of the sleeve 112 and the absorbent injection tube 101. Alternatively, the opposite end walls 114, 117 may be machined on the absorbent injection tube instead of being machined on the inner wall of the sleeve.

吸收劑注入管101具有圍繞縱軸106發展之孔102、連接至進給管線105之入口103,該進給管線由載氣供應並連接至輸送螺桿115,該輸送螺桿將粉末狀吸收劑提供至進給管線105,使得吸收劑藉由載氣輸送相繼穿過進給管線105、吸收劑注入管101及吸收劑注入管101之出口104進入廢氣導管之內部。吸收劑注入管101藉由焊接或壓接配合或藉由適當螺紋及O形環固定至凸緣111,以提供密封緊固。吸收劑注入管101亦可延伸穿過凸緣。噴嘴108指向吸收劑注入管之縱軸106且可相對於該縱軸形成包含在0°與120°之間之角度。穿過噴嘴並指向由載氣攜載並注入至廢氣導管中之吸收劑流106的分散氣體流提供吸收粒子在廢氣導管內之分散,此增加吸收粒子與廢氣相互作用之機率。The absorbent injection pipe 101 has a hole 102 developed around a longitudinal axis 106, and an inlet 103 connected to a feed line 105, which is supplied by a carrier gas and is connected to a conveying screw 115, which supplies the powdered absorbent to The feed line 105 allows the absorbent to pass through the feed line 105, the absorbent injection pipe 101 and the outlet 104 of the absorbent injection pipe 101 successively into the interior of the exhaust gas duct by carrier gas transportation. The absorbent injection tube 101 is fixed to the flange 111 by welding or press fitting or by appropriate threads and O-rings to provide sealing and fastening. The absorbent injection tube 101 may also extend through the flange. The nozzle 108 points to the longitudinal axis 106 of the absorbent injection tube and may form an angle comprised between 0° and 120° with respect to the longitudinal axis. The dispersed gas flow passing through the nozzle and directed to the absorbent stream 106 carried by the carrier gas and injected into the exhaust gas conduit provides dispersion of the absorption particles in the exhaust gas conduit, which increases the probability of the absorption particles interacting with the exhaust gas.

本發明吸收劑注入總成之另一實施例係結合圖10闡述。吸收劑注入總成包含凸緣111,該凸緣攜載具有縱軸116之吸收劑注入管101及指向吸收劑注入管101之縱軸116之第一噴嘴108,其中第一噴嘴108沿吸收劑注入管101固定。該吸收劑注入總成進一步包含空氣供應管線109’,該空氣供應管線穿過吸收劑注入管101之壁並在位於該吸收劑注入管內之出口中終止,該噴嘴指向該吸收劑注入管之出口104。Another embodiment of the absorbent injection assembly of the present invention is described with reference to FIG. 10. The absorbent injection assembly includes a flange 111 that carries an absorbent injection tube 101 having a longitudinal axis 116 and a first nozzle 108 that points to the longitudinal axis 116 of the absorbent injection tube 101, wherein the first nozzle 108 extends along the absorbent The injection pipe 101 is fixed. The absorbent injection assembly further includes an air supply line 109' that passes through the wall of the absorbent injection pipe 101 and terminates in an outlet located in the absorbent injection pipe, the nozzle pointing toward the absorbent injection pipe Exit 104.

在本文結合圖7至9呈現之任一實施例中,呈現具有形成直角之形狀的噴嘴108。然而,噴嘴之任何其他類型形狀均係可能的,條件係噴嘴經定向以投射分散氣體流而遇到離開吸收劑注入管之出口的吸收劑流。噴嘴亦可具有例如朝向吸收劑注入管之縱軸傾斜之彎曲形狀或筆直形狀。In any of the embodiments presented herein in conjunction with FIGS. 7 to 9, a nozzle 108 having a shape forming a right angle is presented. However, any other type of shape of the nozzle is possible, provided that the nozzle is oriented to project a dispersed gas flow and encounter the absorbent flow leaving the outlet of the absorbent injection tube. The nozzle may also have a curved shape or a straight shape inclined toward the longitudinal axis of the absorbent injection tube, for example.

在以圖形式所呈現之任一實施例中,噴嘴之出口直徑較吸收劑注入管之出口直徑窄。與自吸收劑注入管之流出相比,此有利於提供自噴嘴之較高速度流出,而不需要相對較高、具體而言不經濟之高空氣體積自噴嘴流出。In any of the embodiments presented in the form of figures, the outlet diameter of the nozzle is narrower than the outlet diameter of the absorbent injection tube. Compared with the outflow from the absorbent injection pipe, this is advantageous in providing a higher rate of outflow from the nozzle, without the need for relatively high, specifically uneconomical, high air volume outflow from the nozzle.

使用圖1中所示類型之第一原型空氣增強噴槍進行試驗。噴槍經特別設計以增強注入導管中之Ca(OH)2粒子之分散,並由此改良酸性氣體捕獲之效率。噴槍藉由使所得吸收劑羽流與二次空氣發生碰撞來達成此增強之分散,且儘管此時施加相對較低量(< 30 scfm)之增壓空氣,但達成SO2 捕獲之顯著增加(18%)。The first prototype air-enhanced spray gun of the type shown in Figure 1 was used for testing. The spray gun is specially designed to enhance the dispersion of the Ca(OH)2 particles injected into the catheter and thereby improve the efficiency of acid gas capture. The spray gun achieves this enhanced dispersion by colliding the resulting absorbent plume with the secondary air, and although a relatively low amount (<30 scfm) of pressurized air is applied at this time, a significant increase in SO 2 capture is achieved ( 18%).

為改良此令人鼓舞的結果並驗證觀察結果,製造兩個額外原型進行測試:4噴嘴空氣增壓噴槍及3噴嘴空氣增壓噴槍。以該等噴槍為特色之噴嘴空氣供應管線經設計具有較大內徑,以容納顯著更多二次空氣流。另外,3-噴嘴空氣增壓噴槍使得能夠區分由(1)指向所得吸收劑羽流之二次空氣及(2)自所得吸收劑羽流內部施加之二次空氣引起之吸收劑分散。另外,噴嘴經改良以具有各種孔口尺寸(自3/8’’至5/8’’之範圍)之可移除尖端,以便可微調二次空氣之速度。To improve on this encouraging result and verify the observations, two additional prototypes were made for testing: a 4-nozzle air booster spray gun and a 3-nozzle air booster spray gun. The nozzle air supply line featuring these spray guns is designed with a larger inner diameter to accommodate significantly more secondary air flow. In addition, the 3-nozzle air booster spray gun makes it possible to distinguish the dispersion of the absorbent caused by (1) secondary air directed to the resulting absorbent plume and (2) secondary air applied from the inside of the resulting absorbent plume. In addition, the nozzle has been modified to have a removable tip with various orifice sizes (ranging from 3/8’’ to 5/8’’) so that the speed of the secondary air can be fine-tuned.

圖11係在無任何煙道氣處理裝置之情形中、在使用習用吸收劑注入裝置進行煙道氣處理後及在使用本發明吸收劑注入裝置進行煙道氣處理後,排出氣體穿過導管之後SO2 濃度之量測值之圖形表示。本發明包含四個空氣噴嘴之吸收劑注入裝置之實施例連接至煙道氣管,如先前所述。試驗之尺寸及參數提供於以下及表2中: - 設備之煙道氣管之直徑:60’’ - 廢氣流速 384立方英尺/秒(在注入位置處) - 廢氣溫度828 °F (在注入位置處) - 吸收劑注入管線在煙道氣管內之長度(自凸緣至吸收劑注入管線之出口):3英尺 - 吸收劑注入管線之直徑,內徑 - 2.5’’,外徑 - 2.9’’ - 空氣噴嘴軸與噴槍縱軸之間之角度:20度 - 空氣噴嘴直徑 3/8英吋。 表2:詳細噴槍性能結果 試驗 低中等進給速率 高進給速率          吸收劑類型 Sorbacal®   H Sorbacal®  H 吸收劑質量流速 (lbs/hr) 1080 1560       噴槍類型 4-噴嘴 噴嘴大小 (inch) 3/8 量器二次空氣流速 (scfm) 115 二次空氣溫度 (°F) 80 操作背壓 (psig) 90 實際二次空氣流速 (acfm) 44    未經處理之 SO2 濃度 (ppmvd ref. 12% CO2 ) 235 237 SO2 濃度 (ppmvd ref. 12% CO2 ) w FGT 168 142 SO2 濃度 (ppmvd ref. 12% CO2 ) w FGT + 二次空氣 150 126    藉由 FGT SO2 降低 (%) 28 40 藉由二次空氣之額外 SO2 降低 (%) 11 12    未經處理之 HCl 濃度 (ppmvd ref. 12% CO2 ) 32 31 HCl 濃度 (ppmvd ref. 12% CO2 ) w FGT 8 6 HCl 濃度 (ppmvd ref. 12% CO2 ) w FGT + 二次空氣 6 4    HCl reduction by FGT (%) 73 81 藉由二次空氣之額外 HCl 降低 (%) 31 25 Figure 11 is in the absence of any flue gas treatment device, after flue gas treatment using the conventional absorbent injection device and after flue gas treatment using the absorbent injection device of the present invention, after the exhaust gas passes through the duct Graphical representation of the measured value of SO 2 concentration. The embodiment of the absorbent injection device of the present invention comprising four air nozzles is connected to the flue gas pipe as described previously. The dimensions and parameters of the test are provided in the following and Table 2:-The diameter of the flue gas pipe of the equipment: 60"-The exhaust gas flow rate is 384 cubic feet/sec (at the injection position)-The exhaust gas temperature is 828 °F (at the injection position) )-The length of the absorbent injection pipeline in the flue gas pipe (from the flange to the outlet of the absorbent injection pipeline): 3 feet-the diameter of the absorbent injection pipeline, inner diameter-2.5", outer diameter-2.9"- The angle between the axis of the air nozzle and the longitudinal axis of the spray gun: 20 degrees-the diameter of the air nozzle is 3/8 inch. Table 2: Detailed spray gun performance results test Low medium feed rate High feed rate Absorbent type Sorbacal ® H Sorbacal ® H Absorbent mass flow rate (lbs/hr) 1080 1560 Spray gun type 4- nozzle Nozzle size (inch) 3/8 Flow rate of secondary air of gauge (scfm) 115 Secondary air temperature (°F) 80 Operating back pressure (psig) 90 Actual secondary air flow rate (acfm) 44 Untreated SO 2 concentration (ppmvd ref. 12% CO 2 ) 235 237 SO 2 concentration (ppmvd ref. 12% CO 2 ) w FGT 168 142 SO 2 concentration (ppmvd ref. 12% CO 2 ) w FGT + secondary air 150 126 SO FGT 2 by the reduction (%) 28 40 Reduced by additional SO 2 of secondary air (%) 11 12 Untreated HCl concentration (ppmvd ref. 12% CO 2 ) 32 31 HCl concentration (ppmvd ref. 12% CO 2 ) w FGT 8 6 HCl concentration (ppmvd ref. 12% CO 2 ) w FGT + secondary air 6 4 HCl reduction by FGT (%) 73 81 Reduce by additional HCl of secondary air (%) 31 25

一項發明提供許多優點。本發明係通用乾燥吸收劑注入系統,其包含經改良噴槍,該噴槍使用壓縮空氣分散噴射之吸收粒子,該壓縮空氣在其離開噴槍頭時碰撞於吸收劑/空氣混合物上。此方法達成吸收粒子分散且因此酸性氣體去除之改良。本發明之一個優點在於其容納一系列可更換空氣噴嘴,以使熟習此項技術者能夠選擇提供排出乾燥吸收劑之最佳分散之適當噴嘴幾何形狀。噴嘴之數量及類型二者可端視FGT條件而改變。One invention provides many advantages. The present invention is a universal dry absorbent injection system, which includes a modified spray gun that uses compressed air to disperse and spray absorbing particles. The compressed air collides with the absorbent/air mixture when it leaves the spray gun head. This method achieves an improvement in absorbing particle dispersion and therefore acid gas removal. One advantage of the present invention is that it accommodates a series of replaceable air nozzles so that those skilled in the art can select the proper nozzle geometry that provides the best dispersion of the discharged dry absorbent. Both the number and type of nozzles can be changed depending on the FGT conditions.

當前存在之現有技術注入器系統具有許多缺點/弊端,包括高初始成本以及由於專用移動部件而使其操作及維護成本很高的事實。現有系統通常在低壓力及空氣速度下遞送吸收劑,且需要大體積空氣流以達成顆粒之充分分散,此可能有害於顆粒控制裝置之性能。現有之現有技術系統亦不能適應寬範圍之導管條件及尺寸。The existing prior art injector systems have many shortcomings/disadvantages, including the high initial cost and the fact that operation and maintenance costs are high due to dedicated moving parts. Existing systems usually deliver absorbents at low pressure and air velocity, and require a large volume of air flow to achieve sufficient particle dispersion, which may be detrimental to the performance of the particle control device. The existing prior art system cannot adapt to a wide range of catheter conditions and sizes.

另一方面,本發明之方法克服現有技術系統之許多缺點並提供許多獨特優點,包括以下事實: a. 注入裝置不需要移動部件或專用材料,且因此可以相對較低成本製造。 b. 與諸如「無噴槍」注入器系統之系統相比,利用相當低之空氣體積即可達成經改良吸收劑分散。習用空氣壓縮機適於供應壓縮空氣。 c. 該設備在導管內部及外部均佔用較小佔用面積,以適應更寬範圍之導管尺寸。 d. 注入器與市售零件及配件相容,且因此不需要專用組件及專門技術進行日常維護。On the other hand, the method of the present invention overcomes many shortcomings of prior art systems and provides many unique advantages, including the following facts: a. The injection device does not require moving parts or special materials, and therefore can be manufactured at relatively low cost. b. Compared with systems such as "no spray gun" injector systems, a relatively low air volume can be used to achieve improved absorbent dispersion. The conventional air compressor is suitable for supplying compressed air. c. The equipment occupies a small footprint inside and outside the catheter to adapt to a wider range of catheter sizes. d. The injector is compatible with commercially available parts and accessories, and therefore does not require special components and expertise for routine maintenance.

儘管已經以幾種形式顯示本發明,但本發明並不因此受限,而是易於在隨附申請專利範圍之範圍內進行各種改變及修改。Although the present invention has been shown in several forms, the present invention is not limited thereby, but is susceptible to various changes and modifications within the scope of the attached patent application.

11:噴槍/注入器/吸收劑噴槍/吸收劑注入管 13:側壁/廢氣導管壁 15:廢氣導管/導管 17:導管/流動路徑 19:入口 21:出口 23:外部 25:內部/內孔 27:軸向中心線/中心線/中心軸/投射縱軸/縱軸 29:彎曲注入器管道或彎曲噴嘴/彎曲噴嘴/噴嘴/空氣噴嘴 31:彎曲注入器管道或彎曲噴嘴/彎曲噴嘴/噴嘴/空氣噴嘴 33:入口 35:入口 37:中心孔/孔 39:中心孔/孔 41:出口 43:出口 45:管線/共用空氣供應管線/分散氣體供應管線 47:共用歧管/歧管 49:彎曲管道/噴嘴 51:彎曲管道/噴嘴 53:彎曲管道/噴嘴 55:彎曲管道/噴嘴 57:圓柱形噴槍/噴槍體 59:共用管子部分 61:空氣供應管線/分散氣體供應管線 101:吸收劑注入管/中心通道 102:孔/內孔 103:入口 104:出口 105:進給管線 106:縱軸/中心線/吸收劑流 107:廢氣導管 108:噴嘴 109:分散氣體供應管線/空氣供應管線 109’:空氣供應管線 110:出口 111:凸緣 112:套管 113:環形室/室 114:端壁 115:輸送螺桿 116:縱軸 117:端壁11: Spray gun/injector/absorbent spray gun/absorbent injection pipe 13: Side wall / exhaust duct wall 15: Exhaust gas duct/duct 17: Conduit/flow path 19: entrance 21: Exit 23: external 25: internal/internal hole 27: Axial centerline/centerline/central axis/projection longitudinal axis/longitudinal axis 29: Curved injector pipe or curved nozzle / curved nozzle / nozzle / air nozzle 31: Curved injector pipe or curved nozzle / curved nozzle / nozzle / air nozzle 33: entrance 35: entrance 37: Center hole/hole 39: center hole/hole 41: Exit 43: Exit 45: pipeline/common air supply pipeline/dispersed gas supply pipeline 47: Shared manifold/manifold 49: curved pipe/nozzle 51: curved pipe/nozzle 53: curved pipe/nozzle 55: curved pipe/nozzle 57: Cylindrical spray gun/gun body 59: Shared tube part 61: Air supply line/dispersed gas supply line 101: Absorbent injection tube/central channel 102: hole/inner hole 103: entrance 104: Exit 105: Feed line 106: vertical axis/center line/absorbent flow 107: Exhaust gas duct 108: Nozzle 109: Dispersed gas supply line/air supply line 109’: Air supply line 110: Exit 111: flange 112: Casing 113: ring room/chamber 114: End Wall 115: conveying screw 116: vertical axis 117: End Wall

1 係本發明經改良吸收劑噴槍之一個實施例的側視圖,其顯示圓柱形噴槍體由一對注入器管道環繞,在此情形中,該等注入器管道係由共用歧管進給,該共用歧管本身藉由主要空氣供應管線連接至空氣源。 2 係圖1之噴槍的局部側面、橫斷面視圖。 3 係本發明經改良噴槍之替代實施例的透視圖,其中圓柱形噴槍體由複數個注入器管道環繞,該等注入器管道本身藉由共用管線連接,該共用管線係由主要空氣供應管線進給。 4 係實施本發明之煙道氣處理製程之煙道氣處理設備的簡化圖示,該設備具有如圖1所示之經改良噴槍構形。 5A 5B 係利用安裝於廢氣導管之埠中之高溫照相機獲得之相片,其比較以下各項之吸收劑分散:(A) 不存在碰撞空氣之情形;及(B) 當將25 scfm加壓至75 psig之空氣供應至本發明裝置之彎曲注入器管道時。 6 係本發明吸收劑注入總成之另一實施例的示意性橫斷面視圖,該吸收劑注入總成提供至廢氣導管且其中吸收劑注入總成包含攜載具有縱軸之吸收劑注入管及指向吸收劑注入管之縱軸之噴嘴之凸緣,其中噴嘴在距吸收劑注入管較近距離處。 7 係本發明吸收劑注入總成之另一實施例的示意性橫斷面視圖,該吸收劑注入總成提供至廢氣導管且其中吸收劑注入總成包含攜載具有縱軸之吸收劑注入管及指向吸收劑注入管之縱軸之噴嘴之凸緣,其中噴嘴沿吸收劑注入管固定。 8 係本發明吸收劑注入總成之另一實施例的示意性橫斷面視圖,該吸收劑注入總成提供至廢氣導管且其中吸收劑注入總成包含攜載具有縱軸之吸收劑注入管及指向吸收劑注入管之縱軸之噴嘴及套管之凸緣,該套管圍繞吸收劑注入管形成環形室且具有噴嘴安裝於其上之側壁及附接至凸緣之相對側壁。 9 係本發明吸收劑注入總成之另一實施例的示意性橫斷面視圖,該吸收劑注入總成提供至廢氣導管且其中吸收劑注入總成包含攜載具有縱軸之吸收劑注入管及指向吸收劑注入管之縱軸之噴嘴及套管之凸緣,該套管具有固定至吸收劑注入管之兩個相對側壁,以形成圍繞吸收劑注入管之環形室,且其中噴嘴及空氣供應管線連接至環形室。 10 係本發明吸收劑注入總成之另一實施例的示意性橫斷面視圖,該吸收劑注入總成提供至廢氣導管且其中吸收劑注入總成包含攜載具有縱軸之吸收劑注入管及指向吸收劑注入管之縱軸之噴嘴之凸緣,其中噴嘴沿吸收劑注入管固定,吸收劑注入總成進一步包含與吸收劑注入管側壁相交之空氣供應管線,該總成進一步包含在該吸收劑注入管內之噴嘴,該噴嘴指向該吸收劑注入管之出口。 11 係顯示分別在無任何煙道氣處理裝置之情形中、在使用習用吸收劑注入裝置進行煙道氣處理後及使用本發明吸收劑注入裝置進行煙道氣處理後,排出氣體穿過導管之後SO2 濃度之量測值之圖表。 Figure 1 is a side view of an embodiment of the improved absorbent spray gun of the present invention, which shows that the cylindrical spray gun body is surrounded by a pair of injector pipes. In this case, the injector pipes are fed by a common manifold, The common manifold itself is connected to the air source via the main air supply line. Figure 2 is a partial side and cross-sectional view of the spray gun of Figure 1. Figure 3 is a perspective view of an alternative embodiment of the improved spray gun of the present invention, in which the cylindrical spray gun body is surrounded by a plurality of injector pipes, and the injector pipes themselves are connected by a common pipeline which is connected by the main air supply pipeline Feed. FIG. 4 is a simplified diagram of a flue gas treatment equipment for implementing the flue gas treatment process of the present invention. The equipment has an improved spray gun configuration as shown in FIG. 1. Figures 5A and 5B are photos taken with a high-temperature camera installed in the port of the exhaust duct. They compare the dispersion of the absorbent in the following items: (A) there is no collision with air; and (B) when 25 scfm is pressurized When air up to 75 psig is supplied to the curved injector pipe of the device of the present invention. Figure 6 is an absorbent assembly of the present invention was charged to another schematic cross-sectional view of one embodiment, the absorbent is injected to the exhaust gas duct assembly is provided and wherein the absorbent assembly comprises injection having a longitudinal axis of the absorbent carries injection The tube and the flange of the nozzle pointing to the longitudinal axis of the absorbent injection tube, where the nozzle is at a short distance from the absorbent injection tube. FIG 7 based absorbent assembly of the present invention was charged to another schematic cross-sectional view of one embodiment, the absorbent is injected to the exhaust gas duct assembly is provided and wherein the absorbent assembly comprises injection having a longitudinal axis of the absorbent carries injection The tube and the flange of the nozzle pointing to the longitudinal axis of the absorbent injection tube, where the nozzle is fixed along the absorbent injection tube. Figure 8 is a schematic cross-sectional view of another embodiment of the absorbent injection assembly of the present invention, the absorbent injection assembly is provided to the exhaust gas duct and wherein the absorbent injection assembly includes carrying an absorbent injection having a longitudinal axis The tube and the nozzle pointing to the longitudinal axis of the absorbent injection tube and the flange of the sleeve, the sleeve forms an annular chamber around the absorbent injection tube and has a side wall on which the nozzle is mounted and opposite side walls attached to the flange. 9 based absorbent assembly of the present invention was charged to another schematic cross-sectional view of one embodiment, the absorbent is injected to the exhaust gas duct assembly is provided and wherein the absorbent assembly comprises injection having a longitudinal axis of the absorbent carries injection The tube and the nozzle pointing to the longitudinal axis of the absorbent injection tube and the flange of the sleeve. The sleeve has two opposite side walls fixed to the absorbent injection tube to form an annular chamber surrounding the absorbent injection tube, and the nozzle and The air supply line is connected to the annular chamber. The present invention is based absorbent 10 injection cartridge of another schematic cross-sectional view of one embodiment, the absorbent is injected to the exhaust gas duct assembly is provided and wherein the absorbent assembly comprises injection having a longitudinal axis of the absorbent carries injection Tube and the flange of the nozzle pointing to the longitudinal axis of the absorbent injection tube, wherein the nozzle is fixed along the absorbent injection tube, the absorbent injection assembly further includes an air supply line intersecting the side wall of the absorbent injection tube, the assembly further includes The nozzle in the absorbent injection pipe is directed to the outlet of the absorbent injection pipe. Figure 11 shows the exhaust gas passing through the duct without any flue gas treatment device, after flue gas treatment using the conventional absorbent injection device, and after flue gas treatment using the absorbent injection device of the present invention The graph of the measured value of SO 2 concentration afterwards.

101:吸收劑注入管 101: Absorbent injection tube

102:孔 102: hole

103:入口 103: entrance

104:出口 104: Exit

105:進給管線 105: Feed line

106:縱軸/吸收劑流 106: vertical axis/absorbent flow

107:廢氣導管 107: Exhaust gas duct

108:噴嘴 108: Nozzle

109:分散氣體供應管線 109: Dispersed gas supply pipeline

110:出口 110: Exit

111:凸緣 111: flange

115:輸送螺桿 115: conveying screw

116:縱軸 116: vertical axis

Claims (16)

一種用於將吸收劑注入廢氣導管(15、107)之吸收劑注入總成,該吸收劑注入總成包含: 吸收劑注入管(11、101),其包含具有縱軸(27、106)之內孔(25、102)、入口(19、103)及出口(21、104),該吸收劑注入管(11、101)經構形為用於藉由載氣輸送吸收劑穿過其中,使得將該吸收劑注入該廢氣導管(15、107),使得吸收劑流以平行於該吸收劑注入管(11、101)之該縱軸(27、106)的軸向分量離開該出口(21、104);及 至少一個噴嘴(29、49、108),其具有經構形以耦合至分散氣體供應管線(45、61、109)之入口及設置於該吸收劑注入管(11、101)之該出口(21、104)附近之出口(41、43、110),該噴嘴(29、49、108)經定向朝向該吸收劑注入管(11、101)之該縱軸(27、106),以便將分散氣體流投射至離開該吸收劑注入管(11、101)之該出口(21、104)的該吸收劑流上, 其中該吸收劑注入總成有效提供吸收劑於該廢氣導管內之經增加分散。An absorbent injection assembly for injecting absorbent into exhaust gas ducts (15, 107), the absorbent injection assembly includes: The absorbent injection tube (11, 101), which includes an inner hole (25, 102) with a longitudinal axis (27, 106), an inlet (19, 103) and an outlet (21, 104), the absorbent injection tube (11 , 101) is configured to transport the absorbent through it by carrier gas, so that the absorbent is injected into the exhaust gas duct (15, 107), so that the absorbent flow is parallel to the absorbent injection pipe (11, The axial component of the longitudinal axis (27, 106) of 101) leaves the outlet (21, 104); and At least one nozzle (29, 49, 108), which has an inlet configured to be coupled to the dispersion gas supply line (45, 61, 109) and the outlet (21) provided in the absorbent injection pipe (11, 101) , 104) near the outlet (41, 43, 110), the nozzle (29, 49, 108) is oriented toward the longitudinal axis (27, 106) of the absorbent injection pipe (11, 101), so as to disperse the gas The flow is projected onto the absorbent flow leaving the outlet (21, 104) of the absorbent injection pipe (11, 101), Wherein the absorbent injection assembly effectively provides an increased dispersion of the absorbent in the exhaust gas duct. 如請求項1之吸收劑注入總成,其中該吸收劑注入總成進一步包含:凸緣(111),其經構形以封閉設置於該廢氣導管(15、107)上之開口,該凸緣(111)攜載該吸收劑注入管(11、101)以及該至少一個噴嘴(29、49、108),以將該吸收劑注入管(11、101)及該至少一個噴嘴(29、49、108)安裝於該廢氣導管(15、107)上。Such as the absorbent injection assembly of claim 1, wherein the absorbent injection assembly further comprises: a flange (111) configured to close the opening provided on the exhaust gas duct (15, 107), the flange (111) Carry the absorbent injection tube (11, 101) and the at least one nozzle (29, 49, 108) to inject the absorbent into the tube (11, 101) and the at least one nozzle (29, 49, 108) is installed on the exhaust gas duct (15, 107). 如請求項1之吸收劑注入總成,其中該吸收劑注入總成包含至少兩個設置於該吸收劑注入管(11、101)之該出口(21、104)附近之噴嘴(29、31、49、51、53、55)。Such as the absorbent injection assembly of claim 1, wherein the absorbent injection assembly includes at least two nozzles (29, 31, 49, 51, 53, 55). 如請求項1之吸收劑注入總成,其中該至少一個噴嘴(29、49、108)固定至該吸收劑注入管(11、101)。Such as the absorbent injection assembly of claim 1, wherein the at least one nozzle (29, 49, 108) is fixed to the absorbent injection tube (11, 101). 如請求項1之吸收劑注入總成,其中該吸收劑注入總成進一步包含:環繞該吸收劑注入管(11、101)之套管(112)。Such as the absorbent injection assembly of claim 1, wherein the absorbent injection assembly further comprises: a sleeve (112) surrounding the absorbent injection tube (11, 101). 如請求項5之吸收劑注入總成,其中該至少一個噴嘴(29、49、108)固定於該套管(112)上。Such as the absorbent injection assembly of claim 5, wherein the at least one nozzle (29, 49, 108) is fixed on the sleeve (112). 如請求項6之吸收劑注入總成,其進一步包括孔,該孔自連接至該分散氣體供應管線(45、61、109)之第一末端延伸並至連接至該噴嘴(29、49、108)之至少第二末端。For example, the absorbent injection assembly of claim 6, which further includes a hole extending from the first end connected to the dispersed gas supply line (45, 61, 109) and connected to the nozzle (29, 49, 108) ) At least the second end. 如請求項5至7中任一項之吸收劑注入總成,其中該套管(112)具有圍繞該吸收劑注入管(11、101)形成環形室(113)之側壁,且其中該至少一個噴嘴(29、49、108)連接至該環形室(113),該環形室(113)經構形以連接至該分散氣體供應管線(45、61、109)。The absorbent injection assembly of any one of claims 5 to 7, wherein the sleeve (112) has a side wall that forms an annular chamber (113) around the absorbent injection tube (11, 101), and wherein the at least one Nozzles (29, 49, 108) are connected to the annular chamber (113), and the annular chamber (113) is configured to be connected to the dispersed gas supply line (45, 61, 109). 如請求項1至7中任一項之吸收劑注入總成,其中該至少一個噴嘴(208)相對於該吸收劑注入管(11、101)之該縱軸成包含在0度與120度之間之角度。Such as the absorbent injection assembly of any one of claims 1 to 7, wherein the at least one nozzle (208) relative to the longitudinal axis of the absorbent injection tube (11, 101) is comprised between 0 degrees and 120 degrees The angle between. 如請求項2之吸收劑注入總成,其中該吸收劑注入管(1)具有自該凸緣(111)延伸至該出口(21、104)之圓柱形體,該圓柱形體具有在6英吋至240英吋範圍內之長度及在1英吋至10英吋範圍內之內徑。Such as the absorbent injection assembly of claim 2, wherein the absorbent injection tube (1) has a cylindrical body extending from the flange (111) to the outlet (21, 104), and the cylindrical body has a diameter between 6 inches and Length within 240 inches and inner diameter within 1 inch to 10 inches. 如請求項1至7及10中任一項之吸收劑注入總成,其中該至少一個噴嘴(29、49、108)包含自該入口延伸至該出口(41、43、110)之孔(37、39),該孔(37、39)具有在約0.1英吋至2英吋範圍內之內徑,該孔(37、39)自該吸收劑注入管(11、101)之該出口(21、104)軸向延伸且具有在約0.25英吋至約6英吋範圍內之長度。Such as the absorbent injection assembly of any one of claims 1 to 7 and 10, wherein the at least one nozzle (29, 49, 108) includes a hole (37) extending from the inlet to the outlet (41, 43, 110) , 39), the hole (37, 39) has an inner diameter in the range of about 0.1 inch to 2 inches, and the hole (37, 39) extends from the outlet (21) of the absorbent injection pipe (11, 101) , 104) extends axially and has a length ranging from about 0.25 inches to about 6 inches. 一種減少穿過廢氣導管(15、107)之排出氣體之有害化合物之量的方法,該廢氣導管具有界定穿過該廢氣導管(15、107)之流動路徑(17)的內壁,該方法包含以下步驟: 提供如請求項1至11中任一項之吸收劑注入總成; 將該吸收劑注入該廢氣導管(15、107),使得吸收劑流以平行於吸收劑注入管(11、101)之縱軸(27、106)之軸向分量離開出口(21、104);及 生成穿過至少一個噴嘴(29、49、108)之氣體流,以便將分散氣體流投射至離開該吸收劑注入管(11、101)之該吸收劑流上,從而導致自該吸收劑注入管(11、101)之該出口(21、104)流出之該吸收劑的分散增加。A method for reducing the amount of harmful compounds in exhaust gas passing through an exhaust gas duct (15, 107), the exhaust gas duct having an inner wall defining a flow path (17) passing through the exhaust gas duct (15, 107), the method comprising The following steps: Provide the absorbent injection assembly of any one of claims 1 to 11; Inject the absorbent into the exhaust gas duct (15, 107) so that the absorbent flow leaves the outlet (21, 104) with an axial component parallel to the longitudinal axis (27, 106) of the absorbent injection pipe (11, 101); and Generate a gas flow through at least one nozzle (29, 49, 108) so as to project the dispersed gas flow onto the absorbent flow leaving the absorbent injection tube (11, 101), thereby resulting in The dispersion of the absorbent flowing out of the outlet (21, 104) of (11, 101) increases. 一種減少穿過廢氣導管(15、107)之排出氣體之有害化合物之量的方法,該廢氣導管具有界定穿過該廢氣導管(15、107)之流動路徑(17)的內壁,該方法包含以下步驟: 提供用於將吸收劑注入廢氣導管中之吸收劑注入總成,該吸收劑注入總成包含: 吸收劑注入管(11、101),其包含具有縱軸(27、106)之內孔(25、102)、入口(19、103)及出口(21、104),該吸收劑注入管(11、101)經構形為用於藉由載氣輸送吸收劑穿過其中,使得將該吸收劑注入該廢氣導管(15、107)中,使得吸收劑流以平行於該吸收劑注入管(11、101)之該縱軸(27、106)的軸向分量離開該出口(21、104); 至少一個噴嘴(29、49、108),其具有經構形以耦合至分散氣體供應管線(45、61、109)之入口及設置於該吸收劑注入管(11、101)之該出口(21、104)附近之出口(41、43、110),該噴嘴(29、49、108)經定向朝向該吸收劑注入管(11、101)之該縱軸(27、106),以便將分散氣體流投射至離開該吸收劑注入管(11、101)之該出口(21、104)的該吸收劑流上;及 凸緣(111),其用於封閉設置於該廢氣導管(15、107)上之開口,該凸緣(111)攜載該吸收劑注入管(11、101)以及該至少一個噴嘴(29、49、108),以將該吸收劑注入管(11、101)及該至少一個噴嘴(29、49、108)安裝於該廢氣導管(15、107)上, 將該吸收劑注入管(11、101)連接至由載氣及吸收劑供應之進給管線; 藉助該分散氣體供應管線(45、61、109)提供分散氣體;及 提供吸收劑組合物,同時在該進給管線中提供載氣流, 其中藉助該至少一個噴嘴提供之該分散氣體流、具體而言空氣導致自該吸收劑注入管之該出口流出之該吸收劑組合物的分散增加,由此使得該吸收劑組合物與該排出氣體中存在之該等有害化合物之間之所得相互作用的效率增加,並由此降低該排出氣體中有害化合物之濃度。A method for reducing the amount of harmful compounds in exhaust gas passing through an exhaust gas duct (15, 107), the exhaust gas duct having an inner wall defining a flow path (17) passing through the exhaust gas duct (15, 107), the method comprising The following steps: An absorbent injection assembly for injecting absorbent into the exhaust gas duct is provided. The absorbent injection assembly includes: The absorbent injection tube (11, 101), which includes an inner hole (25, 102) with a longitudinal axis (27, 106), an inlet (19, 103) and an outlet (21, 104), the absorbent injection tube (11 , 101) is configured to transport the absorbent through it by carrier gas, so that the absorbent is injected into the exhaust gas duct (15, 107), so that the absorbent flow is parallel to the absorbent injection pipe (11 , 101) the axial component of the longitudinal axis (27, 106) leaves the outlet (21, 104); At least one nozzle (29, 49, 108), which has an inlet configured to be coupled to the dispersion gas supply line (45, 61, 109) and the outlet (21) provided in the absorbent injection pipe (11, 101) , 104) near the outlet (41, 43, 110), the nozzle (29, 49, 108) is oriented toward the longitudinal axis (27, 106) of the absorbent injection pipe (11, 101), so as to disperse the gas The flow is projected onto the absorbent flow leaving the outlet (21, 104) of the absorbent injection pipe (11, 101); and A flange (111) for closing the opening provided on the exhaust gas duct (15, 107), the flange (111) carries the absorbent injection pipe (11, 101) and the at least one nozzle (29, 49, 108) to install the absorbent injection pipe (11, 101) and the at least one nozzle (29, 49, 108) on the exhaust gas duct (15, 107), Connect the absorbent injection pipe (11, 101) to the feed line supplied by carrier gas and absorbent; Provide dispersed gas via the dispersed gas supply line (45, 61, 109); and Provide the absorbent composition and at the same time provide the carrier gas flow in the feed line, Wherein the dispersed gas flow provided by the at least one nozzle, in particular air, causes the dispersion of the absorbent composition flowing out from the outlet of the absorbent injection pipe to increase, thereby making the absorbent composition and the exhaust gas The efficiency of the resulting interactions between the harmful compounds present in the gas is increased, thereby reducing the concentration of harmful compounds in the exhaust gas. 如請求項12或13之方法,其中該吸收劑係選自由以下組成之群:熟石灰、生石灰粉、粉狀活性碳、黏土、天然鹼、碳酸氫鈉及其混合物。Such as the method of claim 12 or 13, wherein the absorbent is selected from the group consisting of hydrated lime, quicklime powder, powdered activated carbon, clay, trona, sodium bicarbonate, and mixtures thereof. 如請求項12或13之方法,其中該吸收劑係以在約1 lb/hr至20,000 lb/hr範圍內之質量流速引入該廢氣導管(15、107),其係由體積流速在5 scfm至500 scfm範圍內之輸送氣體驅動。Such as the method of claim 12 or 13, wherein the absorbent is introduced into the exhaust gas conduit (15, 107) at a mass flow rate in the range of about 1 lb/hr to 20,000 lb/hr, and the volume flow rate is from 5 scfm to Conveying gas drive within 500 scfm range. 如請求項12或13之方法,其中自該吸收劑注入管射出之該吸收劑流經受流速在約1 scfm至400 scfm範圍內之壓縮空氣及/或壓力在約0.5 psig至200 psig範圍內之壓縮空氣。The method of claim 12 or 13, wherein the absorbent stream ejected from the absorbent injection tube is subjected to compressed air with a flow rate in the range of about 1 scfm to 400 scfm and/or a pressure in the range of about 0.5 psig to 200 psig Compressed air.
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