TW202043693A - Inlet distributor for plate heat exchanger to achieve the objective of uniform distribution of liquid and vapor mixed at medium and low flow rates and the effect of indeed effectively enhancing the overall heat transfer performance - Google Patents

Inlet distributor for plate heat exchanger to achieve the objective of uniform distribution of liquid and vapor mixed at medium and low flow rates and the effect of indeed effectively enhancing the overall heat transfer performance Download PDF

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TW202043693A
TW202043693A TW108118602A TW108118602A TW202043693A TW 202043693 A TW202043693 A TW 202043693A TW 108118602 A TW108118602 A TW 108118602A TW 108118602 A TW108118602 A TW 108118602A TW 202043693 A TW202043693 A TW 202043693A
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fluid
heat exchanger
inlet
plate
horizontal
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TW108118602A
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TWI712771B (en
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楊建裕
林福真
樂和 馬
世卡 吳
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國立中央大學
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Abstract

This invention provides an inlet distributor for a plate heat exchanger. The plate heat exchanger comprises a plate set, fluid channels formed between the plates, and a plurality of first fluid openings and second fluid openings provided on the plates to form multiple inlet pipes and outlet pipes for the fluid to alternately enter and discharged from the fluid channels. The inlet distributor comprises a header pipe and at least one horizontal baffle disposed on the pipe wall of the header pipe. The header pipe can be installed at the inlet end of the inlet pipe. The horizontal baffle can be extended coaxially into the inlet pipe. When the fluid flows into the header pipe, the two-phase liquid and vapor of the passing fluid can be separated by the horizontal baffle first, making the vapor guided along the horizontal baffle to the fluid channel at different positions away from the inlet end, so as to achieve the objective of uniform distribution of liquid and vapor mixed at medium and low flow rates, and the effect of indeed effectively enhancing the overall heat transfer performance due to the small pressure drop increase of the fluid caused by the horizontal baffle.

Description

用於板式熱交換器之入口分佈器 Inlet distributor for plate heat exchanger

本發明係提供一種用於板式熱交換器之入口分佈器,尤指可利用分佈器之水平隔板先將通過集流管內之流體二相液、汽體分離後,使汽體引導至板式熱交換器遠離入口端不同位置的流體通道內,達到液體與汽體混合在中、低流量下均勻的分佈且熱傳性能增加之效果。 The present invention provides an inlet distributor for a plate heat exchanger, in particular, the horizontal baffle of the distributor can be used to first separate the two-phase liquid and vapor of the fluid passing through the header, and then guide the vapor to the plate The heat exchanger is far away from the fluid channel at different positions at the inlet end to achieve the effect of uniform distribution of liquid and vapor mixing at medium and low flow rates and increased heat transfer performance.

按,近年來板式熱交換器被廣泛應用於製冷、冷凍空調、熱泵系統、熱處理、石化、能源、廢熱回收等產業中,其構造及工作原理為利用具有一定波紋形狀的金屬薄板片疊裝而成,並在各板片之間形成有流體通道,便可利用板片的熱傳性質將二種流體(如液對液或液對汽)進行熱交換動作,達成加熱或冷卻之目的,並具有結構緊湊、熱傳效率高、體積小及易於維修檢驗等優點。 According to, in recent years, plate heat exchangers have been widely used in refrigeration, refrigeration and air conditioning, heat pump systems, heat treatment, petrochemicals, energy, waste heat recovery and other industries. Its structure and working principle are stacked with metal sheets with certain corrugated shapes. With the formation of fluid channels between the plates, the heat transfer properties of the plates can be used to exchange heat between two fluids (such as liquid to liquid or liquid to vapor) to achieve the purpose of heating or cooling. It has the advantages of compact structure, high heat transfer efficiency, small size and easy maintenance and inspection.

如第十圖所示,其中該板式熱交換器A包含板片組A1,並於板片組A1的各二相鄰板片之間皆形成有流體通道A10,且各板片在四個角落上對應的開口形成有供流體B進入與排出流體通道A10進行熱交換之多個入口管道A2及出口管道A3,在實際的應用上,板式熱交換器A之流體B通常為二相(液體與汽體)混合而非單相流體,當二相流體(如冷媒)經由板式熱交換器A之入口集管流入時,由於液體(如液態 冷媒)的慣性力與重力比蒸汽(如汽態冷媒)大,便會因液體的動量遠大於蒸汽的動量,導致使大部分液體向前流動到板式熱交換器A後端遠離入口集管之入口管道A2中,而大部分蒸汽則在板式熱交換器A前端入口集管附近之入口管道A2中向上流動,造成液體與蒸汽流入至各流體通道A10內的流量分佈不均勻,並影響到整體之熱傳性能,從而降低板式熱交換器A之熱交換效率。 As shown in Figure 10, the plate heat exchanger A includes a plate group A1, and a fluid channel A10 is formed between each two adjacent plates of the plate group A1, and each plate is at four corners. The corresponding opening on the upper part is formed with a plurality of inlet pipes A2 and outlet pipes A3 for the fluid B to enter and discharge the fluid passage A10 for heat exchange. In practical applications, the fluid B of the plate heat exchanger A is usually two-phase (liquid and Vapour) mixed instead of single-phase fluid. When two-phase fluid (such as refrigerant) flows in through the inlet header of plate heat exchanger A, due to the liquid (such as liquid The inertial force and gravity of the refrigerant) are greater than that of steam (such as vapor refrigerant), and the momentum of the liquid is much greater than that of the steam, causing most of the liquid to flow forward to the back end of the plate heat exchanger A away from the inlet header. In the inlet pipe A2, most of the steam flows upward in the inlet pipe A2 near the front-end inlet header of the plate heat exchanger A, causing uneven flow distribution of liquid and steam into each fluid channel A10 and affecting the whole The heat transfer performance, thereby reducing the heat exchange efficiency of the plate heat exchanger A.

因此,為了解決板式熱交換器在流道入口處存在著流體分佈不均之問題,目前大多是在流道入口處設置有一分佈器,並利用現有的分佈器來縮小流體入口的面積,藉以限制其流入流道內的流量,或是提升流體在流道內之流速,期望達到流道內之流體分佈均勻之目的,惟該入口分佈器的設計,不但會影響到流體流入板式熱交換器內時所產生的壓降,更會對流體在各個流道之間的分佈是否均勻有絕對的影響,當板式熱交換器之板片數量較多時,壓降會集中在流道入口處,所以流道入口處的壓降也是決定板式熱交換器整體熱傳性能是否良好的一個重要因素,現有的分佈器縮小流體入口的面積設計,雖然可以有效提升流體在流道內之流速,但流動的壓降也相對增加,反而會影響流動,並產生不必要的壓力損失,同時形成流體分佈不均的現象,進而影響整體之熱傳性能,則有待從事於此行業者重新設計來加以有效解決。 Therefore, in order to solve the problem of uneven fluid distribution at the inlet of the flow channel of the plate heat exchanger, currently most of them are provided with a distributor at the inlet of the flow channel, and the existing distributor is used to reduce the area of the fluid inlet, thereby limiting The flow rate into the flow channel, or to increase the flow rate of the fluid in the flow channel, is expected to achieve the goal of uniform fluid distribution in the flow channel, but the design of the inlet distributor will not only affect the flow of fluid into the plate heat exchanger The pressure drop generated at the time will have an absolute impact on the uniformity of the fluid distribution between the various flow channels. When the number of plates in the plate heat exchanger is large, the pressure drop will be concentrated at the inlet of the flow channel, so The pressure drop at the inlet of the flow channel is also an important factor in determining whether the overall heat transfer performance of the plate heat exchanger is good. The existing distributor reduces the area design of the fluid inlet, although it can effectively increase the flow rate of the fluid in the flow channel, but the flow The pressure drop also increases relatively, but it will affect the flow and cause unnecessary pressure loss. At the same time, it will cause uneven fluid distribution, which will affect the overall heat transfer performance. It needs to be redesigned by those engaged in this industry to effectively solve it.

故,發明人有鑑於上述習用之問題與缺失,乃搜集相關資料經由多方的評估及考量,並利用從事於此行業多年研發經驗進行設計,始有此種用於板式熱交換器之入口分佈器的發明專利誕生。 Therefore, in view of the above-mentioned conventional problems and deficiencies, the inventor collected relevant information through multiple evaluations and considerations, and used many years of research and development experience in this industry to design, and only this type of inlet distributor for plate heat exchangers The invention patent was born.

本發明之主要目的乃在於板式熱交換器位於板片組各二相鄰板片之間為形成有流體通道,並於板片上具有多個第一流體開口及第二流體開口,以形成供流體交替的進入與排出流體通道來進行熱交換之多個入口管道及出口管道,而入口分佈器包括集流管及設置於集流管的管道壁面上之至少一片水平隔板,便可將集流管連同水平隔板安裝於入口管道之入口端處,並使水平隔板同軸延伸至入口管道中,當流體流入集流管內,可由水平隔板先將通過的流體之二相液、汽體分離後,使汽體沿著水平隔板引導至遠離入口端不同位置的流體通道內,達到液體與汽體混合在中、低流量下均勻分佈之目的,且因水平隔板為薄片狀金屬(如薄鋼片)造成流體的壓降增加小,確實可有效提升整體熱傳性能之效果。 The main purpose of the present invention is that the plate heat exchanger is located between each two adjacent plates of the plate group to form a fluid channel, and has a plurality of first fluid openings and second fluid openings on the plates to form a fluid supply A plurality of inlet pipes and outlet pipes that alternately enter and discharge fluid channels for heat exchange, and the inlet distributor includes a header and at least one horizontal baffle arranged on the pipe wall of the header to collect The pipe and the horizontal baffle are installed at the inlet end of the inlet pipe, and the horizontal baffle extends coaxially into the inlet pipe. When the fluid flows into the header, the two-phase liquid and vapor of the passing fluid can be first passed by the horizontal baffle. After separation, the vapor is guided along the horizontal baffle to the fluid channel at different positions away from the inlet end, so that the liquid and vapor are mixed and distributed evenly at medium and low flow rates, and the horizontal baffle is made of sheet metal ( For example, thin steel sheet) causes a small increase in fluid pressure drop, which can indeed effectively improve the overall heat transfer performance.

本發明之次要目的乃在於入口分佈器可依據流體二相液、汽體在高速流動時,液體會分佈在管壁上的特性,使流體通過集流管內可利用多片不同長度的水平隔板先將流體之二相液、汽體分離後,再引導至板式熱交換器內不同的位置,藉此可控制流體流入至流體通道內之流量,且各水平隔板的數量與長短可依據板式熱交換器的大小而改變,或是入口管道之入口端大小、集流管之管道形成的開口面積大小設置有一片或多片水平隔板,也可依據板式熱交換器或板片組的總長度、疊裝的片數多寡作適配性的調整。 The secondary purpose of the present invention is that the inlet distributor can be based on the characteristics that the liquid will be distributed on the pipe wall when the fluid is two-phase liquid and vapor flowing at a high speed, so that the fluid can pass through the manifold and use multiple pieces of different lengths. The baffle separates the two-phase liquid and vapor of the fluid, and then guides them to different positions in the plate heat exchanger, thereby controlling the flow of fluid into the fluid channel, and the number and length of each horizontal baffle can be adjusted. Depending on the size of the plate heat exchanger, or the size of the inlet end of the inlet pipe and the size of the opening area formed by the pipe of the header, one or more horizontal baffles are provided, or according to the plate heat exchanger or plate group The total length and the number of stacked pieces can be adjusted for adaptability.

1‧‧‧集流管 1‧‧‧ Collector

11‧‧‧管道 11‧‧‧Pipe

111‧‧‧第一開口 111‧‧‧First opening

112‧‧‧第二開口 112‧‧‧Second opening

2‧‧‧水平隔板 2‧‧‧Horizontal partition

3‧‧‧板式熱交換器 3‧‧‧Plate heat exchanger

31‧‧‧板片組 31‧‧‧Plate Group

310‧‧‧流體通道 310‧‧‧Fluid channel

311‧‧‧板片 311‧‧‧Plate

312‧‧‧第一流體開口 312‧‧‧First fluid opening

313‧‧‧第二流體開口 313‧‧‧Second fluid opening

32‧‧‧入口管道 32‧‧‧Inlet pipe

321‧‧‧入口端 321‧‧‧Entrance

33‧‧‧出口管道 33‧‧‧Export pipeline

331‧‧‧出口端 331‧‧‧Exit port

34‧‧‧前端板 34‧‧‧Front Panel

341‧‧‧第一流體接口 341‧‧‧First fluid interface

342‧‧‧第二流體接口 342‧‧‧Second fluid interface

35‧‧‧後端板 35‧‧‧Back Panel

4‧‧‧流體 4‧‧‧Fluid

A‧‧‧板式熱交換器 A‧‧‧Plate heat exchanger

A1‧‧‧板片組 A1‧‧‧Plate Group

A10‧‧‧流體通道 A10‧‧‧Fluid channel

A2‧‧‧入口管道 A2‧‧‧Inlet pipe

A3‧‧‧出口管道 A3‧‧‧Exit pipe

B‧‧‧流體 B‧‧‧Fluid

第一圖 係為本發明板式熱交換器安裝有入口分佈器之剖面示意圖。 The first figure is a schematic cross-sectional view of the plate heat exchanger of the present invention with an inlet distributor installed.

第二圖 係為本發明第一圖A部分之局部放大圖。 The second figure is a partial enlarged view of part A of the first figure of the present invention.

第三圖 係為本發明板式熱交換器之正視圖。 The third figure is a front view of the plate heat exchanger of the present invention.

第四圖 係為本發明較佳實施例入口分佈器之立體外觀圖。 The fourth figure is a perspective view of the inlet distributor of the preferred embodiment of the present invention.

第五圖 係為本發明較佳實施例入口分佈器之正視圖。 Figure 5 is a front view of the inlet distributor of the preferred embodiment of the present invention.

第六圖 係為本發明另一較佳實施例入口分佈器之立體外觀圖。 Figure 6 is a perspective view of the entrance distributor of another preferred embodiment of the present invention.

第七圖 係為本發明另一較佳實施例入口分佈器之正視圖。 The seventh figure is a front view of another preferred embodiment of the inlet distributor of the present invention.

第八圖 係為本發明安裝有入口分佈器對冷媒壓降的影響之比較圖。 The eighth diagram is a comparison diagram of the influence of the installation of the inlet distributor on the pressure drop of the refrigerant according to the present invention.

第九圖 係為本發明入口分佈器對冷媒熱傳係數的影響之比較圖。 The ninth figure is a comparison diagram of the influence of the inlet distributor of the present invention on the heat transfer coefficient of the refrigerant.

第十圖 係為習用板式熱交換器之剖面示意圖。 Figure 10 is a schematic cross-sectional view of a conventional plate heat exchanger.

為達成上述目的及功效,本發明所採用之技術手段及其構造,茲繪圖就本發明之較佳實施例詳加說明其構造與功能如下,俾利完全瞭解。 In order to achieve the above-mentioned purpose and effect, the technical means and structure adopted by the present invention are illustrated in detail below to explain the structure and function of the preferred embodiment of the present invention in order to fully understand.

請參閱第一、二、三、四、五圖所示,係分別為本發明板式熱交換器安裝有入口分佈器之剖面示意圖、第一圖A部分之局部放大圖、板式熱交換器之正視圖、較佳實施例入口分佈器之立體外觀圖及入口分佈器之正視圖,由圖中可清楚看出,本發明之用於板式熱交換器之入口分佈器包括:一集流管1,該集流管1內部形成有管道11,並於管道11二端處分別形成有第一開口111及第二開口112;及至少一片水平隔板2係呈一長矩形薄片狀,並由不銹鋼、鐵、鐵鈀、鎳或鎳基合金(如鎳、鉬、鉻合金)等材質所製成,而水平隔板2一端之短邊處或一端相對之二長邊處則可利用焊接、鉚接、嵌合卡固 或其他結合的方式設置於管道11或第二開口112內壁面上,且各水平隔板2之另端處為延伸出管道11外部形成懸空狀態。 Please refer to the first, second, third, fourth, and fifth drawings, which are respectively a cross-sectional schematic diagram of the plate heat exchanger of the present invention with an inlet distributor installed, a partial enlarged view of part A of the first figure, and a front view of the plate heat exchanger Figure. The perspective view of the inlet distributor of the preferred embodiment and the front view of the inlet distributor. It can be clearly seen from the figure that the inlet distributor for the plate heat exchanger of the present invention includes: a header 1, A pipe 11 is formed inside the header 1, and a first opening 111 and a second opening 112 are respectively formed at the two ends of the pipe 11; and at least one horizontal partition plate 2 is in the shape of a long rectangular sheet and is made of stainless steel, It is made of iron, iron-palladium, nickel or nickel-based alloys (such as nickel, molybdenum, chromium alloys), and the horizontal partition 2 can be welded, riveted, or riveted at the short side at one end or the two long sides at the opposite end. Mosaic card Or other combined methods are arranged on the inner wall surface of the pipe 11 or the second opening 112, and the other end of each horizontal partition plate 2 extends out of the pipe 11 to form a suspended state.

本發明上述之入口分佈器係可應用於製冷(用作冷凝器和蒸發器)、暖通空調(如配合鍋爐或高層建築使用的中間換熱器)、工業(如機械、冶金、燃氣渦輪、電力等)用冷卻和供熱設備或其他需要利用板式熱交換器3進行加熱或冷卻之場合,其中該板式熱交換器3包含面對面間隔設置之板片組31,並於板片組31的各二相鄰板片311之間皆形成有彼此分隔之流體通道310,且各板片311在四個角落上具有對應之多個第一流體開口312及第二流體開口313,再於各二相鄰板片311之間亦可進一步設置有墊圈進行密封,或是可採用板對板直接焊接的方式結合成為一體,使多個第一流體開口312與第二流體開口313可以形成供一種以上流體4(如水、冷媒、水對冷媒或其他具有液、汽體二相混合之工作流體等)交替的進入與排出流體通道310進行熱交換之多個入口管道32及出口管道33,同時確保各板片311間之密合而不致發生側漏或互通之缺失,又板片組31也可透過框架(如上、下支撐架)和螺栓鎖緊固定於前端板34及後端板35上,並於前端板34上具有分別對應於入口管道32、出口管道33處之多個第一流體接口341及第二流體接口342。 The above-mentioned inlet distributor of the present invention can be applied to refrigeration (used as a condenser and evaporator), HVAC (such as an intermediate heat exchanger used with boilers or high-rise buildings), industry (such as machinery, metallurgy, gas turbines) , Electric power, etc.) use cooling and heating equipment or other occasions where the plate heat exchanger 3 is required for heating or cooling, wherein the plate heat exchanger 3 includes a plate group 31 arranged face to face at intervals, and the plate group 31 A fluid channel 310 separated from each other is formed between each two adjacent plates 311, and each plate 311 has a corresponding plurality of first fluid openings 312 and second fluid openings 313 at four corners, and each two The adjacent plates 311 can also be further provided with gaskets for sealing, or can be integrated by direct plate-to-plate welding, so that multiple first fluid openings 312 and second fluid openings 313 can be formed for more than one type Fluid 4 (such as water, refrigerant, water-to-refrigerant or other working fluids with a two-phase mixture of liquid and vapor, etc.) alternately enters and discharges the multiple inlet pipes 32 and outlet pipes 33 of the fluid channel 310 for heat exchange, while ensuring that each The closeness between the plates 311 does not cause side leakage or lack of communication, and the plate group 31 can also be fixed on the front end plate 34 and the rear end plate 35 through a frame (such as upper and lower support frames) and bolts. The front end plate 34 has a plurality of first fluid ports 341 and second fluid ports 342 corresponding to the inlet pipe 32 and the outlet pipe 33 respectively.

當流體4經由前端板34下方之第一流體接口341流入至入口管道32之入口端321內,並交替流經板片組31於各板片311下方之第一流體開口312流入至流體通道310內後,可由板片311上方之第一流體開口312排出至出口管道33內,再經由出口端33 1及前端板34上方之第一流體接口341排出,以形成供流體4進入與排出板式熱交換器3之第一流道;同樣地,當另一流體4經由前端板34上方之第二流體接口342流入至另一入口管道32之入口端321內,並交替流經板片組31於各板片311上方之第二流體開口313流入至流體通道310內後,可由板片311下方之第二流體開口313排出至另一出口管道33內,再經由出口端331及前端板34下方之第二流體接口342排出,以形成供另一流體4進入與排出之第二流道,且該第一流道與第二流道互不連通。 When the fluid 4 flows into the inlet end 321 of the inlet pipe 32 through the first fluid interface 341 under the front end plate 34, and alternately flows through the first fluid openings 312 of the plate group 31 under each plate 311 into the fluid channel 310 After inside, it can be discharged from the first fluid opening 312 above the plate 311 into the outlet pipe 33, and then through the outlet end 33 1 and the first fluid port 341 above the front end plate 34 to form a first flow path for the fluid 4 to enter and exit the plate heat exchanger 3; similarly, when another fluid 4 passes through the second fluid port above the front end plate 34 342 flows into the inlet end 321 of the other inlet pipe 32, and alternately flows through the second fluid openings 313 of the plate group 31 above each plate 311 and flows into the fluid channel 310, and then flows from the second fluid under the plate 311 The fluid opening 313 is discharged into the other outlet pipe 33, and then discharged through the outlet end 331 and the second fluid interface 342 under the front end plate 34 to form a second flow channel for the entry and discharge of another fluid 4, and the first flow The channel and the second flow channel are not connected to each other.

在本實施例中之板式熱交換器3採用的板片311型式可為山型紋、Z型或突出和凹入式,並不以此為限,而板式熱交換器3依不同的設計亦可提供不同的型式(如帶密封墊圈之板式熱交換器、焊接板式熱交換器、螺旋板式熱交換器或板捲式熱交換器等)和板片311數量,且該細部之構成並非是本案訴求之重點所在,其僅只需提供板式熱交換器3可利用多個金屬板片311的熱傳性質將流體4經由至少二個互不連通的流道進行熱交換快速加熱或冷卻即可,故在本案以下之說明書內容中皆一起進行說明,合予陳明。 In this embodiment, the plate type heat exchanger 3 adopts the type of plate 311 that can be mountain-shaped, Z-shaped, or protruding and recessed, and is not limited to this, and the plate heat exchanger 3 may be designed according to different designs. Different types (such as plate heat exchangers with sealing gaskets, welded plate heat exchangers, spiral plate heat exchangers or plate coil heat exchangers, etc.) and the number of plates 311 can be provided, and the detailed structure is not the case The key point of the appeal is that it only needs to provide the plate heat exchanger 3 that can utilize the heat transfer properties of multiple metal plates 311 to quickly heat or cool the fluid 4 through at least two unconnected flow channels for heat exchange. Therefore, The contents of the following instructions in this case are all explained together, and they are submitted to Chen Ming.

當本發明於組裝時,係先將入口分佈器之集流管1為利用焊接、螺絲鎖固或其他結合的方式安裝於板式熱交換器3底部其中一入口管道32之入口端321,或者是前端板34與入口端321相連通之第一流體接口341內,並由水平隔板2延伸出第二開口112處之另端同軸穿入至入口管道32中,同時使水平隔板2的板面為對應於板片組31之多個流體通道310處,便完成本發明整體之組裝。 When the present invention is assembled, the header 1 of the inlet distributor is first installed on the inlet end 321 of one of the inlet pipes 32 at the bottom of the plate heat exchanger 3 by welding, screw locking or other methods, or The front end plate 34 is connected to the inlet end 321 in the first fluid interface 341, and the other end of the horizontal partition plate 2 extending from the second opening 112 is coaxially penetrated into the inlet pipe 32, and the plate of the horizontal partition plate 2 The surface corresponds to the plurality of fluid channels 310 of the plate group 31, and the whole assembly of the present invention is completed.

在本實施例中,當流體4經由前端板34之第一流體接口341處流入至板式熱交換器3內部時,可利用入口分佈器安裝於入口管道32之入口端321處,依據流體4之二相液、汽體(如蒸汽)在高速流動時液體會分佈在管壁上的特性,使流體4在入口端321處通過集流管1之管道11內後,可利用至少一片水平隔板2先將流體4之二相液、汽體分離,使更多的汽體分別流入至每一片水平隔板2的上方與下方(如第二圖所示),並將汽體沿著水平隔板2而引導至入口管道32遠離入口端321不同位置的流體通道310內,藉此可控制液體與汽體混合後流入至各流體通道310之流量,達到流體4均勻分佈在各流體通道310內之目的,使整體之熱傳性能明顯增加,且因水平隔板2係一薄片狀不銹鋼材質所製成,可使流體4在高流量或黏滯狀態下所造成的壓降增加小,以有效提高板式熱交換器之熱交換效率。 In this embodiment, when the fluid 4 flows into the plate heat exchanger 3 through the first fluid interface 341 of the front plate 34, an inlet distributor can be used to install at the inlet end 321 of the inlet pipe 32, according to the fluid 4 The characteristics of two-phase liquid and vapor (such as steam) that the liquid will be distributed on the pipe wall when flowing at high speed. After the fluid 4 passes through the pipe 11 of the header 1 at the inlet end 321, at least one horizontal partition can be used 2 First, separate the two-phase liquid and vapor of the fluid 4 so that more vapor flows into the upper and lower sides of each horizontal partition 2 (as shown in the second figure), and the vapor flows along the horizontal partition. The plate 2 is guided to the fluid channels 310 at different positions of the inlet pipe 32 away from the inlet end 321, so as to control the flow rate of the liquid and vapor into each fluid channel 310 after mixing, so that the fluid 4 is evenly distributed in each fluid channel 310 The purpose is to significantly increase the overall heat transfer performance, and because the horizontal partition 2 is made of a thin stainless steel material, the pressure drop caused by the fluid 4 under high flow or viscous conditions can be reduced to be effective Improve the heat exchange efficiency of the plate heat exchanger.

再者,板式熱交換器3之板片組31的板片311數量較佳實施可為20~70片,但於實際應用時,亦可依板式熱交換器3不同設計提供不同的片數,並於板片組31、前端板34與後端板35之間皆形成有60個流體通道310,且入口管道32之入口端321處安裝有一入口分佈器,而入口分佈器之集流管1內壁面在垂直方向上則可設置有二片非等距分佈之水平隔板2,並由二片水平隔板2分隔管道11形成供流體4通過的三個不同面積的開口,可使流體4通過時產生三個流動流,且各開口的面積大小關係也可隨著水平隔板2設置的數量作適當的調整,藉以限制流體4沿著多片水平隔板2引導至入口管道32內之流量,或是提升流速,使流體4更能夠均勻地分佈。 Furthermore, the number of plates 311 of the plate group 31 of the plate heat exchanger 3 can preferably be 20 to 70, but in practical applications, different numbers of plates can be provided according to the different designs of the plate heat exchanger 3. And 60 fluid channels 310 are formed between the plate group 31, the front end plate 34 and the rear end plate 35, and an inlet distributor is installed at the inlet end 321 of the inlet pipe 32, and the header 1 of the inlet distributor In the vertical direction, the inner wall can be provided with two non-equidistantly distributed horizontal partitions 2, and the two horizontal partitions 2 separate the pipes 11 to form three openings of different areas for the passage of fluid 4, so that fluid 4 can pass through. Three flow streams are generated when passing through, and the area size relationship of each opening can also be adjusted appropriately with the number of horizontal partitions 2, so as to restrict the fluid 4 from being guided to the inlet pipe 32 along the multiple horizontal partitions 2 Flow, or increase the flow rate, so that the fluid 4 can be more evenly distributed.

此外,上述入口分佈器在集流管1內設置的上下二片水平隔板2為分別從板式熱交換器3之入口端321處延伸到第20個和第40個流體通道310位置,並使上方水平隔板2之長度L1為短於下方水平隔板2之長度L2,但於實際應用時,亦可在集流管1內設置有多片水平隔板2,並使水平隔板2之長度由上向下依序層層遞增,且水平隔板2之長度與板片組31之板片311設置的數量成正比;又,在本實施例中之上下二片水平隔板2之間為相隔有一間距D1,並使二片水平隔板2與管道11壁面處在垂直方向上為分別具有最大間距D2、D3,且二片水平隔板2之間距D1大於上方水平隔板2與管道11壁面處在垂直方向所形成之最大間距D2,但是該間距D1小於下方水平隔板2與管道11壁面處在垂直方向所形成之最大間距D3,即可透過集流管1內非等距分佈之二片水平隔板2,藉以限制流體4通過之流量或提升其流速。 In addition, the upper and lower horizontal baffles 2 of the above-mentioned inlet distributor in the header 1 respectively extend from the inlet end 321 of the plate heat exchanger 3 to the positions of the 20th and 40th fluid channels 310, and make The length L1 of the upper horizontal partition 2 is shorter than the length L2 of the lower horizontal partition 2. However, in practical applications, multiple horizontal partitions 2 can also be arranged in the header 1, and the horizontal partition 2 The length increases sequentially from top to bottom, and the length of the horizontal partition 2 is proportional to the number of plates 311 of the plate group 31; also, in this embodiment, between the upper and lower horizontal partitions 2 To be separated by a distance D1, and to make the two horizontal partitions 2 and the wall of the pipe 11 have the maximum distance D2 and D3 in the vertical direction, and the distance D1 between the two horizontal partitions 2 is greater than the upper horizontal partition 2 and the pipe The maximum distance D2 formed by the wall 11 in the vertical direction, but the distance D1 is smaller than the maximum distance D3 formed by the horizontal partition 2 and the wall of the pipe 11 in the vertical direction, which can be distributed non-equidly in the header 1 The two horizontal partitions 2 are used to restrict the flow rate of the fluid 4 or increase its flow rate.

另請搭配參閱第六、七圖所示,係分別為本發明另一較佳實施例入口分佈器之立體外觀圖及正視圖,由圖中可清楚看出,本發明之入口分佈器與上述第四、五圖之入口分佈器結構大致相同,其中該集流管1內壁面在垂直方向上設置有二片等距分佈之水平隔板2,並由二片水平隔板2分隔管道11形成供流體4通過的三個相同面積的開口,所以二者結構主要僅有水平隔板2所分隔集流管1形成的開口面積大小不同而已,即上下水平隔板2間之間距D1為等於上方水平隔板2與管道11壁面處間之間距D2,並等於下方水平隔板2與管道11壁面處間之間距D3,使流體4通過水平隔板2在入口管道32內流動時形成穩定的層流狀態,且壓降增加小。 Please also refer to Figures 6 and 7 respectively, which are respectively the three-dimensional appearance and front views of the inlet distributor of another preferred embodiment of the present invention. It can be clearly seen from the figures that the inlet distributor of the present invention is similar to the above The structure of the inlet distributor in the fourth and fifth figures is roughly the same, wherein the inner wall of the header 1 is provided with two equally spaced horizontal partitions 2 in the vertical direction, and is formed by the two horizontal partitions 2 separating the pipe 11 There are three openings of the same area for the passage of fluid 4, so the two structures are mainly only different in the size of the opening area formed by the header 1 separated by the horizontal partition 2, that is, the distance D1 between the upper and lower horizontal partitions 2 is equal to the above The distance D2 between the horizontal partition 2 and the wall of the pipe 11 is equal to the distance D3 between the lower horizontal partition 2 and the wall of the pipe 11, so that the fluid 4 forms a stable layer when flowing through the horizontal partition 2 in the inlet pipe 32 Flow state, and the pressure drop increase is small.

此外,上述入口分佈器於集流管1之管道32壁面上為設置有至少一片水平隔板2,並將集流管1安裝於板式熱交換器3於入口管道32供流體4流入之入口端321處,且各水平隔板2為延伸出管道32同軸穿入至入口管道32中,而水平隔板2的數量可以依據入口管道32之入口端321大小設置有一片或多片水平隔板2,並使各水平隔板2的長度亦可依據板片組31之板片311設置的數量多寡成正比增加作適配性調整,且水平隔板2的長度也可為板式熱交換器3或板片組31總長度的1/3至2/3,如集流管1內設置之二片水平隔板2的長度較佳實施可分別為板片組31總長度的1/3與2/3,又水平隔板2在本實施例中係為一薄鋼片,但於實際應用時,並不以此為限,舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。 In addition, the above-mentioned inlet distributor is provided with at least one horizontal partition plate 2 on the wall surface of the pipe 32 of the header 1, and the header 1 is installed on the plate heat exchanger 3 at the inlet end of the inlet pipe 32 for the fluid 4 to flow in. 321, and each horizontal partition 2 extends coaxially into the inlet pipe 32 by extending the pipe 32, and the number of horizontal partitions 2 can be provided with one or more horizontal partitions 2 according to the size of the inlet end 321 of the inlet pipe 32 , And the length of each horizontal partition plate 2 can be adjusted in proportion to the number of plates 311 of the plate group 31, and the length of the horizontal partition plate 2 can also be a plate heat exchanger 3 or 1/3 to 2/3 of the total length of the plate group 31. For example, the length of the two horizontal partitions 2 provided in the header 1 can be preferably 1/3 and 2/ of the total length of the plate group 31. 3. In this embodiment, the horizontal partition 2 is a thin steel sheet, but in actual application, it is not limited to this. For example, simple modifications and equivalent structural changes made by using the specification and drawings of the present invention , Should be included in the scope of the patent of the present invention for the same reason, and should be stated.

請搭配參閱第八、九圖所示,係分別為本發明入口分佈器對冷媒壓降的影響之比較圖及對冷媒熱傳係數的影響之比較圖,由圖中可清楚看出,在本實施例中,主要是以實驗方法對板式熱交換器作相關的性能測試及分析,並探討本發明之板式熱交換器3在流體入口處安裝有上述之水平隔板式入口分佈器(如第一、二圖所示)與無分佈器(如第十圖所示)相比,在不同的雷諾數(Rer)變化下對冷媒壓降(△Pr)、熱傳係數(W/m2‧℃)的影響。 Please refer to Figures 8 and 9 respectively, which are the comparison diagrams of the influence of the inlet distributor of the present invention on the pressure drop of the refrigerant and the comparison diagram of the influence on the heat transfer coefficient of the refrigerant. In the embodiment, the related performance test and analysis of the plate heat exchanger are mainly based on the experimental method, and the plate heat exchanger 3 of the present invention is installed with the above-mentioned horizontal baffle type inlet distributor (such as the first Figure 1 and Figure 2) Compared with no distributor (shown in Figure 10), the pressure drop (△P r ) and heat transfer coefficient (W/m) of the refrigerant under different Reynolds number (Re r ) changes 2 ‧℃).

可根據上述之實驗結果看出,板式熱交換器內安裝有水平隔板式入口分佈器與無分佈器相比隨著雷諾數變化的增加,其冷媒壓降持續的提高,但冷媒壓降增加小,二者間並無太大差異,而板式熱交換器在 高流量下(如雷諾數從560增加至860時),因流體之二相液、汽體混合度佳,流體在板式熱交換器內的分佈較均勻,所以水平隔板式入口分佈器與無分佈器相比,其熱傳係數相當接近,但在中、低流量下(如雷諾數從160增加至560時),則板式熱交換器安裝有水平隔板式入口分佈器與無分佈器相比,其熱傳係數明顯提高許多,因此流體在板式熱交換器內更能均勻地分佈,使整體熱傳性能之效果也越好,確實可有效提高板式熱交換器之熱交換效率。 It can be seen from the above experimental results that the horizontal baffle-type inlet distributor installed in the plate heat exchanger is compared with the non-spreader. As the Reynolds number increases, the pressure drop of the refrigerant continues to increase, but the pressure drop of the refrigerant increases. Small, there is not much difference between the two, and the plate heat exchanger is At high flow rates (such as when the Reynolds number is increased from 560 to 860), due to the good mixing of the two-phase liquid and vapor of the fluid, the distribution of the fluid in the plate heat exchanger is more uniform, so the horizontal baffle type inlet distributor is not Compared with the distributor, the heat transfer coefficient is quite close, but at medium and low flow (such as when the Reynolds number is increased from 160 to 560), the plate heat exchanger is installed with a horizontal baffle inlet distributor and no distributor. Compared with the heat transfer coefficient, the heat transfer coefficient is significantly improved, so the fluid can be more evenly distributed in the plate heat exchanger, so that the overall heat transfer performance is better, and the heat exchange efficiency of the plate heat exchanger can be effectively improved.

是以,本發明主要針對板式熱交換器3之流體4入口處為安裝有入口分佈器之集流管1,並於集流管1之管道11內壁面上設置有至少一片水平隔板2,當流體4經由集流管1流入板式熱交換器3之入口管道32內的過程中,可由水平隔板2先將通過的流體4混合之二相液、汽體分離,使汽體沿著水平隔板2的板面而引導至遠離入口端321不同位置的流體通道310內,以達到液體與汽體混合在中、低流量下均勻分佈之目的,且因水平隔板2造成流體的壓降增加小,使整體之熱傳性能明顯的增加,進而有效提高熱交換效率。 Therefore, the present invention is mainly aimed at the inlet of the fluid 4 of the plate heat exchanger 3 as the header 1 with an inlet distributor installed, and at least one horizontal baffle 2 is provided on the inner wall of the pipe 11 of the header 1. When the fluid 4 flows into the inlet pipe 32 of the plate heat exchanger 3 through the header 1, the two-phase liquid and vapor of the passing fluid 4 can be separated by the horizontal partition 2 to make the vapor flow along the horizontal The plate surface of the partition plate 2 is guided into the fluid channel 310 at different positions away from the inlet end 321, so as to achieve the purpose of uniform distribution of liquid and vapor mixing at medium and low flow rates, and the pressure drop of the fluid caused by the horizontal partition plate 2 The increase is small, so that the overall heat transfer performance is significantly increased, thereby effectively improving the heat exchange efficiency.

上述詳細說明為針對本發明一種較佳之可行實施例說明而已,惟該實施例並非用以限定本發明之申請專利範圍,凡其他未脫離本發明所揭示之技藝精神下所完成之均等變化與修飾變更,均應包含於本發明所涵蓋之專利範圍中。 The above detailed description is for a preferred and feasible embodiment of the present invention. However, the embodiment is not intended to limit the scope of the patent application of the present invention. All other equal changes and modifications made without departing from the spirit of the technique disclosed in the present invention All changes shall be included in the scope of patent covered by the present invention.

綜上所述,本發明上述之用於板式熱交換器之入口分佈器使用時為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,實符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案, 以保障發明人之辛苦發明,倘若 鈞局有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 In summary, the above-mentioned inlet distributor for plate heat exchangers of the present invention can indeed achieve its effects and purposes when used. Therefore, the present invention is truly an invention with excellent practicability, and it meets the requirements of an invention patent. Yan filed an application in accordance with the law and hopes that the review committee will grant the case as soon as possible. In order to protect the inventor's hard work, if there are any doubts, please write to us for instructions, and the inventor will do his best to cooperate with you.

1‧‧‧集流管 1‧‧‧ Collector

11‧‧‧管道 11‧‧‧Pipe

2‧‧‧水平隔板 2‧‧‧Horizontal partition

3‧‧‧板式熱交換器 3‧‧‧Plate heat exchanger

31‧‧‧板片組 31‧‧‧Plate Group

310‧‧‧流體通道 310‧‧‧Fluid channel

311‧‧‧板片 311‧‧‧Plate

312‧‧‧第一流體開口 312‧‧‧First fluid opening

313‧‧‧第二流體開口 313‧‧‧Second fluid opening

32‧‧‧入口管道 32‧‧‧Inlet pipe

321‧‧‧入口端 321‧‧‧Entrance

33‧‧‧出口管道 33‧‧‧Export pipeline

331‧‧‧出口端 331‧‧‧Exit port

34‧‧‧前端板 34‧‧‧Front Panel

341‧‧‧第一流體接口 341‧‧‧First fluid interface

342‧‧‧第二流體接口 342‧‧‧Second fluid interface

35‧‧‧後端板 35‧‧‧Back Panel

4‧‧‧流體 4‧‧‧Fluid

Claims (10)

一種用於板式熱交換器之入口分佈器,其中板式熱交換器包含面對面間隔設置之板片組,並於該板片組的各二相鄰板片之間皆形成有流體通道,且該板片上具有多個第一流體開口及第二流體開口,用以形成供一種以上流體交替進入與排出該流體通道進行熱交換之多個入口管道及出口管道,而入口分佈器包括:一集流管,係安裝於該入口管道之入口端處,並於該集流管內部形成有供該流體通過之管道;及至少一片水平隔板,其一端係設置於該管道內壁面上,並由該水平隔板之另端同軸延伸至該板片組的入口管道中,且該水平隔板板面係對應於該流體通道處,用以將通過該水平隔板處的流體所具之二相液、汽體分離,並使該汽體沿著該水平隔板而引導至遠離該入口端不同位置的該流體通道內。 An inlet distributor for a plate heat exchanger, wherein the plate heat exchanger comprises a plate group arranged face to face at intervals, and a fluid channel is formed between each two adjacent plates of the plate group, and the plate The chip has a plurality of first fluid openings and second fluid openings to form a plurality of inlet pipes and outlet pipes for alternately entering and exiting the fluid channel for heat exchange with more than one fluid, and the inlet distributor includes: a header , Is installed at the inlet end of the inlet pipe, and a pipe for the fluid to pass through is formed inside the header; and at least one horizontal baffle, one end of which is set on the inner wall of the pipe and is separated from the horizontal The other end of the partition plate extends coaxially into the inlet pipe of the plate group, and the horizontal partition plate surface corresponds to the fluid channel, and is used to transfer the two-phase liquid and the fluid passing through the horizontal partition plate. The steam is separated, and the steam is guided along the horizontal baffle to the fluid channel at different positions away from the inlet end. 如申請專利範圍第1項所述之用於板式熱交換器之入口分佈器,其中該集流管內壁面在垂直方向上為設置有多片非等距分佈之水平隔板,並由該多片水平隔板分隔該管道形成供該流體通過的多個不同面積之開口,且各該水平隔板之長度由上向下依序層層遞增。 The inlet distributor for a plate heat exchanger described in the first item of the scope of patent application, wherein the inner wall of the header is provided with a plurality of non-equidistantly distributed horizontal partitions in the vertical direction, and the plurality of A horizontal partition divides the pipe to form a plurality of openings of different areas for the fluid to pass through, and the length of each horizontal partition increases sequentially from top to bottom. 如申請專利範圍第2項所述之用於板式熱交換器之入口分佈器,其中該集流管內為設置有上下二片相隔一間距之水平隔板,並於該二片水平隔板之間距大於該上方水平隔板與該管道壁面處在垂直方向上所形成之最大間距,但是小於下方水平隔板與該管道壁面處在垂直方向上所形成之最大間距。 The inlet distributor for the plate heat exchanger described in the second item of the scope of patent application, wherein the header is provided with two upper and lower horizontal baffles separated by a distance, and between the two horizontal baffles The distance is greater than the maximum distance formed in the vertical direction between the upper horizontal partition and the pipe wall, but smaller than the maximum distance formed in the vertical direction between the lower horizontal partition and the pipe wall. 如申請專利範圍第1項所述之用於板式熱交換器之入口分佈器,其中該集流管內壁面在垂直方向上為設置有多片等距分佈之水平隔板,並由該多片水平隔板分隔該管道形成供該流體通過的多個不同面積之開口,且各該水平隔板之長度由上向下依序層層遞增。 The inlet distributor for the plate heat exchanger described in the first item of the scope of patent application, wherein the inner wall of the header is provided with a plurality of equally spaced horizontal partitions in the vertical direction, and the plurality of The horizontal partition divides the pipeline to form a plurality of openings with different areas for the fluid to pass through, and the length of each horizontal partition increases sequentially from top to bottom. 如申請專利範圍第4項所述之用於板式熱交換器之入口分佈器,其中該集流管內為設置有上下二片相隔一間距之水平隔板,並於該二片水平隔板之間距等於該上方水平隔板與該管道壁面處在垂直方向上所形成之最大間距,以及下方水平隔板與該管道壁面處在垂直方向上所形成之最大間距。 As described in item 4 of the scope of patent application, the inlet distributor for the plate heat exchanger, wherein the header is provided with two upper and lower horizontal baffles separated by a distance, and between the two horizontal baffles The distance is equal to the maximum distance between the upper horizontal partition and the pipe wall in the vertical direction, and the maximum distance between the lower horizontal partition and the pipe wall in the vertical direction. 如申請專利範圍第1項所述之用於板式熱交換器之入口分佈器,其中該水平隔板長度係該板片組總長度的1/3至2/3。 The inlet distributor for a plate heat exchanger described in the first item of the scope of patent application, wherein the length of the horizontal baffle is 1/3 to 2/3 of the total length of the plate group. 如申請專利範圍第1項所述之用於板式熱交換器之入口分佈器,其中該水平隔板長度係該板片組總長度的1/3。 The inlet distributor for a plate heat exchanger described in the first item of the scope of patent application, wherein the length of the horizontal baffle is 1/3 of the total length of the plate group. 如申請專利範圍第1項所述之用於板式熱交換器之入口分佈器,其中該水平隔板長度係該板片組總長度的2/3。 The inlet distributor for a plate heat exchanger described in the first item of the scope of patent application, wherein the length of the horizontal baffle is 2/3 of the total length of the plate group. 如申請專利範圍第1項所述之用於板式熱交換器之入口分佈器,其中該水平隔板係一薄片狀之金屬材質。 The inlet distributor for a plate heat exchanger described in the first item of the scope of patent application, wherein the horizontal baffle is made of a thin metal material. 如申請專利範圍第7項所述之用於板式熱交換器之入口分佈器,其中該水平隔板係不銹鋼、鐵、鐵鈀、鎳或鎳基合金材質。 As described in item 7 of the scope of patent application, the inlet distributor for a plate heat exchanger, wherein the horizontal baffle is made of stainless steel, iron, iron palladium, nickel or nickel-based alloy.
TW108118602A 2019-05-29 2019-05-29 Inlet distributor for plate heat exchanger TWI712771B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112963981A (en) * 2021-04-20 2021-06-15 埃能科技(广州)有限公司 Heat pump set

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JP3705859B2 (en) * 1996-03-29 2005-10-12 サンデン株式会社 Heat exchanger with distribution device
GB2505829B (en) * 2011-06-24 2017-12-27 Mitsubishi Electric Corp Plate heat exchanger and refrigeration cycle apparatus
CN106440920A (en) * 2016-11-29 2017-02-22 美的集团武汉制冷设备有限公司 Collecting pipe for parallel flow heat exchanger and parallel flow heat exchanger with collecting pipe
JP2018162901A (en) * 2017-03-24 2018-10-18 日立ジョンソンコントロールズ空調株式会社 Heat exchanger and air conditioner using the same
DE102017211529A1 (en) * 2017-07-06 2019-01-10 Mahle International Gmbh Insert tube for the inlet channel of a plate heat exchanger

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112963981A (en) * 2021-04-20 2021-06-15 埃能科技(广州)有限公司 Heat pump set

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