TW202035961A - Sealing detection device of package bag - Google Patents
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Description
本發明有關於一種包裝袋的封口檢測裝置,特別是一種可檢測不透光包裝袋的封口的檢測裝置。The invention relates to a sealing detection device for packaging bags, in particular to a detection device capable of detecting the sealing of opaque packaging bags.
包裝是指物件外部的保護層和裝飾,不同的物件有不同的包裝方式和材質。在電子產品的製造過程中,完成某一製程步驟之後,往往需要將電子半成品移動到另一個產線或另一個工廠,並進行下一階段的製程。Packaging refers to the protective layer and decoration on the outside of an object. Different objects have different packaging methods and materials. In the manufacturing process of electronic products, after completing a certain process step, it is often necessary to move the semi-finished electronic product to another production line or another factory, and proceed to the next stage of the process.
以印刷電路板為例,在將印刷電路板移動到下一個產線或工廠時,通常會先將印刷電路板進行包裝,而後再進行運送,藉此以提高產品的良率。Taking the printed circuit board as an example, when the printed circuit board is moved to the next production line or factory, the printed circuit board is usually packaged first and then shipped to improve the yield of the product.
若包裝袋的封口不完整,則可能會導致外界的空氣由封口的缺陷部進入包裝袋,並與包裝袋內的被包裝物接觸,使得被包裝物發生氧化或腐蝕的情形。因此在完成包裝袋的封口後,需要進一步檢測包裝袋的封口是否完整。If the sealing of the packaging bag is not complete, it may cause the outside air to enter the packaging bag from the defective part of the sealing and contact the packaged object in the packaging bag, causing the packaged object to oxidize or corrode. Therefore, after the sealing of the packaging bag is completed, it is necessary to further check whether the sealing of the packaging bag is complete.
一般可能會透過肉眼觀看封口,並初步判斷封口是否完整,但此一檢測方式的準確性很低,特別當包裝袋是由不透光材質所製作時。另一種檢測方式則是在包裝袋的封口上塗佈有顏色的液體,若包裝袋的封口不完整,便會發生液體洩露的情形,藉此以判斷包裝袋的封口是否完整。然而此一檢測方式需要靜候一段時間,才能判斷出封口是否完整,因此有檢測效率不佳的問題。Generally, it is possible to observe the seal through the naked eye and initially judge whether the seal is complete, but the accuracy of this detection method is very low, especially when the packaging bag is made of opaque material. Another detection method is to coat the seal of the packaging bag with colored liquid. If the seal of the packaging bag is incomplete, liquid leakage will occur, so as to determine whether the seal of the packaging bag is complete. However, this detection method needs to wait for a period of time to determine whether the seal is complete, so there is a problem of poor detection efficiency.
本發明之一目的,在於提供一種包裝袋的封口檢測裝置,主要透過超音波檢測包裝袋的封口,特別適用於檢測不透光的包裝袋的封口,例如可用以檢測鋁箔袋的封口。本發明所述的封口檢測裝置是以全自動的方式進行檢測,並可快速且準備的完成包裝袋的封口檢測。An object of the present invention is to provide a sealing detection device for packaging bags, which mainly detects the sealing of packaging bags through ultrasonic waves, and is particularly suitable for detecting the sealing of opaque packaging bags, for example, it can be used to detect the sealing of aluminum foil bags. The sealing detection device of the present invention performs detection in a fully automatic manner, and can quickly and prepare the sealing detection of the packaging bag.
本發明之一目的,在於提出一種包裝袋的封口檢測裝置,包括相鄰設置的一封口單元及一檢測單元。當封口單元在包裝袋上形成封口後,可立即透過相鄰的檢測單元檢測封口。One objective of the present invention is to provide a sealing detection device for packaging bags, which includes a sealing unit and a detection unit arranged adjacently. When the sealing unit forms a seal on the packaging bag, it can immediately detect the seal through the adjacent detection unit.
本發明之一目的,在於提出一種包裝袋的封口檢測裝置,其中驅動單元連接並帶動檢測單元沿著袋口位移,而處理器則電性連接檢測單元及驅動單元。處理器可由驅動單元接收檢測單元的位移資料,並由檢測單元接收超音波檢測訊號,藉此得知包裝袋的封口不完整的區域。One objective of the present invention is to provide a sealing detection device for packaging bags, wherein the driving unit is connected to and drives the detection unit to move along the bag mouth, and the processor is electrically connected to the detection unit and the driving unit. The processor can receive the displacement data of the detection unit by the drive unit, and receive the ultrasonic detection signal from the detection unit, so as to know the incomplete sealing area of the packaging bag.
為達成上述目的,本發明提供一種包裝袋的封口檢測裝置,包括:至少一封口單元,用以在包裝袋上形成一封口;一檢測單元,與封口單元相鄰,並包括:一發射單元,用以發出一超音波訊號,其中超音波訊號投射在包裝袋的封口,並穿透封口或被封口反射,而產生一超音波檢測訊號;一接收單元,用以接收超音波檢測訊號;及一處理器,電性連接接收單元,由接收單元接收超音波檢測訊號,並依據超音波檢測訊號判斷包裝袋的封口是否完整。In order to achieve the above objective, the present invention provides a sealing detection device for packaging bags, which includes: at least a sealing unit for forming a sealing opening on the packaging bag; a detection unit adjacent to the sealing unit and including: a launching unit, Used to send out an ultrasonic signal, wherein the ultrasonic signal is projected on the seal of the packaging bag and penetrates the seal or is reflected by the seal to generate an ultrasonic detection signal; a receiving unit for receiving the ultrasonic detection signal; and The processor is electrically connected to the receiving unit, and the receiving unit receives the ultrasonic detection signal, and judges whether the sealing of the packaging bag is complete according to the ultrasonic detection signal.
所述的封口檢測裝置,其中處理器依據超音波檢測訊號的振幅或強度判斷包裝袋的封口是否完整。In the sealing detection device, the processor determines whether the sealing of the packaging bag is complete according to the amplitude or intensity of the ultrasonic detection signal.
所述的封口檢測裝置,其中處理器比較超音波檢測訊號的振幅與一振幅門檻值,當超音波檢測訊號的振幅大於振幅門檻值,則判定封口完整,若超音波檢測訊號的振幅小於振幅門檻值,則判定封口不完整。In the sealing detection device, the processor compares the amplitude of the ultrasonic detection signal with an amplitude threshold value. When the amplitude of the ultrasonic detection signal is greater than the amplitude threshold value, it is determined that the sealing is complete. If the amplitude of the ultrasonic detection signal is less than the amplitude threshold Value, the seal is judged to be incomplete.
所述的封口檢測裝置,包括一驅動單元連接檢測單元,並帶動檢測單元沿著包裝袋的封口位移。The sealing detection device includes a driving unit connected to the detection unit, and drives the detection unit to move along the sealing of the packaging bag.
所述的封口檢測裝置,其中處理器電性連接驅動單元,由驅動單元接收一驅動位移訊號,並由驅動位移訊號得知檢測單元的位移或位置,使得處理器由超音波檢測訊號及驅動位移訊號得知包裝袋的封口不完整的區域。In the sealing detection device, the processor is electrically connected to the driving unit, the driving unit receives a driving displacement signal, and the displacement or position of the detecting unit is known from the driving displacement signal, so that the processor detects the signal and drives the displacement by ultrasonic waves The signal knows the area where the sealing of the bag is not complete.
所述的封口檢測裝置,其中發射單元及接收單元分別位於包裝袋的封口的不同表面,並以接收單元接收穿透封口的超音波檢測訊號。In the sealing detection device, the transmitting unit and the receiving unit are respectively located on different surfaces of the sealing of the packaging bag, and the receiving unit receives the ultrasonic detection signal penetrating the sealing.
所述的封口檢測裝置,其中發射單元及接收單元分別位於包裝袋的封口的相同表面,並以接收單元接收被封口反射或散射的超音波檢測訊號。In the sealing detection device, the transmitting unit and the receiving unit are respectively located on the same surface of the sealing of the packaging bag, and the receiving unit receives the ultrasonic detection signal reflected or scattered by the sealing.
所述的封口檢測裝置,包括一承載單元用以承載包裝袋,並帶動承載的包裝袋的封口在封口單元與檢測單元位移。The sealing detection device includes a carrying unit for carrying the packaging bag, and driving the sealing of the carried packaging bag to move between the sealing unit and the detection unit.
所述的封口檢測裝置,其中承載單元的表面設置至少一吸附孔,用以形成負壓並吸附包裝袋。In the sealing detection device, at least one suction hole is provided on the surface of the carrying unit to form a negative pressure and suction the packaging bag.
請參閱圖1,為本發明包裝袋的封口檢測裝置一實施例的立體示意圖。如圖所示,本發明實施例所述包裝袋的封口檢測裝置10主要用以對一包裝袋12進行封口及檢測,特別適用於檢測不透光的包裝袋12封口,例如鋁箔袋,並包括一封口單元11、一檢測單元13、一驅動單元15及一處理器17。Please refer to FIG. 1, which is a perspective view of an embodiment of a sealing detection device for a packaging bag of the present invention. As shown in the figure, the
封口單元11包括一上封口單元111及一下封口單元113,其中上封口單元111面對下封口單元113,並用以在兩者之間的包裝袋12形成封口121。具體來說,上封口單元111可連接一驅動單元115,例如驅動單元115可為氣壓缸,並透過驅動單元115驅動上封口單元111遠離或靠近下封口單元113。上封口單元111及下封口單元113可加壓及加熱兩者之間的包裝袋12,並在包裝袋12上形成封口121。The
檢測單元13包括一發射單元131及一接收單元133,其中發射單元131用以產生超音波訊號,而接收單元133則用以接收超音波訊號。在本發明實施例中,發射單元131及接收單元133分別位於包裝袋12的封口121的不同表面,其中發射單元131面對接收單元133,並用以檢測兩者之間的包裝袋12的封口121。The detecting
在本發明一實施例中,如圖2及圖3所示,發射單元131位於包裝袋12的上方,並將產生的一超音波訊號141投射到包裝袋12的封口121,其中部分的超音波訊號141會穿透包裝袋12的封口121。具體來說,超音波訊號141在穿透包裝袋12的封口121的過程中會發生能量衰減,使得超音波訊號141的振幅降低,其中穿透包裝袋12的封口121的超音波訊號141可被定義成一超音波檢測訊號143。In an embodiment of the present invention, as shown in FIG. 2 and FIG. 3, the transmitting
接收單元133位於包裝袋12的下方,接收穿透包裝袋12的封口121的超音波檢測訊號143,並透過超音波檢測訊號143判斷包裝袋12的封口121是否完整。在本發明實施例中,發射單元131及接收單元133分別位於包裝袋12的上方及下方,但在實際應用時,發射單元131及接收單元133亦可分別位於包裝袋12的下方及上方。The
具體來說,封口單元11在包裝袋12上形成封口121的原理,是加壓及加熱包裝袋12兩側的袋體,使得兩側的袋體緊密貼合。若包裝袋12兩側的袋體未緊密貼合,則會在封口121兩側的袋體之間存在間隙,並可能造成包裝袋12上的封口121的結構不完整,使得包裝袋12無法形成一密閉的空間。例如當封口121的結構不完整時,包裝袋12將無法形成真空包裝。Specifically, the principle of the
超音波訊號141在穿透包裝袋12的封口121的過程中,會因為穿透的材質不同而產生不同程度的衰減。具體來說超音波訊號141在穿透完整及不完整的封口121時,會因為封口121內存在間隙及/或空氣,使得超音波訊號141產生不同程度的衰減,並形成具有不同強度及/或振幅的超音波檢測訊號143。When the
在本發明實施例中,可透過接收單元133接收的超音波檢測訊號143的強度及/或振幅,判斷包裝袋12上的封口121是否完整,以完成包裝袋12的封口121檢測。具體來說,當封口121的結構不完整並存在間隙時,超音波訊號141在穿透封口121的過程中將會產生較大幅度的衰減。In the embodiment of the present invention, the strength and/or amplitude of the
在實際應用時,接收單元133可電性連接一處理器17,例如電腦、微處理器(CPU)等,其中處理器17可由接收單元133接收超音波檢測訊號143,並依據超音波檢測訊號143判斷包裝袋12的封口121是否完整,例如依據超音波檢測訊號143的振幅或強度。In practical applications, the
具體來說處理器17可儲存或設定一振幅門檻值,並比對超音波檢測訊號143的振幅與振幅門檻值。在本發明一實施例中,當超音波檢測訊號143的振幅大於振幅門檻值時,處理器17會判定包裝袋12的封口121為完整。反之,當超音波檢測訊號143的振幅小於振幅門檻值143時,處理器17則會判定包裝袋12的封口121為不完整。Specifically, the
由於超音波訊號可穿透不透光的材質,使得本發明的封口檢測裝置10亦適用於檢測不透光的包裝袋12的封口121。一般而言當包裝袋12為鋁箔袋時,操作人員將無法以肉眼判斷鋁箔袋的封口121是否完整。相較之下,本發明的封口檢測裝置10仍可透過發射及接收超音波訊號的檢測鋁箔袋的封口121。Since the ultrasonic signal can penetrate opaque materials, the
此外,一般包裝袋12的封口121通常是長條狀,而檢測單元13有可能無法完整的覆蓋整個封口121。為此可將檢測單元13連接一驅動單元15,例如驅動單元15可為氣壓缸或步進馬達,並透過驅動單元15帶動檢測單元13沿著封口121位移,對包裝袋12的封口121進行檢測,如圖1及圖3所示。當然若檢測單元13可完整的覆蓋整個封口121,便有可能不需要設置驅動單元15。In addition, the
在本發明一實施例中,處理器17亦可電性連接驅動單元15,由驅動單元15接收一驅動位移訊號,並依據驅動位移訊號得知檢測單元13的位置。具體來說,當驅動單元15為氣壓缸時,驅動位移訊號可以是氣壓缸伸出的長度。氣壓缸連接並驅動檢測單元13,因此氣壓缸伸出的長度會與檢測單元13的位移及位置相關。如此一來,處理器17便可經由驅動位移訊號得知檢測單元13的位移及/或位置,並得知檢測單元13檢測的封口121的區域。In an embodiment of the present invention, the
由上述的內容可知,處理器17可由檢測單元13接收超音波檢測訊號143,並得知檢測的封口143是否完整。此外處理器17亦可由驅動單元15接收驅動位移訊號,並得知檢測單元13所檢測的封口121的區域。處理器17更可進一步結合超音波檢測訊號143及驅動位移訊號,以得知包裝袋12的封口121不完整的區域。It can be seen from the above content that the
在本發明一實施例中,封口單元11與檢測單元13相鄰,並於封口單元11在包裝袋12形成封口121後,立即透過檢測單元13檢測包裝袋12的封口121。In an embodiment of the present invention, the sealing
封口檢測裝置10亦可包括一承載單元19,其中承載單元19用以承載包裝袋12,並帶動包裝袋12位移。具體來說,承載單元19可為板體,板體的表面設置至少一吸附孔191,其中吸附孔191可連接一泵浦,並以產生的負壓吸附位於承載單元19上的包裝袋12。The sealing
此外承載單元19亦可連接一滑軌及一驅動單元(未顯示),並帶動承載單元19及包裝袋12在封口單元11及檢測單元13位移。具體來說,承載單元19可帶動包裝袋12位移至封口單元11,並以封口單元11在包裝袋12上形成封口121。而後承載單元19可帶動包裝袋12離開封口單元11,將包裝袋12的封口121位移至檢測單元13或檢測單元13的檢測路徑上,並以檢測單元13檢測包裝袋12的封口121是否完整。In addition, the bearing
請參閱圖4,為本發明包裝袋的封口檢測裝置又一實施例的立體示意圖。如圖所示,本發明實施例所述包裝袋的封口檢測裝置20主要用以對一包裝袋12進行封口及檢測,並包括一封口單元11、一檢測單元23、一驅動單元15及一處理器17。Please refer to FIG. 4, which is a three-dimensional schematic diagram of another embodiment of a sealing detection device for a packaging bag of the present invention. As shown in the figure, the sealing
本發明實施例的封口檢測裝置20與圖1的構造相近,主要的區別在於本發明實施例的封口檢測裝置20的檢測單元23位於包裝袋12的同一表面。The sealing
如圖4及圖5所示,檢測單元23包括一發射單元231及一接收單元233,其中發射單元231及接收單元233皆位於包裝袋12的同一表面,例如位於包裝袋12的上表面或下表面。相較之下,圖1的發射單元131及接收單元133則分別位於包裝袋12的不同表面。4 and 5, the
發射單元231用以產生一超音波訊號241,並將超音波訊號241投射至包裝袋12的封口121。部分的超音波訊號241會穿透包裝袋12的封口,而部分的超音波訊號241則會被包裝袋12的封口121反射或散射,其中被包裝袋12的封口121反射或散射的超音波訊號可被定義為超音波檢測訊號243,而檢測單元233則用以接收被封口121反射或散射的超音波檢測訊號243。The transmitting
超音波訊號241在被包裝袋12的封口121反射的過程中,會因為材質及/或結構的不同而產生不同的衰減。藉此處理器17可由檢測單元233接收的超音波檢測訊號243,判斷包裝袋12的封口121是否完整。具體來說,處理器17可由超音波檢測訊號243的振幅、接收角度及/或接收時間,判斷包裝袋12的封口12是否完整。During the process of being reflected by the sealing 121 of the
以上所述者,僅為本發明之一較佳實施例而已,並非用來限定本發明實施之範圍,即凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。The above is only a preferred embodiment of the present invention, and is not used to limit the scope of implementation of the present invention. That is to say, all the shapes, structures, features and spirits described in the scope of the patent application of the present invention have equal changes and All modifications shall be included in the scope of the patent application of the present invention.
10:封口檢測裝置 11:封口單元 111:上封口單元 113:下封口單元 115:驅動單元 12:包裝袋 121:封口 13:檢測單元 131:發射單元 133:接收單元 141:超音波訊號 143:超音波檢測訊號 15:驅動單元 17:處理器 19:承載單元 191:吸附孔 20:封口檢測裝置 23:檢測單元 231:發射單元 233:接收單元10: Sealing detection device 11: Sealing unit 111: Upper sealing unit 113: Lower sealing unit 115: drive unit 12: Packing bag 121: Seal 13: Detection unit 131: Launch unit 133: receiving unit 141: Ultrasonic signal 143: Ultrasonic detection signal 15: drive unit 17: processor 19: Carrying unit 191: adsorption hole 20: Sealing detection device 23: Detection unit 231: launch unit 233: receiving unit
圖1:為本發明包裝袋的封口檢測裝置一實施例的立體示意圖。Fig. 1 is a three-dimensional schematic diagram of an embodiment of a sealing detection device for a packaging bag of the present invention.
圖2:為本發明包裝袋的封口檢測裝置的檢測單元一實施例的方塊示意圖。Fig. 2 is a block diagram of an embodiment of the detection unit of the sealing detection device of the packaging bag of the present invention.
圖3:為本發明包裝袋的封口檢測裝置一實施例的立體示意圖。Figure 3 is a three-dimensional schematic diagram of an embodiment of a sealing detection device for a packaging bag of the present invention.
圖4:為本發明包裝袋的封口檢測裝置又一實施例的立體示意圖。Fig. 4 is a three-dimensional schematic diagram of another embodiment of the sealing detection device of the packaging bag of the present invention.
圖5:為本發明包裝袋的封口檢測裝置的檢測單元又一實施例的方塊示意圖。Fig. 5 is a schematic block diagram of another embodiment of the detection unit of the sealing detection device of the packaging bag of the present invention.
10:封口檢測裝置 10: Sealing detection device
11:封口單元 11: Sealing unit
111:上封口單元 111: Upper sealing unit
113:下封口單元 113: Lower sealing unit
115:驅動單元 115: drive unit
12:包裝袋 12: Packing bag
121:封口 121: Seal
13:檢測單元 13: Detection unit
131:發射單元 131: Launch unit
133:接收單元 133: receiving unit
15:驅動單元 15: drive unit
17:處理器 17: processor
19:承載單元 19: Carrying unit
191:吸附孔 191: adsorption hole
Claims (9)
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TW108109213A TW202035961A (en) | 2019-03-19 | 2019-03-19 | Sealing detection device of package bag |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113306800A (en) * | 2021-04-27 | 2021-08-27 | 周勇文 | Thermal contraction film packagine machine with micropore detects structure |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113306800A (en) * | 2021-04-27 | 2021-08-27 | 周勇文 | Thermal contraction film packagine machine with micropore detects structure |
CN113306800B (en) * | 2021-04-27 | 2022-11-25 | 上海云蓝包装材料有限公司 | Thermal contraction film packaging machine with micropore detection structure |
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