TW202031764A - Resist composition - Google Patents

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TW202031764A
TW202031764A TW108146610A TW108146610A TW202031764A TW 202031764 A TW202031764 A TW 202031764A TW 108146610 A TW108146610 A TW 108146610A TW 108146610 A TW108146610 A TW 108146610A TW 202031764 A TW202031764 A TW 202031764A
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group
resist composition
resin
groups
aromatic
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TWI825250B (en
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今田知之
長田裕仁
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日商Dic股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • G03F7/0236Condensation products of carbonyl compounds and phenolic compounds, e.g. novolak resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/04Condensation polymers of aldehydes or ketones with phenols only of aldehydes
    • C08G8/08Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ
    • C08G8/18Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ with phenols substituted by carboxylic or sulfonic acid groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/04Condensation polymers of aldehydes or ketones with phenols only of aldehydes
    • C08G8/08Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ
    • C08G8/20Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ with polyhydric phenols
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • G03F7/2002Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
    • G03F7/2004Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light

Abstract

The purpose of the present invention is to provide a resist composition which exhibits high heat resistance and can be used in types of lithography that use electron beams and extreme ultraviolet radiation. Specifically, the present invention uses a resist composition that contains a metal salt of a novolac type phenolic resin (C), which is obtained using (A) an aromatic compound represented by formula (1) and (B) an aliphatic aldehyde as essential reaction raw materials. (In formula (1), R1 and R2 each independently denote a hydrogen atom, an aliphatic hydrocarbon group having 1-9 carbon atoms, an alkoxy group, an aryl group, an aralkyl group or a halogen atom. m and n each independently denote an integer between 0 and 4. In cases where a plurality of R1 groups are present, the plurality of R1 groups may be the same as, or different from, each other. In cases where a plurality of R2 groups are present, the plurality of R2 groups may be the same as, or different from, each other. R3 denotes a hydrogen atom, an aliphatic hydrocarbon group having 1-9 carbon atoms, or a structural moiety having one or more substituent groups selected from among alkoxy groups, halogen groups and hydroxyl groups on a hydrocarbon group.).

Description

阻劑組成物Resist composition

本發明關於阻劑組成物。The present invention relates to resist compositions.

作為IC、LSI等半導體之製造、LCD等顯示裝置之製造、印刷原版之製造等中所用的阻劑,已知使用鹼可溶性樹脂及1,2-萘醌二疊氮化合物等的感光劑之正型光阻劑。作為前述鹼可溶性樹脂,有提案使用由間甲酚酚醛清漆樹脂及對甲酚酚醛清漆樹脂所成的混合物作為鹼可溶性樹脂之正型光阻劑組成物(例如參照專利文獻1)。As a resist used in the manufacture of semiconductors such as IC and LSI, the manufacture of LCDs and other display devices, and the manufacture of printing original plates, it is known to use alkali-soluble resins and photosensitive agents such as 1,2-naphthoquinonediazide compounds. Type photoresist. As the alkali-soluble resin, it has been proposed to use a mixture of m-cresol novolak resin and p-cresol novolak resin as a positive photoresist composition of the alkali-soluble resin (for example, refer to Patent Document 1).

專利文獻1記載之正型光阻劑組成物係以感度等的顯影性之提升為目的而開發者,但近年來,半導體之高積體化升高,有圖案細線化之傾向,要求更優異的感度。然而,於專利文獻1記載之正型光阻劑組成物中,有得不到對應於細線化的充分感度之問題。再者,由於在半導體等之製程中施予各式各樣的熱處理,故亦要求高的耐熱性,但專利文獻1記載之正型光阻劑組成物係有不具有充分的耐熱性之問題。The positive photoresist composition described in Patent Document 1 was developed for the purpose of improving the developability of sensitivity, etc. However, in recent years, the high integration of semiconductors has increased, and the pattern tends to be thinner, which requires more excellent的sensitivity. However, in the positive photoresist composition described in Patent Document 1, there is a problem that sufficient sensitivity corresponding to thinning is not obtained. Furthermore, since various heat treatments are applied in the manufacturing process of semiconductors, etc., high heat resistance is also required. However, the positive photoresist composition described in Patent Document 1 has a problem of insufficient heat resistance .

又,尤其於IC、LSI等半導體製造之現場,要求更微細加工,檢討利用電子線或極紫外線(EUV)之微影術。隨著曝光源之短波長化,要求對應於其的阻劑組成物之進一步的特性提升。 [先前技術文獻] [專利文獻]In addition, especially in the field of semiconductor manufacturing such as IC and LSI, finer processing is required, and lithography using electron beams or extreme ultraviolet (EUV) is reviewed. With the shortening of the wavelength of the exposure source, further improvement of the characteristics of the resist composition corresponding to it is required. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開平2-55359號公報[Patent Document 1] Japanese Patent Laid-Open No. 2-55359

[發明欲解決之課題][The problem to be solved by the invention]

本發明所欲解決的課題在於提供一種阻劑組成物,其具有高的耐熱性,可利用於使用電子線及極紫外線之微影術。 [用以解決課題之手段]The problem to be solved by the present invention is to provide a resist composition which has high heat resistance and can be used in lithography using electron beams and extreme ultraviolet rays. [Means to solve the problem]

本發明者們為了解決上述課題而進行專心致力的檢討,結果發現一種阻劑組成物,其係包含使具有特定結構之含羧酸的酚系三核體化合物與脂肪族醛反應而得之酚醛清漆型酚樹脂的金屬鹽結構者,具有高的耐熱性,可利用於使用電子線及極紫外線之微影術,而完成本發明。In order to solve the above-mentioned problems, the inventors conducted intensive studies and found a resist composition comprising a phenolic aldehyde obtained by reacting a carboxylic acid-containing phenolic trinuclear compound having a specific structure with an aliphatic aldehyde. The metal salt structure of the varnish-type phenol resin has high heat resistance and can be used in lithography using electron beams and extreme ultraviolet rays to complete the present invention.

即,本發明關於一種阻劑組成物,其包含以下述式(1)所示的芳香族化合物(A)與脂肪族醛(B)為必要的反應原料之酚醛清漆型酚樹脂(C)的金屬鹽。That is, the present invention relates to a resist composition comprising a novolak type phenol resin (C) containing an aromatic compound (A) represented by the following formula (1) and an aliphatic aldehyde (B) as necessary reaction materials Metal salt.

Figure 02_image004
(前述式(1)中,R1 及R2 各自獨立地表示氫原子、碳原子數1~9的脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子; m及n各自獨立地表示0~4之整數; R1 為複數時,複數的R1 可互相相同,也可相異; R2 為複數時,複數的R2 可互相相同,也可相異; R3 表示氫原子、碳原子數1~9的脂肪族烴基或在烴基上具有1個以上的選自烷氧基、鹵基及羥基之取代基的結構部位)。 [發明之效果]
Figure 02_image004
(In the aforementioned formula (1), R 1 and R 2 each independently represent a hydrogen atom, a C 1-9 aliphatic hydrocarbon group, an alkoxy group, an aryl group, an aralkyl group, or a halogen atom; m and n are each independently Ground represents an integer from 0 to 4; when R 1 is a plural number, the plural R 1 may be the same as or different from each other; when R 2 is plural, the plural R 2 may be the same or different from each other; R 3 represents hydrogen Atom, an aliphatic hydrocarbon group having 1 to 9 carbon atoms, or a structural site having one or more substituents selected from an alkoxy group, a halogen group, and a hydroxyl group on the hydrocarbon group). [Effects of Invention]

依照本發明,可提供一種阻劑組成物,其具有高的耐熱性,可利用於使用電子線及極紫外線之微影術。According to the present invention, a resist composition can be provided, which has high heat resistance and can be used in lithography using electron rays and extreme ultraviolet rays.

[用以實施發明的形態][Form to implement the invention]

以下,說明本發明之一實施形態。本發明係不受以下的實施形態所限定,在不損害本發明的效果之範圍內可加以適宜變更而實施。Hereinafter, an embodiment of the present invention will be described. The present invention is not limited to the following embodiments, and can be implemented with appropriate changes within a range that does not impair the effects of the present invention.

[阻劑組成物] 本發明之阻劑組成物包含以下述式(1)所示的芳香族化合物(A)與脂肪族醛(B)為必要的反應原料之酚醛清漆型酚樹脂(C)的金屬鹽。[Resist composition] The resist composition of the present invention contains a metal salt of a novolak-type phenol resin (C) containing an aromatic compound (A) represented by the following formula (1) and an aliphatic aldehyde (B) as necessary reaction materials.

Figure 02_image006
(前述式(1)中,R1 及R2 各自獨立地表示氫原子、碳原子數1~9的脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子; m及n各自獨立地表示0~4之整數; R1 為複數時,複數的R1 可互相相同,也可相異; R2 為複數時,複數的R2 可互相相同,也可相異; R3 表示氫原子、碳原子數1~9的脂肪族烴基或在烴基上具有1個以上的選自烷氧基、鹵基及羥基之取代基的結構部位)。
Figure 02_image006
(In the aforementioned formula (1), R 1 and R 2 each independently represent a hydrogen atom, a C 1-9 aliphatic hydrocarbon group, an alkoxy group, an aryl group, an aralkyl group, or a halogen atom; m and n are each independently Ground represents an integer from 0 to 4; when R 1 is a plural number, the plural R 1 may be the same as or different from each other; when R 2 is plural, the plural R 2 may be the same or different from each other; R 3 represents hydrogen Atom, an aliphatic hydrocarbon group having 1 to 9 carbon atoms, or a structural site having one or more substituents selected from an alkoxy group, a halogen group, and a hydroxyl group on the hydrocarbon group).

阻劑組成物通常含有因酸之作用分解而極性變化之樹脂(酸分解性樹脂)及因光之照射而產生酸之化合物(光酸產生劑)。於如此的阻劑組成物中,藉由曝光而光酸產生劑產生酸,藉由所產生的酸之作用而樹脂的極性變化,形成所欲的圖案。然而,由於伴隨容易發生酸擴散不均的機構,有所形成的圖案之解析度變不足之情況。The resist composition usually contains a resin (acid decomposable resin) whose polarity changes due to decomposition by acid and a compound (photoacid generator) that generates acid due to light irradiation. In such a resist composition, the photoacid generator generates acid by exposure, and the polarity of the resin changes due to the effect of the generated acid to form a desired pattern. However, due to the mechanism that is prone to uneven diffusion of acid, the resolution of the formed pattern may become insufficient.

本發明之阻劑組成物係因曝光而金屬鹽結構分解,金屬離子脫離,酚醛清漆型酚樹脂(C)的極性變化而形成所欲的圖案。於沒有伴隨容易發生酸擴散不均的機構之本發明之阻劑組成物中,可得到高的解析度。尤其於使用電子線、極紫外線等短波長的光之曝光中,解析度或圖案形狀的凹凸容易成為問題,但本發明之阻劑組成物係可消除該問題。The resist composition of the present invention decomposes the metal salt structure due to exposure, the metal ions are detached, and the polarity of the novolak-type phenol resin (C) changes to form a desired pattern. In the resist composition of the present invention that does not have a mechanism that easily causes uneven diffusion of acid, high resolution can be obtained. Especially in exposure using short-wavelength light such as electron beams and extreme ultraviolet rays, resolution or pattern shape irregularities are likely to become problems. However, the resist composition system of the present invention can eliminate this problem.

酚醛清漆型酚樹脂(C)的金屬鹽只要酚醛清漆型酚樹脂(C)所具有的官能基之一部分或全部變成金屬鹽結構即可。 酚醛清漆型酚樹脂(C)的金屬鹽較佳為酚醛清漆型酚樹脂(C)的羧酸金屬鹽。前述酚醛清漆型酚樹脂(C)的羧酸金屬鹽較佳為下述式(X)所示的結構。The metal salt of the novolak-type phenol resin (C) only needs to have part or all of the functional groups that the novolak-type phenol resin (C) has a metal salt structure. The metal salt of the novolak type phenol resin (C) is preferably a carboxylic acid metal salt of the novolak type phenol resin (C). The carboxylic acid metal salt of the novolak-type phenol resin (C) preferably has a structure represented by the following formula (X).

Figure 02_image008
(前述式(X)中, R1 、R2 、R3 、m及n係與前述式(1)的R1 、R2 、R3 、m及n相同; *係與前述式(1)的3個芳香環之任一個的鍵結點,2個*可鍵結至相同的芳香環,也可各自鍵結至不同的芳香環; Met表示金屬原子; n表示1以上之整數)。
Figure 02_image008
(In the aforementioned formula (X), R 1 , R 2 , R 3 , m and n are the same as R 1 , R 2 , R 3 , m and n in the aforementioned formula (1); * is the same as the aforementioned formula (1) For the bonding points of any one of the three aromatic rings, 2* can be bonded to the same aromatic ring, or each can be bonded to different aromatic rings; Met represents a metal atom; n represents an integer greater than 1).

關於前述式(X)所示的結構,例如前述金屬原子的價數為1、2、3或4時,各自成為下述式(X1)、(X2)、(X3)或(X4)所示的結構。Regarding the structure represented by the aforementioned formula (X), for example, when the valence of the aforementioned metal atom is 1, 2, 3, or 4, each is represented by the following formula (X1), (X2), (X3) or (X4) Structure.

Figure 02_image010
Figure 02_image010

Figure 02_image012
Figure 02_image012

於本發明之阻劑組成物中,只要在酚醛清漆型酚樹脂(C)中包含金屬鹽結構即可,該金屬鹽結構之含有率係在酚醛清漆型酚樹脂(C)的全部重複單元中,例如為1~80莫耳%,較佳為10~65莫耳%,更佳為20~50莫耳%。In the resist composition of the present invention, as long as the novolak type phenol resin (C) contains a metal salt structure, the content of the metal salt structure is in all the repeating units of the novolak type phenol resin (C) , For example, 1 to 80 mol%, preferably 10 to 65 mol%, more preferably 20 to 50 mol%.

於本發明之阻劑組成物中,是否形成酚醛清漆型酚樹脂(C)的金屬鹽結構,可藉由實施例中記載之方法進行確認。In the resist composition of the present invention, whether the metal salt structure of the novolak type phenol resin (C) is formed can be confirmed by the method described in the examples.

以下,說明本發明之阻劑組成物所含有的成分。 [酚醛清漆型酚樹脂] 酚醛清漆型酚樹脂(C)係以下述式(1)所示的芳香族化合物(A)與脂肪族醛(B)為必要的反應原料之樹脂。Hereinafter, the components contained in the resist composition of the present invention will be explained. [Novolak type phenol resin] The novolak-type phenol resin (C) is a resin containing an aromatic compound (A) represented by the following formula (1) and an aliphatic aldehyde (B) as essential reaction materials.

Figure 02_image014
(前述式(1)中,R1 及R2 各自獨立地表示氫原子、碳原子數1~9的脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子; m及n各自獨立地表示0~4之整數; R1 為複數時,複數的R1 可互相相同,也可相異; R2 為複數時,複數的R2 可互相相同,也可相異; R3 表示氫原子、碳原子數1~9的脂肪族烴基或在烴基上具有1個以上的選自烷氧基、鹵基及羥基之取代基的結構部位)。
Figure 02_image014
(In the aforementioned formula (1), R 1 and R 2 each independently represent a hydrogen atom, a C 1-9 aliphatic hydrocarbon group, an alkoxy group, an aryl group, an aralkyl group, or a halogen atom; m and n are each independently Ground represents an integer from 0 to 4; when R 1 is a plural number, the plural R 1 may be the same as or different from each other; when R 2 is plural, the plural R 2 may be the same or different from each other; R 3 represents hydrogen Atom, an aliphatic hydrocarbon group having 1 to 9 carbon atoms, or a structural site having one or more substituents selected from an alkoxy group, a halogen group, and a hydroxyl group on the hydrocarbon group).

前述式(1)中,作為R1 、R2 及R3 之碳原子數1~9的脂肪族烴基,可舉出甲基、乙基、丙基、異丙基、丁基、第三丁基、己基、環己基、庚基、辛基、壬基等之碳原子數1~9的烷基及碳原子數3~9的環烷基等。In the aforementioned formula (1), examples of the aliphatic hydrocarbon groups having 1 to 9 carbon atoms for R 1 , R 2 and R 3 include methyl, ethyl, propyl, isopropyl, butyl, and tertiary C1-C9 alkyl groups such as hexyl group, hexyl group, cyclohexyl group, heptyl group, octyl group, nonyl group, and C3-9 cycloalkyl group.

前述式(1)中,作為R1 及R2 的烷氧基,可舉出甲氧基、乙氧基、丙氧基、丁氧基、戊氧基、己氧基、環己氧基等。In the aforementioned formula (1), examples of the alkoxy group of R 1 and R 2 include methoxy, ethoxy, propoxy, butoxy, pentoxy, hexyloxy, cyclohexyloxy, etc. .

前述式(1)中,作為R1 及R2 的芳基,可舉出苯基、甲苯基、二甲苯基、萘基、蒽基等。In the aforementioned formula (1), examples of the aryl groups of R 1 and R 2 include phenyl, tolyl, xylyl, naphthyl, anthryl and the like.

前述式(1)中,作為R1 及R2 的芳烷基,可舉出苄基、苯基乙基、苯基丙基、萘基甲基等。In the aforementioned formula (1), examples of the aralkyl group of R 1 and R 2 include benzyl, phenylethyl, phenylpropyl, naphthylmethyl, and the like.

前述式(1)中,作為R1 及R2 的鹵素原子,可舉出氟原子、氯原子、溴原子、碘原子等。In the aforementioned formula (1), examples of the halogen atom of R 1 and R 2 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.

前述式(1)中,作為R3 之「在烴基上具有1個以上的選自烷氧基、鹵基及羥基之取代基的結構部位」,可舉出鹵化烷基、鹵化芳基、2-甲氧基乙氧基、2-乙氧基乙氧基等之烷氧基烷氧基、經羥基取代的烷基烷氧基等。In the aforementioned formula (1), as "a structural part having one or more substituents selected from the group consisting of an alkoxy group, a halogen group and a hydroxyl group on the hydrocarbon group" of R 3 , there can be exemplified halogenated alkyl groups, halogenated aryl groups, and 2 -Methoxyethoxy, 2-ethoxyethoxy and other alkoxy alkoxy groups, alkyl alkoxy groups substituted by hydroxy groups, etc.

前述式(1)中,n及m各自較佳為2或3之整數。 n及m各自為2時,2個R1 及2個R2 各自獨立地較佳為碳原子數1~3的烷基。此時,2個R1 及2個R2 各自較佳為鍵結至酚性羥基的2, 5-位。In the aforementioned formula (1), each of n and m is preferably an integer of 2 or 3. When n and m are each 2, two R 1 and two R 2 are each independently preferably an alkyl group having 1 to 3 carbon atoms. In this case, each of the two R 1 and the two R 2 is preferably bonded to the 2,5-position of the phenolic hydroxyl group.

前述式(1)所示的芳香族化合物(A)係可單獨使用相同結構者,也可使用具有不同分子結構之複數的化合物。The aromatic compound (A) represented by the aforementioned formula (1) may be used alone with the same structure, or a compound having a plurality of different molecular structures may be used.

前述式(1)所示的芳香族化合物(A)例如係可藉由烷基取代苯酚(a1)與具有羧基的芳香族醛(a2)之縮合反應而調製。 前述式(1)所示的芳香族化合物(A)例如係可藉由烷基取代苯酚(a1)與具有羧基的芳香族酮(a3)之縮合反應而調製。The aromatic compound (A) represented by the aforementioned formula (1) can be prepared by, for example, a condensation reaction of an alkyl-substituted phenol (a1) and an aromatic aldehyde (a2) having a carboxyl group. The aromatic compound (A) represented by the aforementioned formula (1) can be prepared, for example, by the condensation reaction of an alkyl-substituted phenol (a1) and an aromatic ketone (a3) having a carboxyl group.

烷基取代苯酚(a1)係烷基取代的苯酚,該烷基可舉出碳原子數1~8的烷基,較佳為甲基。The alkyl-substituted phenol (a1) is an alkyl-substituted phenol, and the alkyl group includes an alkyl group having 1 to 8 carbon atoms, and a methyl group is preferred.

作為烷基取代苯酚(a1)之具體例,可舉出鄰甲酚、間甲酚、對甲酚、鄰乙基苯酚、間乙基苯酚、對乙基苯酚、對辛基苯酚、對第三丁基苯酚、鄰環己基苯酚、間環己基苯酚、對環己基苯酚等之單烷基苯酚;2,5-二甲苯酚、3,5-二甲苯酚、3,4-二甲苯酚、2,4-二甲苯酚、2,6-二甲苯酚等之二烷基苯酚;2,3,5-三甲基苯酚、2,3,6-三甲基苯酚等之三烷基苯酚等。於此等之中,較佳為二烷基苯酚,更佳為2,5-二甲苯酚、2,6-二甲苯酚。烷基取代苯酚(a1)係可單獨1種使用,也可併用2種以上。Specific examples of the alkyl-substituted phenol (a1) include o-cresol, m-cresol, p-cresol, o-ethyl phenol, m-ethyl phenol, p-ethyl phenol, p-octyl phenol, and p-cresol. Monoalkylphenols such as butylphenol, o-cyclohexylphenol, m-cyclohexylphenol, and p-cyclohexylphenol; 2,5-xylenol, 3,5-xylenol, 3,4-xylenol, 2 , 4-xylenol, 2,6-xylenol and other dialkylphenols; 2,3,5-trimethylphenol, 2,3,6-trimethylphenol and other trialkylphenols. Among these, dialkylphenols are preferred, and 2,5-xylenol and 2,6-xylenol are more preferred. The alkyl-substituted phenol (a1) system may be used individually by 1 type, and may use 2 or more types together.

具有羧基的芳香族醛(a2)可舉出在苯、萘、苯酚、間苯二酚、萘酚、二羥基萘等之芳香核上具有甲醯基的化合物、除了甲醯基之外還更具有烷基、烷氧基、鹵素原子等的化合物。The aromatic aldehyde (a2) having a carboxyl group can include compounds having a formyl group on the aromatic nucleus of benzene, naphthalene, phenol, resorcinol, naphthol, dihydroxynaphthalene, etc., in addition to formyl group. Compounds having alkyl groups, alkoxy groups, halogen atoms, etc.

作為具有羧基的芳香族醛(a2)之具體例,可舉出4-甲醯基苯甲酸、2-甲醯基苯甲酸、3-甲醯基苯甲酸、4-甲醯基苯甲酸甲酯、4-甲醯基苯甲酸乙酯、4-甲醯基苯甲酸丙酯、4-甲醯基苯甲酸異丙酯、4-甲醯基苯甲酸丁酯、4-甲醯基苯甲酸異丁酯、4-甲醯基苯甲酸第三丁酯、4-甲醯基苯甲酸環己酯、4-甲醯基苯甲酸第三辛酯等。於此等之中,較佳為4-甲醯基苯甲酸。具有羧基的芳香族醛(a2)係可單獨1種使用,也可併用2種以上。Specific examples of the aromatic aldehyde (a2) having a carboxyl group include 4-methanoic acid, 2-methanoic acid, 3-methanoic acid, and methyl 4-methanoic acid. , Ethyl 4-methanyl benzoate, propyl 4-methanyl benzoate, isopropyl 4-methanyl benzoate, butyl 4-methanyl benzoate, isopropyl 4-methanyl benzoate Butyl ester, tertiary butyl 4-methanyl benzoate, cyclohexyl 4-methanyl benzoate, tertiary octyl 4-methanyl benzoate, etc. Among these, 4-methanylbenzoic acid is preferred. The aromatic aldehyde (a2) system which has a carboxyl group may be used individually by 1 type, and may use 2 or more types together.

具有羧基的芳香族酮(a3)係在芳香環上具有至少1個羧基或其酯衍生物與羰基的化合物。The aromatic ketone (a3) having a carboxyl group is a compound having at least one carboxyl group or an ester derivative thereof and a carbonyl group on the aromatic ring.

作為具有羧基的芳香族酮(a3)之具體例,例如可舉出2-乙醯基苯甲酸、3-乙醯基苯甲酸、4-乙醯基苯甲酸、及2-乙醯基苯甲酸甲酯、2-乙醯基苯甲酸乙酯、2-乙醯基苯甲酸丙酯、2-乙醯基苯甲酸異丙酯、2-乙醯基苯甲酸丁酯、2-乙醯基苯甲酸異丁酯、2-乙醯基苯甲酸第三丁酯、2-乙醯基苯甲酸環己酯、2-乙醯基苯甲酸第三辛酯等。於此等之中,較佳為2-乙醯基苯甲酸及4-乙醯基苯甲酸。 芳香族酮(a3)係可單獨1種使用,也可併用2種以上。Specific examples of the aromatic ketone (a3) having a carboxyl group include, for example, 2-acetylbenzoic acid, 3-acetylbenzoic acid, 4-acetylbenzoic acid, and 2-acetylbenzoic acid Methyl ester, ethyl 2-acetyl benzoate, propyl 2-acetyl benzoate, isopropyl 2-acetyl benzoate, butyl 2-acetyl benzoate, 2-acetyl benzene Isobutyl formate, tertiary butyl 2-acetylbenzoate, cyclohexyl 2-acetylbenzoate, tertiary octyl 2-acetylbenzoate, etc. Among these, 2-acetylbenzoic acid and 4-acetylbenzoic acid are preferable. The aromatic ketone (a3) system may be used individually by 1 type, and may use 2 or more types together.

作為脂肪族醛(B)之具體例,可舉出甲醛、多聚甲醛、1,3,5-三

Figure 108146610-A0304-12-0059-1
烷、乙醛、丙醛、四甲醛、聚甲醛、三氯乙醛、六亞甲基四胺、糠醛、乙二醛、正丁醛、己醛、烯丙醛、巴豆醛、丙烯醛等。脂肪族醛化合物(B)係可單獨使用1種,也可併用2種以上。Specific examples of aliphatic aldehydes (B) include formaldehyde, paraformaldehyde, 1,3,5-tri
Figure 108146610-A0304-12-0059-1
Alkanes, acetaldehyde, propionaldehyde, tetraformaldehyde, polyformaldehyde, chloroacetaldehyde, hexamethylenetetramine, furfural, glyoxal, n-butyraldehyde, hexanal, allylaldehyde, crotonaldehyde, acrolein, etc. The aliphatic aldehyde compound (B) may be used alone or in combination of two or more.

脂肪族醛(B)較佳為甲醛。 作為脂肪族醛(B),使用甲醛與甲醛以外的脂肪族醛時,相對於甲醛1莫耳,前述甲醛以外的脂肪族醛之使用量較佳為0.05~1莫耳之範圍。The aliphatic aldehyde (B) is preferably formaldehyde. As the aliphatic aldehyde (B), when formaldehyde and aliphatic aldehydes other than formaldehyde are used, the use amount of the aliphatic aldehydes other than formaldehyde is preferably in the range of 0.05 to 1 mol relative to 1 mol of formaldehyde.

酚醛清漆型酚樹脂(C)之製造方法較佳為包含下述3個步驟1~3。 (步驟1) 將烷基取代苯酚(a1)與具有羧基的芳香族醛(a2)在酸觸媒存在下,視需要地使用溶劑,在60~140℃之範圍中加熱,藉由聚縮合而得到芳香族化合物(A)。 (步驟2) 從反應溶液中單離出步驟1所得之芳香族化合物(A)。 (步驟3) 將步驟2所單離的芳香族化合物(A)與脂肪族醛(B)在酸觸媒存在下,視需要地使用溶劑,在60~140℃之範圍中加熱,藉由聚縮合而得到酚醛清漆型酚樹脂(C)。The manufacturing method of the novolak type phenol resin (C) preferably includes the following three steps 1 to 3. (step 1) The alkyl-substituted phenol (a1) and the aromatic aldehyde (a2) having a carboxyl group in the presence of an acid catalyst, optionally using a solvent, are heated in the range of 60 to 140°C, and the aromatic compound is obtained by polycondensation (A). (Step 2) The aromatic compound (A) obtained in step 1 is isolated from the reaction solution. (Step 3) The aromatic compound (A) and the aliphatic aldehyde (B) isolated in step 2 are heated in the range of 60 to 140°C in the presence of an acid catalyst and a solvent as needed to obtain a phenol aldehyde by polycondensation Varnish-type phenol resin (C).

作為上述步驟1及步驟3所用之酸觸媒,例如可舉出乙酸、草酸、硫酸、鹽酸、苯酚磺酸、對甲苯磺酸、乙酸鋅、乙酸錳等。此等之酸觸媒係可僅使用1種,也可併用2種以上。又,於此等之酸觸媒之中,從活性優異之點來看,在步驟1中較佳為硫酸、對甲苯磺酸,在步驟3中較佳為硫酸、草酸、乙酸鋅。還有,酸觸媒係可在反應前添加,也可在反應途中添加。Examples of the acid catalyst used in Step 1 and Step 3 include acetic acid, oxalic acid, sulfuric acid, hydrochloric acid, phenolsulfonic acid, p-toluenesulfonic acid, zinc acetate, and manganese acetate. Only one type of these acid catalysts may be used, or two or more types may be used in combination. In addition, among these acid catalysts, from the viewpoint of excellent activity, sulfuric acid and p-toluenesulfonic acid are preferred in step 1, and sulfuric acid, oxalic acid, and zinc acetate are preferred in step 3. In addition, the acid catalyst system may be added before the reaction, or may be added during the reaction.

作為上述步驟1及步驟3中視需要使用的溶劑,例如可舉出甲醇、乙醇、丙醇等之一元醇;乙二醇、1,2-丙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,7-庚二醇、1,8-辛二醇、1,9-壬二醇、三亞甲基二醇、二乙二醇、聚乙二醇、丙三醇等之多元醇;2-乙氧基乙醇、乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚、乙二醇單戊基醚、乙二醇二甲基醚、乙二醇乙基甲基醚、乙二醇單苯基醚等之二醇醚;1,3-二

Figure 108146610-A0304-12-0059-1
烷、1,4-二
Figure 108146610-A0304-12-0059-1
烷等之環狀醚;乙二醇乙酸酯等之二醇酯;丙酮、甲基乙基酮、甲基異丁基酮等之酮;甲苯、二甲苯等之芳香族烴等。此等之溶劑係可僅使用1種,也併用2種以上。又,於此等之溶劑之中,從所得之化合物的溶解性優異之點來看,較佳為2-乙氧基乙醇。As the solvent used as needed in the above step 1 and step 3, for example, monohydric alcohols such as methanol, ethanol, and propanol; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butane Alcohol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, trimethylene glycol, diethyl Polyols such as glycol, polyethylene glycol, glycerol, etc.; 2-ethoxyethanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol Monobutyl ether, ethylene glycol monopentyl ether, ethylene glycol dimethyl ether, ethylene glycol ethyl methyl ether, ethylene glycol monophenyl ether and other glycol ethers; 1,3-bis
Figure 108146610-A0304-12-0059-1
Alkane, 1,4-bis
Figure 108146610-A0304-12-0059-1
Cyclic ethers such as alkanes; glycol esters such as ethylene glycol acetate; ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; aromatic hydrocarbons such as toluene and xylene. Only one type of these solvents may be used, or two or more types may be used in combination. In addition, among these solvents, 2-ethoxyethanol is preferred from the viewpoint of excellent solubility of the obtained compound.

步驟1中的烷基取代苯酚(a1)與具有羧基的芳香族醛(a2)之加入比率[(a1)/(a2)],從未反應的烷基取代苯酚(a1)之去除性、生成物的產率及反應生成物的純度優異來看,莫耳比較佳為1/0.2~1/0.5之範圍,更佳為1/0.25~1/0.45之範圍。The addition ratio of alkyl-substituted phenol (a1) and carboxyl-containing aromatic aldehyde (a2) in step 1 [(a1)/(a2)], the removal and formation of unreacted alkyl-substituted phenol (a1) In view of the excellent yield of the product and the purity of the reaction product, the molar ratio is preferably in the range of 1/0.2 to 1/0.5, and more preferably in the range of 1/0.25 to 1/0.45.

步驟3中的芳香族化合物(A)與脂肪族醛(B)之加入比率[(A)/(B)],從可抑制過度的高分子量化(凝膠化),得到阻劑用酚樹脂的適當分子量來看,莫耳比較佳為1/0.5~1/1.2之範圍,更佳為1/0.6~1/0.9之範圍。The addition ratio of aromatic compound (A) and aliphatic aldehyde (B) in step 3 [(A)/(B)] can suppress excessive high molecular weight (gelation) and obtain phenol resin for resist The molar ratio is preferably in the range of 1/0.5 to 1/1.2, more preferably in the range of 1/0.6 to 1/0.9.

作為步驟2中的芳香族化合物(A)從反應溶液中單離之方法,例如可舉出將反應溶液投入反應生成物不溶或難溶的不良溶劑(S1)中,將所得之沈澱物過濾分離後,溶解反應生成物,溶解於與不良溶劑(S1)亦混合的溶劑(S2)中,再度投入不良溶劑(S1)中,過濾分離所產生的沈澱物之方法。As a method of isolating the aromatic compound (A) from the reaction solution in step 2, for example, the reaction solution is poured into a poor solvent (S1) in which the reaction product is insoluble or poorly soluble, and the resulting precipitate is separated by filtration After that, the reaction product is dissolved, dissolved in the solvent (S2) that is also mixed with the poor solvent (S1), and then poured into the poor solvent (S1) again, and the resulting precipitate is separated by filtration.

作為此時所用的前述不良溶劑(S1),例如可舉出水;甲醇、乙醇、丙醇等之一元醇;正己烷、正庚烷、正辛烷、環己烷等之脂肪族烴;甲苯、二甲苯等之芳香族烴。於此等之不良溶劑(S1)之中,從高效率地亦同時進行酸觸媒的去除來看,較佳為水、甲醇。另一方面,作為前述溶劑(S2),例如可舉出甲醇、乙醇、丙醇等之一元醇;乙二醇、1,2-丙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,7-庚二醇、1,8-辛二醇、1,9-壬二醇、三亞甲基二醇、二乙二醇、聚乙二醇、丙三醇等之多元醇;2-乙氧基乙醇、乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚、乙二醇單戊基醚、乙二醇二甲基醚、乙二醇乙基甲基醚、乙二醇單苯基醚等之二醇醚;1,3-二

Figure 108146610-A0304-12-0059-1
烷、1,4-二
Figure 108146610-A0304-12-0059-1
烷等之環狀醚;乙二醇乙酸酯等之二醇酯;丙酮、甲基乙基酮、甲基異丁基酮等之酮等。又,使用水作為前述不良溶劑(S1)時,前述(S2)較佳為丙酮。還有,前述不良溶劑(S1)及溶劑(S2)係可各自僅1種使用,也可併用2種以上。Examples of the poor solvent (S1) used at this time include water; monohydric alcohols such as methanol, ethanol, and propanol; aliphatic hydrocarbons such as n-hexane, n-heptane, n-octane, and cyclohexane; and toluene , Xylene and other aromatic hydrocarbons. Among these poor solvents (S1), water and methanol are preferable in terms of efficiently removing the acid catalyst at the same time. On the other hand, as the aforementioned solvent (S2), for example, monohydric alcohols such as methanol, ethanol, and propanol; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, trimethylene glycol, diethylene glycol , Polyethylene glycol, glycerol and other polyols; 2-ethoxyethanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl Ethylene glycol ether, ethylene glycol monopentyl ether, ethylene glycol dimethyl ether, ethylene glycol ethyl methyl ether, ethylene glycol monophenyl ether and other glycol ethers; 1,3-bis
Figure 108146610-A0304-12-0059-1
Alkane, 1,4-bis
Figure 108146610-A0304-12-0059-1
Cyclic ethers such as alkanes; glycol esters such as ethylene glycol acetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, etc. In addition, when water is used as the poor solvent (S1), the (S2) is preferably acetone. In addition, the aforementioned poor solvent (S1) and solvent (S2) may be used only one type each, or two or more types may be used in combination.

於上述步驟1及步驟3中作為溶劑,使用甲苯、二甲苯等之芳香族烴時,若在80℃以上加熱,則因反應而生成的前述芳香族化合物(A)係溶解於溶劑中,故直接冷卻,由於前述芳香族化合物(A)之結晶析出,藉由過濾分離其,可單離出前述芳香族化合物(A)。此時,亦可不使用前述不良溶劑(S1)及溶劑(S2)。When aromatic hydrocarbons such as toluene and xylene are used as the solvent in the above steps 1 and 3, if heating at 80°C or higher, the aromatic compound (A) produced by the reaction is dissolved in the solvent, so Direct cooling, since the crystals of the aforementioned aromatic compound (A) are precipitated, by separating them by filtration, the aforementioned aromatic compound (A) can be isolated. In this case, the aforementioned poor solvent (S1) and solvent (S2) may not be used.

藉由上述步驟2之單離方法,可得到前述式(1)所示的芳香族化合物(A)。芳香族化合物(A)之純度係從凝膠滲透層析(GPC)圖所算出的純度,較佳為90%以上,更佳為94%以上,特佳為98%以上。芳香族化合物(A)之純度係可從GPC圖的面積比求出,為於後述之測定條件下測定者。The aromatic compound (A) represented by the aforementioned formula (1) can be obtained by the single ionization method of the above step 2. The purity of the aromatic compound (A) is calculated from a gel permeation chromatography (GPC) chart, and is preferably 90% or more, more preferably 94% or more, and particularly preferably 98% or more. The purity of the aromatic compound (A) can be obtained from the area ratio of the GPC chart, and is measured under the measurement conditions described later.

酚醛清漆型酚樹脂(C)之重量平均分子量(Mw)較佳為2,000~35,000之範圍,更佳為2,000~25,000之範圍。酚醛清漆型酚樹脂(C)之重量平均分子量(Mw)係使用凝膠滲透層析儀(以下簡稱「GPC」),於下述之測定條件下測定者。The weight average molecular weight (Mw) of the novolak-type phenol resin (C) is preferably in the range of 2,000 to 35,000, more preferably in the range of 2,000 to 25,000. The weight average molecular weight (Mw) of the novolak type phenol resin (C) is measured using a gel permeation chromatography (hereinafter referred to as "GPC") under the following measurement conditions.

(GPC之測定條件) 測定裝置:東曹股份有限公司製「HLC-8220 GPC」 管柱:昭和電工股份有限公司製「Shodex KF802」(8.0mmФ×300mm) +昭和電工股份有限公司製「Shodex KF802」(8.0mmФ×300mm) +昭和電工股份有限公司製「Shodex KF803」(8.0mmФ×300mm) +昭和電工股份有限公司製「Shodex KF804」(8.0mmФ×300mm) 管柱溫度:40℃ 檢測器:RI(示差折射計) 數據處理:東曹股份有限公司製「GPC-8020型號II版本4.30」 展開溶劑:四氫呋喃 流速:1.0mL/分鐘 試料:以微濾器過濾樹脂固體成分換算為0.5質量%的四氫呋喃溶液者(100μl) 標準試料:下述單分散聚苯乙烯(GPC measurement conditions) Measuring device: "HLC-8220 GPC" manufactured by Tosoh Corporation Pillar: "Shodex KF802" (8.0mmФ×300mm) manufactured by Showa Denko Co., Ltd. + "Shodex KF802" made by Showa Denko Corporation (8.0mmФ×300mm) + "Shodex KF803" made by Showa Denko Corporation (8.0mmФ×300mm) + "Shodex KF804" made by Showa Denko Corporation (8.0mmФ×300mm) Column temperature: 40℃ Detector: RI (differential refractometer) Data processing: "GPC-8020 Model II Version 4.30" manufactured by Tosoh Corporation Developing solvent: tetrahydrofuran Flow rate: 1.0mL/min Sample: A 0.5% by mass tetrahydrofuran solution (100μl) in terms of the solid content of the resin filtered by a microfilter Standard sample: the following monodisperse polystyrene

(標準試料:單分散聚苯乙烯) 東曹股份有限公司製「A-500」 東曹股份有限公司製「A-2500」 東曹股份有限公司製「A-5000」 東曹股份有限公司製「F-1」 東曹股份有限公司製「F-2」 東曹股份有限公司製「F-4」 東曹股份有限公司製「F-10」 東曹股份有限公司製「F-20」(Standard sample: monodisperse polystyrene) Tosoh Corporation "A-500" Tosoh Corporation "A-2500" "A-5000" manufactured by Tosoh Corporation Tosoh Corporation "F-1" Tosoh Corporation "F-2" "F-4" manufactured by Tosoh Corporation Tosoh Corporation "F-10" Tosoh Corporation "F-20"

[形成金屬鹽之金屬原子] 作為與酚醛清漆型酚樹脂(C)形成金屬鹽的金屬原子,可舉出鈣、鋅、銅、鐵、鋁、鋯、鉿、鈦、銦、錫等。於此等之中,較佳為鈣、鋅、銅、鐵、鋯、鉿及錫。前述金屬原子係可單獨1種使用,也可併用2種以上。[Metal atoms forming metal salts] Examples of the metal atom forming a metal salt with the novolak type phenol resin (C) include calcium, zinc, copper, iron, aluminum, zirconium, hafnium, titanium, indium, tin, and the like. Among these, calcium, zinc, copper, iron, zirconium, hafnium, and tin are preferred. The aforementioned metal atom system may be used singly or in combination of two or more kinds.

酚醛清漆型酚樹脂(C)的金屬鹽係可藉由一邊加熱包含酚醛清漆型酚樹脂(C)的組成物,一邊添加金屬原子的鹽酸鹽、硝酸鹽、硫酸鹽等的金屬鹽及或金屬氧化物而形成。於此等之中,較佳為硝酸鹽及或金屬氧化物。The metal salt of the novolak type phenol resin (C) can be heated by heating the composition containing the novolak type phenol resin (C), while adding metal salts such as hydrochloride, nitrate, and sulfate of metal atoms and or Metal oxide is formed. Among these, nitrates and or metal oxides are preferred.

相對於酚醛清漆型酚樹脂(C)100質量份,前述金屬鹽及或金屬氧化物之添加量例如為1~100質量份,較佳為10~50質量份。The addition amount of the aforementioned metal salt and or metal oxide is, for example, 1 to 100 parts by mass, and preferably 10 to 50 parts by mass, relative to 100 parts by mass of the novolak-type phenol resin (C).

[鹼可溶性樹脂] 於本發明之阻劑組成物中,酚醛清漆型酚樹脂(C)係鹼可溶性樹脂,但亦可包含酚醛清漆型酚樹脂(C)以外的鹼可溶性樹脂(D)。[Alkali-soluble resin] In the resist composition of the present invention, the novolak-type phenol resin (C) is an alkali-soluble resin, but it may also contain an alkali-soluble resin (D) other than the novolak-type phenol resin (C).

鹼可溶性樹脂(D)只要是可溶於鹼水溶液中的樹脂即可,較佳為甲酚酚醛清漆樹脂。前述甲酚酚醛清漆樹脂係以酚系化合物及醛化合物為反應原料,使此等縮合而成之酚醛清漆型酚樹脂,較佳為以選自由鄰甲酚、間甲酚及對甲酚所組成之群組的1種以上之酚系化合物為必要的反應原料之樹脂。The alkali-soluble resin (D) may be any resin soluble in an aqueous alkali solution, and a cresol novolak resin is preferred. The aforementioned cresol novolak resin is a novolak type phenol resin formed by condensation of phenolic compounds and aldehyde compounds as raw materials, preferably selected from the group consisting of o-cresol, m-cresol and p-cresol One or more phenolic compounds in the group are the necessary reaction raw materials for the resin.

作為成為前述甲酚酚醛清漆樹脂的反應原料之酚系化合物,亦可併用甲酚以外的苯酚或苯酚衍生物。作為甲酚以外的酚系化合物,例如可舉出苯酚;2,3-二甲苯酚、2,4-二甲苯酚、2,5-二甲苯酚、2,6-二甲苯酚、3,4-二甲苯酚、3,5-二甲苯酚等之二甲苯酚;鄰乙基苯酚、間乙基苯酚、對乙基苯酚等之乙基苯酚;異丙基苯酚、丁基苯酚、對第三丁基苯酚等之丁基苯酚;對戊基苯酚、對辛基苯酚、對壬基苯酚、對異丙苯基苯酚等的烷基苯酚;氟酚、氯酚、溴酚、碘酚等之鹵化苯酚;對苯基苯酚、胺基苯酚、硝基苯酚、二硝基苯酚、三硝基苯酚等之1取代苯酚;1-萘酚、2-萘酚等之縮合多環式苯酚;間苯二酚、烷基間苯二酚、五倍子酚、兒茶酚、烷基兒茶酚、氫醌、烷基氫醌、根皮三酚、雙酚A、雙酚F、雙酚S、二羥基萘等之多元酚等。前述甲酚以外的酚系化合物係可單獨1種使用,也可併用2種以上。As the phenolic compound used as the reaction raw material of the aforementioned cresol novolak resin, a phenol or a phenol derivative other than cresol may be used in combination. Examples of phenolic compounds other than cresol include phenol; 2,3-xylenol, 2,4-xylenol, 2,5-xylenol, 2,6-xylenol, 3,4 -Xylenol such as xylenol and 3,5-xylenol; ethyl phenol such as o-ethyl phenol, m-ethyl phenol and p-ethyl phenol; isopropyl phenol, butyl phenol, p-tertiary Butyl phenol such as butyl phenol; alkyl phenol such as p-pentyl phenol, p-octyl phenol, p-nonyl phenol, p-cumyl phenol; halogenation of fluorophenol, chlorophenol, bromophenol, iodophenol, etc. Phenol; 1-substituted phenol such as p-phenylphenol, aminophenol, nitrophenol, dinitrophenol, trinitrophenol, etc.; 1-naphthol, 2-naphthol, etc., condensation polycyclic phenol; resorcinol Phenol, alkyl resorcinol, gallic phenol, catechol, alkyl catechol, hydroquinone, alkyl hydroquinone, phlotriol, bisphenol A, bisphenol F, bisphenol S, dihydroxy naphthalene And other polyphenols. The phenolic compound system other than the aforementioned cresol may be used alone or in combination of two or more kinds.

於鹼可溶性樹脂(D)之調製中以甲酚與甲酚以外的酚系化合物為反應原料時,相對於甲酚1.0莫耳,前述甲酚以外的酚系化合物之使用量較佳為0.05~1.0莫耳之範圍。In the preparation of alkali-soluble resin (D), when cresol and phenolic compound other than cresol are used as the reaction raw material, the usage amount of the aforementioned phenolic compound other than cresol is preferably 0.05 to 1.0 mol relative to cresol. 1.0 mol range.

作為成為前述甲酚酚醛清漆樹脂的原料之醛化合物,例如可舉出甲醛、多聚甲醛、三

Figure 108146610-A0304-12-0059-1
烷、乙醛、丙醛、聚甲醛、三氯乙醛、六亞甲基四胺、糠醛、乙二醛、正丁醛、己醛、烯丙醛、苯甲醛、巴豆醛、丙烯醛、四甲醛、苯基乙醛、鄰甲苯甲醛、水楊醛等。於此等之中,較佳為甲醛。前述醛化合物係可單獨1種使用,也可併用2種以上。As the aldehyde compound used as the raw material of the aforementioned cresol novolak resin, for example, formaldehyde, paraformaldehyde, three
Figure 108146610-A0304-12-0059-1
Alkane, acetaldehyde, propionaldehyde, polyformaldehyde, chloroacetaldehyde, hexamethylenetetramine, furfural, glyoxal, n-butyraldehyde, hexanal, allylaldehyde, benzaldehyde, crotonaldehyde, acrolein, tetra Formaldehyde, phenylacetaldehyde, o-tolualdehyde, salicylaldehyde, etc. Among these, formaldehyde is preferred. The above-mentioned aldehyde compound system may be used individually by 1 type, and may use 2 or more types together.

作為成為前述甲酚酚醛清漆樹脂的原料之醛化合物,使用甲醛時,亦可使用甲醛以外的醛化合物。於前述甲酚酚醛清漆樹脂之調製中以甲醛與甲醛以外的醛化合物為反應原料時,相對於前述甲醛1.0莫耳,前述甲醛以外的醛化合物之使用量較佳為0.05~1.0莫耳之範圍。As the aldehyde compound used as the raw material of the aforementioned cresol novolak resin, when formaldehyde is used, an aldehyde compound other than formaldehyde may also be used. In the preparation of the cresol novolak resin, when formaldehyde and an aldehyde compound other than formaldehyde are used as raw materials for the reaction, the amount of the aldehyde compound other than formaldehyde is preferably in the range of 0.05 to 1.0 mol relative to 1.0 mol of the aforementioned formaldehyde .

前述酚系化合物及醛化合物之縮合反應較佳為在酸觸媒存在下進行。作為前述酸觸媒,例如可舉出草酸、硫酸、鹽酸、苯酚磺酸、對甲苯磺酸、乙酸鋅、乙酸錳等。於此等之中,從催化活性優異來看,較佳為草酸。前述酸觸媒係可單獨1種使用,也可併用2種以上。酸觸媒係可在反應前加入,也可在反應途中加入,任一者皆可。The condensation reaction of the aforementioned phenolic compound and aldehyde compound is preferably carried out in the presence of an acid catalyst. Examples of the acid catalyst include oxalic acid, sulfuric acid, hydrochloric acid, phenolsulfonic acid, p-toluenesulfonic acid, zinc acetate, and manganese acetate. Among these, oxalic acid is preferred in terms of excellent catalytic activity. The aforementioned acid catalyst system may be used singly or in combination of two or more kinds. The acid catalyst system can be added before or during the reaction, either.

調製前述甲酚酚醛清漆樹脂時的酚系化合物與醛化合物之加入比(莫耳比),較佳將醛化合物/酚系化合物設為0.3~1.6之範圍,更佳設為0.5~1.3之範圍。The addition ratio (molar ratio) of the phenolic compound and the aldehyde compound when preparing the aforementioned cresol novolak resin is preferably the aldehyde compound/phenolic compound in the range of 0.3 to 1.6, more preferably in the range of 0.5 to 1.3 .

作為調製前述甲酚酚醛清漆樹脂時的酚系化合物與醛化合物之反應之具體例,可舉出將酚系化合物與醛化合物在酸觸媒存在下加熱至60~140℃,使聚縮合反應進行,接著在減壓條件下進行脫水、脫單體之方法。As a specific example of the reaction between the phenolic compound and the aldehyde compound when preparing the aforementioned cresol novolak resin, the phenolic compound and the aldehyde compound are heated to 60 to 140°C in the presence of an acid catalyst to advance the polycondensation reaction. , And then carry out the method of dehydration and monomer removal under reduced pressure.

本發明之阻劑組成物可包含感光劑(E),也可不含。作為感光劑(E),可使用具有醌二疊氮基的化合物。作為該具有醌二疊氮基的化合物,例如可舉出2,3,4-三羥基二苯基酮、2,4,4’-三羥基二苯基酮、2,4,6-三羥基二苯基酮、2,3,6-三羥基二苯基酮、2,3,4-三羥基-2’-甲基二苯基酮、2,3,4,4’-四羥基二苯基酮、2,2’,4,4’-四羥基二苯基酮、2,3’,4,4’,6-五羥基二苯基酮、2,2’,3,4,4’-五羥基二苯基酮、2,2’,3,4,5-五羥基二苯基酮、2,3’,4,4’,5’,6-六羥基二苯基酮、2,3,3’,4,4’,5’-六羥基二苯基酮等之多羥基二苯基酮系化合物;雙(2,4-二羥基苯基)甲烷、雙(2,3,4-三羥基苯基)甲烷、2-(4-羥基苯基)-2-(4’-羥基苯基)丙烷、2-(2,4-二羥基苯基)-2-(2’,4’-二羥基苯基)丙烷、2-(2,3,4-三羥基苯基)-2-(2’,3’,4’-三羥基苯基)丙烷、4,4’-{1-[4-[2-(4-羥基苯基)-2-丙基]苯基]亞乙基}雙酚,3,3’-二甲基-{1-[4-[2-(3-甲基-4-羥基苯基)-2-丙基]苯基]亞乙基}雙酚等之雙[(聚)羥基苯基]烷系化合物;參(4-羥基苯基)甲烷、雙(4-羥基-3,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-3,4-二羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-3,4-二羥基苯基甲烷等之參(羥基苯基)甲烷類或其甲基取代物;雙(3-環己基-4-羥基苯基)-3-羥基苯基甲烷、雙(3-環己基-4-羥基苯基)-2-羥基苯基甲烷、雙(3-環己基-4-羥基苯基)-4-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-2-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-3-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-4-羥基苯基甲烷、雙(3-環己基-2-羥基苯基)-3-羥基苯基甲烷、雙(5-環己基-4-羥基-3-甲基苯基)-4-羥基苯基甲烷、雙(5-環己基-4-羥基-3-甲基苯基)-3-羥基苯基甲烷、雙(5-環己基-4-羥基-3-甲基苯基)-2-羥基苯基甲烷、雙(3-環己基-2-羥基苯基)-4-羥基苯基甲烷、雙(3-環己基-2-羥基苯基)-2-羥基苯基甲烷、雙(5-環己基-2-羥基-4-甲基苯基)-2-羥基苯基甲烷、雙(5-環己基-2-羥基-4-甲基苯基)-4-羥基苯基甲烷等之雙(環己基羥基苯基)(羥基苯基)甲烷類或其甲基取代物等與萘醌-1,2-二疊氮-5-磺酸或萘醌-1,2-二疊氮-4-磺酸、鄰蒽醌二疊氮磺酸等之具有醌二疊氮基的磺酸之完全酯化合物、部分酯化合物、醯胺化物或部分醯胺化物等。此等之感光劑(E)係可僅1種使用,也可併用2種以上。The resist composition of the present invention may or may not contain the photosensitizer (E). As the photosensitizer (E), a compound having a quinonediazide group can be used. As the compound having a quinonediazide group, for example, 2,3,4-trihydroxydiphenyl ketone, 2,4,4'-trihydroxydiphenyl ketone, 2,4,6-trihydroxy Diphenylketone, 2,3,6-trihydroxydiphenylketone, 2,3,4-trihydroxy-2'-methyldiphenylketone, 2,3,4,4'-tetrahydroxydiphenyl Ketone, 2,2',4,4'-tetrahydroxydiphenyl ketone, 2,3',4,4',6-pentahydroxydiphenyl ketone, 2,2',3,4,4' -Pentahydroxybenzophenone, 2,2',3,4,5-pentahydroxybenzophenone, 2,3',4,4',5',6-hexahydroxybenzophenone, 2, 3,3',4,4',5'-hexahydroxydiphenyl ketone and other polyhydroxydiphenyl ketone compounds; bis(2,4-dihydroxyphenyl)methane, bis(2,3,4 -Trihydroxyphenyl)methane, 2-(4-hydroxyphenyl)-2-(4'-hydroxyphenyl)propane, 2-(2,4-dihydroxyphenyl)-2-(2',4 '-Dihydroxyphenyl)propane, 2-(2,3,4-trihydroxyphenyl)-2-(2',3',4'-trihydroxyphenyl)propane, 4,4'-{1 -[4-[2-(4-Hydroxyphenyl)-2-propyl]phenyl]ethylene}bisphenol, 3,3'-dimethyl-{1-[4-[2-(3 -Methyl-4-hydroxyphenyl)-2-propyl]phenyl]ethylene}bisphenol and other bis[(poly)hydroxyphenyl]alkane compounds; see (4-hydroxyphenyl)methane, Bis(4-hydroxy-3,5-dimethylphenyl)-4-hydroxyphenylmethane, bis(4-hydroxy-2,5-dimethylphenyl)-4-hydroxyphenylmethane, bis( 4-hydroxy-3,5-dimethylphenyl)-2-hydroxyphenylmethane, bis(4-hydroxy-2,5-dimethylphenyl)-2-hydroxyphenylmethane, bis(4- Hydroxy-2,5-dimethylphenyl)-3,4-dihydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)-3,4-dihydroxyphenylmethane, etc. The ginseng (hydroxyphenyl) methanes or their methyl substituents; bis(3-cyclohexyl-4-hydroxyphenyl)-3-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxyphenyl) -2-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxyphenyl)-4-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)-2- Hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)-3-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)- 4-hydroxyphenylmethane, bis(3-cyclohexyl-2-hydroxyphenyl)-3-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-3-methylphenyl)-4-hydroxy Phenylmethane, bis(5-cyclohexyl-4-hydroxy-3-methylphenyl)-3-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-3-methylphenyl)-2 -Hydroxyphenylmethane, bis(3-cyclohexyl-2-hydroxyphenyl)-4-hydroxyphenylmethane, bis(3-cyclohexyl-2-hydroxyphenyl)-2- Hydroxyphenylmethane, bis(5-cyclohexyl-2-hydroxy-4-methylphenyl)-2-hydroxyphenylmethane, bis(5-cyclohexyl-2-hydroxy-4-methylphenyl)- Bis(cyclohexylhydroxyphenyl)(hydroxyphenyl)methanes such as 4-hydroxyphenylmethane or its methyl substituents and naphthoquinone-1,2-diazide-5-sulfonic acid or naphthoquinone- Complete ester compounds, partial ester compounds, amides or partial amides of sulfonic acids with quinonediazide groups such as 1,2-diazide-4-sulfonic acid, o-anthraquinonediazide sulfonic acid, etc. . These photosensitizers (E) may be used only one type, or two or more types may be used in combination.

本發明之阻劑組成物的感光劑(E)之含量,從得到良好的感度,得到所欲的圖案來看,相對於酚醛清漆型酚樹脂(C)及鹼可溶性樹脂(D)之合計100質量份,較佳為3~50質量份之範圍,更佳為5~30質量份之範圍。The content of the photosensitizer (E) in the resist composition of the present invention is 100 relative to the total of the novolak-type phenol resin (C) and the alkali-soluble resin (D) in terms of obtaining good sensitivity and obtaining the desired pattern. Parts by mass are preferably in the range of 3-50 parts by mass, more preferably in the range of 5-30 parts by mass.

本發明之阻劑組成物較佳為包含溶劑(F)。作為前述溶劑(F),例如可舉出乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚、乙二醇單丁基醚等之乙二醇烷基醚;二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇二丙基醚、二乙二醇二丁基醚等之二乙二醇二烷基醚;甲基賽珞蘇乙酸酯、乙基賽珞蘇乙酸酯等之乙二醇烷基醚乙酸酯;丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、丙二醇單丙基醚乙酸酯等之丙二醇烷基醚乙酸酯;丙酮、甲基乙基酮、環己酮、甲基戊基酮等之酮;二

Figure 108146610-A0304-12-0059-1
烷等的環式醚;2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸乙酯、乙氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯、甲酸乙酯、乙酸乙酯、乙酸丁酯、乙醯乙酸甲酯、乙醯乙酸乙酯等之酯等。此等之溶劑(F)係可僅1種使用,也可併用2種以上。The resist composition of the present invention preferably contains a solvent (F). As the aforementioned solvent (F), for example, ethylene glycol alkyl ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, etc. ; Diethylene glycol dialkyl ethers such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dipropyl ether, diethylene glycol dibutyl ether, etc.; methyl race Ethylene glycol alkyl ether acetate such as loxoacetate, ethyl siloxe acetate, etc.; propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether ethyl Propylene glycol alkyl ether acetate such as acid esters; ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl amyl ketone, etc.; two
Figure 108146610-A0304-12-0059-1
Cyclic ethers such as alkane; methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, 2- Methyl hydroxy-3-methylbutyrate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, ethyl formate, ethyl acetate, butyl acetate, Esters such as methyl acetylacetate and ethyl acetylacetate. Only one type of these solvents (F) may be used, or two or more types may be used in combination.

本發明之阻劑組成物中的溶劑(F)之含量,從組成物的流動性、藉由旋塗法等塗布法得到均勻的塗膜來看,較佳為使本發明之阻劑組成物中的固體成分濃度成為15~65質量%之量。The content of the solvent (F) in the resist composition of the present invention, in view of the fluidity of the composition and obtaining a uniform coating film by coating methods such as spin coating, is preferably such that the resist composition of the present invention The solid content concentration in the bismuth is 15 to 65% by mass.

本發明之阻劑組成物只要包含酚醛清漆型酚樹脂(C)的金屬鹽以及任意包含的鹼可溶性樹脂(D)、感光劑(E)及溶劑(F)即可,也可包含酚醛清漆型酚樹脂(C)的金屬鹽以及任意包含的鹼可溶性樹脂(D)、感光劑(E)、溶劑(F)及成分(C)~(F)以外之成分(例如由填充材、顏料、調平劑等之界面活性劑、密著性提升劑、溶解促進劑所選出的1種以上),也可在不損害本發明效果之範圍內包含不可避免的雜質。The resist composition of the present invention only needs to contain the metal salt of the novolak type phenol resin (C) and optionally the alkali-soluble resin (D), the photosensitizer (E) and the solvent (F), and may also contain the novolak type The metal salt of the phenol resin (C) and the optional alkali-soluble resin (D), photosensitizer (E), solvent (F), and components other than components (C) to (F) (such as fillers, pigments, and One or more selected from surfactants, adhesion promoters, and dissolution promoters, such as leveling agents, may also contain unavoidable impurities within the range that does not impair the effects of the present invention.

本發明之阻劑組成物例如係溶劑(F)以外的固體成分之80質量%以上、90質量%以上、95質量%以上、98質量%以上或100質量%,但亦可包含酚醛清漆型酚樹脂(C)的金屬鹽以及任意包含的鹼可溶性樹脂(D)、感光劑(E)及成分(C)~(F)以外之成分。The resist composition of the present invention is, for example, 80% by mass or more, 90% by mass or more, 95% by mass or more, 98% by mass or more, or 100% by mass of solid components other than the solvent (F), but it may also contain novolac type phenol The metal salt of the resin (C) and the arbitrarily included alkali-soluble resin (D), photosensitizer (E), and components other than the components (C) to (F).

本發明之阻劑組成物係可藉由通常的方法,攪拌混合酚醛清漆型酚樹脂(C)、金屬鹽、任意配合的其它鹼可溶性樹脂(D)、感光劑(E)及溶劑(F)、更視需要添加的各種添加劑,成為均勻的液體而調製。The resist composition of the present invention can be mixed with novolak type phenol resin (C), metal salt, optional other alkali-soluble resin (D), photosensitizer (E) and solvent (F) by a usual method. , According to the need to add various additives, become a uniform liquid and prepare.

於本發明之阻劑組成物中摻合填充材、顏料等之固體者時,較佳為使用溶解器、均質機、三輥硏磨機等之分散裝置進行分散、混合。又,為了去除粗粒或雜質,亦可使用篩網過濾器、薄膜過濾器等來過濾該組成物。When solids such as fillers and pigments are blended into the resist composition of the present invention, it is preferable to use a dispersing device such as a dissolver, a homogenizer, or a three-roll mill for dispersion and mixing. In addition, in order to remove coarse particles or impurities, a mesh filter, a membrane filter, etc. may be used to filter the composition.

[圖案形成方法] 本發明之阻劑組成物係可作為負型光阻劑組成物使用,也可作為正型光阻劑使用。使用本發明之阻劑組成物的圖案之製造方法包含:使用本發明之阻劑組成物來形成阻劑膜之步驟,將前述阻劑膜曝光之步驟,及使用顯影液,將前述經曝光的阻劑膜顯影而形成圖案之步驟。[Pattern Formation Method] The resist composition of the present invention can be used as a negative photoresist composition, and can also be used as a positive photoresist. The manufacturing method of the pattern using the resist composition of the present invention includes the step of forming a resist film using the resist composition of the present invention, the step of exposing the aforementioned resist film, and the use of a developer to expose the aforementioned exposed The resist film is developed to form a pattern.

阻劑膜之形成、阻劑膜之曝光及經曝光的阻劑膜之顯影係可藉由眾所周知的方法實施。作為將本發明之阻劑組成物曝光的光源,例如可舉出紅外光、可見光、紫外光、遠紫外光、X射線、電子線等。於此等之光源之中,較佳為紫外光,宜為高壓水銀燈的g線(波長436nm)、i線(波長365nm)、EUV雷射(波長13.5nm)。The formation of the resist film, the exposure of the resist film, and the development of the exposed resist film can be implemented by well-known methods. As a light source for exposing the resist composition of the present invention, for example, infrared light, visible light, ultraviolet light, extreme ultraviolet light, X-ray, electron beam, etc. can be cited. Among these light sources, ultraviolet light is preferable, and g-line (wavelength: 436nm), i-line (wavelength: 365nm), EUV laser (wavelength: 13.5nm) of a high-pressure mercury lamp.

作為曝光後之顯影中使用的鹼顯影液,例如可使用氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨水等之無機鹼性物質;乙胺、正丙胺等之一級胺類;二乙胺、二正丁胺等之二級胺類;三乙胺、甲基二乙基胺等之三級胺類;二甲基乙醇胺、三乙醇胺等之醇胺;氫氧化四甲銨、氫氧化四乙銨等之四級銨鹽;吡咯、哌啶等的環狀胺等之鹼性水溶液。於此等之鹼顯影液中,視需要亦可適宜添加醇、界面活性劑等而使用。鹼顯影液之鹼濃度通常較佳為2~5質量%之範圍,一般使用2.38質量%氫氧化四甲銨水溶液。As the alkaline developer used in the development after exposure, for example, inorganic alkaline substances such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia water, etc. can be used; among others, ethylamine, n-propylamine, etc. Primary amines; secondary amines such as diethylamine and di-n-butylamine; tertiary amines such as triethylamine and methyldiethylamine; alcohol amines such as dimethylethanolamine and triethanolamine; hydroxide Quaternary ammonium salts of tetramethylammonium and tetraethylammonium hydroxide; alkaline aqueous solutions of cyclic amines such as pyrrole and piperidine. In these alkaline developers, alcohol, surfactant, etc. can be suitably added and used as needed. The alkali concentration of the alkali developer is generally preferably in the range of 2 to 5% by mass, and a 2.38% by mass tetramethylammonium hydroxide aqueous solution is generally used.

本發明之圖案形成方法係可適用於電子裝置之製程。作為上述電子裝置,可舉出家庭用電氣機器、辦公室自動化機器、媒體相關機器、光學用機器、通訊機器等。 [實施例]The pattern forming method of the present invention is applicable to the manufacturing process of electronic devices. Examples of the above-mentioned electronic devices include household electrical equipment, office automation equipment, media-related equipment, optical equipment, and communication equipment. [Example]

以下,藉由實施例與比較例,具體地說明本發明。Hereinafter, the present invention will be explained concretely with examples and comparative examples.

合成例1 含羧酸的酚性三核體化合物之合成 於設有冷卻管的2000ml之4口燒瓶中,加入293.2g(2.4mol)的2,5-二甲苯酚、150g(1mol)的4-甲醯基苯甲酸,溶解於500ml的乙酸中。在冰浴中邊冷卻邊添加5ml的硫酸後,以加熱包加熱到100℃為止,邊攪拌2小時邊使其反應。於反應結束後,在所得之溶液中加入水,而使粗生成物再沈澱。將粗生成物再溶解於丙酮中,更以水使其再沈澱後,過濾分離沈澱物,進行真空乾燥,得到283g的淺桃色結晶的前驅物化合物(A-1)。Synthesis Example 1 "Synthesis of phenolic trinuclear compound containing carboxylic acid In a 2000 ml 4-necked flask equipped with a cooling tube, 293.2 g (2.4 mol) of 2,5-xylenol and 150 g (1 mol) of 4-methanyl benzoic acid were added and dissolved in 500 ml of acetic acid. After adding 5 ml of sulfuric acid while cooling in an ice bath, it was heated to 100°C with a heating bag, and the reaction was allowed to react while stirring for 2 hours. After the completion of the reaction, water was added to the resulting solution to re-precipitate the crude product. The crude product was re-dissolved in acetone, and after reprecipitating with water, the precipitate was separated by filtration and vacuum dried to obtain 283 g of the precursor compound (A-1) of pale pink crystals.

對於所得之前驅物化合物(A-1),進行13 C-NMR測定,結果確認為下述結構式所示的化合物。又,由GPC圖所算出的純度(GPC純度)為95.3%。圖1中顯示前驅物化合物(A-1)之GPC圖,圖2中顯示13 C-NMR圖。The obtained precursor compound (A-1) was subjected to 13 C-NMR measurement, and as a result, it was confirmed to be a compound represented by the following structural formula. In addition, the purity (GPC purity) calculated from the GPC chart was 95.3%. Fig. 1 shows a GPC chart of the precursor compound (A-1), and Fig. 2 shows a 13 C-NMR chart.

Figure 02_image016
Figure 02_image016

合成例2 酚性三核體化合物之合成 於設有冷卻管的2000ml之4口燒瓶中,加入293.2g(2.4mol)的2,5-二甲苯酚、122g(1mol)的2-羥基苯甲醛,溶解於500ml的2-乙氧基乙醇中。在冰浴中邊冷卻邊添加10ml的硫酸後,以加熱包加熱到100℃為止,邊攪拌2小時邊使其反應。於反應結束後,在所得之溶液中加入水,而使粗生成物再沈澱。將粗生成物再溶解於丙酮中,更以水使其再沈澱後,過濾分離沈澱物,進行真空乾燥,得到283g的白色結晶的前驅物化合物(A’-2)。Synthesis Example 2" Synthesis of Phenolic Trinuclear Compound Add 293.2g (2.4mol) of 2,5-xylenol and 122g (1mol) of 2-hydroxybenzaldehyde in a 2000ml 4-necked flask equipped with a cooling tube, and dissolve in 500ml of 2-ethoxyethanol in. After adding 10 ml of sulfuric acid while cooling in an ice bath, it was heated to 100°C with a heating bag, and the reaction was allowed to react while stirring for 2 hours. After the completion of the reaction, water was added to the resulting solution to re-precipitate the crude product. The crude product was re-dissolved in acetone and reprecipitated with water, and the precipitate was separated by filtration and vacuum-dried to obtain 283 g of a white crystal precursor compound (A'-2).

對於所得之前驅物化合物(A’-2),進行13 C-NMR測定,結果確認為下述結構式所示的化合物。又,由GPC圖所算出的純度(GPC純度)為98.2%。圖3中顯示前驅物化合物(A’-2)之GPC圖,圖4中顯示13 C-NMR圖。The obtained precursor compound (A'-2) was subjected to 13 C-NMR measurement, and as a result, it was confirmed to be a compound represented by the following structural formula. In addition, the purity (GPC purity) calculated from the GPC chart was 98.2%. Fig. 3 shows the GPC chart of the precursor compound (A'-2), and Fig. 4 shows the 13 C-NMR chart.

Figure 02_image018
Figure 02_image018

製造例1 含羧酸的酚醛清漆型酚樹脂之合成 於設有冷卻管的1000ml之4口燒瓶,加入188g的前驅物化合物(A-1)、16g的92%多聚甲醛後,溶解於500ml的乙酸中。在冰浴中邊冷卻邊添加10ml的硫酸後,在油浴中加熱到80℃為止,邊攪拌4小時邊使其反應。於反應結束後,在所得之溶液中加入水,而使粗生成物再沈澱。將粗生成物再溶解於丙酮中,更以水使其再沈澱後,過濾分離沈澱物,進行真空乾燥,得到182g的橙色粉末的酚醛清漆型酚樹脂(C-1)。所得之酚醛清漆型酚樹脂(C-1)的數量平均分子量(Mn)為3946,重量平均分子量(Mw)為8504,多分散度(Mw/Mn)為2.16。圖5中顯示酚醛清漆型酚樹脂(C-1)之GPC圖。Production Example 1 "Synthesis of carboxylic acid-containing novolac type phenol resin In a 1000 ml 4-necked flask equipped with a cooling tube, 188 g of the precursor compound (A-1) and 16 g of 92% paraformaldehyde were added and dissolved in 500 ml of acetic acid. After adding 10 ml of sulfuric acid while cooling in an ice bath, it was heated to 80°C in an oil bath, and reacted while stirring for 4 hours. After the completion of the reaction, water was added to the resulting solution to re-precipitate the crude product. The crude product was re-dissolved in acetone, and after reprecipitating with water, the precipitate was separated by filtration and vacuum dried to obtain 182 g of orange powder novolak-type phenol resin (C-1). The number average molecular weight (Mn) of the obtained novolak-type phenol resin (C-1) was 3946, the weight average molecular weight (Mw) was 8504, and the polydispersity (Mw/Mn) was 2.16. Fig. 5 shows the GPC chart of the novolak type phenol resin (C-1).

製造例2 含羧酸的酚醛清漆型酚樹脂之合成 除了代替前驅物化合物(A-1),使用9.4g(0.025mol)的前驅物化合物(A-1)及8.7g(0.025mol)的前驅物化合物(A’-2)以外,與製造例1同樣地,得到16.8g的淺紅色粉末的酚醛清漆型酚樹脂(C-2)。所得之酚醛清漆型酚樹脂(C-2)的數量平均分子量(Mn)為3331,重量平均分子量(Mw)為6738,多分散度(Mw/Mn)為2.02。圖6中顯示酚醛清漆型酚樹脂(C-2)之GPC圖。Production Example 2 "Synthesis of carboxylic acid-containing novolac type phenol resin Except that instead of the precursor compound (A-1), 9.4 g (0.025 mol) of the precursor compound (A-1) and 8.7 g (0.025 mol) of the precursor compound (A'-2) were used, the same as in Production Example 1 Similarly, 16.8 g of a light red powder novolak type phenol resin (C-2) was obtained. The number average molecular weight (Mn) of the obtained novolak type phenol resin (C-2) was 3331, the weight average molecular weight (Mw) was 6738, and the polydispersity (Mw/Mn) was 2.02. Fig. 6 shows the GPC chart of the novolak type phenol resin (C-2).

製造例3 酚醛清漆樹脂之合成 於具備攪拌機、溫度計的2L之4口燒瓶中,加入552g(4mol)的2-羥基苯甲酸、498g(3mol)的1,4-雙(甲氧基甲基)苯、2.5g的對甲苯磺酸、500g的甲苯,升溫到120℃為止,進行脫甲醇反應。於減壓下升溫、蒸餾,進行230℃、6小時減壓餾去,得到882g的淡黃色固體的酚醛清漆樹脂(C’-3)。酚醛清漆樹脂(C’-3)的數量平均分子量(Mn)為1016,重量平均分子量(Mw)為2782,多分散度(Mw/Mn)為2.74。圖7中顯示酚醛清漆樹脂(C’-3)之GPC圖。Production Example 3 "Synthesis of novolac resin In a 2L 4-neck flask equipped with a stirrer and a thermometer, add 552g (4mol) of 2-hydroxybenzoic acid, 498g (3mol) of 1,4-bis(methoxymethyl)benzene, and 2.5g of p-toluenesulfonate Acid and 500 g of toluene were heated up to 120°C to perform a methanol removal reaction. The temperature was increased under reduced pressure, distillation was performed, and vacuum distillation was performed at 230°C for 6 hours to obtain 882 g of light yellow solid novolak resin (C'-3). The number average molecular weight (Mn) of the novolak resin (C'-3) is 1016, the weight average molecular weight (Mw) is 2782, and the polydispersity (Mw/Mn) is 2.74. Fig. 7 shows the GPC chart of the novolak resin (C'-3).

製造例4 酚醛清漆樹脂之合成 於具備攪拌機、溫度計的2L之4口燒瓶中,加入648g(6mol)的間甲酚、432g(4mol)的對甲酚、2.5g(0.2mol)的草酸、492g的42%甲醛,升溫到100℃為止而使其反應。於常壓下脫水、蒸餾到200℃為止,進行230℃、6小時減壓蒸餾,得到736g的淡黃色固體的酚醛清漆樹脂(C’-4)。 酚醛清漆樹脂(C’-4)的GPC為數量平均分子量(Mn)為1450,重量平均分子量(Mw)為10316,多分散度(Mw/Mn)為7.116。圖8中顯示酚醛清漆樹脂(C’-4)之GPC圖。Production Example 4 "Synthesis of novolac resin In a 2L 4-neck flask equipped with a stirrer and a thermometer, add 648g (6mol) of m-cresol, 432g (4mol) of p-cresol, 2.5g (0.2mol) of oxalic acid, and 492g of 42% formaldehyde, and heat to 100 It is allowed to react up to °C. It was dehydrated and distilled to 200°C under normal pressure, and distilled under reduced pressure at 230°C for 6 hours to obtain 736 g of light yellow solid novolak resin (C'-4). The GPC of the novolak resin (C'-4) is that the number average molecular weight (Mn) is 1450, the weight average molecular weight (Mw) is 10316, and the polydispersity (Mw/Mn) is 7.116. Fig. 8 shows the GPC chart of the novolak resin (C'-4).

實施例1 [樹脂溶液之調製] 將製造例1所調製之酚醛清漆型酚樹脂(C-1)與丙二醇單甲基醚乙酸酯(PGMEA),以酚醛清漆型酚樹脂(C-1):PGMEA=20:80之質量比進行混合,成為酚醛清漆型酚樹脂(C-1)的PGMEA溶液,對於此溶液,以0.1μm的聚四氟乙烯製盤濾機進行精密過濾,調製樹脂溶液。Example 1 [Preparation of resin solution] The novolak-type phenol resin (C-1) and propylene glycol monomethyl ether acetate (PGMEA) prepared in Production Example 1 are used in a mass ratio of novolak-type phenol resin (C-1):PGMEA=20:80 The mixture was mixed to form a PGMEA solution of novolak-type phenol resin (C-1), and this solution was subjected to precision filtration with a 0.1 μm polytetrafluoroethylene disc filter to prepare a resin solution.

[複合化評價] 於30ml的耐熱管中加入5g的所得之樹脂溶液與各0.2g作為金屬硝酸鹽水合物的Ca(NO3 )2 ・4H2 O、Zn(NO3 )2 ・6H2 O、Cu(NO3 )2 ・3H2 O及Fe(NO3 )3 ・9H2 O,一邊振盪處理,一邊加熱到100℃為止。用下述基準評價加熱後的樹脂溶液與金屬硝酸鹽水合物之混合物的狀態。表1中顯示凝膠化評價之結果。 ○:不動凝膠化 △:黏稠液體化 ×:無黏度變化[Composite Evaluation] 5g of the resulting resin was added a solution of 0.2g with a metal nitrate hydrate in 30ml tube heat Ca (NO 3) 2 · 4H 2 O, Zn (NO 3) 2 · 6H 2 O , Cu(NO 3 ) 2 ·3H 2 O and Fe(NO 3 ) 3 ·9H 2 O are heated to 100°C while shaking. The state of the mixture of the heated resin solution and the metal nitrate hydrate was evaluated using the following criteria. Table 1 shows the results of the gelation evaluation. ○: Immobile gelation △: Viscous liquefaction ×: No viscosity change

依照上述評價,確認不動凝膠化或黏稠液體化後,更添加1g的鹽酸水溶液後,在室溫下進行3小時振盪處理。用下述基準評價振盪處理後之含有金屬硝酸鹽水合物的樹脂溶液之狀態,確認有無形成金屬鹽結構。表1中顯示溶膠化評價之結果。 ○:低黏度液體化 △:黏稠液體化 ×:無狀態變化According to the above evaluation, after confirming that it does not gel or viscous liquid, 1g of hydrochloric acid aqueous solution is added, and shaking treatment is performed at room temperature for 3 hours. Evaluate the state of the metal nitrate hydrate-containing resin solution after shaking treatment with the following criteria to confirm whether a metal salt structure is formed. Table 1 shows the results of the solization evaluation. ○: Low viscosity liquefaction △: viscous liquid ×: No state change

由表1之結果可確認,因添加金屬硝酸鹽水合物而不動凝膠化或黏稠液體化,且因更添加鹽酸水溶液而低黏度液體化之製造例1的酚醛清漆型酚樹脂(C-1),係藉由添加金屬硝酸鹽水合物而形成金屬鹽結構。From the results in Table 1, it can be confirmed that the novolak-type phenol resin of Production Example 1 (C-1) does not gel or become viscous liquefied due to the addition of metal nitrate hydrate, and is liquefied with low viscosity due to the addition of hydrochloric acid aqueous solution. ), the metal salt structure is formed by adding metal nitrate hydrate.

因於添加金屬硝酸鹽水合物而不動凝膠化或黏稠液體化,且因更添加鹽酸水溶液而低黏度液體化者,係由於顯示以下的行為:金屬-酚醛清漆間的配位鍵結所致的交聯結構之形成,與其解離所致的交聯結構之分解為可逆的,故表示已形成羧酸的金屬鹽。Those that do not gel or viscous liquefaction due to the addition of metal nitrate hydrate, and low-viscosity liquefaction due to the addition of hydrochloric acid aqueous solution, are due to the following behavior: coordination bond between metal and novolak The formation of the cross-linked structure, and the decomposition of the cross-linked structure caused by its dissociation is reversible, so it means that the metal salt of carboxylic acid has been formed.

對於所調製的樹脂溶液,另外進行下述評價。表1中顯示結果。 [鹼顯影性評價] 以在5吋矽晶圓上成為約1μm之厚度的方式,用旋塗機塗布所得之樹脂溶液,在110℃的熱板上乾燥60秒,而在矽晶圓上形成樹脂膜。將所得之晶圓浸漬於顯影液(2.38%氫氧化四甲銨水溶液)中60秒後,在110℃的熱板上乾燥60秒。測定顯影液浸漬前後的膜厚,將其差量除以60後之值當作鹼顯影性(ADR1(Å/s))。For the prepared resin solution, the following evaluation was additionally performed. The results are shown in Table 1. [Evaluation of alkali developability] The resulting resin solution was applied with a spin coater to a thickness of about 1 μm on a 5-inch silicon wafer, and dried on a hot plate at 110°C for 60 seconds to form a resin film on the silicon wafer. The resulting wafer was immersed in a developing solution (2.38% tetramethylammonium hydroxide aqueous solution) for 60 seconds, and then dried on a hot plate at 110°C for 60 seconds. The film thickness before and after immersion in the developer was measured, and the difference was divided by 60 as the alkali developability (ADR1 (Å/s)).

於所得之樹脂溶液中,以成為酚醛清漆型酚樹脂/P-200/PGMEA=20/5/75(質量比)之方式,加入感光劑P-200(東洋合成工業股份有限公司製;1莫耳的4,4’-[1-[4-[1-(4-羥基苯基)-1甲基乙基]苯基]亞乙基]雙酚與2莫耳的1,2-萘醌-2-二疊氮-5-磺醯氯之縮合物),以在5吋矽晶圓上成為約1μm之厚度的方式,用旋塗機塗布此樹脂組成物,在110℃的熱板上乾燥60秒,而在矽晶圓上形成樹脂膜。將所得之晶圓浸漬於顯影液(2.38%氫氧化四甲銨水溶液)中60秒後,在110℃的熱板上乾燥60秒。測定顯影液浸漬前後的膜厚,將其差量除以60後之值當作鹼顯影性(ADR2(Å/s))。To the obtained resin solution, add the photosensitizer P-200 (manufactured by Toyo Gosei Kogyo Co., Ltd.; 1mol) so that it becomes a novolak type phenol resin/P-200/PGMEA=20/5/75 (mass ratio) 4,4'-[1-[4-[1-(4-hydroxyphenyl)-1methylethyl]phenyl]ethylene] bisphenol and 2 moles of 1,2-naphthoquinone Condensate of -2-diazide-5-sulfonyl chloride), to a thickness of about 1μm on a 5-inch silicon wafer, apply the resin composition with a spin coater and place it on a hot plate at 110°C Dry for 60 seconds to form a resin film on the silicon wafer. The resulting wafer was immersed in a developing solution (2.38% tetramethylammonium hydroxide aqueous solution) for 60 seconds, and then dried on a hot plate at 110°C for 60 seconds. The film thickness before and after immersion in the developer was measured, and the difference was divided by 60 as the alkali developability (ADR2 (Å/s)).

[耐熱性評價] 以在5吋矽晶圓上成為約1μm之厚度的方式,用旋塗機塗布所得之樹脂溶液,在110℃的熱板上乾燥60秒,而在矽晶圓上形成樹脂膜。刮取此樹脂膜,測定玻璃轉移點溫度(以下簡稱「Tg」),用下述基準進行評價。 ○:Tg為150℃以上 ×:Tg為150℃以下 還有,Tg之測定係使用示差熱掃描熱量計(TA Instruments股份有限公司製「示差熱掃描熱量計(DSC)Q100」),於氮氣環境下、溫度範圍-100~200℃、升溫速度10℃/分鐘之條件下進行。[Evaluation of heat resistance] The resulting resin solution was applied with a spin coater to a thickness of about 1 μm on a 5-inch silicon wafer, and dried on a hot plate at 110°C for 60 seconds to form a resin film on the silicon wafer. This resin film was scraped off, the glass transition point temperature (hereinafter referred to as "Tg") was measured, and the evaluation was performed using the following criteria. ○: Tg is above 150℃ ×: Tg is below 150℃ In addition, Tg was measured using a differential scanning calorimeter ("Differential Scanning Calorimeter (DSC) Q100" manufactured by TA Instruments Co., Ltd.) in a nitrogen atmosphere, with a temperature range of -100 to 200°C, and a heating rate of 10°C /Min.

實施例2及比較例1-2 除了代替酚醛清漆型酚樹脂(C-1),使用表1中所示的樹脂以外,與實施例1同樣地調製樹脂溶液,進行評價。表1中顯示結果。還有,關於酚醛清漆樹脂(C’-3)及酚醛清漆樹脂(C’-4)之樹脂溶液,在凝膠化評價中無黏度變化時,不進行溶膠化之評價。Example 2 and Comparative Example 1-2 Except having used the resin shown in Table 1 instead of the novolak-type phenol resin (C-1), it carried out similarly to Example 1, and prepared the resin solution, and evaluated. The results are shown in Table 1. In addition, regarding the resin solutions of the novolak resin (C'-3) and the novolak resin (C'-4), when there is no change in viscosity in the gelation evaluation, the evaluation of solization is not performed.

[表1] 實施例1 實施例2 比較例1 比較例2 樹脂 C-1 C-2 C'-3 C'-4 鹼顯 影性 ADR1 [Å/s] 15000 10000 3500 110 ADR2 [Å/s] 80 56 2900 15 耐熱性 Tg [℃] 270 220 52 110 判定 × × 複合化 Ca(NO3 )2 ・4H2 O 凝膠化 × × 溶膠化 - - Zn(NO3 )2 ・6H2 O 凝膠化 × × 溶膠化 - - Cu(NO3 )2 ・3H2 O 凝膠化 × 溶膠化 × - Fe(NO3 )3 ・9H2 O 凝膠化 × 溶膠化 - [Table 1] Example 1 Example 2 Comparative example 1 Comparative example 2 Resin C-1 C-2 C'-3 C'-4 Alkali developability ADR1 [Å/s] 15000 10000 3500 110 ADR2 [Å/s] 80 56 2900 15 Heat resistance Tg [℃] 270 220 52 110 determination × × Composite Ca(NO 3 ) 2 ・4H 2 O Gelation × × Solization - - Zn(NO 3 ) 2 ・6H 2 O Gelation × × Solization - - Cu(NO 3 ) 2 ・3H 2 O Gelation × Solization × - Fe(NO 3 ) 3 ・9H 2 O Gelation × Solization -

無。no.

圖1係合成例1所得之前驅物化合物的GPC圖。 圖2係合成例1所得之前驅物化合物的13 C-NMR圖。 圖3係合成例2所得之前驅物化合物的GPC圖。 圖4係合成例2所得之前驅物化合物的13 C-NMR圖。 圖5係製造例1所得之酚醛清漆型酚樹脂的GPC圖。 圖6係製造例2所得之酚醛清漆型酚樹脂的GPC圖。 圖7係製造例3所得之酚醛清漆樹脂的GPC圖。 圖8係製造例4所得之酚醛清漆樹脂的GPC圖。Figure 1 is a GPC chart of the precursor compound obtained in Synthesis Example 1. 2 is a 13 C-NMR chart of the precursor compound obtained in Synthesis Example 1. 3 is a GPC chart of the precursor compound obtained in Synthesis Example 2. 4 is a 13 C-NMR chart of the precursor compound obtained in Synthesis Example 2. FIG. 5 is a GPC chart of the novolak-type phenol resin obtained in Production Example 1. FIG. Fig. 6 is a GPC chart of the novolak-type phenol resin obtained in Production Example 2. FIG. 7 is a GPC chart of the novolak resin obtained in Production Example 3. FIG. Fig. 8 is a GPC chart of the novolak resin obtained in Production Example 4.

Figure 108146610-A0101-11-0001-1
Figure 108146610-A0101-11-0001-1

無。no.

Claims (9)

一種阻劑組成物,其包含以下述式(1)所示的芳香族化合物(A)與脂肪族醛(B)為必要的反應原料之酚醛清漆型酚樹脂(C)的金屬鹽;
Figure 03_image020
(式(1)中,R1 及R2 各自獨立地表示氫原子、碳原子數1~9的脂肪族烴基、烷氧基、芳基、芳烷基或鹵素原子; m及n各自獨立地表示0~4之整數; R1 為複數時,複數的R1 可互相相同,也可相異; R2 為複數時,複數的R2 可互相相同,也可相異; R3 表示氫原子、碳原子數1~9的脂肪族烴基或在烴基上具有1個以上的選自烷氧基、鹵基及羥基之取代基的結構部位)。
A resist composition comprising a metal salt of a novolac type phenol resin (C) with an aromatic compound (A) represented by the following formula (1) and an aliphatic aldehyde (B) as necessary reaction materials;
Figure 03_image020
(In formula (1), R 1 and R 2 each independently represent a hydrogen atom, an aliphatic hydrocarbon group having 1 to 9 carbon atoms, an alkoxy group, an aryl group, an aralkyl group, or a halogen atom; m and n are each independently Represents an integer from 0 to 4; when R 1 is a plural number, the plural R 1 may be the same or different from each other; when R 2 is plural, the plural R 2 may be the same or different from each other; R 3 represents a hydrogen atom , An aliphatic hydrocarbon group having 1 to 9 carbon atoms, or a structural site having one or more substituents selected from the group consisting of an alkoxy group, a halogen group, and a hydroxyl group on the hydrocarbon group).
如請求項1之阻劑組成物,其中該金屬鹽係羧酸金屬鹽。The resist composition of claim 1, wherein the metal salt is a metal carboxylate. 如請求項1或2之阻劑組成物,其中該金屬鹽的金屬原子係選自鈣原子、鋅原子、銅原子及鐵原子之1個以上。The resist composition of claim 1 or 2, wherein the metal atom of the metal salt is one or more selected from calcium atoms, zinc atoms, copper atoms, and iron atoms. 如請求項1至3中任一項之阻劑組成物,其中該芳香族化合物(A)係苯酚化合物與具有羧基或羧基酯基的芳香族醛及/或具有羧基或羧基酯基的芳香族酮之聚縮合物。The resist composition according to any one of claims 1 to 3, wherein the aromatic compound (A) is a phenol compound and an aromatic aldehyde having a carboxyl group or a carboxyl ester group and/or an aromatic having a carboxyl group or a carboxyl ester group Polycondensate of ketone. 如請求項4之阻劑組成物,其中該具有羧基的芳香族醛係甲醯基苯甲酸。The resist composition of claim 4, wherein the aromatic aldehyde having a carboxyl group is methanoic acid. 如請求項1至5中任一項之阻劑組成物,其中該脂肪族醛(B)係甲醛及/或多聚甲醛。The resist composition according to any one of claims 1 to 5, wherein the aliphatic aldehyde (B) is formaldehyde and/or paraformaldehyde. 一種圖案形成方法,其包含: 使用如請求項1至6中任一項之阻劑組成物來形成阻劑膜之步驟, 將該阻劑膜曝光之步驟,及 使用顯影液,將該經曝光的阻劑膜顯影而形成圖案之步驟。A pattern forming method, which includes: The step of forming a resist film using the resist composition of any one of claims 1 to 6, The step of exposing the resist film, and The step of developing the exposed resist film to form a pattern using a developing solution. 如請求項7之圖案形成方法,其中該曝光係藉由電子線或極紫外線所致的曝光。The pattern forming method of claim 7, wherein the exposure is exposure by electron beams or extreme ultraviolet rays. 一種電子裝置之製造方法,其包含如請求項7或8之圖案形成方法。A method of manufacturing an electronic device, which includes the pattern forming method of claim 7 or 8.
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